HomeMy WebLinkAboutNCG140120_COMPLETE FILE - HISTORICAL_20110317E4Ef
STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
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9 HISTORICAL FILE
❑ MONITORING REPORTS
DOC DATE
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North Carolina Department of Environment and
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins
Governor Director
Natural Resources
March 17, 2011
Mr. R. S. Lawter, Jr., Senior Engineer
S.T. Wooten Corporation
3810 Black Creek Road
Wilson, NC 27893
Subject: Stormwater Compliance Evaluation Inspection
Certificate of Coverage No. NCG 140120
S.T. Wooten Corporation, Henderson Plant
Vance County
Dear Mr Lawter.
Dee Freeman
Secretary
On March 9, 2011, I, Cheng Zhang of the Raleigh Regional Office (RRO) visited S. T. Wooten
Henderson Plant. As we communicated over the phone in February 2011, you stated that
although the plant had a stormwater permit for ready mix concrete operation, it had not been
conducting such operation since 1995. This site visit confirms that the facility is not conducting
any ready mix concrete operation at the site. The site contains some equipment but no raw
materials related to ready mix concrete operation.
While there has been no regulated operation on the site, the permit remains active. The permittee
should continue to update DWQ in writing with the operational status of the site annually. The
permittee should notify the RRO upon start-up of regulated activity. The permit is in effect until
such time that it is rescinded and compliance with the permit during operation of this regulated
activity is required.
If you have any questions regarding the attached report or any of the findings, please contact
Cheng Zhang at 919-791-4200 (or email: cheng.zhang@ncdenr.gov).
Sincerely,
Cheng Zhang
Environmental Specialist
Enclosure: Compliance Evaluation Inspection Form
cc: Central Files
(RRO SwP files
North Carolina Divi,ion of %V2ter Quality Ih28 \tail Service Center Raleigh, NC 27699-1028 Phone (919) 7914200 Cmtomer Service
Internet: rvww.nmeaterquulity.org location: 3800 Barren Drive Raleigh, NC 27609 Pax (919) 788-7159 1-877-623-6748
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Compliance Inspection Report
Permit: NCG140120 Effective: 08/O1/09 Expiration: 06/30/11 Owner: S T Wooten Corporation
SOC: Effective: Expiration: Facility: S T Wooten Corp- Vance
County: Vance 3950 US 1 us 158
Region: Raleigh
Henderson NC 27536
Contact Person: Phil Adams Title: Phone: 252-291-5165
Directions to Facility:
System Classifications:
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 03/0912011 Entry Time: 02:30 PM Exit Time: 03:00 PM
Primary Inspector: Cheng Zhang Phone: 919-791-4200
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Ready Mix Concrete Stormwater/Wastewater Discharge
COC
Facility Status: ❑ Compliant ❑ Not Compliant
Question Areas:
0 Other
(See attachment summary)
Page: 1
Permit: NCG140120 Owner - Facility: S T Wooten Corporation
Inspection Date: 03/09/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
I visited the site on 3/9/2011. The facility has two stormwater permits NCG160054 (for asphalt operation, which I
inspected in 10/2010) and NCG140120 (for ready -mix concrete operation). This visit confirms that the facility is not
conducting ready -mix concrete operation at the site (The operation was stopped in 1994 or 1995). Some euipment was
observed on site. No raw materials for ready -mix concrete operation were observed.
Other
Comment:
Yes No NA NE
Page:2
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
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April 20, 2006
Mr. Darin McClure
Mid -Atlantic Associates, Inc.
409 Rogers View Court
Raleigh, North Carolina 27610
Alan W. Klimek, P.E. Director
Division of Water Quality
Subject: Additional Information Request
ATC application, NCG140235
S.T. Wooten - Airport Plant
Wake County
Dear Mr. McClure:
On April 12, 2006, the Division of Water Quality, Stormwater Permitting Unit received your
application for an Authorization to Construct treatment facilities at the subject site on Fortune Way
in Raleigh. North Carolina rules require DWQ to conduct an engineering review of your request for
an Authorization To Construct. Some portions of the submittal are unclear to us, and we are
requesting additional information in order to continue processing your application. Please submit
additional information addressing the items listed below.
Site Map. Please consider that as reviewers, we can't tell from the Site Map whether the
measures you are proposing are sufficient, or not, because the drawing does not present a
complete picture of the site with respect to our items of interest in a review. Specifically,
we need additional information for the following items:
a. We must know where all the wastewater and stormwater discharge points are - -
they're not shown on the site map.
b. We must know where the wastewater flows originate - - the areas of the site are not
labeled so that we can identify where wastewater originates. For most ready -mix
plants we need to see the aggregate piles, the truck wash off station, the recycle
system, the recycle system overflow piping, the batch plant, and the drainage
direction of truck wash off flows and batch plant wash down flows and aggregate
irrigation flows..
c. How were the three subdrainage areas delineated? We would prefer finish grade
topo lines to flow arrows so that we can confirm for ourselves that the measures you
are proposing will indeed capture stormwater runoff and wastewater from the
industrial activity areas of the site.
d. There appears to be an industrial area along the southern property line, adjacent to
Area 1 that has been overlooked as to stormwater runoff. Please reconcile this
apparent oversight.
e. Please provide the design basis for, and design details of, the proposed berm at the
northern end of the property. Has a top of berm elevation been selected to retain a
specific volume of runoff? What elevation? What volume? Is this just a turned up
line of earth?
2. Design calculations, design basis, and design details
a. We have been told by some other ready -mix permittees that they cannot accept site
runoff as mix water. I mean, they have reported that while drum rinse water mays
NO���nftCarolina
wMirally
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7058 Customer Service
Internet: www.ncwaterguality.org Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-9612 1-877-623-6748
An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper
Fr.
Darin McClure
e2of2
il 20, 2006
be recycled into the mix, runoff from the site can contain non-cemenefrrie's.that`�)
present a quality control problem in the final product. Please reconcile the addition
of runoff water from the lower pond into the recycle system, and from there into the
product mix.
The design calculations present a comparison of the total runoff from the 25-year,
24-hour storm compared to the total storage volume available on site, and conclude
that the required volume has been provided. But, the comparison shown in the
submitted calculations assumes that all the volumes (the Lower Pond volume, the
Recycle System bays volume, and the northern bermed area volume) are completely
empty at the time of the design rainfall. I think this is a highly unlikely
circumstance, and based on my current understanding of the calculations presented,
I cannot agree that this design basis will meet the requirement that there be no
discharge from the recycle system in response to the 25-year, 24-hour rainfall. It
seems to me the more likely operating condition is that there will be a continuous
retained inventory in all three storage volumes identified, and that upon the
occurrence of the 25-year, 24-hr design storm, there will be a wastewater discharge
from the site. Please either correct my understanding of the capacity of the system
proposed, or reconcile the proposed measures to comply with the requirement stated
in item 15 of the NOI, "...or must demonstrate that the recycle system has sufficient
capacity to contain runoff from a 25-year, 24-hr rainfall event plus one foot of
freeboard under design operating conditions."
In general, we would want to see some quantification and support of any design
assertion that the site water balance will be affected by evaporation or infiltration
from the northern bermed area. Further, we are concerned that with time and in
response to the intended dumping of waste concrete in the northern bermed area,
there would be cement fines deposited in the bermed area resulting in little if any
infiltration from that area.
Will aggregate pile irrigation be accomplished with recycle water in part, or entirely?
RE
C.
d.
3. Finally, please note that we need three copies of any re -submittal.
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Please call me before your re -submittal so that we can go over verbally your response to our
request for additional information.
Sincerely,
Ken Pickle, P.E.
DWQ Stormwater Permitting Unit
(919) 733-5083x584
cc: Raleigh Regional Office
SPU files
DWQ Central Files
Jimmy Washburn, S.T. Wooten Corp., POB 2408, Wilson, NC 27894-2408
u . PUG 1 7 7r,
I
July 15, 2005
North Carolina Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina
Atm. Central Files
Subject: Storm Water Discharge Monitoring
S. T. Wooten Corporation
Henderson Concrete
Vance County, NCG140120
Dear Sir or Madam:
Our plant in Henderson did not operate in 2005.
Sincerely,
S. T. Wooten Corporation
ames Washbum
Environmental Safety Manager
PO Box 2408
Wilson. NC 27894-2408
252.291.516.5
FAX 2.52.243.0.900
S.T. Wooten
Corporation
July 17, 2003
North Carolina Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
Attu. Central Files
Re. Storm Water Discharge Monitoring
S.T. Wooten
Henderson Concrete Plant .
Vance County
NCG140120
Dear Siror Madam,
S.T. Wooten
Corporation
The Henderson Concrete plant has not been in operation sense 1995. We do not have any
material on the site and it not opened at all. We keep the permit because at some point
that plant may reopen. We do not have anything that will affect the storm water on this
site at this time.
Sincerely,.
S. T. WOOTEN CORPORATION
James Washburn
Safety Associate
July 16, 2003
Mr. Myrl Nisely
Raleigh Regional Office
Water Quality Section
1628 Mail Service Center
Raleigh, NC 27669-1628
Subject: Storm Water Sampling Data
Dear Mr. Nisely,
S.T. Wooten
Corporation
In response to your letter of July 8, 03,1 will provide the Sampling Data that I have and
hopefully give an explanation as to why I do not have the others.
NCG 140248 This is a Builders Firstsource plant and is not a part of S.T. Wooten.
NCG 140120 This plant is in Henderson, we do not have any material at this location
(ie. Cement, Ash, Stone, Sand or Chemicals,) this plant was closed in
1994 or 1995, and has not had any activity to effect Storm Water- I will
send a letter by July 30, to DWQ, Central Files.
NCG 140233 This plant we feel is Sheet Flow, and all Storm Water that is on site is held
by our pit system. A letter will also be sent to DWQ on this as well.
NCG 140269, NCG 140294 Were Builders Firstsource plants and S.T. Wooten has
purchased them. The Sampling will be included in this letter.
NCG 140121 This plant and property did not have Storm Water run off in 2002, but a
letter was not sent to DWQ.
NCG140010, NCG140122, NCG140234, NCG14035, NCG140236, NCG140289,
NCG140317; the drought of 2002 made it impossible to take the samples
by July 30, 02, we just did not have enough rain. As time went on the tests
were overlooked due to illness of the employee that was in charge of
Storm Water.
PO Box 2408
Wilson, NC 27894-2408
2,52 -291 -5165
EAX 252.243.0900
I hope this will help, and as you know we are making every effort to correct any
problems we have.
Sincerely,
�O/t4td'L-I�
James Washburn
Safety Associate
S.T. Wooten
=4'State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
Kerr T. Stevens, Director
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NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL. RESOURCES
July 26, 1999
PHIL ADAMS
S.T. WOOTEN CORP.-READY MIX CONCRETE
P.O. BOX 2408
WILSON, NC 27894
Subject: Reissue - NPDES Stormwater Permit
S.T. Wooten Corp. -Ready Mix Concrete
COC Number NCG140120
Vance County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG 140000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
* A copy of general stormwater permit NCG140000
* A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to
certify that you have developed and implemented the SPPP as per the conditions of the permit. This form
must be completed and returned to the Division within 30 days of receipt of this letter.
DO NOT SEND the SPPP with the signed form.
* Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form
* A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements,
and addresses frequently asked questions
* A Certificate of Coverage
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater
and General Permits Unit at (919) 733-5083, ext. 578
Sincerely,
for Kerr T. Stevens
cc: Central Files
Stormwater and General permits Unit Files
Raleigh Regional Office
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919
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STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG140000
CERTIFICATE OF COVERAGE No. NCG140120
STORMWATER AND PROCESS WASTEWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
S.T. WOOTEN CORP.-READY MIX CONCRETE
is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process
wastewater and stormwater from a facility located at
S.T. WOOTEN CORP.-READY MIX CONCRETE
3950 US 1 AND US 158
HENDERSON
VANCECOUNTY
to receiving waters designated as a UT of Anderson Swamp Creek in the Roanoke River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, 11I,
IV, V, and VI of General Permit No. NCG140000 as attached.
This certificate of coverage shall become effective August I, 1999.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 26, 1999.
for Kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
March 17, 1995
Phil Adams
S.T. Wooten Corporation
P.O. Box 2408
Wilson, NC 27894
A4
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[DEHN'R
Subject: General Permit No. NCG 140000
S.T. Wooten Corporation
COC NCG140120
Vance County
Dear Phil Adams:
In accordance with your application for a stormwater discharge permit received on December 8, 1994, we
are forwarding herewith the subject state - NPDES general permit. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North
Carolina and the US Environmental Protection agency dated December 6, 1983.
The stormwater permit you are receiving, NCG140000, does not permit wasting concrete, dumping excess
concrete, directly into storm sewer outfalls or into waters of the state. Any facility which either dumps excess
concrete or washes excess concrete into storm sewers or waters of the state will be operating in direct violation to
both the terms of this permit and the North Carolina General Statutes. Such a discharge shall be considered an
illegal discharge and may subject the owner to enforcement actions in accordance with North Carolina General
Statutes 143-215.6A
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to
you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt
of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North
Carolina General Statutes, and filed with the Office of Administrative Hearings Post Office Drawer 27447,
Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding.
Please take notice that this certificate of coverage is not transferable. Part II, B.2. addresses the
requirements to be followed in case of change in ownership or control of this discharge.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any question concerning this permit, please contact MS. AISHA LAU at telephone number 919/
733-5083, extension 578.
cc: Raleigh Regional Office
Mr. Roosevelt Childress, EPA
Sincerely, original
Coleen H. Sukh.'
A. Preston Howard, Jr. P.E.
P.O. Box 29535, Raleigh, North Carolina 27626-0535
An Equal Opportunity Affirmative Action Employer
Telephone 919-733-7015 FAX 919-733-2496
50% recycled/ 10% post -consumer paper
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
GENERAL PERMIT NO, NCG140000
CERTIFICATE OF COVERAGE No. NCG140120
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended
S. T. Wooten Corporation
is hereby authorized to discharge stotmwater from a facility located at
S. T. Wooten Ready Mix
Norlina Road
Henderson
Vance County
to receiving waters designated as an unnamed tributary to Anderson Swamp Creek in the Roanoke River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III
and IV of General Permit No. NCGI40000 as attached.
This Certificate of Coverage shall become effective March 17, 1995.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day March 17, 1995.
Original signed By
Coleen I;, Sullins
A. Preston Howard, Jr., P.E., Director
Division of Environmental Management
By Authority of the Environmental Management Commission
DEPARTMENT OF THE INTERIOR
GEOLOGICAL SURVEY
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