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HomeMy WebLinkAboutNCG140120_COMPLETE FILE - HISTORICAL_20110317E4Ef STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. w U& No I a b DOC TYPE 9 HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ Jo ) ) b3 1 YYYYM M D D CjA NC® NR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director Natural Resources March 17, 2011 Mr. R. S. Lawter, Jr., Senior Engineer S.T. Wooten Corporation 3810 Black Creek Road Wilson, NC 27893 Subject: Stormwater Compliance Evaluation Inspection Certificate of Coverage No. NCG 140120 S.T. Wooten Corporation, Henderson Plant Vance County Dear Mr Lawter. Dee Freeman Secretary On March 9, 2011, I, Cheng Zhang of the Raleigh Regional Office (RRO) visited S. T. Wooten Henderson Plant. As we communicated over the phone in February 2011, you stated that although the plant had a stormwater permit for ready mix concrete operation, it had not been conducting such operation since 1995. This site visit confirms that the facility is not conducting any ready mix concrete operation at the site. The site contains some equipment but no raw materials related to ready mix concrete operation. While there has been no regulated operation on the site, the permit remains active. The permittee should continue to update DWQ in writing with the operational status of the site annually. The permittee should notify the RRO upon start-up of regulated activity. The permit is in effect until such time that it is rescinded and compliance with the permit during operation of this regulated activity is required. If you have any questions regarding the attached report or any of the findings, please contact Cheng Zhang at 919-791-4200 (or email: cheng.zhang@ncdenr.gov). Sincerely, Cheng Zhang Environmental Specialist Enclosure: Compliance Evaluation Inspection Form cc: Central Files (RRO SwP files North Carolina Divi,ion of %V2ter Quality Ih28 \tail Service Center Raleigh, NC 27699-1028 Phone (919) 7914200 Cmtomer Service Internet: rvww.nmeaterquulity.org location: 3800 Barren Drive Raleigh, NC 27609 Pax (919) 788-7159 1-877-623-6748 An Equal Opportunity/A17irmalke Act ion Employer— S0%Recycled/]0 Po,vl COOSrImCf Paper A q Compliance Inspection Report Permit: NCG140120 Effective: 08/O1/09 Expiration: 06/30/11 Owner: S T Wooten Corporation SOC: Effective: Expiration: Facility: S T Wooten Corp- Vance County: Vance 3950 US 1 us 158 Region: Raleigh Henderson NC 27536 Contact Person: Phil Adams Title: Phone: 252-291-5165 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 03/0912011 Entry Time: 02:30 PM Exit Time: 03:00 PM Primary Inspector: Cheng Zhang Phone: 919-791-4200 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete Stormwater/Wastewater Discharge COC Facility Status: ❑ Compliant ❑ Not Compliant Question Areas: 0 Other (See attachment summary) Page: 1 Permit: NCG140120 Owner - Facility: S T Wooten Corporation Inspection Date: 03/09/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: I visited the site on 3/9/2011. The facility has two stormwater permits NCG160054 (for asphalt operation, which I inspected in 10/2010) and NCG140120 (for ready -mix concrete operation). This visit confirms that the facility is not conducting ready -mix concrete operation at the site (The operation was stopped in 1994 or 1995). Some euipment was observed on site. No raw materials for ready -mix concrete operation were observed. Other Comment: Yes No NA NE Page:2 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources wwe —1 Y April 20, 2006 Mr. Darin McClure Mid -Atlantic Associates, Inc. 409 Rogers View Court Raleigh, North Carolina 27610 Alan W. Klimek, P.E. Director Division of Water Quality Subject: Additional Information Request ATC application, NCG140235 S.T. Wooten - Airport Plant Wake County Dear Mr. McClure: On April 12, 2006, the Division of Water Quality, Stormwater Permitting Unit received your application for an Authorization to Construct treatment facilities at the subject site on Fortune Way in Raleigh. North Carolina rules require DWQ to conduct an engineering review of your request for an Authorization To Construct. Some portions of the submittal are unclear to us, and we are requesting additional information in order to continue processing your application. Please submit additional information addressing the items listed below. Site Map. Please consider that as reviewers, we can't tell from the Site Map whether the measures you are proposing are sufficient, or not, because the drawing does not present a complete picture of the site with respect to our items of interest in a review. Specifically, we need additional information for the following items: a. We must know where all the wastewater and stormwater discharge points are - - they're not shown on the site map. b. We must know where the wastewater flows originate - - the areas of the site are not labeled so that we can identify where wastewater originates. For most ready -mix plants we need to see the aggregate piles, the truck wash off station, the recycle system, the recycle system overflow piping, the batch plant, and the drainage direction of truck wash off flows and batch plant wash down flows and aggregate irrigation flows.. c. How were the three subdrainage areas delineated? We would prefer finish grade topo lines to flow arrows so that we can confirm for ourselves that the measures you are proposing will indeed capture stormwater runoff and wastewater from the industrial activity areas of the site. d. There appears to be an industrial area along the southern property line, adjacent to Area 1 that has been overlooked as to stormwater runoff. Please reconcile this apparent oversight. e. Please provide the design basis for, and design details of, the proposed berm at the northern end of the property. Has a top of berm elevation been selected to retain a specific volume of runoff? What elevation? What volume? Is this just a turned up line of earth? 2. Design calculations, design basis, and design details a. We have been told by some other ready -mix permittees that they cannot accept site runoff as mix water. I mean, they have reported that while drum rinse water mays NO���nftCarolina wMirally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7058 Customer Service Internet: www.ncwaterguality.org Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-9612 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper Fr. Darin McClure e2of2 il 20, 2006 be recycled into the mix, runoff from the site can contain non-cemenefrrie's.that`�) present a quality control problem in the final product. Please reconcile the addition of runoff water from the lower pond into the recycle system, and from there into the product mix. The design calculations present a comparison of the total runoff from the 25-year, 24-hour storm compared to the total storage volume available on site, and conclude that the required volume has been provided. But, the comparison shown in the submitted calculations assumes that all the volumes (the Lower Pond volume, the Recycle System bays volume, and the northern bermed area volume) are completely empty at the time of the design rainfall. I think this is a highly unlikely circumstance, and based on my current understanding of the calculations presented, I cannot agree that this design basis will meet the requirement that there be no discharge from the recycle system in response to the 25-year, 24-hour rainfall. It seems to me the more likely operating condition is that there will be a continuous retained inventory in all three storage volumes identified, and that upon the occurrence of the 25-year, 24-hr design storm, there will be a wastewater discharge from the site. Please either correct my understanding of the capacity of the system proposed, or reconcile the proposed measures to comply with the requirement stated in item 15 of the NOI, "...or must demonstrate that the recycle system has sufficient capacity to contain runoff from a 25-year, 24-hr rainfall event plus one foot of freeboard under design operating conditions." In general, we would want to see some quantification and support of any design assertion that the site water balance will be affected by evaporation or infiltration from the northern bermed area. Further, we are concerned that with time and in response to the intended dumping of waste concrete in the northern bermed area, there would be cement fines deposited in the bermed area resulting in little if any infiltration from that area. Will aggregate pile irrigation be accomplished with recycle water in part, or entirely? RE C. d. 3. Finally, please note that we need three copies of any re -submittal. �Il --� HJI,7;'8 NlJ30 r 11� Z 8db fi n. Please call me before your re -submittal so that we can go over verbally your response to our request for additional information. Sincerely, Ken Pickle, P.E. DWQ Stormwater Permitting Unit (919) 733-5083x584 cc: Raleigh Regional Office SPU files DWQ Central Files Jimmy Washburn, S.T. Wooten Corp., POB 2408, Wilson, NC 27894-2408 u . PUG 1 7 7r, I July 15, 2005 North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina Atm. Central Files Subject: Storm Water Discharge Monitoring S. T. Wooten Corporation Henderson Concrete Vance County, NCG140120 Dear Sir or Madam: Our plant in Henderson did not operate in 2005. Sincerely, S. T. Wooten Corporation ames Washbum Environmental Safety Manager PO Box 2408 Wilson. NC 27894-2408 252.291.516.5 FAX 2.52.243.0.900 S.T. Wooten Corporation July 17, 2003 North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Attu. Central Files Re. Storm Water Discharge Monitoring S.T. Wooten Henderson Concrete Plant . Vance County NCG140120 Dear Siror Madam, S.T. Wooten Corporation The Henderson Concrete plant has not been in operation sense 1995. We do not have any material on the site and it not opened at all. We keep the permit because at some point that plant may reopen. We do not have anything that will affect the storm water on this site at this time. Sincerely,. S. T. WOOTEN CORPORATION James Washburn Safety Associate July 16, 2003 Mr. Myrl Nisely Raleigh Regional Office Water Quality Section 1628 Mail Service Center Raleigh, NC 27669-1628 Subject: Storm Water Sampling Data Dear Mr. Nisely, S.T. Wooten Corporation In response to your letter of July 8, 03,1 will provide the Sampling Data that I have and hopefully give an explanation as to why I do not have the others. NCG 140248 This is a Builders Firstsource plant and is not a part of S.T. Wooten. NCG 140120 This plant is in Henderson, we do not have any material at this location (ie. Cement, Ash, Stone, Sand or Chemicals,) this plant was closed in 1994 or 1995, and has not had any activity to effect Storm Water- I will send a letter by July 30, to DWQ, Central Files. NCG 140233 This plant we feel is Sheet Flow, and all Storm Water that is on site is held by our pit system. A letter will also be sent to DWQ on this as well. NCG 140269, NCG 140294 Were Builders Firstsource plants and S.T. Wooten has purchased them. The Sampling will be included in this letter. NCG 140121 This plant and property did not have Storm Water run off in 2002, but a letter was not sent to DWQ. NCG140010, NCG140122, NCG140234, NCG14035, NCG140236, NCG140289, NCG140317; the drought of 2002 made it impossible to take the samples by July 30, 02, we just did not have enough rain. As time went on the tests were overlooked due to illness of the employee that was in charge of Storm Water. PO Box 2408 Wilson, NC 27894-2408 2,52 -291 -5165 EAX 252.243.0900 I hope this will help, and as you know we are making every effort to correct any problems we have. Sincerely, �O/t4td'L-I� James Washburn Safety Associate S.T. Wooten =4'State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director j�'" 1, ���A NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL. RESOURCES July 26, 1999 PHIL ADAMS S.T. WOOTEN CORP.-READY MIX CONCRETE P.O. BOX 2408 WILSON, NC 27894 Subject: Reissue - NPDES Stormwater Permit S.T. Wooten Corp. -Ready Mix Concrete COC Number NCG140120 Vance County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG 140000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A copy of general stormwater permit NCG140000 * A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to certify that you have developed and implemented the SPPP as per the conditions of the permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT SEND the SPPP with the signed form. * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements, and addresses frequently asked questions * A Certificate of Coverage Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 578 Sincerely, for Kerr T. Stevens cc: Central Files Stormwater and General permits Unit Files Raleigh Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919 An Equal Opportunity Affirmative Action Employer 50 % recycled/ 10 % post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140120 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S.T. WOOTEN CORP.-READY MIX CONCRETE is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process wastewater and stormwater from a facility located at S.T. WOOTEN CORP.-READY MIX CONCRETE 3950 US 1 AND US 158 HENDERSON VANCECOUNTY to receiving waters designated as a UT of Anderson Swamp Creek in the Roanoke River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, 11I, IV, V, and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective August I, 1999. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 26, 1999. for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director March 17, 1995 Phil Adams S.T. Wooten Corporation P.O. Box 2408 Wilson, NC 27894 A4 A A [DEHN'R Subject: General Permit No. NCG 140000 S.T. Wooten Corporation COC NCG140120 Vance County Dear Phil Adams: In accordance with your application for a stormwater discharge permit received on December 8, 1994, we are forwarding herewith the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. The stormwater permit you are receiving, NCG140000, does not permit wasting concrete, dumping excess concrete, directly into storm sewer outfalls or into waters of the state. Any facility which either dumps excess concrete or washes excess concrete into storm sewers or waters of the state will be operating in direct violation to both the terms of this permit and the North Carolina General Statutes. Such a discharge shall be considered an illegal discharge and may subject the owner to enforcement actions in accordance with North Carolina General Statutes 143-215.6A If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding. Please take notice that this certificate of coverage is not transferable. Part II, B.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any question concerning this permit, please contact MS. AISHA LAU at telephone number 919/ 733-5083, extension 578. cc: Raleigh Regional Office Mr. Roosevelt Childress, EPA Sincerely, original Coleen H. Sukh.' A. Preston Howard, Jr. P.E. P.O. Box 29535, Raleigh, North Carolina 27626-0535 An Equal Opportunity Affirmative Action Employer Telephone 919-733-7015 FAX 919-733-2496 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO, NCG140000 CERTIFICATE OF COVERAGE No. NCG140120 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended S. T. Wooten Corporation is hereby authorized to discharge stotmwater from a facility located at S. T. Wooten Ready Mix Norlina Road Henderson Vance County to receiving waters designated as an unnamed tributary to Anderson Swamp Creek in the Roanoke River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCGI40000 as attached. This Certificate of Coverage shall become effective March 17, 1995. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day March 17, 1995. Original signed By Coleen I;, Sullins A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission DEPARTMENT OF THE INTERIOR GEOLOGICAL SURVEY 2P30" '36=-E. 2E.I. TO U.S, se wer MIDDLEBURG 2.3 Mr. 739 20' :740 rL 1510 ,-/� -• `s �roo stones ��� In IIN rr 1 � 1 I C G b 11 �• 1 II Y 0 \� II .y <50 �.o