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HomeMy WebLinkAboutNCG140075_COMPLETE FILE - HISTORICAL_20150727MW STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /v L& 'y b D 1 -6 DOC TYPE HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ a o I s o� j 7 YYYYMMDD p� -S.T: WtwtenCorpornion G°RN Mr. Cheng Zhang Environmental Senior Specialist Raleigh Regional Office 3800 Barrett Drive Raleigh, North Carolina 27609 July 27, 2015 S. T. Wooten Corporation r-- ('_ JUL 3 t 2055 / NC DENR Raleig) Subject: NPDES Stormwater Compliance Evaluation Inspection Certificate of Coverage NCG 140121 S. T. Wooten Corporation — Zebulon Concrete Plant Dear Mr. Cheng Zhang, In responding to your report dated June 19, 2015 I am sending you the following information for items 2, 3, and 4. 2. A. Employee training was not conduct and documented in 2014. B. The BMP summary did not include a description of structural BMP's A. All ST Wooten Employees are trained in Stormwater management each year. The 4 employees that were at Zebulon were trained at other plants. I have included the sign in sheet from the plants they were working in 2014. B. I have added a Google Map to our Environmental Management Manual that has the structural BMP's listed and the location of each. I have included a copy of the map. 3. A. Analytical Monitoring has not been conducted. B. The facility must maintain a rain gauge on site. A. The Analytical Monitoring was conducted on 6/25/2015, a copy is also included. B. There is now a rain Gauge on the site. 4. A. One side of the secondary containment for admix tanks was damaged in May 2015. A. The admix wall was repaired 6/20/2015 1 have included pictures of the repair. Should you require further information, please give me a call. Office 919-779-9752 Ex. 127 Cell: 252-290-5912 Email james.washbum@stwcorp.com Sincerely S.T. 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Wooten Corporation Mr. James Washburn Post Office Box 2408 Wilson NC, 27894 Analyzed tH: Mivobac laboratories, Inc. - FayelteWle Settleable Solids <0.10 Total Suspended Solids 4.50 �VMICROBAC° Fayetteville Division Certificate of Analysis Project: Stormwater sample - Zebulon Concrete Stormwater, grab Units rl 06/26/15 10:45 MLW mg/L 06/30/15 16:11 NCH Date Reported: 07/06/15 Date Received: 06/25/15 Date Sampled: 06/25/15 Sampled By: Washburn Method SM 2540 F-1997 SM 2540 D-1997 QC Batch Run - (Mirrobac Labomtorim, Inc - Fuyettevi#e) Analyte Result Units Source RPD Limit Total Suspended Solids 20.0 mg/L K5171122 67 5 Total Suspended Solids 36.0 mg/L K5F1093 5 5 Total Suspended Solids 14.3 mg/L K5F1041 8 5 Rainfall: 0.25" State Certifications: Respectfully Submitted NCDNR #II NCDOH #37714 Bonnie K. Sanders, Senior Project Manager Thank you for your business. We invite your feedback on our level ofseroice /o you. Picase contact the Division Manager, Rob Denver at 910-864-1920 with mry questiom. You may also contact J. 7ivwr Boyce, President at presideno@micrubac.mm Microbac Laboratories, Inc. Page 1 of 2 2592 Hope Mills Road I Fayetteville, NC 283061910.864.1920 p 1910.864.8774 f I www.microbac.com Rell bY: Dab Time RM NW by:)Slansbn) Dab Time 1 lo- S-/S : s/ 2 W9 3 b Time R by; n 4 ate u eC q: D T R Y gnmue 67 /gpn/� /5 e / 5 V ph Field! ph Field: Water Level 01 Temp Field 1: Temp Field 2: Water Leval 02 S.T. Wooten Zebulon Concrete Barbee Street Ext Zebulon, NC 27597 o Fayetteville Division 2592 Hope Mills Road - Fayetteville, NC 28306 (910) 864-1920 / 864-f *K5F1052* PAG I IIIiI III IIIII III III IIII IIII illl 111 CHAIN OF CUSTODY RECORD C ¢NTNAMEeADDRE55:_ S.T. Wooten PO Box 2408 Wilson NC 27894 Poo PRO)ECTILOCATTON: Zebulon Concrete a)B J oo LL 0 TYPE OF ANALYSIS PRESERVATION CODE)- y N In in CODE: A = None = HNO3 (pH<2 + <6'C^.. ) = H2SO4 (pH<2) + <6°C D = NaOH + c6'C E =.ZN Acetate + <6°C F = HCI G = Sodium Thio CONTACT PERSON: James Washburn EMAIL:C iameswashbum(aD.stwcorD.com. 99PLED F PHONE NuNaEa: 252-290-5912 DATE I METHOD OF SHIPMENT: LAB ID 0 SAMPLE TYPE DATE TIME COMP GRAB PH FLOW TEMP -C ,,RE5'He LOR!Zebulon SULFIDE OF 1 9 AnM X 1 A Z X 1 A Lao tmuaiai-► Turnaround time: REGULAR RUSH Comments or Special Hazards: % b 16 IS DATA FOR REG. COMPLIANCE PURPOSE? NO YES X ✓VHICH: NCDWQ Page 2 of 2 S.T. Wooten Corp. iect No. 33475.000 STWILCON.SE7 Scptcmlmq 1995 7-4 1r U PERSONNEL TRAINING RECORD RT e,✓CRt7� The following information documents employee -training records. The trainer will initial the type of training performed. DATE ATTENDEE TRAINING SUBJECTS TRAINING TYPE New Employee Annual Training Briefm 1 11 1 �i 7.21 PERSONNEL TRAINING RECORD uN65U/cCG La' NC/P The following information documents employee -training records. The trainer will initial the type of training performed. DA"fE ATTENDEE TRAINING SUBJECTS TRAINING TYPE New Employee Train Exercise Briefing - 2 a -z ✓ D ,Z c c)iy iT ✓ t7. w• c ✓ D:,2: VtV191004L G✓ .S a7.2 ilia 4QW D. it c Pat McCrory Governor EWA NCENR North Carolina Department of Environment and June 20,2015 Natural Resources JAMES WASHBURN, ENVIRONMENTAL COMPLIANCE MANAGER S. T. WOOTEN CORPORATION P.O. BOX 2408 WILSON, NC 27894 Dear Pemlittee: Donald R. van der Vaart Secretary Subject: Multimedia Compliance Inspection S. T. Wooten Corporation — Zebulon Plant 2 Wake County Department of Environment and Natural Resources staff from the Raleigh Regional Office conducted a multimedia compliance inspection of S. T. Wooten Corporation — Zebulon Plant 2 on June 10, 2015 for permits and programs administered by the following Divisions: Division of Air Division of Energy, Division of Water Quality Mineral, and Land Resources Resources We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable inspection and any associated response actions or necessary corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet. If a Division report is not attached, you may assume compliance with that particular Division's rules and regulations at the time of inspection. If you have any questions regarding this multimedia inspection or the results of each program inspection, please contact the Raleigh Regional Office at (919) 791-4200 and ask to speak with the appropriate Division staff. Thank you for your cooperation. encl: Air Quality Inspection Report Stormwater Inspection Report cc: DAQ RRO Files DWR RRO Files DEMUR RRO Files NCDENR Raleigh Regional Office 1628 Mail Service Center, Raleigh, North Carolina 27699�1617 Location: 3800 Barrett Drive, Raleigh North Carolina 27609 Phone: 919-791-42001 Fax: (919) 788-7159 An Equal Opportunity 1 Al Action Employer - Made in part with recycled paper �V v NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 06/10/2015 Facility Data S. T. Wooten Zebulon Plant 2 901 Barbee Street Zebulon, NC 27894 Lat: 35d48.4950m Long: 78d 19.7840m SIC: 3273 / Ready -Mixed Concrete NAICS: 32732 / Ready -Mix Concrete Manufacturing Contact Data Facility Contact Authorized Contact James Washburn Brian Gurganus Environmental Vice President Compliance Manager , (252) 206-8912 (252)290-5912 Comments: Inspector's Signature:. Date of Signature: (9 -(7 - a o S Technical Contact James Washburn Environmental Compliance Manager (252)290-5912 Raleigh Regional Office S. T. Wooten Zebulon Plant 2, NC Facility ID 9200396 County/FIPS: Wake/183 Permit Data Permit 03861 / RI I Issued 5/7/2015 Expires 4/30/2023 Classification Small Permit Status Active Current Permit Application(s) None Program Applicability SIP Compliance Data Inspection Date 06/10/2015 Inspector's Name Lori Ann Phillips Operating Statue Operating Compliance Code Compliance - inspection Action Code IFCE On -Site Inspection Result Compliance 1 T.f.1 n.!.dnna in TnNR/VRA R- I TSP S02 NOX VOC CO PM10 *HAP 2014 0.2400 --- --- --- 0.1200 0.0140 2009 0.3400 --- --- --- 0.1500 * Highest HAP Emitted (in pounc rive Year Violation History: None ' Date Letter Type Rule Violated, Violation Resolution Date 'erformed Stack Tests since last FCE: None Date Test Results Test Method(s) Source(s) Tested (1) DIRECTIONS TO FACILITY: S. T. Wooten, Plant 2 is located on Barbee Extension Rd. just outside of Zebulon, Wake County. From RRO, take 440 Outer Beltline to Highway 264 East. Follow 264 East to Highway 96 (Arendell Avenue) and exit on to Highway 96. Go south on 96 into Zebulon. Highway 96 intersects with Highway 97; turn right onto Highway 97. After four blocks the highway forks with US 64B, turn left onto US 64B. The next road on the left is West Barbee Street, turn on it. The plant is to the right. (II) FACILITY DESCRIPTION: This facility is a concrete batch plant rated at 80 cubic yards per hour. The plant had been closed from 2012 through July of 2014; however, it is now operational again. Standard safety gear is required for this inspection: hard hat, safety vest, safety shoes, and safety glasses. (1I1) INSPECTION SUMMARY: On June 10, 2015, Thad Valentine (DEMLR), Cheng Zhang (DWR), and I (Lori Ann Phillips) conducted a multimedia compliance inspection at S.T. Wooten, Plant #2 in Zebulon. We arrived on site at 9:30 AM and met with James Washburn, Environmental Compliance Manager, and Gabe Jackson, Plant Manager. We first reviewed the facility's current permit and then proceeded with a facility tour. The pemutted emission sources were observed; however, we did not observe any cement trucks being loaded at the time of our visit. There were'no visible emissions observed during the inspection. Mr. Jackson provided the baghouse logbook and all records appeared to be up to date. S. T. Wooten Plant 2 appeared to be well maintained from an air quality standpoint. (IV) PERMITTED EMISSION SOURCES: Emission Emission Source Control Control System I Source ID Description System ID -Description struck mix concrete batch plant (80 cubic yards per hour maximum capacity) TLP-021 F7Truck loading point SIL-021 cement/flyash silo (capacity 175 _ tons)..... COL-021 baghouse (cloth area of �` SIL-022 cement/flyash silo (capacity 45 tons), 1,433 square feet) S1L-023 SIL-9�2 cement silo (capacity 100 tons) BAT-021 cement weigh batcher (21 tons ——� per hour capacity) BAT-022 aggregate weigh batcher (133 N/A N/A F. tons per hour capacity) All sources were observed during the inspection except for SIL-021 which has not yet been constructed at the facility. The baghouse was running at the time of the inspection; however, the other sources were not viewed in operation. (V) SPECD+IC PERMIT CONDITIONS: Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540, 2D .0611, and 2D .1806. In compliance. Please see below for details regarding each permit stipulation. 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT —The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance -----with-1SXNCAC-2Q-.0304kd)-and (f)- Pursuant to_15A NCAC_2Q-.0203(i) } In compliance. This requirement was discussed with Mr. Washburn and Mr. Jackson. The facility has just received a renewed permit and the current permit does not expire until 2023. 3. PARTICULATE CONTROL REQUIREMENT- As required by 15A NCAC 21) .0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. Incompliance. Particulate emissions are controlled by a well maintained baghouse. While the baghouse was operating at the time of the inspection, we did not observe. any trucks,being• loaded. Future inspectors should arrange to observe truck loading at the time of the inspection. 4. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 213.0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over.a six -minute period, except that six -minute periods averaging not more than 87 percent opacity may occur.not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .I 110 "National Emission Standards for Hazardous Air, Pollutants" must comply with applicable visible emissions requirements contained therein. In compliance. No visible emissions were observed during the inspection. 5. NOTIFICATION REOUIREMENT - As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and. that results from a malfunction, a breakdown of process or control equipment or any other.abnormal condition. In compliance. Mr. Jackson and Mr. Washburn stated that no excess emissions had taken place. 6. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D..0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. In compliance. No fugitive emissions were noted within the, facility boundaries or beyond. No complaints,are in the database regarding fugitive emissions. The, facility uses sprinklers on aggregate piles and wets down haul roads to avoid dust issues at the plant. 7. FABRIC FILTER REOUIREMENTS As required by 15A NCAC 2D .0611, particulate matter emissions shall be controlled as described in the perrintted equipment list. a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee shall perform, at a minimum, an annual (for each 12 month period following the initial inspection) internal inspection of each bagfilter system. In addition, the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer. In compliance. The facility produced records of periodic baghouse inspections with the most recent being completed on January 15, 2015. The magnehelic gauge readings are recorded daily in an effort to determine when bags need to be changed. b. Recordkeeping Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic format) shall be kept on -site and made available to DAQ personnel upon request. In compliance. All baghouse records for 2014 and 2015 were complete and available for review. 8. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS — The Permittee shall not operate the facility without implementing practices or installing odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. In compliance. No objectionable odors were detected during the inspection. No complaints are on file in the database. (VI) GENERAL PERMIT CONDITIONS: . B2. RECORDS RETENTION REQUIREMENT - Any records required by the conditions of this permit shall be kept on site for at least 2 yr and made available to DAQ personnel for inspection upon request. In compliance. All required records are kept onsite according to the retention schedule. B5. REPORTING REQUIREMENT - Any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ. In compliance. No new emissions sources or control devices have been added to the facility since the last permit renewal/modification. B 14. PERMIT RETENTION REQUIREMENT - The Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ, upon request, the current copy of the air permit for the site. In compliance. Mr. Jackson presented a copy of the facility's current air permit, 03861R11, during the inspection. 1315.CLEAN A1R ACT SECTION 112(r) REQUIREMENTS - if the Pemuttee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee is required to register this plan in accordance with 40 CFR Part 68. Not applicable. This facility does not store substances subject to the 112(r) program. ' (V I) EXEMPT EMISSIONS SOURCES: There are no exempt/insignificant sources listed on the facility's permit; however, a small diesel -fired boiler was observed in a boiler room at the plant. This boiler.is exempt from permitting due to its size; however, it should be added to the exempt/insignificant equipment list at some point in the future. The heat input rating for the boiler could"not be determined from the boiler plate at the time of the inspection; however, Mr. Washburn is going to provide this information in the future. This boiler is subject to NESHAPs Subpart JJJJJJ and the facility is aware of the requirements of this regulation. (VIH) 112r APPLICABILITY: This regulation is not applicable to this facility. . (LX) STACK TEST REVIEW: There are no stack tests on record for this facility. (X) EMISSION INVENTORY REVIEW: There are no significant changes worth noting between the 2009 and 2014 submitted emission inventories. (XI) COMPLIANCE HISTORY: ST Wooten has been issued one (NOV) On September 20, 2002 for violation of Air Permit Stipulation #A4. To resolve this issue, the Raleigh Regional Office requested that they immediately begin recording in a log book all inspections and maintenance performed on the bagfilters and retain the records on site for a minimum of 2 years. Compliance has been demonstrated. (XII) CONCLUSIONS AND RECOMMENDATIONS: At the time of this inspection, S. T. Wooten Zebulon Plant 2 appeared to be in compliance with all permitting requirements. I recommend the facility be re -inspected within two years. NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald R. van der Vaart Governor Secretary June 19, 2015 Mr. James Washburn S. T. Wooten Corporation PO Box 2408 Wilson, NC 27894-2408 Subject: NPDES Stormwater Compliance Evaluation Inspection Certificate of Coverage No. NCG140121 S. T. Wooten Corporation — Zebulon Concrete Plant Wake County Dear Mr. Washburn: Staff from the Department of Environmental and Natural Resources conducted a stormwater inspection on June 10, 2015, as part of a multimedia inspection of your facility. Your assistance during the inspection was greatly appreciated. The inspection report is attached. Findings during the inspection were as follows: Certificate of Coverage (COC) No. NCG140121 under NPDES general permit NCG140000 was issued to S. T. Wooten Corporation — Zebulon Concrete Plant to.discharge stormwater runoff and process wastewater to an unnamed tributary to Little River, a WS-V, NSW stream, in the Neuse River Basin. 2. The plant was closed in January 2012 and re -opened for production in July 2014. The facility has developed a stormwater pollution prevention plan (SPPP). A review of the plan indicated that it included most of the components required by the general permit. The following items were noted: • Employee training was not conducted and documented in 2014. • The BMP summary did not include a description of structural BMPs. Qualitative monitoring has been conducted as required by the permit at the only stormwater discharge outfall (SDO). Analytical monitoring has not been conducted. Facility staff thought stormwater runoff and process wastewater were contained on site in the wooded area and not discharged at the outfall. However, discharge was observed at the outfall during this inspection. Process wastewater generated from truck washing and stock pile wetting was collected into the wooded area and eventually discharged at the outfall. The facility is planning to divert wastewater flow from stockpile wetting to an onsite pit. Since process wastewater commingles with stormwater runoff and is discharged at the only outfall, analytical monitoring must be conducted as specified in Section D, Table 7 of the NCDENR Raleigh Regional Office 1628 Mail service Center, Raleigh, North Carolina 27699-1617 Location: 3800 Barrett Drive, Raleigh North Carolina 27609 Phone: 919-79IA200 1 Fax:(919) 788-7159 An Equal Opportunity 1 ARrmabve Action Employer - Made in part e$h recycled paper Page 2 of 2 General Permit. The facility must maintain a rain gauge on site. 4. One side of the secondary containment for add -mix tanks was damaged in May 2015. The secondary containment is scheduled to be repaired in the coming weeks. 5. The only SDO was observed during the inspection and was found maintained and accessible. Lino Please respond in writing regarding Items 2, 3 and 4 within 60 days of receipt of this letter. If you have any questions regarding the attached report or any of the findings, please contact Cheng Zhang at 919-791-4200 (or email: Cheng zhane a,ncdenr.gov). Sincerely, Cheng Zhang Environmental Senior Specialist Raleigh Regional Office Enclosure: Compliance Evaluation Inspection Form cc: Central Files RRO SWP files 'MiC: Permit: NCG140121 SOC: County: Wake Region: Raleigh Contact Person: Phil Adams Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Compliance Inspection Report Effective: 07/01/11 Expiration: 06/30/16 Owner: S T Wooten Corporation Effective: Expiration: Facility: S T Wooten Corp- Zebulon Con Barbee St Title: Certification: Zebulon NC 27597 Phone: 252-291-5165 Phone: Inspection Date: 06/10/2015 Entry Time: 09:30AM Exit Time: 11:30AM Primary Inspector: Chang Zhang Llti ( /1 f G �L Phone: 919-791-4200 Secondary lnspector(s): C✓ 6//�/��(r' Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete Stormwater/Wastewater Discharge CDC Facility Status: Compliant Not Compliant Question Areas: Storm Water - (See attachment summary) Page: 1 Permit: NCG140121 owner- Facility: S T Wooten Corporation Inspection Date: 06/10/2015 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ® ❑ ❑ 17 # Does the Plan include a General Location (USGS) map? ® ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? # Does the Plan include a detailed site map including outfall locations and drainage areas? ® ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ® ❑ # Has the facility evaluated feasible alternatives to current practices? E ❑ Q ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? M ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? N ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? E ❑ ❑ ❑ # Does the facility provide and document Employee Training? ❑ Y ❑ ❑ # Does the Plan include a list of Responsible Party(s)? e ❑ El ❑ # Is the Plan reviewed and updated annually? ® ❑ Q ❑ # Does the Plan include a Stormwater Facility Inspection Program? N ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: The plant was closed in January 2.012 and re -opened for production in Julv 2014 Emplvee training was not conducted and documented in 2014 The BMP summary should include a description of structural BMPs The wall of the econdary containment for add mix tanks was damaged in May 2015 which is scheduled to be repaired in the coming weeks Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? 0 ❑ ❑ ❑ Comment: Qualitative monitoring is conducted semi-annually at the lone outfall (SD0001) Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ■ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑ Comment: Analytical monitoring has not been conducted at SD0001 Facility staff thought stormwater runoff and process wastewater were contained on site in the wooded area and not discharged at the outfall. However, discharge was observed at the outfall during this inspection Process wastewater generated from truck washing and stock pile wetting was diverted into the wooded area and eventually discharged at the outfall The facility is planning to divert wastewater flow from stockpile wetting to an onsite pit (without outlet) Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ® ❑ ❑ ❑ # Were all outfalls observed during the inspection? S ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ® ❑ ja i>Jb ` Page: 3 permit: NCG140121 Owner- Facility: S T Wooten Corporation Inspection Date: 06/10/2015 Inspection Type: Compliance Evaluation Reason for Visit: Routine # Has the facility evaluated all illicit (non stormwater) discharges? ® ❑ ❑ ❑ Comment: The facility needs to maintain a rain DauOe on site Page: 4 0'- NC®ENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor June 18, 2014 Mr. Jay Watkins Operations Manager Southern Equipment Co. 3610 Bush Street Raleigh, NC 27609 Subject: Air Permit No. 04508RO9 Southern Equipment Co. - Raleigh Plant 94 Cary, Wake County, North Carolina Permit Class: Small Facility ID# 9200367 Dear Mr. Watkins: John E. Skvarla, III Secretary In accordance with your completed application received May 12, 2014, we are forwarding herewith Permit No. 04508R09 to Southern Equipment Co. - Raleigh Plant 44, Cary, Wake County, North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition, conforming to G.S. 15011-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 150E-23, this air permit sha!1 be final and binding. You may request modification of your air permit through informal means pursuant to G.S. 15013-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under G.S. 150E-23. Raleigh Regional Office - Division of Air Quality 3800 Barrett Drive, Raleigh, North Carolina 27609 Phone: 919-7914200 I FAX: 919- 881-2261 Internet www.ncdenr.gov An Equal Opportunity 1 Affirmative Action Employer - Made in part by recycled paper Jay Watkins June 18, 2014 Page 2 Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143- 215.11413. This permit shall be effective from June 18, 2014 until May 31, 2022, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Changes have been made to the permit stipulations. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. Specific changes and additions are summarized below (note: this list may not include all changes and additions): Added 2D 1806 Control and Prohibition of Odorous Emissions, which does not allow objectionable odors beyond the facility's boundary. Should you have any questions concerning this matter, please contact David Miller at 919-791- 4200. Sincerely, Patrick Butler, P.E., Regional Supervisor Division of Air Quality, NCDENR ddm Enclosures c: Raleigh Regional Office NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Issue Date: June 18, 2014 Expiration Date: May 31, 2022 DIVISION OF AIR QUALITY AIR PERMIT NO. 04508R09 Effective Date: June 18, 2014 Replaces Permit: 04508R08 To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 21 B of Chapter 143; General Statutes of North Carolina (NCGS) as amended, and other applicable Laws, Rules and Regulations, Southern Equipment Co. - Raleigh Plant 94 331 Reedy Creek Road Cary, Wake County, North Carolina Permit Class: Small Facility ID# 9200367 (the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below: Emission Source ID Emission Source Control Control System Description System ID Description truck mix concrete batch plant (150 cubic yards per hour maximum capacity) ES- I cement silo (100 tons maximum capacity) CD-3 baghouse ( 1433 sq. ft. filtration area) ES-2 flyash silo (90 tons maximum capacity) ES-3 cement silo (100 tons maximum capacity) mixer truck loading, weigh hopper ES-4P�loading ES-5 rail car unloading in accordance with the completed application 9200367.14A received May 12, 2014 including any plans, specifications, previous applications, and other supporting data, all of which are filed with the Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are incorporated as part of this permit. This permit is subject to the following specified conditions and limitations including any TESTING. REPORTING, OR MONITORING REQUIREMENTS: Permit No. 04508R09 C/ Page') p ryn : k O I Q A. SPECIFIC CONDITIONS AND LIMITATIONS Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540, 2D .0611 and 2D .1806. 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q .0203(i), no permit application fee is required for renewal of an existing air permit (without a modification request). The renewal request (with AA application form) should be submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration date of this permit, the Permittee shall submit the air pollution emission inventory report (with Certification Sheet) in accordance with I5A NCAC 2D .0202, pursuant to N.C. General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ and shall document air pollutants emitted for the 2020 calendar year. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. The allowable emission rates are, as defined in 15A NCAC 2D .0515, a function of the process weight rate and shall be determined by the following equation(s), where P is the process throughput rate in tons per hour (tons/hr) and E is the allowable emission rate in pounds per hour (lbs/hr). E = 4.10 * (P) °'67 for P <= 30 tons/hr, or E = 55 * (P) "' - 40 for P >30 tons/hr VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six -minute period, except that six -minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .1110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. 5. NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535, the Permittce of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall: �,S k ; � a, vY a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day of becoming aware of the occurrence and describe: the name and location of the facility, Permit No. 04508R09 Page 3 ii. the nature and cause of the malfunction or breakdown, iii. the time when the malfunction or breakdown is first observed, iv. the expected duration, and an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. 6. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR, Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(o. "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas, process areas stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). 7. FABRIC FILTER REOUIREMENTS includine cartridee filters. baahouses. and other dr filter particulate collection devices - As required by 15A NCAC 2D .0611, particulate matter emissions shall be controlled as described in the permitted equipment list. F a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee shall perform, at a minimum, an annual (for each 12 month period following the initial inspection) internal inspection of each bagfilter system. In addition, the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer. Of? C e / -n on f-4 b. Recordkeepina Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic format) shall be kept on -site and made available to DAQ personnel upon request. 8. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS - As required by 15A NCAC 2D. 1806 "Control and Prohibition of Odorous Emissions" the Permittee shall not operate the facility without implementing management practices or installing and operating �IV11V\V%.nV( ��� Permit No. 04508R09 q .e n r U f' r l J Page 4 J �Q too,' fL. odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. B. GENERAL CONDITIONS AND LIMITATIONS 1. TWO COPIES OF ALL DOCUMENTS, REPORTS. TEST DATA. MONITORING DATA. NOTIFICATIONS. REQUESTS FOR RENEWAL, AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall be submitted to the: Regional Supervisor I o X.�G L f✓ North Carolina Division of Air Quality Raleigh Regional. Office r ) ; ' (c f/o 17 gL r-e-1-' 5 3800 Barrett Drive Raleigh, NC 27609 / Ufi'� /v Q�� ' V)le«fS 919-791-4200 For identification purposes, each submittal should include the facility name as listed on the permit, the facility identification number, and the permit number. 2. RECORDS RETENTION REQUIREMENT - Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified. ANNUAL FEE PAYMENT - Pursuant to 15A NCAC 2Q .0203(a), the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit. 4. EQUIPMENT RELOCATION -Anew air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission sources or air cleaning equipment at a site or location not specified in this permit. 5. REPORTING REQUIREMENT -Any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. Permit No. 04508P09 Page 5 6. This permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. This permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ. 8. This issuance of this permit in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 9. This permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State, or Local water quality or land quality control authority. 10. Reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required in such reports may include, but is not limited to, process weight rates, firing rates, hours of operation, and preventive maintenance schedules. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215.114A, 143-215.114E, and 143-215.114C, including assessment of civil and/or criminal penalties. 12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct, hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13. The Permittee must comply with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act (RCRA) administered by the Division of Waste Management. 14. PERMIT RETENTION REQUIREMENT - The Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ, upon request, the current copy of the air permit for the site. 15. CLEAN AIR ACT SECTION 112(r) REQUIREMENTS - Pursuant to 15A NCAC 2D .2100 "Risk Management Program," if the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permit No. 04508R09 Page 6 Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part 68. 16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I Part A Section I I2(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of Accidental Releases - Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces, processes, handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is federally -enforceable only. 17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance, the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ procedures including protocol approval, regional notification, report submittal, and test results approval. Permit issued this the I Wh of June, 2014. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Patrick Butler, P.E. Regional Supervisor By Authority of the Environmental Management Commission Air Permit No. 04508R09 MW NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 01 / 10/2014 Facility Data Southern Equip Co - Plant 44 331 Reedy Creek Road Cary, NC 27511 Lat: 35d 47.5200m Long: 78d 46.1500m SIC: 3273 / Ready -Mixed Concrete NAICS: 32732 / Ready -Mix Concrete Manufacturing Facility Contact Donovan Egerton Plant Manager (919)467-9911 Contact Data Authorized James Walters Operations Manager (919) 790-1520 Comments: In Compliance Inspector's Signature: Date of Signature: Technical Contact James Walters Operations Manager (919)790-1520 Raleigh Regional Office Southern Equip Co - Plant 94 NC Facility ID 9200367 County/F1PS: Wake/ 183 Permit Data Permit 04508 / R08 Issued 9/30/2009 Expires 8/31/2014 Classification Small Permit Status Active Current Permit Application(s) None Program Applicability SIP MACT Part 63: Subpart 6.1 Compliance Data Inspection Date O1/09/2014 Inspector's Name Mike Pleasant Operating Status Operating Compliance Code Compliance- inspection Action Code FCE On -Site Inspection Result Compliance I Total Actual emissions in TONSNEAR: I TSP SO2 NOX VOC CO PMIO * HAP 2008 0.9200 --- --- --- 0.4200 0.2542 2004 5.50 --- --- --- --- 1.60 0.9200 Five Year Violation Historv: None Date Letter Type Rule Violated 'erformed Stack Tests since last FCE: None Date Test Results Test Method(s) * Hiehest HAP Emitted (in Violation Resolution Date Source(s) Tested (1) DIRECTIONS: From the RRO take I-440 Outer Beltline to the Hillsboro Street exit and turn right. Follow Hillsboro Street past the fairgrounds and veer right onto Highway 54. Follow Highway 54 (Chapel Hill Rd.) to the stoplight at Reedy Creek Road and turn left. The plant will be on the right after crossing the railroad tracks between Chatham Street and Highway 54. (It) FACILITY DESCRIPTION: This facility is a concrete batch plant. (III) INSPECTION SUMMARY: On January 9, 2014, 1 (Mike Pleasant), met with Mr. Clavon Wiggins, Plant Manager, Southern Equipment Co. —Plant #4 to conduct a compliance inspection. Mr. Wiggins and I reviewed the current permit as well as the baghouse maintenance records and logbook. This facility was in operation at the time of the inspection. A hard hat is recommended for this inspection. (IV) PERMITTED EMISSION SOURCES: Emission Emission Source Control Control System Source ID I Description System ID I Description truck mix concrete batch plant (150 cubic yards per hour maximum capacity) ES-1 cement silo (100 tons maximum capacity) _ ES-2 flyash silo (90 tons maximum capacity) ES-3 cement silo (100 tons maximum capacity) CD-3 baghouse (1433 sq. ft. filtration area) ES-4 mixer truck loading, weigh hopper loading ES-5 Irail car unloading (V) SPECIFIC CONDITIONS AND LIMITATIONS Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540 and 2D .0611. * In Compliance. The facility appears to be in compliance with all applicable state and federal regulations. * 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q .0203(i). *In Compliance. 1 discussed this requirement with Mr. Wiggins. * 3. PARTICULATE CONTROL REQUIREMENT -As required by 15A NCAC 2D .0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. * In Compliance. A fabric filter system is an effective control for particulate matter. * 4. VISIBLE EMISSIONS CONTROL REQUIREMENT -As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six -minute period, except that six -minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or. I 1 10 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. * In Compliance. During the inspection 1 truck was observed being loaded with 0-5% opacity. * 5. NOTIFICATION REQUIREMENT -As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal condition. * In Compliance. Mr. Wiggins stated that there had been no such occurrences. * FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. * In Compliance. No fugitive dust was observed outside property boundaries. * 7. FABRIC FILTER REQUIREMENTS including cartridee filters, baehouses, and other dry filter particulate collection devices - As required by 15A NCAC 2D .0611, particulate matter emissions shall be controlled as described in the permitted equipment list. a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that -emissions do not exceed the regulatory limits, the Permittee shall perform, at a minimum, an annual (for each 12 month period following the initial inspection) internal inspection of each bagfilter system. In addition, the Permittee shall perform periodi& inspections and maintenance as recommended by the equipment manufacturer. * In Compliance. The bag filter system is checked weekly and noted in site logbook. b. Recordkee ism* Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic format) shall be kept on -site and made available to DAQ personnel upon request. * In Compliance. All records are complete and up to date and were dated back to 2011. * (VI) EXEMPT EMISSIONS SOURCES: No exemptlinsign ificant sources were observed during the inspection. (VII) 112r APPLICABILITY: This regulation is not applicable to this facility. 4Y (VII) STACK TEST REVIEW: There are no stack tests on record for this facility. (VIII) COMPLIANCE HISTORY: There were no NOVs listed in the IBEAM database for this facility. (IX) CONCLUSIONS AND RECOMMENDATIONS: At the time of this inspection, Southern Equipment Company Plant #4 appeared to be in compliance with all permitting requirements. I recommend the facility be re- inspected within two years. M Compliance Inspection Report Permit: NCG140075 Effective: 07/01/11 Expiration: 06/30/16 Owner: Southern Equipment Company Inc SOC: Effective: Expiration: Facility: Ready Mixed Concrete -Cary Plant #4 County: Wake 331 Reedy Creek Rd Region: Raleigh Cary NC 27511 Contact Person: Lyman Austin Title: Phone: 919-790-1520 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 05/19/2015 Primary Inspector: Cheng Zhang Secondary Inspector(s): Certification: Phone: Entry Time: 01:OOPM Exit Time: 04:OOPM Phone: 919-791-4200 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete Slormwater/Wastewater Discharge COC Facility Status: Compliant Not Compliant Question Areas: Storm Water (See attachment summary) W,A r a ypkY, Page: 1 perk: NCG140075 Owner -Facility: Southern Equipment Company Inc Inspection Date: 05/19/2015 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: Page: 2 State of North Carolina Department of Environment and Natural Resources Raleigh Regional Office Michael F. Easley, Governor William G. Ross, Jr., Secretary CERTIFIED MAIL RETURN RECEIPT REQUESTED Division of Water Quality November 6, 2002 Mr. Larry Spence Ready Mix Concrete, hic 3610 Bush Street Raleigh, NC 27609 Affle Z.K WA ®®Oy® C®ENK NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Notice of Violation Cary Ready Mix Plant NPDES Stormwater Permit NCG 140075 Cary, NC Wake County Dear Mr. Spence: On October 10, 2002 Mr. Myrl Nisely of the Raleigh Regional office of Division of Water Quality made a compliance inspection at the Cary facility. The help of Mr. Bonnie Buxton was appreciated. Overview As at other Ready Mix locations, this program shows good attention to the documentation requirements in the permit, but there are elements of the physical handling of stonnwater/process wastewater to be corrected. The SPPP manual contained records that showed good program planning, inspections, monitoring, housekeeping and other details that demonstrate implementation of the program. A few modifications in the SPPP manual are listed below. Violation of the TSS limit occurred in June, 2002. pH measured in the ditch after passing under the railroad spur was 10.2, above the upper limit of 9.0 One of the large tanks holding process chemicals has no secondary containment. There is some question about where two discharge points go after entering the area between the first railroad spur and the main railroad bed. Details The SPPP is very well done and contains forms for all the required elements. All sections except employee training have data, but the following changes still are needed: Ready Mix Concrete, November 6, 2002 p. 2 The USGS map for Part II Section A (1.)(a) lacks some detail requested by the Division. Please prepare a USGS-type map "zoomed in" somewhat to show the facility's location in reference to transportation routes (as the present map does) and the route of all stormwater discharges all the way to the receiving water(s). Determine where the water goes after passing under the first railroad. Clearly identify the name of the receiving stream. USGS maps do not provide more detail as one zooms in on a computer, but a zoomed printout offers enlargement on which detail can be added. A county soils map also offers some detail on water conveyances (sample attached). Please send a copy of this map to the Division. 2. A change is also requested on the plant site map. Please designate the approximate areas being served by each discharge point (Section A(1)(c)). Also send a copy of this map to the Division. 3. A large green plastic chemical tank is outside the secondary containment structure. A catastrophic release would travel through the structure in 4a. below, and ultimately be released with process/stormwater. Provide the required containment per Section A(2)(b). 4. The Division wishes to make sure that control of process wastewater and stormwater is adequate to meet permit limits at every discharge point: a. The pit nearest the loading structure is being used as a detention basin. Please indicate the path of water. released from this pit on the site map. b. pH control must be assured to meet the 6 to 9 units specified in the permit at each discharge/sampling point. Limits for TSS and settleable solids must likewise be met. Please respond in writing within 30 days of receipt of this letter. If you have any comments or questions, contact Myrl Nisely at 919-571-4700. Sincerely, Kenneth Schuster, P.E. Regional Supervisor cc: NPDES Compliance Unit Wake Co. Health Dept. Central Files 1628 Mail Service Center, Raleigh, NC 27699-1628 Telephone (919)571.4700 FAX (919)571-4718 An Equal Opportunity Affirmative Action Employer 50% recycled/10%post-consumer paper READY M13CE3D CONCRETE 00M3PANY 3610 Bush Street, Raleigh, NC 27609 Telephone 919-790-1520 Fax 919-981-7475 Guaranteed Strength December 20, 2002 NCDENR Mr. KENNETH SCHUSTER, P.E. 1628 MAIL SERVICE CENTER RALEIGH, NC 27699-1628 Dear Mr. Schuster: P.O. Box 27326, Raleigh, NC 27611 In response to the Notice of Violation of NPDES Storm Water Permit COC Number NCG140075 Ready Mixed Concrete Co. Plant 4, Cary, NC. Wake County. We are having Mid Atlantic Engineering update our site map and include the information that is needed, to meet the1999 permit requirements. 1) Show each outfall and the square footage serving each outfall. Some question as to where the two discharge points go between the 2 railroad lines. Our plan states that the discharge points drains into the railroad side ditch on the north side of the property and may ultimately enter Crabtree Creek via unnamed tributaries during high rainfall periods. This information is in our plan, under section 2. USGS Map - Site Description. There is some question about one admix storage tank outside the admix containment. This tank is empty, we are waiting for the admix company to remove it from the property. The statement was about a zoomed in USGS-type map. Our plan includes a USGS map of the site. We have a narrative in our plan that provides the information you have asked for. I have tried to blow up a USGS map to the scale that you have asked for and the information that you asked for is still not shown. I have included a copy of our current USGS map and a copy of the blown up USGS for your review. The only way to give you the information that you are asking for is to hand writes it on the USGS map. The pit nearest the loading structure being used as a detention basin drains be made the ditch at the first rail spur on the north side of the property. This clearer on the new site plan. The old site plan clearly shows this pit and clearly Member National Ready Mixed Concrete Association READY MIXED CONCRETE COMPANY ftv- Guaranteed Strenqth 3610 Bush Street, Raleigh, NC 27609 Telephone 919-790-1520 Fax 919-981-7475 P.O. Box 27326, Raleigh, NC 27611 denotes North. This drawing is the actual as built drawing required by the city of Cary. There is also a note of pH being tested at 10.2 in the railroad ditch. This test was made on water in the ditch on our property, where water ponds and cannot leave the property. Ken, I still don't see in violations in this letter. Every item in this NOV is already addressed in our SWPPP. I am going to the expense to make a new site plan and will try to do a USGS map to show the items that you are asking for, but our plan has the information you are asking for already in it. I will forward you the new site plan as soon as Mid Atlantic can complete it Sincerely, rry Spence Assets Manager Member National Ready Mixed Concrete Association Send To Printer Back To TerraServer 11 x 17 Print Size 0' I I I '.5Mi Image courtesy of the U.S. Geological Survey © 2002 Microsoft Corporation. All rights reserved. Terms of Use State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director LYMAN AUSTIN READY MIXED CONCRETE CO - PLT. #4 3610 BUSH STREET RALEIGH, NC 27609 Dear Permittee: 1� NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES July 26, 1999 Subject: Reissue - NPDES Stormwater Permit Ready Mixed Concrete Co - Pit. #4 COC Number NCG140075 Wake County In response to your renewal application for continued coverage under general permit NCG140000, the Division of Water Quality (DWQ) is forwarding herewith the reissued Stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A copy of general Stormwater permit NCG140000 * A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to certify that you have developed and implemented the SPPP as per the conditions of the permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT SEND the SPPP with the signed form. * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements, and addresses frequently asked questions * A Certificate of Coverage Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree.._ If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 578 Sincerely, for Kerr T. Stevens cc: Central Files Stormwater apd'l-neral permits Unit Files Raleigh Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10 % post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140075 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, READY MIXED CONCRETE CO - PLT. #4 is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process wastewater and stormwater from a facility located at READY MIXED CONCRETE CO - PLT. #4 331 REEDY CREEK RD CARY WAKE COUNTY to receiving waters designated as a UT of Walnut Creek in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective August 1, 1999. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 26, 1999. for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission State of, orth� --arolina N Depart e�nt�of;E1 ironment, th�and Natural Resources lv/ision o�f�Envi/ronmental Management 6mesB. Hunt; Jr., Governor ,b rjathan�BN Howes, Secretary aa,,i/ A\restonol oward, Jr., P.E., Director Ready Mixed Concrete Co 3610 Bush Street Raleigh, NC 27609 March 3, 1995 Subject: General Permit No. NCG 140000 Ready Mixed Concrete Co CDC NCG1.40075 Wake County Dear Lary Spence: In accordance with your application for a stormwater discharge permit received on November 30. 1994, we are forwarding herewith the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. The stormwater permit you are receiving, NCG140000, does not permit wasting concrete, dumping excess concrete, directly into storm sewer outfalls or into waters of the state. Any facility.which either dumps excess concrete or washes excess concrete into storm sewers or waters of the state wrfB- operating in direct violation to both the terms of this permit and the North Carolina General Statutes. Such a discharge shall be considered an illegal discharge and may subject the owner to enforcement actions in accordance with North Carolina General Statutes 143-215.6A If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 15013 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding. Please take notice that this certificate of coverage is not transferable. Part 11, 13.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any question concerning this permit, please contact MS. AISHA LAU at telephone number 919/ 733-5083, extension 578.. cc Raleigh Regional Office Mr. Roosevelt Childress, EPA Sincerely, 010naf r;S�n�,i R, r.Ohr�c n f. A. Preston Howard, Jr. P.E. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50 % recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONWENTAL MANAGEMENT GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140075 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION sys,rEM In compliance with the provision of Nord Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Ready Mixed Concrete Co. is hereby authorized to discharge stonmwater from a facility located at Ready Mixed Concrete Co. 331 Reedy Creek Rd. Cary Wake County ,.. to receiving waters designated as an unnamed tributary to Walnut Creek in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Pans I, II, III and IV of General Permit No. NCGI40000 as attached. This Certificate of Coveraee shall become effective March 3, 1995. This Certificate of Coveraee shall remain in effect for the duration of the General Pennit. Signed this day March 3, 1995. A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission 0 I 0 `1a /J��\ ��, J l�\�'RI).�I' .: _ vi- \'��`I nl�n✓. 21� ii�` ,I, RALEIGH (STATE CAPITOL) T MT - m A IRALEIGH (STATE CAPITOL) T MI, (RALEIGH WES r) ^� 5255 I SW W m O Page 1 of 2 �e NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT& NATURAL RESOURCES DIVISION OF WASTE MANAGEMENT(DWM) HAZARDOUS WASTE SECTION (HWS) / COMPLIANCE BRANCH RCRA INSPECTION REPORT 1. Facility Information: Johnston Community College Howell Woods Sand Pit 6601 Devils Race Track Road Four Oaks, NC 27524 EPA ID#: NCS 000 002 226 2. Facility Contact: Mr. James Sasser, Johnston Community College Phone: 828.322.8150 Email: novinca@rushenterprises.com 3. HWS-Inspectors: Mr. Andrew Martin, NC HWS-Environmental Senior Specialist 4. Date/Time of Investigation: April 20, 2015 Arrived: 12:30pm - Departed: 2:30pm Date of Report: May 1, 2015 - Prepared By: Andrew Martin 5. Participants: 6. Purpose of Inspection: 7. Report: Thad Valentine, NCDENR Land Quality Section Lori Phillips, NCDENR Air Quality Section Cheng Zhang, NCDENR Water Quality Section Andrew Phillips, Mine Manager Compliance Evaluation Inspection On April 20, 2015, 1 and the three NCDENR colleagues listed above conducted a multimedia inspection at the Johnston Community College Howell Woods Sand Pit. The Howell Woods Sand Pit is a permitted sand mine operating under NCDENR Land Quality Section permit #51-35. The permit is valid until January 9, 2022. The Howell Woods Sand Pit is located on 139.1 acres of land with 89.7 acres disturbed. Two metal shipping containers serve as an office and storage area at the facility. Mining pits at the facility are filled with water. Sand is mined from open pits and brought to a central processing area where it undergoes sorting and washing. Waste water from the sorting and washing process is discharged into one of the water filled sand pits. Suspended solids and turbidity are settled out of the waste water using natural deposition methods. The waste water eventually discharges via one NPDES permitted outfall. A tour of facility operations was conducted during the visit. The facility generates used oil,;Osed antifreeze, ipatteries, and occasionally aerosol cans from maintenance and repair of engines and equipment. Batteries are exchanged for core recycling once they are generated. Used oil is accumulated in one 500-gallon above ground tank and in several 55-gallon containers. The tank is located within a steel secondary containment structure and is covered with a tarp. The tank and 55- gallon containers were labeled as "Waste Oil" at the time of the inspection (See Comment Section). The facility contracts with Noble Oil for collection of used oil for recycling and maintains receipts. Facility personnel also explained that if any contaminated diesel fuel or gasoline was generated it would be mixed with the facility's used oil. Andrew Martin, QEP- NC Hazardous Waste Section Office: 217 W. Jones Street, 1646 Mail Service Center, Raleigh, NC 27699 Phone: (919) 270-3507 Email: Andrew. MortinOncdenr.gov. Page 2 of 2 Facility personnel explained that they were not aware of any hazardous waste streams generated from facility operations. 8. Comments: It is a reminder that used batteries (nickel -cadmium, lead acid, lithium ion, etc...) are subject to the hazardous waste determination requirements listed at Title 40 Code of Federal Regulations, Part 262.1 1. Used batteries can be managed as Universal Waste when they are recycled. Universal Waste regulations are listed at Title 40 Code of Federal Regulations, Part 273.2. Regulations require that any universal waste battery that shows evidence of leakage, spillage, or damage that could cause leakage under reasonably foreseeable conditions be stored in a container. The container must be closed, structurally sound, compatible with the contents of the battery, and must lack evidence of leakage, spillage, or damage that could cause leakage under reasonably foreseeable conditions. Universal waste batteries (i.e., each battery), or a container in which the batteries are contained, must be labeled or marked clearly with any one of the following phrases:'Universal Waste -- Battery(ies)," or "Waste Battery(ies)," or "Used Bottery(ies):' Universal Waste must not be stored onsite for more than one year from the date it was generated and containers should either be marked with an accumulation start date or collection receipts be. maintained to demonstrate compliance with the one year onsite storage requirement. • The used oil containers at the facility were not properly labeled. It is a reminder that the facility must clearly label all containers (drums, buckets, tanks, bottles, etc.) used to store or transport used oil for recycling with the words "Used Oil". Required by 40 CFR 279.22(c)(1). Andrew Martin, QEP / DATE NC HWS-COMPLIANCE BRANCH cc: Jenny Patterson, Eastern Area Compliance Supervisor Central Office Files Andrew Phillip, Mid -East Services, Inc. Andrew Martin, OEP- NC Hazardous waste Section Office: 217 W. Jones Street, 1646 Mail Service Center, Raleigh, NC 27699 Phone: (919) 270-3507 Email: Andrew.Martin@ncdenr.gov SENT US MAIL FACILITY REPRESENTATIVE VW HAZARDOUS WASTE SECTION - COMPLIANCE BRANCH FILE TRANSMITTAL & DATA ENTRY FORM Your Name: Andrew Martin Facility ID Number: NCS000002226 Facility Name: Johnston Community College Howell Woods Sand Pit Document Group: Inspection/Investigation (1) Document Type: G - Compliance Evaluation Inspection (CEI) Description for File: Multimedia Inspection Date of Document: 5/ 1 /2015 Author(s) of Document: Andrew Martin Inspector ID #: NCl 15 Suborganization: Western Region Comments for RCRAInfo: Multimedia Inspection ,o County (if not on report): Johnston Date Received by File Room: Date Scanned: Date Uploaded: Scanner's Initials: kw j ,r'� � ..-� .. r(" ,-�a�•' a !`".yz'"" , � , fi�. t , `� r O _ r •s' -.emu-' +._rvS?�`...t:''l'J*. fYra�^ _ a�M ^� J `•� , W .!.%�, .. j, 5c- iN r Jlf �l a• �/�w. is - �* r— }.aG''r:. ti .!! / /r f� .ra •*_� .�}.tom i��r`.�" � `� �� �r_ �` ;� ��1 P !. � e � ) !� �41 . ®J ivy /' � .q 4 �! t � � �•,� >' • A;.. ' p� ` �� I!T"75�K �•µ .C=" .. sS•'��"..��'."Y..tT.Cr ���/r ,i! •' `� �; pI..d, aft. •,� ��y � yS\' c' J� �. "ter � .,°,.t. P!•C7..`, {`l�F��f. f*i� g • 4� ^c. R�Dt'i's� y >..: �'R-"''' era` `,. v ~ f..:�. """i ,.::k?'i'�`".c��+�c i .�"'. • �''�'Gg�'f'` 1"""' � �• '� pV '��"i�`riF A4 �r "�'4 N- y-a• •• ?j�' i��,�aR��� � � � ��C\. ,. ,� T.6"V v '�i r�� l III n Z Z �FF m m = a pq I- -- -- -- --�� Fn �n F I 5 K Z I I 1 I y y 8 1 I ors Mo �o 0 y tisf ti y I �A t' At Jw 6� o � ~ �� nm � y ♦ Su K80 o g In v o m 0 ti to 0 N O DRAWN SITE MAP BY: DATE: FEBRUARY 2003 MID -ATLANTIC PLANT #4 DRAFTING CHECK `BY:s JOB N0: OOOR1255.00 ASSOCIATES, INC. READY MIX CONCRETE ENGINEER CHECK CARY, NORTH CAROLINA BY; CAD # 01-125513 Engineering & Environmental Solutions APPROVED b7�t�'1 DWG N0: 1.1 BY: REFERENCE: MID -ATLANTIC FIELD NOTES. (u u/ FFB 2 7 2003 11 . Fn n l i l BOB o A� mm i M m m O p n A ==m O C � m A y O 2 L"I ID -ATLANTIC � ASSOCIATES, INC., Engineering & Environmental Solutions g� RM #A #A 8 I � � m oQs Cs gq U X no o V b O N ®r7 G *A SITE MAP PLANT #4 READY MIX CONCRETE CARY, NORTH CAROLINA 0 9 0 m . I DRAWN �� DATE: FEBRUARY 2003 BY: DRAFTING CHECK�ZS JOB NO: ODOR1255.00 ENGINEER CHECK CAD # 01-125513 APPROVED sr: btkvl DWG NO: 1.1 REFERENCE: MID -ATLANTIC FIELD NOTES. �� LI FEB p 20030' nt nio �/