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Home My WebLink AboutNCG020722_COMPLETE FILE - HISTORICAL_20090406STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. NCGWF v a 0 �a DOC TYPE VHISTORICAL FILE DOC DATE ❑ 2UUq[)H U(n YYYYMMDD �M1CD j/ `�' 7 a NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary April 6, 2009 Mr. Tony Sample Compliance Manager Carolina Sunrock Corporation 200 Horizon Dr, Suite 100 Raleigh, NC 27615 SUBJECT: Compliance Evaluation Inspection Carolina Sunrock LLC Permit Number - NCG020722 County- Person Dear Mr. Sample: On February 26, 2009, Autumn Hoban, of the Division of Water Quality (DWQ), Raleigh Regional Office, performed a stormwater compliance evaluation inspection of the quarry. Your assistance and cooperation was helpful and appreciated. Inspection findings are listed below. Industry, and Sitesc :Deription .,�� W ,, ,� ,t �L�,_ `� "` �* y Sunrock Corporation mines gravel, rock, and granite at the Person County quarry. Stormwater runoff and process wastewater generated at such facilities is regulated by General Permit NCG020000. DWQ has therefore issued Martin Marietta certificate of coverage, NCG020722, which became effective on January 18, 2008 and expires on December 31, 2009. The facility is new and plans to start operations in March 2009. The facility currently has three stormwater ponds installed, but expects to have 1-8 outfalls upon the completion of the mine. -^i�.'.s.�- .,� .. .,,�Y,�faG-_`�_ _ f77^ i-.xarr'�av„��t c �l�'*..,...` �_ =t�"�•.....Y ��f�—r.. �a.,..G.v7r,'.4 w +. Inspection Summary. The facility has the SWP3 and was in compliance with the permit requirements. however, a bypass caused by rilling and erosion was observed, and immediate action was taken to prevent discharge from reaching surface waters. Please note that violations are subject to a civil penalty assessment of up to $25,000 per day for each violation. It is our goal to insure the quality of the surface waters of this State. NCG020722 z Page 2 F Please review the attached report. If you or your staff have any questions, do not hesitate to contact Autumn Hoban at 919-791-4200. Sincerely, /1 4-4 - V all 1 Autumn Hoban Enclosures cc: Central files RRO/DWQ Stormwater Compliance Files Stormwater permitting Unit 3400 Barrett Drive One Raleigh, North Carolina 27609 NorthCarolina Phone:919-791-4200 Fax:919-788-7159 naturally V Compliance Inspection Report Permit: NCG020722 Effective: 01/18/08 Expiration: 12/31/09 Owner: Carolina Sunrock LLC SOC: Effective: Expiration: Facility: Woodsdale Quarry County: Person 5280 Woodsdale Rd Region: Raleigh Roxboro NC 27574 Contact Person: Tony Sample Title. Phone: 919-575-4502 Directions to Facility: Traveling North on 501 out of Roxboro, take a left on Woodsdale Road (SR 1326), Mine on right approx. 6.5 miles. System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): r On -Site Representative(s): Related Permits: Inspection Date: 02/2612009 Entry Time: 11:00 AM Exit Time: 01:20 PM Primary Inspector: Autumn Hoban / Gam. �� „� Phone: Secondary Inspector(s): / Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Mining Activities Stormwater Discharge COC Facility Status: Q Compliant Q Not Compliant . fV61111tW- Question Areas: E Storm Water (See attachment summary) Page: 1 Permit: NCG020722 Owner - Facility: Carolina Sunrock LLC Inspection Date: 02/26/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: The facility is new and expects to begin operations in March 2009. The permittee did satisfy the permit requirements, but had a bypass of the asphalt stormwater pond due to a failed berm. The berm was repaired and the bypass corrected within one week of the inspection. It has been communicated to the permittee that weekly inspections are required and imperative during the construction phases of the mine to prevent waste, spoil, sediment, and contaminants from discharging to surface waters. Page: 2 Permit: NCG020722 Owner - Facility: Carolina Sunrock f_E_C Inspection Date: 02/26/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? Cl ❑ ■ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ■ ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ■ ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: This facility is new and was not operating the day of the inspection. Start-up is expected in March 2009, but business is slow and only one order currently in for the March start-up. The SWP3 requirements have been met, but the facility has not been operating long enough to implement sampling. They have started visual inspections. There is on -going construction at the site and the permittee is reminded that the Stormwater BMP's are required to be maintained for land disturbing process areas. Rilling and erosion were observed at the asphalt facility berm creating a bypass of the Asphalt stormwater pond that needed immediate repair. Photos were received the week following the inspection showing that the repairs had been made. Note: implementation of Stormwater BMP's must ensure wastes, spoils, contaminants, and sediment do not enter the surface waters. Qualitative Monitorin Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ❑ ■ ❑ Page: 3 Permit: NCG020722 Owner - Facility: Carolina 5unrock LLC inspection Date: 02/26/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Comment: The permittee has conducted visual inspections and was in the process of revising the inspection forms during my visit. Since the site is still being constructed many changes to topography and landscape are occurring daily. It is imperative that weekly inspections be done to ensure that breeches such as the one observed the day of the inspection can be corrected prior to any discharge into surface waters. Please note that violations are subject to a civil penalty assessment of up to $25,000 per day for each violation. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ ■ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑ Comment: The facility is new and was not yet operating. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ■ ❑ ❑ ❑ Comment: The facility is new, eight outfalls are expected, but not all of the discharge basins have been installed. Currently basin 7, 8 and the asphalt stormwater basin are installed. The facility is seeking representative outfall status for 1-5 and expects to sample 7, 8 and the asphalt stormwater basin outfall. The day of the inspection this seemed reasonable. The facility indicated they may also submit plans for the installation of a level spreader for the asphalt stormwater pond discharge. This is a relatively good location for a level spreader -A wooded buffer area and a lot of flat ground is present. Page: 4 Wows&le Quarry Stormµ'ater Plan il�rrz. la4rs -TI• JY rdlE•. N• II f]# ��a eG°"rl � �.rw S.r: �rt•ii r4� m�'.i.l�. x+.`�'s�le._. n�.'. L If]t:b n Ib�. n• 1r.liP, w ]3'm.w AgMh Sv.n_.. M1W Lx1eg h• 1r Lt•, )E• 3t' IAr I.n•: t•=.I I.x a..lw.._�n.,.+.F+_..I,[:,..r[Na....... Ea]dydl-mow -1•n H�.•6r.p_n�tM.' vr{ler. �Icetr W]] [v�1�ou_'•Y A•A+Yarf..�MMyP•y 1_Y!n• CeQu.].f ..a•rs]e!r a rlf�FYjYilfen� Yotii wml vILRIfIY YW Yet tNtw ,.. .. 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UEI'In ] Rot f0,'iS7AU(iiQV )aOl FS cpRl r].IptRS u[CrtR•.. �,4hw•N �u.�~�qA4 es� wrm xires]ss_xv xa�r'an`. ,_ b] I.+R. ]] rt i MfLa r]G.ALYr.R.0 LefrJllG. - ..ta x,rtt.y rERmf..b._ _.>�,•a i w wl.t�...._wa[.0 ' [�.oY na �TI._n N Y EFr Dr lLsisrlrri][w'wsn]�ufPR)11w RM L"•'_� [rw .n1••.,. �.Imrl..kr N..w.m-w.l C+n�ol� A�Ild ac . ��r�L�[naR•6.14r is LEDGEND t / - ffl-7t. �K+.1 GAOL-r+�W,.[O[til.lf a� a I f I a . . TN LN niI[ a ae �kRm -1n Im _; J'\l'rl .-Y it a nm_�fb•_-4R,�C..1� xuiSALLS RSL�F1t, r,r f - r:T -. � nt5 �![nol nwn.i,AlA1.0., nn}n 41/♦N - �.ftii E-1f41 w D0.F w�. Rc-iW 31}oi 11r _I-1 •v _ Tony Sample Carolina Sunrock LLC P.O. Box 25 Butner, North Carolina 27509 Dear Mr. Sample: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen 11. Sullins, Director Division of Water Quality January 18, 2008 5' 0)i tij 1 ' j� I �! 2008 �DEldtli��,nirL�'t��',',.:..,,.'•;t_ `v� 1.4CE Subject: General Permit No. NCG020000 Woodsdale Quarry COC NCG020722 Person County In accordance with your application for a discharge permit received on September 27, 2007, we are forwarding herewith the subject certificate of coverage to discharge under the subject state — NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. As discussed during application review, discharges associated with the concrete plant proposed at this mine location are not covered under General Permit NCG020000. Carolina Sunrock LLC must apply for NPDES General Permit NCG 140000 (Ready -Mixed Concrete Operations). Discharges from the concrete operation and wastewater treatment facility construction there may not begin until a COC and Authorization to Construct (ATC) for NCG140000 are issued. This permit does not affect the Iegal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other federal or local governmental permit that may be required. If you have any questions concerning this permit, please contact Bethany Georgoulias at telephone number (919) 733-5083 ext. 529. &4)W, SIGNED BY BRADLEY BENNETT for Coleen H. Sullins cc: Raleigh Regional Office Central Files I4"hCaro[ina Stormwater Permitting Unit Files Ad waliU North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service Internet: www.ncwaterquality.org Localion: 512 N, Salisbury St. Raleigh, NC 27604 Fax (919) 733-9612 1-877-623-6748 An Equal Opportunity/AHirmative Action Employer-- 50% Recycled/10% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCGO20722 STORMWATER, MINE DEWATERING, AND/OR OVERFLOW FROM PROCESS WATER RECYCLE SYSTEMS DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Carolina Sunrock LLC is hereby authorized to discharge stormwater and process wastewater associated with mining activities from a facility located at Woodsdale Quarry 5280 Woodsdale Road Roxboro Person County to receiving waters designated as an unnamed tributary (UT) to Castle Creek, class C water, in the Roanoke River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I,1I, III, IV, V, VI and V1I of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective January 18, 2008. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day January 18, 2008. ORIGINAL SIGNED BY BRADLEY BENNETT for Coleen H. Sullins, Director Division of Water Quality By the Authority of the Environmental Management Commission LOCA ON MAP: / 0011 n. _ . f k•\../ ! I (} 1 / yet \ ! [•I \ ~y'i. 1� \1 �1 �\��,,}�^. � r.� l�� !/^•a��w • � l� •'-� .1� l /}'�—ni� I 111 "\' 1 c ��,5_. 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Ip1 - ✓ J,'._ ( �1.�; 1� . r h� i^r1 `�`T' '% V �)j; %r�1i� j�✓�.p'" r\\\ ` y y1•l�_ i A• `' `\� r'`��y ,+ 1 ''� rr�� \ !i 'i/ rr= 1 ✓ ) f( C� - Oi14 \1$`;\C�l, �r, k;+A ti. l"�, /� _�.,` � ��,_,`•w.r � �� jr ��, , ± ��•--�q � i`. �.`•_✓ ��__�g i�yt . ��-,"ice ��;\\�V � ( \��1 T J..� ,.�, y •- LV "-�J ' ^'1 J. (�r ' \ r'j (�„ \ �_� s �• (,r __ /J a0r,rr -;s,' ; �'`m� �� y �� •r��ll!l,�,p��`�- ;`..- l�,y �.� S�.{Y�4'/n /1:�_a. —� l �•�'� i�• P"r'�```�'�-•.1 `4,,.- r i •ii //�l\i .� P LSQ� �/'� I�'E 1, :1� Woodsdale f. Quarry Ba?rib FP ( Q •V �tlri ry •�.3~j�r a"R@x-�Fa� �Lt / �� i r S k a r `!,I`t_ •L`} I J ! •�1/ �r,- - •�,�' iflti �':41 �r1,19 t�[ .� �� '\L tt J Jar /1- �i'� fl'r ',� !� .rs k •) { j] i r + k i(k r. r �1E. i .•_+, ~ �"' , � ! 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'•: f �. .� r — `�. 1!. p .� Y'�'N' •""�'' i%ri^" ( •F''� '" l °f ii� , f l"�]S• i`i� i/\� � # ��' \ r � _�_" r (� i��iN i'��y�(��C r -_'� t�� '7_J/r',.-1n4��[!��`�+k� 1�, _ �'.\'off., 4� ,k.lj`..-� 1. }�r.�� fin� "s: �`fiSi' C��: ' 4 .!S i^`��',�t.��`�'_,ti-..��•-y��`,lLli�4_C�(,_._ i, /' Latitude: 34131' 31" N �C(�02�722 Facility Longitude: 78° 57' 21' W County: Person Carolina Sunrock LLC - Location Stream Class: C Woodsdale Quarry Receiving Stream: UT to Castle Creek Subbasin: 03-05-02 (Roanoke River Basin) C ff0 ttA MAP NOT TO SCALE