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HomeMy WebLinkAboutNCG020721_COMPLETE FILE - HISTORICAL_20120315STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /v DOC TYPE Li HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ a�) )a, p 3 � 5 YYYYMMDD Vinson, Scott From: Vinson, Scott Sent: Thursday, March 15, 2012 4:46 PM To: Rodgers, Ashley Cc: Novak, Gary; Samir Dumpor; Jones, Jennifer Subject: RE: Robert Jones - Willis Neck Mine O&M Ashley, Per our phone conversation, I did receive an updated 0&M plan for the proposed dewatering at the Willis Neck Mine in Craven Co. from Mr. Ed Warren on February 16, 2012. The plan appears to be adequate and is acceptable. Please proceed with the mine permit modification. Thanks, Scott Before printing this email, please consider your budget and the environment *E-mail correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation, From: Rodgers, Ashley Sent: Tuesday, March 13, 2012 11:20 AM To: Vinson, Scott Subject: Robert Jones - Willis Neck Mine 0&M Scott, Mr. Jones says that his revised 0&M plan has been submitted to you for the Willis Neck Mine in Craven County. Do you have any issues, or can I go ahead and proceed with the modification? Thanks! Ashley Rodgers Assistant State Mining Specialist NCDENR Land Quality Section 1612 Mail Service Center Raleigh, NC 27699 (919) 707-9220 (919) 715-8801- fax E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. N• ED WARREN ENVIRONMENTAL CONSULTING AND TRAINING 1178 Corey Drive Williamston, NC 27892 February 12, 2012 RECEIVED F E B 16 2012 Mr. Scott Vinson, Environmental Engineer Division of Water Quality-WaRO DWQ-WNARO 943 Washington Square Mall Washington, NC 27889 SUBJECT: Submittal -Pumping Operation and Monitoring Plan, Willis Neck Mine, Permit No. NCG020000, CoC No. NCG020721 Craven County Dear Mr, Vinson: On behalf of Robert ,cones, I am submitting the subject plan and map indicating the wetland areas as requested by the Division of Water Quality. I appreciate your assistance with the development of the plan and trust that you will find everything satisfactory. Please contact me if you have questions or require additional information. Thanks again. Sincerely, WLJO,4-�� Ed Warren Cc: Robert ,tones File Enclosures edwarren@suddenlink.net (252) 809-2079 li x i e T RECEIVED F E B 16 2012 DWQ-WARO PUMPING OPERATION AND MONITORING PLAN WILLIS NECK MINE VANCEBORO, NC FEBRUARY 12, 2012 Prepared By Ed Warren -Environmental Consulting and Training 1178 Corey Drive Williamston, NC 27892 (252) 809-2079 GENERAL INFORMATION NAME: Willis Neck Mine OWNER: Robert Jones CONTACT: Robert Jones LOCATION: 1185 Winn Circle, Vanceboro, Craven County, NC 28586 PHONE: (252) 244-2805 RECEIVED FEB 16 2012 DWQ-WARD PERMITS: NC Division of Land Resources Mining Permit No. 25-75 NC Division of Water Resources Permit No. CU3167 NC Division of Water Quality Permit No. NCG020000 (CoC-NCG020721) PROPERTY DATA TOTAL PROPERTY AREA: 82.347 Acres TOTAL AFFECTED AREA: 48.07 Acres TOTAL UNDISTURBED AREA: 3.57 Acres TOTAL PERMITTED AREA: 51.64 Acres TECHNICAL DATA MAXIMUM PUMP CAPACITY: 2000 GPM, (2.88 MGD) DESIGN FLOW: AVERAGE FLOW (Actual): MAXIMUM FLOW (Actual): MINIMUM FLOW (Actual): 1600 GPM, (2.304 MGD) 1556 GPM, (2.240 MGD) 2.480 MGD 2.013 MGD SEDIMENTATION POND VOLUME: 34,557,600 gallons (600'L x 220'W x 35'H) PERMANENT POOL VOLUME*: 27,152,400 gallons (600'L x 220'W x 27.5'H) WORKING VOLUME*: 7,405,200 gallons (600'L x 220'W x 7.5'H) *Based on data from `Willis Neck Sand Mine Description' submitted to DWQ 8/9/08 by W.F. Bulow referencing inspection by Ray S. Taylor, P.E., on 7/10/07. V sit A.. fly, f. _r w i SITE DESCRIPTION The total size of the property the mine is located on is 82.347 acres. The total permitted acreage of the mine is 51.64 acres of which 48.07 acres is affected area and 3.57 acres is undisturbed buffer area. The 48.07 acres of affected area includes 2.93 acres of unexcavated buffers. Excavated areas will total approximately 40.82 acres, including the 3.03 acre sedimentation pond, when mining is completed. Bear Branch, classified C-Sw (NSW), in the Neuse River Basin wraps around and serves as the property line on the north and west boundaries of the property. Bear Branch flows generally from East to West. A drainage ditch runs along and serves as the southern property boundary and drains toward its confluence with Bear Branch at the southwestern corner of the property. The permit boundaries are offset a minimum of 85 feet up to approximately 600 feet from Bear Branch and a minimum of 50 feet up to 125 feet from the drainage ditch. These offsets were established to exclude wetlands and waterways from the permitted area and provide a natural buffer between the permit boundary and any wetlands and waterways in the area. The area within the offsets consists of thick undergrowth and standing timber. In addition to these offsets, the permitted area includes a minimum 25 feet undisturbed buffer and 20 feet unexcavated buffer inside the permit boundary as additional protection for the wetlands and waterways. All disturbed areas within the permit boundary have been graded such that rainfall falling on the disturbed areas within the permit boundary drains internally to the mine. MINING DESCRIPTION Robert Jones, Owner and Permittee, has been engaged in sand and gravel mining operations at the Willis Neck Mine site in Craven County since the original mining permit was issued in 2006. Permittee has recently applied for a modification to the mining permit to allow mining to a maximum depth of 55 feet. Mr. Jones plans to excavate as he proceeds and mine to an average depth of 47 to 48 feet and maximum depth of 55 feet within a section of the mine hereby described as the `currently active pit'. The currently active pit will be dewatered to allow mining to this depth. Preliminary flow measurements taken from December 14 through 31, 2011, indicate that an average of approximately 2.24 MGD (1556 gpm) will have to be pumped from the currently active pit to the 34.6 MG Sedimentation Pond, which includes a 27.2 MG permanent pool and a 7.4 MG storage volume, for detention and settling. The discharge from the sedimentation pond will flow over a 30 feet wide rock darn and onto a spillway of stone rip rap 30 feet wide, 70 feet long and 4 feet deep located at the north end of the sedimentation pond. The rip rap disperses the flow across its width and throughout its depth, thereby minimizing the discharge velocity and creating a sheet flow discharge from the spillway, which continues to disperse latitudinally across the natural area between the end of the spillway and Bear Branch. The mined sand will be washed and graded to remove the fines. Water from the washing process will flow in series through two retention basins approximately 4 feet to 6 feet deep and 30 by 45 feet and 20 by 85 feet, respectively, to settle the fines. Clear supernatant from the •i"'f:,: 1'.l r. :. .- r+`rf l.:i .. .. ` ' 'i r.. ��'! ..{'.' t. - .. '. .4 •r .'. .. .,1.1•.. �/, ,•jl. r s. 1'r ..'!"1 'i•l' , .- ,{• Y r ,,.: r''i :17 ,_ s.' , .�/lA t .. . � 1�tt �!•• E �. _ ! . '/-.. r , r 7J7 t.r% , '�.' r ,'1:! I,� , :i ,`.. . ,. x .ti ..'' !rirr. ;;'. ,;4r i+ .. .' i:. r� s• 'r;: ,,. _' fir , YlS. 5l',l'F� � � ' ' .�' .rr. �'r. ra; :i '�'ir ' . «. . ,. .ir.l i� r,-'f •' .a r :> •�`' ' ' ij ,'t::'i ,f� '; .�• :', .. 'Tr�'..,:'Srr•: 3: '�' ,iii ". !i .7 r�. _ .. -a'.: a r _ a. ? fit j?.� -' •.. t. ..• fir' r .'r. . t _. 1Ji1 '. r�l, • 7'�. �r�. _ r .. �.. S• d:. .e f 5 E ' ' �1'. :'r, ri. ... .. •. i � .. . -r '.. a rl f rlr"•.1 r 1, _ .. 1. 'Ili, �11. ' ,�J .. .y: - i1 • . ' . Ii' . / �S .. '.r' r . - . !•'.!' ��:5� -. -J-i • I:+ !fr rt .�:'1'f.. 1f.. 'E .4. !'. 'r , r''' Sr' 1. •'. .. . • • ^ is 'd �. .. � ! • .. I rj .: 4•!', r ,'!:.. r 'SAY°, .!'.'. 't r . IS . , .'... Y + •F ;+' »' •, ti• r retention basins will be directed into the Sedimentation Pond for final settling and discharge along with water generated from the mine dewatering process. No chemicals will be used. Settled fines are removed from the first retention basin every ten days. Currently, there is no accumulation of solids in the second retention basin. PUMPING OPERATION AND MONITORING PLAN The `currently active pit' will be dewatered by use of a portable diesel pump with a capacity of 2000 gpm (2.88 MGD), which will be adjusted to create an average flow of approximately 1600 gpm (2.304 MGD) spread over a 24 hour period. Monitor -Observe flow meter periodically throughout the day to ensure the flow rate is 1600 gpm, or less. Record flow meter totalizer reading daily and calculate and record daily flow. The intake pipe for the dewatering pump will be placed in a sump excavated in the currently active pit approximately 2 to 4 feet maximum sleeper than the elevation of and down gradient of planned mining activities for the day. This will minimize the volume of dewatering needed to perform the daily mining activities and maintain the groundwater level at an elevation just below the current excavation level. Monitor -Observe sump area periodically throughout the day to ensure the water level in the sump is being maintained at an elevation just below the elevation of mining activities. The pump discharge pipe will be placed at the sedimentation pond inlet in a manner to minimize short-circuiting by directing the discharge across the width of the inlet end of the sedimentation pond. Monitor -Daily, observe influent to sedimentation basin to ensure flow is not short- circuiting through length of basin. The discharge from the sedimentation pond is over a rock dam onto the spillway of rip rap to minimize the discharge velocity and create a sheet flow discharge to Bear Branch. Monitor - Quarterly, observe dam and spillway to ensure the discharge is not channeling through the spillway and is sheet flowing through the natural area between the spillway and Bear Branch. Water used to wash sand will flow to two fine solids retention basins in series to settle the fine solids generated during the sand washing process. Monitor -Remove solids from the first retention basins as needed or every ten days minimum and from the second retention basin as needed. Wetlands should be observed periodically to ensure that wetland plant species are healthy and the mining activities are not adversely affecting wetlands. Monitor -Quarterly, observe the wetland areas within the vropcM boundaries to assess the general health of wetland plant species. Record the date and results of the observations in a log or report. Qualitative and Quantitative Monitoring Permittee will continue to perform the Qualitative Monitoring of `Stormwater Capture' and `Discharge Inspection' weekly to confirm compliance with the following criteria: 7n?.•� •f:��. :'_� •' .I. -... �i ,.1, . -1�_ f:. :�., 5,•:, ;.� .} _i r;7 r• ,' ... . 'f. ,lt'. - .. r ,.. .:3"- +i' !: � ;�4" ., :. 2' �_'. '. ` •'! . ., , ' .. � .� r cr1,•i• :4�r f7:" ,i �, f f; ,� ff�., pe ,)" +•rJI •t r'. li .,�•� r•'�.f � .=S i t�. �-.. 'r j'ri f!'• ... '{'., . ' t� .. ; i .t' ,',f4' •. _ . ifit � , ,S�r -r a�7i ... ) ,9' .?�'t . •. :,5 .�+.,ai = 5,3 .kr:' rl'. � is �:: (~ • j ,S. i:i . '. ,f {�.` .. ... •'Ir r' _, it ..�1'I, •�1 � � ;.. t' k, r•i,, .. .i r - �' - ,+ , .. �� ' jrt,. /'...'+� -'2 , -`1'' . ..- . dv, ! ,�,.... ..< . '!;i''. i� �'• ` "T ;'� _.. - ! f4is '.t'i•. ' `Stormwater Capture' -observe and inspect the permit boundary and unexcavated buffer area to ensure that stormwater falling on disturbed areas is draining internal to the mine and that no sediment or other material is eroding from the site. `Discharge Inspection' -inspect discharge area to ensure that flow is dispersed as intended and there is no discharge of sediment or other solids or deposits of sediments or solids in the area of the discharge. A log including the date, the compliance status with the above criteria and the signature of the person performing the inspection will be completed and maintained on file in the office at the mine site. If the facility is not in compliance with the criteria, corrective actions will be undertaken and noted on the log. Permittee will continue to perform Quantitative Monitoring of the discharge from the Sedimentation fond. Grab samples will be collected at the discharge from the Sedimentation Pond on a quarterly basis and will be analyzed for the parameters as required in Tables 7, 8 and 9 in Permit No. NCG020000, Part II1, Section E. Analytical results for the quarterly sampling events will be recorded on a Discharge Monitoring Form and kept on file in the Willis Neck Mine Office. The quarterly results from each calendar year will be compiled in an Annual Discharge Monitoring Form and submitted to the Division of Water Quality Central Office prior to March 1 of the following year. Summer The permit boundaries for Willis Neck Mine were established a considerable distance from the property lines to provide a natural buffer between mining activities and any wetlands or watercourses in the area. The sedimentation pond is adequately sized to achieve treatment of mine dewatering flows. The permanent pool of this basin serves as a potential recharge source for groundwater within the excavated areas of the mine and the wetland in the surrounding area. The discharge from the sedimentation pond into Bear Branch is located on the upstream end of Bear Branch in relation to the mining activities. This discharge, along with the natural low flow of Bear Branch, is then available for recharge of the adjacent wetlands and the groundwater in the area. The dispersion of discharge flow across and below the spillway and the resulting sheet flow discharge to Bear Branch also enhances the opportunities for recharge of the wetlands adjacent to the stream. These design considerations in conjunction with the necessity of dewatering the currently active pit on a daily basis to perform mining activities indicates that the natural interchange of groundwater and surface water in the area is sufficient to maintain the wetlands during present and future mining activities. The activities listed in the `Pumping Operation and Monitoring Plan' will ensure that mining and dewatering activities are performed in a manner to protect the wetlands and are adequately documented. ' r r. - .•Ir I .. 1. ! !' �!. � jf •�� , 4 1' r j I I_ ,4f ,� ..tl 1 •4i I ., , S �'3 � � .I. ;!' �1 �, r, � !. . el....�d'.t .'S�� ..r rt�. ;�ilJ� r � .r 11 �� `iliit.l r.� � .I �l:s!', i .. r�.,'J: •F, .r., ., i 4� J. . ... fi •r � r: ' -� ,A l�.. � .� , . .!' - ,. ,• ,S,r •1� , ka .'1. � - :f.:'. .r i e � J, I•. r,. .r r .. r , �', , 'tl�w� ., f. ter, '.V :� . ,. , i'.:1 .'f �r� I,i.� ��n :il:, Ise' . i r r i'. , � � • �Si is 1 .. .. 'l... 1' t � -•!. ... ! .45. � 1, r� •S .. .'1 ' f t. �r . ,! • , � ..� I'�i 1:. 1 � 1_ .. � - • � r �� it 1,, I .. , ,. ... ,' a :til.f..l, .,;. �l.•- � 'r1. .. '�':l' f:y.'4}'3' .13'• 1 .ii :� ,i ... f ' 1 .. 'f !. I. 1' f. f .4 - rl... • t _4 'lam f {� , r 1• � .1.. I ..4; r R J BUSHHOGGING, INC a `r G. �` � QS 1185 WINN CIRCLE, VANCEBORO, NC 28586 PHONE 252-244-2805 FAX 252-244-1186 4_w�' 02 3 li August 1, 2011 Mr. James D. Simons, PG, PE, Director Division of Land Resources 1612 Mail Service Center Raleigh NC 27699-1612 RE(G_ VF. AUG S 2011 SUBJECT: Notice of Violation (NOV) Dated July 18, 2011 and Submittal of Permit Modification Application, Willis Neck Mi rmit No_ 25-75 Craven County Dear Mr. Simons: RJ Bushhogging, Inc. has completed the following actions in response to the subject NOV: • This letter serves as a request to modify the current permit to mine to a maximum depth of 70 feet. The applicable pages and required copies of the Mine Permit Application and Map are being submitted to Mrs. Janet Boyer, State Mining Specialist, under separate cover along with a copy of this letter. All other pages of the previous application are unchanged. • The Property Boundary, Permit Boundary and Undisturbed Buffer Boundary (line separating the undisturbed buffer and unexcavated buffer) have been flagged in the following manner in order to clarify the location of the boundaries -Property Boundary with orange flagging, Permit Boundary with green flagging and Undisturbed Buffer Boundary with combination of orange and green flagging. Since there has not been any disturbance in the undisturbed buffer, there is no restoration plan or request to modify the buffer boundaries needed. • A response to the Division of Water Resources (DWR) NOV dated June 24, 2011, was sent to Mr. Nathaniel C. Wilson, Chief, Groundwater Management Section on July 15, 2011. The response indicated that RJ Bushhogging, Inc. is repairing and replacing wells and pumps in the area that are not functioning properly with an estimated completion date of August 1, 2011, summarized the Company's efforts to purchase a flow meter and included a request for a 90 day extension to purchase the water meter and have verifiable monuments set up. However, the verifiable monuments have been placed and initial readings indicate that currently, the deepest excavations are approximately 47 feet and the sump pump intake is approximately 55 feet below natural ground levels. RJ Bushhogging, Inc. has also submitted an application to DWR requesting modification of its current Permit No. CU3167 to allow its pump intake level to be 70 feet below natural ground level. We are continuing to work with DWR to resolve these issues. As President of RJ Bushhogging, Inc., I appreciate your consideration of the a ve actions in response to your NOV as being in the timely manner requested and ask that no civil penalties be assessed for the violations. Please contact me if you or your staff has questions or reqijireaaildi tonal information. Si cerely, C� Robert Jones, President ECEIVE.D p� a N� F°�� Cc: Janet Boyer w/ Modification Documents ���,� AUG 0 3 2911 Ed Warren v�yaS' File wNb OUALITY SECTION CD WARREN ENVIRONMENTAL -CONSULTING AND TRAINING 1278 Corey Drive Williamston, NC 27892 August I, 2011 Mrs. Janet Boyer, PE, State Mining Specialsist Division of Land Resources 1612 Mail Service Center Raleigh, NC 27699-1612 SUBJECT: Submittal of Modification Application and Related Documents, Willis Neck Mine, Permit No. 25-75, Craven County Dear Mrs. Boyer: On behalf of Robert Jones, I am submitting the applicable pages of the Mine Permit Application and Map to request a modification of the subject permit to a maximum depth of 70 feet. All other pages of the previous application are unchanged. The modification processing fee and required copies are also enclosed. Please note that the only change to the enclosed Part C. Protection of Natural Resources is a change from 30 to 70 (italics and underlined) feet in line number 8 of the narrative for Part C.(l ). PIease contact me or Mr. Jones if you have questions or require additional information. r�,l� Ed Warren Cc: Robert Jones File edwarren@suddenlink.net (252) 809-2079 RECEIVED AUG 0 3 2911 SEG'ION �r NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES LAND QUALITY SECTION APPLICATION FOR A MINING PERMIT (PLEASE PRINT OR TYPE) Name of Mine Willis Neck Mine County Craven River Basin Neuse Latitude (decimal degrees to four places) 35.2549 N Longitude (decimal degrees to four places) 77.1176 W 2. Name of Applicant* Robert Jones 3. Permanent address for receipt of official mail** 1185 Winn Circle, Vanceboro, NC 28586 Telephone (252) 244-2805 Alternate No. (252) 514-7556 4. Mine Office Address Same Telephone 5. Mine Manager Robert Jones We hereby certify that all details contained in this Permit Application are true and correct to the best of our knowledge. We fully understand that any willful misrepresentation of facts will be cause for permit revocation. ***Signature 2Date— Print Print Name Robert Jones Title Mine Owner/Operator * This will be the name that the mining permit will be issued to and the name that must be indicated on the reclamation bond securit that corresponds to this site. ** The Land Quality Section must be notified of any changes in the permanent address or telephone number. * * * Signature of company officer re aired. G.S. 74-51 provides that the Department shall grant or deny an application for a permit within 60 days of receipt of a complete application or, if a public hearing is held, within 30 days following the hearing and the filing of any supplemental information required by the Department. All questions must be addressed and all required maps provided beforethis application can be considered complete. Attach additional sheets as needed. RECEIVED— Aw a a alt O C. PROTECTION OF NATURAL RESOURCES I Describe in detail the sequence of events for the development and operation of the mine and reference the sequence to the mine map(s). Attach additional sheets as needed. The currently permitted area was cutover timber.' Mining began inside the buffers along the northwest boundary and is proceeding toward the south and east boundaries of the current permit. The areas to be added are currently cultivated land. After the modification request is approved, earthen berms will be constructed in the unexcavated buffers adjacent to the Harper property and along NCSR 1436. Mining in the `2010 Mod -A' will begin on the west side of the added area and proceed toward the east. l�g-tn The `2010 Mod-B' area will sew be used for stockpiles and an overburden waste pile, Sand and gravel will be mined primarily by a hydraulic excavator to an average depth of approximately 70 feet. Gravel will be mined and crushed within the pit currently under excavation in the northwest quadrant of the mine and will proceed as indicated above with the crushing process relocated to the pit currently under excavation. A `Safety Barier' Berm, as required by the US Mine Safety and Health Administration, will be constructed on the perimeter of gravel excavations and relocated as gravel mining progresses. Excavations will be sloped a minimum of 3 horizontal to 1 vertical, or flatter. Sand will be placed on level ground to dewater and then loaded into trucks as needed. All mined product dewatering and rain water within the mine and unexcavated buffers will drain back into the mine. The entire site includes a 20 feet (minimum) unexcavated buffer. The site also includes a 25. feet (minimum) undisturbed buffer inside the permit boundary except for the areas bordering the boundary along NCSR 1436 south of the mine access, which has a 30 feet unexcavated buffers. that will Bent ' . Areas being mined will be dewatered by use of a portable diesel pump discharging to the existing 3.03 acre sediment pond where the solids will be allowed to settle prior to discharging from the north end of the sediment pond as sheet flow over rip rap. All mined areas will be sloped and seeded as mining proceeds. 2. Describe specific erosion control measures to be installed prior to land disturbing activities and during mining to prevent offsite sedimentation (include .specific plans for sediment and erosion control for mine excavation(ti), waste piles, access/mine roads and process areas), and give a detailed sequence of installation and schedule for maintenance of the measures. Locate and label all sediment and erasion control measures on the mine maps) and provide typical cross-sections/construclion details of each measure. Engineering designs and calculations are required to justify the adequacy of any proposed measures. Clearing and grading within the unexcavated buffer will be sloped such that all rainwater will drain into the mine. A minimum 25 feet undisturbed buffer consisting of trees and thick vegetation exists inside the permit boundary (with exceptions noted above). Areas outside of the permit boundary of the `2010 Mod -A' modification and along the north, west and south sides of the mine consist of a minimum of 50 linear feet up to over 500 linear feet of natural area consisting of trees and thick vegetation between the mine permit boundary and the property boundary. Mine dewatering is pumped into an existing 3.03 acre sediment basin that is adequately functioning to remove sediment. 3. a. Will the: operation involve washing the material mined, recycling process water, or other waste water handling?Yes ® No[].If yes, briefly describe all such processes including any chemicals to be used. The mined sand will be washed and graded to remove the fines. Water from the washing process will flow in series through two retention basins approximately 4 feet to 6 feet deep and 30 by 45 feet and 20 by 85 feet, respectively. Clear supernatant from the retention basins will be directed into the 3.03 acres Sediment Pond for final settling and discharge from the Sediment Pond along with water generated from the mine dewatering process. No chemicals will be used. b. Will the operation involve discharging fresh or waste water from the mine or plant as a point discharge to the waters of the State? Yes ® No ❑. If yes, briefly describe the nature of the discharge and locate all proposed discharge points (along with their method of stabilization) on your mine map(ss). Water from the mine dewatering activities will be pumped to the 3.03 acres Sediment Pond where it will be combined with small amounts of settled water from sand washing for final settling and intermittent discharge as needed to remove collected water from areas under excavation. The overflow from the sediment pond is dispersed by 4-8 inch diameter gravel riprap in an area approximately 30 feet wide by 20 feet long to prevent erosion in the overflow discharge and adjacent areas. G. LAND ENTRY AGREEMENT We hereby grant to the' Department or its appointed representatives the right of entry and travel upon our lands or operation during regular .business hours for the purpose of making necessary field inspections or investigations as may be reasonably required in the administration of the Mining Act of 1971 pursuant to G.S. 74-56. We further grant to the Department or its appointed representatives the right to make whatever entries on the land as may be reasonably necessary and to take whatever actions as may be reasonably necessary in order to carry out reclamation which the operator has failed to complete in the event a bond forfeiture is ordered pursuant to G.S. 74-59. LANDOWNER: t Signature: Print Name: Bill Cleve (Title, if applicable) Company (Not applicable) (If applicable) Address: PO Box 215 Vanceboro NC 28586 Telephone: (252)244-0867 Date Signed: 7 - :Z.G l APPLICANT: Signature:* Print Name: Robert Jones Title: Mine_Owner/Operator____ Company. (Not applicable)_ Mine Name. Willis Neck Mine Telephone: 252 244-2805 Date Signed: 7 _�)_ AU/ // *Signature must be the same as the individual who signed Page 1 of this application. One original maps, mine maps and reclamation maps, and the_appropriate processing le c (see next page for fee schedule) in the form a check or money order payable to the North Carolina Department of Environment and Natural Resources must be sent to the Land Quality Section Central Office at the address listed on the front cover of this application form. Inquiries regarding the status of the review of this application should be directed to the Mining Program staff at (919)733-4574. Michael F. Easley, Governor William G. Ross Jr„ Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins. Director Division of Water Quality September 28, 2007 Mr. Robert Jones Robert Jones Mine 175 High School Road Vanceboro, NC 28586 Subject: General Permit No. NCG020000 Willis Neck. Site COC No. NCG020721 Craven County Dear Mr. Jones: In accordance with your application for a discharge permit received on August 23, 2007 we are forwarding herewith the subject certificate of coverage to discharge under the subject state — NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983, Please note that since your mining site is adjacent to wetlands that have the potential to be drained by your mining activities the special bulleted conditions of the first part of Section C: 1 in Part III on Page 6 of 9 apply to your site. Prior to beginning any mining activities on.the site an Operation and Monitoring Plan must be submitted to and approved by Mr. Jeffery Manning in the Washington Regional Office. The details that must be included in this plan are within the bulleted conditions in the above -mentioned section. If any., parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. Nor�thr, Carolina Nalrrra!/y North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Intemet: h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748 An Equal opportunity/Affirmative Action Employer-50% Recycled110%a Post Consumer Paper Y . , ,COC No. NCG02072I Mr, Robert Jones Robert Jones Mine — Willis Neck Site September 28, 2007 If you have any questions concerning this permit, please contact Aisha Lau at telephone number (919) 733-5083 ext. 578. Sincerely, Coleen H. Sullins cc: LWashington Regional Office Central Files .1111ECE�U OCT 0 4 2007 Stormwater Permitting Unit Files Mr. William F. Bulow, Environmental Assistance, PO Box 309, Ayden, NC 28513 Attachments ..J STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020721 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Robert Jones is hereby authorized to discharge stormwater and to operate or continue operation of treatment systems and discharges associated with mine dewatering and process wastewater recycling overflow from a facility located at Robert Jones Mine -- Willis Neck Site 175 High School Road Vanceboro Craven County to receiving waters designated as Bear Branch, class C Sw NSW water, in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, Ili, IV, V, VI and VII of General Permit No. NCGO20000 as attached. This certificate of coverage shall become effective September 28, 2007. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day September 28, 2007. W Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Division of Water Quality / Water Quality Section National Pollutant Discharoe F iiminatitm System NC®ENR w�rmC�r�Cn- —D na'tM•1 Xt.'.OunLcs NCG020000 NOTICE OF INTENT National Pollutant Discharge Elimination System application for coverage under General Permit NCG020000: STORMWATER DISCHARGES associated with activities classified as: SIC' 14 Mineral Mining Industry (except as specified below) The following activities are also included: Active or inactive mining operations (including borrow pits) that discharge stormwaier contaminated with or that has come in contact with, any overburden, raw material, intermediate products, finished products, byproducts or waste products located on the site of such operations Stormwater from vehicle maintenance activities at mining operations', overflow from facilities that recycle process wastewater; and/or mine dewatering The following activities are specifically excluded from coverage under this General Permit: Peat mining, coal mining, and metal mining • Stormwater discharges from mining operations which are intermixed on site with stormwater from asphalt operations, and,oil and gas extraction operations ` standard Industrial Classification Code (Please print or type) 1) Mailing address of owner/operator: Name ("'p6Qf'-1 Street Address / 75 ' � City Ua � c-e 5 o r c State N G ZIP Code Telephone No. 2 sue�$ i ,q — �_�,�6_ Fax: Address to which all permit correspondence will he maned 2) Location of facility producing discharge: f} Facility fume /1 ,l,.�il t ,,., _ec M ; n i — ► lJ ! ��,-S rVG �, Facility Contact Street Address City County Telephone No. bDr n c< r-6 State rVL ZIP Code e eArC 4 —S`(- Fax: 3) Physical Location Information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadwa% intersection). NI;.� ,�—ulr.l 1� o P �i R !u _G ( W, 1, L r !c� ra1 .^ ,.r1 �v ! 1 !'`4�esf �, 7 n 4 P,s-cc�:� sf S'h ILi 3 _S:K L137 (A copy of a county map or USGS quad sheet with ladlity clearly located on the map is required to be submitled with this application) (',/f 1, S A)c4� Kd) Page 1 of 4 S WU-217-1 o1701 d NCG020000 N.O.I. 4) This NPDES Permit Application applies to which of the following : ❑ New or Proposed Facility Date operation is to begin N/NCJ+/ Pa M % % J SS 4 d 0 Existing 5) Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: / L4 <{ 2 6) Provide a brief narrative description of the types of minerals mined at this facility: 'J 7) Discharge Points: Number of discharge points (ditches, pipes, channels, etc. that convey discharges from the property): Stormwater: Mine dewatering: Process Wastewater Overflow: Please provide short narrative description of discharges: SA,e C)-�i CLC 8) Receiving waters: What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater discharges end up in? 13 e 13 ^.2 , c 1, If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). 9) Does this facility have any other NPDES permits? ® No ❑ Yes If yes, list the permit numbers for all current NPDES permits for this facility: 10) Does this facility have any Non -Discharge permits (ex: recycle permits)? ® No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 11) Does this facility employ any best management practices for stormwater control? ❑ No ® Yes If yes, please briefly describe: 12) Does this facility have a Stormwater Pollution Prevention Plan? ® No ❑ Yes If yes, when was it implemented? 13) Are vehicle maintenance activities occurring at this facility? R No ❑ Yes 14) Are mine dewatering discharges occurring? IN No ❑ Yes Page 2 of 4 SWU-217-101701 NCG020000 N.O.I. 15) Are discharges of overflows from process wastewater. treatment systems occurring? ® No ❑ Yes If yes, answer the following questions on the wastewater treatment system: a) Please describe the type of process used to treat and/or recycle the process wastewater. Give design specifics (i.e. design volume, retention time, surface area, etc.). - Existing treatment facilities should be described in detail and design criteria or operational data should be provided (including calculations) to ensure that the facility can comply with requirements of the General Permit [Use separate sheet(s)l Mote: - Construction of any wastewater treatment facilities require submission of three (3) sets of plans and specifications along with their application. Design of treatment facilities must comply with requirements 15A NCAC 2H .0138. If construction of wastewater treatment facilities applies to the discharge o1 process wastewater, include three sets of plans and specifications with this application. b) Does this facility employ chemical additives to flocculate suspended solids? ❑ No ❑ Yes If yes, please state the name, manufacturer and the quantity of average daily usage of the chemical additive c) Does this facility overflow only during rainfall events exceeding the 10-yr, 24-hr rainfall event? ❑ No ❑ Yes 16) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? M No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? [9 No ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? [P No ❑ Yes d) If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year: Name of transport I disposal vendor:_ Vendor address: 17) Certification: North Carolina General Statute 143-215.6 b (1) provides that: Any person who knowingly makes any false statement, rapres*entabon, or certification in any application, record, report, plan or other document filed or required to be maintained under Article 21 or regulalions of the Environmental Management Commssion implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine Page 3 of 4 S W U-217- f 01701 NCG020000 N.Q.I. or not to exceed $10,000, or by imprisonment not to exceed six months, or by both. �18 U,S.C. Section 1001 provides a punishment by a line of not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I agree to abide by the following as a part of coverage under this General Permit: 1. I agree to abide by the approved Mining Permit for this mining activity. (A copy of the valid mining permit must be attached to this request. 2. 1 agree to not discharge any sanitary wastewater from this mining activity except under the provisions of another NPDES permit specifically issued therefore. 3. 1 agree that bulk storage of petroleum products and other chemicals shall have adequate protection so as to contain all spills on the site. 4. 1 agree that solid wastes will be disposed of in accordance with N.C. statutes and rules governing solid waste disposal. 5. .I agree that maintenance activities for vehicles and heavy equipment will be performed so as to not result in contamination of the surface or ground waters. agree to abide by the provisions as listed above and recognize that the provisions are to be considered as enforceable requirements of the General Permit I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete and accurate. Printed Naml ofjP sqn Sjgning:1�}Title: r` (Signature of —YT eZ (Dare Signed) Notice of Intent must be accompanied by a check or money order for $80.00 made payable to: NCDENR Final Checklist This pptication will be returned as incomplete unless All of the following items have been included: Check for $80 made payable to NCDENR This completed application and all supporting documents Copy of the valid approved mining permit for the facility pj Copy of county map or USGS quad sheet with location of facility clearly marked on map Mail the entire package to: Stormwater and General Permits Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Note The submission of this document does not guarantee the issuance of an NPDES permit. Page 4 of 4 swu-217-1ono1 W AT S- 0 September 28, 2007 Mr. Robert Jones Robert Joncs-Mine 175 High School Road Vanceboro, NC 28586 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen li. Sullins. Director Division of Water Quality Subject: General Permit No. NCG020000 Willis Neck Site COC No. NCG020721 Craven County Dear Mr. Jones: In accordance with your application for a discharge permit received on August 23, 2007 we are forwarding herewith the subject certificate of coverage to discharge under the subject state — NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. Please note that since your mining site is adjacent to wetlands that have the potential to be drained by your mining activities the special bulleted conditions of the first part of Section C: 1 in Part III on Page 6 of 9 apply to your site. Prior to beginning any mining activities on.the site an Operation and Monitoring Plan must be submitted to and approved by Mr. Jeffery Manning in the Washington Regional Office. The details that must be included in this plan are within the bulleted conditions in the above -mentioned section. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. Npl hCarolina Aatrrrall!f North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recydedl10°% Post Consumer Paper COC No. NCG020721 Mr. Robert Jones ' Robert Jones Mine — Willis Neck Site September 28, 2007 If you have any questions concerning this permit, please contact Aisha Lau at telephone number (919) 733-5083 ext. 578. Sincerely, /�/ /2� �r Coleen H. Sullins cc: Washington Regional Office Central Files Stormwater Permitting Unit Files Mr. William F. Bulow, Environmental Assistance, PO Box 309, Ayden, NC 28513 Attachments STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020721 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Robert Jones is hereby authorized to discharge stormwater and to operate or continue operation of treatment systems and discharges associated with mine dewatering and process wastewater recycling overflow from a facility located at Robert Jones Mine — Willis Neck Site 175 High School Road Vanceboro Craven County to receiving waters designated as Bear Branch, class C Sw NSW water, in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, I11, IV, V, VI and VII of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective September 28, 2007. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day September 28, 2007. X 4k4�� Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission F.C:Rc„trt Jones Subject, Rf;:Roben Jones Front: Jet7Manning <Jtff..A.Manningnnemail net> Hate: Tue, 25 Sep 2007 10:53:56 -0400 To: aisha.lauancmail,net Aisha, I enjoyed talking with you this morning. As for the Robert Jones mine, I visited the site and it looks pretty straight forward. He does not foresee many discharges, but does recognize the potential for one. Since he will discharge into a wetland 1 told him we would probably require an 06M plan and he would need to use a diffuser {level spreaaerl :o slow down the water and make it more of a sheet flow than an identifiable point source discharge to negate erosion problems. He tied planned to use rip rap to control erosion, but I do not thinl. he is allowed to do that in the wetlands. 1 hope this helps, take care and 1 hope I see you soon. Frank Zappa, AKA Jetfery A. Manning Environmental Specialist Water Quality Division 252--549-3466 (Ofticel .5Z-402-6297 (Cell) 252-546-5215(Fax) jerf.A.Manning@ncmail.net I ni, 1 9/25/2007 10:55 A t i ROBERT JONES SAND MINE--WILLIS NECK Permanent Pool Conditions Slope of sides = 1:1 Depth of Pit at end of cycle = Depth below ground to water Use width at base (water level)= Use Width at top(bottom of pit) _ Us as height to top (depth of pit)= cross sectional area = Length of Pit = Volume of pit = Storage Conditions Slope of sides = 1:1 Depth to permanent pool Elevation at ground level Use width at base (water level)= Use Width at top(bottom of pit) Us as height to top (depth of pit)= cross sectional area = Length of Pit Volume of pit = 35 feet . 7.5 feet 220 feet 165 feet 27.5 feet 5,294 sq ft 600 ft 3,176,250 cu ft = 23,758,350 gallons 7.5 feet 0 feet 23.5. feet . 220 feet 6.5' feet 1,479 . sq ft 600 ft' 887,250 cu' ft = 6,.636,63.0 gallons Willis Neck Sand Mine Process Description The Robert Jones sand mining operation at the Willis Neck site is ongoing in compliance with a mining permit for the property. Mr.'Jones wishes to open a new sand recovery pit and pump water from that pit into the existing pit as a way to dewater the new pit. The operation involves using a hydraulic dredge to recover sand. The sand/water mixture is deposited adjacent to the pit and the water allowed to drain out of the sand. Any water that does not soak into the ground drains back into the pit. There is no discharge to the waters of the State. A sand washing tower is also located adjacent to the pit on the southwest side. The pit is a source of water to wash the sand. Excess wash water overflows through sloped drainage back into the pit. The existing operation was inspected by Ray S. Taylor, PE on July 10, 2007. The existing pit is rectangular and has the approximate surface dimensions of 220 feet by 600 feet. An earthen berm rises approximately 3.5 feet above ground level on the north end of the pit. This makes the "top of pit" elevation roughly level. The water level in the pit at the center point on of the north/south side was approximately 7.5 feet below the top of the pit. The pit is approximately 25 feet deep at present, and may be deepened another 10 feet before operations are transferred to the new pit area. At -present, there are no point source discharges from the mining operation. , Any discharge which might occur would be via sheet flow through the expansive vegetated buffers. No discharge of water from the site was occurring at the time of the inspection and no evidence of prior discharges was noted. Any discharge from the operation would be through a vegetated buffer that ranges from approximately 100 feet to over 200 feet in width between the mining operation and the forested wetlands adjacent to Bear Branch. Bear Branch loops around the north and west sides of the property. The existing vegetation consists of natural growth of trees, brush, and thick vines that are difficult for a man to push through. The soil in this area is a deep sand, which would be suitable for mining had not Mr. Jones set it aside as a buffer. The new sand recovery pit will be located west of the existing pit. Mr. Jones plans to pump sand from the new pit and to operate as has been the method to date. An undisturbed area approximately 30 feet wide will be left between the new pit and the existing pit. Any pit dewatering water from the new pit will be pumped into the existing pit. The existing pit will then receive stormwater runoff from the eastern portion of the mining site, excess wash water from the sand washing operation, and pit dewatering flow from the new pit as needed. It is possible that there could be an overflow from the existing pit when the new area is opened for mining, therefore Mr. Jones is requesting a Certificate of Coverage under NPDES General Permit NCG020000, which covers stormwater, process water, and pit dewatering water from sand mines. The overflow, should it occur, will be through an area approximately 30 feet wide and lined with rip rap into the undisturbed buffer area north of the existing pit. The rip rap is intended to prevent the development of an erosion channel and a point source discharge to the wetlands in the event of an overflow. The discharge will be from the rip rap area by sheet flow through the buffer for more than 50 feet prior to reaching the wetlands as required by the mining permit. In the event of an overflow from the existing pit, Mr. Jones would cease pumping pit dewatering water from the new pit, limiting the overflow volume and duration. Coverage under the General Permit requires that the potential impact on the adjacent wetlands and groundwater be analyzed. Any impact on groundwater should be minimal. Water pumped from the mine pit at present either soaks into the ground on the site, recharging the groundwater aquifer, or runs back into the pit, again recharging the groundwater aquifer. Under the proposed operating scenario after coverage by the general permit, the same conditions will still apply. Because Mr. Jones will stop pumping from the new pit into the existing pit in the event of an overflow, there will be almost no net discharge of groundwater from the site, other than that taking place naturally through the soil as recharge to the stream. No groundwater withdrawal permit is required because the discharge, if it occurs, will be less than 100,000 gallons per day. Wetlands impacts are expected to be negligible. Because of the extensive buffer between the mining operation and the wetlands, any surface discharge will be well treated and filtered and will reach the wetlands as sheet flow. Because no discernable change is anticipated in the volume of groundwater discharging to Bear Branch as recharge, the hydraulics of the wetlands should not change. Vinson, Scott From: Vinson, Scott Sent: Thursday, November 10, 2011 2:58 PM To: 'edwarren@suddenlink.net' Subject: RE: RJ Bushhogging Willis Neck Mine (Robert Jones) Craven County Ed, No problem with the December 8, 2011 extension. Thanks for the update and hope you have a good holiday weekend. Take care, Scott Before printing this email, please consider your budget and the environment. *E-mail correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. -----Original Message ----- From: edwarre_nOsuddenlink.net Lmailto:_edwa_rrenOsuddenlink.net] Sent: Monday, November 07, 2011 11:34 PM To: Vinson, Scott Subject: RJ Bushhogging Willis Neck Mine (Robert Jones) Craven County Scott Mr. Jones previously requested an extension to about now to submit his O&M/Pumping Plan. The request was primarily intended to allow time for him to install a flow meter and develop meaningful data pertinent to the 0&M Plan. However, Mr. Jones 'dunked' his first meter ruining the electronics. He got a replacement, but it was not acceptable to DWR. He has ordered a meter that will be acceptable to DWR and requested an extension on installation to December 1. I can do the 0&M Plan with estimated flows and volumes now, but I believe it will be more meaningful to Mr. Jones and DWQ if he can develop some real data to base the Plan on. Hopefully, he will have the meter well before December land I can complete the Plan after the initial flow/volume data is obtained. We are therefore requesting another extension to December 8 for submitting the Plan. Thanks for your assistance and consideration of this request. Sincerely, Ed Warren 1 ED WARREN ENVIRONMENTAL CONSULTING AND TRAINING 1178 Corey Drive Williamston, NC 27892 September 29, 2011 Mr, Scott Vinson Division of Water Quality RECEIVED OCT -32011 943 Washington Square Mali D` A vV fQ�` A' A nVAR O Washington, NC 27889 SUBJECT: Willis Neck Mine Modification Application Review -Additional Information Request Permit No. NCG020721, Craven Count) - Dear Mr. Vinson: This response is in reference to your letter dated September 8, 2011 requesting a revised Pumping Operation and Monitoring Plan for the subject Mine General Permit. As discussed on the phone previously-, Mr. Jones is currently submitting a request to the Land Quality Section to modify the depth of mining from 70 feet to 55 feet. It is anticipated that this request will be submitted by October 3, 2011. Mr. Jones has requested that I prepare the requested Plan for him. Since Mr. Jones is currently in the process of submitting the final mine modification request, we are requesting a time extension on submitting the Plan until November 8, 2011. You may send your response via email to my address below if you prefer. Thank you for your consideration of this request and please contact me or Mr. Jones if you have questions or require additional information. Sincerely-, W oa'-'� Ed Warren Cc: Robert .cones File edwarren@suddenlink.net (252)809-2079 r, Rn -�W��A NCDENR North Carolina Department of Environment and Beverly Eaves Perdue Governor Mr. Robert Jones, President RJ Bushhogging, Inc. 1185 Winn Circle Vanceboro, NC 28586 Dear Mr. Jones: Division of Water Quality Coleen H. Sullins Director September 8, 2011 w6Rd Natural Resources Dee Freeman Secretary Subject: Mine Application Review- Additional Information Request Willis Neck Mine, Permit No. NCG020721 Craven County This office received a copy of your Mining permit #25-75 application from the Division of Land Resources for the proposed modification to increase the excavation depth from 35' to 70' of the Willis Neck Mine in Craven County, North Carolina. Increasing the depth of this mine would also increase the amount of water which would need to be pumped 1 discharged and could potentially impact the neighboring wetlands and streams. Please submit to this Office at the address listed at the bottom of the page a revised Pumping Operation and Monitoring (O&M) Plan, as required under Part III, Seciton E., no.] of General Permit NCG020000. The revised O&M Plan should include how this dewatering will occur and not degrade any neighboring wetlands and surface waters. It should also include the pump sizes, flow rates and frequency of proposed pumping events. Please submit the requested information by October 8, 2011, If you have any questions or comments concerning this matter please call me at {252) 948-3848. Sincerely, -^ �' 4 Scott Vinson Environmental Engineer Surface Water Protection Section cc: Mr. Ed Warren, Environmental Consulting and Training DLR — Judy Wehner, Central Office e&mo )1) DLR — Gary Novak, WaRO(&mai)) DWQ — Jennifer Jones, Central Office(emQil) L./,bWQ, Washington Regional Office North Carolina Division of Water Quality Internet www.ncwaterguality.org 943 Washington Square Mali Phone: 252-946-6481 Washington, NC 27889 FAX 252-946-9215 An Equal Opportunity/Affirmative Action Employer — 50% Recycled110% Post Consumer Paper NorthCarolina Naturulk Aj, NCDENR North Carolina Department of Environment and Natural Resources Division of Land Resources James D. Simons, PG, PE Director and State Geologist July 18, 2011 CERTIFIED MAIL RETURN RECEIPT REQUESTED 7008 1300 0000 1125 5777 NOTICE OF VIOLATIONS OF MINING PERMIT Mr. Robert E. Jones 1185 Winn Circle Vanceboro, North Carolina 28586 RE: Willis Neck Mine Permit No. 25-75 Craven County Neuse River Basin Dear Mr. Jones: permit. 19 9CE, W IE11 AUG 3 2011 W� WARD Beverly Eaves Perdue, Govemor Dee Freeman, Secretary �@iwo .--- d 20„ This is to inform you and/or your company of violations of the above referenced mining On June 21, 2011, personnel of this office inspected your mine, a copy of inspection report is attached, and determined that one or more of the conditions contained in your mining permit are being violated. The conditions being violated are as follows: 1) Operating Condition IA: Any wastewater processing or mine dewatering shall be in accordance with the permitting requirements and rules promulgated by the N.C. Environmental Management Commission. A Notice of Violation was issued by the Division of Water Resources on June 24, 2011 for the withdrawal of water to a depth greater than 35 feet below the land surface. 2) Operating Condition 9B: Buffers shall be maintained as shown on the map received by Land Quality Section on February 4, 2011. The mine operator had cleared, grubbed, and constructed a berm within the undisturbed buffer along the southern permit boundary. The berm is located along the permit boundary on the southern side of the area labeled as °2010 Mod A" on the mine map received by the Land Quality Section on 2/4/11. Geological Survey • Land Quality • Geodetic Survey Division of Land Resources - 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 512 North Salisbury Street, Raleigh, North Carolina 27604 Telephone 919-733-3833 I FAX: 919-715-8801 • Internet: http:/Iwww.dlr.enr.stale.oc.us/index,html An Equal Opportunity / Affirmative Action Employer — 50% Recycled 110% Post Consumer Paper CERTIFIED MAIL Mr. Robert Jones July 18, 2011 Page 2 3) Operating Condition 12: The operator shall notify the Department in writing of the desire to delete, modify or otherwise change any part of the mining, reclamation, or erosion/sediment control plan contained in the approved application for a mining permit and any approved revisions to it. Approval to implement such changes must be obtained from the Department priorto on -site implementation of the revisions. The inspection revealed that a berm has been constructed within the undisturbed buffer and that the mine has been excavated to a depth greater than 35 feet without prior approval. The berm is located along the permit boundary on the southern side of the area labeled as "2010 Mod A" on the mine map received by k. the Land Quality Section on 2/4/11, The current mining permit only allows mining to a maximum depth 'of 35 feet." In order to bring this site into compliance, the following corrective actions must be taken: 1) Immediately Cease all mining activities that you are not currently approved to perform. 2) WITHIN 15 DAYS OF RECEIPT OF THIS NOTICE OF VIOLATIONS submit an approvable mine permit modification request, including processing fee: that includes all mining activities that are not currently approved. The permit modification shall include (but is not limited to): a request to mine to a depth greater than 35 feet, accompanied by a hydrogeological study to demonstrate the feasibility of dewatering to the proposed depth without adverse impacts on groundwater levels a restoration plan, including a time schedule to complete the restoration, for the area of disturbance within the undisturbed buffer along the southern permit boundary or a request to change the undisturbed buffer to a unexcavated buffer in this area, and • a plan to comply with the Division of Water Resources' Notice of Violation issued on June 24, 2011. Note: Upon completion of the buffer restoration or change to an unexcavated buffer the revised or current permit boundary shall be clearly marked in 100 foot intervals unless line -of -sight allows for greater spacing. CERTIFIED MAIL Mr. Robert Jones July 18, 2011 Page 3 If the above violations are not corrected within the time specified following your receipt of this Notice, appropriate enforcement action may be taken and a civil penalty may be assessed against your company. If a civil penalty is assessed, the amount may be up to five hundred dollars ($500.00) for each day of violation, beginning with the date of your receipt of this Notice of Violation (N.C.G.S. 74-64). Other enforcement actions may include seeking an injunction, criminal penalty, revoking your permit or bond forfeiture procedures. The responsibility for understanding and complying with the conditions of your mining permit rests with you. The responsibility also rests with you for notifying this office of your plans to correct the violations. Please do not hesitate to contact Mr. Patrick H. McClain, PE, Regional Engineer, at the Washington Regional Office at (252) 946-6481 or Ms. Janet Boyer, PE, State Mining Specialist, at (919) 733-4574 regarding any questions you might have about this matter. Very truly yours, 0 James D. Simons, PG, PE JDSIar Attachment: Mine Inspection Report cc: Ms. Janet Boyer, PE State Mining Specialist Ms. Gabrielle Cooper, DWR Mr. Bradley Bennett — DWQ m )h 4c l��Ro DL -A.- North Carolina Department of Environment and Natural Resources, Division of Land Resources, Land Quality Section MINE INSPECTION REPORT (PERMITTED MINE) 1. MINE NAME Willis Neck Mine 2. MINING PERMIT 0 25-75 3. 0131s,RATOR Mr. Robert Jones 4. COUNTY Craven 5. ADDRESS 1185 Winn Circle, Vanceboro, NC 28586 6. PERMIT EXPIRATION DATE 1 1-7-16 7. RIVER BASIN NeuSe S. Person(s) contacted at site 1 Mr. Robert Jones 9. Was mine operating at time of inspection? ® Yes ❑ No 10. Pictures`? ® Yes ❑ No It. Date last inspected: 01/14/2011 12. Any mining since last inspection? ®Yes ❑ No 13. Is the mine in compliance with the Operating Conditions of the Permit? ❑ Yes ® No If no, explain: OCM Mine operator has cle_.ared grubbed and built a berm in an area within the undisturbed buffer along the southern (as shown on the mine map 2/4/1 1, 2010Mod.A) pen -nit boundary without prior approval. OC912 The mine operator failed to submit a ermit modification to mine to a greater depth below the approved depth of 35 feet. The current depth was measured to approximately 65' +/- 3 feet. 14. Is the mine in compliance with the Reclamation'Conditions of the Permit? N Yes ❑ No If no, explain: 15. Did any of the above deficiencies result in offsite damage? and severity of the damage: Yes X No If yes, describe the type 16. Corrective measures needed and/or taken: I -Cease all mining activities that you are not current]y apj)roved to conduct. 2- Submit an approvable mine permit modification for all minin ag ctivities being conducted that are not approved to date; included either a plan to restore the undisturbed buffer or change the undisturbed buffer to unexcavated. Other recommendations and comments: The southern permit boundary west of the public road is current] marked, however the dense groundcover makes it difficult to see a line of site from the road. (measurements were taken aloe the he road from a known ditch to the cleared area). The permit boundary should be clearly marked per the approved permit. MeasLlred the depth of the mine excavation to a depth of approximately 65'+/-3'. Measured depth to water at 25' from the natural round level within the southern permit boundary. Pump was operating in the northeastern corner of the excavation. 18. Is the Annual Reclamation Report+/- [nap accurate? ❑ Yes ❑ No (Explain) ® Not Reviewed -19. Follow-up inspection needed? ® Yes ❑ No Proposed date 08/21/11 20. No. of additional pages of Inspection Report 0 . 2.1. Copy of Report sent to operator INSPECTED BY: Gary Novak. Allison Ward - DATE 06/21/201 1 Telephone No: (252)946-6481 Copy to file Copy to operator Copy to Mining Specialist North Carolina Beverly Eaves Perdue Governor Robert Jones Robert Jones Mine -Willis Neck Site 175 High School Road Vanceboro, NC 28586 Dear Mr. Jones: x� j NCDENR Department of Environment and Division of Water Quality Coleen H. Sullins Director July 21, 2009 Natural Resources Subject: NOTICE OF VIOLATION NOV-2009-PC-0512 Permit No. NCG020721 R.J. Bushhogging, Inc. Craven County' Dee Freeman Secretary The Washington regional Office of the Division of Water Quality recently requested an Operations & Maintenence plan be submitted to the Division for approval. The Washington Regional Office received the Operations and Maintenance plan for the Willis Neck Site on June 29, 2009, Please be advised that The Washington regional office has evaluated and approved the O&M plan. This office considers NOV-2009-PC-0512 to be closed and completed. If you should have any questions, please do not hesitate to contact Jeffery A. Manning at 252-948-3966. Si cereI , Al Hodge, egionallo"upervisor Surface Water Protection Section Washington Regional Office Division of Water Quality Cc: WQ Central Files Karen Rust -Eastern NPDES Program WaRO Enforcement Files Ed Warren NOne onhCarolina latrarrlly North Carolina Division of Watcr Quality Washington Regional Office Phone (252) 946-6481 Customer Servicc Internet: 141414AIMWerllaality.org 943 Washington Square Mall, Washington, HC27899 FAX (252)946-9215 1-977-623-67,18 An Equal opportunitylAffirmative Action Employer - 50% Recycded110%9 Post Consumer Paper ED WARREN ENVIRONMENTAL CONSULTING AND TRAINING 1178 Corey Drive Williamston, NC 27892 JUN 2 (P 2009 June 26, 2009 CERTIFIED MAIL -RETURN RECEIPT REQUESTED Mr. Al Hodge, Regional Supervisor Water Quality Section, Washington Regional Office 943 Washington Square Mall Washington, NC 27889 Subject: Response to NOV-2009-PC-0512 (Permit No. NCG020721, RJ Bushhogging, Craven Co.) Dear Mr. Hodge: Mr. Jones has requested that I respond to the subject Notice of Violation on his behalf. I am therefore submitting copies of documents obtained from Mr. Jones's office files including the `Operation and Maintenance Plan and Best Management Plan, Prepared for Robert Jones Mine, Willis Neck Site (July 2008)' and the transmittal letter from William F. Bulow to Mr. Al Hodge dated August 9, 2008. Mr. Jones believed when he received copies of these documents that they had been submitted to the Division as required by the permit. He has no other information that would explain why they were not received by the Regional Office. Since Mr. Jones solicited and appropriately compensated a professional engineer to prepare these documents in approvable form, he is requesting that you accept the enclosed documents as satisfactorily complying with the permit requirements. I am also enclosing for your reference a copy of a narrative entitled `Willis Neck Sand Mine Description,' which was originally submitted with the application for the Certificate of Coverage as it has calculations that are pertinent to Mr. Jones dewatering operations. Mr. Jones believes that he acted appropriately and in a timely manner in having the plan prepared and submitted as required, and therefore should not be assessed a civil penalty at this time. If you have questions or need additional information, please contact me. Also, please copy me on correspondence to Mr. Jones related to this request. Thank you for your attention to this matter. Sincerely, Ed Warren, Consultant Cc: Robert Jones edwarren@suddenlink.net (252) 809-2079 r F r. ;a r ' :F' . ili � � r �. � v f � , i ' � i� �. � , r � i .. � � � ' r � [lt i, r, '1. rr '..� , ., ' ,. '� .� . .. i' 11i1, .. r_+.. % , , William F. Bulow Environmental Assistance PO Box 309 Ayden, North Carolina 28513 Phone 252-916-7391 August 9, 2009 Mr. Al Hodge Division of Water Quality Supervisor 945 Washington, NC 27889 Subject: Robert Jones Sand Mine Dewatering Plan Dear Al, Enclosed is a plan for dewatering at the Jones Mine at Willis Neck, Craven Co. Stan Taylor put it together after several site visits. The General water discharge permit has already been issued and this was requested after issuance. The site has been visited by several DENR people and no issues were noted with the operation. Please let me know if you need any additional information. Thanks. Sincerely, W. F. Bulow Operation and Maintenance Plan and Best Management Practices Plan Prepared for: Robert Jones Mine, Willis Neck Site July 2008 Compliance with Part H Section A: Requirements to Construct New or Expanding Treatment Facilities. Should the proposed mine utilize a process recycle wastewater system, an Authorization to Consftwct will be necessary. The permittee must meet the requirements for operation of this treatment facility per Part II Section B. No construction of new or expanded treatment facilities is planned as the sand mining pit is expanded. This portion of the plan is the efore considered tone in compliance. ra 1, —, :SF�F-�� (,S-a.--r,J t s a �e wQ 6 c�5' r�f�-�.a A••d d� f�'S GAY n . 711T1,�S is � -YV , rc.� ' a.- �-o C.� 6� I i ai' o ro ct J lea S.5 to D Z w. b . �bt0.vCd r•,yL:n o Cr0..hV �G o ,b-C FL4Tfe) "0/; 7 P/C�Ld/c4r�oil.l�reei Ebb Compliance with Pa III: Monitoring, Controls, and Limitations for Permitted �� a.•� c .t Discharges. Section A of Part Ill requires the permittee to develop and implement a a, L a stormwater Best Management Practices (Mes) Plait.. &,t 1 •' w. 1 s , T h 4- rtA t A ¢-,' o' a tr ` Two BMP's are used at the Willis Neck sand mine_ —4P-4 `t ►AA -.L,.GlroirK. �'nLr�C�S;ny Pu*c.✓j1i1DCgt First, all stormwater drainage is directed to an existing sand pit. As documented in the application for the C of C for the site, the existing pit normally operates to minimize overflows of stormwater to the surface waters. When overflows do occur, the flow is dispersed into the buffer area, so that turbidity and sediment are minimal. The other BMP is the use of broad vegetative buffers around the mining operation. As documented in the application for the C of C for the site, the buffer ranges from approximately 100 feet to over 200 feet in width. This, along with the highly permeable soils on the site, effectively prevents direct discharges of stormwater to the surface waters and provides adequate protection of water qualityl�c w►;r.t L.�� l,Ap v�c.�Y.� rr�.ci �a(i11� 'i~D� o wn,c.vs I I�I'r b r rn°i S -t �prt� e�� 614-✓1 rdyeol-r �.4 4-o a' s V► vt i 16sroM ;-b.-e �rr++ { t o a r C °•�rJl� b R 4Sa p.There is no vehicle maintenancme on the site, an ed no other p�rcl um materials stored in tanks on site, so the need for BMPs' and/or good housekeeping practices for these activities are not triggered. Required Operation and Maintenance for the BMP's is simple and is discussed below. Compliance with Section C Part III 1. Through 6.: Effluent Limitations and Monitoring Requirements for Mine Dewatering Wastewater and Process Wastewater. This section of the permit requires permittees to provide an Operation and Monitoring Plan. The wetlands delineation and site plan required for compliance with this section were submitted with the application for the C of C for the site, and are incorporated by reference. As documented in the application for the C of C for the site, any discharge from the facility will be made up Wit of stormwater and pit dewatering flow from the new sand pit. The overflow�houwill be through an area approximately 30 feet wide and lined with rip rap into the undisturbed buffer area north of the existing pit. The rip -rap is intended to prevent the development of an erosion channel and a point source discharge to the wetlands in the event of an overflow. - The discharge will be from the rip rap area by sheet flow through the buffer for r more than,50.feet prior to reaching the wetlands as required by the mining permit. The C of C limits the discharge to less than 100,000 gpd in order to avoid -- K the requirement for a groundwater withdrawal permit. In the event of an overflow from the existing pit, Mr. Jones will manage the pumping of pit dewatering water from the new pit, limiting the overflow volume and duration. 1. 44 "n co rD Because the stormwater from the site will be routed to the existing sand pit, that pit was evaluated as a stormwater control structure. The pit has the approximate dimensions of 220 feet by 600 feet and a depth of approximately 35 feet. The resulting volume is approximately 34.5 million gallons. While the sand pit is not designed specifically as a wet detention pond, the large volume and the ratio of the surface area to the surface area of the site indicate more than adequate settling time for any stormwater that is discharged from it_ Operation and maintenance of the BMP will be a monthly inspection of the perimeter of the active (disturbed) area to verify that all rainfall runoff is routed to the pit. A form to be used for this purpose is attached. Corrective actions, if required, will be documented as well. As documented in the application for the C of C for the site, any overflow from the pit, should it occur, will be through an area approximately 30 feet wide and lined with rip rap into the undisturbed buffer area north of the existing pit_ The rip rap is intended to prevent the development of an erosion channel and a point source discharge to the wetlands in the event of an overflow. The discharge will be from the rip rap area by sheet flow through the buffer for more than 50 feet prior to reaching the wetlands. Operation and maintenance of the discharge point will involve monthly inspections to visually verify that no erosion channel is forming, that any flow through the buffer to the wetland boundary is dispersed as intended, and that there is no visible sediment accumulating in the buffer or reaching the wetland boundary. The attached form has space to document these observations. Corrective action if issues are observed will be documented as well. The permit requires calculation of a radius of influence for mines that operate dewatering systems, if there are surface waters in close proximity to the mine that could potentially be impacted. Because of the maximum amount of dewatering that could occur at the Willis Neck mine, it was determined that there was no potential to impact the nearest surface waters, so no radius of influence was calculated. Seasonal variations in water table relative to wetlands have not been monitored and no water level monitoring wells were installed for the same reason. Monitoring required by the permit will be conducted on samples collected quarterly if there was any discharge during that quarter and will be reported on the DMR form provided by the Division of Water Quality. Samples will be collected during the first discharge that occurs each quarter. A DMR will be submitted indicating "no discharge° if none occurred during the quarter. Visual monitoring of the discharge and any visual impact on the wetlands or surface waters will be noted at the time of sample collection. Willis Neck Mine Inspection Log Date Activity Compliance Signature Follow-up Yes/No Action Stomnwater Capture Discharge Inspection Stormwater Capture Discharge Inspection Stormwater Ca ture Discharge Inspection Stormwater Capture Discharge Inspection Stormwater Capture Discharge -Inspection Stormwater Capture Discharge Inspection Stormwater Control Discharge Inspection Instructions: Complete the required inspection monthly Sign and date the form (two lines should be completed on each date) List any corrective action in the follow-up column Additional pages may be attached as needed to document corrective action. Willis Neck Sand Mine Process Description The Robert .cones sand mining operation at the Willis Neck site is ongoing in compliance with a mining permit for the property. Mr. Jones wishes to open a new sand recovery pit and pump water from that pit into the existing pit as a way to dewater the new pit_ The operation involves using a hydraulic dredge to recover sand. The sand/water mixture is deposited adjacent to the pit and the water allowed to drain out of the sand. Any water that does not soak into the ground drains back into the pit. There is no discharge to the waters of the State, A sand washing tower is also located adjacent to the pit on the southwest side. The pit is a source of water to wash the sand Excess wash water overflows through sloped drainage back into the pit. The existing operation was inspected by Ray S. Taylor, PE on July 10, 2007. The existing pit is rectangular and has the approximate surface dimensions of 220 feet by 600 feet. An earthen berm rises approximately 3.5 feet above ground level on the north end of the pit. This makes the 'top of pit' elevation roughly level. The water level in the pit at the center point on of the north/south side was approximately 7.5 feet below the top of the pit.The pit is approximately 25 feet deep at present, and may be deepened another 10 feet before operations are transferred to the new pit area. At present, there are no point source discharges from the mining operation. Any discharge which might occur would be via sheet flow through the expansive vegetated buffers. No discharge of water from the site was occurring at the time of the inspection and no evidence of prior discharges was noted. Any discharge from the operation would be through a vegetated buffer that ranges from approximately 100 feet to over 200 feet in width between the mining operation and the forested wetlands adjacent to Bear Branch. Bear Branch loops around the north and west sides of the property. The existing vegetation consists of natural growth of trees, brush, and thick vines that are difficult for a man to push through. The soil in this area is a deep sand, which would be suitable for mining had not Mr. Jones set it aside as a buffer. The new sand recovery pit will be located west of the existing pit. Mr. Jones plans to pump sand from the new pit and to operate as has been the method to date. An undisturbed area approximately 30 feet wide will be left between the new pit and the existing pit. Any pit dewatering water from the new pit will be pumped into the existing pit. The existing pit will then receive stormwater runoff from the eastern portion of the mining site, excess wash water from the sand washing operation, and pit dewatering flow from the new pit as needed. It is possible that there could be an overflow from the existing pit when the new area is opened for mining, therefore Mr. Jones is requesting a Certificate of Coverage under NPDES General Permit NCG020000, which covers stormwater, process water, and pit dewatering water from sand mines_ The overflow, should it occur, will be through an area approximately 30 feet wide and lined with rip rap into the undisturbed buffer area north of the existing pit. The rip rap is intended to prevent the development of an erosion channel and a point source discharge to the wetlands in the event of an overflow. The discharge will be from the rip rap area by"sheet flow through the buffer for more than 50 feet prior to reaching the wetlands as required by the mining permit. In the event of an overflow from the existing pit, Mr. Jones would cease pumping pit dewatering water from the new pit, limiting the overflow volume and duration. Coverage under the General permit requires that the potential impact on the adjacent wetlands and groundwater be analyzed. Any impact on groundwater should be minimal. Water pumped from the mine pit at present either soaks into the ground on the site, recharging the groundwater aquifer, or runs back into the pit, again recharging the groundwater aquifer. Under the proposed operating scenario. after coverage by the general permit, the same conditions will still apply. Because Mr. Jones will stop pumping from the new pit into the existing pit in the event of an overflow, there will be almost no net discharge of groundwater from the site, other than that taking place naturally through the soil as recharge to the stream. No groundwater withdrawal permit is required because the discharge, if it occurs, will be less than 100,000 gallons per day. Wetlands impacts are expected to be negligible. Because of the extensive buffer between the mining operation and the wetlands, any surface discharge will be well treated and filtered and will reach the wetlands as sheet flow. Because no discernable change is anticipated in the volume of groundwater discharging to Bear Branch as recharge, the hydraulics of the wetlands should not change. ROBERT JONES SAND MINE--WILLIS NECK Permanent Pool Conditions Slope of sides = 1:1 Depth of Pit .at end of cycle = Depth below ground to water Use width at base (water level)= Use Width at top(bottom of pit) -'— Us as height to top (depth of pit)= cross sectional area = Length of Pit = Volume of pit = Storage Conditions Slope of sides = 1:1 3 5 feet 7.5 feet 220 feet 165 feet 27.5 feet 5,294 sq ft 600 ft 3,1767250 cu ft = 23,758,350 gallons Depth to permanent pool = 7.5 feet Elevation at ground level = 0 feet Use width at base (water level)= 235 feet Use Width at top(bottom of pit) = 220 feet Us as height to top (depth of pit)= 6.5 feet cross sectional area = 1,479 sq ft Length of Pit W 600 ft Volume of pit = 887,250 cu ft = 6,6361630 gallons �OF W A TFR r; 'r - �O G t? Y June 12, 2009 CERTIFIED MAIL 7008 1300 0001 0434 5583 Robert Jones Robert Jones Mine -Willis Neck Site 175 High School Road Vanceboro, NC 28586 Subject: NOTICE OF VIOLATION NOV-2009-PC-0512 Permit No. NCG020721 R,J. Bushhogging, Inc. Craven County Dear Mr. Jones. Michael F. Easley, Governor William G. ROSS Jr., Secremry North Carolina Department of L.nvironment and Natural Resources Coleen H. Sullins, Director Division of Waier Quality The permit issued to your facility, Robert Jones Mine -Willis Neck Site NCG020721, stipulated that an Operations & Maintenence plan with a designed flow spreader must be submitted to and approved by the Division of Water Quality prior to any dewatering activities at the site. The Division has no record of an O&M plan being submitted or approved. Please be advised that NCGS 143-215.6 of the state Water Quality Statutes provides: "A civil penalty of not more than twenty five thousand dollars ($25,000) may be assessed by the [Environmental Management] Commission against any person who is required but fails to apply for or to seCure a permit required by G.S. 143-215.1, or who violates or fails to act in accordance with the terms, conditions, or requirements of such permit." NCGS 143-215.6 further provides that "if any action or failure to act is continuous. the Commission may assess a penalty not to exceed twenty five thousand dollars ($25,000) per day for so long as the violation continues." Remedial actions should be taken to correct this problem. The Division of Water Quality may pursue enforcement action for this and any additional violations of State law. To prevent further action, carefully review these violations and deficiencies and respond in writing to this office within 14 days of receipt of this letter. You should address the causes of noncompliance and all actions taken to prevent the recurrence of similar situations. If you should have any questions, please do not hesitate to contact Jeffery A. Manning at 252-948-3966. Sin erely, Al Hodge, Region Supervisor Surface Water Protection Section Washington Regional Office Division of Water Duality Cc: WO Central Files Karen Rust -Eastern NPDES Program WaRO Enforcement Files on� No17hC.u'olina ;il �rlfrrrrr!!r� North Carolina Division of Water Qualify Washington Regional Office Phone (252) 946-6481 Customer service Interner. www.iicwatergiiality.org 943 Washington Square Mall, Washuiglon, NC 27889 FAX (252) 946.9215 1-877-623-6749 An Equal OpporiunitylAffirmative Action Employer - 50% Recycledfl O% Post Consumer Paper 69 NCG020000 ® & M This document is not meant to be all inclusive or meant to be required for every mine site. While a lot of components of the BMP plans may be alike regardless of the mine, the 0 & M plan is definitely site specific. To help DWQ reviewers and those who are attempting to develop 0 & M plans for permittees, this document was put together from efforts taken by various DWQ employees to resolve issues between DWQ and Consultants/Engineers regarding proposed 0 & M plans. Compliance with Part It Section A: Requirements to Construct New or Expanding Treatment Facilities. Should the proposed mine utilize a process recycle wastewater system, an Authorization to Construct will be necessary. The permittee must meet the requirements for operation of this treatment facility per Part I1 Section B. Compliance with Part III: Monitoring, Controls, and Limitations for Permitted Discharges. Section A of Part III requires the permittee to develop and implement a stormwater Best Management Practices (BMPs) Plan. This requires a written plan that can be easily followed, understood or implemented by quarry employees. The BMPs plan should address items I through 6 in Section A of Part 11.1. In order to be sure that all areas of concern are addressed, the plan should follow the Table of Contents as closely as possible. DWQ reviewers should compare the BMP plan to the table of contents provided in the permit to determine whether proposed BMPs are adequate. They should include (but in no way are limited to) a thorough inspection and maintenance plan; preventative maintenance and good housekeeping measures, spill control and cleanup measures; stormwater management requirements; and the requirement that erosion and sedimentation control (E&SC) measures in the mining permit or E&SC plan approved by the Division of Land Resources be implemented. Compliance with Section C Part III 1. Through 6.: Effluent Limitations and Monitoring Requirements for Mine Dewatering Wastewater and Process Wastewater. This section of the permit requires permittees to provide an Operation and Monitoring The Plan must be able to demonstrate the effect of pumping and, as necessary, establish the pumping regime necessary to reduce the potential impacts to adjacent wetlands. Please refer to Page 5 of 9 Part III of the NPDES NCG020000 Permit Conditions. The following bulleted items can be used as a guide for developing an appropriate 0 & M plan, however, each plan is site specific and the list is not all inclusive due to specific characteristics of the site. Prior to constructing the mine and definitely before any dewatering activities occur, the plan must be in writing and reviewed by DWQ. A wetland delineation is required to identify all surface waters including wetlands in the vicinity of the mine. (Not just whether there are wetlands within the mining boundary). The USACOE is the only entity certified to provide a delineation. A consultant can attempt it, but the Corp must sign off and stamp the dqlineation showing they are in agreement. • Site Map: This map should provide significant detail. The map should indicate the landscape and position of all wetlands (based on the delineation), ditches, proposed well placement, borrow areas, overburden storage, vehicle maintenance areas, mining roads, buffers, rain gauges, fuel and bulk fuel storage areas, buildings and other impervious structures, stormwater controls and the mine footprint. • Identify which of the three (3) types of discharge (stormwater, mine dewatering, and process wastewater overflow) will be present. Identify ail discharge points from the mine and indicate the type of discharge. For process wastewater or mine dewatering, the anticipated rate of discharge is needed. How will the mine site be graded and how will stormwater be managed within the pit and along the mine site boundaries. (O&M) • Provide design specifications and calculations for settling basins used to reduce turbidity and TSS prior to discharge. If level spreaders are used, be sure to construct them according to the level spreader guidance provided by the Division at http:/ih2o.enr.state.ne.us/su/documents/LevelSpreaderGuidance_Final_-3.pdf . The plan should clearly identify which surface waters may be impacted, the classification of those water(s) and ensure the discharge from the mine will not cause an exceedance of the water quality standards for that surface water. What size storm event have the settling ponds and retention pond been designed for? (For example, the 10-year, 24-hour event?) Provide calculations to support that storage ponds will be able to hold run-off from the design storm, as well as the mining operation process wastewater. Is this the only place where stormwater will discharge from this site. Identify any flocculants or chemicals proposed for use at the site to enhance settling. (O&M) • A radius of influence calculation must be provided for mines intending to dewater from the pit if there are surface waters in close proximity to the mine that could potentially be impacted. Provide all assumptions used for determining this radius of influence around the mining site. (FOR DWQ reviewers, you may request the help from the Water Resources group to check the calculations). Once the zone of influence is determined, identify the wetlands in the impact area and locate additional monitoring wells accordingly. (O&M) • Please provide data or other information about how seasonal changes in the water table relative to the wetlands and their jurisdictional status have been evaluated.(O&M) This usually requires some monitoring of shallow wells within the wetlands before dewatering can occur. • If the mining application indicates the wetlands will be protected through the use of ponds, level spreaders, or ditches, but there are no calculations or models to support this claim, require the permittee to provide additional technical information and calculations to support that these techniques will protect the surroundin z hydrolo�T_y. • Clearly indicate the amount of buffer to be established around the mine footprint edge and the respective wetland edges. Are the wetlands located within this buffer and will they be drained from the hydraulic gradient change artd pumping of -'the mine? Wider buffers than those imposed by Land Quality may be necessary if the permittee cannot ensure wetland impacts can be avoided. DWQ r i. can request wider buffers (Land Quality usually imposes 25' — 50' buffer (generally 50'). Well installation: The placement of wells should be placed within the mine site property boundary (if isolated wetlands or wetlands within the mine boundary exist) and within the cone of depression (if wetlands fall within this zone). Provide details on installation, data loggers, well maintenance schedule and activities and depths of wells. Wells must be properly installed and properly maintained throughout the active life of the mine, through reclamation efforts, and for 5 years after the Division of Land Resources releases the site and determines the Holland Shelter mine site has been reclaimed unless otherwise approved in writing by NCDWQ.The plan must include wetland monitoring such that data may be collected to insure that wetlands are adequately monitored and demonstrate the activities are not impacting surface waters. e Monitoring. All analytical and qualitative monitoring for mine dewatering wastewater, stormwater and process wastewater associated with sand/gravel mining must be in accordance with the NC6020000 permit. Monitoring in the wetlands prior to mine site operation will be a requirement in order to establish the hydrology of the wetland. Rain guage data must be collected. Maintenance of the rain guage and monitoring frequency must be identified in the plan. Physical monitoring of wetlands to reaffirm the presence of the jurisdictional wetland line and soils, as well as 1'or instability, erosion, sloughing, subsidence, collapse, newly formed sinkholes, wetland vegetation degradation, flooding of wetlands from discharge activities and/or removal of the hydrology of wetlands. This monitoring may be accomplished by inspection of the wetland areas while conducting well maintenance efforts. Specifically, once the monitoring wells locations are approved monitoring must occur prior to the time of construction and through the duration of the time the site is being mined and for 5 years after (for major mines) the mining efforts have been completed unless otherwise approved in writing by NCDWQ. The plan should include the frequency of well data collection and all inspections. All data should be clearly documented and reported according to the permit, and the written O & M plan. e Data Analyses. Provide an explanation of how monitoring data will be analyzed to determine whether the wetland hydrology is removed or being maintained. if monitoring results indicate impacts to the avoided wetlands, explain how these impacts may be abated. How will data be analyzed to determine or demonstrate what effects pumping and dewatering are having, and propose pumping regimes necessary to reduce impacts to wetlands. More extensive pumping test data should be included. pr �� � �`. z' ,.' ®` � r' � � �� rp C_�a��'e�"$ c� ��'w°^" S�Urfai✓1'r V�1ork� o ^ NCG020000 General Permit for Mining Activities SECTION C: Effluent limitations and monitoring requirements for mine dewatering wastewater and process wastewater l.) Mine Dewatering Wastewater Mine dewatering activities that have the potential to drain wetlands must have secured and implemented an Operations and Monitoring Plan approved by the Division. O & M Plans shall include, but are not limited to: • Groundwater monitoring strategies to demonstrate the effect of pumping and, as necessary, establish the pumping regime necessary to reduce impacts. • . Detailed plans to maintain the surrounding hydrology and the respective monitoring to demonstrate compliance. Key pieces of information that is required before any of the above can be adequately developed: I . Determine the amount of wastewater expected to be discharged daily as a result of mine dewatering. This can be calculated. 2. Determine cone of influence from mine dewatering. This will be meaningless unless they conduct pump tests to determine the characteristics of the aquifer (such as K (hydraulic conductivity), T (iransmissivity), S (storaiivity) and P (permeability)) in which they are mining. Many consultants try to use text book values for those characteristics based on the types of soils they either believe are there or have been identified by well borings. That can be misleading. Example: One mine used assumed values for and K to determine the cone of influence. Their first try gave a result of 1800'. After being asked to determine that value from pump tests they modified that figure to 2722. The Division of Water Resources reviewed a drawdown vs. time curve and found the consultant read the graphical depiction in error and asked for a recalculation using the corrected values.. the cone of influence increased to 5700' and finally the Division of Water Resources used their pump test data to calculate the aquifer characteristics and their value was 7200'. After some negotiations with the consultant concerning the calculations, 6200' was agreed upon. Once the cone of influence is known, the consultant can propose a meaningful O & M plan including monitoring well locations. Where should they be located? Along the edge of the WETLAND BOUNDARIES within the cone of influence on and off their property boundaries. How will they know where wetlands are? - r - 1 1 3. Request a wetland delineation. Why a delineation rather than a determination? What is the difference? Delineation is outlining the boundaries of a wetland determination on aerial photography, digital imagery, other graphic representation of the area, or on the land. If wetlands are in close proximity to the mining site 011 `? itself, how will the hired help know they are maintaining appropriate buffers as specified in the mining Makes sense if they are required to ensure permit? �U �, � wetland hydrology is not being affected. How will the know where to put the y gy g Y monitoring wells? Wetlands determination is a decision whether or not an area is i� 1 `�j \ a wetland, including identification of wetland type and size. Determine existing and seasonal wetland hydrology. A reasonable amount of �,-;�;'�� time for monitoring to establish wetland hydrology should be provided. 4 ^ What are some of the factors that can affect the hydrology of a wetland? Rain (or lack of), groundwater fluctuations, flooding, vegetative uptake, i{ topography etc. etc. Seasons with unusual rain or drought.. this suggest long term monitoring (years) which the consultant will absolutely not be willing to do. What can we ask for to resolve this proble�? Hire a registered soil scientist to determine the seasonal high water mark. r :`4.ty =� ; ►� .t > .fie y �° `� `�� 5. Components of Wetland Monitoring Plan w'itbin the O&M plan: Must demonstrate their ability to protect the wetlands within the cone of influence. Some of the components you might expect are (but not limited to): a. 'Map with landscape positions of all wetlands, ditches, well placements, borrow areas, overburden storage, stormwater controls, vehicle maintenance areas, settling basins, product process areas, access roads.. . b. Well information —design, depths, and maintenance. c. Physical monitoring for the wetland areas — wetland instability, erosion, sloughing, sediment, sinkholes, removal of hydrology or flooding from dewatering the mine, types and health of vegetation and the monitoring frequency for said parameters. d. Settling Ponds for sediment prior to dewatering, are they large enough to provide adequate settling based on size given Qin, Qout, is stormwater and 14' process wastewater being commingled in the pond? h e_ How will the dewatering be conducted? Use of level spreader (they. �� should include the design)? Ditches (be careful)? Water cannons? Is the wastewater from dewatering going to be used to maintain wetland hydrology? How is that accomplished? How will they avoid erosion or flooding of the wetland? How will the water make it to the wetland areas? How much water ver day per acre is proposed? What will the impacts be to the wetlands? Networking: Land Quality Section NC Wildlife Resources Commission Division of Water Resources