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HomeMy WebLinkAboutNCG020003_COMPLETE FILE - HISTORICAL_20150731w STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT N0. /V '0 003 DOC TYPE HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ ju) 5 v 7 3i YYYYMMDD ;A4*72 NCDENR. North Carolina Department of Environment and Natural Resources Pat McCrory Governor DAVID LEE WAKE STONE CORPORATION PO Box 190 KNIGHTDALE, NC 27545 Dear Permittee: Donald R, van der Vaart . Secretary July 31, 2015 Subject: Multimedia Compliance Inspection Wake Stone- Moncure LEE County Department of Environment and Natural Resources staff from the Raleigh Regional Office conducted a multimedia compliance inspection of Wake Stone Moncure Quarry on Jul 15, 2015 for permits and programs administered by the following Divisions: Division of Air Quality Division of Energy, Division of Water Division of Waste Mineral, and Land, Resources Management Resources We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable inspection and any associated response actions or necessary corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet. If you have any questions regarding this multimedia inspection or the results of each program inspection, please contact the Raleigh Regional Office at (919) 791-4200 and ask to speak with the appropriate Division staff. Thank you for your cooperation. Copies: DAQ RRO Files DEMLR RRO Files DWR RRO Files DWM RRO Files NCDENR Raleigh Regional Office 1628 Mail Service Center, Raleigh, North Carolina 27699.1617 Location, 3800 Barrett Drlve, Raleigh North Carolina 27609 Phone: 919-791-42001 Fax: (919) 788-7159 An Equal Opportunity 1 Affirmative Action Employer- Made in part with recycled paper NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 07/23/2015 Raleigh Regional Office ,Wake Stone Corp - Moncure Quarry NC Facility ID 5300055 County/FIPS: Lee/105 Facility Data °' 1 Permit Data ' Wake Stone Corp - Moncure Quarry' Permit.. .033461 R12. • . 9725 Stone Quarry Road Issued- 2/22/2011 Moncure, NC 27559 Expires 1/31/2016 Lat: 35d 37.0060m Lang: 79d 6.2010m Classification. Small: SIC: 1442 / Construction Sand And Gravel Permit Status Active NAICS:.. 212321 / Construction Sand and Gravel Mining Current Permit Application(s) None ' Program Applicability Contact Data:-, ; : ; Facility Contact Authorlted Contact Technical'Contact SIP ` Robbie.Bogan Theodore Bratton David Lee; NSPS: Subpari 000 Quarry Superintendent CEO 'GeologisAnvironmental. (919) 775-7349 (919) 266-1100 Supervisor. ' (919) 266-1100 + ��11 Compliance Data Comments: �� �Q� C., I Inspection Date 07/15/2015 Inspector's Name Thaddeus Valentine Inspector's Signature: j v��'�� Operating Status Operating ... , . Compliance Cade Compliance -inspection Action Code, FCE Date of Signature: Om Site Inspection Result, Compliance Total Achial emicclens in TCINq/VFAR: TSP S02 NOX VOC CO PMA * HAP 2009 2.46 ' --- --- --- -- 0,9000' --_ 2005 3.50 --- --- --- -=, 1.70 '... --- * Highest HAP Enutted inpounds) Five Year Violation History: None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE: None Date Test Results Test Methods) Sources) Tested I) DIRECTIONS TO FACILITY: Facility is located on Stone Quarry Road off US 1, Moncure, Lee County. Take US 1 South into Lee County. Take Exit 78/Deep River Road and turn right onto Deep River Rd. Go about a quarter mile and turn Right onto Stone Quarry Road. The facility is at the end of the road. H) FACILITY DESCRIPTION:, Facility crushes rock which is uted primarily as a roadbed. A hard hat and safety glasses are recommended for this inspection. III) INSPECTION SUMMARY: On'July 15, 2015, I, Thad Valentine met with Mr. David Lee, Environmental Supervisor and Robbie Bogan the plant Superintendent to conduct a compliance inspection of the Wake Stone-Moncure Quarry. We reviewed the current permit and all of the permit stipulations. After this review I toured the facility with Mr. Lee and Mr. Bogan and observed the entire operation.. IV) PERMITTED EMISSION SOURCES: Emission rce:ID : r...,;JI In Source Descri tion Control S stem Tn . -- ontrolSystem .. Description - ILI on -Metallic Mineral Processing no other control device includin Plant; with 1,350 tph hour rating and utilizing.water suppression, with : ES -Conveying conveying°operation NIA NIA ES -Screening Jscreening operation' `' ` N/A N/A-` ES -Crusher crushing operation . ,... ;::.. NIA NIA V) SPECIFIC CONDITIONS: AND LIMITATIONS 1 Any,air emission sources oi'control devices authorized'to construct and operate above must be operated and inaintaihed in accordance with the provisions contained herein. The Permittee shall comply with applicable�Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202; 2D .0501, 213.0510, 2D .0521', 2D :0524 (40-CFR 60;Subpart 000); 2D-.0535 and 21) .0540:;,*. In Compliance: The facility appears to be in compliance 'with all'applicable state and federal regulations. 2. PERMIT RENEWAL AND EMISSION INVENTORY REOUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q .0203(i). * In Compliance. Mr. Lee was reminded of this permit requirement. 3. EOU7PMENT REPORTING - To d ., _ emonstrate compliance with 15A NCAC 2D .050.1(c}, the:_:, Permittee shall maintain on -site an equipment list and a plant,(or flow) diagram of all equipment covered under this permit. * In Compliance. The equipment list and plant flow diagram were complete and up to date. Since the last compliance inspection no additional equipment has been installed or relocated. 4. PARTICULATE CONTROL REQUIREMENT - A$ required by 15A NCAC 2D A510..- . "Particulates from Sand, Gravel, or Crushed Stone Operations," the following requirements apply: a. The Permittee of a'sand, gravel, or crushed stone operation shall not cause, allow, ofpermit any material 'to be produced, handled, transported, 'or stockpiled'without taking measures to reduce to a minimum any particulate matter from becoming airborne to prevent exceeding the ambient air quality standards beyond the property line for particulate matter, both PMjo and total suspended particulates: b. Fugitive dust emissions from sand, gravel, or crushed stone operations shall be controlled by 15A NCAC'213 .0540 "Particulates from Fugitive Dust Emission Sources," i The Permittee of any.sand, gravel, or crushed stone operation shall control process -generated emissions From crushers witli wet suppression; and ii. From conveyors, screens, and transfer points such that the applicable opacity standards in 15A NCAC 2D .0521 Control of Visible Emissions," or 15A NCAC 2D .0524 "New Source Performance standards" are not exceeded. * In Compliance. Due to the use of wet suppression all emission points were 0-5% opacity. This primary crusher is a jaw crusher rated at 1082 tons per hour at a 15 inch opening per the manufacturer's specificatio"ns' as submitted. Any change froin this crusher' definition, other than like -for -like, ,will require a permit application to be submitted. The purpose, of this stipulation is to characterize the run crusher and not limit rod.. p ' mar p uction: * In it The facility crusher has not changed since the last compliance inspection. �. VISIBLE EMISSIONS -CONTROL REQUIREMENT: -,As required by 15A NCAC 24.0521 ... ",Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity. * In .Compliance. Due to.the use of wet suppression all emission points were 0-5% opacity. 7. VISIBLE EMISSIONS CONTROL RE UIREMENT -As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured as of July 1, 1971, shall not be more than 40 percent opacity. ** NIA ** 8. 15A NCAC 2D .0524 "NEW SOURCE PERFORMANCE STANDARDS" The Permittee shall comply with all applicable provisions in 40 CFR 60, Subpart 000. Affected Facility I Pollutant Emission Limit Visible Crushers 15% opacity .............................. Emissions Fugitive emissions from conveyor belts, screening Visible o affected facilities FErnissions 10 /oopacity operations, and other _ .. ... * In Compliance. The crushers, conveyer belts and screening operations were 0-5% opacity. * 9. NOTIFICATION 1tE UIl LEMENT - As required by 15A NCAC 2Ij .a535, the Permittee of a source of excess emissions that last for more than four hours and thatresults from 'a malfunction shall notify the DAQ Director. In Compliance. Mr. Lee stated there had been no such occurrences. 10. FUGITIVE DUST CONTROL REQUIREMENT' 7As.required by 15A NCAC 2D',0540 "Particulates from Fugitive Dust Emission Sources," the Pernmttee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property.... boundaries: * In Compliance: No fugitive dust was'observed outside the property boundaries and no citizen complaint's have been filed "against Wake Stone-Moncure Quarry. VI} EXEMPT EMISSION SOURCES: No exempt 'sources'are'listed'on the perinit'and none were observed. VIT) 112r APPLICABILITY; This facility is not subject to 112r requireineiits.: ' VIII)i STACK TESTS REVIEWS; Ttiere'are no stack tests on record foi khis facility:. ' IX} COMPLIANCE HISTORY: A review -of DAQ files revealed noviolations .for this facility: None. X) CONCLUSIONS/RECOMMENDATIONS: At the dine of the inspection Wake Sfoiie's Moncure quarry appeared to b'e1n compliance with all permitting requirements.` It is'recommended that the facility be re -inspected in two years." l . „• , Compliance Inspection Rem Permit: NC6020003 Effective: 01/01/10 Expiration: 12/31/14 Owner: Wake Stone Corp SOC: Effective: Expiration: Facility: Moncure Quarry County: Lee 9725 Stone Quarry Rd Region: Raleigh , Moncure NC 27559 Contact Person: Theodore 0 Bratton Title: Phone: 919-266-1100 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 07/06/2015 Entry Time: 10:00AM Exit Time: 01:00PM Primary Inspector. Thaddeus W Valentine Phone: Secondary Inspector(s): Reason for Inspection: Routlne Inspection Type: Compliance Evaluation Permit Inspection Type: Mining Activities Stormwater Discharge COC Facility Status: ® Compliant ❑ Not Compliant z Question Areas: N Storm Water (See attachment summary) Page: permit: NCG020009 Owner =Facility: Wake Stone Corp Inspection Date: 0710612015 ,`Inspection Type: Compliance Evaluation Reason for Visit Routine Inspection Summary: The operator should perform and document attendance for the annual employee training which includes BMP maintenance,spill prevention and good Kouse keeping procedures. Additionally operator should document all required analytical samples including no flow attempts. Wake Stone should request the removal of SI]0-7 with a justification for the removal as discussed during the inspection. This request should be submitted in writing or email for'consideration. Page: 2 penntt; NCG020003 Owner - Facility: Wake Stone Corp Inspection Daft: 07/06/2015 inspection Type: Compliance Evaluation Reason for Visit- Routine Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # DoeTthe Plan include a General location (USGS) map? # Does the Plan Include a "Narrative Description of Practices"? # Does the Plan Include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan Include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan Include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? 1 # Does the Plan Include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been Implemented? Yee No NA Ng ®❑❑❑ ®❑ ❑❑ ® ❑ ❑ ❑ ®❑❑❑ ®❑❑❑ ®❑ ❑❑ ®❑ ❑ ❑ s❑❑❑ ®❑❑❑ ®❑❑❑. ®❑❑❑ M ❑ ❑ ❑ ® ❑ ❑ ❑ Comment: The facility Is not performing emoloyyee training eVry year as reguired,Elgse train personnel each year on stormwater pollution prevention a0d 0ogUment that training bdth signatu a page signed by all recipients Qualitative Monitorilin Y e No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? N ❑ ❑ ❑ Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ®❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ®❑ ❑ Comment: Althouqh the operator indicates they inspected each outfall and are not able to obtain samples due to no flow. documentation of that is not provided. Please document all attempts to collect samples as required, Fu tthher guidance request for sampling vechicle maintenance area, (There, is no clear outfall) Permit and Outfalls Yes_N"A N@ # Is a copy of the Permit and the Certificate of Coverage available at the site? ®❑ ❑ ❑ # Were all outfalls observed during the inspection? ®❑ ❑ ❑ # if the facility has representative outfall status, is it property documented by the Division? ❑ ❑ ® ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ®❑ ❑ ❑ Comment: Page: 3 North Carolina Department of Environment and Natural Resources; Division of Energy, Mineral, and Land Resources, Land Quality Section MINE INSPECTION REPORT ❑ PERMITTED MINE SITE ❑ UNPERMITTED MINE SITE 1. MINE NAME: Moncure Quarry 2. MINE LOCATION: Moncure 3. COUNTY: Lee 4, RIVER BASIN: Cape Fear 5. CASE: 6. OPERATOR: Wake Stone 7. ADDRESS: 9725 Stone Quany Road Moncure NC 27559 8. MINING PERMIT #: 53-10 NIA 9. PERMIT EXPIRATION DATE: 06/15/2015 NIA 10. PERSON(S) CONTACTED AT SITE: David Lee 11. PICTURES? ❑ Yes X❑ No TAKEN BY: 12. TYPE OF INSPECTION: ❑ A. Initial Inspection (Unpermitted Mine Sites) 1. Size of affected land: ac. (attach sketch map) 2. How was this area measured? Measured by: X❑ B. Routine Inspection (Permitted Mine Sites) Q C. Follow-up Inspection 13. Date of last inspection: 07/15/1996 14. Any mining since that date? X0 Yes 0 No If yes, cite evidence of such mining activity: Mining _is ongoing 15. Was mine operating at time of inspection? X El Yes 0 No If yes, explain: Material being loaded and hauled during the inspection 16. Is the mine in compliance with the Operating Conditions of the Permit? XEI Yes 0 No El NIA If no, explain: 17. Is the mine in compliance with the Reclamation Conditions of the Permit? X Yes No NIA If no, explain: 18. Is there any off -site damage? A. F1 Yes B.X ❑ No C. 0 None observed If A, describe the type and severity of the damage: If B or C, is there potential for offsite damage? Yes El No Explain: 19. Corrective measures needed and/or taken: 20. Other recommendations and comments: _ Adding additional rock dams in areas under construction with high concentrated flows will help with erosion control during hea rain. events. Please include all sample points on the mine map for the Industrial Stormwater Inspections, If the operator wishes to exclude SDO -7 from future sampling please request that in writing or email with a justification „ 21. Is the Annual Reclamation Report +1- map accurate? X❑ Yes ❑ No (Explain) ❑ Not Reviewed ❑ NIA 22. Follow-up inspection needed? XEI Yes ❑ No Proposed date 07/21/2015 23. No. of additional pages of Inspection Report 24. Copy of Report sent to operator INSPECTED BY: Thad Valentine DATE 07/06/2015 Telephone No: (919) 791-4210 W NCDENR EN—o.n EN — NIUAe NCSOURCK5 Division of Energy, Mineral and Land Resources Land Quality Section / Stormwater Permitting Program National Pollutant Discharge Elimination System (NI'DES) PERMIT OWNER AFFILIATION DESIGNATION FORM (individual Legally Responsible for Permit) FOR AGENCY USE ONLY Date Reeeiced Year Month I Dav if NO CHANGE in company or facility ownership or name has occurred. If a Name Change and/or Ownership Transfer at the facility has prompted this change, do NOT use this form. You must fill out the Name -Ownership Change Form and provide all necessary supporting documentation instead. 1) Enter the permit number for which this change in Legally Responsible Individual ("Owner Affiliation") applies: Individual Permit N I C I S. 2) Facility Information: Facility name: Company/Owner Organization: Facility address: (or) Certificate of Coverage N I c I G 1 t9l 0100O,3 woNCuRE Qu,4g e r VVMKt STv�JF_ 6o,2_Pa¢.4rw►J 97 Z 5 5"7Z;A1 E a,4,412 -t AZaA+D Address /Lir RE oUG Z-7559 City State 'Lip To find the current legally responsible person associated with your permit, go to this website: http://portal.iicdenr.org/web/Ir/sw-permit-contacts and run the Permit Contact Summary Report. 3) OLD OWNER AFFILIATION that should be removed: Previous legally responsible individual: INV/D First 4) NEW OWNER AFFILIATION (Legally responsible for the permit): Person legally responsible for this pert -nit RECEIVED JUL 01. 2014 DENR-LAND QUALITY STORMWATER PERMITTING MI 7;�eolbac D I`irst MI CEc? Title PD 8ax /qo LEE - Last 5,2-Arroli Last Mailing Ad ress <All6KrofG� G Z-�54LS City State Zip (�/q )11d 4/60 fe-111&4a k-t 0 u �s iA. cow, Telephone E-mail Address ) 261-1149 r Fax Number 1 Page I of 2 I'SWU-OWN ERAFFIL-22May2014 v;c� Lee NPDESStormwater Permit OWNER AFFILATION DESIGNATION Form (if no Facility Name/Ownership Change) 5) Reason for this change: A result of: ❑ Employee or management change Inappropriate or incorrect designation before ❑ Other If other- please explain: What does "legally responsible person" mean'? That person is either: • the responsible corporate officer (for a corporation); • the principle executive officer or ranking elected official (for a municipality, State, Federal, or other public agency); • the general partner or proprietor (for a partnership or sole proprietorship); • or the duly authorized representative of that person above. The certification below must be completed and signed by the permit holder. PERMITTEE CERTIFICATION: 1, 71—iEbDt712t 2). B"TreAj , attest that this application for this change in Owner Affiliation (person legally responsible for the permit) has been reviewed and is accurate and complete to the best of my knowledge. I understand that if'all required parts of this form are not completed, this change may not be processed. Signature Date PLEASE SEND THE COMPLETED FORM TO: Division of Energy, Mineral and Land Resources Stormwater Permitting Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 For more information or staff contacts, please visit our website: http://portal.ncdenr.oraweb/lr/stormwater A40A14uJZE- Q u,+,2A2Y Page 2 of 2 SWU-OWNERAF FSL-22May201 a rLl I Jul, AIV NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary September 29, 2009 Mr. Robbie Bogan Wake Stone Corp. P.O. Box 158 Moncure, NC 27559 SUBJECT: Compliance Evaluation Inspection Wake Stone Corp. Moncure Quarry NPDES Permit No: NCG020003 Lee County Dear Mr. Bogan: On September 14, 2009, I, Vicki Webb, of the Raleigh Regional Office conducted a compliance evaluation inspection of the subject facility. You represented the facility during the inspection, All of your help was appreciated as it eased the inspection process. The following observations were made: 1. The Wake Stone Corp. is permitted to discharge stormwater into the receiving waters designated as UT of the Deep River, classified WS IV waters in the Cape Fear River Basin. 2. All components of the Stormwater Pollution Prevention Plan (SP3) were present including: detailed site map with labeled storm outfall, a list of potential contaminants, a spill and response plan, a narrative describing BMPs, and a contact list of whom to contact in an emergency. 3. EmpIoyee training records were on -site. This facility maintains good housekeeping practices. 4. Qualitative and quantitative inspection records were available for review and appeared complete. 5. The facility contains eight stormwater outfalls. All eight of the facility's stormwater outfalls were observed during the inspection. The overall condition of Wake Stone Corp. is compliant with Division standards. If you have any questions regarding the attached report or any of the findings, please contact Vicki Webb at: (919) 791- 4200 (or email: vicki.webbOwncderinRov). Sinc e Vicki Webb Environmental Specialist Cc: RRO files Central Files Nqt hCarolina X14(ralCy North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 791-4200 Customer Service Internet: www.ncwaterquality.org 1628 Mail Service Center Raleigh. NC 27699.1628 FAX (919) 788-7159 877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper 4;W&4.= i ArW,, W.�A� jlt� L Permit: NCG020003 SOC: County: Lee Region: Raleigh Compliance Inspection Report Effective: 01/19/05 Expiration: 12/31/09 Owner: Wake Stone Corp Effective: Expiration: Facility: Moncure Quarry • Us1 At Deep River Contact Person: David F Lee Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Repressntative(s): Related Permits: Moncure NC 27559 Title: Phone: 919-266-1100 Ext,134 Certiflcation: Phone: Inspection Date: 09114/2009 Entry Time: 10:21 AM Exit Time: 11:53 AM Primary Inspector: Vicki Webb _ — 71 fr f 2aR I Phone. Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Mining Activities Stormwater Discharge COC Facility Status: ■ Compliant ❑ Not Compliant Question Areas: 0 Storm Water (See attachment summary) Page: 1 Permit: NCG020003 Owner - Facility: Wake Stone Corp Inspection Date: 09/14/2009 Inspection type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Page: 2 Permit: NCG020003 Owner - Facility: Wake Stone Corp Inspection Date: 09/14/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ■ ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ®❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facility provide and document Employee Training? ■ ❑ ❑ Cl # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ®❑ D ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑ Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ■ ❑ ❑ ❑ Comment: If during your sampling events you don't have a discharge you need to document no discharge on that date and try to do sampling on the next rain event. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? MOOD Comment: Page: 3 Michael F. Easley, Govczlwr �O G co T' � Y July 5, 2005 Mr. David F. Lee Wake Stone Corp. PO Box 190 Knightdale, NC 27545 Subject: Stormwater Permit Compliance Evaluation Inspection Moncure Quarry Permit No, NCG020003 Lee County Dear Mr. Lee, William G. Ross, Jr., Secretary Nurth Carolina Department ul Environment and Natural Resources Alan W. Klimek, RE , Direclor Division of Water Quality This writer, of the NC Division of Water Quality, conducted a Stormwater Permit Compliance Evaluation Inspection of Moncure Quarry, on June 23, 2005. You represented Moncure Quarry during the inspection. Findings are as follows: Process and stormwater within the drainage area of the quarry proper is directed to a preliminary solids settling area. Water from this settling area flows through a gravel filter to the quarry pit sump where additional settling takes place. Water in the pit sump is pumped as required to either a closed loop recycling system or to the effluent outfall. Quarterly effluent sampling for the first quarter of 2005 had been performed. All results met permit discharge limitations. Five stormwater discharge outfalls (SDO) are strategically located around the process area. Gravel filter dams have been constructed at all of the discharge outfalls with the exception of SDO #3, which is a riprapped swale adjacent to the entrance roadway. The filter dams appear to be preventing any significant sediment discharge. Annual SDO sampling and semi-annual qualitative monitoring for the current permit had not yet been performed. (The current permit became effective on 1/19/05.) The inspection of stormwater BMP's at least every seven calendar days and after storm events, as required by the permit, is documented. Within the process area is the closed loop recycling system where water in the process water reservoir is distributed to rinse screens for product wash. Rinse screen slurry is returned to a process water settling basin where solids are settled out. Water from the settling basin flows to the process water reservoir. Water from the quarry pit sump is added to the process water reservoir as required. Applicability of EPA's Oil Pollution Prevention Regulations as they relate to the Moncure Quarry should be investigated by Wake Stone Corp. personnel. (This writer noted facility oil and fuel storage in excess of 1320 gallons — the threshold for which the regulations apply to facilities meeting certain criteria.) There appeared to be a gap around the drain in the sidewall of the fuel tank secondary containment basin. This potential containment leak source should be checked and repaired if necessary. Please call me at (919) 571-4700 if you have any questions regarding this inspection. Sincerely, Michael Dare Environmental Technician Cc: Central Files Ona N'otthCarolina �Valurrr!!� North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 571-4700 Customer Service tntemet: h2o.enrstate.nc.us 1628 Mail Service Ccntcr Raleigh, NC 27699-1628 FAX (919) 571-4718 I-877-623-6748 An Equal OpportunitylAffirmative Action Employer— 50% Recycled110% Post Consumer Paper Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of t;nvironmcnt and Natural Resources Alan W. Klimek, P.L. Director Division of Water Quality February 7, 2005 David F Lee Wake Stone Corp PO Box 190 Knightdale, NC 27545 Subject: NPDES Stormwater Permit Coverage Renewal Moncure Quarry COC Number NCG020003 Lee County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG020000 the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. Please review the new permit to familiarize yourself with the changes in the reissued permit. The general permit authorizes discharges of stormwater and some types of wastewater. You must meet the provisions of the permit for the types of discharges present at your facility. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Stormwater Permit NCG020000 • A copy of a Technical Bulletin for the general permit • Five copies of Discharge Monitoring Report (DMR) Forms - wastewater and stormwater • Five copies of Qualitative Monitoring Report Form Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater Permitting Unit at (919) 733-5083, ex1.578. Sincerely, for Alan W. Klimek, P.E. cc: Central Files Stormwater & General Permits Unit Files Raleigh Regional Office One NorthCarolina Aalurallff North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Scry ice Internet: h2o.enr.state.nc.uslsulstormwater.html 512 N. Salisbun, St. Raleigh, NC 27604 FAX (919) 733-9612 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer- 50% Recycledl10% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020003 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Wake Stone Corp is hereby authorized to discharge stormwater and to operate treatment systems and discharges associated with mine dewatering wastewater and process wastewater from a facility located at Moncure Quarry Us1 At Deep River Moncure Lee County to receiving waters designated as a UT of the Deep River, a class WSIV stream in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, 11, III, IV, V, and VI of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective February 7, 2005. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day February 7, 2005 ' for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission ,,Stato of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director December 17, 1999 DAVID F. LEE WAKE STONE CORP. - MONCURE P. O. BOX 190 KNIGHTALE. NC 27545 TVA, 1 � • 00000.,.r%NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Reissue - NPDES Stormwater Permit Wake Stone Corp. - Moncure COC Number NCG020003 Lee County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG020000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A copy of general Stormwater permit NCG020000 * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin on this permit which outlines permit components and addresses frequently asked questions * A Certificate of Coverage for your facility * DWQ fee schedule Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law rule, standard, ordinance, order, judgment, or decree. Please note that in 1998 Senate Bill 1366 established changes to the permit fee structure for DWQ permits effective January 1, 1999. This change requires that you pay an annual fee to assure continued coverage under this permit. You will be invoiced for this fee beginning next year. A copy of the current fee schedule is included with this letter. If you have any questions regarding this permit package please contact Tony Evans of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 584 Sincerely, for Kerr T. Stevens Director, Division of Water Quality cc: Central Files 'Raleigh Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020003 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, WAKE STONE CORP. is hereby authorized to discharge stormwater and to operate or continue operation of treatment systems and discharges associated with mine dewatering and process wastewater from a facility located at WAKE STONE CORP. - MONCURE US I AT DEEP RIVER MONCURE LEE COUNTY to receiving waters designated as a UT of the Deep River in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective December 17, 1999, This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day December 17, 1999. for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission S I P 2 1992 1) EH IN R- RA L $tgte of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street - Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary August 28, 1992 John R. Bratton POBox 190 Knightdale, NC 27545 A. Preston Howard, Jr., P. E. Acting Director Subject: General Permit No. NCG020000 Wake Stone Corp. - Moncure Quarry COC NCG020003 Lee County Dear Mr. Bratton: In accordance with your application for discharge permit received on June 3, 1992, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. Issuance of this certificate of coverage supersedes the individual NPDES permit No. NC0072362. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Divsion of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer • If you have any questions concerning this permit, please contact Ms. Susan Robson at telephone number 919n33-5083. sincerely, Original Signed By Coleen H. Sullins A. Preston Howard, Jr. cc: Mr. Jim Patrick, EPA cB:aleigh-Regional _Office STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT STORMWATER, MINE DEWATERING, AND/OR OVERFLOW FROM PROCESS WATER RECYCLE SYSTEMS DISCHARGES In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Wake Stone Corporation is hereby authorized to continue operation of a treatment system for mine dewatering wastewater overflow with the discharges of treated wastewater and discharge stormwater from a facility located at Moncure Quarry Lee County to receiving waters designated as an unnamed tributary to the Deep River in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, II, I1I and IV of General Permit No. NCG020000 as attached This certificate of coverage shall become effective September 1, 1992 This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 28, 1992 Original Signed By Coleen H. Sullins A. Preston Howard, Jr., P.E., Acting Director Division of Environmental Management By Authority of the Environmental Management Commission 'z UNITED STATES DEPARTMENT OF THE' INTERIOR GEOLOGICAL SURVEY 79*Q7'30". 670ooftE. 671 35'37'3V* -77 3943wc- N. 3940 WAKE 57oNf- CORP. MOWGURE � L4,& izg,-r �2 RALEIGH 30 m), 1.672 MERRY OAKS 5 M1,;