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HomeMy WebLinkAboutNC0020389_Annual Performance_20200131 TYTRANSMITTAL THE WOOTEN COMPANY 301 West 14th Street.Greenville,NC 27834 Transmittal Sent Via: ❑ Regular Mail ❑ FedEx ® UPS ❑ Certified Mail ❑ Courier ❑ Pick-up TO: NC Division of Water Resources DATE: January 31, 2020 TWC No.: 2293 PERCS Unit RE: 2019 Pretreatment Annual Report 1617 Mail Service Center Town of Benson, NC Raleigh, NC 27699-1617 WE ARE SENDING: ® Attached ❑ Under separate cover via the following items: ❑ Shop Drawings [' Prints El Plans El Samples El Specifications El Copy of Letter El Change Order El Other ` ' COPIES DATE DESCRIPTION RECEI v ED 2 1/31/2020 Town of Benson 2019 Pretreatment Annual Report FEB 04 2020 THESE ARE TRANSMITTED as checked below: NCDEQIDWRINPDES Z For Approval ❑ Reviewed El Revise and Resubmit ® For Your Use ❑ Rejected El Submit Copies for Distribution El As Requested El Corrected El Return Corrected Print El For Review and Comment ❑ Other: El For Bids Due [ ] El Prints Returned after Loan to Us REMARKS: Please find enclosed the 2019 PAR report on behalf of the Town of Benson, NC. If you should have any questions or need additional information, please do not hesitate to call us at(252) 757.1096. SIGNED: Genevieve B. Versteeg, E.I. Enclosures via: UPS If enclosures are not as noted,kindly notify us at once. L Narrative for the Town of Benson, North Carolina 2019 Pretreatment Annual Report RECEIVED FEB 04 2020 NCDEQ/DWR/NPDES (NPDES#NC0020389) JANUARY 2020 Prepared By: 11 THE WOOTEN COVPANY 301 West 14th Street.Greenville,NC 27834 Firm License: F-0115 A. GENERAL INFORMATION General Program Information HWA, LTMP,IWS, SUO, ERP,and Permits are up to date. All dates on the Division's Database Program Info Sheet are correct. However, the title of Mr. Brian Leavitt has been revised from Superintendent to Acting Chief Operator. A copy of our Program Information sheet is enclosed with corrections. General Permit Information All SIU permits are current and none lapsed or expired prior to renewal. No new permits or name changes at any SIUs. The Town of Benson has one Industrial User, Chicopee, Inc. d.b.a. Berry Plastics. Chicopee is not characterized as a Significant Non-Compliance Industrial User and received no violations within the past year. Therefore,a historical SNC report was not received and a public notice has not been issued. The monthly sampling data did not exceed any limits set by Phase I of the IUP's 2017-2021 permit. B. INDUSTRIAL USER INFORMATION Chicopee, Inc. d.b.a. Berry Plastics (IUP # 0001, Plastic) Industrial Users in Significant Non-Compliance Information Chicopee was not in SNC. Chicopee continues to be conscientious about complying with their permit limits. No violations were made in 2019 and,therefore,the Compliance Judgement Summary for SNC Form has been excluded from this report. Orders and Schedule Information Chicopee was not under Administrative Orders,Consent Orders,or Compliance Schedules of any kind during 2019. Pretreatment (AtoC) and Construction Information The industry did not make any changes to warrant construction. No AtoC was issued. Significant Industrial Users with Missing Data There is no missing data. Page 11 Pretreatment Program Info Database printed on: 12/20/2019 for Program Name Benson I o Stream Information WWTP Name Town of Benson Iwc io at 7Q10 100.00 Program Approval Date 11/09/1984 7Q16 [ow cfs/mgd 0 / 0.00 1Q10 Flow cfs/mgd 0.00 / 0.00 Pretreatment Status Modified C-NSW Stream Classification Region RRO Basin Number NEU04 County Johnston Receiving Stream Name HANNAH CREEK NPDES Number NC0020389 NPDES Effective Date Last PAR Rec 02/25/2019 PAR Due Date 03/01/2020 mercury 09/01/2013 1631 NPDES Expire Date Current Fiscal 07/19/2019 required P 04/30/2018 Year PCI Done POTW is Primary WWTP TRUE Last Audit on 07/21/2017 Audit Year Next21/22 yes Design Flow mgd 1.9000 %Design mgd is SIU permitted 21.05 Permitted SIU flow(mgd)[Pt_SIU) •4 WWTP SIU's 1 Program Sills 1 WWTP CIU's 0 Program CIUs 0 HWA LIMP MS SUO ERP date Inactive Date Next Due 10/01/2020 06/01/2023 Date Received by DWR 05/08/2015 10/31/2013 06/07/2018 04/05/2013 04/16/2009 Date Approved 09/24/2015 01/07/2014 12/03/2018 04/11/2013 06/02/2009 Adopt Date Required Date Adopted 05/14/2013 i Info in this Box from Pt Contacts Date Date Date PT_Pro Attended Attended Attended Formal Name g.Prime Phonel ext Fax HWA Wksp IUP Wksp PAR Wksp Mr.William Larsen I II I 11 I I wiarsen@thewootencompany.com Project Engineer 301 West 14th Street 27834 Mr.Matt Zapp I II(919)894-4953 I 1919-894-1283 II I I 1 mzapp@townofbenson.com Town Manager P.O. Box 69 27504 Mr. Brian Leavitt (Prim 11(919)894-2373 I 1(919)894-5808 II I I I bleavitt@townofbenson.com (Acting Chief Operator 770 Hannah Creek Rd 27524 Mr. Brian Leavitt serves as Acting Chief Operator, not Superintendent. Mr.Brian Leavitt is in the processes of becoming certified as an ORC. In the meantime,Steve Proctor is serving as the interim ORC. Pretreatment Related NOVs from DWQ _ DWR Central Office Contact Monti Hassan 7-17-1998 Failure to issue permits and do ERP DWR Regional Contact Cheng Zhang 6/23/1999 PCI-enforcement,files, 12/15/2000 11/30/00 pci-stmp imple, SIU inspection, 5/11/2001 !ups 9/4/2007 audit-enforce 8/5/2008 NRE-PCI-IWS,enforce,PubNot,STMP on DMR Chapter 9, PAR Guidance Pretreatment Performance Summary (PPS) 1. Pretreatment Town Name: Town of Benson 2. "Primary" NPDES Number NCO() 0020389 or Non_Discharge Permit# if applicable=> 3. PAR Begin Date, please enter 01/01/yyyy 3.=> 2019 4. PAR End Date, please enter 12/31/yyyy 4.=> 2019 5. Total number of SIUs, includes CIUs 5.=> 1 6. Number of CIUs 6.=> 0 7. Number of SIUs with no IUP, or with an expired IUP 7.=> 0 8. Number of SIUs not inspected by POTW 8.=> 0 9. Number of SIUs not sampled by POTW 9.=> 0 to. Number of SIUs in SNC due to IUP Limit violations 10.=> 0 1 1. Number of SIUs in SNC due to Reporting violations 11.=> 0 12. Number of SIUs in SNC due to violation of a Compliance Schedule,CO,AO or similar 12._> 0 13. Number of CIUs in SNC 13.=> 0 14. Number of SIUs included in Public Notice 14.=> 0 15 Total number of SIUs on a compliance schedule, CO, AO or similar 15.=> 0 16. Number of NOVs, NNCs or similar assesed to SIUs 16.=> 0 17. Number of Civil Penalties assessed to SIUs 17.=> 0 18. Number of Criminal Penalties assessed to SIUs 18.=> 0 19. Total Amount of Civil Penalties Collected 19.=> $ 0 20. Number of IUs from which penalties collected 20.=> 0 Foot Notes: AO Administrative Order IUP Industrial User Pretreatment Permit POTW Publicly Owned Treatment Works CIU Categorical Industrial User NNC Notice of Non-Compliance SIU Significant Industrial User CO Consent Order NOV Notice of Violation SNC Significant Non-Compliance IU Industrial User PAR Pretreatment Annual Report revised 1/2018: PAR PPS 2018 Pretreatment Annual Report (PAR) PAR covers this calendar year=> 2019 Significant Non-Compliance Report (SNCR) Control Authority=Program=Town Name => Town of Benson WWTP = Wastewater Treatment Plant, use separate form for each WWTP. WWTP Name => Benson WWTP SIU = Significant Industrial User NPDES # => NC0020389 SNC = Significant Non-Compliance A SNCR Form must be submitted with every PAR, please write "None" if you had No SIUs in SNC during calendar year SNC ? (Yes/No ) IUP Pipe Industry Name Parameter for each 6-month period. # # or "Reporting" Jan. - June July- Dec. None None None None None None Attach a copy of the Division's "SIUs in SNC Historical Report" for your POTW's SIUs behind this page . Is the database correct ? Notify the Division of any errors ! Database indicates SNC history for previous years. EVERY SNC MUST be explained in the Narrative, How was, is, or will it be resolved? REPEAT SNCs are serious matters that MUST be explained in the Narrative. Form name: PAR,SNCR,200 1 Date Revised: 1/4/2001 :treatment Annual Report (PAR) C Authority, Industry strial Data Summary Form (IDSF) a Chicopee, It .a. Berry .,...t Name=> Town of Benson Name Use separate forms for each industry/pipe Plastics Enter BDL values as < (value) WWTP Name=> Benson WWTP IUP# 0001 NPDES#=> NC0020389 Pipe# 001 1st 6 months,dates=> 1/1/2019 to 6/30/2019 2nd 6 months,dates=> 7/1/2019 to 12/31/2019 I Flow. mEd, BOD TSS Ammonia l st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months Total#of samples=> 178 180 6 6 6 6 6 6 * Maximum (mg/I)=> 0.425 mgd 0.358 mgd * or Maximum (lb/d)=> 161.55 142.27 107.34 181.08 2.42 1.31 * or 6 month using BDL Average(mg/I)=> 0.258 mgd 0.243 mgd * or Average Loading(lb/d)=> 92.20 99.39 61.40 74.82 1.54 1.09 %violations,(chronic SNC is>=66%)_> .T 0 0 0 0 0 0 0 0 %TRC violations, (SNC is>=33 %)=> ° 0 0 0 0 0 0 0 0 violations,(chronic SNC is>=66%)_> s N/A N/A N/A N/A N/A N/A N/A N/A %TRC violations, (SNC is>=33%)_> 5 N/A N/A N/A N/A N/A N/A N/A N/A Bis(2-ethylhezvl phthalate) Chloroform Conner Lead I 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months Total#of samples=> 6 6 6 6 6 6 6 6 * Maximum (mg/1)_> 0.088 0.0261 * or Maximum (lb/d)_> 0.0636 0.0173 0.6775 0.3189 0.108 0.0286 * or 6 month using BDL Average(mg/1)_> 0.04 0.02 * or Average Loading(lb/d)=> 0.02 0.01 0.19 0.10 0.03 0.02 %violations,(chronic SNC is>=66%)=> ,T 0 0 0 0 0 0 0 0 %TRC violations,(SNC is>=33 %)_> ° 0 0 0 0 0 0 0 0 %violations,(chronic SNC is>=66%)=> r N/A N/A N/A N/A N/A N/A N/A N/A %TRC violations,(SNC is>=33 %)_> 5 N/A N/A N/A N/A N/A N/A N/A N/A Molybdenum Nickel (Total Nitro;en Oil & Grease 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months Total#of samples=> 6 6 6 6 6 6 6 6 * Maximum (mg/1)=> 17 8.8 * or Maximum (lb/d)=> 0.0621 0.1305 0.0432 0.0416 10.42 7.31 * or 6 month using BDL Average(mg/1)=> 8.47 5.28 * or Average Loading(lb/d)=> 0.04 0.08 0.02 0.03 6.23 5.35 %violations, (chronic SNC is>=66%)=> . 0 0 %TRC violations,(SNC is>=33 %)=> Q 0 0 %violations,(chronic SNC is>=66%)=> s N/A N/A %TRC violations,(SNC is>=33 %)=> 5 N/A N/A BDL=>Below Detection Limit mg/1=>milligrams per liter * POTW must enter at least one of these 1UP=>Industrial User Permit lb/d=>pounds per day four rows, Please indicate how averages were calculated SNC=>Significant Non-Compliance mgd=>million gallons per day Avg period could be month,Qtr,or 6-month&if BDL, 1/2BDL,or zero values used. TRC=>Technical Review Criteria WWTP=>wastewater treatment plant Chapter: PAR Guidance File name: PPllortiOditesitevai daihaat s1Gci81 1B,pages 12, 13, 14 Blank IDSF Form,Copy and use in your PAR Number each set for each IUP pipe-Page of treatment Annual Report (PAR) C - Authority, Industry Istria) Data Summary Form (IDSF) Chicopee, Ir .a. Berry .._t Name=> Town of Benson Name Use separate forms for each industry/pipe Plastics Enter BDL values as < (value) WWTP Name=> Benson WWTP IUP# 0001 NPDES#_> NC0020389 Pipe# 001 1st 6 months,dates=> 1/1/2019 to 6/30/2019 2nd 6 months,dates=> 7/1/2019 to 12/31/2019 Total Phosphorus Zinc pH Temperature J 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months Total#of samples=> 6 6 6 6 6 6 6 6 * Maximum (mg/1)_> 6.2/7.9 6.5/7.7 30.00 33.00 * or Maximum (lb/d)_> 2.82 1.78 1.23 0.97 * or 6 month using BDL Average(mg/1)_> 6.70 7.03 21.50 25.00 * or Average Loading(lb/d)=> 1.62 1.33 0.60 0.52 %violations,(chronic SNC is>=66%)_> .T 0 0 0 0 0 0 0 0 %TRC violations,(SNC is>=33 %)_> ° 0 0 0 0 0 0 0 0 %violations,(chronic SNC is>=66%)=> i N/A N/A N/A N/A N/A N/A N/A N/A %TRC violations, (SNC is>=33 %)_> i N/A N/A N/A N/A N/A N/A N/A N/A * * * * * * * * BDL=>Below Detection Limit mg/I=>milligrams per liter * POTW must enter at least one of these IUP=>Industrial User Permit Ib/d=>pcunds per day four rows, Please indicate how averages were calculated SNC=>Significant Non-Compliance mgd=>million gallons per day Avg period could be month,Qtr,or 6-month&if BDL, I/2BDL,or zero values used. TRC=>Technical Review Criteria WWTP=>wastewater treatment plant Chapter: PAR Guidance File name: iatrIl afttr *ctiNi4B,pages 12, 13, 14 Blank IDSF Form,Copy and use in your PAR Number each set fcr each IUP pipe-Page of 1 Receiving POTW name=> Benson IUname=> Bony Plastics IUP,Part 1 Section F: Receiving POTW NPDES ti=> NC00203S9 IUP it=> 0001 Effluent Limits and Monitoring Requirements Effective date for these Limits=> March 1,2017 Pipe if-> 001 P.spiralion date for these Limits=> December 31,2021'40 CPR 11=> 410 Subpart H The Permittee may discharge from this specific t PtmtRrf uid iiN'f'GI"t g[utsol.Pbase2Yairrltri erica applicable put N/A Pipe number according to these specific dates, s "'tI �°C1CO1tri4" THF.LIMITS ON THIS PAGE ARE,(Check one below): effluent limits,and monitoring requirements LIMITS for ENTIRE permit period => INTERIM Limits for Phase if I => X INTERIM Limits for Phase/t 2 => FINAL Limits Page => _______ Concentration Limits Mass Limits Monitoring Frequency I Sample Required Collection Laboratory Monthly Monthly Method Detection Daily Max Average Units Daily Max _ Average Units By Industry By POTW* (C or G) Level Units I Flow 0.500 - MGD - 0.400 daily 2/yr. meter 2 HOD - - mg/L - 550 lbs/day Umo. 2/yr. C 2 mg/L 3 rss - - mg/L - 350 lbs/day 1hno. 2/yr. C 2 mg/L 4 Temperature 65.5 - "C - - °C daily 2/yr. G - "C 5 pH 5.5-9 - S.U. - - S.U. limo. 2/yr. G 0-14 S.U. lI DTI ER PARAMETERS'Please List Alphabetically I 6 Ammonia - - J mg/L - 40 Ibs/day I/mo. 2/yr. C 0.1 mg/L 7 Bis(2-ethylhexyl) - ug/L - Monitor lbs/day l/mo. 2/yr. C 10 ug/L phthalate S Chloroform - mg/L - Monitor lbs/day limo. 2/yr. C 2 mg/L 9 Copper - - ug/L - 1.5 Ibs day limo. 2/yr. C 2 ug/L 10 Lead - - ug/L - 0.13 lbs/day I/mo. 2/yr. C 10 ug/L. 11 Molybdenum - - ug/L - Monitor lbs/day 1/mo. 2/yr. C 100 ug/L 12 Nickel - - ug/L - Monitor lbs/day 1/mo. 2/yr. C IO ug/L 13 Nitrogen,Total - - mg/L - 75 lbs/day 1/mo. 2/yr. C 0.1 mg/L 14 Oil&Grease - 100 mg/L - - 1/mo. 2/yr. G 10 mg/L 15 Phosphorus,Total - - mg/L, - 9 lbslday limo. 2/yr. C 0 1 mg/L 16 Zinc - - mg/L - 2.5 Ibs/day Unto. I 2/yr. C 10 ug/L ykj *One sample to be taken from January 1—June 30.Other sainple to be taken from July 1—December 31 6 1 e i 1 i 1 IUP Part II Section F: Receiving POTW name=> Benson ILI name Berry Plastics t Receiving POTW NPUES it_> NC0020389 [UP#=> 0001 Effluent Limits and Monitoring Requirements Effective date for these Limits=> March I,2017 Pipe#=> 001 Expiration date for these Limits=> December 31,2021 40 CPR#_> 410 Subpart II The Permittee may discharge from this specific if not applicable put N/A Pipe number according to these specific dates, THE LIMITS ON THIS PAGE ARE,(Check one below): effluent limits,and monitoring requirements LIMITS for ENTIRE permit period => INTERIM Limits for Phase#I => INTERIM Limits for Phase#2 => X FINAL Limits Page => Concentration Limits Mass Limits Monitoring Frequency Sample Required Collection Laboratory Monthly Monthly Method Detection _ Daily Max Average Units Daily Max Average Units By Industry By POTW (C or G)_ Level Units 1 Flow 0.600 - MOD - 0.500 daily 2/yr. meter - - 2 BOD - - mg/L - 700 lbs/day I/mo. 2/yr. C 2 mg/L 3 TSS - mg/L - 515 Ibs/day I/mo. 2/yr. C 2 mg'/L J 4 Temperature 65.5 - °C - • °C daily 2/yr. G - °C 5 pH 5.5-9 - S.U. - - S.U. 1/mo. 2/yr. G 0-14 S.U. OTHER PARAMETERS;Please List Alphabetically 6 Ammonia - - mg/L - 65 lbs/day limo. 2/yr. C 0.1 I mg/L 7 Bis(2-ethylirexyi) - - ug/L - Monitor lbs/day Ihno. 2/yr. C 10 ug/L phthalate _ 8 Chloroform - mg/L - Monitor Ibs/day I/mo. 2/yr, C 2 mg/L 9 Copper . - ug/L - 2.0 Ibs/day I/mo. 2/yr. C 2 ug/I. 10 Lead - - ug/L - 0.15 lbs/day 1/mo. 2/yr. C l0 T ug/L 11 Molybdenum - - ug/L - Monitor lbs/day I/mo. 2/yr. C 100 ug/L 12 Nickel - - ug/L - Monitor lbs/day I/mo. 2/yr. C 10 ug/L 13 Nitrogen,Total - rng/L - 75 lbs/day 1/mo. 2/yr. C I).1 mg/L 14 Oil ec Grease - - 100 mg/L - - - I/mo. 2/yr. G 10 mg/L 15 Phosphorus,Total - - mg/L - 28 lbs/day l/mo. 2/yr. C 0.1 mg/L 16 Zinc - - mg/L - 6 lbs/day I/mo. 2/yr. C 10 ug/L * One sample to be taken from January 1—June 30.Other sample to be taken from July 1—December 31 7 1 Phase I Allocation Table Spreadsheet Instructions: Headworks last approved: 09/24/1 5 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is "2". 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Allocation Table updated: 02/1 5/1 9 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs, Basis,and Uncontrollable load in this AT Permits last Modification: 03/01/17 worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. POTW=> Benson WWTP NPDES#=> NC0020389 Most Recent FLOW BOD TSS Ammonia Copper Industry Type Original Modification Date Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Conc. Load Conc. Load Count (please list aiphabeticly) number number Industry Date Date Expires MGD al/da m lbs/da mg/1 lbs/da mg/1 lbs/da mg/1 lbs/da 1 Chicopee, Inc. d.b.a. Berry Plastics 0001 0001 Textiles 09/01/13 03/01/17 12/31/21 0.5000 500,000 131.89 550.00 83.93 350.00 9.59 40.00 0.36� 1.5000 4 J 2 ► - 3 r� I 4 5 �� 6 7 1 4.-.....0 8 11 .41m44. 11, illio 9 10 or Column Totals=> 0.5000 500,0001 1 550 r 350 40 I 1.5000 AS/Nit/TF Basis=> NPDES Design Design Design inhibition MAHL from HWA(lbs/day)_> NPDES Permitted Flow=> 1.9000 2139 3169 348.61 3.7157 Uncontrollable Loading(lbs/day)=> 0.4860 653 981 75.80 0.2472 Total Allowable for Industry(MAIL)(lbs/day)_> 1.4140 1487 2188 272.82 3.4685 Total Permitted to Industry(lbs/day)=> 0.5000 550 350 40.00 1.5000 MAIL left(lbs/day)_> 0.9140 937 1838 232.82 1.9685 Percent Allow.Ind.(MAIL) still available(%)_> 64.6% 63.0% 84.0% 85.3% 56.8% Percent MAHL still available(%)_> 48.1 % 43.8% 58.0% 66.8% 53.0% 5 Percent MAHL(lbs/day)_> 0.0950 107 158 _ 17.43 0.1858 L Phase I Allocation Table Headworks last approved: 09/24/1 5 Allocation Table updated: 02/1 5/1 9 Permits last Modification: 03/01/1 7 POTW=> Benson WWTP NPDES#=> NC0020389 Lead Zinc Total Nitrogen Total Phos. Oil & Grease Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list alphabeticy) number number mg/1 lbs/day mg/1 lbs/day _ �mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 Chicopee,Inc.d.b.a. Berry Plastics 0001 0001 0.03 0.1300 0.60 2.5000 17.99 75.00 2.16 9.00+ 100.000 417.00 2 i 3 4 5 6 1 7 8 9 _ 10 Column Totals=> 1 0.1300 2.500011 75.00 9.001 1 417.0000 AS/Nit/TF Basis=> Stream Std inhibition Design Design MAHL from HWA(lbs/day)=> 0.4058 11.6030 554.6100 95.08 Uncontrollable Loading(lbs/day)=> 0.1986 0.3291 108.5916 15.22 Total Allowable for Industry(MAIL)(lbs/day)=> 0.2072 11.2739 446.02 79.85 Total Permitted to Industry(lbs/day)_> 0.1300 2.5000 75.00 9.00 417.0000 MAIL left(lbs/day)=> 0.0772 8.7739 371.02 70.85 Percent Allow.Ind.(MAIL)still available(%)_> 37.2% 77.8% 83.2% 88.7% #VALUE! Percent MAHL still available(%)=> 19.0% 75.6% 66.9% 74.5 % #VALUE! 5 Percent MAHL(lbs/day)=> 0.0203 0.5801 27.73 4.7538