NC0026573_Industrial User_20200113

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CITY OF MORGANTON PRETREATMENT
PO Box 3448
Morganton,NC 28680-3448
RECEIVED
January 13,2020 JAN 2 1 2020
Vivien Zhong
NC DEQ PERCS NCDEQIDWRINPDES
1617 Mail Service Center
Raleigh,NC 27699-1617
Subject:Case Farms Industrial User Permit(IUP)renewal
Ms.Zhong:
I have enclosed the IUP renewal information for Case Farms,Morganton NC. The following
items have been included:
1) Copy of letter to Case Farms concerning the permit renewal.
2) New cover page.
3) Permit history page
4) IUP renewal
5) IUP synopsis
6) SIU application
7) POTW latest inspection
8) Allocation table
I would like to thank you for all of your help this past year on helping me with the pretreatment program.I
have made every effort to include all of the required documents.
If you have any questions,please contact me at(828)438-5376.
Sincerely,
Tim Arney
Pretreatment Coordinator
City of Morganton

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TN C
ARo CITY OF MORGANTON PRETREATMENT
PO Box 3448
Morganton,NC 28680-3448
RECEIVED
JAN 21 2020
January 10,2020 NCDEQ/DWR/NPDES
David McHugh
Case Farms
PO Box 308
Morganton,NC 28655
Subject: Industrial User Permit(IUP)renewal
Mr.McHugh:
Your Industrial User Permit(IUP# 1098)is enclosed. This permit renewal is issued in response to your
Industrial User Wastewater Survey and application,which was received by the Control Authority on
December 4,2019.This permit is issued pursuant to the requirements of North Carolina General Statute
143-215.1 and the local Sewer Use Ordinance.
Please take the time to review your permit carefully.No modifications to your discharge parameters have
been made to the permit at this time.This permit is valid from May 31,2020,until May 31,2025.Also,
please be aware that final approval for this permit renewal must come from the NC Division of
Environmental Quality,PERCS Unit.
If any parts,measurement frequencies,or sampling requirements contained in this permit are unacceptable
to you,you have the right to an adjudicatory hearing upon written request within thirty(30)days following
receipt of this letter.
The City of Morganton appreciates Case Farms for their continued support of the Pretreatment Program,
and the outstanding job you and your staff does.If I can be of any help,please do not hesitate to contact me
at(828)438-5376.
Sincereelyy,,
Tim Arney
Pretreatment Coordinator
City of Morganton

City of Morganton,NC
Control Authority and/or Municipality
PERMIT RECEIVED
Industrial User Pretreatment Permit(IUP) JAN 2 1 2020
To Discharge Wastewater Under the
Industrial Pretreatment Program NCDEQ/DWR/NPDES
1098 N/A
IUP Number 40 CFR Category(if Applicable)
In compliance with the provisions of North Carolina General Statute 143-215.1, any
applicable federal categorical pretreatment regulations, all other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Control Authority and/or Municipality Sewer Use Ordinance. The
following Industry, hereafter referred to by name or as the permittee:
Industry name,permittee:
Case Farms
Facility Located at Street Address
121 Rand Street
City
Morganton
State,Zip
North Carolina 28655
Is hereby authorized to discharge wastewater from the facility located at the above listed
address into the sanitary sewer collection system and the wastewater treatment facility of
the Control Authority and/or Municipality listed below:
IUP Control Authority and/or Municipality WWTP name:
Catawba River Pollution Control Facility
NPDES Number:
NC0026573
WWTP Address:
1000 Vine Arden Road
City,State,Zip
Morganton,NC 28655
In accordance with effluent limitations, monitoring requirements, and all other conditions
set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP).
Effective date, this permit and the authorization to discharge shall become
effective at midnight on this date:.
May 31,2020
Expiration date,this permit and the authorization to discharge shall expire at
midnight on this date:
May 31, 2025
Date signed Pretreatment Coordinator

Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
IUP, PART I, OUTLINE:
A.) IUP Basic Information
B.) IUP Modification History
C.) Authorization Statement
D.) Description of Discharges
E.) Schematic and Monitoring Locations
F.) Effluent Limits &Monitoring Requirements
G.) Definitions and Limit Page(s) notes
A. IUP Basic Information:
Receiving Control Authority&WWTP name: POTW NPDES#:
Catawba River Pollution Control Facility NC0026573
IUP Name: IUP Number:
Case Farms 1098
IUP Effective date: Pipe Numbers,list all regulated pipes:
May 31, 2020 01
IUP Expiration date: IUP 40 CFR#(if applicable),or N/A:
May 31, 2025 N/A
B. IUP History. A Complete Permit History is required):
Effective Renewal or Description of changes over previous IUP.
Date Modification
5/31/95 No description of modification or renewal in
IUP history.
4/1/99 Modified To increase flow limit, to add flow
measurement procedure,to correct Description
of IUP Discharge and to add monthly to all of
limits page.
5/31/00 Renewal Permit renewal. Two stage permit to reflect
flow increase once construction is complete.
10/01/00 Modified Added treatment units, changed description of
discharge, added slug/spill plan requirements
for additional information to be added to
general spill plan already in place.
5/31/05 Renewal Permit renewal, no changes in discharge or
flow at this time.
5/31/10 Renewal Permit renewal,no changes in discharge or
flow at this time.
2

Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
7/21/10 Modified Revised permit to correct an error in
description of IU Treatment Units and
description of IUP discharge.
3/1/2012 Modified Revised permit to reflect a request in discharge
flow from 0.900 mgd to 1.5 mgd. This revision
also will result in a reduction of TSS limits
from 675 mg/1 to 400 mg/1, and a reduction of
BOD limits from 700 mg/1 to 600 mg/1. These
reductions are necessary in order to prevent
over allocation.
5/31/2015 Renewal Permit renewal, no changes in discharge or
flow at this time.
10/1/2015 Modified Permit modified to reflect a request in
discharge flow from 1.500 mgd to 2.000 mgd.
This modification will also result in a reduction
of current BOD limit of 600 mg/1 to 500 mg/l.
TSS limit will remain unchanged at 400 mg/1.
This reduction is necessary in order to prevent
over allocation.
11/9/2018 Modified Case Farms has requested a modification in
their monthly discharge reporting. Case Farms
has requested that BOD and COD be changed
from concentration to pounds per day. This
modification in reporting would not result in a
change in pounds of BOD or COD allocated to
Case Farms.
5/31/2020 Renewal Permit renewal,no changes in discharge or
flow at this time.
3

Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
C.) Authorization Statement:
1.) The Permittee is hereby authorized to discharge wastewater in accordance
with the effluent limitations, monitoring requirements, and all other conditions
set forth in this Industrial User Pretreatment Permit (IUP) into the sewer
collection system and wastewater treatment facility of the Control Authority
and/or Municipality.
2.) The Permittee is hereby authorized to continue operation of and discharge
wastewater from the following treatment or pretreatment facilities. These
facilities must correspond to the treatment units listed on both the application
and inspection forms.
IU Treatment Units
List all Treatment Units: Descriptions:
Screening
Grit removal
Grease Trap
DAF Unit
Flow equalization basin
PH adjustment
3.) The Permittee is hereby authorized to, if required by the Control Authority
and/or Municipality and after receiving Authorization to Construct (A to C)
from the Control Authority and/or Municipality, construct and operate
additional pretreatment units as needed to meet final effluent limitations.
D.) Description of IUP Discharge(s):
1. Describe the discharge(s) from all regulated pipes.
Pipe#001,Description of Discharge:
Discharge from this pipe will include all process wastewater, Boiler blowdown,
and Cooling Tower blowdown.
E.) Schematic and Monitoring Locations:
The facility schematic and description of monitoring location(s) given below must
show enough detail such that someone unfamiliar with the facility could readily find
and identify the monitoring location(s) and connection to the sewer. Include and
identify all regulated pipes.
4

IUP Part 1 Section F: Receiving POTW name=> Catawba River IU name=> Case Farms
Receiving POTW NPDES#=> NC0026573 IUP#_> 1098
Effluent Limits and Monitoring Requirements Effective date for these Limits=> 5/31/2020 Pipe#_> 001
Expiration date for these Limits=> 5/31/2025 40 CFR#_> N/A
The Permittee may discharge from this specific If not applicable put N/A
Pipe number according to these specific dates, THE LIMITS ON THIS PAGE ARE,(Check one below):
effluent limits, and monitoring requirements LIMITS for ENTIRE permit period => X
INTERIM Limits for period# 1 => __
INTERIM Limits for period#2 =>
FINAL Limits Page =>
Concentration Limits Mass Limits Monitoring Frequency
Sample Required
Collection Laboratory
Monthly Monthly Method Detection
Daily Max Average Units Daily Max Average Units By Industry By POTW (C or G) Level
1 Flow 2.000 MGD 2.000 MGD Monthly Monthly C
2 BOD mg/1 8340 lbs/day Monthly Monthly C
3 TSS 400 mg/I lbs/day Monthly Monthly C
4 Temperature N/A
5 PH 6.0-11.0 Std.units Std.units Monthly Monthly G
OTHER PARAMETERS; Please List Alphabetically
6 COD mg/I 33360 lbs/day Monthly Monthly C
7 Oil&Grease 100 mg/I lbs/day Monthly Monthly _ G
8
9
10
11
12
13
14 _
15
16
17
18
19
20
21
22
23
5

Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
G.) Definitions and Limit Page(s) notes:
In addition to the definitions in the Town of Morganton, NC Sewer Use
Ordinance the following definitions and requirements apply:
1. Composite Sample:
Unless defined differently below, a composite sample for the monitoring
requirements of this IUP, is defined as the automatic or manual collection
of one grab sample of constant volume, not less than 100 ml, collected
every hour during the entire discharge period on the sampling day.
Sampling day shall be a typical production, and discharge day.
2. Composite Sample, alternative definition:
A composite sample for the monitoring requirements of this IUP is the
same as described above unless specifically defined below as the
automatic or manual collection of constant volume and constant time grab
samples collected and composited according to the following criteria:
Specific volume of each grab sample= Milliliters
Specific time interval between samples = Hours
Total duration of sample collection period= Hours
Total number of grab samples to be composited= Samples
3. Daily Monitoring Frequency
Daily Monitoring Frequency as specified in this IUP shall mean each day
of discharge.
4. Grab Sample
Grab sample for the monitoring requirements of this IUP, is defined as a
single "dip and take" sample collected at a representative point in the
discharge stream.
5. Instantaneous measurement
An Instantaneous measurement for the monitoring requirements of this
IUP is defined as a single reading, observation, or measurement.
6

Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
Outline of PART II,
1. Representative Sampling 16. Federal and/or State Laws
2. Reporting 17. Penalties
3. Test Procedures 18. Need to Halt or Reduce
4. Additional Monitoring by 19. Transferability
Permittee
5. Duty to comply 20. Property Rights
6. Duty to Mitigate 21. Severability
7. Facilities Operation, Bypass 22. Modification, Revocation,
Termination
8. Removed substances 23. Reapplication
9. Upset Conditions 24. Dilution Prohibition
10. Right of Entry 25. Reports of Changed Conditions
11. Availability of Records 26. Construction of pretreatment
facilities
12. Duty to provide information 27. Reopener
13. Signatory Requirements 28. Categorical Reopener
14. Toxic Pollutants 29. General Prohibitive Standards
15. Civil and Criminal Liability 30. Reports of Potential Problems
1. Representative Sampling
Samples and measurements taken as required herein shall be representative of the volume and
nature of the monitored discharge. All samples shall be taken at the monitoring points specified in
this permit and, unless otherwise specified, before the effluent joins or is diluted by any other
wastestream, body of water, or substance. Monitoring points shall not be changed without
notification to,and approval by,the permit issuing authority.
2. Reporting
a.) Monitoring results obtained by the permittee shall be reported on forms specified by the
Control Authority and/or Municipality, postmarked no later than the twentieth day of the
month following the month in which the samples were taken. If no discharge occurs
during a reporting period (herein defined as each calendar month) in which a sampling
event was to have occurred, a form with the phrase "no discharge" shall be submitted.
Copies of these and all other reports required herein shall be submitted to the Control
Authority and/or Municipality and shall be sent to the following address:
Tim Arney
Pretreatment Coordinator
Catawba River Pollution Control Facility
PO Box 3448 1000 Vine Arden Road
Morganton,NC 28680-3448
b.) If the sampling performed by the permittee indicates a violation, the permittee shall notify the
Control Authority and/or Municipality within 24 hours of becoming aware of the violation.
The permittee shall also repeat the sampling and analysis and submit the results of the repeat
analysis to the Control Authority and/or Municipality within 30 days after becoming aware of
the violation.
7

Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
3. Test Procedures
Test procedures for the analysis of pollutants shall be performed in accordance with the techniques
prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the
monitoring conditions of this permit.
4. Additional Monitoring by Permittee
If the permittee monitors any pollutant at the location(s) designated herein more frequently than
required by this permit, using approved analytical methods as specified above, the results of such
monitoring shall be submitted to the Control Authority and/or Municipality. The Control
Authority and/or Municipality may require more frequent monitoring or the monitoring of other
pollutants not required in this permit by written notification.
5. Duty to Comply
The permittee must comply with all conditions of this permit. Any permit noncompliance
constitutes a violation of the Control Authority and/or Municipality Sewer Use Ordinance and is
grounds for possible enforcement action.
6. Duty to Mitigate - Prevention of Adverse Impact
The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of
this permit which has a reasonable likelihood of adversely affecting human health,the POTW,the
waters receiving the POTW's discharge,or the environment.
7. Facilities Operation, Bypass
The permittee shall at all times maintain in good working order and operate as efficiently as
possible, all control facilities or systems installed or used by the permittee to achieve compliance
with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except
when approved in advance by the Control Authority and/or Municipality. Bypass approval shall
be given only when such bypass is in compliance with 40 CFR 403.17.
8. Removed Substances
Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control
of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such
materials from entering the sewer system. The permittee is responsible for assuring its compliance
with any requirements regarding the generation, treatment, storage, and/or disposal of"Hazardous
waste" as defined under the Federal Resource Conservation and Recovery Act.
9. Upset Conditions
An "upset" means an exceptional incident in which there is an unintentional and temporary
noncompliance with the effluent limitations of this permit because of factors beyond the reasonable
control of the permittee. An upset does not include noncompliance to the extent caused by
operational error, improperly designed or inadequate treatment facilities, lack of preventative
maintenance,or careless or improper operations.
An upset may constitute an affirmative defense for action brought for the noncompliance. The
permittee has the burden of proof to provide evidence and demonstrate that none of the factors
specifically listed above were responsible for the noncompliance.
10. Right of Entry
8

Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
The permittee shall allow the staff of the State of North Carolina Department of Environment and
Natural Resources, Division of Water Resources,the Regional Administrator of the Environmental
Protection Agency, the Control Authority and/or Municipality, and/or their authorized
representatives,upon the presentation of credentials:
1. To enter upon the permittee's premises where a real or potential discharge is located or
in which records are required to be kept under the terms and conditions of this permit;
and
2. At reasonable times to have access to and copy records required to be kept under the
terms and conditions of this permit;to inspect any monitoring equipment or monitoring
method required in this permit;and to sample any discharge of pollutants.
11. Availability of Records and Reports
The permittee shall retain records of all monitoring information, including all calibration and
maintenance records as well as copies of reports and information used to complete the application
for this permit for at least three years. All records that pertain to matters that are subject to any
type of enforcement action shall be retained and preserved by the permittee until all enforcement
activities have concluded and all periods of limitation with respect to any and all appeals have
expired.
Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared
in accordance with terms of this permit shall be available for public inspection at the Control
Authority and/or Municipality. As required by the Sewer Use Ordinance, effluent data shall not be
considered confidential.
12. Duty to Provide Information
The permittee shall furnish to the Director of Public Works or his/her designees, within a
reasonable time, any information which the Director, his/her designee, or the Division of Water
Resources may request to determine whether cause exists for modifying, revoking and reissuing,
or terminating this permit or to determine compliance with this permit. The permittee shall also
furnish,upon request,copies of records required to be kept by this permit.
3. Signatory Requirements
All reports or information submitted pursuant to the requirements of this permit must be signed and
certified by the Authorized Representative as defined under the Sewer Use Ordinance. If the
designation of an Authorized Representative is no longer accurate because a different individual or
position has responsibility for the overall operation of the facility, or overall responsibility for
environmental matters for the company, a new authorization satisfying the requirements of this
section must be submitted to [POTW Director]prior to or together with any reports to be signed by
an authorized representative.
14. Toxic Pollutants
If a toxic effluent standard or prohibition(including any schedule of compliance specified in such
effluent standard or prohibition) is established under Section 307(a) of the Federal Clean Water
Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more
stringent than any limitation for such pollutant in this permit, this permit may be revised or
modified in accordance with the toxic effluent standard or prohibition and the permittee so
notified.
15. Civil and Criminal Liability
Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties
for noncompliance.
9

Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
16. Federal and/or State Laws
Nothing in this permit shall be construed to preclude the institution of any legal action or relieve
the permittee from any responsibilities, liabilities, or penalties established pursuant to any
applicable Federal and/or State law or regulation.
17. Penalties
The Sewer Use Ordinance of the Control Authority and/or Municipality provides that any person
who violates a permit condition is subject to a civil penalty not to exceed $25,000 dollars per day
of such violation.
Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate terms,
conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false
statement,representation,or certification in any record or other document submitted or required to
be maintained under this permit, including monitoring reports or reports of compliance or
noncompliance. These crimes are enforced at the prosecutorial discretion of the local District
Attorney.
18. Need to Halt or reduce not a Defense
It shall not be a defense for a permittee in an enforcement action that it would have been necessary
to halt or reduce the permitted activity to maintain compliance with the conditions of the permit.
19. Transferability
This permit shall not be reassigned or transferred or sold to a new owner, new user, different
premises,or a new or changed operation without approval of the Town.
20. Property Rights
This permit does not convey any property rights in either real or personal property, or any
exclusive privileges, nor does it authorize any injury to private property or any invasion of
personal rights,nor any infringement of Federal, State or local laws or regulations.
21. Severability
The provisions of this permit are severable and, if any provision of this permit or the application of
any provision of this permit to any circumstance is held invalid, the application of such provision
to other circumstances and the remainder of this permit shall not be affected thereby.
22. Permit Modification, Revocation, Termination
This permit may be modified, revoked and reissued or terminated with cause in accordance to the
requirements of the Control Authority and/or Municipality Sewer Use Ordinance and North
Carolina General Statute or implementing regulations.
23. Re-Application for Permit Renewal
The permittee is responsible for filing an application for reissuance of this permit at least 180 days
prior to its expiration date.
24. Dilution Prohibition
The permittee shall not increase the use of potable or process water or in any other way attempt to
dilute the discharge as a partial or complete substitute for adequate treatment to achieve
compliance with the limitations contained in this permit.
10

Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
25. Reports of Changed Conditions
The permittee shall give notice to the Control Authority and/or Municipality of any planned
significant changes to the permittee's operations or system which might alter the nature,quality,or
volume of its wastewater at least 180 days before the change. The permittee shall not begin the
changes until receiving written approval from the Control Authority and/or Municipality. Also see
Part II,30 below for additional reporting requirements for spill/slug issues.
Significant changes may include but are not limited to
(a) Increases or decreases to production;
(b) Increases in discharge of previously reported pollutants;
(c) Discharge of pollutants not previously reported to the Control Authority and/or
Municipality;
(d) New or changed product lines;
(e) New or changed manufacturing processes and/or chemicals;or
(f) New or changed customers.
26. Construction
No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and
Specifications have been submitted to the Control Authority and/or Municipality and written
approval and an Authorization to Construct(A to C)have been issued.
27. Reopener
The permit shall be modified or, alternatively,revoked and reissued to comply with any applicable
effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the
WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The
permit as modified or reissued under this paragraph may also contain any other requirements of
State or Federal pretreatment regulations then applicable.
28. Categorical Reopener
This permit shall be modified, or alternatively, revoked and reissued, to comply with any
applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C)and(D),
304(b)(2), and 307(a)(2)of the Clean Water Act, if the effluent standard or limitation so issued or
approved:
1.) Contains different conditions or is otherwise more stringent than any effluent
limitation in this permit;or
2.) Controls any pollutant not limited in this permit.
The permit as modified or reissued under this paragraph shall also contain any other requirements
of the Act then applicable.
29. General Prohibitive Standards
The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5 (a)
and(b)of the Federal pretreatment regulations.
30. Potential Problems
The permittee shall provide protection from accidental and slug discharges of prohibited materials
and other substances regulated by this permit. The permittee shall also notify the POTW
immediately of any changes at its facility affecting the potential for spills and other accidental
discharge, discharge of a non-routine, episodic nature, a non-customary batch discharge, or a slug
load as defined in the Sewer Use Ordinance.
11

Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
Additionally, the permittee shall notify by telephone the Control Authority and/or Municipality
immediately of all discharges that could cause problems to the POTW including any slug loadings
as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge, they shall
inform the Control Authority and/or Municipality immediately upon the first awareness of the
commencement of the discharge. Notification shall include location of the discharge, type of
waste,concentration and volume if known and corrective actions taken by the permittee. A written
follow-up report thereof shall be filed by the permittee within five (5) days, unless waived by the
Control Authority and/or Municipality.
12

Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
1. Slug/Spill Control Measures
In addition to the requirements in Part II, 30, the Permittee shall complete
installation and/or commence implementation, operation, and/or maintenance of
the following specific protection Measures, Activities, Plans. Etc. (Items without
specific completion dates, or marked as "Continuous." must be performed for the
entire duration of the permit):
Required
Completion/
Implementation
Description of Measure, Activity, Plan, etc. Date
Case Farms has a slug/spill plan in place, which includes a call
sheet system in order to inform POTW in the event of a slug/
spill event. The slug spill/plan is located in the safety director's
office at Case Farms and has been reviewed by POTW.
The permittee shall provide updates to the Control Authority as required by Part
II, 30, of this IUP. Modifications to the measures shall be approved by the
Control Authority prior to installation/implementation. If a measure fails, the
Control Authority shall be notified within 24 hours.
2. Sludge Management Plan
Ninety days prior to the initial disposal of sludge generated by any pretreatment
facility, the permittee shall submit a sludge management plan to the Control
Authority.
Modifications to the flow metering equipment shall be approved by the Control
Authority prior to installation. If a required flow measurement device fails, the
Control Authority shall be notified within 24 hours.
3. Flow Measurement Requirements
(For SIUs currently without discharge flow meters)
a.) Temporary Flow Measurement Method
Until such time as discharge flow measurement devices for individual
regulated pipes are required by the Control Authority, the permittee shall
record the water meter reading providing water to the facility at the
beginning and end of each composite sample collection time period,
13

Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
convert this to an estimate of the daily discharge flow for each pipe, and
report this value on the discharge monitoring report form.
4. Certified Laboratory Analysis
Pollutant analysis shall be performed by a North Carolina Division of Water
Resources Certified Laboratory that is certified in the analysis of the pollutant in
wastewater.
5. Certified Operator
Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon
classification of the facility by the Certification Commission, the permittee shall
employ a certified wastewater pretreatment plant operator in responsible charge
(ORC) of the wastewater treatment facilities. Such operator must hold a
certification of the type and grade equivalent to, or greater than the classification
assigned to the wastewater treatment facilities by the Certification Commission.
The permittee must also employ a certified backup operator of the appropriate
type and grade to comply with the conditions of Title 15A, Chapter 8A .0202.
The ORC of the facility must visit the wastewater facility as required; must
properly manage and document daily operation and maintenance of the facility;
and must comply with all other conditions of Title 15A, Chapter 8A .0202. The
permittee shall submit a letter designating the operator in responsible charge to the
Certification Commission or their designee within thirty days after facility
classification.
14

IUP Synopsis
A. IUP Basic Information
Receiving POTW name: POTW NPDES#:
Catawba River Pollution Control Facility NC0026573
IUP name: IUP Number:
Case Farms 1098
IUP Effective date: Pipe Numbers,list all regulated pipes:
May 31, 2020 01
IUP expiration date: IUP 40 CFR#,if applicable:
May 31, 2025 N/A
B. IUP Survey&Application form
Attach a completed copy of the Industrial User Wastewater Survey&
Application Form (see appendix 6-A)
C. IU Inspection form
Attach a copy of an Industrial User Inspection Form (see chapter 7) completed
by the Control Authority within the past 12 months.
D. RATIONALE FOR LIMITATIONS:
As listed on the IUP Limits Page(s), PART I, Section F of the IUP.
RATIONALE#1:
Review of IU Monitoring Data,with no Over Allocation situation:
The following pollutants were assigned numerical limits in this IUP based
on a review of monitoring data for the permittee to determine what ranges of
concentrations are currently being discharged. To account for sample
variability a factor was applied to the monitoring data to determine the
permit limit. Permit limits assigned by the Local IUP Control Authority can
not results in an Over Allocation situation for any pollutants.
BOD, COD, pH, TSS, Oil & Grease, Flow,
1

IUP Synopsis
RATIONALE#2a:
Categorical Industrial Limits, with no Over Allocation situation:
Check here if Combined Wastestream Formula (CWF) or other categorical
limits calculations were used. If used, Please attach calculations: (see CWF
Spreadsheet, Appendix 6-F)
Were used (attach calculations)
Were not used X
2

Industrial User Wastewater SurveyRECEIVED
& Permit Application JAN 21 2020
COVER PAGE NCDZQ/DWR/NPDES
Company Name:Case Farms
Name of responsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the day to day operations,
company in official dealings with the Sewer Authority and/or the City. environmental permitting requirements, monitoring, record keeping, and
David McHugh data management..
William Pate
Title Maintenance Manager Years with firm Title Project Manager Years with firm
9 I2
Phone#[phone] Fax# Phone#[phone] Fax#
Physical street address of facility 121 Rand Street Official mailing address,if different.PO Box 308
City Morganton State NC Zip 28655 City Morganton State NC Zip 28680
The information provided by you on this questionnaire serves two functions:
1. The information is used to determine if your facility needs an Industrial
User Pretreatment Permit (IUP) for the discharge of wastewater to the
local sewer.
2. If an Industrial User Pretreatment Permit (IUP) is required, this survey
serves as the application for an Industrial User Pretreatment Permit(IUP).
Requests for confidential treatment of information provided on this form shall be governed by
procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations
Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in
this questionnaire which identifies the content, volume and frequency of discharge shall be available to
the public without restriction.
This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model
Sewer Use Ordinance,Section 1.2,after completion of this form.
I certify under penalty of law that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to assure that qualified
personnel properly gather and evaluate the information submitted. Based upon my inquiry of
the person or persons who manage the system, or those persons directly responsible for
gathering the information, the information submitted is, to the best of my knowledge and
belief, true, accurate and complete. I am aware that there are significant penalties for
submitting false information, including the possibility of fine and/or imprisonment for
knowing violat' ns. '
day
Signature of Authorized Representative Date
listed above (seal if applicable)
Title: IU Wastewater Survey & Permit Application
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Industrial User Wastewater Survey
& Permit Application
1. Provide a brief narrative description of the type of business, manufacturing
processes, or service activities your firm conducts at this site.
Poultry slaughter/process packing
2. List the primary products produced at this facility:
Poultry
3. List raw materials and process additives used:
4. Are biocides added to any water discharged to the POTW,
if yes describe:
Yes
No x
5. Describe weekly production schedule, including shifts worked per day,
employees per shift, and primary operation during shift.
The plant is scheduled for production days per week with an occasional Saturday schedule.
Third Shift Production
First Shift Production
Second Shift Sanitation
6. Production process is: Check, if all continuous 100
Check, if all batch
If both please enter, % continuous= % % Batch =
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Industrial User Wastewater Survey
& Permit Application
7. Does production vary significantly(+-20 %)by season. Describe.
Yes
No R
8. Are any significant (+- 20 %) changes in production that will affect wastewater
discharge expected in the next 5 years. If yes,please describe.
Yes
No X
9. List all current waste haulers. Give name, address, phone numbers, volume and
materials hauled off.
Valley Proteins
1309 Industrial Drive
Fayetteville, NC
28301
10. Attach a copy of laboratory analyses performed in the last year on the wastewater
discharge(s) from your facilities. Summarize data on the attached Data Summary
Form.
See attachment
11. Attach sketch or schematic showing sampling points and all connections to the sewer.
See attachment
12. Complete the Wastewater Pollutants Checklist attached to this Survey.
Title: IU Wastewater Survey & Permit Application
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2019.doc
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Industrial User Wastewater Survey
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Title: IU Wastewater Survey & Permit Application
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2019.doc
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Industrial User Wastewater Survey
& Permit Application
13. Do you have, or have you ever applied for, been issued, or been denied
an NPDES permit to discharge to the surface waters or storm sewers of
North Carolina? If yes, list all other NPDES permits, permit numbers,
dates, and names used to apply for them, or reason denied.
If yes: Permit,#,date,applicant name x
NCG060392,7-9-2019,Case Farms Processing Inc. Yes
If yes: Permit,#,date,applicant name
No
14. Do you have, or have you ever applied for or been issued an Industrial
User Pretreatment Permit (IUP) to discharge wastewater to the sewer
collection system. If yes, list all other IUP permits, permit numbers,
dates, and names used to apply for them.
If yes: Permit,#,date,applicant name X Yes
1098,11-9-2018,Case Farms
If yes: Permit,#,date,applicant name No
15. Do you have, or have you ever applied for or been issued any other
Environmental Permits (for example; air, RCRA, groundwater,
stormwater, general, Non-Discharge, septic tank, etc.). If yes, list all
other permits,permit numbers, dates, and names used to apply for them.
If yes: Permit type,#,date,applicant name x
Air emissions,NCDENR 03248R11,Case Farms Yes
If yes: Permit type,#,date,applicant name
EPA hazardous waste,small waste generator,NCD982165524,Case Farms NO
If yes: Permit type,#,date,applicant name
16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan
prepared for this facility?
Yes x
No
17. Is a Spill /Slug Control Plan required by the POTW, prepared for this
facility?
Yes x
No
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2019.doc
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Industrial User Wastewater Survey
& Permit Application
18. Do you have any underground storage tanks at your facility? If yes, list
contents and volume of each tank.
Yes
No x
19. Do you have any above ground storage tanks at your facility? If yes, for
each tank, list the contents, volume, whether the tank has any spill
prevention or containment devices, such as dikes, and procedures for
draining any containment devices.
Yes x #of Tanks 5
No
Diesel fuel 10,000 gallons Diked
Waste oil 500 gallons Diked
Hydraulic oil 250 gallons
Motor oil 250 gallons
Waste H2O 5000 gallons
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Industrial User Wastewater Survey & Permit Application
PART II, Water Supply, Use, & Disposal Worksheet:
Water Used for: Water Avg. Max. M E Disposal Avg. Max. M E
gal/day gal/day e st gal/day gal/day e st
Source(s) a i Method(s) a i
s m s m
u at u at
re e re e
d d d d
(see Source List below) (see Disposal List below)
1. Process water City supply 1,072,000 Sanitary sewer w/
pretreatment
2. Washdown water City supply 300,000 Sanitary sewer w/
pretreatment
3. Water into product
4. Air Quality Permitted units
5. Domestic -toilets, drinking,cafe City supply 17,000 Sanitary sewer w/
pretreatment
6. Cooling water,Process NON-Contact City supply 28,000 Sanitary sewer w/
pretreatment
7. Boiler/Cooling tower blowdown City supply 48000 Sanitary sewer w/
pretreatment
8. Cooling water, HVAC
9. Other:
Totals => 1465000 Totals =>
Typical Water Sources: Possible Water Disposal Methods
1. City/Public supply 1. Sanitary sewer, with pretreatment
2. Private wells, drinking 2. Sanitary sewer, without pretreatment
3. Groundwater remediation wells 3. Storm sewer
4. Private ponds 4. Surface waters of NC
5. Surface waters of NC,please identify 5. Evaporation
6. Include others if applicable 6. Land applied
7. To groundwater
Title: IU Wastewater Survey & Permit Application
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8. Septic Tank
9. Waste Haulers (identify)
10. Water into Product
11. Include others, if applicable
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PART III, PRETREATMENT FACILITIES:
Are there any pretreatment devices or processes used for treating wastewater
before being discharged to the sewer? Check all that are present, and describe.
No pretreatment facilities =>
1. Flow equalization Aerated equalization => 100,000 G
NON-Aerated equalization =>
Total volume of equalization (million gal.) =>
2. Activated Carbon Yes No X Describe any, if present.
3. Activated Sludge Yes No x
4. Air Stripping Yes No x
5. Centrifugation Yes No
6. Chemical Precipitation Yes No X
7. Chlorination Yes No x
8. Cyanide Destruction Yes No X
9. Cyclone Yes No x
10. Dissolved Air Floatation Yes X No
11. Filtration Yes No
12. Flocculation Yes No
13. Grease Trap Yes X No
14. Grit Removal Yes x No
15. Ion Exchange Yes No X
16. Neutralize,pH adjust Yes X No
17. Other Biological Treatment Yes No
18. Ozonation Yes No X
19. Reverse Osmosis Yes No X
20. Screening Yes X No
21. Sedimentation Yes No
22. Septic Tank Yes No X
23. Silver Recovery Yes No X
24. Solvent Separation Yes No
25. Spill protection Yes X No
List any others.
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PART IV, CATEGORICAL INFORMATION:
1. When were operations started at this facility Facility start up date 1988
2. List all Standard Industrial Classification (SIC) codes for your facility.
These may be found on State Unemployment forms, tax forms,
accounting records, or from the Chamber of Commerce.
0251/1123
20 •
3. Has this facility ever been considered a Categorical Industrial User
(CIU) as described by the Code of Federal Regulations (40 CFR)?
If yes, give complete 40 CFR number=>
No
4. Are any other facilities owned and/or operated by your company
permitted as Categorical Industrial Users (CIUs) as described by the
Code of Federal Regulations (40 CFR)?
If yes please give name(s), location, and 40 CFR number. Yes
No
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PART IV, CATEGORICAL INFORMATION:
(continued)
5. Check any activities listed below that are performed at your facility:
Check 40 Industrial Activity Check FO Industrial Activity
below CFR# below CFR#
467 Aluminum Forming x 432 Meat products
427 Asbestos Manufacturing 433 Metal finishing
461 Battery Manufacturing 464 Metal molding and casting
431 Builders paper&board mills 436 Mineral mining and processing
407 Canned&preserved fruits&veg. 471 Nonferrous Metal,Form&Powders
408 Canned&preserved seafood 421 Nonferrous Metals Manufacturing
458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals,Plastics,
411 Cement Manufacturing &Synthetic Fiber Manufacturing
437 Centralized Waste Treatment 435 Oil&gas extraction
434 Coal Mining 440 Ore mining and dressing
465 Coil Coating 446 Paint formulating
468 Copper Forming 443 Paving and roofing materials Mfg.
405 Dairy products processing 455 Pesticide Manufacturing
469 Electrical,electronic components 419 Petroleum Refining
413 Electroplating 439 Pharmaceutical Manufacturing
457 Explosives Manufacturing 422 Phosphate Manufacturing
412 Feedlots 459 Photographic supplies
424 Ferro allay Manufacturing 463 Plastics molding and forming
418 Fertilizer Manufacturing 466 Porcelain enameling
464 Foundries,Metal Mold&Casting 430 Pulp,paper,and paperboard
426 Glass Manufacturing 428 Rubber Manufacturing
406 Grain mills 417 Soap&Detergent Manufacturing
454 Gum&Wood Chemicals Mfg. 423 Steam Electric power Generation
460 Hospitals 409 Sugar processing
447 Ink formulating 410 Textile Mills
415 Inorganic chemical Manufacturing 429 Timber products processing
420 Iron&Steel Manufacturing 442 Transportation Equipment Cleaning
425 Leather Tanning&Finishing Others
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Wastewater Pollutant Checklist
Chemical Name EPA Check if Check if Check if Check if Concentration
Storet Present at Absent at Present in Absent in in Discharge,
Code Facility Facility Discharge Discharge if Known
(mg/1)
Acid Extractable Organics
2-Chlorophenol 34586 X X
2,4-Dichlorophenol 34601 X X
2,4-Dimethylphenol 34606 X X
2,4-Dinitrophenol 34616 X X
2-Methyl-4,6-dinitrophenol 34657 X X
4-Chloro-3-methylphenol 34452 X X
2-Nitrophenol 34591 X X
4-Nitrophenol 34646 X X
Pentachlorophenol 39032 X X
Phenol 34694 X X
2,4,6-Trichlorophenol 34621 X X
Base Neutral Organics
1,2,4-Trichlorobenzene 34551 X X
1,2-Dichlorobenzene 34536 X X
1,2-Diphenylhydrazine 34346 X X
1,3-Dichlorobenzene 34566 X X
1,4-Dichlorobenzene 34571 X X
2,4-Dinitrotoluene 34611 X X
2,6-Dinitrotoluene 34626 X X
2-Chloronaphthalene 34581 X X
3,3-Dichlorobenzidine 34631 X X
4-Bromophenyl phenyl ether 34636 X X
4-Chlorophenyl phenyl ether 34641 X X
Acenaphthene 03405 X X
Acenaphthylene 34200 X X
Anthracene 34220 X X
Benzidine 39120 X X
Benzo(a) anthracene 34526 X X
Benzo(a)pyrene 34247 X X
Benzo (b) fluoranthene 34230 X X
Benzo(ghi) perylene 34521 X X
Benzo(k) fluoranthene 34242 X X
Bis(2-chloroethoxy) methane 34278 X X
Bis(2-chloroethyl) ether 34273 X X
Bis(2-chloroisopropyl) ether 34283 X X
Bis(2-ethylhexyl) phthalate 39100 X X
Butyl benzyl phthalate 34292 X X
Chrysene 34320 X X
Di-n-butyl phthalate 39110 x X
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Wastewater Pollutant Checklist
Chemical Name EPA Check if Check if Check if Check if Concentration
Storet Present at Absent at Present in Absent in in Discharge,
Code Facility Facility Discharge Discharge if Known
(mg/1)
Base Neutral Organics (continued)
Di-n-octyl phthalate 34596 X X
Dibenzo (a,h) anthracene 34556 X X
Diethyl phthalate 34336 X X
Dimethyl phthalate 34341 X X
Fluoranthene 34376 X X
Fluorene 34381 X X
Hexachlorobenzene 39700 X X
Hexachlorobutadiene 34391 X X
Hex achlorocyclopentadiene 34386 X X
Hexachloroethane 34396 X X
Indeno(1,2,3-cd)pyrene 34403 X X
Isophorone 34408 X X
N-nitroso-di-n-propylamine 34428 X X
N-nitrosodimethylamine 34438 X X
N-nitrosodiphenylamine 34433 X X
Naphthalene 34696 X X
Nitrobenzene 34447 X X
Phenanthrene 34461 X X
Pyrene 34469 X X
Metals
Aluminum 01104 X X
Antimony 01097 X X
Arsenic 01002 X X
Beryllium 01012 X X
Cadmium 01027 X X
Chromium 01034 X X
Copper 01042 X X
Lead 01051 X X
Mercury 71900 X X
Molybdenum 01062 X X
Nickel 01067 X X
Selenium 01147 X X
Silver 01077 X X
Thalium 00982 X X
Zinc 01092 x X
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Wastewater Pollutant Checklist
Chemical Name EPA Check if Check if ' Check if Check if Concentration
Storet Present at Absent at Present in Absent in in Discharge,
Code Facility Facility Discharge Discharge if Known
(mg/1)
Other Inorganics
Barium 01007 X X
Chloride s 00940 _ X X
Cyanide 00720 X -
X
Fluoride 00951 x X
Purgeable Volatile Organics
1,1,1-Trichloroethane 34506 X X
1,1,2,2-Tetrachloroethane 34516 X X
1,1,2-Trichloroethane 34511 X X
1,1-Dichloroethane 34496 X X
1,1-Dichloroethylene 34501 X X
1,2-Dichloroethane 34531 X X
1,2-Dichloropropane 34541 X X
2-Chloroethyl vinyl ether 34576 X X
Acrolein 34210 _ X X
Acrylonitrile 34215 X X
Benzene 34030 X X
Bromodichloromethane 32101 X X
Bromoform 32104 X X
Bromomethane 34413 X X
Carbon tetrachloride 32102 X X
Chlorobenzene 34301 X X
Chloroethane 34311 X X
Chloroform 32106 X X
Chloromethane 34418 X X
cis 1,3-Dichloropropene 34704 X X
Dibromochloromethane 32105 X X
Ethylbenzene 34371 X X
Methylene chloride 34423 X X
Tetrachloroethylene 34475 X X
Toluene 34010 X X
trans 1,3-Dichloropropene 34699 X X
trans-1,2-Dichloroethylene 34546 X X
Trichloroethylene 39180 X X
Trichlorofluoromethane 34488 X, X
Vinyl chloride 39175 X X
Others
Xylene x X
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Data Summary Form
Catawba <= Receiving POTW
River
NC0026573 <= Receiving NPDES #
<= Specific Sample Location!
i.e., Give IU Name, IUP#, and/or pipe#
BOD TSS Ammonia
I Laboratory performing analysis =>
t
Laboratory Method Detection Limits =>
I
Notes =>
t
E
c
= Flow
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Sample ID, or 1 Notes about Sample M = Metered Conc. Results Conc. Results Conc. Results
Count E = Estimated from Lab from Lab from Lab
t
1
1
1
1
1
(
t
mgd gal/day <? mg/1 <? mg/1 ‹? mg/1
1
2
3
4
5
6 _
7
8
9
10
11
12
etc
TNS => Total number of samples =>
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Max. value => Maximum data value (mg/1) =>I
Avg. (use 1/2 BDL) => Avg. data value, Include BDL values as 1/2 detection limit=>
Data Summary Form
Catawba River <= Receiving POTW
NC0026573 <= Receiving NPDES #
<= Specific Sample Location!
i.e., Give IU Name, IUP#, and/or pipe#
Arsenic Copper Chromium Cadmium COD Copper
Lab =>
MDL=>
Notes =>
Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results
ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab
Count
<? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1
1
2
3
4
5
6
7
8
9
10
11
12
etc
TNS =>
Title: IU Wastewater Survey & Permit Application
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Max. Value =>
Avg. (use 1/2 BDL) =>
Data Summary Form
Catawba River <= Receiving POTW
NC0026573 <= Receiving NPDES #
<= Specific Sample Location!
i.e., Give IU Name, IUP#, and/or pipe #
Cyanide Lead Mercury Nickel Silver Zinc
Lab =>
MDL =>
Notes =>
Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results
ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab
Count
<? mg/1 <? mg/I <? mg/1 <? mg/1 <? mg/1 <? mg/1
1
2
3
4
5
6
7
8
9
10
11
12
etc
TNS =>
Title: IU Wastewater Survey & Permit Application
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Max. Value =>
Avg. (use1/2 BDL) =>
Data Summary Form
<= Receiving POTW
Catawba River <= Receiving NPDES #
NC0026573 <= Specific Sample Location!
i.e., Give IU Name, IUP#, and/or pipe #
Other Other Other Other Other Other
Lab =>
MDL =>
Notes =>
Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results
ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab
Count
<? mg/1 <? mg/1 <? mg/I <? mg/1 <? mg/1 <? mg/I
1
2
3
4
5
6
7
8
9
10
11
12
etc
TNS =>
Title: Hi Wastewater Survey & Permit Application
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Max. Value=>
Avg. (use1/2 BDL) =>
Title: IU Wastewater Survey & Permit Application
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Industrial User Wastewater Survey
& Permit Application
Part V, Waste Reduction Information :
State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial
Users to include a description of current and projected waste reduction (pollution
prevention) activities. The codes listed are standard EPA codes found on Toxic Release
Inventory and other environmental forms. Please check all applicable codes for your
facility related to wastewater discharge.
Current Projected Code Description
X W 13 Improved maintenance scheduling recordkeeping, or procedures
W14 Changed production schedule to minimize equipment and feedstock
changeovers
W 19 Other changes in operating practices (explain briefly in comments)
W21 Instituted procedures to ensure that materials do not stay in inventory
beyond shelf-life
W22 Began to test outdated material-continue to use if still effective
W23 Eliminated shelf-life requirements for stable materials
X W24 Instituted better labeling procedures
W25 Instituted clearinghouse to exchange materials that would otherwise
be discarded
W29 Other changes in Inventory control (explain briefly in comments)
W31 Improved storage or stacking procedures
W32 Improved procedures for loading, unloading and transfer operations
W33 Installed overflow alarms or automatic shutoff valves
W34 Installed secondary containment
X W35 Installed vapor recovery systems
X W36 Implemented inspection or monitoring program of potential spill or
leak sources
X W39 Other spill and leak prevention (explain briefly in comments)
W41 Increased purity of raw materials
W42 Substituted raw materials
W49 Other raw material modifications (explain briefly in comments)
X W51 Instituted recirculation within a process
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Industrial User Wastewater Survey
& Permit Application
Current Projected Code Description
X W52 Modified equipment, layout, or piping
W53 Use of a different process catalyst
W54 Instituted better controls on operating bulk containers to minimize
discarding of empty containers
X W55 Changed from small volume containers to bulk containers to
minimize discarding of empty containers
W58 Other process modifications (explain briefly in comments)
W59 Modified stripping/cleaning equipment
W60 Changed to mechanical stripping/cleaning devices (from solvents or
other materials)
W61 Changed to aqueous cleaners ( from solvents or other materials)
W62 Reduced the number of solvents used to make waste more amenable
to recycling
W63 Modified containment procedures for cleaning units
W64 Improved draining procedures
W65 Redesigned parts racks to reduce dragout
W66 Modified or installed rinse systems
W67 Improved rinse equipment design
W68 Improved rinse equipment operation
W71 Other cleaning and degreasing operation (explain briefly in comments)
W72 Modified spray systems or equipment
W73 Substituted coating materials used
W74 Improved application techniques
W75 Changed from spray to other system
W78 Other surface preparation and finishing (explain briefly in comments)
W81 Changed product specifications
W82 Modified design or composition of product
W83 Modifiedpackaging
W89 Other product modifications (explain briefly in comments)
W99 Other(specify in comments )
Comments (Please list corresponding code)
Title: Ili Wastewater Survey & Permit Application
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PHONE: [phone] ••�".`?.w �>� MORGANTON, NC ""' ;
S terns International _ FL: (770) 7Y3t rern�s.corn er.r�� r�i�+.+..ee,rr H
EMAIL: Ir,i0 RCa -,--p,,, " .t�f... PROCESS & ++i.,.•
INSTRUMENTATION DRAWING 1QrYS032PP10

121 Rand street
Morganton,NC. 28655
Phone:[phone]
Fax:[phone]
[e-mail]
N 141
Monthly waste water testing
To From
Tim Arney Gary Rutherford
Morganton Pretreatment Coordinator Wastewater Manager
Phone number: 828.438-5376 Case farms,LLC
Sample Date: 11-7-19
Urgent
For Review
Please Comment
Please Reply
Message:
Flow— 1,320,956
PH — 7.88
l3O© 1.3 a/ X 630 X g,3Y = ‘, 9 V/ 655
Cbo i,3a/ x 74" x 7.3y ; 9; 153 ta5

Blue Ridge Labs
PO Box 2940
Lenoir, NC 28645
828-728-0149 [e-mail]
Client : Case Farms
PO Box 308
Morganton,NC 28680
Attention: Mr. Gary Rutheford
Date Received: 07-Nov-19
Report Date: 26-Nov-19
Sample Date: 07-Nov-19
BRL#: BRL-2019-0925
Lab Sample ID: LSID-2019-03552
Client Sample ID: Case Farms
Analysis Analysis
Parameter Result MQL Unit Method Time Date Analyst
BOD-5 day 630 2 mg/I SM 5210B 11/8/2019 WtrQtly
Reported
por ed By:
S.J.J f son, D.R. Wessinger
* Concentrations are below Minimum Quantification Limit except where noted.
NC Laboratory Certificate No.275
Page 1 of 7

Blue Ridge Labs
PO Box 2940
Lenoir, NC 28645
828-728-0149 [e-mail]
Client : Case Farms
PO Box 308
Morganton,NC 28680
Attention: Mr. Gary Rutheford
Date Received: 07-Nov-19
Report Date: 26-Nov-19
Sample Date: 07-Nov-19
BRL#: BRL-2019-0925
Lab Sample ID: LS1D-2019-03553
Client Sample ID: Case Farms
Analysis Analysis
Parameter Result MQL Unit Method Time Date Analyst
COD 740 20 mg/1 SM 5220D 1 1/25/2019 WtrQtly
offt"—
Reported By: 7
S.J.�nson,D.R. Wessinger
* Concentrations are below Minimum Quantification Limit except where noted.
NC Laboratory Certificate No.275
Page 2 of 7

Blue Ridge Labs
PO Box 2940
Lenoir, NC 28645
828-728-0149 [e-mail]
Client : Case Farms
PO Box 308
Morganton,NC 28680
Attention: Mr. Gary Rutheford
Date Received: 07-Nov-19
Report Date: 26-Nov-19
Sample Date: 07-Nov-19
BRL#: BRL-2019-0925
Lab Sample ID: LSID-2019-03554
Client Sample ID: Case Farms
Analysis Analysis
Parameter Result MQL Unit Method Time Date Analyst
TSS 121 25 mg/1 2540D 1997 11:53 11/13/2019 KCJ
Reported By:
S.J.J son, D.R. Wessinger
* Concentrations are below Minimum Quantification Limit except where noted.
NC Laboratory Certificate No.275
Page 3 of 7

Blue Ridge Labs
PO Box 2940
Lenoir,NC 28645
828-728-0149 [e-mail]
Client : Case Farms
PO Box 308
Morganton,NC 28680
Attention: Mr. Gary Rutheford
Date Received: 07-Nov-19
Report Date: 26-Nov-19
Sample Date: 07-Nov-I9
BRL#: BRL-2019-0925
Lab Sample ID: LSID-2019-03555
Client Sample ID: Case Farms
Analysis Analysis
Parameter Result MQL Unit Method Time Date Analyst
Fats,Oil&Grease 15.1 1 mg/1 5520E 2001 14:19 11/20/2019 KCJ
Reported By: 1= '
4
S.J. son,D.R.Wessinger
* Concentrations are below Minimum Quantification Limit except where noted.
NC Laboratory Certificate No.275
Pane 4 of 7

Blue Ridge Labs
PO Box 2940
Lenoir,NC 28645
828-728-0149 [e-mail]
Client : Case Farms
PO Box 308
Morganton,NC 28680
Attention: Mr. Gary Rutheforcl
Date Received: 07-Nov-I9
Report Date: 26-Nov-19
Sample Date: 07-Nov-19
BRL#: BRL-2019-0925
Lab Sample ID: LSID-2019-03556
Client Sample ID: Split
Analysis Analysis
Parameter Result MQL Unit Method Time Date Analyst
BOD-5 day 440 2 mg/I SM 5210B 11/8/2019 WtrQtly
Reported By: x? r �
S.J.4thson,D.R. Wessinger
* Concentrations are below Minimum Quantification Limit except where noted.
NC Laboratory Certificate No.275
Page 5 of 7

Blue Ridge Labs
PO Box 2940
Lenoir, NC 28645
828-728-0149 [e-mail]
Client : Case Farms
PO Box 308
Morganton, NC 28680
Attention: Mr. Gary Rutheford
Date Received: 07-Nov-19
Report Date: 26-Nov-19
Sample Date: 07-Nov-19
BRL#: BRL-2019-0925
Lab Sample ID: LSID-2019-03557
Client Sample ID: Split
Analysis Analysis
Parameter Result MQL Unit Method Time Date Analyst
COD ---_— —'_-- 730 20 mg/I SM 5220D ___---_--------
11/25/2019 WtrQtly
Reported By:
or%
S.J. 1 • on,D.R.Wessinger
* Concentrations are below Mir imunr Quantification Limit except where noted.
NC Laboratory Certificate No.275
Page 6 of 7

Blue Ridge Labs
PO Box 2940
Lenoir, NC 28645
828-728-0149 [e-mail]
Client : Case Farms
PO Box 308
Morganton,NC 28680
Attention: Mr. Gary Rutheforcl
Date Received: 07-Nov-19
Report Date: 26-Nov-19
Sample Date: 07-Nov-19
BRL#: BRL-2019-0925
Lab Sample ID: LSID-2019-03558
Client Sample ID: Split
Analysis Analysis
Parameter Result MQL Unit Method Time Date Analyst
TSS 123 mg/I 2540D 1997 11:54 11/13/2019 KCJ
Reported By:
S.J.Jo on,D.R.Wessinger
* Concentrations are below Minimum Quantification Limit except where noted.
NC Laboratory Certificate No. 275
Page 7 of 7

WATER QUALITY LAB&OPERATIONS, INC.
P.O. BOX 1167
BANNER ELK, NC 28604
[phone]
CLIENT: BLUE RIDGE LABS LOGIN TIME:
Annppp. : p n pnY 9c4.10 cnIVIF'I PR:
CITY: LENOIR RECEIVED DATE:
STATE: NC ZIP 28645 REPORTED DATE: 9-Dec-11
ID#:
ANALYSIS :. LSID# IANALYsIsl. MQL's . UNITS ,.SAMPLE ANALYSIS INT.
. :I RESULTS' : I LOCATION! .. DATE:..I .... ..I
I I..... ' 1 1 1 I I
COD 3506 20 20 MG/L 25-Nov-19 PI
COD IP 1270 20 MG/L 25-Nov-19 PI
COD CASE 740 20 MG/L 25-Nov-19 PI
ICOD (SPLIT , 730 I 20 I MG/L I 125-Nov-19, PI I
i 1 f I 1 I I I I
COD 37501 80 I 20 1 MG/L I I25-Nov-19I PI I
REPORTED BY: NC CERTIFIED LAB#544
P
PALII IRPNH( 1_IR^ CI iPFR I.SfP

WATER QUALITY LAB &OPERATIONS, INC.
P.O. BOX 1167
BANNER ELK, NC 28604
[phone]
CLIENT: BLUE RIDGE LABS LOGIN TIME:
CITY: LENOIR RECEIVED DATE: 7-Nov-19
STATE: NC ZIP 28645 REPORTED DATE: 25-Nov-19
I D#:
(ANALYSIS.<. I, LSID#. I NALYSI,I MQL's I. UNITS I. S HPIONIANALYSIS INT
BOD 5 DAY IP 230.0 2.00 MG/ 8-Nov-19 PI
BOD 5 DAY CASE 630.0 2.00 MG/L 8-Nov-19 PI
BOD 5 DAY SPLIT 440.0 2.00 MG/L , 8-Nov-19 PI
REPORTED BY: NC CERTIFIED LAB#544
Iin 0T A I
I Pr..Y /_sw„!n ...run--I
PAUL ISENHOUR, SUPERVISOR

Blue Ridge Labs, Inc. ......
LA
P.O. Box 2940
Lenoir, NC 28645
Telephone[phone] Fax[phone]
Chain of Custody
All samples require North Carolina certified analysis unless other wise noted.
Non State Reporting
Report To: Bill To:
Case Farms L 15C Fl�S
oimf ift _, f / Project Name:
N' G PO Number:
Ice Present: Y N C-Composite
Field Preservatives Lab Check
Time& Field Resid G- Grab
Temp Field Sulfide Chlor Field
Sample ID Sample Date Time Sulfide Present/ Field Dechlorination pH Resid Temp Sampler Analysis Requested
Type FIR:MM Check Removed Check Chlor °C Initials°C YN Y N YN Y N P or A
LASE S i!/ibi at., go,
606 a.° ,,t,/� �� CAD
— f -+ ass I
II
Rai
5/1'1- ad ,a /7 41 yoe 4,2
Cev
S//,i
cer eh? gam, Vie
115
Relyinquis dBy: Date: Time:
7 Pate: Ti Oa
441
Upon submission of samples,client agrees that invoices are due at the time work is completed. Open accounts are due 20 days following invoice date. A finance charge of 1.5%per month will be imposed on all pasiue accounts.
When relinquishing samples to Blue Ridge Labs(BRL),buyer authorizes BRL to perform only the analysis indicated above and also agrees to pay ctdction and attorney fees if the account becomes delinquent. Blue Ridge Labs
reserves the right to deny documentation for any work where payment has not been made,in effect rendering that data unsupported for regulatory purposes. BRL cannot guarantee that any regulatory authority will accept any work
submitted;therefore it is the client's responsibility to request on this form appropriate tests. NC DENR Certified Lab#275

SIU INSPECTION FORM
Name Of Industry: Case Farms IUP# 1098
Address Of Industry: 121 Rand Street IUP Expiration Date:
Morganton,NC 28655 5/31/2020
Industry Representatives: Title
Gary Rutherford Wastewater Manager Phil Richardson Maintenance Su.ervisor - E C,E 1 V E D
POTW Representatives: Title
Tim Arney Pretreatment Coordinator JAN 21 2020
Date Of Inspection: 9/27/19 Time Of Inspection: 0830 am/P DEQ/DWR/NPDES
Purpose of Inspection: Annual Other(Describe)
POTW to which IU discharges Catawba River NPDES# NC 0026573
Is SIU currently in SNC? No If yes,for what?
PART I -INITIAL INTERVIEW
Has anything changed since the last inspection or IUP application in the following:
COMMENTS
Product YES CO
• Raw materials used YES IZO
Manufacturing processes YES eco
Categorical,if applicable YES iri)
Production rate YES Rail SA/•)')t
Number of employees OUP/NO SO 0
Number of shifts YES 4) 3 a P ea��u C d n/ / SA,v/ q 71/0 Al
Comments:
PART II -PLANT TOUR- Visit all areas where wastewater is generated or where there are
drains to the POTW.
Plant Tour Section A-PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? Gp NO Where do they go? Pre 4'r e 4-im e/d i"
2. Are production areas diked,contained,or otherwise constructed in such a way as to prevent harm to the WWTP,
especially from spills or slugs? 1400 NO Comments:
3. Are there floor drains in the storage area? MO NO Where do they go? Pre..• re G-M e ni
4. Are storage tanks and areas diked,conta�' jd,or otherwise construtted in such a way as to prevent harm to the
,
WWTP,especially from spills or slugs? 9/NO Comments:
5. Are process and storage tanks and pipes labeled? M/NO
6. IIow are off-spec raw materials,and products disposed of? VA//c Y Pr 0 74;P_n/S
(,As >o„j /A /V C.
'
7. When is the production area cleaned? D A/L Y rrvs/°a ,Le d i y USDA
8. Is the wastewater from cleaning the production area discharged to the POT`W? NO
9. What non-process wastewaters are discharged to POTW? D o/rI e S T i L
Comments:
Title: SIU Inpsection Form
File name: COMP.INSP App 7-D
Revision data: August 1,1994 Page 1

SIU INSPECTION FORM
PART II -Plant Tour Section B - PRETREATMENT SYSTEM
Ask the operator to describe pretreatment system.
1. Does operator seem knowledgable about the system? 0. NO Comments:
2. Are all units operational? <E 'NO L
3. How often does operator/maintenance person check system? C AT;a 0 US
4. Is there an operator for each shift? YES/ /k, a n
5. How and when is sludge disposed of? V y /fir o ei v ' d i SPn�S'a cif c'f
6. Is there a schedule for preventative maintenance? ©/NO
•
Comments:
PART II- Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT
(Collect a sample if desired.) //
1. Does an outside lab complete sampling? ft/NO If yes,name of lab. Q�0 Ri d8 P.
2. If industry completes sampling,ask the industry representative to describe sampling procedures. Comments:
3. Is flow meassL9rement equipment operational? lT E3)/NO Comments: -PA w !»C t e r
put' in, o(ur i Ncj ?a lu S'TruC�i.s f/ (JP fj r de.
4. Is there a calibrationlog for the flow meter? YES-/ita, Comments:
Comments:
PART III - EXIT INTERVIEW
Review monitoring records and . her SIU records required by IUP.
1. Are files well organized? O /NO Comments:
2. Are sample collection/chain-of-custody forms filled out properly? OW NO Comments:
3. Do results in files agree with reports sent to POTW? 'E /NO Comments:
•
4. ,�;h o has authority to shut down pro uction should a spill or slug discharge occur?
PI rn i AwAGe, G�eNer9 ( In/N/96, VS00,9
5. How does SIU inform employees of whom to call at POTW in case of spill/slug? 61// .$#t 6 7�
If slug/spill plan is already required by POTW,review procedures. /
6. Is SIU implementing slug/spill plan? /NO Comments: Iupd/a f e d /S y/P et p
Comments:
INSPECTION RESULTS
Slug/Spill Control Plan Needed? YES/@ ,
Comments,Required Or Recommended Actions: /N P/4 C e
Signature Of Inspector(s) ..� �� Date: ,/a /I
Title: SIU Inpsection Form
File name: COMP.INSP App 7-D
Revision data: August 1,1994 Page 2

City of Morganton Printed:12/5/2019, 12:17 PM
Page 1 of 3
Allocation Table Headworks last approved: 03/30/11
POTW=> Morganton I Allocation Table updated: • 10/23/18
PDES#=> NC0026573 J Permits last modified: 10/01/15
FLOW BOD TSS Ammonia
Industry Type Original Modification Date Permit Limits Permit Limits Permit Limits Permit Limits
IUP INDUSTRY NAMES Permit/Pipe of Effective Effective Permit Conc. Load Conc. Load Conc. Load
Count (please list alphabetidy) number Industry Date Date Expires MGD gal/day mg/I lbs/day mg/I lbs/day mg/I lbs/day
I lase Farms 1098/01 hicken Processor 5/31/2000 10/1/2015 5/31/2020 2.0000 2,000,000 500.00 8340.00 400.00 6672.00
2 eiren I 4002/01 �fextile I 4/1/2002 I 08/24/05 I 3/31/2022 1.5000 1,500,000w 500.00 6255.00 300.00 3753.00
Column Totals=> 3.5000 3,500,000 14595.00 10425.00 1
Basis=> NPDES NPDES NPDES NPDES
MAHL from HWA(lbs/day)=> NPDES Permitted Flow=> 8.0000 34528 17263.80 6138.24
Uncontrollable Loading(lbs/day)=> 2.9485 6820 6459.92 614.76
Total Allowable for Industry(lbs/day)=> _ 5.0515 27708 10803.88 5523.48
Total Permitted to Industry(lbs/day)_> 3.5000 14595 10425.00
Allowable loading left(lbs/day)_> 1.5515 13113 378.88 #VALUE!
Percent Allow.Ind.still available(%)_> 30.7% 47.3% 3.5%
Percent MAHL still available(%)=> 19.4% 38.0% 2.2%
5 Percent MAHL(lbs/day)=> 0.4000 1726 863 306.91
Z
CD X
0 -
6 n
m
b
m
rri
City of Morganton
HWA.AT.linked,8,99

City of Morganton Printed: 12/5/2019, 12:17 PM
Page 2 of 3
Arsenic Cadmium Chromium Copper Cyanide Lead Mercury Molybdenum Nickel Selenium Silver
Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits
Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load
mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day
0.32501 4.0658 0.3250 4.0658 0.2500 3.1275 onitor monitor
4 0658 4.0658 ' 3.1275 1
Inhibition NPDES F. .Inhibition F. F. NPDES Ceiling F. NPDES F.
5.3949 2.3018 11.8245 125.5941 4.7298 8.0297 0.01122 50.9842 1 10.0371 3.6323 12.6940
0.0738 0.0393 2.9779 2.9410 0.1082 0.5115 0.00738 0.0000 0.3098 0.0000 0.2533
5.3212 2.2625 8.8466 122.6531 4.6216 7.5182 0.00384 50.9842 9.7273 3.6323 12.4407
4.0658 4.0658 3.1275
#VALUE! ######## 4.7809 118.5874 ######## ######## #VALUE! #VALUE! 6.5998 #VALIJI;I ########
54.0% 96.7% 67.8%
40.4% 94.4% 65.8%
0.27 0IISI 0.5912 6.2797 0.2365 0.4015 0.00056 2.5492 , 0.5019 0.1816 0.63
City of Morganton
HWA.AT.linked,8,99

City of Morganton Printed: 12/5/2019, 12:17 PM
Page 3 of 3
Zinc Aluminum COD Oil&Grease TTO Phenols
Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits
Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load
mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day
2000 33360 100 1668.00,
0.4500 5.6295 2000 25020 5.0000 62.5500
5.6295 58380 1668.00 62.5500
Inhibition Standard F.
142.7141 833.3805 150.12
5.5058 20296 2459.0 0.0000
137.2083 #VALUE! 150.12
5.6295 58380.0000 1668.0000 62.5500
131.5788 #VALUE! 87.57
95.9% #VALUE! #VALUE! 58.3%
92.2% #VALUE! #VALUE! 58.3%
7.1357 41.67 8
City of Morganton
HWA.AT.linked,8,99