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HomeMy WebLinkAboutNC0077763_Renewal (Application)_20200114 ‘ ) ROY COOPER -' Governor MICHAEL S.REGAN . r►• ' Secretary °" �'r• LINDA CULPEPPER NORTH CAROLINA Dirt(tru Environmental Quality January 15, 2020 City of Belmont Attn: Adrian Miller, Mayor PO Box 431 Belmont, NC 28012-0431 Subject: Permit Renewal Application No. NC0077763 Belmont WTP Gaston County Dear Applicant: The Water Quality Permitting Section acknowledges the January 14, 2020 receipt of your permit renewal application and supporting documentation. Your application will be assigned to a permit writer within the Section's NPDES WW permitting branch. Per G.S. 150B-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. The permit writer will contact you if additional information is required to complete your permit renewal. Please respond in a timely manner to requests for additional information necessary to allow a complete review of the application and renewal of the permit. Information regarding the status of your renewal application can be found online using the Department of Environmental Quality's Environmental Application Tracker at: https://deq.nc.gov/permits-regulations/permit-guidance/environmental-application-tracker If you have any additional questions about the permit, please contact the primary reviewer of the application using the links available within the Application Tracker. Sizn?rely, I, t12aio Wren Thedford Administrative Assistant Water Quality Permitting Section cc: Central Files w/application ec: WQPS Laserfiche File w/application D ��• North Caro raDepartrrertofErvron mental Qually I Do vsnof1SaterPesoi.roes_EQ Mooresv aFego"a C•ffa1 ElD East Cer ter Averue.Suds 301Ib'oresv e.Nortr ra23115 704-6&3-1999 NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants Mail the complete application to: N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number NC0077763 If you are completing this form in computer use the TAB key or the up - down arrows to move from one field to the next. To check the boxes, click your mouse on top of the box. Otherwise,please print or type. 1. Contact Information: Owner Name City of Belmont Facility Name Belmont WTP Mailing Address PO BOX 431 RECEIVED City Belmont IAN 14 2020 State / Zip Code NC 28012 NCDEQ/DWR/NPDES Telephone Number (704)825-2625 Fax Number (704)825-4208 e-mail Address jroy@cityofbelmont.org 2. Location of facility producing discharge: Check here if same as above ❑ Street Address or State Road 205 N. 10th St. City Belmont State / Zip Code NC County Gaston 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name Belmont WTP Mailing Address PO BOX 431 City Belmont State / Zip Code NC Telephone Number (704) 825-2625 Fax Number (704) 825-4208 4. Ownership Status: Federal ❑ State ❑ Private ❑ Public Page 1 of 4 Version 5/2012 NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants 5. Type of treatment plant: ® Conventional (Includes coagulation, flocculation, and sedimentation, usually followed by filtration and disinfection) ❑ Ion Exchange (Sodium Cycle Cationic ion exchange) ❑ Green Sand Filter (No sodium recharge) ❑ Membrane Technology (RO, nanofiltration) Check here if the treatment process also uses a water softener ❑ 6. Description of source water(s) (i.e. groundwater, surface water) Catawba River- Surface water 7. Describe the treatment process(es) for the raw water: Raw water is treated with an initial dose of potassium permanganate. Alum is added. Caustic is occaisionally added at this point as well. Water enters plant flocculators, and the majority of dirt falls out in the sedimentation basins. Water is then chlorinated before it is sent through dual media filters. Fluoride, Caustic, Metaphosphate, and chlorine are dosed at appropriate levels. Water receives proper contact time in the clearwells before it is sent out to the ditribution system. 8. Describe the wastewater and the treatment process(es) for wastewater generated by the facility: For active operations: Filter backwash water and basin sludge is allowed to settle in the clarifier for a minimum of two hours. A valve is opened after proper settling time to allow the decant to be discharged. Settled sludge is pumped out as needed (usually once a year). Sludge is Land applied via permit WQ0019504. Our NPDES permit is currently inactive. We send filter backwash directly to the Belmont waste water plant. Basin water/ sludge is sent to the clarifier, allowed to settle for two hours, and the decant is pumped to the Belmont waste water plant. Settled sludge is pumped out as needed (usually once per year). Sludge is land applied via permit WQ0019504. 9. Number of separate discharge points: one (1) Outfall Identification number(s) 001 10. Frequency of discharge: Continuous ❑ Intermittent ❑ If intermittent: Days per week discharge occurs: 7 Duration: Twice daily when permit active 11. Plant design potable flowrate 10 MGD Backwash or reject flow 0.65 MGD 12. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitude): Catawba Page 2 of 4 Version 5/2012 NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants 13. Please list all water treatment additives, including cleaning chemicals or disinfection treatments, that have the potential to be discharged. Alum / aluminum sulfate Yes X No Iron sulfate / ferrous sulfate Yes No X Fluoride Yes X No Ammonia nitrogen / Chloramines Yes No X Zinc-orthophosphate or sweetwater CP1236 Yes X No List any other additives below: Chlorine Gas Caustic Soda RECEIVED Potassium Permanganate JAN 14 2020 14. Is this facility located on Indian country? (check one) NCDEQIDWRINPDES Yes ❑ No 15. Additional Information: Provide a schematic of flow through the facility, include flow volumes at all points in the water treatment process. The plan should show the point[s] of addition for chemicals and all discharges routed to an outfall [including stormwater]. Solids Handling Plan 16. NEW Applicants Information needed in addition to items 1-15: New applicants are highly encouraged to contact a permit coordinator with the NCDENR Customer Service Center. Was the Customer Service Center contacted? ❑ Yes ❑ No Analyses of source water collected Engineering Alternative Analysis Discharges from Ion Exchange and Reverse Osmosis plants shall be evaluated using a water quality model. 17. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Adrian Miller City Manager Printed na < 'f Person ' 'ng Title , c l 1 /6 20 Signature of Applicant Date Page 3 of 4 Version 5/2012 NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants North Carolina General Statute 143-215.6(b)(2)provides that Any person who knowingly makes any false statement representation,or certification in any application, record,report,plan,or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article,or who falsifies,tampers with,or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article,shall be guilty of a misdemeanor punishable by a fine not to exceed$25,000,or by imprisonment not to exceed six months,or by both. (18 U.S.C.Section 1001 provides a punishment by a fine of not more than$25,000 or imprisonment not more than 5 years,or both,for a similar offense.) Page 4 of 4 Version 5/2012 1 Belmont Water Plant Flow Through Schematic City of Belmont Water Plant(2015) -�" Basins A ',I:;::r i;ll Clearwell A Filters Caustic Chlorine Chlorine Fluoride Metaphosphate 1.9 MGD 3.0 MGD Aluminum Sulfate FWP Chlorine y Caustic Chemical Injection Point A F"j Catawba River 0.075 MGD 5.2 MGD • IP. Raw Water Pump House Floccuation Basins Sedimentation Basins To Waste Water Plant 4.9 MGD Filters Clarifier Clearwells KMnO4 Finished Water Pump House \\ V Flow from Filter Back Wash or Basin Cleanout To Land Application Site Clarifier Permit WQ0019504 . Sludge Pumped Out and Land Applied IN Decant from Clarifier Used when Permit 'Flow Rates are typical for when process is in NC0077763 is active operation, but may vary according to demand. 4.9 MGD Catawba River ��f City of Belmont- Water Treatment Plant •� t 205 North 10th Street t t V � PO Box 431 • {; _ «�' Belmont,NC 28012 IA \ r , � to wWw.cityofbelmont.oi P {� Phone 704-825-2625 "h Car°' Fax 704-825-4208 Solids Handling Plan for the City of Belmont WTP The wastewater from the Belmont WTP is allowed to settle in the clarifier for a minimum of two hours. A valve is opened after proper settling time to allow the supernatant to be discharged. Settled sludge is pumped out as needed (usually once a year).Sludge is land applied via permit WQ0019504. The solids are settled out in the Sludge Thickener.All operators have access to the City of Belmont Water Treatment Plant Operation& Maintenance Manual, which provides an explanation of the Sludge Thickener and its operation in section 4.2.The description is attached to this plan as well. Pictures of the land application process are below: / &i • t°' r _ • CITY OF BELMONT WATER TREATMENT PLANT CHAPTER 4-WASTE HANDLING FACILITIES 4.2 SLUDGE THICKENER 4.2.1 Objectives and Design Basis The objectives of the Sludge Thickener are to collect the sludge flows from the Sedimentation Basins. to seoarate the solids and water, and to concentrate the solids for pumping to the Centrifuge Building, or pumped out to trucks for land application. Typically, sludge thickeners will concentrate the influent solids by two to seven times. For example, an influent solids concentration of four percent could be thickened to a concentration between about 8 percent and 28 percent. Solids and water separate by gravity and the solids are allowed to accumulate in the sludge thickener. Once the thickener is full, the solids can be pumped out to be land applied, or pumped to the Centrifuge. 4.2.2 Equipment Description A. SLUDGE THICKENER Construction: concrete Diameter: 61 feet Depth (maximum): 16 feet Capacity: 349,400 gallons Surface Area: 2,920 ft2 Sludge Scraper Manufacturer: Envirex Type: H-60LT Collector speed: 6.13 feet/minute Motor for Reducer Motor Manufacturer: Baldor Model: M3546T-5 1.5 Horsepower: Minutes per revolution: 31.25 Speed: 1730 rpm Voltage: 208 Amperage: 5.6 1. Equipment Characteristics The Sludge Thickener is located east of the Clearwells next to the Centrifuge Building. The thickener is used to collect sludge flows from the Settling Basins and drain water from the City of Belmont 1 4.2 Clearwells. A 16-inch influent line is provided for the Sludge Thickener from a sewer manhole near the Clearwells. The influent line discharges into a center feed well in the thickener. The thickener is supplied with a center-mounted drive platform and center column. A walkway is provided to access the drive platform as needed. The center feed well is suspended from th drive platform. A drive unit is mounted on the drive platform and consists of a drive motor, primary and secondary gear reducers, a drive cage, and a turntable that drives the scraper arm assembly. A right-angle speed reducer is attached to the drive motor as a primary reducer. The drive motor and primary reducer use a chain drive to rotate the secondary gear reduce. Two torque switches are supplied for the drive unit. The switches are used to activate an alarm and to stop the drive unit if high torque conditions develop. The drive unit rotates a drive cage that turns the scraper arms as needed. The scraper arm assembly consists of two scraper arms equipped with a number of scrapers and squeegees. The scrapers are angled to help pull settled sludge to the center of the tank, The bottom of the Sludge Thickener slopes toward the center. A sludge concentrator is positioned in the bottom of the thickener below the center column. The concentrator is positioned in the bottom of the thickener below the center column. The concentrator has two paddles that are driven along with the scraper arms. The paddles are mounted 180 degrees apart and 90 degrees from either scraper arm. Settled solids are gently mixed by paddles to concentrate the solids and to help keep them fluidized in the concentrator. 2. Principles of Operation Sludge from the Settling basins flows by gravity to the 16-inch thickener influent line and enters the center feed well. The center feed well separates the influent sludge flow from the clear supernatant in the thickener. The feed well also helps direct the influent flow downward into the thickener. 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A- ,.- IF 205 North Tenth Street.*PO Box 431 ' 3eimonr, NC 28012 Fh�ti.cav orbeimon.L o r: -_-CARP--- Telephone 704.-825-2625 ` Fax June 13,2012 Mr. Robert Sledge, Environmental Specialist Division of Water Quality 1617 Mail Service Center Raleigh,NC 27699-1617 RE: Change of NPDES Permit*NC0077763 to inactive status • Dear Mr. Sledge: This letter is to inform you of the City of Be cnt`s desire to _ ge NPDES . yT"NC00'7 763 to an inactive status as of July 1, 2012. We would like to divert the waste water from the Water Treatment Plant to the Belmont Waste Water Plant for treatment. The Water Plant's waste water can be diverted by installing 2 plugs in the lines feeding.our thickener. The waste water then flows through the collection system to the Belmont Waste Water Plant. Alternatively, waste water can be pumped from the thickener directly into the collection system if needed. Pilot tests have shown no negative impacts on the Belmont Waste Water Plant's process or effluent. We understand that we are still responsible for the annual permit fee. Sincerely, Z-z____,,g.---(7 Barry ebb City Manager; Permittee Cc: Wes Bell, Environmental Specialist, Mooresville Regional Office Chuck Flowers, Utility Director Sandra Craft, ORC Belmont Waste Water Plant Joe Roy, ORC Belmont Water Plant