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HomeMy WebLinkAboutCape Fear CBE - Appendix C_20191230Wood Environment & Infrastructure Solutions, Inc. Woo Duke Energy Coal Combustion Residuals Management Program d. Cape Fear Station Basin Closure Plan APPENDIX C — Engineering Evaluations and Analysis Rev. 0 December 5, 2019 wood. March 28, 2019 Mr. Dale Smith Project Manager Duke Energy 526 South Church Street Charlotte, North Carolina 28202 Subject: Cape Fear 1956 Ash Pond H&H Update Summary of Supporting H&H Analyses Duke Energy — Cape Fear Steam Station Chatham County, North Carolina Wood E&IS Project No. 7812-19-0142 Dear Mr. Smith, As authorized by Duke Energy Carolinas, LLC (Duke Energy), Wood Environment & Infrastructure Solutions, Inc. (Wood E&IS) has revised the Hydraulic and Hydrologic analysis (H&H) based upon a full Probable Maximum Precipitation (PMP) rainfall event to determine if the ash basins located at the Cape Fear Steam Station have sufficient capacity for the design storm with the current outlet conditions. Background Information The Cape Fear Plant is located at 500 CP&L Road near Moncure, North Carolina, and is reported to have begun commercial operation in 1923. Two of the original coal-fired generating units were retired in 1977 and two additional units were retired in 2011. The remaining two units, along with one of four oil -fired combustion turbine units on site, were retired in October 2012. There are five Ash Pond Areas identified by NCDENR Division of Energy, Mineral and Land Resources, Land Quality Section, Dam Safety Program at the Cape Fear Plant. Ash material or coal combustion residuals (CCR) has historically been deposited within the Ash Ponds located on site by hydraulic sluicing operations for both fly ash and bottom ash material. There are no longer any ash disposal operations with the Ash Pond areas with the permanent retirement of the fossil generating units. The 1956 Ash Pond is located at the northwest corner of the plant site adjacent to the Haw River and near the confluence with the Deep River that then forms the Cape Fear River. From Correspondence: Wood Environment &infrastructure Solutions, Inc. 4021 Stirrup Creek Drive, Suite 100 Durham, North Carolina 27703 Tel (919) 381-9900 Fax (919)381-9901 www.woodplc.com Licensure NC Engineering F-1253 NC Geology C-247 Duke Energy Cape Fear Plant March 28, 2019 Cape Fear 1956 Ash Pond H&H Update Page 2 Wood E&IS Project No. 7812-19-0142 review of available descriptive information, this Ash Pond has a surface area of about 12 acres, maximum dike height of about 20 feet, crest width in the range of 7-10 feet, crest level in the range of Elevation 182-190 feet, and dike length of approximately 3,200 feet. The upstream (interior) slope is reported to be about 2(horizontal): 1 (vertical), and the downstream (exterior) slope is reported to be in the range of 1:1 to 1.5:1. The dike along the southeast side of the Ash Pond was formed by the plant flood protection levee. There are no records available for design and construction of the 1956 Ash Pond. The south portion of the 1956 Ash Pond was formed in 1954 as part of the plant flood protection levee. Historical photographs of the levee construction show material being placed in lifts and rolled with compaction equipment. The remaining dikes (north, east, and west) forming the ash pond were constructed in 1956 using excavated material from within the pond area. The 1956 dikes were constructed using a crane with a drag bucket and later shaped with bulldozers. The 1956 Ash Pond is now completely filled with sedimented ash and is generally grown over with heavy brush and vegetation. The original outlet structures were permanently abandoned by grouting in 2015. The 1956 Ash Pond has remained inactive for several decades and does not currently have an NPDES permit. The pond is regulated under the NCDENR Division of Energy, Mineral and Land Resources, Land Quality Section, Dam Safety Program as a High Hazard Dam, and is identified in the regulatory program as "Cape Fear 1956 Ash Pond Dam (Inactive)" (State I.D. No. CHATH-075). H&H Evaluation Criteria North Carolina's Department of Environmental Quality (NCDEQ) Dam Safety has adopted the Federal CCR Rule and per the dam safety High Hazard Classification, each ash basin is now required to pass a full Probable Maximum Precipitation (PMP). Each basin is classified as high hazard by NCDEQ due to the potential for environmental impacts greater than $200,000, if the basin failed. The computer program HydroCAD Version 10.0 was initially used to perform the H&H calculations to determine if the current conditions (revised per updated survey information) could safely pass or store the revised design storm (full PMP storm event) without an uncontrolled discharge. Previously, the design storm was listed as the'/2 PMP storm event. NCDEQ has requested that the supporting modeling information be provided in either HEC-RAS or HEC-HMS format. In accordance with the new guidelines, the Hydrologic Engineering Center Hydrologic Modeling System (HEC-HMS, version 4.3) computer program was used to perform the hydrologic & hydraulic (H&H) calculations. The existing conditions for the Ash Ponds were obtained from best available reports and topographic data including the Wood E&IS Hydrologic and Hydraulic Evaluation Cape Fear Ash Ponds, McKim and Creed Topographic Survey (2014), Fleming Engineering, Inc. Topographic Surveys (2015), and LiDAR Topographic Survey by WSP (2015). The Cape Fear Ash Ponds are classified as high hazard, with the revised regulatory design storm for the ponds of the full PMP storm event. Based on the Hydrometeorological Report No. 51, Probable Maximum Precipitation Estimates, United States East of the 105th Meridian, from the Duke Energy Cape Fear Plant March 28, 2019 Cape Fear 1956 Ash Pond H&H Update Page 3 Wood E&IS Project No. 7812-19-0142 National Oceanic and Atmospheric Administration (Figure 18: All -Season PMP (in.) for 6 hr 10 mil) the PMP for the Cape Fear site is as follows: • PMP = 29.50 inches of rainfall for 6 hours Based on field observations and aerial imagery, each of the sub -basins within the 1956 Ash Basin were assigned appropriate curve numbers (CN) for the general condition of land covers with an appropriate time of concentration calculated for each area by using TR-55 recommendations. The storage for the basin was developed assuming initial conditions having no water stored in the basin. The storage for the basin was estimated using the prismatic volume calculation method with the elevation -surface area input data. Storage volumes were determined from contours derived from the existing conditions. Ponding area details can be found in the modeling results. The H&H Analysis was conducted for the stage -storage conditions, with no outlet structure in operation. The basin is filled with ash, and stormwater would likely infiltrate into the underlying ash material during a storm event. However, for the purpose of this analysis, it is assumed that no infiltration occurs. A minimum time of concentration (Tc) was calculated for the pond consistent with T-55 methods in HydroCAD. The length of the flow paths of sheet flow, shallow concentrated flow, and channel flow as well as slope and channel characteristics were determined based on the topography, which is consistent with TR-55 recommendations. Additional details on time of concentration for each pond can be found in the modeling HydroCAD results. The storage for the basin was estimated using the prismatic volume calculation method with the elevation -surface area input data. Storage volumes for the 1956 Ash Pond were determined from contours derived from the grading of the Ash Pond Regrading Project associated with CF-110 (2015) as shown on the record survey by Fleming Engineering, Inc. (2015). Additional ponding area details can be found in the modeling results. Wood E&IS assumed a Type II storm distribution for the 6-hr peak hydrograph. In order to support the request by NCDEQ to model the basin in HEC-RAS/HMS format, the existing hydraulic models created in HydroCAD were re-created using USACE HEC-RAS version 5.0 or HEC-HMS version 4.3. The HEC-RAS/HMS models were developed using inputs from the existing HydroCAD models to the greatest extent possible. At a minimum, the following inputs required for the development of the HEC-RAS/HMS model were utilized: • Rainfall data, curve numbers, time of concentration for hydrologic computations • Stage -Storage rating curves for the ash ponds • Outlet rating curves H&H Summary Using the information above and the design storm hydrograph, Wood EMS completed the H&H Analyses using HEC-HMS version 4.3 and ran the models for 360 hours (15 days) to allow sufficient time for 80% drawdown. Results of the analyses are shown below in Table 1. The current conditions fail for the design storm (PMP storm event) in the 1956 Ash Pond due to overtopping of the dam crest. Duke Energy Cape Fear Plant March 28, 2019 Cape Fear 1956 Ash Pond H&H Update Page 4 Wood E&IS Project No. 7812-19-0142 Table 1. Modeling Results — 1956 Ash Basin Updated Results 1956 Ash Pond Full PMP Storm Event 1956 Ash Pond 2x Full PMP Storm Event Peak Stage during OF (ft) 186.2 186.2 Dike Elevation (ft) 186.0 186.0 Pond Freeboard (ft) -0.2 (Overtops) -0.2 (Overtops) 100% Inflow Volume (acre-ft) 31.9 63.7 80% Inflow Volume (acre-ft) 25.5 51.0 80% Discharge Time (hr) N/A N/A According to Dam Safety 15A NCAC 2K.0205, the spillway system shall be capable of removing at least 80 percent of the water temporarily detained above the elevation of the primary spillway within 15 days following passage of the design storm peak. There is no spillway associated with the 1956 Ash Basin. Thus, the ash basin is not compliant with 15A NCAC 2K.0205. The results for these calculations are attached. Conclusion Based on the results of this study and considering the conservative assumption made (no infiltration) Wood E&IS concludes the existing conditions of the 1956 Ash Basin will not safely store or pass the design storm (full PMP storm event) without an uncontrolled discharge, nor does the 1956 Ash Basin meet the drawdown requirements per 15A NCAC 2K 0.0205. Closing Wood E&IS appreciates the opportunity to offer our services on this project. If you have any questions concerning this response, please contact us. Sincerely, Wood Environment & Infrastructure Solutions, Inc. ggaEdfq9z3etiIIPIP/IPPPP CA jy -,SPA, William A. Williams, PE, PG Senior Engineer HEC-HMS model files provided separately Jeffery Mann, PE Chief Engineer wood. March 28, 2019 Mr. Dale Smith Project Manager Duke Energy 526 South Church Street Charlotte, North Carolina 28202 Subject: Cape Fear 1963/1970 Ash Pond H&H Update Summary of Supporting H&H Analyses Duke Energy — Cape Fear Steam Station Chatham County, North Carolina Wood E&IS Project No. 7812-19-0142 Dear Mr. Smith, As authorized by Duke Energy Carolinas, LLC (Duke Energy), Wood Environment & Infrastructure Solutions, Inc. (Wood E&IS) has revised the Hydraulic and Hydrologic analysis (H&H) based upon a full Probable Maximum Precipitation (PMP) rainfall event to determine if the ash basins located at the Cape Fear Steam Station have sufficient capacity for the design storm with the current outlet conditions. Background Information The Cape Fear Plant is located at 500 CP&L Road near Moncure, North Carolina, and is reported to have begun commercial operation in 1923. Two of the original coal-fired generating units were retired in 1977 and two additional units were retired in 2011. The remaining two units, along with one of four oil -fired combustion turbine units on site, were retired in October 2012. There are five Ash Pond Areas located at the Cape Fear Plant. Ash material or coal combustion residuals (CCR) has historically been deposited within the Ash Ponds located on site by hydraulic sluicing operations for both fly ash and bottom ash material. There are no longer any ash disposal operations with the Ash Pond areas with the permanent retirement of the fossil generating units. The 1963 Ash Basin and the 1970 Ash Basin were combined into a single ash basin during the construction of the 1970 Ash Basin. For the purpose of this report, the 1963 Ash Pond and 1970 Ash Pond will be referred to as one pond called the 1963/1970 Ash Pond. Correspondence: Wood Environment &Infrastructure Solutions, Inc. 4021 Stirrup Creek Drive, Suite 100 Durham, North Carolina 27703 Tel (919) 381-9900 Fax (919)381-9901 • Licensure NC Engineering F-1253 NC Geology C-247 Duke Energy Cape Fear Plant March 28, 2019 Cape Fear 196311970 Ash Pond H&H Update Page 2 Wood E&IS Project No. 7812-19-0142 The combined 1963/1970 Ash Pond is located on the southwest corner of the site adjacent to the east bank of the Cape Fear River. The 1963/1970 Ash Pond has remained inactive for several decades and does not currently have an NPDES permit. The pond is regulated under the NCDENR Division of Energy, Mineral and Land Resources, Land Quality Section, Dam Safety Program as a High Hazard Dam, and is identified in the regulatory program as "Cape Fear 1963 Ash Pond Dam (Inactive)" (State I.D. No. CHATH-076) and "Cape Fear 1970 Ash Pond Dam (Inactive)" (State I.D. No. CHATH-077). From review of available descriptive information, the 1963 Ash Pond has a surface area of about 21 acres, maximum dike height of about 22 feet, crest width in the range of 12-14 feet, crest level at Elevation 197 feet, and dike length of approximately 4,000 feet. The upstream (interior) slope is reported to be in the range of 1.5:1 to 2:1, and the downstream (exterior) slope is reported to be 1.5:1. From review of available descriptive information, the 1970 Ash Pond has a surface area of about 30 acres, maximum dike height of about 27 feet, crest width in the range of 12-14 feet, crest level at Elevation 197 feet, and dike length of approximately 4,600 feet. The upstream (interior) slope is reported to be about 2:1, and the downstream (exterior) slope is reported to be 2:1. The original 1963 Ash Pond area was constructed with a crest level at Elevation 188 feet. The perimeter enclosure dikes for the 1963 Ash Pond were extended and incorporated into the 1970 Ash Pond to form the current combined area. The crest level for the combined 1963/1970 Ash Pond area is at Elevation 197 feet. The crest level for the 1963 Ash Pond area was raised from Elevation 188 feet to Elevation 197 feet when the two Ash Pond areas were combined. The common separating dike originating from the 1963 Ash Pond area was apparently cut down to the allow flow to pass into the 1970 Ash Pond area. Remnants of the original separating dike have been observed from field inspections. There are limited records available for design of the 1970 Ash Pond and no records for construction of the combined 1963/1970 Ash Pond area. The 1963/1970 Ash Pond encompasses approximately 51 acres. There is limited documentation for the design and construction of the 1963 Ash Pond dikes. Available information suggests the dike had no cutoff into natural ground nor an internal drainage system. An outlet structure was installed near the southwest corner of the pond and was removed when the 1970 Ash Pond was constructed. There is no available documentation for the removal or abandonment of the 1963 Ash Pond outlet structure. The 1970 Ash Pond was constructed by extending the dikes south from the original 1963 Ash Pond. The south dike of the 1963 Ash Pond area was partially removed allowing both pond areas to use a common discharge outlet structure located at the southwest end of the 1970 Ash Pond area. Operational utilization of the combined 1963 and 1970 Ash Pond area was stopped in 1982. The majority of the 1963/1970 Ash Pond area is filled with sedimented ash and receives inflow only from rainfall over the pond area. Rainfall on the pond collects in the southeast corner of the 1970 Ash Pond and is eventually released through infiltration or the common discharge outlet structure and pipe. The combined Ash Pond area is overgrown with heavy brush and vegetation with the exception of the ponding area. Duke Energy Cape Fear Plant March 28, 2019 Cape Fear 1963/1970 Ash Pond H&H Update Page 3 Wood E&IS Project No. 7812-19-0142 H&H Evaluation Criteria North Carolina's Department of Environmental Quality (NCDEQ) Dam Safety has adopted the Federal CCR Rule and per the dam safety High Hazard Classification, each ash basin is now required to pass a full Probable Maximum Precipitation (PMP). Each basin is classified as high hazard by NCDEQ due to the potential for environmental impacts greater than $200,000, if the basin failed. The computer program HydroCAD Version 10.0 was initially used to perform the H&H calculations to determine if the current conditions (revised per updated survey information) could safely pass or store the revised design storm (full PMP storm event) without an uncontrolled discharge. Previously, the design storm was listed as the'/2 PMP storm event. NCDEQ has requested that the supporting modeling information be provided in either HEC-RAS or HEC-HMS format. In accordance with the new guidelines, the Hydrologic Engineering Center Hydrologic Modeling System (HEC-HMS, version 4.3) computer program was used to perform the hydrologic & hydraulic (H&H) calculations. The existing conditions for the Ash Pond was obtained from best available reports and topographic data including the Wood E&IS Hydrologic and Hydraulic Evaluation Cape Fear Ash Ponds, McKim and Creed Topographic Survey (2014), Fleming Engineering, Inc. Topographic Survey (2015), and LiDAR Topographic Survey by WSP (2015). The Cape Fear Ash Ponds are classified as high hazard, with the revised regulatory design storm for the ponds of the full PMP storm event. Based on the Hydrometeorological Report No. 51, Probable Maximum Precipitation Estimates, United States East of the 105th Meridian, from the National Oceanic and Atmospheric Administration (Figure 18: All -Season PMP (in.) for 6 hr 10 mil) the PMP for the Cape Fear site is as follows: • PMP = 29.50 inches of rainfall for 6 hours Based on field observations and aerial imagery, the basin was assigned appropriate curve numbers (CN) for the general condition of land covers with an appropriate time of concentration calculated for each area by using TR-55 recommendations. The storage for each basin was developed from the assumed initial water elevation to the top of dam. The storage for each basin was estimated using the prismatic volume calculation method with the elevation -surface area input data. Storage volumes were determined from contours derived from the existing conditions. Additional ponding area details can be found in the modeling results. The H&H Analysis was conducted for the proposed stage -storage conditions and Table 1 provides information on the current outlet structure. The H&H Analysis was conducted for the stage - storage conditions. Duke Energy Cape Fear Plant March 28, 2019 Cape Fear 196311970 Ash Pond H&H Update Page 4 Wood E&IS Project No. 7812-19-0142 Table 1. 1963/1970 Ash Pond Outlet Existing Conditions 1963/1970 Ash Pond Characteristic Existing Dike Crest Elevation (ft) 184.53 Culvert Diameter (in) 32 Culvert Elevation (ft) 176.91 Culvert Material HDPE The basins are generally filled with ash, and stormwater would likely infiltrate into the underlying ash material during a storm event. However, for the purpose of this analysis, it is assumed that no infiltration occurs. A water ponding area is in the southeast portion of the 1970 Ash Basin. The minimum time of concentration (Tc) was calculated for the pond consistent with T-55 methods in HydroCAD. The length of the flow paths of sheet flow, shallow concentrated flow, and channel flow as well as slope and channel characteristics were determined based on the topography, which is consistent with TR-55 recommendations. Additional details on time of concentration for each pond can be found in the modeling HydroCAD results. The storage for each basin was estimated using the prismatic volume calculation method with the elevation -surface area input data. Storage volumes for the 1970 Ash Pond were determined from contours derived from the McKim and Creed Topographic Survey (2014), Fleming Engineering, Inc. Topographic Survey (2015), and LiDAR Topographic Survey by WSP (2015). Additional ponding area details can be found in the modeling results. Wood E&IS assumed a Type II storm distribution for the 6-hr peak hydrograph. In order to support the request by NCDEQ to model the basin in HEC-HMS format, the existing hydraulic models created in HydroCAD were re-created using HEC-HMS version 4.3. The HEC- HMS models were developed using inputs from the existing HydroCAD models to the greatest extent possible. At a minimum, the following inputs required for the development of the HEC- HMS model were utilized: • Rainfall data, curve numbers, time of concentration for hydrologic computations • Stage -Storage rating curves for the ash ponds • Outlet rating curves H&H Summary Using the information above and the design storm hydrograph, Wood E&IS completed the H&H Analyses using HEC-HMS version 4.3 and ran the models for 360 hours (15 days) to allow sufficient time for 80% drawdown. The results of the analyses are shown below in Table 2. The current conditions fail for the design storm (PMP storm event) in the 1963/1970 Ash Pond due to overtopping of the dam crest. Duke Energy Cape Fear Plant March 28, 2019 Cape Fear 196311970 Ash Pond H&H Update Page 5 Wood E&IS Project No. 7812-19-0142 Table 2. Modeling Results Updated Results 1963/1970 Ash Pond (HydroCAD Pond 1P) Peak Stage during OF (ft) 184.7 Minimum Dike Elevation (ft) 184.0 Pond Freeboard (ft) -0.70 (Overtops) 100% Inflow Volume (acre-ft) 84.2 80% Inflow Volume (acre-ft) 67.4 (Minimum) 80% Discharge Time (hr) 4.2 According to Dam Safety 15A NCAC 2K.0205, the spillway system shall be capable of removing at least 80 percent of the water temporarily detained above the elevation of the primary spillway within 15 days following passage of the design storm peak. Based upon the existing conditions, the 1963/1970 Ash Pond does not safely store the design storm event. However, the existing conditions release more than 80% of the inflow to the ash basin within 15 days after the design storm begins. Thus, the current structure is compliant with 15A NCAC 2K.0205. The results for the calculations are attached. Conclusion Based on the results of this study, Wood E&IS concludes the existing conditions will not safely contain the design storm (full PMP) without an uncontrolled discharge but will meet the drawdown requirements per 15A NCAC 2K 0.0205. Closing Wood E&IS appreciates the opportunity to offer our services on this project. If you have any questions concerning this response, please contact us. Sincerely, Wood Environment & Infrastructure Solutions, Inc. William A. Williams, PE, PG Senior Engineer HEC-HMS model files provided separately 5g4�9f t5 I D 11P111 j1P CA i ) A,ISS�OIt/.�13l Ls C:lti�•44 Jeffery Mann, PE Chief Engineer wood. March 28, 2019 Mr. Dale Smith Project Manager Duke Energy 526 South Church Street Charlotte, North Carolina 28202 Subject: Cape Fear 1978 Ash Pond H&H Update Summary of Supporting H&H Analyses Duke Energy — Cape Fear Steam Station Chatham County, North Carolina Wood E&IS Project No. 7812-19-0142 Dear Mr. Smith, As authorized by Duke Energy Carolinas, LLC (Duke Energy), Wood Environment & Infrastructure Solutions, Inc. (Wood E&IS) has revised the Hydraulic and Hydrologic analysis (H&H) based upon a full Probable Maximum Precipitation (PMP) rainfall event to determine if the ash basins located at the Cape Fear Steam Station have sufficient capacity for the design storm with the current outlet conditions. Background Information The Cape Fear Plant is located at 500 CP&L Road near Moncure, North Carolina, and is reported to have begun commercial operation in 1923. Two of the original coal-fired generating units were retired in 1977 and two additional units were retired in 2011. The remaining two units, along with one of four oil -fired combustion turbine units on site, were retired in October 2012. There are five Ash Pond Areas located at the Cape Fear Plant. Ash material or coal combustion residuals (CCR) has historically been deposited within the Ash Ponds located on site by hydraulic sluicing operations for both fly ash and bottom ash material. There are no longer any ash disposal operations with the Ash Pond areas with the permanent retirement of the fossil generating units. The 1978 Ash Pond (CHATH-078) is located south of the Cape Fear Plant facility, positioned east of the 1963/1970 Ash Pond, and adjacent to the Cape Fear Plant discharge canal. Correspondence: Wood Environment &Infrastructure Solutions, Inc. 4021 Stirrup Creek Drive, Suite 100 Durham, North Carolina 27703 Tel (919) 381-9900 Fax (919)381-9901 • Licensure NC Engineering F-1253 NC Geology C-247 Duke Energy March 28, 2019 Page 2 Cape Fear Plant Cape Fear 1978 Ash Pond H&H Update Wood E&IS Project No. 7812-19-0142 From review of available descriptive information, this 1978 Ash Pond has a surface area of about 36 acres, maximum dike height of about 27 feet, crest width of 15 feet, crest level at Elevation 197 feet, and dike length of approximately 5,600 feet. The upstream (interior) slope is reported to be 2:1, and the downstream (exterior) slope is reported to be 2:1. The 1978 Ash Pond was formed by incorporating a portion of the 1963/1973 Ash Pond dike on the west side, and constructing new dikes on the north, south and east sides. Design was reported to have been provided by CP&L with technical support from William L. Wells. Limited records for design and construction are available for review. There are no provisions for seepage control (internal drain or blanket) provided for the dike based on review of available design information. The 1978 Ash Pond operates under a National Pollutant Discharge Elimination System (NPDES) permit number NC0003433 issued by the North Carolina Department of Environment and Natural Resources (NCDENR) Division of Water Quality as a water treatment unit. The basin exterior embankment is regulated by NCDENR Division of Energy, Mineral and Land Resources, Land Quality Section, Dam Safety Program as a High Hazard Dam, and is identified in the regulatory program as "Cape Fear 1978 Ash Pond Dam" (State I.D. No. CHATH-078). The discharge outlet structure was formerly located in the southeast corner of the pond and discharged into the plant discharge canal. The outlet structure was permanently abandoned in 2015, when pumping associated with treatment was initiated. The plant is no longer directing ash to the 1978 Ash Pond area. The majority of the 1978 Ash Pond area is filled with sedimented ash and only receives inflow from rainfall over the basin area. Rainfall on the pond collects in the southeast corner of pond. The Ash Pond area is grown over with heavy brush and vegetation with the exception of the ponding area. H&H Evaluation Criteria North Carolina's Department of Environmental Quality (NCDEQ) Dam Safety has adopted the Federal CCR Rule and per the dam safety High Hazard Classification, each ash basin is now required to pass a full Probable Maximum Precipitation (PMP). Each basin is classified as high hazard by NCDEQ due to the potential for environmental impacts greater than $200,000, if the basin failed. The computer program HydroCAD Version 10.0 was initially used to perform the H&H calculations to determine if the current conditions could safely store the revised design storm (full PMP storm event) without an uncontrolled discharge. Previously, the design storm was listed as the'/2 PMP storm event. NCDEQ has requested that the supporting modeling information be provided in either HEC-RAS or HEC-HMS format. In accordance with the new guidelines, the Hydrologic Engineering Center Hydrologic Modeling System (HEC-HMS, version 4.3) computer program was used to perform the hydrologic & hydraulic (H&H) calculations. The existing conditions for the Ash Pond was obtained from best available reports and topographic data including the Wood E&IS Hydrologic and Hydraulic Evaluation Cape Fear Ash Ponds, McKim and Creed Topographic Survey (2014), and LiDAR Topographic Survey by WSP (2015). Duke Energy Cape Fear Plant March 28, 2019 Cape Fear 1978 Ash Pond H&H Update Page 3 Wood E&IS Project No. 7812-19-0142 The Cape Fear Ash Ponds are classified as high hazard, with the revised regulatory design storm for the ponds of the full PMP storm event. Based on the Hydrometeorological Report No. 51, Probable Maximum Precipitation Estimates, United States East of the 105th Meridian, from the National Oceanic and Atmospheric Administration (Figure 18: All -Season PMP (in.) for 6 hr 10 mil) the PMP for the Cape Fear site is as follows: • PMP = 29.50 inches of rainfall for 6 hours Since there is no outlet structure for the basin, the basin is required to store 2x the full PMP storm event. Based on field observations and aerial imagery, the basin was assigned appropriate curve numbers (CN) for the general condition of land covers with an appropriate time of concentration calculated for each area by using TR-55 recommendations. The storage for the basin was developed from the assumed initial water elevation to the top of dam. The storage for the basin was estimated using the prismatic volume calculation method with the elevation -surface area input data. Storage volumes were determined from contours derived from the existing conditions. The 1978 Ash Pond has an active pumping (with treatment) system, that generally keeps the pond pumped down to the minimum permissible depth (approximately 3 feet in the deepest area of the basin). Additional ponding area details can be found in the modeling results. The H&H Analysis was conducted for the stage -storage conditions, with no outlet structure in operation. The basin is filled with ash, and stormwater would likely infiltrate into the underlying ash material during a storm event. However, for the purpose of this analysis, it is assumed that no infiltration occurs. A minimum time of concentration (Tc) was calculated for the pond consistent with T-55 methods in HydroCAD. The length of the flow paths of sheet flow, shallow concentrated flow, and channel flow as well as slope and channel characteristics were determined based on the topography, which is consistent with TR-55 recommendations. Additional details on time of concentration for each pond can be found in the modeling HydroCAD results. The storage for the basin was estimated using the prismatic volume calculation method with the elevation -surface area input data. Storage volumes for the 1978 Ash Pond were determined from contours derived from the McKim and Creed Topographic Survey (2014), and LiDAR Topographic Survey by WSP (2015). Additional ponding area details can be found in the modeling results. Wood E&IS assumed a Type II storm distribution for the 6-hr peak hydrograph. In order to support the request by NCDEQ to model the basin in HEC-HMS format, the existing hydraulic models created in HydroCAD were re-created using HEC-HMS version 4.3. The HEC- HMS models were developed using inputs from the existing HydroCAD models to the greatest extent possible. At a minimum, the following inputs required for the development of the HEC- HMS model were utilized: • Rainfall data, curve numbers, time of concentration for hydrologic computations • Stage -Storage rating curves for the ash ponds • Outlet rating curves H&H Summary Using the information above and the design storm hydrograph, Wood E&IS completed the H&H Analyses using HEC-HMS version 4.3 and ran the models for 360 hours (15 days) to allow Duke Energy Cape Fear Plant March 28, 2019 Cape Fear 1978 Ash Pond H&H Update Page 4 Wood E&IS Project No. 7812-19-0142 sufficient time for 80% drawdown. The results of the analyses are shown below in Table 1. The current conditions allow for the storage of back-to-back design storms (PMP storm event) within the basin. The subsequent release of the stormwater requires implementation of the Pumping Plan. Table 1. Modeling Results Updated Results 1978 Ash Pond Full PMP Storm Event 1978 Ash Pond 2x Full PMP Storm Event3P) Peak Stage during OF (ft) 190.1 193.8 Minimum Dike Elevation (ft) 194.0 194.0 Pond Freeboard (ft) 3.9 0.2 100% Inflow Volume (acre-ft) 88.7 177.1 80% Inflow Volume (acre-ft) 71.0 141.7 80% Discharge Time (hr) N/A -Pumping N/A -Pumping According to Dam Safety 15A NCAC 2K.0205, the spillway system shall be capable of removing at least 80 percent of the water temporarily detained above the elevation of the primary spillway within 15 days following passage of the design storm peak. There is no spillway associated with the 1978 Ash Basin. The release of all stormwater is accomplished via pumping to the on -site treatment system which is discharged to the Cape Fear River. Thus, the ash basin is compliant with 15A NCAC 2K.0205. The results for the calculations are attached. Conclusion Based on the results of this study and considering the conservative assumption made (no infiltration) Wood E&IS concludes the existing conditions will safely store the design storm event (2x full PMP) without an uncontrolled discharge. Drawdown requirements per 15A NCAC 2K 0.0205 are met through the Pumping Plan. Closing Wood E&IS appreciates the opportunity to offer our services on this project. If you have any questions concerning this response, please contact us. Duke Energy March 28, 2019 Page 5 Sincerely, Wood Environment & Infrastructure Solutions, Inc. bl�41140 William A. Williams, PE, PG Senior Engineer HEC-HMS model files provided separately Cape Fear Plant Cape Fear 1978 Ash Pond H&H Update Wood E&IS Project No. 7812-19-0142 %40aE@43F Cry d li 17 P fP' /fPPP 10 n Jeffery Mann, PE Chief Engineer wood. April 30, 2019 Mr. Dale Smith Project Manager Duke Energy 526 South Church Street Charlotte, North Carolina 28202 Subject: Cape Fear 1985 Ash Pond H&H Update Summary of Supporting H&H Analyses Duke Energy — Cape Fear Steam Station Chatham County, North Carolina Wood E&IS Project No. 7812-19-0142 Dear Mr. Smith, As authorized by Duke Energy Carolinas, LLC (Duke Energy), Wood Environment & Infrastructure Solutions, Inc. (Wood E&IS) has revised the Hydraulic and Hydrologic analysis (H&H) based upon a full Probable Maximum Precipitation (PMP) rainfall event to determine if the ash basins located at the Cape Fear Steam Station have sufficient capacity for the design storm with the current outlet conditions. Background Information The Cape Fear Plant is located at 500 CP&L Road near Moncure, North Carolina, and is reported to have begun commercial operation in 1923. Two of the original coal-fired generating units were retired in 1977 and two additional units were retired in 2011. The remaining two units, along with one of four oil -fired combustion turbine units on site, were retired in October 2012. There are five Ash Pond Areas located at the Cape Fear Plant. Ash material or coal combustion residuals (CCR) has historically been deposited within the Ash Ponds located on site by hydraulic sluicing operations for both fly ash and bottom ash material. There are no longer any ash disposal operations with the Ash Pond areas with the permanent retirement of the fossil generating units. The 1985 Ash Pond area is located on the southeast corner of the plant, east of the 1978 Ash Pond area, and adjacent to the Cape Fear Plant discharge canal. Correspondence: Wood Environment &Infrastructure Solutions, Inc. 4021 Stirrup Creek Drive, Suite 100 Durham, North Carolina 27703 Tel (919) 381-9900 Fax (919)381-9901 • Licensure NC Engineering F-1253 NC Geology C-247 Duke Energy April 30, 2019 Page 2 Cape Fear Plant Cape Fear 1985 Ash Pond H&H Update Wood E&IS Project No. 7812-19-0142 The 1985 Ash Pond operates under a National Pollutant Discharge Elimination System (NPDES) permit number NC0003433 issued by the North Carolina Department of Environment and Natural Resources (NCDENR) Division of Water Quality as a water treatment unit. The basin exterior embankment is regulated by NCDENR Division of Energy, Mineral and Land Resources, Land Quality Section, Dam Safety Program as an Intermediate Hazard Dam, and is identified in the regulatory program as "Cape Fear 1985 Ash Pond Dam" (State I.D. No. CHATH-079). From review of available descriptive information, the 1985 Ash Pond has a surface area of about 60 acres, maximum dike height of about 28 feet, crest width of 15 feet, crest level at Elevation 194 feet, and dike length of approximately 7,400 feet. The upstream (interior) slope is reported to be 2:1, and the downstream (exterior) slope is reported to be in the range of 2:1 to 4:1. The original design was reported to have been provided by CP&L with technical support from William L. Wells. Records for design are available for review including geotechnical investigation documentation. There are no provisions for seepage control (internal drain or blanket) provided for the dike based on review of available design information. The Ash Pond area was constructed between 1984 and 1985. The original design was developed by CP&L, and construction was performed by W.D. Flower, Inc. under the supervision of CP&L. Based upon review of available design information there are no provisions for seepage control within the ash pond area. In the 2006 to 2007 timeframe, and interior ash storage area was constructed within the Ash Pond area. The interior ash storage area has a discharge outlet structure that discharges within the 1985 Ash Pond. In 2010, AMEC (Wood E&IS) provided a plan for ash restacking within the interior ash storage area. The 1985 Ash Pond outlet structure is located at the southwest corner of the pond. Discharge from this outlet structure flows in a concrete lined channel and is discharged into the Cape Fear plant discharge canal. A closed, locked gate valve was installed on the downstream discharge piping in 2015. The majority of the 1985 Ash Pond area is filled with sedimented ash and receives inflow only from rainfall over the pond area. Rainfall on the pond collects in the southwest corner of the 1985 Ash Pond. H&H Evaluation Criteria North Carolina's Department of Environmental Quality (NCDEQ) Dam Safety has adopted the Federal CCR Rule and per the dam safety High Hazard Classification, each ash basin is now required to pass a full Probable Maximum Precipitation (PMP). Each basin is classified as high hazard by NCDEQ due to the potential for environmental impacts greater than $200,000, if the basin failed. The computer program HydroCAD Version 10.0 was initially used to perform the H&H calculations to determine if the current conditions (revised per updated survey information) could safely store the revised design storm (full PMP storm event) without an uncontrolled discharge. Previously, the design storm was listed as the '/2 PMP storm event. NCDEQ has requested that the supporting modeling information be provided in either HEC-RAS or HEC-HMS format. In accordance with the new guidelines, the Hydrologic Engineering Center Hydrologic Modeling Duke Energy Cape Fear Plant April 30, 2019 Cape Fear 1985 Ash Pond H&H Update Page 3 Wood E&IS Project No. 7812-19-0142 System (HEC-HMS, version 4.3) computer program was used to perform the hydrologic & hydraulic (H&H) calculations. The existing conditions for the Ash Ponds were obtained from best available reports and topographic data including the Wood E&IS Hydrologic and Hydraulic Evaluation Cape Fear Ash Ponds, McKim and Creed Topographic Survey (2014), and LiDAR Topographic Survey by WSP (2015). The Cape Fear Ash Ponds are classified as high hazard, with the revised regulatory design storm for the ponds of the full PMP storm event. Based on the Hydrometeorological Report No. 51, Probable Maximum Precipitation Estimates, United States East of the 105th Meridian, from the National Oceanic and Atmospheric Administration (Figure 18: All -Season PMP (in.) for 6 hr 10 miz) the PMP for the Cape Fear site is as follows: • PMP = 29.50 inches of rainfall for 6 hours Since the gate valve on the discharge culvert remains locked in the closed position, the basin is required to store back-to-back PMP storm events. Based on field observations and aerial imagery, each of the sub basins were assigned appropriate curve numbers (CN) for the general condition of land covers with an appropriate time of concentration calculated for each area by using TR-55 recommendations. The storage for each basin was developed from the assumed initial water elevation (162.5') to the top of dam. The storage for the basin was estimated using the prismatic volume calculation method with the elevation -surface area input data. Storage volumes were determined from contours derived from the existing conditions. The 1985 Ash Pond has an active pumping (with treatment) system, that generally keep the pond pumped down to the minimum permissible depth (approximately 3 feet in the deepest area of the basin, correlating to an elevation of 162.5'). Additional ponding area details can be found in the modeling results. The H&H Analysis was conducted for the proposed stage -storage conditions and Table 1 provides information on the current outlet structure. The 1985 Ash Pond has a gate -valve installed on the downstream outlet pipe, which remains in the closed (locked) condition. The H&H Analysis was conducted for the stage -storage conditions, with the outlet structure both in and not in operation. The 1985 Ash Pond has an active pumping (with treatment) system, that generally keeps the pond pumped down to the minimum permissible depth (approximately 3 feet in the deepest area of the basin). Table 1. 1985 Ash Pond Outlet Existing Conditions 1985 Ash Pond Characteristic Existing Dike Crest Elevation (ft) 192.0 Culvert Diameter (in) 48 Culvert Elevation (ft) 188.10 Culvert Material RCP Duke Energy Cape Fear Plant April 30, 2019 Cape Fear 1985 Ash Pond H&H Update Page 4 Wood E&IS Project No. 7812-19-0142 The basins are generally filled with ash, and stormwater would likely infiltrate into the underlying ash material during a storm event. However, for the purpose of this analysis, it is assumed that no infiltration occurs. A water ponding area is located in the southeast corner of the 1985 Ash Pond. A minimum time of concentration (Tc) was calculated for the pond consistent with T-55 methods in HydroCAD. The length of the flow paths of sheet flow, shallow concentrated flow, and channel flow as well as slope and channel characteristics were determined based on the topography, which is consistent with TR-55 recommendations. Additional details on time of concentration for each pond can be found in the modeling HydroCAD results. The storage for each basin was estimated using the prismatic volume calculation method with the elevation - surface area input data. Storage volumes for the 1985 Ash Pond were determined from contours derived from the McKim and Creed Topographic Survey (2014), and LiDAR Topographic Survey by WSP (2015). Additional ponding area details can be found in the modeling results. Wood E&IS assumed a Type II storm distribution for the 6-hr peak hydrograph. In order to support the request by NCDEQ to model the basin in HEC-HMS format, the existing hydraulic models created in HydroCAD were re-created using HEC-HMS version 4.3. The HEC- HMS models were developed using inputs from the existing HydroCAD models to the greatest extent possible. At a minimum, the following inputs required for the development of the HEC- HMS model were utilized: • Rainfall data, curve numbers, time of concentration for hydrologic computations • Stage -Storage rating curves for the ash ponds • Outlet rating curves H&H Summary Using the information above and the design storm hydrograph, Wood E&IS completed the H&H Analysis using HEC-HMS version 4.3. Results of the analyses are shown below in Table 2. The current conditions allow for the capture of both the initial PMP storm event and the second PMP storm event within the basin. The subsequent release of the stormwater requires implementation of the Pumping Plan. Table 2. Modeling Results Updated Results 1985 Ash Pond Full PMP Storm Event 1985 Ash Pond 2x Full PMP Storm Event Peak Stage during IDF (ft) 179.9 190.7 Minimum Dike Elevation (ft) 192.95 192.95 Pond Freeboard (ft) 13.05 2.25 100% Inflow Volume (acre-ft) 142.5 289.3 80% Inflow Volume (acre-ft) 114.0 231.4 80% Discharge Time (hr) N/A N/A Duke Energy Cape Fear Plant April 30, 2019 Cape Fear 1985 Ash Pond H&H Update Page 5 Wood E&IS Project No. 7812-19-0142 According to Dam Safety 15A NCAC 2K.0205, the spillway system shall be capable of removing at least 80 percent of the water temporarily detained above the elevation of the primary spillway within 15 days following passage of the design storm peak. The gate valve on the discharge culvert is locked in the closed position. The 1985 Ash Basin safely stores the back-to-back PMP design storm events. Thus, the current structure is compliant with 15A NCAC 2K.0205. Implementation of the pumping plan for the basin is required for removal of the stormwater. The results for the calculations are attached. Conclusion Based on the results of this study and considering the conservative assumption made (no infiltration) Wood E&IS concludes the existing conditions will safely contain back-to-back design storm events (full PMP) without an uncontrolled discharge. Drawdown requirements per 15A NCAC 2K 0.0205 are met through the Pumping Plan. Closing Wood EMS appreciates the opportunity to offer our services on this project. If you have any questions concerning this response, please contact us. Sincerely, Wood Environment & Infrastructure Solutions, Inc. William A. Williams, PE, PG Senior Engineer HEC-HMS model files provided separately J effei Chief Engineer wood. October 11, 2019 Mr. Dale Smith Project Manager Duke Energy 526 South Church Street Charlotte, North Carolina 28202 Subject: Hydrology and Hydraulics Analysis Summary Report 1956 Ash Basin Decommissioning (CHATH-075) Duke Energy — Cape Fear Steam Station Moncure County, North Carolina Wood Project No. 7812180071 Dear Mr. Smith, As part of the decommissioning plan for the Cape Fear 1956 Ash Basin (CHATH-075), Wood Environment & Infrastructure Solutions, Inc. (Wood) has prepared this Hydraulic and Hydrologic analysis (H&H) summary report. This H&H summary represents the 1956 Ash Basin in the proposed decommissioned condition. Background Information The Cape Fear Plant began power operations in 1923. Additional power generating units were added from 1924 to 1969. In the most recent operating configuration, the Plant employed two coal-fired units along with four oil -fueled combustion turbine units. Ash material generated from coal combustion was transported by sluicing to and stored in five on -site ash basins. Power generating operations were terminated at the Plant in October 2012 and demolition was completed in 2017. There are no longer any ash disposal operations within the ash basin areas with the permanent retirement of the coal-fired units. The ash basins at the Cape Fear Plant are surrounded by perimeter dikes such that no stormwater flows into the basins. The 1956 Ash Basin area is located at the northwest corner of the Plant adjacent to the Haw River and near the confluence with the Deep River that then forms the Cape Fear River. From review of available descriptive information, this basin has a surface area of about 12 acres, maximum dike height of about 20 feet, crest width in the range of 7-10 feet, crest level in the range of Elevation 182-190 feet, and dike length of approximately 3,200 feet. The upstream (interior) slope is reported to be about 2(horizontal): 1 (vertical), and the downstream (exterior) Wood Environment & Infrastructure Solutions, Inc. 4021 Stirrup Creek Drive, Suite 100 Durham, North Carolina 27703 Tel (919) 381-9900 Fax (919) 381-9901 www.woodplc.com Licensure: NC Engineering F-1253 NC Geology C-247 0 Duke Energy October 11, 2019 Page 2 Cape Fear Station Hydrology and Hydraulics Analysis Summary Report Wood Project No. 7812180071 slope is reported to be in the range of 1:1 to 1.5:1. The dike along the southeast side of the Ash Pond was formed by the plant flood protection levee. There are no records available for design and construction of the 1956 Ash Pond. H&H Evaluation Criteria The computer program HEC-HMS was used to perform the H&H calculations to route the design storm through the ash basin, to identify the hydraulic conditions within the basin for the proposed decommissioned condition. The 1956 Ash Basin, in the decommissioned conditions, will consist of the basin dikes with an opening (breach) in the northwestern dike section. The dike opening is designed to be approximately 35 feet wide, cut to an elevation of 168.0 feet. The 1956 Ash Basin design storm for the decommissioned condition is the 100-year storm event, which equates to 7.74 inches of rainfall for a 24-hour period. H&H Summary Using the information above and the design storm hydrograph, the design storm safely passes the decommissioned condition for the basin. A summary of the H&H modeling is provided in Table 1. Table 1 - H&H Results Results for Decommissioned Condition Weatherspoon Ash Basin Peak Water Elevation (ft) 169.2 Weir (Opening) Elevation (ft) 168.0 Dike Crest Elevation (ft) 182-190 Pond Freeboard (ft) 12.8-20.8 Peak Discharge Rate (ft3/s) 143.9 Peak Velocity (ft/s) 3.43 Conclusion Based on the results of this H&H analysis, Wood concludes that the decommissioned ash basin with safely pass the design storm event without overtopping the remaining dike remnants. Furthermore, the discharge velocity through the dike opening should not cause erosive conditions across the weir section or adjacent dike slopes. Duke Energy October 11, 2019 Page 3 Closing Cape Fear Station Hydrology and Hydraulics Analysis Summary Report Wood Project No. 7812180071 Wood appreciates the opportunity to offer our services on this project. If you have any questions concerning this response, please contact us. Sincerely, , %A CAR � Wood Environment & Infrastructure Solutions, Inc. ���`_0 ...••..,�Z. ;Skk 9 Rahish Khatri, PE Project Engineer Jeffery Projec) Attachments H&H Calculation — Decommissioned Conditions 11 Reservoir "1956 Ash Pond'' Results for Run''100 year" .05 F h oy 168 .04 168 a 03 02 t f• 168 168 01 .00 _ _ _ _ _ _.................. _ _ _ _ .................... _ — — — ...... _.......... !. _.� ..- .. .._._ ....... _ ...................... ...................... _ _ _ ..................... _ _-_ — — .................... 168 �� 140 120 100 80 60 40 20 0 llll'u, ul.uu tm'tlll Legend[Co ET-2]S,2019, 13:09:59) ------ Run.108 year Element:195fi Ash Pond Result5[orage --- Run.108 year Element:1955 Ash Pond Result. Combined Inflow VQIE ]5301', Began computing simulation run'100 year'attime 2]SepLl19�13',�9:59, lJsl'lJll lL'lJll 'I J'lJll lif'W Ll'llll lHl'll ll 01Jan2000 Run:100 year Element:1956 Ash Pond Result:Pool Elevation Run.l80year Element:l956Ash Pond Result Outflow 20 97 73 r 50 27 03 0 Summary ResuIts far Reser,rair "195GAsh Pand" F El F" Project: 56 Pond Simulation Run: 100 year Reservoir: 1956 Ash Pond Start of Run; O1Jan2000r 00:00 Basin Model: 56 Pond End of Run: 02Jan2000r 00:00 Meteorologic Model: 100 year Compute Time:27Sep2019r 13:09: 59 Control Specifications:24 hour Volume Units: 0 AC -FT Computed Results Peak Inflo-1 143.0 (CFS) Date f rme of Peak Inflow: 013an2000r 11:53 Peak Discharge: 143.9 (CFS) Date f rme of Peak Discharge: 01Jan2000r 11:54 Inflow Volume: 7.74 (IN) Peak Storage: 0.1 (ACC Discharge Volume:7.74 (IN) Peak Elevation: 169.2 (M ar HMS Results at Ash Pond 1956 wood. October 11, 2019 Mr. Dale Smith Project Manager Duke Energy 526 South Church Street Charlotte, North Carolina 28202 Subject: Hydrology and Hydraulics Analysis Summary Report 1963/70 Ash Basin Decommissioning (CHATH-076/77) Duke Energy — Cape Fear Steam Station Moncure County, North Carolina Wood Project No. 7812180071 Dear Mr. Smith, As part of the decommissioning plan for the Cape Fear 1963/70 Ash Basin (CHATH-076/77), Wood Environment & Infrastructure Solutions, Inc. (Wood) has prepared this Hydraulic and Hydrologic analysis (H&H) summary report. This H&H summary represents the 1963/70 Ash Basin in the proposed decommissioned condition. Background Information The Cape Fear Plant began power operations in 1923. Additional power generating units were added from 1924 to 1969. In the most recent operating configuration, the Plant employed two coal-fired units along with four oil -fueled combustion turbine units. Ash material generated from coal combustion was transported by sluicing to and stored in five on -site ash basins. Power generating operations were terminated at the Plant in October 2012 and demolition was completed in 2017. There are no longer any ash disposal operations within the ash basin areas with the permanent retirement of the coal-fired units. The ash basins at the Cape Fear Plant are surrounded by perimeter dikes such that no stormwater flows into the basins. The combined 1963 and 1970 Ash Basin area is located on the southwest corner of the site adjacent to the east bank of the Cape Fear River. From review of available descriptive information, the 1963 Ash Basin has a surface area of about 21 acres, maximum dike height of about 22 feet, crest width in the range of 12-14 feet, crest level at Elevation 197 feet, and dike length of approximately 4,000 feet. The upstream Wood Environment & Infrastructure Solutions, Inc. 4021 Stirrup Creek Drive, Suite 100 Durham, North Carolina 27703 Tel (919) 381-9900 Fax (919) 381-9901 www.woodplc.com Licensure: NC Engineering F-1253 NC Geology C-247 Duke Energy Cape Fear Station October 11, 2019 Hydrology and Hydraulics Analysis Summary Report Page 2 Wood Project No. 7812180071 (interior) slope is reported to be in the range of 1.5:1 to 2:1, and the downstream (exterior) slope is reported to be 1.5:1. From review of available descriptive information, the 1970 Ash Basin has a surface area of about 30 acres, maximum dike height of about 27 feet, crest width in the range of 12-14 feet, crest level at Elevation 197 feet, and dike length of approximately 4,600 feet. The upstream (interior) slope is reported to be about 2:1, and the downstream (exterior) slope is reported to be 2:1. The original 1963 Ash Basin area was constructed with a crest level at Elevation 188 feet. The perimeter enclosure dikes for the 1963 Ash Basin were extended and incorporated into the 1970 Ash Basin to form the current combined area. The crest level for the combined 1963/1970 Ash Basin area is at Elevation 197 feet. The crest level for the 1963 Ash Basin area was raised from Elevation 188 feet to Elevation 197 feet when the two Ash Basin areas were combined. The common separating dike originating from the 1963 Ash Basin area was removed to the allow flow to pass into the 1970 Ash Basin area. Remnants of the original separating dike have been observed from field inspections. There are limited records available for design of the 1963 and 1970 Ash Basins. The original discharge outlet structure for the 1963 Ash Basin consisted of an 18-inch diameter reinforced concrete riser and discharge pipe, located on the separation dike between the 1963 Ash Basin and 1970 Ash Basin areas. The original discharge outlet structure for the 1963 Ash Basin area was abandoned after combining the two ash basin areas; however, there are no records available to document the abandonment procedure for the original discharge outlet structure. The 1970 Ash Basin area has a discharge outlet structure at the southwest corner of the 1970 Ash Basin which originally consisted of an 18-inch diameter reinforced concrete riser and discharge pipe. In 1983, a new discharge pipe and outlet structure were designed for the 1970 Ash Basin, which included a concrete 3.5 ft x 3.5 ft (nominal) riser box and a 20-inch diameter fiberglass reinforced plastic (FRP) discharge pipe. Flow from the discharge outlet structure was released to the Cape Fear River. In October 2015, 20-inch FRP pipe was replaced with a 32-inch High Density Polyethylene (HDPE) pipe. H&H Evaluation Criteria The computer program HEC-HMS was used to perform the H&H calculations to route the design storm through the ash basin, to identify the hydraulic conditions within the basin for the proposed decommissioned condition. The 1963/70 Ash Basin, in the decommissioned conditions, will consist of the basin dikes with an opening (breach) in the western dike section. The dike opening is designed to be approximately 125 feet wide, cut to an elevation of 161.0 feet. The 1963/78 Ash Basin design storm for the decommissioned condition is the 100-year storm event, which equates to 7.74 inches of rainfall for a 24-hour period. Duke Energy October 11, 2019 Page 3 H&H Summary Cape Fear Station Hydrology and Hydraulics Analysis Summary Report Wood Project No. 7812180071 Using the information above and the design storm hydrograph, the design storm safely passes the decommissioned condition for the basin. A summary of the H&H modeling is provided in Table 1. Table 1 - H&H Results Results for Decommissioned Condition Weatherspoon Ash Basin Peak Water Elevation (ft) 161.3 Weir (Opening) Elevation (ft) 161.0 Dike Crest Elevation (ft) 188-197 Pond Freeboard (ft) 26.7-35.7 Peak Discharge Rate (ft3/s) 62.4 Peak Velocity (ft/s) 1.67 Conclusion Based on the results of this H&H analysis, Wood concludes that the decommissioned ash basin with safely pass the design storm event without overtopping the remaining dike remnants. Furthermore, the discharge velocity through the dike opening should not cause erosive conditions across the weir section or adjacent dike slopes. Closing Wood appreciates the opportunity to offer our services on this project. If you have any questions concerning this response, please contact us. Sincerely, Wood Environment & Infrastructure Solutions, Inc. Rahish Khatri, PE Project Engineer Proj Attachments H&H Calculation — Decommissioned Conditions EALY41- 934 YA,N� LLEtwi ' Reservoir " 1 P' Results for Run "100 year" 0.18 161.300 014 161222 0.12 Q I% 161.183 a10 m I 1 161144 'L 0.08 161.106 ........... - 0.04. •.. 161.028 002 160 989 ...................................... 60 50 40 g 30 20 10 0 00:00 03:00 06:00 09:00 12.00 1500 18.00 21:00 0000 01J-2000 Legend (Compute Tme, =,PMA, 13:94:11) ------ Run.100 year ElemertlP ResultStorage Run.100 year Element lP Result: Pool Elevation — Run100year ElementlP Re,uItOutfl— --- Run:100 year ElementlP ResultC—b—d Inflow 0 Summary Results far Reservoir "1 P" p Project: Basin63_70 Simulation Run: 100 year Reservoir: 1P Start of Run: 01Jan2000r 00:00 Basin Model: Basin1963_70 End of Run: 02Jan2000r 00:00 Meteorologic Model: 100 year Compute Tiime:27Sep2019, 13:44:11 Control Spedfications:PMPControl Volume Units: • AC -FT Computed Results Peak Inflow; 62.4 (CFS) Date f rme of Peak Inflow: 013an2000r 13:40 Peak Discharge: 62.4 (CFS) Date[Time rme of Peak Discharge: 01Jan2000 f 13:4.3 Inflow Volume: 4.49 (IN) Peak Storage: 0.2 {ACC Discharge Volume:4,48 ON) Peak Elevation: 161.3 (M 100 vear HMS Results at Ash Pond 1963-70 wood. October 11, 2019 Mr. Dale Smith Project Manager Duke Energy 526 South Church Street Charlotte, North Carolina 28202 Subject: Hydrology and Hydraulics Analysis Summary Report 1978 Ash Basin Decommissioning (CHATH-078) Duke Energy — Cape Fear Steam Station Moncure County, North Carolina Wood Project No. 7812180071 Dear Mr. Smith, As part of the decommissioning plan for the Cape Fear 1978 Ash Basin (CHATH-078), Wood Environment & Infrastructure Solutions, Inc. (Wood) has prepared this Hydraulic and Hydrologic analysis (H&H) summary report. This H&H summary represents the 1978 Ash Basin in the proposed decommissioned condition. Background Information The Cape Fear Plant began power operations in 1923. Additional power generating units were added from 1924 to 1969. In the most recent operating configuration, the Plant employed two coal-fired units along with four oil -fueled combustion turbine units. Ash material generated from coal combustion was transported by sluicing to and stored in five on -site ash basins. Power generating operations were terminated at the Plant in October 2012 and demolition was completed in 2017. There are no longer any ash disposal operations within the ash basin areas with the permanent retirement of the coal-fired units. The ash basins at the Cape Fear Plant are surrounded by perimeter dikes such that no stormwater flows into the basins. The 1978 Ash Basin area is located south of the Plant facility, on the east side of the 1963/1970 Ash Basin area, and adjacent to the discharge canal. Wood Environment & Infrastructure Solutions, Inc. 4021 Stirrup Creek Drive, Suite 100 Durham, North Carolina 27703 Tel (919) 381-9900 Fax (919) 381-9901 www.woodplc.com Licensure: NC Engineering F-1253 NC Geology C-247 0 Duke Energy October 11, 2019 Page 2 Cape Fear Station Hydrology and Hydraulics Analysis Summary Report Wood Project No. 7812180071 From review of available descriptive information, this 1978 Ash Basin has a surface area of about 35 acres, maximum dike height of about 27 feet, crest width of 15 feet, crest level at Elevation 197 feet, and dike length of approximately 5,600 feet. The upstream (interior) slope is reported to be 2:1, and the downstream (exterior) slope is reported to be 2:1. The 1978 Ash Basin was formed by incorporating a portion of the 1963/1973 Ash Basin dike on the west side, and constructing new dikes on the north, south and east sides. Design was reported to have been provided by CP&L with technical support from William L. Wells. Limited records for design and construction are available for review. There are no provisions for seepage control (internal drain or blanket) provided for the dike based on review of available design information. H&H Evaluation Criteria The computer program HEC-HMS was used to perform the H&H calculations to route the design storm through the ash basin, to identify the hydraulic conditions within the basin for the proposed decommissioned condition. The 1978 Ash Basin, in the decommissioned conditions, will consist of the basin dikes with an opening (breach) in the southern dike section. The dike opening is designed to be approximately 90 feet wide, cut to an elevation of 170.0 feet. The 1978 Ash Basin design storm for the decommissioned condition is the 100-year storm event, which equates to 7.74 inches of rainfall for a 24-hour period. H&H Summary Using the information above and the design storm hydrograph, the design storm safely passes the decommissioned condition for the basin. A summary of the H&H modeling is provided in Table 1. Table 1 - H&H Results Results for Decommissioned Condition Weatherspoon Ash Basin Peak Water Elevation (ft) 170.7 Weir (Opening) Elevation (ft) 170.0 Dike Crest Elevation (ft) 791.0 Pond Freeboard (ft) 26.3 Peak Discharge Rate (ft3/s) 156.1 Peak Velocity (ft/s) 2.48 Duke Energy October 11, 2019 Page 3 Conclusion Cape Fear Station Hydrology and Hydraulics Analysis Summary Report Wood Project No. 7812180071 Based on the results of this H&H analysis, Wood concludes that the decommissioned ash basin with safely pass the design storm event without overtopping the remaining dike remnants. Furthermore, the discharge velocity through the dike opening should not cause erosive conditions across the weir section or adjacent dike slopes. Closing Wood appreciates the opportunity to offer our services on this project. If you have any questions concerning this response, please contact us. Sincerely, Wood Environment & Infrastructure Solutions, Inc. All-� Rahish Khatri, PE Project Engineer "dPdfll3ifa''�'� Attachments H&H Calculation — Decommissioned Conditions LM G,aphf, Resery '1978&s Pond" C" Re rvoh "1978 Ash Pond" Results (or Run "100 year" a a 170 70(I 3 5 170 &CC 3.0 170.5C0 2 5 170 40C r m 20 I nasoo w 1.5 17020C 1.0 170.10E 0 5 170 000 oa 180 160 140 120 N 100 0 80 60 45 20 0 CC) CC 03 CC 0600 0900 1200 15 QC 1800 21 CC 00_CC 01Jan255 Legend (Compute Tme', 2]Sep2019 13',33',30J ...... Run_100 yeas Element1978 Ash Pand Result_Sto..p --- Run_105 year Element_1978 Ash Pand Result Pool Elevation — Run_100 yea, Element1978 Ash Pand R—It_0,,0- --- Run_180 yea, Element1978 Ash Pand Result_Comhined I,n- re ;i f � a t 1 1 I I I Y I I I I I I I I 1 i I I 1 1 I r 0 Summary ResuIts for Reservoir "1978Ash Pond° Project: 78_Pond Simulation Run: 100 year Reservoir: 1978 Ash Pond Start of Run; 01Jan2000, 00:00 Basin Model: 78 Pond End of Run: 023an2000, 00:00 Meteorologic Model: 100 year Compute Time:27Sep2019, 1133:30 Control Spedfications:PMP Events Volume Units: • .N. 0 AC -FT Computed Results Peak Inflow: 190.2 (CFS) Date/Time of Peak Inflow: 01Jan2000, 12-:02 Peak Discharge: 156.1 (CFS) Date f rme of Peak Discharge: 01Jan2000, 12-:17 Inflow Volume: 7.71 (IN) Peak Storage: 19 {AC+—o Discharge Volume:7.61 4IN) Peak Elevation: 1.70.7 AFT) 100 year HMS Results at Ash Pond 1978 wood. October 11, 2019 Mr. Dale Smith Project Manager Duke Energy 526 South Church Street Charlotte, North Carolina 28202 Subject: Hydrology and Hydraulics Analysis Summary Report 1985 Ash Basin Decommissioning (CHATH-079) Duke Energy — Cape Fear Steam Station Moncure County, North Carolina Wood Project No. 7812180071 Dear Mr. Smith, As part of the decommissioning plan for the Cape Fear 1985 Ash Basin (CHATH-079), Wood Environment & Infrastructure Solutions, Inc. (Wood) has prepared this Hydraulic and Hydrologic analysis (H&H) summary report. This H&H summary represents the 1985 Ash Basin in the proposed decommissioned condition. Background Information The Cape Fear Plant began power operations in 1923. Additional power generating units were added from 1924 to 1969. In the most recent operating configuration, the Plant employed two coal-fired units along with four oil -fueled combustion turbine units. Ash material generated from coal combustion was transported by sluicing to and stored in five on -site ash basins. Power generating operations were terminated at the Plant in October 2012 and demolition was completed in 2017. There are no longer any ash disposal operations within the ash basin areas with the permanent retirement of the coal-fired units. The ash basins at the Cape Fear Plant are surrounded by perimeter dikes such that no stormwater flows into the basins. The 1985 Ash Basin area is located on the southeast corner of the Plant, east of the 1978 Ash Basin area, and adjacent to Corinth Road. Wood Environment & Infrastructure Solutions, Inc. 4021 Stirrup Creek Drive, Suite 100 Durham, North Carolina 27703 Tel (919) 381-9900 Fax (919) 381-9901 www.woodplc.com Licensure: NC Engineering F-1253 NC Geology C-247 0 Duke Energy October 11, 2019 Page 2 Cape Fear Station Hydrology and Hydraulics Analysis Summary Report Wood Project No. 7812180071 From review of available descriptive information, this 1985 Ash Basin has a surface area of about 60 acres, maximum dike height of about 28 feet, crest width of 15 feet, crest level at Elevation 194 feet, and dike length of approximately 7,400 feet. The upstream (interior) slope is reported to be 2:1, and the downstream (exterior) slope is reported to be in the range of 2:1 to 4:1. The original design was reported to have been provided by CP&L with technical support from William L. Wells. Records for design are available for review including geotechnical investigation documentation. There are no provisions for seepage control (internal drain or blanket) provided for the dike based on review of available design information. The discharge outlet structure consists of a 48-inch diameter reinforced concrete drop inlet riser with a 30-inch diameter reinforced concrete outlet pipe. Flow from the outlet structure is discharged to the plant discharge canal. Standing water is present at the southwest end of the Ash Basin area near the discharge outlet structure. A gate valve was installed on the discharge pipe to ensure that no unauthorized release of water from the basin will occur. This valve remains in the closed position and is locked. H&H Evaluation Criteria The computer program HEC-HMS was used to perform the H&H calculations to route the design storm through the ash basin, to identify the hydraulic conditions within the basin for the proposed decommissioned condition. The 1985 Ash Basin, in the decommissioned conditions, will consist of the basin dikes with an opening (breach) in the southern dike section. The dike opening is designed to be approximately 150 feet wide, cut to an elevation of 169.0 feet. The 1985 Ash Basin design storm for the decommissioned condition is the 100-year storm event, which equates to 7.74 inches of rainfall for a 24-hour period. H&H Summary Using the information above and the design storm hydrograph, the design storm safely passes the decommissioned condition for the basin. A summary of the H&H modeling is provided in Table 1. Duke Energy October 11, 2019 Page 3 Conclusion Cape Fear Station Hydrology and Hydraulics Analysis Summary Report Wood Project No. 7812180071 Table 1 - H&H Results Results for Decommissioned Condition Weatherspoon Ash Basin Peak Water Elevation (ft) 169.6 Weir (Opening) Elevation (ft) 169.0 Dike Crest Elevation (ft) 194.0 Pond Freeboard (ft) 24.4 Peak Discharge Rate (ft3/s) 213.2 Peak Velocity (ft/s) 2.37 Based on the results of this H&H analysis, Wood concludes that the decommissioned ash basin with safely pass the design storm event without overtopping the remaining dike remnants. Furthermore, the discharge velocity through the dike opening should not cause erosive conditions across the weir section or adjacent dike slopes. Closing Wood appreciates the opportunity to offer our services on this project. If you have any questions concerning this response, please contact us. i,,,��lllllll//►/�� Sincerely, Wood Environment & Infrastructure Solutions, Inc. $ ro a Sq e Rahish Khatri, PE Jeffew�°�'�II�It� Project Engineer Proj c a �NUU�Nte Attachments H&H Calculation — Decommissioned Conditions ci Q 2 2 o � Reservoir ''Ash Pond 1 P" Results for Run''100 year" 0- 0 169 5 169 0 169 5 ) 169 0- _._. _._._.�._ ----- — — ............. .�._. --.—._. 5 .................................... 168 ........................ 0 1 11 14 I a 1 1 1 1 r I 1 1 a r 1 1 1 0 \ 1 I 0 1 \` •f 0 ��a ou u0 u3:nn UH UU reeeed (C—, e, —1-11z:":,) ... R1n'1 DO year ElementAsh Pond 1P Res uIt5torage --- Run'1OO year Element Ash Pond 1P Result Comhined Infl= n9 On 12 uu I5'in 01Jan2050 R, 1OO year Element Ash Pond 1P Result Pool Elevation 18 un 21 'in on on — Rut 100 year ElementAsh Pond 1P ResultO,tl— 71 Summary ResuIts for ReservoR "Ash Pond 1P"F= p Project; Basin 1985 Simulation Run; 100 rear Reservoir: Ash Pond 1P Start of Run; 011an2050r 00;00 Basin Model; Basin 1985 End of Run; 02Jan2050, 00:00 Meteorologic Model; 100 year Compute Time; 27Sep2019r I156:38 Control Spedfications;Control Volume Units; # AC -FT Computed Results Peak Inflow: 267.8 (CFS) Date/Time of Peak Inflow: 01Jan2050, 11:58 Peak Discharge; 213.2 (CFS) Date/Time of Peak Discharge: 01Jan2050r 12:16 Inflow Volume: 6.85 (IN) Peak Storage; 4.3 {AC-FF) Discharge Volume;6.77 GN) Peak Elevation; 169.6 (FT) 100 year HMS Results at Ash Pond 1985 M 522 MA 367 '89 r >11 w 133 )56 )78