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HomeMy WebLinkAboutNC0004308_Email Attachment_20200102 (5)9 October 30, 2019 North Carolina Division of Water Resources Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Badin Business Park LLC Highway 740 P.O. Box 576 Badin, NC 28009 Tel: 1 704 422 5865 RECEIVED NOV 0 4 2019 KDEWWRINPDES RE: BADIN BUSINESS PARK LLC (BBP) — Application for an Amendment to EMC SOC WQ S18-010 To Whom It May Concern: Please find attached an Application for an Amendment to Special Order by Consent (SOC) EMC SOC WQ S18-010 for Badin Business Park LLC. Included in this submittal is one original and two copies of the completed application form and a check for the $400.00 processing fee associated with the application. If you have any questions regarding this amendment application, please don't hesitate to contact me at (412) 315-2780. Sincerely, Robyn L. Gross Director of Asset Management Americas STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES APPLICATION FOR AN AMENDMENT TO A SPECIAL ORDER BY CONSENT I. GENERAL INFORMATION: 1. Applicant (corporation, individual, or other): Badin Business Park LLC 2. Owner Phone: (412) 315-2780 3. Owner Email: Robyn.Gross@alcoa.com 4. Facility Name (must be the same as name on the original SOC): Badin Business Park LLC 5. Original SOC No. / Issuance Date: EMC SOC WQ S18-010 / June 28, 2019 6. NPDES Permit No. (if applicable): NC0004308 5. Application Date: October 28, 2019 II. SOC COMPLIANCE HISTORY: Please attach a listing of all violations this facility has had under this Order. Include M violation of interim dates, relaxed permit parameters, and existing permit limits. Badin Business Park LLC ("BBP") was not able to demonstrate compliance with the final effluent limitations for fluoride in the Permit, as required by the SOC, which resulted in a noncompliance at Outfall 005 in July, 2019. Additionally, in August and September BBP was not able to comply with fluoride or cyanide limits at Outfall 005. III. ADDITIONAL FLOW OR REALLOCATION OF EXISTING FLOW: Only facilities owned by a unit of government may request to add additional flow to the treatment system as part of this SOC Amendment in accordance with NCGS 143-215.67(b). Additional flow may be allowed under an SOC amendment only in specific circumstances. These circumstances may include eliminating discharges that are not compliant with an NPDES or Non -discharge permit as specified in the original SOC. These circumstances do not include failure to perform proper maintenance on treatment systems, collection systems or disposal systems. When requesting additional flow, the facility must include its justification and supporting documentation. If the requested additional flow is non -domestic, the facility must be able to demonstrate the ability to effectively treat the waste and dispose of residuals. The I . f . applicant must provide a detailed analysis of all constituents in the proposed non -domestic wastewater. The total domestic additional flow requested: The total non -domestic additional flow requested: The total additional flow (sum of the above): gallons per day. gallons per day. gallons per day. If a reallocation of existing additional flow is needed the facility must provide justification as to why this reallocation is needed. Any additional flow that may be allowed will be determined by an analysis of projected adverse impacts on the wastewater treatment facility and/or surface waters. Not applicable Please provide a detailed explanation as to why the SOC amendment is being requested. Include actions already taken to avoid noncompliance with the existing SOC. Also provide details on activities that were delayed. As required by the existing SOC, BBP made significant improvements to its storm sewer piping system that conveys discharges to Outfall 005. All improvements were performed in a timely manner and completed. Unfortunately, these extensive modifications were not sufficient to reduce fluoride and cyanide concentrations to compliant levels for discharge into the impaired Little Mountain Creek. BBP is requesting an amended SOC to provide for the design and construction of a pumping system to capture and pump a base flow from the Outfall 005 drainage basin to Outfall 012, including modifications where necessary to the existing diffuser at Outfall 012, which discharges into Badin Lake. Please see the attached redlined version of the existing SOC. THE DIVISION OF WATER RESOURCES WILL NOT ACCEPT THIS APPLICATION PACKAGE UNLESS ALL OF THE APPLICABLE ITEMS ARE INCLUDED WITH THE SUBMITTAL. Required Items: a. One original and two copies of the completed and appropriately executed application form, along with all required attachments. • If the SOC Amendment is for a City / Town, the person signing the SOC must be a ranking elected official or other duly authorized employee. • If the SOC Amendment is for a Corporation / Company / Industry / Other, the person signing the SOC must be a principal executive officer of at least the level of vice-president, or his duly authorized representative. 2 • If the SOC Amendment is for a School District, the person signing the SOC must be the Superintendent of Schools or other duly authorized employee. Note: Reference to signatory requirements in SOCs may be found in the North Carolina Administrative Code [T15A NCAC 2H .1206(a)(3)]. b. The non-refundable Special Order by Consent (SOC) processing fee of $400.00. A check must be made payable to The Department of Environment and Natural Resources. 3 It APPLICANT'S CERTIFICATION: (NO MODIFICATION TO THIS CERTIFICATION IS ACCEPTABLE) I, f\-' b y n LL C� Co S S , attest this application for a Special Order by Consent (SOC) amendment has been reviewed by me and is accurate and complete to the best of my knowledge. I understand if all required parts of this application are not completed and if all required supporting information and attachments are not included, this application package may be returned as incomplete. (Please be advised that the return of this application does not prevent DWR from collecting all outstanding penalties upon request). Furthermore, I attest by my signature that I fully understand that an upfront penalty, which may satisfy as a full settlement for past violations, may be imposed. {Note: Reference to upfront penalties in Special Orders by Consent may be found in the North Carolina Administrative Code [T15A NCAC 2H .1206(c)(3)].) Date ( 0 ' � Z�u Signature of Sigm g Offic 1 Printed Name of isnina Official THE COMPLETED AMENDMENT APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES POINT SOURCE BRANCH 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 IF THIS APPLICATION IS FOR A NON -DISCHARGING SYSTEM, THEN SEND TO: NORTH CAROLINA DIVISION OF WATER RESOURCES AQUIFER PROTECTION SECTION 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 4 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION COUNTY OF STANLY IN THE MATTER OF ) NORTH CAROLINA ) NPDES PERMIT NC0004308 ) HELD BY ) BADIN BUSINESS PARK LLC ) SPECIAL ORDER BY CONSENT EMC SOC WQ S18-010 Pursuant to provisions of North Carolina General Statutes (G.S.) 143-215.2 and 143-215.67, this Special Order by Consent is entered into by Badin Business Park LLC, hereinafter referred to as Badin Park, and the North Carolina Environmental Management Commission, an agency of the State of North Carolina created by G.S. 143B-282, and hereinafter referred to as the Commission. Badin Park and the Commission are referred to hereafter collectively as the "Parties". 1. Badin Park and the Commission hereby stipulate the following: a. Badin Park holds North Carolina NPDES permit number NC0004308 issued September 29, 2017 (the "Permit")' for the discharge of wastewater (contaminated groundwater), stormwater, and fire protection water from Badin Park's facility located at NC Hwy. 740 & NCSR 1719, Stanly County, NC ("Badin Business Park") to an unnamed tributary to Little Mountain Creek and Badin Lake (Yadkin River), Class WS-IV and WS-IV CA & B waters, respectively, of the state in the Yadkin -Pee Dee River Basin. b. Badin Park is unable to consistently comply with the monthly average and daily maximum effluent limits for total cyanide, and the monthly average effluent limits for total fluoride set forth in the Permit for Outfall 005. This Special Order by Consent ("Special Order") addresses issues related to compliance with these effluent limits. c. Compliance with the monthly average fluoride limit and the daily maximum and monthly average cyanide limits at Outfall 005 in the permit will require the design and construction of a stormwater piping system intended to divert and pump water from Outfall 005 to Outfall 011/012 for discharge in Badin Lake. The North Carolina Department of Environmental Quality, Division of Water Resources ("DWR") anticipates modifying the Permit to address matters unrelated to the total cyanide and total fluoride effluent limits for Outfall 005. Those effluent limits remain the same in the draft modified permit which DWR expects to issue in final form in 2019 after complying with public notice requirements. At the expiration of this Special Order, Badin Park will be required to comply with the effluent limits for Outfall 005 set forth in either the Permit as issued on September 29, 2017, or the modified Permit, whichever is in effect at the expiration of this Special Order. References to the "Permit" throughout this Special Order shall refer to the Permit as issued on September 29, 2017 or the modified Permit. Badin Business Park LLC EMC SOC WQ S 18-010 Page 2 of 6 d. Noncompliance with final effluent limits constitutes causing and contributing to pollution of the waters of this State named above, and Badin Park is within the jurisdiction of the Commission as set forth in G.S. Chapter 143, Article 21. e. Under an earlier iteration of this Special Order, Badin Park hers- iousl� for- planning, design, a.,rl ^onstructedien o" stormwater piping system upgrades in an effort to achieve hie a „stn„^te,l and operated, will be suffle ent to aeh:eve compliance with the final effluent limits in the Permit; such effort did not result in compliance. e f. Badin Park will secure financing for planning design, and construction of a stormwater piping system upgrade intended to divert and pump water from Outfall 005 to Outfall 011/012 for discharge in Badin Lake, which once constructed and operation will be sufficient to achieve compliance with the final effluent limits in the Permit. 2. Badin Park, desiring to comply with the Permit hereby agrees to the do the following: a. Undertake the following activities in accordance with the indicated time schedule: Scheduled Activity Due Date Site Water Quality and Flow Data Collection Mav 29 2020 Model Development and Technical Justification June 09, 2020 En ing eering Design — Pumping, Piping, and Control System to June 17, 2020 Outfall 012/13adin Lake and Diffuser Model NPDES Permit Modification and Technical Justification _July 27 2020 Submittal NPDES Permit Revision — NCDEQ and EPA Review, Public January 28 2021 Comment Period, Revisions, and Final Permit Issuance Procurement and Construction of Pumping System and October 11, 2021 Overflow Controls System Operation and Testing to demonstrate compliance with JanuaLy 10 2022 final effluent limits e st Complete the e t>, installed fieat:,,.�. t" February 28, 201-9 / nil\ ti�ac�J ei optimize newly uia�.0 to inelude impr-eved of the piping systeffi upgrade plugging ,,..1 i rats tri n dfains to isolate stefm old system, f the Marl:,, Business Park ^ „str-tietio Complete the E) piping Badin Business Park LLC EMC SOC WQ S 18-010 Page 3 of 6 b. Badin Park will comply with all terms and conditions of the Permit except those effluent limits identified in paragraph 1(b) above. See Attachment A for all current monitoring requirements and effluent limits for Outfall 005. Badin Park may also be required to monitor for other parameters, as deemed necessary by the Director, in future permits or administrative letters. Badin Park shall comply with the interim effluent limits for total fluoride and total cyanide at Outfall 005 as listed in the table below until the deadline for attaining final compliance with the final effluent limitations in the Permit. Badin Park shall attain compliance with the final effluent limitations in the Permit as listed in the table below by July 31, 2019. Under this Special Order, only the parameters listed below have been modified from the most current NPDES Permit in effect for Outfall 005. Parameters Units Permit Limits Interim Limits Monthly Avg. Daily Maximum Monthly Avg. Daily Maximum Total Fluoride mg/L 1.8 mg/L 24 mg/L 5.0 mg/L 24 mg/L Total Cyanide µg/L 5.0 µg/l 46.6 µg/1 100.0 µg/L 148.5 µg/L No later than fourteen (14) calendar days after any date identified for accomplishment of any activity listed in paragraph 2(a) above, submit to the Director of the Division of Water Resources ("DWR") written notice of compliance (including the date compliance was achieved along with supporting documentation if applicable) or noncompliance therewith. In the case of noncompliance, the notice shall include a statement of the reason(s) for noncompliance, remedial action(s) taken, and a statement identifying the extent to which subsequent dates or times for accomplishment of listed activities may be affected. d. If the stormwater piping system upgrades required by this Special Order have not been completed by the date of the issuance of this Special Order, Badin Park shall, within thirty (30) days of that issuance, secure and provide documentation to DWR of an irrevocable standby letter of credit (Letter of Credit) to cover the cost of the uncompleted construction. The institution issuing the Letter of Credit shall be an entity which has the authority to issue letters of credit and whose letter of credit operations are regulated and examined by a Federal or State agency. The Letter of Credit shall be issued in favor of the State of North Carolina. The financial assurance provided by the Letter of Credit must be continuous in nature and must bind Badin Park as well as its successors -in -interest. The amount of coverage of the Letter of Credit shall be at least 100% of the estimated cost of Badin Business Park LLC EMC SOC WQ S 18-010 Page 4 of 6 constructing the stormwater piping system upgrade required by this Special Order. DWR may increase the amount of the Letter of Credit if it concludes that additional work is required in order to achieve final compliance with effluent limits in the Permit. The Letter of Credit shall be maintained during the term of this Special Order until it expires or is otherwise canceled. 3. Badin Park agrees that unless excused under paragraph four (4), Badin Park will pay the DWR, by check payable to the North Carolina Department of Environmental Quality, stipulated penalties according to the following schedule for failure to meet the deadlines set out in paragraphs 2(a) and 2(c). Violation Description Stipulated Penalty Failure to meet a scheduled date $1,000 per day Failure to comply with an interim $1,000 for exceeding monthly average limit; $500 for exceeding daily maximum effluent limit limits Monitoring frequency violations for $100 per omitted value per parameter modified parameters Failure to Timely Submit Notice $1,000 for the first violation; penalty Required by Paragraph 2(c) doubles with each subsequent assessment for late notice Failure to achieve compliance with final $5,000 (single penalty) effluent limits 4. Badin Park and the Commission agree that the stipulated penalties are not due if Badin Park satisfies DWR that noncompliance was caused solely by: a. An act of God; b. An act of war; c. An intentional act or omission of a third party, but this defense shall not be available if the act or omission is that of an employee or agent of the defendant or if the act or omission occurs in connection with a contractual relationship with the permittee; d. An extraordinary event beyond the permittee's control. Contractor delays or failure to obtain funding will not be considered as events beyond the permittee's control; or e. Any combination of the above causes. Badin Business Park LLC EMC SOC WQ S 18-010 Page 5 of 6 Failure within thirty (30) days of receipt of written demand by DWR to pay the penalties, or challenge them by a contested case petition pursuant to G.S. 15013-23, will be grounds for a collection action, which the Attorney General is hereby authorized to initiate. The only issue in such an action will be whether the thirty (30) days has elapsed. 5. Since this Special Order is by consent, the Parties acknowledge that review of the same is not available to the Parties in the N.C. Office of Administrative Hearings. Furthermore, neither party shall file a petition for judicial review concerning the terms of this Special Order. 6. Noncompliance with the terms of this Special Order is subject to enforcement action in addition to the above stipulated penalties, including, but not limited to injunctive relief pursuant to G.S. 143-215.6C or termination of this Special Order by the Director of DWR upon ten (10) days' notice to Badin Park. Noncompliance with the terms of this Special Order will not be subject to civil penalties in addition to the above stipulated penalties. 7. This Special Order and any terms or conditions contained herein, hereby supersede any and all previous Special Orders, Enforcement Compliance Schedule Letters, terms, conditions, and limits contained therein issued in connection with NPDES permit number NC0004308. In the event of an NPDES permit modification or renewal, any effluent limit or monitoring requirements contained therein shall supersede those contained in Attachment A of this Special Order, except as modified and contained in paragraph 2(b) above. 8. This Special Order may be modified at DWR's discretion, provided DWR is satisfied that Badin Park has made good faith efforts to secure funding, complete all construction, and achieve compliance within the dates specified. In accordance with applicable law, modification of this Special Order will go to public notice prior to becoming effective. 9. In addition to any other applicable requirement, each notice required to be submitted by Badin Park under this Special Order shall be signed by a plant manager or a corporate official responsible for environmental management and compliance, and shall include the following certification: I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Badin Business Park LLC EMC SOC WQ S 18-010 Page 6 of 6 10. Failure to meet the scheduled date identified in paragraph 2(a) may terminate this Special Order and require Badin Park to comply with the terms and conditions contained in the Permit. 11. Badin Park, upon signature of this Special Order, will be expected to comply with all schedule dates, terms, and conditions of this document. Badin Business Park LLC EMC SOC WQ S 18-010 Page 7 of 6 This Special Order by Consent shall expire Qetober-March 3047, 20224-9. For Badin Business Park LLC Robyn L. Gross, Director Asset Management Americas For the North Carolina Environmental Management Commission: Linda Culpepper, Interim Director Division of Water Resources Date Date