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NCG140449_COMPLETE FILE - HISTORICAL_20170510
STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /v UG DOC TYPE Chi HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE b S 1 0 YYYYMMDD Energy, Mineral & Land Resotrr-ces L:NVIR0N11Ef!I AI. 0VAl-I r Y Division of Energy, Mineral, and Land Resources Land Quality Section / Stormwater Program National Pollutant Discharge Elimination System (NPDES) PERMIT OWNER AFFILIATION DESIGNATION FORM (individual Legally Responsible for Permit) Use this form if there has been: FOR AGENCY USE ONLY Date Received Year Month Da NO CHANGE in facility ownership or facility name, but the individual who is legally responsible for the permit has changed. If the name of the facility has changed, or if the owner of the facility has changed, do NOT use this form. Instead, you must fill out a Name -Ownership Change Form and submit the completed form with all required documentation. What does "legally responsible individual" mean? The person is either: • the responsible corporate officer (for a corporation); • the principle executive officer or ranking elected official (for a municipality, state, federal or other public agency); • the general partner or proprietor (for a partnership or sole proprietorship); • or, the duly authorized representative of one of the above. 1) Enter the permit number for which this change in Legally Responsible Individual ("Owner Affiliation") applies: Individual Permit Nr`S 2) Facility Information: Facility �`�� VD Compan + wner Or �tion: Facility addA9, I S'[�I�MWA�I (a) Certificate of Coverage CyI :_G.zI I I Lt 1 D y ILI 19 _r6MPaRA1V'f CoRM6-Te IbATCH PLANT - 14WL- (SowsT;ttWTT.Dt4 t•a 5 V T 5o Hw Act Address CHINA Lr ZgvE City State Zip To find the current legally responsible person associated with your permit, go to this website: littp:Hdeq.iic.gov/about/divisions/eneM-imineral-land-resources/energy-mineral-land-permits/stoiinwater-proMiri and run the Permit Contact Summary Report. Previous should be removed: First MI 4) NEW OWNER AFFILIATION (legally responsible for the permit): Person legally responsible for this permit: CA Sey Q HopL-E Y First M1 Last SW U-OWNCRAFFItr23March2G 17 Page 1 of 2 V NPDES Stormwater Permit OWNER AFFILATION DESIGNATION Form (if no Facility Name/Ownership Change) PRo-3E(.T M ANA &eV_ Title 306 AC HWY 16;- e Mailing Address GH ZN R 6-aoy er NC City State Zip (q Cl ) z-4q- GPHuaLcYeLAN6 STP-ocr. GorA Teiephone E-mail Address (_l__ ) 5_5 3 - 6 59 T Fax Number 5) Reason for this change: A result of: ❑ Employee or management change ❑ Inappropriate or incorrect designation before [A Other If other please explain: AD 120-9-S 5 w AL T_ nl Co RR-EC_T- The certification below must be completed and signed by the permit holder, PERMITTER CERTIFICATION: 1, r_ka.Is-rpct&1 14r1 CTE `, attest that this application for this change in Owner Affiliation (person legally responsible for the permit) has been reviewed and is accurate and complete to the best of my knowledge. 1 understand that if all required parts of this form are not completed, this change may not be processed Signature Date Go�.n4cr � 33G -�{06- Ro6o GMAN G-e( C AkECon1s72vcT. coA., PLEASE SEND THE COMPLETED FORM TO: Division of Energy, Mineral, and Land Resources Stormwater Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 For more information or staff contacts, please call(919) 707-9220 or visit the website at: htty://deq.nc.pov/about/divisions/enct,gy-inineral-land-1eources/storinwater Page 2 of 2 S W U-0 WNERAFFIL,23Mar2017 Energy, Mineral and Land Resources ENVIRONMENTAL GUALITV February 09, 2017 Casey Hurley The Lane Construction Corporation 306 East NC Highway 152 China Grove, NC 28023 ROY COOPER Govemor WILLIAM G. ROSS, JR. Acting Secretary TRACY E. DAVIS Director Subject: General Permit No, NCG 140000 The Lane Construction Corporation COC NCG140449 Rowan County Dear Mr. Hurley: In accordance with your application for a discharge permit received on December 12, 2016, we are forwarding herewith the subject certificate of coverage to discharge under the subject state —NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143- 215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Please take notice that this certificate of coverage (COC) is not transferable except after notice to the Division of Energy, Mineral, and Land Resources. The Division may require modification or revocation and reissuance of the certificate of coverage. Please note that NCG140000 contains effluent limitations for process wastewater discharges (see Part IV, Section D). Wastewater discharges must meet the requirements of these effluent limitations. An exceedance of any of these limitations is a violation of permit conditions. Take note that the DWR Public Water Supply Section has established the condition that if the pH falls outside of the permitted range, then notify the City of Concord (Connie Gross) at 704-920-5161 or 704- 6994094. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Energy, Mining, and Land Resources, or permits required by the Division of Water Resources, Coastal Area Management Act, or any other federal or local governmental permit that may be required. If you have any questions concerning this permit, please contact Richard Riddle at telephone number (919) 807-6375. Sincerely, ORIGINAL SIGNED BY ' 41CHEAL F RANDALL for Tracy E. Davis, P.E., CPM cc: Mooresville Regional Office Central Files Stale of North Carolina I Environmental Quality I Energy, Mineral and Land Resources 1612 Mail Service Center 1 512 North Salisbury Street J Raleigh, NC 27699.1612 919 707 9200 T STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF ENERGY, MINERAL, AND LAND RESOURCES GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140449 STORMWATER and WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, The Lane Construction Corporation is hereby authorized to discharge stormwater and process wastewater from a facility located at Lane Construction Temp. Concrete Batch Plant 1500 N. US Highway 29 China Grove Rowan County to receiving waters designated as Cold Water Creek, a class WS-IV water in the Yadkin Pee -Dee River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Paris I, 11, III, IV, and V of General Permit No. NCG 140000 as attached. This certificate of coverage shall become effective February 09, 2017. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day February 09, 2017. ^RIGINAL SIGNED 13Y ►(;HEAL F RANDALL for Tracy E. Davis, P.E., Director Division of Energy, Mineral, and Land Resources By the Authority of the Environmental Management Commission NCG 140449 rr�1= Map. Scale 1: 24, 000 Lane Construction #37489 Temp. Concrete Batch Plant Latitude: 35° 34' 31" N Longitude: -800 33' 33" W County: Rowan Receiving Stream: Cold Water Creek Stream Class: WS-IV Index Number: 13-17-9-4-(0.5) (Yadkin Pee Dee Basin) Facility'Location Central Files: APS — SWP _ 2/10/2017 Permit Number . NCG140449 Permit Tracking Slip Program Category Status Project Type NPDES SW In review New Project Permit Type Version Permit Classification Ready Mix Concrete Stormwater/Wastewater Discharge COC COC Primary Reviewer Permit Contact Affiliation rick.riddle Coastal sWRule RECEIVED Permitted Flow FEB 10 2017 CENTRAL FILES Facility QWR 5EC330p1 Facility Name Major/Minor Region Temporary Concrete Batch Plant - Lane Construction Minor Mooresville Location Address County 1500 N US Hwy 29 Rowan China Grove NC 28023 Owner Facility Contact Affiliation Christopher Ange 1500 N US Hwy 29 China Grove NC 28023 Owner Name Owner Type The Lane Construction Company Non -Government Owner Affiliation Casey Hurley Engineer Roadway 105 Jacobs Lambe Ln Dates/Events Salisbury NC 28146 Scheduled Orig Issue App Received Draft Initiated Issuance Public Notice Issue Effective Expiration 12/12/2016 Regulated Activities Requested /Received Events Ready mixed concrete - stormwater discharges RO staff report received 1/17117 RO staff report requested 1/9117 Other agency comments requested 1117117 Other agency comments received 219/17 Outfall Waterbody Name Streamindex Number Current Class Subbasin 0-1�.If . Energy, Mineral and Land Resources ENVIRONMENTAL QUALITY February 09, 2017 Casey Hurley The Lane Construction Corporation 306 East NC Highway 152 China Grove, NC 28023 ROY COOPER Governor WILLIAM G. ROSS, JR. Acting Secretary TRACY E. DAVIS Director Subject: General Permit No. NCG ] 40000 The Lane Construction Corporation COC NCG 140449 Rowan County Dear Mr. Hurley: In accordance with your application for a discharge permit received on December 12, 2016, we are forwarding herewith the subject certificate of coverage to discharge under the subject state — NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143- 215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Please take notice that this certificate of coverage (COC) is not transferable except after notice to the Division of Energy, Mineral, and Land Resources. The Division may require modification or revocation and reissuance of the certificate of coverage. Please note that NCG 140000 contains effluent limitations for process wastewater discharges (see Part IV, Section D). Wastewater discharges must meet the requirements of these effluent limitations. All exceedance of any of these limilations is a violation of permit conditions. Take note that the DWR Public Water Supply Section has established the condition that if the pH falls outside of the permitted range, then notify the City of Concord (Connie Gross) at 704-920-5161 or 704- 699-4094. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Energy, Mining, and Land Resources, or permits required by the Division of Water Resources, Coastal Area Management Act, or any other federal or local governmental permit that may be required. If you have any questions concerning this permit, please contact Richard Riddle at telephone number (919) 807-6375. Sincerely, for Tracy E. Davis, P.E., CPM CC" Mooresville Regional Office Central Files State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources 1612 Mail Smice Center 1 512 Noah Salisbury Street I Raleigh, NC 27699.1612 907079200 T STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF ENERGY, MINERAL, AND LAND RESOURCES GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140449 STORMWATER and WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, The Lane Construction Corporation is hereby authorized to discharge stormwater and process wastewater from a facility located at Lane Construction Temp. Concrete Batch Plant 1500 N. US Highway 29 China Grove Rowan County to receiving waters designated as Cold Water Creek, a class WS-IV water in the Yadkin Pee -Dee River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, I1, 1I1, IV, and V of General Permit No. NCG 140000 as attached. This certificate of coverage shall become effective February 09, 2017. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day February 09, 2017. xQ4_2e4�_& for Tracy E. Davis, P.E., Director Division of Energy, Mineral, and Land Resources By the Authority of the Environmental Management Commission u �� ,"C;:J � Sr£^S SSf�, ^�:,�� �• I�•r\ F• fie• , r �'�ti;k. � //,� �� � ,/�� 1 5\`.1 •r \�\JIU:� :�-,`�fr \�• 1'�• �y�r��( r� `,~�f\�f✓'/ �f pV � l r, -��� r� �'����- 4. ,� 1'� i �,Sr�, �. _- �`�y.... itl'�r`-��� / �� `ar�� � 'r '� � r9 `���� +I �J' a"-� � t=• •(. 1 � S .: ', ` rr ^-� V,-!� \ r`- � tif/'.__� �\ �! \�� ,` . 4��7 i i fr � -iry `, � B f2i�-__' ':� tI! •1• 7 !i : S � iSr:\1'-rr_'. 0 1' 9� � � -'-i r 1..1 j `-•''• �'�. , �Ji\f�..� �J:\��'tir�i�'r '^��_" �' r 4 • 4,/ ..�`. .c.•b+�. 1 �'1 i''y0dr�'- -_, ~-�� `� !f�'^' ! r ' ( r C? � �� �� �'d � "�` +f ♦ • a _ II �j )�� V iyM ^ f f \ r- ; `-i-�� r� � � f 1, �} �j �'',\ � •-,J 1 Ii,IC,1. � o. � I { �+� ,.-j a n 111 �- _I � L r -� �. _ 4 tt�. \ ``I 'L aaa hr'1 �41 v`rh-•;��f' ,J Oaf �L �•�, •v k•S� Ig.� •'� �� �9; } �Y.�'•�,� -•�'_'� + � till gl --�,v / r� +{ ./ •l Ff . T�i r �, � 3 i �� —' 1 r '\' L� ]N `"� ' f _� > •i • r�T 5�d�r �y r'� � � !f�^%: S , ��� .o ��,v r",�� Sg\{'�L��tS �''.` { ;.' -✓ �j I .-`,\\.. 1'"'�-i7 1.-�r .li �i��-�>\\��;=�'•-�' \�'� s: • r� � � � /`�:--...:��1 � e� J fo' � � �1� NCG 140449 N W E S Map Scale 1: 24, 000 �;%•�� \�`�° z"��%� � ��' .ram '� f�`:.��_+1 ;"lve� ��•� � - � .>. '� ���'� � -_�• i �_ , `, ` \ � "� „ �� .r \\`_II (\ I11;�� Irk �, S r� .jin i� Z �' / �; f •�� /r1 �� f�3 �. 1f.ht I �! !J till 1{I _ ry L 2 rr ,Vlr �rl�- /-'\ter / \'ram i. lClf♦ \•y lr�(� '6 _JJ L�.t jI � i "r } •, s , •f�� _ Lane Construction Temp. Concrete Batch Plant �,� �`� f •• i' � �..:i• � r '. � S ,may I';% ;!i r' ' .: � J i ., � i f, I� . C1i-' 1 ��i—...- rti•-. �_ ill -' ��.`� I Q Q - O • �.. .�`` j/�---.J lil- f^ 7so C 7� n wy A f� e �•``, . JN, so 43 /i,Lhrn AirGai J��S J`�'l8►J '���! �trJ `L�f (�� 1.1 i`"�, �' \;�fl `�.�� If ��. r:.1�i�iJ'� Lane Construction #37489 Temp. Concrete Batch Plant Latitude: 350 34' 31" N Longitude: -800 33' 33" W County: Rowan Receiving Stream: Cold Water Creek Stream Class: WS-IV Index Number: 13-17-9-4-(0.5) (Yadkin Pee Dee Basin) Facility Location Energy, Mlnera! and Laird Resources 2NVINONMaNTAL OUAUTY January 17, 2017 Memmorandum To: Regional Water Supply Supervisor, DWR Public Water Supply Section From: Richard Riddle, Jr., DEMLR Stormwater Permitting Program Subject: Review of the discharge location for the following: Lane Construction - Temp. Concrete Batch Plant 1500 N US Hwy 29 China Grove, NC 28023 Rowan County NCG140449 Reported receiving water: Cold WaterCreek (WS-IV) ROY COOPER WILLIAM G, ROSS, JR. . lr fill; S, 1r, IN11• TRACY E• DAVIS h;nxlw' Please indicate your agency's position on the facility listed above. Attached is the staff report or other application information for this facility. We cannot issue the permit without your concurrence. Please return this form at your earliest convenience. RESPONSE: ❑ This agency has reviewed the draft permit and determined that the proposed discharge will not be sufficiently close to any existing or known proposed public water supply intake so as to create an adverse effect on water quality. We concur with the issuance of this permit, provided the facility is operated and maintained properly, the stated effluent limits are met prior to discharge, and the discharge does not contravene the designated water quality standards. Concurs with issuance of the above permit, provided the following conditions are met: try of 196 w&mwATEf InseAg"p ff�M 7Ot= %Tu{ nANr T- Tk Mungy v &L-v uA*iz L-o ANPq. 0. u oM ef-IdAl-115WAIMEAte& A"FouNv Tm OF, ouTSIPS I-4G F40-" srVc-069> IN rlKn061L I AgaVe ❑ '�l`IE 6Irrf of *Nealgn t1usr Se n rinap. �xy OF dvWco ap e p rlrAt`T ns &4N IS 6*�y5 Rr flag - 1126 - 3161 F$ -1 - "q o N!( ckf Oeu. Ar 71,4 - `bP o - 731. Signed (_��� i-,� Date: .Z Lly 201 T cc: Stormwater Permitting Program Files Attachment state of North Carolina I Fmironmerrtal Quality I Emergy, Mineral and Lard Resourm t612 Mail Service Center 1 512 North Salisbury Street I Raleigh, NC 27699-1612 919 707 9200 T Akjr-�WA J® Division of Energy, Mineral and Land Resources Land Quality Section NCn��D�.ENR National Pollutant Discharge Elimination System No"y n-.a — t]O%IRMCNT OI Ln.�ilOMMGR ww0 NAll�w ilLlWMt[a NCG140000 NOTICE OF INTENT FOR A(,FNCY USE ONLY Date keceiced Year Month Da Certificate of Coveraec Check N I Amount Permit Assigned to National Pollutant Discharge Elimination System application for coverage under General Permit NCG140000: STORMWATER AND PROCESS WASTEWATER DISCHARGES associated with activities classified as: SIC (Standard Industrial Classification) Code: 3273 and like activities - Ready Mixed Concrete This NOI may be an application to discharge process wastewater. NCG140000 contains effluent limitations for process wastewater discharges. Wastewater discharges must meet the requirements of these effluent limitations. An exceedence of any of these limitations will result in a violation of the permit conditions. For questions, please contact the DEMLR Central Office or Regional Office in your area. (See page 6) (Please print or type) 1) Mailing address of owner/operator (official address to which all permit correspondence will be mailed): (Please print or type all entries in this application form.) Legal Owner Name The Lane Construction Corporation (Please attach the most recent Annual Report to the NC Secretary of State showing the current legal name. Alternatively this permit can be given to an individual.) Signee's Name (as signed for in question 29 below) Casey P. Hurley, PE, PLS Street Address 306 E NC HWY 152 City China Grove State NC ZIP Code 28023 Telephone No. 919-279-7264 Email CPHurley@laneconstruct.com._ Alternate Contact Name Christopher M. Ange Email (if different) CMAne(&Ianeconstruct.com Alternate Contact Telephone (if different) 336-406-9060 RECEIVED 2) Location of facility producing discharge: Facility Name Facility Contact Street Address City County Telephone No. Temoorary Concrete Batch Plant - Lane Construction DEC 12 2016 Christopher M. Ange n,=nlR.f ar !i rSl tat rry 1500 N US HWY 29 STdRM1NATFR PFt2,1,9i;"t'tntr China Grove State NC ZIP Code 28023 Rowan 3) Physical location information: 336-406-9060 Fax: 704-553-6598 Please provide narrative directions to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). 1-85N to Exit 68, left onto HWY 152, drive -1,1 mi, use right lane to take ramp to I-85N/US 601, merge onto US 29, drive -0.2 mi, facility is on the right. (A copy of a county map or USGS quad sheet with facility clearly located on the map is a required part of this application.) 4) Latitude 350 34' 30.97" Longitude -800 33' 33.35" (deg, min, sec) 5) This NPDES Permit Application applies to the following (check all that apply): ® New or Proposed Facility Date operation is to begin April, 2017 ❑ Existing Facility Permit # Page 1 of 7 SWU-229-11032011 Last revised 7/2/14 NCG140000 N.Q.I. 6) Consultant's application information: Consultant: Consulting Firm: Mailing Address: City: State: Phone:( )_ Email: Zip Code: Fax: ( (Optional) Staple Business Card Here: 7) Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility: SIC Code: 3 2 7 3 8) Provide a brief description of the types of industrial activities and products produced at this facility: (Attach a site diagram showing the process areas present at this facility.) This is a Temporary Portable Central Mix Concrete Batch Plant which will be used to produce concrete for the NCDOT 1-85 Widening and Improvements project (TIP I-3802B) Stormwater Discharge, Wastewater Treatment & Discharge and Perrnittin4 Information 9) Discharge points 1 Receiving waters: Number of discharge points (ditches, pipes, channels, etc.) that convey stormwater and/or wastewater from the property: Stormwater-only: 2 Wastewater -only: 1 Wastewater Commingled with Stormwater: 0 For new facilities: Expected date of commencement of discharge: August, 2017 What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater and/or wastewater discharges end up in? Unnamed tributary stream of Cold Water Creek Receiving water classification(s), if known: If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). N/A Will this facility discharge wastewater to SA (Shellfishing) waters? ❑ Yes ® No Note: Discharge of process wastewater to receiving waters classified as WS-11 to WS-V or SA must be approved by the N.C. Division of Water Resources, Public Water Supply Section. If DWR does not approve, coverage under NCG140000 cannot be granted. No new discharges of process wastewater are permitted in receiving waters classified as WS-1 or freshwater ORW. 10) Each applicant shall provide the following information (attach additional sheets as necessary): • Two (2) site plans depicting the facility or site with numbered outfalls which indicate stormwater and wastewater outfalls. The plans shall legibly show. at a minimum, (existing or proposed): o Outline of drainage areas with topographical lines and features o Stormwater/wastewater treatment structures o Location of numbered stormwater/wastewater outfalls (corresponding to which drainage areas) o Runoff conveyance structures o Areas and acreage where materials are stored o Impervious area acreages o Location(s) of streams and/or wetlands the site is draining to, and any applicable buffers o Site property lines, North Arrow, and bar scale Page 2 of 7 SWU-229-07122011 Last revised 7014 NCG140000 N.O.I. o It applicable, the 100-year floodplain line o Acreage of each stormwater and wastewater topographical area o Each of the facilities' wastewater or stormwater source and discharge structures and each of its hazardous waste treatment, storage, or disposal facilities o Site location (insert) Site plans shah be 24" x 36" in size. • Line drawing and description: A line drawing of the water flow through the.facility. A pictorial description of the nature and amount of any sources of water and any collection and treatment measures. • A narrative description and identification of each type of process, operation, or production area which contributes wastewater to the effluent for each outfall, and a description of the treatment the wastewater receives (or will receive), including the ultimate disposal of any solid or fluid wastes other than by discharge. Processes, operations, or production areas may be described in general terms (e.g. "ash silo"). 11) Does the applicant have any unresolved Notice of Violations (NOVs)? IR No ❑ Yes Wastewater., 12) What types of wastewater does your facility generate or discharge? Type of Authorized Wastewater Generate Discharge Sent to WW Treatment System Vehicle and equipment cleaning VE Wetting of raw material stockpiles (RM -Mixing drum cleaning (MD Further explanation, if necessary: It is possible that some of the runoff from wetting of aggregate stockpiles will co -mingle with storm water runoff in SW Basins #1 and #2. 13) Will your facility spray -down or actively wet aggregate piles? ❑ No ® Yes 14) Does the facility use any of the following on site? ❑ Phosphorus -containing Detergents ❑ Brighteners ❑ Other Cleaning Agents ❑ Nan -Phosphorus -containing Detergents ❑ Other: 15) Are wastewater treatment facilities planned in the 100-year flood plain? IR No ❑ Yes 16) Does your facility use or plan to use a recycle system, or recycle components in your treatment system? ❑ Yes ® No If yes, what size storm event is the system designed to hold before overflowing? (for example, 10-yr, 24-hr) year, 24-hr rainfall event Page 3 of 7 SWU-229-07122011 Last revised 7014 NCG140000 N.Q.I. 17) Will your facility build a closed -loop recycle system that meets design requirements in 15A NCAC 02T \,r 1000 and hold your facilities' working volume'? ❑ Yes IR No Will your facility discharge wastewater to surface waters? ® Yes ❑ No If the facility's treatment system meets the design requirements of 15A NCACO2T .1000 (including holding the 25-year, 24-hour storm plus one foot of freeboard), holds the working volume of your site, and does not discharge wastewater to surface waters, you may not be required to obtain an NPDES permit for wastewater discharges. If you believe this is the case, please contact DEMLR's Aquifer Protection Section Land Application Unit Central Office Supervisor or staff (1636 Mail Service Center, Raleigh, NC 27699-1636) for more information on obtaining the necessary permits or approvals. if you will discharge wastewater or stormwater to surface waters, please continue to apply for a permit to discharge associated with ready -mixed concrete or like operations under NCG140000. For further questions, please contact DEMLR's Stormwater Permitting Unit Staff. 18) A wastewater treatment alternatives review is required by 15A NCAC 2H.0105 (c)(2) for any new or expanding water pollution control facility's discharge in North Carolina. You may attach additional sheets. a) What wastewaters were considered for this alternatives review? ®VE ®RM ®MD b) Connection to a Municipal or Regional Sewer Collection System: i) Are there existing sewer lines within a one -mile radius? ..................................... IR Yes ❑ No (1) If Yes, will the wastewater treatment plant (WWTP) accept the wastewater? .... ❑ Yes ® No (a) If No, please attach a letter documenting that the WWTP will not accept the wastewater. (b) If Yes, is it feasible to connect to the WWTP? Why or why not?* c) Closed -loop Recycle System (must meet design requirements of 15A NCAC 2T .1000): i) Are you already proposing a closed -loop recycle system (CLRS)? ❑ Yes ® No (1) If Yes, contact DEMLR's Aquifer Protection Section's Land Application Unit (2) If No, is this option technologically feasible (possible)? Why or why not?* Yes, it is possible to reuse treated waste water for equipment cleanup. (3) If No, is it feasible to build a CLRS on your site? Why or why not?* No. The water storage requirements for rain events, plus the volume of waste water generated during peak _production would require the installation of a very large CLRS that will operate for one a short period of time. This system would also require the installation of pressurizing equipment to be functional which is not economically or environmental! feasible. (4) What is the feasibility of building a CLRS compared to direct surface water discharge?* _Due to the temporary nature of this facility, direct surface water discharge of treated �_ waste water is significantly more economically and environmentally feasible. d) Surface or Subsurface Disposal System (e.g., spray irrigation): i) Is a surface or subsurface disposal technologically feasible (possible)? .................... N Yes © No See DWQ's Aquifer Protection Section Land Application Unit's Water Balance Calculation Policy for more information, on DWQ LAU's website http:h'porial,nedenr.orglweb/wgtaps/lau/policies for more information. Page 4 of 7 SWU-229-07122011 Last revised 712114 NCG 140000 N.O.I. Why or Why not? Surface discharge of treated waste water is technologically feasible. ii) Is a surface or subsurface disposal system feasible to implement?* ........................... ❑ Yes ® No Why or Why not? There is no available area within the facility fora potential surface disposal system. The volume of the discharge will require a large system installed in a large area that is not available. In addition, the temporaa nature of this facility makes the installation of such a system not feasible. iii) What is the feasibility of employing a subsurface or surface discharge as compared to a direct discharge to surface waters?* Due to the temporary nature of this facility, direct surface water discharge of treated waste water is significantly more economically and environmentally e) Direct Discharge to Surface Waters: Is discharge to surface waters the most environmentally sound alternative of all reasonably cost-effective options of the wastewaters being considered?*... N Yes ❑ No i) If No, contact DEMLR's Land Application Unit to determine permitting requirements. f) if this review included all wastewater discharge types, would excluding some types (e.g. raw stockpile wetting) make any of the above non -discharge options feasible? ..............❑ Yes N No You may be asked to provide further information to support your answers to these questions after the initial review. Feasibility should take into account initial and recurring costs. Stormwater: 19) Does this facility employ any best management practices for Stormwater control? ❑ No N Yes If yes, please briefly describe: This site will use multiple BMPs for controlling erosion, storm water, and waste water runoff as detailed in the site plan, and revised as necessary per site conditions. 20) Does this facility have a Stormwater Pollution Prevention Plan? ❑ No N Yes If yes, when was it implemented? It will be implemented upon approval of this application. _ 21) Are vehicle maintenance activities (VMA) occurring or planned at this facility? ® No ❑Yes If yes, does your VMA area discharge into your wastewater treatment device? ❑ No ❑ Yes Other/Permitting: 22) Does this facility have a Division of Land Resources Erosion & Sedimentation Control (E&SC) Permit? N No ❑ Yes If yes, list the permit numbers for all current E&SC permits for this facility: 23) Is your facility subject to Phase II Post -Construction Area? ❑ Yes If yes, who is the permitting authority? 1 < E W, 24) Is your facility located in one of the 20 Coastal Counties? ❑ Yes ® No Is your facility adding more than 10,000 ftz of built -upon area or CAMA Major Permit? ❑ Yes ❑ No Page 5 of 7 SWU-229-07122011 Last revised 7/2114 NCG 140000 N.O.I. 25) Is your facility discharging wastewater (treated or untreated) such as water from wetting of aggregate piles, drum rinse -out, or vehicle and equipment cleaning to a stormwater BMP? ❑ No N Yes If yes, please attach your approval from the permitting authority to do so. See attached SWPPP narrative. 26) Does this facility have any other NPDES permits? N No ❑ Yes If yes, list the permit numbers for all current NPDES permits for this facility: 27) Does this facility have any Non -Discharge permits (ex: recycle permits)? N No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 28) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? N No ❑ Yes b) is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? N No ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? N No ❑ Yes d) Type(s) of waste: N/A How is material stored: Where is material stored: How many disposal shipments per year: Name of transport 1 disposal vendor: Vendor address: Final Checklist This application will be returned as incomplete unless all of the following items have been included: ❑ Check for $100 made payable to NCDENR. ❑ This completed application and all supporting documentation. See Question 10. i ❑ If an Erosion & Sedimentation Control (E&SC) Plan is required from Division of Land Resources (DLR) or local designee: documentation verifying applicant has developed and submitted that Plan to the governing agency (required per 15A NCAC 02H .0138). +CEl Two (2) site plans depicting the site plan with numbered outfalls which indicate stormwater and wastewater outfalls. See Question 10. ❑ A county map or USGS quad sheet with location of facility clearly marked. 29) Signatory Requirements (per 40 CFR 122.22) All applications, reports, or information submitted to the Director shall be signed and certified. a. All notices of intent to be covered under this General Permit shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this permit, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, state, federal, or other public agency: by either a principal executive officer or ranking elected official. Page 6of7 SWU-229-07122011 Last revised 7/2114 NCG140000 N.O.I. Certification: North Carolina General Statute 143-215.6 B(i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rufemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: Casey P. Hurley, PE, PLS Title:. Assistant Protect Manager (Signature of Applicant) (Date Signed) Notice of Intent must be accompanied by a check or money order for $100.00 made payable to: NCDENR Mail the entire package to: Stormwater Permitting Unit Program Division of Energy, Mineral and Land Resources 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Note The submission of this document does not guarantee the issuance of an NPDES permit. For questions, please contact the DEMLR Regional Office for your area. DEMLR Regional Office Contact Information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ...(252) 946-6481 Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771-5000 Central Office .........(919) 807-6300 Page 7 of 7 SWU-229-07122011 Last revised 7/2/14 LANE Application Package For: NPDES Permit To Discharge Stormwater 1 Processed Wastewater for Ready Mix Concrete Plants NCG 140000 NCG 140000 General Project Information and Plant Data Location Maps Site Plan Stormwater Pollution Prevention Plan Stormwater Treatment System Design Calculations & Specifications Wastewater Treatment System Design Calculations & Specifications Appendix Ail Division of Energy, Mineral and Land Resources .;..,.. Land Quality Section NCDENRNational Pollutant Discharge Elimination System '+oar.. G. -- Av+.A*� o NcG>laaooa �LA 0o tr��S NOTICE OF INTENT 01 FOR AGI NCY USE ONLY Mac Received Ycar Month Dav Ceniticatc nfCov •r Chock # A uu Crmit 'S1L llf IU t National Pollutant Discharge Elimination System application for coverage under General Permit NCG140000: STORMWATER AND PROCESS WASTEWATER DISCHARGES associated with activities classified as: SIC (Standard Industrial Classification) Code: 3273 and like activities - Ready Mixed Concrete This NOI may be an application to discharge process wastewater. NCG140000 contains effluent limitations for process wastewater discharges. Wastewater discharges must meet the requirements of these effluent limitations. An exceedence of any of these limitations will result in a violation of the permit conditions. For questions, please contact the DEMLR Central Office or Regional Office in your area. (See page 6) (Please print or type) 1) Mailing address of owner/operator (official address to which all permit correspondence will be mailed): (Please print or type all entries in this application form.) Legal Owner Name The Lane Construction Corporation (Please attach the most recent Annual Report to the NC Secretary of State showing the current legal name. Alternatively this permit can be given to an individual.) Signee's Name (as signed for in question 29 below) Casey P. Hurley, PE, PLS Street Address 306 E NC HWY 152 City China Grove State NC ZIP Code 28023 Telephone No. 919-279-7264 Email CPHuriey@laneconstruct.com Alternate Contact Name Christopher M. An e Email (if different) CMAnge@laneconstrucLcom Alternate Contact Telephone (if different) 336-406-9060 2) Location of facility producing discharge: Facility Name Temporary Concrete Batch Plant - Lane Construction Facility Contact Christopher M. Ange Street Address 1500 N US HWY 29 City China Grove State NC ZIP Code 28023 County Rowan Telephone No. 336-406-9060 Fax: 704-553-6598 3) Physical location information: Please provide narrative directions to the facility (use street naAbs, state road numbers, and distance and direction from a roadway intersection). I-85N to Exit 68, left onto HWY_152, drive —1.1 mi, use right lane to take ramp to I-85N/US 601, merge onto US 29, drive —0.2 mi, facility is on the right. (A copy of a county map or USGS quad sheet with facility clearly located on the map is a required part of this application.) L V E i vE 1 4) Latitude 35" 34' 30.97" Longitude -8011 33' 33.35" (deg, min, sec) DEC 12 2016 5) This NPDES Permit Application applies to the following (check all that apply): ® New or Proposed Facility ❑ Existing Facility Permit # DENR-LAND QUALITY Date operation is to begin April, 2017 `_`r^ 14Vt/ATER PERMITTING Page 1 of 7 SWU-229-11032011 Last revised 7/2/14 NCG140000 N.O.I. 6) Consultant's application information: Consultant: Consulting Firm: Mailing Address: City: State: Phone:( )_ Email: Zip Code: Fax: ( ) _ (Optional) Staple Business Card Here: 7) Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility: SIC Code: 3 2 7 3 8) Provide a brief description of the types of industrial activities and products produced at this facility: (Attach a site diagram showing the process areas present at this facility-) This is a Temporary Portable Central Mix Concrete Batch Plant which will be used to produce_ concrete for the NCDOT 1-85 Widening and Improvements project (TIP I-3802B) Stormwater Discharge, Wastewater Treatment & Discharge and Permitting Information 9) Discharge points / Receiving waters: Number of discharge points (ditches, pipes, channels, etc.) that convey stormwater and/or wastewater from the property: Stormwater-only: 2 Wastewater -only: 1 Wastewater Commingled with Stormwater: 0 For new facilities: Expected date of commencement of discharge: August, 2017 What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater and/or wastewater discharges end up in? Unnamed tributary stream of Cold Water Creek Receiving water classification(s), if known: If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). N/A Will this facility discharge wastewaterto SA (Shellfishing) waters? ❑ Yes ® No Note: Discharge of process wastewater to receiving waters classified as WS-II to WS-V or SA must be approved by the N.C. Division of Water Resources, Public Water Supply Section. If DWR does not approve, coverage under NCG140000 cannot be granted. No new discharges of process wastewater are permitted in receiving waters classified as WS-1 or freshwater ORW. 10) Each applicant shall provide the following information (attach additional sheets as necessary): Two (2) site plans depicting the facility or site with numbered outfalls which indicate stormwater and wastewater outfalls. The plans shall legibly show. at a minimum, (existing or proposed): o Outline of drainage areas with topographical lines and features a Stormwater/wastewater treatment structures o Location of numbered stormwater/wastewater outfalls (corresponding to which drainage areas) o Runoff conveyance structures o Areas and acreage where materials are stored o Impervious area acreages o Location(s) of streams and/or wetlands the site is draining to, and any applicable buffers o Site property lines, North Arrow, and bar scale Page 2 of 7 SWU-229-07122011 Last revised 7/2/14 NCG140000 N.O.I. o If applicable, the i00-year floodplain line o Acreage of each stormwater and wastewater topographical area o Each of the facilities' wastewater or stormwater source and discharge structures and each of its hazardous waste treatment, storage, or disposal facilities o Site location (insert) Site plans shall be 24" x 36" in size. • Line drawing and description: Aline drawing of the water flow through the facility. A pictorial description of the nature and amount of any sources of water and any collection and treatment measures. • A narrative description and identification of each type of process, operation, or production area which contributes wastewater to the effluent for each outfall, and a description of the treatment the wastewater receives (or will receive), including the ultimate disposal of any solid or fluid wastes other than by discharge. Processes, operations, or production areas may be described in general terms (e.g. "ash silo"). 11) Does the applicant have any unresolved Notice of Violations (NOVs)? ® No ❑ Yes Wastewater: 12) What types of wastewater does your facility generate or discharge? Type of Authorized Wastewater Generate Discharge Sent to WW Treatment System Vehicle and equipment cleaning VE Wetting of raw material stockpiles (RM) Mixing drum cleaning MD Further explanation, if necessary: It is Possible that some of the runoff from wetting of aggregate stockpiles will co -mingle with storm water runoff in SW Basins #1 and #2. 13) Will your facility spray -down or actively wet aggregate piles? ❑ No ® Yes 14) Does the facility use any of the following on site? ❑ Phosphorus -containing Detergents ❑ Non -Phosphorus -containing Detergents ❑ Brighteners ❑ Other Cleaning Agents ❑ Other: 15) Are wastewater treatment facilities planned in the 100-year flood plain? ® No ❑ Yes 16) Does your facility use or plan to use a recycle system, or recycle components in your treatment system? ❑ Yes ® No If yes, what size storm event is the system designed to hold before overflowing? (for example, 10-yr, 24-hr) year, 24-hr rainfall event Page 3 of 7 SWU-229-07122011 Last revised 7/2/14 L►Id��I�I�I�l��ea � _ 17) Will your facility build a closed -loop recycle system that meets design requirements in 15A NCAC 02T �� 1I .1000 and hold your facilities' working volume'? ❑ Yes ® No Will your facility discharge wastewater to surface waters? M Yes ❑ No If the facility's treatment system meets the design requirements of 15A NCACO2T .1000 (including holding the 25-year, 24-hour storm plus one foot of freeboard), holds the working volume of your site, and does not discharge wastewater to surface waters, you may not be required to obtain an NPDES permit for wastewater discharges. if you believe this is the case, please contact DEMLR's Aquifer Protection Section Land Application Unit Central Office Supervisor or staff (1636 Mail Service Center, Raleigh, NC 27699-1636) for more information on obtaining the necessary permits or approvals. If you will discharge wastewater or stormwater to surface waters, please continue to apply for a permit to discharge associated with ready -mixed concrete or like operations under NCG 140000. For further questions, please contact DEMLR's Stormwater Permitting Unit Staff. 18) A wastewater treatment alternatives review is required by 15A NCAC 2H.0105 (c)(2) for any new or expanding water pollution control facility's discharge in North Carolina. You may attach additional sheets. a) What wastewaters were considered for this alternatives review? ® VE ® RM N MD b) Connection to a Municipal or Regional Sewer Collection System: i) Are there existing sewer lines within a one -mile radius? ..................................... ® Yes ❑ No (1) If Yes, will the wastewater treatment plant (WWTP) accept the wastewater? .... ❑ Yes ® No (a) If No, please attach a letter documenting that the WWTP will not accept the wastewater. (b) If Yes, is it feasible to connect to the WWTP? Why or why not?* c) Closed -loop Recycle System (must meet design requirements of 15A NCAC 2T .1000): i) Are you already proposing a closed -loop recycle system (CLRS)? ❑ Yes N No (1) If Yes, contact DEMLR's Aquifer Protection Section's Land Application Unit (2) If No, is this option technologically feasible (possible)? Why or why not?* Yes, it is possible to reuse treated waste water for equipment cleanup. (3) If No, is it feasible to build a CLRS on your site? Why or why not?* No. The water storage requirements for rain events, plus the volume of waste water generated during peak production would require the installation of a very large CLRS that will operate for only (4) What is the feasibility of building a CLRS compared to direct surface water discharge?* Due to the temporary nature of this facility, direct surface water discharge of treated waste water is significantly more economically and environmentally feasible. d) Surface or Subsurface Disposal System (e.g., spray irrigation): Is a surface or subsurface disposal technologically feasible (possible)?_ _ ...............® Yes ❑ No See DWQ's Aquifer Protection section Land Application Unit's Water Balance Calculation Policy for more information, on DWQ LAU's website http://portal.ncdenr.org/web/wq/aps/lau/policies for more information. Page 4 of 7 SWU-229-07122011 Last revised 712114 NCG140000 N.O.I. Why or Why not? Surface discharge of treated wastewater is technologically feasible. ii) Is a surface or subsurface disposal system feasible toimplement?*...........................❑ Yes N No Why or Why not? There is no available area within the facility for a potential surface disposal system. The volume of the discharge will require a large system installed in a large area that is not available. In addition, the temporary nature of this facility makes the installation of _ such a system not feasible. iii) What is the feasibility of employing a subsurface or surface discharge as compared to a direct discharge to surface waters?* Due to the temporary nature of this facility, direct surface water discharee of treated waste water is sienificantly more economically and environmentally e) Direct Discharge to Surface Waters: Is discharge to surface waters the most environmentally sound alternative of all reasonably cost-effective options of the wastewaters being considered?*... N Yes ❑ No i) if No, contact DEMLR's Land Application Unit to determine permitting requirements. 0 if this review included all wastewater discharge types, would excluding some types (e.g. raw stockpile wetting) make any of the above non -discharge options feasible? ..............❑ Yes ® No * You may be asked to provide further information to support your answers to these questions after the initial review. Feasibility should take into account initial and recurring costs. Stormwater: 19) Does this facility employ any best management practices for Stormwater control? ❑ No ® Yes If yes, please briefly describe: This site will use multiple BMPs for controlling erosion, storm water, and waste water runoff as detailed in the site plan, and revised as necessary per site conditions. 20) Does this facility have a Stormwater Pollution Prevention Plan? ❑ No ® Yes If yes, when was it implemented? It will be impiemented upon approval of this application. _ 21) Are vehicle maintenance activities (VMA) occurring or planned at this facility? ® No ❑ Yes If yes, does your VMA area discharge into your wastewater treatment device? ❑ No ❑ Yes OtherlPermittinp: 22) Does this facility have a Division of Land Resources Erosion & Sedimentation Control (E&SC) Permit? ® No ❑ Yes If yes, list the permit numbers for all current E&SC permits for this facility: 23) Is your facility subject to Phase II Post -Construction Area? ❑ Yes ® No If yes, who is the permitting authority? 24) Is your facility located in one of the 20 Coastal Counties? ❑ Yes ® No Is your facility adding more than 10,000 ft2 of built -upon area or CAMA Major Permit? ❑ Yes ❑ No Page 5of7 SWU-229-07122011 Last revised 712114 NCG140000 N.O.I. 25) Is your facility discharging wastewater (treated or untreated) such as water from wetting of aggregate piles, drum rinse -out, or vehicle and equipment cleaning to a stormwater BMP? ❑ No ® Yes If yes, please attach your approval from the permitting authority to do so. See attached SWPPP narrative. 26) Does this facility have any other NPDES permits? ® No ❑ Yes If yes, list the permit numbers for all current NPDES permits for this facility: 27) Does this facility have any Non -Discharge permits (ex: recycle permits)? ® No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 28) Hazardous Waste: a) is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? ®No El Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? ® No ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? ® No ❑ Yes d) Type(s) of waste: N/A How is material stored: Where is material stored: How many disposal shipments per year: Name of transport / disposal vendor: Vendor address: Final Checklist This application will be returned as incomplete unless all of the following items have been included: ❑ Check for $100 made payable to NCDENR. ❑ This completed application and all supporting documentation. See Question 10. ❑ If an Erosion & Sedimentation Control (E&SC) Plan is required from Division of Land Resources (DLR) or local designee: documentation verifying applicant has developed and submitted that Plan to the governing agency (required per 15A NCAC 02H .0138). ❑ Two (2) site plans depicting the site plan with numbered outfalls which indicate stormwater and wastewater outfalls. See Question 10. ❑ A county map or USGS quad sheet with location of facility clearly marked. 29) Signatory Requirements (per 40 CFR 122.22) All applications, reports, or information submitted to the Director shall be signed and certified. a. All notices of intent to be covered under this General Permit shalt be signed as follows: (1) For a corporation: by a responsible corporate officer, For the purpose of this permit, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, state, federal, or other public agency: by either a principal executive officer or ranking elected official. Page 6of7 SWU-229-07122011 Last revised 712114 NCG140000 N.O.I. Certification: North Carolina General Statute 143-215.6 B(i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implomenting this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsities, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Managementl Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: Casey P._H_urley, PE, PLS Notice of Intent must be accompanied by a check or money order for $100.00 made payable to: NCDENR Mail the entire package to: Stormwater Permitting Unit Program Division of Energy, Mineral and Land Resources 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Note The submission of this document does not guarantee the issuance of an NPDES permit. For questions, please contact the DEMLR Regional Office for your area. DEMLR Regional Office Contact Information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ...(252) 946-6481 Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771-5000 Central Office .........(919) 807-6300 Page 7 of 7 SWU-229-07122011 Last revised 712I14 OF AV 00 Q, 000,00000000p, If lee C>t 00000" .4p STORMWATER DISCHARGE OUTFALL (SDO) - Semi -Annual MONITORING IV F R ED GENERAL PERMIT NO. NCG140000 JUN 0 3 2019 CERTIFICATE OF COVERAGE NO. NCG14 01 7 SAMPLE COLLECTION YEAR: Z D tR CENTRAL FILES FACILITY NAME: Co,,,S�5AMPLING PERIOD: ❑ July -December January-JuneDWR SECT)ON PERSON COLLECTING SAMPLES 1Zo1�e�-G. I�pn 1,>, COUNTY k•oy.1r-, CERTIFIED LABORATORY F-i(— Lab # t/.0Z PHONE NO. (7v+) M z.-1 S*71i i�bbrL-tbr'1PJj Lab # ADD TO LISTSERVE? []YES ❑NO EMAIL: r'✓�cir� OPTIONAL INFO: INFO: �- DISCHARGING TO CLASS: []SA ❑HQW ❑PNA ❑Trout ❑Other Part A: Stormwater Monitoring Requirements Outfall No. Date Sample Collected OR NO FLOW)1 PH (Standard Units) TSS (mg/L) Event Duration (minutes) Total 4 fa Rainfall (in) In Tier 2 Monthly Monitoring? (y/n) #of Months in Tier 2 Samplingz 6-9 100 , - i U oI O Z S 13- )l 7. S-- 6C) U 1 If "NO FLOW°'or "NO DISCHARGE, Enter "NO FLOW" or "NO DISCHARGE" for each outfall here. Please make sure to mark the sample period above. 2 If a value is in excess of the benchmark, or outside the benchmark range (for pH), you must implement the Tier 1 or Tier 2 responses in the General Permit. Tier 2 Monthly sampling shall be done until 3 consecutive samples are below the benchmark or within the benchmark range. 3 TSS benchmark values are 100 mg/l, except when discharging to ORW, HOW, Trout, and PNA waters where they are 50 mg/l. 4 For each sampled measurable storm event the total precipitation must be recorded using data from an on -site rain gauge. Permit Date: 7/1/2011-60/30/2015 Last Revised 7/13/11 Page 1 of 2 Part e: Vehicle Maintenance Activity Monitoring Requirements for facilities using > 55 gal of new motor oil/month — averaged over a calendar year. Outfall No. Date Sample Collected 1 (mo/dd/yr} PH (Standard Units) TPH using method 1664ASGT-HEM (mg/L) Total Suspended Solids (mg/L) Event Duration (minutes) Total a Rainfall (in) New Motor Oil Usage (gal/month) In Tier 2 Monthly Monitoring? (v/n) # of Months in Tier 2 Sampling' 6-9 15 21 100 ' - - - HAS YOUR FACILITY HAD 4 OR MORE BENCHMARK EXCEEDENCES AT ANY ONE OUTFALL (INCLUDING VEHICLE MAINTENANCE)? YES ❑ NO ❑ HAVE YOU CONTACTED THE REGION? YES ❑ NO ❑ REGIONAL OFFICE CONTACT NAME: Mail Original and one copy of this DMR_(including all "No Flow" & "No Discharge" reports) within 30 days of receipt of sample for at end of monitoring period in case of "No Flow") to: Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 YOU MUST SIGN THIS CERTIFICATION FOR ANY INFORMATION REPORTED: "i certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the hest of my knowledge and belief, true, accurate, and complete. am aware that the aLpBignificant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." of Permittee) Permit Date:7/1/2011-60/30/2015 S-3I-6 (Date) Last Revised 7/13/11 Page 2 of 2 Part B, Vehicle Maintenance Activity Monitoring Requirements for facilities using> 55 gal of new motor oil/month — averaged over a calendar year. Outfall No Date Sample (mo/dcted pH (Standard Units) TPH using method 1664A SGT-HEM (mg/E) Total Suspended Solids (mg/L) Event Duration (minutes) Total a Rainfa!! (in) New Motor Oil Usage (gal/month) in Tier 2 Monthly Monitoring? # of Months in Tier 2 Sampling 6-9 HAS YOUR FACILITY HAD 4 OR MORE BENCHMARK EXCEEDENCES ATANY ONE OUTFALL (INCLUDING VEHICLE MAINTENANCE)? YES ❑ NO ❑ HAVE YOU CONTACTED THE REGION? YES ❑ NO ❑ REGIONAL OFFICE CONTACT NAME: Mail Original and one coov of this DMR (including all "No Flow" & "No Discharge" reports) within 30 days of receipt of sample (or at end of monitoring period in case of "No Flow") to: Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 YOU MUST SIGN THIS CERTIFICATION FOR ANY INFORMATION REPORTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the hest of my knowledge and belief, true, accurate, and complete am aware that th ar significant penaltfes for submitting false information, including the possibility of fines and imprisonment for knowing violations." (Signature of Permittee) (Date) Permit Date: 7/1/2011-60/30/2015 Last Revised 7/13/11 Page 2 of 2 STORMWATER DISCHARGE OUTFALL (SDO) MONITORING REPORT Does this facility perform Vehicle Maintenance Activities using more than 55 gallons of new motor oil per month'? _ yes X no (if yes, complete Part B) Part It: Vehicle Maintenance Activity Monitoring Requirements Outfall Date 50050 00556 00530 00400 Total Flow Total Oil & Grease Non -polar Total pH New Motor No. Sample Collected �(if applicable) Rainfall (if appl.) O&GITPH Suspended Oil Usage (Method 1664 Solids SGT-HEM), if a I. mo/ddl r MG inches m m unit gaumo STORM EVENT CHARACTERISTICS: Mail Original and one copy to: Division of Water Quality Date NO FLOW 1 Attn: Central Files Total Event Precipitation (inches): NA 1617 Mail Service Center Event Duration (hours): (only if applicable — see permit.) Raleigh, North Carolina 27699-1617 (if more than one storm event was sampled) Date Total Event Precipitation (inches): Event Duration (hours): (only if applicable — see permit.) "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." (Signature f Permittee) (D e) Form SWU-247, last revised 21212012 Page 2 of 2 UPS CampusShip - United States Page 1 of l UPS CampusShip: View/Print Label i. Ensure there are no other shipping or tracking labels attached to your package. Select the Print button on the print dialog box that appears. Note: If your browser does not support this function select Print from the File menu to print the label. 2. Fold the printed label at the solid line below. Place the label in a UPS Shipping Pouch. If you do not have a pouch, affix the folded label using clear plastic shipping tape over the entire label. 3. GETTING YOUR SHIPMENT TO UPS Customers with a Daily Pickup Your driver will pickup your shipment(s) as usual. Customers without a Daily Pickup Take your package to any location of The UPS Store®, UPS Access Point(TM) location, UPS Drop Box, UPS Customer Center, Staples® or Authorized Shipping Outlet near you. Items sent via UPS Return Services(SM) (including via Ground) are also accepted at Drop Boxes. To find the location nearest you, please visit the Resources area of CampusShip and select UPS Locations. Schedule a same day or future day Pickup to have a UPS driver pickup all your CampusShip packages. Hand the package to any UPS driver in your area. UPS Access PointSQ THE UPS STORE 516-0 RIVER HWY MOORESVILLE NC 28117 FOLD HERE r-I W O � �JJ Q o� M E- w C aN � V �. w z5QZ NON zMC,�oC� I� O W ¢�k N OZoaC fD C .a � to W 04 < Cr cc N � cl m x https://www.campusship.ups.com/cship/create?ActionOriginPair=default_ PrintWindowPage&key=lab... 5/30/2019 PROJECT: 1-3802B DESCRIPTION: 1-85 Widening and Improvements SUBJECT / TASK: Calculate "Wash Water" Volume from Concrete Plant Operations & Design Treatment System CALCULATED BY: CMA DATE: 12/7/2016 Objective: Lane has proposed to construct and operate a temporary portable concrete batch plant to facilitate the construction of the above referenced project. Given the provided technical information regarding concrete plant operations, specific to this plant and project, the volume of "Wash Water" needs to be calculated and a treatment system needs to be designed. Wash Water: There are two sources of "Wash Water." The first being the water used to wash out the beds of the wet batch hauling concrete dump trucks after each load. This operation is completed by spraying the truck bed with a fire hose. The wash water then flows from the truck bed into the washout pit. Once the washout pit fills, washwater will be skimmed from the surface with a pump and reused to spray out truck beds. (This is done as a water conservation effort.) The second source of wash water is the water that is used to clean the plant's mixing drum upon completion of each shift and as needed throughout the shift. This operation is completed by spraying the drum, letting it mix then dumping the wash water into a loader bucket for transport to the washout pit. TRUCK CLEANING WASH WATER Estimated Maximum Concrete 4000 CY Production per Day: Average Load Size: 10 CY Number of Loads: 400 EA Time Spent Cleaning Truck Bed per Load: 60 Seconds* Typical Fire hose flow Rate for this 100 GPM plant setup: Total Wash Water Needed Per Shift: 40,000 Gallons Fresh Wash Water Introduced to System: 30,000 Gallons * ( 75% Fresh Water ) Wash Water "Recycled" from Wash Pit: 10,000 Gallons * ( 25% Recycled Water ) Truck Cleaning Wash Water 3 Introduced to System per Day: 4,010 ft DRUM CLEANING WASH WATER Estimated Cleaning Cycles per Shift: 6 EA Amount of Water Used per Cycle: 350 Gal Total Wash Water Produced: 2,100 Gallons Drum Cleaning Wash Water 3 Introduced to System per Day: 2S1 ft TOTAL WASH WATER INTRODUCED per Day: 4,291 ft3 ( * Denotes Information Provided by Lane Construction, based on project projections and past measurements)� Page 1 of 8 Calculate Composition Wash Water Estimate Amount of Waste Concrete Volume of Waste Concrete Washed out of Haul Trucks (Per Each): 100 Volume of Waste Concrete Washed 125 out of Mixing Drum (Per Each): Total Waste Concrete Dumped into Washout Pit per Day: 40,750 Typical Mix Design for this Plant Setup: Cement: 14% Fine Agg: 29% Course Agg: 49% Water: 8% Amounts of Waste Materials Introduced into Wash Water Cement 5,542 Lbs. Fine Agg: 11,818 Lbs. Course Agg: 19,968 Lbs. Water: 3423 Lbs. _ Lbs. * * Provided by Lane Construction, based upon past measurements and recent experience in North Lbs. Carolina. Lbs. 411 Gal * Provided by Lane Construction, based upon recent History in North Carolina. Page 2 of 8 Setup ana uetaii of i reatment bvstem The Wash Water will contain waste concrete and as such there will be Suspended Solids. Concrete is a mixture of Course Aggregate (Stone), Fine Aggregate (Sand), Cement and Water. The aggregates will settle out of the wash water almost instantly and be deposited at the base of the system. However, the cement will require a much greater settling time due to its average particle size being quite small. It is this cement particle that this water treatment system is designed for. As detailed on the plan sheet, this system will employ three basins which will work in series. The first basin is the "Washout Pit" which is where all the aggregates will settle out of the wash water, leaving only the cement particles to flow into basin 2 which is the "Settling Basin." The "Settling Basin" is where the fine particles (Cement) will settle out of suspension. As designed, this basin is to have a 4:1 Length to Width Ratio in order to maximize the amount of time required for wash water to flow through the basin. Being that the settling time in this basin is so imperative, baffles are also to be installed to ensure that "Short Circuiting" is not possible. (Four Baffles are to be installed dividing this basin into Five equal size chambers.) From the "Settling Basin" the wash water will move into basin 3 which is the "pH Reduction" basin. Since cement is very alkaline (pH 12-13) it is necessary to monitor and control the wash water prior to it's release from this system. A "Fortran" system will be setup at basin 3 which will ensure that pH levels are acceptable prior to release. (Please see the manufacturers specifications, which are included in the Appendix, for details and performance expectations) Upon release from the "pH Reduction" basin wash water will then disperse and flow across approximately 100' of undisturbed grass field prior to reaching its receiving water, which is an unnamed tributary of the Yadkin River. It is also noteworthy that each basin will be connected by a "Rock Sediment Dam." These BMP structures employ wide weir's which allow for a thin layer of surface water to slowly move between each basin. The main purpose of a sediment dam is to "skim" the surface water (cleanest water) from the upstream basin and allow it move on to the next basin in the series. This "skimming" characteristic is essential for the proper operation of this system. It essentially works to trap the smallest particles (cement) that are suspended in the wash water. These tiny cement particles range in size with its smallest particle being only 1 Micron in diameter. The retention time required to completely settle out a 1 Micron particle is extremely difficult to provide. However, creating a system that traps these minute particles is much more feasible. This system is designed to trap suspended particles in each basin, the smallest of which will be trapped and eventually settled out in basin 2, the "Settling Basin." Page 3 of 8 BASIN 1- "WASHOUT PIT" Select Treatment Device (BMP Device) TRSD - Type B Size Selected BMP Basin Top Dimensions Length: 40 Ft Width: 20 Ft Depth: 3 Ft (At Weir) Side Slopes: 1.5 :1 (H:V) SURFACE AREA = 800 SF RETENTION VOLUME = 1671 CF WEIR LENGTH = 10 Ft BASIN 2 - "SETTLING BASIN" Select Treatment Device (BMP Device) *NCDOT BMP Selection & Design Criteria Chart Best Fit for Application - (Settle Aggregates) Bottom Dimensions Length: 31 Width: 11 Basin Size is: Good Basin Volume is: Good *NCDOT BMP Selection & Design Criteria Chart TRSD - Type B Best Fit for Application - (Sized Large to provide extended retention time to facilitate settling of Small Particles) Size Selected BMP Basin Top Dimensions Length: 340 Ft Width: 50 Ft Depth: 3 Ft (At Weir) Side Slopes: 1 :1 (H:V) SURFACE AREA = 17000 SF RETENTION VOLUME = 47526 CF WEIR LENGTH = 10 Ft BASIN 3 - "PH REDUCTION BASIN" Select Treatment Device (BMP Device) TRSD - Type B Size Selected BMP Basin Top Dimensions Length: 50 Ft Width: 25 Ft Depth: 3 Ft (At Weir) Side Slopes: 2 :1 (H:V) SURFACE AREA = 1250 SF RETENTION VOLUME = 2544 CF WEIR LENGTH = 10 Ft Bottom Dimensions Length: 334 Width: 44 Basin Size is: Good Basin Volume is: Good *NCDOT BMP Selection & Design Criteria Chart Best Fit for Application - (Provide Surface Area) Bottom Dimensions Length: 38 Width: 13 Basin Size is: Good Basin Volume is: Good Page 4 of 8 Retention Time Provided Basin One Basin Two em Capacity Offered Volume of Wash Water Retention Time Capacity Offered: Volume of Wash Water: Retention Time: Basin Three Capacity Offered: Volume of Wash Water: Retention Time: TOTAL. 1671 CF 4,291 CF/DAY 0.39 DAY 47526 CF 4,291 CF/DAY 11.08 DAY 2544 CF 4,291 CF/DAY 0.59 DAY 12.06 DAY Retention Time Required to Settle the Average Cement Particle Particle Settling Velocity Average Diameter of Cement Particle: 1 micron: Average Diameter of Cement Particle: Density of Cement: Density of Water: Viscosity of Water: Gravity: Settling Velocity for Average Cement Particle: Depth of Settling Basin: Settling Time for Avg. Cement Particle: 0.15 Days < V=gd2(pl-p2)/18µ 15 microns 3.28E-06 Ft 4.92E-05 Ft 94 1 b/ft3 62.4 1 b/ft3 5.98E-04 If/ft-sec 32.2 ft/sec2 2.29E-04 ft/sec 3 Ft 13,106 Sec . = 3.64 Flours 0.15 Days 0.39 Days Therefore: The average Cement Particle will settle out of the wash water in the "Washout Pit." This will leave only the smallest of particles to analyze in the "Settling Basin." Page 5 of 8 Analyze Settlement of Particles too Fine to Completely Settle Out Realistically most of the suspended cement particles have settled out in the Washout Pit. Then, an additional amount of suspended cement settled out at the Rock Sediment Dam. However, for an increased factor of safety the analysis of basin 2 is to be performed with the assumption that all suspended cement has passed from basin 1 into basin 2. Cement brain Size Distribution Anal NISI Diameter (microns) Size distribution % < Amount in System (Lbs.) Diameter (Ft) Settling Velocity (Ft/Sec) Time to Settle to Bottom of Basin (Days) 1 4.7 4.7 260.47 3.28E-06 1.02E-06 34.13 1.5 2.6 7.3 144.09 4.92E-06 2.29E-06 15.17 2 4.8 12.1 266.02 6.56E-06 4.07E-06 8.53 2.5 2.8 14.9 155.18 8.20E-06 6.36E-06 5.46 3 2.8 17.7 155.18 9.84E-06 9.16E-06 3.79 4 4.6 22.3 254.93 1.31E-05 1.63E-05 2.13 6 7.6 29.9 421.19 1.97E-05 3.66E-05 0.95 8 6 35.9 332.52 2.62E-05 6.51E-05 0.53 12 10.5 46.4 581.91 3.94E-05 1.46E-04 0.24 16 8.2 54.6 454.44 5.25E-05 2.60E-04 0.13 24 13.8 68.4 764.80 7.87E-05 5.86E-04 0.06 32 10.3 78.7 570.83 1.05E-04 1.04E-03 0.03 48 12.4 91.1 687.21 1.57E-04 2.34E-03 0.01 64 5.2 96.3 288.18 2.10E-04 4.17E-03 0.01 96 2.8 99.1 155.18 3.15E-04 9.38E-03 0.00 128 0.4 99.5 22.17 4.20E-04 1.67E-02 0.00 >128 0.5 100 27.71 Total Settling Time Provided by Basin 2: Therefore: 11.08 Days * Calculated Previously 1.5 Micron sized particles are the largest that might not completely settle out. These particles will need to be "Trapped" to prevent them from moving on. Settling Required to Effectively "Trap" Suspended Particles Depth of Basin (At outlet Weir): 3 Ft Length of Basin: 340 Ft Assuming that flow is spread equally across width of basin (Baffles should ensure this) settling time of suspended particles will have a linear correlation to Basin Length. For an added factor of safety assume that all suspended particles need to have settled at least one third of the total weir depth to be considered effectively "trapped." Settled depth of Smallest "Trapped" Particle (1 Micron) at Weir: 1 Ft Retention time required to settle a 1 Micron particle to this depth: 11.38 Days Page 6 of 8 caiculate Amount or -)uspenuea cement betties ana I rappea in bettling basin Diameter (microns) Amount of Suspended Cement Introduced to System (Lbs.) %of Settling Time Achieved by Basin Amount of Suspended Cement Settled to Bottom (Lbs.) % of Trapping Time Achieved by Basin Amount of Suspended Cement Trapped in Basin (Lbs.) 1 260.47 32.45% 84.52 97.35% 169.05 1.5 144.09 73.01% 105.21 100.00% 38.89 2 266.02 100.00% 266.02 100.00% 0.00 2.5 155.18 100.00% 155.18 100.00% 0.00 3 155.18 100.00% 155.18 100.00% 0.00 4 254.93 100.00% 254.93 100.00% 0.00 6 421.19 100.00% 421.19 100.00% 0.00 8 332.52 100.00% 332.52 100.00% 0.00 12 581.91 100.00% 581.91 100.00% 0.00 16 454.44 100.00% 454.44 100.00% 0.00 24 764.80 100.00% 764.80 100.00% 0.00 32 570.83 100.00% 570.83 100.00% 0.00 48 687.21 100.00% 687.21 100.00% 0.00 64 288.18 100,00% 288.18 100,00% 0.00 96 155.18 100.00% 155.18 100.00% 0.00 128 22.17 100.00% 22.17 100.00% 0.00 >128 27.71 100.00% 27.71 100.00% 0.00 Amount of Suspended Cement Passing out of Settling Basin (Lbs.) 6.90 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 5542,00 5327.16 207.93 6.90 Calculate Amount of Suspended Cement Settled in Basin 3 Amount of %of Amount of Amount of Diameter Suspended Settling Suspended % of Trapping Suspended Cement Time Cement Settled Time Achieved Cement (microns) Introduced to Achieved by to Bottom by Basin Trapped in System (Lbs.) Basin (Lbs.) Basin (Lbs.) 1 6.90 1.5 0.00 2 0.00 2.5 0.00 3 0.00 4 0.00 6 0.00 Amount of Suspended Cement Passing out of Settling Basin (Lbs.) 6.90 0.00 0.00 0.00 0.00 0.00 0.00 6.90 0.00 0.00 6.90 Contribution of Basin 3 not counted towards reduction of Suspended Cement for two reasons: 1 Effects of Fortran System circulating Water may reduce settling effectiveness. 2 Any Settlement Achieved in basin 3 will add to overall factor of safety for this system. Page 7 of 8 Calculate Maximum Daily TSS Levels in outflowing Wash Water Total Suspended Cement Discharged from System: 6.90 Lbs. Water Discharged from System: 32,511 Gal Amount of Suspended Cement in Outflowing Wash Water: 2.12E-04 Lbs./Gal 1 mg/L = 8.35E-06 Lbs./Gal Daily TSS: 25.44 mg/L Maximum Allowable per NCDENR Regulations: 30 mg/L SYSTEM IS: Acceptable itt Notes: This System is Designed to effectively treat the wash water for a concrete plant running at Daily Production Rate of 4,000 CY. The outflowing wash water from this plant setup will be in conformance with the NCDENR allowable limits for pH, TSS & SS. This is a temporary concrete plant setup which exists only to service an NCDOT project. As such, the production rate of 4000 CY/Day will only be achieved a limited number of times during its lifespan (Less than 2 yrs.). It should be expected that this system of containment basins will be dry for approximately 70% of their existence. During these dry periods there will be no outflowing wash water at all. (Zero TSS, SS, and no pH to Consider) The Fortran System will be installed to treat the outflowing wash water which will develop during high production intervals. Since these high production intervals are anticipated to be infrequent the "pH reduction" basin will be dry for the majority of its existence. During times where the "pH Reduction" basin is dry, the installed Fortran System will be inactive. The wash out basin shall be inspected daily during high production intervals and be cleaned as necessary. It is important that aggregates and settled fines do not impair the effectiveness of the Rock Sediment Dam leading into the Settling Basin. Accumulated aggregates and settled fines shall be properly removed and disposed of by the Flatiron -Lane. The settling basin shall be inspected regularly and maintained as necessary. It is important to ensure that the installed baffles are functioning properly (spreading flow across width of basin). Replace/Repair any deficient baffles as necessary. Settled fines are to be removed by Flatiron -Lane as frequently as possible (When dry) to reduce the risk of their re -introduction into system. At a minimum, settled fines are to be removed when any basin chamber is 20% full. Page 8 of 8 LANE Application Package for: NPDES Permit to Discharge Stormwater Processed Wastewater for Ready Mix Concrete Plants Objective: Lane has been contracted to perform 6 miles of interstate concrete paving work for the NCDOT 1-85 Widening and improvements project. It is the intention of Lane to erect and operate a portable temporary concrete central mix batch plant to provide concrete solely for this project. Being that this project is extremely fast track in nature, the concrete plant that is being presented in this application will have a very short operational duration. Upon completion of this project in December 2018, this batch plant will have been removed and the site will have been restored. Equipment: Lane Construction Plant # 37489 Erie Strayer MG-12CP2 Dual -Mixer Mobile Central Mix Paving Plant Project: 1-85 Widening and Improvements (1-3802B) Owner: North Carolina Department of Transportation City: China Grove, NC County: Rowan Physical Address: 1500 N US HWY 29, China Grove, NC 28023 Mailing Address: 306 E NC HWY 152, China Grove, NC 28023 Prime Contact: Christopher Ange Senior Job Engineer Lane Construction 336-406-9060/CMAnge@laneconstruct.com State Authority: Stormwater Permitting Unit Program Division of Energy, Mineral and Land Resources 1612 Mail Service Center Raleigh, NC 27699 Local Jurisdiction: Rowan County Planning and Development 402 N. Main Street Suite 204 Salisbury, NC 28144 LANE December 8, 2016 Stormwater Permitting Unit Program Division of Energy, Mineral and Land Resources 1612 Mail Service Center Raleigh, NC 27699-1612 Field Office: 306 E NC Hwy 152 China Grove, NC 28023 Reference: NCG140000 Permit Application I-85 Widening and Improvements Project NCDOT Contract No. C203702; Tip No. 1-380213, I-3610, B-5365 Gentlemen, Attached you will find our application package, in duplicate, for an NPDES Discharge permit for a temporary portable central mix concrete plant. This proposed facility will be used solely to provide concrete for the above referenced NCDOT interstate reconstruction contract. Enclosed in our application you will find the necessary forms, plans, design calculations, specifications, and a check in the amount of $100.00 for the application fee. We trust that you find our application package complete and due to the fast track nature of this project we ask that this application be expedited. Our concrete batching activities are time sensitive and your attention to this matter is appreciated. Should you have any questions regarding this application, please contact our roadway engineer, Christopher Ange, directly at 336 406-9060. Sincerely, The Lane Construction Corporation Casey, . Hurley, PE, PLS Assistant Project Manager INTERNATIONALsIVIONEY•ORDER 86- iiB6 .MoneyGram { To Validate: Touch the stop O c i then watCh_itiarle and reappearpear. -iTi CIO PAY TO THE N ORDER OF !try f� �� £i'x _ ORDEN'DE � - IMPORTANT• SFE BACK B_FFORF CASNfNG K S � f, ' f Fi ,': � r � � f�� ,�. x 4 ufx -:,f"" t 5� siYr -7'S rr•x�wx -� � -..� _ v /u df ��:'� A'`a '� �-#�'ls ry 3.o-. S'% Y 7 ..,5 k •,� � r'' r3 C7�7 - � 4-k� N�sIS`rc�P.k�'F,�;,�a,�:C�l`�x��'�'� _:tw a • . � - © _ * PURCHASER, SIGNER FOR DRAWER ! COMPRADOR, FIRMA DEL LIBRADOR ••_PURCHASER, BY SIGNING YOU AGREE TO THE SERVICE CHARGE AND OTHER TERMS ON THE REVERSE SIOF ADDRESS I jC(a LT•I Q DIRECCION. -Payable Through a rssuEirioxaweTr $O 5 r i k I � /Y^ E�idF OK - ' , MONEVGRAM YAYM TSYSTEMS MC LL. r 4Lo: v STORM/WASH WATER COLLECTION AREA a SAT RAMP FE] FU -- -------------� 4" LDPE POLYETHYLENE I V LINE L MI I P O 2" PVC DISCHARGE HOSE 1 I I I I T 2" PVC 1-114" Sch 80 CLOSED SUCTION K F HOSE 1-114" Sch 80 INFLUENT b rw-] FX-1 fo EFFLUENT Note: Settling basin layout designs may vary as to size, DISCHARGE configuration and number of settling basins (OPTION 1) LEGEND A - Primary sedimentation (Settling Basin) * B - Secondary sedimentation (Settling Basin) C - Final Sedimentation basin (Clear Weil) ' Maximum size 100,000 gallons D - Adjustable Overflow Weir " E - Discharge (overflow weir is optional) F - Well pump (to distribute treated water to other uses) " G - Final sedimentation basin (clear well) * H - Optional 3-way ball valve to circulate or discharge treated water I - Quick Connect 2" J - 2" PVC schedule 80 Proprietary treatment piping K - Electronic flow meter with analog outputs and panel mounted display L - CO flow meter -panel mounted M - C�2 pressure Relief Valve 75 lb N - Dif-JetTM CO2 gas injector system (proprietary) O - 120 VAC SPST Solenoid Gas Valve P - Carbon dioxide regulator high flow Flow = to Victor SR-310-320 regulator Q - Dewars Type CO2 tank or 750 liter Micro -Bulk CO2 storage tank R - Steel enclosure 5'x3'x1' S - pH Controller -Programmable Logic Controller T - pH Sensor temperature compensated - Pipe Mounted Non -Fouling Sensor Fitting U - Alarm Light V - 20 Amp Disconnect W - 1 HP submersible pump, w/chemical resistant float switch X - Pump Boom Assembly with Winch and Stainless Steel Cable (Note: Item W is attached to item X in the basin) * Provided by Others LANE Stormwater Pollution Prevention Plan For Lane Construction's Temporary Concrete Batch Plant Background The Lane Construction Corporation been contracted to build 6 miles of interstate concrete pavement for the NCDOT contract TIP 1-3802 B, the 1-85 Widening and Improvements on the 1-85 corridor in Rowan County. This project requires that approximately 150,000 cubic yards of concrete be produced and placed into the new roadway. in order to facilitate this construction, a temporary portable concrete batch plant will be constructed on a private parcel of land that has been leased by Lane. The physical address of this location is 1500 N US HWY 29, China Grove, NC 28023. The concrete plant that is being proposed in this application will exist solely to provide concrete for the 1-85 project. As scheduled, this entire project will be completed by December 2018 and the concrete plant will be removed in advance of this date. It is anticipated that this plant will only be in existence for approximately 18 months, and during that time it will only be active during intervals of concrete paving. Upon the completion of concrete paving this plant will be removed and the site will be restored. Waste Water Generated There will be four different types of waste water generated at this site which need to be analyzed. The first will come from the cleaning of the concrete hauling units. Dump trucks will be utilized to haul the wet concrete and will need to have their dump bodies rinsed out after each load. This water will combine with the concrete that is rinsed out of the dump body and will contain all the elements of the concrete (Sand, Stone & Cement). No other cleaning or repair of these vehicles will occur at this site. The second waste water generated will be the wash water produced after cleaning the plant's mixing drum. The composition of this water will be the same as that produced during the dump truck rinsing operation. This cleaning of the mixing drum will occur upon of the completion of each shift and also as necessary throughout the shift. The third wastewater generated will be the water used to wet the raw aggregate stockpiles. These stockpiles will be watered consistently during concrete production operations. Water that flows from these stockpiles will contain suspended fine particles that have escaped from the stockpiles. The final waste water generated at this site is storm water runoff. Currently the site is a wooded field, which will need to be stabilized prior to the concrete plant being setup. Once the area is stabilized the amount of runoff becomes much greater and has the potential to create erosion. It should be noted that all four types of waste waters described here will need to be treated for particulate matter, however only the waste water from the cleaning of haul units and the mixing drum will need additional treatment for pH, LANE Waste Water Control & Treatment In order to effectively treat the waste water generated by this setup it must first be collected and brought into the appropriate containment areas. As designed the treatment plan for this site will separate storm water runoff from concrete wash water. The site will be graded and diversion ditch lines will be established to ensure that storm water will flow into SW Bain #1 and #2 (southernmost and easternmost basins respectively) while the concrete wash water will be introduced into another, separate, series of basins. This separation will allow for a higher total system factor of safety. The Stormwater Basins will be "Skimmer" basins, which is a BMP device designed to retain the flow from a storm event and slowly dewater by skimming the surface water. This basin is 100% effective in retaining all large particles that maybe suspended in the storm water runoff. It is anticipated that any particles originating from the stabilized plant yard itself will be relatively large (Fine Sands) and easily collected in this basin. The remainder of the drainage area at this plant site is unstabilized and disturbed, which could introduce silts and clays into the runoff. Any silt particles will easily settle out in this skimmer basin. However, due to the ultra -fine particle size of clays, if introduced into the system these particles could potentially pass through prior to settling out. Settling time is not realistically achievable for ultra -fine particles such as clays, and as such the best treatment method for these particles is to prevent their introduction into the system. This prevention is most easily achieved by confirming the adequacy of the established ground cover. Any disturbed soil must be vegetated to eliminate exposed erodible surfaces. Rock "Check Dams" will also be utilized to slow the storm water as it flows toward the skimmer basin which will also help to reduce the potential risk of erosion. The Concrete Wash Water will be introduced into its own series of basins designed to effectively settle all suspended particles and also to ensure that the pH of the outflowing water is within the acceptable range. To do this, three basins will be created. The first basin in the series is the "Washout Pit" where the dump trucks will be sprayed and the concrete will be directly mixed into the system. This is also the location where wash water from the mixing drum will be transported to. The second basin is to be the "Settling Basin" which is a very large retention basin sized to provide adequate settling time to ensure that the fine particles have settled out prior to outflowing into the final basin. The third basin is the "pH Reduction Basin" which is where a Fortran System will be installed to monitor and regulate the PH of the wash water. Predicted Maximums and System Performance The storm water treatment system has been designed for the Ten Year rain event following the NC Division of Land Quality Requirements. For the total accumulated drainage areas for this site (7.86 AC, estimated to be 8.50 AC) the expected flow rate from this storm event would be 49.25 CFS. The concrete wash water treatment system has been designed for a concrete plant running at a regular maximum production of 4,000 CY per day. This volume will result in awash water flow of approximately 4291 CF/D. In actuality, this production rate will only be achieved a limited number of times on this project. However, it is important to design the waste water treatment system based upon the project maximums and not the averages. Upon release from either treatment system (Storm or Wash) the TSS and SS levels in the outflowing water will be less than the established limits (30 mg/I and 5 ml/I respectively), and the pH will be within the acceptable 6-9 range. LANE Maintenance of System All water treatment devices will be evaluated on a bi-weekly basis, and after any event resulting in 0.5" of precipitation or greater. Any damage to the devices will be repaired immediately and any sediment that has been built up will be removed routinely. This system has been designed to allow for easy access and maintenance which will help to ensure that it functions property. During intervals where the concrete plant is active the wash water basins will be inspected on a daily basis. It is anticipated that at a minimum the "Washout Pit" will require routine cleaning during these intervals. The aggregates that will accumulate in this basin will begin to impact the function of the system if they are allowed to build up. It is the responsibility of Lane to ensure that this buildup of materials is removed on a timely basis. Summary The purpose of this treatment system is to effectively treat both the Stormwater and the Wastewaters produced from this concrete plant site. This treatment system has been used successfully at previous sites for concrete batch plants, most recently this exact plant and treatment methodology was used for similar NCDOT projects in Cabarrus and Mecklenburg County (Contract Nos. C202522 and C202523). The rules and guidelines set forth by general permit NCG 140000 will be strictly adhered to and BMP's will be employed. Any questions regarding the operation of this facility can be directed to the facility contact noted in the application.