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HomeMy WebLinkAboutNCG140409_COMPLETE FILE - HISTORICAL_20170627STORMWATER DIVISION CODING SHEET NCG PERMITS PERMITNO. /V Ci& Iyo CIO' DOC TYPE HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE p � O I ^l O �p D YYYYMMDD ��o`�� Division of Energy, Mineral & Land Resources Land Quality Section/Stormwater Permitting J.-' � ��1CDENR National Pollutant Discharge Elimination System r — E.v,iro­ei.* —o N.auw.i Reeve PERMIT NAME/OWNERSHIP CHANGE FORM FOR AGENCY USE ONLY Date Received Year Month Da I. Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage 1 14 1 0 4 0 9 U. Permit status prior to requested change. a. Permit issued to (company name): Kerr`s FIRM Concrete - Maiden Plant b. Person legally responsible for permit: Roger Kerr First Ml Last c. Facility name (discharge): d. Facility address: e. Facility contact person: President Title P.O. Box 1924 Permit Holder Mailing Address Hickory N.C. _ 29603 City State Zip (8'28 ) 322-3157 Phone Fax 1625 West Maiden Road Address Maiden NC 28650 City State Zip Robert Cani e (828 ) 322-3157 First 1 MI I Last Phone III. Please provide the following for the requested change (revised permit). a. Request for change is a result of: ® Change in ownership of the facility ❑ Name change of the facility or owner If other please explain: b. Permit issued to (company name): Southern Concrete Materials / c. Person legally responsible for permit: James Combest First MI Last President Title PO Box 5395 Permit Holder Mailing Address Asheville NC 28813 City State Zip (828) 253-6421 jcombest@scmusa.com Phone E-mail Address d. Facility name (discharge): e. Facility address: Address City State Zip f. Facility contact person: First MI Last Phone E-mail Address IV. Permit contact information (if different from the person legally responsible for the permit) Revised Jan. 27, 2014 l ��.�; � � ��s �� ���� i i NPDES PERMIT NAMEIOWNERSHIP CHANGE FORM Page 2 of 2 - .� Permit contact: Jeff Lamm First MI Last Vp-Environmental And Safety Title PO Box 5395 Mailing Address Asheville NC 28813 City State Zip (828) 253-6421 jlamm@scmusa.com Phone E-mail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? ® Yes ❑ No (please explain) Vl Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: ❑ This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PETTEE CERTIFICATION (Permit holder prior to ownership change): I, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as . omplete. Ignature Date APPLICANT CERTIFICATION I , a st that this application for a name/ownership change has been reviewed and is accurate and cqftFpTete to the best of my knowledge. 1 understand that if all required parts of this application are not completed d that if all required supporting information is not included, this application package will be r ed as inc mplete. Signa a Date PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Energy, Mineral and Land Resources Stormwater Permitting Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Revised Jan. 27, 2014 . r REC'CIVCD JUN 0 5 2017 SDENR-LAND QUAL17y �'ER1l9fT'17N ASSET PURCHASE AGREEMENT ipRMWgTER by and among SOUTHERN CONCRETE MATERIALS, INC., it successors, assigns or affiliates, KERR SAND COMPANY, LLC, KERR'S HICKORY READY -MIXED CONCRETE COMPANY, INC., and ROGER S. KERR, JAMES P. KERR, JR., KATRINA K. HAYES, and MARY K. LUCKADOO March 27, 2017 ASSET PURCHASE AGREEMENT THIS ASSET PURCHASE AGREEMENT (together with all Schedules and Exhibits hereto, this "Agreement"), dated as of March 27, 2017, is entered into by and among SOUTHERN CONCRETE MATERIALS, INC., a North Carolina corporation having its principal office at 120 %2 N. Church St., Salisbury, NC 28144, or its successors, assigns or affiliates (collectively, "Buyer"), KERR'S HICKORY READY -MIXED CONCRETE COMPANY, INC., an North Carolina corporation having its principal office at 1126 1st Ave. SW, Hickory, NC 28602 ("Kerr's HRM"), KERR SAND COMPANY, LLC, a North Carolina limited liability company having its principal office at 17 121' St. SW, Hickory, NC 28602 ("Kerr Sand" and, together with Kerr's HRM, "Seller"), and Roger S. Kerr ("Roger"), James P.. Kerr, Jr. ("James"), Katrina K. Hayes ("Katrina") and Mary K. Luckadoo ("Marv"). Roger and James are sometimes collectively referred to herein as "Selling Principals." Roger, James, Katrina and Mary are sometimes collectively referred to herein as "Selling Owners." Seller and Selling Owners are sometimes collectively referred to herein as "Selling_ Parties." The parties to this agreement are sometimes referred to herein individually as a "Party" or collectively as the "Parties." RECITALS: Subject to the terms and conditions of this Agreement, Buyer has agreed to purchase from Seller, and Seller has agreed to sell to Buyer, Seller's ready -mixed concrete business and related assets as set forth herein (the "Business") for the consideration described herein. ARTICLE I SALE AND PURCHASE OF ASSETS 1.1 Transfer of Assets. Seller agrees to sell, assign, transfer and deliver to Buyer, and Buyer agrees to purchase and accept from Seller, at the Closing (as defined below) all of the assets and properties of Seller of every kind and description used by Seller in connection with the operations of the Business, but excluding certain assets described in Section 1.3. The assets being sold hereunder are collectively referred to as the "Purchased Assets," and the assets described in Section 1.3 are collectively referred to as the "Excluded Assets." 1.2 Purchased Assets. The Purchased Assets specifically include, but are not limited to, the following: (a) Real Property. All real property and interests therein held, owned, leased, subleased, licensed or otherwise occupied or used by Seller (with all easements and other rights appurtenant to such property, the "Real Property"). (b) Tangible Personal Property. All machinery, equipment, furniture, office equipment, supplies, materials, vehicles and other items of tangible personal property of every kind owned by Seller and used in connection with the Business, including, without limitation, those listed on Schedule 1.2(b) (the "Tangible Personal Property'), and any additions or replacements made between the date of this Agreement and the Closing Date, together with any express or implied warranty by the manufacturers or sellers of any item thereof. 2 (c) Inventories. Except as determined by Buyer in its sole discretion pursuant to Section 2.4, all inventories of the Business as of the Effective Time (defined below) including, without limitation, all finished goods, work in process, raw materials and spare parts (the "Invento '),the location and net values of which are included on Schedule 1.2(c). (d) Contracts. All of Seller's interest in the contracts, leases of personal property, other leases and other agreements described on Schedule 1.2(d) (the "Contracts"). (e) Intellectual Property. All of the intellectual property of Seller used in connection with the operations of the Business, including, without limitation, the following: (a) all trademarks, service marks, trade names, logos (the "Marks") and all registrations relating thereto; (b) all copyrighted works and registrations therefor; (c) all patents and applications therefor; and (d) all confidential or proprietary processes, formulas, trade secrets and technical and other similar information, all of which are described on Schedule 1.2(e) (the "Intellectual ProuertX"), together with the goodwill related thereto and any royalty income therefrom accruing after the Effective Time. (f) Permits. All permits, authorizations, certificates, approvals and licenses relating to the operation of the Business, including, without limitation, those listed on Schedule 1.2(f) (the "Permits"). (g) Records. All records, technical data, asset ledgers, books of account, inventory records, budgets, customer and supplier records, payroll and personnel records, computer programs, correspondence and other files of Seller created or maintained in connection with the Business. (h) Claims. All of Seller's rights to any causes of action or claims arising in connection with the Business. (i), Goodwill. Any and all of Seller's goodwill in and going concern value of the Business. 0) OtherAssets. All other assets of any kind or description, tangible or intangible, which are owned by Seller and used in or relate to the operations of the Business. In addition to the foregoing, Selling Principals shall sell, assign, transfer and convey to Buyer, and Buyer shall purchase, acquire and accept from Selling Principals, free and clear of all Liens and encumbrances, all of Selling Principals', right, title and interest in and to their own general know-how and personal goodwill associated with the Business (the "Personal Intangibles"). 1.3 Excluded Assets. The following assets shall be excluded from the Purchased Assets and shall be retained by Seller: (a) Cash. All cash on hand and on deposit in banks, cash equivalents and investments. IN WITNESS WHEREOF, each of the parties hereto has caused this Agreement to be signed by its duly authorized officer as of the date first above written. Buyer: SOUTHERN CONCRETE MATERIALS, INC. By: Name: Title: Sellers: KERR'S HICKORY READY -MIXED CONCRETE COMPANY, INC. 1 ICERR SAND COMPANY, LLC By: Nam ,�a.►ccr 1°/`�^ Title:��� Selling Owners: �' -Y �j — Rog r S. Kerr Signature Page to Asset Purchase Agreement IN WITNESS WHEREOF, each of the parties hereto has caused this Agreement to be signed by its duly authorized officer as of the date first above written. Saver: SO CON TE MATERIALS, INC. Tit! Sellers: KER.R'S HICKORY READY -MIXED CONCRETE COMPANY, INC. By: Name: Title: KERR SAND COMPANY, LLC By: Name: Title: Selling Owners: Roger S. Kerr James P. Kerr, Jr. Katrina K. Hayes Mary K. Luckadoo Signature Page to Asset Purchase Agreement _ f Division of Energy, Mineral & Land Resources Land Quality Sect ion/Stormwater Permitting �CDENI� National Pollutant Discharge Elimination System _ DN'�'f�— Exw.d+.+v.r N,ctM+.0 Resoeweu PERMIT NAME/OWNERSHIP CHANGE FORM FOR AGENCY USE ONLY Date Received Year Month Day I. Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage N C 0 _I 1N C 10 1 1 14 1 0 4 1 0 1 9 11. Permit status prior to requested change. a. Permit issued to (company name): Kerr's HRM Concrete - Maiden Plant b. Person legally responsible for permit: Roger Kerr First M 1 Last President Title P.O. Box 1924 Permit Holder Mailing Address Hickory N.C. 29603 City State Zip (828 ) 322-3157 ( ) Phone Fax c. Facility name (discharge): d. Facility address: 1625 West Maiden Road Address Maiden NC 28650 City State Zip e. Facility contact person: Robert Canipe (828 ) 322-3157 First / MI / Last Phone Ill. Please provide the following for the requested change (revised permit). a. Request for change is a result of: ® Change in ownership of the facility ❑ Name change of tine facility or owner If other please explain: b. Permit issued to (company name): Southern Concrete Materials c. Person legally responsible for permit: James Combest First MI Last President Title PO Box 5395 Permit Holder Mailing Address Asheville NC 28813 City State Zip j828j 253:6421 jcombest@scmusa.com Phone E-mail Address d. Facility name (discharge): e. Facility address: Address City State Zip f. Facility contact person: First MI Last Phone E-mail Address IV. Permit contact information (if different from the person legally responsible for the permit) Revised Jan. 27, 2014 NPDES PERMIT NAME/OWNERSHIP CHANGE FORM Page 2 of 2 Permit contact: Jeff Lamm First MI Last V -Environmental And Safety Title / PO Box 5395V/ Mailing Address Asheville NC 28813 City State Zip .(828) 253-6421 jlamm@scmusa.com Phone E-mail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? ® Yes ❑ No (please explain) VI. Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: ❑ This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications below must be completed and signed by both the pen -nit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PEMITTEE CERTIFICATION (Permit holder prior to ownership change): I, , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if ail required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned fas'omplete. Ignature Date APPLICANT CERTIFICATION I , a est that this application for a name/ownership change has been reviewed and is accurate and c p ete to the best of my knowledge. I understand that if all required parts of this application are not completed -and that if all required supporting information is not included, this application package will be r rued as inc mplete. Sign a Date PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Energy, Mineral and Land Resources Stormwater Permitting Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Revised Jan. 27, 2014 REFCEIVED JUN 0 5 2017 L)ENR-LAND QDALITy sroPf��warER r-E;�hJrrrinro ASSET PURCHASE AGREEMENT by and among SOUTHERN CONCRETE MATERIALS, INC., it successors, assigns or affiliates, KERR SAND COMPANY, LLC, KERR'S HICKORY READY -MIXED CONCRETE COMPANY, INC., and ROGER S. KERR, JAMES P. KERR, JR., KATRINA K. HAVES, and MARY K. LUCKADOO March 27, 2017 ASSET PURCHASE AGREEMENT THIS ASSET PURCHASE AGREEMENT (together with all Schedules and Exhibits hereto, this "Agreement"), dated as of March 27, 2017, is entered into by and among SOUTHERN CONCRETE MATERIALS, INC., a North Carolina corporation having its principal office at 120 %2 N. Church St., Salisbury, NC 28144, or its successors, assigns or affiliates (collectively, "BuLer"), KERR'S HICKORY READY -MIXED CONCRETE COMPANY, INC., an North Carolina corporation having its principal office at 1126 111 Ave. SW, Hickory, NC 28602 ("Kerr's HRM"), KERR SAND COMPANY, LLC, a North Carolina limited liability company having its principal office at 17 12`h St. SW, Hickory, NC 28602 {'`Kerr Sand" and, together with' Kerr's HRM, "Seller"), and Roger S. Kerr ("R ggf'), James P. Kerr, Jr. ("James"), Katrina K. Hayes ("Katrina") and Mary K. Luckadoo ("Ma Roger and James are sometimes collectively referred to herein as "Selline Princi als." Roger, James, Katrina and Mary are sometimes collectively referred to herein as "Selling Owners." Seller and Selling Owners are sometimes collectively referred to herein as "Selling Parties." The parties to this agreement are sometimes referred to herein individually as a "Party" or collectively as the "Parties." RECITALS: Subject to the terms and conditions of this Agreement, Buyer has agreed to purchase from Seller, and Seller has agreed to sell to Buyer, Seller's ready -mixed concrete business and related assets as set forth herein (the "Business") for the consideration described herein. ARTICLE I SALE AND PURCHASE OF ASSETS 1.1 Transfer of Assets. Seller agrees to sell, assign, transfer and deliver to Buyer, and Buyer agrees to purchase and accept from Seller, at the Closing (as defined below) all of the assets and properties of Seller of every kind and description used by Seller in connection with the operations of the Business, but excluding certain assets described in Section 1.3. The assets being sold hereunder are collectively referred to as the "Purchased Assets," and the assets described in Section 1.3 are collectively referred to as the "Excluded Assets." I.2 Purchased Assets. The Purchased Assets specifically include, but are not limited to, the following: (a) Real Property. All real property and interests therein held, owned, leased, subleased, licensed or otherwise occupied or used by Seller (with all easements and other rights appurtenant to such property, the "Real Property"). (b) Tangible Personal Property. All machinery, equipment, furniture, office equipment, supplies, materials, vehicles and other items of tangible personal property of every kind owned by Seller and used in connection with the Business, including, without limitation, those listed on Schedule 1.2(b) (the "Tangible Personal Property"), and any additions or replacements made between the date of this Agreement and the Closing Date, together with any express or implied warranty by the manufacturers or sellers of any item thereof. 2 (c) Inventories. Except as determined by Buyer in its sole discretion pursuant to Section 2.4, all inventories of the Business as of the Effective Time (defined below) including, without limitation, all finished goods, work in process, raw materials and spare parts (the "Inventory"), the Iocation and net values of which are included on Schedule 1.2(c). (d) Contracts. All of Seller's interest in the contracts, leases of personal property, other leases and other agreements described on Schedule 1.2(d) (the "Contracts"). (e) IntelIectual Propertv. All of the intellectual property of Seller used in connection with the operations of the Business, including, without limitation, the following: (a) all trademarks, service marks, trade names, logos (the "Marks") and all registrations relating thereto; (b) all copyrighted works and registrations therefor; (c) all patents and applications therefor; and (d) all confidential or proprietary processes, formulas, trade secrets and technical and other similar information, all of which are described on Schedule 1.2(e) (the "Intellectual Propertv"), together with the goodwill related thereto and any royalty income therefrom accruing after the Effective Time. (f) Permits. All permits, authorizations, certificates, approvals and licenses relating to the operation of the Business, including, without limitation, those listed on Schedule 1.2(f) (the "Permits"). (g) Records. All records, technical data, asset ledgers, books of account, inventory records, budgets, customer and supplier records, payroll and personnel records, computer programs, correspondence and other files of Seller created or maintained in connection with the Business. (h) Claims. All of Seller's rights to any causes of action or claims arising in connection with the Business. (i) Goodwill. Any and all of Seller's goodwill in and going concern value of the Business. 0) Other Assets. All other assets of any kind or description, tangible or intangible, which are owned by Seller and used in or relate to the operations of the Business. In addition to the foregoing, Selling Principals shall sell, assign, transfer and convey to Buyer, and Buyer shall purchase, acquire and accept from Selling Principals, free and clear of all Liens and encumbrances, all of Selling Principals', right, title and interest in and to their own general know-how and personal goodwill associated with the Business (the "Personal Intangibles"). 1.3 Excluded Assets. The following assets shall be excluded from the Purchased Assets and shall be retained by Seller: (a) Cash. All cash on hand and on deposit in banks, cash equivalents and investments. 3 IN WITNESS WHEREOF, each of the parties hereto has caused this Agreement to be signed by its duly authorized officer as of the date first above written. Buyer: SOUTHERN CONCRETE MATERIALS, INC. By: Name: Title; Sellers: ICERR'S HICKORY READY -MIXED CONCRETE COMPANY, INC. KERR SAND COMPANY, LLC By: Title: 7�fc„lr Sellina Owners: 6� 4P �J Roy r S. Kerr Signature Page to Asset Purchase Agreement IN WITNESS WHEREOF, each of the parties hereto has caused this Agreement to be signed by its duly authorized officer as of the date first above written. Buyer: MATERIALS, INC. •`►tiFs r o vv��flS Sellers: KERR'S HICKORY READY -MIXED CONCRETE COMPANY, INC• By: Name: Title: KERR SAND COMPANY, LLC By: — Name: Title: selling Owners: Roger S. Kerr James P. Kerr, Jr. Katrina K. Hayes Mary K. Luckadoo Signature Page to Asset Purchase Agreement Lowther, Brian From: Bou-ghazale, Samar Sent: Friday, July 01, 2011 9:47 AM To: Lowther, Brian Subject: RE: SW General Permit NCG140409 Hi Brian, „ We offer no objections for the issuance of this permit' JHappy_July 4th. Thanks, Samar From: Lowther, Brian . Sent: Friday, July 01, 2011 9:41 AM To: Bou-ghazale, Samar Subject: RE: SW General Permit NCG140409 Hey Samar, I am not sure if I heard back from you about this permit but I am ready to issue it. Please let me know if you have any comments. Brian Brian C. Lowther Environmental Engineer ::F,c='r;•u€}y �, :_, NCDENR I DWQ I Stormwater Pennitting Ui1it 1617 Mail Service Center, Raleigh, NC 27699-1617 512 N. Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6368 Email: briaii.iowthcr cc,ncdeiir._gov Website: http://portal.ncdenr.org/web/wg/ws/su E-mail correspondence to and from this add resIs may be subject to the North Carolina Public Records Law and may he disclosed to third parties.':- . From: Lowther, Brian Sent: Monday, March 28, 2011 3:14 PM To: 'Bou-ghazale, Samar' Subject: SW General Permit NCG140409 Samar, We've received an NOI from Kerr's HRM Concrete for their site in Maiden (Catawba County). The site discharges stormwater to a UT to'CI`ar;k•." 'i^ k, (C). The NOI is attached. I am forwarding you a hardcopy of the NOI, calculatio`i .-p and 'plan sheets for your review. 1 Does the Mooresville Regional Office have any concerns about issuing this facility a CDC for this general permit, and are there any potential impacts to wetlands? If we do not hear back from you, we'll issue the COC in 30 da SI:,: j, i: Brian Brian C. Lowther Environmental Engineer NCDENR I DWQ I Stormwater Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 512 N. Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6368 Email: b6an.lowther Website: http://portal.nedenr.org/web/wq/ws/s6.'-'.,-'!'�l-"'�'--'r. E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. AWJ;YV )A NCDENR T North Carolina Department of Environment and Natural Resources Division of Water. Quality Beverly Paves Perdue Coleen H. Sullins Governor Director July,l, 2011 Mr. Roger Kerr Kerr's FIRM Concrete 1126 1st. Ave SW/PO Box 1924 Hickory, NC 28602 Subject: General Permit No. NCG 140000 Dee Freeman Secretary Kerr's HRM Concrete — Maiden Plant COC No. NCG140409 Catawba County Dear Mr. Kerr: In accordance with your application for a discharge permit received on March 22, 2011, we are forwarding herewith the subject certificate of coverage (COC) to discharge under the . subject state — NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other federal or local governmental permit that may be required. An Authorization to Construct treatment facilities has been issued concurrently with this COC. The Mooresville Regional Office, telephone number (704) 663-1699, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an in -place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, the associated Authorization to Construct, and the approved plans and specifications. Please mail the Wetlands and Stormwater Branch 1617 Masi Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 91M07-64941 Customer Service:'i-877-623-6748 Internet: www.ncwaterqualit .org None Carolina A AmallU U An Equal Opportunity 4 Affirmative Action Employer Mr. Roger Kerr Kerr's HRM Concrete NCG 140409 July I, 2011 certification (attached) to the Stormwater Permitting Unit, .1617 Mail Service Center, Raleigh, NC 27699-1617. Please note that any future construction, installation, or modification of wastewater treatment facilities (including process wastewater recycle systems) will require an Authorization to Construct (ATC) prior to construction per 15A NCAC 2H .0138 & .0139. You must submit, in triplicate, plans/specifications and design calculations, stamped and sealed by a professional engineer, with a letter requesting an ATC to the Stormwater Permitting Unit, 1617 Mail Service Center, Raleigh, NC 27699-1617.] One (I) set of approved plans and specifications is being forwarded to you. The Permittee shall maintain a copy of the approved plans and specifications on file for the life of the facility. If you have any questions concerning this permit or Authorization to Construct, please contact Brian Lowther at telephone number (919) 807-6368. Sincerely, for Coieen H. uilins cc: Mooresville Regional Office Central Files Stormwater Permitting Unit Files enclosure STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140409 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, KERB`S-HIC-KOR_Y_READY-MIXED CONCRETE COMPANY. INC. is hereby authorized to discharge stormwater and to construct and operate a process wastewater treatment system, and is hereby authorized to discharge process wastewater from a facility I ocated at Kerr's HRM Concrete - Maiden Plant 1625 West Maiden Road Maiden, NC Catawba County to receiving waters designated as unnamed tributary to Clark Creek, a class C water in the Catwwba River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, II, III, IV, V, and VI of General Permit No. NCGI40000 as attached. This certificate of coverage shall become effective July 1, 2011. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this I" day of July, 2011. "A for Coleen H. Sullins, Director Division of Water Quality By the Authority of the Environmental Management Commission LOCATION MAP: N 1W Aj �j j 3 ffj IT7, AXI/n Z 7 2. < D -7 % f J. 7� Kerr's HRM Concrete Maiden Plant N A. _ zr 'I Z, f /41 11 Ing A % J_ f - _ -�.-- \ It. i 'ti,�;l _4{ I ''`/ frr Ax Rh 51T-A, -AIN Wf 4, j % �y�Z`� NCG140409 %Vj I W7 S W Scale 1: 24, 000 Kerr's HRIA.Cpnrrete. Kerr's -HAM ._ -646-`fi'*6" " 'O' Maiden Plant eite -- M Latitude: 350 55' 28 " N Longitude: 8 1" 14' 55 " W County: Catawba Receiving Stream: UT tD Clark Creek Stream (lass: C Sub -basin: 03-08-35 (Catawba River Basin) Facility Location Mr. Roger Kerr Kerr's FIRM Concrete NCG 140409 July I, 2011 Engineer's Certification (COC No. NCG140199) as a duly registered Professional ngineer Ein the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, for the Project. Vane Locaiton Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following installations: • Construction of process wastewater recycle system at the Kerr I-1RNI Concrete — Maiden Plant. I certify that the construction -of -the -above referenced project was observed to be built within substantial compliance and intent of the approved plans and SpeciticatiOnS. Signature Date Registration No. Mail this Certification to: Storinwater Permitting Unit NC Division of `eater Quality 1617 Mail Service Centel - Raleigh, NC 27699-1617 CONCRETE Producing Quality Ready Mixed Concrete Since 1942 PO BOX 1624 • HICKORY, NC 28603 828-322-3157 • FAX 828-322-3158 TH_ , PAY TO THE ORDER OF: Bank of Granite HICKORY, NC 28601 N r- Cl 1 ty D 0j Sum.T' -­4 CHECK NO. .054750 66-363 531 DATE 02/23/11 1-$100.00_I oTHE NUMBERS ON THIS DOCUMENT APPEAR IN RED ON THE REVERSE SIDE -THIS DOCUMENT HAS MICRO PRINTING n Chalam Pakala Engineering and Environmental Solutions 10017 Allyson Park Dr., Charlotte, NC 28277 Tel: (704) 541-4042 Fax: (704) 541-4043 May 24, 2011 Mr. Brian Lowther NC DENR-Stormwater Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27669-1617 Re: Response to the Additional Information Requested per the NC DENR Letter Dated March 29, 2011 Kerr HRM Cwcr�te — Maiden Plant 1625 West 11P4ae�+ayn Rd. Maiden, Catawba County, North Carolina 28650 OWN N D CPEES Proiect No. 1134-001 O NPDES General Permit No.: NCG140000 JUN 1 0 2011 Certificate of Coverage: COC NCG140409 E]ENR - WATEH W Watlandu 3 ate[ &anch Dear Mr. Lowther: On behalf of Kerr Concrete (KERR), CP Engineering and Environmental Solutions (CPEES) is pleased to respond to your additional information request dated March 29, 2011. The responses to your questions are as follows: 1) The calculations for the recycle system do not include a water balance analysis. Information was provided on the amount of water needed daily but please show how all the captured water from the 25-yr storm event will be reused so that the system does not overflow? Response KERR had decided to reuse the water collected in the pits in their batch operations. As per the attached calculations 40 to 50 batched per year and 250 gals/batch), approximately 7.8 days are required to use the collected water (86,394 gals) in the plant. 2) Please clarify the size of the drainage area (DA) going to the recycle system. The pits do not look like they were included in the calculations based on the plans. Please make sure this area is included. Response The drainage area including pits is 0.639 acres for the calculation of 25-yr and 24-hr storm event. The calculations are shown on the attached worksheet and the drainage area is shown on the Figure 3. The new dimensions of the pits and the construction details are shown on Figure 4. r- Chalam Pakala Engineering and Environmental Solutions 10017 Allyson Park Dr., Charlotte, NC 28277 Tel: (704) 541-4042 Far: (704) 541-4043 3) Plans: a. Please clarify if the system has four pits or three. The narrative indicates there are 3 pits, however, the calculations say 4 pits but only multiple of volume by 3. Also, the plans sheets show three pits and one sludge drying area. b. Please clearly show and identify the drum washout area. Is this done in the gravel wash area? c. As stated above, the DA delineation does not appear to include the recycle pit area, but needs to, d. Please clearly identify any stormwater only outfalls. Response a. The Maiden Plant stormwater recycle system consists of three pits and a sludge drying area. The details of the pit are shown on Figure 3 and Figure4. b. The drum wash area is located very close to Pit #1 in order mitigate contamination of Pit#2 and #3. In addition, the entrance floor elevation of Pit #2 and #3 is above the entrance floor elevation of Pit # I to control washwater flow into ONLY Pit #1 rather than Pit #2 and #3. Figure 3 shows the location of drum washout area. c. The attached Figure 3 shows the total DA including the three pits and the sludge drying area. The attached calculations show the new area and the corresponding changes to the pit dimensions. d. The attached Figure 3 shows one outfall on the property. It is my pleasure to complete this important project for Kerr Concrete and please call me at (704) 541-4042 if you have any questions or comments on this A to C permit application package. Respectfully submitted, CP Engineering and Environmental Solutions (A Cost Effective Solution Provider for Manufacturing) Chalam V. Pakala, P.E. Registered, 19807 Managing Principal Attachments: Figures and Pit Volume & Water Recycle Cales TABLET KERR CONCRETE MAIDEN - NORTH CAROLINA -Size of a Concrete Recycling Systemfor Process Washwater/ Stormwater for a Ready Mix Concrete Plant - Size for a 25 yr, 24-hr Runoff Volume a Use SCS Peak Discharge Drainage Area = 0-639 acres Or 27,835 sq R. Elevation . 3 R (Obtained from the site topo map) Length - 242 R (Obtained from the site topo map) Tc. 3.2 min (8.03a) Slope - 1.2% CN 96 Ra"all - 5.25 Inches IRef Fig 8.03k) Rainfall Intensity (Average Asheville and Chadolle) - 7 Irift (8.03f and 8.03g) Runoff Depth • 4.75 inches (Table 8.03c) Runoff Voksm Drainage Area x Ruoff Depth 11,016 cu ft Design Recycle pits to hold a 11,018 cu ft. A of in", of 3 pits with a buffer of 1 additional pit for anwrgerxtes CIA Qy = 4.0257 Peak rate of nnoff In able feel per second Q,,s - 25 Yr. 24-hr Discharge a C = 0.9 Runoff Coeffidett t = 7 Average Intensity of Rainfall in indnesAr for a storm duration -time of concentration A = 0.639 Drainage area Size lor Weir for 025 = 3.0 L H s7 Ors = 411 YM7 L = 3 Length of the weir (ft) H = 1.5 Height of the weir (A) Assume 0.5 R 4.0257 =3.0 x L x (0.5) Length of the weir = 1 h Number of Pits 3 Capacity of pits Pits 1, 2, and 3 Each IFIat Area Volume) L a 40 ft W a U ft AREAIPit = 2.11M cubic feet Da 5 ft or 8400 cubic feet (Four pits) Pits 1, 2, and 3 (Slope Area Volume) L = 30 ft W = 14 ft AREAIPit a 1,050 cubic feet on 5 ft or 3150 cubic feet (Four pits) Total Pit Volume (CFT) = 11,550 Cubic fed > 11,018 Cubic feet Or 86,394 gals WATER BALANCE ANALYSIS Range # of batches per day 40 50 batches Water per yard 25 gals gals of water per batch (10 yards per batch) 250 gals Gals of water recycled in the plant 10D00 125M gaisfday # of days the water reused in the plant is = 8.6 6.9 gals AVG # of Days water recycled in the Elant = 7.8 days Cbelam Pekala, PE CP Enpneering Tel: 704-541.4042 CPEES Project No. 1134-001 30 oq mad,.z WO SANITAR' TOP=85! ELBOW E INV'A"=i INV OUT - NOTES I REVISIONS BASE MAP WAS SUPPLIED BY KERB CONCRETE EIP 0 OUTFALL 001 STOCKPILE AREA SCALE: 1"= 30' INITIALS I DATE PREPARED BY. CVP 01/08/11 DRAWN BY GBW 05/05/11 CHECKED BY CVP 05/05/11 APPROVED BY CVP 05/05/11 FILE NAME: XXX 3 ACRES AGE AREA = 0.639 ACRES GRAPHIC SCALE 15 30 Go ( IN FEET ) 1 inch = 30 fL N CAAQ si �F 0N 4,q'7 L9 SEAL 19W7 DRAWING TITLE: PROCESS WASHWATER AND ST❑RMWATER RECYCLE SYSTEM C❑NSTRUCTI❑N DRAWINGS PROJECT: KERR CONCRETE (MAIDEN PLANT) PROJECT NO,: 1134-001 1126 1ST AVE SW HICKORY, NC 28652 REV, NO.: REV, DATE: CHALAM PAKALA ENGINEERING AND ENVIRONMENTAL SOLUTIONS DRAWING NO,: A Cost -Effective Solution Provider for Manufacturing Industries 10017 ALLYSON PARK DR, DRAWING 3 CHARLOTTE, NORTH CAR❑LINA 28277 TEL (704) 541-4042/ FAX (704) 541-4043 ILFWA KC®ENR North Carolina Department.of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary March 29, 2011 Mr. Roger Kerr Kerr's HRM Concrete PO Box 1924 Hickory, NC 28603 Subject: Additional Information Request Future COC NCG140409 Kerr's HRM Conrete — Maiden Plant Catawba County Dear Mr. Kerr: Your facility's Notice of Intent (NOI) for permit NCG140000 was received by the Stormwater Permitting Unit on February 24, 2011. However, a review of the application package showed that the application is incomplete. Before the NOT can finish being processed please provide information regarding the following: 1. The calculations for the recycle system do not include a water balance analysis. Information was provided on the amount of water needed daily but please show how all the captured water. from the 25-yr storm event will be reused so that the system does not overflow? 2. Please clarify the size of the drainage area (DA) going to the recycle system. The pits do not took like they were included in the calculations based on the plans. Please make sure this area is included. 3. Plans: a. Please clarify if the system has four pits or three. The narrative indicates there are 3 pits, however the calculations say 4 pits but only multiple the volume by 3. Also, the plans sheets show three pits and one sludge drying area. b. Please clearly show and identify the drum washout area. Is this done in the gravel wash area? c. As stated above, the DA delineation does not appear to include the recycle pit area, but needs to. d. Please clearly identify any stormwater only outfalls. Wetlands and Stormwater Branch 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 91M07-63001 FAX 919-807-6494 4 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org ` An Equal Opportunity 1 Affirmative Action Employer One NorthCarolina Naturallb, Mr. Roger Kerr NCG140409— Maiden Plant March 29, 2011 If you have any questions concerning this matter, please contact Brian Lowther at telephone number (919) 807-6368 or at brian.lowther@ncdenr.gov. Sincerely, Brian Lowther Stormwater Permitting Unit cc: Mr. Chalam Pakala, PE — Chalam Pakala Engineering & Environmental Solutions Mooresville Regional Office SPU Files Page 2 of 2 February 2, 2011 Mr. Ken Pickle, Environmental Engineer H NC DENR — Stormwater Permitting Unit 1617 Mail Service Center - Raleigh, North Carolina 27669-1617 Re: Permit Application for Authorization -to -Construct (A to Q a Proposed Process / Stormwater Recycling System for Maiden Concrete Plant Kerr HRM Concrete — Maiden Plant 1625 West Madison Rd. [` Maiden, Catawba County, North Carolina 28650 t/ L CPEES P t N 1134-(MI roles o. MAR 2 2 2011 NPDES General Permit No.: NCG140000 Certificate of Coverage: Not issued yet Dear Mr. Pickle: Kerr Concrete (KERR) is pleased to submit the attached Authorization -to -Construct (A to C) permit request report along with construction drawings for the Proposed Process / Stormwater Recycling System for Kerr Concrete— Maiden Concrete Plant located in Maiden, North Carolina. The A to C Report includes: + NC DENR NPDES General Permit Application NCG140000; • Check for $100 made payable to NC DENR; • Site map showing the delineation of drainage area contributing to the process wastewater; • Site layout map showing the proposed location of the process / stormwater recycling system; • 25 yr 24-hr stormwater runoff calculations; • Detailed design, construction drawings along with construction specifications for the proposed process and Stormwater recycling system; • Site Location Map; KERR sincerely appreciates your cooperation and progress of this project. Please call me at 828- 322-3157 or Mr. Chuck Pakala of CPEES at 704-541-4042 if you have any questions or comments on this permit request. Respectfully s bmitte , -rYew Ro r Kerr VP Sales and Treasurer Attachments: A to C Permit Application Package Permit Application for Authorization to Construct (A to Q a Process /Stormwater Recycling System NPDES General Permit No.: NCGI40000 Certificate of Coverage: Not Issued Yet Prepared for: Xerr Concrete- Naiden Plant 1625 West Madison Rd. Maiden, Catawba County, North Carolina 28650 CPEES Project No. 1134-001 February 2, 2011 . CAR �Q•QO�ss/Di • SEAL 19807 V. Prepared by: Chalam Pakala En ineerin and Environmental Solutions 10017 Allyson Park Dr., Charlotte, North Carolina 28277 Tel (704) 541-4042 / Fax: (704) 541-4043 Email: cvpakala@carolina.rr.com February 2, 20.11 Mr. Ken Pickle, Environmental Engineer H NC DENR — Stormwater Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27669-1617 Re: Permit Application for Authorization -to -Construct (A to Q a Proposed Process / Stormwater Recycling System for Maiden Concrete Plant Kerr HRM Concrete — Maiden Plant 1625 West Madison Rd. Maiden, Catawba County, North Carolina 28650 CPEES Project No. 1134-001 NPDES General Permit No.: NCG140000 Certificate of Coverage: Not issued yet Dear Mr. Pickle: Kerr Concrete (KERR) is pleased to submit the attached -Authorization -to -Construct (A to,C) permit request report along with construction drawings for the Proposed Process / Stormwater Recycling System for Kerr Concrete— Maiden Concrete Plant located in Maiden, North Carolina. The A to C Report includes: • NC DENR NPDES General Permit Application NCG 140000; • Check for $100 made payable to NC DENR; • Site map showing the delineation of drainage area contributing to the process wastewater; • Site. layout map showing the. proposed location of the. process / stormwater recycling system; • 25 yr 24-hr stormwater runoff calculations; • Detailed design, construction drawings along with construction specifications for the proposed process and stormwater recycling system; • Site Location Map; KERR sincerely appreciates your cooperation and progress of this project. Please call me at 828- 322-3157 or Mr. Chuck Pakala of CPEES at 704-541-4042 if you have any questions or comments on this permit request. Respectfully submitted, Roger Kerr VP Sales and Treasurer Attachments: A to C Permit Application Package Permit Application for Authorization to Construct (A to C) a Process /Stormwater Recycling System Kerr Concrete— Maiden Plant Maiden,, North Carolina NPDES General Permit No.: NCG140000 Certificate of Coverage: Not issued yet TABLE OF CONTENTS 1.0 FACILITY DESCRIPTION..............................................................................................1 2.0 FACILITY OPERATIONS................................................................................................1 3.0 PROCESS WASHWATER CALCULATIONS...............................................................2 4.0 STORMWATER RUNOFF CALCULATIONS FOR A 25 YEAR AND 24-HR RAIN EVENT........................................................................................................ ................ 3 5.0 STORMWATER 1 PROCESS WASHWATER RECYCLE SYSTEM DESIGN AND CONSTRUCTIONDETAILS.................................................................................................4 6.0 A to C CONSTRUCTION PERMIT APPLICATION....................................................4 TABLES Table 1: Runoff Volume Calculations for a 25 yr, 24-hr Storm Event FIGURES Figure.1: Site Location Map Figure 2: Aerial View of Surrounding Properties around the Maiden Plant Figure 3: Site Layout Map with Buildings, Dry Mix Concrete Plant and Proposed Location of Process Washwater / Stormwater Recycle System Figure 4: Process Washwater and Stormwater Recycle System Construction Details ATTACHMENTS Attachment A: Runoff Volume and Weir Design Calculations with Backup Attachment B: NC DENR — Division of Water Quality Stream Classification Table for Catawba County CP Engineering and Environmental Solutions i A to C Permit Application Tel: (704) 541-4042 Kerr HRM Concrete - Maiden Email: cvvakalaAacarolina.rr.com 1625 West Maiden Rd. Permit Application for Authorization to Construct (A to Q a Process /Stormwater Recycling System Kerr Concrete-- Maiden Plant Maiden, North Carolina NPDES General Permit No.: NCG140000 Certificate of Coverage: Not Yet Issued 1.0 FACILITY DESCRIPTION Kerr Concrete -Maiden Plant located at 1625 West Madison Rd. Maiden, Catawba County, North Carolina, is a dry batch ready mix concrete plant for commercial supply. The primary Standard Industrial Classification (SIC Code) for the facility is 3273 (Ready Mixed Concrete). The approximate location of the facility on a US Geological Survey Map is provided on Figure 1. The geographic site location can also be given as 35' 35' 28.02" North Latitude and 810 14' 55.23" West Longitude. The subject facility is surrounded by wooded areas with light residential and quarry on the southeast of the site. The stormwater from the facility drains to a pond on the quarry area and eventually goes to Clark Creek via unnamed tributary. The stormwater from Clark Creek Bows to Catawba River located south of the site. The details of surrounding properties are displayed on an Aerial Map, Figure 2, attached with this report. The Maiden Plant is a leased property from Martin Maritta and occupies approximately 2.66 acres of land with the paved area for operations. However, approximately 0.54 acres of area will be. exclusively used for washwater/recycle. operations. Stormwater from this property flows to Clark Creek located south of -the property, Figure 2. The stormwater from Claris Creek flows to Catawba River located south of the site. Based on my review with NC Division of Water Quality web site, it is our understanding that Clark Creek is classified as Class C (see attached table obtained from NC DENR -- Division of Water Quality Section web site for details -Attachment B). The stormwater from the facility is carried to Clark Creek via swales and sheet flow (Figure 3). The Maiden Plant will consist of an office building, a ready mix concrete plant next to the office building, cement and fly -ash silos, a temporary pit system for washwater, and gravel storage areas, and a concrete truck drum wash area. Maiden Plant will have approximately 2 to 10 trucks and operates 8 hrs/day, 5 days/wk and 30 to 50 wks/year, depending upon the weather and business conditions. 2.0 FACILITY OPERATIONS The facility operations will include: a dry batch concrete plant with vacuum system for dust control system, cement and fly -ash silos with a dust control central vacuum system, sand and a small portion of gravel storage areas with limited water sprinkler system (taken into process water consideration) and a truck washing area. CP Engineering and Environmental Solutions 1 A to C Permit Application Tel. (704) 541-4042 Kerr HRM Concrete - Maiden Email: cvpakala(a)carolina.rr.com 1625 West Maiden Rd. Based on the request from the user, typical operations from this plant include: loading the sand, gravel, and cement and fly -ash into a weigh scale which drops the dry mix into cement trucks as a dry batch concrete mix. The dust extracted from the cement silo will be processed through a NC DENR Division of Air Quality permitted bag filter system before released into the atmosphere. The loaded cement truck with concrete mix will be brought to a truck washing area for a surficial wash before it goes out for the delivery. Occasionally, any left over concrete in the concrete drum will be either used in making blocks or washed of at the plant in a truck washing bay. Thus, process water will be generated at the plant for either recycling or disposal. Based on our understanding of the facility operations, wash chemicals are located near the wash pit area to collect any potential spills from these storage vessels. The oil storage tank was kept far from the pits and it is secondary contained. Therefore, no oily water or stormwater contaminated with chemicals will be released to the environment from the facility. The facility has not applied for a NPDES General Permit (NCG140000) in the past and therefore, applying now to obtain the NPDES permit and be complaint with the State Division of Water Quality regulation. To meet the NPDES General Stormwater Permit requirements, a Stormwater Pollution Prevention Plan (SWPP Plan) with Best Management Practices for potential stormwater pollutant sources shall be prepared and implemented at the site. All truck drums and drum chutes will be washed at the end of the day before parked for good. Therefore, the locations where process washwater will be generated at the plant are: • Surficial cleaning of the drum before leaving the site, • Cement drum washing if left over concrete is brought back to the plant; and • Drum and drum chutes cleaning at the end of the day. 3.0 PROCESS WASHWATER CALCULATIONS Based on our discussions with the Maiden Plant Manager, it is our understanding that approximately 25 to 40 batches per day will be completed in the summer time and 25 batches per day will be completed in the winter time using 10 trucks. Approximately 5 to 10 gals of water will be used for surf cial washing of the truck per batch. Approximately 5 to 10 gals of water will be used to wash drum chutes per truck per day at the end of the day. Approximately 200 gals per day per drum will be used to wash at the end of the day. CP Engineering and Environmental Solutions 2 A to C Permit Application Tel: (704) 541-4042 Kerr HRM Concrete - Maiden Email. cvpakalaQcarohna.rr.com 1625 West Maiden Rd. _.,... , — . Description of Operations - --Total -� .._.. _ ---T-otal— # Trucks worst -case # trucks 10 # Batches per day using 15 trucks (worst -case scenario -summer time) Batches 40 Suriicial cleaning 10 als/batch 400 Chute cleanin at the end of the day 10 gals/truck 100 Drum cleaning at the end of the day 150 als/truck 1,500 Leftover concrete washing from the drum (5 batches 200gals/batch 1,000 Total(gals/day) 3,050 4.0 STORMWATER RUNOFF CALCULATIONS FOR A 25 YEAR AND 24-IIR RAIN EVENT According NC DENR-Division of Water Quality NPDES General Stormwater Permit requirements, recycle systems are considered wastewater treatment per 15A NCAC 2H .0203, and all wastewater discharges must meet a total suspended solids (TSS) limit of 30 mg/l, a settleable solids (SS) limit of 5 ml/l, and pH between 6-9 SU or must demonstrate that the recycle system has sufficient capacity to contain 25-year, 24-hr rainfall event plus one foot of freeboard under the design operating conditions. To obtain an economic and workable solution to the proposed recycling system design, the truck washing operations and process washwater generating points are all brought to one location to reduce the drainage area for 25-yr, 24-hr calculations.. Approximately 23,522 sq ft or 0.54 acres of area including the small area for gravel washing is expected to contribute to the process washwater from the facility (Figure 3). All washing operations beyond this designated area are prohibited at the facility and the drivers will be trained to adhere to this new policy for meeting the Stormwater regulations. CPEES has performed stormwater calculations for a 25-yr, 24-hr rain event for 0.54 acres and approximately 9,311 cubic feet (cft) of runoff capacity is required to hold the designed rain event. The runoff volume and weir design calculations are provided in Attachment A. Please note, during a rain event, no plant operations will be conducted. Therefore, no washwater is accounted for in the proposed recycle system design when 25-yr, 24-hr rain event for stormwater is considered. CP Engineering and Environmental Solutions' 3 A to C Permit Application Tel: (704) 541-4042 Kerr HRM Concrete - Maiden Email: cvpakala a,carolina.rr.com 1625 West Maiden Rd. 5.0 STORMWATER 1 PROCESS WASHWATER RECYCLE SYSTEM DESIGN AND CONSTRUCTION DETAILS The proposed recycle system is designed to capture all process washwater and stormwater from a 25-yr, 24-hr rainfall event from the subject plant wash areas. The.recycle system is designed to hold entire runoff amount from the designed storm event. The approximate drainage area involved in the process washwater is estimated to be 0.54 acres (Figure 3). The 25 year, 24-hr runoff volume from this drainage area is estimated to be 9,311 cft. A recycle system designed for the estimated runoff is a three pit system with a drying bed for the waste materials removed from the pit (Figure 3). The total volume of all the•three.pits were designed to be sufficient to hold the entire 25 year, 24-hr run off volume. Please note KERR strives very hard to control and mitigate migration of any contaminated stormwater from the facility to the waters of US. Appropriate slopeslberms/walls. are. proposed to isolate the.0.54 acres of drainage area for the washwater / stormwater recycling operations (Figure 3). All the:three pits in the recycling system are sloped at the entrance in order for a front-end loader to go into the pit for a periodic cleanup. However, a berm or a slope away from the pit is placed in front of the second and the third pit in order to divert the wash wastewater entry into these pits. The cross -sectional and construction details of the pits are shown on Figure 4. CPEES designed a pit sludge storage area next to the truck washing operations in order to. control stormwater flow that is in contact with the pit sludge. The slopes of the -truck washing operations and the pit sludge storage area are directed toward the first pit of the three pit recycling system in order to control and mitigate migration of stormwater contamination from the washing operations. The location of the recycling system along with stormwater flow directions and wash areas are displayed on Figure 3. The construction details for the recycling system are displayed on Figure 4. The 25 year; 24-hr stormwater runoff calculations are provided in Table 1 of this report. A sump pump with a level switch will be provided to pump water from the third pit, as required, to the plant or to the truck washing operations. This would help empty the third pit to accommodate any possible rain event. 6.0 A to C CONSTRUCTION PERMIT APPLICATION Based on our consultants' discussions with the State DWQ, it is our understanding that we need to file a NCG 140000 Notice of Intent (NOI) Form to obtain A to C Permit to construct the proposed process washwater / stormwater recycle system at the Maiden Plant. A copy of the NCG 140000 N01 is attached with the A to C Report for an approval. CP Engineering and Environmental Solutions 4 A to C Permit Application Tel: (704) 541-4042 Kerr HRM Concrete - Maiden Email: cmakala(a�carolina.rr.com 1625 West Maiden Rd. A gn-KWA Division of Water Quality / Surface Water Protection NCDENRNational Pollutant Discharge Elimination System �n r _ ... oewrn E. of FNVJt]HMFVT +NA ti ISl11iP1. iF;,O,.iCfB NCG140000 NOTICE OF INTENT FOR AGENCY USE ONLY Date Received Year Month Day Certificate of Covers NICIGII01,AjolLk p Check # Amount 11 5O 1 n o — Permit Assigned to National Pollutant Discharge Elimination System application for coverage under General Permit NCG140000: STORMWATER AND PROCESS WASTEWATER DISCHARGES associated with activities classified as: SIC (Standard Industrial Classification) Code - 3273 Ready Mixed Concrete For new plant sites that will discharge or recycle process wastewater (even if commingled with stormwater): This NOI is also an APPLICATION FOR Authorization to Construct (ATC) wastewater treatment facilities. ATC requests must be submitted at least 90 days prior to construction'. For existing plant sites discharging or recycling process wastewater (even if commingled with stormwater): This NOI is also an APPLICATION FOR Authorization to continue to operate wastewater treatment facilities in place. Construction, modification, or installation of any new treatment components at an existing site requires an ATC. Treatment facilities used to treat or recycle process wastewater (including stormwater BMP structures treating process wastewater flows commingled with stormwater) require an ATC prior to construction per 15A NCAC 2H .0138. The authorization to construct or continue to operate will be issued at the same time as the Certificate of Coverage (COC) for the NCG14 permit. Design of treatment facilities must comply with requirements of 15A NCAC 2H .0138 & .0139. Construction of wastewater treatment facilities (this includes recycle systems) at new or existing plant sites requires submission of three (3) sets of plans and specifications signed and sealed by a Professional Engineer (P.E.) or qualified staff2 along with this application. A copy of the design calculations should be included. Please see questions 14 & 15. 0.t For questions, please contact the DWO Regional Office for your area. (See page 5) (Please print or type) 1) Mailing address of owner/operator (address to which all permit correspondence will be mailed): Name Street Address City Telephone No. MR. ROGER KERR, V.P. of SALES AND TREASURER 1126 1st. AVE SW/PO BOX 1924 HICKORY 828-322-3157 2) Location of facility producing discharge: Facility Name Facility Contact Street Address City County Telephone No. State NC ZIP Code 28602/28603 Fax: 828-322-3158 KERR'S HRM CONCRETE - MAIDEN PLANT MR. ROGER KERR, V.P_ of SALES AND TREASURER 1625 WEST MAIDEN ROAD MAIDEN State NC ZIP Code 28645 CATAWABA 828-428-0411 Fax: 828-322-3158 Page 1 of 5 'As per 15A NCAC 2H .0106 2Unless treatment facilities are designed, constructed, and put into operation by employees internal to the company who are qualified to perform such work for their respective companies in accordance with General Statutes, 89C-25 (7), plans and specifications must be signed and sealed by a P.E. NCG140000 N.O.I. 3)• Physical location information: OPlease provide a narrative description of how to get to the facility (use street names state road numbers, and distance and direction from a roadway intersection). SEE ATTACHED DIRECTIONS (A copy of a county map or USGS quad sheet with facility clearly located on the map is a required part of this application.) 4) Latitude 35 35' 28.02" Longitude -81 14' 55.23" (deg, rein, sec) 5) This NPDES Permit Application applies to which of the following: ❑ New or Proposed Facility Date operation is to begin 0 Existing 6) Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: 3 2 7 3 7) Provide a brief description of the types of industrial activities and products produced at this facility: (Include a site diagram showing the process areas present at this facility.) DRY CONCRETE OPERATIONS. PLANT PRODUCES CONCRETE FOR COMMERCIAL- USE 8) Discharge points / Receiving waters: How many discharge points (ditches, pipes, channels, etc.) convey stormwater and/or wastewater from the property? ONE (OUTFALL-001) _ What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater and/or wastewater discharges end up in? UNNAMED TRIBUTARY TO CLARK CREEK AND EVENTUALLY TO CATAWBA RIVER (SEE FIGURE 1) If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). N/A Receiving water classification (if known): CLASS C (SEE ATTACHED SHEETS) Note: Discharge of process wastewater to receiving waters classified as WS-11 to WS-V or SA must be approved by the N.C. Dept. of Environmental Health. If DEH does not approve, coverage under NCG140000 cannot be granted. No new discharges of process wastewater are permitted in receiving waters classified as WS-I or freshwater ORW. 9) Does this facility have any other NPDES permits? 0 No ❑ Yes If yes, list the permit numbers for all current NPDES permits for this facility: 10) Does this facility have any Non -Discharge permits (ex: recycle permits)? 0 No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 11) Does this facility employ any best management practices for stormwater control? ❑ No 0 Yes It yes, please briefly describe: SECONDARY CONTAINMENT FOR OILSICHEMICAL STORAGE, BERMS AROUND THE STONE AND SAND STORAGE AREAS, PLANS TO RECYCLE WASHWATER NCG140000 N.O.I. 12) Does this facility have a Stormwater Pollution Prevention Plan? pJ No ❑ Yes If yes, when was it implemented? 13) Are vehicle maintenance activities occurring or planned at this facility? ® No ❑ Yes Wastewater Treatment Design Information 14) Are discharges occurring or planned from any of the following process wastewater generating activities? Vehicle and equipment cleaning 0 Yes ❑ No Wetting of raw material stockpiles 0 Yes ❑ No Mixing drum cleaning 0 Yes ❑ No If yes to any of the above, please describe the type of process used to treat and/or recycle the process wastewater. For a sufficient application, you must provide design specifics (e.g., design volume, retention time, surfaceWhs'af area, etc.) and calculations to demonstrate compliance with permit effluent limits (pH — 6-9 SU, Total Suspended Solids (TSS) — 30 mg/I, and Settleable Solids (SS) — 5 ml/l.) [Use separate sheet(s)]. If all these discharges are recycled, please refer to Question 15. For plants that recycle and/or discharge process wastewater. When applying for this permit, you are also applying for an authorization to construct (new treatment facilities) or authorization to continue to operate (existing treatment facilities) as part of the NOL For new sites, you must submit three (3) sets of design plans and specifications with this application and provide supporting calculations that predict compliance of final discharge with permit limits. For existing sites, applicants should submit three (3) sets of plans and specs for facilities as -built and provide as many design details as possible, or submit a detailed diagram of treatment systems in place that includes information such as tank volumes, dimensions, retention time, piping, settling basin details, etc. Please note: If new treatment systems are planned for an existing site, an ATC will be required prior to construction of those facilities. Planslspecs/calculations prepared by a P.E. and the request for an ATC may be submitted with this NOI, or separately at a later date. DWQ may request the status of your plans for requesting an ATC upon issuance of the COC. 15) Does the facility use or plan to use a recycle system? ❑ No V1 Yes If yes, what size storm event is the system designed to hold before overflowing? (for example, 10-yr, 24-hr) 25 year, 24-hr rainfall event For a recycle system (regardless of when it overflows), please provide plans, calculations, and design specifics (e.g., throughput assumptions/water balance, design volume, retention time, surface area, amount of freeboard in design storm event, etc.). [Use separate sheet(s)]. For a sufficient application, the information must demonstrate compliance of final discharge with permit effluent limits (pH-6-9 SU, Total Suspended Solids (TSS) — 30 mg/I, and Settleable Solids (SS) — 5 m1/1), or must demonstrate that the recycle system has sufficient capacity to contain runoff from a 25-year, 24-hr rainfall event plus one foot of freeboard under design operating conditions. NCG140000 N.O.I. 16) Are wastewater treatment facilities (including recycle systems) planned in the 100-year flood plain? m No ❑ Yes If so, include information to demonstrate protection from flooding. (Minimum design requirements for treatment works include protection from the 100-year flood, per 15A NCAC 2H .0219.) 17) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? ® No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? ® No ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? ® No ❑ Yes d) If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year: Name of transport I disposal vendor: Vendor address: 18) Certification: North Carolina General Statute 143-215.6 B(I) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tamper; with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the ]Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: MR. ROGER KERR Title: V.P/&/SALjS AND/TREASURER of r v 3 (Date Signed) Notice of Intent must be accompanied by a check or money order for $100.00 made payable to: NCDENR NCG140000 N.O.I. Final Checklist This application will be returned as incomplete unless all of the following items have been included: la Check for $100 made payable to NCDENR. 0 This completed application and all supporting documentation (including design details and calculations for treatment systems). ❑ If an Erosion & Sedimentation Control (E&SC) Plan is required from Division of Land Resources (DLR) or local designee: documentation verifying applicant has developed and submitted that Plan to the governing agency (required per 15A NCAC 02H .0138). NOT REQUIRED For new sites (or sites that will install new treatment facilities): Three (3) copies of plans and specifications for wastewater treatment facilities (including recycle systems), signed and sealed by a Professional Engineer or qualified staff meeting requirements of G.S. 89C-25 (7). SEE ATTACHED ❑ For existing sites: three (3) copies of plans and specifications for wastewater treatment facilities (including recycle systems) as built, stamped and sealed by a Professional Engineer, or (only if plans not available) a detailed diagram of treatment systems in place that includes information such as tank volumes, dimensions, retention time, piping, settling basin details, etc. NIA ® A site map showing, at a minimum, (existing or proposed): (a) outline of drainage areas, (b) stormwater/wastewater treatment structures, (c) location of stormwater/wastewater outfalls (corresponding to which drainage areas), (d) runoff conveyance structures, (e) areas where materials are stored, (f) impervious areas, and (g) site property lines. 0 A county map or USGS quad sheet with location of facility clearly marked. Mt_ ail #heqL package tu:� Ltormwater Permitting Unit Division of Water aUajIityj [i 6# 7_Mail-Service-Center Raleigfa,-North Carolina 27699=1617j Note The submission of this document does not guarantee the issuance of an NPDES permit. For questions, please contact the DWO Regional Office for your area. DWQ Regional Office Contact Information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ...(252) 946-6481 Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771-5000 Central Office .........(919) 807-6300 Directions to US-321 N 197 mi — about 3 hours 12 mins Google' maps 9 . _,ieigh, NC 1. Head east on E South St toward S Wilmington St 2. Turn right at the 1st cross street onto S Blount St . About 2 mins 3. Continue onto Hammond Rd 4. Merge onto 1-40 WIUS-64 W via the ramp to 1-440 ' Continue to follow 1-40 W About 2 hours 47 mins 5. Take exit 123-123A-123B for US-321 toward N Carolina 1271Hickory/Lenoir/Lincointon/US-70 41 6. Keep left at the fork to continue toward US-321 S 1# 7. Keep right at the fork to continue toward US-321 S Is 8. Take exit 42 on the left for N Carolina 127 9. Merge onto US-321 S 321 About 14 mins i10. Take exit 28 for US-321 toward LincointonlMalden 1. Keep left at the fork, follow signs for Maiden/industrial ParklUS-321 BUS N 12, Turn left at Maiden Hwy About i min 3Z� 13. Turn left to merge onto US-321 N About 5 mins g� US-321 N Save trees. Go green! Download Google Maps on your phone at google.com/gmm go 0.1 mi total0.1 mi go 0.6 mi total 0.7 mi go 0.4 mi total 1.1 mi go 175 mi total 176 mi go 0.2 mi total 176 mi go 0.4 mi total 177 mi go 0.3 mi total 177 mi go 0.3 mi total 177 mi go 14.7 mi total 192 mi go 0.2 mi total 192 mi go 108 ft total 192 mi go 0.2 mi total 193 mi go 4.8 mi total 197 mi These directions are for planning purposes only. You may find that construction projects, traffic, weather, or other events may cause conditions to differ from the map results, and you should plan your route accordingly. You must obey all signs or notices regarding your route. Map data 02011 Google Directions weren't right? Please find your route on maps.google.com and click "Report aproblem" at the bottom left. TABLE 1 KFRR CONCRF,TE MAIDEN-,NOR'rti CAROLINA Size of a:Concrete.:Recycling System for Process Washwaterl Stormwater for a Ready Mix Concrete Plant ee for a 25 yr, 24-hr Runoff Volume = Use SCS Peak Discharge Linage Area = D.54 acres or 23,522 sq ft, V Ovation = 3 ft (Obtained from the site topo map) igth s 242 ft (Obtained from the site t0po map) = 32 min (8.03a) 'pe = 1.2% 98 �nfall = 5.25 inches (Ref Fig 8.03k) :nfall Intensity (Average Asheville and Charlotte) = 7 infhr (8.03f and 8.03g) noff Depth = 4,75 inches (fable 8.03c) Runoff Volume Drainage Area x Runoff Depth 9,311 cu ft sign Recycle pits to hold 9,311 cu ft. A minimum of 3 pits with a buffer of 1 additional pit for emergencies CiA C' Q25 - 25 Yr, 24-hr Discharge = C A= 3.402 Peak rate of runoff in cubic feet per second 0.9 Runoff Coefficient 7 Average intensity of Rainfall in incheslhr for a storm duration -time of concentration 0.54 Drainage area Size for Weir for 0, = 3.0 L H» Q.- = 3,402 L = 3 Length of the weir (ft) H = 1.5 Height of the weir (ft) Assume 0.5 ft 3.402 =3.0 x L x (0.5) Length of the weir = 1 ft Number of Pits 3 Capacity of pits Pits 1, 2, 3, and 4 Each (Flat Area Volume) L = 30 ft W = 14 ft AREA/pit = D= 5 ft or Pits 1, 2, 3, and 4 Each (Slope Area Volume) L = 30 ft W = 14 ft AREAJpit= D= 5 ft or Total Pit Volume (C FT) = Chalam Pakala, PE CP Engineering Tel: 704541-4042 CPEES Project No. 1134-001 2,100 cubic feet. 6300 cubic feet. (Four pits) 1,050 cubic feet. 3150 cubic feet, (Four pits) 9,450 cubic feet > 9,311 cubic Feet FIGURES Figure 1; Site Location Map Figure 2: Aerial View of Surrounding Properties around the Maiden Plant Figure 3: Site Layout Map with Buildings, Dry Mix Concrete Plant, and Proposed Process Washwater / Stormwater Recycle System Figure 4: Process Washwater and Stormwater Recycle System Construction Details Map Name: Unknown Map Center: 0350 35' 28.51" N 081° 14' 54.47" W Print Date: 02/06/11 Horizontal Datum: NAD27 A., d. % � r 1 1 \ 771 7 1 �. r4!-:mil'.^--�f�' `� O O 9 ILr all 11 _CD ERR CONCR E PLA z'�� IS ! `.�. ' �` �' z CD _C3 x� *arc �' -� Declination tN / Z o tcosaf v�. L0 A `Y\ 1 V A 6C art s hs. inc GN 0.14" W MN 7.04" W 08115' 0.00" W 081" 15' 0.00" W 081° 14' 0.00" W 081" 14' 0.00" W SCALE 1:24000 0 1000 2000 YARDS SITE LOCATION MAP KERR HRM CONCRETE - MAIDEN PLANT FIGURE 1 JOB NO. 1134-001 I PZ-11-1 I ` 0F',Ip a o � � �p alhczim; O Ct ❑ _= �tr ` �, C� q ° �' `•CY � r .fit m NI 13 tT - _ s • ' - x ` f/ty � `. , ' - - . • - . � c S � yam, v,�!'. � i :ram - { IS " fi ;�: s `•,`''� ! 1 • �.� ; ?��'-��. �. +t ;T, �. .�fi]Cr' .'tF:� +r.�;sr 1, R�,' 4'3•� ,�� , s ;� Aerial View of Surrounding Properties around the Maiden Plant FF'F-8 ATTACHMENTS Attachment A: Runoff Volume and Weir Design Calculations with Backup Attachment B: NC DENR — Division of Water Quality Stream Classification Table for Catawba County TABLE 1 KERR CONCRETE ;11AIAEN - NORTH CAROLINA Size`of a Concrete Recycling System for Process Washwater! Storm.7water fora Ready Mix Concrete Plant Size for a 25 yr, 24-hr Runoff Volume = Drainage Area Elevation = Length = Tc = Clnrw a Wall - Wall Intensity (Average Asheville and Charlotte) _ loll Depth = Runoff Volume - ign Recycle pits to hold = Q25 - 25 Yr, 24-hr Discharge = Use SCS Peak Discharge 0.54 acres or 23,522 sq R 3 ft (Obtained from the site topo map) 242 ft (Obtained from the site tope map) 3.2 min (8.03a) 1.2% 98 5.25 inches (Ref Fig 8.03k) 7 inlhr (8.03f and 8.03g) 4,75 inches (Table 803c) Drainage Area x Runoff Depth 9,311 cu ft. 9,311 cu ft A minimum of 3 pits with a butter of 1 addifional pit for emergencies CIA Oa 3.402 Peak rate of runoff in cubic feet per second C = 0.9 Runoff Coefficient i = 7 Average intensity of Rainfall in incheslhr for a storm duration -time of concentration A 0.54 Drainage area Size for Weir for 0, = 3.0 L H � am = 3.402 L 3 Length of the weir (ft) H = 1.5 Height of the weir (ft) Assume 0.5 ft 3.402 =3.0 x L x (0.5) Y` Length of the weir = 1 f3 Number of Pits 3 Capacity of pits Pits 1, 2, 3, and 4 Each (Flat Area Volume) L = 30 ft W = 14 ft AREA/pit = 2,100 cubic feet. D= 6 ft or 6300 cubic feet. (Four pits) Pits 1, 2, 3, and 4 Each (Slope Area Volume) L = 30 ft W= 14 ft AREAIpit= 1,060 cubic feet. 0= 5 ft or 3150 cubic feet. (Four pits) Total Pit Volume (CFT) = Chalam Pakala, PE CP Engineering Tel: 704-541-4042 CPEES Project No. 1134-001 9,450 cubic feet > 9,311 cubic feet V Table 8.03a Value of Runoff Coefficient (C) for Rational Formula Land Use C Land Use C Business: Lawns: Downtown areas 0.70-0.95 Sandy soil, flat, 2% 0.05-0.10 Neighborhood areas 0.50-0.70 Sandy soil, ave., 2-7% 0.10-0.15 Sandy soil, steep, 70% 0.15-0.20 Residential: Heavy soil, flat, 2% 0.13-0.17 Single-family areas 0.30-0.50 Heavy soil, ave., 2-7% 0.18-0.22 Multi units, detached 0.40-0.60 heavy soil, steep, 7% 0.25-0.35 Multi units, attached 0.60-0.75 Suburban 0.25-0.40 Agricultural land: Bare packed soil Industrial: Smooth 0.30-0.60 Light areas 0.50-0.80 Rough 0.20-0.50 Heavy areas 0.60-0.90 Cultivated rows Heavy soil no crop 0.30-0.60 Parks, cemeteries 0.10-0.25 Heavy soil with crop 0.20-0.50 Sandy soil no crop 0.20-0.40 Playgrounds 0.20-0.35 Sandy soil with crop 0.10-0.25 Pasture Railroad yard areas 0.20-0.40 Heavy soil 0.15-0.45 Sandy soil 0.05-0.25 Unimproved areas 0.10-0.30 Woodlands 0.05-0.25 Streets: Asphalt 0.70-0.95 Concrete 0.80-0.95 Brick 0.70-0.85 Drives and walks 0.75-0.85 Roofs 0.75-0.85 NOTE: The designer must use judgment to select the appropriale C value within the range for the appropriate land use. Generally, larger areas with permeable soils, flat slopes, and dense vegetation should have lowest C values. Smaller areas with slowly permeable soils, steep slopes, and sparse vegetation should be assigned highest C values. Source: American Society of Civil Engineers The overland flow portion of flow time may be determined from Figure 8.03a. The flow time (in minutes) in the channel can be estimated by calculating the average velocity in feet per minute and dividing the length (in feet) by the average velocity. Step 4. Determine the rainfall intensity, frequency, and duration (Figures 8.03b through 8.03g—source: North Carolina State Highway Commission; Jan, 1973). Select the chart for the locality closest to your location. Enter the "duration" axis of the chart with the calculated time of concentration, To. Move vertically until you intersect the curve of the appropriate design storm, then move horizontally to read the rainfall intensity factor,1, in inches per hour. Step S. Determine peak discharge, Q (f?/sec), by multiplying the previously determined factors using the rational formula (Sample Problem 8.03a). 8.03.2 LA m M 0 m s 0 .n m c a m 0 E m E 0 t rn CD z H (ft) rnn E E Note. Use nomograph Tc for natural basins with well-defined channels, for overland flow on bare earth, and for mowed -grass roadside channels. For overland flow, grassed surfaces, multiply Tc by 2. For overland flow, concrete or asphalt surfaces, multiply Tc by 0.4. For concrete channels, multiply Tc by 0.2- Figure 8.03a Time of concentradon of small drainage basins. Tc(min) 200 1ao 50 10 5 1 R.03_d Appendices ■■ail mmm■�m■■■■■■�■ milli MEMOc��■MEMO �_�_.�■■�f�wE1•ta■I■1ws�rw■■ti�wfww�� . Ali!•:\� �� - ����■�■■■� ■■I�1•i� '• ' �.1111■�■ �■��■�������►\I.������■ice ■■III■■■���■ah��►� 5 10 20 40 60 2 3 4 6 8 12 16 24 Minutes Hours Duration Figure 8.03f Rainfall intensity duration curves —Asheville. 2C 15 IC 8 0 6 4 0 U C 2 T C � I 0.f3 0.6 C 'ro 0.4 CL W 0.1 5 10 20 Minutes Figure 8_03g Rainfall intensity duration curves —Charlotte. 40 60 2 3 4 6 8 Q 18 24 Hours Duration Table 8.03b Runoff Curve Numbers (CN) Hydrologic Soil Group A B C D Land Use/Cover Cultivated land without conservation 72 81 88 91 with conservation 62 71 78 81 Pasture land poor condition 68 79 86 89 lair condition 49 69 79 84 good condition 39 61 74 80 Meadow good condition 30 58 71 78 Wood or forest land Thin stand - poor cover, no mulch 45 66 77 83 Good stand - good cover 25 55 70 77 Open spaces, fawns, parks, golf courses, cemeteries, etc. good condition: grass cover on 75% or more of the area 39 61 74 80 fair condition: grass cover on 50 to 7511/6 of the area 49 69 79 84 Commercial and business areas (85% Impervious) 89 92 94 95 Industrial districts (72% impervious) 81 88 91 93 Residential:' Development completed and vegetation established Average lot size Average % Impervious 1/8 acre or less 65 77 85 90 92 1/4 acre 38 61 75 83 87 1 /3 acre 30 57 72 81 86 1/2 acre 25 54 70 80 85 1 acre 20 51 68 79 84 2 acre 15 47 66 77 81 Paved parking lots, roofs, driveways, etc. 98 98 98 98 Streets and roads paved with curbs and storm sewers 98 98 98 98 gravel 76 85 89 91 dirt 72 82 87 89 Newly graded area 81 89 93 95 Residential: Development underway and no vegetation Lot sizes of 1/4 acre 88 93 95 97 Lot sizes of 112 acre 85 91 94 96 Lot sizes of 1 acre 82 90 93 95 Lot sizes of 2 acres 81 89 92 94 'Curve numbers are computed assunvng the runoff from the house and driveway is directed toward the street. source: USDA-SCS 8.03.10 PCX tm Sw1�N 6 _ rNlC 7 8 ; 25-year 1 day precipitation (inches) Sale In US" 0 25 50 75 100 RAINFALL DATA MAP 6 5 5.5 6 5.5 6 6.5 1 rtifh •n STOx[SI OCfix6NA r �� � �lwi Iw1ffIN� �-M^TOE •wlratq �� L� I -� � i aAiry� ..Pogo VON � CN4TMAM�' f ^ "-- /\Fo 6�Lo Y I .w"N1 — 4 6.5 8 7 8 8.5 CO Appendices Table 8.03c Runoff Depth b. Determine runoff depth (in inches) from the curve number and rainfall depth using Table 8.03c. Rainfall Curve Number (CN)l (inches) 60 65 70 75 80 85 90 95 1.0 0.00 0.00 0.00 0.03 0.08 0.17 0.32 0.56 1.2 0.00 0.00 0.03 0.07 0.15 0.28 0.46 0.74 1.4 0.00 0.02 0.06 0.13 0.24 0.39 0.61 0.92 1.6 0.01 0.05 0.11 0.20 0.34 0.52 0.76 1.11 1.8 0.03 0.09 0.17 0.29 0.44 0.65 0.93 1.30 2.0 0.06 0.14 0.24 0.38 0.56 0.80 1.09 1.48 2.5 0.17 0.30 0.46 0.65 0.89 1.18 1.53 1.97 3.0 0.33 0.51 0.72 0.96 1.25 1.59 1.98 2.44 4.0 0.76 1.03 1.33 1.67 2.04 2.46 2.92 3.42 5.0 1.30 1.65 2.04 2.45 2.89 3.37 3.88 4.41 6.0 1.92 2.35 2.80 3.28 3.78 4.31 4.85 5.40 7.0 2.60 3.10 3.62 4.15 4.69 5.26 5.82 6.40 8.0 3.33 3.90 4.47 5.04 5.62 6.2-2 6.81 7.39 9.0 4.10 4.72 5.34 5.95 6.57 7.19 7.79 8.39 10.0 4.90 5.57 6.23 6.88 7.52 8.16 8.78 9.39 11.0 5.72 6.44 7.13 7.82 8.48 9.14 9.77 10.39 12.0 6.56 7.32 8.05 8.76 9.45 10.12 10.76 11.39 1 To obtain runoff depths for CN's and other rainfall amounts not shown in this table, use an arithmetic interpolation. The volume of runoff from the site can be calculated by multiplying the area of the site by the runoff depth. Step 4. Determine the peak rate of runoff for the design storm by adjusting for watershed shape as follows: a. Determine an "equivalent drainage area" from the hydraulic length of the watershed using Figure 8.03n. Hydraulic length is the length of the flow path from the most remote point in the watershed to the point of discharge. b. Determine the discharge (cfs/inch of runoff) for the equivalent drainage area from Figure 8.03o through 8.03q: Figure 8.03o - for average watershed slopes 0-3% Figure 8.03p - for average watershed slopes 3-7% Figure 8.03q - for average watershed slopes 8-50% Calculate the peak discharge, 01, of the equivalent watershed by multi- plying equivalent watershed area by runoff from Table 8.03c in Step 3b. 8.03.17 Attachment B NC DENR — Division .of Water Quality Stream Classification Table for Catawba County NC DENR - DIVISON OF WATER QUALITY 2B .0300 .0308 CATAWBA RIVER BASIN Class .me of Stream Description Class Date Index No. Jacob Fork From a point 0.6 mile WS-III;CA upstream of mouth to South Fork Catawba River (Town of Newton water supply intake) South Fork Catawba River Pott Creek Pott Creek Cow Branch Sampson Creek Haas Creek Rhodes Mill Creek Little Pott Creek .ttle Pott Creek South Fork Catawba River South Fork Catawba River From Catawba -Lincoln County wS-1V Line to a point 0.8 mile upstream of Lincoln County $R 1008 From source to point 0.3 C mile upstream of Lincoln County SR 1217 From a point 0.3 mile WS-IV upstream of Lincoln County SR 1217 to South Catawba Fork River From source to Pott Creek From source to Pott Creek From source to Pott Creek From source to Pott Creek From source to a point 0.8 mile downstream of Lincoln County SR 1197 From a point 0.8 mile downstream of Lincoln County SR 1197 to Pott Creek From a point 0.8 mile upstream of Lincoln County SR 1008 to City of Lincolnton water supply intake From City of Lincolnton water supply intake to a point 0.3 mile upstream of Muddy Creek 08/03/92 11-129-2-(15) 08/01/98 11-129-(2.5) 08/01/98 11-129-3-(0.3) 08/01/98 11-129-3-(0.7) C 08/01/98 11-129-3-1 C 08/01/98 11-129-3-2 C 08/01/98 11-129-3-3 C 08/01/98 I1-129-3-4 C 08/01/98 11-129-3-5-(1) WS-IV 08/01/98 11-129-3-5-(2) WS-IV;CA 08/03/92 11-129-(3.5) WS-IV 08/03/92 11-129-(3.7) Howards Creek From source to South Fork C 08/01/98 11-129-4 Catawba River Tanyard Creek From source to Howards Creek C 08/01/98 11-129-4-1 Rockdam Creek From source to Howards Creek C 08/01/96 11-129-4-2 Clark Creek (Shooks _L_ak__e� (From source to a point 0.9 C 08/O1/98 i11 129 Sv(0.3) _ mile upstream of walkers Creek Miller Branch (Bolicks Dry From source to Clark Creek C 09/01/74 11-129--5-1 Branch) Cline Creek From source to Clark Creek C 09/01/74 11-129-5-2 Conover Branch From source to Cline Creek C 09/02/74 11-129-5-2-1 ldebran Creek (Anthony From source to Clark Creek C 09/01/74 11-129-5-3 eek) Town Creek From source to Clark Creek C 09/01/74 11-129-5-4 Page 31 of 40 2011-02-05 07:18:53 KERR'S HIM CONCRETE - P.O. BOX 1924 • HICKORY, NC 28603 No. 0 5 4 7 5' 0 AMOUNT NETAMOUNT i 02/23/11 100.00 Storm water pend t $ 100.00 i 11 .'Klr