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NCG140396_COMPLETE FILE - HISTORICAL_20170802
STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. DOC TYPE HISTORICAL FILE ❑ MONITORING REPORTS D OC DATE ❑ pDD ) -7 O YYYYMMDD Central Files: APS , SWP s� 7h 8/2017 Permit Number NCG140396 Permit Tracking Slip Program Category Status Project Type NPDES SW In review New Project Permit Type Version Permit Classification Ready Mix Concrete StormwaterMastewater Discharge COC CDC Primary Reviewer Permit Contact Affiliation ken.pickle 444��� c RECy..,` I V/ E0 Coastal SWRule AUG 0 2 2017 Permitted Flow CENTRAL FILES DWR SECTION Facility Facility Name Major/Minor Region DPD Team Concrete-Grantsboro Minor Washington Location Address County 622 New Ditch Rd Pamlico Grantsboro NC 28529 Owner owner Name Dpd Team Concrete Facility Contact Affillation Tim Blackstock 622 Now Ditch Rd Grantsboro NC 28529 Owner Type Non -Government Owner Affiliation David Hardee PO Box 1639 Dates/Events Winterville NC 28590 Scheduled Orig Issue App Received Draft Initiated Issuance Public Notice la ue Effective Expiration] 1211612009 A � (/I ` gl/It*7 �1�0/t d2Z Regulated Activities Requested /Receiv``edEvents Ready mixed concrete - stormwater discharges RO staff report received RO staff report requested Outfall 001 Waterbody Name Streamindex Number Current Class Subbasln South Prong Bay River 27-150-3 SC;Sw,NSW 03-04-13 Energy, Mineral and Land Resources ENVIRONMENTAL QUALITY August 1, 2017 Mr. David Hardee DPD Team Concrete, Inc. P.O. Box 1639 Winterville, NC 28590 ROY COOPER Governor MICHAEI, S. REGAN Serrelnrc TRACY DAVIS Ui, eery„ Subject: General Permit No. NCG140000 DPD Team Concrete - Grantsboro COC No. NCG140396 Pamlico County Dear Mr. Hardee: We recently discovered that we failed to issue a permit for this facility when it was initially applied for and reviewed in 2008. We sincerely apologize for this oversight. In accordance with your application for a discharge permit received on August 26, 2008, we are forwarding herewith the subject certificate of coverage (COC) to discharge under the subject state —NPDES general permit.. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Please take notice that this certificate of coverage is not transferable except upon approval of the Division of Energy, Mineral and Land Resources. The Division of Energy, Mineral and Land Resources may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Energy, Mineral and Land Resources, the Coastal Area Management Act, or any other federal or local government permit that may be required. Per the requirements of the Neuse Riparian Buffer Rule, all stormwater drainage to stream buffers, from portions of this site that have been constructed after July 22, 1997, must meet diffuse flow requirements per 15A NCAC 2B .0233. Diffuse flow requirements are described in Chapter 8 of the North Carolina Stormwater BMP Manual, available at: htt :Ilde .nc. ov/about/divisions/ener - mineral-land-resources/energ_y-mineral-land-permit-guidance/stormwater-bmp-manual. State of North Carolina I Envirotunental Quality I Energy, Mineral and hnd Resources 1612 Mail Senicc Center j 512 North Salisbury Street I Raleigh, NC 27699-1612 919 707 9200 T . t If you have any questions concerning this permit, please contact Julie Ventaloro at telephone number (919) 807-6370 or by email Lulie.ventaloroQncdenr.gov. Sincerely, for Tracy E. Davis, P.E., CPM, Director Division of Energy, Mineral and Land Resources cc: Washington Regional Office, Samir Dumpor Central Files Stormwater Program Files S rate of forth Caroliro I Encino m tzl Quality 1 En"r -, NIneral and Land Rtw=es 1612 Phil Senice Cm= 1 512 NoribSa&sbtuySuett t Balogh, iw 27699-16V 919 707 9200 T STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF ENERGY, MINERAL AND LAND RESOURCES GENERAL PERMIT NO. NCGt40000 CERTIFICATE OF COVERAGE No. NCG140396 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, DPD Team Concrete, Inc. is hereby authorized to discharge stormwater and process wastewater from a facility located at DPD Team Concrete - Grantsboro 622 New Ditch Road Grantsboro Pamlico County to receiving waters designated as UT to South Prong Bay River, a class SC;Sw,NSW water in the Neuse River Basin, in.accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, 111, and IV of General Permit No. NCG 140000 as attached. This certificate of coverage shall become effective August 1, 2017. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 1, 2017. for Tracy E. Davis, P.E., CPM Director, Division of Energy, Mineral and Land Resources By the Authority of the Environmental Management Commission ' �, -- - - - -- _ +���A,v-- �y� r.�� Via:+ �, .r /s.: •1� u �. :. IT IV � .r'`1�,� •� � - 1 Via' . ' - . `-cal a d kn ' r 1 14 F DPD Team Concrete - Grantsboro IN �r• �,. + * a r•:. �� �r-�'- a 7 - - • I• JfJtTf`tj.�. subsw Oflti .c. M1�M�yt •.[-ter r.�,.� 1 UO t y a ��'.-� ~ ► i .r ° :-' �a�} '�-' i5 'tlr- .�-. �.' .` yc!" . °� . • -•. :..ram _� 6't�'� • / r !fit' ti > t �- ,J��- �� ��,z .� ti-s'• �.} .: `Aihanee •Ef ' 17 qh .� 1 •�.arai .. �.f {�"', �,� ",�►-_--1 �`'` �-�' Ste-- � r f "`t�cJ�itV.' . J� .r.�-►- •„ f. � ��i � rti �. { rtll�' t �� ��'��.-•, Zion ..W '='=`.�+=Y.rr-.•s'.� _ 1 �. \ }'r} - - �Rr'=--tom '- } � �/ `. \• � Y " � �. rJ� �{/--� 134 R �, . O•� y� ,�'4'� .a ]r5' i r lJ NCG 140396 DPD Team Concrete, Inc. DPD Team Concrete - Grantsboro N Latitude: 350 09' 09" N Longitude: 7611 49' 16" W w E County: Pamlico Receiving Stream: UT to South Prong Bay River S Index No: 27-150-3 Stream Class: SC;SwINSW Map Scale 124,000 Sub -basin: 03-04-13 (Neuse River Basin) Facility Location SwSGStormwater Services GrouD. LLC 8916 Oregon Inlet Court Raleigh, North Carolina 27603 Phone: 919.661.9954 Fax: 919.661.8108 August 14, 2008 Stormwater Permitting Unit NCDENR-DWQ 1617 Mail Service Center Raleigh NC 27699-1617 RE: Notice -of -Intent for NCG 140000 DPD Team Concrete Grantsboro Ready Mix Plant Enclosed please find three (3) copies of the NO1 for the DPD Team Concrete plant located in Grantsboro NC. Please note that the detention basin is designed to hold the runoff from the 1" rainfall and discharge it over a 72-hour period per 15A NCAC 02H.1000. The 10-yr design storm is 7.0 inches with a peak discharge of 17.6 cfs through the primary outlet device. The basin has a surface area of 7500 sf at the permanent pool. With a contributing drainage area of 146,362 sf at 40% impervious, this provides a TSS removal efficiency of >85% per Table 10- 2 in the NCDENR Stormwater BMP Manual. The site plans were previously approved by NCDWQ in April 2007 in accordance with coastal stormwater management rules in effect at the time. For all questions regarding the settling calculations, please contact Mike Walker, PE at 919280.9889. Sincerely, 2RISTWATER SERVICES GROUP, LLC s D. Frei Senior Project Manager Enclosure. cc: File IN a, NCDENR No CIJiO — P RrMEHr or F ROHIaEM AND N4l - Res Cm Division of Water Quality / Surface Water Protection National Pollutant Discharge Elimination System NCG140000 FOR AGENCY UsE ONLY Dale Received Year Month Da Certificate of Coverage NICIGII Check V Amount Permit Assigned to NOTICE OF INTENT National Pollutant Discharge Elimination System application for coverage under General Permit N CG 140000: STORMWATER AND PROCESS WASTEWATER DISCHARGES associated with activities classified as: SIC (Standard Industrial Classification) Code - 3273 Ready Mixed Concrete For new plant sites that will discharge or recycle process wastewater (even if commingled with stormwater): This NOI is also an APPLICATION FOR Authorization to Construct (ATC) wastewater treatment facilities. ATC requests must be submitted at least 90 days prior to construction'. For existin plant sites discharging or recycling process wastewater (even if commingled with stormwater): This NOI is also an APPLICATION FOR Authorization to continue to operate wastewater treatment facilities in place. Construction, modification, or installation of any new treatment components. at an existing site requires an ATC. Treatment facilities used to treat or recycle process wastewater (including stormwater BMP structures treating process wastewater flows commingled with stormwater) require an ATC prior to construction per 15A NCAC 2H .0138. The authorization to construct or continue to operate will be issued at the same time as the Certificate of Coverage (COC) for the NCG 14 permit. Design of treatment facilities must comply with requirements of 15A NCAC 2H .0138 & .0139. Construction of wastewater treatment facilities (this includes recycle systems) at new or existing plant sites requires submission'of three (3) sets of plans and specifications signed and sealed by a Professional Engineer (P.E.) or qualified staffz along with this application. A copy of the design calculations should be included. Please see questions 14 & 15. �,{ For questions, please contact the DWO Regional Office for your area. (See page 5) 1 — (Please print or type) 1) Mailing address of ownerloperator (address to which all permit correspondence will be mailed): Name Street Address City Telephone No. e4'9Aj '.ZErc, /*4=- w/)U76Xw/46c State AIC ZIP Code S 4 ZSZ 754, - 4PAOz Fax: 2�2 .-353 • /7?¢ 2) Location of facility producing discharge: Facility Name 7DPD MAN CDNG0C7'c �ie,¢ivTSl3pea Facility Contact TIN! $L.9�,esTo Street Address CvZZ NEW D/rc& iez> City 4:, A/T513yr24 State/V4— ZIP Code Sz9 County 1714 '1 fGa Telephone No. 2r>Z 5' % Fax: Page 1 of 5 1As per 15A NCAC 2H .0106 2Unless treatment facilities are designed, constructed, and put into operation by employees internal to the company who are qualified to perform such work for their respective companies in accordance with General Statutes, 89C-25 (7), plans and specifications must be signed and sealed by a P.E- S W U-229-091007 Last revised 09/10107 NCG140000 N.O.I. 3) Physical location information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). }{,Cq81116 M51 Qlt! N C 50; 4dGc&5 ! , Z Mil" E7-M W G 306• TLVV_-#J LOE377- °&' stz, Ind : !F(&TI O• s Alf 1T 4 (A copy of a county map or USGS quad sheet vAth facility clearly located on the map is a required part of this application.) 4) Latitude W0 l • 1(p-[ I Longitude 7G°41• ZT2 I -(deg, min, sec) 5) This NPDES Permit Application applies to which of the following: ❑ New or Proposed Facility Date operation is to begin 10" Existing 6) Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: 7 7) Provide a brief description of the types of industrial activities and products produced at this facility: (Include a site diagram showing the process areas present at this facility.) ■ 1 rJ�G [ �1 T•'1 17WbU G r-6, 44 1 X 8) Discharge points / Receiving waters: M M How many discharge points (ditches, pipes, channels, etc.) convey stormwater and/or wastewater from the property? I What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater and/or wastewater discharges end up in? T o 67eunw/F lVEl_ If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). A1IA Receiving water classification (if known): Se, Note: Discharge of process wastewater to receiving waters classified as WS-II to WS-V or SA must be approved by the N.C. Dept. of Environmental Health. if DEH does not approve, coverage under NCG140000 cannot be granted. No new discharges of process wastewater are permitted in receiving waters classified as WS-I or freshwater ORW. 9) Does this facility have any other NPDES permits? WIN ❑ Yes If yes, list the permit numbers for all current NPbES permits for this facility: 10) Does this facility have -any Non -Discharge permits (ex: recycle permits)? %Z3 No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 11) Does this facility employ any best management practices for stormwater control? 13 o Yes If yes, please briefly describe: 12 E1'_a7nO$J PDN"N UA S W l t-229-091007 Page 2 of 5 Last revised 09/07/2007 NCG140000 N.O.I. 12) Does this facility have a Stormwater Pollution Prevention Plan? ❑ No Yes If yes, when was it implemented? d 3 �07 13) Are vehicle maintenance activities occurring or planned at this facility? Igo ❑ Yes Wastewater Treatment Design Information 14) Are discharges occurring or planned from any of the following process wastewater generating activities? Vehicle and equipment cleaning 2(Yes ❑ No Wetting of raw material stockpiles t2fyes ❑ No Mixing drum cleaning q(Yes ❑ No If yes to any of the above, please describe the type of process used to treat and/or recycle the process wastewater. R For a sufficient application, you must provide design specifics (e.g., design volume, retention time, surface 1' area, etc.) and calculations to demonstrate compliance with permit effluent limits (pH — 6-9 SU, Total Suspended Solids (TSS) — 30 mg/l, and Settleable Solids (SS) — 5 ml/I.) [Use separate sheet(s)]. If all these discharges are recycled, please refer to Question 15. For plants that recycle and/or discharge process wastewater: When applying for this permit, you are also applying for an authorization to construct (new treatment facilities) or authorization to continue to operate (existing treatment facilities) as part of the NOI. For new sites, you must submit three (3) sets of design plans and specifications with this application and provide supporting calculations that predict compliance of final discharge with permit limits. For existing sites, applicants should submit three (3) sets of plans and specs for facilities as -built and provide as many design details as possible, or submit a detailed diagram of treatment systems in place that includes information such as tank volumes, dimensions, retention time, piping, settling basin details, etc. Please note: if new treatment systems are planned for an existing site, an A TC will be required prior to construction of those facilities. Plans/specs/calculations prepared by a P.F. and the request for an ATC may be submitted with this NOI, or separately at a later date. DWQ may request the status of your plans for requesting an ATC upon issuance of the COC. 15) Does the facility use or plan to use a recycle system? eNo ❑ Yes If yes, what size storm event is the system designed to hold before overflowing? (for example, 10-yr, 24-hr) year, 24-hr rainfall event For a recycle system (regardless of when it overflows), please provide plans, calculations, and design specifics (e.g., throughput assumptions/water balance, design volume, retention time, surface area, amount of freeboard in design storm event, etc.). [Use separate sheet(s)]. ' For a sufficient application, the information must demonstrate compliance of final discharge with permit effluent limits (pH — 6-9 SU, Total Suspended Solids (TSS) — 30 mg/l, and Settleable Solids (SS) -- 5 ml/l), or must demonstrate that the recycle system.has sufficient capacity to contain runoff from a 25-year, 24-hr rainfall event plus one foot of freeboard under design operating conditions. Page 3 of 5 5WU-229-091007 Last revised 09/07/2007 NCG140000 N.O.I. s 16) Are wastewater treatment facilities (including recycle systems) planned in the 100-year flood plain? allo ❑ Yes If so, include information to demonstrate protection from flooding. (Minimum design requirements for treatment works include protection from the 100-year flood, per 15A NCAC 2H .0219.) 17) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? O"No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? %VlNo ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? %P!fNo ❑ Yes d) If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year: Name of transport / disposal vendor: Vendor address: 18) Certification: North Carolina General Statute 143-215.6 s(i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Nam of P rson Signing: Title: a r Nk\� c (Signature of Ap iicant) (Date Signed) Notice of Intent must be accompanied by a check or money order for $100.00 made payable to: NCDENR Page 4 of 5 5WU-229-091007 Last revised 09/07/2007 NCG140000 N.O.I. Final Checklist This application will be returned as incomplete unless all of the following items have been included: Ke'. Check for $100 made payable to NCDENR. This completed application and all supporting documentation (including design details and calculations for treatment systems). ' ❑ If an Erosion & Sedimentation Control (E&SC) Plan is required from Division of Land Resources (DLR) ! or local designee: documentation verifying applicant has developed and submitted that Plan to the governing agency (required per 15A NCAC 02H .0138). W� 7{ ❑ For new sites (or sites that will install new treatment facilities): Three (3) copies of plans and specifications for wastewater treatment facilities (including recycle systems), signed and sealed by a / Professional Engineer or qualified staff meeting requirements of G.S. 89C-25 (7). P For existing sites: three (3) copies of plans and specifications for wastewater treatment facilities (including Ir recycle systems) as built, stamped and sealed by a Professional Engineer, or (only if plans not available) a detailed diagram of treatment systems in place that includes information such as tank volumes, dimensions, retention time, piping, settling basin details, etc. I� A site map showing, at a minimum, (existing or proposed): (a) outline of drainage areas, (b) stormwater/wastewater treatment structures, (c) location of stormwater/wastewater outfalls (corresponding to which drainage areas), (d) runoff conveyance structures, /(e) areas where materials are stored, (f) impervious areas, and (g) site property lines. tZ A county map or USGS quad sheet with location of facility clearly marked. Mail the entire package to: Stormwater Permitting Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Note The submission of this document does not guarantee the issuance of an NPDES permit. For questions, please contact the DWO Regional Office for your area. DWQ Regional Office Contact Information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ...(252) 946-6481 Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771-5000 Central Office .........(919) 733-5083 Page 5 of 5 S W U-229-091007 Last revised 09/07/2007 NPDES Permit Application DPD Team Concrete, Inc. Grantsboro, NC Stormwater and Process Wastewater Control Plan J a Table of Contents • Narrative • Location Map • Site Plan and Details • Runoff and Settling Calculations • Fortran Documentation R_a' `• AM DPD Team Concrete, Inc. Grantsboro, NC Background The existing concrete batch plant is located at 622 New Ditch Road in Grantsboro, Pamlico County, NC and is situated on the east site of New Ditch Road. The 3.36 acre site was constructed in 2007. Stormwater management facilities were constructed at the time per state requirements. The property is generally flat with only gentle slope constructed when the site was developed. Approximately 55% of property is gravel traffic areas and 7% is impermeable (buildings, concrete, etc.). 0 Existing Stormwater Management Facilities Ground slopes designed to direct runoff to the stormwater management facilities, which include a drainage ditch on the south and east property lines that direct runoff to the stormwater retention ponds and a two -basin Retention Pond. Basin 1 has a capacity of 7,952 CF (59,480 gallon) and functions as a forebay. Basin 2 is a 39,152 CF (292,857 gallon) settling basin. A piped outlet structure controls the water elevation and defines the permanent pool. Wastewater Collection Facilities A concrete truck drum wash area is located near the rear (east site) of the property. Drum wash water is collected on the concrete pad and drains directly into Basin 1 (Forebay). It is estimated that a maximum of 25 loads (drum washes) will occur per day, yielding approximately. pw&& 54_L1`81WO gallons of wash wastewater per day. ` Wastewater Control Measures The existing stormwater control facilities were evaluated for their ability to capture suspended solids in the drum wash wastewater. The analysis shows that existing basins will capture 100% of suspended solids. pH control will be required. DPD Team Concrete will install a CO2 feed system ,(bytE ,seran) to neutralize the high pH wastewater in Basin 2. � ►�'°�� 1 SEAL 14992 ■ 711-10(1 i7. �, Js DPD Tenn Concrete � It IN 1 ^ '• r I ""A _Substatianti€ . �I•���J's FSa ' f, t � �� �rt �~~ . a —� �.• l`lY s C� :K"�'j.I � n1 �. u '1 q J ' -lr� • •, • •T `}ll�iii\4;NiOl�, r'_.'V'- L .` -' - --_ .M�tl-1�' ', / ci; `�;�i %�' :•.� 1 __+-= 'mac` `4 5_`Yj BAYBORO, NC (1983) QUADRANGLE 7.5 MINUTE SERIES, 1:24000 MAP 1 - SITE LOCATION MAP DPD Team Concrete - Grantsboro Stormwater Pollution Prevention Plan NPDES Permit No. NCG140000 Page 4 N44 B3 NEW DITCH RD i200 (50' PUBLIC R/W) — - - - _ _ - _ _ -lit- ,I8179 iDO,SS.SiS �, IS w 3 o� s�z� I s — — — — — — — — — — — — — — a — — — — — — — — — — —� — — — — — — — — — — — — — — — — _ o NEW 37' DRAINAGE EASEMENT I I 4 NEW 10' DRAINAGE EASEMENT - 049----, J PROPOSED GRAVEL/ASPKAL1 411 I I �I \ y 8' —,00pf TRAFFIC CIRCULATION AREA? GRASS FIELD, TO REMAINI I S ,BL'00i 3 I 8 v] I I � � PLANT EXISTING DITCH, TO BE FILLED 1 SILO TOP OF BANK EXISTING DITCH 1 I _ y EXISTING DITCH, TO REMA;N m a - 33EE Q :'LY \ C/I EXISTING ARCH i � w o PROPOSED GRAVEL/ASPHALT TRAFFIC CIRCULATION AREA 7 �V �"�� \ PROPOSED CONCRETE TRUCK ' WASH -GOWN AREA ,so K 1 o ' — - - - - — 6 ISIS LB - -�- -- - �.� --- - ------ —{ -- — — — — — — -"----- — —� -- - 1 — 85 5170052i 549_70' 1 LExI$IINc DITCH, TO REMAIN LIMI�URBANCE NEW 10' DRAINAGE EASEMENiJ 5.00 ACRES A. EAR4EUR7 GELD wo, uA PAS[ 729 hoH THE ANGLE FOR GRADED SLOPES AND FILL SHALL BE NO GREATER THAN THE ANGLE THAT CAN EE RETAINED BY VECETATIVE COVER OTHER ADEOVATE EROSION CONTROL DEVICES OR STRUCTURES. IN ANY EVENT, SLOPES LEFT EXPOSED WWI. WITHIN 21 CALENDAR DAYS OF CGIAPLETION OF ANY PHASE OF GRADING. BE PLANTED OR OIHERWLSE PROVIDED WN1H TEMPORARY OR PERMANENT GROUND COVER. DEVICES, OR STRUCTURES SUFFICIENT TO RESTRAIN EROSION. SITE ER6JEQ "WART PROJECT DAiA.- DtP4ER: DPO PROFEAAti A INC. P.O. Boa 1639 W117ERMELE. NC 20590 (r52)n6-al9 TOTAL PROPERTY AREA: 5,00 ACRES STE 2OW4 N04 11 : I. NO SECREN 404 Af ILAN05 APE PRESENT CN THE PRD.ECI %TE. 2NO FEUSE RIPARIAN BUFFER AREAS REGULATED LWR 15A NCAC 078 EAISi 01 M PROECT SITL I THE RECEMNG WATER COURSE FOR 1HIS PRDJECI 15 SOUTH PROW OF THE 9AY RIVER, CLASS SC. S.. NSW MAINTENANCE PLAN: 1. ALL EROSION AND SEDIMENTATION CONTROL CE5ICES SHALL BE CHECKED FOR STABILITY AND CPERAPON FOLLOWING EVERY RUNOFF -PRODUCING RAINFALL EVENT AND IN NO CASCLESS THAN ONCE EVERY WEEK. ANY NEEDED REPAIRS WILL RE MADE IMMEDIATELY TO MAINTAIN ALL DEVICES IN THE OPERATING CONDITIONS INTENDED. 2. ALL AREAS WLL BE SEEDED. FERTUZED. AND RESEEDED AS NECESSARY AND MULCHED ACCORDING TO SPECIFkCATIGNS IN THE VEGETATION PLAN IN ORDER TO ESTAELISH AND MAINTAIN A VIGOROUS. DENSE W ETATII COVER. 3. ANY SEDIMENT TRACKED ONTO THE ADJACENT PUBLIC ROAD SHALL BE REMOVED ON A DAILY BASIS. 4, SEDIMENT SHALL BE REMOVED FROM 9EHAD SILT FENCING & CHECK DAMS WHEN THE SEDIMENT ACCUMULATES TC A DEPTH OF ONE FOOT, 5 THE STORMWATER RETENTION POND SHALL BE CLEANED OF ANY ACCUMULATED SEDIMENT UPON THE COMPLETION OF CONSTRICTION, SEQUENCE OF OPERATION: 1. SECURE PRUCT PERMITS 2. CONDUCT PRE -CONSTRUCTION CONFERENCE. 3.1N57ALL GRAVEL CONTROL ENTRANCE, 4, INSTALL $T FENCING. 5, INSTAII STORMWATER RETENTON POND TO ACT AS SEDIMENT BASN S. FINE GRADE & STABIUZE PARKING AREAS 7, INSTALL SITE IMPROVEMENTS & 5EE0 AND MULCH ALL DISTURBED AREAS/ESTABLISH PERMANENT VECEIAFION 9. RESEED AS NECESSARY TO ESTABLISH VEGETATION. NOTE: ALL FILL MATERIAL NEEDED TO COMPLETE THE PROJECT NOT GENERATED FROM ON SITE GRADING ACTIVITIES SHALL BE OBTAINED FROM A PROPERLY PERMITTED BORROW PIT FACILITY � D u sa sa GRAPHIC SCALE SCALE' 1"=30' SEAL g 15735 9 O6142CS.DWG m El 5V 5 1 ,1 11 1 I I CRASS FIELD, TO REMAIN 1 1 1 1 1 1 NEW 3W 19' CMP--' 5 1 1 1 95. I� co 1 1 ~ 11 3:1 OIRET SWALE K 1 Z 1 5 1 1 NEW 37' DRAINAGE EASEMENT 1 aaoomcom 4LT tENCE C C2 C4 rct[A OUTLET FROTECION D �9 ca a CREC9 DAM E l� C7 G VECETATED 9WALE r NOTES, CZ C� 1. SEE DETAIL A SHEET C4 FOR TYPICAL PAVEMENT SECTION. 4.REVECETATE ALL DISTURBED AREAS IN ACCORDANCE W14 THE PRO.ECI VECEIATION PLAN, SEE DETA4- G. 5HEET C4, IAILTENA.UE RA. I, ALL EROSION AND SEDWENTATION CONTROL DEVICES STALL BE CHECKED FOR STABAITY AND OPERATION FOLLOWNC EVERY RUNOFF -PRODUCING RAINFALL EVENT AND IN NO CASE LESS THAN ONCE EVERY WEEK. ANY NEEDED REPAIRS WILL BE MADE IMMEDIATELY IC MAINTAIN ALL DEVICES IN THE OPERATING CONDITIONS INTENDED, 2. ALL AREAS WILL BE SEEDED. FERTILIZED. AND RESEEDED AS NECESSARY AND MULCHED ACCORDING TO S1[09CATTONS IN THE VEGETATIDN PLAN IN ORDER 10 ESTABLISH AND MAINTAIN A NGORIXIS, DENSE VEGETATIVE COVER. 3. ANY SEDIMENT TRACKED ONTO THE ADJACENT PUBLIC ROAD SHALT BE REMOVED CN A GAILY BASIS. 4, SEDIMENT SHALL BE REMOVED FROM BEHJND SILT FENCING & CHECK DAMS WHEN THE SEDIMENT ACCUMULATES TO A DEPTH OF ONE FOOT. '.5 THE STORMWAIER RETENTION POND SHALL BE CLEANED OF ANY ACCUMULATED SEDIMENT UPON THE OOAIPLETiOH OF CONSTRUCUON. CAI. I, SECURE PROI PERMITS 2. CONDUCT PRE -CONSTRUCTION CONFERENCE, 3. INSTALL GRAVEL CCNTROL ENTRANCE. 4. INSTALL 9LI FENCING 5. INSTALL STORMWATER RETENTION POND TO ACT AS SEDMENT BASIN 6. FINE GRADE M STA130J2E PARKING AREAS 7. INSTALL STE IMPROVEMENTS 8. SEED AND MULCH Ail DISTURBED AREAS/ESTABLISH PERMANENT VEGETATION 9. RESEED AS NECESSARY TO ESTABLISH VEGETATION, NOTE: ALL FILL MATERIAL NEEDED TO COMPLETE THE PROJECT NOT GENERATED FROM ON SITE GRADING ACTIVITIES SHALL BE OBTAINED FROM A PROPERLY PERMITTED BORROW PIT FACILITY � 1 1 1 •o fi x We 4NY'4(8- RCP V :y FE51 , k pILNL 1",,E%IST60 DITCH, TO REMAIN 96 1 ( VE � 10D. 1 j1 W.B 1 10- 1HICK REINFORCED 11 CONCRETE TRUCK I WASH-DGWN PAD A 11 $1 •+ w 1 ~ 1 .d C/L EXISTING DITCH 1 I /4 LB 5 l I TOP OF BANK EXISTING DHCH��1 p tLKl.6� 1. II 1 ,,—EXS WIC DrtCH. 10 BE,FILLFD t p�5 1 � 1 1 1 PROPO$ED GRAVEL/ASPHALT ' x' TOP OFSBANK 11ISTWG TRAFFIC CIRCULATION AREA �,•, DICH T IREMAIN 1 GRASS FIELD 1 1 1 49 COTSIE� V 1 gfiOV 'p.US y 1 1 Yll 05 � PLANT V 1 1 1 1 `�� N, OFFICE 1 1 I p FFE=132. 94 5 1 1 1STORA b t02.0 FFE= 1 GFAYEL CDNTROL EMTRANCE \. NEW 45LF1; y RE1 Z fS 1 VA 94.0 102.D I a' 1 1 f , DE_Pols' 1 V 1 IIDD.3 ql� YI YEC�IATED SIlALF 5jA PAUL B. BROOKS, SR. 1 5 1� C/L CXISFwC DITCH, TO RfLWiN DEED BOOK 85 PAGE 15TAX ID: F042.99 VI 11'111 y L V t1 1 1 A SITE LAYOUT PLAN C2 C2 SHALL: 1 =30 410 ZO 10' DRAINAGE EASEMENT PLAN VIEW - TRUCK WASH -DOWN AREA (NOT TD SCALE) 46.s I DO.O 10' THICK REINFORCED48.5 CONCRETE TRUCK WASH -DOWN PAD CA FLOW SPREADER 11,11 CA NCW SCALE 10' DRANAGE EASEMENT CROSS SECTION - TRUCK WASH -DOWN AREA (NOT TD SCALD /L EYISTINC DF1CH, TO REMAIN TRUCK WASHDOWN PAD CISCUSSICN: A. EARLE IRELAND A NPDES PERMIT SHALL BE SECURED BY THE PROJECT OWNER DEED BOOK 148 PAGE 729 PRIOR TO THE OPERATION OF THE CONCRETE PLANT. A WASH DOWN TAX IU- 111-11 PAD SHALL BE 1111111111 AND PERMITTED TO A CONFIGURATION SIMILAR THAT SHOWN WHICH WALL PREVENT TRUCK WASH DOWN RINSAIE CONTAMINATED WITH SEDIMENT OR SOLIDS FROM ENTERING THE STORMWATER POND. 1 WASHDOWN PAD SCHEMATIC C2 C2 NOT TO SCALE 1i NOIE: THE ANGLE FOR GRADED SLOPES AND FILL SHALL BE NO GREATER THAN THE ANGLE THAT CAN BE RETAINED BY VEGETATFVE COVER OTHER ADEOUATE EROSION CONTROL DEVICES OR STRUCTURES. IN ANY EVENT, SLOPES LEFT EXPOSED WLL. WITHIN 21 CALENDAR DAYS OF COMPLETION OF ANY PHASE OF GRADING, BE PLANTED OR OTHFRWSE PROVIDED WTH TEMPORARY OR PERMANENT GROIIND COVER. DEVICES, OR STRUCTURES SUFFICIENT 10 RESTRAIN ERO9CN, — o is w as GRAPHIC SCALE SCALE: I�-30' BEAL J 19739 I O du.666 J m s 15D' 45.5 . 9 6 . AN SE I CROSS SE(F0 III .� 49 3 2 Ir I a � � � oPERMANENT POOL = 96.0 O � x I' 9 5 WE 96 30.7 97 98 99 100 `�� �' EDGE OF PAVEMENT EDGE OE PAVEMENT • • A EMARGED SIORMWATER POND PERMANENT POOL ELEVATION = 96 0', AREA = 7,500 SF C3 C3 SCALE: 1'=10' TEMPORARY POOL ELEVATION = 97.2', AREA = 8,992 SF STRAPS 2i aC. ANCNORED TRASH SCREEN N CONCRETE 12" MIN. (7rP,CAL Or 4) 30 IF It' CUP W7117 PIPE i" PLAN !!!---TRASH $GREEN / (3 REBAR 0 6" 0.C, Lw / 7• WIDE . l(i 180 METAL STRAPS 2i AC. AN 4MD ��a������ N CONCRETE 7r MIN A LF 7a" CMP QTILEI PIPE I• (TYPICAL OF A) WER . A T-NCH 570ReA FLEVA71du 4F 2/" CW RISER PROVIDE !O. 0A ANTI -SEEP COLLARS CON1iwwsLW WEILDE9 10 AIRRE, 0 2a' O.C. 6' IA.RISER R PIPE 3� CONTINUOUSLY WELDED t 16 RSER R- I 1 i - Ayr INLET PIPE a C • r HAPTTWARE CL07H AND - ' _ • . ' STA9tLESS STEEL STRAP ' a• n ♦� . TDp F TING `Y WDE 16' THCK CONCRETE ELEYI • - c —(" ANCHORAI{ FOR PIPE ANCHOR 74'CMP RISER IN n , - SECTION CWCRETE SLAB. PUCE CONCRETE INSIDE OF RISER TO ELEVAIKYI D PROVIDE FIRM AND S74LE OUTLET STRUCTURE ELEVATION CHART SUPPORIING AREA FDR RISER A B C D E F AND CONCRETE ANCIgRADE POND 98.2 97.2 96.0 95.0 95.0 92.0 4' SOUARE OUTLET STRUCTURE C3 C3 NOT TO SCALE PROVIDE PLANTINGS SP CIFIED AROUND FULL POND PERIMETER E{10 FOOT STRIP) LI I I I I I f I f Ir ELEVATIGN=95.0' ELEVATION- 954 � _ �STORMWATER DETENTION POND CROSS-SECTION C5 C3 NOT 10 SCALE PERIMETER_SHELF PLANING LIST SCIENTIFIC NAME COMMON NAME SIZE IRIS VIRGINICA BLUE FLAG IRIS LARGE PLUG PELTANDRA MRGINCA ARROW ARUM LARGE PLUG SAGITTARIA LANC60LIA BULLTONGUE LARGE ?LUG SAGITTARIA LATIFOLIA DUCK POTATO LARGE PLUG SPARCANIUM AMERICANuM BUR-REOD LARGE PLUG TIZANIOPSIS MRIACEA WATER MILLET LARGE PLUG PROVIDE EVEN NUMBER OF SPECIES PLANTED AT 13" Q.C. IN ALL DIRECTIONS, REFERENCE: COASTAL PLAIN CONSERVATION NURSERY, INC- 3057 COMMERCE DRIVE EDENTON, NC 27932 (252) 482-5707 PROVIDE PLANTINGS SPECIFIED AROUND FULL POND PERMETER IG FOOT STRIP) p - SAFETY LEDGE ELEVATION-S ?EMPORARY POOL ELEVATION=97.2_p EtEVAIl0N=95.0' PERMAN I Pk VATi N = 96. ' �1 a ' 1 L- FORE AV ELEVATION= 91 D' I 10' GRAPHIC SCALE SCALE: Y"•20' 06142C3.OWG M Project: DPD Team Concrete, Inc. Computed: MLW Date: 8/I/08 Subject: Concrete Plant Wash Water Settling Time Caics__ Task: Calcs. For cement particles Sheet 1 Of 5 Gravity, g= 32.2 ft/sec2 avg. diameter of cement particle (microns), d= 15 microns 1 micron= 3.28E-06 ft avg. diameter of cement particle (ft), d= 4.92E-05 ft density of cement, p 1= 94 Ib/ft3 density of water, p2= 62.4 lb/ft' viscosity of water-- 5.98E-04 If/ft-sec Particle settling velocity (ft/sec), V=gd2(pl-p2)/l8µ= 2.29E-04 ft/sec Settling Depth= 4 ft Settling Time= 17,475 sec 4.85 hrs 0.20 days Wash water produced= 15 gal/cy Estimated daily capacity of batch plant-- 450 cy Estimated wash water produced per day-- 6,750 gal 1 gallon= 0.133681 ft Estimated wash water produced per day= 902 ft3 Total volume of basin 1 provided= 7952 ft3 Detention time available in basin 1= 8.8355556 days Total volume of basin 2 provided= 39152 113 Detention time available in basin 2= 43.502222 days Total volume of all basins:-- 47104 ft3 Total detention time available (wastewater)= 52.337778 days Q]o= 11.26272 cfs L= 60 ft Depth of flow over discharge weir (ft), D=(Q/(3.1 *L))2 3= 0.15 ft Q.-,.h.cr 0.025 cfs Depth of flow over discharge weir (ft), D-(Q/(3.1*L))2/3= 0.003 ft b `1w AL 14992114 Comments cement particle see sed basin calcs. see sed basin talcs. from stormwater sed basin calcs. from sed basin calcs. assume 10 hr workday washwater only DPD Team Concrete NOI Calculations Project: DPD Team Concrete, Inc Computed: MLW Date: 8/1/08 Subject: Concrete Plant Wash Water Settling Time Calcs Task: Calcs. For cement particles Sheet 2 Of 5 Critical Velocity basin 1, VcI= 3.93E-06 to settle to bottom 4.00 ft Wash water only critical velocity basin 1, Vcl= 3.443E-09 to settle to weir 0.003 ft Stormwater critical velocity basin 1, VcI= 2.02E-07 to settle to weir 0.154 ft Basin I Grain size of Portland Cement 2004 NIST stud Diameter (microns) Size distribution %< Diameter ft Settling Velocity VpI (ft/sec) Time, days Xr=VplNcl % that settle to bottom Xr-=VplNcl %that settle to weir 1 4.7 4.7% 3.28E-06 1.02E-06 34.130 25.89% 100.00% 1.5 2.6 7.3% 4.92E-06 2.29E-06 15.169 58.25% 100.00% 2 4.8 12.1% 6.56E-06 4.07E-06 8.533 100.00% 100.00% 3 5.6 17.7% 9.84E-06 9.16E-06 3.792 100.00% 100.00% 4 4.6 22.3% 1.31 E-05 1.63E-05 2.133 100.00% 1 100.00% 6 7.6 29.9%1 1.97E-05 3.66E-05 0.948 100.00% 100.00% 8 6.0 35.9% 2.62E-05 6.51 E-05 0.533 100.00% 100.00% 12 10.5 46.4% 3.94E-05 1.46E-04 0.237 100.00% 100.00% 16 8.2 54.6% 5.25E-05 2.60E-04 0.133 100.00% 100.00% 24 13.8 68.4% 7.87E-05 5.86E-04 0.059 100,00% 100.00% 32 10.3 78.7% 1.05E-04 1.04E-03 0.033 100.00% 1 100.00% 48 12.4 91.1%1 1.57E-04 2.34E-03 0.015 100.00% 100.00% 64 5.2 96.3% 2.10E-04 4.17E-03 0.008 100.00% 100.00% 96 2.8 99.1% 3.15E-04 9.38E-03 0.004 100.00% 100.00% 128 0.4 99.5% 4.20E-04 1.67E-02 0.002 100.00% 100.00% > 128 0.5 100.0% - - - 100.00% 100.00% During dry operation all particles will settle more than 0.007 ft. Therefore, there is no discharge into basin 2. During rain events all particles will settle more than 0.154 ft. Therefore, there is no discharge into basin 2. Critical Velocity basin 2, Vcl= 7.982E-07 to settle to bottom 4.00 ft Wash water only critical velocity basin 2, Vcl= 6.993E-10 to settle to weir 0.003 ft Stormwater critical velocity basin 1, Vcl= 4.103E-08 to settle to weir 0.154 ft Basin 2 Grain size of Portland Cement 2004 NIST stud Settling Velocity Xr=VplNcl Xi=VplNcl Diameter Size Vp 1 % that settle % that settle (microns) distribution 1,161 Diameter ft ft/sec) Time, days to bottom to weir 1 4.7 4.7% 3.28E-06 1.02E-06 34.130 100.00% 100.00% 1.5 1 2.6 7.3% 4.92E-06 2.29E-06 11 15.169 100.000/0 100.00% 2 1 4.8 12.1%1 6.56E-06 4.07E-06 11 8.533 1 100.00% 100.00% During rain events all particles will settle more than 0.154 ft. Therefore, there is no discharge from basin 2. DPD Team Concrete NOI Calculations ■ Project: DPD Team Concrete, Inc. Computed: Ji2H Date: 3/5/07 Subject: r Concrete Plant Wash Water Settling Tune Calcs Task: TSS Passing Basin 2 Sheet 3 Of 5 Weight of Concrete Settled per Basin: CY/day Wt. Cement 450 760.5 (rainfall and wastewater combined) *Concrete will not be produced during rain events. Diameter (microns) Size distribution Basin 1 to weir Basin 2 to weir Weight cement < 2 m Pass to Basin 2 Discharge from Basin 2 Settle in Basin 1 Settle in Basin 2 1 4.7 100.00% 100.00% 35.74 0.00 0.00 1 35.74 0.00 1.5 2.6 1100.00% 100.00% 19.77 0.00 0.00 19.77 0.00 2 4.8 100.00% 100.00% 36.50 0.00 0.00 36.50 0.00 Total: 92.02 0.00 1 0.00 92.02 0.00 DPD Team Concrete NOI Calculations Project: DPD Team Concrete, Inc. Computed: MLW Date. 8/l/08 Subject: Concrete Plant Wash Water Settling Time Calcs Task: TSS passing basin 2 Sheet 4 Of 5 Estimation of TSS from basin 2: (from cement) Concrete trucks will be washed out after every load. It is expected that 130 lbs of concrete will washed from each 10 CY truck load or 13 lb/CY. The design for portland cement on this project is approximately 530 lbs/CY and the average CY of concrete weighs 4,000 lbs. therefore the weight of cement averages 13% per CY of concrete. Waste concrete at 15 lbs/CY with 14.1 % of the weight coming from cement will yield 2.1 lbs/CY of cement that will adhere to the truck and be included in the wash water. See weight of concrete settled per basin calculations. *Suspended cement discharging from basin 2 during rain event-- 0.00 lbs *If operations ran during rain events, which they will not. To be conservative assume that 30% of the settled particles discharge to basin 2 30% of weight Basin 2 to weir Discharge from Basin 2 0.00 100.00% 0.00 0.00 100.00% 0.00 During a rain event we can assume that previously settled particles distribute themselves evenly through the depth of the basin. To be conservative assume that 30% of the settled particles descharge from basin 3 30% of weight Basin 2 to weir Dischar a from Basin 2 0.00 0.00% 0.00 0.00 0.00% 0.00 �o .....,vL/4- Total Suspended cement discharging from basin 2= 0.00 lbs qs a 4 Volume of basin 2= 292877 gal �Q{2 Estimated daily TSS= 0.000E+00 lbs/gal lmg/1= 8.345E-06 lbs/gal ��' Y,�\ / Estimated TSS during a rain event-- 0.0 mg/l Estimated TSS during normal production 0 mg/1 Maximum allowable TSS= 30 mg/I It is recommended that basins be cleaned and sediment removed when 1/2 of the storage volume has been used. DPD Team Concrete NOI Calculations Project: DPD Team Concrete, Inc. Computed: MLW Date: 911/08 Subject: Erosion Control - Concrete Plant Site^ Task: Sediment Basin Shell 5 Of 5 Basin Location: Concrete plant site Calculate Time of ConcentrationIQ _ [L3/H]° "/128 (Malcom) ■ Hydraulic length of watershed L (ft) = 690 Elevation change along length H (R) = 3.0 k (min) 9.7 use t' (min) = 10.0 Calculate Peak Flow Q=CIA C= 0.4 I (in/hrr 8.4 10-yr, 5-min storm NC F&S Design Manual, Figure 8.03c, Washington A (Ac.) = 3.36 Drainage Area (used in calculations) Qta (cfs)= 11.3 Q. t,, = 0,03 Qtotal= 11.3 Sediment Storage T Minimum Storage Required (cf I Ac) 1,800 NCDOT Guidelines Sediment Storage c 6,048 min required storage volume Surface Area A (SF) = 0.01 *Quo* 43,560 NC E&S Guidelines, 6.60.2 A SF — 4,917 min required surface area for 75%efficiency volume calculations for geometric rectangular trap *Minimum Total Size Basin stage area volume cum. Vol. Bottom Full (SF) (CF) (CF) Length (ft) 224 240 0 9,856 Width (ft) 44 60 x4� 1 ID,944� ;"i_0;40Q.µ 34i0F4D� p w r- 2 12064 11,504 21,904� Side -slope 2 (X:1) 3 13,216 12,640 34,544 Depth 4 ft at spillway 4 14,400 13,808 48,352 Conclusion - Construct the trap to be: 240 ft top length Retention in basin 1: 8.33 days 60 ft top width Retention in basin 2: 41,01 days 4 ft deep at spillway 5.5 ft top of dam Total: 49.34 days 2 :1 side -slope 60 It weir length *Basin surface area and volume to be divided between two basins in series. Surface Area (SF) o Basin Length (ft) Width (ft) Top Bottom Volume (CF) NAL l Basin 1 (Forebay): 45 60 2,700 1,276 7,952 Y�� Basin 2: 195 60 11,700 7,976 39,152 k/ /U ��f�Jtl%311T51 DPD Team Conaate N01 Calmftftm FORTRANS pH CONTROL SYSTEMS FORTRANS pH CONTROL SYSTEMS are completely automatic. They continually monitor/test the pH of the influent water and compares it to the PH setting of the control unit. If a change in pH is detected, the controller activates the solenoid valve for the CO2. The pH adjustment chemical is then fed to the return side of the circulation pump until the PH is again at the proper level set at the controller. The unit will continuously circulate the water until a change in pH is detected and the treatment cycle begins once again. The unit also features a digital PH meter connected to a probe in the sample cell to ensure unit is functioning properly and that the correct pH level is maintained. The pH CONTROL SYSTEMS are designed to treat and maintain a specified pH level in a body of water usually 100,000 gallons or less to allow the permitted discharge of treated water to the environment. Permits must be obtained from the local governing agency to allow any discharge to the environment. Treated water maybe used for wetting of rock and/or dust control to aid compliance with stormwater run off regulations. Treated water may also be used in water recycling systems. These systems offers precise monitoring and control of the pH in settling basins, lagoons and other outfall containment devices. -The pH CONTROL SYSTEMS will treat up to 57 gallons per minute - max 20' head pressure. Unique water circulation design eliminates the need for separate neutralization tank. •1.5" quick connect fittings on inlet and return for easy hook-up. The standard unit is equipped with 2-30'sections of 1.5" flexible hose with quick connect fittings. Inlet and outlet fittings at the basin or lagoon are per our specifications. -Unit is shipped completely assembled. The chemical controller is preprogrammed to maintain a PH of 7.5. Just attach hoses and PVC fittings. •1 year warranty on all component parts and housing. 4 0 Fo r t m! 0 ,0 n s._ u �4�� PERFECTSC7LUTIQN FORTRANS, INC. • 7400 C. Siemens Rd. • Wendell N.C. 27591 1.866.365-8760 1. 919.624. 8832 Info@fortrans.biz www.fortrans.biz The Model 5000-S pH Control System is a self- contained pH monitor and control system housed in a weatherproof facility with lockable doors and adequate space to house the instrumentation and circulation pump. The system is configured for carbon dioxide gas operation. The Model 5000-SK Skid Mounted pH Control System contains all of the instrumentation and components of the regular Model 5000-S System and is shipped on a 44"x47" plastic skid with a durable solid plastic surface. The Control Panel is provided loose with all components installed and is designed to be attached to an interior wall of the control building. The tubing to the sample cell and from the CO2 solenoid valve to the Sparger stone feed assembly must be inserted after receipt of the unit. The system features a 115V-30Amp Breaker Box and two GFCI receptacles. The system is shipped with a CO2 feed system. FORTRANS pH CONTROL SYSTEMS - MODEL 5000-S & 5000-SK W ■ a Overhead view Intake line detail Return line detai Fortrans—,. r 1 1/2" cam lock quick connect Option 1 1/2" schedule 80 union should be located above water I ine so that check valve can be cleaned 1 112" PVC check valve - Locate 12" from the bottom of the basin 3/4" PVC ball valve to facilitate easy priming of pump nt� See rnerhead view for correct pipe placement in basin. This part of the return line is rotated 90' over the basin wall. Return Eire is installed on interior 1 1/2" cam lock side of settling basin. Fasten with quick connect 11/2" pipe clamps. GBasin wall -- -_ Return line outlet - _ = approximately 12" from the bottom of the basin Return line outlet is - _ _ : mac:' •--.:._:,___ _... constructed with 1 1/2" schedule 80 PVC Energy, Mineral and Land Resources ENVIRONMENTAL QUALITY August 1, 2017 Mr. David Hardee DPD Team Concrete, Inc. P.O. Box 1639 Winterville, NC 28590 ROY COOPER Gort-mm- MICHAEI- S. REGAN Secs ivan• TRACY DAVIS Director Subject: General Permit No. NCG140000 DPD Team Concrete - Grantsboro COC No. NCG140396 Pamlico County Dear Mr. Hardee: We recently discovered that we failed to issue a permit for this facility when it was initially applied for and reviewed in 2008. We sincerely apologize for this oversight. In accordance with your application for a discharge permit received on August 26, 2008, we are forwarding herewith the subject -certificate of coverage (COC) to discharge under the subject state — NPDES general permit.. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Please take notice that this certificate of coverage is not transferable except upon approval of the Division of Energy, Mineral and Land Resources. The Division of Energy, Mineral and Land Resources may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Energy, Mineral and Land Resources, the Coastal Area Management Act, or any other federal or local government permit that may be required. Per the requirements of the Neuse Riparian Buffer Rule, all stormwater drainage to stream buffers, from portions of this site that have been constructed after July 22, 1997, must meet diffuse flow requirements per 15A NCAC 2B .0233. Diffuse flow requirements are described in Chapter 8 of the North Carolina Stormwater BMP Manual, available at: htt :llde .nc. ov/about/divisions/ener - mineral-land-resources/energy-mineral-land-permit-guidance/stormwater-bmp manual. Stale of North Carolina ` Environmental Quality I Energy, Mineral and Land Resources 1612 Mail Service Center 1 512 North Salisbury Street I Raleigh, NC 27699-1612 919 707 9200 T r1 % If you have any questions concerning this permit, please contact Julie Ventaloro at telephone number (919) 807-6370 or by email iulie.ventaloroPncdenr.gdv. Sincerely, Original Signed by Robert A Patterson for Tracy E. Davis, P.E., CPM, Director Division of Energy, Mineral and Land Resources cc: Washington Regional Office, Samir Dumpor Central Files Stormwater Program Files State of North Carolim I En%iro=ental Quality] Energy}; Mneral and Land Rew=es 1612 \hil Sermice Center 1 512 North Saiitem,Stteet I Raleigh, NC 27699.1612 919 707 9'_00 F STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF ENERGY, MINERAL AND LAND RESOURCES GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140396 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, DPD Team Concrete, Inc. is hereby authorized to discharge stormwater and process wastewater from a facility located at DPD Team Concrete - Grantsboro 622 New Ditch Road Grantsboro Pamlico County to receiving waters designated as UT to South Prong Bay River, a class SC;Sw,NSW water in the Neuse River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, 1I, II1, and IV of General Permit No. NCG 140000 as attached. This certificate of coverage shall become effective August 1, 2017. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 1, 2017. Original Signed by Robert D. Patterson for Tracy E. Davis, P.E., CPM Director, Division of Energy, Mineral and Land Resources By the Authority of the Environmental Management Commission � • . �Ry.>crrP+ dy„yy.�.�i r_» iw ry,✓ �--•�• %� '1,'i1 - li} oll J i /' \1 !� 41 1 sz •� ' � ,'k� •J DPD Team Concrete - Grantsboro14 \ Vi �•^_�. 1,-1.-J''- _ ter- Fti "�� �•\'ry" .7 • Nl Zy J �`��:l+�r•� ss ) • T ' ! .w . � - .$o��� i �� • : / � it 1.. . •. • I,._ 1�� ;•- s �, --� �s�...` 4 i � 4. 'fir- � �S •{,` 1. q�. � �'. , •5f/�� .� 77f -� � �. ._---`` - f�f� l"' � `•�'�"� u a .1i� . ` - 'ti _ �, i s� .} .A hWh& •tea • `•. ff _� 1� X r+.�r , • � •� •L;;:�� �.r�� " � 1 �1., ,..,,�- ,� .i; cam- �.-� J- .i Al } I `.mot • " ••� ��. R • '� �- `-n- � *-�.�, �) �. �� \ • � �. 5 � �n � 1 .ate '„`` �-�4; )Rm- fl� ' •.�. � fir;;` � NCG 140396 N W E S Map Scale 1: 24, 000 DPD Team Concrete, Inc. DPD Team Concrete - Grantsboro Latitude: 350 09' 09" N Longitude: 761 49' 16" W County: Pamlico Receiving Stream: UT to South Prong Bay River Index No: 27-150-3 Stream Class: SC;Sw/NSW Sub -basin: 03-04-13 (Neuse River Basin) all Facility Location Ventaloro, Julie From: Ventaloro, Julie Sent: Wednesday, July 19, 2017 1:47 PM To: Patterson, Robert D Subject: NCG140396 DPD Team Concrete permit documents Attachments: NCG140396 DPD Concrete Cover Letter.docx; NCG140396 DPD Concrete map.pdf; NCG140396 DPD Concrete COC.docx Robert, Here is the COC, cover letter, and map for NCG140396. Please issue it once the NCG14 general permit is signed. I left a message for the owner, David Hardee, letting him know to expect their permit in the next week. Julie Ventaloro Stormwater Permitting Program NC Division of Energy, Mineral, and Land Resources 1612 Mail Service Center, Raleigh, NC 27699-1612 Phone: (919) 807-6370 Fax: (919) 807-6494 Website: http://watersupplywatershed.nc.gov Email correspondence to and from this address is subject to the + North Carolina Public Records Law and may be disclosed to third parties. i NC_ &/ 6� ;s �► net. cow, - ',gos iL $d, Pickle, Ken From: Pickle, Ken Sent: Friday, June 24, 2016 2:02 PM To: Bennett, Bradley Subject: NCG14 for DPD, NCS for Pacific Mulch, update Pacific Mulch; applic. #NCS000511 from 2004 • Now called Pacific Organics per their website. Per Google aerial image this is an operating site; there are multiple pieces of portable equipment, and multiple vehicles — a large operation with rows and rows of material. • A large chipping operation that submitted as manufacturing pine and hardwood mulch, and advertises on their website as making premium potting mixes. Some photos show that the wood chips remain identifiable - - i.e. the degradation of the bark is not complete all the way like many composts. More like Carolina Bark. • Judge similar to Carolina Bark or Sun Gro, both producing 'planting media' or 'potting mix'. • 2F application in 2004 requests to have monitoring like NCG22, chip mills. A new site at the time. • DWQ RRO inspection after a fire in November 2007; Myrl and Autumn. • Candidate permits: NCS as requested; NCG22 not possible; NCG21 possibly; NCG24 possibly. o NCS monitoring— open to our evaluation. Possibly TSS, COD semi-annual, like NCG21 o NCG22 monitoring — TSS, BOD, 12 quarters plus annually thereafter. The applicant requested this suite of parameters. o NCG21 monitoring—TSS, COD semi-annual o NCG24 monitoring — quarterly for sw: TSS, COD, fecal, pH, TN, TP, CuPbZn. If ww: TSS, BOD, fecal, pH , Discharge to Lynch Creek in the Tar -Pam; C, NSW classification. Myrl and Autumn note that Lynch Creek was dry at the time of the fire (and the exempted fire -fighting discharge) due to the drought (Nov, 2007.) Difficult site as for as knowing whether to accept NCS application, or to look at NCG21, or NCG24: could set precedent for similar problem facilities in the timber industry. Also some uncertainty as to whether Lynch Creek is a ZFS (it was dry in the 2007 drought) and if the runoff or wastewater would be an oxygen demanding waste. DPD Team, applic. #NCG140396 received 2008. • This is an operating site per Google aerial image. In the middle of 1 square mile of farmland. Grantsboro/Bayboro area, Pamlico County. • Discharges to LIT to South Prong Bay River in the Neuse River Basin. Classification SC Sw NSW. • I have a call in to the Vice President to confirm they still need a permit, but it's clear to me they do. • We could issue this one without much ado. I don't see any complication's. Ken Ken Pickle Stormwater Program Specialist DEMLR Stormwater Permitting Program Department of Environmental Quality 919 807 6376 office ken.OckleOncdenr. ov 1612 Mail Service Center, Raleigh, NC 27699-1612 512 N. Salisbury St, Raleigh, NC 27604 -7I-7I7,01-7 �� 0 U �✓� � i2 pC��li7iT j Bh' �X, � �'iC� CJZ.. ✓k�•tC V,1 t,J C.- �` Nothing Compares Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. REI: 1`'01 for DPD Team Concrete - Grantsboro plant Subject: RE: N01 for DPD Team Concrete - Grantsboro plant From: "jim frei" <jdfret @stormwatergroLIP. com> Date: Tue, 16 Dec 2008 17:1 1:23 -0500 To: "'Ken Pickle'" <ken.pickle a ncmail.net> That's OK, Ken. We can wait until January for your response. jim frei http://www.stormwatergroup.com raleigh, nc phone: 919.661.9954 fax: 919.661.8108 -----Original Message ----- From: Ken Pickle [mailto:ken.pickle@ncmail.netl Sent: Tuesday, December 16, 2008 3:53 PM To: jdfrei@stormwatergroup.com Subject: Re: NOI for DPD Team Concrete - Grantsboro plant Sorry Jim, that's on my desk, awaiting my attention. Hope to get to it in January. Please let me know if the facility is delaying construction based on my delay - - If so, I'll try to look at it earlier. Ken jim frei wrote: Ken - DPD Team Concrete submitted the NOT package for their new ready -mix concrete plant in Grantsboro in late August 2008. Enclosed with the NOI package was check number 46888, dated 8/21/08 in the amount of $100.00 which has not been cashed. h Can you verify if NCDWQ ever received this package? l 1f the NOI was received, when might the applicant expect their COC letter? Thanks. jim frei http://www.stormwatergroup.com raleigh, nc phone: 919.661.9954 fax: 919.661.8108 1 01,1 12/17/2008 7:48 AM X i �f4�o �e A/e P co� sw co, ,t � SwSG Stormwater Services Group, LLC kx Notice -of -Intent NCG140000 for DPDTeam Concrete, Inc. Grantslboro, NC August 1.4, 2008 tltl ll�ii�. dP�eCC,4f6.1\ 0 SwSGSIormwater Services Group. LLG 8916 Oregon Inlet Court Raleigh, North Carolina 27603 Phone: 919.661.9954 Fax: 919.661.8108 August 14, 2008 '' Stormwater Permitting Unit NCDENR-DWQ 1617 Mail Service Center Raleigh NC 27699-1617 RE: Notice -of -Intent for NCG140000 DPD Team Concrete Grantsboro Ready Mix Plant Enclosed please find three (3) copies of the NOI for the DPD Team Concrete plant located in Grantsboro NC. Please note that the detention basin is designed to hold the runoff From the 1" rainfall and s w discharge it over a 72-hour period per 15A NCAC 02H.1000. The 10-yr design storm is 7.0 inches with a peak discharge of 17.6 cfs through the primary outlet device. The basin has a surface area of 7500 sf at the permanent pool. With a contributing drainage area of 146,362 sf at 40% impervious, this provides a TSS removal efficiency of >85% per Table 10- 2 in the NCDENR Stormwater BMP Manual. The site plans were previously approved by NCDWQ in April 2007 in accordance with coastall stormwater management rules in effect at the time. For all questions regarding the settling calculations, please contact Mike Walker, PE at w� 9192809889. Sincerely, ST RMWATER SERVICES GROUP, LLG ames D. Frei Senior Project Manager Enclosure. cc: File a NCDENR Name C Y w— Dci•wrtrr - or Er+vina•,nerrr — Nrt — Rcsa C+ NOTICE OF INTENT Division of Water Quality / Surface Water Protection National Pollutant Discharge Elimination System NCG140000 FOR AGENCY USE ONLY Date Received Yeaz I Month I Da pq ! 2. 1 erlif-icate of CoveraKe C 1 4 Check 4 Amount Permit Assigned to L National Pollutant Discharge Elimination System application for coverage under General Permit NCG140000: STORMWATER AND PROCESS WASTEWATER DISCHARGES associated with activities classified as: SIC (Standard Industrial Classification) Code - 3273 " Ready Mixed Concrete For new plant sites that will discharge or recycle process wastewater (even if commingled with stormwater): This NOI is also an APPLICATION FOR Authorization to Construct (ATC) wastewater treatment facilities. ATC requests must be submitted at least 90 days prior to construction'. For existing plant sites discharging or recycling process wastewater (even if commingled with stormwater): This NOI is also an APPLICATION FOR Authorization to continue to operate wastewater treatment facilities in place. Construction, modification, or installation of any new treatment components at an existing site requires an ATC. Treatment facilities used to treat or recycle process wastewater (including stormwater BMP structures treating process wastewater flows commingled with stormwater) require an ATC prior to construction per 15A NCAC 2H .0138. The authorization to construct or continue to operate will be issued at the same time as the Certificate of Coverage (COC) for the NCG 14 permit. Design of treatment facilities must comply with requirements of 15A NCAC 2H .0138 & .0139, Construction of wastewater treatment facilities (this includes recycle systems) at new or existing plant sites requires submission'of three (3) sets of plans and specifications signed and sealed by a Professional Engineer (P.E.) or qualified staff2 along with this application. A copy of the design calculations should be included. Please see questions 14 & 15. t For questions, please contact the DWD Regional Office for your area. (See page 5) MW (Please print or type)h� 1) Mailing address of own�operat�o_ (address.to•which all permit correspondence will be mailed): �1�� Name Tzr9m 49NrrE7-cam Street Address lv City w/)u 6av-/4�c State ii/G- ZIP Code ?$5'Y4 Telephone No. Z57Z Fax: Z _..__ _3S3 /7Z4 v 2) Location of facility producing- discharge Facility Name NPD 71E?*M eyMCXETc -- �)er¢�yrSl3aea Facility Contact TIN! Street Address lvZZ NEW D/74// &to City 6,a �/T513O,�0 State _IV4- ZIP Code 57 County T%1'9 lGv Telephone No. 25x 5 / Fax: Page 1 of 5 IAs per 15A NCAC 2H .0106 2Unless treatment facilities are designed, constructed, and put into operation by employees internal to the company who are qualified to perform such work for their respective companies in accordance with General Statutes, 89C-25 (7), plans and specifications must be signed and sealed by a P.E. SWU-229-091007 Last revised 09/10/07 NCG140000 N.O.I. 3) Physical location information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadV�- tersection). fV C 54 � G� 1, Z Ml SoM N G T'� I>� QiV rr] _.� = . IN MjT ) S 0- % Al f (A copy of a county map or USGS quad sheet with facility clearly located on the map is a required part of this application.) 4) Latitude �*0 1 0I. l &q Longitude Vb �• �2 I -(deg, min, sec) 5) This NPDES Permit Application applies to which of the following: ❑ New or Proposed Facility Date operation is to begin ' 0' Existing 6) Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: �%/ 2 7 3 7) Provide a brief description of the types of industrial activities and products produced at this facility: (Include a site diagram showing the process areas present at this facility.) " VAC I LI" VMOWJ G c;i 14!2 4bw 441 X r 8) Discharge points 1 Receiving waters: How many discharge points (ditches, pipes, channels, etc.) convey stormwater and/or wastewater from the property? I What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater and/or wastewater discharges end up in? UT `i +0 Dy' w IPEt►+�,'R kx_..-j?1VEFL If the site stormwater discharges to a separate storm sewer sys m, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). Receiving water classification (if known): SG Note: Discharge of process wastewater to receiving waters classified as WS-II to WS-V or SA must be approved by the N.C. Dept. of Environmental Health. If DEH does not approve, coverage under NGG140000 cannot be granted. No new discharges of process wastewater are permitted in receiving waters classified as WS-I or freshwater ORW. 9) Does this facility have any other NPDES permits? �No J ❑ Yes If yes, list the permit numbers for all'current NPbES permits for this facility: 10) Does this facility have. any Non -Discharge permits (ex: recycle permits)? %Z1 No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 11) Does this facility employ any best management practices for stormwater control? El 0 Yes It yes, please briefly describe: , VTr' MO$J POIV PA XT• Page 2 of 5 SWU-229-091007 Last revised 09/07/2007 NCG140000 N.O.I. 12) Does this facility have a 5tormwater Pollution Prevention Plan? ❑ No 9/Yes If yes, when was it implemented? 41dV&VAOZ_ 304 2ov7 ✓ 13) Are vehicle maintenance activities occurring or planned at this facility? C No ❑ Yes Wastewater Treatment Design Information ✓ 14) Are discharges occurring or planned from any of the following process wastewater generating activities? Vehicle and equipment cleaning i(Yes ❑ No Wetting of raw material stockpiles {[1 Yes ❑ No Mixing drum cleaning VYes ❑ No If yes to any of the above, please describe the type of process used to treat and/or recycle the process wastewater. For a sufficient application, you must provide design specifics (e.g., design volume, retention time, surface 1 area, etc.) and calculations to demonstrate compliance with permit effluent limits (pH — 6-9 SU, Total Suspended Solids (TSS) -- 30 mg/l, and Settleable Solids (SS) — 5 ml/l.) [Use separate sheet(s)]. If all these discharges are recycled, please refer to Question 15. For plants that recycle and/or discharge process wastewater: When applying for this permit, you are also applying for an authorization to construct (new treatment facilities) or authorization to continue to operate (existing treatment facilities) as part of the NOI. For new sites, you must submit three (3) sets of design plans and specifications with this application and provide supporting calculations that predict compliance of final discharge with permit limits. For existing sites, applicants should submit three (3) sets of plans and specs for facilities as -built and provide as many design details as possible, or submit a detailed diagram of treatment systems in place that includes information such as tank volumes, dimensions, retention time, piping, settling basin details, etc. Please note: N new treatment systems are planned for an existing site, an ATC will be required prior to construction of those facilities. Plans/specs/calculations prepared by a P.E. and the request for an ATC may be submitted with this NOI, or separately at a later date. DWO may request the status of your plans for requesting an ATC upon issuance of the COC. 15) Does the facility use or plan to use a recycle system? J eNo ❑ Yes W If yes, what size storm event is the system designed to hold before overflowing? (for example, 10-yr, 24-hr) year, 24-hr rainfall event For a recycle system (regardless of when it overflows), please provide plans, calculations, and design specifics (e.g., throughput assumptions/water balance, design volume, retention time, surface area, amount of freeboard in design storm event, etc.). [Use separate sheet(s)]. For a sufficient application, the information must demonstrate compliance of final discharge with permit �r effluent limits (pH-6-9 SU, Total Suspended Solids (TSS) — 30 mg/l, and Settleable Solids (SS)-5 mIll), or must demonstrate that the recycle system.has sufficient capacity to contain runoff from a 25-year, 24-hr rainfall event plus one foot of freeboard under design operating conditions. 5 W U-229-091007 Page 3of5 Last revised 09/07/2007 NCG140000 N.O.I. 16) astewater treatment facilities (including recycle systems) planned in the 100-year flood plain? r❑ Yes If so, include information to demonstrate protection from flooding. (Minimum design requirements for treatment works include protection from the 100-year flood, per 15A NCAC 2H .0219.) 17) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? ,"No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? tOfNo ❑ Yes c) Is this facility.a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? %Ef No ❑ Yes d) If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year: Name of transport / disposal vendor: Vendor address: 18) Certification: North Carolina General Statute 143-215.6 B(I) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. !�, ���3/ � 328 Printed Na a of Person Signing: w c P Title: ec ''iui\n (Signatu of Applicant) (Date Signed) Notice of Intent must be accompanied by a check or money order for $100.00 made payable to: NCDBNR Page 4 of 5 SWu-229-091007 Last revised 09/07/2007 NCG140000 N.O.I. Final Checklist This application will be returned as incomplete unless all of the following items have been included: R!" Check for $100 made payable to NCDENR. This completed application and all supporting documentation (including design details and calculations for treatment systems). Ka ❑ If an Erosion & Sedimentation Control (E&SC) Plan is required from Division of Land Resources (DLR) or local designee: documentation verifying applicant has developed and submitted that Plan to the governing agency (required per 15A NCAC 02H .0138). ❑ For new sites (or sites that will install new treatment facilities): Three (3) copies of plans and 1 specifications for wastewater treatment facilities (including recycle systems), signed and sealed by a Professional Engineer or qualified staff meeting requirements of G.S. 89C-25 (7). lyd For existing sites: three (3) copies of plans and specifications for wastewater treatment facilities (including 1� recycle systems) as built, stamped and sealed by a Professional Engineer, or (only if plans not available) a detailed diagram of treatment systems in place that includes information such as tank volumes, dimensions, retention time, piping, settling basin details, etc. A site map showing, at a minimum, (existing or proposed): (a) outline of drainage areas, (b) stormwater/wastewater treatment structures, (c) location of stormwater/wastewater outfalls (corresponding to which drainage areas), (d) runoff conveyance structures, (e) areas where materials are stored, (f) impervious areas, and (g) site property lines. A county map or USGS quad sheet with location of facility clearly marked. Mail the entire package to: Stormwater Permitting Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Note The submission of this document does not guarantee the issuance of an NPDES permit. For questions, please con fact the DWO Regional Office for your area. DWQ Regional Office Contact Information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ...(252) 946-6481 Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771-5000 Central Office .........(919) 733-5083 Page 5 of 5 5WU-229-091007 Last revised 09/07/2007 NPDES Permit Application DPD Team Concrete, Inc. Grantsboro, NC Stormwater and Process Wastewater Control Plan M DENR-DC3 02 OV2006 DETAIL CHECK LIST CHECK NO, PAYORNENDOR NAME AMOUNT IF DESCRIPTION 49998 Greensville Mixed Concrete 100.00 T :1 4 0 i_ fi II 11 a 11 '......Z w II i€ I, il. $ I DETAIL TOTAL DEBITS a 1 100.00 DETAIL TOTAL CREDITS Back of Cash Receipts Journal Voucher with Summary USE PINE( PAPER ABC CENTLIRA BANK 049998 G R FENVI�,LE. NC 27B34 � ;ky GREENVILLE READY MIXED CONCRETE, INC. sat '^`��,�y, DPI) TEAM CONCRETE P.O. eox ,eas 49998 THE RIGHT MIX! WINTERVILLF, NC ZB590 ***One Hundred & Nof100 Dollars DATE AMOUNT . 112/11/09 $100.00 1 TOTIIt NC DEPT OF ENVIR & NATURAL RE�1�ff M,-,R-i1� •{�•• 4`'°141 ti'ItI"1 li„I� �f..., t`l'. ntu',CR i 2- 5 „i,,, tlsR 10 gplR .•.., DIVISION OF WATER QUALITY elf:.' 1617 MAIM SERVICE CENTER GREENVII-LE: ❑Pn RETE, a4C. TEAM CONCRETE RALEIGH, NC 2-1699-1617 ii' Table of Contents • Narrative • Location Map -• Site Plan and Details o Runoff and Settling Calculations . Fortran Documentation NARRATIVE DPD Team Concrete, Inc. Grantsboro, NC Background "✓A9E: The existing concrete batch plant is located at 622 New Ditch Road in Grantsboro, Pamlico' 2 ° County, NC and is situated on the east site of New Ditch Road. The 3.36 acre site was constructed in 2007. Stormwater management facilities were constructed at the time per state requirements. The property is generally flat with only gentle slope constructed when the site was developed. Approximately 55% of property is gravel traffic areas and 7% is impermeable (buildings, concrete, etc.). Existing Stormwater Management Facilities Ground slopes designed to direct runoff to the stormwater management facilities, which include a drainage ditch on the south and east property lines that direct runoff to the stormwater retention ponds and a two -basin Retention Pond. Basin 1 has a capacity of 7,952 CF (59,480 gallon) and z �' • �co° functions as a forebay. Basin 2 is a 39,152 CF (292,857 gallon) settling basin. A piped outlet structure controls the water elevation and defines the permanent pool. Wastewater Collection Facilities A concrete truck drum wash area is located near the rear (east site) of the property. Drum wash ^'PODS water is collected on the concrete pad and drains directly into Basin 1 (Forebay). It is estimated that a maximum of 25 loads (drum washes) will occur per day, yielding approxirnately�� gallons of wash wastewater per day. /V l'j'[Je jWastewaterr Control Measa_rcs The existing stormwater control facilities were evaluated for their ability to capture suspended solids in the drum wash. wastewater. The analysis shows that existing basins will capture 100% of suspended solids. pH control will be required. DPD Team Concrete will install a CO2 feed system, Fortran) to neutralize the high pH wastewater in Basin 2. SEAL 14992 E� L ` Ila D w i,..44` ate$+ F s.^. S� �'•� ti 1201 �,_ � _ ��z :j _ DPD Team Concrete +t - II kurli ���' ' `•' . ` ` J .Substavk tionti�� / f 1p u �"� .-. •'`• Geri } -�� Grants' IF�:}Qz \ �_ �tri'�----." !!+.x •,• -.; ti '' ' "sue-.! 11 •�F• ,Za J �-r� iv �~ tip. j«` .J t • 1 ,r,--lam. J '� ��~1`.�...I y�.,�Ch t' y f I 134 t• I It o `/�,�} / I /I 1 ' Ytj -1 1f t +•� 4L �� a- / t BAYBORO, NC (1983) QUADRANGLE 7.5 MINUTE SERIES, 1:24000 MAP 1 - SITE LOCATION MAP DPD Team Concrete - Grantsboro Stormwaler Pollution Prevention Plan NPDE'S Permit No. NCG140000 Page 4 NR� B,g NEW DITCH RD - ' - •0�— - - - - - - - - _ _ SR 1200 (66 PUBLIC R/W) 96 LY9 A180.SGSIN — — — — .— — — — — — - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- ^--- -- — — — — — -- — — — — — — — —r sNEw 3r OMGIEACE EASEMENT F I _o } iB /J �RCULATION AREA BL'001 NEM TO' ORA6NY�L': EAgYEM` l NI 1I GRASS FrELO. TO REMAIN I i g fl �I I PLAW EK67NG DOCK TO BE FILLED I SILO TOP OF BANK EXISTING DITCH EXISTING DITCH, TO REMAIN - 1 C/L EXSTING DITCHISBN w a 1 I I I I � $ $ ` T CIRCU�LATtW AREAT 4 PROPOSED I CONCRETE Tftcx I WASH -DOWN AREA I I I 66 {6 I — — — — _— — — — — _ _ — — -- -_ — — LEDISTINc DRCH, To RE" LiMI�URBAMCE -- --- 1 - +� aa' DRAINAGE EASEMENT - 5.D0 ACRES A MAIY II oDm VIBE MI PRO :> alrM rlfE� THE ANGLE FOR GRADED SLOPES AND FILL %ALL BE NO GREATER THAN THE ANCLE THAT CAN BE RETANED BY YECETATIVE COVER OTHER ADEOUAIE ERD90N CONTROL DEIACES OR STRUCTURRES IN ANY EVENT, SLOPES LEFT EXPOSED NTLL, WITHIN 21 CALENDAR DAYS OF COMPLETION OF ANY PHASE OF GRADING, BE PLANTED OR OTHERWISE PRO XD MATH TEMPORARY OR PERMANENT GROUND COVER. DEVICE& OR STRUCTURES SUFFICIENT TO RESTRAIN EROSION. 1243 120 X rBll[6T mw—, rWOECi pArA PC so Wil WOTRAIL[ IK 28590 EI67}i7A-0"g TSTIL {ROPER11 AIMA. 500 AMES SITE rcp" %w IlIaLi I. NO SECTION IOI YERAi05 ARE PRISENi 04 THE PRmcT SITE 7- NO REUSE NNNAX &MR AREA$ K"AEED LOW i5A HPAC ON DI51 ON V{ PROECT SITE } THE RELf71NIG .0111E COURY FOR 1N5 PIgLCf K SONM PRONG a M BAT AVER. GIBS St. S� XPA MAIl7FXANCF PLAN �. Hi EROSION APO SEDIMENTATION CONTROL DEVICES SHALL BE CHECKED FOR STABILITY AND OPERATION FO.U00NG EMERY RUNOFF-PROOUCNG RAINFALL EVENT AND IN NO CASE LESS THAN ONCE EVERY MEEK, ANY NEEDED REPAIRS PILL SE MADE IMMEDIATELY 10 MAINTAIN ALL DEMCES N THE OPERATING CONDITIONS IITHNDED- I- ALL AREAS wu BE SEEDED. FERTI,IiED. AND RESEEDED AS NECESSARY AND MULCHED ACCOFMC TO SPECIfICA710NS IN THE VEGETAMN PLAN IN ORDER TO ESTABLISH AND MAINIAN A VIOORDDS. DM VECETAnVE COVER 3. ANY SEDIENT TRACKED ONTO THE ADJACENT PUBLIC ROAD SHALL BE REMOVED ON A DAILY BASIS 4. %DRMENT SMALL BE REMOVED FROM BEMNO SILT FENCNO MI CHECK DRIES MREP THE SEDMENT ACCUMULATES TO A DEPTH OF ONE FOOT 5 THE S7WVWA7FR RETENTION PM %+ALL SE CLEANED OF ANY ACCUNULATED MWENT UPON THE COMPLETION OF CGNSTRUCTION. T. SECURE PROJECT PERMITS, 2. CONDUCT PRE -CONSTRUCTION CONFERENCE 3. 0IS1µL GRAVEL CONTROL ENTRANCE. 4. INSTALL SET FENCING, 5. INSTALL STOREMATER RETENTION POND TD ACT AS SEDAMENT BASIN 0. FIE OW ! STABILIZE PAWK AREAS 7. INSTALL SITE BPROVEMENTS B SEED AND MULCH ALL dSTUM AREASASTABLISI PERMANENT VEGETATION 4 RESEED AS NECESSARY TO ESFABIM VEOETATXIlL T: ALL FILL MATERIAL NEEDED TO COMPLETE THE PROJECT NOT GENERATED FROM ON SITE GRADING ACTIVITIES SHALL BE OBTAINED FROM A PROPERLY PERMITTED BORROW PIT FACILITY � o Ts b ea d- - GRARRC FAME SCALE: I A,X r Am Q c m N� Y Z H .G Z N1 O� rQ TWO. z EW4 zW�o All 5"0 Q Vag Q 0.- z H � F � � � d O > o � O 4 EL c ll- 06142Cl DWG m ILT ITNm C an 1 PRRCTM0 ® OEOI DAM an *MFAltD SWALE r ti0TE4 ' SEE DEEM A, SHEET C4 FOR TYPICAL PAYEMENT SECTION 4.REVECETATE ALL DISTURBED AREAS IN ACCORDANCE VATS THE PROJECT VEGETAION PLAN, SEE DETAIL G. SHEET C4. MAiNTENAACE PLAN_ I ALL EROSION AND SEDIMENTATION CONTROL DEMCES 94ALL BE CHECKED FOR STAB4ITY AND OPERATION FOLLOW EVERY RUNOrr-PRDDUDNO RAINFALL EVENT AND IN NO CASE LESS MAN ONCE EVERY WEEK. ANY NEEDED REPAIRS WILL BE MADE IMMEDIATELY TO MAfNIA& ALL DEVICES N THE OPERATNG COCITIONS UNTENDED. 2. ALL AREAS RILL BE SEEDED, FERTILIZED, AND RESEEDED AS 14ECESWY AND MULCHED A000110040 TO SPECIFICATIONS N THE VEGETATION PLAN N ORDER TO ESTNX& AND MANTAN A WO7ROUS. DENSE Y[GEIATNVE COVER. ANY SEDIMENT TRACKED ONTO THE ADJACENT PUBLIC ROAD SHALL BE REMOVED ON A DAILY BASIS SEDIMENT SHALL BE REMOVED FROM BEHIND SILT FENCING R PECK DAMS MO THE SEDIMENT ACCUMULATES TO A DEPTH OF DIE FODT. THE STORMINATER RETENTION POET 94ALL BE CLEANED OF ANY AOCUKILATED SEDIOT UPON IK COMPLETION OF CONSTRUCTION 1OUERCE OF OPERA10L T, SECURE PROJECT PERMITS 2. OMCT PRE•COVsTRuC130N CONFERENCE I INSTALL GRAVEL CONTROL ENTRANCE. 4. INSTALL SILT FENCING S INSTALL STORYWATER RETENTION POND TO ACT AS SEDIMENT BASIN & FINE GRAM t STABILIZE PARKING AREAS T. INSTALL SITE WMYDAXTS $ SEED AND wACK ALL DISTURBED AREASjtSTABUSH PERMANENT VECETATION 9. RESEED AS NECESSARY TO ESTABUSN 4EGIVAIM NOT ALL FILL MATERIAL NEEDED TO COMPLETE THE PROJECT NOT GENERATED FROM ON SITE GRADING ACTIVITIES SHALL BE OBTAINED FROM A PROPERLY PERMITTED BORROW PIT FACILITY "on-t CRASS PEW, TO REMASN 30LF 15' CHAP-L -" � k 19Mll[T 9WME M 1 au 1 NEW 37' ORANCGE EASELENI 1 — �I,D2� - ,JVAYEL FJwft twiVAINE 1 ou y 11 so2.0 n 4W 4r 1` TNC DITCH, TO REMAIN. E 10. — ROD Cwae t 10' THICK REINFORCED 1` 1 CONCRETE TRUCK WASH- DOW PAD 1 • 1 1 >1 1 11 / TOP OF Baar EMNsiWHO DRtN �, ys ' �f EMNSTNO rCH, TO EE �ILLED T( RIOPOSCD WVEL/ASPHALT TOP OFIg1NK EI05FfIC TRAr'FC CINCJUTION AIWAI DITCH T IRENAw 1 1920 G�Ss FEW 40 I ttt.6� ti 102.0 Q 1 EA WAAL M111R0. 1 1 1 ,020 99.D 1 ,: 1 ti � S' 11 00 S V 1 1 t + 1 _ 1 5 � +5 + + 1 1 � + 1 A ,* 2� = --4£W IV DRAINAGE ERWAiNT 1 - �}4Vis kI %mTAlu SCALE f PAtA B BROO,S, SR D CA EKISiWVG ITCH, RE MAIN EWN O[FD BOOK BS PAGE t5 T TAM D. F042.99 ki c ,aae 6' CIWrB I I ##I gl "I "I 'xr, +I1D5 i PLAN VIEW - TRUCK WASH -DOWN AREA (NOT TD SCALE) 00.9 100.9 L 10• THICK REINFORCED J 98 S CON " TRiIpL WASH -DOWN PAD C/L FLOW SPREADER Nl C/i NEW SAi 10' DRAINAGE EASEMENT CROSS SECTION - TRUCK WASH -DOWN AREA (Mar TO SCALE) C/L EMI$DND DITCH, TO REMAIN TRUGN MASHDOMN PAD DSCU Aft A EARLE IRELAND A NPDES PERMIT SHALL BE SECURED BY THE PROJECT OWNER DEED" 148 PACE 729 PRIOR 10 THE OPERATION OF THE CONCRETE RAM, A WASH DOWN TAM 0: F04.24 PAD SHALL BE DESIGNED AND PEWED TO A CO+FQIIRATION SI" THAT SHOWN 04CH IRLt PREVENT TRIO HASH# DOWN RNSATE COMAMNATED WITH SEDIMENT OR SOLIDS FROM EMERIND THE STORWATER POND. i T WA9(TOTMY PAD SCHEMATIC C2 C1 NO TO SCALE w sm. THE ANGLE FOR GRADED SLOES AND FILL SHALL BE NO GREATER THAN THE ANGLE THAT CAN BE RETAINED BY VEGETATIVE COVER OTHER ADEORATE EROSION OONTROL DEUCES OR STRUCTURES IN ANY EVERT, SLOPES LEFT (NNW WELL. WITHIN 21 CALENDAR DAYS OF COMPLETION OF ANY PHASE OF GRADING, BE PLANTED OR GTHERWFSE PROVIDED METH TEMPORARY OR PERMANENT GRCIm COVER DEHGES. OR STRUCTURES SUFFICIENT TO RESTRAIN EROSION, ,A o n w NID lsF"Yr GRAPHIC ,SCALE SCALE: I -36 Z Nr 00 N W =�N Z E is z W c �M a) a tD 1y O"ov' a� c! 4� n 4 z � b tz :r� F >=i C] E-- ©� h tLi o O o Y' O Y Fi c 06142C2 DWG m w 50' __955 96 AN NGI. SE1 I CROSS SE ION 49 3 T r1 RETENTION PERMANENT POOL = 96.0 CD 0 ti , 91 } 4 9 5 I DACE } 96� 97 98 99 100 EDGE OF PAVEMENT EDGE OF PAVEMENT A ENLARGED STORMWATER POND PERMANENT POOL ELEVATION = 96.0', AREA = 7,500 SF c3 C3 SCALE 1•=1D' TEMPORARY POOL ELEVATION = 971, AREA = 8,992 SF 5--.APS 24' O.C. ANC? CEO RASH SCREEN N CONCRETE 12' 101 (TrPlcu or A) SD LF 15 CUP OUTLET PIPE PLAN ICE TBI Am51 - A 24- WP RI5ER TRASH SCREEN E3 REBAR 0 fi' O.C. E.W. 3' WOE . 1/4' THICK PETAL STRAPS 24' OC, ANCHORED N CONCRETE 12' MN (TyICAL OF A) 6' CA INLET PIPE CONTINUOUSLY KtDTD TO RISER rc• e• INLET PRE - L • ' ' , HARLIWAPF CLOTH AND STAnLESS STEEL STRAP NIP Tf 1 " AND40R 24' CMP RISER N q CONCKTE 3AR PLACE CONCRETE INSIDE OF MR TO EL .l. D --� PROVIDE FIRU AND STALRE SUPPORTING AREA FOR RISER AND CONCRETE ANCHORAGE 4' SOUARE 1 OUTLET STRUCTURE C3 C3 NOT TO SCALE LF 1E' CYP OUTLET PK - �. A 3' WDF , 5S' THCK CONCRETE ANCHORAGE FOR PIPE SECTION OUTLET STRUCTURE ELEVATION CHART A B C D IE F POND 98.2 97.2 96,0 95.095.0 92.0 PROVIDE 3V Dix ANTI -SEEP COLLAR$ CON11WOUSL? ALLDEO TO BARREL 0 20' O.0 PROVIDE PLANTINGS SP CIFIED AROUND FULL POND PERIMETER �TG FOOT STRAP) (2:)STORMWATER DETENTION POND CRDSS-SECGON C3 C3 NOT TO SCALE PERIMETER SHELF PLANTING LIST SCIENTIFIC NAME COMMON NAME SIZE IRIS VRCINICA BLUE FLAG IRIS LARGE PLUG PELIANDRA VIRCOCA ARROW ARUM LARGE PLUG SAGITIARIA LANCIFOLIA BULLTONGUE LARGE PLUG SAGITTARIA LATIFOLIA DUCK POTATO LARGE PLUG SPARCANIUM AMERICANUM OUR-RECC LARGE PLUG ZIZANIOPSIS MILIACEA WATER MILLET LARGE PLUG PROVIDE EVEN NUMBER OF SPECIES PLANTED Al 18- O.C. IN ALL DIRECTIONS. REFERENCE: COASTAL PLAIN CONSERVATION NURSERY, INC. 3067 COMMERCE DRIVE EDENION, NC 27932 (252) 482-5707 FULL POND OME PLANTINGS ER METESICCED 0SR5TRIP) I 40 O 0 70 10 GRAPHIC SCALE SCALE: 1'-21 SF�IL N _ "gwuauA�" Project: DPD Team Concrete, Inc. Computed: MLW Date: 8/1/08 Subject: Concrete Plant Wash Water Settling Time Calcs Task: Calcs. For cement particles Sheet 1 Of 5 Comments Gravity, g= 32.2 ft/sec2 avg. diameter of cement particle (microns), d= 15 microns 1 micron= 3.28E-06 ft avg. diameter of cement particle (ft), d= 4.92E-05 ft density of cement, p1= 94 lb/ft' density of water, p2= 62.4 Ib/ft3 viscosity of water— 5.98E-04 If/ft-sec Particle settling velocity (ft/sec), V=gd2(pl-p2)/18Et= 2.29E-04 ft/sec cement particle Settling Depth= 4 ft Settling Time= 17,475 sec 4.85 hrs 0.20 days Wash water produced= 15 gallcy Estimated daily capacity of batch plant-- 450 cy Estimated wash water produced per day= 6,750 gal 1 gallon= 0.133681 ft3 Estimated wash water produced per day-- 902 ft3 Total volume of basin 1 provided= 7952 ft' see sed basin talcs. Detention time available in basin 1= 8.8355556 days Total volume of basin 2 provided= 39152 ft3 see sed basin talcs. Detention time available in basin 2= 43.502222 days Total volume of all basins= 47104 ft' Total detention time available (washwater)-- 52.337778 days Qja 11.26272 cfs f om stormwater sed basin talcs. L= 60 ft from sed basin talcs. Depth of flow over discharge weir (ft), D=(Q/(3.1 *L))2(3= 0.15 ft Qw�,Q 0.025 cfs assume 10 hr workday Depth of flow over discharge weir (ft), D=(Q/(3.1 *L))2'3= 0.003 ft washwater only 14992 �pgEt L �• ��/a ^Af1COSra"* / c 0 DPD Team Concrete NOI Calculations M ou Project: DPD Team Concrete, Inc Computed: MLW Date: 8/1/08 Subject: Concrete Plant Wash Water Settling Time Calcs Task: Calcs. For cement particles Sheet 2 Of 5 Critical Velocity basin 1, Vc1= 393E-06 to settle to bottom 4.00 ft Wash water only critical velocity basin 1, Vc1= 3.443E-09 to settle to weir 0.003 11 Stormwater critical velocity basin 1, Vcl= 2.02E-07 to settle to weir 0.154 ft Basin I Grain size of Portland Cement (2004 N1ST. stud Diameter (microns) Size distribution %< Diameter ft Settling Velocity Vpl (ft/sec) Time, days Xr=VplNcl %that settle to bottom Xr-VpiNcl %that settle to weir 1 4.7 4.7% 3.28E-06 1.02E-06 34.130 25.89% 100.00% 1.5 2.6 7.3% 4.92E-06 2.29E-06 1 1 15.169 58.25% 100.00% 2 4.8 12.1%1 6.56E-06 4.07E-06 1 8.533 100.00% 100.00% 3 5.6 17.7% 9.84E-06 9.16E-06 3.792 100.00% 100.00% 4 4.6 22.3% 1.31E-05 1.63E-05 2.133 100.0o% 100.00% 6 7.6 29.9% 1.97E-05 3.66E-05 0.948 t00.00% 100.00% 8 6.0 35.9% 2.62E-05 6.51E-05 0.533 100.00% 100.00% 12 10.5 46.4% 3.94E-05 1.46E-04 0.237 100.00% 100.00% 16 8.2 54.6%1 5.25E-05 2.60E-04 0.133 100.00% 100.00% 24 t 3.8 68.4% 7.87E-05 5.86E-04 0.059 100.00% 100.00% 32 10.3 78.7% 1.05E-04 1.04E-03 0.033 100.00% 100.00% 48 12.4 91.1% 1.57E-04 2.34E-03 0.015 100.00% 100.00% 64 5.2 96.3% 2.10E-04 4.17E-03 100.00% 100.00% 96 2.8 99.1% 3.15E-04 9.38E-03 100.00% 100.00% 128 0.4 99.5% 4.20E-04 1.67E-02 M0.004 100.00% 100.00% >128 0.5 100.0% - - 100.00% 100.00% During dry operation all particles will settle more than 0.007 ft. Therefore, there is no discharge into basin 2. During rain events all particles will settle more than 0.154 fi. Therefore, there is no discharge into basin 2. Critical Velocity basin 2, Vcl= 7.982E-07 to settle to bottom. 4.00 ft Wash water only critical velocity basin 2, Vcl= 6.993E-10 to settle to weir 0.003 ft Stormwater critical velocity basin 1, Vc1= 4.103E-08 to settle to weir 0.154 ft Basin 2 Grain size of Portland Cement 2004 N1ST study) Settling Velocity Xr=Vp1Ncl Xr=Vp1Ncl Diameter Size Vpl %that settle % that settle (microns) distribution %< Diameter ft ft/see) Time, days to bottom to weir 1 4.7 4.7% 3.28E-06 1.02E-06 34.130 1 100.00% 100.00% 1.5 2.6 7.3%1 4.92E-06 I 2.29E-06 15.169 100.00% 100.00% 2 4.8 12.1% 6.56E-06 4.07E-06 8.533 100.00% 100.00% During rain events all particles will settle more than 0.154 ft. Therefore, there is no discharge from basin 2. _.aee94EJ09Jnp��B V 14992 DPD Team Concrete NOI Calculations ,�a�998■OgaQa�a�` M Project: DPD Team Concrete, Inc. Computed: JRH Date: 3/5/07 Subject: ' Concrete Plant Wash Water Settling Tune Calcs Task: TSS Passing Basin 2 Sheet 3 Of 5 Weight of Concrete Settled per Basin: (rainfall and washwater combined) 'Concrete will not be produced during rain events. CY/day Wt_ Cement 450 760.5 Diameter microns Size distribution Basin 1 to weir Basin 2 to weir Weight cement < 2 m Pass to Basin 2 Discharge from Basin 2 Settle in Basin 1 Settle in Basin 2 1 4.7 100.00% 100.00% 35.74 0.00 0.00 35.74 0.00 1.5 2.6 100.00% 100.00% 19.77 0.00 0.00 19.77 0.00 2 4.8 100.00% 100.00% 36.50 0.00 0.00 36.50 0.00 Total: 92.02 1 0.00 J 0.00 92.02 1 0.00 DPD Team Concrete NOI Calculations Project: DPD Team Concrete, Inc. Computed: MLW Date: 8/l/08 Subject: Concrete Plant Wash Water Settling Time Calcs Task: TSS passing basin 2 Sheet 4 Of 5 Estimation of TSS from basin 2: (from cement) Concrete trucks will be washed out after every load. It is expected that 130 lbs of concrete will washed from each 10 CY truck load or 13 lb/CY. The design for portiand cement on this project is approximately 530 lbs/CY and the average CY of concrete weighs 4,000 lbs. therefore the weight of cement averages 13% per CY of concrete. Waste concrete at 15 lbs/CY with 14.1% of the weight coming from cement will yield 2.1 lbs/CY of cement that will adhere to the truck and be included in the wash water. See weight of concrete settled per basin calculations. *Suspended cement discharging from basin 2 during rain event-- 0.00 lbs *If operations ran during rain events, which they will not. To be conservative assume that 30% of the settled particles discharge to basin 2 30% of weight Basin 2 to weir Discharge from Basin 2 0.00 100.00% 0.00 0.00 100.00% 0.00 up During a rain event we can assume that previously settled particles distribute themselves evenly through the depth of the basin. To be conservative assume that 30% of the settled particles descharge from basin 3 30% of weight Basin 2 to weir Discharge from Basin 2 0.00 0.00% 0.00 0.00 0.00% 0.00 Total Suspended cement discharging from basin 2= 0.00 lbs Volume of basin 2= 292877 gal Estimated daily TSS= 0.000E+00 lbs/gal lmg/1= 8.345E-06lbs/gal l: Estimated TSS during a rain event- 0.0 mg/l Estimated TSS during normal production= 0 mg/I Maximum allowable TSS= 30 mg/1 SEAL 14992 V"E �V� L4'to It is recommended that basins be cleaned and sediment removed when 1/2 of the storage volume has been used. DPD Team Concrete NOI Calculations Project: DP_D Team Concrete, Inc. Computed: _MLW _ Date: 811108 Subject: Erosion Control - Concrete Plant Site Task: Sediment Basin Shod 5 Of 5 Basin Location: Concrete plant site Calculate Time of Concentration (tj to _ IL7/Mo;3as/128 (Malcom) Hydraulic length of watershed L (ft) = 690 Elevation change along length H (ft) = 3.0 ••• t. (min) = 9.7 use tc (min) = 10.0 Calculate Peak Flow Q=CIA C= 0.4 I (in/hr)-- 8.4 10-yr, 5-min storm NC F&S Design Manual, Figure 8,03c, Washington A (Ac.) = 3.36 Drainage Area (used in calculations) Qio (cfs)= 11.3 Q,,n,,,,Q= 0.03 Qtotal= 11.3 Sediment Storage Minimum Storage Required (cf / Ac) 1,800 NCDOT Guidelines Sediment Storage c 6,049 min required storage volume Surface Area A (SF) = 0.01 *QIo* 43,560 NC E&S Guidelines, 6.60.2 A SF 4,917 min required surface area for 75% efficiency *Minimum Total Size Basin Bottom Full Length (ft) 224 240 Width (ft) 44 60 Side -slope 2 (X:1) Depth 4 ft at spillway Conclusion: Construct the trap to be: 240 ft top length 60 ft top width 4 ft deep at spillway 5.5 ft top of dam 2 :1 side -slope 60 ft weir length volume calculations for geometric rectangular trap stage area volume cum. Vol. (SF) (CF) (CF) 0 9,856 944 z x 'i' 10 400;. < _wt` I 0 400 .b tl 2 12,064 11,504 21,904 3 13,216 12,640 34,544 4 14,400 13,808 48,352 Retention in basin 1: 8.33 days Retention in basin 2: 41.01 days Total: 49.34 days *Basin surface area and volume to be divided between two basins in series. Surface Area (SF) Basin Length (ft) Width (ft) Top Bottom Volume (CF)- Basin 1 (Forebay): 45 60 2,700 1,276 7,952 Basin 2: 195 60 11,700 7,876 39,152 `4 SEAL 14992 DPD Team Dancrate NOI CaWatlons FORTRANS pH CONTROL SYSTEMS FORTRANS pH CONTROL SYSTEMS are completely automatic. They continually monitor/test the pH of the influent water and compares it to the PH setting of the control unit. If a change in pH is detected, the controller activates the solenoid valve for the CO2. The pH adjustment chemical is then fed to the return side of the circulation pump until the PH is again at the proper level set at the controller. The unit will continuously circulate the water until a change in pH is detected and the treatment cycle begins once again. The unit also features a digital PH meter connected to a probe in the sample cell to ensure unit is functioning properly and that the correct pH level is maintained. The pH CONTROL SYSTEMS are designed to treat and maintain a specified pH level in a body of water usually 100,000 gallons or less to allow the permitted discharge of treated water to the environment. Permits must be obtained from the local governing agency to allow any discharge to the environment. Treated water may be used for wetting of rock and/or dust control to aid compliance with stormwater run off regulations. Treated water may also be used in water recycling systems. These systems offers precise monitoring and control of the pH in settling basins, lagoons and other outfall containment devices. -The pH CONTROL SYSTEMS will treat up to 57 gallons per minute - max 20' head pressure. Unique water circulation design eliminates the need for separate neutralization tank. •1.5" quick connect fittings on inlet and return for easy hook-up. The standard unit is equipped with 2-30' sections of 1.5" flexible hose with quick connect fittings. Inlet and outlet fittings at the basin or lagoon are per our specifications. -Unit is shipped completely assembled. The chemical controller is preprogrammed to maintain a PH of 7.5. Just attach hoses and PVC fittings. •1 year warranty on all component parts and housing. Fortufmc-mins. PERFECT SO >UTION =; FORTRANS, INC. • 7400 C. Siemens Rd. - Wendell N.C. 27591 1.866.365.8760 1.919.624.8832 €nfo@fortrans.biz www.fortrans.biz The Model 5000-S pH Control System is a self- contained pH monitor and control system housed in a weatherproof facility with lockable doors and adequate space to house the instrumentation and . circulation pump. The system is configured for carbon dioxide gas operation. The Model 5000-SK Skid Mounted pH Control System contains all of the instrumentation and components of the regular Model 5000-S System and is shipped on a 44"x47" plastic skid with a durable solid plastic surface. The Control Panel is provided loose with all components installed and is designed to be attached to an interior wall of the control building. The tubing to the sample cell and from the CO2 solenoid valve to the Sparger stone feed assembly must be inserted after receipt of the unit. The system features a 115V-30Amp Breaker Box and two GFCI receptacles. The system is shipped with a CO2 feed system. M s EORTRANS pH CONTROL SYSTEMS - MODEL 5000-S & 5000-SK Overhead view Intake line detail Return line detai Fortrans, .r I [IT' cam lock - quick connect Option w� t 1/2" schedule 80 union should be located above water line so that check valve can be cleaned 1 l/Z" PVC check valve. locate 12" from the bottom of the basin 3/4" PVC ball valve to facilitate easy priming of pump In Set overhead view for crurea pipe placement in basin. This part of the re tttrta line is rotated 90' over the basin wall_ Return line is installed on interior ltoo 1 1/2" carpamck side of settling basin. Fasten with quick connect 1 1/2" pipe clamps- G Basin wall _. - r- :c `Water flow -- Return line outlet proximately 12" from bottom of the basin - -- — _ — - - :_ _ = 12" '`--,• Return line outlet is - constructed with 1 1/2" schedule 80 PVC