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HomeMy WebLinkAboutNCG140328_COMPLETE FILE - HISTORICAL_20170519STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. IV j�ja DOC TYPE HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ YYYYMMDD Permit Number NCG140328 Facility Name Carolina Sunrock - North Raleigh Concrete Facility Address 5043 Unicon Drive Durham, NC 27704 Legally resposible Gregg Bowler 200 Horizon Drive Suite 100, Raleigh NC 276400 Phone Fax email Facility Contact Matt Burgess 200 Horizon Drive Suite 100, Raleigh NC 276400 Phone Fax email Permit Contact Person Scott Martino 200 Horizon Drive Suite 100, Raleigh NC 276400 Phone Fax email Permit Billing Contact Accounts Payable 200 Horizon Drive Suite 100, Raleigh NC 276400 Phone Fax email Title: CFO / 919-747-6400 I / 919-747-6305 gbowler@thesunrog*group.com i' 919-747-6384 919-747-6305 mburgess@thesunrockeroup.com 919-747-6336 919-747-6305 smartino @thesunrock group 919-747-6400 919-747-6305 ap@thesunrock.group.com f4- �510 11 Energy, Mineral & Land Resources ENVIRONMENTAL OUAUfTY Division of Energy, Mineral, and Land Resources Land Quality Section / Stormwater Program National Pollutant Discharge Elimination System (NPDES) PERMIT OWNER AFFILIATION DESIGNATION FORM (Individual Legally Responsible for Permit) Use this form if there has been: FOR AGENCY USE ONLY Date Received Year Month Day NO CHANGE in facility ownership or facility name, but the individual who is legally responsible for the permit has changed. If the name of the facility has changed, or if the ownership of the facility has changed, do NOT use this form. Instead, you must rill out a Name -Ownership Change Form and submit the completed form with all required documentation. What does "legally responsible individual" mean? The person is either: • the responsible corporate officer (for a corporation); • the principle executive officer or ranking elected official (for a municipality, state, federal or other public agency); • the general partner or proprietor (for a partnership or sole proprietorship); • or, the duly authorized representative of one of the above. 1) Enter the permit number for which this change in Legally Responsible Individual ("Owner Affiliation") applies: Individual Permit (ar) Certificate of Coverage N I C I S N C G 1 4 0 3 2 8 2) Facility Information: Facility name: Company/Owner Organization: Facility address: _ Carolina Sunrock — North Raleigh Concrete Carolina Sunrock LLC 5043 Unicon Drive Address Wake Forest NC 27587 City State Zip To find the current legally responsible person associated with your permit, go to this website: http://deq.nc.gov/about/divisions/energy-mineral-land-resources/energy-mineral_ land-permits/stonnwater-program and run the Permit Contact Summary Report. 3) OLD OWNER AFFILIATION that should be removed: Previous legally responsible individual: Brain First 4) NEW OWNER AFFILIATION (legally responsible for the permit): Person legally responsible for this permit: Pfoh] MI Last I Gregg Bowler - First Mt Last SW U-OW N ERAF F I L-23Nlarch2017 Page t of 2 NPDES Stormwater Permit OWNER AFFILATION DESIGNATION Form (if no Facility Name/Ownership Change) CFO Title 200 Horizon Drive Suite 100 Mailing Address Raleigh NC 27615 City State Zip (919) 747-6400 gbowler@thesunrockgQgp.com Telephone E-mail Address (919) 747-6305 Fax Number 5) Reason for this change: ® Employee or management change A result of: ❑ Inappropriate or incorrect designation before ❑ Other If other please explain: The certification below must be completed and signed by the permit holder. PERMITTEE CERTIFICATION: I, GreggBowler, attest that this application for this change in Owner Affiliation (person legally responsible for the permit) has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all req i ed p s of this form are not completed, th' hange may not be processed. 1" 4 7 ienature Date PLEASE SEND THE COMPLETED FORM TO: Division of Energy, Mineral, and Land Resources Stormwater Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 For more information or staff contacts, please call (919) 707-9220 or visit the website at: http:Hdeq.nc. gov/about/divisions/energy-mineral-land-resources/stormwater Page 2 of 2 SWU-OWNERAFFIL-23Mar2017 ASUNROCK 0 CAROLINA SUNROCK LLC August 27, 2008 � ,A Tony Sample, CPESC f Compliance Manager L5 V Horizon Drive Suite 100 `�. Raleigh, NC 27615 yL� l \ �AY6 L . i� Y - .. .�DOf�i1YV�i 81aP1C, i Ms. Sarah Young gb d.. North Carolina Division of Water Quality a� �LUrF`R��' 1617 Mail Service Center Raleigh, NC 27669-1617 �" �`� (� a aV -7� t. RE: Stormwater Permit No . 140225, 20072 20438, 160161, 14032- 160138, 40251, 20722 Carolina Sunrock LLC Dear Ms. Young: Carolina Sunrock LLC has relocated its corporate office to the following address. The phone numbers will change as well. Please make the appropriate address changes for the permits listed above. Carolina Sunrock LLC 200 Horizon Drive, Suite 100 Raleigh, NC 27615 Phone: 919, 747.6400 Fax: 919.747.6305 Please contact the undersigned at 747-6336, if you require further information or have questions on this. Please contact us if you need further information or if this does i got meet y6ur requiremiiei pits. Sincerely, Carolina Sunrock, LLC mple, C.P.E.S.C. Compliance Manager tsample@thesunrockgroup.com Phone: 919.747.6336 Fax: 919.747.6305 www.thesunrockgroup.com COC No. NCG 140328, Authorization to Construct Mr. Tony Sample North Raleigh Concrete August 3, 2006 En ineer's Certification COC No. NCG140328 as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, frill time) the construction of the project, 1IA4u w0 �1 � � �¢ �, Koli✓ VA-L� C'04CRi te-, for the Project. Name Location WAW.L Cov"'" Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following installations: Construction'of a washwater weir at Sunrock's North Raleigh Plant. 1 certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of containing the 25 year/24 hour storm. The proper freeboard is maintained by pumping water from the basin that is either at acceptable pH levels, or has been treated to be such, onto aggregate piles as needed. Signature��L kk Registration No. 02. 3S Date 051 so l 01 ^� Mail this Certification to, Stormwater Permitting Unit NC Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699- 16 17 JUN ' I 1 20V pENR - VIIA?Eti QUALE 41,4ilanrfs a *ot�iwater RrenrN ,r - . o�o� w A rf;?Q� o c August 3; 2006 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Mr. Tony Sample Carolina Sunrock LLC -- - � P.O. Box 25 - , - -- Butner, NC 27509 - Subject: COC Number NCG140328 . Authorization to Construct Washwater Weir North Raleigh Concrete Wake County Dear Mr. Sample:. :. The Division received a letter of request for an Authorization to Construct on February 14, 2006 and final plans and specifications for the subject project have been reviewed.and found to be satisfactory. Authorization'is hereby granted for the construction of a concrete truck washout weir. It is the Division's understanding that the freeboard of the unit will be maintained such that it will not overflow in response to the 25. year/24 hour storm. This freeboard will be maintained by pumping excess water onto aggregate piles. Prior to being pumped onto the piles the water will be tested to see whether or not it exceeds pH limits, if it does it will be treated to within acceptable limits prior to spraying on the piles.. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division', such as the construction of additional or replacement wastewater_ treatment or disposal facilities. The Raleigh Regional Office, telephone number (919) 571-4700, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an in -place inspection can'be made. Such notification to the regional supervisor shall be made during the, normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received ftom a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct,- and the approved plans and specifications. Mail the Certification (attached) to the Stormw_ ater Permitting Unit, 1617 Mail Service Center, Raleigh, NC 27699-1617. o Carolina NNaturally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 2*9-1617 . Phone (919) 733-7015 Customer Service Internet: h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer - 50% Recyded110% Post Consumer Paper COC No. NCG 140328, Authorization to Construct t. * Mr. Tony Sample North Raleigh Concrete August 3, 2006 En2ineer'.s Certification- (WC No. NCG140328 as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction _of the project,__ for_the_ _ Project, Name Location Perm ittee hereby state that,'to the best of my abilities, due care and diligence was'used in the observation of the folIowing installations: Construction of a washwater weir at Sunrock's North Raleigh Plant. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of containing the 25 year/24 hour storm_ The proper freeboard is maintained by pumping water from the basin that is either at acceptable pH levels, or has been treated to be such, onto aggregate piles as needed. - Signature Registration No. Date f Mail this Certification to: Stormwater Permitting Unit NC Division of Water Quality . 1617 Mail Service Center Raleigh, NC 27699-1617 Iv North Raleigh Weir Subject: North Raleigh Weir From: "Tony Sample" <TSample@thesunrockgroup.com> Date: Mon, 31 Jul 2006 08:05:55 -0400 To: <aisha.lau@ncmail.net> CC: "Tony Sample" <TSample@thesunrockgroup.com> Good morning Aisha, To answer your questions. The pump will cut on at a water depth of 3 feet and off at 1 foot. The water will be utilized to irrigate the stockpiles. I'll try to call you this morning as well. Thanks Tony Tony L. Sample, C.P.E.S.C. Compliance Manager Carolina Sunrock, LLC P. O. Box 25 1001 West B Street Butner, NC 27511 (919) 575-4502 (919) 669-6187 Cell I of 1 7/31/2006 8:16 AM 11SUNROCK� CAROLINA SUNROCK LLC June 27, 2006 Ms Aisha Lau Stormwater Permitting Unit Division of Water Quafity 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Permit No. NCG 140328 North Raleigh Distribution Center Wake Forest, Wake County Dear Ms. Lau, Please find attached a modified drawing to address your latest concerns. Any help on expediting this authorization would be greatly appreciated. Should additional information or clarification be required, please contact me at (919) 575 — 4502. Sincerely, Carolina Sunrock LAC, ony�—L,ample, C.P.E.S.C. Compliance Manager Tony L. Sample, CPESC Compliance Manager Ate 25 Butner, NC 27509 tsample@thesunrockgroup.com Phone: 919.575.4502 Fax: 919.575.4510 www.thesunrockgroup.com 11SUNROCK 0 CAROLINA SUNROCK LLC January 26, 2006 Ms Aisha Lau Stormwater Permitting Unit Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Permit No. NCG 140328 North Raleigh Distribution Center Wake Forest, Wake County Dear Ms. Lau, jj it o �E a 3� LU LL Z Tony L. Sample, CPESC Compliance Manager PO Box 25 Butner. NC 27509 Please find attached a request to modify the above referenced permit. We are adding a hot mix asphalt plant to the site and are requested an Authorization to Construct (ATC) a weir system that should eliminate the potential problem of discharging high pH storm wafer from this site. We have been in the process of modifying this site since requesting a special use permit from the Town of Wake Forest in September 2004. The location of the discharge point for storm water discharge at this site will not change. Please note that we have been served with a Notice of Violation on this site in part for having a high pH discharge. This weir system should all but eliminate this potential in the future, and we would like to install it as soon as possible. We understand that we must wait for the ATC prior to starting construction of this structure. Any help on expediting this authorization would be greatly appreciated. Should additional information or clarification be required, plead contact me at (919) 575 — 4502. Sincerely, Carolina Sunrock LLC T4. Compliance Manager tsam ple@lh esunrockg roup.com Phone:919.575.4502 Fax: 919.575.4510 www.thesunrockgroup.com Quadratic Equation -- From MathWorld Page i of 5 mathwor_ld, INDEX Algebra Applied Mathematics Calculus and Analysis Discrete Mathematics Foundations of Mathematics Geometry History and Terminology Number Theory Probability and Statistics Recreational Mathematics Topology Alphabetical Index DESTINATIONS About Math World About the Author New in MathWodd Mathftffd Classroom Interactive Entries Random Entry CONTACT Contribute an Entry Send a Message to the Team MATHWORLD- IN PRINT Order book from Amazon Algebra ► Algebraic Equations Recreational Mathematics P. Mathematics in the Arts w Mathematics in Music Quadratic Equation COAINiEw * mptorE 7H6 TOPIC IN (i,� I DOWNLOAD On this Page C' The MaYnAlx(O CIas5r0ofn MaiPl?trla��a Not2t�nk A quadratic equation is a second -order polynomial equation in a single variable axe+bX+c=O, with a * 0. Because it is a second -order polynomial equation, the fundamental guarantees that it has two solutions. "these solutions may be both real, or both Among his many other talents, Major General Stanley in Gilbert and Sullivan's I Penzance impresses the pirates with his knowledge of quadratic equations in "I Song" as follows: "I am the very model of a modern Major -General, I've inform animal, and mineral, I know the kings of England, and I quote the fights histori Waterloo, in order categorical; I'm very well acquainted too with matters math) equations, both the simple and quadratical, About binomial theorem I'm teemir With many cheerful facts about the square of the hypotenuse." The roots x can be found by completing the square, 2 C X + a a b 2 c b2 62 — 4 a c X+ 2a a + 4a2 4a2 L b } b2 —4ac X+ — = 2a 2a Solving for x then gives —b± b2 —4ac x� 2a This equation is known as the quadratic formula. The first known solution of a quadratic equation is the one given in the Berlin p Kingdom (ca. 2160-1700 BC) in Egypt. This problem reduces to solving x2 + y2 = 100 3 x y = 4 (Smith 1953, p. 443). The Greeks were able to solve the quadratic equation by http://mathworld.wolfram_coWQuadraticEquation.htmi 6/9/2006 Quadratic Equation -- From MathWorld Page•2 of 5 and Euclid's R. (ca. 325-270 BC) Data contains three problems involving quads Arithmetica, the Greek mathematician Diophantus -a (ca. 210-290) solved the giving only one root, even when both roots were positive (Smith 1951, p. 134) A number of Indian mathematicians gave rules equivalent to the quadratic Porn certain altar constructions dating from ca. 500 BC represent solutions of the eq should this be the case, there is no record of the method of solution (Smith 19! mathematician Aryabhata (475 or 476-550) gave a rule for the sum of a geomt knowledge of the quadratic equations with both solutions (Smith 1951, p. 159; while Brahmagupta 1? (ca. 628) appears to have considered only one of them Smith 1953, pp. 444-445). Similarly, Mahavira (ca. 850) had substantially the positive root of a quadratic. Sridhara (ca. 1025) gave the positive root of the q1 stated by Bhaskara (ca. 1150; Smith 1953, pp. 445-446). The Persian mathem Khwarizmi is (ca. 825) and Omar Khayyam P. (ca. 1100) also gave rules for fir Viete iZ was among the first to replace geometric methods of solution with ana apparently did not grasp the idea of a general quadratic equation (Smith 1953, An alternate form of the quadratic equation is given by dividing (o) through by b c a+ — + — =0 x x2 1 b c --+— +a=0 x2 c x ff1 b 2 b 2 b2 4ac b'- -4ac clx + 2c cl2c -a 4c 4c 4c Therefore, 1 b b2 -4ac x 2c 2c 1 -b± b2-4ac x 2c 2c x= -b± b2 -4ac This form is helpful if b2 ;> 4 ac, where � denotes much greater, in which case quadratic formula can give inaccurate numerical results for one of the roots. Th defining =-2 �b+sgn(b) 6e-4ac] so that b and the term under the square root sign always have the same sign. I 1 q =-z (b+ 462-4ac) -2 b- b2 -4ac b+ b2-4ac b- b2-4ac -2(b--Ii- bs - (b2 http://mathworld,wolfram.com/QuadraticEquation.himI 6/9/2006 Quadratic Equation -- From MathWorld Page 3 of 5 —2(b- b2-4ac —6+ b2-4ac 4ac lac so xl = q —b— b2-4ac a 2a x2 — c —b+ b2-4ac q 2a Similarly, if b < 0, then q= -' (b— b274ac)— ? (—b+ b2-4ac) 1 2 b+ Tb2-4ac 2(b+-Z 2 q - -b+ b2 — 4 a c b+ b'- —4ac _b +(b b+ b2 —4ac —b— b2 —4ac -lac — 2 a c so xl q -b+ b2-4ac = - a 2a c —b— 4b274ac q 2a Therefore, the roots are always given by xl = q/a and x2 = cJq. Now consider the equation expressed in the form a2 x2 + al x + ao = 0, with solutions Zl and z2. These solutions satisfy Vieta's formulas al Z1 + Z-2 _ - a2 ab Z1 Z2 = fix2 The properties of the symmetric polynomials appearing in Vieta's formulas then a, -2aoi 1 + z2 _ + zz - hitp:Hmathworld.wolfi-am.com/QuadraticEquation.htmI 6/9/2006 Quadratic Equation --- From MathWorld Page 4 of 5 ai-3a,)aia2 _ 4 ai-4a9aia2+2aga'z _ .f 0 2E 0.2 0.1E 0.1 0 . 0 � 10 20 313 411 5u Given a quadratic integer polynomial x2 +ax+6, consider the number such pc factorable over the integers for a and 6 taken from some set of integers S c Z. S.- (1, 2, 3, 4), there are four such polynomials, x 2 + 2 x + 1 = (x+1)2 x 2 + 3 x + 2 = (x+1)(x+2) x2+4x+3 - (x+1)(x+3) 2+4x+4 = (x+2)2 x. The following table summarizes the counts of such factorable polynomials for si n. Plots of the fractions of factorable polynomials for S = {-n, ..., n - 1, n} (red) (blue), and S = {1, 2, ..., n) (green) are also illustrated above. Amazingly, the s has the recurrence equation +2[d(n)+1]+X,-2 (n), where d (n) = o-0 (n) is the number of divisors of n and X,ez (n) is the characteris square numbers. S c Sloane factorable over S for n = [-n, n] A067274 1, 4, 10, 16, 25, 31, 41, 47, 57, ... [0, n] A091626 1, 2, 4, 6, 9, 11, 14, 16, 19, 22, ... [1, n] A091627 0, 0, 1, 2, 4, 5, 7, 8, 1o, 12, 14, ... SEE ALSO: Carlyle Circle, Completing the Square, Conic Section, Cubic Equation, Method, Polynomial Discriminant, Quadratic, Quadratic Formula, Quartic Equati Sextic Equation. [Pages Linking Here] http://mathworld.wolfram.com/QuadraticEquation.htmi 6/9/2006 Quadratic Equation -- From MathWorld Page 5 of 5 REFERENCES: Abramowitz, M. and Stegun, 1. A. (Eds.). Handbook of Mathematical Functions with formulas, Tables, 9th printing. New York: Dover, p. 17, 1972. Beyer, W. H. CRC Standard Mathematical Tables, 28th ed. Boca Raton, FL: CRC Press, p. 9, 19 Borwein, P. and Erdelyi, T, "Quadratic Equations." §1.1.E.la in Polynomials and Polynomial I17e Springer-Verlag, p. 4, 1995. Courant, R. and Robbins, H. What Is Mathematics?: An Elementary Approach to ideas and Met. England: Oxford University Press, pp. 91-92, 1996. King, R. B. Beyond the Qua Ric Equation. Boston, MA: Birkhauser, 1996. Press, W. H.; Flannery, B. P.; Teukolsky, S. A.; and Vetterling, W. T. "Quadratic and Cubic Equ Recipes in FORTRAN: The Art of Scientific Computing, 2nd ed. Cambridge, England: Cambridge 180, 1992. Sloane, N. J. A. Sequences A067274, A091626, and A091627 in "The On -Line Encyclopedia of i Smith, D. History of Nathernatics, Vol. 1. New York: Dover, 1951. Smith, D. History of Mathematics, Vol. 2. New York: Dover, 1953. Spanier, J. and Oldham, K. B. "The Quadratic Function a x2 + 6 x + c and Its Reciprocal." Ch. Functions. Washington, DC: Hemisphere, pp. 123-131, 1987. CITE THIS AS: Eric W. Weisstein. "Quadratic Equation." From MathWorld--A Wolfram Web Resource. htLp://mathvvorld.wolfram.com/QuadraticEquation,htm] © 1999 CRC Press LLC, © 1999-2006 Wolfram Research, Inc. I Terms of Use http://mathworld.wolfi-arn.com/QuadraticEquzition.htmi 6/9/2006 Carolina Sunrock LLC Weir Design North Raleigh Concrete Wake Forest, NC Number of Trucks located at site: currently 15, Calc for 25 Maximum Washouts per day: currently 70, Calc for 100 Gallons used per washout: between loads 20 gallons, end of day 200 gallons. Water usage - 6500 gallons per day Surface area: Volume: Gallons: Bay 1: 253 sq ft 495 cu ft 3703. Bay 2: 253 sq ft 396 cu ft 2962 Bay 3: 253 sq ft 495 cu ft 3703 Bay 4: 253 sq ft 396 cu ft 2962 Storage Bay: 674 sq ft 1664 cu ft 12,447 25,777 Free board capacity:-37,800 gallons 0.24 acres draining to weir (including foot print of weir). 10 year storm for Raleigh Area 5.6 inches - (o - 6' y 26704 volume of run off = 5.6112 x 0.24(43560)= 4879 cubicet of free boad required. 1 Volume of Freeboard designed = (253(4) + 674) x 3 feet = 5058 cubic feet. RE: Permit NCG 140328 weir redesign Subject: RE: Permit NCG140328 weir redesign From: "Tony Sample" <I'Sarnple@thesunrockgroup.com> Date: Mon, 3 Apr 2006 09:44:00 -0400 To: "Aisha Lau" <aisha.lau@ncmai].net> Good morning Aisha, The pump elevation is 3.5 feet above the bottom of the Recycling cell. The depth is 6 feet. We have not researched the pH Adjusters and do not plan on looking at them until the production at this site increases substantially. I just wanted to have things set up so that when the time comes our weir design will be compatible. If this isn't an adequate answer for either of these, please let me know ASAP, so we can Address otherwise. Thanks Tony -----Original Message ----- From: Aisha Lau [mailto:aisha.lau@ncmail.net] Sent: Friday, March 31, 2006 3:05 PM To: Tony Sample Subject: Permit NCG140328 weir redesign Howdy Tony, I just finished taking a quick look at the weir design and plans for your North Raleigh Distribution Center. It looked good, but there's one thing I can't make out_ Where is the depth of the recycling cell shown? The end view seems to indicate it's 6 feet deep, but the elevation of the pump isn't given, that 1 can find. Also, there is an asterisk indicating that a pH adjuster will be used as needed, but there is no indication of what feedback loop will be used to determine that need, or what pH adjuster you'll be using. If you could please clarify these details at your earliest convenience that would be great. Have a great weekend, Aisha l of 1 4/3/2006 9:48 AM AMA ' `• Division of Water Quality / Surface Water Protection NCDENRNational Pollutant Discharge Elimination System K�c� w rrawn - n NCG140000 FOR AGIiNCY USE ONLY Date Received Year Month Da Cmifka ac ofcowrw 4 Check # Amount Permit Assi vu NOTICE OF INTENT National Pollutant Discharge Elimination System application for coverage under General Perm NCG140000: STORMWATER AND PROCESS WASTEWATER DISCHARGES associated with activities SIC (Standard Industrial Classification) Code - 3273 Ready Mixed Concrete For new plant sites that will discharge or recycle process wastewater (even if commingled with stormwater): This NOI is also an APPLICATION FOR Authorization to Construct (ATC) wastewater treatment facilities. ATC requests must be submitted at least 90 days prior to construction'. For existin_q plant sites discharging or recycling process wastewater (even if commingled with stormwater): This NOI is also an APPLICATION FOR Authorization to continue to operate wastewater treatment facilities in place. Construction, modification, or installation of any new treatment components at an existing site requires an ATC. Treatment facilities used to treat or recycle process wastewater (including stormwater BMP structures treating process wastewater flows commingled with stormwater) require an ATC prior to construction per 1 SA NCAC 2H .0138. The authorization to construct or continue to operate will be issued at the same time as the Certificate of Coverage (COC) for the NCG14 permit. Design of treatment facilities must comply with requirements of I SA NCAC 2H .0I38 & _0139. Construction of wastewater treatment facilities (this includes recycle systems) at new or existing plant sites requires submission of three (3) sets of plans and specifications signed and sealed by a Professional Engineer (P.E.) or qualified staff along with this application. A copy of the design calculations should be included. Please see questions 14 & 15 � Wi For questions, please contact the DWQ Regional Office for your area. (See page 5) (Please print or type) 1) Mailing address of ownerloperator (address to which all permit correspondence will be mailed]: Name Street Address City Telephone No. 2) Location of facility producing discharge: Facility Name ♦rf t * ti :s rr i&W 6e Facility Contact Street Address City County Telephone No. Page 1 of 5 1"�y�� 'As per 15A NCAC 2H .0106 7Llnless treatment facilities are designed, constructed, and put into operation by employees internal to the company who are qualified to perform such work for their respective companies in accordance with General Statutes, 89C-25 (7), plans and specifications must be signed and sealed by a P.E. SWU-229-101905 Last revised 10/19/2005 NCG140000 N.O.I. 3) Physical location information: Please provide a narrative description of how to get to the facility/ (use street names, state distance and direction from a roadway intersection). A—ift �•Irrs� _ 11S/ �i► _Z it a _ 1. - 1 (A copy of a county map or USGS quad sheet with facility dearly located on the map is a required part of this application.) . / h H 4] Latitude 3 - _L Longitude _� j�� y•'(B (deg, min, sec) (��SG �►f c 5) This NPDES Permit Application applies to which of the following: 13—New or Proposed Facility OExisting 6) Standard Industrial Classification: Date operation is to begin S—�v j Zook umbers, and y%i /Xr//t Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: 3 Z 7 3 7) Provide a brief description of the types of industrial activities and products produced at this facility: (include a site diagram showing the process �areas , present at this facility. /� / Yish... i'iarl• m,-,,.J �ea.cr+4.e ,tilt • !i 7 A)- AA m ra./ facility.) f�'A. SAeAll 8) Discharge points 1 Receiving waters: How many discharge points (ditches, pipes, channels, etc.) convey stormwater and/or wastewater from the propel? ! -- - --- — What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater and/or wastewater discharges end up in? UmAmo e J 710116 f- SA4A$Ali C."Jr— If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). Receiving water classification (if known): Note: Discharge of process wastewater to receiving waters classified as WS-11 to WS-V or SA must be approved by the N.C. Dept. of Environmental Health. If DEH does not approve, coverage under NCG140000 cannot be granted. No new discharges of process wastewater are permitted in receiving waters classified as WS4 or freshwater ORW. 9] Does this facility have any other NPDES permits? O*fio Yes ,,/ If yes, list the permit numbers for all current NPDES permits for this facility: NC �" 1 O 34 10) Does this facility have any Non -Discharge permits (ex: recycle permits)? IN o ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 11) Does this facility employ any best management practices for stormwater control? ❑N CAS Yes Page 2 of 5 SWU-229-101905 Last revised 10/19/2005 NCG140000 N.O.I. 12) Does this facility have a 5tormwater Pollution Prevention Plan? ❑,/N o L7 Yes If yes, when was it implemented? Oc�� Zoa 13) Are vehicle maintenance activities occurring or planned at this facility? ❑ No 2'Yes P1*00 ` Wastewater Treatment Design Information 14) Are discharges occurring or planned from any of the following process wastewater generating activities? Vehicle and equipment cleaning EJ Yes ❑ No Wetting of raw material stockpiles dYes ❑ No Mixing drum cleaning ld Yes ❑ No If yes to any of the above, please describe the type of process used to treat and/or recycle the process wastewater. For a sufficient application, you must provide design specifics (e.g., design volume, retention time, surface area, etc.) and calculations to demonstrate compliance with permit effluent limits (pH - 6-9 SU, Total Suspended Solids (TSS) - 30 mg/I, and Settleable Solids (SS) - 5 mill.) [Use separate sheet(s)]. If all these discharges are recycled, please refer to Question 15. For plants that recycle andlor discharge process wastewater. When applying for this permit, you are also applying for an authorization to construct (new treatment facilities) or authorization to continue to operate (existing treatment facilities) as part of the NOI. For new sites, you must submit three (3) sets of design plans and specifications with this application and provide supporting calculations that predict compliance of final discharge with permit limits. For existing sites, applicants should submit three (3) sets of plans and specs for facilities as -built and provide as many design details as possible, or submit a detailed diagram of treatment systems in place that includes information such as tank volumes, dimensions, retention time, piping, settling basin details, etc. Please note_ if new treatment systems areplanned for an existing site, an ATC will be required prior to construction of those facilities. Plans/specsicalculations prepared by a P.E. and the request for an ATC may be submitted with this NOI, or separately at a later date. DWQ may request the status of your plans for requesting an A TC upon issuance of the COC. 15) Does the facility use or plan to use a recycle system? ONO U Yes If yes, what size storm event is the system designed to hold before overflowing? (for example, 0-yr, 24-hr) r0 i� year, 24-hr rainfall event For a recycle system (regardless of when it overflows), please provide plans, calculations, and design specifics (e.g., throughput assumptions/water balance, design volume, retention time, surface area, amount of freeboard in design storm event, etc.). [Use separate sheet(s)]. 1PFor a sufficient application, the information must demonstrate compliance of final discharge with permit effluent limits (pH - 6-9 SU, Total Suspended Solids (TSS) - 30 mg/l, and Settleable Solids (SS) - 5 mill), or must demonstrate that the recycle system has sufficient capacity to contain runoff from a 25-year, 24-hr rainfall event plus one foot of freeboard under design operating conditions. Page 3 of 5 SWU-229-101905 Last revised 10/19/2005 NCG140000 N.O.I. 16)A__reastewater treatment facilities (including recycle systems) planned in the 100-year flood plain? L'7 No ❑ Yes If so, include information to demonstrate protection from flooding. (Minimum design requirements for treatment works include protection from the 100-year flood, per 15A NCAC 2H .0219.) 17) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? allo ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? 2r'No ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? Blko ❑ Yes d) If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year: Name of transport I disposal vendor:_ Vendor address: 18) Certification: North Carolina General Statute 143-215.6 B(i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Arficle or rules of the (Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Notice of Intent must be accompanied by a check or money order for $80.00 made payable to. NCDENR Page 4 of 5 SWLI-229-101905 Last revised 10/19/2005 NCG140000 N.O.I. Final Checklist This application will be returned as incomplete unless all of the following items have been included: ❑ Check for $80 made payable to NCDENR. NA �" a,, � A' This completed application and all supporting documentation (including design details and calculations for treatment systems). ❑ If an Erosion & Sedimentation Control (E&SC) Plan is required from Division of Land Resources (DLR) or local designee: documentation verifying applicant has developed and submitted that Plan to the governing agency (required per 15A NCAC 02H .0138). A�Prvve-J -7 f,J.,A2, ,- ❑ For new sites (or sites that will install new treatment facilities): Three (3) copiel of plans and - specifications for wastewater treatment facilities (including recycle systems), signed and sealed by a Professional Engineer or qualified staff meeting requirements of G.S. 89C-25 (7). For existing sites: three (3) copies of plans and specifications for wastewater treatment facilities (including recycle systems) as built, stamped and sealed by a Professional Engineer, or (only if plans not available) a detailed diagram of treatment systems in place that includes information such as tank volumes, dimensions, retention time, piping, settling basin details, etc. �A site map showing, at a minimum, (existing or proposed): (a) outline of drainage areas, (b) stormwaterlwastewater treatment structures, (c) location of stormwaterlwastewater outfalls (corresponding to which drainage areas), (d) runoff conveyance structures, (e) areas where materials are stored, (f) impervious areas, and (g) site property lines. ❑' A county map or USGS quad sheet with location of facility clearly marked. Mail the entire package to: Stormwater Permitting Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Note The submission of this document does not guarantee the issuance of an NPDES permit. For questions, please contact the D WQ Regional Office for your area. DWQ Regional Office Contact Information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 486-1641 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ...(252) 946-6481 Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771-4600 Central Office .........(919) 733-5083 Page 5 of 5 SWU-229-101905 Last revised 1011912005 11SUNROCK� CAROLINA SUNROCK LLC January 26, 2006 Mr. Kenneth Schuster, P.E. Raleigh Regional Surface Water Quality Supervisor Raleigh Regional Office 3800 Barrett Drive Raleigh, NC 27609 Re: NOV-2006-PC-0003 Carolina Sunrock LLC North Raleigh Distribution Center Certificate of Coverage No. NCG14032B Wake County Dear Mr. Schuster, Tony L. Sample, CPESC Compliance Manager PO Box 25 Butner, NC 27509 In response to your above referenced NOV, Carolina Sunrock LLC had begun the modification process for this site with the request for a Special Use Permit from the Town of Wake Forest in September 2004. This modification is to include the construction of a hot mix asphalt plant and the reconfiguration of the existing ready mix site to include the construction of a much needed weir system that would virtually eliminate the potential discharge of high pH water. We have completed the modification request for the NPDES Permit including the request for an authorization to construct the weir system and have submitted it to the appropriate office, a copy is attached for your review. The house keeping issue has been addressed�and the 55 gallon drums have been removed. The existing SPPP is being updated to include the items noted in the NOV and should be completed by the middle of February, and sample bottles have been ordered to facilitate the discharge monitoring. We have requested the NTC as soon as possible so we can begin the installation of the weir. Please contact me if additional information is required or this schedule does not meet with your approval. Sincerely, Carolina Sunrock LLC T .Sample, C.P.E.S.C. Compliance Manager tsample@thesanrockgroup.com Phone: 919.575.4502 Fax: 919.575.4510 www.thesunrockgroup.com W A rFR 'O� QG `o r a � Mr. Bryan Pfohl Carolina Sunrock, LLC PO Box 25 Butner, NC 27509 Dear Mr. Kohl: Michael F. Easley, Governor William G_ Ross Jr.. Secretary North Carolina Department or Environment and Natural Rtsources Alan W. Klimek, P.I: Director Division of Water Quality December 5, 2004 Subject: NPDES General Permit NCG140000 Certificate of Cover -age NCG140328 Carolina Sunrock, LLC-North Raleigh Formerly Carolina Sunrock Corporation Wake County Division personnel have reviewed and approved your request to transfer coverage under the General Permit, received on May 21, 2004. Please find enclosed the revised Certificate of Coverage. The terms and conditions contained in the General Pernvt remain unchanged and in full effect. This revised Certificate of Coverage is issued under the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If you have any questions, please contact the Stormwater Permitting Unit at (919) 733-5083, extension 502. Sincerely, &JI -'+' ` Alan W. Klimek P. E. cc: DWQ Central Files Raleigh Regional Office, Water Quality Section Stormwater Permitting Unit N re Caro tna �turally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet h2o.emstatem.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL. PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140328 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, CAROLINA SUNROCK, LLC is hereby authorized to discharge stormwater from a facility located at NORTH RALEIGH CONCRETE 5043 UNICON DRIVE WAKE FOREST WAKE COUNTY to receiving waters designated as an unnamed tributary to Smith Creek, a class C NSW waters in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective December 5, 2004. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day December 5, 2004. &s.) - Alan W. imek, Director Division of Water Quality By Authority of the Environmental Management Commission loll r"m tme fubfe i to 4r.m t, XXX DeLwme XMapW 4.6 �0F W ATFRQ Michael F. Easley, Governor William G. Ross Jr., Secretary T_ North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality December 5, 2004 Mr. Bryan Pfohl Carolina Sunrock, LLC PO Box 25 Butner, NC 27509 Subject: NPDES General Permit NCG140000 Certificate of Coverage NCG140328 Carolina Sunrock, LLC-North Raleigh Formerly Carolina Sunrock Corporation Wake County Dear Mr. Pfohl: Division personnel have reviewed and approved your request to transfer coverage under the General Permit, received on May 21, 2004. Please find enclosed the revised Certificate of Coverage. The terms and conditions contained in the General Permit remain unchanged and in full effect. This revised Certificate of Coverage is issued under the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If you have any questions, please contact the Stormwater Permitting Unit at (919) 733-5093, extension 502. Sincerely, Alan W. Klimek P. E. CC: DWQ Central Files Raleigh Regional Office, Water Quality Section Stormwater Permitting Unit Nbi Carolina Ntira!!y North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet h2o.enrstate.nc.us 512 N. Salisbury St. Raleigh; NC 27604 FAX (919) 733-2496 1-877-623-6748 An Equal Opportun"ttylAffirmative Action Employer — 50% Recycled110% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140328 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, CAROLINA SUNROCK, LLC is hereby authorized to discharge stormwater from a facility located at NORTH RALEIGH CONCRETE 5043 UNICON DRIVE WAKE FOREST WAKE COUNTY to receiving waters designated as an unnamed tributary to Smith Creek, a class C NSW waters in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, I1, III, IV, V, and VI of General Permit No. NCG 140000 as attached. This certificate of coverage shall become effective December 5, 2004. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day December 5, 2004. Alan W. Klimek, Director Division of Water Quality By Authority of the Environmental Management Commission Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources May 12, 2003 Mr. Tony Sample Carolina Sunrock Corporation L001 West B Street P.O. Box 25 Butner, NC 27509 Subject: General Permit No. NCG 140000 North Raleigh Concrete COC NCG 140328 Durham County LJU6 Co. DearMr. Sample: Alan W. Klimeck, P.E. Director Division of Water Quality In accordance with your application for a discharge permit received on August 9, 2002 we are forwarding herewith the subject certificate of coverage to discharge under the subject state — NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .l and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated May 9, 1994 (or as subsequently amended). Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Aisha Lau at telephone number (919) 733-5083 ext. 578. Sincerely, Original Si$Recl By AiWWAK(irftk&.E. cc: Raleigh Regional Office Central Files Stormwater and General Permits Unit Files N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 VXY RCDENR Customer Service 1 800 623-7748 y1w• -I!, i STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140328 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Carolina Sunrock Corporation Is hereby authorized to discharge stormwater and treated wash water from a facility located at North Raleigh Concrete 5043 Unicon Drive Wake Forest Wake County to receiving waters designated as an unnamed tributary to Smith Creek, Class C NSW waters in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, 11, III, IV, V, and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective May 12, 2003. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day May 12, 2003. Original Signed By l,',si_LIAM C. MILLS Alan W- Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission I'D i �Sl� P 20 o Q � A t, CODVHQht (C) 1997. Maptech, Inc. s s� Markers Name: NCG140328 - North Raleigh Concrete Short Name: 140328 Coordinates: 0350 55` 20.4" N, 078' 32' 22.4" W Comment: County: Wake, Map #:D24NE, Subbasin: 030401, Receiving Stream: UT Smith Creek, Class: C NSW