NCG140320_COMPLETE FILE - HISTORICAL_20030228

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
Iv/`j) 30b
[DOC TYPE
HISTORICAL FILE
❑ MONITORING REPORTS
DOC DATE
❑ �� 3 �� a'
YYYYM M DD

rvnuEder r, casiey, vuvvinur
William G. Ross Jr„ Secretary
North Carolina Department of Environment and Natural Resources
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Mr. Rick Proctor, General Manager
PLT Concrete Services, Inc.
3214 Tumage Rd
Wilson, NC 27893
Dear Mr. Proctor:
February 28, 2003
Subject: Notice of Violation
Stormwater Compliance Inspection
PLT Concrete Services, Inc.
NPDES Stormwater Permit NCG 140320
Rocky Mount, NC
Nash County
Alan W. Klimek, P.E. Director
Division of Water Quality
E
�hAft � 4 2003 '�
On February 24, 2003 Mr. Myrl Nisely of the Raleigh Regional Office of the Division of Water Quality made a
compliance inspection at the Rocky Mount facility. A copy of the inspection is attached. The help provided by Mr.
Wayne Maxwell was appreciated. The results are as follows:
The Stormwater Pollution Prevention Plan manual (SP3) is to contain the following sections for which data was
missing or incomplete:
a) a USGS map with latitude and longitude shown (a map was in the front pocket, contrary to what was said in the
telephone conversation with Mr. Nisely. Please add the latitude and longitude) Part II(A)(1)(a)
b) a Narrative Description of Practices per Part II(A)(1)(b)
c) a site map showing rainwater flow patterns, % impervious surface and so forth per Part II(A)(1)(c)
d) a statement certifying there have been no spills in the last three years (or since the plant opened), per Part
II(A)(1)(d)
e) Feasibility of Changing Practices (a short statement concerning design of the site with stormwater in mind) per
Part II(A)(2)(a) See also g) below.
f) Records of Draining Containment Areas and Observations made, Part II(A)(2)(b)
g) A summary of BMPs used at this plant, Part II(A)(2)(c)
h) A narrative Spill Prevention and Response Plan, in addition to the reporting templates in the manual, Part II(A)(3)
i) A Preventative Maintenance and Housekeeping Plan, Part II(A)(4)
j) Record of Employee Training, signed by each attendee with Stormwater topic(s) covered, Part II(A)(5)
k) A page showing Responsible Parties and chain of command, with telephone numbers, Part II(A)(6)
1) Please revise the statement by the Engineering firm who crafted the manual that the Plan will be reviewed and
updated ANNUALLY, not "at least every three years". Part II(A)(7)
m) Part II(A)(9), Implementation will be satisfied in the future by evidence of data in each section of the manual
n) At the time of your first sampling round, be sure to include Qualitative Monitoring, Part II(F). Please also enter
into the manual a narrative of how and where annual sampling will be done.
The above omissions warrant NOV status for this inspection. The manual is to be the repository for activities in each
area and a resource for employees regarding stormwater protection.
N. C. Division of Water Quality 1628 Mail Service Center Raleigh, NC 27699-1628 [phone]
Raleigh Regional Office
NCOENR
Customer Service
1 $00 623-7748

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The back of the manual held many engineering design charts, maps and other data related to the design of the plant
but not a part of the permit. You may wish to move these to another storage binder as the manual fills with the above
information over time.
2. It was noted that inspections of the facility were documented monthly, going beyond the permit requirement of semi-
annual inspections. This is commendable, especially for the first couple of years as experience is gained in how the
stormwater system performs.
i .
3. A tour of the site showed that concrete disposal, if any, is done by either pouring blocks or by increasing the paved
area. Drum washouts are done is a specially designed area in which the washout water is reused for other drum
washouts, but is not used in making more concrete. In a heavy rain, this water may overflow that recycle system into
another cell normally holding only rainwater. In an extremely heavy rain, that cell would slowly discharge to the
perimeter swale and make its way to the stormwater pond and subsequent system.
4. Vehicle washing is done near the entrance gate. These solids accumulate at the head of the eastern swale that runs the
length of the plant. These are periodically scooped up for disposal.
5. Solids accumulated in the washout areas are held in a containment area near the drum washout system, and are
periodically hauled away for use as fill. .
6. Secondary containment structures for fuels and for admixture chemicals were clean and the drain handles were
locked. Draining practice is to leave about %z" of water to avoid draining any oily layer. An observation record is to
be used and signed each time a containment is drained. All held only clean rainwater at this time.
7. Housekeeping was excellent, and the concrete surfaces in the plant were clean and well kept.
Only minor runoff into a crushed stone surface is expected from aggregate sprays in the center of the site. This will
be insignificant.
9. Vehicle Maintenance reportedly uses less than 55 gallons of new motor oil per month, so is exempt from Part II(B)(2)
Thank you for your attention to correcting the program omissions identified. If you have comments or questions, please
contact Mr. Myrl Nisely at 919 571-4700.
Sincerely,
O
Kenneth Schuster, P.E.
Regional Supervisor
cc: NPDES Compliance'Unit)
Nash Co. Health Dept.
Central Files

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Readymix Concrete Stormwater Inspection Checklist
Type.of--Visit MCompliance Inspection/Program Audit—--QTech Assistance or Recon
Location: PLTCon ccrefeSerces,In R o kyll%IoN�C
Facility Number NCG140320Date2/24{03` Time In4L 20I'M T1me Out 2 55P1V
i'w=arns� ��"�'�l.E°�se� raK. �x—c > y��i^3"`� tT.i ;'� -� •�-��r. 1.a' `^�
People Interviewed, and Titles WaynegMaacwellPlantManager IRick P�roctor,GenMi
SPPP Documentation (Site Plan Part II (A)(1)
1. Copy of Certificate of Coverage ®Yes pNo' Copy of Permit ®Yes ®No Requested but not required
2. General Location MaD shows plant 'Yes 3j No, lines of discharge Part II(A)(1)(a)
to water of State 2 i'es nx No, Stream labeled MYes' ,'o, Latitude and longitude M-y-es Ri io
Comments:Isondsehar g site,© li es of�dtscliarge skreamlab_eling nede
�t
3. Narrative Description of Practices es DNo ,
Part II(A)(1)(b)
4. Site map 'Yes 'pNo Shows flows & areas served with arrows and
Part II(A)(1)(c)
% impervious surface 'Yes buildings MYes pNo, process areaspYes pNo,
_pNo,
disposal areas pNo, drainage structure existing BMPs such as secondary containment
_pYes _pYesio,
gYes pNo, list of potential pollutants Dyes ®No
Comments:ap,ex�stspat corporate f ice: $ir_st�re tta inclt�e aII conipa en s
5. List, of significant� spills m last 3 ors or certif. none �< `wfz
Yes None s�rice;start
Part II(A)(1)(d)
RRO called? FINo
_pYes
6. SW outfalls have —been evaluated for l2rocess water UZYes pNo is -`no oiaffail
Part II(A)(1)(e)
7. Feasibilityhanging Practices Yes Evoiotepin wasdesiedtor rt pr actices
Part II(A)(2}(a)
8. Secondary Containment mYes 'uivo � , Schedule needed? pYes ®No
Part II(A)(2)(b)
Records of Draining Containment, Observations Made pYes ®No
9. BMP Summary pYes @No � �
Part II(A)(2)(c)
10. SPRP Plan pYes F lo, Responsible personnel still employed here? ®Yes .DNo N' ` art II(A)(3)
I 1. PM and Housekeepinp- Plan '"Yes®No Record of Inspections? pYes [No
Part II(A)(4)
ng_pY 12. Employee trainies MNo -- for everybody.`pYYes gNow
Part II(A)(S)
13. Responsible parties, chain of command page MY -es &NO 4�
Part II(A)(6)
14. Plan updated/reviewed annuallyU5YCS ®_No To bRe done�T.arinualg Se , et" ter
15. Stormwater Facility Inspection Pro_gjawn
Part II(A)(7)
pYes El oBngilonemontliiy
Part II(A)($)
16. This Plan Has Been Implemented (documents in manual,
Part II(A)(9)
employees show awareness pYes RNo Comments: Docuirt nts'�needeci to show impleme tation
--
Sampling and Analytical Data Part II(C)
All Stormwater and Process Water is Recycled (IIC(3)) UYes ®No
Rain Gauge on site (not required) pYes polo
If <10 yr storm and overflows, sample. If>10 yr storm, sampling not required. How do they know if 10 yr storm or not?
Record of an overflow'Yes allo Details
If not all recycled, what is allowed to discharge? Vehicle Cleaning (IIC2) UJ Recycle overflow (IIC3
above) Ej Wetting of Aggregate (IIC4)2 Mixing drum cleanout (IIC5)

- - For the topics checked in last question, Analytical -data present ®Yes pNo, Compliant? pYes pNo -
�sl�. „a r. '=�*.t:�tir�r��T^-�r'-".,car �.. - , '.ems.,. t�-
Detarls.EaehF,�release"-�oesito�°common,stormwater,nond�system::non.dischar2e sNo.�ndiviclual
Total precip pYes pNo, Storm duration pYes h'No, Total flow Est, pies pNo,Field pH pYes ONO,
Chain of custody eves pNo
Qualitative Monitoring performed semiannually pYes o Wets; Dry ED Part II(F)
Stormwater not combined with process wastewater — general runoff Partll(C)(1)
Analytical data pYes 'ONo, Chain of Custody pYes pNo, Qualitative Monitoring performed
semiannually (Section F) Yes EJNu,
Wet 2 Dry
If using cutoff policy, how many sample rounds
Cutoff Concentrations met Eyes g'No ..- .,� Ever have a Bypass? pYes o (III (C)(4)al&2)
Notification given? pYes pNo
Outdoor Inspection
I_located all discharge points byes pNo
Sample points appropriate pYes. No
No. of areas served Entires�te toncl
. . - —
Housekeeping: Trash pYes `*"No Dust pYes pNo Uff _e 1 ite
Take pH pYes �nNo Value(s)
Take photos 'p"` Yes Milo
Containment Area satisfactory ®Yes pNo, Loose drums pYes ®No, Locked drain ®Yes pNo
Concrete disposal pile comments fy40 M-7 e left Ve far �il cks ors ng
Inspection Summary Comments
Recommendations:
Requirements: Updatethe"SP�3maival as u hnesfitli3ee„coyAerzletter?andthi's checklist
Letter is to go to:
Name RiciC Proctor,§General,Managcr
Title
Address

United Slates nvlronmental Prolectlon Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 2040-0057
Water -Compliance Inspection Report
Approval expires 8-31-98--
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yrlmolday Inspection Type Inspector Fac Type
1 ��,� 2 IrI 3 11 12 17 18�y,,� 19�g� 20�2�
L`J I� NCG140320 03/02/24 i -S1 U
�f
Remarks
211111111l11l11111111111111111111111111111111166
inspection Work Days Facility Self -Monitoring Evaluation Rating B1 CIA — -- — -- ---- Reserved-----------____
67 1 1 69 70 t , I 71 u 72 t „ ; 73 I t ( 74 751 Bn
LJ tJ I t t
Sechon'B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
01:20 PM 03/02/24
02/05/17
PLT Concrete Services Inc - Rocky Mount
Exit TimelDate
Permit Expiration Date
Dozier Road
Rocky Mount NC 27601
02:55 PM 03/02/24
04/07/31
Name(s) of Onsite Representative(s) Titles(s)/Phone and Fax Number(s)
Other Facility Data
Rick Proctor//252-451-6807/
Wayne Maxwell//252-451-9450/
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Ricky Proctor,3214 Turnage Rd Wilson NC 27893//252-293-0500/
No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit Records/Reports Facility Site Review Storm Water
. Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
Site engineered for SW. Non-compliance centers around documents needed in the Stormwater Manual at the
site.
Name(s) and Signature(s) of Inspector(s) Agency/OfficelPhone and Fax Numbers Date
Myrl Nisely RRO WQ//911-111-11111111-111-1118
4
Signat of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
atAw./. C-�404L& Z- Z �03
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.

Michael F. Easley
Governor
William G. Ross Jr., Secretary
Department of Environment and Natural Resources
Gregory J. Thorpe, Ph.D, Acting Director
Division of Water Quality
May 17, 2002
Mr. Rick Proctor
PLT Concrete Services, Inc.
3214 Turnage Road
Wilson, NC 27893
Subject. General Permit No. NCG140000
PLT Concrete Services, Inc.
COC NCG140320
Nash County
Dear Mr. Proctor:
In accordance with your application for discharge permit received on April 10, 2002, we are forwarding herewith
the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued
pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between
North Carolina and the US Environmental Protection agency dated, December 6, 1983.
The stormwater permit you are receiving, NCG140000,does not permit wasting concrete, dumping .excess
concrete, directly into storm sewer outfalls or into waters.of the state. Any facility which either dumps excess'cohcrete or
washes excess concrete into storm sewers or waters of the state. -will be operating in direct violation to both the terms of
this permit and the North Carolina General Statutes..;. Such a discharge'shall be considered an illegal: discharge and may
subject the owner to enforcement actions in accordance with North Carolina General Statutes 143-215.6A-
If any parts, measurement frequencies or sampling requirements contained ih this permit'are°unacceptable to
you, you have the right to request an individual permit by submitting an individual permit 'application. Unless such
demand is made, this certificate of coverage shall be final and binding_
Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water
Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of
coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the Division
of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other
Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Mr. Mack Wiggins at telephone number 919/733-
5083 ext. 542.
Aft! I q
Gregory J. Thorpe, Ph-D
cc: Raleigh Regional Office
Central Files
--Stormwater and General Permits Unit Files
f YCDE1' R
Customer Service Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone]
1 800 623-7748

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG140000
CERTIFICATE OF COVERAGE No. NCG140320
STORMWATER AND PROCESS WASTEWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental- Management Commission, and the
Federal Water Pollution Control Act, as amended,
PLT Concrete Services, Inc.
Is hereby authorized to discharge stormwater and washwater from drum washbasin, from a facility located at
PLT Concrete Services, Inc.
Dozier Road '
west Rocky Mount
Nash County
to receiving waters designated as Stony Creek, Class C-NSW waters in the Tar -Pamlico River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III,
IV, V, and Vl of General Permit No. NCG140000 as attached.
This certificate of coverage shall become effective May 17, 2002.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day May 17, 2002,
11-:. S 11V1 "s. if11.�LL7
Gregory I. Thorpe, Ph.D, Acting Director
Division of Water Quality
By Authority of the Environmental Management Commission

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Copyright (C) 1997, MapteCh, Inc,

Markers
Name: Discharge Site-NCG140320
Short Name: Dschrg
Coordinates: 0350 58' 21.6" N, 0770 53' 09.3" W
Comment: PLT Concrete Services, Inc., Subbasin-030302, Tar -Pamlico River Basin,Nash
County, Stoney Creek, Class-C-NSW, Quad D27NW