NCG140175_COMPLETE FILE - HISTORICAL_20060901

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
IL�I��
DOC TYPE
HISTORICAL FILE
❑ MONITORING REPORTS
DOC DATE
❑ O�ti� �� I �I
YYYYMMDD

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
(9
DOC TYPE
t'HIST CAL FILE
❑ MONITO G R RTS
DOC DATE
❑ aN yo(0)0,3 L
MMDD
61,

SPP-07-2006 10:04
READY MIXED CANCRET 17048723899 P.96i09
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Wiliam U 1?oss ar., Cniretary
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Nonh Otrolinu Ihpa4mcut urCnvirwrncni and Nnlural Rniourco
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Alan W. Klin►ek. l' E, Dtto:;or
tlivi'siorl (if Water Quhlily
DIVISION OF WATER QUALITY
September 1, 2006
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Mr. Andy Stankwytch, General Manager
Ready Mixed Concrete
2289 SalisburyRoad
Statesville, N.C. 28625
IJC( l�0fl�
SUBJECT: NOTICE OF_VIOLATI{)N
Tracking No. NOV.-2006-PC-0369
Ready Mixed Concrete Co.-Taylorsville
[..ncation
Violation ofNPnES Permit and
NCGS 143-215.1 (a)() \
�. Perinit No. NCG 140175 ._
Alexander County, N.C,
Dear Mr. Stankwytch:
Chapter 143, Article 21 of the North Carolina General Statutes (G.S,) authorizes and
directs the Environmental Management Commission of this Department to protect and preserve
the water resources of the State. The Division of Water Quality has the delegated authority to
enforce adopted pollution control rules and regulations.
Enclosed please find a copy of an Investigation Report for the investigation conducted on
August 22, 2006, by Mr_ Samar Bou-Ghazale of this office- As a result of this investigation, the
following conditions were found:
1. The discharge outfall monitoring report data submitted by your company for 2005
reflects a pH value of 9.8 standard units (s.u.). This exceedance is a violation. of
your NPDES General Permit NCG140175, which states "The pH shall not be less
than 6.0 standard units nor greater than 9.0 standard units".
To comply with the requirements of your permit, it will be necessary to immediately
implement corrective actions to eliminate the potential for recurrent pH exceedanees.
ru�� t
Mooresville Regional a ntree Divisinn of Water Quality plrtuie 104-"3• 109 Cuvorner ,Survizv-
lnternet, j!50,ncWat;rquqhtv.orjt 610 East Center Avc. Suite 301 Mooresville, NC 28115 Fax 7p4-663.6040 1.877-623.6748
An Eauai 0"t ri4iAlfimiabw AcbM Empbyer-- 50% Recycled110% Post Consu rrct Paper

SEP-07-2006 10:04 READY MIXED CONCRET 17048723899 P.07i09
Mr. Randy Stankwhtch
Ready Mixed Concrete
Septemberl, 2006
Page 2
Please note that an Authorization to Construct (A To C) is required for construction,
modification, or installation of any new wastewater treabnent facilities/components. You can
access the necessary information from the Division's Website at:
4ttg.//h2g.enr.$taig,nc.us/su/F_qr_iW j2oru ents bw
It is requested that you respond in writing to this Notice, indicating the measures taken to
prevent future violations of your permit. Please address your response to Mir. Bau�Ghazale L►v
no later than September 30,2096,
If you have any questions concerning this master, please do not hesitate to contact Mr.
Bou-Ghazale or me at [phone]_
Sincerely,
10,
D. Rex G1eas6n, P.E.
Surface Water Protection Regional Supervisor
Enclosure
cc: Central Files
Danny Smith, Compliance/Enforcement Group

READY M I XED CONCRET
17048?23899 P.08/09
SEP-07-2006 10:04
NCDENR
INDUSTRIAL STORM WATER INSPECTION FORM
*,".'_*••' REGIONAL OFFICE
Facility: lye fw7 s /1
'
Date: Qx z " d
Location Address: 7' �
0' • ��
COG #: �tf'C� r4 olds
Contact Name: 17Ag
Phone Number: $&-.,(>•— `^� G
Contact Mailing Address: � .�. 5;4,4,rj3e1A ca. ~
County: I e6rAlDe-,R—.
Directions:
!JS 6 1� ���i. lyV 9%,V�vd rd . fG.�
Routine Com lidrlee Inspection
Rescission Request
Complaint Investigation
Other. Explain
A.
STORM WATEfi POLLUTION PREVENTION PLAN + .`'
Yes
No
N/A
Comments
1.
Is a copy of the signed and certified SWPPP at the facility?
I
�
2.
Does the facility's SWPPP address the minimum SMP
requirements?
3.
Are amendments to the SWPPP cleariy documented?
4.
Is the current SWPPP complete?
✓
B.
VEHICLE EQUIPMENT:" 51A 4 !;
Yes
No
N/A
1.
Were the vehicle/equipment maintenance areas inspected?
i/
2.
Are vehicle/machinery leaks and drips properly managed?
3.
Is vehicle/equipment washing done in a designed area, so that
wash water can be properly managed?
4.
Was the vehicle fueling area inspected?' .
5.
Are vehicle maintenance activities kept indoors?
6.
Were the vehicle/equipment storage areas inspected?
�✓
7.
Are current BMPs In vehicle/equipment/fueling areas adequate?
✓'
C.
WASTE MANAGEMENT, ,' :r, ::,:
Yes
No
NIA
1.
Are containers for temporary storage of wastes labeled?
2,
Are waste matedafs recycled?
3.
Are hazardous vrastes'properly handfed and disposed of?'
,✓
4•
Is processed debris removed regularly?
it
5.
is there -secondary containment for liquid wastes?
6.
Are current waste management BMPs adequate?
✓
D.
MATERIAL STORAGE;:',;':_..';.': '..`-:....; .;.-. •.
Yes
No
NIA
1.
Are there appropriate BMPs for outdoor storage of raw materials,
products, and byproducts?
'
2.
Are containers for chemical substances labeled?
✓
3.
Is there secondary containment for liquid storage?'
_.
4.
Are current BMPs In material storage areas adequate?
I,
Tylk

SEP--07-2006 10:05 READY MIXED CDNCRET 17048723899 P.09/09
E.
SPILL CONTROL :'
Yes
No
NIA
Comments'
1.
Are there procedures for spill response and cleanup?
�✓
2.
Are appropriate spill containment and Cleanup materials kept on -site and in
convenient locations?
l✓
i
1
TO
3.
Are used absorbent materials disposed of in a timely manner?
4.
Are current spill BMPs adequate?
F.
ERdSl01� _ • . .•
Yes
No
NIA
1,
Are unpaved outdoor areas protected from water/wind erosion?
2.
Are drainage ditches or the areas around the outfalls free of erosion?
3.
Do implemented BMPS appear effective in controlling erosion?*
✓
G.
NON -STORM WATER MANAGEMENT:'--. _''•_`' :- : •" ;`..._._, `.:. •.:..' _ ..: _ ; ..
Yes
No
NIA
1.
Have all illicit water discharges been eliminated or permitted?
2.
Are $MIPs for authorized non -storm water discharges properly Implemented?
u
3.
Are current BMPs adequate for management of authorized non -storm water
discharges?
✓
._
N. ;
PROCESSWASTEWATRCONTROL $AND MONITOf2tNG`f-.''.:`..'; :.'c':';:
Yes
No
NIA
1.
Are waslewater treatment facilities property maintained?
tl
2.
Has monitoring been done?
1.
STREAM OBSERVAT 10'NJ1iMPACTS. ^'
Yes
No
N/A
1.
Were there any stream impacts?
✓
2.
Were field parameters taken for pH or DO?
3.
Were there any stream standstd violations/
4.
Were there excessive solids in the stream?
✓
S.
Were pictures taken?
6.
Were samples taken?
i. • :.
SUMMARY I ADDITIONAL COMMENTS` 's
K.
RA7iNG LEVEL. (CIRCLE ONE: 1.6).;
1.
Industry In substantial compliance
2.
Minor deficiencies noted, Revisit scheduled for (data).
3
Major deficiencies or discharges noted and require prompt correction. Revisit scheduled for Ado •I/
4.
Cynical deficiencles or discharges noted and require immediate correction. Revisit scheduled for (date).
Resclssion is appropriate,
L6.5.
Rescission is not appropriate.
TOTAL P.09

READY MIXED CONCRETE COMPANY
3610 Bush St., Raleigh, NC 27609
Telephone [phone]
!�= Fax [phone]
Guaranteed Strength
September 29, 2006
Mr. Ken Pickle
Mr. Samar Bou-Ghazale
NC DENR-DWQ
610 East Center Ave, Suite 301
Mooresville, NC 28115
Re: Notice of Violation Tracking No. NOV-2006-0366 IV -'G /AD 176
NOV-2006-0369 14C4 /4 a1%'
NOV-2006-0370 AfC6 �aol72—
Mr. Pickle and Mr. Bou-Ghazale,
Per the request in the above reference NOV's, 1 am writing to inform the Division of Water Quality
of our proposed correction action on the exceedance of the permit limit on PH values.
Each NOV was issued for the same reason, although each PH value exceeded the pen -nit limit by
different values. Please see the attached copies of each NOV for reference. All other line items
found on the Routine Compliance hispection form were found to be in compliance. Copies of each
plants inspection form are found on the attached files immediately following the each NOV,
respectively.
Samar, per our earlier discussions, I spoke with Mr. Pickle immediately following yesterdays joint
CRMCA/NCDNR DWQ meeting in Raleigh. After the discussion, Mr. Pickle agreed to issue the
authorization to construct on each site upon my written request for the following:
NOV-2006-0370 Statesville — Installation of Fortrans, Inc. PH adjustment system to correct the PH
level exceeding the pen -nit limits.
NOV-2006-0366 Denver — Installation of Fortrans, Inc. PH adjustment system to correct the PH
level exceeding the permit limits.
NOV-2006-0369 Taylorsville — Installation of Fortrans, Inc. PH adjustment system to correct the
PH level exceeding the permit limits.
Upon your offices reply to this letter, Ready Mixed Concrete will implement the installation of the
PH adjustment systems as soon as Fortans can deliver the systems and assist in installation.
Thank you for your help in this matter.
Dexter Tart
Ready Mixed Concrete Company
Assets Manager

READY DIEKD CONCRICTE COMPANY
3610 Bush St., Raleigh, NC 27609
Telephone [phone]
Fax [phone]
Guaranteed Strength
October 2, 2006
L Mr. Samar Bou-Ghazale
NC DENR-DWQ
610 East Center Ave, Suite 301
Mooresville, NC 28115
Re: Notice of Violation Tracking No. NOV-2006-0366
NOV-2006-0369
��Li ► t.�� _f�C3tli�
Mr. Bou-Ghazale,
;r qj Vp,s
OCT 0 4 qII?ri
After your call today informing me that the e-mail response dated September 29, 2006 was not
submitted in an approved fashion by the Mooresville Regional office, I am re -submitting the
original response by next day mail to the office of the NC DNR Mooresville Office for the
Department of Water Quality to your attention, with copy to Mr. Ken Pickle. The e-mail method of
submittal was discussed and approved by Mr. Pickle on September 20, 2006. Due to the tinning of
the deadline, September 30th, I felt it most efficient to respond in the most expedient way possible
and Mr. Pickle agreed. If there was any misunderstanding on your inshuction for Andy Stanikwytch
and myself to speak to Mr. Pickle about the resolution of the NOV's, I apologize. In fad,1 had the
opportunity to speak to him in person after a joint meeting between the Carolina's Ready Mixed
Concrete Association and the state office of the Department of Water Quality's Permitting unit- h
was a very cordial and informative meeting, which I felt allowed a reasonable resolution of the PH
violations through the Fortran's System.- We were not aware as you stated in our call today, that the
Raleigh Office has nothing to do with the Mooresville Regional office..
It was not our intentions to circumvent the chain of command over the Mooresville Regional office
in any way. We were simply acting upon the direction you had given to us in conversation on the
matter.
Please accept this re -submittal within the timeline offered on the NOV's.
Asset Manager
Ready Mixed Concrete Company
CC: Ken Pickle
NC DNR DWQ Permitting Unit
1617 Mail Service Center
Raleigh, NC 27699-1617

it";
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Alan W. Klimek, P.E. Director
January 24, 2003
ANDY STANKWYTCH
READY MIXED CONCRETE CO
8TH STREET NE
TERRELL, NC 28682
1 � �
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: NPDES Permit Modification -Name and/or Ownership Change
Permit Number NCG 140175
Ready Mixed Concrete Co - Taylorsville
Unicon Concrete LLC
Alexander County
Dear Permittee:
In accordance with your request received November 27, 2002, the Division is forwarding the subject permit
modification. This modification documents the change in the ownership of the subject facility. All other terms and
conditions in the original permit remain unchanged and in full effect. This permit modification is issued under the
requirements of North Carolina General Statute 143-215. l and the Memorandum of Agreement between North
Carolina and the U. S. Environmental Protection Agency dated December 6, 1983.
This permit modification does not affect the legal requirement to obtain other permits which may be
required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act, or any
other Federal or Local government permit that may be required. if you have any questions concerning this permit,
please contact Valery Stephens at the telephone number or address listed below.
Sincerely,
for Alan W. Klimek, P.E.
cc: Central Files
Mooresville Regional Office, Water Quality Section
5tormwater and General Permits Unit Files
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG140000
CERTIFICATE OF COVERAGE No. NCG140175
STORMWATER AND PROCESS WASTEWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
READY MIXED CONCRETE CO
is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process
wastewater and stormwater from a facility located at
READY MIXED CONCRETE CO - TAYLORSVILLE
8TH STREET NE
TAYLORSVILLE
ALEXANDER COUNTY
to receiving waters designated as a UT of Greasy Creek, a class C stream, in the Catawba River Basin in accordance
with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V. and VI
of General Permit No. as attached.
This certificate of coverage shall become effective January 24, 2003.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day January 24, 2003.
t ; 1` IAM %Pill h
for Alan W. Klimek, P.E. Director
Division of Water Quality
By Authority of the Environmental Management Commission

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
Kerr T. Stevens, Director
ANDY STANKWYTCH
UNION CONCRETE
P O BOX 1835
STATESVILLE, NC 28687
Dear Permittee:
f
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESQURCE5
July 26, 1999
Subject: Reissue - NPDES Stormwater Permit
UNION CONCRETE
COC Number NCG140175
Alexander County
In response to your renewal application for continued coverage under general permit NCG140000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
* A copy of general stormwater permit NCG140000
* A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to
certify that you have developed and implemented the SPPP as per the conditions of the permit. This form
must be completed and returned to the Division within 30 days of receipt of this letter.
DO NOT SEND the SPPP with the signed form.
* Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form
* A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements,
and addresses frequently asked questions
* A Certificate of Coverage
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree. -
If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater
and General Permits Unit at [phone], ext. 578
Sincerely,
for Kerr T. Stevens
cc: Central Files
Stnr, .:eater and General permits Unit Files
Mooresville Regional Office
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] Fax [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG140000
CERTIFICATE OF COVERAGE No. NCG140175
STORMWATER AND PROCESS WASTEWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
UNION CONCRETE
is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process
wastewater and stormwater from a facility located at
UNION CONCRETE
8TH STREET NE
TAYLORSVILLE
ALEXANDER COUNTY
to receiving waters designated as a UT of Greasy Creek in the Catawba River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, Il, III,
IV, V, and VI of General Permit No. NCGt40000 as attached.
This certificate of coverage shall become effective August 1, 1999.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 26, 1999.
bx.;- —eC, y ram.
for Kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission

State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
March 10, 1995
Andy Stanlcwytch
American Concrete Products
P O Box 1835
Statesville, NC 28687
Subject: General Permit No. NCG140000
American Concrete Products
COC NCG140175
Alexander. County
Dear Andy Stankwytch :
In accordance with your application for a stormwater discharge permit received on December 7, 1994, we
are forwarding herewith the subject state - NPDES general permit. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North
Carolina and the US Environmental Protection agency dated December 6, 1983.
The stormwater permit you are receiving, NCG140000, does not permit wasting concrete, dumping excess
concrete, directly into storm sewer outfalls or into waters of the state. Any facility which either dumps excess
concrete or washes excess concrete into storm sewers or waters of the state will be operating in direct violation to
both the terms of this permit and the North Carolina General Statutes. Such a discharge shall be considered an
illegal discharge and may subject the owner to enforcement actions in accordance with North Carolina General
Statutes 143-215.6A
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to
you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt
of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North
Carolina General Statutes, and filed with the Office of Administrative Hearings Post Office Drawer 27447,
Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding.
Please take notice that. this certificate of coverage is not transferable. Part fl, B.2. addresses the
requirements to be followed in case of change in ownership or control of this discharge.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any question concerning this permit, please contact MS. AISHA LAU at telephone number 919/
733-5083, extension 578.
cc: Mooresville Regional Office
Mr. Roosevelt Childress, EPA
Sincerely.
ortgtnai Signed Bi Suis
Coleen N•
A. Preston Howard, Jr. P.E.
P.O. Box 29535, Raleigh, !North Carolina 2762"535
An Equal Opportunity Affirmative Action Employer
Telephone [phone] FAX [phone]
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10
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
GENERAL PERMIT NO. NCG140000
CERTIFICATE_ OF COVERAGE No. NCG140175
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
American Concrete Products, Inc.
is hereby authorized to discharge stormwater from a facility located at
American Concrete Products, Inc.
8th Street N.E.
Taylorsville
Alexander County
to receiving waters designated as an unnamed tributary to Greasy Creek in the Catawba River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, I1I
and IV of General Permit No. NCG140000 as attached.
This Certificate of Coverage shall become effective March 10, 1995.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day March 10, 1995.
.r
Original Signed BY
Cole -en H. Sullins
A. Preston Howard, Jr., P.E., Director
Division of Environmental Management
By Authority of the Environmental Management Commission

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FACILITY
American Concrete Products, Inc. - Taylorsville Plant
COUNTY
Alexander
NPDES
NCG140175
MAP#
D 14NW
DSN FLOW
NA
SUB BASIN
03-08-32
LATTITUDE
350 55' 16"
LONGITUDE
81° 09' 41',
RECEIVING STREAM
UT to Greasy Creek
STREAM CLASS
C
DISCHARGE CLASS
Stormwater
EXPIRATION DATE
7/31/99