NCG020512_COMPLETE FILE - HISTORICAL_20120924

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
/V
DOC TYPE
CYHISTORICAL FILE
❑ MONITORING REPORTS
DOC DATE
❑ 01a o 9 a�
YYYYMMDD

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North Carolina Department of Environment and Natural
Division of Water Quality
Beverly Eaves Perdue Charles Wakild, P.E.
Governor Director
24 September 2012
Pine Hall Brick Company
Attn: Mr. Patrick McMillan
634 Lindsey Bridge Rd.
P.O. Box 836
Madison, NC 27025
Subject: Compliance Evaluation Inspection and Notice of Deficiencies
NPDES General Stormwater Permit NCG020000 & NCG070000
Certificates of Coverage: NCG020212, Madison Pomona Mine
NCG020213, Dr. Martin Mine
NCG020214, Young Webb Mine
NCG020217, Galloway Mine
NCG020219, Chilton Van Noppen Mine
NCG020512, Klutz Mine
NCG070119, Plants #3 and #4
Ball Corporation
Rockingham and Stokes Counties
Dear Mr. McMillan:
Resources
Dee Freeman
Secretary
Mike Thomas of the Winston-Salem Regional Office of the North Carolina Division of Water Quality
(DWQ) conducted a compliance evaluation inspection at the subject facilities on 20 September 2012. Your
assistance and cooperationduring the inspection was greatly appreciated. An inspection checklist is attached
for your records and the inspection findings are summarized below.
During the inspection you informed Mr. Thomas that there had been a change in personnel since the last
inspection and that you had taken over the responsibility from Mr. Miner. As a result some of the corrective
actions mentioned in the last inspection letter have not been addressed.
NCG020212 & NCG020218, Madison Pomona Mine
As discussed in the last inspection report both of these permits appear to be for the Madison Pomona
Mine. You indicated that mining activity no longer occurs at this mine and that the site is now used only for
equipment storage. Therefore, Pine Hall Brick Co. should request rescission of both permits. To do so, please
submit a letter to the Division's Stormwater Permitting Unit at the following address:
Stormwater and General Permits Unit
Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
North Carolina Division of Water Quality, Winston-Salem Regional Office
Location: 585 Waughtown St. Winston-Salem, North Carolina 27107
Phone: [phone] l FAX: [phone] Customer Service: 1-877-623-6748
Internet: www,ncwaterquality.org
An Equal Opportunity 1 Affirmative Action Employer
Nne
orthCarolina
Nlatul'diff

• A,
24 September, 2012
Page 2 of 3
In the letter be sure to state the reason for the rescission request. Please be aware that if the mine ever reopens
for active mining, Pine Hall Brick Co. will have to obtain another NCO02 permit before any stormwater
discharge related to mining activity can begin.
NCG020213, Dr. Martin Mine
This mine is located south of NC HWY 311 at the south end of Teague Rd., in Madison, NC. No
wastewater of any kind is produced at this mine and only stormwater runoff is discharged. The mine only has
one stormwater discharge outfall (SDO), which discharges to the Dan River. No issues were noted at the time
of inspection.
NCG020214, Young Webb Kline
This mine is located south of River Rd. at the south end of Lela Rd., in Madison, NC. No wastewater of
any kind is produced at this mine and only stormwater runoff is discharged. The mine currently has two active
SDOs, which discharge to an unnamed tributary of the Dan River. No issues were noted at the time of
inspection.
NCG020.217,GaIloway Mine
This mine is located north of HWY 311 at the north end of Price Rd., in Madison, NC. No wastewater
of any kind is produced at this mine and only stormwater runoff is discharged. The mine currently has two
SDOs that discharge to an unnamed tributary of Big Beaver Island Creek. No issues were noted at the time of
inspection.
NCG020219, Chilton Van Noppen Mine
. This mine is located south of River Rd., south of the intersection of River Rd. and Nightengale Rd. in
Madison, NC. No wastewater of any kind is produced at this mine and only stormwater runoff is discharged.
The mine has three SDOs that discharge to an unnamed tributary to the Dan River. No issues were observed
during at the time of inspection.
NCG020512, Klutz Mine
This mine is located north of HWY311 approximately 4 miles west of the Rockingham/Stokes county.
line, in Walnut Cove, NC. No wastewater of any kind is produced at this mine and only stormwater runoff is
discharged. The mine has one SDO that discharges to the Dan River. No issues were noted at the time of
inspection.
Pine Hall Production Plants 43 & #4 NCG070119
The facility is located at 634 Lindsey Bridge Rd. in Madison, NC. The facility currently has four SDOs,
all of which discharge to the Dan River. SDOs 1 through 3 discharge industrial stormwater only. SDO 4
discharges industrial stormwater and stormwater related to vehicle maintenance. Mr. Thomas reports that the
facility is exceptionally clean and well maintained. No issues were noted at the time of the inspection.

24 September, 2012
Page 3 of 3
Documentation and Monitoring Review
The Stormwater Pollution Prevention Plan (SP3) is complete and partially implemented. Some portions
of the SPP3 have not been fully implemented such as keeping up with employee training sessions and yearly
revisions to the plan.
Qualitative monitoring and BMP inspection is being preformed routinely at all of the mine sites and at
the production plant. However, more detailed records need to be kept of these inspections. Analytical
monitoring is being conducted occasionally and at only certain outfalls. Please reference the attached copies of
the NCG02 and NCG07 permits to be aware of what analytical samples need to be collected at each facility and
at what interval.
We greatly appreciate your efforts to develop and implement an effective stormwater pollution
prevention plan. Please reply in writing to this letter within 30 days of receiving it. Your reply should detail
corrective actions and implementation schedules for each deficiency detailed above.
Sincerely, Y
W. Corey Basinger
Regional Supervisor
Surface Water Protection
Winston-Salem Region
Attachments:
1. BIMS Inspection Report
2. No Exposure Application
Cc: WSRO — SWP wl atch
Central Files wl atch
NPDES West Unit

Compliance Inspection Report
Permit: NCG020512 Effective: 01/01/10 Expiration: 12/31/14 Owner: Klutz Mine
SOC: Effective: Expiration: Facility: Klutz Mine
County: Stokes Hwy 311
Region: Winston-Salem
Walnut Cove NC 27052
Contact Person: Harold Newman Title: Phone: [phone]
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Certification: Phone:
Inspection Date: 0912012012 EntryTime: 10:00 AM Exit Time: 01:00 PM
Primary Inspector: Michael S Thomas Phone:
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Mining Activities Stormwater Discharge COC
Facility Status: ■ Compliant Q Not Compliant
Question Areas:
® Storm Water ti
(See attachment summary)
Page: 1

Permit: NCG020512 Owner - Facility: Klutz Mine
Inspection Date: 09/20/2012 Inspection Type: Compliance Evaluation . Reason for Visit: Routine
Inspection Summary:
Page: 2

Permit: NCG020512 Owner -Facility: Klutz Mine
Inspection Date: 09/2012012 inspection Type: Compliance Evaluation
Stormwater Pollution Prevention Plan
Does the site have a Stormwater Pollution Prevention Plan?
# Does the Plan include a General Location (USGS) map?
# Does the Plan include a "Narrative Description of Practices"?
# Does the Plan include a detailed site map including outfall locations and drainage areas?
# Does the Plan include a list of significant spills occurring during the past 3 years?
# Has the facility evaluated feasible alternatives to current practices?
# Does the facility provide all necessary secondary containment?
# Does the Plan include a BMP summary?
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
# Does the facility provide and document Employee Training?
# Does the Plan include a list of Responsible Party(s)?
# Is the flan reviewed and updated annually?
# Does the Plan include a Stormwater Facility Inspection Program?
Has the Stormwater Pollution Prevention Plan been implemented?
Comment:
Qualitative Monitoring
Has the facility conducted its Qualitative Monitoring semi-annually?
Comment:
Analytical Monitoring
Has the facility conducted its Analytical monitoring?
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
Comment:
Permit and Outfalls
# Is a copy of the Permit and the Certificate of Coverage available at the site?
# Were all outfalls observed during the inspection?
# If the facility has representative outfall status, is it properly documented by the Division?
# Has the facility evaluated all illicit (non Stormwater) discharges?
Comment:
Reason for Visit: Routine
Yes No NA NE
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Page: 3

F WA�FR
�O p Michael F. Easley, Governor
�� G William G. Ross Jr., Secretary
Q) T_ North Carolina Department of Environment and Natural Resources
Q ^� Alan W. Klimek, P.E. Director
Division of Water Quality
April 8, 2005 RECEIVED
N.C. Dart
�1-fNIR
+L Harold Newman APR 1 2005
Klutz Mine w,n6"c.I..: .
PO Box 836 Regional Of.oce
Madison, NC 27025
Subject: NPDES Stormwater Permit Coverage Renewal
Klutz Mine
COC Number NCG020512
Stokes County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG020000 the Division of Water
Quality (DWQ) is forwarding herewith the reissued stormwater general permit. Please review the new permit to familiarize
yourself with the changes in the reissued permit. The general permit authorizes discharges of stormwater and some types of
wastewater. You must meet the provisions of the permit for the types of discharges present at your facility. This permit is
reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
• A new Certificate of Coverage
• A copy of General Stormwater Permit NCG020000
• A copy of a Technical Bulletin for the general permit
• Five copies of Discharge Monitoring Report (DMR) Forms - wastewater and stormwater
• Five copies of Qualitative Monitoring Report Form
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification
or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other
permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable
federal, state, or local law, rule, standard, ordinance, order, judgment, or decree.
If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater Permitting
Unit at [phone], ext.578.
Sincerely,
for Alan W. Klimek, P.E.
cc: Central Files
Stormwater & General Permits Unit Files
Winston-Salem Regional Office
No hCarotina
,Naturally
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone [phone] Customer Service
Internet: h2e.enr.state.nc.uslsulstomiwater.htrnl 512 N. Salisbury St, Raleigh, NC 27604 FAX [phone]
An Equal Opportunity/Affirmative Action Employer— 50°% Recydedll0°% Post Consumer Paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG020000
CERTIFICATE OF COVERAGE No. NCG020512
STORMWATER AND PROCESS WASTEWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and
the Federal Water Pollution Control Act, as amended,
Klutz Mine
is hereby authorized to discharge slormwater and to operate treatment systems and discharges associated
with mine dewatering wastewater and process wastewater from a facility located at
Klutz Mine
Hwy 311
Walnut Cove
Stokes County
to receiving waters designated as DAN RIVER, a class WS-V stream in the Roanoke River Basin in
accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, Il,
III, IV, V, and VI of General Permit No. NCG020000 as attached.
This certificate of coverage shall become effective April 8, 2005.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day April 8, 2005
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
April 8, 2005
Harold Newman
Klutz Mine
PO Box 836
Madison, NC 27025
Subject: NPDES Stormwater Permit Coverage Renewal
Klutz Mine
COC Number NCG020512
Stokes County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG020000 the Division of Water
Quality (DWQ) is forwarding herewith the reissued Stormwater general permit. Please review the new permit to familiarize
yourself with the changes in the reissued permit. The general permit authorizes discharges of stormwater and some types of
wastewater. You must meet the provisions of the permit for the types of discharges present at your facility. This permit is
reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
• A new Certificate of Coverage
• A copy of General Starrnwater Permit NCG020000
• A copy of a Technical Bulletin for the general permit
• Five copies of Discharge Monitoring Report (DMR) Forms - wastewater and stormwater
• Five copies of Qualitative Monitoring Report Form
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification
or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other
permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable
federal, state, or local law, rule, standard, ordinance, order, judgment, or decree.
If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater Permitting
Unit at [phone]. ext.578.
Sincerelv,
for Alan W. Klimek, P.E.
cc: Central Files
Stormwater&General Permits Unit Files
Winston-Salem Regional Office
NostttCarolina
Naturally
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone [phone] Customer Service
Internet: h2o.encstate. nc.uslsulstormwatechtml 512 N. Salisbury St. Raleigh, NC 27604 FAX [phone]
An Equal Opportunity/Affirmative Action Employer — 50% Recycledl10% Post consumer Paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG020000
CERTIFICATE OF COVERAGE No. NCG020512
STORMWATER AND PROCESS WASTEWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and
the Federal Water Pollution Control Act, as amended,
Klutz Mine
is hereby authorized to discharge slormwater and to operate treatment systems and discharges associated
with mine dewatering wastewater and process wastewater from a facility located at
Klutz Mine
Hwy 311
Walnut Cove
Stokes County
to receiving waters designated as DAN RIVER, a class WS-V stream in the Roanoke River Basin in
accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11,
III, IV, V, and VI of General Permit No. NGG020000 as attached.
This certificate of coverage shall become effective April 8, 2005.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day April 8, 2005
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

Michael F. Easley, Governor
William 0, Ross Jr„ Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
February 7, 2005
Harold Newman
Klutz Mine
PO Box 836
Madison, NC 27025
Subject: NPDES Stormwater Permit Coverage Renewal
Klutz Mine
COC Number NCG020512
Stokes County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG020000 the Division of Water
Quality (DWQ) is forwarding herewith the reissued stormwater general permit. Please review the new permit to familiarize
yourself with the changes in the reissued permit. The general permit authorizes discharges of stormwater and some types of
wastewater. You must meet the provisions of the permit for the types of discharges present at your facility. This permit is
reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
• A new Certificate of Coverage
• A copy of General Stormwater Permit NCG020000
+ A copy of a Technical Bulletin for the general permit
• Five copies of Discharge Monitoring Report (DMR) Forms - wastewater and stormwater
• Five copies of Qualitative Monitoring Report Form
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification
or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other
permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable
federal, state, or local law, rule, standard, ordinance, order, judgment, or decree.'
If you have any questions regarding this permit package please contact Jonathan Diggs of the Central Office Stormwater
Permitting Unit at [phone], ext.537.
Sincerely,
for Alan W. Klimek, P.E.
cc: Central Files
Stormwater & General Permits Unit Files
Winston-Salem Regional Office
ley
One
NoZhCarolina
Naturally
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone [phone] Customer Service
Internet: h2o.enr.state.ne.uslsulstormwater.html 512 N. Salisbury St. Raleigh, NC 27604 FAX [phone]
An Equal OppartunitylAffirmative Action Employer— 50% Recycledl10% Post Consumer Paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG020000
CERTIFICATE OF COVERAGE No. NCG020512
STORMWATER AND PROCESS WASTEWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215,1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and
the Federal Water Pollution Control Act, as amended,
Klutz Mine
is hereby authorized to discharge stormwater and to operate treatment systems and discharges associated
with mine dewatering wastewater and process wastewater from a facility located at
Klutz Mine
Hwy 311
Walnut Cove
Stokes County
to receiving waters designated as DAN RIVER, a class WS-V stream in the Roanoke River Basin in
accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, II,
Ill, IV, V, and VI of General Permit No. NCG020000 as attached.
This certificate of coverage shall become effective February 7, 2005.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day February 7, 2005
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

" State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
Preston McMillan
634 Lindsay Bridge Road
Madison, NC I/
27025 rJ /?irk
Dear Mr. McMillan:
,J
f�
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVfRONMENT AND NATURAL RESOURCES
Apri 17. 2000
Subject: General Permit No. NCG020000
Klutz Mine
COC NCG020512
Stokes County
In accordance with your application for discharge permit received on December 28, 1999 we are
forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES
general permit. This permit is issued pursuant to the requirements of North Carolina General Statute
143-215 .l and the Memorandum of Agreement between North Carolina and the US Environmental
Protection agency dated December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual
permit application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the
Division of Water Quality. The Division of Water Quality may require modification or revocation and
rcissuance of the certificate of coverage.
This pen -nit does not affect the legal requirements to obtain other permits which may be required
by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Antonio Evans at telephone
number 919/733-5083 ext. 584.
cc: Winston-Salem Regional Office
Central Files
Stormwater and General Permits Unit Files
Sincerely,
ORIGINAL SIGNED By
WILLIAM C. MILLS
Kerr T. Selvens
RECEIVED
N.O. Dept. of EHNR
APR 18 2000
Winston-Salem
Regional Office
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
An Equal Opportunity Affirmative Action Employer
Telephone [phone] FAX [phone]
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STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG020000
CERTIFICATE OF COVERAGE No. NCG020512
STORMWATER, MINE DEWATERING, AND/OR OVERFLOW FROM
PROCESS WATER RECYCLE SYSTEMS DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Pine Hall Brick Co., Inc.
is hereby authorized to discharge stormwater from a facility located at
Klutz Mine t .DIA-N R;VwR
Hwy. 31 l �
Walnut Cove, NC
Stokes County
to receiving waters designated as Dan River, class WSV waters, in the Roanoke River Basin
in accordance with the effluent limitations, monitoring requirements. and other conditions set forth in Parts I, II, III,
IV, V. Viand VII of General Permit No. NCG020000 as attached.
This certificate of coverage shall become effective April 7, 2000.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day April 7, 2000.
ORIGINAL SIGNED BY
WILLIAM C. MILLS
for Kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission

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