NCG020267_COMPLETE FILE - HISTORICAL_20110607

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
/V C& 0a Ua lo�
DOC TYPE
HISTORICAL FILE
0 MONITORING REPORTS
DOC DATE
❑
YYYYMMDD

NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins Dee Freeman
Governor Director Secretary
DIVISION OF WATER QUALITY
June 7, 2011
Statesville Brick Company
Mr. Steve Moose, Director of Safety
P.O. Box 471
Statesville, NC 28687
Subject: Statesville Brick Company
Stormwater Permit # NCG020267
Iredell County, N.C.
Dear Mr. Moose:
Attached is a copy of the subject stormwater permit inspection conducted on May 24, 2011 by
Mr. Charlie Whaley with the Land Quality and Mr. Samar Bou-Ghazale of this Office.
The report should be self-explanatory; however, should you have any questions concerning the
report, please do not hesitate to contact Mr. Bou-Ghazale at [phone].
Sincerely
Robert B. Krebs
Surface Water Protection Regional Supervisor
Attachment
Mooresville Regional Office
Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115
Phone: [phone] Fax: [phone] Customer Service: 1-e77-623-6748
Internet: www.ncwateraualitv.cro
An Equal 0oportunity 1 Affirmative Action Employer — 5G% Recycled! 1 0'/; Post Consumer paper
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I�OrthCarolina
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Compliance Inspection Report
Permit: NCG020267 Effective: 01/01/10 Expiration: 12/31/14 Owner: Statesville Brick Co
SOC: Effective: Expiration: Facility: Statesville Brick Co-lredell2
County: Iredell Sharon School Rd
Region: Mooresville
Statesville NC 28687
Contact Person: Michael 6 Foster Title: Phone: [phone]
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 05124/2011 Entry Time: 09:30 AM
Primary Inspector: Samar E Bou Ghazale
Secondary Inspector(s):
Certification:
Exit Time: 11:00 AM
Phone:
Phone: [phone]
Ext.2199
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Mining Activities Stormwater Discharge COC
Facility Status: ® Compliant 0 Not Compliant
Question Areas:
® Storm Water
(See attachment summary)
Page: 1

Permit: NCG020257 Owner - Facility: Statesville Brick Co
Inspection Date: 05/24/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Site is in compliance with the permit requirements.
Page: 2

Permit: NCG020267 Owner - Facility: Statesville Brick Co
Inspection Date: 05/24/2011 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes
No
NA
NE
Does the site have a Stormwater Pollution Prevention Plan?
M
D
D
n
# Does the Plan include a General Location (USGS) map?
n
D
D
# Does the Plan include a "Narrative Description of Practices"?
®
D
D
Cl
# Does the Plan include a detailed site map including outfall locations and drainage areas?
®
n
n
D
# Does the Plan include a list of significant spills occurring during the past 3 years?
r
D
n
# Has the facility evaluated feasible alternatives to current practices?
®
D
n
n
# Does the facility provide all necessary secondary containment?
D
D
®
D
# Does the Plan include a BMP summary?
®
D
D
D
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
®D
D
n
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
®D
D
n
# Does the facility provide and document Employee Training?
®❑
❑
n
# Does the Plan include a list of Responsible Party(s)?
®
D
❑
n
# Is the Plan reviewed and updated annually?
®
0
D
D
# Does the Plan include a Stormwater Facility Inspection Program?
®n
D
D
Has the Stormwater Pollution Prevention Plan been implemented?
®
D
D
D
Comment: No significant spills ocuured during the past 3 years according to Mr. Steve
Moose, Director of Safety.
Qualitative Monitoring
Yes
No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
®❑
D
D
Comment -
Analytical Monitoring
Yes
No
NA
NE
Has the facility conducted its Analytical monitoring?
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
®
D
D
D
Comment:
Permit and Outfalls
Yes
No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
®D
D
n
# Were all outfalls observed during the inspection?
®
D
D
n
# If the facility has representative outfall status, is it properly documented by the Division?
D
D
®
D
# Has the facility evaluated all illicit (non Stormwater) discharges?
®
D
D
D
Page: 3

Permit: NCG020267 Owner - Facility: Statesville Brick Co
ti
Inspection Date: 05/24/2011 Inspection Type: Compliance Evaluatmn Reason for Visit: Routine
Comment: Theres is only one discharge from the mining area through a stromwater
basin. The maintenance area is under roof.
Page: 4

C.
STATESVILLE BRICK COMPANY
October 31, 2007
Ms. Marcia Allocco
NCDENR: Division of Water Quality
Surface Water Protection Section
Mooresville Regional Office
610 East Center Avenue, Suite 301
Mooresville NC 28115
Subject: Evaluation Response Report
Dear Ms. Allocco:
�J/lanu aci!urers a ine ace brick
P. 0. Box 471 [phone]
Statesville, NC 28687 FAX: [phone]
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Nov 1 2W7
NC DENR MRO
DWQ-Sur#ace Watel Protection
Enclosed please find a copy of Statesville Brick Company's Evaluation Response Report
addressing the deficiencies noted in the Compliance Evaluation Reports, dated October 2,
2007, received by Statesville Brick Company from the Surface Water Protection Section.
Sincerely,
Victor Shive
Director of Engineering & Technical Services
Statesville Brick Company

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Evaluation Response Report
Statesville Brick Company
October 31, 2007
Statesville Brick Company — Iredell2
Permit - NCG020267:
Permits and Outfalls:
A `Best Management Practices Plan' is in the process of being developed for the site.
• All outfalls have been marked and labeled and will be monitored.
Qualitative Monitoring:
• Qualitative monitoring will be performed
Analytical Monitoring:
• Due to the fact that the mine site is 3 miles away from the manufacturing facility
property and there are no personnel who work at the site full time, it is difficult to
consistently take a sample within the constraints stipulated by the permit. However,
we will continue to take samples as soon as conditions allow.
Statesville Brick Company - Iredell
Permit - NCG070112:
Stormwater Pollution Prevention Plan
• A form for documenting significant spills has been added to the SWPPP
• The company does evaluate feasible alternatives to current practices. Future
evaluations will be documented.
•, The existing "Spill Prevention Control and Counter Measure Plan" is in the process
of being updated.
• The existing SWPPP contains "Preventive Maintenance and Visual Inspection" and
"Good Housekeeping Activities" sections.
• Training has been performed informally in the past. Further training will be
performed and documented.
• The SWPPP is in the process of being updated.
• The SWPPP does include a Facility Inspection Program contained within the
"Preventive Maintenance and Visual Inspection" and "Comprehensive Site
Compliance Evaluation and Employee Training" sections.
Page 1 of 2

Permits and Outfalls
• A separate illicit discharge form has been made and will be used to document illicit
discharge evaluations.
• Outfall 001: Large rock has been placed in the discharge area to reduce future
erosion.
• Outfall 002: A check dam has been placed in this outfall ditch to help prevent
sawdust contamination.
• Outfall 003: The drums in question have been removed and placed under cover to
await disposal.
• Outfall 004: Materials for a system to prevent oily discharges from the vehicle
maintenance area from entering the storm water drainage system have been
purchased. The system will be installed and tested after the materials are received.
• A grate has been installed over the large basin in front of Plant #3. Also, a check dam
has been placed around the perimeter of the drain.
• The large transformers in front of Plant #3 are owned by Duke Energy. The
transformers were observed by a Duke Energy representative on October 30, 2007 to
have "Non PCB" Iabels attached to them; a formal report from Duke Energy on this
issue is expected soon.
Page 2 of 2

4, WATFMichael F. Easley, Govedttor`
R'�G William G. Ross Jr., Secretary
7 North Carolina Department of Environment and Natural Resources
r
Colleen Sullins, Director
Q -r Division of Water Quality
October 2.2007
Mr. Victor Shive
Statesville Brick Company
391 Brickyard Road
Statesville , NC 28677
Subject: NOTICE OF DEFICIENCY
Compliance Evaluation Inspection
Statesville Brick Company-Iredell 2
NPDES Permit NCG020267
Iredell County, North Carolina
Dear Mr. Shive:
Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection
conducted at the subject facility on September 13, 2007, by Ms. Donna Hood and Ms. Marcia
Allocco of this Office.
It is requested that a written response be submitted to this Office by November 2, 2007.
addressing the deficiencies noted in the Permits and Outfalls, Analytical Monitoring, and
Qualitative Monitoring Sections of the report. In responding, please address your comments to the
attention of Ms. Marcia Allocco.
This report should be self-explanatory; however, should you have any questions concerning the
report, please do not hesitate to contact Ms. Hood or Ms. Marcia Allocco at [phone].
Sincerely,
Pir Robert B. Krebs
Regional Supervisor
Surface Water Protection Section
Enclosure
cc: Shelton Sullivan, NPS-ACO Unit
DH
N. C. Division of Water Quality, Mooresville Regional Ofece, 610 East Center Avenue, Suite 301, Mooresville NC 28115 [phone] Customcr Service
1-877.623-674 8

Compliance Inspection Report
Permit: NCG020267 Effective: 01/19/05 Expiration: 12/31/09 Owner: Statesville Brick Co
SOC: Effective: Expiration: Facility: Statesville Brick Co-Iredell2
County: iredell Sharon School Rd
Region: Mooresville
Statesville NC 28687
Contact Person: Michael B Foster Title: Phone: [phone]
Directions to Facility:
System Classifications:
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
/i
Inspection Date: 09/1312007 Entry Time: 09:30 AM Exit Time f 01:30 PM
Primary Inspector: Donna Hood i Phone:
Secondary Inspector(s):
Marcia Allocco Phone:
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Mining Activities Stormwater Discharge COC
Facility Status: 0 Compliant ■ Not Compliant
Question Areas:
® Storm Water
(See attachment summary)
Page: 1

Permit: NCG020267 owner - Facility: Statesville Brick Co
Inspection date: 09/13/2007 Inspection Type: Compliance Evaluation Reason for visit: Routine
Inspection Summary:
Permits and Outfalls:
No 'Best Management Practices Plan' (BMPS) has been developed for the site. Please develop BMPS as required by the
permit.
Sediment and erosion control measures had been implemented and no sediment was observed leaving the site on the
day of the inspection. No stream impacts were observed on the day of the inspection.
Two additional outfalls that had not been included in any previous monitoring were observed. Please include these
outfalls in the future and perform all necessary permit monitoring requirements here as well.
Analytical Monitoring:
No analytical monitoring had been performed in 2006. Please be aware that analytical monitoring must be performed
annually per permit requirements.
Qualitative Monitoring. -
No qualitative monitoring had been performed at the site. Please begin qualitative monitoring for all outfalls per permit
requirements.
Summary:
Overall the site appeared well maintained and operated at the time of the inspection. One old sediment basin will be
closed and mined in the near future. In addition, the facility is considering clay mining on site at the brick making plant,
which is currently covered under NCG070000. Please call Stormwater Permitting in Raleigh prior to opening the new
mine.
Page: 2

Permit: NCG020267 Owner - Facility: Statesville Brick Co
inspection Date: 09/13/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Qualitative Monitoring
Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? f=1 ®❑ 0
Comment: Please see summary page for additional comments.
Analytical Monitoring
Has the facility conducted its Analytical monitoring?
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
Comment: Please see summary page for additional comments.
Permit and 4utfalls
# Is a copy of the Permit and the Certificate of Coverage available at the site?
# Were all outfalls observed during the inspection?
# If the facility has representative outfall status, is it properly documented by the Division?
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment: Please see summary page for additional comments.
0 ® D Q
n❑®n
Yes No NA NE
E000
N 0 0 0
Q 0 M Q
❑ D ■
Page: 3