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Home My WebLink AboutNCG020204_COMPLETE FILE - HISTORICAL_20170629STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. I /V LWa oa U'1 DOC TYPE CLr'HISTORICAL FILE ❑MONITORING REPORTS DOC DATE p 6� 03� YYYYMMDD ROY COOPER Gavemor MICHAEL S. REGAN Secretary Environmental Quality June 29, 2017 Mr. Toby Lee NC Operations Manager Hanson Aggregates Southeast LLC - Lexington Quarry 2101 Gateway Centre Boulevard, Suite 1.00 Morrisville, NC 27660-9626 Subject: Multimedia Compliance Inspection Hanson Aggregates Southeast LLC - Lexington Quarry Davidson County Dear Permittee: Department of Environmental Quality staff from the Winston-Salem Regional Office (WSRO) conducted a multimedia compliance inspection of Hanson Aggregates Southeast LLC - Lexington Quarry on June 20, 2017 for permits and programs administered by the following Divisions: Division of Air Division of Energy, Division of Water Division of Waste Quality Mineral, and Land Resources Management Resources We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable inspection and any associated response actions or necessary corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet. if a Division report is not attached, you may assume compliance with that particular Division's rules and regulations at the time of inspection If you have any questions regarding this multimedia inspection, please contact Blair Palmer at (336) 776- 9645 or blair.palzner@ncdenr.gov. Thank you for your cooperation. encl: Air Quality Inspection Report Stormwater Inspection Report cc: DAQ WSRO Files 'DEMLR WSRO Files DWR WSRO Files DWM WSRO Files State of North Carolina I Fnvironmentat Quality Winston-Salem Regional Office 1 450 West Hanes Kill Road, Suite 300 1 Winston-Salem, North Caro€lna 27105-7407 336 T76 9800 T 13367769797 F NORTH CAROLINA DIVISION OF Winston-Salem Regional Office AIR QUALITY Hanson Aggregates Southeast LLC - Lexington Quarry Inspection Report NC Facility ID 2900242 Date: 06/23/2017 County/FLPS: Davidson/057 Facility Data Permit Data Hanson Aggregates Southeast LLC - Lexington Quarry Permit 07417I R08 North Carolina Highway 8 Issued 8/25/2016 Lexington, NC 27292 Expires 7/31/2024 Lai: 3 5 d 46.6300m Long: 80d 14.8800m Classification Synthetic Minor SIC: 1429 / Crushed And Broken Stone Nec Permit Status Active NAICS: 21.2319 / Other Crushed and Broken Stone Mining and Quarrying . Current Permit Application(s) None Program Applicability SIP Contact Data Facility Contact Authorized Contact Technical Contact NSPS: Subpart'[, Subpart 000 Jack Garvey Toby Lee Jack Garvey Environmental Manager NC Operations Manager Environmental Manager (919) 380-2746 (919) 390-2605 (919) 380-2746 Compliance Data Comments: Greenfield. Inspection Date 06/20/2017 Inspector's Name Blair Palmer Inspector's Signature: i -~-'" Operating Status Operating Compliance Code Compliance - inspection Action Code FCE Date of Signature: 06/23/2017 RS On -Site Inspection Result Compliance Total Actual emissions in TONS/VEAR: TSP S02 NOX VOC CO PM10 * HAP 2015 --- -- --- --- --- --- --- 2010 --- - - - - -- --- --- --- * HiiLst HAP Emitted inpounds) Five Year Violation History: None Date Letter T I a Rule Violated Violation Resolution Date Performed Stack Tests since last FCE: None Date Test Results Test Method(s) Source(s)Tested Permitted Items: Emissions Source ID Emissions Source F—Control Description _System ID.J.. Control System Description Primary Crushing Operations with Wet Suppression Systems comprising: I -VF Vibration feeder (48 inches x 24 inches) ............... N/A N/A 24C Jaw Crusher (24 inches x 48 inches, 550 tons per hour maximum permitted capacity} 3-C Conveyar (42 inches x 200 feet) Secondary Crushing Operations with Wet Suppression Systems comprising: 4-C Conveyor (42 inches x 150 feet) NIA N/A 5-DDS Double Deck Screen (6 feet x 16 feet) 6-C Conveyor (36 inches x 64 feet) F 7-C Conveyor (36 inches x 120 feet) our 0 -Ciml 0 capacity) Picone Crusher �4 0 tons.p�y, 1 1-c Conveyor (30 inches x 250 feet) Screening Operations with Wet Suppression Systems comprising: I O-C # Conveyor (3 0 inches x 220 feet) I 2-C Conveyor (30 inches x 240 feet) N/A N/A I 3-C Conveyor (30 inches x 72 feet) JF i 14-TDS Triple Deck Screen (8 feet x 20 feet) N/A N/A I 8-C Conve or(30 inches x 160 feet) .......... . Tertiary Crusher Operations with Wet Suppression Systems comprising: 9-OC Omnicone Crusher (235 tons per hour capacity) N/A NIA Wash Station comprising: I 5-C Conveyor (24 inches x 96 feet) N/A N/A 16-C qq�ygo_r. (24 inches x 150 feet) j 17-SW Screw Washer for fine material (44 inches x 32 feet) 19-TDS i ... ............... . ... j .... . ....... Triple Deck Screen ( 8 feet x 16 feet) i ....... 2107C ............. Conveyor (24 inches x 120 feet) 2 1 -C . ............. .... ..... ....... ........ . Conveyor (30 inches x 120 feet) 22-C Conveyor (30 inches x 120 feet) ...... ... ............. ... ............... . ............... T��.Mix Asphalt Drum Plant Operations (265 tons per hour maximum permitted capacity) comprising: DA65-D (IVSPS 1) ----- -- Natural gas- and No. 2 fuel oil -fired Dryer (96 million j B agf i [ter (7,350 square feet of Btu per houf heat input capacity) ... ............ . ............. .............. . ................ ............... filter surface ............. ). DA66-S Hot mix asphalt Silo -------- ---- --- ----- --. .. . ....... .. -out operation DA67 TL Truck Load ........ ...... N/A . .... N/A Insignificant / Exempt Activities: rce Source of Souree(s) s Exemption Regulationf FTAPs.. Title V .. ? , Pollutants? I- I-ACH-I — Asp (N halt cement heater o. 2 fuel i oil/natural gas -fired, 2 million Btu per hour heat 2Q .0102 (0(2)(B)(i)(I) input capacity) ? :.... ........... ...... ._....... .. _....__._. _.._._.... Yes Yes I-ACHT-1— Asphalt cement heating tank (15,000[2Q 0102 (c)(1)(L)(xii) ' gallons capacity) I-FOT-1 — Storage tank containing No, 2 fueI oil ' .0102 c 1 i { ){ )(D){) (10 000 gallons capacity)2Q 6 Discussion: The facility is a proposed crushed stone.quarry that is supposed to contain an asphalt plant when constructed, Mr. Blair Palmer, Environmental Specialist for the WSRO-DAQ, inspected the facility on June 20, 2017. There were no signs of the facility, and no evidence that any construction had or was about to begin. The facility has been permitted since 1993 without ever being built. Applicable Regulations: According to Condition A.1 of the facility's curient air quality permit, No. 07417R08, the following regulations are applicable: Subchapter 21) .0202, 2D .0506, 2D .0510, 2D .0516, 2D .0521, 2D .0524 (40 CFR 60, Subparts I and 000), 2D .0535, 213.0540, 2D .0605, 2D .0611, 2D .1100, 2D. 1806,2Q .0309, 2Q .0315 and 2Q .0711. Compliance history (within the last five years) is as follows: No NOV's or NOD's have been issued to this facility. Facility -Wide emissions (taken from 8/25/2016 permit review): As the facility does not yet exist, CY2615 actual emissions for all pollutants were zero. The following table summarizes the facility -wide projected actual and potential emissions. These values were borrowed from the previous permit review (R07) written by Christopher W. Lewter, P.E., former DAQ-W SRO Environmental )engineer, on November 3, 2011. Table 5 — Facility -Wide Emissions • —a, . ._�. :.—, ,..... i..P y��, i iir -f,si ••tii:i:. �' :L• t; .:_�€iii .. i :— _ e'4"_ iE AxT— ::.,';'o_ns'li�-� — 11p��1. � � �' R 11 MT _�:F+as'+•.p i,'. a: til€ :.. , Q 1 ;, l-:�� ; � 6' l �"iie {� •° Y ,. i ' S 119y �, • � tr�gl� �� t,�,.� py , I is jhhjff� §' , .pig . E� :�. FIe7.7u• i13F 9, �.... ��.., PM ._........._ .........................:..... ......... 44.37� 78.37 PM10 24.84 _ 40.55 _ l _... „, SO? 63. l2 111.06 NO. _... . 36.38 65.09 •N,Ogamuukaa-ji I jWN n -- ---- HUM 01 Z 1Sw Ingg CO 84.97 154,14 voc 30.74 55.85 5.73 HAP-rotai ------- -- ....... ........ .... ..... . J0.42 "riypt (Formaldehyde) 2.04 3.70 ... ........ Compliance: The facility is in compliance since it does not exist. Permit: NCG020204 SOC: County: Davidson Region: Winston-Salem Contact Person: Jack Garvey Directions to Facility: System Claesi ications: Primary ORC: Secondary ORC(s): On -Site Reprosentativo(s): Related Permits: Compliance Ins action Report Effective: 10/01/15 Expiration: 09/30/20 Owner: Hanson Aggregates Southeast LLC Effective: Expiration: Facility: Hanson Aggregates -Lexington Quarry NC Hwy #8 Lexington NC 27292 Title: Phone: 919.380-2746 Certification: Phone: Inspection Data: 06/20/2017 EntryTime: 10:OOAM Exit Time: 10:OOAM Primary inspector Blair Palmer Phone: 336-776-9646 Secondary Inspector(s); i Reason for Inspection: Routine Inspectlon Type: Compllance Evaluation Permit Inspection Type: Mining Aciivities Stormwater Discharge COC Facility Status: Compliant Not Compliant Question Areas; Storm Water (See attachment summary) Page: 1 permit NCGO20204 Owner - Facility: Hanson Aggregates Southeast LLC Inspection Date: 06/20/2017 Inspection Typo : Campllanoe Evatuatlon Reason for Visit: Routine Inspection Summary: Facility is a greenfield. Page: 2 permit; NGG020204 Owner- Facility: Hanson Aggregates Southeast LLC Inspection Date: O312Ql2017 Inspoctlnn Type : Comprfance Evaluadon Reason for visit Routine Stormwater Pollution Prevention_ Plan Yes No NA NF Does the site have a Stormwater Pollution Prevention Plan? ❑ ❑ ❑ # Does the Plan Include a General Location (USGS) map? ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ E # Does the facility provide ag necessary secondary containment? ❑ ❑ ❑ # Does the Plan include a SMP summary? ❑ ❑ ❑ E # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ # Does the facility provide and document Employee Training? ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ❑ ❑ ❑ # is the Plan reviewed and updated annually? ❑ ❑ . ❑ # Does the Plan include a Stcrmwater Facility Inspection Program? ❑ ❑ ❑ E Has the Stonnwater Pollution Prevention Plan been implemented? ❑ ❑ ❑ Comment: Qualitative Monitoring Yea No NA NE Has the facility conducted Its Qualitative Monitoring semi-annually? ❑ ❑ ❑ Comment: Analytical Monitoring Yes No NA NE Has the faclilty conducted its Analytical monitoring? ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ❑ Comment: Permij and Y9Y Nv NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ # Were all autfalls observed during the Inspection? ❑ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ❑ ❑ # Has the facility evaluated all illicit (non starmwater) discharges? ❑ ❑ ❑ ❑ Comment: Page: 3 'A NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director RECEIVED ' N.C. Deot. of E!J t Ma7rch E, 2009 MAR 2 4 Z009 3 (,,,r Mr.-1 Chrtrd >y �Y00Fp9l—'27-71- Winston-Salem - Regional pfflce Hanson Aggregates Southeast, LLC 2310 Parklake Drive, Suite 550 Atlanta, GA 30345 ,� c,CK (lefrV4V Dear Mr. Williams: Dee Freeman Secretary Subject: NPDES General Permit NCG020000 Certificate of Coverage NCG020204 Hanson Aggregates Southeast, LLC Formerly Hanson Aggregates Southeast, Inc. Davidson County On March 1, 2009, Division personnel received your request to revise your stormwater permit Certificate of Coverage to accurately include you new company name. Please rind enclosed the revised Certificate of Coverage. The terms and conditions contained in the General Permit remain unchanged and in full effect. This revised Certificate of Coverage is issued under the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If you have any questions, please contact the Stormwater Permitting Unit at (919) 807-6303. cc: DWQ Central Files Winston-Salem Regional Office . Stormwater Permitting Unit Sincerely, Tcolcern H. Su lins S' D I/K9 `'ever /7 a Viral, Wetlands and Stormwater Branch 1617 Mail Service Center, Raleigh, North Carolina 27699.1617 Location: 512 N, Salisbury St. Raleigh, North Carolini 27604 Phone: 919-807-63001 FAk 919-807-64941 Customer Service: 1-877.623.6748 Internet: www,ncwaterquality.org NorthCaro]ilia An Equal OpporfunityIAlfurnativeActbn Employer ,1 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020204 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM[ In compliance with the provision of'North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Comnission, and the Federal Water Pollution Control Act, as amended, HANSON AGGREGATES SOUTHEAST, LLC is hereby authorized to discharge stbrmtivater and to operate treatment systems and discharges associated with mine dewatering wastewater and process wastewater from a facility located at HANSON AGGREGATES SOUTHEAST, LLC NC HIGHWAY 8 LEXINGTON DAVIDSON COUNTY to receiving waters designated as a UT of Abbotts Creek, a class WS V & B stream, in the Yadkin Pee -Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, I1, 111, IV, V, and VI of General Permit No. NCG020000. This certificate of coverage shall become effective March 19, 2009 This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day March 19, 2009 for Coleen H. Sul ' is, Director Division of Water Quality By Authority of the Environniental Management Commission Hanson Aggregates Southeast Inc PO Box 13983 Research Triangle Park, NC 27709 Subject: General Stormwater Permit Inspections Hanson Aggregates - Lexington Quarry Permit No. NCG020204 Davidson County Dear Sir or Madaam: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality �RECErVEU ! M.C. Dent ..r r, - I JAM ='5 2006 tNinaton-S�,a,�; Reglonal office Your facility holds a General Permit from the North Carolina Division of Water Quality to discharge stormwater associated with industrial activities performed at your facility. Please be advised that the Winston-Salem Regional Office will be performing NPDES Stormwater Inspections sometime in the near future. If this office has not previously inspected your facility, you should be prepared to demonstrate compliance with all terms and conditions included in the Permit. Specifically, we will be evaluating the following: Stormwater Pollution Prevention Plan, Stormwater Outfall Locations, Qualitative and Analytical Monitoring Data and any other activities required by your permit. Copies of the general permits and accompanying documents can be accessed from the following webpage: http://h2o.enr.state.nc.us/su/Farms_Documents.htm#StormwaterGP. If you have any questions, please contact Steve Mauney in the Winston-Salem Regional Office at (336) 771-4600. Sincerely, i` Steve Mauney cc: NPS Compliance & Assistance Oversight Unit SWP-Central Files WSRO Files On e NhCarolina Naturally North Carolina Division of Water Quality 585 Waughtown Street Winston-Salem, NC 27107 Phone (336) 771-4600 Fax (336) 771-4631 Internet: h2o.enr.state.nc.us An Equal OpportunitylAffirmative Action Employer— 50% Recycled110% Post Consumer Paper Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek. P.E. Director Division of Water Quality February 7, 2005 Justin Williams Hanson Aggregates Southeast Inc 100 Crescent Centre Pkwy Ste 1240 Tucker, GA 30084 Subject: NPDES Stormwater Permit Coverage Renewal Hanson Aggregates - Lexington Quarry COC Number NCG020204 Davidson County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG020000 the Division of Water Quality (DWQ) is forwarding herewith the reissued slormwater general permit. Please review the new permit to familiarize yourself with the changes in the reissued permit. The general permit authorizes discharges of slormwater and some types of wastewater. You must meet the provisions of the permit for the types of discharges present at your facility. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983, The following information is included with your permit package: • A new Certificate of Coverage A copy of General Stormwater Permit NCG020000 A copy of a Technical Bulletin for the general permit Five copies of Discharge Monitoring Report (DMR) Forms - wastewater and stormwater Five copies of Qualitative Monitoring Report Form Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Bethany Georgoulias of the Central Office Stormwater Permitting Unit at (919) 733-5083, ext.529. cc: Central Files Stormwater & General Permits Unit Files Winston-Salem Regional Office Sincerely, Ley for Alan W. Klimek, P.E. One NhCarolina oNaturally North Carolina Division of Water Quality 1611 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet: h2o.enr,state.nc.uslsulstonnwater.html 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-9612 1-877-623-6748 An Equal OpportunitylAffirmative Action Employer- 50% Recycledl10% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020204 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Hanson Aggregates Southeast Inc is hereby authorized to discharge stormwater and to operate treatment systems and discharges associated with mine dewatering wastewater and process wastewater from a facility located at Hanson Aggregates - Lexington Quarry NC Hwy #8 Lexington Davidson County to receiving waters designated as a UT of Abbotts Creek, a class WSV & B stream in the Yadkin -Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, Il, III, IV, V, and VI of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective February 7, 2005, This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day February 7, 2005 for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission vIr 1�3 Maps highway 8, leAngton, nc Web Local Maps x a highway 8, lexington, nc Not what you want Did you mean SR 8. Lexington, NC 27292 SR 8, Lexington, NC 27295 .Aatf'Iq > AS o� Vc/o