NCG020155_COMPLETE FILE - HISTORICAL_20151001

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
/V
DOC TYPE
fit' HISTORICAL FLEE
❑ MONITORING REPORTS
DOC DATE
❑ U ILA 1 U C�
YYYYMMDD

Permit: NCG020155
SOC:
County: Caswell
Region: Winston-Salem
Contact Person: A Scott Ross
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Compliance Inspection Report
Effective: 10/01/15 Expiration: 09/30/20 Owner: Southside Materials LLC
Effective: Expiration: Facility: Shelton Quarry
1524 Rock Quarry Rd
Pelham NC 27311
Title: Phone: [phone]
Inspection Date: 08/04/2017
Primary Inspector: Jack Kitchen
Secondary Inspector(s):
Certification: Phone:
Entry Time: 10:OOAM Exit Time: 12:30PM
Phone: [phone]
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Mining Activities Stormwater Discharge COC
Facility Status: Compliant Not Compliant
Question Areas:
E Storm water
(See attachment summary)
Page: 1

Of f
Permit: NCG020155 Owner - Facility: Southside Materials LLC
inspection Date: 08/04/2017 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
On August 4, 2017, Jack Kitchen, inspector with North Carolina Department of Environmental Quality (NCDEQ), conducted
an announced multimedia inspection. The inspector met with Sammy Murphy, Area Manager, and Jim Raines, Quarry
Manager who provided access to the facility and available records. The facility is a rock quarry and currently operates 7:00
am to 4:00 pm, Monday through Friday. Safety glasses, hearing protection, steel toed boots, and hardhats, are required.
Large vehicle traffic is routine and the use of a reflective vest is recommended. Tick prevention and awareness is
recommended while observing outfalls.
The quarry was performing maintenance during the inspection. No stone was being processed or crushed while the
inspector was onsite. Mr. Murphy and Mr, Raines stated that demand did not require the facility to process stone on
August 4, 2017. Approximately 53% of the stone produced at the quarry is #3 stone used by the railroad industry. Wet
suppression is employed on the crushers and at strategic points in the process. A water truck is used to reduce dust on
haul roads, and wet suppression is used on all crushers, and some conveyors. The facility utilizes two "water birds," which
are wide -dispersion water spray nozzles located on stockpiles of fine material. The water for processing stone and
suppressing fugitive emissions is contained in a closed loop system and recycled. Settling ponds are used to remove fine
particulate from the water, which is then stored in a 30,000-gallon AST. A sand dredge is used to remove the sediment from
the ponds. The storm water and process water is contained in three ponds and in the pit of the quarry. The lower pond
(closet to highway 29) contains a rock dam and water may discharge into Rutledge Creek - Outfall 104-001.
The facility stores diesel fuel and oil in double -walled ASTs. Used oil is recycled the Noble Oil Company or burned in shop
heaters in the colder months. On average, less than 55 gallons of oil is used per month. Insure that all used oil tanks or
containers are labled with the words "Used Oil."
The facility uses Research & Analytical Laboratories for sample analysis. June 30, 2017 results for Outfall #104-001 were
6.75 pH, <0.1 mill SS, <5 mg/L TSS, and 14.5 NTU Turbidity. Outfall #002 appears to be sampled once a year (Not
Semi -Annually) and the December, 6, 2016 results were recorded as 0.01 Total Flow MG, 5.8 mg/L TSS, <0.1 mill SS, and
24.2 NTU Turbidity. Semi-annual monitoring for outfail #002 should be conducted. Please review monitoring requirements
outlined in your permit.
Page: 2

permit: NCGO20155 Owner- Facility: Southside Materials LLC
Inspection Date: 08/04/2017 Inspection Type. Compliance Evaluation
e
Stormwater Pollution Prevention Plan
Does the site have a Stormwater Pollution Prevention Plan?
# Does the Plan include a General Location (USGS) map?
# Does the Plan include a "Narrative Description of Practices"?
# Hoes the Plan include a detailed site map including outfall locations and drainage areas?
# Does the Plan include a list of significant spills occurring during the past 3 years?
# Has the facility evaluated feasible aftematives to current practices?
# Does the facility provide all necessary secondary containment?
# goes the Plan include a BMP summary?
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
# Does the facility provide and document Employee Training?
# Does the Plan include a list of Responsible Party(s)?
# Is the Plan reviewed and updated annually?
# Does the Plan include a Stormwater Facility Inspection Program?
Has the Stormwater Pollution Prevention Plan been implemented?
Reason for Visit: Routine
Comment: The SPPP was last reviewed on December, 2016. Employee Training last documented on
October 2016.
Qualitative Mani oring
Has the facility conducted its Qualitative Monitoring semi-annually?
Yes No NA NE
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Comment: It aopears the monitorina at outfall #002 is being conducted annually. Semi -Annual Monitorin
(Qualitative and Analytical) is re aired per General Permit No. NCG020000. If no discharge
occurs during the sampling period, the permittee must record "No Flow" or "No Discharge" within
30 days of the end of the six-month period._
Analytical Monitoring Yes No NA NE
Has the facility conducted its Analytical monitoring? E ❑ ❑ ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
Comment: Watewater monitorina from outfall 104-001 documented on March 30, 2016, June 30, 2016
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September 30, 2016 December 6, 2016. Match 20, 2017, and June_ 30, 2017, All results were
within benchmark values for H TS5 Turbidity, and Settleable Solids. Stormwarter at Outfall
#002 monitoring was last recorded on December 6 2016.
Permit and Outfalls Yes No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site? E ❑ ❑ ❑
# Were all outfalls observed during the inspection? N ❑ ❑ 0
# If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ❑
# Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ ❑
Page: 3

. >K
Permit: NCG020155 owner - Facility: Southside Materials LLC
Inspettion Date: 0810412017 Inspection.Type : Compliance Evaluation
Reason for visit: Routine
Comment: The rock dam at outfall # 104-001 was observed and_+t appeared that maintenance had recently
been performed to -preserve the integrity of the outfall. No evidence„of sediment -discharge was
- observed below the outfall. Road to outfall #002 is overrown. Please maintain access to
outfalls for quarterly and semi-annual monitodnq.
w
1
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Page: 4

Compliance Inspection Report
Permit: NCG020155 Effective: 01/01/10 Expiration: 12/31/14 Owner; Southside Materials LLC
SOC: Effective: Expiration: Facility: Shelton Quarry
County: Caswell 1524 Rock Quarry Rd
Region: Winston-Salem
Pelham NC 27311
Contact Person: Andy Welton Title: Phone: [phone]
Directions to Facility:
System Classifications:
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
24 hour contact name Tony Johnson 336-767-4600
Related Permits:
Inspection Date: 01/06/2010 Entry -rime: 11:00AM Exit Time: 12:30PM
Primary Inspector: Jennifer F Graznak Phone: [phone]
Secondary lnspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Mining Activities Stormwater Discharge COC
Facility Status: Compliant ❑ Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Page:

Permit: NCG020155 Owner - Faclllty: Southslde Materials LLC
Inspection Date: 0110612010 Inspection Type : Compliance Evaluation Reason for Malt: Routlne
Inspection Summary:
1. Permit
The permit became effective January 1, 2010 and expires December 31, 2014. Please familiarize yourself with the new
permit requirements. Stormwater outfalls must be sampled on a semi-annual�_basis now.
2. Records/Reports
As required by the permit, the facility has implemented a Stormwater Best Management Practices (BMPs) Plan for the site.
All mandatory paperwork was available during the inspection, including monitoring records, secondary containment
information, and a complete map of the quarry with the outfalls marked and labeled. The facility also has a Spill Prevention,
Control, and Countermeasure (SPCC) Plan for the petroleum storage area. The SPCC Plan was created by Research &
Analytical Laboratories of Kemersville, NC.
3. Facility Site Review
Materials stored outside include diesel fuel and smaller bulk oil storage, all in double -walled tanks. Used oil is burntu the
oil healing system nathe winter months and picked up by Noble Oil during the summer months. The quarry has a
closed loop wastewater recycle system in place. Water from the pit is pumped into a 30,000-gallon water tank, which is
distributed to water trucks that spray for dust. Water drains back into a large pond, which is designed to NOT discharge_
4. Effluent/Receiving Waters
Stormwater from the property discharges to Rutledge Creek in the Roanoke River Basin. Them t,�nstnrm wafer outfalls
on the property. Outfall 001 drains from a large storm water pond that will be dredged in 2010 during regular maintenance.
Outfall 002 drains from a vegetated ditch. Some of the vegetation has grown too tall and should be trimmed to maintain the
integrity of the drainage system.
5. Self -Monitoring Program
The facility uses Research & Analytical Laboratories for sample analysis. Meter calibration sheets and chain -of -custody
reports were included with the monitoring reports from R & A. An on -site review of the monitoring data during the inspection
showed that all parameters were evaluated per the specifications of the permit. Analytical sampling occurred on July 20,
2009, March 26, 2009, and January 27, 2009. The results were under the cut-off concentrations. Vulcan was performing
quarterly monitoring but has now returned to the permit requirement of semi-annual. Vulcan monitors outfall discharge daily.
Qualitative monitoring occurred on November 30, 2009 and March 29, 2009. A rain gauge is located outside the office, and
precipitation is measured on a daily basis at the plant.
Page: 2

Permit: NCG020155 Owner- Facility: 5outhside Materials LLC
tnspection Date: 01/0612010 Inspection Type : Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Does the site have a Stormwater Pollution Prevention Plan?
# Does the Plan include a General Location (USGS) map?
# Does the Plan include a "Narrative Description of Practices"?
# Does the Plan include a detailed site map including outfall locations and drainage areas?
# Does the Plan include a list of significant spills occurring during the past 3 years?
# Has the facility evaluated feasible alternatives to current practices?
# Does the facility provide all necessary secondary containment?
# Does the Plan include a BMP summary?
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
# Does the facility provide and document Employee Training?
# Does the Plan include a list of Responsible Party(s)?
# Is the Plan reviewed and updated annually?
# Does the Plan include a Stormwater Facility Inspection Program?
Has the Stormwater Pollution Prevention Plan been implemented?
Comment:
Qualitative Monitoring
Has the facility conducted its Qualitative Monitoring semi-annually?
0.1 �
Comment:
Analytical Monitoring
Has the facility conducted its Analytical monitoring?
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
Comment:
Permit and Qutfalls
# Is a copy of the Permit and the Certificate of Coverage available at the site?
# Were all oudalls observed during the inspection?
# If the facility has representative outfall status, is it properly documented by the Division?
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment:
Yes No NA NE
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Yes No NA NE
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Yes No NA NE
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Page: 3

w a rF9Q�
Michael F. Easley. Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
February 7, 2005
D Gray Kimel
Vulcan Construction Materials LP
PO Box 4239
Winston Salem, NC 27115
Alan W. Klimek, 1'.E. Director
Division of Water Quality
Subject: NPDES Stormwater Permit Coverage Renewal
Vulcan Construction Materials -Shelton
COC Number NCG020155
Caswell County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG020000 the Division of Water
Quality (DWQ) is forwarding herewith the reissued stormwater general permit. Please review the new permit to familiarize
yourself with the changes in the reissued permit. The general permit authorizes discharges of stormwater and some types of
wastewater. You must meet the provisions of the permit for the types of discharges present at your facility. This permit is
reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
• A new Certificate of Coverage
A copy of General Stormwater Permit NCG020000
• A copy of a Technical Bulletin for the general permit
• Five copies of Discharge Monitoring Report (DMR) Forms - wastewater and stormwater
Five copies of Qualitative Monitoring Report Form
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification
or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other
permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable
federal, state, or local law, rule, standard, ordinance, order, judgment, or decree.
If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater Permitting
Unit at [phone], ext.578.
Sincerely,
for Alan W. Klimek, P.E.
cc: Central Files
Stormwater & General Permits Unit Files
Winston-Salem Regional Office
NorthCarolina
Naturally
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone [phone] Customer Service
Intemet: h2o.enr.state.nc.uslsulstormwater.html 512 N. Salisbury St, Raleigh, NC 27604 FAX [phone]
An Equal Opportunity/Affirmative Action Employer— 50% Recyded110% Post Consumer Paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG020000
CERTIFICATE OF COVERAGE No. NCG020165
STORMWATER AND PROCESS WASTEWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and
the Federal Water Pollution Control Act, as amended,
Vulcan Construction Materials LP
is hereby authorized to discharge stormwater and to operate treatment systems and discharges associated
with mine dewatering wastewater and process wastewater from a facility located at
Vulcan Construction Materials -Shelton
1524 Roak Quarry Rd
Pelham
Caswell County
to receiving waters designated as Rutledge Creek, a class B stream in the Roanoke River Basin in
accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II,
III, IV, V, and VI of General Permit No. NCG020000 as attached.
This certificate of coverage shall become effective February 7, 2005.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day February 7, 2005
1.6
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission