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HomeMy WebLinkAboutNCG020152_COMPLETE FILE - HISTORICAL_20160907STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. I /V C&UUOI5� DOC TYPE [9'HI5TORICAL FILE 0 MONITORING REPORTS DOC DATE ❑ &0909 YYYYMMDD AP_ Environmental Quafi£y September 7, 2016 JOHN TIBER], PRESIDENT MID -ATLANTIC DIVISION MARTIN MARIETTA MATERIALS, INC. 2710 WYCLIFF ROAD RALEIGH, NORTH CAROLINA 27607 Dear Permittee: PAT MCCRORY Governor DONALD R. VAN DER VAART searrary Subject: Multimedia Compliance Inspection Martin Marietta Materials, Inc. — Jamestown Quarry Guilford County Department of Environmental Quality staff from the Winston-Salem Regional Office conducted a multimedia compliance inspection of Ready Mixed Concrete, Co. — High Point, on August 24, 2016 for permits and programs administered by the following Divisions: Division of Air Division of Energy, Division of Water Division of Waste Quality Mineral, and Land Resources Management Resources We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable inspection and any associated response actions or necessary corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet. If a Division report is not attached, you may assume compliance with that particular Division's rules and regulations at the time of inspection. If you have any questions regarding this multimedia inspection, please contact Charles Gerstell at (704) 235-2144 or Charles.Gerstell(r ncdenrgov. Thank you for your cooperation. encl: Air Quality Inspection Report Stormwater Inspection Report DEMLR Inspection Report cc: DAQ WSRO Files DEMLR WSRO Files DWR WSRO Files DWM WSRO Files State of North Carolina 1 Environmei;tal Quality Kinston -Salem R giwr of Office 1 450 West Hanes Mill Road. Suite :300 I Winston-Salem, North Caro[4na 27105-7407 336 776 %00 T 1 336 776 9797 F 14 NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 09/01 /2016 Facility Data Martin Marietta Materials, Inc. - Jamestown Quarry 5725 Riverdale Drive Jamestown, NC 27282 Lat: 35d 57.9000m Long: 79d 55.2100m SIC: 1423 / Crushed And Broken Granite NAICS: 212313 / Crushed and Broken Granite Mining and Quarrying Contact Data Facility Contact Authorized Contact Technical Contact Dennis Cobb John Tiberi Jay Nivens Plant Manager Division President Sr. Environmental (336) 886-5015 (919) 781-4550 Engineer (704)409-1475 Comments: Inspector's Signature - Date of Signature- September 7, 2016 RS Total Actual emissions in TONSIVEAR: Winston -Salem Regional Office Martin Marietta Materials, Inc. - Jamestown Quarry NC Facility ID 4100127 CountyIFIPS: Guilford/081 Permit Data Permit 04281 / R19 Issued 2/25/2016 Expires 7/31/2018 Classification Small Permit Status Active Current Permit Application(s) None Program Applicability SIP NSPS: Subpart 000 Compliance Data Inspection Date 08/24/2016 Inspector's Name Charles Gerstell Operating Status Operating Compliance Code Compliance - inspection Action Code FCE On -Site Inspection Result Compliance TSP S02 NOX VOC CO PM10 * HAP 2012 3.40 --- --- --- --- 1.30 --- 2007 5.23 --- 2.49 --- Five Year Violation History: None Date Letter Type Rule Violated Performed Stack Tests since last FCE: None Date Test Results Test Method(s) II * Hiehest HAP Emitted [i Violation Resolution Date Source(s) Tested Permitted Emission Sources: Emission Source ID Emission Source Description Control System ID Control System Description Non -Metallic Mineral Processing Plant, with a rated primary crushing capacity of 840 tons per hour, utilizing water suppression with no other control device, including: ES -Crush f7 Crushing Operation N/A- vY4- -NIA ES -Screen :J _ Screening Operation NI/A F NIA ES -Convey € Conveying Operation NIA N/A Insignificant / Exempt Activities: Exemption Source of Source of Title V Source Regulation TAPS? Pollutants? 1-Tank I - diesel fuel storage tank (10,000-gallon capacity) _ _ _ _ 2Q .0102 (c)(1)(D)(i) I -Tank 2 - diesel fuel storage tank (I0,000-gallon capacity) I -Tank 3 - gasoline storage tank (3,000-gallon 2Q .O102 capacity) and dispensing operation GACT CCCCCC {c)(1)(G) `• i 1-Tank 4 - 10-weight oil storage tank (1,000-gallon capacity) 1-Tank 5 - used oil storage tank (1,000 gallon -capacity) 1-Tank 6 - lubricating oil storage tank (500-gallon capacity)_ _ _ _ _ _ _ _ _ _ Yes Yes t-Tank 7 - lubricating oil storage tank (500-gallon capacity) i - 2Q .0102 (c)(1)(13)(i) I -Tank 8 - hydraulic oil storage tank (500-gallon capacity) i I -Tank 9 - hydraulic oil storage tank (500-gallon capacity) I -Tank 10 - 15w-40 motor oil storage tank (500-gallon capacity) -Tank 11 - 50-weight motor oil storage tank (500- gallon capacity) Introduction: On August 24, 2016, Charles Gerstell, NCDEQ Multimedia Inspector, contacted Mr. Jay Nivens, Sr. Environmental Engineer, Martin Marietta Materials, Inc., for an announced multimedia compliance inspection of the Jamestown Quarry. The facility was previously inspected by Mr. Stephen Helms, former Environmental Specialist of DAQ-WSRO on February 4; 2015, and reported the facility appeared to be operating in compliance with applicable Air Quality standards and regulations at that time. All IBEAM contacts were confirmed to be accurate. Safety Equipment: Site -specific personal protective equipment includes safety shoes, safety glasses, hard hat and reflective vest. Hearing protection is required near any operating equipment. The facility has installed parking curbs in many of the parking spaces at the administration building, making wheel chocks unnecessary. However, when parking elsewhere within the quarry, wheel chocks are required when leaving any vehicle unattended. All visitors are required to attend a ten-minute safety orientation. No unusual or unexpected safety hazards were encountered during the inspection. Applicable Regulations: Applicable regulations listed in the air permit include Title 15A NCAC, Subchapter 2D .0202, 2D .0501, 2D .0510, 2D .0521, 2D .0524 (40 CFR 60, Subpart 000), 2D .0535, 21) .0540, 2D .1806, and 2Q .0309. An exempt source at this facility is subject to 40 CFR 63, Subpart CCCCCC, which is not listed in the permit. This facility is not required to implement a risk management plan (RMP) in accordance with regulation 40 CFR 68, Section 112(r), because they do not purchase, produce, use or store any of the regulated chemicals in quantities above the threshold limits in the rule. However, the General Duty clause contained in this rule requires all facilities to exercise safety precautions when handling hazardous materials. Geographic Data: Geographic data were checked using online orthographic resources and no corrections to the information in Division database were required. Discussion: This facility is engaged in quarrying, crushing, and screening of granite stone for the construction industry. It typically operates Monday through Friday, 10 hours/day, for approximately 40 weeks/year. The administration and sales offices are open from 7:OOam to 5:00pm. Mr. Nivens provided the inspector with a current flow diagram and equipment list for all equipment at the facility, indicating compliance with regulation 2D .0501. The facility operates 5 crushers, 8 screens, 6 feeders, 7 bins, 1 hopper and 34 conveyors. All sources were observed by the inspector. Majority of primary and secondary crushing, screening and conveying equipment was operating at the time of inspection. Equipment observed not running included the feed hopper (ID No. 69), conveyor i 1 (ID No. 70), conveyor 12 (ID No. 71), and conveyor 4 (ID No. 64). The wet suppression systems appeared to be well maintained and operating properly, in likely compliance with regulation 2D .0510. The facility's ultra -fines recovery (UFR) system was not operating. These sources include a water cyclone, single - deck screen (ID No. 74), and conveyor I 1 (ID No. 75) which process only saturated material. The facility operates two 65-ton haul trucks which were hauling material from the pit and depositing it into the primary crusher. The facility was also operating one 8,000-gal Ion -capacity water truck during the inspection. The facility owns portable crushing, conveying and screening equipment for this facility. No portable equipment was at this facility during the inspection. The facility lists several exempt sources which include; two above -ground I0,000-gallon diesel fuel storage tanks (I -Tank 1 and I -Tank 2), one 3,000-gallon gasoline storage tank (1-Tank3), one 1,000-gallon 10-weight oil storage tank (I -Tank 4), one 1,000-gallon used oil storage tank (I -Tank 5), two 500-gallon lubricating oil storage tanks (1-Tank 6 and I -Tank 7), two 500- gallon hydraulic oil storage tanks (I -Tank 8 & I -Tank 9), one 500-gallon 15W-40 motor oil storage tank (1-Tank 10), and one 500-gallon 50 weight motor oil storage tank (I -Tank 11). All were observed during the inspection. Specific Permit Conditions: Condition A.2 contains 15A NCAC 2D .0202 permit renewal and emissions inventory requirements. The permit expires July 31, 2018 and the facility is required to submit a renewal request and emission inventory report for the 2017 calendar year 90-days prior to the expiration of the permit. This condition was discussed with Mr. Nivens and compliance with this condition is anticipated. Condition A.3 contains the 2D .0501(c) equipment reporting requirements. The permittee shall maintain a flow diagram and a complete equipment list of all permitted equipment operating on the site, including identification numbers, equipment dimensions, production capacities, dates of manufacture, NSPS applicability and performance testing data. The facility is allowed to install new, or replace existing, non -primary crushing equipment without obtaining a permit modification as long as it does not change the primary crushing rated capacity of the facility, and as long as they provide written notification to the Division at least 15 days prior to installation, including a revised equipment list and flow diagram. The facility may also relocate existing equipment as long as it does not change the primary production rate of the facility and as long as they 3 submit written notification, including a revised equipment list and flow diagram, within 15 days of the relocation. As previously noted, Mr. Nivens provided the inspector an equipment list and plant flow diagram. No changes to the stationary equipment have occurred since the last inspection. Compliance with this condition is indicated. Condition A.4 contains the requirements for 2D .0510 particulate control requirements for particles from sand, gravel, or crushed stone operations. This condition requires the facility to take steps to reduce, to a minimum, any particulate matter from becoming airborne to prevent exceeding the ambient air quality standards beyond the property line. This facility makes use of wet suppression in order to control process particulate matter. The wet suppression systems were observed during this inspection, and appeared to be functioning property. Compliance with this condition is anticipated. Condition A.5 contains the primary crusher specifications. This condition requires the facility to submit a permit application if any changes are made to the primary crusher other than like -for -like replacement. requires the facility to submit a permit application in the event the primary crusher is replaced by a dissimilar crusher. The primary crusher (Telesmith Model 4448) is listed as having a maximum rated throughput of 1,030 tons per hour at a 12-inch jaw setting. Mr. Nivens confirmed that the crusher was set between 5 to 6 inches at a rate of 450 to 500 tons hour. Compliance with this condition is anticipated. Condition A.6 contains the requirements for operation of additional primary crusher(s) at the site. (a) Simultaneous operation of the primary crushers is not allowed. This restriction shall not apply for a crusher that is being used to process material that has already been processed through a primary crusher on the site. (b) The throughput of any additional primary crusher shall not exceed the rated capacity of the Jaw crusher (rated at 1,030 tons per hour at a maximum discharge opening setting of 12-inches per the manufacturer's specifications) described in the permit. The Telesmith 44 X 48 jaw crusher (ID , No. 3) was the only primary crusher at the facility during the inspection. Compliance with this condition is anticipated. Condition A.7 contains the 15A NCAC 2D .0521 visible emissions control requirement. This facility is limited to 20% opacity visible emissions, for sources manufactured after July 1, 1971, when averaged over a six -minute period. Slight, intermittent visible emissions were observed from the primary crusher at the at the point where rock enters the crusher from the shaker device and at the transfer point from Cone Crusher No. I (ID No. 16) onto conveyer C2 (ID No. 50). The visible emissions were not likely to exceed emission standards. Compliance with this condition is anticipated. Condition A.8 contains the 15A NCAC 2D .0521 visible emissions control requirement. This facility is limited to 40% opacity visible emissions, for sources manufactured as of July I., 1971, when averaged over a six -minute period. No visible emissions were beyond those described under Condition A.7. Compliance with this condition is anticipated. Condition A.9 (2D .0524, 40 CFR 60 Subpart 000) concerns "New Source Performance Standards." The facility is required to notify the Division in writing no later than thirty days after commencing construction of a crusher, screen or conveyor, and to report again within fifteen days after the initial startup of the source. This condition limits visible emissions from affected sources to 15% opacity for crushers and 10% opacity for conveyors and screens. A rule change for this subpart requires affected sources constructed after April 22, 2008, to have visible emissions further limited to 12% opacity for crushers and 7% opacity for conveyors and screens. For affected sources that use wet suppression and were installed after April 22, 2008, this condition requires monthly periodic inspections of water systems and spray nozzles to be recorded in a logbook. Records indicate no affected sources have been constructed at this facility after April 22, 2008. The facility is required to conduct performance testing on any affected source within 60 days of achieving maximum production but no later than 180 days after the initial startup. A testing protocol must be submitted to the Division at least 45 days prior to testing and at least 15 days advance written notice must be afforded the Division to provide an observer. Only 7 days advance notice is required for testing involving only visible emissions. A provision of this condition exempts the replacement equipment from testing if it is of equal or lesser production capacity than the existing source. On December 20, 2005, written notification was received from the facility indicating three affected sources, crusher 22 and screens 32 and 46, commenced operations on December 12, 13 and 15, 2005, respectively. A testing protocol was received on January 12, 2006, and visible emissions tests were performed on all three sources on February 24, 2006. 'test results were received on March 14, 2006, and accepted on April 20, 2006, indicating compliance. Condition A.10 contains the 15A NCAC 2D .0535 rule which requires the permittee to notify the director of any excess emission lasting longer than four hours resulting from a malfunction, breakdown of process or control equipment or any other abnormal conditions. Mr. Nivens stated that he was unaware of any process malfunctions since the last inspection and there were no issues registered to this facility in IBEAM. Compliance with this condition is indicated. Condition A.11 contains the 15A NCAC 2D .0540 fugitive dust control requirement. During the inspection, the water truck was operating and appeared to effectively minimize fugitive dust emissions from operations of the loaders and haul trucks. The inspector observed no fugitive dust emissions migrating beyond the facility's boundary during the inspection nor have any complaints been received, indicating likely compliance. Condition A.12 contains the requirements for 2D .1806 control and prohibition of odorous emissions. concerns the control of odorous emissions. The inspector detected no objectionable odors at any time during the inspection and the facility does not have any previous odor complaints in [BEAM. Compliance with this condition is indicated. MACTIGACT Applicability: The facility operates an exempt, 3,000-gallon-capacity gasoline storage tank which is subject to regulation 40 CFR 63, Subpart 6C. Since the tank is exempt, this regulation is not included in the permit. The facility is required to provide documentation within 24 hours of being requested, that less than t0,000 gallons per month of gasoline is used by the facility. Mr. Nivens provided the inspector with records showing the facility purchased 3,515-gallons of gasoline during the 2015 calendar year, indicating likely compliance with this rule. The facility does not operate a stationary engine, boiler or water heater and does not appear to be subject to other MACTIGACT regulations. Permit Issues: There appear to be no permit issues at this time. Facility -- Wide Emissions: These actual facility -wide emissions provided from permit review R19 (Read Plott, Review Engineer): Pollutant Expected Actual Emissions Potential Emissions (tons per year) (tons per year) PM 6.5a 57 P W, 2.4b 22 13.4 [from review R181 + 3.14 [from Attachment A] = 6.54 tons per year b 1.3 [from review R18] + 1.14 [from Attachment A] = 2.44 tons per year Compliance History: This facility has not been issued a Notice of Violation in the past five years. Conclusion: Based on observations and record reviews, the facility appears to be operating in compliance with applicable Air Quality standards and regulations. North Carolina Department of Environment and Natural Resources, Division of Energy, Mineral, and Land Resources, Land Quality Section MINE INSPECTION REPORT N PERMITTED MINE SITE ❑ UNPERMITTED MINE SITE 1. MINE NAME: Jamestown Quarry 2. MINE LOCATION: Riverdale Rd, High Point NC 3. COUNTY: Guilford 4. RIVER BASIN: Cane Fear 5. CASE: 6. OPERATOR: Martin Marietta Materials, Inc. _ 7. ADDRESS: 8701 Red Oak Blvd., Suite 540 Charlotte, NC 28217 8. MINING PERMIT #: 41-04 ❑ NIA 9. PERMIT EXPIRATION DATE: 12/11/2012 ❑ NIA 10. PERSON(S) CONTACTED AT SITE: Jay Nivens, Sr. Environmental Engineer 11. PICTURES? ❑ Yes N No TAKEN BY: 12. TYPE OF INSPECTION: ❑ A. Initial Inspection (Unpermitted Mine Sites) 1. Size of affected land: ac. (attach sketch map) 2. How was this area measured? Measured by: ® B. Routine Inspection (Permitted Mine Sites) C. Follow-up Inspection 13. Date of last inspection: 7/9/13 14. Any mining since that date? N Yes ❑ No If yes, cite evidence of such mining activity: Mine was active at time of inspection. Material was being processed. _ 15. Was mine operating at time of inspection? N Yes ❑ No If yes, explain: 16. Is the mine in compliance with the Operating Conditions of the Permit? N Yes ❑ No ❑ NIA If no, explain: 17. Is the mine in compliance with the Reclamation Conditions of the Permit? N Yes ❑ No ❑ NIA If no, explain: 18. Is there any off -site damage? A. ❑ Yes B. N No C. ❑ None observed If A, describe the type and severity of the damage: If B or C, is there potential for offsite damage? U Yes 1�g No Explain: 19. Corrective measures needed and/or taken: 20. Other recommendations and comments: Grading has ceased on area designated as "Future Plant Site" on the mine man last revised 5/26/15. All disturbed areas have been seeded with good germination of seed. As discussed on site, the area of slight erosion leading to SB # 15 should be should be regraded as necessary and stabilized with a groundcover sufficient to restrain erosion. If grading in subject area recommences in the future, all basins must be restored to original design and storage capacity. SB 418 has not . even installed as wading has not commenced in the drainage areas leading to the device. 21. Is the Annual Reclamation Report +/- map accurate? ® Yes ❑ No (Explain) ❑ Not Reviewed ❑ NIA 22. Follow-up inspection needed? ❑ Yes N No Proposed date 23. No. of additional pages of Inspection Report 0 24. Copy of Report sent to operator 9/7/2016 INSPECTED BY: Charles Gerstell DATE 8/24/16 Telephone No: (704) 235-2144 Copy to file Copy to operator Copy to Mining Specialist Permit: NCGO20152 SOC: County: Guilford Region: Winston-Salem Contact Person: Jay Nivens Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Compliance Inspection Report Effective: 10/01/15 Expiration: 09/30/20 Owner: Martin Marietta Materials Inc Effective: Expiration: Facility: Jamestown Quarry 5725 Riverdale Dr Jamestown NC 27282 Title: Phone: 704-409-1475 Inspection Date: 08/24/2016 Primary Inspector: Charles Gerstell Secondary Inspector(s): Certification: Phone: Entry Time: 09:27AM Exlt Time: 02:52PM Phone: 704-235-2144 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Mining Activities Stormwater Discharge COG Facility Status: Compliant Not Compliant Question Areas: 0 Storm Water (See attachment summary) Pager: 1 Permit NCG020152 Owner - Facility: Martin Marietta Materials Inc Inspection Date: 0812412016 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Page: 2 Permit: NCG020152 Inspection Date: 08/2412016 Owner - Facility: Martin Marietta Materials Inc Inspection Type : Compliance Evaluation Reason for Visit: Routine Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? 0 ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ■ ❑ ❑ ❑ Comment: Appeared that analytical monitoring was being performed as required and records were being maintained on site. Permit and Outfalls # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: No concerns were observed at outfalls. Qualitative Monitoring Has the facility conducted its Qualitative Monitoring semi-annually? Yes No NA NE ■❑❑❑ ■❑❑❑ ■❑❑❑ ❑ ❑ ❑ Yes No NA NE ❑ ❑ ❑ Comment: Appeared that qualitative monitoring was being performed as required and records were being maintained on site. Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices"? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Yes No NA NE ■ END ❑ ■❑❑❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ■❑❑❑ E ❑ ❑ ❑ ■❑❑❑ ■❑❑❑ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Page: 3 Permit NCG020152 Owner - Facility: Martin Marietta Materials Inc Inspection Date: 0812412016 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Comment: SPPP was being maintained on site and appeared to be updated annually. Yes No NA NE Page: 4 Compliance Inspection Report Permit: NCG020152 Effective: 01/01/10 Expiration: 12/31/14 Owner : Martin Marietta Materials Inc SOC: Effective: Expiration: Facility: Jamestown Quarry County: Guilford 5725 Riverdale Dr Region: Winston-Salem Jamestown NC 27282 Contact Person: Jay Nivens Title: Phone: 704-409-1475 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 02/19/2013 EntryTime: 01:30PM Exit Time: 03:00PM Primary Inspector: Sue White Phone: 336-771-5000 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Mining Activities Stormwater Discharge COC Facility Status: Compliant ❑ Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 -I Permit: NCG020152 Owner- Facility: Martin Marietta Materials Inc Inspection Date: 02119=13 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Page: 2 t Permit: NCG020152 Owner - Facility: Martin Marietta Materials Inc Inspection Data: 02/19/2013 Inspection Type: Compliance Evaluation Reason for Visit: Routine Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? M ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ 0 ❑ Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? 0 ❑ ❑ ❑ # Were all outfalls observed during the inspection? O ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? 0 ❑ ❑ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ M ❑ Comment: (qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? M ❑ ❑ ❑ Comment: Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? M ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? M ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? M ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? M ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? 0 ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? 0 ❑ ❑ ❑ # Does the Plan include a BMP summary? O ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? M ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? M ❑ ❑ ❑ # Does the facility provide and document Employee Training? ❑ ❑ ❑ # Does the Plan include a list of Responsible Pany(s)? ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ■ ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? 0 ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? 0 ❑ ❑ ❑ Comment: Page: 3 Ms. Stephanie Graham Martin Marietta Materials Inc P.O. Box 18565 Greensboro, NC 27419 Subject: Dear Ms. Graham: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources June 16, 2008 Representative Outfall Status (ROS) Approval Permit No. NCG020152 - Jamestown Quarry Guilford Countv Coleen H. Sullins, Director Division of Water Quality The Winston-Salem Regional Office staff reviewed your request for a determination that Stormwater Discharge Outfall (SDO) 001 for Land Disturbance and Process Areas be granted representative outfall status. Based on the information and map provided, and our site visit on June 5, 2008-by Steve Tedder; Rose Pruitt, and George Smith, all of this office, we are making the following ROS determination. In accordance with 40 CFR § 122.21(g)(7), you are authorized to sample outfall number 001 as a representative outfall. This approval is effective with the next sampling event. We also want to remind you that the permit still requires Qualitative Monitoring be performed at all SDOs, regardless of representative outfall status. Please armend this letter to your Stormwater Permit to document that representative outfall status has been approved. If changes in drainage areas, structures, processes, storage practices, or other activities occur that significantly alter the basis of this approval, notify this office for an updated ROS determination. If you have any questions or comments concerning this letter, please contact George Smith, or me at (336) 771-5000. Sincerely, Steve W. Tedder Regional Supervisor ATTACHMENT cc; Central Office/Stormwater Permitting Unit SWP Central Files WSRO File one North Carolina ,%1 atrrra!!� North Carolina Division of Water Quality 585 Waughtown Street Phone (336) 771-5000 Customer Service Winston-Salem Regional Office Winston-Salem, NC 27107 Fax (336) 77 1 -4630 I-877-623-6748 Internet: www.itcwatergualit,Lorg An Equal OpportunitylAffirmative Action Employer — 50% Recycled110% Post Consumer Paper 770.90 Y. /Z V M, If O WO 4N'#5 5�7 7608o x "RQPQ5ED�BERMW' A/~ U; r '� , ' AI! 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I Inlet h plank do Corrugat _ Pipe Stabilize Outlet - level section PLAN VIEW STANDARD TEE -SECTION (PROPOSED 8' HIESH LAMSCAP146 BERM WUL FOLLOW THE SAME CROSS-SECTION AS BELOW WITH A BOTTOM WIDTH OF +/- 50') 50'-01r 25'-0" 50'-0" �o T I TY'PICAt BERM CROSS SECTION PLACE MATERIAL FROM EXCAVATION ON DOWNHILL SIDE OF FLOW. USE ADDITIONAL 2' MIN FILL TO ACHIEVE SPECIFIED HEIGHT AND WIDTH. r/7T�4 SEED AND MULCH DIVERSION CHANNEL AND DIKE IMMEDIATELY AFTER CONSTRUCTION. CHOOSE APPROPRIATE SEEDING MIXTURE FROM THE SEEDING SCHEDULE. TEMPORARY DIVERSION DITCH PIPE DRAINAGE Q25 SIZE SLOPE ENERGY AREA DISSIPATOR #1 8.02 1 23.98 1 24" CMP 1 4.3 % 1 12' CLA55 I RIP -RAP 1 1 1 1 1 1• • 1 1 1• 1f' 512 1 nil.u.lf.�f �n.IE-411:il IE-111,Wk r 1. -tl.-a�n.-u:-lc=]Lcn-1L=�L-ICclrucJl:- ff-il-u= _-n=I11='fir-u=�l=CIE=n=11�n JI .=n=�f. ri:ll71'�A_�1�E=71=7C�71=.1��7f.=:f1�71=:If1=71=:tfF:1� �i::n=71=71: ,:11�7f er If �_=I1 11:511 �7iT:` i_{' 1i 71:11.� 11 �:11.lI ICII��.II .i1.u�1 N l 11MN ll:li= 1-7�71'f�71'�17r�71'1�7f11�.g.�;1t �n.lf7t��- 691.10 x \ Q25 = CIA, where C = 0.4, I = 7.2 50of the initial protect. _---� �\ /� �� RFC\ / / 1 1 CONSTRUCTION ENTRANCE SARAN n HAZELTON 722 z' rt= ;r ,c I u' z. ,., I VARIABLE AS DIRECTED OYME ENGINEER (8" MAX.) _ _ MIN. 12 1/2 GA. MIN 10 GA. 'I - INTERMEDIATE WIRES LINE WIRE 1 _I I i F- ~ 002 FO 3a �a STEEL OR WOOD POST WIRE FABRIC FILTER FABRIC V m v O LL C! Z el Fzw LL m _ J M .. GROUND LINE N ro ANCHOR SKIRT MIN. OF 6" o o� 6" �a 30 ALTERIATE: IN LIEU OF BURYING SKIRT 6", 5" OF #5 STONE MAY BE USED TO ANCHOR SKIRT. TYPICAL SILT FENCE BASIN DRAINAGE AREA DISTURBED AREA VOLUME Q25 LENGTH WIDTH DEPTH WEIR LENGTH SETTLING EFFICIENCY 1 4.95 4.95 8910 CF 14.25 CFS 90' 45' 4' 18' 4054 SF 2 2.28 2.28 4104 CF 6.56 CFS 65' 30' 4' 12' 1868 SF 3* 6.73 6.73 12114 CF 19.39 CFS 115' 50' 4' 18' 5512 SF 4 4.40 0.15 270 CF 12.67 CFS 90' 40' 4' 25' 3603 SF 5* 5.67 5.67 10206 CF 16.32 CFS 100' 50' 4' 25' 4643 SF 6 2.59 2.59 4662 CF 7.42 CFS 75' 30' 4' 18' 2121 SF 7 4.02 1.75 3150 CF 11.58 CFS 85' 40' 4' 25' 3292 SF 8 2.92 2.92 5256 CF 8.41 CFS 70' 35' 4' 12' 2392 SF 9* 5.39 5.39 9702 CF 15.52 CFS 100' 50' 4' 25' 4414 SF 10 1.65 1.65 2970 CF 4.75 CFS 75' 30' 4' 10' 1352 SF 11 * 11.74 11.74 ` 21132 CF 33.81 CFS 140' 70' 4' 40' 9615 SF 12 4.86 4.86 8740 CF 14.00 CFS 120' 50' 4' 18' 5759 SF 13* 8.92 8.92 16056 CF 25.69 CFS 155' 75' 1 4' 35' 11190 SF 14* 6.56 6.56 11908 CF 17.85 CFS 160' 50' 1 4' 30' 7776 SF OVLDERS 3 Lx3' Wx3'D r( i t�HIGHWALL �\ BOULDER BARRICADE w A #14 .; XISTTPiG ✓`5W.40a L IW III, �i. ; • w STOCKPILE CATEGORY AFFEC 1) ACREAGE Tailings/Sediment Ponds 16.72 Stockpiles 28.62 Wastepiles 28.13 Processing Area/Haul Roads 10.26 Mine Excavation 110.76 Other (undisturbed) 69.70 Total Site Acreage 264.19 O AL WALTER rWALT CHARLES IEREDI i WALTER t MEREDITH ( WALTER ( MEREDITH WALTER MEREDITH j 4 CH BO FLORA \ GRISSOM `. .� (HEIRS) � RICHARD O ` � DELL ' ALPHA CHARLES \WILLIAMS WALTON n SCALE: r' = 200' 0 100 200 400 600 800 POND DRAINAGE Q 25 RISER BARREL SLOPE DISSIPATOR AREA LENGTH #1 1.81 Ac. 5.23 CFS 24" CMP 18" CMP 0.063 FT/FT 9' - CLASS B #2 2.25 Ac. **11.71 CFS 24" CMP 18" CMP 0.060 FT FT 9' - CLASS B CONSTRUCTION SEQUENCE 1. OBTAIN MINING PERMIT. 2. CLEAR ONLY AS NECESSARY TO INSTALL THE PROPOSED SEDIMENT BASINS OR ROCK DAM SEDIMENT BASINS FOR THE PROJECTED WORK. 3. CALL (336) 771-4600, WINSTON-SALEM REGIONAL OFFICE, LAND QUALITY SECTION, FOR ON -SITE INSPECTION. BEGIN CLEARING ONCE ALL SEDIMENT CONTROL DEVICES ARE IN PLACE.. 4. THE FUTURE PIT AREA WILL BE CLEARED IN SMALL PARCELS, APPROXIMATELY 5 ACRES EACH. BEFORE CLEARING OF THESE AREAS BEGINS, PROVIDE DIVERSION DITCHLINES TO DIVERT SURFACE DRAINAGE TO THE EXISTING PIT. IN AREAS WHERE THE RUNOFF WILL NOT NATURALLY DRAIN INTO THE PIT, DIVERT ALL RUNOFF TO THE RESPECTIVE SEDIMENT BASIN. 5. MAINTAIN THE SEDIEMNT BASINS, AS NEEDED ANS CLEAN -OUT WHEN SEDIMENT VOLUME IS 1/2 FULL. 6. THE BERMS ARE TO BE SEEDED ACCORDING TO THE SEEDING SCHEDULE UPON THEIR COMPLETION. AFTER THE BERMS HAVE BEEN SATISFACTORILY SEEDED, THE TEMPORARY SEDIMENT BASINS MAY BE REMOVED. SEEDBED PREPARATION NOTES: 1) Surface water measures are to be installed according to plan. 2) Areas to be seeded shall be ripped and spread with topsoil (if necessary), 3" deep. Total seedbed prepared shall be 4"-6" deep. 3) Loose rocks, roots, and other obstructions shall be removed from the surface so as not to interfere with the establishment and maintenance of vegetation. Surface for final seedbed preparation, at final grades shown, shall be reasonably smooth and uniform. 4) If no soil test is taken, provide fertilizer and lime according to seeding schedule. In addition provide 15 Ib./1000 sq. ft. of super phosphate. 5) If soil test is taken, provide fertilizer and lime according to the soil test report. Soil testing is recommended. 6) Lime and fertilizer shall be applied uniformly and mixed with the soil during seedbed preparation. 7) WATER all seeded areas and keep moist until new grass is established. PLANTING DATE SEED MIX RATES: LB./ACRE April 1 - August 15 Serica Lespedeza (scarified) 30 Pensacola Bahiagrass 50 Common Bermudagrass 10 Germit Millit 10 Prior to May 1 or after August 15 Rye (Grain) 40 Fertilize seedbeds with 3 tons/acre lime and 500 Ibs/acre 10-10-10. Mulch with 2 tons/acre clean straw or hay. Tack with rapid setting emulsified asphalt at 10 gal./1000 sq.ft., or other tacking agent approved by Owner. #5 Wosi Tap Elevation of Stormwater Stone Fj 4' Sediment Storms Area Fr' Carry Rip -Top up Sides of Spillway 10' Min. r 3' Min. crvl- 1' Min Freeboard ... ->" 7, a: r.. _ _ _.,_ - Class I Rip-Rc 5' APProx. SECTION THROUGH BERM AND FILTER GRAVEL RIP -RAP FILTER BASIN Key in Bottom Layer of Rip-Rop _ LOATAION I BLOCK REQUURED RISER bETAIL OF PROPOSED PONDS -`� C-S-o S 9. t 6 M''.c 5'G1Y'r- M Y '1 7 l.0 2�ia' � R65L �rbi t6 SILTFENCE ROCK DANVSEDIMENT BASIN PLANT AREA PROPERTY LINE TEMPORARY DIVERSION BUFFER PERMIT BOUNDARY .� SETTLING CELLS: BODY OF WATER 'w FLOODPLAIN - -= CREEK DIRT ROADS PAVED ROADS TREE LINE 10-YEAR PIT LIMIT FUTURE PIT LIMIT INDEX CONTOUR INTERMEDIATE CONTOUR Martin Marietta Aggregates RALEIGH, NC STORMWATER BMP MAP DATE REVISION JAMESTOWN QUARRY COUNTY, NC 10/8/02 MINING PERMIT RENEWAL 6 PROPERTY CHANGES 3/7/03 BERM, FRESH WATER PONDS 4PIT EXPANSION 4/25/03 REVISIONS PER NCDENR COMMENTS �/GUILFORD QUARRY: JAMESTOWN "'C 6/9/03 REVISIONS PER NCDENR COMMENTS 8/22/03 REVISIONS PER NCDENR COMMENTS DRAWN BY: DON BRIGHT DATE: 8/16/02 DWG. NO. JOB III, � O � 1 4/2Alq¢ BERM AND STOCKPILE AREA EXPANSION b/Q _- : REVI5IONS PER NCDEN2 COMMENTS CHECK BY: BRIAN NORTH SCALE: 1" = 200' SHEET NO. Boy 12Z t•y � I i( 'i. 1 r i i �. rr. W A 7_F9p �O G Y June 11, 2008 Ms. Stephanie Graham Martin Marietta Materials Inc P.O. Box 18565 Greensboro, NC 27419 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Subject: Compliance Sto=,vater Inspection Jamestown Quarry NPDES Permit # NCG020152 Guilford County Dear Ms. Graham: Coleen H. Sullins, Director Division of Water Quality On May 12, 2008 a Compliance Inspection was performed by George Smith, of this office. Ms. Stephanie Graham, Environmental Engineer; Steve Carter, Plant Manager; and Barry McConnell, Assistant Plant Manager were present for the inspection. The attached inspection form evaluates six (6) areas as noted in this letter of the attached EPA inspection report, and the.observations and comments during the inspection are addressed belo►v: Permit The NPDES general permit became effective on January 19, 2005 and expires on December 31, 2009. Your certificate of coverage became effective on February 7, 2005. The inspection covered the following Terms and Conditions in the permit: l . Authorization to Construct and Operate a Treatment Facility per Part II, Section A. 2. Operation of a Treatment Facility per Part II, Section B 3. Monitoring, Controls, and Limitations for Permitted Discharges per Part II1, Section A. 4. Analytical and Qualitative Monitoring for Discharges Composed Entirely of Stormwater per Part I1I, Section B. 5. Effluent Limitations and Monitoring for Mine Dewatering and Process Wastewaters per Part III, Section C. 6. On -site Vehicle Maintenance analytical monitoring per Part III, Section B, Tables 3 & 4. At the time of this inspection Representative Outfall Status (ROS) was not granted. ROS will be addressed in a separate letter. Onc NehCarolina Aktura!!y North Carolina Division of Water Quality 585 Waughtown Street Phone (336) 771-5000 Customer Service Winston-Salem Regional Office Winston-Salem, NC 27107 Fax (336) 771-4630 1-877-623-6748 Internet: wwW_ncwater�C ualily.orQ An Equal OpportunitylAifirmative Action Employer - 50% Recycled110% Post Consumer Paper Y Ms. Graham June 11, 2008 Page 2 of 3 Records & Reports The following records for this site were inspected per the Terms & Conditions of the NPDES permit: 1. An Authorization to Construct is not needed at this time per Part II, Section A; since the treatment facilities are not being expanded. 2. Operation of the treatment facility per Part 11, Section B, states that process wastewater shall be monitored. There was a discharge of water from Outfall 001. The discharge enters Copper Branch, Class WS-IV waters, which did not have any noticeable adverse impacts. Monitoring, Controls, and Limitations for Permitted Discharges per Part III, Section A requires that Best Management Practices (BMPs) be implemented. Please insure that all stormwater BMPs are inspected and documented at defined per paragraph 3. 4. Analytical Monitoring for Discharges Composed Entirely of Stormwater per Part 111, Section B were performed as required per Tables I & 2. The vehicle maintenance Area was monitored at Outfall 002 per Tables 3 & 4. There was a deficiency noted with the qualitative monitoring required per Table 5, please insure that the qualitative monitoring is performed as required in this Subsection 3. Mine dewatering & Recycle wastewater discharges per Part III, Section C (Quarterly Monitoring) were performed at Outfall 001. b. Nondischarging closed loop recycle system per Part III, Section C had greater than 2-feet of freeboard (4-feet). There was no evidence of overflows. Facility -Site Review The vehicle maintenance area contains various types of petroleum products in drums and storage tanks. They all have secondary containment measures. The containment structures were not thoroughly inspected at this time. This office encourages the facility to make sure the containment areas are maintained in the event of future inspections. The closed recycle primary and secondary ponds had greater than 2-feet of freeboard. This meets the requirement of a minimum of 2-feet. Laboratory Analytical tests, such as.. Settleable solids; Total Suspended Solids, Turbidity, pH. Oil & Grease; etc. are all performed using approved analytical methods by a certified lab/person. All tests are properly performed and documented. Ms. Graham June 11, 2008 Page 3 of 3 Self -Monitoring Program The facility had monitoring records on -site; as required inthe records & reports section of this report. The analytical monitoring was performed. The qualitative monitoring was not performed. Please insure that the qualitative monitoring is performed. Effluent/Receivin Waters The effluent to the Copper Branch, Class WS-IV waters of the State was not discharging at the time of the inspection. The compliance stormwater inspection is satisfactory. If you have any questions please contact George Smith or me at (336) 771-5000. Sincerely; Steve W. Tedder Regional Supervisor cc: SWP Ceiitral Files WSRO Files Compliance Inspection Report Permit: NCG020152 Effective: 01/19/05 Expiration: 12/31/09 Owner: Martin Marietta Materials Inc SOC.. Effective: Expiration: Facility: Martin Marietta -Jamestown County: Guilford 5745 Riverdale Dr Region: Winston-Salem Contact Person: Bnan K North Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Title: Inspection Date: 05/12/2008 Entry Time: 11:00 AM Primary Inspector: George S Smith Secondary Inspector(s): Jamestown NC 27282 Phone: 704-409-1475 Certification:, , Exit Time: 12:10 PM Phone: Phone: 336-771-5000 Reason for inspection: Routine Inspection Type: Stormwater Permit Inspection Type: Mining Activities Stormwater Discharge COC Facility Status: ® Compliant ❑ Not Compliant Question Areas: ® Storm Water (See attachment summary) t Page:1 Permit: NCG020152 Owner - Facility: Martin Marietta Materials Inc Inspection Date: 05/12/2008 Inspection Type: Stormwater Reason for Visit: Routine Inspection Summary: Stormwater inspection is satisfactory. ROS determination will be made in a separate letter. Page: 2 IN Permit: NCG020152 owner - Facility: Martin Marietta Materials Inc Inspection Date: 05/12/2008 Inspection Type: Stormwater Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices'? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Pian include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility -Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Comment: Qualitative Monitoring Has the facility conducted its Qualitative Monitoring semi-annually? Comment: Monitoring will be performed. Mentioned in the report. Analvtical_Monitorina_ Has the facility conducted its Analytical monitoring? # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Comment, - Permit and Outfalls # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: ROS determination will be granted in a separate letter. Reason for Visit: Routine Yes No NA NE ®nnn ®nnn ®nnn mnnn ®nnn n n n nnn® ®nnn ® n n n ® n n n n n n ®nnn nnn® ® n n n ®nnn Yes No NA NE Yes No NA NE ®nn❑ ®nnn Yes No NA NE ® n n n ®nnn n®nn ®nnn Page: 3 Stormwater Inspection General Information: Facility: i r Permit Number: l l 0 f,3' � Activity: m to l e y Mailing Address: City: - County: ire 0 rr err I State: Zip: ■ r a a a a a a a a a a a a a a a a a r a a■ a a a a a a a a a a a r a a a a a r r a r r a a a a a a e a a a a a a a a a a a a a a a a a a a a a a a a a a 1 Facility Information: Q�yr y nip Cconne,l1 ^ IisJZ- el Contact Person: '62kn Title : RL'IT n ! r Telephone Number: Physical Location: ,S`7)-f R vcr�,.(.c pa _ M a■■■■r8aarraaaaaara8aaa0ahis aaaa6aaaaraaaaaaaaaIa6aaaaaaaaaaa9aa9aa0aaaaaaaaaaaa Key Permit Requirements: Yes No NA Implement SPPP Secondary Containment On -site Vehicle Maint. ✓ Yes No NA Analytical Monitoring ✓_ Qualitative Monitoring V-"_ a a r a a a a a a a a a a■■ s a a a a a a a a r aim a a a a a a a a a a a a r r r a a a a a a a a a a r a a a a a a a a a a a a a a a r r a a a a a r a a Inspection Comments/Site Review: P fo- -'-k •■aaaaaaaaaaaaaaaaaaaaaaraarraaaaaaaaaaaaaaaaaaaaaaaasaaaaaaaaarraaaaaaaaaaaaa■ Inspector: Date: