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HomeMy WebLinkAboutNCG020082_COMPLETE FILE - HISTORICAL_20140716PERMIT NO. STORMWATER DIVISION CODING SHEET NCG PERMITS /VC���,o0�� _ I DOC TYPE I 1/'HISTORICAL FILE Public Works Department Starmwater/Erosion and Sedimentation Control Program Cry arwinstanNSalem P.Q. Box 2511 Wi=on-Salem, NC 27102 CArYUnk 311 (336.727.8000) Fax 336.748.3173 trrtaruafa rnuvasmmesi tvm July 16, 2014 Mr. Corey Viers Area Superintendent Vulcan Construction Materials 4401 N Patterson Ave Winston-Salem, NC 27115 Dear Mr. Viers: The Stormwater Division of the City of Winston-Salem would like ito thank you for your time and professional courtesy regarding the June 4, 2014 inspection of Vulcan Construction Materials. As per your request, a copy of the completed surface water inspection form has been enclosed to you. Part 4 of this report (Required Actions to be completed by Facility) contains Annotations 91424 that Vulcan Construction Materials must complete. Please provide docuinentation that verifies VulcanConstruction Materials successful completion of the corrective measures to me by October 16, 2014. 1 The Stormwater Division reserves the right to enter and inspect Vulcan Construction Materials as often as necessary to determine compliance with permit requirements of NCG020082. Thank you for your continued support and implementation of the City of Winston- Salem's Stormwater Program. If you have any questions, please feel free to contact me at (336) 747-6964. f Sincerely, Ladonta Clark Storrnwater Inspector Phone: 336.727.6964 Cell: 336.416.2403 Fax: 336.748.3173 City Coaedh Mayor Allen loins Vlvun H. Burke. Mayor NoTm*ore. North—t Ward: Denlse D. Ada North Wud: Dan Base. Smdm=Vard; Rabat G Ouk. Weu vjr&4 Mdly t6ght. South Ward: Wanda St acted. NordWud: Derwin L Monrgomay. Fau Wud: ]mom Tsyiorjr.. Sourhmn Wild: aty ManaVm lee D. Carriq Call 311 or 336-727-8000 citylink@cityofws.org W 1WORWO Stormwater/Erosion Control Division Surface Water Inspection for Industrial Sites General Information L__ _ --� A) Official Company Name: Vulcan Construction Materials B) Physical Address: 4401 N Patterson Ave, Winston-Salem, N.C. 27115 C) Telephone Number: (336)-767-0911 main office D) Mailing Address, if different from above address: E) Authorized contacts to represent company in environmental regulatory issues: Primary contact: Corey Viers Title: Area Superintendent Contact number(s): Cell Phone: 336-413-8032 Email address: Secondary contact: Title: Contact number(s): Email address: Viersc@vmcmail.com Landon Means Quality Control Technician Office: 336-744-2945 meansl@vmcmail.com F) SIC Code Number of business: 1423 G) NC Stormwater NPDES Permit Number: NCG020082 Permit Category: Mining and Quarrying of Non -Metallic Minerals and H) Any other control authority permit(s) (air quality control, wastewater, hazardous waste) 1) Air Permit #00467R8 (Forsyth Co.) 2) Mining Permit #34-02 (NC I) Brief description of industrial activities that occur on -site: The mining and processing of granite stone products - primarily crushed stone, rock dust, etc. J) Ultimate Receiving Waters: Mill Creek TMDL stream ®Yes ❑No Part 1 - Stormwater Controls' 1. Best Management Practices a. List the nonstructural controls employed by the Activities number(s): rip -rap, gravels, 1. Vehicle repair/maintenance operations are inside building with interior storage of Tall vehicle oils & fluids with secondary containment, and Facility uses less than 55 gal/yr. of new motor, oil. 2. Greases/Lubricants for exterior rock crushing equipment stored in portable, weatherproof enclosures at various locations within facility. 3. Re -cycling of collected stormwater in series of settling ponds for use in washing pri cesses and in water spray trucks & .yard sprinklers to minimize dust generation at the facility. b. Are the BMPs reasonable & appropriate for the facility? ®Yes ❑No Comments: Immediately clean up oil leaks on the truck scales and increase cleaning frequency to daily, as per your Good Housekeeping Program requirements. 1 c. Are BMPs installed correctly, maintained, and effective operating condition? ®Yes ONo Comments: Increase the frequency of your outdoor storage areas clean-up schedule, for preventing pollutant exposure to the open environment, for example placing sheds on waterproof tarps over any equipment in the boneyard, which has oil and/or grease on; them. 2. Provide a brief description of other controls that manage/prevent/minimize stormwater runoff (e.g., erosion and sediment controls, inlet protection/control at storm drains, diversion st i uctures): 1) Facility has installed & maintains E&S Controls per a NCDENR approved Erosion & Sediment Control Plan as part of their Mining Permit. 2) Shed has been installed over tractors. 3) Most stormwater from the site flows thru a series of four settling ponds, and is then pumped for re -use in the stone washing process and for site sprinklers & sprayers to reduce dust. Part 27 Miscellaneous 1. Any evidence of discharge to receiving waters/MS4? (e.g.: stormwater runoff, dry weathbr discharge, co - mingling of process wastewater): ®Yes ❑No Outfalls #001 and #003 are discharging to Mill Creek. 2) Do the stormwater outfalls on -site correspond with those listed on the site map and in SPPP? PraWEMW Comments: 1) Create a separate stormwater site map for your SPPP, drawn at an appropriate scale to clearly show all required information as described in Part III, Section A(1)(c) of your permit number NCG020082. I 2) The General Location Topography map that is in the SPPP which also shows outfall location coordinates is acceptable. 3) Summary of Stormwater Discharge Outfalls SDO Identification Potential Pollutants that Physical Location Latitude and Longitude could be discharged 101-001 ? ? 36o 10' 49" N 80o 15' 54" W 101-002 ? ? 36c 10' 49" N 80o 15' 58" W 101-003 ? ? 36o 10' 49" N 80- 15' 50" W 101-004 ? ? I 36o 10' 50" N 80o 15' 57" W 101-005 ? ? j 36- 10' 51" N 80- 15' 57" W 101-006 ? ? 36- 10' 49" N 80416' 02" W 101-007 ? ? 36o 10' 49" N SO- 16'03"W Site Overview 'Part 3 —SPPP Review (can be completed in office),' Yes No Notes Is there a SPPP? ✓ Last updated hi 2010 Does SPPP include a certification. statement by the responsible ✓ Provide certification corporate officer? statement on a yearly basis. Does the general map depict the facility's location on a USGS quad ✓ ma orequivalent ma with receiving waters or MS4 listed? Identification of impaired waters or watershed (if applicable)? ✓ Mill Creek Narrative Description of these Industrial Activities: Storage Practices ✓ Unloading/Loading Activities ✓ Outdoor Processes ✓ Particulate Generating/Control Processes Waste -Disposal ✓ Does site map denote drainage items: flow direction, boundaries, % ✓ Denote all drainage items impervious, and structures? Also includes SDOs, industrial activity on sitemap areas, and site to a h ? A list of major spills that have occurred within the past three years ✓ No spills within 3 years with corrective actions to prevent futurespills)? A signed, annual certification that the facility has been tested for non- ✓ Revise ind update stormwater dischar es from the site? Comments: NOTE: Please update the City of Winston Salem, Stormwater Division's contact information on Vulcan Construction Materials Spill Notification List. The contact for spill notification is: Mr. Keith Huff, Stormwater Director (336) 747-6962 office, of (336) 406-3332 cell phone. Mr. Huff's email address is keithhlaa cityofws.org for providing written notification. Stormwater Management Strategy Yes No i Notes Does SPPP incorporate the nine baseline controls: Feasibility Study (technical & economic review to minimize pollutant exposure) Secondary Contalnrnent (table summary of tanks, stored materials, release records) BMP Summary (listing of site structural/nonstructural practices) SPRP & Procedures (identified, responsible personnel w/ signatures & dated) PM & GH (inspection of material handling areas & regular cleaning schedules) Facility Inspections (biannual inspections of facility and all stormwater systems) Employee Training (annual basis for staff who perform SRP and PM functions) Responsible Party (specific position(s)-developing, implementing. & revising SPPP) Amendment & Annual Update (of major spills, nonsw flows, l3MPs, sampling data ✓ I N/A —Erosion & Sediment Control Measures in Place ✓ ✓ Signatures,lbut no dates ✓ ✓ ✓ Yearly ✓ Update, sign, and revise ✓ Does SPPP contain completed routine inspection reports/records regarding reportable implementation of the nine baseline controls i.e. SPPP Implementation)? ✓ Analytical Monitoring Yes No I Notes Are samples collected within 30 minutes of measurable rain events ✓ Missing start time & and at least 72 hours since the last storm event? duration of rain event. Are sam2ling events 60 days apart? (EXCEPTION: Tier 2 & 3 responses) ✓ Is analytical monitoring complete (including schedule) for each ✓ Continue analytical SDO? (EXCEPTION: ROS) monitoring of Outfail 001, unless capacity of settling ponds is shown to contain a 25 yr: 24 hr. storm without discha m Any. exceedences of pollutant parameters when compared against the ✓ permit benchmark values? N/A Has Facility implemented appropriate, selected actions to reduce pollutant concentrations, in response to benchmark exceedences (if applicable)? Qualitative Monitoring Yes No I Notes Is qualitative monitoring being performed during measurable storm ✓ List and implement events? qualitative all monitoring re uire[nents on SDO sheet. Is qualitative monitoring complete (including schedule) for each ✓ SDO? Are monitoring events 60 days apart? (EXCEPTION: Tier 2 & 3 responses) Vol Any observable, excessive amounts of pollutant indicators in stormwater discharge at SDOs? Part 4 — Required Actions to be completed by Facility 1. Immediately clean up oil leaks on both truck scales and increase cleaning frequency to daily, as per your Good Housekeeping Program requirements. l 2. Immediately properly dispose of leaking buckets of Acrylic Modified Alkyd Enamel and storage pallet according to your general permit NCG020082. 3. Immediately properly dispose of oil and grease saturated pallets and rags according to your general permit NCG020082. 4. Install locking mechanism on diesel fuel secondary tank drain valve, to ensure no leakage can occur to produce stormwater pollution. 5. Immediately clean up grease spots on grease pump and drum. Also, place tarp over these drums when not in use. 6. Replace drain plug in dumpster at heavy equipment maintenance shop, or replace dumpster as discussed to prevent stormwater pollution. 7. Immediately properly dispose of the liquid mixed with oil behind warehouse storage building as per your permit requires. 8. Install caps on all exterior bulk liquid container openings to prevent spills of residual fluids. 9. Provide structural/nonstructural BMP's for grease covered cylinder bowls at bone yard to prevent polluted stormwater runoff from reaching surface waters. 10. Fix leaking oil pump on equipment at boneyard and immediately clean up & properly dispose of oil saturated materials. 11. Inunediately repair & clean up oil leaks on hydraulic oil system and increase cleaning frequency to weekly, as per your Good Housekeeping Program requirements. Replace oily rag with a tight fitting cap. 12. Update SPPP on a yearly basis as required by you permit. 13. Please update the City of Winston Salem, Stormwater Division's contact information on Vulcan Construction Materials Spill Notification List. 14. Include recording the start and end time of each rain event utilized for analytical. monitoring. 15. Please provide updated responsible party signature sheet annually for certification of developing, implementing & revising your SPPP. 16. Create a stormwater site map as required by Part I11, Section (A)(1)(c) of yoJpermit number NCG020082. 17. Please provide updated responsible parry signature sheet annually for certification that the facility has been tested for non-stormwater discharges from the site. 18. Update the status on the current SDO's discharging to Mill Creek in the SPPP. 19.On site map provide locations of all SDOs, the industrial activity areas, and description of potential pollutants that could be discharged into Mill Creek. 20. In the summary of stormwater discharge outfalls, provide a description of the physical location for all SDO's. 1 21. Increase the frequency of your outdoor inspection & clean-up schedule to weekly, for preventing pollutant exposure to the open environment, for example placing tarps over any equipment that contains oil and grease on them located in the bone yard. 22. Replace dumpster plug in the dumpster near the paint shop, to prevent stormwater pollution. 23. Provide the telephone and email contact information. for the facility's secondary contact (Mr. Landon Means) in your SPPP. 24. List and describe all qualitative monitoring requirements on SDO sheet; i.e., color, odor, clarity, etc. - _.; .-F �' •1 �', .��?. a_�,it`�'.��C.. }`tea' Picture41 Oil leaks on truck scale. Immediately clean up oil leaks on both truck scales and increase cleaning frequency to daily, as per your Good Housekeeping Program requirements. Picture#2 Leaking buckets of Acrylic Modified Alkyd Enamel Immediately dispose of Leaking buckets of Acrylic Modified Alkyd Enamel and pallet according to your general permit NCG020082. Picture43 Oil and grease saturated pallet and rags. Immediately dispose of oil and grease saturated pallets and rags according to your general permit NCG020082. Picutre#4 No locking mechanism on diesel fuel secondary tank behind maintenance shop for heavy equipment. Install locking mechanism on diesel fuel secondary tank to ensure no leakage can occur to produce stormwater pollution. Picture#5 Grease spots on the green grease pump and drum. Immediately clean up grease spots on pump and drum. Also, place tarp over these drums when not in use. Picture#6 Missing plug in dumpster at heavy equipment maintenance shop. Replace dumpster like agreed due to issues or replace plug to prevent stormwater pollution. S iff Picture#7 Liquid mixed with oil behind warehouse storage building. Picture#8 Bulk liquid containers behind warehouse storage building. Install cap over all bulk liquid container to ensure no spills can take place in case of spill. f Picture#9 Cylinder bowls with grease exposed at bone yard. Install structural/nonstructural BMP, for cylinder bowls or cover with a tarp to ensure no stormwater runoff will reach surface waters. r Picture#10 Leaking Oil Pump at bone yard. Fix oil pump and immediately clean up oil from the leakage. Picture# l l Leaking hydraulic oil system at bone yard. Immediately clean up oil leaks on hydraulic oil system and increase cleaning frequency to weekly, as per your Good Housekeeping Program requirements. Replace oily- rag with a cap. Company Representative(s) that participated in inspection: Mr. Philip P. Phibbs, Mr. Tony Johnson, and Landon Means Title(s) area superintendent, environmental engineer, and quality control technician Start of Inspection: 9:00am Completion of inspection: 1:00pm Date: 6I412014 Signature of Stormwater Inspector: Title: Stormwater Inspector Compliance Inspection Report Permit: NCG020082 Effective: 01l01l10 Expiration: 12131114 Owner: Vulcan Construction Materials LP SOC: Effective: Expiration: Facility: Vulcan Constniction Materials -North Quarry County: Forsyth 4401 N Patterson Ave Region: Winston-Salem Winston Salem NC 21105 Contact Person: Tony Johnson Title: Phone: 704-547-7076 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 06/04/2014 Entry Time: 09:OOAM Primary Inspector: Aana Taylor -Smith Secondary Inspector(s): Certification: Phone: Exit Time: 01:00Ph! Phone: 336-771-5000 Reason for Inspection: Routine Inspection Type: Compfance Evaluation Permit Inspection Type: Mining Activities Stormwater Discharge COC Facility Status: ❑ Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG020082 Owner -Facility: Vulcan Construction Materials LP Inspection Hate; 06104)2014 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: Refer to local program inspection letter (in Tile). Page: 2 Permit: NGG020082 owner - Facility: Vulcan Construction Materials LP Inspection Date: 061o4r2014 Inspection Type : Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a `Narrative Description of Practices'? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Pan include a Preventative Maintenance and Guod Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Yes No NA NE !❑❑❑ ❑ M ❑ ❑ ■❑❑❑ i❑❑❑ ■❑❑❑ ❑ ❑ ❑ ■❑❑❑ ■❑❑❑ ❑ ❑ ❑ ■❑❑❑ ❑■❑❑ ❑ ❑ ❑ ❑ ❑ ❑ Comment: Refer to local program inspection letter (in file). SPPP does not include site map and information is out of date. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? M ❑ ❑ ❑ Comment: Refer to local program inspection letter (in file). Facility must list/describe all QM requirements (color, odor, etc.) when conducting QM. Analytical Monitorinct Yes No NA NE Has the facility conducted its Analytical monitoring? ■ ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Cl ❑ ® ❑ Comment: Refer to local program inspection letter (in file). Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ® ❑ ❑ ❑ # Were all outfalls observed during the inspection? M ❑ ❑ ❑ # If the facility has representative oulfall status, is it properly documented by the Division? ❑ 110 ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ 0 ❑ ❑ Comment: Refer to local program inspection letter (in file), Illicit discharges have not been evaluated. Page: 3 HC®ENR North Carolina Department of Environment and Natural Resources Division of Wafer Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary March 28, 2011 Vulcan Materials Company Attn: Tim Knopf, Environmental Engineer P.O. Box 4239 Winston-Salem, NC 27115-4239 Subject: Representative Outfall Status NPDES Stormwater Permit NCG020000 Certificates of Coverage NCG020115 - East Forsyth Quarry, & (NCG020082 - North -Quarry' Vulcan Materials Company Forsyth County Dear Mr. Knopf: Ron Boone, of the Winston-Salem Regional Office, has reviewed your requests for Representative Outfall Status (ROS) for Vulcan Materials Company's (VMC) North Quarry and East Forsyth Quarry, dated March 7, 2011. The results of his review are detailed below. As we understand it: East Forsyth Quarry, NCG020115: You are requesting ROS for SDO 003 to be represented by SDO 005. North Quarry, NCG020082: You are requesting ROS for SDOs 004, 005, 006, and 007, to be represented by SDO 003. Based on the information and maps provided, as well as information gleaned from the December, 2010, compliance evaluation inspections, we hereby approve both of these requests. In accordance with 40 CFR §122.21(g)(7), you are authorized to sample SDO 005 as representative of SDO 003 at the East Forsyth Quarry, and SDO 003 as representative of SDOs 004, 005, 006, and 007, at the North Quarry. This approval is effective with the next sampling event. Please note that all other SDOs not expressly mentioned in this letter must still be sampled as required by the permit, i.e. SDOs 001, 002, and 004 for the East Forsyth Quarry. You are reminded that VMC is still required to conduct Qualitative Monitoring (QM) at all SDOs at both quarrys, regardless of ROS. Also, please remember that any actions you initiate in response to benchmark exceedences, as directed in the tiered response provisions of your permit, must address all drainage areas represented by the representative outfall, where appropriate. North Carolina Division of Water Quality, Winston-Salem Regional Office Location' 585 Waughtown St. Winston-Salem, North Carolina 27107 One Phone: 336-771-5000 4 FAX: 336-771.46301 Customer Service: 1-877-623.6748 North Carofina Internet. www.ncwaterquality.org ;Vaturallr� . An Equal Opportunity l Affirmative Action Employer Vulcan Materials Company Attm Tim Knopf, Environmental Engineer ROS NCG020115 R NCG020082 March 28, 2011 Page 2 of 2 Please append this letter to your Stormwater Pollution Prevention Plans (SP3) or permits to document that ROS has been approved. If changes in drainage areas, structures, processes, storage practices, or other activities occur that significantly alter the basis of this approval, ROS may no longer be valid. You should either resume sampling at all SDOs, or reapply to this office for new ROS based on the updated information. Finally, although we have approved ROS for both sites using this single letter, DWO considers each site completely independent of the other. Therefore, occurrences or activities that occur at one site, generally do NOT affect the other. If you have any questions or comments concerning this letter, please contact Mr. Boone at (336) 771-4967 or at ron.boone@ncdenr.gov. Sincerely, W. Corey Basinger Interim Regional Supervisor Surface Water Protection Section cc: Winston-Salem: Reigional..Office) Stormwater Permitting Unit Central Files March 7, 2011 Mr. Cory Basinger NC DENR Division of Water Quality Surface Water Protection Section Winston-Salem Regional Office 585 Waughtown Street Winston-Salem, North Carolina 27107 RE: Vulcan Construction Materials Representative Outfall Status Request Dear Mr. Basinger: R£CIV� N.C. nent. rf !` r, MAR 0 g , 0�.� Rey."n21 Certified Mail Return Receipt Requested Please find enclosed a Request for Representative Outfall Status (ROS) for each of the following Vulcan Construction Materials Facilities: • East Forsyth Quarry located in Forsyth County, North Carolina, • Elkin Quarry located in Surry County, North Carolina. • iNo`rth_Quarry_located.in.ForsytiLqounty,,North Carolina.j Me(s ama0 • Smith Grove Quarry located in Davie County, North Carolina. This request consists of the following for each facility: • Representative Outfall Status Request Form. • Current facility Outfall and Drainage Area information. • Two copies of the facility's SPPP Site Map(s) including all Outfalls and Drainage Areas. • Summary of available monitoring results. Outfalls with no monitoring results during a period did not discharge. Please feel free to contact me at (336) 744-2083 should you have any questions or comments. Sincerely, �t., 4 K Tim Knopf Environmental Engineer MIDEAST DIVISION, VULCAN CONSTRUCTION MATERIALS, LP P.O. BOX 4239 - WINSTON-SALEM, NORTH CAROLINA 27115-4239 - TELEPHONE 336-767-4600 RECEIVED N.C. Deot. of ENS MAR 0 $ 2011 Winston•sal�, Regicna! C"ce North Quarry Representative Outfall Status Request Form Outfall Details Site Maps (2-Copies) Monitoring Results NCDENR i�C wo - � C DEe or - Ell. — Nu — Reso —E. Division of Water Quality / Surface Water Protection National Pollutant Discharge Elimination System REPRESENTAT[VE OUTFALL STATUS (ROS) REQUEST FORM FOR AGENCY USE ONLY Date Received Year Month Day If a facility is required to sample multiple discharge locations with very similar storm water discharges, the permittee may petition the Director for Representative Outfall Status (ROS). DWQ may grant Representative Outfall Status if stormwater discharges from a single outfall are representative of discharges from multiple outfalls. Approved ROS will reduce the number of outfalls where analytical sampling requirements apply. If Representative Outfall Status is granted, ALL outfalls are still subject to the qualitative monitoring requirements of the facility's permit —unless otherwise allowed by the permit (such as NCGO20000) and DWQ approval. The approval letter from DWQ must be kept on site with the facility's Stormwater Pollution Prevention Plan. The facility must notify DWQ in writing if any changes affect representative status. For questions, please contact the DWQ Regional Office for your area (see page 3). (Please print or type) 1) Enter the permit number to which this ROS request applies: Individual Permit (or) Certificate of Coverage N I C I 5 N[ G 0 2 0 0$ 2 2) Facility Information: Owner/Facility Name Vulcan Construction Materials — North Facility Contact Street Address City County Telephone No. Dean Bullins 4401 Patterson Avenue Winston-Salem State NC ZIP Code 27105 Forsyth E-mail Address (336) 414-3291 Fax: 3) List the representative outfall(s) information (attach additional sheets if necessary): Outfall(s) 101-003 is representative of Outfall(s) 101-004, 005, 006 & 007 Outfalls' drainage areas have the same or similar activities? ❑x Yes ❑ No Outfalls' drainage areas contain the same or similar materials? ❑x Yes ❑ No Outfalls have similar monitoring results? NlYes ❑ No ❑ No data* Outfall(s) is representative of Outfall(s) Outfalls' drainage areas have the same or similar activities? ❑ Yes ❑ No Outfalls' drainage areas contain the same or similar materials? ❑ Yes ❑ No Outfalls have similar monitoring results? ❑ Yes ❑ No ❑ No data* Outfall(s) is representative of Outfall(s) Outfalls' drainage areas have the same or similar activities? ❑ Yes ❑ No Outfalls' drainage areas contain the same or similar materials? ❑ Yes ❑ No Outfalls have similar monitoring results? ❑ Yes ❑ No ❑ No data* *Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for review. Page 1 of 3 SWU-ROS-2009 Last revised 12/30/2009 Representative Outfall Status Request 4) Detailed explanation about why the outfalls above should be granted Representative Status: (Or, attach a letter or narrative to discuss this information.) For example, describe how activities and/or materials are similar. Please see attached. 5) Certification: North Carolina General Statute 143-215.6 B(i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). I hereby request Representative Outfall Status for my NPDES Permit. I understand that ALL outfalls are still subject to the qualitative monitoring requirements of the permit, unless otherwise allowed by the permit and regional office approval. I must notify DWQ in writing if any changes to the facility or its operations take place after ROS is granted that may affect this status. If ROS no longer applies, I understand I must resume monitoring of all outfalls as specified in my NPDES permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: Tim Knopf Title: Environmental_ Depanrtment_Representative (Signature of Applicant) (Date Signed) Please note: This application for Representative Outfall Status is subject to approval by the NCDENR Regional Office. The Regional Office may inspect your facility for compliance with the conditions of the permit prior to that approval. Final Checklist for ROS Request This application should include the following items: ❑ This completed form. ❑ Letter or narrative elaborating on the reasons why specified outfalls should be granted representative status, unless all information can be included in Question 4. ❑ Two (2) copies of a site map of the facility with the location of all outfalls clearly marked, including the drainage areas, industrial activities, and raw materials/finished products within each drainage area. ❑ Summary of results from monitoring conducted at the outfalls listed in Question 3. ❑ Any other supporting documentation. Page 2 of 3 SWU-ROS-2009 Last revised 12/30/2009 Representative Outfall Status Request Mail the entire package to: NC DENR Division of Water Quality Surface Water Protection Section at the appropriate Regional Office (See map and addresses below) Notes The submission of this document does not guarantee Representative Outfall Status (ROS) will be granted as requested. Analytical monitoring as per your current permit must be continued, at all outfalls, until written approval of this request is granted by DWQ. Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for review. For questions, please contact the DWQ Regional Office for your area. Asheville Regional Office 2090 U.S. Highway 70 Swannanoa, NC 28778 Washington Regional Office 943 Washington Square Mall Phone (828) 296-4500 Washington, NC 27889 FAX (828) 299-7043 Phone (252) 946-6481 Fayetteville Regional Office FAX (252) 975-3716 Systel Building, 225 Green St., Suite 714 Wilmington Regional Office Fayetteville, NC 28301-5094 127 Cardinal Drive Extension Wilmington, NC 28405 Phone (910) 433-3300 FAX 9101486-0707 Phone (910) 796-7215 FAX (910) 350-2004 Mooresville Regional Office 610 East Center Ave. Winston-Salem Regional Office Mooresville, NC 28115 585 Waughtown Street Winston-Salem, NC 27107 Phone (704) 663-1699 Phone (336) 771-5000 FAX (704) 663-6040 Water Quality Main FAX (336) 771-4630 Raleigh Regional Office Central Office 1628 Mail Service Center 1617 Mail Service Center Raleigh, NC 27699-1628 Raleigh, NC 27699-1617 Phone (919) 791-4200 Phone (919) 807-6300 FAX (919) 571-4718 FAX (919) 807-6494 Page 3 of 3 SWU-ROS-2009 Last revised 12/30/2009 SECTION 5.0 DISCHARGE SAMPLING AND ANALYSIS The General Permit requires sampling and analysis of point source discharges that fall in the following categories. Mine dewatering and/or discharges of process wastewater, including commingled stormwater_ Stormwater discharges from other plant areas where the stormwater has contacted areas directly related land disturbance and process areas.. Stormwater discharges from on -site vehicle maintenance areas. 5.1 Process Water and Stormwater Sampling/Analysis Program Refer to Table 1 for required sample frequency and analytical parameters. There are four appropriate sampling location at the North Quarry which will be used to sample various process water and stormwater discharges. Each outfall to be sampled is listed below along with a brief description of each outfall's type of discharge. Representative Outfalls to be Sampled: Outfall Latitude 1 Receiving Outfall Type Source of Discharge No. Longitude Stream 101-001 36°10'49"t Mill Creek Commingled Mine pit dewatering 80015'54" Process Water and Stormwater 101-002 36010'49"I Mill Creek On Site Stormwater associated with industrial 80"15'58" Maintenance activity. This sample location is Stormwater representative of all discharges from maintenance shop activities. 101-003 36010'49"/ Mill Creek Stormwater Stormwater associated with industrial 80,15,50, activity. This sample location is representative of all discharges from plant, yard, and material stockpile areas. Note: There are a total of 7 discharge points (6 Stormwater, 1 process water) at the North Quarry site. Mine dewatering flows and runoff from yard and process areas which drain to the pit are pumped directly to the creek at outfall 101-001. Outfall 101-002 is the discharge point for the runoff from an area which includes most of the yard around the North shop. This is the appropriate point to sample the runoff from all on -site vehicle maintenance activities. The entire plant area drains via a perimeter ditch to a pond which has a 36" standpipe and ouffall to the creek. This discharge point has been designated outfall 101-003 and is the appropriate sampling point for plant yard, and material stockpile areas. All other yawl outfalls will be represented by outfall 101-003 The following table summarizes the total additional outfalls at this site which will not require sampling. The abovementioned outfalls that will be sampled have been linked to the following outfalls based on the overall type of discharge each additional outfall will represent. All outfall locations are indicated on the partial mine map in Appendix I. Documentation of representative outfall status should be kept on site within the Mineral Mining Plan. Remaining Outfalls (not to be sampled): Outfall Latitude 1 Receiving Outfall Source of Discharge Corresponding No. Longitude Stream Type Representative Outfall* 101-004 36010'50"1 Mill Creek Stormwater This location receives discharges from a 101-003 80015'57" small sediment basin which receives run- off from the entry road accessing the yard and plant area. 101-005 36010'51"1 Mill Creek Stormwater This location receives discharges from a 101-003 80'15'57" small sediment basin which receives run- off from the entry road accessing the yard and plant area. 101-006 36'10'49"1 Mill Creek Stormwater This location receives discharges from a 101-003 80016'02" storm sewer system which drains the yard parking lot at division headquarters and some areas around employees buildings. 101-007 36'10'49"1 Mill Creek Stormwater This location receives discharges from a 101-003 80016'03" small yard area behind the central services warehouse. 'Listed representative outfall is the appropriate sample point designated for that type of discharge; no grab sample needs to be taken for these additional listed outfalls. NI1 429.9 Ex ♦- PAINT SHOP ASTs 1,2 s, O 4,5A.56.18 Spill * OP ~� Supplies j GE 4� of�A~T OP 21dRU � o STORAGE 0 \ 1 APP X. D NAGS A a 1 Ac s3z.l 0 TFI\LL - Gf, � 1 LOYEE 1 . -BUILDING I 1 1 \ iGs11 Spill Supplies 1 DIVISION OFFICE s+ 1 t ♦ uv r 20. 1 1 I 1 MENT I + IL�I ❑ rra ❑ o (� I ❑ u o 3 GRAPHIC 9CALL—+~ 1 9 lm SHEET • T V y l BMP/SPPP — OUTFALL LOCATION MAP NORTH QUARRY WINSTON—SALEM, NC ck:3 L O LL, v c 4 fifNl PIT DATE-. SIIBto SCALE: AS SHOWN DESIGNED: XXa DRAWM: XXA FRO)ECP• P237"I Duran IAsbrlsis Company O ,r, xsu w � { APPROXIMATE DRAINAGE AREA ♦ RSo`•��.•___�y OUTFALL 101-005 ~ x?< , r 1 C3 1 S'_2t r"_�D ` 1 ! UUU FFF"' N 1111 1 SANTARO INDUSTRIES � SALES APPRO. o A EA � ° O ALL ! DRAINAGE. 1 101-0 ! 0 LL 1003 I NORTH 1 APPROX. I OVAR 4 �. DRAINAGE: AREA OUTFAL4 !OfI a �AgT� 101 •qqd 11'f}ALL l01-1102 OUT �RS � • i � 1 101-007 T- -_ i -0q 4829,9 ♦� PAINT SHOP ASTt 1,2,9, -A - �S Spill / 6P- Suppl . O -- - -- - _ f :76RU ♦ o 1 R STORAGE D I AGF �1ti O APP X. f1. j O E) AGF A ; I AC 1 32.1 O TFAL 0r, i OYEE !Y I _ GRAP}IIC 3CALE BUILDING S 1 M4 inn o w �m 1ao �m L` 10611 Spill Supplies DIVISION I 1 OFFlCE mp•a ` mo(ti "°"e'by BMP/SPPP — OUTFALL LOCATION MAP OATS: SCALE: AS SHl ET HO\VW x z OF z � NORTH QUARRY D�s��N«�. xxx UUIE[ln �� �� WINSTON—SALEM NC DRAWN: "" • ' PR0JK't0 M371 1 Aieterfala Company t 1-007 t -00 T- ; . _ 1 CAM AST pp 101-00 WAREHO T29'9 _ _ ANNEX �� PAW SHOP AST'e 1,2,3, _ O / A 101d' `' - — 4,6A.6B.1R ~� SPItl / OP - Supplies/ o f� Ilk AST o 'r ' •`\� r STORAGE , O D I AGU A�UA� rOa \ 1 APP X. 0 D NAGE A "V I AC 1 o TFAL nr, I 1 • 432.1 YEE 1 Q BUILDING I 1 •n 1Ea11 I 1'BP� SuppBp •, 1 \ DIVI" OFFICE 1 1 12-14 1 1 �} \ HT ! r ii 1 }h.4 _ ' _ w / 1, d A 11 1.,8�862 s t � - �liiN� G� hlNl GRAPH eCA1,6 k PIT I me - ACC n. 4 'Rr'fRy""MUM SHEET I.E, ASSOWH BMP/SPPP — OUTFALL LOCATION MAP DATE: "WN DES NORTH QUARRY nrsicNen xxx uullan 1 oe z �� R� ' WINSTON—SALEM, NC PRAWN: xxx PR[UCC'TM PFUT"I IAabrlala Company ".APPROXIMATE-- DRANAGE AREA 0JUTFALL 1014915 ! Rqo �— N25 ♦♦ t 95.9 1 o t { SANTARO INDUSTRIES i S .ALES AI,PRO 4 A i e 61 ALL DRAINAGI r ; f) i111, r NORTH LL 1- APPROX. �+ DEAR t I DRATNAGC AREA OUTF'AL4 I a �AST-8 ` I LETFALL 101-00' OU 1D1-0oa Rs r 1D1-007 -00 O LL - �� 1 429.9 _ r ♦� PAINT SHOP Asre 1,2,21, A - - �� s 4.6A.68,19 4 O Spill �• Supplies i o weWWiNG 01 SHOPAST — f1R1J ♦ o STORAGE D I AGE M.111,1111 Oo APP X. O 71^ 1 AGE n ; AC TFAL 06 .E83Z.1 spy 1 GRAPiAC SCALE BU6LDIHG I \ r 10i11 svRl supan�• OFFICE 12-14 I { ��/ / Ilia Pny�n�r`!hl' BMP/SPPP — OUTFALL LOCATION MAP LATK: "1R1e SHEET DkSK' AS UU11an NORTH QUARRY oFSKNen _Mxxx 2 OF 2 �� �� WINSTON—SALEM, NC DRAWN:""".n,l. col+,p.rry PRf)jbu Tp PR37"I RESEARCb & ANALYTICAL LABORATORIES, INC. Anolyticcd/Process Consultabons February 11, 2010 Vulcan Materials Company/North PO Box 4239 Winston-Salem, NC 27115 Attention: Philip Phibbs Chemical Analysis for Selected Sampling Locations Identified as Vulcan Quarry -North (A Vulcan Materials Company Project, collected 25 January 2010) 101-001 Permit Date Parameter Results nits Limit Analyzed Settable Matter <0.1 mUL 0.1 01/27/10 Turbidity 3.39 NTU NA 01/27/10 TSS <1.0 mg/1 NA 01/27/10 pH 7.5 Std. Units 6.0-9.0 Per COC RAL. Sample #k 665664 Date Collected 01/25/10 Time Collected 1100 Outfall Number 101-001 mg/L = milligrams per Liter = parts per million (ppm) SU = Standard Units NIA = Not Applicable mllL = milliliters per Liter Analyst YJ YJ YJ NTU = Nepthalometric Turbidity Units RESEARCh & ANA[yTlCAt LAWRAT4RIE5, INC. Analyilcal/Process Consultations April 21, 2010 Vulcan Materials Company/North Quarry P.O. Box 4239 Winston-Salem, NC 27115 Attention: Philip Phibbs Chemical Analysis for Selected Sampling Locations Identified as Vulcan Quarry -North Quarry (A Vulcan Materials Company Project, collected 08 April 2010) _ 101-001 Permit Date Parameter Results nits Limit Analyzed Settable Matter <0.1 m1/L 0.1 04/09/2010 Turbidity 3.04 NTU N/A 04/09/2010 TSS <1.0 mg/L N/A 04/09/2010 pH 8.3 SU 6.0 - 9.0 Per COC RAL Sample ## 670907 Date Collected 04/08/10 Time Collected 1100 Outfall Number 101-OOl mg/L = milligrams per Liter = parts per million (ppm) SU = Standard Units N/A = Not Applicable ml/L = milliliters per Liter Analyst YJ YJ YJ Per COC NTU = Nepthalometric Turbidity Units RESEARCh & ANA1yTICAL LABORATORIES, INC. Analytical/Process Consultations July 20, 2010 Vulcan Materials Company/North Quarry PO Box 4239 Winston-Salem, NC 27115 Attention: Philip Phibbs Chemical Analysis for Selected Sampling Locations Identified as Vulcan Quarry _ North A Vulcan Materials Company Project, collected 2 July 2010) 001 Permit Date Parameter Results nits Limit Anal &dd TSS 18.0 mg/l N/A 07/02/10 Settable Matter <0.l mVL 0.1 07/02/10 Turbidity 7.85 NTU N/A 07/02/10 pH 8.5 Std. Units 6.0-9.0 Per COC RAL Sample # 677552 Date Collected 07/02/10 Time Collected 1115 Outfall Number 001 mg/L = milligrams per Liter = parts per million (ppm) SU = Standard Units N/A = Not Applicable ml/L = milliliters per Liter Analyst YJ Y3 YJ Per COC NTU = Nepthalometric 'Turbidity Units RESEARCh & ANA[yTICAL LAWRATORIES, INC. Analyticol/Process Consultations February 11, 2010 Vulcan Materials Company/North PO Box 4239 Winston-Salem, NC 27115 Attention; Philip Phibbs Chemical Analysis for Selected Sampling Locations Identified as Vulcan Quarry - North (A Vulcan Materials Company Project, collected 25 January 2010) 101-003 Bench Mark Date Parameter Results Units Values Analyzed Settable Matter <0.1 m1/L 0.1 01/27/10 Turbidity 204 NTU N/A 01/27/10 TSS 82 mg/1 100 01/29/10 pH 8. l Std. Units 6.0-9.0 Per COC RAL Sample # 665665 Date Collected 01/25/10 Time Collected 1100 Outfall Number 101-003 mg/L = milligrams per Liter = parts per million (ppm) SU = Standard Units N/A = Not Applicable ml/L = milliliters per Liter Anal st YJ YJ YJ NTT = Nepthalometric Turbidity Units RESEARCh & ANAtyTiCA1 LABORATORIES INC.f�} i Anaiylicd/Process Consultations , July 30, 2010 Vulcan Materials Company/North Quarry PO Box 4239 Winston-Salem, NC 27115 Attention: Philip Phibbs Chemical Analysis for Selected Sampling Locations Identified as Vulcan Quarry - North (A Vulcan Materials Comuanv Proiect. collected 23 July 2010) Benchmark 101-003 Values Date Parameter Results nits Limit Analyzed Analyst TSS 38.0 mg/1 100 07/23/10 Y) Settable Matter <0.i mVL 0.1 07/23/10 YJ Turbidity 90.7 NTU NIA 07/23/10 YJ pH 7.7 Std. Units 6.0-9.0 Per COC Per COC RAL Sample # 679160 Date Collected 07/23/10 Time Collected 0900 Outfatl Number 101-003 mg/L = milligrams per Liter = parts per million (ppm) SU = Standard Units NIA = Not Applicable mVL = milIiliters per Liter NTU = Nepthalometric Turbidity Units �I RCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary December 9, 2010 Vulcan Construction Materials, Inc. Attn: Tim Knopf P.O. Box 4239 Winston-Salem, NC 27115-4239 Subject: Compliance Evaluation Inspection NODES General Stormwater Permit NCG020000 Certificate of Coverage NCG020082 Vulcan Construction Materials, Inc., North Quarry Forsyth County Dear Mr. Knopf: 1. Ron Boone of the Winston-Salem Regional Office of the NC Division of Water Quality (DWQ) conducted a compliance evaluation inspection (CEI) at the subject facility on December 8,•2010. Your assistance and cooperation during the inspection, as well as that of Philip Phibbs, Plant Manager, Dean Bullins, Assistant Plant Manager, and Larry Estep, Lab Manager, was greatly appreciated. An inspection checklist is attached for your records and- inspection findings are summarized below. 2. The facility is located at 4401 North Patterson Avenue, in Winston-Salem, Forsyth County, North Carolina. Stormwater and wastewater related to mining activity is discharged to Mill Creek, which is classified as Class C waters in the Yadkin River Basin. Documentation & Monitoring Review 3. The Stormwater Pollution Prevention Plan (SP3) is complete but has not yet been fully implemented. The stormwater discharge outfalls (SDO) have not yet been certified, there is insufficient stormwater related employee training and documentation thereof and there is no record of the SP3 annual review. Please make it a high priority to complete the entire plan within the next couple of months. 4. There are currently six Stormwater Discharge Outfalls (SDO) at the site (002 thru 007) and one wastewater outfall (001). Qualitative Monitoring (QM) is currently only being done at outfalls 002 and 003. However, you should be conducting QM at all SDOs except SDO 006, which was eliminated with the relocation of the asphalt plant (stormwater from 006's drainage area has been redirected to the pit). It is also noted that SDO 007 is scheduled to be eliminated and drainage from this area will be conveyed to SDO 002, which is also the vehicle maintenance SDO. Once SDO 007 is plugged and that flow redirected to 002, you may discontinue QM of 007. For the time North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-771-4630 4 Customer Service: 1-877-623-5748 a North Carolina Internet vvwvr.ncwaterquality.org d y j/ ur�t t An Equal Opportunity 1 Affirmative Action Employer 1 Vulcan Construction Materials, inc., North Quarry Attn: Tim Knopf NCG020082, Compliance Evaluation Inspection 12/8/2010 Page 2 of 2 being however, in addition to 002 and 003, you currently should also be conducting QM of 004, 005 and 007. It is highly suggested, since they're in such close proximity to each other, that you also eliminate 004 and convey that SW flow to 005. 5. Analytical monitoring (AM) is currently being conducted at wastewater outfall 001 and SDOs 002 and 003. However, you should be conducting AM at all SDOs except 006 which has been eliminated. Please begin AM at SDOs 004, 005 and 007 immediately. Also, AM of SDO 002 (vehicle maintenance area) currently includes oil & grease but not Total Petroleum Hydrocarbons (TPH). Please begin monitoring 002 for TPH as required by the permit; oil and grease monitoring of SDO 002 is not required. Site Review 6. Mr. Boone reports that the site was quite clean and well maintained. All above ground storage tanks are double -walled or have secondary containments. SW drainage from the secondary containment for the fuel storage tank actually goes to a separator and then to a non -discharging holding pond. All tanks appeared to be in excellent condition and no signs of spillage were noted. 7. Please ensure that the site's SP3 and monitoring plans continue to change along with any physical changes at the site, such as the elimination of SDO 006 and the possible future elimination of 004 and 007. 8. You are reminded that violations of the NCG020000 general permit are subject to civil penalty assessments not to exceed $25,000 per day, per violation. Thank you for your cooperation in this matter. Should you have any questions, please feel free to contact Mr. Boone or me at (336) 771-5000. Sincerely, Steve W. Tedder Water Quality, Regional Supervisor Winston-Salem Region Division of Water Quality Attachments: 1. BIMS Inspection Checklist cc: S_WP WSRO__' Central Files Stormwater Permitting Unit Permit: NCG020082 SOC: County: Forsyth Region: Winston-Salem Compliance Inspection Report Effective: 01/01/10 Expiration: 12/31/14 Owner: Vulcan Construction Materials LP Effective: Expiration: Facility: Vulcan Construction Materials -North Quarry 4401 N Patterson Ave Contact Person: Tim Knopf Title: Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 12108/2010 E ime: 09:00 AM Primary Inspector: Ron Boone r Secondary Inspector(s): j Wnston Salem NC 27115 Phone: 336-767-4600 Certification: Exit Time: 11:00 AM 1 Z/.g /.2—ui Phone: Phone: 704-663-1699 Ext.2202 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Mining Activities Stormwater Discharge COC Facility Status: n Compliant ® Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 Permit: NOG020082 Owner - Facility: Vulcan Construction Materials LP Inspection Date: 121D8/2090 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Page: 2 Permit: NCG020082 Owner - Facility: Vulcan Construction Materials LP Inspection Date: 12/08/2010 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Potlution Prevention Plan? M n n n # Does the Plan include a General Location (USGS) map? ® n n n # Does the Plan include a "Narrative Description of Practices"? ® Cl n n # Does the Plan include a detailed site map including outfali locations and drainage areas? ® n n F1 # Does the Plan include a list of significant spills occurring during the past 3 years? n n n # Has the facility evaluated feasible alternatives to current practices? ® n n n # Does the facility provide all necessary secondary containment? ® n n n # Does the Pian include a BMP summary? M n n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? IM n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ®n n n # Does the facility provide and document Employee Training? ®n n n # Does the Plan include a list of Responsible Party(s)? n n n # Is the Plan reviewed and updated annually? ®❑ n rl # Does the Plan include a Stormwater Facility Inspection Program? ® n ❑ n Has the Stormwater Pollution Prevention Plan been implemented? ® n n n Comment: SP3 has not been fully implemented. Please refer to the attached inspection summary letter. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ® n n n Comment: Not all QM has been accomplished as required. Please refer to the attached inspection summary letter. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ® n n n # Has the facility conducted its Analytical monitoring from Vehicie Maintenance areas? ® n n n Comment: Not all AM has been accomplished as required. Please refer to the attached inspection summary letter. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ® n n n # Were all outfalls observed during the inspection? ® n n n # If the facility has representative outfail status, is it properly documented by the Division? n n a n # Has the facility evaluated all illicit (non Stormwater) discharges? ® n n n Page: 3 Permit: NCG020082 Owner - Facility: Vulcan Construction Materials LP Inspection Date: 12/08/2010 Inspection Type: Compliance Evaluation Reason for Visit: Routine Comment: Please refer to the attached inspection summary letter. Page: 4 r January 5, 2009 Mr. Steve Tedder Surface Water Protection Supervisor Division of Water Quality North Carolina Department of Environment and Natural Resources 585.Waugh town Street Winston Salem, NC 27107 Subject: Vulcan Contacts Water Permits Dear Mr. Tedder: —RcCL4VED N.C. DakL Di EKft Vlir.ston-Salem Regicnal.-f2ce Find enclosed a listing of the Vulcan water permits and our staff contact for each. Please direct correspondence regarding water perrrtif matters'to the respective contact. This request is necessary because we have merged our former Safety and Health, and Environmental Departments, forming a new SHE Department. Its 'staff members or SHE Representatives will be responsible for all safety, health and environmental functions within specific Vulcan operating areas. Should you have any questions or require any additional information in the above, please contact me. ]'bank you for your assistance in this matter. Since ely'. ike Poplin Manager Environmental Services C: Truman Chidsey Tim Knopf Bryan Moore Jeremy Thompson MIDEAST DIVISION, VULCAN CONSTRUCTION MATERIALS, LP P.O. BOX 4239 • WINSTON-SALEM, NORTH CAROLINA 27115-4239 • TELEPHONE 336.767-4600 i SHE Rep Location County Water Permit Number KNOPF NORTH QUARRY Forsyth . NCG020082 KNOPF STOKESDALE QUARRY Guilford NCG020191 KNOPF SHELTON QUARRY Caswell NCG020155 KNOPF YADKIN QUARRY Yadkin NCG020183 KNOPF EAST FORSYT14 QUARRY Forsyth NCG020115 KNOPF SOUTH FORK QUARRY Fors nh NCG020441 KNOPF STONEVILLE QUARRY Rockinham NCO027987 KNOPF SMITH GROVE QUARRY Davie NCG020081 MOORE PINEVILLE QUARRY Mecklenburg NCG020049 MOORE ROCKINGHAM QUARRY Richmond NCG020107 MOORS CLEAR CREEK QUARRY Mecklenburg NCG020201 MOORE CABARRUS QUARRY Cabarrus NCG020172 MOORE GOLD HILL QUARRY Cabarrus NCG020108 MOORE HIGH SHOALS QUARRY Gaston NCG020190 THOMPSON BURKE QUARRY Burke NCG020691. . KNOPF ELKIN QUARRY Sum NCG020159 THOMPSON ENKA QUARRY Buncombe NCG020151 KNOPF 115 QUARRY Wilkes NCG020160 THOMPSON LENOIR QUARRY Caldwell NCG020026 THOMPSON MORGANTON QUARRY Burke NCG020177 THOMPSON SPRUCE PINE UARRY Mitchell NCG020036 THOMPSON BOONE QUARRY Watauga. NCG020251 THOMPSON PENROSE.QUARRY Transylvania NCG020000. THOMPSON IIEIv'DERSONVILLE I Henderson NCG020176 " BECK GREYSTONE QUARRY Vance NCG020154 Walter Beck Vulcan Materials Company . 5601 Ironbridge Parkway Suite 201 Chester, Va 23831 .804-717-8374 Tim Knopf. Vulcan Materials'Company PO Sox 4239 Winston-Salem, NC 27115 336-744-2083 Bryan Moore Vulcan Materials Company 11020 David Taylor Dr. Suite 105 Charlotte, NC 28262 704-549-1540. - Jeremy Thompson Vulcan Materials Company PO Box 549 Enka," NC 28728 828-255-8561 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Vulcan Construction Materials LP 4401 N Patterson Avenue Winston Salem, NC 27115 Subject: General Stormwater Permit Inspections Vulcan Construction Materials -North Quarry Permit No. NCG020082 Forsyth County Dear Sir or Madaam: Alan W. Klimek, P.E. Director Division of Water Quality RECEIVED— N r: r)p, JAN / / 2006 Winston -,:.di, Regional Office Your facility holds a General Permit from the North Carolina Division of Water Quality to discharge stormwater associated with industrial activities performed at your facility. Please be advised that the Winston-Salem Regional Office will be performing NPDES Stormwater Inspections sometime in the near future. If this office has not previously inspected your facility, you should be prepared to demonstrate compliance with all terms and conditions included in the Permit. Specifically, we will be evaluating the following: Stormwater Pollution Prevention Plan, Stormwater Outfall Locations, Qualitative and Analytical Monitoring Data and any other activities required by your permit. Copies of the general permits and accompanying documents can be accessed from the following webpage: http://h2o.enr.state.ne.us/su/Forms_Documents.htm#StormwaterGk If you have any questions, please contact Rose Pruitt in the Winston-Salem Regional Office at (336) 771-4600. Sincerely, Rose Pruitt cc: NPS Compliance & Assistance Oversight Unit SWP-Central Files �WSRO Files o ` NCarolina atura!!y North Carolina Division of Water Quality . 585 Waughtown Street Winston-Salem, NC 27107 Phone (336) 771-4600 Fax (336) 771-4631 Internet: h2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer — 50% Recycledf10% Post Consumer Paper Michael F. Easley, Governor o��� W a r�RQ=✓ February 7, 2005 D Gray Kimel Vulcan Construction Materials LP PO Box 4239 Winston Salem, NC 27115 William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Subject: NPDES Stormwater Permit Coverage Renewal Vulcan Construction Materials -North Quarry COC Number NCG020082 Forsyth County Dear Permiee: In response to your renewal application for continued coverage under general permit NCG020000 the Division of Water Quality (DWQ) is forwarding herewith the reissued slormwater general permit. Please review the new permit to familiarize yourself with the changes in the reissued permit. The general permit authorizes discharges of stormwater and some types of wastewater. You must meet the provisions of the permit for the types of discharges present at your facility. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Stormwater Permit NCG020000 • A copy of a Technical Bulletin for the general permit Five copies of Discharge Monitoring Report (DMR) Forms - wastewater and slormwater • Five copies of Qualitative Monitoring Report Form Your coverage.under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater Permitting Unit at (919) 733-5083, ext.578. Sincerely, for Alan W. Klimek, P.E. cc: Central Files Stormwater & General Permits Unit Files Winston-Salem Regional Office No ehCarolina ,/ atura!!y North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-701 S Customer Service Internet h2o.enr.state.nc.uslsulstormwatechtml 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-9612 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled110% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020082 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Vulcan Construction Materials LP is hereby authorized to discharge stormwater and to operate treatment systems and discharges associated with mine dewatering wastewater and process wastewater from a facility located at Vulcan Construction Materials -North Quarry 4401 N Patterson Ave Winston Salem Forsyth County to receiving waters designated as Mill Creek, a class C stream in the Yadkin -Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, 1V, V, and VI of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective February 7, 2005. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day February 7, 2005 for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission ,State of North Carolina Department of Environl,..;nt and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director A4• 00% OWN% NCDENR.. NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND lq' f�E$�ilt es February 22, 2000 N,(��rjjDept. 11c;•,��EHNR R. M. POPLIN FEB 2 5 2000 VULCAN CONSTRUCTION MATERIALS, LP - NORTH QUARRY P. O. BOX 4239 WINSTON-SALEM, NC 27115 Winston,-Saf&n . rrpna! Office Subject: Reissue - NPDES Stormwat Vulcan Construction Materials, LP - North Quarry COC Number NCG020082 Forsyth County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG020000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A copy of general stormwater permit NCG020000 * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin on this permit which outlines permit components and addresses frequently asked questions * A Certificate of Coverage for your facility * DWQ fee schedule Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law rule, standard, ordinance, order, judgment. or decree. Please note that in 1998 Senate Bill 1366 established changes to the permit fee structure for DWQ permits effective January 1, 1999. This change requires that you pay an annual fee to assure continued coverage under this permit. You will be invoiced for this fee beginning next year. A copy of the current fee schedule is included with this letter. If you have any questibns regarding this permit package please contact Tony Evans of the Central Office Stormwater and General Permits Unit at (919) 733-5093, ext. 584 Sincerely, /I. cG�t lam[ yvhl° G l — for Kerr T. Stevens Director, Division of Water Quality cc: Central Files Winston-Salem Regional Office Stormwater and General Permits Unit Files 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733.9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020082 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended. VULCAN CONSTRUCTION MATERIALS, LP is hereby authorized to discharge stormwater and to operate or continue operation of treatment systems and discharges associated with mine dewatering and process wastewater from a facility located at VULCAN CONSTRUCTION MATERIALS, LP - NORTH QUARRY 4401 N PATTERSON AVENUE WINSTON-SALEM FORSYTH COUNTY to receiving waters designated as Mill Creek in the Yadkin - Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, II, Ill. IV. V, and VI of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective February 22, 2000. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day February 22, 2000. for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission North Carolina Department of Environment and Natural Resources O�O� W ATI�ROG q Technical Bulletin for N.C. General Y _ T Stormwater Permit NCG020000' �w f Technical Bulletin for NCGO20000 Last Revised II 1512010 What activities are covered by this general hermit? NCG020000 coverage includes the discharge of ✓Stormwater - Mining & Quarrying (Non -Metallic Minerals, Mine excava- tion, Processing, & Vehicle Maintenance) ✓Mine Dewatering Discharges (Wastewater) ,'Sand and/or Gravel operation discharges (Wastewater) ✓Non -Closed -Loop Recycle systems discharges (Process Wastewater) ✓Non -Discharging Closed -Loop Recycle systems & infrequent overflows What are kev Stormwater Reauirements? NCG020000 excludes discharges from: • DOT Borrow Pits • Peat, Coal & Metal Mining • Oil and Gas Extraction Operations • Combined Mining/Asphalt Operations ✓Semi -Annual Analytical & Qualitative Monitoring ✓Inspect BMPs with land disturbance activities every 7 calendar days & within 24-hours of a storm event. ✓ Develop & Implement a Stormwater Pollution Prevention Plan (SPPP) (Part 1i1, Section A) ✓ Provide Secondary Containment for bulk storage (Part 111, Section A) What are key Wastewater Requirements? ✓Quarterly Analytical Monitoring (Table at Right). ✓Obtain an Authorization to Construct (AtC) for certain new or expand- ing wastewater treatment facilities (Table at Right). ✓AtC Plans & Specs must be stamped by a PE or qualified professional. ✓Perform Operation & Maintenance of treatment facilities (Part II, B). What has changed since the last renewal? All Facilities: • Reduced inspections for inactive mines: Inactive mines are now to be inspected at least ix/month and after O.S" (or more) of rain. • Reporting of monitoring that is at or below benchmarks or limits has been reduced to an Annual Summary DMR due March 1. • Turbidity limits on effluent discharges have been removed —however = Summary, of wastewater Permit Regtiiremerits . - ,.;, Quarterly " � . rA to Monitoring?:' .:Mine Dewatering (MD)' .;Yes .' No ! 'Yes.=ti :No MD Discharges that do not need treatment ✓ ✓ other than E&SC to meet permit conditions MD Discharges that need treatment other ✓ ✓ than F&SC to meet permit conditions Process wastewater.„ •, t; "' Other Recycle ✓ ✓ Closed Loop Recycle ✓ ✓ Any Other Process WW ✓ ✓ turbidity standards still apply in the receiving waters. • Exceedences or violations must be sent to the Regional Office within 30 days of receipt from lab. • Failure to monitor according to permit terms triggers monthly monitoring for the remainder of the permit. Changes Specific to Stormwater • Benchmark exceedences shall be reported to the Regional Office. Benchmarks are not limits. • Stormwater discharges shall be monitored from Vehicle Maintenance Areas for Total Petroleum Hydrocarbons (TPH) rather than Oil & Grease (O&G). • Stormwater discharges shall be monitored from basins designed to contain the 10-year storm. • The SBMP plan has been replaced by a specific mining SPPP. • Stormwater Analytical Monitoring has been increased to twice per year. • When an analytical benchmark is exceeded, a Tiered Response applies. Cut-off concentrations have been removed. • Qualitative monitoring must be recorded during the same representative storm event as analytical monitoring. • 48 hours of little or no precipitation may now precede a "Representative Storm Event". Changes S-Decific to Wastewater • A Lower TSS Wastewater limit for PNA waters has been added. • All mines must monitor for TSS— but only industrial sand has limits. • Approval of a Pumping O&M Plan may be required prior to coverage (for sites that may drain wetlands) • Fecal coliform monitoring is re- quired for all WW discharges to SA waters. I PAGE TECHNICAL BULLETIN FOR N.C. GENERAL STORMWATER PERMIT NCGO20000 LASTREV. 1/1512010 1 Frequently Asked Questions Do I have to monitor all outfalls? Yes. However, you may request Repre- sentative Outfali Status (ROS). If ap- proved, this status allows analytical & now qualitative monitoring at fewer outfalls. To request ROS, submit a ROS Request Form SWU-ROS (from our web - site) to the DWQ Regional Office. What if I can't collect a Storm - water discharge in 30 minutes? When distances separate multiple out - falls and preclude collection within 30 minutes of each discharge event, begin collection within 30 minutes and con- tinue until all outfalls with discharges are sampled. Documentation must be kept in the SPPP, Do I still need to monitor my inactive mine? Yes. BMP inspections of inactive mines are reduced (to at least ix/month and within 24 hours of any storm event 0.5" or more). However, monitoring of inac- tive mine discharges remains the same. Inactive mines must possess an "Inactive Renewal" from DLR and notify the DWQ Regional Office, or certify to DWQ the site has been stabilized. Where to do I have to sample for turbidity? Turbidity may be monitored at the Stormwater or Wastewater Outfall. The permittee Tay choose to monitor tur- bidity in the receiving water, directly upstream and downstream of the Out - fall. If you have a question about where to monitor turbidity, contact your Re- gional Office for assistance. What if I don't address qualita- tive monitoring problems? If mines do not respond to problems seen in visual monitoring, DWQ may require that mines change the monitor- ing frequency, apply for an- individual permit, implement in -stream monitor- ing, install or modify structural Storm - water controls, or implement other controls. What if I forget to monitor? Mines that do not monitor per permit conditions, shall monitor every month until the permit is renewed. When do I need an AtC? For both mine dewatering wastewater. and process wastewater discharges— if engineered erosion and control struc- tures adequately treat WW so that limits are met and water quality is protected, you do not need an AtC. If your mine needs other treatment devices in order to meet permit effluent limits & protect water quality, you will need an AtC. Where & when do I send DMRs? See Permit Section: Port IV, Section E: :Type & � ;Data ' ";Date` t location ;i' � y ls.l '+srs's a Annual DMR ALL Analytical SW & Summary WW DATA (including By March 1 of each to Central Lxceedences & No Office Flow / No Discharge) year Fxceedence Benchmark DMR to Exceedences, Limit jj Within Regional Violations & j 30 days Office Ali Tier 2 Monitoring ]]. Record in No Flow or Within SPPP No Discharge 31) Days Must a PE sign -off on my new or expanded treatment facility? Yes. All constructions of new or expand- ing treatment facilities must be stamped and signed by a PE, except pians that are designed, constructed and put into op- eration by employees internal to the company and who are qualified to per- form such work for their respective com- panies in accordance with General Stat- ues, 89C-25, paragraph 7. What if I can't sample because of bad weather? Adverse weather is dangerous or creates inaccessibility for personnel. Documen- Who can help me? ' Division of Water Quality (DWQ) Offices: tation of adverse weather and the rea- sons for not sampling must be included with your SPPP records, A substitute sample must be taken during the next qualifying storm event. When do I need an O&M Plan? When a mine with dewatering activities has the potential to drain nearby wet- lands or surfaces waters, the Division may require a Pumping O&M Plan be approved prior to issuance. These 0&M Plans shall include but ore not limited to: groundwater monitoring strategies & detailed plans to maintain the surround- ing hydrology. Why did you replace Oil & Grease with TPH in VM areas? The TPH test only targets chemicals de- rived from crude oil. The Oil & Grease (O&G) test recovers fats from animal & vegetable sources and chemicals from crude oil. Because TPH is more specific, it is a better parameter for vehicle main- tenance areas. The TPH method we are specifying for NCG02 is EPA 1664A (SGT- HEM). It is important to note that DWQ is not specifying the more expensive Gas Chromatograph (GC) TPH method. DWQ found lab costs for EPA 1664A (SGT-HEM) to be comparable to current O&G test costs. To test these parame- ters in Stormwater, labs must perform this test in accordance with EPA proce- dures, but do not need to be certified. Note: A lower benchmark applies for TPH: 1S mg/I (not 30 mg/i). What about the Coastal Rules? If you have a new mine in one of the 20 Coastal Counties with >10,000 BUA, you may also need a State Stormwater Per- mit. If you are in the 20 Coastal Coun- ties, check with the Regional Office. Can 1 use PAMS at my site? Yes, flocculants may be used. A list of evaluated products is on our website. Asheville Office ............. (828) 296-4500 Washington Office.......... (252) 946-6481 Fayetteville Office.......... (910) 433-3300 Wilmington Office.......... (910) 796-7215 Mooresville Office......... (704) 663-1699 Winston-Salem Office...... (336) 771-5000 RaleighyOFFice, ,.. ........ (919) 79_ _QO4 Central Office... .... (9��$D7-6300 DWQ Stormwater Permitting Unit: hitp:llpottal.ncderrr.org/webfwq/ws/s:r Impaired Waters & TMDL Lists: http://h2o.enr.state.nc.itsltmdll