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HomeMy WebLinkAboutNCG060039_COMPLETE FILE - HISTORICAL_20111123 (FIX)STORMWATER DIVISION CODI NCG PERMITS PERMIT NO. jV C" D�3 DOC TYPE A HISTORICAL FILE ❑ MONITORING REPOP DOC DATE o A ri P a 3 YYYYMMDD r A� Division of Energy, Mineral & Land Resources i�f7 Land QualitySection/Stormwater Permitting rrrrrrrr NCDENRNational Pollutant Discharge Elimination System -�wM— ���M�­ -o N� Rio PERMIT NAME/OWNERSHIP CHANGE FORM FOR AGENCY USE ONLY Date Received Year Month Day I. Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage N C $ 0 N G G 0 6 0 0 3 9 II. Permit status prior to requested change. a. Permit issued to (company name): Grifols Therapeutics Inc. b. Person legally responsible for permit: Sergi Roura First M l Last RFc,ENED to 0 2018 Facility name (discharge): d. Facility address: President, North American Facilities Title 8368 US Hwy 70 Business West Permit Holder Mailing Address Clayton NC 27520 City State Zip (919) 359-5155 (919) 359-5976 Phone Fax Grifols Therapeutics Inc. 8368 US Hwy 70 Business West Address Clayton NC 27520 City State Zip e. Facility contact person: David D. Auge (919) 359-4375 First I M11 Last Phone Ill. Please provide the following for the requested change (revised permit). a. Request for change is a result of: ❑ Change in ownership of the facility ® Name change of the facility or owner If other please explain: b. Permit issued to (company name): Grifols Therapeutics_ LLC c. Person legally responsible for permit: Juan Antonio Garcia Diaz First M I Last President, Grifols Therapeutics LLC Title 8368 US Hwy 70 Business West Permit Holdcr Mailing Address Clayton NC 27520 City State Zip (919) 359-4022 juanantonio.garcia a)grifols.com Phone E-mail Address d. Facility name (discharge): Grifols Thera eutics LLC e. Facility address: 8368 US Hwy 70 Business West 1/ Address Clayton NC 27520 City State Zip E Facility contact person: David D Auge First MI Last (919) 359-4375 david.auge@grifols.com grifols.com Phone E-mail Address N. Permit contact information (if different from the person legally responsible for the permit) Revised Jan. 27, 2014 NPDES PERMIT NAME/OWNERSHIP CHANGE FORM Page 2 of 2 Permit contact: David D Auge First M I Last Manager, Environmental / Title 8368 US Hwy 70 Business West Mailing Address Clayton NC 27520 City State Zip (919) 359-4375 david.auge@grifols.com Phone - E-mail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? ® Yes ❑ No (please explain) V1 Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: ❑ This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications below must be completed and signed by hoth the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PERM ITTEE CERTIFICATION (Permit holder prior to ownership change): 1, , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature Date APPLICANT CERTIFICATION I, Juan Antonio Garcia Diaz, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed aiad LhaLif all required supporting information is not included, this application package will be returned a inc n Signature\j Date PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Energy, Mineral and Land Resources Stormwater Permitting Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Revised Jan. 27.2014 pF WArEi4 Beverly Eaves Perdue, Governor CIO� q� Dee Freeman, Secretary >_ North Carolina Department or Environment and Natural Resources a -c Coleen IF. Sullins, Director Division of Water Quality SURFACE WATER PROTECTION SECTION PERMIT NAME/OWNERSHIP CHANGE FORM Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage N C 1 S 10 N 1 G 1 G- rr`` Permit status prior to requested change. O '3 2 V a. Pert -nit issued to (company name): Talecris Biotherapeutics, Inc. b. Person legally responsible for permit: Mary J Kuhn First MI- Last Executive Vice President of Operations 'Title 8368 US 70 Bus. Hwy W Permit Holder Mailing Address Cla�ton NC 27520 City State Zip (919) 359-4393 (919) 359-5851 Phone Fax c. Facility name (discharge): Talecris Biotherapeutics, Inc. d. Facility address: 8368 US 70 Bus. Hw y W Address Clayton NC 27520 City State lip e. Facility contact person: David D. Auge (919)3 9-4375 First / MI / Vast Phone Please provide the following for the requested change (revised permit). a. Request for change is a result of: ❑ Change in ownership of the facility ® Name change of the facility or owner If other please explain: b. Permit issued to (company name): c. Person legally responsible for permit: e. Facility address: f Facility contact person: GOVfi.G/fir� >/f'.L 9/rJ Q,i'� Grifols Therapeutics Matt' J Kuhn First MI Last _ President, North American Manufacturing Operations Title 8368 US 70 Bus. Hwy W Permit I folder Mailing Address Clayton _NC 27520 City Kt4hnstate Zip (919) 359-4393 Marykwtr rr grifols.com Phone E-mail Address Grifols Therapeutics 8368 US 70 Bits. Hwy Address Clayton NC 27520 City state Zip _ David D _Auge First M1 Last (9 19-359-43 75) _ David,auge ra grifols.com Phone E-mail Address Revised 812008 PERMIT NAME/OWNERSHIP CHANGE FORM 'Page 2 of 2 IV. Permit contact information (if different from the person legally responsible for the pert -nit) Permit contact: First Ml Last Title Mailing Address Ci(y State zip ( Phone E-mail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? ® Yes ❑ No (piease explain) VI. Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: ® This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PERMITTEE CERTIFICATION (Permit holder prior to ownership change): I, Mary J. Kuhn; attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. rl'21 201 f Signature Date APPLICANT CERTIFICATION I, Mary J. Kuhn, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. If Zo I Signature Date PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Water Quality Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Revised 712008 `0 �0F wA LIZ9 e ce Yed �trOW. D/r-u Vi v! 0 ewclx_ '/ 111.2_512_,�)l / / Beverly Caves Perdue, Governor L e Dee Freeman, Secretary Nort Carolina Department of Environment and Natural Resources Colcen H. Sullins, Director Division ol' WdtCr Quality SURFACE WATER PROTECTION SECTION PERMIT NAME/OWNERSHIP CHANGE FORM Please enter the permit number for which the change is requested. NPDES Permit (or} Cet•tificate of Coverage N C S 0 N C ,G. 1 0 Permit status nLior to requested change. kj C 0 r0 0 a. Permit issued to (company name): Talecris Biothera eutics, Inc... b. Person legally responsible for permit: Mary J Kuhn First MI last Executive Vice President of Operations Title 8368 US 70 Bus. Hwy W Permit I lolder Mailing Address Clayton NC 27520 City State Zip (919) 359-4393 (919) 359-5851 Phone Fax c. Facility name (discharge): Talecris B iot herapeu tics, Inc. d. Facility address: 8368 US 70 Bus,,Hwy W Address Clayton NC 27520 City State Zip e. Facility contact person: David D. Au e 919) 359-437S First / MI / Last Phone Please provide the following for the requested change (revised permit). a. Request for chatzge is a result of: ❑ Change in ownership of the facility ® Name change of the facility or owner If other please explain: b. Permit issued to (company name): c. Person legally responsible for permit; Grifols Therapeutics _ Mary J Kuhn First MI Last President, North American Manufacturing Operations_ Title 8368 US 70 Bus. Hwy W Permit 1-lolder Mailing Address Clayton NC 27520 City +tAhn State "Zip (919 ) 359-4393 Mar y (@,grifols,com Phone E-mail Address d. Facility name (discharge): Grifols Therapeutics e. Facility address: 8368 US 70 Bus. Hwy W Address Clayton NC 27520 City State Zip f. Facility contact person: David T D Auge First MI Last (919-359-4375) David.auge@grifoIs, cot n Phone E-mail Address Revised 812008 • PERMIT NAMEIOWNERSHIP CHANGE FORM Page 2 of 2 1V. Permit contact information (ifdifferent from the person legally responsible for the permit) Permit contact: First MI Last Title Mailing Address City State Zip Phone F-mail Address V Will the permitted facility continue to conduct the same industrial activities conducted prior• to this ownership or name change? ® Yes ❑ No (please explain) VI Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: ® This completed application is required for both name change and/or ownership change requests. ❑ Lcgal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Cettiftcation is sufficient. PERMITTEE CERTIFICATION (Permit holder prior to ownership change): 1, Mary J. Kuhn, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required pacts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature Date APPLICANT CERTIFICATION I, Mary J. Kuhn, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. 1 understand that if all required pants of this application are not completed and that if ail required supporting information is trot included, this application package will be returned as incomplete. o I Signature Date PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Water Quality Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Revised 712008 North Carolina Department of Environment and Natural Resources Division of Water Quality Stormwater Upset, Spill, or Bypass 5-Day Reporting Form (Please Print or Type Use Attachments if Needed) Permittee: _Talecris Biotherapeutics, Inc. Facility Name Incident Started: Incident Ended Level of Treatment: Clayton site Date: _August 8, 2011 Date: _August 8, 2011 Permit Number: COC Number NCG0600039 County: _Johnston Time: 1800 Time: 2200 _X_None _Primary Treatment _Secondary Treatment ,Chlorination/Dis infection Only Estimated Volume of Spill/Bypass: 62 gallons _(must be given even if it is a rough estimate) Did the Spill/Bypass reach the Surface Waters? _Yes _X_No If yes, please list the following: Volume Reaching Surface Waters: Surface Water Name: Did the Spill/Bypass result in a Fish Kill? Yes _X—No Was WWTP compliant with permit requirements? Yes No—X_ NA Were samples taken during event? —X_Yes No Source of the_Upset/Spill/Bypass (Location or Treatment Unit): Cooling tower west of E510. Cause or Reason for the Upset/Spill/Bypass: The leak appears to have been caused by a pump failure at the base of the cooling tower. Describe the Repairs Made or Actions Taken: The pump was removed from service and the water diked and stopped. Spill/Bypass Reporting Form (August 1997) Stormwater Upset, Spill, or Bypass 5-Day Reporting Form Page 2 Action Taken to Contain Spill, Clean Up and Rem ediate the Site (if applicable): NA Action Taken or Proposed to be Taken to Prevent Occurrences: Grifols is planning on the removal of the cooling tower. Additional Comments About the Event: 24-Hour Report Made To: Division of Water Quality _X_ Emergency Management Contact Name: Mitch Hayes _ Date: August 11, 2011 Time: 0900 Other Agencies Notified (Health Dept, etc): None Person Reporting Event: David Auge Phone Number: 919-359-4375 Did DWQ Request an Additional Written Report? _Yes _X_No If Yes, What Additional Information is Needed: Spill/Bypass Reporting Form (August 1997) NC®ENR North Carolina Department of Environment and Natural Resources Division at Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Governor Director December 4, 2012 Sargi Roura Grifols Therapeutics Inc 8368 Highway 70 West Clayton, INC 27520 Dee Freeman Secretary Subject: NPDES Stormwater Permit Coverage Renewal Grifols Therapeutics Inc COC Number NCG060039 Johnston County Dear Permittee: In response to your renewal application for continued coverage under stormwater General Permit NCG060000 the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended). - The following information is included with your permit package: • A new Certificate of Coverage (COC) • A copy of General Permit NCG060000 • A copy of the Technical Bulletin for the General Permit • Two copies of the Discharge Monitoring Report (DMR) Form • Two copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater, and it specifies your obligations for discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. Your facility has six (6) months from the time of receipt of the permit to update your current SPPP to reflect all new permit requirements. The first sample period of your permit begins January 1, 2013. Your facility must sample a "measureable storm event" beginning during the periods beginning January 1 and July 1 of every year (or, if applicable, report "No Flow," as outlined in Part III, Section E). Also, please note that Tier 3 Actions in Part 11 of your permit are triggered by benchmark exceed ances on four occasions beginning on the effective date of this permit and do not count prior exceedances. The more significant changes in the General Permit since your last COC was issued are noted either in the Draft Permit Fact Sheet that accompanied the public notice (http: /portal.ncdenr.or /�/wq ws/su/current- notices), or in the Response to Comments / Summary of Changes and Technical Bulletin documents that are posted on the Stormwater Permitting Unit's website with the new General Permit. Please visit http://portal.ncdenr.orp/web/wq/ws/suZnpdessw (click on 'General Permits' tab) to review that information for your specific General Permit carefully. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury SI, Ralegh, North Carolina 27604 Phone: 919-"r17-6300 i FAX 919-807-6".;2 Internet: wwvv.rimaterquality.ong One NorthCarol ina An EqualEm; er Sargi Roura , December 4, 2012 Page 2 of 2 Some of the changes include: • Part II: • Section A: The Stormwater Pollution Prevention Plan (SPPP) section, if applicable, has been updated to the most current language of our permits. Additional conditions for specific industry sectors have been added to the SPPP requirements in some cases. • Sections B, C: Failure to perform analytical stormwater monitoring may result in the Division requiring that the permittee begin a monthly sampling scheme. • Sections B, C: A lower TSS benchmark of SO mg/I for HQW, ORW, PNA and Tr Waters applies to these more sensitive waters. • Sections B, C: The monitoring parameter Oil & Grease (O&G) has been replaced by the parameter Total Petroleum Hydrocarbons (TPH) for vehicle maintenance areas, and in some cases, other analytical monitoring requirements. • Sections B, C, D: Inability to sample due to adverse weather must be recorded in the SPPP, or in separate on -site records if your General Permit does not require an SPPP. Adverse weather is defined in the "Definitions" section of the permit. • Sections B, C: The term "Representative Storm Event" has been replaced by "Measurable Storm Event." A measurable storm event is defined in the permit. • Section D: If the permittee fails to respond effectively to problems identified by qualitative monitoring, DWQ may require the permittee to perform corrective action. Please review Parts III and IV to understand the Standard Conditions of your new NPDES General Permit, including Compliance and liability, Reporting, Monitoring and Records requirements; Operation and Maintenance obligations; and Definitions. Please note that all samples analyzed in accordance with the terms of this permit must be submitted to the Division on Discharge Monitoring Report (DMR) forms available on the Stormwater Permitting Unit's website above. DMR forms must be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. Also note that existing permittees do not need to submit a renewal request prior to expiration unless directed by the Division. Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package, please contact the Division's Stormwater Permitting Unit at (919) 807-6300. Sincerely, for Charles Wakild, P.E. cc: DWQ Central Files Stormwater Permitting Unit Files Raleigh Regional Office STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG060000 CERTIFICATE OF COVERAGE No. NCG060039 STORMWATER NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Grifols Therapeutics Inc is hereby authorized to discharge stormwater from a facility located at: Grifols Therapeutics Inc 8368 Hwy 70 W Clayton Johnston County to receiving waters designated as NEUSE RIVER, a class WS-IV;NSW waterbody in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, I1, III, and IV of General Permit No. NCG060000 as attached. This certificate of coverage shall become effective December 4, 2012. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this 4th day of December, 2012. for Charles Wakild, P.E,, Director Division of Water Quality By Authority of the Environmental Management Commission Hayes, Mitch From: Richmond, Martin Sent: Thursday, August 04, 2011 8:59 AM To: Auge, David Cc: Smith, Danny; Hayes, Mitch; Valentine, Thad Subject: RE: Talecris--North Pond Sediment Removal Attachments: image001.gif; image002.gif David — go ahead and do what you need to do. Mitch — this is site where they are breaching a dam and draining a pond, which turns out to be their permitted stormwater outfall. This was not brought up during our site meeting with the Corps, and I feel like I'm having to approve permit violations. There is also a large construction site adjacent. I would simply like to ensure the work they are doing is not causing the excessive sediment in the sample collection. Thad — this is the one. Please update when you get a chance. Thanks, Martin From. Auge, David [mailto:david.auge@talecris.com] Sent: Wednesday, August 03, 2011 7:47 PM To: Richmond, Martin Subject: Fwd: Talecris--North Pond Sediment Removal Just need confirmation that our approach is acceptable. Please respond. David Sent from my iPhone Begin forwarded message: From: "Auge, David" <david.auge@talecris.com> Date: July 28, 2011 8:43:36 AM EDT To: "martin.richmond@ncdenr.gov" <martin.richmond@ncdenr.g_ov>, "lames.c.lastinger(@usace.army.mil" <lames.c.lastingerPusace.army.mil> Cc: Ginny Ferrara <Ginnv.FerraraC@obe.com>, Michael Hall <HaIIMSRobg.com> Subject: FW: Talecris--North Pond Sediment Removal Gentlemen, Thank you for reviewing our efforts to alleviate the siltation issue resulting in stormwater permit TSS exceedances. In summary, the excessive silt is causing our monthly TSS readings of the stormwater outfall to exceed the 100 mglL limit. Please respond with your approvallcomment concerning our approach to address this problem before the end of the day. We are preparing to begin the project as soon as possible and would like a confirmation, through this e- mail of your consent. Thanks. David D. Auge Manager, Environmental, Safety and Security Grifols, Inc. 8368 US 70 Business West Clayton, NC 27520 Phone: (919) 359-4375 Cell: (919) 270-6913 Fax: (919) 359-5851 david.auge@talecris.com Please consider your environmental responsibility before printing this e-mail "Attilude is the difference between Ordeal and Adventure." From: Auge, David Sent: Monday, July 25, 2011 4:59 PM To: 'martin. rich mond@ncdenr.Qov' Cc: Michael Hall; 'Ginny Ferrara' Subject: FW: Talecris--North Pond Sediment Removal Martin, Thanks for reviewing our situation. As discussed during today's phone conversation, the silt buildup in the north pond, has caused stormwater permit violations during recent testing. Talecris (now Grifols) requests to remove the sediment in the newly formed stream bed to alleviate the problem. As I understand from our discussion, since we are still in the construction/maintenance phase, removal of the sediment and improvement of the BMP is within the normal scope of what is expected. A description of the steps and our concern about how to reach the excessive silt is explained in the e-mail below sent to James Lastinger of the Corp of Engineers. Our intent is to remove the check dam and the accumulation of liquefied sediment behind it, and then backfill with native soil, as necessary, to maintain the current channel. This fill will be tapered into the existing grade and seeded to prevent downcutting and erosion of the banks. We would like to begin this work as soon as possible. Please let us know if this approach is acceptable to you. I am available in the office if you have additional questions or comments. Thanks again for your assistance. David D. Auge Manager, Environmental, Safety and Security Grifols, Inc. 8368 US 70 Business West Clayton, NC 27520 Phone: (919) 359-4375 North Carolina Department of Environment and Natural Resources Division of Water Quality `o) W A r�RQG Stormwater Upset, Spill, or Bypass 5-Day Reporting Form (Please Print or Type Use Attachments if Needed) Permittee: _Talecris Biotherapeutics, Inc. Facility Name: Clayton site Incident Started Incident Ended: Level of Treatment: Date: _August 3,2011_ Date: —August 3, 2011 Permit Number: COC Number_NCG0600039 County: _Johnston Time: 0600 Time: 1600 _X_None Primary Treatment _Secondary Treatment _Chlorination/Dis infection Only Estimated Volume of Spill/Bypass: 75 gallons _(must be given even if it is a rough estimate) Did the Spill/Bypass reach the Surface Waters? _X_Yes ,No If yes, please list the following: Volume Reaching Surface Waters: _75 Did the Spill/Bypass result in a Fish Kill? Was WWTP compliant with permit requirements? Surface Water Name: Tributary to the Neuse River_ Yes _X_No Were samples taken during event? _X_Yes No Yes No_X_ NA Source of the UpsetlSpiIIIBVpass (Location or Treatment Unit) A leak from the Alpha Zone 1 Glycol surge tank on top of B300. Cause or Reason for the Upset/Spill/Bypass: The leak appears to have been caused by a brake in the piping from the tank through the roof. Describe the Repairs Made or Actions Taken: The remaining ethylene glycol was removed from the system, the storm drain was protected by spill socks and maintenance personnel began repairing the li ne. Spill/Bypass Reporting Form (August 1997) WWTP Upset, Spill, or Bypass 5-Day Reporting Form Page 2 Action Taken to Contain Spill, Clean Up and Rem ediate the Site (if applicable): NA Action Taken or Proposed to be Taken to Prevent Occurrences: Grifols is reviewing maintenance procedures for roof mounted Glycol tanks. Additional Comments About the Event: 24-Hour Report Made To: Division of Water Quality _X_ Emergency Management Contact Name: Mitch Hayes - Date: August 3, 2011 Time: 1645 Other Agencies Notified (Health Dept, etc) None Person Reporting Event: David Auge Phone Number: �919-359-4375 Did DWQ Request an Additional Written Report? —Yes _X_No If Yes, What Additional Information is Needed: Spill/Bypass Reporting Form (August 1997) Cell: (919) 270-6913 Fax: (919) 359-5851 david.auRe@talecris.com Please consider your environmental responsibility before printing this e-mail "Attitude is the difference between Ordeal and Adventure. " From: Michael Hall [mailto:Michael.Hall@obg.com] Sent: Friday, July 22, 2011 11:13 AM To: fames.c.lastinger@usace.army.mil Cc: Ginny Ferrara; Auge, David Subject: Talecris--North Pond Sediment Removal James: Good morning. Thank you for taking the time to talk with me this morning. After my discussion with you, 1 spoke with David Auge at Talecris, Ginny Ferrara, one of our construction managers, and the contractor that will remove the sediment. Our assessment is that we cannot, without causing considerable impact, access the check dam and sediment accumulation with matting and a backhoe. Our recommendation is to use a long -reach track hoe. With this equipment, we can access a more limited area of the former pond bed, and reach across the rest of the area with the arm on the track hoe. This is consistent with the intent of the approach you recommended, insofar as it minimizes the impact to the potential wetlands area. The intent is to remove the check dam and the accumulation of liquefied sediment behind it, and then backfill with native soil, as necessary, to maintain the current channel. This fill will be tapered into the existing grade and seeded to prevent downcutting and erosion of the banks. It is Talecris's intent to begin this work as soon as possible. Please let us know if this approach is acceptable to you without a permit. I am available in the office if you have additional questions or comments. Thanks again for your assistance with this. Mike rinGBRICN 6 GCRC Michael Hall, PG Managing Scientist O'BRIEN & GERE 2610 Wycliff Road, Suite 104 Raleigh, NC 27607 p 919-783-77771 f 919-783-,0757 extension 26 mic�hall@obg.com www.obg.com This email, including any attachment(s) to it, is confidential and intended solely for the use of the individual or entity to which it is addressed. If you have received this email in error, please notify the sender. Note that any views or opinions presented in this email are solely those of the author and do not represent those of O'Brien & Gere. O'Brien & Gere does not accept liability for any damage caused by any virus transmitted by this email. The recipient should check this email and any attachments for the presence of viruses. NOTICE: This email (including any attachments) may contain information that is confidential, legally privileged or exempt from disclosure. The information is intended for the sole use of the intended recipient. If you are not the intended recipient, the dissemination, distribution, or copying of this information is strictly prohibited. If you received this a-maii in error, please notify the sender and delete all copies. North Carolina Department of Environment and Natural Resources Division of Water Quality `obCF w A r�RQ,✓ 65 l 0 Niii� 'C Stormwater Upset, Spill, or Bypass 5-Day Reporting Form (Please Print or Type Use Attachments if Needed) Permittee: Talecris Biotherapeutics, Inc., Facility Name Incident Started Incident Ended Level of Treatment: Clayton site Date: June 27,2011 Date: July 1, 2011 Permit Number: COC Number NCG0600039 County: Johnston Time: 1800. Time: 1230 _X_None _Primary Treatment _Secondary TreatmentChlorination/Disinfection Only Estimated Volume of Spill/Bypass: 88 gallons (must be given even if it is a rough estimate) Did the Spill/Bypass reach the Surface Waters? X Yes No If yes, please list the following. - Volume Reaching Surface Waters: 88 Did the Spill/Bypass result in a Fish Kill? Was WWTP compliant with permit requirements? Surface Water Name Yes ,X_No Were samples taken during event? _X_Yes No Tributary to the Neuse River Yes No—X_ NA Source of the Upset/Spill/Bypass Location or Treatment Unit): The ethylene glycol was traced back to a leaking HVAC cooling coil on unit #146. HVAC unit #146 is on the east side of B300 and serves B300 filling. Cause or Reason for the Upset/Spill/Bypass: A leaking HVAC cooling coil on unit #146 Describe the Repairs Made or Actions Taken: The pressure trend data which is how we gage system volume change shows that about Monday of this week we started to have a pressure drop indicative of a leak. Prior to that the trends look pretty flat. Spill/Bypass Reporting Form (August 1997) North Carolina Department of Environment and Natural Resources Division of Water Quality System remains a little low .... Once we let it stabilize for a few days we will top off to get it back to normal. Maintenance is working on a repair which will be a challenge to repair in place. Alternate plans (i.e. removal to repair) up to and including ordering a replacement coil are in the works. Spill/Bypass Reporting Form (August 1997) WWTP Upset, Spill, or Bypass 5-Day Reporting Form Page 2 Action Taken to Contain Spill, Clean Up and Remediate the Site (if applicable): A vacuum truck from Garco arrived at Clayton about 7 p.m on Friday July 1, 2011. The truck removed glycol from the stormwater ditch and from the pool at the terminus of the ditch. Total volume of water containing 2% ethylene glycol was 6,632 gallons. Action Taken or Proposed to be Taken to Prevent Occurrences: Grifols is reviewing the policy of allowing roof mounted HVAC units to discharge condensate to the roof — storm drain versus the process sewer. Additional Comments About the Event: 24-Hour Report Made To: Division of Water Quality X_ Emergency Management Contact Name: Mandy Hall _ Date: July 1, 2011 Time: 1630 Other Agencies Notified (Health Dept, etc): None Person Reporting Event: David Auge Phone Number: _919-359-4375 Did DWQ Request an Additional Written Report? —Yes X—No If Yes, What Additional Information is Needed: Spill/Bypass Reporting Form (August 1997) Standard Operating Procedure for SSO Calls oo goy 1. Gather Required Information: Date of call 06 IQki {O Time of call . n Name of caller Caller phone # ` 113 Facility name �r County -T-0 514L71 Permit # (if available) _ NC 6 00 3 Start date 10 rx" Start time o6 f 0{ ((O AM PM End date l .(D I o f 1 /0 End Time I p 0 (OPM �M Estimated volume 54UrJ gall C01) Location `u I T �ll��Cal Cause 2� J Steps taken to correct IN Rood of 13 IX" �3a 0 0368 HL,., `rd G a %[v,c4���eLe_iuer vein- l(� 0"-N eXr)YIS-('1 1--11,kl- (I iPrPIn,.. Grin .x nnti% otn�nc. 4o fv cf C—e',-i.x Did SpiII1SSO reach surface waters No Name of Surface Water-� Volume reaching surface waters `` Conveyance �A&(n 5-tuAr- `tu.c�i�� �� 1,��[f�•+C+S or{o` Did Spill/SSO result in fish kill q', ;- Received by 0.k1A Co 6r^ 2. Enter Spill/SSO into Access: W-A Q",' Open the Microsoft Access file S:laccesslnotice24_2 (OR) S:laccessllncident Open the required form At the bottom left of the form, click on the right arrow -asterisk symbol to bring up the next blank form Fill in the form and close Access 3. Enter into RIMS Log into the public portal version of B1MS(http:llbims.enr.state.nc.us:7001/Welcome.do) Go to Tasks, Incident, Enter Incident For SSO, fill in the SSO and 24 hour forms, record the incident number, then save the file and close. For Spills, check the type of spill box, fill in the Incident report, record the incident number and close.. 4. Comments: -B1 �S 26o5bz821P Standard Operating Procedure for SSO Calls 1. Gather Required Information: Date of call D a2j Time of call Name of caller Caller phone # C 3SR Cj �3' L(>_� Facility.name -Ta'/ _ GY f S -91 �4 D o_(-!kL,_(f _ County j Ott Y) �o ki Permit # (if available) UC =fL D (p 0 a ,3q it Start date, b/ a 1 Start time J 5 (�M� PM End date to y Ia�_7� End Time Z U AM PM I 0o-f Estimated volume ` - , ,,✓ Location Cause I li-,vkl�Steps taken to co J � U , Did Spill/SSO reach surface waters Name of Surface Water Volume reaching surface waters Conveyance Did Spill/SSO result in fish kill Received by '-- 2. Enter S HYSSO into Access: cs. Open the Microsoft Access file S:laccesslnotice24_2 (OR) S:laccessllncident Open the required form At the bottom left of the form, click on the right arrow -asterisk symbol to bring up the next blank form Fill in the form and close Access 3. Enter into RIMS Log into the public portal version of BIMS(http://bims.enr.state.nc.us:70011Welcome.do) Go to Tasks, Incident, Enter Incident For SSO, fill in the SSO and 24 hour forms, record the incident number, then save the file and close. For Spills, check the type of spill box, fill in the Incident report, record the incident number and close.. 4. Comments: Of W ATF9 07 Form CS-SSO a � Collection System Sanitary Sewer Overflow Reporting Form PART I This form shall be submitted to the appropriate DWQ Regional Office within five days of the first knowledge of the sanitary sewer overflow (SSO). Permit Number : NCG060039 (WQCS# if active, otherwise use treatment plant NC/M#) Facility: Taleuis- Clayton Incident # 1 Telecris 3otherapeutics Owner: Region: Raleigh City: Clayton County: Johnson Source of SSO (check applicable) : ❑ Sanitary Sewer Pump Station SPECIFIC location of the SSO (be consistent in description from past reports or documentation - i.e. Pump Station 6, Manhole at Westalt & Bragg Street, etc.) : 8388 Hwy 70VJest, Near Trader 16 Latitude (degrees/minute/second): 35/37/02 Longitude(degrees/minute/second)• 7WS101 Incident Started Dt: 10-21-2005 Time 11:57 am Incident End D _10-21-0200 Time t2:07 pm (mm-dd-yyyy) hh:mm AM1PM (mm-dd-yyyy) hh:mm AM/PM Estimated volume of the SSO: 10 gallons Estimated Duration (Round to nearest hour`) — Describe how the volume was determined: es°"°"b�ec«"soleaCsevaoons Weather conditions during SSO event:suny, clear skies Did SSO reach surface waters? 11 YesR]Nell Unknown Volume reaching surface waters (gallons): None Surface water name: Neuse Did the SSO result in a fish kill? ❑ Yes ❑✓ No ❑ Unknown if Yes, what is the estimated number of fish killed? SPECIFIC cause(s) of the SSO: ❑ Severe Natural Condition ❑ Grease ❑ Roots ❑ Inflow and Infiltration ❑ Pump Station Equipment Failure ❑ Power outage ❑ Vandalism ❑ Debris in line ❑ Other (Please explain in Part II) Immediate 24-hour verbal notification reported to'. Jenny Atkins 0 DWQ ❑ F-mergency Mgmt. Date (mm-dd-yyyy): 10-21-2005 Time (hh:mm AM/PM): 1:35pm If an SSO is ongoing, please notify Regional Office on a daily basis until SSO can be stopped. Per G.S. 143-215.1C(b), the responsible party of a discharge of 1,000 gallons or more of untreated wastewater to surface waters shall issue a press release within 48-hours of first knowledge to all print and electronic news media providing general coverage in the county w ere a ischarge occurred. When 15,000 gallons or more of untreated wastewater enters surface waters, a public notice shall be published within 10 days and proof of publication shall be provided to the Division within 30 days. Refer to the referenced statute for further detail. The Director, Division of Water Quality, may take enforcement action for SSOs that are required to be reported to Division unless it is demonstrated that: , 1) the discharge was caused by severe natural conditions and there were no feasibie alternatives to the discharge; or 2) the discharge was exceptional, unintentional, temporary and caused by factors beyond the reasonable control of the Permittee and/or owner, and the discharge could not have been prevented by the exercise of reasonable control. Part IE must be completed to provide a justification claim for either of the above situations. This information will be the basis for the determination of any enforcement action. Therefore, it is important to be as complete as possible. WHETHER OR NOT PART II IS COMPLETED, A SIGNATURE IS REQUIRED AT THE END OF THIS FORM. CS-SSO Form October 9, 2003 Page 1 ofwnrFq "' �c Form CS-SSO o -c Collection System Sanitary Sewer Overflow Reporting Form PART I I ANSWER THE FOLLOWING QUESTIONS FOR EACH RELATED CAUSE CHECKED IN PART I OF THIS FORM AND INCLUDE THE APPROPRIATE DOCUMENTATION AS REQUIRED OR DESIRED COMPLETE ONLY THOSE SECTIONS PERTAINING TO THE CAUSE OF THE SSO AS CHECKED IN PART I In the check boxes below, NA = Not Applicable and NE = Not Evaluated A HARDCOPY OF THIS FORM SHOULD BE SUBMITTED TO THE APPROPRIATE DWQ REGIONAL OFFI CE UNLESS IT HAS BEEN SUBMITTED ELECTRONICALLY THROUGH THE ONLINE REPORTING SYSTEM Severe Natural Condition {hurricane, tornado, etc. Describe the" severe natural condition" in detail. How much advance warning did you have and what actions were taken in preparation for the event? Comments: Grease (Documentation such as cleaning, inspections, nforcement actions past overflow reports, educational material and distribution date etc. should be available upon request.) When was the last time this specific line (or wet well) was cleaned? Do you have an enforceable grease ordinance that requires new or retrofit of grease traps/interceptors? 0Yed0 No ❑NA ❑NE Have there been recent inspections and/or enforcement actions taken on nearby restaurants or ether ❑YX No ❑NA ❑NE nonresidential grease contributors? Explain. Have there been other SSOs or blockages in this area that were also caused by grease? ❑YeE] No NA NE When? If yes, describe them: Have cleaning and inspections ever been increased at this location? ❑YesEl No ❑NA ❑NE Explain. CS-SSO Form October 9, 2003 Page 2 Have educational materials about grease been distributed in the past? When? and to whom? Explain? If the SSO occurred at a pump station, when was the wet well and pumps last checked for grease accumulation? Were the floats clean? Comments: Roots Do you have an active root control program? Describe ❑YesD No ❑ NA ❑ NE ❑Yes❑ No❑NA [IN E ❑YesD No ❑ NA ❑ NE Have cleaning and inspections ever been increased at this location because of roots? ❑Yew! No ❑NA ❑ NE Explain: What corrective actions have been accomplished at the SSO location (and surrounding system if associated with the SSO)? What corrective actions are planned at the SSO location to reduce root intrusion? Has the line been smoke tested or videoed within the past year? ❑Yes❑ No [j NA ❑ NE If Yes, when? Comments: Inflow and Infiltration Are you under an SOC (Special Order by Consent) or do you have a schedule in any permit that ❑ Yej--] No ❑NA ❑NE addresses IV CS-SSO Form October 9, 2003 Page 3 Explain if Yes: What corrective actions have been taken to reduce or eliminate I & I related overflows at this spill location within the last year? Has there been any flow studies to determine 1/1 problems in the collection system at the SSO location? ❑Yes❑ No ❑NA ❑NE If Yes, when was the study completed and what actions did it recommend? Has the fine been smoke tested or videoed Wthin the past year? 11 Yes❑ No NA NE If Yes, when and indicate what actions are necessary and the status of such actions: Are there 1/1 related projects in your Capital Improvement Plan? 11 Yes❑ No LJ NA U NE If Yes, explain: Have there been any grant or loan applications for Ill reduction projects? Yes[] No NA ONE If Yes, explain: Do you suspect any major sources of inflow or cross connections with storm sewers? ❑Yes❑ No [-I NA ❑ NE If Yes, explain. Have all lines contacting surface waters in the SSO location and upstream been inspected recently? ❑Yes❑ No ❑NA ONE If Yes, explain: What other corrective actions are planned to prevent future Ill related SSOs at this location? Comments: Pump Station Equipment Failure (Documentation of testing, records etc., shoul be provided upon request.) What kind of notification/alarm systems are present? Auto-dialer/telemetry (one-way communication) ❑Yes CS-SSO Form October 9, 2003 Page 4 Audible Dyes Visual []Yes SCADA (two-way communication) []Yes Emergency Contact Signage ❑Yes Other ❑Yes Describe the equipment that failed? What kind of situations trigger an alarm condition at this station (i.e. pump failure, power failure, high water, etc.)? r- Were notification/alarm systems operable? Yes❑ No UNA LJ NE If no, explain: if a pump failed, when was the last maintenance and/or inspection performed? What specifically was checked/maintained? If a valve failed, when was it last exercised? Were all pumps set to alternate? Did any pump show above normal run times prior to and during the SSO event? Were adequate spare parts on hand to fix the equipment (switch, fuse, valve, seal, etc.)? Was a spare or portable pump immediately available? If a float problem, when were the floats last tested? How? If an auto -dialer or SCADA, when was the system last tested? How.) Comments: []Ye,[] No ❑NA❑NE ❑Yesu No❑NA❑NE ❑Yes❑ No ❑ NA ❑ NE ❑Yes❑ No❑NA❑NE CS-SSO Form October 9, 2003 Page 5 Power outage (Documentation of testing, records, etc., should be provided of alternative power source upon request.) What is your alternate power or pumping source? • - Generator Did it function properly? ❑Yes❑ No ❑NA❑NE Describe? When was the alternate power or pumping source last tested under load? If caused by a weather event, how much advance warning did you have and what actions were taken to prepare for the event? Comments: Vandalism Provide police report number: Was the site secured? ❑ Yes❑ No ❑ NA ❑ NE If Yoe hnv,f,? Padlocked Control Panel Have there been previous problems with vandalism at the SSO location? ❑Yes❑ No DNA ONE If Yes, explain: What security measures have been put in place to prevent similar occurrences in the future? ❑Yes❑ No ❑ NA ❑ NE Comments: Debris in fine (Rocks, sticks, rags and other items not allowed in the collection system, etc.) What type of debris has been found in the lire? How could it have gotten there? Are manholes in the area secure and intact? Ye No NA NE CS-SSO Form October 9, 2003 Page 6 When was the area last checked/cleaned? Have cleaning and inspections ever been increased at this location due to previous problems Wth debris? ❑Yes❑ No [-I NA ❑NE Explain. Are appropriate educational materials being developed and distributed to prevent future similar ❑Yes❑ No ❑NA ❑NE occurrences? Comments: Other (Pictures and a police repart_should be available upon request.) Describe: A leak in a passivation drain line resulted in a 10 gallon spill to the stormdrain Were adequate equipment and resources available to fix the problem? ❑Yes❑ No ❑ NA ❑NE If Yes, explain: If the problem could not be immediately repaired, what actions were taken to lessen the impact of the SSO? Comments: For DWQ Use Only: DWQ Requested an Additional Written Report: If Yes, What Additional Information is Needed: Comments: ❑Yes No❑NA❑NE CS-SSO Form October 9, 2003 Page 7 As a representative for the responsible party, I certify that the information contained in this report is True and accurate to the best of M knowledge. Person submitting claim: Signature: JX=i.Z Telephone Number. 91 9.359-4375 Date: 1 0-26-2005 Title: HES Manager -Environmental Any additional information desired to be submitted should be sent to the appropriate Division Regional Office within five days of first knowledge of the SSO with reference to the incident number (the incident number is only generated when electronic entry of this form is completed, if used), CS-S80 Form October 9, 2003 Page 8 op VN A rgq �' 09 Form CS-SSO Collection System Sanitary Sewer Overflow Reporting Form PART l This form shall be submitted to the appropriate DWQ Regional Office within five daysof the first knowledge of the sanitary sewer overflow (SSO). Permit Number: NCG060039 Facility: Talecris - Clayton Owner: Talecris Biotherapeutics City: laytnn (WQCS# if active, otherwise use treatment plant NCNVQ#) Incident# 1 Raleigh County: Johnson Source of SSO (check applicable) : 0 Sanitary Sewer ❑ Pump Station SPECIFIC location of the SSO (be consistent in description from past reports or documentation - i.e. Pump Station 6, Manhole at WestalI & Bragg Street, etc.) : 8388 Hwy 7o West, Near Traljer 16 Latitude (degrees/minute/second): 35137102 Incident Started Dt: 09-15-2005 Time, 1:00 pm (mm-did-yyyy) hi AMi Estimated volume of the SSO: 5 Longitude(degrees/minuteisecond). 78/25101 Incident End p .09-15-2005 Time, 1:20 pm (mm-dd-yyyy) hh:mm AM/PM gallons Estimated Duration (Round to nearest hour);-• Describe how the volume was determined: Estmaretmdonksibleobs eons Weather conditions during SSO event: Sunny, clear Skies Did SSO reach surface waters? ❑ Yes ❑ No❑ Unknown Volume reaching surface waters (gallons) None Surface water name: Neuse Did the SSO result in a fish kill? ❑ Yes 0 No ❑ Unknown If Yes, what is the estimated number of fish killed? SPECIFIC cause(s) of the SSO: ❑ Severe Natural Condition ❑ Grease ❑ Roots ❑ Inflow and Infiltration ❑ Pump Station Equipment Failure ❑ Power outage ❑ Vandalism ❑ Debris in line ❑� Other (Please explain in Part II) immediate 24-hour verbal notification reported to: Jenny Atkins El DWQ ❑ Emergency Mgmt. Date (mm-dd-yyyy): 09-15-2005 Time (hh:mm AM/PM): 2:00pm If an SSO is ongoing, please notify Regional Office on a daily basis until SSO can be stopped. Per G.S. 143-215.1C(b), the responsible party of a discharge of 1,000 gallons or more of untreated wastewater to surface waters shall issue a . press release within 48-hours of first knowledge to all print and electronic news media providing general coverage in the county—w-Fe—r—eU 7eischarge occurred. When 15,000 gallons or more of untreated wastewater enters surface waters, a public notice shall be published within 10 days and proof of publication shall be provided to the Division within 30 days. Refer to the referenced statute for further detail. The Director, Division of Water Quality, may take enforcement action for SSOs that are required to be reported to Division unless it is demonstrated that- 1) the discharge was caused by severe natural conditions and there were no feasible alternatives to the discharge; or 2) the discharge was exceptional, unintentional, temporary and caused by factors beyond the reasonable control of the Permittee and/or owner, and the discharge could not have been prevented by the exercise of reasonable control. Part II must be completed to provide a justification claim for either of the above situations. This information will be the basis for the determination of any enforcement action. Therefore, it is important to be as complete as possible. WHETHER OR NOT PART II IS COMPLETED, A SIGNATURE IS REQUIRED AT THE END OF THIS FORM. CS-SSO Form October 9, 2003 Page 1 of wnrF9 Form CS-SSO Collection System Sanitary Sewer Overflow Reporting Form IVNA+ PART I I ANSWER THE FOLLOWING QUESTIONS FOR EACH RELATED CAUSE CHECKED IN PART I OF THIS FORM AND INCLUDE THE APPROPRIATE DOCUMENTATION AS REQUIRED OR DESIRED COMPLETE ONLY THOSE SECTIONS PERTAINING TO THE CAUSE OF THE SSO AS CHECKED IN PART I In the check boxes below, NA = Not Applicable and NE = Not Evaluated A HARDCOPY OF THIS FORM SHOULD BE SUBMITTED TO THE APPROPRIATE DWQ REGIONAL OFFICE UNLESS IT HAS BEEN SUBMITTED ELECTRONICALLY THROUGH THE ONLINE REPORTING SYSTEM Severe Natural Condition (hurricane, tornado, etc.) Describe the "severe natural condition" in detail. How much advance warning did you have and what actions were taken in preparation for the event? Comments: Grease (Documentation such as cleaning, inspections, enforcement actions, past overflow reports, educational material and distribution date etc. should be available upon request.) When was the last time this specific fire (or wet well) was cleaned? Do you have an enforceable grease ordinance that requires new or retrofit of grease trapsfinterceptors? ❑YILI No ❑ NA DNE Have there been recent inspections and/or enforcement actions taken on nearby restaurants or other ❑YeSEI No El NA ❑NE nonresidential grease contributors? Explain. Have there been other SSOs or blockages in this area that were also caused by grease? ❑Y,,C No ❑NA NE When? If yes, describe them: Have cleaning and inspections ever been increased at this location? ❑YeF—1 No ❑ NA ❑ NE Explain. CS-SSO Form October 9, 2003 Page 2 Have educational materials about grease been distributed in the past? When? and to whom? Explain? If the SSO occurred at a pump station, when was the wet well and pumps last checked for grease accumulation? Were the floats clean? Comments: Roots Do you have an active root control program? Describe ❑Yes❑ No❑NA❑NE ❑Yes❑ No❑NA❑NE ❑Yesu No ❑ NA ❑ NE Have cleaning and inspections ever been increased at this location because of roots? Yell No ❑NA❑NE Explain: What corrective actions have been accomplished at the SSO location (and surrounding system if associated with the SSO)? What corrective actions are planned at the SSO location to reduce root intrusion? Has the line been smoke tested or videoed Wthin the past year? ❑Yes❑ No [I NA ❑ NE If Yes, when? Comments: Inflow and Infiltration Are you under an SOC (Special Order by Consent) or do you have a schedule in any permit that ❑YesE] No ❑NA IDNE addresses Ill? CS-SSO Form October 9, 2003 Page 3 Explain if Yes: What corrective actions have been taken to reduce or eliminate I & I related overflows at this spill location within the last year? Has there been any flow studies to determine Ill problems in the collection system at the SSO location? ❑Y,J] No [INA ONE If Yes, when was the study completed and what actions did it recommend? Has the line been smoke tested or videoed within the past year? 13 Yej--] No 11 NA M NE If Yes, when and indicate what actions are necessary and the status of such actions: Are there 1/1 related projects in your Capital Improvement Plan? 11 Yes❑ No U NA U NE If Yes, explain: Have there been any grant or loan applications for Ill reduction projects? Ll Ye1D No NA NE If Yes, explain: Do you suspect any major sources of inflow or cross connections with storm sewers? ❑Yes❑ No ❑NA ❑NE if Yes, explain: Have all lines contacting surface waters in the SSO location and upstream been inspected recently? ❑YesD No ❑NA ❑NE If Yes, explain: What other corrective actions are planned to prevent future 1/1 related SSOs at this location? Comments: Pump Station Equipment Failure Documentation of testing,records etc, shoul be provided u on request.) What kind of notification/alarm systems are present? Auto-dialer/telemetry (one-way communication) ❑Yes CS-SSO Form October 9, 2003 Page 4 Audible ❑Yes Visual ❑Yes SCADA (two-way communication) ❑Yes Emergency Contact Signage ❑Yes Other Oyes Describe the equipment that failed? What kind of situations trigger an alarm condition at this station (i.e. pump failure, power failure, high water, etc.)? Were notification/alarm systems operable? 11 Yes❑ No U NA U NE If no, explain: If a pump failed, when was the last maintenance and/or inspection performed? What specifically was checked/maintained? If a valve failed, when was it last exercised? Were all pumps set to alternate? Did any pump show above normal run times prior to and during the SSO event? Were adequate spare parts on hand to fix the equipment (switch, fuse, valve, seal, etc.)? Was a spare or portable pump immediately available? If a float problem, when were the floats last tested? How? If an auto -dialer or SCADA, when was The system last tested? How? Comments: ❑Yes❑ No❑NA❑NE ❑Yes❑ No ❑NA [IN E ❑Yes❑ No❑NA❑NE ❑Yes❑ No❑NA❑NE CS-SSO Form October 9, 2003 Page 5 Power outage (Documentation of testing, records, etc., should be provided of alternative power source upon request.) What is your alternate power or pumping source? On -Site Gen&ator MATS Did it function property? ❑Yes❑ No ❑NA ❑NE Describe? When was the alternate power or pumping source last tested under load? If caused by a weather event, how much advance warning did you have and what actions were taken to prepare for the event? Comments: Vandalism Provide police report number: Was the site secured? If Yoe hnuf? Padlocked Control Panel Have there been previous problems with vandalism at the SSO location? If Yes, explain: ❑ Yes❑ No ❑ NA ❑ NE No IJNA LJNE What security measures have been put in place to prevent similar occurrences in the future? ❑Yes❑ No ❑ NA ❑ NE Comments: Debris in line (Rocks, sticks, rags and other items not allowed in the collection system, etc.) What type of debris has been found in the line? How could it have gotten there? Are manholes in the area secure and intact? Ye No NA NE CS-SSO Form October 9, 2003 . Page 6 When was the area last checked/cleaned? Have cleaning and inspections ever been increased at this location due to previous problems with debris? 0Ye10 No ❑NA ❑NE Explain: Are appropriate educational materials being developed and distributed to prevent future similar ❑Y,,C No ❑NA ❑NE occurrences? Comments: Other (Pictures and a police repo_rt_should be available upon request.) Describe: Pipeline elevation must be modified. Were adequate equipment and resources available to fix the problem? AYe.0 No ❑ NA ❑ NE If Yes, explain: If the problem could not be immediately repaired, what actions were taken to lessen the impact of the SSO? Comments: For DWO Use Only: DWQ Requested an Additional Written Report: If Yes, What Additional Information is Needed: Comments: 11Yez] No❑NA❑NE CS-SSO Form October 9, 2003 Page 7 As a representative for the responsible party, I certify, that the information contained in this report is true and accurate to the best of my knowledge, Person submitting claim: Davii o. Auge Talecils Motherapowirs Signature Tolephone Number: 919-359-4375 Date: 09-19-2005 Title, HES Manager - Environmental Any add;tional information desired to be submitted should be sent to the appropriate Division Regional Office within five days of first knowledge of the SSO with reference to the incident number (the incident number is only generated when electronic entry of this form is completed, if used). CS-SSO Form October 9. 2003 Page 8 w GRIFOLS GRIFOLS �d C C-0 6'0 03 y September 4, 2015 NC DENR Division of Water Duality Raleigh Regional Office 1628 Mail Service Center Raleigh, NC 27699-1628 Dear NC DENR, Attached is the Representative Outfall Status Request for Grifols Therapeutics, Inc. SO ely, ,C David D. Aug , P.E., CHMM ESS Manager, Environmental /cm 8368 U.S. 70 Bus Hwy West Clayton, NC 27520 Tel. 919 359-4375 . www.grifols.com e or �w NCDENR EN�I�Ow.KM AMO N.vux RCfOIAGLb Division of Water Quality / Surface Water Protection National Pollutant Discharge Elimination System REPRESENTATIVE OUTFALL STATUS (ROS) REQUEST FORM FOR AGENCY USE ONLY Date Received Year Month Da if a facility is required to sample multiple discharge locations with very similar storm water discharges, the permittee may petition the Director for Representative Outfall Status (ROS). DWQ may grant Representative Outfall Status if stormwater discharges from a single outfall are representative of discharges from multiple outfalls. Approved ROS will reduce the number of outfalls where analytical sampling requirements apply. If Representative Outfall Status is granted, ALL outfalls ore still subject to the qualitative monitoring requirements of the facility's permit --unless otherwise allowed by the permit (such as NCG020000) and DWQ approval. The approval letter from D WQ must be kept on site with the facility's Stormwater Pollution Prevention Plan. The facility must not* DWQ in writing if any changes affect representative status. For questions, please contact the DWQ Regional Office for your area (see page 3). (Please print or type) 1) Enter the permit number to which this ROS request applies: Individual Permit (or) Certificate of Coverage NI IC S I� N IC G 0 6 0 0 3 9 2) Facility Information: Owner/Facility Name Grifols Therapeutics Int Facility Contact David Auge _ Street Address 8368 Highway 70 West City Clayton _ _ _ ' State NC ZIP Cade 27520 County Johnston E-mail Address david.auge2grifols.com Telephone No. (919) 359-4375 _ Fax: (919) 359-5851 3) List the representative outfalls) information (attach additional sheets if necessary): Outfall No. 3 is representative of Outfall No. 1 Outfalls' drainage areas have the same or similar activities? Yes o No Outfalls' drainage areas contain the same or similar materials? VYes o No Outfalls have similar monitoring results? ❑ Yes ❑ No No data* Outfall No. 3 is representative of Outfall No. 2 Outfalls' drainage areas have the same or similar activities? %es. ❑ No Outfalls' drainage areas contain the same or similar materials? Yes u No Outfalls have similar monitoring results? ❑ Yes ❑ No c/No data* Outfall(s) is representative of Outfall(s) Outfalls' drainage areas have the same or similar activities? ❑ Yes ❑ No Outfalls' drainage areas contain the same or similar materials? ❑ Yes ❑ No Outfalls have similar monitoring results? ❑ Yes ❑ No o No data* *Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for review. Page 1 of 4 SWU•ROS-2009 Last revised 12l30/2009 Representative Outfall Status Request 4) Detailed explanation about why the outfalls above should be granted Representative Status: (Or, attach a letter or narrative to discuss this information.) For example, describe how activities and/or materials are similar. Grifols Therapeutics is_a pharmaceutical manufacturing_facility that incorporates approximately 242 acres and is located 2.75 miles southeast of Clayton on Highway 70 east. The facilit s manufacturing operations and processes are primarily conducted indoors within the buildings shown on the attached drawing with the exception of raw material receiving, wastewater treatment, and bulk material storage and handling. As a result of recent expansion activities to address future production requirements, the plant site will ultimately have five outfalls. An outfall associated with the Plasma logistics Center (PLC) located on the western side of the site and two outfalls associated with the North Fractionation Facility (NFF], as shown on the attached_ drawing. The stormwater runoff associated with the outfalls from PLC and NFF will be comparable to Outfall Nos. 1 and 2 since the land use activities are consistent between both south and north sides of the property._ Furthermore analytical sampling between outfalls nos. land 2 are consistent with the requested outfall no. 3 location as reflected in the attached monitoring data. In addition the existing togography of the Grifols site all drains to the proposed outfall no. 3 located prior to leaving the property -thereby making -a representative outfall for the stormwater runoff water quality associated with the plant site. 5) Certification: North Carolina General Statute 143-215.6 B(I) provides that: Any person who knowingly makes any false statement, representation, or certification In any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission Implementing this Article shall be guilty of a Class 2 misdemeanor which may Include a fine not to exceed ten thousand dollars ($10,000). I hereby request Representative Outfall Status for my NPDES Permit. I understand that ALL outfalls are still subject to the qualitative monitoring requirements of the permit, unless otherwise allowed by the permit and regional office approval. I must notify DWQ in writing if any changes to the facility or its operations take place after ROS is granted that may affect this status. If ROS no longer applies, I understand I must resume monitoring of all outfalls as specified In my NPDES permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. ame of Person Signing: eO(1 V1 _- /,3 (Date Signed) Please note: This application for Representative Outfall Status Fs subject to approval by the NCDENR Regional Office. The Regional Office may inspect your facility for compliance with the conditions of the permit prior to that approval. Final Checklist for ROS Regnest This application should include the following items: sl/ This completed form.. Page 2 of 4 SVVU-ROS-2009 Last revised 12rM2009 Representative Outfall Status Request . r� Letter or narrative elaborating on the reasons why specified outfalls should be granted representative I status, unless all information can be included in Question 4. d Two (2) copies of a site map of the facility with the location of all outfalls clearly marked, including the / drainage areas, industrial activities, and raw materials/finished products within each drainage area. d Summary of results from monitoring conducted at the outfalls listed in Question 3, D Any other supporting documentation. Mail the entire package to: NC DENR Division of Water Quality Surface Water Protection Section at the appropriate Regional Office (See map and addresses below) Notes The submission of this document does not guarantee Representative Outfall Status (ROS) will be granted as requested. Analytical monitoring as per your current permit must be continued, at all outfalls, until written approval of this request is granted by DWQ. Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for review. For questions, please contact the DWQ Regional Officefor your area. Asheville Regional Office 2090 U.S. Highway 70 Swannanoa, NC 28778 Phone (828) 296-4500 FAX (828) 299-7043 Fayetteville Regional Office Systel Building, 225 Green St., Suite 714 Fayetteville, NC 28301-5094 Phone (910) 433-3300 FAX 910/ 486-0707 Mooresville Regional Office 610 East Center Ave. Mooresville, NC 28115 FAX (704) 663-6040 Raleigh Regional Office 1628 Mail Service Center Raleigh, NC 27699-1628 Phone (919) 791-4200 FAX (919) 571-4718 Washington Regional Office 943 Washington Square Mail Washington, NC 27889 Phone (252) 946-6481 FAX (252) 975-3716 Page 3 of 4 SWU-ROS-2009 Last revised 1213012009 Representative Outfall Status Request Wilmington Regional Office Phone (336) 771-5000 127 Cardinal Drive Extension Water Quality Main FAX (336) 771-4630 Wilmington, NC 28405 Central Office Phone (910) 796-7215 1617 Mail Service Center FAX (910) 350-2004 Raleigh, NC 27699-1617 Winston-Salem Regional Office Phone (919) 807-6300 585 Waughtown Street FAX (919) 807-6494 Winston-Salem, NC 27107 Page 4 of 4 SWU-ROS•2009 Last revised 12/3012009 ER-06A - EMS Communication Log - External 2015 Updated on:8/31/15 „ Initial Communication Response Date Phone # of email Employee Name . Company - 5ubjd'c of Communication Date Action Taken address. _ - - _... - _ _.. -- - _ . Initials .. NCDENR, Division 1628 Mai! Service Center Quarterly Air Permit Reporting for S02 and 1130/2015 Steve Hall of Air Quality Raleigh, NC 27699-1628 NOX 11302015 Steve Hall NCDENR, Division 1628 Mail Service Center Semi -Annual Air Permit Reporting for Fuel of Air Quality Raleigh, NC 27699-1628 Usage Must the new Biennial Compliance Report His answer was no. 2/32015 Matthew Mahler NCDENR, Division 919-791-4200 referenced in Air Permit No. 03380R18 42044 We must only keep a DDA. of Air Quality A.10.C.iii. Be submitted to the agency copy on site for inspection purposes. LEPC,.Fire NC Emergency Management Tier II Report -Chemicals kept on site at a pt pt 220/2015 Department, Police 4326 Mail Service -Center volume greater than 10,000 bs Department Raleigh, NC 27699 3/202015 Carlos Bagley Johnston County PO Box 22631 Closure of Stormwater Permits for NFF Stormwater District Smithfield, NC 27577 and the East Parking Lot anion 4232015 Will Wilke NCDENR, Division of Air Quality 919-791-42o i Annual Air Inspection 4272015 Steve Hall NCDENR,.Division 1617 Mail Service Center Semi -Annual Stonnwater Report of Water Quality Raleigh, NC 27699 5172015 Gary Perlmutter NCDENR, Division -Quality g19-791-4200 RMP Inspection of Air: 4 6152015 DHHS - Division of 1645 Mail Service Center Exit Light Shipment Notification Radiation Protection Raleigh, NC 27699-1645 5/152015 Gary Perlmutter NCDENR, Division 919-791-4200 RMP Notice of Violation from Recent 6142015 Responded to notice DDA. of Air Quality _ t Inspections 7112015 EPA - TRIMe Software Toxic Release Inventory - Version: 6/30/16 Signature: Effective Date: Page 1 of 2 Pages 9 ER-06A - EMS Communication Log - External 2015 Updated on:8/31/15 Date .� N�a a Cam 'J Phone# orema:I' : "k� �. RCS: , $uh�ect ofiCommurncation Date "`. Actian Taken Employee an - A „ 1 1f�als. atliiress:. _ : f7 72015 James Warren Town of C Layton 919-553-1536 jowarren(d3townofci ayton. Request permission to commence direct POTW discharge from the MBBRs. ne.o 7212015 Steve Hall NCDENR, Division 1628 Mail Service Center Quarterly Air Permit Reporting for S02 and of Air Quality Raleigh, NC 27699-1628 NOX 7212015 Steve Hall NCDENR, Division 1628 Mail Service Center Semi -Annual Air Permit Reporting for Fuel of Air Quality Raleigh, NC 27699-1628 Usage 7202015 US Department of via intemet: Monthly Construction Progress Report of Commence econhelp.oensus.gov/Cprs the West Warehouse Carlos Bagley Johnston County Carlos was at the site, Bradley Discuss the status of how to change the 724/2015 and Bradley Stormwater District joined the meeting via 919-a07 Stormwater permit to properly include the Bennett and the permit writer 6300. new areas constructed at the site. from NCDENR NCDENR Raleigh Mr. Hayes was confirming that all items 8/31=15 Mitch Hayes Regional Office 919-791-4200 listed for tax certification qualify for that loertification. Version: 6/30/15 Signature: Effective Date: Page 2 of 2 Pages a ,RnNill No, 011ifill Lxistim: Outfall Nut� 7 Bain No. t OulNll GIRVOLS 8368 U.S. 70 Bus. West Clayton, NC 27620 Dav1d S. Graham ESS III Tel 919.359.5473 Fax 919.359.5851 Cell 919.724.5979 david_s.greham@Grlfols.com April 13, 2015 Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 To whom it may concern: Attached you will find the analytical SOO monitoring report followlhg a representative storm event for the Grifols Therapeutics Clayton, NC facility. If you have any questions, please don't hesitate to contact meat 919-359-5473 Sincerely, David S. Graham ESS HI It d Oorriptete••Ite 's"i, 2; ar" 8.;41so Goinpletp ? ? Itetri.4 Ef Rest+icted Delivery is aeslred: _ . Q Print Your Heine and address on the reverse ao that ' can,retiii `the Gard to you. Q Attach this c' W to the back of the maliplece, anon the front ii.s*e periiiits. 1. Ar{Icle Addrea to g' X. ❑ 9. FtwdVed by (Printed MUW C. Date RA, dales address d fmdnt ftom Item 1? IQ if YEB enter dettvary address 621uw •- •.©. Division of Water Quality"ill! h Attn;. DWQ Central.Flies APR 1617 Mall Service Center s©rv(aelype Ralelgh NC 27699-1617 ❑ cerl!'OA M t�cpr8as " 4,jipp5sr_jd,jt'. Retur'Recelytfor handlae -Cl l44u Mail,,,U.'o 4. Rostrigted fbpllvci7r? (Fxfra ies) r ,ee I 7012 34b© 0003 710 - 2-Ames Number _ I 1 4968 {t}anara►hcm service tabep I PS Form 3811, February 2004 Domestic Retum Receipt 10R59 +M•tb4o 3 0 — aC6AngV 'cal* www«pgcerebA.com Laboratory Report Sam Vedder Grifols Therapeutics, Inc: 8368 US 70 West Clayton, NC 27520 Project: Monthly Stormwater Outfells Pace Project No.: 92243016 Pace Analytical Services, Inc. 6701 Conference drive Raleigh, NC 27007 (619)834-4984 Page 1 of 1 Report Date: 04/02/2015 Data Received: 03/27/2015 Sample: Outfall #1 Lab [l): 92243016001 Collected: 03/26116 13:35 Matrix: Water Parameters Results Units Report_Urnit Analyzed Qualifiers On and Grease ND mg1L 5.0 . 04/01115 09:48 'total Suspended Solids 6.5 mg1L 4.6 03/31,11510:28 Chemical Oxygen Demand NO mg1L 26.0 0=0116 08:50 „03/2611513:45 Sample: Outfall #2 Lab ID: 92243016002 Collected: Matrix: Water Parameters Results Units Report Limit Analyzed Qualifiers Oil and Grease No mg1L 6.0 04/01115 09:48 Total Suspended Solids 9.6 mg1L 2.6 03/31M510:28 Chemical Oxygen Demand ND mg1L 25.0 03/30/15 08:50 Reviewed Nicole Gastorowskl nicols.gaslorawski@pacelaba.com Raleigh Certification IDs 0701 Conference Drive, Raleigh, NC 27607 North Carolina Wastewater Certification #: 67 Charlotte Certification IDs 9800 Klncey Ave, Ste "100, Hunlersvllle, NC 28078 North Carolina Drinking Water Certification #: 37706 North Carolina Field Services Certification #: 6342 North Carolina Wastewater Certincatlon IP 12 South Carolina Certification#: 99000001 North Carolina 9loassay Cerillication #: 16 North Carolina Drinldng Water Certification #: 37731 FlorldalWCLLAP Cerilllcanon a: E87627 Kentucky UST Certification #: 84 West Vlrglnia Certification #: 357 VlrginlalVELAP CerUtleation #: 460221 Page 1 of 3 Document Namur: Sample CandE on. on Receipt t3CUR pabument Ftevlea4; Apol 04, 24'E3 Pa o1 of2 Dooiunent No,: lasufng Autha0m F,RAI - •l)D4-rov.02 PaceAsho011e Quellltg 0f!!ce CIIQM Name: UdD1..0 Wboro Rooetvedr (Q Hunteravt�e Ashevfiie Eden FtelelgN ..r ' CoUear (Clrots): • Fa4 Fat UPS USPS Client cdmmerclat P' ' . 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Sample t abola match MC: dnaludea dato111rrWID/An le WIN — qHo L7NIA 12, An banle ara,t�eedlap Pseeuvati0tt ate rotund 0 4e In #law WLh EPA raaovaMendatton. com euma brtz b t�0,V11•tlR0 Y.. L]Na a �� QM BamAes oh iced for doahlorinsl on: -AY-t ON- OWA 44. Heada ace I VOA Vlais 4Mgi : C]Yea ❑No 94A 10... . Trip Blank PE]Yoi OrbrWA VII;'Wank Custody SWe PresMt Oly" ORO Pwa TOP stank Lotly 0 purpha:6001: 19. . 0116nVNoiffasllardRosolutioni Ftoldb*!bqubW? Y ! N Pemo.n Con4wtod,, D,atimme: ' Commenla! tteeofullon: ' BCUI;F•lsRF Rats• - - WO# : 92243o16 NOa WhenaV f! I119re Is a Ghurepantsea ot4:p ttdAtt Qa<6ll r ooropltarue aptnptai, a copy Otis fo7aa vdll be sent to-ltam North Carolina D>:HNR 11 11 Il 1! li 11 11 gar88a c0.0rdootLo oulorhold. Ineorrectpn►"tv ",outoftemp, 922+4 Cie inoorteat contatrtars) Page 2 of 3 - aceArr alytica! vri►vwlpeeeiohs,aotn 1 •sTQ1.Canfer&rrce f]r1va,Raleigh, NC 27b07 pp��;;((gg19}834�Q984,fax:(916j834�Bd97 .... NDWWCettP87,NCDWCerV�;i778t Chain of Custody Repoli Results To: B41.7o; � % f % J� J Company: LKN i' [7I s �LEGt_Gfa°Y 1" 64— --1 A..:1 ;Y'. �-7h W.O.0 qz ZI(W Projeot Rer� Pmjaat Number. Fur se Order M iarrdard Report Dallvery p Rush'Reppatt Qoilvary (w/aarcharyo) "gush pro1ade afo cutpol to Paw oppro6lby Ore laboratory Reque8ted No Date. ' "'f:'1+.. .f�rll. .:.'h:Y1 IF.r'� },,li' n,• t.r 5i:^ r..:f h••1 1 .'`d L.C,.SY �•'8; ' ?l, r,l c¢oYJ ]�''a ,f'7a. 1 l.�:r�•�;' !l 1.1.� ;}v3J/�, 7�+.a:S-.fF1ts,�.+.�s;Ya+:;t';t.;ii:,: � 1. L : r:: ril�•�i6i1•: , S+irS.s.:4#GiYtwii:l'iM:!r1.ih J.,,i ::`trf i a '.� ;'S` •�':..]Si �l1': r: :-i7A { 1,1. ?. .I / !, i i.1:^:tly "Jal{:�il J "' .r.tti:r:. ,�'F�17�`'k''�5' .•[� i-ii>.� '4`i' � a,., t ti.-•,I��y.•::1.; a` 3 1qq _il.)I'Oli'llsi1 i ♦:'w � .I°I' ,'•I.r'rv:4+�L•lll•'•.4 !; :�%/?t. .3,•i:`S..r :._i...:S�Yr ?. :�y.+;;��,L•-rn-f,l.�� }l. r:.5::a 'i:, ,li. i:a S 'r.i�. .r rv. S'r�.�r.1i:}'7.1 :�' Yry 7_:� '.I:..'^t': - .15' �Y .Yd ;.y+.., ..{. wY'r, A 4 �1'.=:� � kylr;i'T.r�,r.. •y'�'':u S.Y.;:l.. .5.i 11 1`r:I r:{lj' • Vic'; n, n ' t•: ..IS 5+ • '' 1-l�'Il �J, k�•y. :!: 1 ,�hl.li' ..�,+:� .{i..Sl, ,.{::al.'a.:a:..+,ti, ,:: �1�5. -.,t:• -'i;:u•.r.. .,pr.1': ,l:..r:.}'.�'.:`���:'i�e... 4j1;,� ;t. ra.'i+r'L' ,i...,s -. �•;`• i�t<a't�1't �rli1= h.5 .,Lur.. Y Z� ���� i•'': II~sib; Ar -I I r/�.01 — wMaN4 J. M� RAoe Condirlona � At2°0 q lbmp � `' •tl Rag. Chlorhe; . OAt ak UPrsceet oWO Addprptlim c27 q Yea 0 No ❑ nle 13age preSonR a127 p Yas 13 No 0 iJA Pag9 3 of 3 04 WArFo 0� 4 Y Page 14: Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report Permit No NCG060000, or Certificate of Coverage No.: N CGO60039 Facility Name: Grifols Therapeutics _ County: Johnston Count' Phone No.919-359-5473 Inspector: David S. Graham Date of Inspection: 312612016 By this signature, i certify that this report Is accurate and complete to the best of my knowledge: 1.Dutfail Description Outfall No,.:' ::',:::, °;',,;1::Structure (pipe, ditch, etc.) Stream Recelving Stream: tributary to the Meuse River Describe the Industrial activities that occur within the outfall drainage area: Pharmaceutical Mfg. 2. Color Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as'descrlptors: Clear with a light brown tlnt 3.Odor Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor, etc.): - None 4. Clarity Choose the number which best describes the clarity of the discharge where 1 Is clear and 10 Is very cloudy: 1 2 ® 4 5 6 7 8 9 10 Page 1 SWU-242-020705 6. Floating Solids Choose the number which best describes the amount of floating solids in the stormwater discharge where Lis no solids and 10 Is the surface covered with floating solids: 1 2 3 4 5 6 7 8 9 10 S. Suspended Solids Choose the number which best describes the amount of suspended solids in the stormwater discharge where no solids and 10 is extremely muddy. 1 2 3 4 5 6 7 8 9 10 7. Foam Is there any foam In the stormwater discharge? Yes Na S. Oil Sheen Is there an oil sheen in the stormwater discharge? Yes(D 9. Deposition at Outfall Is there deposition of material (sediment, etc.) at or Immediately below the outfall? YG 10. Erosion at outfall Is there erosion at or Immediately below the outfall? Yes No 11.'Other Obvious Indicators of Stormwater Pollution List and describe None Note: Low clarity, high solids, and/or the presence of foam, oil sheen, deposition or erosion may be Indicative of conditions that warrant further investigation and corrective action. Page 2 5 W U-242-020705 GENERAL PERMIT NO. NCG120000 CERTIFICATE OF COVERAGE NO. NCGO60039 FACILITY NAME Grifols Themoeutics PERSON COLLECTING SAMPLES D;Iijd S. Graham CERTIFIED LABORATORY Pace Analytical Part A: Specific Monitoring Requirements STORMWAITKR DISCHARGE OUTFALL (S)DO) MONITORING REPORT SAMPLES COLLECTED DURING CALENDAR YEAR. 2015 (This monitoring report is due at the Division no later than 30 days from the date the facility receives the sampling results from the laboratory) COUNTY hhnston PHONE NO. (919) 359-5473 Lab #NCZffW cent #067 PLEASE SIGN ON THE REVERSE 4 Outfalll� Date ....SiTn-P'A'e--Co6 mold 00530!-.,. emicat F) -�"Ch Oxygen Demand— and; eill - G reas . .... .. . ­-:4TAuU1 Sispiuded Sollds,�-­.- -Benchaa,k' 120 30 03-26-15 -<25.0 <5.0 6.2 -1 Note. Ifyou report a sampled value in excess of the benchmark value, you must implement Tier I or Tier 2 responses. See General Permit text. Dom this facility perform Vehicle Maintenance Activities using more than 55 gallons of new motor oil per month?_ yes Xno (if yes, complete Part 13) Part B: Vehicle Maintenance Activity Monitorincr Requirements Outfan, No.. �I:Date< ;­Szm e ,Coliecttd,—.0il -- ---- . . ..... —:00400,--­­­-­< apd Total Suspended "tkhdiidtunits' c�:New MotorOSIUm Usage, Bencbm2rk .30 -.100... ... ....... " Note: If you report a sampled value in excess of the benchmark value, or outside the benchmark range for pH, you must implement Tier I or Tier 2 responses. See General Permit tmct STORM EVENT CHARACTERISTICS: Date 0-26-15 (first event sampled) Total Event Precipitation (mches): .24 Date (list each additional event sampled this reporting period, and rainfall amount) Total Event Precipitation (inches): Mail Original and one copy to: A= DWQ Central Fflw NCDMWDWQ 1617 Mail Service Center Raleigh , NC 27699-1617 SWU-248-102107 Page 1 of 2 STORMWATER DISCHARGE OUTF'ALL (SDO) MONITORING REPORT "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are signfficant penalties for submitting, false information, including the possibility of fives and imprisonment for knowing violations." (Signature of Permitted) /Y lynoe C Zo/S ..(Date) SVX-248-102107 Page 2 of 2 Page 14: Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report Permit No NCGO60000 or Certificate of Coverage No.: N. CG060039 Facility Name: Grifols Therapeutics County: Johnston County Phone No.919-369-6473 Inspector: David S. Graham Date of Inspection: 3/2612016 By this signature, I certify that this report Is accurate and complete to the best of my knowledge: (Signature of Pailrmittee. or. Designee) 1.Oddill Description 0utfall No. <':'.': '- 2 Structure (pipe, ditch, etc.) ditch exiting existing pond_ _ Receiving Stream: tributary to the Neuse River Describe the Industrial activities that occur within the outfall drainage area: Pharmaceutical Mfg. 2. Color Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: Clear with alight brown tint 3.Odor Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor, etc.): None 4. Clarity Choose the number which best describes the clarity of the discharge where 1 is clear and 10 Is very cloudy: 1 0 3 4 Page 1 SWU-242-020705 10 6. Floating Solids Choose the number which best describes the amount of floating solids In the stormwater discharge where Is no -solids and 10 Is the surface covered with floating solids: 2 3 4 5 6 7 8 9 10 6. Suspended Solids Choose the number which best describes the amount of suspended sollds In the stormwater discharge where no solids and 10 is extremely muddy: 1 a 3 4 5 6 7 8 9 10 7. Foam Is there any foam In the stormwater discharge? Yes No 8. Oil Sheen Is there an oil sheen in the stormwater discharge? Yes 8. Deposition at Outfall Is there deposition of material (sediment, etc.) at or Immediately below the outfall? Ye(D 10. Erosion at Outfali Is there erosion at or Immediately below the outfall? Yes No 11.Other Obvious Indicators of Stormwater Pollution List and describe Done Note: Low clarity, high solids, and/or the presence of foam, oil sheen, deposition or erosion may be Indicative of conditions that warrant further investigation and corrective action. Page 2 SWU-242-020705 GENERAL PERMPr NO. NCG120000 CERTIFICATE OF COVERAGE NO. NCGO60039 FACiLiTY NAME Grif is Therapeutics PERSON COLLECTING SAMPLES David S. Graham CERTIFIED LABORATORY Pace Aa diffleal Part A. Specific Monitoring Requirements STORMWATERDISCHARGE OUTFALL (SDO) MONITORING REPORT SAMPLES COLLECTED DURING CALENDAR YEAR 2015 (This monitoring report is due at the Division no later than 30 days from the date the facility receives the sampling results from the laboratory.) COUNTY JohnstoA PHONE NO. (919) 359-5473 - Lab #NCJW W cent 4067 PLEASE SIGN ON TIE REVERSE -> �No r y Sample Collected, - 00340-: 00556 00400 00530 ChexnucaE Oxygen=Demand, 17 -: Oil and„Grease;. -'m -pH;, -unitsMA Total Suspended Solids, •' " 420' ' 30 6.0 = 9.0 100 2 03-26-15 <25.0 C5-0 6S . 9.6 Note: if you report a sampled value in excess of the benchmark value, you must implement Tier, 1 or Tier 2 responses. See General Permit text Does this facility.perform Vehicle Maintenance Activities using more than 55 gallons of new motor oil per maanth? -yes X no (if yes, complete Part B) Part B: Vehicle Maintenance Activl oulteAngRequirements Na r= s "Date;:;.-=00556L Sample C011ec6ed,YOiI 00530 00400 andGirease, yTotal Suspended So[ids, „A:pH, , Standard units- =:New`Motor,Oil:Ussge, = Avera a annual lhno Benchmark Note: if you report a sampled value in excess of the benchmark value, or outside the benchmark range for pli, you must implement Tier 1 or Tier 2 responses. See General Permit text STORM EVENT -CHARACTERISTICS - Date 03-26-15 {first event sampled) Total Event Precipitation (inches): 24 Date (list each additional event sampled this reporting period, and rainfall amount) Total Event Precipitation (inches): Mail Original and one copy to: Attu: DWQ Central Fles NCDENW DWQ 1617 Mail Service Center Raleigh. NC 276*1617 SWU 248-102107 Pane 1 of 2 STORMWATER DISCHARGE OUTFALL (SDO) MONITORING REPORT "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or personas who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for !mowing violations." (Signature of Fermittee) (Date) SWU-248-102307 pave. 7 of 7 1 r aceAnalyiical rAwpBGSWICOM Laboratory Repoi f Sam Vedder Grifols Therapeutics, Inc: 8368 US 70 West Clayton, NC 27520 Pace Analytical aervicas, Inc. 6701 Conference Drive Rakdoh, NC 27607 (910)834-49M Page 1 of 1 .Report. Date: 07/1012015 Date Recehied: 07/02/2015 Project: STORMWATER Pace Project No.: 92257041 Sample: OUTFALL 01 Lab ID: 92267041001 • -Collected: 67101/1511:30 Matrix: Water Parameters Oil and Grease Total Suspended SoAds Chemical Oxygen Demand Sample: OUTFALL 02 Result Parameters Resul Oil and Grease Total Suspended Solids Chemical Oxygen Demand Revlewed try: Nicole Gasiorowski nlcole.gasiorowski®pacelabs.com Raleigh Certification IDs 6701 Conference Drive, Raleigh, NC 27607 North Carolina Wastewater Certification #: 67 s is Units Report Limit, Analyzed Qualifiers ND MOIL 0711011510:48 ND mg1L _5.0 5.6 0710711512:41 21.0 mg1L 10.0 07/0811516:00 Lab !D: 92267041002 Collected: 07/01/15 11:45' Matrix: Water Units Report Limit Analyzed Qualifiers ND mg1L 6.0 07/10/1510:49 ND mg1L 2.5 07i0711512:42 ND mgll- 10.0 07/08/1516:00 Charlotte Certification IDs . 98DO KinceyAve. Ste 100. Huntersville, NC 28078 North Carolina Drinking Water Certification #: 37706 North Carolina Field Services Certification #: 5342 North Carolina Wastewater Certification #: 12 South Carolina Certifleation 0: 99OD6001 Asheville Certification Ids 2225 Riverside Drive, Asheville, NC 28804 FlorldalNELAP Certification #: E87648 Massachusetts Certification M M-NC030 North Carolina Drinking Water Certification M 37712 North Carolina Bloassay Certification M 16 North Carolina Drinking Water Certification #: 37731 FloridalNELAP Certification #: E87627 Kentucky UST Certificatlon #: 84 West Virginia Certiflcallon M 357 Vlrginla/VE AP Certification #: 460221 North Carolina Wastewater Certification #: 40 South Carolina Certification #: 99030001 West Virginia Certifleatlon #: 356 VlrgWaIVELAP Certification #:460222 Page 1 of 3 OewaLca" n: r - May ib, 2015` f 2' 'Page 2 of 2 to for Internal Use bnly Client Name: 64t4 Courlor (Circle): Fed Ex UPS LISPS CUoiit s'Comfierclal t ac .Other Custody Seal an GoolorfBox Present: Ej yea no Seats Intact: yes ❑ no Packing Matorlal: ❑ Bubble Wrap 0 Bubble Begs ❑ None Other Circlo Thermometer Used; IR (run SN:122066387Type of Ice; � Blue None �smplea on lee, cooling proms him begun Ili Gun Sack Un A.-ii isxri Temp Correction Paster Add !.S btract � �C % Vote and Initlels of person exam n ng; . - - ` Correatod Cootor Tomp: r 8totogfcat Tlaeuo le Frozen: Yes No •. con f prh arYA110�!- Tamp should be above 6eaztng id6.O Cornreonta: shack Chain of Custody Piecort: Yes Ho QWA 1. Chain of Custody Filled Out: No . ❑WA 2. 3. + Chain of Cuslody Relinquished, _. Y tto ❑rvr; Sam IerName&3 tiaturaon.000:t:�s• Ya kouf7NtA 4 r�r; Samples Anlvad within Hotd Time:.. ..-...�_, Yes- ❑No=• WA 5, Short Hold TEmti Ansf !a s72hr : s raltii o� CIWall 9; Rush *urn Around.Tlma Re uestedt :C3Ye`' d' ❑NIA 7. Sufficient Volume: - E3No :.17NlA Correct Contelners Uaed: Ho ly A 9, -Pace.Contalnera Used' �J/Y Ho' ,ONIA Containers Intact; Ye. ❑No, '06 10, Filtered volume raosived for.Dlssolved tests' . "Wii t: 4' 1261A 11. Semple Labels match COO. t a QNo 'bW-A' 12: Artcludea date1dme11OfAnel 13 Matrix: -00✓ All conlainers rtw4i g pteservalfan have toeen eheaka • &Yna ❑No QwA 13, All containers nsoding preservation -are found to be in dlyz ❑No ❑WA camolenos whir EPA rr+ccmmands0(m. exc. iota VOA MArm, i OK WI-DRO water Dyes.. ❑No Samples checked for dechlorlriallon: Orsi-QRo lliuA 14. Heeds ace InMOAVIals >$mrn . My" ONo WA 15: - Trip Blank Present: C]raa'.❑No ' NiA -WA 1t3: Trip Blank Custody goals Present by. ONo -, Pace Tip Blank Lot # H urchased : Client Notigaatlonl Rosolutlori' Field Date Required? Y f N, Parson Contacted: t)aialTlme: Comments/ Resolution: _ . __— n_�_9225�:7041 SCURF 18RF i v 1G Data: ff II ll :"ll II Review:: • Nola; Whanovsr there is a dlaorepanoy etfecting North Caro:Ina compllence 92257041 aempte3, a oopy af.thls forrri wtil be sent to the Nord Carotin MNR Gertulceuon Office { Le out of hold. Inoarrect pMernttve, out of tamp, (It no'ausi aVanaOls) IneorceCt oontelners) """ �Of 3 0 CHAIN-OF-CUSTODY.I Anaiytical:Request Document The Cheri-o€duEody 8 e LEGAL DOCU�+ E T. ADte*vam fields must be.00mpleYed accu ab*. a 3ec6W A Sedan 6 saaoo C ' Aegihad Moat kgoraafi= d riot %Ik mdom :orot, 16evwtioR 1 Of , cov%WV. - Grdbix PAPW Ta Gritola &M US Hwy 70 West capy Ter -Sam V"$W empm+r m2wAt Ema3.Ta. - ' Fuv s cwdw At Quowc pww. - ..919-,W9.4108 F- RepadNanar 'StomnrBLer Pampn*ea WrAlm. RMMJa+tsa pw DoW Peelers l4mbr Paw peerda 0 - - ..'".. ��' -- -- — -FitEeiid a"+.vr•.�; _ ir--'?v'ine;si�_T£�. rmm coos ° GQtAC7EO Preservatives- Orl4tlgrWaW OW -V r YqW wr vftmvuw VIM m '� SAMPLE.ID: � a 2 .o START QIp F iR Orse Lbmaeser per b= W*@ VIP iaZ oa l: -1 AR I n cover. IdsaaatLa a Tll� p_ : T"Ta—` ' ~ �• : z I i - • Z�✓�` DATE TAAE. S x z c H a' 5'sx w�'6%cS �1.1y �•ti sip :��•"y=�=5-=��=A�,+.""."` �-e*=. = se",.,- =S .. -ter — "'^"C'.=. ei/Arat.wT�ore,� _ .r.GK7i=s': t^r �Tnae� ....."'-. '�?:r'2v.,-.�..-..--.. :^;; a�r.'s�nsi/�1pai..uiirori� - �:r...:F _ "'.r`r".'ri: :iQaTe;� � �iTu� �- ?Sr' _,�:X,:snerr�enars"•.:. -�.,':�+-_?�.'.Y.:;�nrmr�osral:ooe�vErir$��:..,-'"�"'' +.--.-_.��-•ar:.�-..-a.�- Rcar-�=-ic: �__wc u _ X. �:cx.�� --.-s�.t_sx:t:.s�: �_:�aoi �-^_�=> ; n:,-�...-: _ .-...:y.=a�. /...ca. !V SAt�_IFiIII cti,!'iiilTII .a..-w'�.'...s': .a-...AAo:T:':ame U et.9AEW{.CFt �-. v ` S. AQ r✓i 0 -I (�IaceAnalX�cal* xewpacel+r st m Laboratory Report Pace Analytical Services, Inc. 6701 Conference Drive Raleigh, NC 27607 (919)834.4984 Page 1 of 1 Sam Vedder Report Date: 66/0912015 Grifol§ Therapeutics; 6ri . Date Received: 05/29/2015 8368 US 70`West Clayton, NC 27520 Project: Stnmrxater Pace Project No.: 92251949 Sample: Outfall #1 Lab ID: 92251949001 Collected: 05/28/15 09:08 Matrix: Water Parameters Results Units Report Limit Analyzed Qualifiers Oil and Grease NO mg/L 5.0 06/03/16 13:17 Total Suspended Solids NO mg/L 4.5 06/02/1513:28 Chemical Oxygen Demand NO mg1L 10.0 06109/15 12:30 M1 Sample: Outfall #2 Lab ID: 92251949002 Collected: 05/28/15 09:20 Matrix: Water Parameters Results Units Report Limit Analyzed Qualifiers Oil and Grease ND mg1L 5.0 06/03/15 13:17 Total Suspended Solids NO mg1L 2.6 06/0211513:28 Chemical Oxygen Demand NO mg/L 10.0 0610911512:30 ANALYTE QUALIFIERS tvll Matrix spike recovery exceeded QC limits. Batch accepted based on laboratory control sample (LCS) recovery. Reviewed by: Nicole Gesiorowski nicole.gasierawskl®pacelabs.com Raleigh Certification IDs 6701 Conference Drive, Raleigh, NC 27607 North Carolina Wastewater Certification M 67 Charlotte Certification IDS 9800 Kincey Ave. Ste 100, Huntersvllle, NC 28078 North Carolina Drinking Water Certification #: 37706 North Carolina Field Services Certification #: 5342 North Carolina Wastewater Certification #: 12 South Carolina Certification #: 99006001 Asheville Certification IDs 2225 Riverside Drive, Asheville, NC 28804 FlortdalNELAP Certification #: E87648 Massachusetts Certification #: M-NC030 North Carolina Drinking Water Ccrtlficatlon #: 37712 North Carolina Sloassay Certification M. 16 North Carolina Drinking Water Certification #: 37731 Flodda/NELAP Certification #: E87627 Kentucky UST Certification #: 84 West Virginia Certification #: 357 VirginlaNEt.AP Certification #: 460221 North Carolina Wastewater Certification #. 40 South Carolina Certification #: 99030001 West Virginia Certification #: 356 Virglnia/VELAP Certification M 460222 Page 1 of 5 - r Dorwinent Name: Sampla Co» ditlon t • _ _ ReceE t BCUR _ Imurdent Revlsed; Moy 16,,2016' Page 1 of: ' 1 -- Muing Atithorkies: Pace FtatBlah Qualitv'Offloe 'Page 2 of 2 4 foi Internal Use Only Cifent Name: - Courier (Circlo): Fed Ex UPS U8P6 . Client Commercial, , Paoe Other Custody Seat on Coolirlsox Present: C] yea �'' no Seals intact: Z ye4 Q no Packing Material: 11 eubblo Wrap a Bags N Other Circle.Thermomota_ r Usodr lR dun :1220$53BTTy of I do,W Blue None 8amplas on top, Cgofing process has begun tR 6u,n gS,..k Lin 7[ Temp Coir®ctlori'Factor `Add l tracC`] Corrected COOIor Tony: C Tamp atrould be shove fieezli+� la $'C —Biologlcal,Tiaarta is Fran Yeo No Cammantar eta and Initial oT peraan e mining _ - .f7�1. { : k .•- Chain of Cus" Present. - s CW0 Owq J. ghaln of Cuato Filled Oljt Yas i]No Owk 2.. Chain of 6AtodyRollulshed:. _ _ . e: Orio . OwA 3. . 6aM ter Nellie ti Sl nature orti CDC: 4, Sara lea A*id wittild Hold Tlrria: ' Yew Brio ; OrW1 6 8hoklioldfnt iAnalysis 072irt ,OY". arra+ 8. Rush Turn Around rna Re ueatad: E Yea 1iu ❑NA 7. Su, wentvalume: DiVosfOttul B. 6rridc6 wneraUsed: -Pace Ccnlainere Used: 'no �li 3wA" ld,6u OHo ,Oki 9. Contelnsrslntact i aiao .arm to, Filtered volume reoelved tar Dissolved tests E7Ya bNo wA 11. Sanipla Labels match COC: -tncludas dateltlrne/Whel els Yoe ONo MvA 12, OMMIS nMft pman have bean d*&&&�fu All contelners needing p►esemdon ere found to be In mmpliar= with EPA raoomniendclion. ima rice: VOA, eotr0<m,T0o;080'M DRa twj ONo ONIA f OV A Oka 1& Sam es chaoked for deehlortnatlon Yas INN- ❑NM % Heads ace in VOA Vials :-$inm : OYse Data, wA 16. Tile Blank Preseitl; Trip Blank Custody Seale Present Paso T Blank Lot # purchased): Dyes ONo r&� OYos ONO T T is. Client btolllicatiari! Risolutloh: Reld Data R*Iied4 Y. I N Persan Contacted: Dataffte: Comments! ResoluNcn: SCURF dlkPI �Lj Data,...S- iW Q ' ��� 1'949 Review:. 5 "31-+ pp.ppM: ;� , n E - wto: whwmer thane is a dlsuapo*.i1Yodlag Norw dwowo coin l nca camptas, a coPll of lhte forr6 will ba sent tothv North CetoMa DEKNR Cedlltoit'lorr Qtfce I,e out of hold, lnconact protervattvo, oul of temp, .. .... _. .. i>7aorroctaantelnors) .=.�,..,:a-�.: � -- - _ • . i I Page 2 of 5 O CHAIWOF-CUSTODY'TAnaljtdal Regdest-'Document .The Chain-o€Giistodjr is a LEGAL- DOCUMENT. An mwvar fields must ba oompteted acmwate*.. a Section A •Sotdon a: ' SetiYian c • _ .. Raq,e&ed Coam h4o mld.-, - _ •. Regtiiw Project Ifft Iiatum :: 1 . - , .•' �IYO�O 00. i Of t .[CIfOLS -17 ROm T4x.'.'GrftEs: .. a.. - - _ i - .. � �8M US HW 70 West' ;i CapyJc::I *: Sam Vedder. -: �:, Lf - : 1 "!• Coa{pup,KIM. t -- n, NC 27= r « s, ,.. ,. .s ' .,2 rl- - .. - Ema2Ta:. PtecAeteCkderC-' "t •, [- PtICfYR _ "919-359-t108a'; Fex e� Pra�aatNa�ne:�� Stormwater= ��; P�.P�njeal�raneyer;; E -* r J �-�...1"�..'-"`"M��Stims' Lucs6on--- _ RegerNadDNeOM; SL sT.- !. - PrQjWNllCee; !'3'-t •� _ PawpraGEad'.- } We ' i..j { : - �.: - 7.']�• __ _ _ tFiiCYod--- _ ..ti.:e?,,. .,_,,,.__. ~ llllaltaf}".'i. COOE s' .. C%DL.Li=CTFBr- �- E'fCSe<V'di1Ye5 �:..ya _ - . W`a+ -wu r W W W SAMPLE ID swigw SL e o' . -. _� 0. Vparbeot. "' tiev� ,� M? _ :STAW E . - 04 AA a., A7_mri ni ttao" os ws milbe wigm a 'a` +$2 , _ 'o s1R E �_ wa `L WT V1 ! 1 1 f ... ��=.�,•�`.�s�:c�'�ADOfiiOHAL'GDA�fDITSY":w`___ =��-,n --_-R9.Q_[QIASM®SYIAFFTiIATtOtT'.� }QAT'E� ':TSk1E' "-AG('�Y.1'EDHY.1/iF.RLLI'�70Dt�_�!:::.=,�OA7'E=i �T�6E;� SAIiPLECOJIDC�tO�Sr_.�'=;> 7'-y�:t��:�7= PR1HTLKa. C9i'SARWLM V QV ` Q/Yi a .re a q SiC.NA7tJREdSAfETLER:• DATE Signed: Fla, � r IF ' Document Name: 8ampla Condition Upon Document Reirised:,May 15, 2016 . CBARt ri t1C&1� ReceE' f SCUR ' Pa"e 1 of X Ili Wn§Auftrities: ,.M.p.•._ •...� . - k F-RAL-G3-4p1 re .D3 .. Pace Ralel h QualitybWe . 'Pays 2`oi 2?Is for internal Use only Courter m rcioj: Fed ixt UPS LISPS Cllent ;C6inniorcm Pace Othar Custody 8/al on CoolorlHoX.tiretioiit: os 'z' no Sesls lntecL J[?-, ai, 'no Packing Material Bubble Wrap a Bags N Older ❑. Circle Therino=liatter Elsodi tR Gun 122068287.TY of 1 81ua Nona Q 8arr e5 on los, coublo procass Ass bepvn -14 bun 13aA lln I 3 1 7 Tamp Corractlori Factor` dd i tract - c' an nitltda o1 penon a �m n ng Carrocted Cootar Tome: , _ elolggicsl Tissue is Proian: Ya tt• . catIV Ghoe y Temp shoiald be etiove fr+ieiiriuto0.0 cinlmonts. pit Choln of Cl is 4j Piesent: - r ••..'t f`W lji 6.lb A 4,` Choln6fdjs_'6 Flil 461: ctialn of Cusfo ReUn tilshed: ei'CINo , 6WA. it barn tar Neine 8 61 ri ti eon COC:' Sulfa tesAirEvedwUhinHofdTlma: •_,. o>,�Oiro.l3NiA 6.• 3. �,. • t Short hold iitne Anil' is iihur :' C]ra ,T a C]rui+ 8.1 Ruih *urn'Arouh ilme Re usetad: OYa No"'Dior► 7: E E . 8uf11clantVolumei oa`Orte ©rW1 Ba' ` CaRAGt Cantaineri Used: ii,13Ho 13mA li. F• -Pace Contelneni Used: conlalna`rs�IitaelS. " sONo.t7 10. FUterild i4iu a ricehred fay:D1sa01ved taste. .. 1:]Yei'.ONo ' NG1 11, .. tiarsipleLewa'nifitchC0c:' j` .ONo bwk i2 -lncludeadstolfte11R1Ahi els ., INalrbt: Ali aonlataen aseft prasavetlon hm been ohodtald. �:� Otao CiNlA 13, AN ticntalnere rieed ing pmoivallon are found to be In p{(.ONO' 13WA -". co6nio iutce wUh'EPA m6ii mandallc!L r• exoo ne Von, a*ltxm,TWMgMDROfnWAYis, ©rko 60mpes checked for dechlorina4ow. aai , E]iao . Chun 14. Heads ace in VOA mis 4inm : �rri'.ONo' ' "►ire i8. r - w Yro Blank Preaeit OYU No P.OA 18. Trip Blank Custody Beals Present 17Ya Chao p4ui1 iPa6iTdp Blank Lot f! it' uriii +6qd : Client Notificatic Roaoluiloa! F14 Dala ROgilired9 Y 1 N Pascal Conlaoted, Datemme: Comrhenhl Resolution: ! . 8CIlRF /3RF S �Q�) ' n 7 �to. t• Nola: YYheeerel Ihwe !s a dlauopanay oltsdting tJa(Ut l;elolVsa aoinpHrtiaon E -., , 1, I arrap!w►, o oopy of lWi term 41 ba Bent to the North Cairoln DElilafi Cer011rx:laxt ppm t l e salt of hold, Incorrect prese>vattve, out of tamp: 8228184 ,v* , ' � :a "^•, .. .... _. .. InoorreWoontalnon� t�•��.`"g"?. � s7r`F ! F•;c� .��� ,�i ^•�t i .-',.i�;s ;, . . . Page 4 of 6 O N CHAIN -OF -CUSTODY I Analytic al Request. Document The Chaki-d-Custody is a LEGAL DOCUMENT. AJI relevard Bards must be completed aoa¢ m*- a Secum A €aelion a SCCGM C Vilna craw bdanym Rerw Ragwred PeejeCt lMorntodac I ,1, a Wonnanan: Pa I Of I GrtEots Report Te: C-dws. 8:= US 70 West Copt Ta Sam Vedder Camparq kw= r p=hMotder4:. Paw Quests:pro91 S459-4108 F. PIW Names $WM writer Paw Pmjeu iulm�a - Due Dam Plgac Nutter Paw Prarlb A Nc moam .8; $ COLLECTED Preservatives - '=-•ram ';=- =�.`•- _ �• - cccr Wn d" hw wu near trr S $ W.amVOW SAMPLE 1D sewsw ft�. a START Ones Cbaraatarwo. WP Y !? �. PwhOY: M sampatas mvs<bav �. A C. .a .41 p T'IATITWE �ZZS G� DATE TIME ` • z z s z-. z o '. s: o' X, :W X Y a ` 1 an'21-11' what, +2 Ouf H 42 {/, V �j Igf 4y=S x Y Y S L 2� s� TT �.�;�� -+'ADO[itONALCQM1�tEllTSa=^ ��'.�-'�=a - ��RELC{QUISF�.BYIAFRLUITiON"—. - ;�' _ �` DATE - ••---T-� ""-Z:ME:^-•• .:�� � =pDC�P7'E� 6YlAFFlLWTIOfJ=.:''-.�.•�''•-�-'' �-�-CIATE�' -�•�-,--•�,�r•• 5 SAA[P.i-E COFtDIT10NSi,-.-=---'�,. r,�7�-`Y;t'r -- ram- _ __ -- Yr � _ _ �•yTAdE-_ _ j5i ?mod m!� �• eL 'Z:��Ag __ �sy.�s=,.. _ __ C.r4�.-'.-�'�-.- r_-_•-Kam.: � -...-; �, r •.-�._ g.•w ..Xr - «' `l•-.:w'Y:�'4 :.�3i-ice'::'=i-:'rt?�v M-�- �i�.: r�w.�.`:-`r"1� PRWTNam ofsmPLEFt b V ` 4l., y �j -s.Co SOGNATIA�of SA1tPLER: GATE u^'i�gd:sl 1 ceAnaly qa1 * wowpemaraesWrs Sam Vedder Grifols Therapeutics, Inc. 8368 US 70 West Clayton, NC 27520 Project: STORMWATER Pace Project No,: 02260197 Sample: OUTFALL 01 Laboratory Report Pace Analytical Services, Ina 8701 Conference Drive Raleigh, NC 27607 (910)834-4Ma4 Page 1 of 1 Report Date: 07/2912015 Date Received: 07/24/2015 Lab lA: 92260197001 Collected: 0712311510:20 Matrix:' Water Parameters Results Units Report Limit Analyzed Qualifiers Oil and Grease ' ND mgtL 5.0 07/29/15 10:00 Total Suspended Solids 6.7 mg/L =2.5 07/28115 14:09 Chemical Oxygen Demand ND MOIL %0 07/29/15 09:15 Sample: OUTFALL#2 Lab 10. 92260197002 Collected:' 07/23/1510:35 Matrix: Water Parameters Results Units Report Umit Analyzed Qualifiers Oil and Grease ND mg/L 6.0 07/29/1510:01 Total Suspended Solids ND m01L 2.5 07/28/1814:10 Chemical Oxygen Demand ND mg/L 10.0 07/29/16 09:16 Reviewed by: Nicole Gaslorowski nicole.gasiorowskl®pacelabs.com Raleigh Certification IDs 6701 Conference Drive. Raleigh, NC 27607 North Carolina Wastewater CerflfEcaOon 0: 67 Charlotte Certification IDe 9800 Kln'ceyiAve. Ste loO,-HuntersvlAe, NC 28078 North Carolina Drinking Water Certification #; 37706 North Carolina Field Services Certification #: 6342 North Carolina Wastewater Certification #: 12 South Carolina Certification #: 99006001 Asheville Certification 10s 2225 Riverside Drive, Asheville, NC 28804 Florida/NELAP Certification #: E87648 Massachusetts Certification #: M-NCO30 North Carolina Drinking Water Certification 0: 37712 North Carolina Bloassay Certification M 16 North Carolina Drinkfn0 Water CerUfiGHUGn #: 37731 Florlda/NEt.AP Certification #:'E87827 Kentucky UST Certification #: 84 West Virginla Certification #: 357 VirplaNELAP Certificallon #: 460221 North Carolina Wastewater CarUticatlon #: 40 South Carolina Certification #-. 99030001 West VIrgINa Certificallon #: 356 VirgintaNELAP Certification #: 480222 Page 1 of 3 c?CBA1181�+t1C81 ' I]ocument Name; Sample Condition Upon .. R del t' SCUR . t]ocument Revfsed: May 16'2016'. Fa e 1 of 2•.. Document No.: F-RAL-C"01-rev.03 Issuing Authodlles: Pace Ralel Quaq Offlce . '. . "Pap2 of 2 Is for hitemal Use Qnry Client Name; _ Courier (Circle); Fed Ex UPS' -LISPS Client Comnlerclal ace Other Custody Seal on Cooledeox Present: Q yea no Seals intact: ayes 0 no PeckEng 14latsrlal; 0 Bubble Wrap . B35371 �!ldone. Other Clrefa Thormomotor Us_ ed: IR Oun '122086a of Ico Wet Blue None ❑ asmples on Ice, coaling pr000sa his begun IR Qun l3 Temp Conaetloo Factor: Add�6ubtract C ZC Date and In e ao perexIing Corrected Cooler Temp.: BlofagloW Tissue Is Frozen; Yos No Temp should be above floaxing to 94C Comments: Chain of Cuatody Present; e. ,ONo El MA 1. Chain of Custod Filled Out: ' . Yoe . ❑No . ❑N1A 2. Chain of Custod •ReNn ulshad: ey aONo : /]NfA 3. Sampler Neme Slgnsturevn COG: Yee ❑No ._MmA 4. Sam tea ArrWd Whln Hold'nme: a tQtvo .❑NrA 6, . w Shok Hold Tlmo Anal 'ale �721ir : , =.❑Yu I o ❑NfA S. Rush Turn AroundTlme Re ueated: qY" . o. _ON/A 7. 8uff1clentVofume: Yie :C]No '.❑NfA 8.' . Correct Containers Used Yes '❑Ns mWA 9. -Pace Containers Used: . a! :C3N6 owA Containers Intact: s: ❑No IINfA 10. Filtered volume receNed for OEssolved tests C3Yn • ❑Ne VVA 11. Sample Labels match COC: ❑No 6NfA 12. -includes dWe10melll}/Anal sEa Matrix: All containers needing preservation have been checked. ri, ❑No gNrA 13. All containers needing preservation are found to be In Yea ❑No 13MA oompllancaWi EPA!EWroco,nnrandoflon. osv V0A, oosrorm,rac:oao,wi-or;o Yes- Samples checked for dechlorinollon: es 07 o _ ❑MIA 14. Heeds ace In VOA VIal3 �emm : ❑Yea f]Ffo A 15. Trip Blank Present; 3 QYu allo;rA tB. Trip Blank Custody Seals Present ❑Yes ❑Nc 31NIA PaceTr2BlankLot# f urchased: Client Notificatlonf ReaoluHon: • Field Data Required? Y ! N nap m�..�- rereon-�omac�ea: ..o.o, . ,...... Comments/ Resatullon: SCURF ISRF ante: Review:: �1 Note'. Whonovar there is a disuepanry stfedhg North Ceml3ne oompllsoce eemplea, a copy of thie form W3 be sent to the North Caroena DEHNR cvrUflceuon dfftco (I.e out of hold, Incon' Opiasuivative, out of lamp, Incori+ect cantalnero) I�If �i���r�llll�I�I���II�.�:,.,, .r • 2249, - t �a i .: ,t Page 2 of3 i CHAIN -OF -CUSTODY 'I Analytical Request'Doct The Chsh-oi�Gu> y is a LEGAL D=MSir. AD mftvaW fsdft mal be Saco=^ Seca= 13 Seeiian C PAWAred Cowu kdftmmu= :RaeI I 'PI kdounmom IC-4-y- Grftft lacpal TO: CNIbb 1CUVY -T*: Sam'VeddW 4 lcmpwwxmm 8m us tmy 70 ==[-�E Z-1 MAW= Qom .2 OLLEVW Presema&m &4 1r wr vs�vbw Tm P..%O p SAMPLEID ON CL STARr *7 ocoli�wtm VAPD WP m Am ON- hasnag tw - ar 0-um #1 4L .'X' x x 0 92 VVT .GOWN mul. R RK T I "s I V, I r SA f I = 11 eb 8=L=b*. Pam I of ME NMI October 20, 2008 S. Daniel Smith Surface Water Protection Regional Supervisor Raleigh Regional Office North Carolina Department of Environment and Natural Resources 1628 Mail Service Center Raleigh, NC 27699-1628 Re: Notice of Violation NOV-2008-OC-0008 Notice of Recommendation of Enforcement Talecris Biotherapeutics, Inc. Permit Number NCG060039 Johnston County, NC Dear Mr. Smith: 8368 U5 70 West Clayton NC 27520 4 OCT 2 2 2008 On October 10, 2008, Talecris Biotherapeutics, Inc. ("Talecris") received your October 8, 2008 Notice of Violation and Notice of Recommendation of Enforcement ("NOV") regarding a leak of 30% ethylene glycol in water or "anti -freeze" (the "Substance") discovered at Talecris on September 17, 2008. We appreciate your attention to this matter and enclose herein Talecris's timely response to the NOV. Preliminarily, we note that the NOV states that the discharge was in violation of N.C.G.S. 143- 215.1(a)1 because it is illegal to discharge wastewater without a permit. This statement is not correct as applied to Talecris. Talecris is permitted for stormwater discharge pursuant to its NPDES Permit No. NCG060039 and the Substance was discharged through a permitted outfall. Thus, although Talecris may have violated its stormwater permit, it did not discharge wastewater without a permit as alleged within the NOV. Next, the Division of Water Quality ("DWQ") requests discussion of potential secondary containment options for the Substance at Talecris. Secondary containment is not viable due to the configuration and nature of the system. As you may be aware, Talecris, a biopharmaceutical company, is one of the largest producers and marketers of human plasma -derived protein therapies in the world. Plasma contains many therapeutic proteins, which 'Calecris extracts through a process called fractionation at our facility in Clayton, North Carolina. From this fractionated plasma, we manufacture, produce, and distribute therapies (i.e. drugs) that extend and enhance the lives of people suffering from chronic and acute, often life -threatening, conditions. Throughout the process, we must maintain and www.talecris.com ■ Ta&p�� regulate the product at tightly controlled temperatures, which requires us to operate multiple, robust refrigeration systems. The E-447 chilled glycol system is the cooling system for approximately two-thirds of the facility's HVAC cooling needs. The Substance is the cooling media supplied to air handling units that support manufacturing areas that operate at 65 to 70 degrees F. This system consists of approximately 10,000 linear feet of distribution piping ranging from in diameter from 24" to a/4" with a total system volume of approximately 100,000 gallons. It serves five buildings on site. The Substance is constantly circulated within the pipes over the course of the five buildings, and there is no storage tank serving as a reserve for the Substance. Therefore, secondary containment is conceptually and technologically infeasible. Finally, we are disappointed that the DWQ states its intent within the NOV to recommend an assessment of a civil penalty. Upon review of Talecris's response, we respectfully request that DWQ reconsider this matter. If this matter is to be recommended for civil penalty, however, Talecris requests that the civil penalty be minimal and that this response, Talecris's five (5) day report ("Report") and any other applicable information be considered in DWQ's recommendation. In particular, the civil penalty should be minimal because of the following factors: I. The Leak Was Accidental And Was Immediately Caused By Sudden Equipment Failure. On or about July 30, 2008, an independent contractor involved with removing and replacing an air handling unit reconfigured piping that was integral to a cooling system on the roof of a building on Talecris's property. As part of this work, the contractor configured the system to terminate with a unique butterfly valve (the "valve") which was previously in place. The valve successfully served to cap the cooling pipe for approximately eight (8) weeks without leak or incident. As set forth within its Report, on September 17, 2008 at 7:10 a.m., Talecris discovered a fluid (the Substance) leaking from the valve. Approximately thirteen (13) hours earlier, an independent contractor working on the roof of the building observed the valve pipe and valve functioning without a leak. As previously reported, and as referenced within the NOV, Talecris believes that no more than 6,033 pounds or 634 gallons of the Substance was released. Talecris has determined that the immediate cause of the leak was a failure of the valve. Although Talecris now believes that securing the valve with a cap would have prevented this leak, the proper, uninterrupted function of the valve over the preceding eight (8) weeks did not alert Talecris or its contractors to any specific or immediate risk. Due to the relatively small volume of the Substance passing through the valve (as compared to the 100,000 gallons total Substance charge within the cooling system) computer -control sensors did not indicate a loss of the Substance or impact to system function at any time. Talecris was not alerted until an electrical contractor on the roof of the building observed the Substance and, following Talecris procedures, reported the leak. Accordingly, if assessed, the amount of any civil penalty should be low because the leak was, at base, an accident which resulted from the sudden failure of the valve that showed no signs of damage or defect. www.talecris.com 0M Ta&S!t� II. Talecris Responded Diligently To The Release And Has Taken Measures To Minimize The Risks Of Future Releases. Upon discovering the leak, Talecris acted immediately to stop the leak and recover the Substance. A new cap was installed on the cooling pipe to cover the leaking valve. Talecris also contacted GARCO, Inc. ("GARCO") to act as its environmental response contractor. GARCO promptly arrived at the property and, using three vacuum trucks, captured and removed the Substance from the Talecris property. Rocks were also washed, and the wash water was collected by the vacuum trucks. The work was designed to reduce any impacts to Talecris's property, and to prevent adverse impacts to public resources or health. Since the release, Talecris has taken extraordinary measures to prevent a future similar occurrence. First, all cooling pipes and valves have been inspected for integrity and design. Second, Talecris is updating the standard operating procedures for all work conducted on pipes at its facility. Third, Talecris has modified its Job Hazard Analysis procedures to require worker verification of the requirements for pipe work within the Hazardous Work Permit. Fourth, all maintenance personnel and contractors have been and will be trained to stress the importance of pipe work requirements. III. Any Adverse Impacts Were Limited To Talecris's Private Property. Following entry into the storm sewer, the Substance proceeded into a natural depression on Talecris's private property and ultimately joined overflow water from Talecris's permitted stormwater discharge pond. (See Attached Map). The overflow from the pond travels approximately half of a mile before discharging into the Neuse River pursuant to Talecris's Stormwater NPDES Permit No. NCG060039 ("Outflow #1"). Due to the relatively small scale of the release and Talecris's quick response, the Substance did not adversely impact public resources. Fortunately, flow levels from the permitted stormwater discharge pond were high at the time of the release due to recent precipitation. As the Substance entered the pond overflow, it was diluted by the high water flow and the long distance (more than half a mile) to Outflow #1. Discharge water testing at Outflow #1 revealed 15,600 ppm ethylene glycol. Research supports that much higher levels are required to cause harm to fish (150,000 ppm for bluegill). In addition, observations revealed no impact to fish or other wildlife in either the Neuse River or the overflow creek from the permitted stormwater discharge pond. To the contrary, live fish were observed swimming normally in the overflow creek from the permitted stormwater discharge pond. Accordingly, the civil penalty should be minimal because the total impact was limited to the natural depression area wholly contained on Talecris's private property. IV. Additional Factors Set Forth Within N.C. Cen. Stat. § 143B-282.1(b). • The Degree and Extent of Harm There was no harm to public health as a result of the leak. There is also no evidence of adverse impacts to the public resources of the State. In particular, no fish were killed in the Neuse River or www.tatecris.com Ta&Eq� within the overflow water discharge from Talecris's stormwater retention pond. Rather, impact to fish was limited to the small natural depression on Talecris's private property. While approximately 50 small fish (bluegills) were found dead and removed from the water, other fish and wildlife were apparently unharmed and were re -located as part of the response effort. Thus, the extent of harm was limited to a small area and was quickly contained and abated. • The Duration and Gravity of the Violation The duration of the release was relatively short. The valve which failed had been observed intact approximately 13 hours prior to observation of the leak. When Talecris became aware of the leak, it was immediately stopped and Talecris initiated swift and thorough recovery efforts. These response and recovery efforts were completed within approximately six (6) hours. Furthermore, the short duration is supported by evidence that the impact to fish was limited to a small, natural depression on Talecris's private property and that the Substance was not permitted to reach Outflow 41 in high levels on the day of the incident. Finally, the gravity of the violation was low. The release was an accident and was immediately caused by the failure of a valve which was compromised. • Effects on Ground or Surface Water Quantity or Quality or on Air Quality Air quality and groundwater quality were not affected by the leak. Surface water impacts were limited to the small area of natural depression on Talecris's private property. The low levels of the Substance which reached Outflow #1 did not have noted effects upon surface water quality. • The Cost of Rectifying the Damage There are no ongoing impacts to the environment as a result of the release. Accordingly, there are no further costs required to rectify the damage. However, Talecris did expend considerable resources to reduce any impacts, and prevent such releases in the future. First, Talecris expects that the costs incurred through its environmental contractor, GARCO, will exceed $10,000. Furthermore, Talecris spent approximately $1,000 for expedited laboratory testing analysis to determine the levels of the Substance within the area of natural depression on its property, and at Outflow 91. Talecris has also devoted considerable time by various employees and company management to investigate the incident and employ measures to prevent the risks of future similar occurrences. The investigation of the incident required 65 employee -hours and involved the participation by numerous management and technical personnel, including the vice president, principle of construction management company, engineers, safety professionals, and mechanics. Inspections of pipes and valves at the facility has required 224 employee -hours, and an additional 26.5 employee -hours have been spent in additional training activities. • The Amount Saved by Noncompliance www.falecris.com Ta&qt� Other than the cost of a cap in place of the failed valve, there were no avoided costs which were the cause of the release. The cost of the cap is negligible — approximately $30.00. Moreover, had the cap been in place, Talecris would not have lost approximately $35,000 worth of the Substance. • Whether the Violation Was Committed Willfully or Intentionally Talecris did not commit any violation willfully or intentionally. • The Prior Record of the Violator Talecris has a permit to discharge stormwater pursuant to NPDES Permit No. NCG060039. It has never been issued an NOV relating to the permit. Talecris is also a partner in the Environmental Stewardship Program established by the Pollution Prevention Branch of the North Carolina Department of Environment and Natural Resources (NC DENR). Talecris also has a strong record of environmental stewardship in other areas. For instance, under its NPDES Stormwater Permit, Talecris is required to conduct semi-annual testing of its stormwater system. Talecris, however, voluntarily conducts the semi-annual testing on a monthly basis. These tests and their costs are voluntarily assumed by Talecris in order to ensure surface water protection. Talecris has also been a member of the Wildlife Habitat Council (WHC) since 2007 and received its certification in 2008. Partnership with WHC provides Talecris with an opportunity to demonstrate responsible corporate environmental stewardship by formulating and implementing a balanced and operative wildlife management program at its property in Clayton, NC. Talecris has set aside approximately 89 acres of its facility to be managed as wildlife habitat. The area consists of forestland, grassland, and surface water features. In particular, two small creeks that drain to the Neuse River are located and protected within the wildlife habitat. • The Costs to the State of the Enforcement Procedures The costs to the State of the enforcement procedures have been minimal as Talecris has worked diligently to provide the necessary information to DWQ (and other regulatory bodies) in a timely and cooperative fashion. www.fatecris.com 0� Ta&sq� In conclusion, Talecris requests that DWQ not recommend the assessment of a civil penalty in this matter. If DWQ proceeds to recommend a civil penalty, then Talecris requests that the civil penalty be minimal in light of the information provided and referenced above. Please contact me if you have any questions. Sincerely, Karen H. Cook Director, ESS CC: Mary Kuhn, Sr. VP, Operations Aaron Golub, Corporate Counsel www.talecris.com Talecris Biotherapeutics, Inc. Clavton, North Carolina Red Circle = Natural Low Area on Talecris Property Blue Circle = Outfall #1 of W A rFR —9�/ U����� C October 8, 2008 CERTIFIED MAIL 7006 0810 0002 6049 6959 RETURN RECEIPT REQUESTED Ms. Karen H. Cook Director, Environmental, Safety, & Security Talecris Biotherapeutics, Inc. 8368 US 70 West Clayton, North Carolina 27520 Michael F. Easley, Governor William G. Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources Subject: Notice of Violation NOV-2008-OC-0008 Notice of Recommendation of Enforcement Talecris Biotherapeutics, Inc. Permit Number NCG060039 Johnston County Dear Ms. Cook: Coleen 14. Sullins, Director Division of Water Quality The Raleigh Regional Office has conducted a review of the information you provided to our office concerning the ethylene glycol discharge that occurred at the Talecris Biotherapeutics facility on September 17, 2008. The 5-day report indicated that the discharge resulted from a failed butterfly valve from the B300 Building glycol cooling system, The amount of ethylene glycol released to surface waters was reported to be 6,033 pounds or 634 gallons. The discharge caused a fish kill of various sizes and species. Please explain how secondary containment for the ethylene glycol cooling system will be provided to prevent future discharge occurrences. The discharge that occurred violate N.C.G.S. 143-215.1(a) I which state that it is illegal to discharge wastewater without a permit, which may result in assessment of civil penalties of up to $25,000 per violation per day. It is the intent of the Raleigh Regional Office, Division of Water Quality, to foreword a recommendation to the Director for the assessment of civil penalties for discharging ethylene glycol without a permit September 17, 2008. Please respond within 10 days receipt of this letter to the above requests. Please provide any information you would like for us to consider in our recommendation for enforcement. Sincerely, R S. Daniel Smith Surface Water Protection Regional Supervisor Raleigh Regional Office CC Np" Caro ina )atlurally North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 791-4200 Customer Service Internet: www.ncwatcrt628 Mail Service Center Raleigh, NC 27699-1628 FAX (919) 788.7159 1-877-623-6748 An Equal OpporlunglAffrrmailve Action Employer — 50% Recycle00% Post Consumer Paper Ta ecr®s aIO CPAPEUTICS September 22, 2008 Mr. David Mayes Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, NC 27699-1617 Dear Mr. Hayes: 8368 US 70 West Clayton NC 27520 Karen H. Cook Director Environmental, Safety, & Security Tel 919.359.4802 Fax 919.359.5851 Cell 919.270.4855 karen,cook@talecris.com On Wednesday, September 17, 2008, an ethylene glycol leak was discovered from the B300 processing building cooling system at Talecris Biotherapeutics, Inc. located at 8368 US 70 west, Clayton, NC 27520. The leak, located on the roof of the building, was first discovered at 7:10 a.m. Personnel were unable to immediately quantify the release or determine whether a reportable quantity of ethylene glycol had been released. Nevertheless, out of an abundance of caution, the release was reported via telephone to the appropriate agencies on the day it was discovered. This letter and attachments serve as the written follow-up report of the release. Date and Time of Release: The ethylene glycol release was discovered at 7:10 a.m. on September 19, 2008. The release occurred from a valve on the B300 Building cooling system. Approximately 13 hours earlier (at approximately 6 p.m. on Tuesday, September 16), the same valve was observed by an employee working for a Talecris contractor. At that time, no leakage was observed. A review of the glycol system operating parameters did not indicate a change in operating conditions indicative of loss of ethylene glycol from the system. No personnel were on the roof the night of the incident. As a result, "Talecris cannot determine when the leak started. Source and Cause of the Release: The release occurred from the facility's glycol cooling system. It was caused by failure of a valve on the system. Estimate of Release Amount: Talecris cannot determine the precise amount of ethylene glycol that was released. The volume of the glycol system is approximately 100,000 gallons. The system is dynamic in that the glycol is in constant circulation. Operators determine that glycol must be added to the system when the system has difficulty holding temperature and pressure parameters. Glycol had not been added to the system since 2007. Since the system is in constant circulation, specific system volume is difficult to determine. To estimate the release quantity, Talecris calculated both an Absolute Worst Case Release Estimate as well as a Likely Release Estimate as specified on Attachment 1. 7 C.0 [3f (1Tris HERA PFU TICS Using the Absolute Worst -case formulas and assumptions identified in Attachment 1, it is possible that 17,276 pounds reached surface waters. Again, as detailed in Attachment 1, however, Talecris believes that it is more likely that approximately 6,033 pounds of ethylene glycol reached surface waters. The RQ for ethylene glycol is 5,000 pounds. Media to Which the Pthylene Glycol was Released: The released ethylene glycol reached a depression at the end of the storm water pipe. Discharge from this depression joins with other water sources and flows to the Neuse River, a distance approximately one mile away, The facility's storm water system collects storm water from building roofs and storm drains, carries the water tluough a pipe and discharges into a depression in a creek bed. Downstream from the storm water discharge, the overflow from a retention pond also enters the creek bed (see Diagram 1). In the 24-hour period preceding the release, over 0.5 inches of rain had fallen on the facility, so storm water flows were high. Once the release was identified, the depression was pumped out, to the extent possible, and the rocks were power washed. The wash water was also collected. Actions Taken in Response: Immediately upon discovery, the release was stopped by installing a blind at the leaking pipe. Talecris also immediately contacted Garco to initiate clean-up. Garco brought three vacuum trucks to the site and collected any liquid with a pink hue. As noted above, storm water in the depression was also collected. Rocks with pink staining were washed and the wash water was collected. Once the ethylene glycol solution reached the facility's storrii water depression, its concentration was naturally diluted. To confirm that harmful concentrations were not released to the Neuse River, samples at the outfall were taken on the morning of September 19"', when the highest concentrations would be expected At that time, the samples contained 1.5% ethylene glycol. Known health risks or required medical attention: Talecris is unaware that anyone required medical attention as a result of the release. Fifty dead fish, however, were found on Talecris' property, between the discharge of the storm water system and where the retention pond overflow enters the creek bed. Tile majority of the fish were fingerlings, 3-4 inches in size, and appeared to be bluegill and black bass. Three of the bluegills were 6 inches in length. Talecris has taken the incident very seriously and responded quickly to stop, contain and remediate the release. Please contact me if you have additional questions. Sincerely, Karen H. Cook Director, ESS www.talecris.com 0■ Standard Operating Procedure for SSO Calls 1. Gather Required Information: f Date of call q 1'"l (cs _ / Ilevel Time of call )rn Name of callerok U ' SJl„zc),- Caller phone # 31,q 35� Lj 3 r75- *CU�z,�iek Q Facility name : —rc..�j C&A5 County 1C (10• - UU j6t�ec-'-\5) Permit # (if available) [ECG D(e0039 Start date cil-n Start time End date _A/ End Time j 00 AM PM AM PM Estimated volumer�c Q) ff Location QQ&A 033A?, �63�(gc it vdoolipsr taken to c ff I DDD�/ ause_ Q�e C tIJ� I R le—Uc . r ct Jh.�QeQ '—k C Z tUC4 reach surface waters Name of Surface Water Volume reaching surface waters Conveyance S m we_4A ftA),CJ Did Spill/SSO result in fish kill CAJ Received by_� 2. Enter into BIMSfi�c Log into the public portal version of BIMS(http://bims.enr.state.nc.us:7001/Welcome.do) Go to Tasks, Incident, Enter incident For SSO, fill in the SSO and 24 hour forms, record the incident number, then save the file and close. For Spills, check the type of spill box, fill in the Incident report, record the incident number and close.. 3. Comments: Ta(DIOTII fRAPf UTlC.S Attachment 1: Worst -Case Release Calculations Absolute worst case release: Absolute worst case is based on the fact that the system was refilled with 7000 gallons between 9/17/08 and 9/22/09. However, this is not a likely amount released because the system had not been refilled since 2007, and Utilities had noticed in June 2008 that levels were low in other areas of the system. 7000 gallons of 30% ethylene glycol added to the system = 2100 gallons pure ethylene glycol = 19782 lb pure ethylene glycol Amount recovered: 3807 gallons @ approx. 7% ethylene glycol = 266 gallons pure ethylene glycol = 2506 lb pure ethylene glycol Worst case Volume Reaching Surface Waters (gallons): 2100 gallons — 266 gallons = 1834 gallons = 17276 lb Likely release amount: 3000 gallons of 30% ethylene glycol = 900 gallons pure ethylene glycol = 8539 lb pure ethylene glycol Amount recovered: 3807 gallons @ approx. 7% ethylene glycol = 266 gallons pure ethylene glycol = 2506 lb pure ethylene glycol Likely Volume Reaching Surface Waters (gallons): 900 gallons — 266 gallons = 634 gallons = 6033 lb �r J Pot-1AA �ticct�(�P 41c'/ www. talecris.com 0■ ,0� VJ It TER roc oq Form CS-SSO Collection System Sanitary Sewer Overflow Reporting Form PART I This form shall be submitted to the appropriate DWQ Regional Office within five days of the first knowledge of the sanitary sewer overflow (SSO). Permit Number: NCGO60039 (WQCS# if active, otherwise use treatment plant NCIWQ#) Facility: TALECRIs- cLArroN Incident# Owner: TALECRIS BIOTHERAPEUTICS Region: RALEIGH City: CLAYTON County: JOHNSTON Source of SSO (check applicable) : Sanitary Sewer Pump Station SPECIFIC location of the SSO (be consistent in description from past reports or documentation - i.e. Pump Station 6, Manhole at Westall & Bragg Street, etc.) : Near East Pond of Property Latitude (deg reeslminutelsecond): 35/37/02 Longitude(degrees/minute/second) 78/25/01 Incident Started Dt: 09-16-2008 Time &'00 pm Incident End Dt 09-17-2008 Time. 7:10 a. m (mm-dd-yyyy) hh:mm AM/PM (mm-dd-yyyy) hh:mm AMIPM Estimated volume of the SSO: SEC A iTA 46N gallons Estimated Duration (Round to nearest hour); Describe how the volume was determined: Estimated based on flawrate and observation Weather conditions during SSO event: Dry. Rain slopped at beginning of avant. Did SSO reach surface waters? 0 Yes❑No❑ Unknown Volume reaching surface waters (gallons): see attached Surface water name: UNN-Nmeb -FRt9ytT*('� t-o tJCPLAAE RI1)6rit Did the SSO result in a fish kill? ❑ Yes ❑ No ❑ Unknown If Yes, what is the estimated number of fish killed?50 SPECIFIC cause(s) of the SSO: ❑ Severe Natural Condition ❑ Grease ❑ Roots ❑ Inflow and Infiltration ❑ Pump Station Equipment Failure ❑ Power outage ❑ Vandalism ❑ Debris in line 0 Other (Please explain in Part 11) Immediate 24-hour verbal notification reported to: Stephanie Brixey (919)791-4200 0 DWQ ❑ Emergency M mt. Date (mm-dd yyyy): 09-17-2008 Time (hh:mm AM/PM): to:aoam If an SSO is ongoing, please notify Regional Office on a daily basis until SSO can be stopped. Per G.S. 143-215.1C(b), the responsible party of a discharge of 1,000 gallons or more of untreated wastewater to surface waters shall issue a press release within 48-hours of first knowledge to all print and electronic news media providing general coverage in the county where discharge occurred. When 15,000 gallons or more of untreated wastewater enters surface waters, a public notice shall be published within 10 days and proof of publication shall be provided to the Division within 30 days. Refer to the referenced statute for further detail. The Director, Division of Water Quality, may take enforcement action for SSOs that are required to be reported to Division unless it is demonstrated that 1) the discharge was caused by severe natural conditions and there were no feasible alternatives to the discharge; or 2) the discharge was exceptional, unintentional, temporary and caused by factors beyond the reasonable control of the Permittee and/or owner, and the discharge could not have been prevented by the exercise of reasonable control. Part II must be completed to provide a justification claim for either of the above situations. This information will be the basis for the determination of any enforcement action. Therefore, it is important to be as complete as possible. WHETHER OR NOT PART II IS COMPLETED, A SIGNATURE IS REQUIRED AT THE END OF THIS FORM. CS-SSO Form October 9, 2003 Page 1 O OF VJA r�9�G Form CS-SSO y r o Y Collection System Sanitary Sewer Overflow Reporting Form PART I I ANSWER THE FOLLOWING QUESTIONS FOR EACH RELATED CAUSE CHECKED IN PART I OF THIS FORM AND INCLUDE THE APPROPRIATE DOCUMENTATION AS REQUIRED OR DESIRED COMPLETE ONLY THOSE SECTIONS PERTAINING TO THE CAUSE OF THE SSO AS CHECKED IN PART I In the check boxes below, NA = Not Applicable and NE = Not Evaluated A HARDCOPY OF THIS FORM SHOULD BE SUBMITTED TO THE APPROPRIATE DWQ REGIONAL OFFICE UNLESS IT HAS BEEN SUBMITTED ELECTRONICALLY THROUGH THE ONLINE REPORTING SYSTEM Severe Natural Condition hurricane tornado, etc. Describe the "severe natural condition" in detail. How much advance warning did you have and what actions were taken in preparation for the event? Comments: Grease (Documentation such as cleaning, inspections, enforcement actions, past overflow reports, educational material and distribution date, etc. should be available upon request,) When was the last time this specific line (or wet well) was cleaned? Do you have an enforceable grease ordinance that requires new or retrofit of grease traps/interceptors? ❑Yesu No ❑NA❑NE Have there been recent inspections and/or enforcement actions taken on nearby restaurants or other ❑ Yes❑ No ❑ NA ❑ NE nonresidential grease contributors? Explain. Have there been other SSOs or blockages in this area that were also caused by grease? YesO No D NA 11 NE When? If yes, describe them: Have cleaning and inspections ever been increased at this location? ❑Yell] No ❑NA ❑NE Explain. CS-SSO Form October 9, 2003 Page 2 Have educational materials about grease been distributed in the past? When? and to whom? Explain? If the SSO occurred at a pump station, when was the wet well and pumps last checked for grease accumulation? Were the floats clean? Comments: Roots Do you have an active root control program? Describe 1JYe,El No❑NA❑NE ❑Y"D No❑NA❑NE ❑Yell No❑NA❑NE Have cleaning and inspections ever been increased at this location because of roots? ❑Yes❑ No ❑NA ❑NE Explain: What corrective actions have been accomplished at the SSO location (and surrounding system if associated with the $SO)? What corrective actions are planned at the SSO location to reduce root intrusion? Has the line been smoke tested or videoed within the past year? ❑ Yes❑ No ❑ NA ❑ NE If Yes, when? Comments: Inflow and Infiltration Are you under an SOC (Special Order by Consent) or do you have a schedule in any permit that ❑Yes❑ No ❑NA ENE addresses IV CS-SSO Form October 9, 2003 Page 3 Explain if Yes: What corrective actions have been taken to reduce or eliminate I & I related overflows at this spill location within the last year? Has there been any Row studies to determine 1f1 problems in the collection system at the SSO location? ❑Yes❑ No ❑NA ❑ NE If Yes, when was the study completed and what actions did it recommend? Has the line been smoke tested or videoed within the past year? Ll YesD No ONAU NE If Yes, when and indicate what actions are necessary and the status of such actions: Are there III related projects in your Capital Improvement Plan? 11 Yes❑ No DNA 11 NE If Yes, explain: Have there been any grant or loan applications for 1/1 reduction projects? Yes❑ No ONADNE If Yes, explain: Do you suspect any major sources of inflow or cross connections with storm sewers? ❑ YesA.] No ❑NA ❑NE If Yes, explain: Have all lines contacting surface waters in the SSO location and upstream been inspected recently? ❑Yes❑ No ❑NA ❑NE If Yes, explain: What other corrective actions are planned to prevent future III related SSOs at this location? Comments: Pump Station Equipment Failure Documentation of testing, records etc shoul be provided upon request.) What kind of notificationtalarm systems are present? Auto-dialerlteiemetry (one-way communication) []Yes CS-SSO Form October 9, 2003 Page 4 Audible Elyes Visual Dyes SCADA (two-way communication) ❑Yes Emergency Contact Signage Dyes Other ❑Yes Describe the equipment that failed? What kind of situations trigger an alarm condition at this station (i.e. pump failure, power failure, high water, etc.)? Were notificationlalarm systems operable? Yell No NA NE If no, explain: If a pump failed, when was the last maintenance and/or inspection performed? What specifically was checked/maintained? If a valve failed, when was it last exercised? Were all pumps set to alternate? Did any pump show above normal run times prior to and during the SSO event? Were adequate spare parts on hand to fix the equipment (switch, fuse, valve, seal, etc.)? Was a spare or portable pump immediately available? If a float problem, when were the floats last tested? Now? If an auto -dialer or SCADA, when was the system last tested? Flow? Comments: ❑Yes❑ No❑NA❑NE ❑YeZI No❑NA❑NE ❑ Yes❑ No ❑ NA ❑ NE ❑Yes❑ No❑NA❑NE CS-SSO Form October 9, 2003 Page 5 Power outage Documentation of testing, records etc. should be provided of alternative power source upon request.) What is your alternate power or pumping source? • e Did it function properly? ❑YeL]No❑NACINE Describe? When was the alternate power or pumping source last tested under load? If caused by a weather event, how much advance warning did you have and what actions were taken to prepare for the event? Comments: Vandalism Provide police report number: Was the site secured? ❑ Yeo No ❑ NA ❑ NE If Voa hnW? Padlocked Control Panel t--1 Have there been previous problems with vandalism at the SSO location? Yesu No LINA U NE If Yes, explain: What security measures have been put in place to prevent similar occurrences in the future? 11 Y,,D No ❑ NA ❑ NE Comments: Debris in line Rocks sticks rags and other items not allowed in the collection system, etc.) What type of debris has been found in the line? How could it have gotten there? Are manholes in the area secure and intact? YAJ No NA NE CS-SSO Form October 9, 2003 page 6 When was the area last checked/cleaned? Have cleaning and inspections ever been increased at this location due to previous problems with debris? ❑Yes❑ No ❑NA ❑NE Explain: Are appropriate educational materials being developed and distributed to prevent future similar ❑Yes❑ No(INAElNE occurrences? Comments: Other (Pictures and a police report should be available upon request.) Describe: RLVTCP F�+ VhLVb FkIL b . j1eLCkSjNi, CAL(,J L Oft_ TIJ C Rt;Of ht3-q) Lo_ I\ 110a -IW bfzA 10. Were adequate equipment an� es available to fix the problem? ❑ YesO No ❑ NA ❑ NE If Yes, explain: If the problem could not be immediately repaired, what actions were taken to lessen the impact of the SSO? We stopped the leak and removed the material within six hours of discovery. Comments: For DWQ Use Only: DWQ Requested an Additional Written Report: If Yes, What Additional Information is Needed: Comments: QYeso No1JNA❑NE CS-SSO Form October 9, 2003 Page 7 As a representative for the responsible party, I certify that the information contained in this report is true and accurate to the best of my knowledge. Person submitting claim: David Auge Signature: 2, Telephone Number: 919-359-4375 Date: 09-19-08 Title: ESS Manager, Environmental Any additional information desired to be submitted should be sent to the appropriate Division Regional Office within five days of first knowledge of the SSO with reference to the incident number (the incident number is only generated when electronic entry of this form is completed, if used). CS-SSO Form October 9, 2003 Page 8 Attachment 1 Absolute worst case release: Absolute worst case is based on the fact that the system was refilled with 7000 gallons between 9/17/08 and 9/22/08. However, this is not a likely amount released because the system had not been refilled since 2007, and Utilities had noticed in June 2008 that levels were low in other areas of the system. 7000 gallons of 30% ethylene glycol added to the system = 2100 gallons pure ethylene glycol = 19782 lb pure ethylene glycol Amount recovered: 3807 gallons a approx. 7% ethylene glycol = 266 gallons pure ethylene glycol = 2506 lb pure ethylene glycol Worst case Volume Reaching Surface Waters (gallons): 2100 gallons -- 266 gallons = 1834 gallons = 17276 lb Likely release amount: 3000 gallons of 30% ethylene glycol = 900 gallons pure ethylene glycol = 8539 lb pure ethylene glycol Amount recovered: 3807 gallons @ approx. 7% ethylene glycol = 266 gallons pure ethylene glycol = 2506 lb pure ethylene glycol Worst case Volume Reaching Surface Waters (gallons): 900 gallons -- 266 gallons = 634 gallons = 6033 lb Diagram l: o�a►N � s6rm Wa*Qv No+ -b scA.le. aet o�r►�N g rRheook-6% powtot w A r�RQ� p C April 22, 2005 Mr. David Auge Taiecris Biotherapeutics, Inc. 8368 Highway 70 West Clayton, NC 27520 Dear Mr. Auge: • Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Subject: Permit No. NCG060039 _ Talecris Biotherapeutics, Inc. (q 3S5, 75 Formerly Bayer Corporation Johnston County Division personnel have reviewed and approved your request to change the your name under the General Permit, received on April 19, 2005. Please find enclosed the revised Certificate of Coverage. The terms and conditions contained in the General Permit remain unchanged and in full effect. This revised Certificate of Coverage is issued under the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If you have any questions, please contact the Stormwater Permitting Unit at (919) 733-5083, extension 502. Sincerely, Alan W. Klimek P. E. cc: DWQ Central Files Raleigh Regional Office, Water Quality Section Stormwater Permitting Unit .; ► r nr i -- � � I� F•� On e Carolina NaN rRdly North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet: h2o.enr.state.nc.us 512 N. Salisbury St, Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-0748 An Equal OpportunitylAftirmativo Action Employer — 509/6 Recycled110% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG060000 CERTIFICATE OF COVERAGE No. NCG060039 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, TALECRIS BIOTHERAPEUTICS, INC is hereby authorized to discharge stormwater from a facility located at TALECRIS BIOTHERAPEUTICS, INC 8368 HIGHWAY 70 WEST CLAYTON JOHNSTON COUNTY to receiving waters designated as a UT to the Neuse River, a class C NSW stream, in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, I11, IV, V, and VI of General Permit No. NCG060000 as attached. This certificate of coverage shall become effective April 22, 2005. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 22, 2005, Alan W. Klimek, Director Division of Water Quality By Authority of the Environmental Management Commission POWHATAN QUI NORTH CAROLINA-1 7.5 MINUTE SERIES SW/4 SELMA 15' aUi 355 "1 NW RALE!GH 19 MI.� :LA YrON) CLAYTON 2.6 Mr: 133 25, 734' 735 2180000 FEET 731902 � ,�--, ti r ;` �% � ` �ti a �'� �` ��� � �f. �:\� �•. ch 10 � `_\ 'ill — 1J i� �j-�-'.-� ` �" _ � • Pawfutxn 't _ 1 \ _ ���`\ ` -ter,. •. • �y� t - G"y co If_ _ tel: - � `� � � ,___� � '• .19 00 , Powhatan a ; New Bech Its thel 300 If 300 r, 5 � If 300AT 76 It ° \.— : L, 251 '+ • • ` ; j4 II. :hem `o �. 1 '�rjl j �• it - fiG 250: ,1 =cemam All Cl- c ; ✓` etheada 250 If �-1:. fj %.x �+ d • s. ISI I � \\�: - . 11 ( v-. � ` `��, r\ � '—' ,r�,�l� � 25q }' �� i 1 �a2 .I ^� • 1; \\\� /!� =. �' ]'rt`1 Park �l �' I` 566 Mr. Joseph Lemanski Talecris Biotherapeutics P.O. Box 507 Clayton, NC 27520- Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources November 14, 2005 V G G�6D3� SUBJECT: Laboratory Certification Maintenance Inspection Dear Mr. Lemanski : Alan W. Klimek, P.E. Director Division of Water Quality s k , kF� 1 Enclosed is a report for the inspection performed on, Nov. 07, 2005 by Mr. David�Eivingston'" No deficiencies or lettered comments and/or recommendations are cited in this report, J.-response is not required. We appreciate the fine job you and your staff are doing. As a certification requirement, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you.wish to obtain an electronic copy of this report by email, or if you have questions or need additional information please contact us at 919-733- 3908. Sincerely, James W. Meyer Laboratory Section Enclosure cc: David Livingston Raleigh Regional Office 1n` Carolina VNaturally Laboratory Section 1623 Mail Service Center; Raleigh, NC 27699-1623 4405 Reedy Creek Road; Raleigh, NC 27607 Phone (919) 733-3908 / FAX (919) 733-2496 / Intemet: www.dwglab.org An Equal OpportunitylAffirmaNe Action Employer - 50% Recycledll0°% Post Consumer Paper �r LABORATORY NAME: ADDRESS: CERTIFICATE NO: DATE OF INSPECTION: TYPE OF INSPECTION: EVALUATOR: LOCAL PERSON(S) CONTACTED: I. INTRODUCTION: On -Site Inspection Report Talecris Biotherapeutics P.O. Box 507 Clayton, NC 27520 #566 11 /7/2005 Maintenance Mr. David G. Livingston Mrs. Laura Bulluck This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The laboratory is spacious and well equipped. All facilities and equipment are well maintained. Records are well kept and most data looked good. Some further quality control procedures need to be implemented. III. DEFICIENCIES, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: There are no deficiencies or comments in this report IV. PAPER TRAIL INVESTIGATION: This consisted of comparing data reported on DMR's submitted to this Division with the values obtained on laboratory bench worksheets. All data reviewed for the months of July, August, and September 2005 indicated no problems in proper transfer of data for reporting purposes. V. CONCLUSIONS: No response is required. Report prepared by: David G. Livingston Date: 11/10/2005 o=�F W A TFRQG LUr —I KAREN COOK BAYER CORPORATION PO BOX 507 CLAYTON, NC 27520 Dear Permittee: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality August 23, 2002 Subject: NPDES Stormwater Permit Renewal Bayer Corporation COC Number NCG060039 Johnston County In response to your renewal application for continued coverage under general permit NCG060000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983, The following information is included with your permit package: A new Certificate of Coverage A copy of General Stormwater Permit NCG060000 A copy of a Technical Bulletin for the general permit Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 578 Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater & General Permits Unit Files Raleigh Regional Office NCernDENR N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service 1-800-623-7748 Michael F. Eastey, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality Dccemhcr 27, 2001 KAREN COOK BAYER CORH)RATION P (.) BOX 507 CI.,AYTON, NC 27520 Subject: NPI)ES Stormwatcr Permit Renewal 13AYER CORPORATION COC Number NC(1060 }3y ,Inlrnstan Cnunly Dear I'crrrlittec: Your lacilify is Currently CoVered liu slurmwafCr dischuruC under General I'cruiil NCG060000. This permil expires on Au�'usl 31. 2002, The Division Slaff is Currently in the proecsS Of [—CWI-itin�" this hCrmit :Old is scherlErled trr h.rvC the permit reissued by late summer of 2Uf12. Once the hCrmit is re]SSUCLI, your fucilily would he el for conlinued COVCra�tC under the rciSSUCd hcrn3it. In order to assure your' continued CnveragC under the "Cneral permil, you must apply to file Division of Water Quality (DWG)) lair renewal ol' your permit cnveragc. TO make this renewal process easier, we are informing you in advance that your permit will he expiring. 1 riCIOSCd you will find a General Permit Coverage Renewal Application Form. Tl application must be completed and returned by M-,irch 4, 2002 m order to assure Con€inucd covcru�Cu under the general permit. F�LIILirc to rcqueSt renewal within this lime period may result in a Civil assessment of al least $250.00. Lar4ticr pcnallics may be assessed depending nn the dClinqucrrcy ol'll request. Disel of stor'mwtner from your facility Wit}inut cnver:r"C under a valid storniWWer NPDI:S permit would constitute a viol,ttilim nil NCGS 143-215.1 and could result in assessments ofcivil penal oh up to S 10.000 per Lilly. Please nole that recent federal Ic,ist.rtinn has extended the "no CxpOsurc exClusion" to ,rl] ohcrator:S of indusu6nl facililies in any ol'the I I categories ul' ",turn water discharges associafcd will] indusfr'ial activity." (exccpl construction activitiCS). If you Icel your fucilily can certify a condition of "no exposure", i.e. ll laCilty industrial malCrials and operations arc not CxposCd to StormwatCr, you Can apply for the no exposure exCht,ion. For additional information Contact the Central Office Stormwatcr Staff mcmher lislcd below or clieck the Stormwmer & Gcncral Pernlils Unit Wch Site at filth_//li2o.cnr.state.nc.us/SU/SIOrn►wutcr'.11tnil 11' file subject storniwaler discharge to walct:s ol' the state has hccn 1C1'111IM11Cd. plCase CorrlhlCte the enclosed Rescission Request Furor. Mailing instructions are listed nil the hollow ol•ll form. You will he nolilicd ~viler the rescission process has hccn conil if you hove ally questions rCgarding IhC permit renewal procedures hleasC conlact Joe Albimon of the Ralcigh Rcuional Oflicu at 919-571-4700 or Aish,r f au of the Gmtrzil Office Storrnwatur Unit at (919) 733-5083. cxt. 57Y Sincerely. 131'arllcy 13ennclt. SupCrvisor Stormwatcr and Guncral PCrmils Unit cc: Ccntr'al Files RalCi��h Rcuional OlTice A�a NCDENR N. C. Division of Water QuaNy 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service 1- 800-623-7748 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27604 James B. Hunt, Jr., Governor ®�- 7 1 � ��n Howard, Jr., P. E. Jonathan B. Howes, Secretary R[ r Director April 30, 1993 m4y 0 � 1993 B. R. Morris DEH N R- RAL RO Miles, Inc. 500 Grant Street Pittsburg, PA 15219 Subject: General Permit No. NCGO60000 Miles, Inc. COC NCGO60039 Johnston County Dear Mr. Morris: In accordance with your application for discharge permit received on September 30, 1992, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Mr. Steve Ulmer at telephone number 919n33- 5083. cc Sincerely, Original Signed BY Goleen H. Sullins A. Preston Howard, Jr., P.E. Raleigh Regional Office Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT ! ! :: ►! ► III STORMWATER DISCHARGES In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Miles, Inc. is hereby authorized to discharge stormwater from a facility located at Miles, Inc. US Hwy 70 East, two miles east of Clayton Clayton Johnston County to receiving waters designated as an unnamed tributary to the Neuse River in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCGO60000 as attached. This Certificate of Coverage shall become effective April 30,1993, This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 30, 1993. Original Signed Sy Coleen H. Sullins A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission i 355W NW PALL!,- 09 Mr.N, POWHATAN DUI NORTH CAROLINA—J, 7.5 MINUTE SERIES ( SW/4 SELMA 15, GU/ 'LAYTON) CLA /'2.6 Mf; >33 25' 734 735 Z 180000 FEES 736 lz ic —14 rl }I •�//�, ( j 00 ~ ]90] ; �� �. l� g Cem295 \ 1570 I n -1 loo Povfttan I Now Sethed "i 0 Ab - Cem ii S Sop i ,lrr Frl 76 so pij 2B6 \ / ; •� \"...]5 a lI �_ ' 1 -re7ll - - \';\ •-- ._ - 1~—J, --- _ � it -�.r/E• 66 o, Cem J+ - — \ `� �so 6 i ✓: i� ``l1 4 � _ I '�:�-"`---`_�JJ 1 �l \ I +I, %fin / ; �� ; 2521, em. a "; !'• .� ,�• .\` = - \�. 7 Park ��• �yaM 242 f 'Ch �� April 22, 2005 Mr. David Auge Talecris Biotherapeutics, Inc. 8368 Highway 70 West Clayton, NC 27520 Dear Mr. Auge: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Subject: Permit No. NCG060039 Talecris Biotherapeutics, Inc. Formerly Bayer Corporation Johnston County Division personnel have reviewed and approved your request to change the your name under the General Permit, received on April 19, 2005. Please find enclosed the revised Certificate of Coverage. The terms and conditions contained in the General Permit remain unchanged and in full effect. This revised Certificate of Coverage is issued under the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If you have any questions, please contact the Stormwater Permitting Unit at (919) 733-5083, extension 502. Sincerely, Alan W. Klimek P. E. CC DWQ Central Piles Raleigh Regional Office, Water Quality Section Stormwater Permitting Unit Nort�hhCarolma Nalurally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet: h2o.enr.state.no.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748 An Equal OpportunitylAHirrnative Action Employer — 50% RecycledltWo Post Consumer Paper f- f , STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG060000 CERTIFICATE OF COVERAGE No. NCG060039 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, TALECRIS BIOTHERAPEUTICS, INC is hereby authorized to discharge stormwater from a facility located at TALECRIS BIOTHERAPEUTICS, INC 8368 HIGHWAY 70 WEST CLAYTON JOHNSTON COUNTY to receiving waters designated as a UT to the Neuse River, a class C NSW stream, in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I,11, 111, IV, V, and VI of General Permit No. NCG060000 as attached. This certificate of coverage shall become effective April 22, 2005, This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 22, 2005. Alan W. Klimek, Director Division of Water Quality By Authority of the Environmental Management Commission 7 e ZVZ 3r '• , d, 35- 3-' 3C-) POWHATAN QUI NORTH CAROLINA-JI 7.5 MINUTE SERIES _ - SWA SELMA 15' OUP 135 it/ NW RALEtG+`,' rg Mr..\ 1AYTON) CCArrON 2.6 Mr; 733 25'134 735 2180000 FEET 736 f 19002 / I I70, r-�� , �i _ter-�'r i•' — _ _ / 511 �! , `� - .�`-~ Powhatan Ch ,11�1 •)� �� 190i 'Cem��� • •,C .New Bethhi \\ , ✓ - t`�� i/ - � 300 ` 72 • • - - ', :r- `` 300 \ . I II Lr ' n_ . I , '`1 `, .` ' 1f1 ,I ��gs• j ysx o , sue. . • \ ' ' a ��^ \� ` \.�-v��-� • ` `' ,76" ^:\` .W Faso' -267 �� A •�• '+, - �` �` .., / ��1 �\), 11 'rt I �: _ .jo -� •III `, 1\ �_ / +_ 1$ • \ » . c • 1 \ L 063~ • ,a I — II. :Icem \ � Ij7l� tl• Ceam ]SSG 1 �` n ` �''`• nthesda d50 em a<'e }os 250 _��em a .I • I l ° • U I` \�J��F% ": 250 railer a l -•�' 1 �� _ `I �� �•/ Park 1 ) Kt L'ielk �M z r1 �- _ Fj .' •F'._ �s ,` "T.k'a" .^r'4,r11, a� E`f�.'q"F .qu y} �,y �:,, "Y.�•l A r.i \ si. L d?�..Y�Iry t . Mi'. �'� jy. ' � +d :ti. Ta ecris 810THfRAPEUTlCS r !J f l) • �, i t) P-Ai rii H April 4, 2005 Ken Schuster Raleigh Regional Office Department of Environment and Natural Resources, Department of Water Quality 1628 Mail Service Center Raleigh, North Carolina 27699-1628 Dear Mr. Schuster: Clayton site 8368 Hwy 70 West Clayton, North Carolina 27520 David D. Auge HES Manager, Environmental Tel 919.359 4375 Fax 919.359 5851 Cell 919.270 6913 david.auge@talecris.com In response to our phone conversation last week, I am sending you the shutdown schedule as well as a summary of the RCRA inspection from last week. At approximately 9:45 a.m. on March 30, 2005, two inspectors from NC DENR Hazardous Waste Section began an inspection of the Clayton, NC site. Mr. Dick Denton, the Regional Compliance Officer and Mr. Michael Williford, Eastern Region Compliance Supervisor. The inspection was triggered by anonymous complaints. In addition, the inspectors would also conduct our annual RCRA inspection. An anonymous complaint had been telephoned into EPA, Region 4 in Atlanta (3/25/05) and again into NC DENR (date unknown). The complaint alleges that hazardous waste is being dumped to the ground at Clayton. Dumping of this waste creates a hazard to the environment and poses a safety hazard to employees. Ed George, Manager of Maintenance and Facilities was asked by David Auge to discuss the recently discovered drain line break with the inspectors. After hearing about the chronology of the discovery of the suspected pipe -breaks, follow-up investigation, and the action plan, the inspectors concluded that the Hazardous Waste Section did not have jurisdiction. The waste was not hazardous and was not traveling off -site. Mr. Williford suggested that Talecris contact you concerning the complaint. onmental CC. Dick Denton, NCDENR, 1424 Carolina Avenue, Washington, NC 27889 www.talecris.com ■ tart Finish CN1R RESP Activity Activity prigLDurj Cat LL" ID Description bur!D if Fractionation ShutdownSchedule Shutdown• PR - PRE49HtU!"DOM I i raft/Open Fractionation S/D telSubmit Punchlist Items Pool (5 Days Prior to S!D It + III Suspension I CleardRemove Zone 1 Equipment F f CCR WO I Start) MS1176 Draft/Open Fractionation SID CCR 40 40 1 8 29MAR05 08:00AMA 06APR05 03:59PM BAY RHAYE C Last 0 Last W E MS1196 Create/Submit Punchlist Items WO 24 24 1 24 31MAR05 08:OOAM 04APR05 03:59PM BAY JHAME MS1146 Last Pod (5 Days Prior to SID Start) 0 0 S 0 03APRO5 06:59AM` BAY JSELL MS1156 Last II + III Suspension 48 48 S 0 03APR05 07:010AM 05APR05 06:59AM BAY JSELL MSF075 Clean/Remove Zone 1 Equipment 72 72 S 0 05APR05 07:OOAM 08APR05 06:59AM BAY MLYNE MS1136 Warm Up 350/348 (Centrifuge motors running24h) 48 48 S 0 06APR05 07:OOAM 08APR05 06:59AM BAY MLYNE R I warm Up 350/348 (Centrifuge Remove Floor Scales I pH Pre -Construction Safety motors running24h) Probes Walkthrough MS1186 Remove Floor Scales / pH Probes 3 3 1 0 07APR05 01:OOPM 07APR05 03:59PM BAY DCAYT MS1166 Pre -Construction Safety Walkthrough 1 1 S 0 08APRO5 06:OOAM 08APRO5 06:59AM BAY JMARR SD - 94HDC MV € i I Start 2005 Fractionation Fractionation Down Fractionation Shutdown ® Punchlist Work I Reinstall Floor Scales/pH Shutdown Milestone Work Fractionation Area I l Probes ,; • MS1000 Start 2005 Fractionation Shutdown Milestone 0 0 S 0 08APRO5 07:OOAM` BAY EGEOR MSF100 Fractionation Down 0 0 S 0 08APRO5 07:OOAM BAY MLYNE MSF200 Fractionation Shutdown Work 184` 184` S 0 08APR05 07:00AM 15APRO5 10:59PM BAY MLYNE MSF910 Punchlist Work - Fractionation Area 48 48 S 0 13APR05 11:00PM 15APRO5 10:59PM BAY MLYNE MS1150 Reinstall Floor Scales/pH Probes 3 3 S 5 15APRO5 03:OOPM 15APR05 05:59PM BAY DCAYT MS6650 Begin Rough Clean Fractionation Area 0 0 S 0 15APRO5 11:OOPM BAY MLYNE ; II Begin Rough Clean Fractionation Area I ® Fractionation Shutdown Work Complete MSF900 Fractionation Shutdown Work Complete 0 0 S 0 15APR05 10:59PM BAY MLYNE Data Date 31 MARD5 D7:ODAM Run Date 01APR05 17:26 O Primavera Systems, Inc. Early Bar Progress Bar Critical Activity FRAC - Percent Complete < 100 (Do Not Modfy) sr1 of 10 � Bayer Healthcare B300 Fractionation Shutdown Schedule Detailed Schedule Layout , , -, R- RGD Pmjed Management Inc �� Revsom roved Pro Management, Inc. J �ect 1Adivity Activity Orig Rem Cal I Total I Start Finish CNiR. RESP ID Description Dur Dur ID Float MS1138 Fractionation Area - Cool Down to +5C 24 18 S 0 15AP1105 16APR05 BAY MLYNE 0 Fractionation Area - Cool Down to +5C 1 11:O0PM 04:59PM B Fractionation i a - Cool Down to 5C MS1140 Fractionation Area - Cod Down to -5C 24 18 S 0 16APR05 17APR45 BAY MLYNE 05:00PM 10:59AM O Resume Processing Fractionation MSF950 Resume Processing Fractionation 0 0 S 0 20APR05 BAY JSELL 08:59PM MS1122 First II +III Suspension 36 36 S 82 21APRO5 22APR05 BAY JSELL ❑ First II +'11I Suspension 09:OOAM 08:59PM ® Fina1 Release Fractionation MSF999 Final Release Fractionation 0 0 S 0 26APR05 BAY MLYNE 06:59AM i # 1 Floor Drain Repairs PR = PRE.SHUTl A411M . onfim design for floor drains and I place order DR1560 Confirm design for floor drains and place 6* 2* 1 22 30MAR05 31MAR05 DHEUE order 12:00PMA 09:59AM Fabricate floor drains DR1550 Fabricate floor drains 40* 40* 1 22 31MAR05 07APR05 DHEUE 10:00AM 09:59AM order s creenings for backfill DR1450 Order screenings for backfill 1 1 1 33 31MAR05 31MAR05 DHEUE 12:00PM 12:59PM Order rt boxes from Brian Flack DR1490 Order dirt boxes from Brian Rack 1 1 1 41 31MAR05 31MAR05 DHEUE 12:00PM 12:59PM Order S piping for drain repairs jf DR1510 Order SS piping for drain repairs 1 1 1 13 31MAR05 31MAR05 DHEUE 12:00PM 12:59PM DR1580 Secure Tyvek protective suites for excavation 6 6 1 46 31MAR05 01APR05 Dr El)E Secure Tyvek protective suites for excavation 12:OOPM 09:59AM I Deliver open top dumpsters DR1500 Deliver open top dumpsters 2 2 1 41 01APR05 01APR05 DHEUE 01:OOPM 02:59PM I Sti ge screenings for backfill DR1460 Stage screenings for backfill 2 2 1 33 04APR05 04APRO5 DHEUE Delivery of SS piping 2 2 1 13 01:OOPM 04APRO5 02:59PM 04APRO5 DHELIE I De ivery of SS piping DR1530 01:OOPM 02:59PM ❑ re-fab plumbing bends DR1520 Pre-fab plumbing bends 10 10 1 13 06APR05 07APR05 DHEUE 09700AM 10:59AM DR2000 Fab/Install Isolation Barriers 8 8 S 0 07APR05 08APR05 BAY DHEUE Fabltnstall Isolation Ba ers 10DOPM 05:59AM Install Filter Media on Returns i DR2010 Install Fitter Media on Returns 3 3 S 0 08APR05 06 R05 BAY DFlEUE 03:0OAM 05:59AM SD - SMJiDdIM� � e I DR1430 Open East doom to room 3013 3 3 S 0 08APR05 08APR05 DHEUE Open East doors to room 3013 07:OOAM 09:59AM I I 1 1 I I I Sheet 2 of 10 Activity Activity Orig Rem Cat Total I Start Finish CNTR RESP ID Description Our Dur ID Float + i DR1440 Install ramp to 3013 2 2 S 0 OMM05 013APR05 DHEUE Install ramp to 3013 I 10:OOAM 11:59AM ! Remove Wall between Rm fl Reinstall Wall between 3013 & Rm 350 I I Rm 3013 & Rm 350 II DR1441 Remove Wag between Rm 3013 & Rm 350 4 4 S 1 08APRO5 10:OOAM OaAPRO5 01:59PM DFfUE DR1442 Reinstall Wall between Rm 3013 & Rm 350 10 10 S 5 15APR05 15APRO5 Dt LIE 08:OOAM 05:59PM I I DR1810 Layout & Mark floor cuts 1 1 S 4 08APR05 08APRO5 DHELE I Layout & Mark floor cuts 10:00AM 10:59AM Install Floor Protection DR1820 Install Floor Protection 2 2 S 0 OSAPRO5 08APRO5 DHEUE 10:OOAM 11:59AM DR1840 Mark floor cuts for WestUia pads Sawcut for Westfalia operating pads 1 2 1 2 S S 127 127 OSAPRO5 11:OOAM 08APRO5 08APRO5 11:59AM 08APR05 DHEUE DFElJE I I Mark floor cuts for Westfalia I Sawcut for Westfalia operating pads pads DR1850 12:OOPM 01:59PM € DR1860 Demo for Westfalia operating pads 4 4 S 127 OSAPRO5 08APR05 DHEUE I Demo for Westfalia operating pads 02:OOPM 05:59PM 1 of DR2020 Locate UIG Conduits (3 Locations) 3 3 S 2 08APRO5 08APRO5 Ka DIfUE Locate u1G Conduits 13 Locations) 10:OOAM 12:59PM DR1000 Mobilize equipment 3 3 S 0 08APR05 08APR05 DFELIE I Mobilize equipment 12:OOPM 02:59PM DR101 Q Loc 1 Saw cut concrete 3 3 S 0 OSAPRO5 08APRO5 DHELE I Loc 1 Saw cut concrete 03:OOPM 05i59PM DR1020 Loc 1 Remove concrete 2 2 S 10 08APR05 OWRO5 DF EUE 1 Loc 1 Remove concrete 06:OOPM 07:59PM I Loc 2 Saw cut concrete DR1030 Loc 2 Saw cut concrete 5 5 S 0 08APRO5 08APRO5 DFIEUE 06:OOPM I 10:59PM DR1070 Loc 1 Excavate to expose plumbing 5 5 S 10 OaAPRO5 09APRO5 DFttJE I Loc 1 Excavate to expose plumbing 08:OOPM 12:59AM j I Loc 2 Remove concrete DR1040 Loc 2 Remove concrete 3 3 S 0 08APR05 09APR05 DHELE 11:OOPM 01:59AM Loc 3 Saw cut ooncrete I Loc 3 Saw cut concrete DR1050 3 3 S 0 OSAPRO5 09APRO5 DHEUE 11:OOPM 01:59AM ' I Loc 1 Take measurements for new SS plumbing DR1100 Loc 1 Take measurements for new SS plumbing 1 1 S 10 09APR05 01:OOAM 09APRO5 01:59AM DF ELIE i I Loc 3 Remove concrete DR1060 Loc 3 Remove concrete 2 2 S 2 09APR05 09APR05 DHELE 02:OOAM 03:59AM DR1130 Loc 1 Remove damaged plumbing 2 2 S 10 09APR05 09APR05 DHELE I Loc 1 Remove damage tl plumbing 02:00AM 03:59AM DR1670 Loc 4 Saw cut concrete 3 3 S 0 09APR05 09APR05 DHELIE I Loc 4 Saw cut concretel 02:OOAM 04:59AM I Sheet 3 of 10 Activity Activity Qrig Rem. Cal Total Start Finish CNTR RESP ID Description Dur Dur 1D Float129 DR1160 Fabricate plumbing for Loc 1 4 4 S 16 09APR05 09APRO5 D-EUE I Fabricate plumbing for Lac 1 02:OOAM 05:59AM I Lac 2 Excavate to expose plumbing DR1080 Loc 2 Excavate t0 expose plumbing 8 8 S 0 09APRO5 09APRO5 D -ELIE 02:OOAM 09:59AM j I Lac 1 Set up sump pump DR1620 Loc 1 Set up sump pump 1 1 S 10 09APR05 09APRO5 DHEUE 04:OOAM 04:59AM DR1090 Loc 3 Excavate to expose plumbing 5 5 S 2 09APRO5 09APRO5 OFELIE I Lac 3 Excavate to expose plumbing 04:OOAM 08:59AM I I I Lac 4 Remove concrete DR1680 Loc 4 Remove concrete 2 2 S 0 09APR05 09APRO5 DF ELiE 05:OOAM 06:59AM E I Lac 1 Jet plumbing both directions DR1630 Loc 1 Jet plumbing both directions 4 4 S 10 09APR05 09APRO5 DHEUE 05:OOAM 08:59AM I Lac 4 Excavate to expose plumbing DR1690 Loc 4 Excavate to expose plumbing 6 6 S 0 09APR05 OMPR05 DF BJE 07:00AM 12:59PM I I Loc 3 Take measurements for new SS plumbing DR1120 Loc 3 Take measurements for new SS 1 1 S 2 09APR05 09APR05 DHEUE plumbing 09:OOAM 09:59AM DR1650 Loc 1 Muck out excavation 2 2 S 10 09APR05 09:OOAM 09APRO5 10:59AM DHEL1E I Loc 1 Muck out excavation DR1110 Loc 2 Take measurements for new SS 1 1 S 0 09APRO5 09APR05 DHEUE I Loc 2 Take measurements for new SS plumbing plumbing 10:00AM 10:59AM I` I Loc 3 remove damaged plumbing DR1150 Loc 3 remove damaged plumbing 2 2 S 2 09APRO5 09APRO5 DHELIE 10:OOAM 11:59AM I Location 3 Fabricate Plumbing DR1180 Location 3 Fabricate Plumbing 6 6 S 6 09APR05 10:OOAM 09APRO5 03:59PM DHELIE 1 Loc 1 Camera plumbing DR1640 Loc 1 Camera plumbing 1 1 S 10 09APRO5 OMPR05 DFEUE 11:DOAM 11:59AM DR1140 Loc 2 Remove damaged plumbing 2 2 S 1 09APR05 09APR05 Dl tl I Loc 2 Remove damaged plumbing 11:00AM 1Z59PM I Fabricate plumbing for Loc 2 I DR1170 Fabricate plumbing for Loc 2 8 8 S 0 09APRO5 09APRO5 DHEUE 11:00AM 06:59PM [ I Loc 3 set up pump DR1610 Loc 3 set up pump 1 1 S 2 09APRO5 09APR05 DHEL1E 12:DOPM 12:59PM I Loc 1 install new plumbing DR1190 Loc 1 install new plumbing 4 4 S 10 09APRO5 09APRO5 DHEUE 12:OOPM 03:59PM I Loc 4 Take measurements for new SS plumbing DR1700 Loc 4 Take measurements for new SS 1 1 S 0 09APRO5 09APR05 DHEL)E plumbing 01:00PM 01:59PM DR1470 Jet drains 4 4 S 1 09APR05 09APRO5 EX-ELIE _..._----------- ------------ ---------.-........ .._._: I Jet drains 01:OOPM 04:59PM I Loc 3 Jet plumbing both directions DR1590 Loc 3 Jet plumbing both directions 4 4 S 2 OMPRO5 09APRO5 DHEUE Loc 4 Remove damaged plumbing 2 2 S 1 0 01:OOPM 09APR05 04:59PM 09APRO5 DHEL E I I Loc 4 Remove damaged plumbing DR1710 02:OOPM 03:59PM I i Sheet 4 of 10 Activity Activity prig I Rem Cal. Total I Start Finish CNTR RESP ID Description Our Dur ID Float DR1720 Fabricate plumbing 4 4 S 5 09APRO5 09APRO5 DFEUE I I Loc 4 Fabricate plumbing ILoc4 02:OOPM 05:59PM ( I I Loc 4 Set up sump pump DR1730 Loc 4 Set up sump pump 1 1 S 0 09APR05 09APRO5 DFELIE 04:OOPM 04:59PM i DR1220 Loc 1 backfill and tamp 2 2 S 10 09APRO5 09APRO5 DFEUE I Loc 1 backfill and tamp 04:OOPM 05:59PM I Camera drains DR1480 Camera drains 1 1 S 1 09APRO5 09APR05 DFEUE 05:OOPM 05:59PM j I Loc 3 Muck out excavation j DR1600 Loc 3 Muck out excavation 2 2 S 2 09APRO5 09APRO5 D -EL E 05:OOPM 06:59PM 1 Loc 4 Jet plumbing both directions DR1740 Loc 4 Jet plumbing both directions 3 3 S 0 09APR05 09APR05 DFElJE 05:OOPM 07:59PM I Loc 1 Install Vapor barrier I and dowels DR1250 Loc 1 Install Vapor barrier and dowels 3 3 S 10 09APRO5 09APRO5 DFEUE 06:OOPM 08:59PM DR1660 Loc 3 Camera plumbing 1 1 S 2 09APR05 09APRO5 DFELIE li I Loc 3 Camera plumbiig 07:OQPM 07:59PM I Loc 2 install new plu DR1200 Loc 2 install new plumbing 6 6 S 0 09APR05 10APR05 DFEUE 07:OOPM 12:59AM j Ibing I Loc 4 Muck out excavation DR1750 Loc 4 Muck out excavation 2 2 S 0 09APR05 08:00PM 09APR05 09:59PM DFEUE DR1210 Loc 3 install new plumbing 3 3 S 2 09APRO5 09APR05 DFEUE I Loc 3 install new plumbing 08:OOPM 10:59PM I Loc 4 Camera plumbing DR1760 Loc 4 Camera plumbing 1 1 S 0 09APR05 09APR05 DFEUE 10:OOPM 10:59PM {I DR1770 Loc 4 Install new plumbing 2 2 S 0 09APRO5 10APR05 DFEIJE I Loc 4 Install new plumbing 11:OOPM 12:59AM I I Loc 3 backfill and tamp DR1240 Loc 3 backfill and tamp 3 3 S 2 09APRO5 11:OOPM 1OAPRO5 01:59AM DFEUE DR1230 Loc 2 Backfill and tamp 3 3 S 0 10APR05 01:OOAM 10APR05 03:59AM DI-EUE I Loc 2 Backfill and tamp I Loc 4 Backfill and tam I Loc 3 Install Vapor barrier € and dowels DR1780 Loc 4 Backfdl and tamp 3 3 S 0 10APR05 01:OOAM 10APRO5 03:59AM DFELE DR1270 Loc 3 Install Vapor barrier and dowels 3 3 S 2 10APRO5 1OAPRO5 DFEIJE 02:OOAM 04:59AM DR1260 Loc 2 Install Vapor barrier and dowels 3 3 S 0 10APR05 10APRO5 DFELIE I Loc 2 Install Vapor barrier and dowels 04:OOAM 06:59AM I Loc 4 Install Vapor b mer and dowels DR1790 Loc 4 Install Vapor barrier and dowels 3 3 S 0 10APR05 10APRO5 DFELJE 04:0OAM 06:59AM Project Contingency) DR1279 Project Contingency 30 30 S 0 10APR05 11APR05 DFELJE 0T00AM 12:59PM 1. I Pour sub -slab concrete all locations DR1280 Pour sub -slab concrete all bmtions 4 4 5 Q 11APR05 11APRO5 DFELJE 01:00PM 04:59PM Sheet 5 of 10 Activity Activity Orig Rem I Cal T.W Start I Finish CNTR RESP APR b ID Description Dur Dur ID Float •W. c.- DR1290 Install insulation all locations 2 2 S 2 11APR05 11APR05 DI-EUE I Install insulation all locations j 05:OOPM 06:59PM DR1340 Concrete cure time for sub -slab 4 4 S 2 11APRO5 11APR05 DFEUE I Concrete cure time for sub -slab 07:OOPM 10:59PM I Loc 4 dowels and rebar I Loc t dowels, rebar and trench drain prep DR1800 Loc 4 dowels and rebar 4 4 S 4 11APR05 11:00PM 12APRO5 02:59AM DFBUE DR1300 Loc 1 dowels, rebar and trench drain prep 6 6 S 2 11APR05 12APR05 DFELE 11:00PM 04:59AM I Loc 2 dowels, rebar, and trench drain prep DR1310 Lac 2 dowels, rebar, and trench drain prep 6 6 S 2 11APRO5 12APR05 Df EUE 11:OOPM O4:59AM I Loc 3 dowels, rebar, and trench drain prep DR1320 Loc 3 dowels, rebar, and trench drain prep 6 6 S 2 11APR05 12APR05 DFELE 11:OOPM 04:59AM DR1330 Pour top slab all locations 4 4 5 0 12APR05 12APR05 DI-ELIE i I Pour top slab all locations 07:OOAM 10:59AM IN Cure time for top slab 1 DR1350 Cure time for top slab 36 36 S 0 12APR05 13APR05 DFiEUE 11:OOAM M59PM I I Prep for epoxy flooring all locations DR1360 Prep for epoxy flooring all locations 2 2 S 0 13APR05 14APR05 STO DHEUE 11:OOPM 12:59AM 1 Installation of StoncladUT I Cure time for Stonclad UT j DR1370 Installation of StondadUT 2 2 S 0 14APR05 01:OOAM 14APR05 02:59AM STO DFEUE DR1380 Cure time for Stondad UT 10 10 S 0 14APRO5 14APR05 STO D-EUE 03:OOAM 12:59PM I DR1390 Prime and Crack treat perimeter 3 3 S 0 14APRO5 14APR05 STO DFIEUE I Prime and Crack treat perimeter 1 01:OOPM 03:59PM 9 Cure for crack treatment I Finish coat ill € DR1400 Cure for crack treah-ent 15 15 S 0 14APR05 04:OOPM 15APR05 O6:59AM STO DI EIIE DR1410 Finish coat flooring 1 1 S 0 15APRO5 15APR05 STO DHaJE 07:OOAM 07Z9AM 0 Final flooring cure time DR1420 Final flooring cure time 15 15 S 0 15APR05 15APR05 STO DFELE 08:OOAM 10:59PM € M02--Tloor RepairsITBOI) SD-SHUTD(71AIfY .k i FL3014 Repair/Rework Floor Rm 3014 120 120 S 48 08APR05 13APRO5 STO DF IIE Repair/Rework Floor Rm 3014 0370OPM 02:59PM FL0347 Topcoat Floor Rm 347 72 72 S 96 OSAPROS 11APR05 STO DFEUE Topcoat Floor Rm 347 03:OOPM 02:5913M Sheet 6 of 10 [. Activity Aedvity Orig Rem Cal I Total Start Finish CNTR RESP ID Description Dur Dur ID Float SD - SHUTDQVNV j M, FR3015 Repair/Replace FRP Cuing Rm 3015 48 48 S 120 08APR05 1OAPR05 E3 Repair/Replace FRP Ceiling Rm 3015 03:00PM 1 02:59PM ID-EUE M04 - High Speed Curtain Replacement SD - S 4A DO1MV L. CT3030 Replace High Speed Door Curtain Rm 3030 24 24 S 128 08APR05 09APR05 DHEUE 3 Replace High Speed Door Curtain Rm 3030 1 07:OOAM I 06:59AM CT3030A Replace High Speed Door Curtain Rm 24 24 S 128 09APR05 10APR05 DHEtJE ❑ Replace High Speed Door Curtain Rm 3030A 3030A 1 07:00AM I 06:59AM M05 Monorail• j i SD - SFUTIX 1Tf i MR3014 Certify Beam Monorails Rm 3014 9 9 D 611 08APR05 08APR05 MAC I Certify Beam Monorails Rm 3014 1 1 10:0OAM I 0&59PM I I MR0348 Certify Beam Monorails Rm 348 12 12 D 44 11APR05 11APR05 MAC JMCLE1 0 Certify Beam Monorails Rm 348 1 07:0OAM I 0659PM I MR0350 Certify Beam Monorails Rm 350 12 12 D 44 11APR05 11APR05 MAC JMCf_E 0 Certify Beam Monorails Rm 350 07:00AM` O6:59PM ; U01 CentrifuAea i PR. PRESFNTDO411i1� E sue Insulation Purchase Order li VR1010 Issue Insulation Purchase Order 40 40 1 23 29MAR05 06APRO5 BAY RGOTT 1 08:00AMA 03:59PM Procure Valve Replacement Resources f VRIO30 Procure Valve Replacement Resources 4D 40 1 32 29MAR05 06APR05 BAY RGOTf 08:OOAMA 03:59PM l Pre -shutdown All V if Insulation Investigation Ive Parts Received Onsite VR1050 Pre -shutdown Insulation Investigation 4 4 1 36 01APR05 08:0DAM` 01APR05 11:59AM HAL RGOTT VR1020 All Valve Parts Received Onsite 0 0 1 60 01APR05 BAY RGOTT 11:59AM` wicki g Compound Received Onsite VR1040 Wicking Compound Received Onsite 0 0 1 68 01APRO5 BAY RGOTT 11:59AM" SD - SI UTDOVIAV i Evacuate R-22 System I j _ VR1000 Evacuate R 22 System 12 S 80 07APR05 OIAPR05 BAY RGOTT 1 j 1 07:O0PM I 06-.59AM I I Sheet 7 of 10 Activity Activity Orig Rem Cal Total I Start Finish CNTR RESP wR ITIKI ID Description Our Our 1D Float 111122 ... JAi i i i 1 141 -1127..r.. 2 ..... 12 .... VRC010 Remove Valve Body Insulation - Bank C 12 12 S 80 09APRO5 09APRO5 HAL RGOTT I Remove valve Body insulation - Bank C 07:OOAM 06:59PM ❑ Remove/Replace Valve Bodies - Bank C ' VRCO20 Remove/Re*ce Valve Bodies - Bank C 24 24 S 80 09APRO5 10APR05 BAY RGOTI- 07:00PM 06:59PM I Pressure Test - Bank C VRCO30 Pressure Test - Bank C 4 4 S 80 10APR05 10APR05 BAY RGOTT 07:OOPM 10:59PM D Repair Any Leaks (Wicking) - Bank C VRC04O RepairArry Leaks (Wicking) - Bank C 12 12 S 80 10APRO5 11APRO5 BAY RGOTT 11:00PM 10:59AM 0 Re -Insulate Valve Bodies - Bank C VRC050 Re -Insulate Valve Bodies - Bank C 12 12 S 80 11APRO5 11APR05 HAL RGOTT 11:OOAM 10:59PM VRC060 Vacuum Check - Bank G 4 4 S 80 11APRO5 12APRO5 BAY RGOTT 1 Vacuum Check - Bank C € 11:00PM 02:59AM I Refill R-22 - Bank C VRC070 Refill R-22 - Bank C 4 4 S 80 12APR05 12APRO5 BAY RGOTT 03:OOAM 06:59AM i i .I. n E VRA010 Remove Valve Body Insulation - Bank A 12 12 S 80 08APR05 08APRO5 HAL RGOTT I Remove Valve Body insulation - Bank A 07:OOAM 06:59PM 0 Remove Valve Body Insulation - Bank B VRB010 Remove Valve Body Insulation - Bank B 12 12 S 80 08APRO5 09APR05 HAL RGOTT 07:QOPM 06:59AM ❑ RemovelReplace Valve Bodies - Bank A VRA020 RemovetReplace Valve Bodies - Bank A 24 24 S 104 08APRO5 09APR05 BAY RGOTT OTOOPM 06:59PM ❑ RemovelReplace Valve Bodies - Bank B VRB020 Remove/Replaoe Valve Bodies - Bank B 24 24 S 92 09APR05 10APR05 BAY RGOTT 07:OOAM 06:59AM I Pressure Test - Bank A VRA030 Pressure Test - Bank A 4 4 S 104 09APR05 07:OOPM 09APR05 M59PM BAY RGOTT I VRA040 Repair Any Leaks (Mcking) - Bank A 12 12 S 104 09APRO5 10APRO5 BAY RGOTT 0 Repair Any Leaks (Wicking) - Bank A 11:00PM 10:59AM I Pressure Test - Bank VRB030 Pressure Test - Bank B 4 4 S 92 10APR05 10APRO5 BAY RGOTT 07:OOAM M59AM I G Re -Insulate Valve Bodies - Bank A VRA050 Re -Insulate Valve Bodies - Bank A 12 12 S 104 10APRO5 10APR05 HAL RGOTT 11:00AM 10:59PM 0 Repair Any Leaks (Wck€ng) - Bank B VRB040 Repair Any Leaks (VVicking) - Bank B 12 12 S 92 10APR05 10APRO5 BAY RGOTT 11:00AM 10:59PM I Vacuum Check - Bank A VRA060 Vacuum Check- Bank A 4 4 S 104 10APR05 11APRO5 BAY RGOTT 11:OOPM 02:59AM i VRB050 Re -Insulate Valve Bodies - Bank B 12 12 S 92 10APRO5 11APRO5 HAL RGOTT 0 Re -Insulate Valve Bodies - Bank B 11:00PM 10:59AM I Refill R-22 - Bank A VRA070 Refill R-22 - Bank A 4 4 S 104 11APR05 11APRO5 BAY RGOTT 03:00AM 06:59AM I Vacuum Check - Bank ' B VRB060 Vacuum Check - Bank B 4 4 S 92 11APR05 11APRO5 BAY RGOTT 11:00AM Q2:59PM I Refill R-22 - Bank B VRB070 Refill R-22 - Bank B 4 4 S 92 11APRO5 11APRO5 BAY RGOTT 0100PM 06:59PM Sheet 8 of 10 Activity Activity Orig Rem Cal Total Start Finish j CNTR RESP ID Description Dur Dur ld Float I2 - Iceplug Inspections SD SD-SHUTDOVIN 3 i IP1000 Fire Supression System Iceplug Inspections 6 6 S 170 08APR05 08APR05 BAY BKUNT Fire Supression System Iceplug Inspections 1 0TOOAM I 12:59PM 1Ethanol sD - % rpom ET1000 LOTTO Fractionation Ethanol/Crude System 4 4 S 0 08APR05 08APR05 BAY LOTTO Fractionation EthanollCrude System 02:OOAM 05:59AM EthanollCrude System Protected ET1010 EthanoVCrude System Protected 0 0 S 0 OSAPR05 BAY 05:59AM I Remove Lo1T0 Fractionation Ethanol/Crude Sys, ET1020 Remove LOTTO Fractionation Ethanol/Crude 4 4 S 78 17APR05 17APRD5 BAY System 11:OOAM 02:59PM ' I O Ethanol System Back Up ET1030 Ethanol System Bads Up 0 0 S 78 17APRO5 BAY 02:59PM j I 1 f System Maintenance. sD-SFU7DOm RO1010 RO System Down 0 0 S 160 08APR05 SAY TTEZA4 RO System Down 06:59AM RO System Maintenance RO1020 RO System Maintenance 24 24 S 160 08APRO5 09APR05 BAY TTEZA0 OTOOAM 06:59AM RO System Back Up RO1030 RO Systern Bads Up 0 0 S 160 09APRO5 BAY TTEZA 06:59AM SD - SFPJn]OVIM -- i r EM3042 Construction Clean 1 Room 3013 8 8 5 0 15APR05 15APRO5 GL8 lc- Clean 1 Room 3013 1 03:001PM 10:59PM JU-EUE EM3014 Construction Clean I Room 3014 8 8 S 0 15APR05 15APR05 GLB DHEUE i I Construction Clean !Room 3014 03:OOPM 10:59PM I EM3015 Construction Clean 1 Room 3015 8 8 S 0 15APR05 15APRO5 GLB DHELE I Construction C loan i Room 3015 1 03:001PM 10:59PM EM3016 Construction Clean / Room 3016 8 8 S 0 15APR05 15APR05 GLB 1hIEL1E I Construction Clean I Room 3016 I I 03:0OPM 10:59PM Sheet 9 of 10 Activity Activity Orig I Rem Cal Total I Start Finish CNTR RESP MIT — ID Description Our Our ID Float +cr W. - EMW30 Construction Clean 1 Room 3030 B 8 S O 15APR05 15APR05 GLB DI EL1E I Construction Clean !Room 3030 - 03:OOPM 10:59PM EMO347 Construction Clean I Room 347 $ 8 S 0 15APR05 15APR05 GL3 DFEUE I Construction Clean ! Room 347 € j 03:OOPM 10:59PM EM0348 Construction Clean I Room 348 8 8 S 0 15APRO5 15APRO5 GLB DHEUE i I Construction Clean ! Room 348 03:OOPM 10:59PM r .Nf ^• I i� EM0350 Construction Clean 1 Room 350 8 8 S 0 15APRO5 15APRO5 GLB DFEUE I Construction Clean ! Room 350 03:OOPM 10:59PM { EM7050 Construction Clean Completed in 0 0 S 0 15APR05 GLB DHELJE Construction Clean Completed in Fractionation Fractionation 10:59PM 6 Rough Clean Fractionation Area EM7055 Rough Clean Fractionation Area 12 12 S 0 15APRO5 16APRO5 BAY RHAYE 11:00PM 10:59AM ❑ Startup/Clean F uges Fractionation Area EM7057 Startup/Clean Fuges Fractionation Area 24 24 S 10 15APR05 16APR05 BAY RHAYE 11:O0PM 10:59PM I Post Rough Clean Inspection Fractionation Area EM7056 Post Rough Clean Inspection Fractionation 2 2 S 0 16APR05 16APRO5 BAY BTUCK Area 09:OOAM 10:59AM ® Intensive Clean Fractionation Area EM7060 Intensive Clean Fractionation Area 24 24 S 0 16APR05 17APRO5 BAY RHAYE 11:00AM 10:59AM j EM7061 Post Intensive Clean Inspection Fractionation 2 2 S 11 17APR05 09:OOAM 17APR05 10:59AM BAY BTLIGC I Post Intensive Clean Inspection Fractionation ® 3-Day Operational EM Fractionation Area j EM7065 3-Day Operational EM Fractionation Area 56 56 S 0 17APR05 19APRO5 BAY DEW 11:OOAM 06:59PM i ® 3-Day Incubation Day 1 EM Sample Fractional EM7080 3-Day Incubation Day 1 EM Sample 72 72 S 0 17APR05 20APRO5 BAY DELLI Fractionation 03:OOPM 02:59PM HIM 5-Day Incubation Last Day EM Sample F, EM7075 5-Day Incubation last Day EM Sample 120 120 S 0 19APRO5 24APRo5 BAY DELLI Fractionatio 07:OOPM 06:59PM Day 1 Results EM Analysis 8 Review 6 6 S 0 20APR05 20APRO5 BAY BTLICK I Day 1 Results EM Analysis & Review Fraction EM7090 EM7095 Fractionation Conditional Return to Service - Fractionation 0 0 S 0 03:OOPM 08:59PM 20APRO5 08:59PM BAY MLYNE ® Conditional Return to Service - Fractionatio M Last:Day Results EM Analysis & Review EM7085 Last Day Results EM Analysis & Review 36 36 S 0 24APR05 26APR05 BAY BTUCK Fractional 07:OOPM 06:59AM Sheet 10 of 10 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality August 23, 2002 KAREN COOK 13AYER CORPORATION PO BOX 507 CLAYTON. NC 27520 Subject: NPDES Stormwater Permit Renewal Bayer Corporation COC Number NCG060039 Johnston County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG060000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215. I and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: A new Certificate of Coverage A copy of General Stormwater Permit NCG060000 A copy of a 'Technical Bulletin for the general permit Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 578 Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater & General Permits Unit Files Raleigh Regional Office N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 e�M NCDENR Customer Service 1- 800-623-7748 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG060000 CERTIFICATE OF COVERAGE No. NCG060039 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215. I, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, BAYER CORPORATION is hereby authorized to discharge stormwater front a facility located at BAYER CORPORATION 8368 HWY 70 WEST CLAYTON JOHNSTON COUNTY to receiving waters designated as a Uf to the Neuse River, a class C NSW stream, in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 1I, III, IV, V, and VI of General Permit No. NCG060000 as attached. `Phis certificate of coverage shall become effective September I, 2002. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 23, 2002. for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D, Acting Director Division of Water Quality Dcccmhcr 27, 2001 KART N COOK BAYER CORPORATION P O BOX 507 CLAYTON. NC 27520 Subject: NPDES Storrnwater Permit Renewal BAY13R CORPORATION COC Number NCC;060039 Johnston Cotntly Dear Pcrnittce: Your facility is currently C0VC1-Cd for stormwaler clisch,ll-gC under General Permit NCG060000, This permit expires On August 3I. 2002. The Division staff is cun-cntly in the process of rewriting this permit and is scheduled to ItavC the permit reissued by IatC suntnrCr of2002. Once the hcrnrit is reissued, your facilily would be eligible Misr Continued covera"C under the rcissuccl hcrrnit. hi order tO assure your continued CovcragC under the general hcrrnit, you MUM apply to 111C Division of Water Quality (DWQ) for rcncwal OI' your permit coverage. To make this renewal process easier, we are informing you in advance that yOur permit will he expiring. Enclosed you will find a General Permit Coverage Renewal Application Form. The application must be completed and wturned by March 4. 2002 in Order to assurC continued covcra"C under the gCncrul hcrnlil. Failure Ur rcyucst rcncwal within this tirnC I7criod may result in a civil assessment of at least $250.00, Larger perraltcs may he assessed depending On the delinquency of the rcyucst. Discharge of storrmwalcr 1'1-0111 your facility without COvcragC under a valid storrnwater NII)ES permit would constitute a violation of NCGS 143-215.1 and Could result in assessments Of civil pena111CS of up [o $10,000 per day. Please note Ihal reccnl fcdcr:tl ICgislaliun hays cxtcncicd the "ncs CxposurC exclusion" 10 all nper,rtorS 01- industrial facilitiCs in auly of the I I CattCgories of "storm water discharges aSsociartcd with industrial activity." (except construction activities). II you feel your facility can certify a Condition 01' "ncs Cxhosure", i.e. the facilty indusu•ial 1ma1CrialS and operations a1-C not exposed tO stormwaler. you can apply for the no exposure exclusion. Fur additional information contact the Central Office Stormwaler Stuff ntenthcr listed below or check the Stormwaler S, General Permits Unit Web Site al hltpalh2O.cnr.suite.nc.us/suls[csrnnvalCr.Ittnl 11' the suhjcct StUrnlwaalCI' discharge In walcrs of Ille s1,11C has hccn lerminatcd, 111CLISC ConlhlCtc 111c enclosed Rescission Request Form, M;iiling instructions are listed on the holtom of the form. You will he notified when the rescission process has been completed. 1f you have array qucs[inns rCgarding the perrnit r'Crtewal procedures please contact Joe Alhiston cs1 ilic Raleigh Regional Of licc at 919-571-4700 Or Aisha Lau Of the Central Othee Storntwaler knit at (919) 733-5083, ext. 578 Sincerely, Bradley licrincti, Supervisor StOrnlwatCr and General P121-1161S Unit CC: Central Files 161ci,11 Re-ioulal 01" icu NCDENR N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service 1-800-623-7748 State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director DEBORAH H. BARBOUR BAYER CORPORATION P0BOX 507 CLAYTON, NC 27520 LTX.;WA IqT 0 W _ 4�1�A [�EHNF1 September 11, 1997 Subject: Reissued Stormwater General Permit for Certificate of Coverage No. NCG060039 Johnston County Dear Permittee: In response to your renewal application for continued coverage under the subject permit, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. The following information is included with your permit package: ■ A copy of the stormwater general permit. . A Stormwater Pollution Prevention Plan Certification Form. This form certifies that you have developed and implemented the Stormwater Pollution Prevention Plan (SPPP) required in your permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT send the SPPP with the signed form. ■ Five copies of Analytical Monitoring forms. ■ Five copies of Qualitative Monitoring forms. in A copy of a Technical Bulletin on the stormwater program with outlines program components and addresses frequently asked questions. ■ A corrected Certificate of Coverage if you indicated a name or address change on the Renewal Form returned to the Division. Your certificate of coverage is not transferable except after notice to DWQ. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DWQ or permits required by the Division of Land Resources, Division of Air Quality, Coastal Area Management Act or any other Federal or Local governmental permits that may be required. If you have any questions concerning this permit or other attached documents, please contact the Stormwater Group at telephone number (919) 733-5083 Sincerely, fp A. Preston 9Howard, Jr., P. E. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50%a recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG060000 CERTIFICATE OF COVERAGE NO. NCG060039 STORMWATER DISCHARGES In compliance with the provision of North Carolina General Statute 143-215,1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, BAYER CORPORATION is herby authorized to discharge stormwater from a facility located at: 8368 HIGHWAY 70 WEST CLAYTON,NC JOHNSTON COUNTY to receiving waters designated as in the River Basin in accordance with the effluent limitations, monitoring requirements and other conditions set forth in Pans I, 11, 111 and IV of General Permit No. NCG060000 as attached. This Certificate of Coverage shall become effective September 15, 1997 This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day October 10,1997 for A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authorization of the Environmental Management Commission State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director January 22, 1997 Mr, Jayme Clark Bayer Corporation 8368 US 70 West Clayton, NC 27540 soda D FE M F 1 Subject: Stormwater Sampling Requirements NPDES Stormwater Permits Dear Mr. Clark: As per our phone conversation earlier today, the Division is responding to your request for confirmation on the sole use of grab samples for stormwater permit monitoring. As discussed in our phone conversation, the Stormwater Group decided in 1995 that the use of "grab" samples was sufficient for analytical stormwater monitoring for all NPDES stormwater permits including those that originally required composite stormwater sampling. In addition, you were made aware that we have discontinued the monitoring window of April through November and are allowing stormwater monitoring all twelve months of the year. However, I failed to mention that we have adjusted our definition of a "representative storm event". A copy of the revised definition is enclosed with this confirmation. If you have any further questions regarding the contents of this letter, please feel free to contact nie at 919/ 733-5083, extension 545, Sincerely, (f Steve Ulmer Engineer, NPDES Stormwater Group enclosure cc: Permits and Engineering file, NCG060039 P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equai Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27604 James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary April 30, 1993 B. R. Morris Miles, Inc. 500 Grant Street Pittsburg, PA 15219 A. Preston Howard, Jr., P. E. Director Subject: General Permit No. NCGO60000 Miles, Inc. COC NCGO60039 Johnston County Dear, Mr. Morris: In accordance with your application for discharge permit received on September 30, 1992, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other. permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Mr. Steve Ulmer at telephone number 919/733- 5083. cc Sincerely, Original Signed By Coleen H. Sullins A. Preston Howard, Jr., P.E. Raleigh Regional Office Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT STORMWATER DISCHARGES In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution, Control Act, as amended, Miles, Inc. is hereby authorized to discharge stormwater from a facility located at Miles, Inc. US Hwy 70 East, two miles east of Clayton Clayton Johnston County to receiving waters designated as an unnamed tributary to the Neuse River in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, I1, I1I and IV of General Permit No. NCGO60000 as attached. This Certificate of Coverage shall become effective April 30,1993, This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 30, 1993. original Signed By Coleen H. Sullins A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission r , • '713 Z Z POWHATAN QUI NORTH CAROLINA—J, 7.5 MINUTE SERIES ( SW/4 SELMA IY QUP jg!/! NW PIi4 M!R GLAYTONI CLA,r.:,N -G m,. 733 25"34 735 2 180 000 FEET 1136 902 Vj, Elsl INCe Powhatan Ch 300 ofT'r,whatan --r G e ` New Bethel -•err - _ Ch ..� Cem 30� � • • � � pp0 n OLr n f.� l• 9 1 li• ] L / ismy z67 r \\ N I 11 ti ti IO he 1, I o • �' � . ' 1 � I�i= 1 �n � rr i .. �'• •V I1 ei 163 ti �r -Cem o ,i� :I• •�+ 16b \ 1� `'� • I a r 6M r UAll mar 50 ern 35 - � .� •�� t 11 . ----_- ,. _.. � .' rl �1 J Trailer M ��M ?A2 Park FACILITY r cis f 1N e- F JS COUNTY �-vNT°N NPDEs MAP A 25 DSN FLOW N /A SUB [BASIN LATTITUDE LONGITUDE RECEIVING STREAM STREAM CLASS U 4N A -AA e-D 7Z4 i3 tlTA-Ry 70 fJ E-U 5 c 24 L- s DISCHARGE CLASS S-rt>R.MWAT-P7� EXMIRATION DATE -D 8- 31- q -1 The ClEayton News -stair Page 7A ' Wednesday, June 8, 2011 Broken pipe causes leakat Talecris i that while the board " " a continues to -disagree' -.OnMay31TalecrisBiotherapeutics t. 8 ntling, the, time and discovered a broken drain line leading ;d in a protracted legal " from -its plant in on U.S. 70 Business further appeal not worth ' io the Johnston County wastewater. troatinent facility. ial analysis, the -board's :. The broken pips: released an esti-. unitment is to the educa- . mated 20,000 gallons of water cop- idents," said. board chair- taining dissolved minerals from 'the.* trickland. "A's it, puts the reverse osmosis water purification :ion behind it,'the,board process into an' unnamed tHbrttary in " Mention to what matters the Neuse River Basin. The'leak has ling:quality. educational been repaired, and the company has for all the children .of . notified the .North Carolina Division unty.." of Water Quality. Dr. Ed Croom,.iri sup- Samples of'water•-downs tream ;cision to end the appeal, from "the" discharge were. collected,;.,. ement, " I am confident and` tested after the discharge, and " d has '(eached:a resolu- the -resulting report. determined that.; the best interest of our- no fish were killed as a result of the ,aging in'a lengthy and . discharge.:" it would have directed North Carolina law requires that " ! funding'away from our municipalities, industries and others )nce again; our board of that operate wastewater collection demonstiratedcommit- or treatment" systems issue public iudents'and the citizens notices in the event of a wastewater" ;ounty." discharge." theipeAl portion of the -the -'Sea trail. reported that the town received a. $300,,000 ;;North Carolina Parks in Trust fund that will December purchase of tdton the -south side of: ,er that will d'eveloped aewest park. The town under $2 million for public hearing_6n the Jacob - s J Wm `n� Fun . � is. open for . ;ap f, busir�ess! 11 a ,j7pm 4 %'s Ju `�' , `4 M dAS-u nl- 4. Wed: '$6' e Thur..$6 0 .'Fri. $6 .';.; Sa_ t.-$6 7 Son-SkcW Includes freefounthin d,ririks, free popcorn ' and free hotdogs, $8 :to include frozen drinks. Now booking birthday Parties' up to . 20 children for '$149 Includes coke, pinata, soft drinks or Juice, ,paper goods in.'the birthday'bash,room for one hour, plus unlimited.jump'n' Fun.' birthday child receives Jump n' Fun tee shirt! . 10 -children or less only $89 includes dl! of ,above! , Now"acceptirlg Friday: and 'Saturdav nightdrop off Daycare $8.00 per hour from `6PM: to 11 PM ' I F±=F NR AIANUFACTUR ING UTIL./MAINT./TANK F.AP" ADMIPJ15TRATION WAREHOUSE ENV IRMWENTAL OA PARKING ,? ROADS UTILITIES EASEMENT DRAIN DISPOSAL GUIDELINES STORMWATER GUIDELINES -2.CGi o -7 N C �-o- 6 �U35