NCG050038_COMPLETE FILE - HISTORICAL_20070709 (FIX)

PERMIT NO.
DOC TYPE
DOC DATE
STORMWATER DIVISION CODING SHEET
NCG PERMITS
/VC�Os�p3 $
9 HISTORICAL FILE
❑ MONITORING REPORTS
YYYY M M D D

�OF W ArF9 • • Michael F. Easley, Governor
,()G William G. Ross Jr., Secretary
�4 r North Carolina Department of Environment and Natural Resources
p Y Coleen H. Sullins, Director
Division of Water Quality
July 9, 2007
CERTIFIED MAIL # 7003 2260 0005 5382 8113
RETURN RECEIPT REQUESTED
Mr. David Pratt
Flambeau Airmold Corp.
100 Grace Dr.
Weldon, NC 27890
Attn: Mr. David Pratt, Engineer
SUBJECT: Assessment of Civil Penalty
NPDES Stormwater Permit NCGO50038
Flambeau Airmold Corp.
Weldon, NC
Case No. PC-2007-0046
Halifax County
Dear Mr. Pratt:
This letter transmits notice of a civil penalty assessed against Flambeau Airmold Corp. in the amount of
$1,149.62, which includes $149.62 in investigative costs.
This assessment is based upon the following facts: Flambeau Airmold Corp, was issued Stormwater
General Permit Number NCGO50038 for the site in accordance with NCGS 143-215.1(a) and 15A NCAC 2H
.0126. On June 11, 2007, DWQ conducted a site inspection and determined that the Stormwater Pollution
Prevention Plan (SPPP) was not developed and recorded, the qualitative monitoring had not been properly
conducted and recorded, and the employee training had not been properly conducted and recorded.
Based upon the above Finding of Fact, I make the following conclusion of law: Flambeau Airmold Corp.
violated the terms, conditions or requirements of Stormwater General Permit Number NCG050038. Flambeau
Airmold Corp. may be assessed civil penalties in this matter pursuant to G.S. 143-215.6A (a)(2), which provides
that a civil penalty of not more than twenty-five thousand dollars ($25,000) per violation per day may be assessed
against a person who violates or fails to act in accordance with the terms, conditions, or requirements of such
permit or any other permit or certification issued pursuant to authority conferred by this Part. Additionally, the
State's enforcement cost in this matter may be assessed against Flambeau Airmold Corp. pursuant to G.S. 143-
215.3 (a)(9) and G.S. 143E-282 (b)(8).
Based upon the above Findings of Fact and Conclusions of Law, I, Tom Reeder, Division of Water Quality
Wetlands and Stormwater Branch Supervisor, acting pursuant to delegation provided by the Secretary of the
Department of Environment and Natural Resources and the Director of the Division of Water Quality, make the
following Decision. Accordingly, Flambeau Airmold Corp. is hereby assessed a civil penalty of:
$500.00 G.S. 143-215.1(a)(6) and NPDES Permit No. NCG050038, by failing to develop and record a
Stormwater Pollution Prevention Plan (SPPP).
_....-_...... --.......... —.... ...._.- -...- ....
$500.00 G.S. 143-215.1(a)(6) and NPDES Permit No. NCGO50038, by failing to properly conduct and
record qualitative monitoring.
I
CIVIL PENALTY �..
$149.62 Enforcement Costs
$1,149.621 TOTAL AMOUNT DUE
N. C. Division of Water Quality 1628 Mail Service Center 919-791-4200 No"` Carolina
Raleigh Regional Office Raleigh, NC 27699-1628 FAX [phone] Atumlly
An Equal OpportunitylAffirmative Action Employer — 50% RecycledHO% Post Consumer Paper

• Flambeau Airmold Corp.
Case No. PC-2007-0046
Halifax County
Page 2 of 3
Pursuant to G.S. 143-215.6A(c), in determining the amount of the penalty I have taken into account the Findings
of Fact and Conclusions of Law and the factors set forth at G.S. 143B-282.1(b), which are:
(1) The degree and extent of harm to the natural resources of the State, to the public health, or to private
property resulting from the violation;
(2) The duration and gravity of the violation;
(3) The effect on ground or surface water quantity or quality or on air quality;
(4) The cost of rectifying the damage;
(5) The amount of money saved by noncompliance;
(6) Whether the violation was committed willfully or intentionally;
(7) The prior record of the violator in complying or failing to comply with programs over which the
Environmental Management Commission has regulatory authority; and
(8) The cost to the State of the enforcement procedures.
Within thirty (30) calendar days of receipt of this notice, you must do one of the following three options:
1. Submit payment of the penalty, OR
2. File a request for remission of civil penalties, OR
3. File a written petition to the Office of Administrative Hearings.
Failure to exercise one of the above three options within thirty (30) calendar days of your receipt of these
documents will result in this matter being referred to the Attorney General's Office with a request to
initiate a civil action to collect the penalty.
These options are detailed below:
Option 1 — Submit payment of the penalty:
Payment should be made to the order of the Department of Environment and Natural Resources (DENR).
Payment of the penalty will not foreclose further enforcement action for any continuing or new violation(s).
Do not include the attached waiver form if making payment. Payment must be sent within 30 calendar
days of receipt of this notice to the attention of:
Mr. Danny Smith
NC Division of Water Quality — NPS Assistance & Compliance Oversight Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Option 2 — File a request for remission of civilpenalties:
A request for remission or mitigation is limited to consideration of the reasonableness of the amount of
the penalty and is not the proper procedure for contesting the accuracy of any of the statements
contained in the assessment letter.
Because a remission request forecloses the option of an administrative hearing, such a request will not
be processed without a waiver of your right to an administrative hearing and a stipulation that there are no
factual or legal issues in dispute. You must execute and return to this office the attached "Waiver of Right
to an Administrative Hearing and Stipulation of Facts" and the attached "Justification for Remission
Request" which should describe whyou believe:
(a) one or more of the civil penalty assessment factors in G.S. 143B-282.1(b) were wrongfully
applied to the detriment of the petitioner;
(b) the violator promptly abated continuing environmental damage resulting from the violation;
(c) the violation was inadvertent or a result of an accident;
(d) the violator had been assessed civil penalties for any previous violations;
(e) payment of the civil penalty will prevent payment for the remaining necessary remedial actions.
For this option you must file your request for remission of civil penalties within thirty (30) calendar days
of receipt of this notice with the NPS Assistance & Compliance Oversight Unit. Submit this information to
the attention of:

•
• Flambeau Almoll Corp.
Case Na. PC-202o07-Oo4fi
Halifax County
Page 3of3
Mr. Danny Smith
NC Division of Water Quality — NPS Assistance & Compliance Oversight Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Option 3 — File a written petition to the Office of Administrative Hearings:
If you wish to contest any portion of the civil penalty assessment, you must file a petition for a contested
case hearing. This must be in the form of a written petition to the Office of Administrative Hearings and
must conform to Chapter 150E of the North Carolina General Statutes. For further information, please
refer to the Office of Administrative Hearings website (http://www.ncoah.com/).
Within thirty (30) calendar days of receipt of this notice, you must file your original petition for a
contested case hearing in the:
Office of Administrative Hearings
6714 Mail Service Center
Raleigh, North Carolina 27699-6714
You must also mail or hand deliver a copy of the written petition to:
Ms. Mary. Penny Thompson
NCDENR
Office of General Counsel
1601 Mail Service Center
Raleigh, NC 27699-1601
and to:
Mr. Danny Smith
NC Division of Water Quality — NPS Assistance & Compliance Oversight Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
The violations addressed by this assessment and any impacts to waters must be properly resolved. You are
encouraged to contact this office if you need assistance in achieving compliance at the site. Please be advised
that additional assessments may be levied for future, continuing, or other violations beyond the scope of
this specific assessment.
If you have any questions, please contact of the Raleigh Regional Office at 919-791-4200 or the Non -Point
Source Assistance and Compliance Oversight Unit at 919-733-5083.
iter Quality
Attachments
cc: RRO — SWP Files ,
Water Quality Central Files
NPS Assistance & Compliance Oversight Unit
U, ---,�1
t JUL 1 62007

•
STATE OF NORTH CAROLINA
COUNTY OF HALIFAX
ENVIRONMENTAL MANAGEMENT COMMISSION
IN THE MATTER OF ASSESSMENT ) WAIVER OF RIGHT TO AN
OF CIVIL PENALTIES AGAINST ) ADMINISTRATIVE HEARING AND
FLAMBEAU AIRMOLD CORP. ) STIPULATION OF FACTS
CASE NO. PC-2007-0046
Having been assessed civil penalties totaling $1,149.62 for violation(s) asset forth in the
assessment document of the Director of the Division of Water Quality dated July 9, 2007 , the undersigned,
desiring to seek remission of the civil penalties, does hereby waive the right to an administrative hearing in the
above -stated matter and does stipulate that the facts are as alleged in the assessment document.
The undersigned further understands that all evidence presented in support of remission of this civil
penalty must be submitted to the Director of the Division of Water Quality within thirty (30) days of receipt of the
civil penalty assessment. No new evidence in support of a remission request will be allowed after thirty (30)
days from the receipt of the civil penalty assessment.
This the
day of 20
NAME (printed)
f
SIGNATURE
ADDRESS
TELEPHONE

JUSTIFICATION FOR REMISSION REQUEST
DWQ Case Number: PC-2007-0046- County: Halifax
Assessed Party: Flambeau Airmold Corp.
Permit No.: NCG050038 Amount Assessed: $1,149.62
Please use this form when requesting remission of this civil penalty. You must also complete the "Request For
Remission, Waiver of Right to an Administrative Hearing, and Stipulation of Facts" form to request remission of
this civil penalty. You should attach any documents that you believe support your request and are necessary
for the Director to consider in evaluating your request for remission. Please be aware that a request for
remission is limited to consideration of the five factors listed below as they may relate to the reasonableness of
the amount of the civil penalty assessed. Requesting remission is not the proper procedure for contesting
whether the violation(s) occurred or the accuracy of any of the factual statements contained in the civil penalty
assessment document. Pursuant to N.C.G.S. § 143B-282.1(c), remission of a civil penalty may be granted only
when one or more of the following five factors applies. Please check each factor that you believe applies to
your case and provide a detailed explanation, including copies of supporting documents, as to why the factor
applies (attach additional pages as needed).
(a) one or more of the civil Penalty assessment factors in N.C.G.S. 143B-282.1(b) were wrongfully
applied to the detriment of the petitioner (the assessment factors are listed in the civil penalty assessment
document);
_ (b) the violator promptly abated continuing environmental damage resulting from rom the violation (i.e.,
explain the steps that you took to correct the violation and prevent future occurrences);
(c) the violation was inadvertent or a result of an accident (i.e., explain why the violation was
unavoidable or something you could not prevent or prepare for);
(d) the violator had not been assessed civil oenalties for any previous violations;
_ (e) Payment of the civil penalty will prevent payment for the remaining necessarV remedial actions
(i.e., explain hove payment of the civil penalty will prevent you from performing the activities necessary to
achieve compliance).
EXPLANATION fattach_additional pages as necessary):

i Flambeau® INC. -
A MEMBER OF THE NORD2 GROUP OF COMPANIES
r 100 GRACE DRIVE
June 27, 2007 I r C) �-7,0 3 t wELDON, phone
2 2-5 -2171
d v phone 252.536•�v1
fax [phone]
wwwJiambeau,corn
Myrl Nisely
Division of Water Quality/Surface Water Protection Section
1628 Mail Service Center
Raleigh, NC 27699-1628
Dear Mr. Nisely:
This is an update pertaining to the site inspection you had performed at our plant on
June 11, 2007. The following are items outlined in your report we received on 6/15/07
concerning permit observations and violations:
ITEM
L STATUS
1) Stormwater Pollution Prevention Plan (SPPP)
The SPPP will be developed to meet
A Stormwater Pollution Prevention Plan (SPPP) has not been
the requirements of the NPOES
developed, recorded, and properly implemented.
Stormwater General Permit #:
NCG050000. The estimated
completion date is 1112107.
2) Qualitative Monitoring
The inspectionlmonitoring will be
Qualitative monitoring has not been conducted and recorded
developed and carried out based on
in accordance with permit requirements
the requirements written in
Flambeau's SPPP. Persons
responsible and record keeping will
be detailed in the SPPP. The
estimated completion date is
11 /2197.
3) Employee Training
The employee awareness/training
Annual employee training has not been conducted and
program will be developed to meet
recorded in accordance with permit requirements.
the requirements of the SPPP. The
training completion date is 1112107
The work we discussed with you that Nick Kelly has been working on for Flambeau's
Spill Prevention, Control and Countermeasure Plan as required by the EPA will help us
in getting the three items listed above completed in a timely manner. I will keep in
touch with you as we start to finalize our written SPPP along with progress in
implementing the plan. Please give me a call if you should have any questions.
Sincerely, �` r} w"i
David Pratt �JUN 2 g 2007
Plant Engineer 1
cc: David Burke
i %LEIGH REGfGi�F:l_ OFFICE
_, ,
Nick Kelly Pursuing Excellence ivilh People Who Cure
BARAB00, WI COLUMBUS, IN MADISON, GA MIDDLEFIELD, OH REDLANDS. CA WELDON, NC
INTERNATIONAL: PLASTICOS FLAMBEAU - SALTILLO. MX FLAMBEAU EUROPLAST - RAMSGATE. UK

W A1'FRQ Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department a nvironment and Natural Resources
> Coleen H. Sullins, Director
0 Division of Water Quality
June 14, 2007
CERTIFIED MAIL 7006_0810 0002 6049 5150 ,
RETURN RECEIPT REQUESTED
Mr. David Pratt, Engineer
Flambeau Airmold Corp.
100 Grace Dr.
Weldon, NC 27890
Subject: NOTICE OF VIOLATION and
RECOMMENDATION FOR ENFORCEMENT
NOV-2007-PC-0431
Flambeau Airmold Corporation
NPDES Stormwater General Permit--NCG050038
Weldon, NC
Halifax County
Dear Mr. Pratt:
On June 11, 2007, Myrl Nisely from the Raleigh Regional Office of the Division
of Water Quality conducted a site inspection for the tract/project known as Flambeau
Airmold, located at 100 Grace Dr., Weldon, Halifax County, North Carolina. The help
you and Nick Kelly provided was greatly appreciated. The site drains to the Roanoke
River, Class C waters located in the Roanoke River Basin. The site visit and file review
revealed that the subject project is covered by NPDES Stormwater General Permit
NCG050038 issued in 2003. The inspection checklist is enclosed for your review.
From the recent site visit and file review, the following observations and/or
permit conditions violations are noted. (Please see the attached addendum for
information about your permit.)
1) Stormwater Pollution Prevention Plan (SPPP)
A Stormwater Pollution Prevention Plan (SPPP) has not been developed, recorded, and
properly implemented.
2) Qualitative Monitorinp-
Qualitative monitoring has not been conducted and recorded in accordance with permit
requirements.
3) Employee Traininp,
Annual employee training has not been conducted and recorded in accordance with
permit requirements.
o `hCarolina
Naturally
NC Div. of Water Quality Raleigh Regional Office Surface Water Protection Phone [phone] Customer Service
Internet: www.ncwater uali�tag 1628 Mail Service Center Raleigh, NC 27699-1628 FAX [phone]
An Equal OpportunitylAffirmative Action Employer— 50% Recycledl10% Post Consumer Paper

�11
Page 2
9 Flambeau Airmold Corp.
Halifax County
Requested Response
It is imperative that you respond to this letter in writing within 15 days of your receipt of
this letter describing your plan of action addressing the above mentioned violations with
implementation dates.
Thank you for your attention to this matter. This Office is considering sending a
ecommendatiorr� r enforcement regarding these issues. Any response submitted to this
off covithin-:1.0•days of your receipt of this letter will be considered in this process. This
offiKequiresAhat•the violations, as detailed above, be properly resolved. These
violations and any future violations are subject to a civil penalty assessment of up to
$25,000.00 per day for each violation. Should you have any questions regarding these
matters, please contact Myrl Nisely at [phone].
XuckeWakilld
Attachments
Addendum
cc: �RRO/SWP File
Danny Smith — NPS-ACO Unit
Water Quality Central Files
a A
Regional Supervisor
Surface Water Protection Section

Page 3
Flambeau Airmold Corp.
Halifax County
ADDENDUM
The National Pollutant Discharge Elimination System (NPDES) program was established under
the federal Clean Water Act and then delegated to the Division of Water Quality for
implementation in North Carolina. The NPDES permitting program for stormwater discharges
was established in 1990. Phase I focuses on site and operations planning to reduce pollutant
sources.
Through the NPDES permitting program industrial facilities that fall into one of the subject ten
categories are required to obtain permit coverage under a general permit or an individual permit,
depending upon the facilities SIC code and the industrial activity occurring at the facility. There
are currently 19 active general stormwater permits in North Carolina. One condition that is
applicable to both the general permits and individual stormwater permits is the requirement to
develop and implement site -specific comprehensive stormwater pollution prevention plans
(SPPP). These plans are required to include a comprehensive evaluation of the site and
operations to reduce pollutant sources and prevent pollutant discharge.
Copies of the general permits and accompanying documents can be accessed from the following
webpage: http://h2o.enr.state.nc.us/su/Forms_Documents.htm Permit text, technical bulletins,
discharge monitoring forms, and a Notice of Intent [which is the application of for coverage
under a NPDES General Stormwater Permit] can be found at this web site.
The following items are a subset of permit requirements and are listed to assist you and help
bring your attention to certain permitting issues, process and condition requirements of your
permit. That said, please see the above mentioned web site in order to obtain a copy of the permit
such that you may fully comply with all the conditions therein. Failure to properly comply
with conditions of the permit, like those bulleted below, constitutes violations and are
subject civil penalty assessment of up to $25,000.00 per day.
• Industrial facilities that fall into one of the subject ten categories are required to obtain
permit coverage under a general NPDES stormwater permit or an individual NPDES
stormwater permit
• All persons desiring to have facilities covered by a General Permit must register with the
Division of Water Quality (DWQ) by the filing of a Notice of Intent (NOI) and
Applicable Fees.
• This Notice of Intent (NOI) must be submitted and a Certificate of Coverage issued prior
to any discharge of stormwater associated with the industrial activity, process
wastewater, and/or mine dewatering.
• Once the Notice of Intent is received, DWQ will review and determine whether a
Certificate of Coverage (COC) may be issued. If this Certificate of Coverage is issued the
facility is covered by the General Permit. That is, the permittee is authorized to discharge
stormwater, process wastewater, and/or mine dewatering pursuant to the type of General
Permit until the permit expires or is modified or revoked.
• Any other point source discharge to surface water of the state is prohibited unless it is an
allowable non-stormwater discharge or is covered by another permit, authorization or
approval.

Page 4
Flambeau Ainnold Corp.
Halifax County
There are currently 19 active general permits. Permit conditions vary accordingly;
however, most of the permits have following condition requirements (you must read your
entire permit to ensure full compliance):
o Development and compliance with the Stormwater Pollution Prevention Plan
o Collection, reporting, and recording of Analytical Monitoring
o Collection, reporting and recording of Qualitative Monitoring
o Collection, reporting and recording of Vehicle Maintenance Monitoring
o Records — Visual monitoring shall be documented and records maintained at the
facility along with the Stormwater Pollution Prevention Plan. Copies of the
analytical monitoring results shall also be maintained on -site. The'Permittee
shall retain records of all monitoring information, including all calibration and
maintenance records and all original strip chart recordings for continuous
monitoring instrumentation, and copies of all reports required by this general
permit for a period of least 5 years for the date of the sample measurement, report
or application.
o Expiration — The permittee is not authorized to discharge after the expiration date
of the general permit. In order to receive automatic authorization to discharge
beyond the expiration date, the permittee shall submit forms and fees as are
required by the agency authorized to issue permits no later than 180-days prior to
expiration date. Any permittee that has not requested renewal at least 180 days
prior to expiration, or any permittee that does not have a permit after the
expiration and has not requested renewal at least 180 days prior to expiration, will
be subject to enforcement. Failure to renew your permit is a violation.
o Transfer— The Certificate of Coverage (COC) issued pursuant to this general
permit is not transferable to any person expect after notice to and approval by the
Director. The Director may require modification or revocation and reissuance of
the Certificate of Coverage to change the name and incorporate such other
requirements as may be necessary under the Clean Water Act, The Permit is
NOT transferable.
o Name Change, Closure or Facility Ownership change — Permittee is required to
notify the Division in writing in the event the permitted facility is sold or closed.
The Division of Water Quality views changes of name or ownership as a
modification that requires the Director's approval and reissuance of the permit.
Name and ownership changes required you to complete a Name/ownership
Change Form from the Division and mail it back to the Division of Water Quality
along with all appropriate information.
o Proper Operation and Maintenance is a requirement of the permit.

Permit: NCGO50038
SOC:
County: Halifax
Region: Raleigh
Compliance Inspection Report
Effective: 05/01/03 Expiration: 04/30/08 Owner: Flambeau Airmold Corp
Effective: Expiration: Facility: Flambeau Airmold Corporation
100 Grace Dr
Contact Person: David Pratt
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 06/1112007
Primary Inspector: Myrl Nisely
Secondary Inspector(s):
Title:
Entry Time: 10:08 AM
Weldon NC 27890
Phone: [phone]
Certification
Exit Time: 11:20 AM
Phone:
Phone: [phone]
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Apparel/Printing/Paper/Leather/Rubber Stormwater
Discharge COC
Facility Status: ❑ Compliant ■ Not Compliant
Question Areas:
N Storm Water
(See attachment summary)
Page: 1

Permit: NCGO50038 Owner - Facility: Flambeau Airmold Corp
Inspection Date: 06/11/2007 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes
No
NA NE
Does the site have a Stormwater Pollution Prevention Plan?
❑
■
110
# Does the Plan include a General Location (USGS) map?
■
❑
❑ ❑
# Does the Plan include a "Narrative Description of Practices"?
❑
■
❑ Cl
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■
❑
❑ ❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
❑
■
❑ ❑
# Has the facility evaluated feasible alternatives to current practices?
❑
■
❑ ❑
# Does the facility provide all necessary secondary containment?
❑
❑
■ ❑
# Does the Plan include a B M P summary?
❑
■
❑ ❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
■
❑
❑ ❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
❑
■
❑ ❑
# Does the facility provide and document Employee Training?
❑
■
❑ ❑
# Does the Plan include a list of Responsible Party(s)?
❑
■
❑ ❑
# Is the Plan reviewed and updated annually?
❑
■
❑ ❑
# Does the Plan include a Stormwater Facility Inspection Program?
❑
■
❑ ❑
Has the Stormwater Pollution Prevention Plan been implemented?
❑
■
❑ ❑
Comment: Facility has not created the required Stormwater Pollution Prevention Plan
(SP3), nor carried out the activities required by such a plan. They are currently
preparing a SPCC plan at the urging of the corporate office, with a list of responsible
partys that can become part of the SP3.
Qualitative Monitoring
Yes
No
NA NE
Has the facility conducted its Qualitative Monitoring semi-annually?
❑
■
❑ ❑
Comment: No documented surveys of the outfalls.
Analytical Monitoring
Yes
No
NA NE
Has the facility conducted its Analytical monitoring?
❑
❑
■ ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
❑
❑
■ ❑
Comment: Because the Vehicle Maintenance threshold does not apply, there is no
Quantitative monitoring required.
Permit and Outfalls
Yes
No
NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
❑
■
❑ ❑
# Were all outfalls observed during the inspection?
■
❑
❑ ❑
# If the facility has representative outfall status, is it properly documented by the Division?
❑
❑
■ ❑
Page: 3

Permit: NCG050038 Owner - Facility: Flambeau Airmold Corp
Inspection Date: 06/11/2007 Inspection Type: Compliance Evaluation
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment: A copy of the permit was printed from the intemet at the start of the
inspection.
Reason for Visit: Routine
Page: 4

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Departmenovironment and Natural Resources
• '� R �0F 1N q TFRQ
�O G
David Pratt
Flambeau Airmold Corporation
100 Grace Dr
Weldon, NC 27890
Dear Permittee:
Alan W. Klimek, P.E. Director
Division of Water Quality
April 28, 2003
Subject: NPDES Stormwater Permit Renewal
Flambeau Airmold Corporation
COC Number NCG050038
Halifax County
In response to your renewal application for continued coverage under general permit NCG050000, the
Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This
permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the
Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection
Agency, dated December 6, 1983.
The following information is included with your permit package:
• A new Certificate of Coverage
A copy of General Stormwater Permit NCG050000
A copy of the Analytical Monitoring Form (DMR)
• A copy of the Qualitativel Monitoring Form
A copy of a Technical Bulletin for the general permit
Your coverage under this general permit is not transferable except after notice to DWQ. The Division
may require modification or revocation and reissuance of the Certificate of Coverage. This permit does
not affect the legal requirements to obtain other permits which may be required by the Department of
Environment and Natural Resources, or relieve the permittee from responsibility for compliance with any
other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree.
If you have any questions regarding this permit package please contact Aisha Lau of the Central Office
Stormwater and General Permits Unit at [phone], ext. 578.
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Stormwater & General Permits Unit Files
Raleigh Regional Office
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone]
EDENR
Customer Service
1 800 623-7748

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG050000
CERTIFICATE OF COVERAGE No. NCG050038
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Flambeau Airmold Corp
is hereby authorized to discharge stormwater from a facility located at
Flambeau Airmold Corporation
100 Grace Dr
Weldon
Halifax County
to receiving waters designated as a UT to the Roanoke River, a class C stream, in the Roanoke
River Basin in accordance with the effluent limitations, monitoring requirements, and other
conditions set forth in Parts I, 11, 111, IV, V, and VI of General Permit No. NCGO50000 as
attached.
This certificate of coverage shall become effective May 1, 2003.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day April 28, 2003.
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

WAT �qP
� r
0 C
DAVID PRATF
FLAMBELAU AIRMOLD CORPORATION
100 GRACE DR
WCL.DON, NC 27890
Dcar Periniuce:
Michael F, Easley, Governor
William G. Ross Jr., Secretary
North Carolina Departmentevironment and Natural Resources
Alan W. Klimek, P,E., Director
Division of Water Quality
Sepicnaher 4, 2002
Subject: NPDI--S Stormwater Permit Coverage Renewal
Haniheau Airmold Corporation
COC Number NCG050038
Halifax County
Your facility is currently Covered for slormwate' discharge under General Pernut NCG050000. This permit expires
on March 31, 2003. The Division staff is currently in the Process of rewriting this permit and is SchedulCtl ta) have;
the permit reissued by Carly Sprint of 2003. Once the Kermit is reissued. your facility would he eligible for
Continued coveragC under the reissuedMr Intil.
In order to assure your Continued covcratC under the -uneral Permil, you must apply to the Division oi' Water
Quality (DWQ) for renewal of your perniil coverage. To wake this renewal process easier, we are informing, you in
advance lhal your pennit coverage will he expiring. Enclosed you will find a Permit Coverage Renewal
Application Form. The application must be Completed and rclurned by Octoher 2, 2002 in order to assure
continued covenatC under the general Permit. Due to st.rff and budget constraints. letters confirming our receipt of
the completed application will not be sent.
Failure to request renewal within the [lire Period SPCCil'ied, may result in a civil assessment of at least $250.00,
Larger penalties may he assessed depending on the delinquency of the request. 1?1scharte of surrnnvater from your
facility without coverage under a valid stormwarer NPDES permit would constitute a violation of NCGS 143-215.1
and could result in assessments of civil penalties of Lip to $ ] 0 Ot?U.PCr dray.
Please note chill recent federal IC��islation has Cxtended [lie "no Cxposurc exclusion" to all operators of industrial
facililics in any of the I l categories of " slornt water discharges associated with industrial Wlivity," (exccpl
construction activities). If you feel your facility can certify a condition of "no exposure". i.e. the facility industrial
materials in([ operations are not exposed to stormwater, you caul apply for the no exposure exclusion. For additional
information contact the Central Office Stormwaler Stal'f rucmhe:r listed below or check the Storntwalcr & General
Permits Unit Web Site: art latlp:I/h2o.enr.state.nC.us/su/sturmw,rler.ltlrul
If the Suhjcct stormwaler discharge to water~ of the sluts has hccn icrmin,tted, please complete the enclosed
Rescission Request Form. Mailing instructions are hslcd on the hoitom of the form. You will be notified when the
rescission Proecss has been COMpletcd.
If you have any qucS6011S regarding the: permit renewal proccdurcS please contact aloe Alhislon of the Raleigh
Revional Office at 919-571-4700 or Aisha Lau of the Central Ot*l'lcc Stormwatcr Unit at [phone], ex(. 578
Sincerely,
Bradley Bcnncti, Supervisor
Storntwater and General Permits Unit
cc: Central Files
Stormwater and GCncral Permits Unit f ilcs
Raleigh Regional Office ©A
NCDENR
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone] Customer Service
1-800-623-7748

State of North Carolinas
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
April 30, 1998
KEITH DUNLEVY
FLAMBEAU AIRMOLD CORP.
PO BOX 610
ROANOKE RAPIDS, NC 27870
1O AL OFF'CE
C) E N F = I
Subject: Reissued Stormwater General Permit for Certificate of Coverage No. NCG050038
Halifax County
Dear Permittee:
In response to your renewal application for continued coverage under the subject permit, the Division
of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit
is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency
dated December 6, 1983.
The following information is included with your permit package:
■ A copy of the stormwater general permit.
■ A Stormwater Pollution Prevention Plan Certification Form. This form certifies that you have
developed and implemented the Stormwater Pollution Prevention Plan (SPPP) required in your
permit. This form must be completed and returned to the Division within 30 days of receipt of
this Ietter. DO NOT send the SPPP with the signed form.
0 Five copies of Analytical Monitoring forms.
E Five copies of Qualitative Monitoring forms.
■ A copy of a Technical Bulletin on the stormwater program which outlines program components
and addresses frequently asked questions.
w A corrected Certificate of Coverage if you indicated a name or.address change on the Renewal
Form returned to the Division.
Your certificate of coverage is not transferable except after notice to DWQ. The Division of Water
Quality may require modification or revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by
DWQ or permits required by the Division of Land Resources, Division of Air Quality, Coastal Area
Management Act or any other Federal or Local governmental permits that may be required.
If you have any questions concerning this permit or other attached documents, please contact the
Stormwater and General Permits Unit at telephone number [phone]
Sincerely,
f oA. Preston Howard, Jr., P. E.
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 1017c post -consumer paper

•
•
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG050000
CERTIFICATE OF COVERAGE NO. NCG050038
STORMWATER DISCHARGES
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and
the Federal Water Pollution Control Act, as amended,
FLAMBEAU AIRMOLD CORP.
is herby authorized to discharge stormwater from a facility located at:
PO BOX 610
ROANOKE RAPIDS, NC
HALIFAX COUNTY
to receiving waters designated as UT To Roanoke River in the Roanoke River Basin
in accordance with the effluent limitations, monitoring requirements and other conditions set forth in Parts 1,
II, III and IV of General Permit No. NCG050000 as attached.
This Certificate of Coverage shall become effective May 1, 1998.
This Certificate of Coverage shall remain in effect for the duration of the General Pernut.
Signed this day April 30,1998
fo r A. Preston Howard, Jr., P.E., Director
Division of Water Quality
By Authorization of the Environmental Management Commission

State of North Carolina
Department of Environment, Health and Natural Resources
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27604
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
Keith Dunlevy
Airmold, W R Grace & Co.
P O Box 610
Roanoke Rapids, NC 27870
Dear Mr. Dunlevy:
A. Preston Howard, Jr., P. E.
Director
April 23, 1993
Subject: General Permit No. NCG050000
Airmold, W R Grace & Co.
COC NCG050038
Halifax County
In accordance with your application for discharge permit received on September 29, 1992, we are
forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general
permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Division of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Mr. Steve Ulmer at telephone number 9191733-
5083.
cc:
Sin erely,
n6riginal Signed Sy
Coleen H. Sullins
A. Preston Howard, Jr., P.E.
Raleigh Regional Office
Pollution Prevention Pays
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone]
An Equal Opportunity Affirmative Action Employer

M
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DMSION OF ENVIRONMENTAL MANAGEMENT
STORMWATER DISCHARGES
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Airmoid, W R Grace & Co.
is hereby authorized to discharge stormwater from a facility locatedat
Airmold, W R Grace & Co.
Becker Farms Industrial Park
Roanoke Rapids
Halifax County
to receiving waters designated as an unnamed tributary to Roanoke River in the Roanoke River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I,11, III
and IV of General Permit No. NCG050000 as attached.
This certificate of coverage shall become effective April 23, 1993.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this date April 23, 1993.
Original Signed By
Coleen H. Sullins
A. Preston Howard, Jr., P.E., Director
Division of Environmental Management
By Authority of the Environmental Management Commission

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State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
David R. Pratt
Flambeau Airmold Corporation
P.O. Box 610
Roanoke Rapids, NC 27870
Dear Mr. Pratt:
M1.9XA
I'T
A&4
Aim R�W NJ
[DEHNFlt
October 21, 1994
Subject: NPDES No.`NCG050038
Flambeau Airmold Corporation
formerly: Airmold / W. R. Grace
& Company
Halifax County
In accordance with your request dated July 12, 1994
modified Certificate of Coverage page for the subject facility.
ownership. This Certificate of Coverage is issued pursuant
Carolina General Statute 143-215.1 and the Memorandum
Carolina and the U. S. Environmental Protection Agency dated
we are forwarding herewith the
The only change is in name and
to the requirements of North
of Agreement between North
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this
permit are unacceptable to you, you have the right to request an individual permit by
submitting an individual permit application. Unless such demand is made, this certificate of
coverage shall be final and binding. Please take notice that this certificate of coverage is not
transferable except after notice to the Division of Environmental Management. The Division of
Environmental Management may require modification or revocation and reissuance of the
certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be
required by the Division of Environmental Management or permits required by the Division of
Land Resources, Coastal Area Management Act or any other Federal or Local governmental
permit that may be required. If you have any questions concerning this permit, please contact
Liz Kovasckitz at telephone number 919/733-5083.
cc: Raleigh Regional Office
Compliance -Jeanne Phillips, ISB
Central Files
P.O. Box 29535, Raleigh, North Carolina 27626-0535
An Equal Opportunity Affirmative Action Employer
Sincerely,
Pres d, Jr., P.E.
Telephone [phone] FAX [phone]
50% recycled/ 10% post -consumer paper

. STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
GENERALPERMIT NO, NCG050000
CERTIFICATE OF COVERAGE No. NCG050038
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Flambeau Airmold Corporation
is hereby authorized to discharge stormwater from a facility located at
Flambeau Airmold Corporation
Becker Farms Industrial Park
Roanoke Rapids
Halifax County
to receiving waters designated as an unnamed tributary to Roanoke River in the Roanoke River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II,11I
and IV of General Permit No. NCGO50000 as attached.
This certificate of coverage shall become effective October 21, 1994
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day October 21, 1994
estop o d , P.E., Director
�SSI�III Division of Environmental Management
By Authority of the Environmental Management Commission

State of North Carolina
Department of Environment, Health and Natural Resources
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27604
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
Keith Dunlevy
Airmold, W R Grace & Co.
P O Box 610
Roanoke Rapids, NC 27870
Dear Mr. Dunlevy:
A. Preston Howard, Jr., P. E.
Director
April 23, 1993
Subject: General Permit No. NCG050000
Airmold, W R Grace & Co.
COC NCG050038
Halifax County
In accordance with your application for discharge permit received on September 29, 1992, we are
forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general
permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Division of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Mr. Steve Ulmer at telephone number 919n33-
5083.
cc:
Sincerely,
Original Signed By
Coleen H. Sullin
A. Preston Howard, Jr., P.E.
Raleigh Regional Office
Pollution Prevention Pays
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone]
An Equal Opportunity Affirmative Action Employer

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
STORMWATER DISCHARGES
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Airmold, W R Grace & Co.
is hereby authorized to discharge stormwater from a facility located at
Airmold, W R Grace & Co.
Becker Farms Industrial Park
Roanoke Rapids
Halifax County
to receiving waters designated as an unnamed tributary to Roanoke River in the Roanoke River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III
and IV of General Permit No. NCGO50000 as attached.
This certificate of coverage shall become effective April 23, 1993,
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this date April 23, 1993.
Original Signed By
Coleen H. Sullins
A. Preston Howard, Jr., P.E., Director
Division of Environmental Management
By Authority of the Environmental Management Commission

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