NCG030027_COMPLETE FILE - HISTORICAL_20140310 (FIX)

PERMIT NO.
DOC TYPE
STORMWATER DIVISION CODING SHEET
NCG PERMITS
IV c&03 00 a �
?`- HISTORICAL FILE
MONITORING REPORTS
DOC DATE ❑ C301 q 03 10
YYYYMMDD

? R o - Soh ri
A�_
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Energy, Mineral, and Land Resources
Land Quality Section
Tracy E. Davis, PE, GPM
Director
March 10, 2014
Glenn McLean
Eaton Corporation
2564 Durham Road
Roxboro, NC 27573.
Pat McCrory, Governor
John E. Skvarla, III, Secretary --
Subject: General Permit No. NCG030000
Eaton Corporation - Roxboro Facility
CClC NCG030027
Person County
Dear Mr. McLean:
In accordance with your application for a stormwater discharge permit received on
February 11, 2014 we are forwarding herewith the modified certificate of coverage to
discharge under the subject state NPDES general permit. This permit is issued pursuant to
the requirements of North Carolina General Statute 143-215.1, the Memorandum of
Agreement between North Carolina and the US Environmental Protection Agency dated
October 15, 2007 (or as subsequently amended) and in accordance with the November 14,
2013 Settlement Agreement between Eaton Corporation and NCDENR.
This permit modification clarifies that the permit covers all stormwater discharges
from industrial activities at the facility, including the discharges from your onsite
stormwater retention pond. The engineer's statement included with your recent
application has certified that work has been completed to change onsite stormwater
drainage to assure that impacted groundwater is no longer infiltrating into the storm
drain system. You should note that this permit is for stormwater discharges only and any
wastewaters from your site, now or in the future, would need to be addressed by permit
coverage through the NC Division of Water Resources (DWR).
It is our understanding of the November 14, 2013 Settlement Agreement that
adherence to the conditions of the agreement and issuance of this stormwater permit
supersedes previous permit coverage, including NC0.003379. This approval letter is
copied to staff of DWR so they can address any necessary final procedures for rescission of
their permit coverage.
1612 Mail Service Center, Raleigh, North Carolina 27699-1612 • Telephone [phone] FAX [phone]
512 North Salisbury Street, Raleigh, North Carolina 27604 • Internet: htt :11 ogal.ncdenr.or /weblir/land ualit
An Equal Opportunity I Affirmative Action Employer — 50% Recycled 110% Post Consumer Paper

Glenn McLean
NCG030027
March 10, 2014
Page 2 of 2
Please take note that this certificate of coverage is not transferable except after
notice to the Division of Energy, Mineral and Land Resources (DEMLR). The Division may
require modification or revocation and reissuance of the certificate of coverage. This
permit does not affect the legal requirements to obtain other permits which may be
required by DEMLR or permits required by the Division of Water Resources, or any other
federal, state or local governmental permit that may be required.
If you have any questions concerning this permit, please contact Bradley Bennett at
telephone number [phone]
Sincerely,
14 &*t
for Tracy E. Davis, P.E., CPM
cc: Raleigh Regional Office, John Holley
Central Files
Stormwater Permitting Unit Files
Tom Belnick - DWR - NPDES Wastewater
Carolyn McLain - NCDOJ
Jimmy Kirkland - Womble Carlyle Sandridge & Rice, LLP
1612 Mail Service Center, Raleigh, North Carolina 27699-1612 - Telephone [phone] FAX: [phone]
512 North Salisbury Street, Raleigh, North Carolina 27604 • Internet: hftp:�_onal.ncdenr,o[glweb/Ir/land-gualit r
An Equal Opportunity 1 Affirmative Action Employer — 50% Recycled 110% Post Consumer Paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF ENERGY, MINERAL, AND LAND RESOURCES
GENERAL PERMIT NO, NCG030000
CER EIC TE OF COVERAGE No. NCgO3OOZ7
STORMWATER DISCHARGES
NATHO-NA_L 1l'_OLMIITANT DISCHARGE FLIMIKAT)ON YSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Eaton Corporation
is hereby authorized to discharge stormwater from a facility located at
Eaton Corporation - Roxboro Facility
2564 Durham Road
Roxboro
Person County
to receiving waters designated as UT to North Flat River, a class WS-II1, NSW water in the
Neuse River Basin, in accordance with the effluent limitations, monitoring requirements,
and other conditions set forth in Parts I, II, II1, IV, V, and VI of General Permit No.
NCG030000 as attached.
This certificate of coverage shall become effective March 10, 2014.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day March 10, 2014.
for Tracy E. bavis, P.E., Director
Division of Energy, Mineral, and Land Resources
By the Authority of the Environmental Management Commission

LOCATION MAP:
,1 tLN � �- r I� l�.t} �' I , •ti - J ; ,� ' `, � , � _ 1 s t �`� `- �
�y , ✓f'� i f tij' , _._ 1 j l�� l T ` J % it '��, �.'� 4� r \ �� I'
+ � .-� f .� �+ f I I .� � • e'er I +�' �, � �..r�'"�_.-. \ � `` C �- .
VAT
QU
AiKJIVI .� • )_ � i � 11 ���� �:� WrF � ti }�- `� ' .'_�i � - � � �- �i �� } �• � �'�. ���'` - �~"' _ '!- � I� -ti
y1 f i j r
(+ } 1� - f� /�,/E� � � � l ; .f r�l I yT�f � � {r r--' �a`�" ��� ..t � j r. - � �:.f 1 I, � , I � �.•y tIl ;
r-�i� 9�o�kl
-Tank i-ee ,' 1osb s.1 it ♦1� + \ �,.� f->1�� 1 ��-
1 �1 1 I �\\ 4 1 - � ;elLn �1` .\ i - F � I.�r_ �IF"�J' t � _ � _'.�' /i�� Er (• � - __
Eaton Corporation41
Uy
4
-
y5.� !rj
i r .1}•i -;j'' / - '' Sta.�r'4': L�}�' \ :f.`1�,.%�����i�•�..1
lll���///.......���.�.�.`
II i`�' `.` � � ifS;l y r� - .�I •�tl ♦ �` tip] f F Lv � f � �' -� .f��
'•` ./ ref cp- � - d' • 1'I `s'4 F s t ','�lA , f-/ l
�� ti,;(; 1'�.� a =.� � ; ,; r,•' ..-;., ,., �-,. � � �f f r'r � `-. �` �� � ��l
% + 64 if r `� `M1h� l f �:� Yl' % •r1 .
. � -�— --� � 1 -Hy� I ~+� - ' S t �—�� •I/ • � t —. } � +r I 1 ..✓ 1}5s �� I�. y� 1♦4`-� ' �� � i
u
l � �'�� ,4. ♦ � �114'',1[�\".��� I �-�� .\\\l� Eli ''G-71. \ f• 1 \ ���1�. F' ��`l. ~- �i '•f 'y
USGS Map: Timberlake
Latitude: 36°21'31" N NCG030027 Facility
Longitude: 78°59'04" W
County: Person Eaton Corporation — Location
• Roxboro
Stream Class: WS-III, NSW
Receiving Stream: UT to North Flat River `r L Sub -basin: 03-04-01 (Neuse River Basin) Not to Scale

ff-j';A'
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Energy, Mineral, and Land Resources
Land Quality Section
Tracy E. Davis, PE, CPM Pat McCrory, Governor
Director John E. Skvarla, III, Secretary
February 28, 2014
Glenn McLean
Eaton Corporation
2564 Durham Road
Roxboro, NC 27573
Subject: General Permit No. NCG030000
Eaton Corporation - Roxboro Facility
COC NCG030027
Person County
Dear Mr. McLean:
In accordance with your application for a stormwater discharge permit received on
February 11, 2014 we are forwarding herewith the modified certificate of coverage to
discharge under the subject state NPDES general permit. This permit is issued pursuant to
the requirements of North Carolina General Statute 143-215.1, the Memorandum of
Agreement between North Carolina and the US Environmental Protection Agency dated
October 15, 2007 (or as subsequently amended) and in accordance with the November 14,
2013 Settlement Agreement between Eaton Corporation and NCDENR.
This permit modification clarifies that the permit covers all stormwater discharges
from industrial activities at the facility, including the discharges from your onsite
stormwater retention pond. The engineer's statement included with your recent
application has certified that work has been completed to change onsite stormwater
drainage to assure that impacted groundwater is no longer infiltrating into the storm
drain system. You should note that this permit is for stormwater discharges only and any
wastewaters from your site, now or in the future, would need to be addressed by permit
coverage through the NC Division of Water Resources (DWR).
It is our understanding of the November 14, 2013 Settlement Agreement that
adherence to the conditions of the agreement and issuance of this stormwater permit
supersedes previous permit coverage, including NC0003379. This approval letter is
copied to staff of DWR so they can address any necessary final procedures for rescission of
their permit coverage.
1612 Mail Service Center, Raleigh, North Carolina 27699-1612 • Telephone [phone] FAX: [phone]
512 North Salisbury Street, Raleigh, North Carolina 27604 • Internet: hapalportal.ncdenr.or(l/webArlland-quality
An Equal Opportunity 1 Affirmative Action Employer — 50% Recycled l 10% Post Consumer Paper

4W
Glenn McLean
NCG030027
February 28, 2014
Page 2 of 2
Please take note that this certificate of coverage is not transferable except after
notice to the Division of Energy, Mineral and Land Resources (DEMLR). The Division may
require modification or revocation and reissuance of the certificate of coverage. This
permit does not affect the legal requirements to obtain other permits which may be
required by DEMLR or permits required by the Division of Water Resources, or any other
federal, state or local governmental permit that may be required.
If you have any questions concerning this permit, please contact Bradley Bennett at
telephone number [phone]
Sincerely,
for Tracy E. Davis, P.E., CPM
cc: Raleigh Regional Office, John Holley
Central Files
Stormwater Permitting Unit Files
Tom Belnick - DWR - NPDES Wastewater
Carolyn McLain - NCDOJ
Jimmy Kirkland - Womble Carlyle Sandridge & Rice, LLP
1612 Mail Service Center, Raleigh, North Carolina 27699-1612 • Telephone [phone] I FAX: [phone]
512 North Salisbury Street, Raleigh, North Carolina 27604 • Internet: htfp;lIIvortal.ncdenr.org/webAr/land-quality
An Equal Opportunity 1 Affirmative Action Employer— 50% Recycled 110% Post Consumer Paper

AS";
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen R Sullins Dee Freeman
Governor Director Secretary
December 12, 2011
Craig Pienkosz, EMS Manager
Eaton Corporation
P.O. Box 241
Roxboro, NC 27573
Subject: Compliance Evaluation Inspection
Eaton Corporation — Roxboro Plant
NPDES Permit NCO003379
NPDES Stormwater Permit NCG030027
Person County
Dear Mr. Pienkosz:
The subject inspections were conducted by Mitch Hayes of the Raleigh Regional Office on
November 30, 2011. Your assistance with this inspection was greatly appreciated. Please find the
attached Basin Wide Information Management System (BIMS) inspection checklists summarizing the
inspection. Below is a list of findings and recommendations developed from the inspection:
NPDES Permit NC0003379 was reissued March 07, 2008 and became effective April 01,
2008. The permit will expire January 31, 2013. Permit renewal is required 6 months prior to
permit expiration date. The Division of Water Quality database Basinwide Information
Management System (BIMS) indicates that the 2011 permit annual fee due January 19, 2011
has not been paid. Failure to pay annual permit fees is subject to permit revocation. Not
having a permit to discharge waste is subject to enforcement action. BIMS lists you, Craig
Pienkosz, Physical Chemical — 1 certified (PC-1), as the Operator in Responsible Charge
(ORC). You stated that Gary A. McDaniel will be the back-up ORC (bORC) pending passing
the PC —1 exam.
2. The facility is currently monitoring for ground water contamination. The NPDES Permit
NC0003379 does authorize stormwater, with potential groundwater seepage, to be
discharged. There are 30 monitor wells and 6 recovery wells on site. The 0.022 MGD
wastewater treatments facility consists of the following units: oil / water separator and metal
precipitation system. Oil and chemical spills are sent to an oil 1 water separator, a unlined
stormwater detention basin with a 7.5 hp surface aerator, a diffused bubbler aerator, a 60
degree V-notch weir, a Prosonic ultrasonic flow meter, and a telemetry system to warn if the
aerators are off line. The aerators are on separate electrical breakers to provide redundancy.
3. At the time of inspection, aerators, flow meter and telemetry were operational. The flow meter
is calibrated once a year. Effluent discharging into the drainage ditch, Discharge Outfall 001,
appeared somewhat cloudy most likely due to the mixing of water from the aerators in the
unlined basin. Ultrafiltered recovered oil from the oil 1 water separator is sold and water is
discharged to the City of Roxboro Privately Owned Treatment Works (POTW). Ground water
is air stripped and discharges to the City of Roxboro POTW. All non -contact cooling water
North Carolina Division of Water Quaiity Raleigh Regional Office Surface Water Protection Phone [phone] Customer Service
Internet: vvVVw.ncwaterquahty.org 1628 Mail Service Center Raleigh, NC 27699-1828 FAX [phone]
Location: 380C aarrett Drive Raleigh, NC 27809 One.
NorthCarolina
An Equal Opportunity/Affirmative Action Employer — 50% Recycled110% Post Consumer Paper Naturally

Eaton Corporation — Roxboro Plant
Page 2
used throughout the facility is discharged to the City of Roxboro POTW. There is no process
wastewater that is discharged from the facility.
4. You are certified, NC Certification # 5426, for the parameter pH. Temperature on the pH meter
is used for reporting and is checked with an NIST thermometer annually. The facility contracts
out Tritest to analyze volatile organic compounds, and ENCO Labs in Cary, NC to analyze all
other parameters. Commercial lab results, chain of custody records, and bench sheets were
compared with data submitted on the Discharge Monitoring Report (DMR) for the month of
July 2011. No discrepancies were noted.
5. Discharge Monitoring Reports (DMR's) for the period January 2010 through September 2011
were reviewed for compliance with permit limits and monitoring requirements. The following
violations were noted:
• Toxicity was not reported for the October 2010. Permit requires that annual acute
toxicity monitoring be performed by June 30. Toxicity results must be entered on the
effluent DMR form for the month in which it was performed. In addition, toxicity results
on DWQ form AT-1 must be sent to the Environmental Sciences Section. Please send
an amended DMR with the results for the month which the toxicity test was sampled.
• Temperature and pH for November 2010 was incorrectly reported on the DMR for
November 2010. These values were reported in the average column. Please send in
an amended DMR.
• Permit limit violation for trichloroethylene was noted for January 26, 2011. This
violation has been addressed.
NPDES Stormwater Permit NCG030027
6. The Stormwater Permit NCG030027 was issued and became effective November 01, 2007
and expires October 31, 2012. Permit renewal is required 6 months prior to permit expiration
date.
7. Stormwater drains and flows into a series of underground piping throughout the facility and
above ground drainage ditches to same unlined stormwater detention basin as described for
NPDES Permit NC0003379. The water in the detention basin appears to be more ground
water driven than stormwater driven. As noted in item 3, effluent was discharging and
appeared somewhat cloudy most likely due to the water being aerated in the unlined basin.
Stormwater flowing from the northwest side of the property flows into a concrete lined ditch
and discharges into a wooded area. This area receives rooftop and parking lot drainage that
are not associated or comingle with industrial activities on site and therefore do not require
monitoring. The west side of the property contains an area that collects metal chips in a trailer
that is housed under cover. Wooden pallets are also stored in this area although the pallets
are picked up for recycling 3 times a week. This area also has 3 Above Ground Storage Tanks
that have a concrete secondary containment wall. Stormdrains on the west side of the
property are routed to the stormwater detention basin.
8. A copy of the permit was available at the time of inspection. A Stormwater Pollution
Prevention Plan (SPPP) has been developed and contained all permit requirements.
Employee training on safety and cleanup procedures was completed October 2011. Facility
site inspection is done once a week. Analytical monitoring was last completed in December
2011. Results were below the benchmark values. The facility contracts ENCO Labs in Cary.
NC to analyze stormwater permit parameters. You are certified to measure pH.

Eaton Corporation — Roxboro Plant
Page 3
I would like to thank for your time and assistance with this inspection. If you have any questions
concerning the inspection or this report, please contact me at 919.791.4261 or by email:
mitch. hayes(cDncdenr.gov
Sincerely,
/t�4a�
Mitch Hayes
Environmental Specialist
Cc: Permit Files
Central Files

Compliance Inspection Report
Permit: NCGO30027 Effective: 11/01/07 Expiration: 10/31/12 Owner: Eaton Corporation
SOC: Effective: Expiration: Facility: Roxboro plant
County: Person 2564 Durham Rd
Region: Raleigh
Roxboro NC 27573
Contact Person: Title: Phone: [phone]
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
On -site representative
Related Permits:
Craig Edward Pienkosz
Certification:
Phone:
Phone: [phone]
Inspection Date: .11/3012011 Entry Time: 1 1:0AM Exit Time: 12:30 PM Q. `r 12-2-0 L
Primary Inspector: Mitchell 5 Hayes (/ t Phone: [phone]
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Metal Fabrication Stormwater Discharge COC
Facility Status: ■ Compliant Q Not Compliant
Question Areas:
E Storm Water
(See attachment summary)
Page: 1

Permit: NCG030027 Owner - Facility: Eaton Corporation
Inspection Date: 11/3012011 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Stormwater drains and flows into a series of underground piping throughout the facility and above ground drainage
ditches to same unlined stormwater detention basin as described for NPDES Permit NC0003379. The water in the
detention basin appears to be more ground water driven than stormwater driven. As noted in item 3, effluent was
discharging and appeared somewhat cloudy most likely due to the water being aerated in the unlined basin. Stormwater
flowing from the northwest side of the property flows into a concrete lined ditch and discharges into a wooded area. This
area receives rooftop and parking lot drainage that are not associated or comingle with industrial activities on site and
therefore do not require monitoring. The west side of the property contains an area that collects metal chips in a trailer
that is housed under cover. Wooden pallets are also stored in this area although the pallets are picked up for recycling 3
times a week. This area also has 3 Above Ground Storage Tanks that have a concrete secondary containment wall.
Stormdrains on the west side of the property are routed to the stormwater detention basin.
A copy of the permit was available at the time of inspection. A Stormwater Pollution Prevention Plan (SPPP) has been
developed and contained all permit requirements. Employee training on safety and cleanup procedures was completed
October 2011. Facility site inspection is done once a week, Analytical monitoring was last completed in December 2011.
Results were below the benchmark values. The facility contracts ENCO Labs in Cary, NC to analyze stormwater permit
parameters. You are certified to measure pH.
Page: 2

Permit: NCGO30027 Owner - Facility: Eaton Corporation
Inspection Date: 11/30/2011 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes
No
NA
NE
Does the site have a Stormwater Pollution Prevention Plan?.
0110
❑
# Does the Plan include a General Location (USGS) map?
■
❑
❑
❑
# Does the Plan include a "Narrative Description of Practices"?
■
❑
❑
❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■
❑
❑
❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
■
❑
❑
❑
# Has the facility evaluated feasible alternatives to current practices?
■
❑
❑
❑
# Does the facility provide all necessary secondary containment?
■
❑
❑
❑
# Does the Plan include a BMP summary?
■
❑
❑
❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
■
❑
❑
❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■
❑
❑
❑
# Does the facility provide and document Employee Training?
■
❑
❑
❑
# Does the Plan include a list of Responsible Party(s)?
■
❑
❑
❑
# Is the Plan reviewed and updated annually?
■
❑
❑
❑
# Does the Plan include a Stormwater Facility Inspection Program?
■
❑
❑
❑
Has the Stormwater Pollution Prevention Plan been implemented?
■
❑
❑
❑
Comment:
Qualitative Monitoring
Yes
No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
■
❑
❑
❑
Comment: Qualitative monitoring was last completed October 2011.
Permit and Outfalls
Yes
No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
■
❑
❑
❑
# Were all outfalts observed during the inspection?
■
❑
❑
❑
# If the facility has representative outfall status, is it properly documented by the Division?
❑
❑
■
❑
# Has the facility evaluated all illicit (non stormwater) discharges?
■
❑
❑
❑
Comment:
Page: 3

LOW T NOUD
NCDENR
North Carolina Department of Environment and
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins
Governor Director
May 10, 2010
Mr. Craig Pienkosz
Eaton Corporation
Roxboro Plant
2564 Durham Rd.
Roxboro, NC 27573
Dear Mr. Pienkosz:
Natural Resources
Subject: Stormwater Compliance Evaluation Inspection
NPDES permit no. NCG030027
Eaton Automotive Parts Plant, Roxboro
Person County
Dee Freeman
Secretary
On May 6, 2010 Ms. Autumn Romanski and I conducted a stormwater inspection with you. We greatly
appreciated the time and help you gave us. The storrnwater program was in compliance and the plan
was being followed in every detail, except that when the permit had been renewed in 2007 the company
apparently did not receive a copy. Therefore, the few changes in monitoring have not been
implemented. Any omission is a moot point in light of DWQ conclusions from this inspection, as
explained below.
Details
Semi-annual analytical sampling required by the 2007 permit includes TSS and Pb. Instead, by
following the previous version of the permit, Settleable Solids had been run, and there were no Pb tests
in the stormwater database. However, the same discharge point from the aerated pond had been sampled
monthly to meet requirements found in wastewater permit NC0003379. The overlapping parameter list
provided the omitted data for all but TSS and Pb. This extensive database showed compliant levels for
all stormwater parameters.
There is one action identified during the tour around the plant that needs attention. The grate over a
concrete stormwater discharge point had been damaged when a truck ran over the grate, so a small
amount of debris and vegetation has accumulated in the box. This structure should be cleaned out and a
new grate installed, steps you agreed would be taken.
Our tour around the plant revealed excellent housekeeping and the absence of any potential pollutants by
exposure to rainwater. Our office is able to offer a No Exposure certificate letter for conditions such as
these, which would replace the existing stormwater permit. in fact, the present permit would be
rescinded at the same time the No Exposure is granted. if the Eaton Corp. wishes to make this change,
submit an application found at httj2:Hportal.nedenr.org/�web/wq/ws/su/npdessw#No Exposure NPDES.
Click on the appropriate green letters to download the form.
NorthCarolina
Naturally
North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone [phone] Customer Service
Internet: www,nowaterquality.org 1628 Mail Service Center Raleigh. NC 27699-1628 FAX [phone]
An Equal Opportunity/Affirmative Action Employer — 50% Recycled110% Post Consumer Paper

Eaton Corp ,'Roxboro"Stbrmwater Inspection, May 2010
Page 2 of 2
If you have any questions or comments about this inspection, please contact me at 919-791-4255 or
myrl.niscl y(cDncdenr. Gov.
Sincerely,
Myrl A. Nisely
Environmental Chemist
Raleigh Regional Office
cc: RRO/SWP files ,
Central Office Irfz5
Bradley Bennett, Stormwater Permitting Unit

Compliance Inspection Report
Permit: NCG030027 Effective: 11/01/07 Expiration: 10/31/12 Owner: Eaton Corporation
SOC: Effective: Expiration: Facility: Roxboro plant
County: Person 2564 Durham Rd
Region: Raleigh
i. � Roxboro NC 27573
Contact Person: Title: Phone: [phone]
Directions to Facility:
System Classifications:
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 05/06/2010 Entry Time: 11:00 AM Exit Time: 12:45 PM
Primary Inspector: Myrl Nisely Phone: [phone]
Secondary Inspector(s):
Autumn H Romanski Phone:
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Metal Fabrication Stormwater Discharge COC
Facility Status: ■ Compliant Q Not Compliant
Question Areas:
0 Storm Water
(See attachment summary)
Page: 1

Permit: NCG030027 Owner - Facility: Eaton Corporation
Inspection Date. 05/06/2010 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Production conditions in this manufacturing plant have changed signficantly since the Stormwater (and a Wastewater
permit) were issued years ago. Proactive protective measures within the plant appear to be effective in precluding any
release of pollutants to the environment, and a tour around the entire perimeter of the plant showed good housekeeping
and a complete absence of potential stormwater pollutants. This site qualifies for a No Exposure Certification.
Parenthetically, a wastewater inspection made during this site visit found that wastewater is no longer being discharged
from the plant. There is no longer a need for that permit, so a request for rescission will be recommended in the writeup
of that inspection.
Page: 2

Permit: NCGO30027 Owner - Facility: Eaton Corporation
Inspection Date: 05/0612010 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes
No
NA
NE
Does the site have a Stormwater Pollution Prevention Plan?
■
❑
❑
❑
# Does the Plan include a General Location (USGS) map?
■
❑
❑
❑
# Does the Plan include a "Narrative Description of Practices"?
■
❑
❑
❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■
❑
Cl
❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
■
❑
❑
❑
# Has the facility evaluated feasible alternatives to current practices?
■
❑
❑
❑
# Does the facility provide all necessary secondary containment?
■
❑
❑
❑
# Does the Plan include a BMP summary?
■
❑
❑
❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
■
❑
❑
❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■
❑
❑
❑
# Does the facility provide and document Employee Training?
■
❑
❑
❑
# Does the Plan include a list of Responsible Party(s)?
■
❑
❑
❑
# is the Plan reviewed and updated annually?
■
❑
❑
❑
# Does the Plan include a Stormwater Facility Inspection Program?
■
❑
Cl
❑
Has the Stormwater Pollution Prevention Plan been implemented?
■
❑
❑
❑
Comment:
Qualitative Monitoring
Yes
No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
■
❑
❑
❑
Comment:
Analytical Monitoring
Yes
No
NA
NE
Has the facility conducted its Analytical monitoring?
❑
■
❑
❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
❑
❑
■
❑
Comment. Never received renewed permit in 2007, so working from old permit.
Analytical sampling was understood to be in first and last years of the permit. However,
sampling of the stormwater discharge was being carried out to meet the requirements of
a wastewater permit. All of the parameters measured were the same as in the
stormwater permit, except for running Settleable solids instead of TSS, and the
omission of Pb analyses. See Summary for further discussion of both of these permits.
Permit and Outfalls
Yes
No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
❑
■
❑
❑
# Were all outfalls observed during the inspection?
■
❑
❑
❑
Page: 3

Permit: NCGO30027 Owner - Facility: Eaton Corporation
Inspection Date: 05/06/2010 Inspection Type: Compliance Evaluation
# If the facility has representative outfO status, is it properly documented by the Division?
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment: Had neither the 2007 version of the general permit, nor a Certificate of
Coverage from the State.
Reason for Visit: Routine
Q Q ■ Q
Page: 4

. DENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen W. Sullins
Governor Director
Ivfr: Er„ "r IvayY
Fo!'Ce P��t«t/d•� fr,duS �iie$
J
4�'4o f-fat:faX R¢ad
kox6eep, A!e 27574
Dee Freeman
Secretary
Subject: Requested rescission of stormwater permit coverage under AC(? a,3,05-o
❑ Rescission request denied. Reason:
[ Kescission request approved, effective immediately. Permit coverage rescinded on the followint; basis:
You reported that you have ceased all regulated activity and sold the facility,
i]
You reported that although you retain ownership or control of the facility, you have ceased all regulated
activity, AND there are no materials remaining on site that may present a risk of stormwater eollution.
You reported that continued permit coverage is not required because the site activities are not regulated by
the NPDES stormwater perwitting program.
Note other basis: FP/ s;7'. .
❑ DWQ Regional Office concurrence
2-1I equest processed without RO comment = KSP
Operating a treatment facility, discharging wastewater, or discharging specific types of stormwater to waters of the State
without a valid NPDES permit will subject the responsible party to a civil penalty of up to $25,000 per day. Enforcement
action will be certain for persons that have voluntarily relinquished permit coverage when, in fact, continuing permit
coverage was necessary. If, in retrospect, you feel the site still requires permit coverage, you should notify this office
immediately. Furthermore, if in the future you wish to again discharge to the State's surface waters, you must first apply
for and receive new coverage under an NPDES permit. I
If you have questions about this matter, please contact Ken Pickle at [phone].
Sincerely,
leh,
for Coleen H. Sullins
cc: /e/ Regional Office
DWQ Stormwater Permitting Unit
DWQ Central Files - w/attachments
Fran McPherson, DWQ Budget Office, rescissions only
Wetlands and Stormwater Branch
1617 Mail Service Center, Raleigh, North Carolina 27699-1517
Location. 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: [phone] FAX: [phone] I Customer Service: 1-677-623-6748
lntemet: www.ncwaterqualily.org
An Equal opportunity 1 Af(rmative AcVcn Employer
NortliCarolina
`Naturally

MC®ENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins
Governor . Director
Mr. Ernie Nagy
Force Protection Industries
4540 Halifax Road
Roxboro, NC 27574
April 9, 2009
Subject: Withdrawal of No Exposure request
NCGNE0578
Force Protection Industries, Inc.
Roxboro, North Carolina
Dee Freeman
Secretary
Your request for a No Exposure Exclusion from NPDES stormwater permitting, received on
December 12, 2008, is being returned due to:
❑ Check for $100.00 made payable to NCDENR is missing.
❑ Application is incomplete.
U. Application package is missing the supporting documents.
❑ Missing copy of county map or USGS quad sheet with facility clearly marked.
�.i' Vl.fler �J//'1G� I7 +] sN1T�A .fG�/l�LI�. i l�?_l' [�I�t�r C�en✓f �s�r 7�5�%
�or, f- .s c lVC a3oSl6 .�cfe
If you have any additional questions, please contact me at 919-807-6376.
Wetlands and Stormwaler Branch
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone:[phone] FAX: [phone] Cuslomer Service: 1-877-623-6748
lrternel: www.ncwaterquality.org
An Equal Opportunity 1 Affirmative Action Employer
NorthCaroliiia
;Vaturallff

�. k•r�°� WAr, R
r? r
June 27, 2008
Mr. Daniel Busher, Executive Vice President
Force Protection Industries, Inc.
9801 Hwy 78
Ladson, South Carolina 29456
Michael F. Easley, Governor
William G. Ross Jr„ Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
Subject: General Permit No. NCG030000
Force Protection Industries, Inc.
COC No. NCG030569
Person County
Dear Mr. Busher:
In accordance with your application for a discharge permit received on April 3, 2008, we are
forwarding herewith the subject certificate of coverage (COC) to discharge under the subject state —
NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General
Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US
Environmental Protection Agency dated October 15, 2007 (or as subsequently amended).
If any parts, measurement frequencies, or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual
permit application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the
Division of Water Quality. The Division of Water Quality may require modification or revocation and
reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain
other permits which may be required by the Division of Water Quality or permits required by the
Division of Land Resources, Coastal Area Management Act or any other federal or local governmental
permit that may be required.
If you have any questions concerning this permit, please contact Bill Diuguid at telephone
number [phone] ext. 382.
Sincerely,
ORIGINAL SIGNED BY
KEN PICKLE
Coleen H. Sullins
cc: Raleigh Regional Office nn
Central Files c' C �i E
Stonnwater Permitting -Unit Files
1 JUL - 008
Attachments 2 2I
I No hCarolina
dVaturally
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone [phone] Customer Service
Internet: www,ncwatcrquality,org Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax [phone]
An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper

6 `'
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG030000
CERTIFICATE OF COVERAGE No. NCG030569
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Force Protection Industries, Inc.
is hereby authorized to discharge stormwater from a facility located at
Force Protection Industries, Inc.
4540 Halifax Road
Roxboro
Person County
to receiving waters designated Mill Creek, Class C; to Roanoke River Basin, in accordance with the effluent
limitations, monitoring requirements, and other conditions set forth in Parts 1, II, III, IV, V and VI of General Permit
No. NCG030000, as attached.
This Certificate of Coverage shall become effective June 27, 2008.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day June 27, 2008,
ORIGINAL SIGNED BY
KEN PICKLE
Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission

v
7AM J�Ml
14-
EPA*
M
'11j.N VO
"U
%
5C. 1ja
17, NZ
T
01 Y j
I L-it
"Z.
;4%
{)It
NQ
k -71
Lq I
' �V 7
Y)(
%
1 N71
I i'g, -
Mv Cem "pj
All
- !
Force Protection
,�S.k�OY6Indus tes,Inc.
K-0
6,
A6 -74
W—
'R
j V it , , J; . I I 'r.� 6
"N I
.7 f17
TV
C
Z
.J.4
r
w
gp.! 4F,
(S
-
I j �%t
I - - -
741�
VVI
4 z
Z\V,
. .
4. GIRLMN 1JA
q
� z,
R ii
14.
J. C, - -
I E�i 1,
( p.\'Vj
2La
f""" V
N VV zw_lz
Xwv
'(1_71� 41
z4 ,
A.,
Latitude, 36126'52"
NCG030569 Facility
Longitude: 7855'31"
Force Protecton
County: Person Location
Stream Class: C Industries, Inc.
Receiving Stream: Mill Creek, Mayo Lake, Roanoke River.
Sub -basin: 03-02-05 (Roanoke River Basin) NOT ICALIED
Stream Index: 22-58-15-2

F W A rF
Michael F. Easley, Governor
94G
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
`0=0
[DU
r
Raleigh Regional Office
Coleen H. Sullins, Director
Division of Water Quality
January 14, 2008
Mr. Craig Pienkosz
EH&S Manager
Eaton Corporation
P.O. Box 241
Roxboro, NC 27573
Subject: Compliance Inspection
l� M� 190
lei ��
Eaton Corporation — Roxboro Plant
NPDES Permit Number NCO003379
Stormwater Permit Number NCG030027
Person County
Dear Mr. Pienkosz:
On December 14, 2007,1, Vicki Webb, of the Raleigh Regional Office and Ron Berry of the
Central Office conducted a compliance evaluation inspection of the subject facility. Adam Yasin
and yourself represented the facility during the inspection. All of the help was appreciated as it
eased the inspection process.
The following observations were made:
1. The Eaton Corporation —Roxboro Plant is permitted to discharge from outfali 001 into an
unnamed tributary to the North Flat River, classified WS-III NSW waters in the Neuse
River Basin.
2. A review of the Discharge Monitoring Report (DMR) data for the 12-month period from
August 2006 through August 2007was performed prior to this inspection.
3. A review of the plant records indicated that all records are being kept as required. A
comparison of the December 2006 and June 2007 DMRs indicated minor discrepancies.
The June 2007 chain of custody for effluent samples lacked collection date and time.
December 2006 indicated no discrepancies.
4. Mr. Adam Yasin is the ORC and at the time of the inspection there is not a back up ORC.
Please refer to Subchapter 8G - Authority: Organization: Structure, Section .0200 -
Duties and Responsibilities, 15A NCAC 08G .0201, Responsibility of System Owners to
Designate Certified Operators, number three. You can find this at the web address listed:
hftp://h2o.enr.state.nc.us/tacu/documents/15ANCAC8GI2-1-2006.pd
- 4%*A
Raleigh Regional Office 1628 Mail Service Center phone [phone] Customer Service NMER
Division of Water Quality Raleigh, NC 27699-1628 facsimile [phone] 1-877-623-6748

Mr. Yasin is currently signing the DMRs as the permittee. The Division of Water Quality
currently has no record on file that gives Mr. Yasin the authority to sign DMRs. Please
refer to Part IT, Section B. General Conditions, number 11. Signatory Requirements of the
NPDES permit to understand who has the authority to sign the DMRs.
6. A compliance evaluation inspection was also conducted of the facility's Stormwater
permit NCG030027 during the December 14"' visit. The facility contains four Stormwater
",outfalls. ►All -four of the facility's stormwater outfalIs were observed during the
g s? in ection----j
7. Facility stormwater records were reviewed during the inspection. The Site plan, the storm
water management plan, and the spill prevention and response plan were presented and
appeared complete.
8. Qualitative and quantitative inspection records were available for review and appeared
complete.
9. The facility has a 25,000-gallon above ground storage tank that serves as a supply of
water to fight fires. Mr. Yasin asked about what to do with the water in the tank for the
facility has to inspect the inside for insurance purposes. In this time of severe drought, it
is the State's recommendation that your facility will find an alternate method to preserve
the water.
The overall conditions of the Eaton Corporation — Roxboro Plant are compliant with Division
standards. If you have questions regarding the attached report or any of my findings, please
contact me at: [phone] (or email: [e-mail]).
Sincerely,
Vicki Webb
Environmental Specialist
Cc RRQ-SWP files
Central Files

Compliance Inspection Report
Permit: NCG030027 Effective: 11/01/07 Expiration: 10/31/12 Owner: Eaton Corporation
SOC: Effective: Expiration: Facility: Roxboro plant
County: Person 2564 Durham Rd
Region: Raleigh
Roxboro NC 27573
Contact Person: Brian J Phillips Title: Phone: [phone]
Directions to Facility: -
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Certification: Phone:
Inspection Date: 12/1412007 Entry Time: 09:34 AM Exit Time: 12:26 PM
Primary Inspector: Vicki Webb S7- `4V Phone:
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type:. Metal Fabrication Stormwater Discharge COC
Facility Status: ■ Compliant ❑ Not Compliant
Question Areas:
■ Storm Water
(See attachment summary)
Page: i

Permit: NCG030027 Owner - Facility: Eaton Corporation
Inspection Date: 1211412007 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Page: 2

Permit: NCG030027 Owner - Facility: Eaton Corporation
Inspection Date: 12/14/2007 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes
No
NA
NE
Does the site have a Stormwater Pollution Prevention Plan?
■
❑
❑
❑
# Does the Plan include a General Location (USGS) reap?
■
❑
❑
❑
# Does the Plan include a "Narrative Description of Practices"?
■
❑
❑
❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■
❑
❑
❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
■
❑
❑
❑
# Has the facility evaluated feasible alternatives to current practices?
■
❑
❑
❑
# Does the facility provide all necessary secondary containment?
■
❑
❑
❑
# Does the Plan include a BMP summary?
■
❑
❑
❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
■
❑
❑
❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■
❑
❑
❑
# Does the facility provide and document Employee Training?
■
❑
❑
❑
# Does the Plan include a list of Responsible Party(s)?
■
❑
❑
❑
# Is the Plan reviewed and updated annually?
■
❑
❑
❑
# Does the Plan include a Stormwater Facility Inspection Program?
■
❑
❑
❑
Has the Stormwater Pollution Prevention Plan been implemented?
■
❑
❑
❑
Comment:
Qualitative Monitoring
Yes
No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
■
❑
❑
❑
Comment:
Analytical Monitoring
Yes
No
NA
NE
Has the facility conducted its Analytical monitoring?
■
❑
❑
❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
Cl
❑
■
❑
Comment:
Permit and Outfalls
Yes
No
NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
■
❑
❑ ❑
# Were all outfalls observed during the inspection?
■
❑
❑ ❑
# if the facility has representative outfall status, is it properly documented by the Division?
❑
❑
■ ❑
# Has the facility evaluated all illicit (non Stormwater) discharges?
■
❑
❑ ❑
Comment:
Page: 3

10/31/2005 14;16 FAX [phone]
EATON CORP
� 001
Eaton Corporation
Automotive ft 241
Fax
25M Duffam Rd
MAT9
Roboio, NC 275M,
Phone 336-9&1141
"Fax # - 336ZD34426
Date . Q
Pages (including this).
To Jinn r c /�f�s
From1o•�
PaXV
Fax
Phone.
Phone
Company,
Email
Subject '1cf a
f
5�
66) r...c r 4-
Oka -e
3 3.6 -
S-o
'12-
1
C:1WINL-OWS\Deskiop\Btark Fax Page.doc

(a 002
10/31/2005 14:17 FAX [phone]
EATON CORP
Calibration of pond Discharge How Meter
Inspect measuring weir:
If 1) Verify that the weir is clear of obstructions
2) Verify that the edges of the "V" are sharp and not damaged.
3) Verify that the water "ventilates" leaving the weir (travels past the edge of the
weir, leaving an air gap ) rather than flowing along the outside surface of the
weir.
yf 4) Verify that the only water discharge from the pipe is through the weir, not
through holes or joints in the piping system (a little leakage is OK, as long as
it is very minor compared to the rest of the flow)
Check the "zero" of the meter:
(requires two people)
1) Switch the display of the meter to indicate the level of the water.
2) Remove the plug below the weir to allow water to travel under the weir.
.3) After the water has drained to a level below the notch -of the weir, replace the plug
below the weir.
4) As the water rises in the pipe, the observer at the weir informs the observer
watching the tlowmeter as to when the water just reaches the notch of the "V"
and begins to overflow.
5) The observer at the meter records the reading on the distance scale of the
flowmeter when the water reaches the notch of the'T."
6) If there is any doubt as to the result, repeat the test.
7) If the distance indicator reads 0 f/- 0.05ft, the zero is OK. Otherwise, start
troubleshooting, beginning with the position of the sensor support.
Comments: d-31 - o
r el.a r +'l�
�nr O S Q

or \P1rA rFR
QG
G7 7
October 28, 2005
Brian Phillips
Eaton Corporation
PO Box 241
Roxboro, NC 27573
Subject: Compliance Evaluation Inspection
Eaton Corporation - Roxboro Plant
NPDES Permit Numbers NC0003379 and NCG_030027
Person County
Dear Mr. Phillips:
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
I conducted a compliance evaluation inspection of the Eaton Roxboro plant on October 25, 2005. You
represented the facility during the inspection. Your assistance with the inspection was greatly appreciated.
The Eaton plant contains a Physical/Chemical 1 water pollution control facility that consists of a retention basin,
surface aerator, and ultrasonic flow meter. Effluent discharges into an unnamed tributary of the Flat River within
the Neuse River Basin. You are the operator in responsible charge (ORC) and Jim Fesperman is the backup ORC.
A file review was conducted prior to the inspection. The facility has had one limit violation within the last twelve
months — in March 2005 for tetrachloroethylene. No spills have been reported in the past year. A letter was sent
to the facility from DWQ in October 2005 concerning the use of incorrect parameter codes for tetrachloroethyiene
and trichloroethylene on the August 2005 DMR. A comparison of March 2005 and July 2005 DMRs to facility's
records did not show any discrepancies.
Effluent flow was measured using an ultrasonic flow meter. In conversation you stated that the flow meter has
been calibrated annually by Mr. Fesperman though you did not have paperwork documenting the last calibration
available at the time. Please send a copy of the calibration record for 2005 to the DWQ Raleigh Regional Office
by November 18, 2005.
The Stormwater Pollution Prevention Plan was reviewed during the inspection. This plan has been revised
annually by you. All employees and contractors at the plant undergo some form of spill management training.
The BMPs currently being used seemed to be sufficient.
A visual examination of the stormwater drainage ditches showed areas vegetation growth within the ditches. The
ditches should be cleaned.
The laboratory records reviewed were satisfactory. Single use pH buffers are used for calibration of the pH meter.
During the inspection, effluent samples were stored in a refrigerator prior to analysis. However the refrigerator
did not contain a thermometer to insure that the proper temperature (1.0 — 4.4° C) is maintained. I recommend
that a thermometer be placed in the refrigerator and checked routinely.
None Carolina
North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone [phone] Customer Service
lntemet: h2o.enr.statexc.us 1628 Service Center Raleigh, NC 27699-1628 FAX [phone]
An Equal Opportunity/Affirmative Acton Employer — 50% Recycled110% Post Consumer Paper

Eaton Roxboro Plant
NCO003379 and NCG030027
Enclosed are the inspection checklists for both the wastewater and stormwater permits for your review. If you
have any questions or comments, please contact me either by phone at [phone] or by email at
j [e-mail].
Sincerely,
Jennie R. Atkins, Ph.D.
Environmental Chemist
Cc: EPA
Person County Health Department
Central Piles

ti r
United States Environmentai Protection Agency
Form Approved.
EPA Washington, D,C. 20460
OMB No. 2D40-0057
Water Compliance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 l, *CG030427 I11 05/10/25 20
17 !JU 1 I WI 11
Remarks
211 I I I 1 1 1 1 Jill Jill 11 1.1 1 1.I 1 1 1 1 1 1.1 I I I j 1_1 _1 L I j 1 11 1 11J6
Inspection Work Days Facility Self -Monitoring Evaluation Rating 81 QA --------- —---------------- Reserved ----------------------
671 169 701 51 71 L1 721,71 73 LL 74 75�1 I I I I 1 1 80
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
10:25 AM 05/10/25
0z/09/0z
Eaton Corp - Roxboro
Exit Time/Date
Permit Expiration Date
2564 Durham Rd
Roxboro NC 27573
12:06 PM 05/10/25
07/08/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Numbers)
Other Facility Data
Name, Address of Responsible Of iciallTitle/Phone and Fax Number
Contacted
Brian J Phillips,PO Box 241 Roxboro NC 27573//336-503-6538/3365036424V a
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit Operations & Maintenance Records/Reports Facility Site Review
i
Storm Water
• I
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) AgencylOffice/Phone and Fax Numbers Date
Jennie Atkins RRO WQ///
Signature of Manageme 19A Reviewer Agency/Office/Phone and Fax Numbers Date
]� t 'Z� zy 10Z ? . -V S
EPA Form 3560.3 (Rev 9-94) Previous edi ions are obsolete.

N?DES yrlmolday Inspection Type
31 NCG030027 I11 12I 05/10/25 I17 181 N`
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)

Permit: NCG030027
Inspection Date: 1012512005
Owner - Facility: Eaton Corp - Roxboro
Inspection Type: Stormwater
Permit
Yes
No
NA
NE
(If the present permit expires in 6 months ar less). Has the permittee submitted a new application?
❑
❑
■
❑
Is the facility as described in the permit?
■
❑
❑
❑
Are there any special conditions for the permit?
❑
■
❑
❑
Is access to the plant site restricted to the general public?
■
❑
0
❑
is the inspector granted access to all areas for inspection?
■
❑
0
❑
Comment:
Operations & Maintenance
Yes
No
NA
NE
Is the plant generally clean with acceptable housekeeping?
■
0
❑
Q
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge
❑
❑
■
❑
Judge, and other that are applicable?
Comment:
Record Kee in
Yes
No
NA
NE
Are records kept and maintained as required by the permit?
■
Q
Q
❑
Is all required information readily available, complete and current?
■
❑
❑
❑
Are all records maintained for 3 years (lab. reg. required 5 years)?
■
❑
❑
❑
Are analytical results consistent with data reported on DMRs?
■
0
❑
0
Is the chain -of -custody complete?
■
❑
Q
❑
Dates, times and location of sampling
■
Name of individual performing the sampling
■
Results of analysis and calibration
■
Dates of analysis
■
Name of person performing analyses
■
Transported COCs
■
Are DMRs complete: do they include all permit parameters?
■
❑
0
❑
Has the facility submitted its annual compliance report to users and DWQ?
(]
0
■
I❑
(If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift?
❑
❑
■
Is the ORC visitation log available and current?
■
❑
❑
❑
Is the ORC certified at grade equal to or higher than the facility classification?
01
❑
■
0
Is the backup operator certified at one grade less or greater than the facility classification?
❑
❑
■
❑
Is a copy of the current NPDES permit available on site?
❑
Q
❑
Facility has copy of previous year's Annual Report on file for review?
❑
❑
■
❑
Comment: Facility met cut-off concentrations for analytical monitoring during the first year of the permit.

r*
Michael F. Easley, Governor
�F .O�W A
r�9QG
March 2, 2005
Mr. Brian Phillips
Eaton Corporation
PO Box 241
Roxboro, NC 27573
Subject: Compliance Evaluation Inspection
Eaton Corporation Roxboro Facility
NPDES Permit Nos. NCO003379 & NCG030027
Person County
Dear Mr. Phillips,
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
This writer, of the NCDENR, conducted an inspection of the Eaton Corporation Roxboro Facility (NPDES Permit
Nos. NCO003379 & NCG030027) on February 25, 2005. You, Facility ORC with PC-2 Certification, represented the Plant
during the inspection. Your assistance was greatly appreciated. (Mr. Jim Fesperman is the Facility Backup ORC, also
with PC-2 Certification.) Findings during the Inspection are as follows:
1) This Physical/Chemical-1 Water Pollution Control Treatment Facility consists of a retention basin, with surface aerator,
that is the collection point for non -contact cooling water and stormwater (with groundwater seepage).
2) A review of the DMR data for the 12-month period from January 2004 through December 2004 was performed prior to
this Inspection. The DMR's indicated compliance with permit limitations with the exception of daily limit violations for
tetrachloroethylene on January 10, 2004 and April 12, 2004. These violations were addressed in a previous Compliance
Evaluation Inspection Report dated July 15, 2004.
3) It was noted that the Total Nitrogen Load for 2004 was not included on the December 2004 DMR as required in
Part I A (3) of Permit No. NC0003379. Subsequent to this Inspection you reported that this DMR had been
amended and resubmitted.
4) Please begin measuring and reporting significant rainfall events (0.25 inches/day or greater) that cause a
discharge of stormwater and groundwater seepage from outfall 001. Effluent samples for TCE and PCE shall be
collected during or directly after such rain events. (See Part i A (2) of Permit No. NC0003379.)
5) Please begin monitoring all volumes of wastewater discharged from outfall 001. (See Part I A (1), Footnote 1 of
Permit No. NC0003379.) Monitoring results shall be reported on the DMR. (See Part II D 2 of Permit,No.
NC0003379.)
6) A random comparison of bench note and contract lab data with the Discharge Monitoring Reports for November 2004
was made. No discrepancies were noted.
7) Please begin maintaining a log as Per NC Administrative Code Section: 15A NCAC 2113.0506 (c) (3) — see
attached. The log should include dates and times of visits and document proper process control monitoring.
8) The Facility's Storm Water Pollution Prevention Plan was reviewed during this inspection. Facility personnel receive
site -specific training on the Plan annually. All of the Facility's stormwater discharge points were viewed during this
inspection. There was no evidence of spills, overflows or similar incidents.
No r ne h Carolina
lYaNrally
North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone [phone] Customer Service
Internet: h2o.enr.state.mus 1628 Mail Service Center Raleigh, NC 27699-1628 FAX [phone]
An Equal OpportunitylAffirmabve Action Employer — 50% Recycledl10% Post Consumer Paper

Mr. Phillips
Page 2
9) Ms. Edith Henderson, NC Division of Water Quality Laboratory Section, will contact you to arrange for Field
Certification of your Laboratory for the tests being performed.
10) Please note that failure to comply with items 4, 5 and 7 above could result in the issuance of a Notice of
Violation with possible assessment. Attached is the checklist generated as a result of this inspection.
If you have any questions concerning the inspection, please call me at [phone].
Sincerely,
Michael Dare
Environmental Technician
Cc: EPA
Person County Health Dept.
Central Files

a
-0j
(If the present permit expires in 6 months or less). Has the permittee submitted a new application?
❑
❑
0 ❑
Is the facility as described in the permit?
0
❑
❑
❑
Are there any special conditions for the permit?
❑
n
❑
❑
Is access to the plant site restricted to the general public?
0
❑
❑
❑
Is the inspector granted access to all areas for inspection?
❑
❑
❑
Comment:
Onerations-& Maintenance
Yes
No
NA
NE
Does the plant have general safety structures in place such as rails around or covers over tanks, pits, or wells?
M ❑
❑
❑
Is the plant generally clean with acceptable housekeeping?
M
❑
❑
❑
Comment:

EHNR '- ENVIRONMENTAL MANAGEMENT . : ,' = ,..'.;.,.,f;r,;;,€• ;., : c, a; ;;�� c ;� . Tl5A: 02B.0500
(A) name of person or group collecting sample or making;observation;:a
(B) name of person or group that analyzed sample;
(C) name of operator in iesponsible charge of the facility. and the.grade ceitifcate held;
(D) sampling point f6r each sample;
(E) date and time (on 2400 hour clock basis) at which eacli grab 'sample was collected;
(F) composite samples::,
(i) date on which collection of composite samples is', commenced, r*.'$ .
(ii) time of starting and ending of compositesample'period'oaj 2400 lioui clock basis;
(G) wastewater flow in mullion gallons per day (MGD);,11;n t . r : a �i:: r; ; , ;S i • .. : ;
:.;R .,p. _ '' ' • .. ..,, . �, a L3 3 '
(H) Results of analyses (reported to the designated nutnlier°of iigiires.w th,a,properly placed decimal
point as indicated on each report'sheet) together:with,the prop""r storet-number,{to be furnished by
,
the Division) for the analytical'procedure used and the'reporting uniti,shall. be those specified by
the NPDES permit or current enforcement document;;unless modified by. the Director;
(1) Only numeric values will be'accepted in reportmg results of fecal eoiiform testing:, The reporting
k •t.K
of "too numerous to count"`(TNTC) as;a value'wiil consutuie a violallon,�i rp�bg'
(1) The results of all tests on the characteristics of the effluent; includingJut not limited to NPDES
Permit Monitoring Requirements; shall be reported'on month y reportforms; �. ; r i
, - x— ima 1
(K) The monthly average of analysis for each parameter and the maxum and`muumum values for
the mouth shall be:' reported;! ,.
' r., �,•L dry. >P i. -
(L) Certification by.theyOpera & in Responsible, Charge (ORC) :as=,.tojthe accuracy and completeness
of the report and that helshe Iias performed and documented_.the required visitation and process
control
{c} Additional ReportinglMonitoring Requirements
(1) When a facility is operated on an independent contract iiasis; the'operator, in responsible charge shall
notify the owner 'of. the facilityin' writing. of any'ea�jor" ainucip"ated'Conditions at the facility
which may interfere with its proper operation and,which need corrective action by the owner. The
notice shall'include'recommendations for corrective actiort.
(2) Two copies of the'notice to the owner shall be'sent.to'the Dtvisian, as an attachment to the neat
monthly monitoring report. A , i5 �1 c� r ,
(3) A log demomstratnng visitation at the proper . r frequency for the assigned classification, including dates
ti _,yam . stir M ,y . t✓, ^t'1 s r 7 z ' i'- Q
and times of visits, and documentation of proper; process contro ' moniitioiyng sliall be roamtained and
- , t! , - < - i.L+�! „V ;'i • s:- ! .rag, X
shall be submitted to"the Division,upon-iequest �Copie's of all iifaiination inust=be readily_av"ailable
for ii pection fora period of three,yearsjy 14''�
....r « - R r s$. ..yl ..�
(d) All infaimation submitted will be classified as public mformation unless determmed,otheiwise by the
Director.
.. c. .. :.��y., •-a�'J ''�.L.��r :, ,�f h{ter`
History Note: Statutory Authority G.S. 143-215.1(b) 143-215. 64; r•1.43-215. 65; 4143-215: 68,
Eff. February I, 1976; i • r,;`, N
Amended Eff."August 2,:1993; April 1; 1993, Decemher.L 1984; November 1, 1978.
.0507 EMPLEMENTATION :a; ' ;}
History Note: Statutory Authority G.S., 143-215.68, 143-215.64 to 143-215:661-
Eff. February 1, 1976;. z x
Amended Eff. November 1, 1978; : r
Repealed Eff. December 1, 1984..
.0508 TESTS AND MEASUREMRNTS APPLICABLE TO SIGs;;.,
(a) Determination of Type and -Frequency of Tests and Measurements: ,
(1) Introduction: The tables set forth in this Rule are designed to indicate„ for any particular water
pollution control facility or point source, the iiiiniinuin'standard,tests.and measurements which are
to be performed, the 'minimum frequency., with,, which;; it e. tests;_and.;.measurements are to be
conducted, and the location and minimum number of sampling points that are required.
(2) Determination of Facility Class and Sic Numbers. Before these tables may, be applied, the standard
industrial classification(s) of the activities discharging to the water pollution control facility must be
NORTH CAROLINA ADMINISTRATIVE CODE 07123193 Page 8

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
August 23, 2002
BRIAN PH[Ll-1PS
EATON CORP - ROXBORO
PO BOX 241
ROXBORO, NC 27573
Subject: NPDES Stormwater Permit Renewal
EATON CORP - ROXBORO
COC Number NCG030027
Person County
Dear Permittee:
1n response to your renewal application for continued coverage under general permit NCG030000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215. I and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
* A new Certificate of Coverage
* A copy of General Stormwater Permit NCG030000
* A copy of the Analytical Monitoring Form (DMR)
* A copy of a Technical Bulletin for the general permit
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Bill Mills of the Central Office Stormwater
and General Permits Unit at [phone]. ext. 548
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Stormwater & General Permits Unit Files
Raleigh Regional Office
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone]
ern
R_5ERR
Customer Service
1-800-623-7748

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Gregory J. Thorpe, Ph.D.
Acting Director
Division of Water Quality
December 27, 2001
JAMES FESPERMAN
AIR CONTROLS DIVISION
PO BOX 241
ROXBORO. NC 27573
Subject: NPDES Stormwater Permil Renewal
AIR CONTROLS DIVISION
COC Numhcr NCG030027
Person County
Dear Permiltee:
Your facility is currently covered for Stormwater discharge under General Permit NCG030000. This permit expires
on August 31, 2002. The Division staff is currently in the process of rewriting this Permil and is scheduled to have
the permit reissued by late surnmcr of 2002. Once the Permit is reissued, your facility would he eligible for
continued coverage under the reissued permit.
In order to assure your continued coverage under the general permit, you must apply to the Division of Walcr
Quality (DWQ) for renewal of your permit coverage. To make this renewal process easier, we are informing you in
advance that your permit will be expiring. Enclosed you will find a General Permit Coverage Renewal
Application Form. The application must be completed and returned by March 4, 2002 in order to assure continued
coverage under the general permit.
Failure to request renewal within (his time period may result in a civil assessment of at least $250.00. Larger
penalties tray he assessed depending on the delinquency of the request. Discharge of stormwater from your facility
without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215. l and
could result in assessments of civil penalties of up to $10,000 per day.
Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial
facilities in any of the I 1 categories of "storm water discharges associated with industrial activity," (except
construction activities). If you feel your facility can certify a condition of "no exposure", i.e. the facilty industrial
materials and operations are not exposed to stormwater, you can apply Ior the no exposure exclusion. For additional
information contact the Central Office Stormwater Staff niernber listed below or check (he Stormwater & General
Permits Unit Weh Site at htil):Hli2o.enr,slile.ite.us/su/storniwatei-.Iitiii]
If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed
Rescission Request Form. Mailing instructions are listed on the botlom of the form. You will be notified when the
rescission process has been completed.
If you have any questions regarding the permit renewal procedures please contact .toe Albiston of the Raleigh
Regional Office at 919-571-4700 or Bill Mills of the Central Office Stormwater Unit at [phone]. ext. 548
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
ec: Central Files
Raleigh Regional Office
NCDENR
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone] Customer Service
1-800-623-7748

RECE.-IVED
4PR 19 1993
State of North Carolina
Department of Environment, Health and Natural Resource
Division of Environmental Management
.�A� ��
512 North Salisbury Street • Raleigh, North Carolina 27604
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
April 16, 1993
James Fesperman
Eaton Corporation
Eaton Center
Cleveland, OH 44114
A. Preston Howard, Jr., P. E.
Director
Subject: General Permit No. NCG030000
Eaton Corporation
COC NCG030027
Person County
Dear Mr. Fesperman:
In accordance with your application for discharge permit received on September 21, 1992, we are
forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general
permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
PIease take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Division of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required,
If you have any questions concerning this permit, please contact Mr. Bill Mills at telephone number 919n33-
5083.
cc:
Sincerely,
original Signed; BS
Coleen H. S
A. Preston Howard, Jr., P.E.
Raleigh Regional Office
Pollution Prevention Pays
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone]
An Equal Opportunity Affirmative Action Employer

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
STORMWATER DISCHARGES
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Eaton Corporation
is hereby authorized to discharge stormwater from a facility located at
Eaton Corporation
US Hwy 501 South - Two miles south of Roxboro
Roxboro
Person County
to receiving waters designated as an unnamed tributary to Flat River in the Neuse River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, I1, III
and IV of General Permit No. NCG030000 as attached.
This certificate of coverage shall become effective April 16, 1993,
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day April 16, 1993.
anginal Signed RV
Coleen H. Sullins
A. Preston Howard, Jr., P.E., Director
Division of Environmental Management
By Authority of the Environmental Management Commission

'r UNITED STATES
DEPARTMENT OF THE INTERIOR
Fy2� GEOLOGICAL SURVEY
SOUTH 8657ON fva.l7r M!, 0 682
79'00' 680000mE ROXBORO fP.0 1
36°22'30" R B R ;��-� ice/ �, r✓� /734:� r Oli
57' 30"
.0P7°oo-N
UfCh00d
7g 3 " P -CeWm 1 7�
Radio,
R� 00
\ I /
. cn
�`� 1 j� 6yC, � /� -mil: r� r--•�J � rr,' �y _p\� ! — II j -
I 65 / Tan a
Hill ��,\'•,r rr I, - / 1- 'i—' 1'- '��7
PIPELlNf ,�__ —_ 1�Ju.=` I____�1• Gr• _ _}�� 1 r (����I'' r-1--� ��,`�y�ll���
i.r V,
set:__ \ j
�- _ d JSNT ��•��\� �_{-ice {��� I r ��� �, �j -�—�
,Trail rPa
�- Jf _ far
T-
ffson�Memorial -: - _ 1 4 •f' -; /� l / ��{� ,���.� l! ��-�� '
I / 1\`Cem':•'" �'�j y G �Eso Ij/ ' "/r� Cem _ -7
50-1
'ice _ � �- ,•. 1: �,�-__ ,y\ '� �
/� `•
�(2
•�669-! f_ - r}-. E -i -_ i. Ir `/' _ .� 1''.'' '� •,l '?I
1 fir. �,�J `�'i 'sic {I 1 \Jr� �.r l _ �% ?\�/' _ '. J r .•{I. ` . ��`-�
Z.
V.
.� �--� l 'fir J r � , '�,j _ �.`� �': - ♦'•, • ---- , �' � � ��:_ �� _��
f�1r _