WQ0018201_Renewal (Application)_20191204

State of North Carolina
Department of Environmental Quality
DWR Division of Water Resources
WATER QUALITY REGIONAL RA
NON -DISCHARGE APPLICATION REREQUEST FORM
TIONS SECTION
V
Division of Water Resources /i�
December 4, 2019 �F�, ,OFti,4�Q
To: WaRO-WQROS: David May / Robert Tankard 1p�sbG° rh`*'
v,;o rr� I'9
From: Erick Saunders, Water Quality Permitting Section - Non -Discharge Branch opsa��'
gar �
Permit Number: WQ0018201 Permit Type: Distribution of Residual Solids (503)
Applicant: City of Goldsboro
Owner Type: Municipal
Facility Name: City of Goldsboro DCAR
Signature Authority: Timothy A. Salmon
Address: PO Drawer A, Goldsboro, NC 27533-9701
Fee Category: Non -Discharge Minor
Comments/Other Information:
Project Type: Renewal
Owner in BIMS? Yes
Facility in BIMS? Yes
Title: City Manager
County: Wayne
Fee Amount: $0 -Renewal
Attached, you will find all information submitted in support of the above -referenced application for your review,
comment, and/or action. Within 45 calendar days, please take the following actions:
® Return this form completed. ® Return a completed staff report.
❑ Attach an Attachment B for Certification. ❑ Issue an Attachment B Certification.
When you receive this request form, please write your name and dates in the spaces below, make a copy of this sheet, and
return it to the appropriate Central Office Water Quality Permitting Section contact person listed above.
RO-WQROS Reviewer:
Date:
FORM: WQROSNDARR 09-15 Page 1 of 1

ROY COOPER
Governor
MICHAEL S. REGAN
Secretary
LINDA CULPEPPER
Director
NORTH CAROLINA
Environmental Quality
December 9, 2019
TIMOTHY A. SALMON — CITY MANAGER
CITY OF GOLDSBORO
PO DRAWER A
GOLDSBORO, NORTH CAROLINA 27533-9701
Subject: Acknowledgement of
Application No. WQ0018201
City of Goldsboro DCAR
Residuals Management System
Wayne County
Dear Mr. Salmon:
The Water Quality Permitting Section acknowledges receipt of your permit application and
supporting documentation received on December 2, 2019. Your application package has been assigned the
number listed above, and the primary reviewer is Erick Saunders.
Central and Regional Office staff will perform a detailed review of the provided application, and
may contact you with a request for additional information. To ensure maximum efficiency in processing
permit applications, the Division of Water Resources requests your assistance in providing a timely and
complete response to any additional information requests.
Please note that processing standard review permit applications may take as long as 60 to 90 days
after receipt of a complete application. If you have any questions, please contact
Erick Saunders at [phone] or [e-mail].
Sincerely,
Nathaniel D. Thornburg, Supervisor
Division of Water Resources
cc: Washington Regional Office, Water Quality Regional Operations Section
Permit File WQ0018201
D E Q�� North Carolina Department of Environmental Quality I Division of Water Resources
512 North Salisbury Street ; 1617 Mail Service Center ! Raleigh. North Carolina 27699 1617
Depad maien-- WQ,a\ /"� 919,707.9000

GOLDSBORO
BE MORE DO MORE SEYMOUR
Public Utilities
Post Office Drawer A
Goldsboro, NC 27533
Phone [phone]
November 22, 2019
NC Dept. of Environmental Quality
Division of Water Resources
Water Quality Permitting Section
Non -Discharge Permitting Unit
512 N. Salisbury Street
Raleigh, NC 27604
RE: Biosolids Composting Facility Permit Renewal
City of Goldsboro, NC
Permit #WQ0018201
Dear Sir or Madam:
PUBLIC UTILITIES DEPARTMENT
Michael Wagner, Public Utilities Director
www.goldsboronc.gov
RECF1VFW /k!rn r_-o 1n1 A 1R
DEC - 2 2019
Non -Discharge
P8rrnitting Unit
The completed permit application package with one original and two copies are enclosed for the City of
Goldsboro Biosolids Composting Facility. This package contains:
E) Completed application form (FORM DCAR 06-16)
F) Completed application form (FORM RSC 06-16)
G) Goldsboro Compost Process Flow Diagram, Marketability and Labeling
H) O&M Plan Information
I) Inspections and Stormwater Plans
J) Safety Policy Information
K) Sampling and Monitoring Plan Information
In that the Permit Renewal Application form is very general, I would like to briefly describe the
generation and processing of biosolids. The City of Goldsboro does not land apply biosolids. The
biosolids generated at the City of Goldsboro Water Reclamation Facility are dewatered and transported to
the nearby Biosolids Composting Facility by a composting truck. The dewatered biosolids are mixed
with chipped vegetative yard waste and composting in a state-of-the-art invessel composting facility. The
finished compost is sold as Class A Exceptional Quality compost for landscaping. The City participates in
the US Composting Council's Seal of Testing Assurance certified compost program.
Please let me know if you have any questions or need additional information. Thank you.
Sincerely,
Michael Wagner
Public Utilities Director
enc.

DyLR
State of North Carolina
Department of Environmental Quality
Division of Water Resources
Division of Water Resources 15A NCAC 02T .1100 — DISTRIBUTION OF CLASS A RESIDUALS
FORM: DCAR 06-16
I. APPLICANT INFORMATION:
1. Applicant's name: City of Goldsboro Biosolids Composting Facility
Applicant type: ❑ Individual ❑ Corporation ❑ General Partnership 0 Privately -Owned Public Utility
❑ Federal Q State N Municipal ❑ County
Signature authority's name per 15A NCAC 02T .0106: Timothy A. Salmon
Applicant's mailing address: P.O. Drawer A
City: Goldsboro State: NC Zip: 27533-9701
Telephone number: 919 580-4331 Email Address: tsalmon,s,goldsboronc.gov
2. Consultant's name: LL License Number (for P.E.):: -
Affiliation: ❑ On Staff ❑ Retained (Firm: )
Consultant's mailing address:
City: State: Zip: -
Telephone number: ( ,-) _Y4 Email Address:
3. Fee submitted: N/A (See Instruction B)
H. PERMIT INFORMATION:
1. Application is for (check all that apply): ❑ new, ❑ modified,
Title: City Manager
RECEIVEDINnEQ101A
DEC - 2 2019
0 renewed permit
2. If this application is being submitted to renew or modify an existing permit, provide the following:
Permit number: W00018201
Date of most -recently issued permit: June 1, 2015
Date of most -recently certified Attachment A (if different than the permit): N/A
III. FACILITY INFORMATION:
1. Name of residuals processing facility: City of Goldsboro Biosolids Composting Facility
City: Goldsboro State: NC Zip: 27533-9701
Coordinates: Latitude: 35' 21' 2" Longitude: 77' 59' 27"
Datum: N/A Level of accuracy: N/A
Method of measurement: N/A
Cron -Discharge
Permitting Unit
County where facility is located: Wayne
2. Facility contact (person familiar with residuals preparation):
Name: Mike Wagner Title: Public Utilities Director
Mailing address: P.O. Drawer A
City: Goldsboro State: NC Zip: 27533-9701
Telephone number: (919 735-3329 E-mail address: mwagner ,goldsboronc.gov
FORM: DCAR 06-16 Page] of 3

3. Is the residual process facility also the generator? 0 Yes; n No
If No, please specify delivery frequency and quantity of residual to be processed:: --
4. Length of residuals storage at facility: 70 days (Note: the Division requires minimum 30 days storage in units that are separate
from treatment system, i.e. not in clarifiers, aeration basins, etc.)
IV. RESIDUALS QUALITY INFORMATION:
1. Specify how these residuals will be distributed:
® sold or given away in bags or other containers; jo lawn (bulk); 0 home garden (bulk);
® other (explain); Landscaping (bulk)
Note: Bulk residuals shall mean residuals that are transported and not sold or giving away in a bag or other receptacles with a
load capacity of one metric ton or less.
2. Complete the following if residuals are to be mixed with other materials:
Type of Materials
Amounts to be added
er 1.0 dry ton of residuals ton
Chipped yard waste
3.08 dry tons
3. Approximate amounts of the residuals received and processed at the facility: 1188.95 dry tons per year.
4. Approximate amounts of the final product (processed residuals) to be distributed: 1631.41 dry tons per year.
5. Provide a description of the onsite storage management plan for the treated residuals (including estimated average and
maximum storage times prior to distribution):. The compost is stored in the Cure Building for 40 days prior to be screened
Timing for the distribution of the compost is dependent on the growing season and the economy. It may take up to 10-
months to sell.
6. Does the facility have a stormwater management plan? 0 Yes; El No
Explain whether the treatment and storage areas are under roof or how stormwater runoff will be handled: Cured and raw
biosolids are stored under roof. Finished materials are stored on a concrete pad with drainage runoff to pond
V. RESIDUALS SOURCE INFORMATION: (Required for all new, renewed, or modified residuals source)
Complete and submit the attached Residuals Source Certification and all associated documentation.
RSA 06-16.doc
FORM: DCAR 06-16 Page 2 of 3

Professional Engineer's Certification: (Application Involving New or Changes to Treatment or Storage Units)
attest that this application for
has been reviewed by me and is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge
the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this submittal package
may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have reviewed
this material and have judged it to be consistent with the proposed design.
North Carolina Professional Engineer's Seal, Signature, and Date:
Applicant's Certification:
The applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper
closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active
compliance schedule, and do not have any overdue annual fees under Rule 15A NCAC 02T .0105.
0 Yes ❑ No, Explain;
I, Michael P. Wagner Public Utilities Director
(Signature Authority's Name — PLEASE PRINT) (Title)
attest that this application for City of Goldsboro Biosolids CompostingFacility
(Facility Name)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that the Division of Water Resources
may not conduct a technical review of this program and approval does not constitute a variance to any rules or statutes unless specifically
granted in the permit. Further, any discharge of residuals to surface waters or the land will result in an immediate enforcement action,
which may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water
Resources should a condition of this permit be violated. I also understand that if all required parts of this application are not completed
and that if all required supporting information and attachments are not included, this application package will be returned to me as
incomplete.
Note: In accordance with North Carolina General Statutes § 143-215.6A and § 143-215.613, any person who knowingly makes any false
statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor, which may include a fine not to
exceed $10,000 as well as civil penalties up to $25,000 per violation.
Signature: Date: November 15, 2019
FORM: DCAR 06-16 Page 3 of 3

State of North Carolina
DJNR- -Department of Environmental Quality
�` Division of Water Resources
Division of Water Resources 15A NCAC 02T .1100 — DISTRIBUTION OF CLASS A RESIDUALS
INSTRUCTIONS FOR FORM: DCAR 06-16 & SUPPORTING DOCUMENTATION
Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these
instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additional
information requested. Failure to submit all of the required items will lead to additional processing and review time for the
permit application. Unless otherwise noted. the Applicant shall submit one original and two conies of the application and
supporting documentation
For more information, visit the Water Quality Permitting Section's Non -Discharge Permitting Unit website
General — This application is for treatment, storage, transport, distribution, land application, and/or marketing of Class A (or Equivalent)
residuals under 15A NCAC 02T .I 100.
Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation listed
below.
A. Distribution of Class A Residuals (FORM: DCAR 06-16):
Submit the completed and appropriately executed Distribution of Class A Residuals (FORM: DCAR 06-16) form. Please do
not make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachments to
the application may be made, as long as the attachments are. numbered to correspond to the section and item to which they
refer.
® The project name should be consistent on the plans, specifications, etc.
® The Applicant's Certification on Page 3 of this form shall be signed in accordance with 15A NCAC 02T .0106(b). An alternate
person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A
NCAC 02T .0106(2).
❑ If this project is for a modification of an existing permit, submit one copy of the existing permit.
® Please submit this application form at least 180 days prior to the expiration date on the existing permit, or 90 days prior to
operation of proposed facility(ies) for application packages involving new or changes to treatment and storage units.
B. Application Fee (New and Major Modification Application Packages)
Submit a check, money order or electronic funds transfer made payable to: North Carolina Department of Environmental
Quality (NCDEQ).
—F
Facility Classification New Permit Major Modification'
Major (residuals permitted for distribution > 3,000 dry tons/year) $1,310 $395
Minor (residuals permitted for distribution < 3,000 dry tons/year) $810 $245
' - A major modification shall be defined as any permit modification that: increases the generating facility's residuals dry tonnage;
adds additional residuals sources; or includes the addition of new treatment or storage units/processes not previously permitted.
There is no fee for minor permit modifications.
C. Cover Letter (All Application Packages)
1@ List all items included in the application package, as well as a brief description of the requested permitting action.
INSTRUCTIONS FOR FORM: DCAR 06-16 Page] of 3

D. Program Information (All Application Packages)
N Provide a narrative explaining the following:
® How the materials will be handled and transported from where the residuals were produced to where it will be treated.
® How the residuals will be processed/treated (attach process flow diagram).
® How leachate collection will be handled.
® Where the residuals will be stored until processed.
® How the final product will be distributed (packaging, bulk, etc.)
® What nutrients or other constituents (i.e. nitrogen, phosphorous, aluminum, calcium, etc.) are used or recommended as the
limiting parameter for determination of residuals loading rate to ensure that it does not overload the soil and cause
contravention of surface water or groundwater standards, limit crop growth, or adversely impact soil quality.
® Attach a marketability statement detailing destinations and approximate amounts of the final product to be distributed.
® Provide either a label that shall be affixed to the bagged processed residual or an information sheet that shall be provided to the
person who receives the processed residual. The label or information sheet shall contain, at a minimum, the following
information:
® Name and address of the person who prepared the residual that is sold or given away.
® A statement that application of the residuals to the land shall be in accordance with the instructions on the label or
information sheet.
® A statement that the residuals shall not be applied to any site that is flooded, frozen or snow-covered.
® A statement that adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored
residuals into any surface waters.
® Information on all applicable setbacks in accordance with 15A NCAC 02T . 1108(b).
® A statement that the residuals shall be applied at agronomic or recommended rates for intended uses.
E. Detailed Plans and Specifications (Application Involving New or Changes to Treatment or Storage Units)
0 Submit detailed plans and specifications that have been signed, sealed, and dated by a NC Professional Engineer per 15A
NCAC 02T .1104(a). Specifications for standard equipment may only be omitted for municipalities with approved standard
specifications, but use of the standard specifications must be noted on each sheet of the plans.
[l Plans must include the following minimum items: a general location map, a topographic map, plan and profile view of the
residuals treatment and storage units as well as the proximity of the residuals treatment and storage units to other utilities and
natural features within 500 feet of all treatment and storage facilities, and detail drawings of all items pertinent to the residuals
treatment and storage units. Depict minimum separations required in 15A NCAC 02T .1108(a) on the plans.
0 Specifications must include, at a minimum, the following for all items pertinent to residuals treatment and storage units:
description of materials to be used, methods of construction, quality of construction testing procedures to ensure the integrity
of the final product in accordance with 15A NCAC 02T .1104(a)(2)(B), including leakage and pressure testing as appropriate.
EJ Plans and specifications must not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR
CONSTRUCTION, etc.) that indicate that they are anything other than final plans and specifications. However, the plans and
specifications may be labeled with the phrase: FINAL DESIGN — NOT RELEASED FOR CONSTRUCTION.
F. Engineering Calculations (Application Involving New or Changes to Treatment or Storage Units)
Submit all design calculations that have been signed, sealed, and dated by a NC Professional Engineer per 15A NCAC 02T
.1104(a).
G. Environmental Assessments (Maybe Required— See 15A NCAC 1C .0300)
[3 Submit a copy of the Findings of No Significant Impact (FONSI) or Environmental Impact Statement (EIS). Also, include
information on any mitigating factor(s) from the Environmental Assessment (EA) that impact the construction of the residuals
treatment and storage facilities. An EA may also be required for private systems if any public funds and/or lands are used for
the construction of the subject facilities.
INSTRUCTIONS FOR FORM: DCAR 06-16 Page 2 of 3

H. Operation and Maintenance Plan (New and Renewal Application Packages)
® For Modification Application, if there are any changes to the existing plan, submit an updated O&M plan.
® Submit the O&M Plan in accordance with 15A NCAC 02T .1110 and include at a minimum:
® Operational functions; describe the operation of the program to show what operations are necessary for the program to function
and by whom the functions are to be conducted.
® Maintenance schedules; may include equipments calibration, maintenance of signs, etc.
® Safety measures; may include safety training program, manuals, signs, etc.
® Spill response plan; including control, containment, remediation, emergency contact information, etc.
® Inspection plan including the following information;
® Names and titles of personnel responsible for conducting the inspections.
® Frequency and location of inspections, including those to be conducted by the ORC, and procedures to assure that the selected
location(s) and inspection frequency are representative of the residuals management program.
® Detailed description of inspection procedures including record keeping and actions to be taken by the inspector in the event
that noncompliance is observed.
® Sampling and monitoring plan including the following information;
® Names and titles of personnel responsible for conducting the sampling and monitoring.
® Detailed description of monitoring procedures including parameters to be monitored.
® Sampling frequency and procedures to assure that representative samples are being collected. Fluctuation in temperature, flow,
and other operating conditions can affect the quality of the residuals gathered during a particular sampling event. The sampling
plan shall account for any foreseen fluctuations in residuals quality and indicate the most limiting times for residuals to meet
pathogen and vector attraction reduction requirements (e.g. facilities that land apply multiple times per year but have an annual
sampling frequency, may need to sample during winter months when pathogen reduction is most likely to be negatively affected
by cold temperatures.
ONE ORIGINAL AND TWO COPIES OF THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL
SUPPORTING INFORMATION AND MATERIALS, SHALL BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY
DIVISION OF WATER RESOURCES
WATER QUALITY PERMITTING SECTION
NON -DISCHARGE PERMITTING UNIT
By U.S. Postal Service:
1617 MAIL SERVICE CENTER
RALEIGH, NORTH CAROLINA 27699-1617
TELEPHONE NUMBER: [phone]
By Courier/Special Delivery:
512 N. SALISBURY STREET
RALEIGH, NORTH CAROLINA 27604
FAX NUMBER: [phone]
INSTRUCTIONS FOR FORM: DCAR 06-16 Page 3 of 3

RESIDUALS SOURCE FACILITY SUMMARY
Applicant's name: City of Goldsboro Biosolids Composting Facility
Status
Code
Facility Permit Holder
Facility Name
County
Hermit Number
Maximum Dry Tons Per Year
Current b
Proposed
R
City of Goldsboro
Compost Facility
Wayne
WQ0018201
8052.00
Status Code for source facility are: ♦ N (New) ♦ R (Renewed) ♦ M (Modified) ♦ D (Deleted)
b The amount of residuals currently permitted for distribution, land application, or disposal (Le, not applicable to new facility).
SUMMARY FOR FORM: RSC 06-16
Page 1

Dlvlslon of Water Resources
State of North Carolina
Department of Environmental Quality
Division of Water Resources
RESIDUALS SOURCE CERTIFICATION
FORM: RSC 06-16
I. RESIDUALS SOURCE -GENERATING FACILITY INFORMATION (See Instruction B.):
1. Facility Name: City of Goldsboro Water Reclamation Facility
2. Facility permit holder is: ❑ Federal, ® State, ® Local Government, or ❑ Private.
Facility permit issued by: ® Div. of Water Resources, ❑ Div. of Environmental Health,
or ❑ Other (explain: ' ).
3. Facility contact person and title: Michael Wagner
Complete mailing address: P.O. Drawer A
City: Goldsboro State: NC Zip: 27533-9701
Telephone number: 9( 19) 735-3329 E-mail address: mwagnerna,goldsboronc.gov
4. Facility physical address: 714 Arrington Bridge_Road
City: Goldsboro State: NC Zip: 27533-9701
Coordinates: Latitude: 35D° 20' 10.19"N Longitude: 77DO 59' 55.73"W
Datum: Level of accuracy:
Method of measurement:
5. Purpose of the facility:
❑ treatment of municipal wastewater, treatment of 100% domestic wastewater,
❑ treatment of potable water, treatment of 100% industrial wastewater,
® treatment of industrial wastewater mixed with domestic wastewater,
(approximate percentages: 20 % industrial and 80 % domestic)
❑ other (explain: ).
6. Does the facility have an approved pretreatment program: Yes No
7. Facility permitted/design flow: 14.2 MGD and facility average daily flow: 10.64 (2018) MGD
8. Average amount of residuals being generated at this facility 1188.95 dry tons per year.
9. Specify the following regarding treatment and storage volumes available at the facility:
Type and volume of residuals treatment: Dewatered biosolids from 1MG WAS Tank
Type and volume of residuals storage (i.e., outside of residuals treatment units): N/A
I1. RESIDUALS QUALITY INFORMATION (See Instruction C.):
1. Specify if residuals are regulated under:
40 CFR Part 503 or 40 CFR Part 257.
Note: Only residuals that are generated during domestic/municipal wastewater treatment processes are regulated under 40
CFR Part 503, otherwise, the residuals are regulated under 40 CFR Part 257.
2. Specify if residuals are defined under 15A NCAC 02T.1102(6) as:
M Biological M Non -Biological
Note: Biological residuals are residuals that have been generated during the treatment of domestic wastewater, animal
processing wastewater, or the biological treatment of industrial wastewater (biological treatment is a system that utilizes
biological processes including lagoons, activated sludge systems, extended aeration systems, and fixed film systems).
FORM: RSC 06-16 Pagel of 5

3. Hazardous Waste Determination: Complete the following to demonstrate that the residuals are non -hazardous under
RCRA: (Note - this item does not have to be completed for facilities that are less than 0.5 MGD in design flow that treat
100% non -municipal, domestic wastewater only)
a. Are the residuals listed in 40 CFR §261.31-§261.33: E yes ® no.
If yes, list the number(s):
b. Specify whether or not the residuals exhibit any of the characteristics defined by 40 CFR §261.21-
261.24: ® yes IS no.
Fill in the following tables with the results of the latest toxicity characteristic leaching procedure (TCLP) analysis as
well as those for corrosivity, ignitability, and reactivity:
Laboratory: Fairway Laboratories and Date of analysis:
Passed corrosivity test: ® yes ® no. pH: s.u. (2 < pH < 12.5)
Passed ignitability test: ® yes no. Flashpoint: I IF (> 140°F) *Burn rate: <0.100 according to EPA
Method 1030/40 CFR 261.32, the sample did not have a burning rate great than 2.2mm/second and is therefore not
considered to have a positive result for ignitability.
Passed reactivity test: ® yes ❑no. HCN: mg/kg (<250) & H2S: <1.00 mg/kg (<500)
TCLP Parameter
Limit
(mg/1)
Result
(mg/1)
TCLP Parameter
Limit
(mg/1)
Result
(mg/1)
Arsenic
5.0
<0.04
Hexachlorobenzene
0.13
<0.05
Barium
100.0
0.247
Hexachloro-1,3-Butadiene
0.5
<0.05
Benzene
0.5
<0.05
Hexachloroethane
3.0
<0.05
Cadmium
1.0
<0.02
Lead
5.0
<0.04
Carbon Tetrachloride
0.5
<0.05
Lindane
0.4
<0.0001
Chlordane
0.03
<0.005
Mercury
0.2
<0.002
Chlorobenzene
100.0
<0.05
Methoxychlor
10.0
<0.0001
Chloroform
6.0
<0.05
Methyl Ethyl Ketone
200.0
<0.5
Chromium
5.0
<0.025
Nitrobenzene
2.0
<0.05
m-Cresol
200.0
<0.05
Pentachlorophenol
100.0
<0.25
o-Cresol
200.0
<0.05
Pyridine
5.0
<0.10
p-Cresol
200.0
<0.05
Selenium
1.0
<0.10
Cresol
200.0
<0.05
Silver
5.0
<0.02
2,4-D
10.0
<0.001
Tetrachloroethylene
0.7
<0.05
1,4-Dichlorobenzene
7.5
<0.05
Toxaphene
0.5
<0.005
1,2-Dichloroethane
0.5
<0.05
Trichloroethylene
0.5
<0.05
1, 1 -Dichloroethylene
0.7
<0.05
2,4,5-Trichlorophenol
400.0
<0.05
2,4-Dinitrotoluene
0.13
<0.05
2,4,6-Trichlorophenol
2.0
<0.05
Endrin
0.02
<0.0001
2,4,5-TP (Silvex)
1.0
<0.001
Heptachlor and its Hydroxide
0.008
<0.0001
Vinyl Chloride
0.2
<0.05
FORM: RSC 06-16 Page 2 of 5

4. Metals Determination: Complete one of the following tables (i.e., as applicable) to demonstrate that the residuals do not
violate the ceiling concentrations for metals regulated under 15A NCAC 02T .1105.
a. For Distribution/Land ADDlicadon: Fill in the following table with the results of the latest analyses (i.e., on a dry weight
basis) for the following metal parameters:
Laboratory: and Date of analysis: - /10.19
Parameter
Ceiling
Concentration Limits
(ClassA & ClassB)
(mg/kg)
Monthly Average
Concentration Limits
(Class A Only)
(mg/kg)
Result
(mg/kg)
Arsenic
75
41
3.34
Cadmium
85
39
0.81
Copper
4,300
1,500
95.37
Lead
840
300
16.99
Mercury
57
17
0.26
Molybdenum
75
n/a
2.65
Nickel
420
420
7.95
Selenium
100
100
<2.70
Zinc
7,500
2,800
665.69
b. For Surface Disposal Unit (landfill): Fill in the following table with the results of the latest analyses (i.e., on a dry weight
basis) for the following metal parameters: N/A
Laboratory: = and Date of analysis:
Distance from Disposal
Unit to Boundary to
Closest Property Line
(meters, check one)
Arsenic
(mg/kg)
Chromium
(mg/kg)
Nickel
(mg/kg)
® > 0 but < 25
30
200
210
> 25 but < 50
34
220
240
® > 50 but < 75
39
260
270
>_ 75 but < 100
46
300
320
> 100 but < 125
53
360
390
> 125
62
450
420
Result (mg/W
FORM: RSC 06-16 Page 3 of 5

5. Nutrient/Micronutrient Determination: Complete the following:
a. Total solids: M %.
b. Fill in the following table with the results of the latest analyses (i.e., on a dry weight basis) for the following nutrient and
micronutrient parameters:
Laboratory: and Date of analysis:
Parameter
Result
(mg/kg)
Aluminum
19470
Ammonia -Nitrogen
1085
Calcium
10348
Magnesium
1892
Nitrate -Nitrite Nitrogen
2.41
pH (Standard Unit)
7.7
Phosphorus
11543
Potassium
8806
Sodium
257
Total Kjeldahl Nitrogen
18853
c. Using the results listed in Item 11. 5b. above, calculate the sodium adsorption ration (SAR): J§
[Note: If residuals contain SAR of 10 or higher, the applicant shall obtain recommendations from the local Cooperative
Extension Office, the Department of Agriculture and Consumer Services, the Natural Resource Conservation Service, a
North Carolina Licensed Soil Scientist, or an agronomist, prior to land application of residuals. The recommendations shall
address the sodium application rate, soil amendments (e.g., gypsum, etc.), or a mechanism for maintaining site integrity
and conditions conducive to crop growth].
d. Specify the mineralization rate to be used in calculating the plant available nitrogen (PAN) of the residuals: %.
This rate is a (check one): ® default value, or ® actually established.
If the residuals are not generated from the treatment of municipal or domestic wastewater, explain or provide technical
justification as to why the selected default value is appropriate to be applied to these residuals:
e. Calculate the PAN for the residuals (i.e., on a dry weight basis) and fill the results in the following table:
Application Method
First (1111 Year PAN
Five -Year
Maximum Adjusted PAN
(mglkg)
(mg/kg)
Surface
3832
9879
Injection/Incorporation
N/A
N/A
6. Other Pollutants Determination: Specify whether or not there are any other pollutants of concern in the residuals and provide
the results of the latest analyses.
FORM: RSC 06-16 Page 4 of 5

7. Pathogen Reduction: Per 15A NCAC 02T.1106, specify how residuals will meet the pathogen reduction requirements:
a. For Distribudon/Land Application of Class A or Equivalent.
❑ A fecal coliform density that is demonstrated to be less than 1,000 MPN per gram of total dry solids,
or
A salmonella sp. density that is demonstration to be less than 3 MPN per 4 grams of total dry solids.
AND one of the followings (except for non -biological residuals):
M Alternative 1 [15A NCAC 02T.1106(b)(3)(A)] - Time/Temperature Compliance.
❑ Alternative 2 [15A NCAC 02T.1106(b)(3)(B)] - Alkaline Treatment.
❑ Alternative 3 [15A NCAC 02T.I 106(b)(3)(C)] - Prior Testing for Enteric Virus/Viable Helminth Ova.
❑ Alternative 4 [15A NCAC 02T.1106(b)(3)(D)] - No Prior Testing for Enteric Virus/Viable Helminth Ova.
® Alternative 5 [15A NCAC 02T.1106(b)(3)(E)-(K)] - Process to Further Reduce Pathogens (PFRP).
Specify one: composting, S heat drying, ❑ heat treatment,
thermophilic aerobic digestion, ❑ beta ray irradiation,
gamma ray irradiation, or ❑ pasteurization.
b. For Land Application of Class B.-
El Alternative 1 [15A NCAC 02T.I 106(c)(1)] - Fecal Coliform Density Demonstration.
❑ Alternative 2 [15A NCAC 02T.1106(c)(2) - Process to Significantly Reduce Pathogens (PSRP).
Specify one: aerobic digestion, air drying, in anaerobic digestion,
composting, or I lime stabilization.
c. For Surface Disposal.
❑ Select One of the Class A or Equivalent Pathogen Reduction Alternatives in Item II. 7a. above.
❑ Select One of the Class B or Equivalent Pathogen Reduction Alternatives in Item Il. 7b. above.
❑ Exempt -If Daily Cover Alternative is chosen in Item II.8. below [15A NCAC 02T.1106(a)(2)].
❑ Not Applicable - Non -Biological Residuals with NO Domestic Wastewater Contribution.
Vector Attraction Reduction (VAR): Per 15A NCAC 02T.1107, specify how residuals will meet the VAR requirements:
Alternative 1 [15A NCAC 02T.1107(a)(1)] - 38% Volatile Solids Reduction (Aerobic/Anaerobic Digestion).
❑ Alternative 2 [15A NCAC 02T.1107(a)(2)] - 40-Day Bench Scale Test (Anaerobic Digestion).
❑ Alternative 3 [15A NCAC 02T.I 107(a)(3)] - 30-Day Bench Scale Test (Aerobic Digestion).
❑ Alternative 4 [15A NCAC 02T.1107(a)(4)] - Specific Oxygen Uptake Rate Test (Aerobic Digestion).
® Alternative 5 [15A NCAC 02T.I 107(a)(5)] - 14-Day Aerobic Processes.
[] Alternative 6 [15A NCAC 02T.1107(a)(6)] - Alkaline Stabilization.
❑ Alternative 7 [15A NCAC 02T.1107(a)(7)] - Drying of Stabilized Residuals.
❑ Alternative 8 [15A NCAC 02T.I 107(a)(8)] - Drying of Unstabilized Residuals.
❑ Alternative 9 [15A NCAC 02T.I 107(a)(9)] - Injection.
❑ Alternative 10 [15A NCAC 02T.1107(a)(10)] - Incorporation.
❑ Alternative for Surface Disposal Units Only - Soil/Other Material Cover [15A NCAC 02T.1107(b)(2)].
❑ Not Applicable - Non -Biological Residuals with NO Domestic Wastewater Contribution.
Note: For animal processing residuals, only alternatives 9 or 10 may be chosen due to the nuisance conditions that typically
occur when these residuals are applied and left on the land surface.
FORM: RSC 06-16 Page 5 of 5

- State of North Carolina
Department of Environmental Quality
_INR -' -Division of Water Resources
Division of Water Resources RESIDUALS SOURCE CERTIFICATION
INSTRUCTIONS FOR FORM: RSC 06-16
Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these
instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additional
information requested. Failure to submit all of the required items will lead to additional processing and review time for the
permit application. Unless otherwise noted, the Applicant shall submit one original and two conies of the application and
supporting documentation
For more information, visit the Water Quality Permitting Section's Non -Discharge Permitting Unit
General — This certification provides detailed information of residuals source generating facility and its residuals quality for land
application, distribution, or disposal in accordance with 15A NCAC 02T .1100. Do not submit this certification for review without
a corresponding application form (FORM: RLAP 11-15, FORM: DCAR 11-15, or FORM: SDR 11-15).
Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation listed
below.
A. Residuals Source Certification ():
® Submit the completed and appropriately executed Residuals Source Certification (FORM: RSC 11-15) form. Please do not
make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachments to the
application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer.
® For new or renewed permits, submit a separate certification for each source facility.
❑ For modified permits, submit a separate certification for only those facilities that are affected by the proposed modification.
® Complete the residuals source facility summary page. List all new, renewed, or modified facilities.
B. Residuals Source -Generating Facility Information:
® For each source facility, attach the following:
® Vicinity map - A vicinity map that shows the location of the facility and meets all of the criteria in the "Map Guidance for
Residuals Land Application Permits".
® Process flow diagram and/or narrative - A detailed narrative and/or process flow diagram that describes how the residuals
are to be generated, treated, processed, and stored at the facility.
® Quantitative justification for residuals production rate - A quantitative justification for the value provided in Item I. 8.
Ensure that the amount of residuals listed is the maximum amount expected to be generated by the facility for the life of
the permit. In addition, ensure that this amount is equivalent to that which is actually to be land applied, distributed,
and/or disposed, including any chemicals, amendments, or other additives that are added to the residuals during
processing.
® Sampling plan - A detailed sampling plan for the residuals source -generating facility. Ensure that the plan identifies
sampling points, sampling frequency, sample type, as well as the Division -certified laboratory to be used. In addition,
ensure that the plan details how the facility and/or the residuals are monitored for any applicable pathogen reduction and
vector attraction reduction requirements. Note that all sampling and monitoring must be completed on the residuals as
they are to be land applied, distributed, and/or disposed.
C. Residuals Quality Information:
® For each source facility, attach the following:
® Laboratory analytical reports and operational data - reports for all laboratory analyses used to complete this certification.
® Documentation that the facility complies and/or the residuals comply with any applicable pathogen reduction and vector
attraction reduction requirements.
❑ For new facility that may have not yet been constructed and analytical results of residuals cannot be obtained, please
attach analytical results of residuals generated from a similar facility along with the description of similarities of the two
facilities.
INSTRUCTIONS FOR FORM: RSC 06-16 Page 1 of 1

City of Goldsboro Biosolids Composting Facility Vicinity Map
SEYMOUR JOHNSON
AIR FORCE BASE

Report Number
3S05 Conestoga Dr.
F19 Account
Number
er a&lg rea�tla kes wRF Laboratory Fort Wayne, IN 46808
Account Number 260.483.4754
LABORATORIES algreatiakes.com
15675 Scientists who don't mind gemng dirty.'" SEP 16 2019
Received
To: CITY OF GOLDSBORO COMPOST FAC. For: FINISHED COMPOST
714ARRINGTON BRIDGE RD�.�
GOLDSBORO, NC 27530-8580 pih
! /_/9)
Attn: KATHY HILL
Sample ID: 18
Lab Number: 19336
Purchase Order: P2006079
Date sampled: 9/10/2019
Date Received: 9/11/2019
COMPOST ANALYSIS DatPRPnnrtad- 9/13/)C119 1 M
Analysis Analysis Dry Basis
y Unit Result Result Analysis Method
Salmonella MPN/4g dry - < 3 — TMECC 07.02�_.
1 c�L rvicuwcu iur uie txaminanon oT t,omposting and Compost (TMECC), The U.S, Composting Council. 9/16/2019-COMPOST
Report A p Approved By: / Approval Date: 9/16/2019
Greg Neyman - Vice President / COO

Report Number
3505 Conestoga Dr.
F19254-6507 ,&lgreatlal�es 1tiRSF Laboratory Fort Wayne, IN 46908
Account Number 260.483,4759
15675 • ,
LABORATORIES ,oj P j �` 20�9 algaeatiakes.com
Scientists who don't mind geMnq dirty. "
Received
To: CITY OF GOLDSBORO COMPOST FAC. For: FINISHED COMPOST
714 ARRINGTON BRIDGE RD
GOLDSBORO, NC 27530-8580
Attn: KATHY HILL Purchase Order: P2006079
Date sampled: 9/10/2019
Sample ID: 19 Date Received: 9/11/2019
Lab Number: 19337 COMPOST ANALYSIS n.t.D. —+.A. a/,z/')n,o s___.
Analysis Unit Analysis Dry Basis
Result Result Analysis Method
`--< 3 TMECC 07.02
Taacrr I_ c--
•-�- ••.. ......, .v. a is �Aa11m1uuui 1 ui wnipusang dno UompoS[ (i Mta.l.), i ne U,S. Composting Council. 9/16/2019-COMPOST

tr
Agricultural Analytical Scrviccs Laboratory
Penn State The Pennsylvania State University
111 Ag Analytical Svcs Lab
Extension University Park, PA 16802
(814) 863-M41 [e-mail] www.aasl.psuedu
Kathy Hill
City of Goldsboro WRF Laboratory
P O Drawer A Goldsboro NC 27533 OCT 01 1019
P,dl& Rec WW
LAB ID: SAMPLE ID: REPORT DATE: SAMPLE TYPE: FEEDSTOCKS COMPOSTING METHOD COUNTY
CI 1836 Finished Compost #18 10/01/2019 Finished Compost
COMPOST ANALYSIS REPORT
Analyte Results Results
(As is basis) (Dry weight basis)
pH
7.7
Soluble Salts (1:5 w:w)
1.90 mmhos/cm
Solids
61.2 %
Organic Matter (Volatile Solids)
35.5 %
58.0
%
Total Kjeldahl Nitrogen (N)'
11,530 mg/kg
18,853
mg/kg
Ammonium N (NH; N)
664 mg/kg
1,085
mg/kg
Nitrate-N + Nitrite-N
1.5 mg/kg
2.41
mg/kg
PAN (Surface -applied)'
1,420 mg/kg
2,322 mg/kg
PAN (Sub -surface applied)'
1,752 mg/kg
2,864 mg/kg
Phosphorus (P)
7,060 mg/kg
11,543 mg/kg
Potasium (K)
5,386 mg/kg
8,806 mg/kg
Calcium (Ca)
6,328 mg/kg
10,348 mg/kg
Magnesium (Mg)
1,157 mg/kg
1,892 mg/kg
Sodium (Na)
157 mg/kg
257 mg/kg
Aluminum (Al)
11,908 mg/kg
19,470 mg/kg
Arsenic (As)
2.04 mg/kg
3.34 mg/kg
Cadmium (Cd)
0.50 mg/kg
0.81 mg/kg
Copper (Cu)
58.32 mg/kg
95.37 mg/kg
Lead (Pb)
10.39 mg/kg
16.99 mg/kg
Mercury (Hg)
0.16 mg/kg
0.26 mg/kg
Molybdenum (Mo)
1.62 mg/kg
2.65 mgjkg
Nickel (Ni)
4.87 mg/kg
7.96 mg/kg
Selenium (Se) <
1.65 mg/kg
< 2.70 mg/kg
Zinc (Zn)
407.12 mg/kg
665.69 mg/kg
Subcontracted to Fairway Laboratories, Altoona, PA
2PAN (Plant -Available Nitrogen), customer -defined calculation
Sample collected 9/10/2019 at 1:44 PM

•,� PennState
Extension
s
Agricultural Analytical Services Laboratory
The Pennsylvania State University
111 Ag Analytical Svcs Lab
University Park, PA 16802
[phone] [e-mail] www.aasi.psu.edu
Kathy Hill
City of Goldsboro
P O Drawer A
Goldsboro NC 27533
LAB ID SAMPLE 1D REPORT DATE SAMPLE TYPE FEEDSTOCKS COMPOSTING METHOD COUNTY
C11836 Finished Compost #18 10/01/2019 Finished Compost
COMPOST BIOASSAY
Seedling Emergence and Relative Growth
TEST PARAMETERS
Test Dates: 09/13/2019 to 09/20/2019
Seed Type: Cucumber-Marketmore 76 Variety
Media Type: Miracle Gro Moisture Control
(Control)
Vermiculite: NK Professional Grade
TEST RESULTS
Emergence: 93
(% of control)
Seedling Vigor: 100
COMMENTS

INTERPRETATION
The bioassay test provides a screen for the presence of phytotoxins in compost based on seedling emergence and seedling
vigor relative to a control. It provides an assessment of compost maturity although should not be used as a stand-alone
indicator. The U.S. Compost Council Test Methods for the Examination of Composting and Compost provides the following
Maturity Indicator Ratings based on this test.
Maturity Indicator Rating'
Test Parameter Very Mature Mature Immature
Emergence % > 90 80-90 < 80
Seedling Vigor % > 95 $0-95
'Test Methods for the Examination of Composting and Composts (revised July 15, 2015)

Agricultural Analytical Services Laboratory
Pennstate The Pennsylvania State University
111 Ag Analytical Svcs Lab
Extension University Park, PA 16802
[phone] [e-mail] www.aaslpsuedu
Kathy Hill
City of Goldsboro
7
P O Drawer A
Goldsboro NC 27533
LAB ID SAMPLE ID REPORT DATE SAMPLE TYPE FEEDSTOCKS COMPOSTING METHOD COUNTY
C11836 Finished Compost #18 10/01/2019 Finished Compost
RESPIROMETRY
Carbon Dioxide (CO,) Evolution Rate
I TEST RESULTS i
mg CO, C/g solids/day, 1 1.5
mg COZ C/g organic matter/day, I 2.6

INTERPRETATION
Respirometry (CO, evolution) provides a measurement of the relative microbial activity in a compost and can therefore be used
as an estimate of compost stability. The interpretive index below assumes optimal conditions for microbial activity are present
including temperature, moisture and nutrients, and that toxic components that would inhibit microbial respiration are absent.
Result' Stability Rating General Characteristics
< 1 Very stable Well cured compost
No continued decomposition
No odors
No potential for volatile fatty acid phytotoxicity
1-2 Stable Moderately well cured compost
Odor production not likely
Limited potential for volatile fatty acid phytotoxicity
Minimal to no impact on soil carbon and nitrogen dynamics
2-5 Moderately Curing compost
unstable, Odor production not likely
curing compost Limited potential for volatile fatty acid phytotoxicity
Minor impact on soil carbon & nitrogen dynamics
6-9 Unstable, Active, uncured compost
raw compost Minimal odor production
Moderate to high potential for volatile fatty acid phytotoxicity
Moderate potential for negative impact on soil carbon & nitrogen dynamics
10-11 Raw compost, Highly active, uncured compost
raw organic products Odor production likely
High potential for volatile fatty acid phytotoxicity
High potential for negative impact on soil carbon & soil nitrogen dynamics
> 11 Raw feedstock, Raw, extremely unstable material
unstabilized material Odor production expected
Probable volatile fatty acid phytotoxicity with most materials
Negative impact on soil carbon & soil nitrogen dynamics expected
'Units in mg COz C/g organic matter/day
2Test Methods for the Examination of Composting and Composts (revised July 15, 2015)

r COMPOSTING
�S COUNCIL
Seal of Testing
'isaurarzce
City of Goldsboro
P O Drawer A
Goldsboro NC 27533
.TcL 919-735-3329
L= 919-735-8907
Product Name: Finished Compost O 8
Lab ID: C11836
Report Date:
10/01/2019
Compost Technical Data Sheet
Compost Parameters
Reported as (units of measure)
Test Results
Test Results
Plant Nutrients:
%, weight basis
% wet weight basis
% dry weight basis
Nitrogen
Total N
1.53
2.50
Phosphorus
P201
1.62
2.64
Potassium
K20
0.32
0.53
Calcium
Ca
0.63
1.03
Magnesium
Mg
0.12
0.19
Moisture Content
%, wet weight basis
38.84
Organic Matter Content
%, dry weight basis
58.01
pH
unitless
7.74
Soluble Salts
(electrical conductivity)
dS/m (mmhos/cm)
1.90
Particle Size
< 9.5 mm
100.00
Stability Indicator (respirometry)
CO, Evolution
mg COZ C/g TS/day, AND
mg COZ C/g OM/day
1.47
2.62
Maturity Indicator (bioassay)
Percent Emergence, AND
Percent Seedling Vigor
% of control
%
93.33
100.00
Select Pathogens
g
PASS/FAIL: per US EPA Class A
standard, 40 CFR § 503.32(a)
Pathogen test not performed
Trace Metals
PASS/FAIL per US EPA Class A
standard, 40 CFR § 503.13,
Tables 1 and 3
PASS: As, Cd, Cu, Pb, Hg, Mo, Ni, Se, and Zn are less than
limits specifed by US EPA Class A Standard 40 CFR §
503.13, Tables I and 3
Participants in the US Composting Council's Seal of Testing Assurance Program have shown the commitment to test their
compost products on a prescribed basis and provide this data, along with compost end use instructions, as a means to better
serve the needs of their compost customers.
Sample collected 9/10/2019 at 1:44 PM

rJ
SCOMPOSTING
COUNCIL
Seal of Te. st,i ng
Assurance
City of Goldsboro
P O Drawer A
Goldsboro NC 27533
.UL 919-735-3329
919-735-8907
Product Name: Finished Compost #18
Lab ID: C11836
Report Date: _ 10/01/2019
Compost Technical Data Sheet
Compost Parameters
Reported as (units of measure)
Test Results
Plant Nutrients:
Not reported
Moisture Content
%, wet weight basis
38.84
Organic Matter Content
%, dry weight basis
58.01
pH
unitless
7.74
Soluble Salts
(electrical conductivity)
dS/m (mmhos/cm)
1.90
Particle Size
< 9.5 mm
100.00
Stability Indicator (respirometry)
CO, Evolution
mg COZ C/g TS/day, AND
mg COZ C/g OM/day
1.47
2.62
Maturity Indicator (bioassay)
Percent Emergence, AND
Percent Seedling Vigor
% of control
%
93.33
100.00
Select Pathogens
PASS/FALL: per US EPA Class A
standard, 40 CFR § 50332(a)
Pathogen test not performed
Trace Metals
PASS/FALL: per US EPA Class A
standard, 40 CFR § 503.13,
Tables I and 3
PASS: As, Cd, Cu, Pb, Hg, Mo, Ni, Se, and Zn are less than
limits specifed by US EPA Class A Standard 40 CFR §
503.13, Tables I and 3
Participants in the US Composting Council's Seal of Testing Assurance Program have shown the commitment to test their
compost products on aprescribed basis andprovide this data, along with compost end use instructions, as a means to
better serve the needs of their compost customers.
Sample collected 9/10/2019 at 1:44 PM

Goldsboro Compost Flow Diagram
1
2
3
4
Load wood chips on truck
Load biosolids on truck
Discharge mix at Compost Building
Place compost "charge" in compost bay
(Compost Facility)
(WRF)
(Compost Facility)
(Compost Facility)
8
7
6
5
Screen Compost
Move compost to Cure Building
g
Track compost temperatures
Run Agitator to move compost 10 feet
(Compost Facility)
(Compost Facility)
(Compost Facility)
(Compost Facility)
9
10
Sample and test compost
Finish compost is sold to bulk wholesale customers
(Compost Facility)
(Compost Facility)

I
I
i
n�
77
E-
(D
1
I
0
I a
a
I•
I
o a o
I
sY.
mY~pvl�rl0 GMAL mom
l.' OOIBIQ Af,YBII
ton M
9.11YC OWanWl
�lE>�YO�f �
Y
Y
•
•
I I
1 1
YmME
Y
I
1 I
n iaQ/•' ice' 91Y !b 1
wpM
M4M
b11t
I MI•
I qa O/a1 � i
�
— — I
1 I[M•pi .OM I ��01
Figure 3. Process
Flow Plan
�noo
11 CI O fl

ANNUAL DISTRIBUTION AND MARKETING/ SURFACE DISPOSAL CERTIFICATION AND SUMMARY FORM
PERMIT #: WQ0018201 FACILITY NAME: City of Goldsboro Composting Facility
PHONE: [phone] COUNTY: Wayne OPERATOR: Rod Pace, Superintendent
FACILITY TYPE (please check one): ❑ Surface Disposal (complete Part A (Source(s) and "Residual In" Volume only) and Part C)
0 Distribution and Marketing (complete Parts A, B, and C)
Was the facility in operation during the past calendar year? 0 Yes ❑No No If No skip carts A. R. C and vPrtir,&, r...•... h..i--
Part A*•
Month
Sources(s) (include NPDES # if Volume (dry tons)
t/
applicable) AdmendmenResidual In I Product Out
January
NCO023949
245.51
79.51
325.02
February
NCO023949
274.49
92.73
367.22
March
NCO023949
288.63
90.97
379.6
April
NC0023949
331.67
106.07
437.74
May
NCO023949
276.4
93.82
370.22
June
NCO023949
337.69
135.05
472.74
July
NCO023949
465.32
156.98
622.3
August
NCO023949
230.64
77.79
308.43
September
NCO023949
197.76
57.34
255.1
October
NCO023949
325.63
117.15
442.78
November
NCO023949
233.46
77.41
310.87
December
NCO023949
292.94
104.13
397.07
Totals:
Annual (dry tons):
3500.14
1188.95
4689.09
Admendment
s used: I Chipped
Yard Waste
Bulkin A ent
s used
Part B*• ---_-_ ~_-V•.
Recipient Information
Name(s)
Aguila Keith
Anderson Brendon
Barnes James
Bauer Jay
Bennett Joan
Best Sand & Gravel
B & P Farm
Bloom Micheal
Bouchard Paul
Bradley Vincent
Bradsher Donnie Jr.
Volume (dry
tons)
1.78
Intended use(s)
Landsca in
8.90
Landscaping
0.04
Landscaping
0.45
Landsca in
1.34
Landscaping
35.62
Landsca in
8.90
Landscaping
1.34
Landscaping
0.89
Landscaping
6.23
Landscaping
0.45
Landscaping
Total from 2nd sheet
1565.47
Landsca in
1631.41
None
* If more space than given is required, please attach additional information sheet(s). 0 Check box if additional sheet(s) are attached
Part C:
Facility was compliant during calendar year 2018 with all conditions of the permit (including but not limited to items 1-3 below) issued by the
Division of Water Quality. 0 Yes ❑ No If No, please provide a written description why the facility was not compliant.
1. All monitoring was done in accordance with the permit and reported for the year as required and three (3) copies of certified laboratory results are attached.
2. All operation and maintenance requirements were compiled with or, in the case of a deviation, prior authorization was received from the Division of Water
Quality.
3. No contravention of Ground Water Quality Standards occurred at a monitoring well.
"I certify, under penalty of law, that the above information is, to the best of my knowledge and belief, true, accurate and complete. I am aware
that there are significant penalties for submitting false informatton, including the possibility of fines and imprisonment for knowing violations."
Signature of Permittee Date Signature of Preparer** Date
(if different from Permittee) * *Preparer is defined in 40 CFR Part 503.9(r)
DENR FORM DMSDF (5/2003)

Annual Distribution and Marketing Summary Form- Part B
(additional sheet)
Part B: (continued) Recipient Information
Names)
Volume
(dry tons)
Intended use(s)
Brogden Eddie
0.89
Landscaping
Brown Eddie
1.78
Landscaping
Bunn Johnnie
0.89
Landscaping
Capps James
0.45
Landscaping
Carter James
4.45
Landscaping
Casey's Garden Center
182.42
Landscaping
Cervantes Lawn Care
24.04
Landscaping
Cox John
8.90
Landscaping
Crocker Robert
3.56
Landscaping
Crumplers Lawn Care
21.37
Landscaping
Custer Ray
0.45
Landscaping
D & J Construction
62.33
Landscaping
Dalmation Lawn Care
8.90
Landscaping
Deans Tim
0.45
Landscaping
Delmus Hardware
1.92
Landscaping
Dixon Dennis
17.81
Landscaping
Duplin County Ext
8.90
Landscaping
Duplin Sod Farms
1.78
Landscaping
Eason Otis
0.45
Landscaping
Eastern Earthscapes
2.23
Landscaping
Eco Express
321.47
Landscaping
Edwards JP
44.52
Landscaping
Faircolth Chris
3.56
Landscaping
Faircloth Donald
0.89
Landscaping
Grays Turf & Landscaping
24.93
Landscaping
Green Anthony
0.89
Landscaping
Hales John
0.45
Landscaping
Hall W R
8.90
Landscaping
Harrell Roy
5.34
Landscaping
Harrell Sarah
8.90
Landscaping
Harris Christopher
0.07
Landscaping
Harris Virginia
0.05
Landscaping
Hassell Roy
0.95
Landscaping
Hill Olin
0.89
Landscaping
Hine Sitework
8.90
Landscaping
Hollowell Linda
8.93
Landscaping
Holmes Jackie
8.90
Landscaping
Hopper D Michael
9.80
Landscaping
Jones Zeb
0.13
Landscaping
Joyner Scarlett
4.45
Landscaping
Kabes Roma Gayle
17.81
Landscaping
Kidd Henry
8.90
Landscaping
Knotts Stephen
2.67
Landscaping
Kornegay Geroge
8.90
Landscaping
Kornegay Johnny
0.89
Landscaping
Lancaster Ken
17.81
Landscaping
Landscape Design
47.20
Landscaping
Latouche Wayne
0.45
Landscaping
Live Oak Landscape
6.68
Landscaping

Annual Distribution and Marketing Summary Form- Part B
(additional sheet)
M&M Lawn Care Pro.
4.45 Landscaping
0.13' Landscaping
Marcin Michael
Marsh Cynthia
0.89
Landscaping
McGee Danny
2.67
Landscaping
McKee) Bobby
0.89
Landscaping
McNair Benjamin
8.90
Landscaping
Mozingo Wiley
0.45
Landscaping
Mulch Express
14.25
Landscaping
Neuse Plant & Bark
48.98
Landscaping
Parker Vernon
0.05
Landscaping
Parson Prince W.
0.05
Landscaping
Peele George
1.78
Landscaping
Phillips Kenny
16.47
Landscaping
Randoplh Leroy
0.45
Landscaping
Ray Jerald
0.05
Landscaping
Reaves Margaret
7.12
Landscaping
Red Barn/ Bobby Hardee
142.48
Landscaping
Roberts Tok 1
0.08
Landscaping
Rodriguez Cesar
0.45
Landscaping
Rose Michael
0.39
Landscaping
Rousey Bob
8.90
Landscaping
Sabanayagam M.K
48.98
Landscaping
Sexstella John
0.07
Landscaping
Simmions David
14.25
Landscaping
Singleton Joshua
12.47
Landscaping
Small Maurice
0.45
Landscaping
Smith Cleaven
0.89
Landscaping
Smith Melvin Howard
0.13
Landscaping
Smith William
1.78
Landscaping
Soud Gerald
0.89
Landscaping
Southern Design
26.71
Landscaping
Swinson Thomas
0.05
Landscaping
Tart Jimmy
8.90
Landscaping
Taylor Daniel
62.33
Landscaping
Taylor Lawn Maint.
7.12
Landscaping
Tew Charlie
0.12
Landscaping
Therrell William D
1.78
Landscaping
Turner Teresa
0.45
Landscaping
Waltham Gardens
3.56
Landscaping
Warren Kent
2.67
Landscaping
Wayne Comm. College
21.37
Landscaping
Wayne County/Regional Fair
4.45
Landscaping
Weathers scottie
0.48
Landscaping
Webber Grant
8.90
Landscaping
Wemmering Tracy
1.34
Landscaping
Williams Yard Services
1.781
Landscaping
Winston Johnston Farms
17.81
Landscaping
Yearwood Jean
0.07
Landscaping
York Charles
0.20
Landscaping
City of Goldsboro- Parks & Rec
122.89
Landscaping
City of Goldsboro -Other
4.45
Landscaping

Annual Distribution and Marketing Summary Form- Part B
(additional sheet)
Subtotal to add to primary report: 1565.47

Goldsboro Compost Benefits:
• Adds valuable organic matter -
improving soil structure
• Improving the moisture holding
capacity of light, sandy soils
• Reducing the bulk density of heavy,
clay soils — increasing moisture
infiltration and aeration, slowing soil
compaction
• Reduces soil erosion and nutrient
leaching
• Improves the microbial activity of
the soil
• Provides plant nutrition
Application Rates Estimator
One Cubic Yard of Compost Covers:
324 sq. ft. at l" depth
81 sq. ft. at 4" depth
162 sq. ft. at 2" depth
65 sq. ft. at 5" depth
108 sq. ft. at 3" depth
54 sq. ft. at 6" depth
Cubic Yards Required To Cover 1,000 ft"
1/4-inch layer
=>
0.75 yd3
'/z-inch layer
=>
1.5 yd3
1-inch layer
Z*
3.0 yd3
1'/z-inch layer
=>
4.5 yd3
2-inch layer
=:>
6.0 yd3
2'/2-inch layer
=>
7.5 yd3
3-inch layer
=>
9.0 yd3
Goldsboro Compost is eertiried by the
USCOMPOSTING
COUNCIL
` Seal of Testing
Assurance
Derivative Statement:
Goldsboro Compost is produced from
recycled contains municipal biosolids and
and trimmings
Goldsboro Compost is available from the
City of Goldsboro in bulk form. Contact
Mike Wagner for additional information.
Manufactured By:
City of Goldsboro
P.O. Drawer A
Goldsboro, NC 27533-9701
919-735-3329
This compost product has been sampled and tested as required by
the Seal of Testing Assurance Program of the United States
Composting Council (USCG). Test results are available upon
request by calling the City of Goldsboro at 1-919-735-3329. The
USCG makes no warranties regarding this product or its contents,
quality, or suitability for any particular use.
G!�LDSBOwRvt'N
COMPOST
A General Purpose Compost
Perfect for your Landscape, and
other Horticultural,
Applications
• Weed Free
• Consistent
• Easy to Use

G n.-imor. LDSBORC COMPOST,
,
A General Purpose Exceptional Quality Compost
Perfect for your garden or landscaping
Weed Free
• Consistent
• Easy to Use
Guaranteed Analysis
1.5-2.0-.25
Total Nitrogen(N).................................. 1.5%
1.5% Water Insoluble Nitrogen
Available Phosphate (P2O5).................... 2.0%
Soluble Potash (K2O)......................... 0.25%
30 lbs.
Manufactured by City of Goldsboro, Goldsboro, NC

1w���1►//��NI/i' ���I►/ii'` ��ib �'` ��I►/ ���il/''��Ii/ice klies
I rr-' STA CERTTI
!'! Certified
',
Compost
SeaiofresgSTA lAssurance
('lll I composting
Ilt u s council'
0 i,
XA IM LVA i I i IN �
dii►� ��11�� #► �11� �11� #�vil, l�Iowl--
AL i/jl�� , AL �iii�� . Ak

a yl1{ V wo w ns s ate■ wo■
- ,._...fit
_ \ . ■^�
—• s¢ na x v • x--_-_v .-----x--#, ■xO15M dltr mxSlWUuv ■r/LT At n.m' O.InC utol `_-
MP oMnw.w'ni n \`
■ v v x ws j =IL - 7073 st ■■.0 wtui n■c ro t■.r��.
s�■o
SHEET FLOW SH ET FLOW
0/e IMPER .�.�■ °
' er III41K m mosrc
0 IMPER `►
--� — -- - mSHEE FLOW- �C
wwram
- - -- _
�I � 0
\� ...■ vrz�i,.m O/ , �enerator fi FILM& �
JF1Euringy g
r
amoon'I
1gft�
ass■o. r.. wu a- Immmes.a �„i Ali , �,. .� 'nde p
Teen;; • I� I �` OF6
znvi
\ r■ nta � � 1 t u v. r i +a "; � . : j� oa■c ■At
,.■�■ C ■ ri n a °'
1
- ;--- E t
\�\ and ► Q - - - - - MPERc-
o ■■tn
e ge l!��
�O 10% IMPER -n
` �� av■ m■■. r r � 1
-n O O
15% IMPER 30% IMPER
Stor, ge of easonal . ■..■.L■..n' J ( i
minma+v■ua �1 \,` Lawr Le Raking and
Gras C pings gip.. SHEET FL
p .20% IMPER,. 3'
9 —
Notes:
up
OF:! Outfall ��� `� - - mt � �� � ■■.= �..°
IMPER: Impervio s
.Figure 2. Site Map (REVISED 10/29/18)
5 1 PLAN — GRADIN AND EROSION CONTROL
TROL o r �■

�A4
C7�
Bios.olids Composting Facility
OPERATION AND MAINTENANCE PLAN
SUMMARY

c
C.
Operational Functions
The City of Goldsboro Compost Facility is a member of the U.S. Composting Council
o
Seal of Testing assurance program. This ensures that compost produced by its
members meets the highest standards. Only pre -approved testing laboratories can be
used for compost testing. The results are compiled on the Compost Technical Data
reports and bacteriological testing reports.
Description of the flow of materials:
-
a. Tree limb and leaf materials brought to Compost Facility as part of the
City's recycling program.`,it. is collected curbside in front of everyone's
home in the City. This material is chipped by Compost Operators with a
`
horizontal wood grinder and stored in the Amendment Building prior to
use.
b. The wood chips and some fresh composted material (for -seeding the
-
thermophyllic organisms) are loaded by weight on the Rotorriix truck by
Operators. The compost mixtures are determined each day by -lab testing
based on samples of all of the components of the mixture; chipped wood
(amendment), dewatered biosolids, and recycled compost. The lab data
is entered into an Excel spreadsheet (Lew's Tools) which -calculates the
weight of each component to be loaded on the Rotomix, truck.
c. The Rotomix truck travels about 1 mile to the Biosolids Dewatering Facility
and is, loaded by weight some dewatered biosolids.. All of the materials
are mixed on the truck at discharged at the front end of the Compost
Building.
d. The compost mixtures are loaded in the bay. The agitators move the
materials about 10 feet each time they move through the compost. It
takes about 30 days for each "charge" of compost to move through the
entire bay.
e. The composted material is moved to the Cure Building for at least 40 days
before it is screened, tested, and is ready.for. sale.
CompMaster Computer System tracks temperatures_ of the compost bycontinually
tracking thermocouple readings from the walls of the compost bays. It is important to
keep track of the temperatures to know that all federal regulations (EPA Part 503 Rules)
are met; a minimum of three days at 550 O. (1310 F) for a minimum of 3 days and an
average of 450 C (1130 F) for 14 days. .-The compost at the City's Compost Facility
easily exceeds these temperatures. A printout of a Historical Report for each "charge" is
produced when it reaches the end of the composting process. Temperatures are
typically between 550 to 700 C for 30 days.,The CompMaster Computer program
provides real time and historical information on "charge" input, bay aeration status,
facility charge status, temperatures, blower operation, etc.

The United States Composting Council
Certification Program for
Seal of Testing Assurance
Program Rules
November 29, 2000
rev. September 29, 2001
ACKNOWLEDGEMENT OF AND
AGREEMENT TO PROGRAM RULES
[PARTICIPANT], through its duly authorized representative signing below,
hereby acknowledges and agrees to be bound by the terms and conditions of these
Program Rules with respect to its Compost Product that has been certified in accordance
with these Program Rules.
[PARTICIPANT]
Signed:
Name: Karen Brashear
Title: Public Utilities Director
Date: 7/ 18/03

composting racmty
Operation &
Maintenance Manual
Introduction
1.4 Operating and Management Personnel Responsibility
1.4.1 Operator's Responsibility
The operator is responsible for the overall efficient operation of the facility including
administrative, operational, and maintenance functions. These responsibilities include
the following:
1. Knowing proper operational procedures to ensure effective treatment is
maintained at the least possible cost to local taxpayers.
2. Keeping accurate records to ensure others may be kept aware of the
various operations of the facility.
3. Managing operating funds properly to ensure the Public Utilities
Department does its share in keeping the City financially healthy.
4. Keeping supervisors informed of facility activities to help them make
informed decisions that have a major impact on the system and its
personnel.
5.. Keeping informed of current operation and maintenance practices through
seminars, training sessions, journals, and periodicals to ensure the facility
is being operated with the most effective operation and maintenance
practices available.
6. Maintaining a safe work environment by ensuring safe practices are
utilized in all areas of the facility.
7. Refer to Section 4 — Personnel for further discussion on the operator's
responsibility, job description, and qualifications profile.
1.4.2 Management's Responsibility
Management consists of the City Council and the City Manager. Day -today
responsibilities are handled by the Director of Public Utilities and the Facility
Superintendent. The management is responsible for ensuring that proper and efficient
procedures are developed and used at the facility as folows:
1. Maintaining a highly efficient Operation and Maintenance program to
effectively utilize the financial, personnel, and physical resources of the
City.
2. Maintaining an effective records system that properly provides facility,
City, and State personnel with sufficient information to operate and
ARCADIS Project Number NC039U2.0000 14

composting raouty
Operation &
Maintenance Manual
Introduction
maintaining the facility and to evaluate the operation of the facility for
management and regulatory purposes.
Establishing staff requirements, preparing job descriptions, and assigning
personnel to ensure efficient and effective operation of the facility.
4. Providing good and safe working conditions to help motivate the
employees and protect them from harm.
5. Implementing an on -going operator -training program to maintain a high
level of expertise of the staff.
6. Providing incentives for employees through awards, paid attendance of
state and local operator meetings and training sessions, an equitable salary
benefits program, and any other program that builds the self-esteem and
morale of the employees.
7. Maintaining good public relations to keep the public informed of the
facility's function within the community.
8. Preparing budgets and reports to assist in making knowledgeable
decisions during preparation of yearly budgets.
9. Ensuring proper use of public funds delegated for the operation and
maintenance of the facility.
10. Planning for future facility needs by keeping informed of new rules and
regulations.
11. Developing standard procedures for. all aspects of the facility to ensure
smooth, efficient, and effective operation and maintenance of the facility.
1.5 Background
The Biosolids Composting Facility started constructed in 2000 and was completed and
operational by the fall of 2002. The Goldsboro Water Reclamation Facility (WRF)
also completed the construction of a plant expansion with new biosolids dewatering
facilities in 2002. The original construction of the WRF started in 1965 and was
completed in 1967. This original facility consisted of the five large equalization ponds
(a 5-cell waste stabilization lagoon) operating in a parallel feed mode. Prior to this
plant, wastewater was discharged to the Neuse River with no treatment.
ARCADIS Project Number NCO39M.ODW 1-5

composting raunty
Operation &
Maintenance Manual
Introduction
1.6 Treatment Requirements
The Goldsboro Biosolids Composting Facility is a modified in -vessel composting type
facility EPA -approved to meet Class A biosolids requirements. The facility is
authorized to distribute up to 2,548 dry tons per year of Class A residuals. No
discharge of wastes to surface waters is allowed.
The Goldsboro Biosolids Composting Facility consists of a 7.0 dry ton/day force air,
agitated bed, and aerobic sludge composting system with a 15,000 square foot biofilter
for odor control. The system is enclosed in a pre-engineered ventilated metal building.
The facility site includes a 15 acre open storage area for raw yard waste, a 50 foot by
100 foot sheltered storage area for amendment material, a concrete storage pad with a
60 foot by 200 foot sheltered area for cured compost, and a 2000 square foot operations
building. The facility site also includes a stoimwater detention and wetland treatment
pond. I
Figure 1-1 provides a vicinity map for the WRF, Composting Facility, Westbrook
Influent Pump Station, and constructed wetlands. The Biosolids Composting Facility
site layout is provided in Figure 1-2 and the composting process and instrumentation
diagram (P&ID) is shown in Figure 1-3.
ARCAD5 Project Number NCA39882.0000 1-6

IPS CompMaster Process Control System
OPERATION & MAINTENANCE SUMMARY

BioSolids Composting Facility, Operations & Maintenance Manual Section 1, Page 1 of 71
Goldsboro North Carolina I IR Filtpr LfonipAjasleLTM
U. S. Filter/CPC
Sturbridge, Massachusetts
IPS CompMasterTm Process
Control System
GOLDSBORO, NC BIOSOLIDS COMPOSTING FACILITY
OPERATION AND MAINTENANCE MANUAL
Prepared by:
AEC Engineering, Inc.
Freeport, Maine
AEC Engineering 2003/06/13
Project #01-45 Revision 2.0

BioSolids Composting Facility, Operations & Maintenance Manual Section 1, Page 3 of 71
Goldsboro North Carolina US Filter / CompMasterTM'
_. Table of Contents
f
1.1 Introduction 6
1.1.0 Job Specific Notes
6
1.1.1 System Architecture
6
1.1.2 Standard and Emergency Shutdown Procedure
7
1.1.3 Hardware Specifications
7
1.1.4 CompMaster & PC System Software
8
1.1.5 PLC System Software
9
1.1.6 System Configuration
11
1.1.7 Operator Interface Screen Navigational Chart
12
1.2 Important Definitions Used Throughout This Manual
13
1.2.1 Mouse Click
13
1.2.2 Mouse Active Area
13
1.2.3 Hot Key
13
1.2.4 Push Buttons
13
1.2.5 Toggle Push Buttons
14
1.2.6 Check Box
14
1.2.7 Data Display Field
14
1.2.8 Data Entry Field
14
1.2.9 Data Entry Link
14
1.2.10 Bar Graph
14
1.2.11 Slider Control
14
1.2.12 Pull Down List Box
15
1.2.13 Inter -Screen Navigation Buttons
15
1.2.14 Current Alarm Summary Window
15
1.2.15 Batch
15
1.2.16 Segment
15
1.2.17 Charge
15
1.2.18 Regulatory Compliance Temperature
15
1.2.18.1 PATH Compliance Calculation
16
1.2.18.2 VAR Compliance Calculation
16
1.2.19 Municipal Solid Waste (BIO SOLIDS)
16
1.2.20 Amendment
16
1.3 Main Menu
17
1.3.1 Screen Printing
17
1.4 Charge Input Screen
18
1.5 Agitator and Dolly Monitoring
20
1.5.1 Dolly Status Screen
20
1.5.1.1 Dolly Status Pop -Up Screen
21
1.5.1.2 Agitator Status Pop -Up Screen
21
1.5.2 System Agitation Validation
23
1.6 Aeration Control System 24
1.6.1 Overview and Definition of Aeration Screen Functions 24
1.6.1.1 Aeration Screen Status Screen Function 24
1.6.1.2 Aeration Screen Control Function 25
1.6.2 Definition of Aeration Control Modes 25
1.6.2.1 Manual Mode 26
1.6.2.2 Temperature Mode 26
1.6.2.3 Cycle Mode 26
AEC Engineering 2003/06/13
Project #01-45 Revision 2.0

BioSolids Composting Facility, Operations & Maintenance Manual Section 1, Page 4 of 71
Goldsboro North Carolina US Filtpr/ComoMasterTM'
1.6.2.4 Temperature -Cycle Mode
27
1.6.3 Aeration System Status
28
1.6.4 Aeration Bay Detail Status
29
1.6.5 Aeration Bay Trend
30
1.6.6 Aeration Methods and Procedures
31
1.6.6.1 Enabling/Disabling Aeration Blowers (Entire Bay)
31
1.6.6.2 Selecting Aeration Zone Blower Mode of Operation
31
1.6.6.2.1 Manual Aeration Blower Control
31
1.6.6.2.2 Temperature Aeration Blower Control
31
1.6.6.2.3 Cycle Aeration Blower Control
31
1.6.6.2.4 Temperature/Cycle Aeration Blower Control
31
1.6.6.3 Entering Aeration Zone Temperature Setpoint
32
1.6.6.4 Entering Aeration Cycle Mode On and Off times
32
1.7 Compost Spray Control System
33
1.7.1
Overview and Definition of Control Modes
33
1.7.1.1 Manual Mode
33
1.7.1.2 Automatic Mode
33
1.7.2
Compost Spray Status
34
1.7.3
Selecting Automatic and Manual Spray Modes
35
1.7.3.1 Adjusting Automatic Spray Mode Parameters
35
1.7.3.2 Controlling Spray in Manual Spray Mode
36
1.7.4
Maximum Number of Spray Solenoids to Run
36
1.7.5
Biofilter Sprinkler System
36
1.8 Ventilation Control System
37
1.8.1 Overview
37
1.8.2 Definition of Ventilation Terms
37
1.8.2.1 Aux PLC
37
1.8.2.2 Motor Faults
37
1.8.2.3 Fan Running
37
1.8.3 View Ventilation System Status
38
1.8.4 Ventilation System Control
39
1.8.4.1 Controlling a Transfer Blower in Manual Mode
39
1.8.4.2 Controlling a Transfer Blower, Exhaust Blower, or
Bypass Fan in Cycle Mode
39
1.9 Reports Sub Menu 40
1.10 Facility Charge Status 40
1.11 Historical Trending Screen 41
1.12 Power Monitor Screen 42
1.13 Control System Reporting
43
1.13.1 Overview Control System Reporting
43
1.13.2 Reports Sub -Menu
43
1.13.2.1 Bay 'N' Charge Historical Report
43
1.13.2.1.1 Print Sub -Routine
44
1.13.2.2 Facility Charge Status Report
45
1.13.2.3 Batch Distribution Report
46
1.13.2.4 Manual Probe Data Entry Sheet
46
1.13.2.5 Agitator & Dolly Status Report
47
1.13.2.6 Aeration Blower Status Report
48
AEC Engineering 2003/06/13
Project #01-45 Revision 2.0

BioSolids Composting Facility, Operations & Maintenance Manual Section 1, Page 5 of 71
Goldsboro. North Carolina US Filter/CompMaste Tm
1.13.2.7
Ventilation System Status Report
49
1.13.2.8
Weekly Batch & Amendment Reports
50
1.13.2.9
Weekly Bay Discharge Report
53
1.13.2.10
Weekly Bay Agitation & Load Report
54
1.13.2.11
Weekly Plant Performance Report
55
1.13.2.12
Power Usage Report
56
1.14 Data Entry for Weekly Batch & Amendment Reports 57
1.14.1 Batch Receipt Input 57
1.14.1.1 Batch Summary Screen 58
1.14.2 Amendment Usage Input 58
1.14.3 Utility Usage Input 59
1.14.4 Plant Output Data Input 59
1.15 Mass Balance Calculation 60
1.16 Manual Temperature Probe Input 62
1.17 Maintenance Total Runtime Monitoring 63
1.18 Alarm Summaries
64
1.18.1 Current Alarm Summary
64
1.18.1.1 Acknowledging Alarms
64
1.18.1.2 Alarm Points Defined
64
1.18.2 Historical Alarm Summary
65
1.18.2.1 Alarm Points Defined
65
1.19 Historical Trending
65
1.19.1
Real Time Trending
65
1.19.2
Historical Trending
66
1.19.2.1 Runtime Changes to Historical Trending Overview
66
1.19.2.2 To Configure a Historical Trend
67
1.19.2.3 Printing Performance
69
1.19.2.4 Restarting Historical Logging
70
1.19.2.5 Stopping Historical Logging
70
1.19.3
Historical Trending Points Defined
70
1.20 Maintenance
71
1.20.1
General
71
1.20.2
Routine Maintenance
71
1.20.3
Component Replacement
71
1.20.3.1 General
71
Appendix A: Security Information
Appendix B: CD-RW backup instructions
AEC Engineering 2003/06/13
Project #01-45 Revision 2.0

ROTO-MIX COMPOSTING TRUCK
OPERATION & MAINTENANCE SUMMARY

SAFETY FIRST
RENUYMER: The careful operator is the best operator. Most accidents are caused by human error.
Certain precautions must be observed to prevent the possibility of injury or death.
ADO NOT ALLOW PERSONNEL OTHER THAN THE QUALIFIED OPERATOR
NEAR THE MACHINE.
ANEVER START MACHINE UNTIL ALL GUARDS AND SAFETY SHIELDS ARE
IN PLACE.
ADO NOT CLEAN, ADJUST OR LUBRICATE THE MACHINE WILE IT IS IN
MOTION.
ABEFORE STARTING TRACTOR ENGINE, BE SURE PTO SHIELDS TURN
FREELY.
ALOOSE OR FLOPPY CLOTHING SHOULD NOT BE WORN BY THE
OPERATOR
OPERATING PRECAUTIONS & INSTRUCTIONS:
A. Check to see that no obstructions are present in the mixer prior to start up.
B. Before loading, run the mixer empty and check all operations.
C. Do not overload the mixer, as the mixing efficiency may be reduced and unit damage
may occur. (See loading instructions).
D. Remove all moisture drain plugs if the mixer is going to set-in the rain or snow.
E. Be sure all shields are in place before operation.
F. Use common sense when operating.
5

•
- sn�
' READ BEFORE
YOU FEED
EQUIPMENT SAFETY GUIDELINES
Safety of the operator is one of the main concerns in designing and developing a new
piece of equipment. Designers and manufactures build in as many safety features as
possible. However, every year many accidents occur which could have been avoided by
a few seconds of thought and a more careful approach to handling equipment. You, the
operator, can avoid many accidents by observing the following precautions in this sec-
tion. To avoid personal injury, study the following precautions and insist those working
with you, or for you, follow them.
In order to provide a better view, certain photographs or illustrations in this manual may
show an assembly with a safety shield removed. However, equipment should never be
operated in this condition. Keep all shields in place. If shield removal becomes neces-
sary for repairs, replace the shield prior to use.
Replace any CAUTION, WARNINQ DANGER or instruction safety decal that is not
readable or is missing. Location of such decals are indicated in this manual.
Do not attempt to operate this equipment under the influence of drugs or alcohol.
Review the safety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The
operator should be a responsible adult familiar with farm machinery and trained in this
equipment's operations. Do not allow persons to operate or assemble this unit until they
have read this manual and have developed a thorough understanding of the safety pre-
cautions and of how it works.
To prevent injury or death, use a tractor equipped with a Roll Over Protective System
(BOPS). Do not paint over, remove or deface any safety signs or warning decals on
your equipment. Observe all safety signs and practice the instructions on them.
Never exceed the limits of a piece of machinery, in its ability to do a job, or to do so
safely, is in question - DON'T TRY IT.
ALIGHTING AND NfA.RIENG
It is the responsibility of the customer to know the lighting and marking requirements of
the local highway authorities and to install and maintain the equipment to provide com-
pliance with the regulations. Add extra lights when transporting at night or during peri-
ods of limited visibility.
6

SAFETY
READ BEFORE
YOU FEED
KEEP ALL SHIELDS IN PLACE
Do not operate mixer/feeder without safety shields in place.
Rotating parts can crush or dismember causing personal injury or
death.
Disconnect PTO driveline before removing shields for adjustment
or service.
OPERATE D' MR/FEEDER SAFELY
Rotating parts can entangle or strike people, resulting in personal
i
injury or death.
Never enter a mixer/feeder while in operation.
Operate the mixer/feeder from the operator's seat only.
Do not exceed load capacity of the mixer/feeder. (See loading
instructions).
Reduce speed when turning or traveling on rough terrain.
Avoid traveling over loose fill, rocks, ditches or holes.
Keep transmissions in gear when traveling downhill.
KEEP RIDERS OFF MMR/FEEDER
Keep riders off.
Riders are subject to injury such as being struck by foreign
objects and being thrown off. Riders also obstruct the
operator's view resulting in the machine being operated in
an unsafe manner.
7

t
AREMEMBER
Your best assurance against accidents is a careful and responsible operator. If
there is any portion of this manual or function you do not understand, contact your
dealer or the ROTO-MIX plant.
BEFORE OPERATION:
Carefully study and understand this manual.
Do not wear loose -fitting clothing which may catch in moving parts.
Always wear protective clothing and substantial shoes.
Keep wheel lug nuts or bolts tightened to specified torque.
Assure that agricultural implement tires are inflated evenly.
Give the unit a visual inspection for any loose bolts, worn parts or cracked welds, and
make necessary repairs. Follow the maintenance safety instructions included in this
manual.
Be sure that there are no tools lying on or in the mixer/feeder.
Do not use the unit until you are sure that the area is clear, especially children and ani-
mals.
Because it is possible that this mixer/feeder may be used in dry areas or the presence of
combustibles, special precautions should be taken to prevent fires and fire fighting
equipment should be readily available.
Don't hurry the learning process or take the unit for granted. Ease into it and become
familiar with your new mixer/feeder.
Practice operation of your mixer/feeder and its attachments. Completely familiarize
yourself and other operators with its operation before using.
securely attach to towing unit. Use a high strength, appropriately sized hitch pin with a
mechanical retainer.
Do not allow anyone to stand between the tongue or hitch and the towing vehicle when
backing up to the mixer/feeder.
14

Compost Facility Daily Vehicle Inspection Sheet
Vehicle No. Date Time
Vehicle Mileage
The following items must be checked before operating this vehicle:
1. Check Engine oil level
2. Check Automatic Transmission fluid level
I Check Alternator and water pump for loose or worn belts _
4. Air Compressor and power steering pump;
no loose or worn belts
5. Check Condition of tires
6. Check Windshield wipers /washer for proper operation
7. Check horn
, 8. Check Headlights, brake lights —check operation of
all lights.
9. Check turn Signal for left and right operation
10. Check mirrors and windshield for cracks, cleanliness and adjust
mirrors
11. Bleed all three air tanks daily
12. Press foot Brake and put vehicle in drive to test brakes (vehicle
shouldn't move)
I certify that that I have checked all items listed above
Operators' Signature

i
MAINGoldsboro Biosolids Composting Facility
200 Westbrook Rd.
c. you
Goldsboro, NC 27533
Trucks roto-mix weekly & monthly
Planned Maintenance
Schedule Start:
Classification:
Work Requested By:
Work Assignments
11/3/2014 7:00 AM
Rod Pace
Compost Staff
Scheduled End:
Down Time:
Date Requested:
Work Order
1411-666
11/3/2014 4:30 PM
11/3/2014
Equipment: Trucks Equip. Reference: Roto-Mix
Serial No: Location:
Building: Room:
Weekly Inspections
1. Battery cleaned and cable ends checked for tightness
2. Drive on 795 for regin to occur
3. Clean cab and floor mats
4. Check splash guards inside wheel housings
5. Starter mount bolts for tightness
6. Check for any loose bolts
Monthly Inspections
1. Steering gear for leaks
2. Axle alignment
3. Axle springs
4. Wheel seal leakage
5. Air chambers for leakage
6. Frame and crossmember for cracks
1 _ll- 666
i
i
RECORD STEPS TAKEN TO COMPLETEWORK ORDER
z'age ._

COMPLETION SIGN -OFFS
Work Completed By: Date Completed:
Wok Completed By: Date Completed:
Work Complied By: Date Completed:
1411-666 — - -Page-2

VOLVO HEAVY DUTY LOADERS
OPERATION & MAINTENANCE SUMMARY

rteaa oeTore operating 71
Operating instructions
Read before operating
■ Read and understand the Operator's Manual.
■ The machine must be operational, i.e. faults which can cause
accidents must be rectified.
a Suitable clothing for safe handling and a hard hat should be
wom.
a Never operate the machine while under the influence of alco-
hol, medicine or other drugs.
■ A loose mobile telephone must not be used, as it may interfere
with important electronics. The mobile telephone must be con-
nected to the electrical system of the machine and have a fixed
external aerial fitted according to the instructions of the manu-
facturer.
a Use steps and handholds when entering or leaving the ma-
chine. Use the three-point grip, i.e. two hands and one foot or
two feet and one hand. Always face the machine — do not jump!
■ Always sit in the operator seat when starting the engine/ma-
chine,
■ Always use the seat belt.
a The door must be closed or locked in the ventilation position.
a Check that the attachment is properly attached and locked.
a During operations the machine may vibrate or shake to some
extent and this may be harmful to the operator. Reduce this by.
— adjusting the seat and tightening the seal belt.
— picking the smoothest operating surface for the machine
(levelling the surface when necessary).
— adapting your speed.
a The cab is the protection of the machine operator and it meets
the requirements for Roll Over Protective Structures according
to the testing standard'ROPS'. Therefore, hold firmly onto the
steering wheel if the machine should roll over — Do not jump!
■ The cab is also designed to meet the requirements for falling
objects, the weight of which agrees with testing methods ac-
cording to 'FOPS'.
a The cab has two emergency exits, the door and the right side
window.
■ Keep your hands away from areas where there is a risk of
crushing, e.g. covers, door and window.
a Only step on surfaces which are provided with anti -slip protec-
tion, see page 120.

. L nul 1111119-11 t
Running -in
Instructions
These running -in instructions and intervals apply during the run-
ning -in period, i.e. the first 50 hours. During this period the ma-
chine should be operated with a certain care.
For further information see pages 127.
Engine
The engine oil and filters should be changed after the first s0
hours.
Thereafter the oil and filters should be changed every 500 hours.
NOTE: The conditions for changing oil and replacing filters at
intervals of 500 hours are that:
- the lubricating oil filters are changed every time the oil is
changed.
- the oil fitters are Volvo's original filters ("long -life fitters").
- the diesel fuel sulphur content does not exceed 0.2 % by
- weight
- the oil is of a certain quality grade, see page 173.
- the correct oil viscosity for the ambient air temperature is
used according to the diagram on page 173.
If any of these conditions cannot be met, the oil should be changed
and the filters replaced every 250 hours. If the machine operates
under acid or particularly dusty conditions, the oil should be
changed every 125 hours.
Transmission
The oil filter should be replaced after the first 50 -100 hours
of operation.
Thereafter the oil should be changed every 2000 hours and the oil
filter replaced every 1000 hours.
Hydraulic system
The hydraulic oil fitter should be replaced and the magnetic
rod cleaned after 2000 hours of operation.
Thereafter the oil should be changed, the filter should be replaced
and the magnetic rod be cleaned every 2000 hours (applies to
glass fibre filter).
The oil should be changed every 2000 hours if the system is filled
with engine oil or biodegradable hydraulic oil and every 4000
hours if the system is filled with hydraulic oil.
For oil quality grades, see page 173.
Important!
- Check oil pressure and temperature often.
- Exercise the utmost cleanliness in all work with the en-
gine, transmission and hydraulic and fuel systems.
- Close and lock the engine covers after the service work

General rules
The contents of the following pages are a compilation of rules
which should be followed and recommendations which are intend-
ed to be of assistance when operating the machine.
However, the rules do not relieve the operator from taking into ac-
count local laws or other national safety regulations. Alertness,
good judgement and respect for safety regulations that apply at
different work sites and road traffic regulations, are conditions
which make it possible to avoid the risk of accidents and which will
make it possible to operate the machine in a safe way.
Operator duties
■ To know and take into consideration any specific requirements
and risks at the work site and together with the management
discuss these.
■ To study the rules and the recommendations on the next few
pages and to be aware of the basic conditions for how to avoid
serious personal injuries and damage to property.
Operator qualifications
■ Only trained persons are allowed to operate the machine.
■ For travelling on a public road the operator must hold an appro-
priate driving licence. In addition he/she should have reached
the age of 18 years and be thoroughly familiar with the opera-
tion and maintenance of the machine.
■ The operator should not operate the machine, if he/she feels ill,
is exhausted and is under the influence of alcohol or strong
medicines.
Ride -on instructor
0

I Lf uenerai rules
Operating and working on a public highway
As a machine operator you are considered to be a road user and
therefore required to know and follow applicable traffic regulations.
�MISA __ tt .i P 61 �9 It ire let�e�steenny z
:, -�-�_
anust-botbe acttva' usesa�rh®eL
It is important to bear in mind that the machine, in comparison with
the rest of the traffic, is a slow moving and wide vehicle, which may
• cause obstruction. Bear this in mind and pay attention to the traffic
behind you. Facilitate overtaking.
The use of a SMV-plate (Slow Moving Vehicle plate) is recom-
mended. It should be positioned on the machine where it is easily
visible, not inside the rear window or any other window.lt should be
SMV-plate positioned at a height of 0.6 —1.8 m (2 — 6 ft) above the ground,
measured from the lower edge of the plate. Pay attention to nation-
al traffic regulations.
4
r.
1
;0!
--
L64229A
When operating on a public highway the following applies:
■ The attachment should be empty, lowered to the carry position
(30 — 40 cm = 12-16 inches above the ground) and tilted fully
backward. The front end of the material handling arm must be
marked with a red flag.
■ All working lamps and any rotating warning beacon should be
switched off (check local regulations).
■ Hazard flashers must not be used.
■ Additional attachments such as buckets, spades and iron bars
must be thoroughly secured with tensioning straps or chains.
■ A trailer or similar may normally only be used temporarily on a
public highway and then only for transporting supplies for the
machine when on site (attachments, tools, fuel, oils etc.). Pay
attention to national instructions.
When working on a public highway the following applies:
■ Road signs, traffic restricting arrangements and other safety
devices, which may be required when considering traffic speed
and intensity or other local conditions, must be used.
■ A suspended load should be watched attentively. When re-
quired a signal man should be used.
■ Rotating warning beacon may be used:
— on vehicle during road maintenance work, e.g. snow
clearing
— on attached or connected implement, which is wider than
the vehicle itself.
— when the vehicle constitutes a hindrance or danger to oth-
er traffic
— when working on or by the side of the roadway.

I
Operating space
■ In narrow passages check that there is sufficient room for ma-
chine, load and machine operator.
■ Move slowly.
■ Drive in the middle of a doorway which is too narrow to allow
two machines to meet
Operating indoors
■ Only operate inside buildings when there is no risk that there
will be a high concentration of exhaust gases and which have
been approved by the management
■ Avoid idling and follow safety instructions issued by the man-
agement
Floor load
■ Do not exceed the maximum permissible floor load
Danger zones
■ Do not operate too close to the edge of a quay, ramp, platform
etc.
■ Observe care when operating near areas which are indicated
as dangerous.
Position of the attachment
■ Travel with the attachment in the carry position (lowered),
whether it is empty or loaded, except when loading or dumping
the load.
■ Never operate down a slope with the gear selector in neutral.
■ Shift down while still approaching the slope and reduce the
speed so that the machine can be handled safety under all cir-
cumstances.
■ Operate a loaded machine with the load towards the top of the
slope. Do not operate across slopes which are steeper than
170
Travelling speed
■ Adapt the speed to the road conditions, visibility and load.
■ Note that the reaction speed of the steering is affected by the
speed of the engine. Therefore, adapt the speed before turning
a comer.
■ Carefully follow the applicable instructions for changing travel-
ling direction, i.e. from forward to reverse and vice versa, so
that the machine does not stop too suddenly.

r~ VOLVO LOADER ,0 04 Checklist
Date:
Operator Name:
Beginning Engine Hours: hours
Today's Engine Hours: hours
Inspection Type (circle): Daily 50 hours
When: Today hours
250 hours
hours
Schedule factory maintenance at hours for 500 -Hour service.
Daily Inspection Checklist
i.
Check fuel level (circle) Full 3/4 1/2
2.
Check engine oil level
3.
Check control lamps
4.
Check travel lights & orange caution light
5.
Check for leaks
6.
Check reverse alarm
7.
Lube lifting frame lower bucket pins
s.
Check tires
9.
Check air condition filter for excessive dust
50-Hour Inspection Checklist (includes 1. through 15.)
10. Check hydraulic oil
11. Check coolant level
250-Hour Inspection (includes 1. through 16.)
12. Check fuel system water trap
13. Check battery electrolyte
14. Lube lifting frame
15. Lube frame joint upper bearings
16. Lube steering cylinder bearings
1 /4 Empty
• Complete this checksheet prior to operating this equipment.
• Use rotating orange caution light when operating equipment in work area.
• Wear hard hat and safety glasses in work areas where moving equipment and potential for air-
borne debris.

!'N VOLVO LOADER 9603 Checklist
Date:
Operator Name:
Beginning Engine --Hours: hours
Today's Engine Hours: hours
Inspection Type (circle): Daily 50 hours 250 hours
When: Today hours hours
Schedule factory maintenance at hours for 500-Hour service.
Daily Inspection Checklist
I. Check fuel level (circle) Full 3/4 1/2 1/4 smpty
2. Check engine oil level
3. Check control lamps
4. Check travel lights & orange caution light
s. Check for leaks
6. Check reverse alarm
7. Lube lifting frame lower bucket pins
s. Check tires _
9. Check air condition filter for excessive dust
50-Hour Inspection Checklist (includes 1. through 15.)
10. Check hydraulic oil
11. Check coolant level
250-Hour Inspection (includes 1. through 16.)
12 . Check fuel system water trap
13. Check battery electrolyte
14. Lube lifting frame
15. Lube frame joint upper bearings
16. Lube steering cylinder bearings
• Complete this checksheet prior to operating this equipment.
• Use rotating orange caution light when operating equipment in work area,
• Wear hard hat and safety glasses in work areas where moving equipment and p atential for air-
borne debris.
C,

mAmumma Goldsboro Biosolids Composting Facility Work Order
fin 200 Westbrook Rd.
e{ TOR Goldsboro, NC 27533 1411-670
Loaders weekly & monthly
Planned Maintenance
SCHEDIJL1'0,G
Schedule Start: 11 /4/2014 7:00 AM Scheduled End: 11 /4/2014 4:30 PM
Classification: Down Time:
Work Requested By: Rod Pace Date Requested: 11/4/2014
Work Assignments Compost Staff
Equipment:
Serial No:
Equip. Reference:
Location:
Room:
SAFETY INSTRUCTIONS
COMMENTS
1. Change engine oil and filter
2. Check belt tension
3. Check transmission level
4. Lubricate shaft and bearings
1000 Hours
1. Change axle oil
2.Check hydraulic system
3. Check brakes
4. Replace fuel filters
5. Replace air filters
6. Replace transmission filter
2000 Hours
1. Replace trasmission breather filter
2. Replace hydraulic oil return filter
3. Change coolant
4. Replace breather filter for axles
5. Replace cab vent filter
RECORD ALL
PARTS USED
RECORD STEPS TAKEN TO
COMPLETE WORK ORDER
1411-670
Page 1

Work Completed By.
COMPLETION
Date Completed:
Work Completed By.
Date Completed:
Work Completed By:
Date Completed:
1411-670
Page 2

HORIZONTAL GRINDER
OPERATION & MAINTENANCE SUMMARY

JAt+'ET Y UPERAHON
For a safe and productive operation, read the safety
section thoroughly along with the controls section before
start up.
Safety guidelines are noted with the safety symbol ( A )
throughout this section and should be carefully read and
fully understood to insure a safe operation.
All personnel (not just the operator) should read this
section and understand the operation of this machine
and dangerous areas to avoid.
RNIPORTANT: Remember, this is a dangerous piece of
equipment if not maintained and operated properly.
NEW POWER UNIT BREAK-IN
The power unit on your machine has been set up and
started in the shop and then was run at the woods during
a final check-out. This amount of time is not enough for
a proper power unit break-in. Treat the power unit as
tir d new and follow the Power Unit Operator's and
Maintenance Manual for proper break-in procedures.
PRIOR TO STARTING
Check for foreign objects in the receiving hopper, or lying
on the discharge conveyor and engine area. Keep these
areas clear. Check for broken or cracked components.
Make sure the drum hood is closed and secured with
bolts.
Make sure conveyor is pinned and all other chain and belt
guards are in their proper place.
Make sure all walking surfaces are free of dirt debris,
grease, snow, and ice. Clean as often as needed to
maintain safe mounting and dismounting.
Make sure you are set up in a safe, open , area away from
power lines and ditches whenever possible.
Grease all recommended grease points.
Safety Symbol
IlVIPORTANT: It is your responsibility as an owner/
operator to make sure that all bystanders are a safe
distance from the equipment (approximately 200 feet) at
all times.
24 2-1
-- - 2/00

SAFETY
1. Review the condition of the machine.
2. Place all hydraulics in the Neutral position.
3. Make sure clutch is in disengaged
and locked position.
4. Turn main power switch to the ON position.
5. Give several blasts of the warning horn to
clear area with remote or tether
6. Turn key to the START position.
NOTE:This machine is eguiped with a clutch
safety switch. This will not allow the ma-
chine to start with clutch eugaged.Do not
run machine without this in operating
condition serius injury or death may result.
Note: The warning horn will sound for 5 sec-
onds before the starter solenoid engages.
7. Let power unit idle at 800 RPM until all
gauges reach normal operating range.
8. Adjust, level, and pin front stabilizers.
WARNING: In cold weather, it is good
practice to let your hydraulic system idle
for approximately 15 minutes before ac-
tual machine operation. In extremely
cold weather the cold oil will cause the
pumps to cavitate.
9. Activate the levers to control the two cl
ders used in folding and unfolding they
conveyor.
10. Engage the clutch at 800 RPM by bun
the clutch for a 2-3 second count.
Release the clutch handle, allow the e
gine to regain RPM, then fully engage
clutch handle.
AWARNING: Never engage or disenl
the clutch at engine speeds over 800
This will damage your clutch. Clutc
failures are almost never covered u
warranty. Most Failures are attributed to
operator abuse
AWARNING: Never engage the clutch
without the safety guards in place.
2-2
2100

JAV'h l Y UYEKA1'MIN
STARTING MACHINE cons~..
F EWPORTANT - The clutch requires a wear -in period. Check the clutch adjustment before being
placed in "service. Check again after the first 10 hours of operation. Until "worn -in," check
�I periodically. Refer to the clutch manual for more information.
11. Engage the belly conveyor and look to
make sure it is turning to eliminate plugging.
12. Engage the discharge conveyor to the
forward position.
DANGER Never allow anyone to stand
Gunder discharge conveyor.
12. Engage the feedworks system to forward
feed. (Note: the feedworks will not engage
until the engine RPM reach the HI Dynapar
setting.)
14. Throttle up power unit all the way.
15. Begin feeding material into the hopper.
(Note: For optimum feeding, the infeed end
of the machine should be slightly higher
than the conveyor end.)
Things to remember-
-The infeed yoke only opens to 48" high,
therefore keep the material in the hopper
under 48".
-When loading material into the hopper,
make a consistent flat dump to eliminate
bulid-up at the infeed yoke.
After a few loads have been run through
the machine, adjust the flow control to
increase or decrease the infeed speed to
create an optimum material flow.
ADANGER: Never hand -feed this
_,_ machine for any reason.
tL26
2-3
2/00

SAFETY OPERATION '
ELECTRIC DRIVE START UP
1. Place all hydraulic valves in the neutral
position.
2. Turn on 24 volt transformer if machine
is equipped.
3. Sound horn to warn bystanders that
machine is being started.
WARNING: In cold weather let your
hydraulic system run for approxi-
mately 15 minutes prior to actual
operation. Extremely cold oil will
cause pumps to cavitate damaging
the motors and pumps.
4. Refer to Electric Motor\Starter Mfg for
start up procedures
5. Engage feed wheels
6. Begin feeding material into the hopper.
(Note: For optimum feeding, the 3
infeed end of the machine should be I
slightly higher than the conveyor end.)
Things to remember-
-The infeed yoke only opens to 48"
high, therefore keep the material in the
hopper under 48".
-When loading material into the hopper,
make a consistent flat dump to elimi
nate bulid-up at the infeed yoke.
-After a few loads have been run through
the machine, adjust the flow control to
increase or decrease the infeed speed
to create an optimum material flow.
DANGER: Never hand -feed this
r-
machine for any reason.
2-4 08/00

SAFETY OPERATION
SAFETY PROCEDURES
1. Always make sure all filler plugs, caps
and guards are in place.
2. Never, under any circumstances, open
the hood without first making
sure the mill has completely stopped.
3. Always wear appropriate safety equip-
ment such as a hard hat and safety
glasses.
4. Install yoke lock arm or hood lock pin
whenever inspecting the anvil or
mill.
'I 28 2-5 2/0011

SAFETY OPERATION
1. Throttle engine down to an idle.
2. Place all hydraulics in neutral.
3. Disengage clutch.
4. Allow engine to idle 3-5 minutes and then shut
off.
5. Turn off main switch and remove ignition key.
6. Apply lockouts to all lockable devices to reduce
vandalism.
6. Clean around the machine. This will help elimi-
nate fire hazards and improve conditions
around the machine for maintenance.
AWARNING: Read and follow all maintenance
procedures carefully before attempting any
maintenance.
DANGER: If the above procedure is used, it
JEEkshould be the very last thing done at the end
of the day. Never use a torch or welder
around diesel fuel.
11 2-6 2/00 11

Morbark 4600 Horizontal Grinder Checklist
Date:
Operator Name:
Beginning of Today's Engine Hours:
End of Today's Engine Hours:
Inspection Type (circle): Daily Weekly Monthly
1. Check fuel level (circle) Full 3/4 1 /2 1 /4 Empty
2. Make sure that inside the torque limiter is free of grease and saw
dust to prevent fire from occurring
A. Make sure all walking surfaces are free of debris, dirt, grease, snow & ice
Notes Crean as afeen as ne&Aed to Anraialaio safe nwvArtAW and
3. Cooling System Coolant level (check)
4. Engine Air Cleaner Service Indicator (Inspect)
5. Engine Air Pre -cleaner (Clean)
6. Fuel System Primary Filterlwater Separator - Drain
7. Walk -around inspection
(fnspeCt the ewe for leaks aad base eo meet hxw)
8. Check bolts, studs, hoses, and fittings
9. Check Sheaves /Belts
10. Check Roller
11. Check Hydraulic pump belts (May need tightening)
12. Check chain drives for tension, and alignment
13. Once a week attach torque wrench to the cast —in hex on the hand lever and
measure effort needed to force clutch engaging linkage over center to lock up
the clutch.
(Engaging torque must be between 510 ibs fit and 676 /bs fl)
To inspect the inserts, hammers, anvil and feed wheel you must.
A: Place all hydraulics in the neutral position
B: Make sure clutch is in disengaged and lock position
C: Make sure no person is standing on the Grinder
D: Give several blast of the waming hom
E: Turn on power switch to batteries to the ON position
F: Start the grinder's engine
G: Raise yoke (Must complete step 24. immediately.
H: Set yoke lock arms on both sides of the grinder
I: Lock out ltae out both yoke locks
J: Check Inserts every 8 hours of operations
K: Check hammers every 8 hours of operations
• Complete this check sheet prior to operating this equipment
• Use rotating oiange caution light when operating equipment in work area.
0 Wear hand hat and safety glasses in work areas where moving equipment and potential for air-

Morbark 5600 Horizontal Grinder Checklist
L: Check Anvil for Damage 8 hours of operations
Start-up Grinder for Operation
1: You must be familiar with the Operations Manual. of this equipment
prior to operating this equipment.
2. Complete the above inspection checklist.
3. Verify that all hydraulics is in neutral.
4. Make sure that clutch is disengaged.
5. Make sure no person is standing in bay or on equipment.
6. Blast warning horn.
7. Turn power switch to batteries ON position.
8. Start the grinder engine.
9. Make sure that the yoke locks are disengaged and the yolk is in the
down position.
10. Pull down the two conveyor control levers to start conveyer.
11. Let power unit idle at 800 RPM until all gauges reach normal
operating range. (15 minutes in cold weather)
12. Push up clutch lever safely.
13. Engage the clutch below 800 RPM (Warning: Never engage or
Disengage clutch at engine speeds over 800 RPM. This will
damage the clutch. Always keep clutch safety guards in place.)
14. Increase RPMs prior to loading beds with limbs.
15. Remove all non -tree debris prior to grinding (i.e., metal, plastic, etc.)
16. Keep concrete work area organized and neat.
17. Be aware of people, trucks, and other equipment in your work area to
prevent accidents.
18. Please take time to work safe. Thank you.
• Complete this check sheet prior to operating this equipment.
• Use rotating orange caution light when operating equipment in work area.
• Wear hard hat and safety glasses in work areas where moving equipment and potential for air-
borne debris.

Morbark 5600 Horizontal Grinder Checklist
Date:
Operator Name:
Beginning of Today's Engine Hours:
End of Today's Engine Hours:
Inspection Type (circle):
Daily
Weekly
Monthly
1. Check fuel level (circle)
Full
3/4 1/2
1/4 Empty
2. Make sure that inside the torque limiter is free of grease and saw
dust to prevent fire from occurring
A. Make sure all walking surfaces are free of debris, dirt, grease, snow & ice
Noft: Clean as of m as needed to maintain safe moant bV and
disYaorrnChw".
3. Cooling System Coolant level (check)
4. Engine Air Cleaner Service Indicator (Inspect)
5. Engine Air Pre -cleaner (Clean)
6. Fuel System Primary Filtertwater Separator - Drain
7. Walk -around inspection
(7n&jmwt the engine for lealrs and loose conme tF ms)
8. Check bolts, studs, hoses, and fittings
9. Check Sheaves /Belts
10. Check Roller
11. Check Hydraulic pump belts (May need tightening)
12. Check chain drives for tension, and alignment
13. Once a week attach torque wrench to the cast —in hex on the hand lever and
measure effort needed to force clutch engaging linkage over center to lock up
the clutch.
(Engaging torque must be between 510 /bs ft and 676 lbs ft)
To inspect the inserts, hammers, anvil and feed wheel you must. -
A: Place all hydraulics in the neutral position
B: Make sure clutch is in disengaged and lock position
C: Make sure no person is standing on the Grinder
D: Give several blast of the warning hom
E: Turn on power switch to batteries to the ON position
F: Start the grinder's engine
G: Raise yoke (Must complete step 24. immediately.
H: Set yoke lock arms on both sides of the grinder
is Lock out /tail out both yoke locks
J: Check Inserts every 8 hours of operations
K: Check hammers every 8 hours of operations
• Complete this check sheet prior to operating this equipment.
• Use rotating orange caution light when operating equipment in work area.
• Wear hard hat and safety glasses in work areas where moving equipment and potential for air-
borne debris.

Morbark 5600 Horizontal Grinder Checklist
Morbark Grinder Lubrication Chart
Item
Record
Lubed
hours
according
Number
today
to hours
Date
When item is to
of tube
on
ran on
item
Item
Description
be cubed
points
Grinder
grinder
cubed
Signature
Every 6
Chipper Drum
months Semi
1
Bearing
Annual
2
Conveyor
2
Bearing
Weekly
8
Conveyor
3
cylinder pins
Weekly
4
Clutch
Every 8 -10
4
Bearing
hours
2
Bed chain
5
bearing
Every 8 hours
4
Top yoke
6
Bearing
Every 8 hours
2
7
Stabilizers
Weekly
4
Lube torque
limiter (8-
10shots in
Grease only if
8
bearings)
kicked out
Lube Chain
s
Drives
Weekly
Attach torque
wrench to the cast
—in hex on the
hand lever and
measure effort
needed to force
clutch engaging
linkage over center
to lock up the
clutch Note:
Engaging torque
must be between
10
min( 510 Ibs ft)
and 676 lbs ft
Weekly
• Complete this check sheet prior to operating this equipment.
• Use rotating orange caution light when operating equipment in work area.
• Wear hard hat and safety glasses in work areas where moving equipment and potential for air-
borne debris.

Goldsboro Biosolids Composting Facility Work Order
200 Westbrook Rd.
' cj` Tca Goldsboro, NC 27533 1411-672
Morbark Grinder
Planned Maintenance
SCHEDULINGAND DETAILS
Schedule start: 11/4/2014 7:00 AM Scheduled End: 11/4/2014 4:30 PM
Classification: Down Time:
Work Requested By: Date Requested: 11/4/2014
Work Assignments
DETAILSEQUIPMENT
Equipment: Equip. Reference:
Serial No: Location:
Building: Room:
1. Check clutch belt for wear
2. Check for hydraulic leaks
3. Check for bolts tightness
4. Check arms for cracks
5. Check bed chain for tightness
6. Check wear plates
RECORD ALL
PARTS USED j
RECORD STEPS TAKEN TO
COMPLETE WORK ORDER
1411-672 Page 1

Work Completed
Date Completed:
Work Completed
Date Completed:
Work CompMed By-
Date Completed:
l4Il-072
Page 2

COMPOST AGITATOR
OPERATION & MAINTENANCE SUMMARY

r
Compost Agitator - O&M Manual Goldsboro NC
2. OPERATION
A. Transport Dolly Control Panel (DMription of QRerator Control Units)
Note: The composter controls are housed in two NEMA 4X stainless steel
enclosures. One enclosure is located on the transport dolly and the other is on
the agitator unit.
The main power for the compost system is controlled from the transport
doily control panel. The main disconnect on the dolly control panel must be in the
OFF position to insure that the agitator panel does not become energized.
Power on Lieht
Lit when control power is ON.
Auto Lig t�
Transport Dolly is in AUTOMATIC mode when lit.
Wheel Drive Forward Light
This light is ON when the transport dolly is moving from left to right, when
facing the dolly control panel.
Wheel Drive Reverse Light
Light is ON when the transport dolly is moving from the right to the left,
when facing the dolly control panel.
On Bin Light
This light is ON when the transport dolly is properly aligned with a bin.
When the dolly is On Bin and in the automatic mode, the agitator is allowed to
travel off of the transport dolly. The light also indicates that the transport dolly
is interlocked and must not be moved from position.
Off Bin Alarm Light
A red flashing light indicates that the transport dolly has been moved off
of the bin.
H.

DATE:
AGITATOR NO. (Circle one) 1
OPERATOR:
AGITATOR DAILY CHECKLIST
2
1.
Clean inside of drum
2.
Check hydraulic oil level
3.
Check gear oil level
4.
Grease fittings on agitator and dolly
5.
Blow out oil cooler
6.
Blow out and clean locking pins
7.
Check for hydraulic leaks
8.
Check conveyor for adjustment and height
9.
Check tynes and replace if necessary
10.
Check dolly to rail alignment
11.
Clean lift cylinders arms
12.
Check wheels bolts and wires
13.
Oil level in wheel drive
14.
Check for worn parts
15.
Clean agitator if necessary
REMARKS:
Hour Meter - Begin:
Hour Meter - End:
Total Hours

(` Compost A 'tarot - O&M Manual
Goldsboro NC
E-Stop Alarm t
When lit, indicates the EMERGENCY STOP push button has been pressed.
Hand -Off -Auto elector Swit h
A three position maintained contact selector switch used to select
MANUAL or AUTOMATIC modes of operation.
Wheel Drive Selector witch
A three position maintained contact selector switch used to determine
whether the wheel drive operates in the FORWARD or REVERSE direction. This
switch is only operable in the MANUAL mode of operation.
Bin Select Switch
A two position maintained contact selector switch used to determine
whether the agitator will automatically work on ALL bins or on ONE BIN at a
time.
Emergenutton
This is a spring loaded pushbutton which, when depressed is in the OFF
position for an EMERGENCY STOP. Pushing this button in will interrupt power
to the transport dolly and the agitator control panel as well as activate the E-STOP
alarm light on the transport dolly.
Reset Pushbutton
Used to restore power to the transport dolly after activation of the
EMERGENCY STOP pushbutton.
Note: If agitator is working within the bay and the E-stop is depressed, the
Hydraulic pump will automatically start up when the reset button is
pushed. After the reset button is pressed on the agitator, the agitator will
resume operation.
9

Compost Agitator - O&M Manual Goldsboro NC
Home Bin Light
This light is ON when the transport dolly is properly aligned with the
HOME bin (also the left limit of travel).
COMP —Master Locko �t T ig
This light is ON when the CompMaster system has locked out the Auto
Mode of operation.
On Dol y By -Hass Button
This button, when pressed, closes LS4 (On Dolly limit switch) which
simulates the agitator being parked on dolly. Its primary use is to reset normal
working conditions of the agitator in the case of a power loss.
Amp Meter
This meter is provided to indicate the amp draw of the agitator unit.
Red Rotary Beacon
This light is ON when the 400volt main power is sent to the agitator, and
the hydraulic pump is not running.
Blue Rotary arnn
This light is ON when the transfer dolly moror is running.
B. TransrpQ Do l]�fDescrintion of L"mit Switches)
Limit Switch LS4 "On Dolly"
Limit switch LS4 is located near the front end of the dolly rail on the upper
right hand comer of the unit. Its function is to signal that the agitator is properly
positioned on the transport dolly. LS4 is a normally open switch held closed by
the agitator and will make power available to the transport dolly only when the
agitator is "parked" on the dolly by energizing the programmable controller (PLC)
input #1:3.
Note: The following switches are located on the right rear of the transport dolly.
10

Goldsboro Biosolids Composting Facility
200 Westbrook Rd.
c Tort Goldsboro, NC 27533
Clean Agitator #1 30 Day PMI
Planned Maintenance
Schedule Start: 10/30/2014 7:00 AM
Classification:
Work Requested By: Rod Pace
Work Assignments Compost Staff
Equipment:
Serial No:
Building:
Wednesday #1
1.
Wash Agitator.
2.
Grease all grease fittings.
3.
Check Hydraulic fluid in tank
4.
Check Filters.
Wednesday #2
1.
Wash Agitator.
2.
Grease all grease fittings.
3.
Check Hydraulic fluid in tank
4.
Check Filters.
Wednesday #3
1.
Wash Agitator.
2.
Grease all grease fittings.
3.
Check Hydraulic fluid in tank
4.
Check Filters.
Wednesday #4
1.
Wash Agitator.
1410-648
Scheduled End:
Down Time:
Date Requested:
Equip. Reference:
Location:
Room:
Work Order
1410-648
11/30/2014 4:30 PM
3 Hrs.
10/17/2014
Page i

2. Grease all grease fittings.
3. Check Hydraulic fluid in tank
4. Check Filters.
When Completed Please Sign and Date
Signature
Reviewed by Initials Date
Date
RECORD ALL
PARTS USED
RECORD STEPS TAKEN TO
COMPLETE WORK ORDER
Work completed By
Work Completed By:
Work Completed By:
Date Completed:
Date Completed:
Date Completed:
1410-648 page 2

MAMMTENANCE Goldsboro Biosolids Composting Facility
200 Westbrook Rd.
C4. TOR Goldsboro, NC 27533
Clean Agitator #2 30 Day PMI
Planned Maintenance
Schedule Start: 10/30/2014 7:00 AM
classification:
Work Requested By: Rod Pace
Work Assignments compost Staff
Equipment:
Serial No:
Building:
1.
Wash Agitator.
2.
Grease all grease fittings.
3.
Check Hydraulic fluid in tank
4.
Check Filters.
Wednesday #2
1.
Wash Agitator.
2.
Grease all grease fittings.
3.
Check Hydraulic fluid in tank
4.
Check Filters.
Wednesday #3
1.
Wash Agitator.
2.
Grease all grease fittings.
3.
Check Hydraulic fluid in tank
4.
Check Filters.
Wednesday #4
1.
Wash Agitator.
Scheduled End:
Down Time:
Date Requested:
Equip. Reference:
Location:
Room:
Work Order
1410-650
11/30/2014 4:30 PM
3 hrs.
10/17/2014
1410-650 Page'1

2. Grease all grease fittings.
I Check Hydraulic fluid in tank
4. Check Filters.
When Completed Please Sign and Date
Signature Date
Reviewed by Initials Date
RECORD ALL
PARTS USED
RECORD STEPS TAKEN TO
COMPLETE WORK ORDER
Work Completed By -
Work Completed By
l
Work Completed By:
Date Completed:
Date Completed:
Date Completed:
1410-650 Page 2

TROMMEL SCREEN
OPERATION & MAINTENANCE SUMMARY

CHIEFTAIN 1400
OPERATIONS MANUAL
SUBJECT TO CHANGE WITHOUT PRIOR NOTICE
Original Instructions
O TEREX GB Ltd
ISSUE DATE: 19/07/2018
LANGUAGE: ENGLISH
REVISION: 3.4
44 4! pOwERscUEx.—
cwrtnan u�

Record of Revisions
Record of Revisions
Revision
Ntarribereas�nforCh
n,9
Qt
1.0
New style and updated manual released
11-Nov-2011
2.0
New decals added. Tier 4 Information added. Tipping grid
15-May-2012
remote also controls the vibrating grid if fitted. Deutz Engine
Information removed. Fuel System Prime information added
(Tier 3 CAT4.4 83KW Mechanical Engines)
2.1
Information on Roll -In Bogie added.
04/02/2013
2.2
Maintenance Section updated.
01/10/2014
Screen Unit maintenance updated.
Various general updates carried out.
Perkins Tier 3 Constant Speed Engine information added.
3.0
CAT 4.4 Tier 4 Final update.
24/02/2015
3.1
General Updates
06/11/2015
3.2
Storage chapter added
19/10/2017
Telematic option added
Safety Decals added
Fire Hazard Warning added
ANSI Classification system updated
Tie down points updated
Tech Specs updated
Warranty updated
3.3
General Updates
10/01/2018
Maintenance Table Updated
Sales Drawings Updated
3.4
California Proposition 65 Updated
19/07/2018
Operations Manual Revision 3.4 19/07/2018
Chieftain 1400 Page 1

Table of Content
Table of Content
1 Introduction................................................................................................ 1-2
1.1
Notes to the Operations Manual.....................................................................1-2
(1)
Units...........................................................................................................1-2
(2)
Optional Equipment...................................................................................1-3
1.2
Safety Information..........................................................................................1-3
(1)
Safety Alert Symbol...................................................................................1-3
(2)
ANSI Hazard Classification System.........................................................
.1-3
(3)
California Proposition 65 Warnings...........................................................1-4
1.3
Intended Use..................................................................................................1-4
1.4
Prohibited Use................................................................................................1-4
1.5
Declaration of Conformity...............................................................................1-4
1.6
Warranty.........................................................................................................1-4
1.7
Copyright........................................................................................................1-5
1.8
Bulletin Distribution and Compliance ....... .......................................................
1-5
1.9
Contacting the Manufacturer..........................................................................1-6
1.10
Transfer of Machine Ownership and Contacting Manufacturers ....................1-6
2 Safety.......................................................................................................... 2-2
2.1
General Safety...............................................................................................2-2
(1)
Safety Alert Symbol...................................................................................2-2
(2)
ANSI Hazard Classification System..........................................................2-2
(3)
Property Damage Messages.....................................................................2-3
(4)
Description of Safety Symbols...................................................................2-3
2.2
Positions of Safety Signs on the Machine......................................................2-8
2.3
Personal Safety ............... .............................................................................
2-15
(1)
Personal Protective Equipment ... ............................................................
2-15
2.4
Work Area Safety... ......................................................................................
2-16
(1)
General Work Area Guidelines................................................................2-16
(2)
Safety Warnings and Labels....................................................................2-16
(a) Modifications.......................................................................................2-16
(3)
Transportation Safety..............................................................................2-17
(4)
Operation Safety......................................................................................2-18
(5)
Hydraulic and Pneumatic Safety.............................................................2-19
(6)
Electrical Safety.......................................................................................2-20
(7)
Maintenance Safety.................................................................................2-21
(8)
Gas, Dust, Steam, Smoke..............................................:........................2-23
(9)
Hazardous Substances...........................................................................2-23
(10) Noise Levels............................................................................................2-23
(11)
Fire Hazards............................................................................................2-24
2.5
Emergency Stop Locations..........................................................................2-25
Operations Manual Revision 3.4 19/07/2018
Chieftain 1400 Page 1

TP,1l 1111,
11'
(2)
Main Conveyor...............................................................
SideConveyors.............................................................
Crrocn I Inif
TailConveyor.................................................................
PowerUnit.....................................................................
Control and Display Elements ............................................
MCU 300 Control Panel - Tier 4....................................
(a) Control Panel Component Identification ...................
(b) Control Panel Internal Component Identification ......
(c) Manual Tracking System ...........................................
(d) Teleradio Radio Remote Tracking Kit ........................
(e) MCU 200 Controller ..................................................
(f) Measurement Screens ..............................................
(g) Alarm Management ...................................................
Tier 3 (Including Constant Speed) .................................
(a) Control Panel...........................................................
(b) Engine Pre -Heat - Standard Diesel Unit Only...........
(c) TippingNibrating Grid Remote Control Receiver Bo)
Pictorial Decal Descriptions ................................................
Machine Operations Decals ..........................................
Machine Information Decals ..........................................
Table of Content
................. 4-11
................. 4-11
.................4-12
................. 4-14
.................4-15
.................4-19
.................4-19
.................4-23
.................4-25
.................4-27
.................4-28
.................4-29
.................4-30
.................4-33
.................4-35
.................4-35
.................4-39
.................4-40
.................4-41
.................4-41
.................4-54
5 Transportation............................................................................................5-2
5.1
Prior to Transportation....................................................................................5-2
5.2
Removing Machine from the Prime Mover (Wheel Machine).........................5-3
5.3
Removing Machine from the Low Loading Trailer (Track Machine) ...............5-5
(1)
Remote control..........................................................................................5-5
(2)
Teleradio Remote Control..........................................................................5-9
5.4
Putting the Machine into the Transport Position...........................................5-10
(1)
Retracting the main conveyor..................................................................
5-11
(2)
Lowering the Tail Conveyor (Dry Unit Only).............................................5-12
(3)
Lowering the Screenbox..........................................................................5-13
(4)
Attaching Screen Anti -Rock Stays...........................................................5-15
(5)
Preparing the Maintenance Platform For Transport ................................5-16
(6)
Close in the Side Conveyors...................................................................5-18
(7)
Retracting the Tail Conveyor....................................................................5-20
5.5
Loading the Machine to the Low Loading Trailer (Track Machine)...............5-22
(1)
Ready for Transport .................................................................................5-23
(2)
Prior to Haulage.......................................................................................5-23
5.6
Attaching/removing the machine from the roll in bogie (Option) ..................5-24
(1)
Attaching the Roll in bogie option............................................................5-24
(2)
Removing the Roll in bogie option...........................................................5-28
5.7
Transport Tie Down Points...........................................................................5-32
Operations Manual Revision 3.4 19/07/2018
Chieftain 1400 Page 3

Table of Content
(2)
Electric Mode Operation..........................................................................7-28
(a) Pre -Run Check...................................................................................7-28
(b) Normal Start Procedure......................................................................7-29
(c) Electrical Mains Power Mode..............................................................7-30
(3)
Diesel Mode Operation............................................................................7-31
(a) Using the Start Push Button................................................................7-31
(b) Using the Ignition Switch.....................................................................7-32
7.7
Diesel Machine Operation............................................................................7-32
(1)
Starting the Engine..................................................................................7-32
(2)
Tracking...................................................................................................7-34
(a) Radio Control......................................................................................7-34
(b) Tracking Using the Hand -Held Remote Control Unit ..........................7-35
(3)
Controlling the Tipping/Vibrating Grid......................................................7-36
(a) Setting the Grid Program ................ ....................................................
7-36
(b) Operating the Grid Manually...............................................................7-37
(c) Operating the Grid Using the Remote Control....................................7-37
(d) Programming a New Tipping/Vibrating Grid Remote Control..............7-38
(e) Programming the Receiver.................................................................7-39
(f) Changing the Tipping Grid Remote Control Batteries .........................7-40
(4)
Starting the Engine..................................................................................7-41
7.8
Radio Controlled Tipping/Vibrating Grid.......................................................7-42
(1)
Manual Operation of the Tipping/Vibrating Grid.......................................7-42
(2)
Radio Operation of the Tipping/Vibrating Grid.........................................7-43
(a) Using a Pre -Stored Programmed Sequence......................................7-43
(b) Using the Up/Down Sequence Override Buttons................................7-44
(c) Setting a New Programmed Sequence...............................................7-44
(d) Programming a New Transmitter to an Existing Receiver ..................7-45
7.9
Normal Operation.........................................................................................7-47
(1)
Putting into Operation..............................................................................7-47
7.10
Direct Feed Operation..................................................................................7-50
(1)
Putting into Operation..............................................................................7-50
7.11
Operating the Reject Grid.............................................................................7-51
(1)
Raising the Reject Grid............................................................................7-51
(2)
Lowering the Reject Grid.........................................................................7-51
7.12
Operating the Shredder .... ............................................................................
7-52
(1)
Raising the Shredder...............................................................................7-52
(2)
Lowering the Shredder............................................................................7-52
7.13
Manoeuvring.................................................................................................7-53
(1)
Undercarriage..........................................................................................7-53
(2)
Tracking the Machine..............................................................................7-54
(3)
Machine Tracking Directions...................................................................7-55
(4)
Tracking... ................................................................................................
7-56
(a) Manual Tracking with the Umbilical Handset......................................7-56
(b) Radio Tracking with the Teleradio Remote Control.............................7-58
(c) Fast Tracking......................................................................................7-59
(d) Fast Tracking - Constant Speed Engine.............................................7-59
Operations Manual Revision 3.4 19/07/2018
Chieftain 1400 Page 5

Table of Content
9.10
Servicing the Electrical System....................................................................9-31
(1)
Electrical Safety instructions....................................................................9-31
(2)
Check Battery ..........................................................................................9-32
(3)
Battery Removal......................................................................................9-33
(4)
Battery Installation...................................................................................9-33
(5)
Changing Fuses......................................................................................9-34
9.11
Servicing the Hydraulic System....................................................................9-35
(1)
General....................................................................................................9-35
(2)
Hydraulic Fluid.........................................................................................9-36
(a) Check Hydraulic Oil Level...................................................................9-37
(b) Adding Hydraulic Fluid........................................................................9-38
(c) Change Hydraulic Oil..........................................................................9-39
(3)
Changing Suction Filters.........................................................................9-41
(4)
Checking the Return Line Filter...............................................................9-42
(5)
Changing the Return Line Filter...............................................................9-43
9.12
Tier 3 Engine Maintenance..........................................................................9-44
(1)
Changing Engine Filters & Oil.................................................................9-45
(a) Checking Engine Oil...........................................................................9-45
(b) Changing Engine Oil & Filter...............................................................9-46
(2)
Fuel System.............................................................................................9-47
(a) Draining the Fuel Filter Water Trap.....................................................9-47
(b) Changing Watertrap Filter...................................................................9-48
(c) Changing the Fuel Filters....................................................................9-49
9.13
Tier 4 Engine Maintenance..........................................................................9-50
(1)
Changing Engine Oil & Filters................................................................9-51
(a) Checking Engine Oil...........................................................................9-51
(b) Changing Engine Oil & Filter...............................................................9-52
(2)
Fuel System.............................................................................................9-53
(a) Draining the Fuel Filter Water Trap.....................................................9-53
(b) Changing Watertrap Filter....................................................................9-54
(c) Changing the Fuel Filters....................................................................9-55
(3)
Servicing The DEF (Diesel Exhaust Fluid) System.................................9-56
(a) DEF Tank Location..............................................................................9-56
(b) Changing the Pump Main Filter..........................................................9-57
(c) Changing the DEF Tank Filler Screen.................................................9-58
(d) Changing the DEF Manifold Filter.......................................................9-60
(e) DEF Tank Flush...................................................................................9-62
(� Filling the DEF Tank............................................................................9-63
9.14
Inspecting the Clean Emissions Module Supports.......................................9-65
9.15
Changing Air Filters......................................................................................9-67
(1)
Air Filtration..............................................................................................9-67
(2)
Check Both Air Cleaner Elements...........................................................9-67
(3)
Changing the Air Cleaner Elements........................................................9-68
9.16
Coolant System............................................................................................9-69
(a) Topping up Coolant Level...................................................................9-69
Operations Manual Revision 3.4 19/07/2018
Chieftain 1400 Page 7

Introduction 1
Table of Content
1 Introduction................................................................................................ 1-2
1.1
Notes to the Operations Manual.....................................................................1-2
(1)
Units...........................................................................................................1-2
(2)
Optional Equipment...................................................................................1-3
1.2
Safety Information..........................................................................................1-3
(1)
Safety Alert Symbol...................................................................................1-3
(2)
ANSI Hazard Classification System..........................................................1-3
(3)
California Proposition 65 Warnings...........................................................1-4
1.3
Intended Use..................................................................................................1-4
1.4
Prohibited Use................................................................................................1-4
1.5
Declaration of Conformity...............................................................................1-4
1.6
Warranty.........................................................................................................1-4
1.7
Copyright........................................................................................................1-5
1.8
Bulletin Distribution and Compliance..............................................................1-5
1.9
Contacting the Manufacturer..........................................................................1-6
1.10
Transfer of Machine Ownership and Contacting Manufacturers ....................1-6
Operations Manual Revision 3.4 19/07/2018
Chieftain 1400 Page 1-1

Introduction 1
(2) Optional Equipment
Terex machines can include optional equipment and/or special features additional to the standard
specification. These may affect the information given in this operations manual. Refer to Chapter
4 of the operations manual for extra equipment or variations that can be applicable to the
standard specification. Take note of any variations to the standard procedures and/or component
specifications.
1.2 Safety Information
(1) Safety Alert Symbol
F I
The safety alert symbol is used on safety signs and throughout this manual to alert you to potential
personal injury hazards. Obey all messages that follow this symbol to avoid injury or death.
Conduct thorough risk assessments and mitigate identified risks in accordance to the assessment.
For more information related to machine safety, please refer to the safety section of the manual
(Chapter 2).
(2) ANSI Hazard Classification System
A multi -tier hazard classification system is used to alert you to potential personal injury hazards.
Signal words used with the safety alert symbol indicate a specific level of severity of the potential
hazard. Signal words used without the safety alert symbol relate to property damage and protection
only. All are used as attention -getting devices throughout this manual as well as on ANSI type
decals and labels fixed to the machine.
11100 Lei
DANGER Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
(Contains white letters on red background).
WARNING This indicates a hazardous situation that, if not avoided, could result in death or serious
injury. (Contains black letters on orange background).
A CAUTION
CAUTION This indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury. (Contains black letters on yellow background).
The hazards associated with each procedure will be listed before each procedure as described.
Operations Manual Revision 3.4 19/07/2018
Chieftain 1400 Page 1-3

mv-I!!
. .-1 a Introduction 1
1.7 Copyright
The copyright of this operations manual is reserved by Terex.
This operations manual contains information and technical drawings, which may not be copied,
distributed, altered, stored on electronic media, revealed to others or used for the purpose of
competition, either partially or in its entirety.
The right is reserved to alter any details contained in this manual without notice.
Copyright 2018
Terex Powerscreen
200 Coalisland Road
Dungannon, Co. Tyrone
BT71 4DR
Telephone: [phone]
E mail: [e-mail]
To order additional copies contact your local Terex dealer.
1.8 Bulletin Distribution and Compliance
Safety of product users is of paramount importance to Terex. Various bulletins are used by Terex
to communicate important safety and product information to dealers and machine owners. The
information contained in bulletins is tied to specific machines using the machine model and serial
numbers. Distribution of bulletins is based on the most current owner on record along with their
associated dealer, so it is important to register your machine and keep your contact information
up to date. To provide for the safety of personnel and the reliable continued operation of your
machine, be sure to comply with actions indicated in all safety and product notices.
Operations Manual Revision 3.4 19/07/2018
Chieftain 1400 Page 1-5

E
Table of Content
2 Safety.......................................................................................................... 2-2
2.1 General Safety...............................................................................................2-2
(1) Safety Alert Symbol...................................................................................2-2
(2) ANSI Hazard Classification System..........................................................2-2
(3) Property Damage Messages.....................................................................2-3
(4) Description of Safety Symbols...................................................................2-3
2.2 Positions of Safety Signs on the Machine......................................................2-8
2.3 Personal Safety............................................................................................2-15
(1) Personal Protective Equipment...............................................................2-15
2.4 Work Area Safety.........................................................................................2-16
(1) General Work Area Guidelines................................................................2-16
(2) Safety Warnings and Labels....................................................................2-16
(a) Modifications.......................................................................................2-16
(3) Transportation Safety..............................................................................2-17
(4) Operation Safety......................................................................................2-18
(5) Hydraulic and Pneumatic Safety.............................................................2-19
(6) Electrical Safety.......................................................................................2-20
(7) Maintenance Safety.................................................................................2-21
(8) Gas, Dust, Steam, Smoke.......................................................................2-23
(9) Hazardous Substances...........................................................................2-23
(10) Noise Levels............................................................................................2-23
(11) Fire Hazards............................................................................................2-24
2.5 Emergency Stop Locations..........................................................................2-25
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M41' Safety 2
(3) Property Damage Messages
The signal word NOTICE, shown without the safety alert symbol, is used throughout this manual
and on machine labels to address specific practices, or draw attention to supplemental information
that is not related to personal injury.
This indicates information considered important, but not hazard related. This is a message related
to property damage. The safety alert symbol is not shown with this danger classification.
(4) Description of Safety Symbols
Table 2.1 - Description of Safety Symbols
Symbol
Description
Electrocution hazard
Electrical shock/ electrocution from conveyor to power line contact.
Stay sufficient distances from electrical power lines.
22 p
Entanglement hazard
Entanglement in belt drive or conveyor.
Entanglement hazard
Arm entanglement in belt drive.
•
�H
Stay clear of conveyor.
l
Install covers and guards before operation.
Turn machine off and remove the key.
Lockout machine.
Read and understand operations manual before using equipment.
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Mr
Symbol
Description
Keep hands clear of openings.
`+t
Hand entanglement in pulley/ winch
KO
tiI
Keep hands clear of moving components
,-% •
Electrocution hazard
i;PI
Electric shock/ electrocution.
Hearing hazard
A))))))*
Loss or degradation of hearing.
Wear hearing personal protective equipment.
Explosion hazard
Explosion during an operation or service procedure.
®
Burn hazard
Burns from corrosive material.
Keep open flame away.
Emergency Stop
Press to engage, twist to reset.
Flying Material Hazard
Face struck by flying objects
l
Wear eye personal protective equipment
©
Crush Hazard
Crush from overhead impact.
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1114, Safety 2
Symbol
Description
®H
Stay clear of wheeled machine.
Explosion Hazard
Battery Explosion.
0
Keep welding sparks away from the battery area.
Burn Hazard
Burn from hot surface or liquid
Ah;
Stay clear of hot surface or liquid.
Impact Hazard
Impact from spring loaded door.
H
Stay clear of spring loaded door while opening.
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M3
Item
3
4
5
Sign
Safety 2
ISO I. ANSI
p a•a
NM
O
W�9iSo rnI"
(= kW
r,J
1509-I0
IMP-.
FALLJNG MATERIAL HAZARD
Do not walk now material
dk>c "0 Ones. You On at rbk
of seltoua head injury or death.
d
H
KEEP CLEAR of hopper
during operation. --
FALL HAZARD
Failing from this machine can
result In serious injury or
even death
(&I +
DO NOT comb on machkle.
Use a suitable tifing platform
to Service the machine.
Vehicle control can be affected
try improper setup of vehicle.
PRIOR TO TRANSPORT
Oq.p
Check tyre pressures.
Check wheel nut torque.
O0*
Recheck wheel nut torque
every 150 miles (200 km(,
O
Connect and tlredk
braking system.
Rater to Operator manual for correct
tyre pressures and torque values.
1509-A1
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1.
li I ��' Safety 2
Item
9
10
11
ISO
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41)
1513-10
Sign
ANSI
ADANGER
EIECTROCVn*N
HAZARD
Deelh or Y1pry.iA
rerun eom miKaHinp
`
eMttlrk power IFrrs.
Be ewers of"ftW
\
Cahks rrhrn b"
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maWie.
NEED CLEAR.
WWMn rewind drenwre.
power Y.-1 T.
Urmmnpird a row power
Y•n mows a in•ubiw
beLaa mrabn oprrrUons
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oftosm am 14"A D
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am rands loom Vol"" of o"wiud
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at"foerbril bpbrblbo arrd 111aYMbIW10b
MR" fa mm ~Ing b ft"ar
Mad by rw%m r prw bObrbtlbn
1S14-AO
A))))))*
FEARING HAZARD
Exposure to loud Was could
rosuR In serious hearing loss.
ti)
Wear proper hearing personal
protectwe equipment
1519-AO
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,III II
. W RI I u�
Sign
Item
ISO
ANSI
f uie- ro
EMERGENCY STOP
PRESS TO ENGAGE
TWIST TO RESET
t5fLA
16
,&WARNING Cancer and Reproductive Harm -
www.P65Warnings.ca.gov
Breathing diesel engine exhaust exposes you to chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Always start and operate the engine in a well -ventilated area.
If in an enclosed area, vent the exhaust to the outside.
Do not modify or tamper with the exhaust system.
Do not idle the engine except as necessary.
For more information go to:
www.P65Warnings.ca.gov/diesel
IN
17
WARNING Cancer and Reproductive Harm -
www.P65Warnings.ca.gov
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A 'i I III Safety 2
2.3 Personal Safety
Ascertain from the appropriate authority and observe all statutory and any other regulations that
may apply to the planned location before operating the machine. Operators must be trained in
the correct and safe use of all equipment.
Before operation the operator(s) must:
• Have received specific and adequate training in the task to be carried out.
• Have read and understood the operations manual and the Safety Signs in this manual and
around the machine(s).
• Knows the location and function of controls and safety features such as emergency stop buttons
and safety guards.
• Be aware of all moving parts of the machine.
Any work on and/or with the machine must be executed by trained, reliable and authorised
personnel only. Statutory minimum age limits must be observed.
Work on the electrical system and equipment of the machine must be carried out only by a skilled
electrician or by instructed persons under the supervision and guidance of a skilled electrician
and in accordance with electrical engineering rules and regulations.
Work on the hydraulic system must be carried out only by personnel with special knowledge and
experience of hydraulic equipment.
(1) Personal Protective Equipment
Where possible when working close to engines or machinery, only do so when they are stopped.
If this is not practical, remember to keep tools, test equipment and all other parts of your body
well away from the moving parts. Loose or baggy clothing can get caught in running machinery.
For reasons of safety, long hair must be tied back or otherwise secured, garments must be close
fitting and no jewelry such as rings may be worn. Injury may result from being caught up in the
machinery or from rings catching on moving parts.
Always wear correctly fitting (EN/ANSI approved) protective clothing.
Protective clothing includes: Hard Hat, Safety Glasses, Ear Protection, Dust Mask, Close fitting
Overalls, Steel Toed Boots and a High Visibility Vest.
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Safety 2
(3) Transportation Safety
Before transporting the machine, observe the prescribed transport position, admissible speed and
itinerary. Only use appropriate means of transport and lifting gear of adequate capacity. Know
the overall height to avoid contacting overhead obstructions such as bridges, power lines etc.
The preparations to move equipment by an articulated lorry should be supervised by a minimum of
two persons. Ensure persons transporting the machine adhere to all safety signs and procedures.
Before transportation on public roads, ensure the machine has been properly secured with no loose
material left in or on the machine. Always observe the valid traffic regulations and, if necessary,
ensure beforehand that the machine is in a condition compatible with these regulations.
Extreme caution is required when transporting machinery on site. Soft or uneven ground may
cause accidents. On sloping terrain, always adapt your travelling speed to the relevant ground
conditions. Never change to a lower gear on a slope. Always change gear before reaching a slope.
The machine is remote controlled and may start without notice. Stay clear of the machine. The
machine must be loaded and transported only in accordance with the operating instructions.
For manoeuvring the machine, observe the prescribed transport position, admissible speed and
itinerary. Use only appropriate means of transport and lifting equipment and where applicable
of adequate capacity. The re -commissioning procedure must be strictly in accordance with the
operating instructions. Before travelling with the machine, check that the braking and any signalling
and lighting systems are fully functional. Before setting the machine in motion always check that
the accessories have been safely stowed away.
On wheeled machine:
Ensure wheel nuts are torqued between 500 to 550 ft.lb (69 to 76 kg.m) prior to transport.
Check your tires for:-
• correct pressure
• cuts or bulges
• nails or spikes
• uneven or excessive wear
• missing valve caps
Check your wheels for:-
- damaged rims
• missing or loose wheel nuts or bolts
• obvious misalignment
Have cuts or punctures repaired by authorised personnel before adding air. Beware that an over-
inflated tire can explode and cause serious injury or death.
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NW
s= I I' Safety 2
(5) Hydraulic and Pneumatic Safety
Only persons having special knowledge and experience in hydraulic and pneumatic systems
may carry out work on hydraulic and pneumatic equipment. Never disable or alter any hydraulic
circuit or component without consulting with Terex.
Relieve all pressure in the hydraulic system by returning all controls to the neutral position. Turn
off the machine and isolate power supply before any pipes, filter caps, filters or hydraulic fittings
are disconnected or removed. Depressurize all system sections and pressure pipes (hydraulic
system, compressed air system) to be removed in accordance with the specific instructions for
the unit concerned before carrying out any repair work.
Hydraulic oil and equipment can become hot when working. There is a high risk of a burn hazard.
A minimum cooling down time of 30 minutes must be allowed before any maintenance activities
are carried out on the hydraulic system. A minimum cooling down time of 90 minutes must be
allowed before any maintenance activities are carried out on the engine and powerunit. The
cool down times reduce the risk of a burn hazard. Wear gloves when working with hydraulic and
pneumatic equipment.
Check for leaks in tanks or tubing with flashlights or other proper equipment. Never use an open
flame to check for leaks. Always use a piece of cardboard to check for leaks. Do not use your
hand. Hydraulic fluid under pressure can penetrate the skin causing serious injury. If fluid is
injected under the skin, it must be surgically removed or gangrene will result. Get medical help
immediately if this occurs. Wear personal protective equipment including goggles and gloves.
Check all lines, hoses and screwed connections regularly for leaks and obvious damage. Splashed
oil may cause injury and fire. Repair any damage immediately.
Hydraulic and compressed air lines must be laid and fitted properly. Ensure that no connections
are interchanged. The fittings, lengths and quality of the hoses must comply with the technical
requirements.
Always practice extreme cleanliness servicing hydraulic components.
Do not exceed safe limits. Never set a pressure relief valve to a pressure higher than that set
at the factory.
For questions concerning accumulators, which are pressure -containment vessels, contact your
Terex distributor. Malfunctioning valves or poor maintenance practices can result in build-up of
extremely high hydraulic and/or pneumatic pressures inside the accumulator.
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Jill
411111,
�Safety 2
(7) Maintenance Safety
Understand the service procedures before doing work. Keep working area clean and dry. Never
lubricate, clean, service or adjust machinery while it is moving. Keep hands, feet and clothing
clear of power driven parts and in running nip -points. Disengage all power and operate controls
to relieve pressure. Stop the engine, implement the lockout and tag out procedure and allow the
machinery to cool before carrying out any maintenance.
Whenever maintenance or service is being carried out a minimum of two (2) persons should be
present at all times. NEVER WORK ALONE.
Keep all parts in good condition. Ensure that all parts are properly installed. Fix damage
immediately. Replace worn and broken parts. Remove any build up of grease, oil and debris.
Never attempt repairs or adjustments to the machine while it is running unless specified to do so.
Before carrying out any maintenance, relieve all hydraulic pressure by returning the controls to
the neutral position and secure all hydraulically operated attachments with pins provided.
Disconnect the battery ground cable before making adjustments on electrical systems or welding
on machinery. For the execution of maintenance work, tools and workshop equipment adapted
to the task on hand are absolutely indispensable.
Remove only guards or covers that provide access. Wipe away any excess grease and oil.
Never leave guards off or access doors open when unattended. Keep bystanders away if access
doors are open.
When working beneath raised equipment, always use blocks, jack -stands or other rigid and stable
supports. Make sure that any part of the machine raised for any reason is prevented from failing
by securing in a safe reliable manner. Never work under unsupported equipment.
For carrying out overhead assembly work always use specially designed or otherwise safety -
oriented ladders and working platforms. Always use any maintenance platforms provided or a
safe and secure platform approved by the regional safety enforcing authority.
When working at height make sure you take all necessary precautions in line with local regulations
and use approved PPE, safety harnesses and work platforms. If you are not aware of working
at height requirements speak to your manager before starting any work. Keep all handles, steps,
handrails, platforms, landing and ladders free from dirt, oil, snow and ice.
Return idler roller guards should be checked for wear/damage during routine maintenance. The
gap between the guard and the idler roller should not exceed 6mm. The gap between the idler
roller and the guard must be renewed. Contact your local Terex dealer to obtain an approved
replacement.
Maintenance and Repairs During Operation; Disposal of Parts and Consumables
Observe the adjusting, maintenance and intervals set out in these operating instructions, except
where:
• Warning, horn/light/gauge or indicator calls for immediate action.
• Adverse conditions necessitate more frequent servicing.
Observe information on the replacement of parts and equipment. These activities may be executed
by skilled personnel only.
When the machine is completely shutdown for maintenance and repair work, it must be secured
against inadvertent starting by:
• Switching off the engine and removing the ignition key or isolating the electrical supply as
applicable.
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�Ii
'� 1 t Safety 2
(8) Gas, Dust, Steam, Smoke
Death, serious injury or delayed lung disease may result from breathing dusts that are generated
when certain hazardous materials are crushed, screened or conveyed with this equipment.
Always operate internal combustion engines and fuel operated heating systems only out of doors
or in a well -ventilated area. Before starting the machine in enclosed areas, make sure that there
is sufficient ventilation.
Observe the regulations in force at the respective site.
Dust found on the machine or produced during work on the machine should be removed by
extraction, not blowing. Dust waste should be dampened, placed in a sealed container and
marked, to ensure safe disposal.
When dusts are generated by the operation of this equipment, use approved respiratory protection,
as required by Federal, State and Local safety and health regulations.
Carry out welding, flame cutting and grinding work on the machine only if this has been expressly
authorised, as there may be a risk of explosion and fire.
Before carrying out welding, flame cutting and grinding operations, clean the machine and
its surroundings from dust and other flammable substances and make sure the premises are
adequately ventilated as there may be a risk of explosion.
Ensure operators wear a suitable face mask where exposed to possible harmful effects of air
pollution of any kind.
(9) Hazardous Substances
Ensure that correct procedures are formulated to safely handle hazardous materials by correct
identification, labelling, storage, use and disposal.
All hazardous materials must be handled strictly in accordance with the manufacturers instructions
and all applicable regulations observed at all times. Store hazardous materials in restricted
access areas and mark them clearly.
(10) Noise Levels
HEARING HAZARD EXCEEDS 90 dB (A)
May cause loss or degradation of hearing over a period of time.
Always ensure that operators are provided with ear defenders of approved pattern and that these
are worn at all times when the machine is operating.
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M2
E
2.5 Emergency Stop Locations
Emergency stops are located at both the left hand side and right hand side of the machine,
Reference: Figure 2.2 to Figure 2.3.
Figure 2.2 - Emergency Stop Locations Dry Option
Figure 2.3 - Emergency Stop Locations Direct Feed Option
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r�y
Extec Trommel Screen Checklist
Date:
Operator Name:
Beginning of Today's Engine Hours:
End of Today's Engine Hours:i
Inspection Type (circle): Daily Weekly Monthly
1. Engine Oil Levels
2. Engine coolant level
3. Diesel Fuel
4. Drain water from diesel inline water trap
5. Hydraulic oil level (HVI 46 Grade )
I{
6. Condition of conveyor belts and their tracking
7. Condition of drum mesh and clamping bolts
8. Condition of conveyor belt scrapers and adjustment
9. Condition of tires and pressures
10. When pumping grease into the (4) drum castor rollers, check to see if they
received new grease.
11. Remove any material from under machine
12. Make sure there is no material around the exhaust area.
Weekly or 50 hours
1. _ Check Indicator on hydraulic filters. If in red when machine is running replace
filter.
2. _ Checking indicators on air filters. If in red while running replace elements.
3. _ Inspect and adjust wear rubbers seals on hopper and drum conveyor and side
conveyor.
t 4. _ Run drum empty and clear any build up material from meshes and drum
conveyor
• Complete this check sheet Rrior to operating this equipment.
• Wear hard hat and safety glasses in work areas where moving equipment and potential for air-
borne debris.

f Extec Trommel Lubrication Chart
When item is
Number of
Grease
Gun
Grease
Date item
Item
Description
to be lubed
Bearings
Strokes
type
lubed
Signatures
Hopper
Conveyor
Weekly or
1
Drive Drum
50 hours
2
2
Hopper
Conveyor Tail
Weekly or
2
Drum
50 hours
2
2
Drum
Conveyor
Weekly or
3
Drive Drum
50 hours
2
2
Drum
Conveyor Tail
Weekly or
4
Drum
50 hours
2
2
Side
Conveyor
Weekly or
5
Drive Drum
50 hours
2
2
Side
Conveyor Tail
Weekly or
s
Drum
50 hours
2
2
Front Drum
4
Roller
Weekly or
(2 IN EACH
7
Castors
50 hours
CASTER)
3
Rear Drum
4
Roller
Weekly or
(2 IN EACH
8
Castors
50 hours
CASTER)
3
Tracking
4
Drum Roller
Weekly or
(2 IN EACH
9
Castors
50 hours
CASTER)
3
• Complete this check sheet prior to operating this equipment.
• Wear hard hat and safety glasses in work areas where moving equipment and potential for air-
borne debris.

KI
Biosolids Composting Facility
Work Order
2Goldsboro
I
200 Westbrook Rd.
1411-671
cam, -- �
Goldsboro, NC 27533
Extec trommel screen
Planned Maintenance
SCHEDULING
s DETAILS
Schedule Start:
11/4/2014 7:00 AM
scheduled End:
11/4/2014 4:30 PM
Classification:
Down Time:
Work Requested By:
Date Requested:
11/4/2014
Work Assignments
Compost Staff
EQUIPMENT
DETAILS
Equipment:
Tromell Screen
Equip. Reference:
TS
Serial No:
7592
Location:
200 Westbrook
Building:
Room:
i13 1-7
•
r
TASK INSTRUCTIONS
250 Hours
1. Inpect belts on conveyor
2. Inspect rubbers
3. Inspect belt scrapers
4.Check for hydraulic leaks
500 Hours
1. Repeat 250 hour maintenance
2. Replace hydraulic filter
1000 Hours
1. Replace hydraulic filters
2. Replace suction filters
3. Replace hydraulic twist on fitter
RECORD ALL
PARTS USED
RECORD STEPS TAKEN TO
COMPLETE WORK ORDER
1411-671 page 1

r(
Work Completed By:
COMPLETION
SIGN -OFFS
Date moped:
Work Complied By:
Date Completed:
Work Completed By.
Date :
1411-671
Page 2

MANTENANCE
Goldsboro Biosolids Composting Facility
Work Order
200 Westbrook Rd.
1411-673
Goldsboro, NC 27533
i
cf TOR
Blowers and
Fans
Planned Maintenance
SCHEDULING
AND DETAILS
Schedule Start:•
11/4/2014 7:00 AM
Scheduled End:
11/4/2014 4:30 PM
Classification:
Down Time:
Work Requested By:
Date Requested:
11/4/2014
Work Assignments
Equipment:
Equip. Reference:
Serial No:
Location:
Building:
Room:
INSTRUCTIONSSAFETY
1. Grease bearings
2. Check belts
3. Check mount bolts
4.Manual run listen for noise
1411-673 Page I

MONTHLY CALIBRATION OF MANUAL
THERMOMETERS (WITH NIST STANDARD)
OPERATION & MAINTENANCE SUMMARY

Goldsboro Biosolids Composting Facility
200 Westbrook Rd.
ICO)RT6R Goldsboro, NC 27533
f�
Thermometer calibration
Planned Maintenance
Work Order
1411-674
Schedule Start: 11/4/2014 7:00 AM Scheduled End: 11/4/2014 4:30 PM
Classification: Down Time:
Work Requested By: Date Requested: 11/4/2014
Work Assignments Lab WRF
EQUIPMENTDETAfLS
Equipment: Equip. Reference:
Serial No: Location:
Building: Room:
SAFETY
COMMENTS
or replace as needed
RECORD ALL
PARTS USED
II
I
i
RECORD STEPS TAKEN TO
COMPLETE WORK ORDER
Work Completed BY
COMPLETION
SIGN
Date Completed:
Work Completed By:
Date Completed:
Work Completed By:
Date Completed:
1411-674 Page 1

Work Completed By:
Date Completed:
Work Conpleted By.
ram'
Date Completed:
1411-673 Page 2

City of Goldsboro
Biosolids Composting Facility
INSPECTIONS PLAN
conducted by
Rod Pace, Compost Superintendent

ES&GS
SERVICES
PLLC
City of Goldsboro
Biosolids Compost Facility
Stormwater Pollution
Prevention Plan
PREPARED FOR
Goldsboro, North Carolina

City of Goldsboro
Biosolids Compost Facility
Stormwater Pollution
Prevention Plan
Prepared for
Goldsboro, North Carolina
Prepared by
ES&GS Services, PLLC
PO Box 868
Fuquay-Varina
North Carolina 27526
Tel 919 81 S-6874
Date:
October 3Q 2018
This document is intended only for the use
of the individual or entity for which it was
prepared and may contain information that
is privileged, confidential, and exempt from
disclosure under applicable law. Any
dissemination, distribution, or copying of
this document is strictly prohibited.

STORMWATER POLLUTION PREVENTION PLAN
FOR CITY OF GOLDSBORO BIOSOLIDS COMPOST FACILITY
GENERAL FACILITY INFORMATION
Name of Facility: Biosolids Compost Facility
Facility Address: 200 Westbrook Road, Goldsboro, NC 27530
Facility Contact:
Name: Michael Wagner
Title: Deputy Public Works Director - Utilities
Telephone: [phone]
Mailing Address: PO Drawer A, Goldsboro, NC 27533
Owner: City of Goldsboro
North American Industry Classification System (NAICS) Code: 562219 (SIC: 4953)
Permit Information:
Type: General
Designated Name: City of Goldsboro Biosolids Compost Facility
Permit Number: NCGI 100000
Certificate of Coverage Number: NCG 110024
Effective Date of Coverage: June 1, 2018
Number of Storm Water Outfalls: Six Stormwater Outfalls
Receiving Waters: Stoney Creek, Source to Neuse River, Segment #27-62
Emergency Contact:
Name: Michael Wagner
Telephone: [phone]

Revisions to SWPPP
1. Name changes, dates, and department changes throughout
2. Signature page for SPRT (Appendix E)
3. Added to 1. Site Plan, Section c. Narrative Description, Storage Practices
"Seasonally, leaf debris from yard raking (along with some grass clippings) is stored in
the southern corner of the site until it is mixed with dirt and hauled off site by others."
4. Changed and Added to 2. Stormwater Management Plan, Section a. Feasibility Study, Actions
taken/proposed to divert runoff away from potential contamination or off -site discharge:
• "A silt fence may be installed at the point the runoff from the Curing Pad enters the
stormwater pond to prevent particulates from washing into the pond. The
accumulated particulates will be periodically scooped up and recycled into the
Composting Process.
• A silt fence may be installed during seasonal storage of leak rakings and grass
clippings prior to their removal by others. The site will be periodically assessed to
determine if the silt fence is needed and where to place it to prevent off -site discharge
of material from the area."
5. Added to 2. Stormwater Management Plan, b. Secondary Containment Schedule:
"However, the emergency generator has a double -walled tank and will be secured and
inspected annually."
6. Change to 9. Implementation, Section a. Qualitative Monitoring:
"Qualitative monitoring must be performed during a measurable storm event. This is a
storm event that results in an actual discharge from the permitted site outfall. The
previous measurable stone event must have been at least 72 hours prior. The 72-hour
stone interval does not apply if the permittee is able to document that a shorter interval is
representative for local stone events during the sampling period, and the permittee
obtains approval from the local DEMLR Regional Office."
7. Updated the CERTIFICATION OF EVALUATION OF NON -STORM WATER
DISCHARGES to current language in Permit.
8. Updated Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report to current
version.
9. Figures
a. Minor Change to General Location map to better show Compost Facility.
b. Change to Site Map to show Seasonal Storage of Lawn Leaf Raking and Grass
Clippings area and revisions to per cent impervious in some areas.
10. Added Appendix E for storage of SPRT Team signature pages. Includes list of SPRT
without names or signatures for future use.

TABLE OF CONTENTS
:............
Site Plan .................. .............................. .. ....................3
4
1 • Management Plan ..............................................
Managem ..........................
"Plan
Stormwater
2. Prevention and Response Plan ........
Spill Preven Housekeeping....................................................
3. Good
10
ance and
4. Preventive Matnten ...........................
10
5. Employee Training—, ..................................................................10
11
6. Responsible Part..........
Plan Amendments ..........................................
of.............
.l l
7. Record .............................................................................
Facility Inspection Program ................. ..........................
8. . ..... ..........
9. Implementation ........................
and Records
Tables, Forms,
...• ..••....I
2
Table I OutfallLocation Data.................................................................
I2
Potential Pollutants ................... ..........................................
Table 2 Evaluation Results..............................................................................4
4
Table 3 Non -discharge................................
ma ............ ...................
Table 4 B Inspections ...........................................................5
MP Summary. .. of Ins
Schedule p .•..•..
Material Inventory
...........................
Table 5 M Response Team........................................7
Prevention ....................
...........9
6 Spill
Table P Procedures.•••••••••••••••"""
Table 7 Spill Response
...............9
8 Schedule of facility Ins Record """""•'����•••
•
Table
Table 9 Stormwater Systems Inspection
Maintenance of Stormwater Structures..•••:•••••••••
Activities......:• .......:;'.
,•,
and Preventive Maintenance
Table 10 Schedule of
I 1 Schedule of Cleaning • • •............
• • • • 11
Table
Training Requirements ................
Table 12 Annual Amendments...................................................................
.............
13
14
Table 13 Record of....................................................................
Plan
Record ..............
....... • •
Facility Insp..............................................................
Inspection ..............
........................
FormSW U -242...............................................
Training Course Record ................ ...................................
Figures
Figure I General Location Map
Figure 2 Site Map
Flow Plan
Figure 3 Process
Appendices
Discharge Certificates
Appendix A Non-stormwater
Record/Record of Action
Appendix B Inspection
Appendix C Monitoring Records
Appendix D Training Records
Spill Prevention Response Team Roster
A endix E Signed
PP

1. Site Plan
a. General Location Map (Figure 1)
Table 1 Outfall Location Data
Outfall Number
Latitude'
Longitude'
OF1
35'
20.933'
North
077'
59.556 West
OF2
35'
20.975'
North
077'
59.329 West
OF3
35'
20.995'
North
077'
59.321 West
OF4
35'
21.009'
North
077'
59.309 West
OF5
35'
21.029'
North
077'
59.298 West
OF6
350
21.083'
North
077'
59.357 West
Note 1: Latitude and Longitude in WGS 84 Coordinates
Receiving Waters: Stoney Creek, Source to Neuse River, Segment #27-62, Impaired for Aquatic
Life and located within the Neuse River Basin under a TMDL for Nitrogen
b. Site Plan (Figure 2)
c. Narrative Description
General: The Biosolids Compost Facility produces graded compost as shown in the
Process Flow Plan (Figure 3). The facility operates during normal daylight hours, and is
secured with a chain link fence at night. Yard waste is picked up by City employees and
is limited to branches, stumps and other natural debris. The yard waste is ground up,
mixed with sludge from the Water Reclamation Facility, and placed in the composting
beds in the Compost Building. Compost from the Compost Building is placed in the
Curing Building to complete the process. The finished compost is then graded into
uniform sizes for sale or use.
Storage Practices: Yard waste is brought to the site and stored outside on the Amendment
Pad. After grinding the yard waste into 2-inch particles, the material, or Amendment is
stored under cover in the Amendment Building. Once the sludge and amendment
mixture been composted (21-days), the Compost is stored under cover in the Curing
Building for 30 days minimum. Compost is then screened into piles of 4-inch and 3/8-
inch size and stored outside on the Curing Pad. Seasonally, leaf debris from yard raking
(along with some grass clippings) is stored in the southern corner of the site until it is
mixed with dirt and hauled off site by others.
Loading and Unloading Activities: Yard waste is unloaded at the Amendment Pad.
Mixing trucks are loaded with Amendment at the Amendment Pad. Mixing trucks unload
mixed sludge and Amendment inside the Curing Building at the east end. Compost is
loaded into dump trucks at the Curing Pad area.

Outdoor Process Areas: Yard waste is ground to 2-inch particles on the Amendment Pad.
Compost is separated into 4-inch and 3/8-inch sizes at the Curing Pad. Gases from the
Composting are vented through the Biofilter for biological treatment prior to escaping to
the atmosphere to control odor whenever needed.
Dust/Particulate Control: The grinding and screening operations do not generate
significant amounts of dust, and ground and screened material is shaped into piles by
bucket loaders to control particulates. The Composting process produces some dust, but
this process is inside the Composting Building. Water is sprayed on the Compost as part
of the process. Gases and dust are collected and passed through the Biofilter.
Waste Disposal Practices: Waste is placed inside the Mixing Trucks and deposited in
covered dumpsters at the Water Reclamation Facility. All Yard Waste will eventually be
used in the Composting Process.
d. Potential pollutants
The following potential pollutants could be expected to be present in the stormwater
discharge from the listed outfall.
Table 2 Potential Pollutants
Outfall
Pollutant
OF 1
Nutrients
OF2
Sediment, Or anic Matter (Vegetative Material)
OF3
Sediment, Or anic Matter (Ve
etative Material)
OF4
Sediment, Organic Matter (Vegetative
Material)
OF5
Sediment, Organic Matter (Vegetative
Material)
OF6
Sediment, Organic Matter (Vegetative
Material)
e. List of Significant Spills
There have been no spills since the facility began operating in February 2003.
f. Non-stormwater Discharge Certification (Appendix A)
The permit requires that all discharge locations be evaluated for the presence of non -
storm water discharges. Any unauthorized storm water dischargers must be eliminated,
or covered under another National Pollutant Discharge Elimination System (NPDES)
permit. The following is a list of non -storm water discharges authorized under the
general permit.
Uncontaminated groundwater, foundation drains, air -conditioner condensate
without added chemicals, springs, discharges of uncontaminated potable water,
waterline and fire hydrant flushing, water from footing drains, flows from riparian
habitats and wetlands, and discharges resulting from fire -fighting or fire -training.
The Non-stormwater Discharge Certification will be prepared annually IAW Part II,
Monitoring, Controls, and Limitations for Permitted Discharges, Section a, Paragraph 1
2

(e), and signed IAW Part III, Standard Conditions, Section B, Paragraph 5. The form for
the certification is located along with Table 2—Non-discharge Evaluation Results in
Appendix A.
2. Stormwater Management Plan
a. Feasibility Study
Identification of material and processes exposed to stormwater runoff:
• Material:
o Yard waste
o Screened Compost
Processes:
o Grinding of yard waste
o Screening of compost
Actions taken/proposed to prevent exposure of materials and process:
• Ground yard waste (Amendment) is stored under cover in the Amendment
Building.
• While Compost is curing it is stored under cover in the Curing Building.
• When Compost is screened and stored on the Curing Pad, it is shaped into piles
that resist particulates mixing with precipitation.
Actions taken/proposed to divert runoff away from potential contamination or off -site
discharge:
• Compost that is in the curing stage will not be allowed to extend beyond the edge
of the roof of the Curing Building and become exposed to precipitation.
• A silt fence may be installed at the point the runoff from the Curing Pad enters the
stormwater pond to prevent particulates from washing into the pond. The
accumulated particulates will be periodically scooped up and recycled into the
Composting Process.
• A silt fence may be installed during seasonal storage of leak rakings and grass
clippings prior to their removal by others. The site will be periodically assessed
to determine if the silt fence is needed and where to place it to prevent off -site
discharge of material from the area.
Technical and economic feasibility of taking actions noted above: Actions noted in the
paragraph above are both technical and economically feasible. Insuring that all Compost
is pushed back behind the roof edge requires no additional resources and is within the
capability of the loader operator's skills to accomplish. Installation of a silt fence will
require minimal resources that are available from the Public Works Department, and
upkeep and maintenance are currently within the capabilities of the work force at the
Biosolids Compost Facility.
b. Secondary Containment Schedule
The Biosolids Compost Facility has no requirement for secondary containment.
However, the emergency generator has a double -walled tank and will be secured and
inspected annually.

c. BMP Summary
Table 4 BMP Summary
Area/Location
Type BMP
Control Measure
West of Curing Pad
Retention (Wet) Pond
Nutrients, Sediment
Outfalls 1-6
Rock Check Dams
Sediment, Vegetative Matter
Outfalls 1-6
Grassed -lined Swales
Sediment, Nutrients,
Vegetative Matter
d. Fueling Operations
A 90-gallon tank of diesel fuel is towed to the Biosolids Compost Facility to refill the
bucket loader, grinder, and screen. The loader is fueled in the vicinity of the southeastern
rollup door to the Compost Building, and the grinder and screen are filled up on the
Amendment Pad and Curing Pad respectively. A container of Oil -dry is maintained on
site to soak up small spills, along with some rags, broom, and shovel.
3. Spill Prevention and Response Plan
a. Assessment of Potential Pollutant Sources
Location of areas where spills are likely:
• Emergency Generator next to Compost Building parking area
• Fueling point for Bucket Loader near southeast roll -up door to Compost Building
• Grinder on Amendment Pad
• Screen on Curing Pad
Discharge points of any likely spills:
Any spills at the Generator, Loader fueling point, and Screen will eventually discharge to
the stormwater pond and Outfall Number 1. A spill at the Grinder has the potential to
reach Outfall Numbers 2-6 through the stormwater drainage ditches in the southeast
corner (Yard Waste Storage) of the site.
b. Material Inventory
Table 5 Material Inventory
Area/Process
Generator on Parkin Pad
Material*
DF, MO
Method of Ex osure
Leak or s ill onto exposed surface
Outfall
1
Grinder on Amendment Pad
Screen on CuringPad
Loading of Amendment
Loading of Compost
DF, MO
DF, MO
DF, HF, TF, MO I
DF, HF, TF, MO
Leak or s ill onto exposed surface
Leak ors ill onto exposed surface
Leak onto exposed surface
Leak onto exposed surface
2-6
1
2-6
I
Unloadingof Yard Waste
* IF) F• D' 1 F 1
DF, HF, TF, MO
Leak onto exposed surface
2-6
�ese ue , HF. Hydraulic Fluid, TF: Transmission Fluid, MO: Motor Oil
4

C. Spill Prevention Response Team (SPRT)
The SPRT, also known as the Stormwater Pollution Prevention Team, is responsible for
developing, implementing, maintaining, and revising this SWPPP. The members of the
team are familiar with the management and operations of the Biosolids Compost Facility.
The member(s) of the team and their primary responsibilities (i.e. implementing,
maintaining, record keeping, submitting reports, conducting inspections, employee
training, conducting the annual compliance evaluation, testing for non -storm water
discharges, signing the required certifications) are as follows:
Table 6 Spill Prevention Response Team
Name & Title
Responsibility
Wagner
• Ensure mentation of the SWPPP Plan.
Deputy Public Works
. Update PP as necessary to ensure that it is
Director - Utilities
current
and respthe activities and operations.
• Staff, train, and equip the Spill Prevention Response Team
(SPRT).
• Coordinate with City Staff, Engineering Department,
General Services Department, and operators.
• Provide periodic training sessions to employees on the
responsibilities concerning implementation of the SWPPP
and applicable pollution control laws, rules and
regulations.
• Maintain records of training, written procedures,
inspections, and SWPPP amendments.
• Arrange for SWPPP updates at least every 5 years to
determine if modifications are required to achieve
compliance with the General Stormwater Discharge
Permit.
• Initiate facility modifications to achieve compliance with
the SWPPP by submitting projects for funding as soon as
reasonably possible.
• Develop written procedures for inspections and maintain
records of inspections.
• Oversee and direct activities of SWPPP Contractor.
• Initiate corrective actions for deficiencies found during
inspections.
• Review plans and drawings related to new construction,
maintenance, or remodeling to determine if amendments to
the SWPPP are required.
Rod Pace •
On -site supervisor for implementation of SWPPP
Facility Supervisor •
Maintain spill/leak response and clean-up equipment.
•
Inspect security systems such as access controls, locked
stora a areas, li htin , fencin ,traffic control and others to
5

onsibili
r�ii�i�Tensure
that vandalism or unauthorized entry do not occur
ch could damage stormwater control structures.
vide initial response for oil spills and leaks.
• Maintain storage areas and perform general housekeeping.
• Monitor fueling operations.
Roosevelt Johnson
• Visually inspect vehicles and equipment for leaks and any
Facility Technician
obvious mechanical deficiencies that could cause a spill
event or accident.
• Maintain storage areas and perform general housekeeping.
• Monitor fueline operations.
Cyrenna Bell
Facility Technician
• Visually inspect vehicles and equipment for leaks and any
obvious mechanical deficiencies that could cause a spill
event or accident.
• Maintain storage areas and perform general housekeeping.
• Monitor fuelingoperations.
Dwight Tyndall
Facility Technician
• Visually inspect vehicles and equipment for leaks and any
obvious mechanical deficiencies that could cause a spill
event or accident.
• Maintain storage areas and perform general housekeeping.
• Monitor fuelingoperations.
Christopher Mooney . Visually inspect vehicles and equipment for leaks and any
Plant
Maintenance
Mechanic/Operator
obvious mechanical deficiencies that could cause a spill
event or accident.
• Maintain storage areas and perform general housekeeping.
• Monitor fueling operations.
Note: A signed list acknowledging responsibilities of the SPRT is maintained in
Appendix E
Spill response equipment:
Safety equipment: Safety equipment consists of equipment which is normally available
and used at the Biosolids Compost Facility, such as ear plugs, hard hats, steel toed boots,
gloves, fire extinguishers, and communication equipment.
Cleanup equipment and material:
• Container of Oil -dry, Speedy -dry or other commercially available product
• Push Broom
• Shovel
• Rags
• 55-gallon drum for waste
Alert procedures:
Any spill or leak that occurs during normal working hours that cannot be handled on -site
will require notification of the following personnel in the order listed.
n

Situation e Phone Number
Spill or leak beyond the ability oIggg [phone]
on -site personnel to handle ks
Significant leak or spill involving Joseph Dixon Emergency call 911
hazardous materials or conditions Fire Chief Non -emergency call (919)
580-4263
Spill or leak not requiring Fire Rick Fletcher [phone]
Department Response Public Works Director
The follow procedures have been developed for spill response for the facility.
Table 7 Spill Response Procedures
g
4DF,
ials 7TF1iquid.
Response Plan Location
ildif a small amount of liquid is spilled, spread
Oil -dry, broom up residue, put in 55-gallon
PaMO,drum for disposal.
f significant amount, use loader to build
ScrMO,emporary dike around spill/leak to contain
gMO, Contact the Deputy Director Public
(Loader) Works —Utilities, and if he is not available,
then contact Public Works if condition is
not hazardous, or contact the Fire
De artment if hazardous conditions exist.
*DF: Diesel Fuel, HF: Hydraulic Fluid, MO: Motor Oil, TF: Transmission Fluid
Spill response training:
Annual training will be given to all employees at the Biosolids Compost Facility
covering, but not limited to, the following topics:
• Spill Prevention
• Spill Response
• Safety
• Good Housekeeping
4. Preventative Maintenance and Good Housekeeping Plan
a. Preventive Maintenance Program
Preventive maintenance of stormwater control systems:
Stormwater management systems will be periodically inspected and maintained. Ditches
and swales will be cleaned of trash and sediment, the sides checked for stability, and
grass maintained as necessary. The stormwater pond will be inspected and maintained
annually, and accumulated sediments removed. Rock check dams will be checked and
accumulated trash, vegetative matter, and sediment will be removed.
7

Preventive maintenance of facility equipment:
Facility equipment will be inspected and maintained in accordance with the
manufacturer's suggested maintenance schedule. Particular attention will be paid to the
Grinder, with its large capacity fuel tank, and the Screen. Both are exposed to
precipitation and stormwater runoff. The Emergency Generator will be inspected for
leaks periodically. The Bucket Loader and Mixing Trucks will be checked for fluid leaks
before, during, and after operations. Both the Curing Building and Amendment Building
will be checked periodically for leaks that would allow precipitation to reach the stored
material, and to ensure that material inside the buildings is not exposed to runoff.
b. Schedule of Inspections:
Identification of qualified personnel to conduct inspections:
The Facility Supervisor will conduct periodic facility and equipment inspections as noted
below. Equipment operators will inspect their equipment each day of operation and
report leaks or spills that have a potential to pollute receiving waters.
Identification of areas and equipment needing inspections:
Table 8 Schedule of Facility Inspections
Identification of stormwater control systems that need to be inspected
8

Table 9 Stormwater Systems Inspection Record
Areas/Equipment to be
Inspected
-vv-wee�u rvt-month) S- semiannual
Points of Inspection
Frequency*
Ditches draining to
Stormwater Pond
Clean, no standing water, no side erosion,
no evidence of oils (Record on Facility
Inspection Checklist
M
Stormwater Pond
See Inspection Checklist for Ponds in
A endix B
S
Swale from Pond to OF 1
Swales draining Yard Waste
Storage Area to OF 2-5
Swale draining east side of
facility to OF 6
Rock Check Dams at all
outfalls
See Inspection Checklist for Infiltration
Practices, Section on Swales, Appendix B
See Inspection Checklist for Infiltration
Practices, Section on Swales, Appendix B
See Inspection Checklist for Infiltration
Practices, Section on Swales, Appendix B
No trash, garbage, no standing water, no
erosion, no evidence of oil (Record on
S
S
S
M
Facilit Ins ection Checklist
c. Schedule of Cleaning and Maintenance Activities
Table 10 Schedule of Maintenance of Stormwater Structures
Stormwater Structure
Tasks
n
Frequency*
Stormwater Pond Remove accumulated sediment S (as needed)
Re lant vegetation
Rock Check Dams Remove accumulated sediment S (as needed)
Table I 1 Schedule of Cleaning and Preventive Maintenance Activities
*W-weekly. M-month) S-semiannual
Area/Equipment Tasks Frequency*
Amendment Pad/Grinder Clean and maintain Grinder per Manufacturer'sERecommendationsBucket Loader Preventive maintenance per Manufacturer's
Recommendation
Curing Pad/Screen Clean and maintain Screen per Manufacturer's W, M, S
Recommendations
Mixing Trucks Preventive maintenance per Manufacturer's W, M, S
Recommendation
6

Schedule for replacement of facility equipment:
Equipment will be replaced in accordance with established life cycle operations for the
particular type of equipment.
5. Employee Training
a. Annual Training Requirements
The following is a description of the employee training programs to be implemented to
inform appropriate personnel at all levels of responsibility of the components and goals
of this SWPPP.
Table 12 Annual Training Requirements
Topic
Spill prevention and response
Employees Included
Operators
Fre uenc
Annually
Good Housekeeping
All
Annually
Material Management
ractices
Supervisor
Annually
Basics of water pollution laws
All
Annually
Inspection of Stormwater
BMPs
Supervisor
Annually
Safety
All
Annually
b. Personnel Conducting the Training
Identification of Training Personnel: Training personnel will be provided by the SWPPP
Contractor or internally from the Public Utilities Department
Training materials:
Training Material will be prepared by the SWPPP Contractor and maintained by the
Public Utilities Department.
6. Responsible Party
The Responsible Party and contact information is listed on the SWPPP cover page.
7. Record of Plan Amendment(s)
E

Table 13 Record of Plan Amendment(s)
8. Facility Inspection Program
Records of Inspections and Actions taken will be maintained in Appendix B
9. Implementation
a. Qualitative Monitoring: Qualitative monitoring must be performed during a
measurable storm event. This is a storm event that results in an actual discharge from
the permitted site outfall. The previous measurable storm event must have been at
least 72 hours prior. The 72-hour storm interval does not apply if the permittee is able
to document that a shorter interval is representative for local storm events during the
sampling period, and the permittee obtains approval from the local DEMLR Regional
Office. The person performing the monitoring will record the amount of rainfall
received (in inches) prior to the monitoring event and note this on the Qualitative
Monitoring Report. Qualitative monitoring will be performed twice a year, once
between July 1 and December 31 (Period 1), and once between January 1 and June 30
(Period 2). There will be at least a 60-day interval between monitoring dates in
Period 1 and Period 2. Qualitative Monitoring Reports will be filed in Appendix C.
b. Records and Reports: If there is a problem indicated by the Qualitative Monitoring,
the Department of Public Utilities will investigate the causes, evaluate corrective
actions, and implement those actions as necessary. A written record of such
investigation, evaluation, and implementation will be maintained in Appendix C with
the Qualitative Monitoring Records.
C. Training Records: Record of training received by Biosolid Compost Facility
personnel will be maintained in Appendix D.

NON-STORMWATER DISCHARGE CERTIFICATION
(Must be completed annually —File with S"PP Appendix A)
The storm water drainage system described in this SWPPP has been tested or evaluated for the
presence of non -storm water discharges. The following table summarizes the evaluation results.
Table 3 Non -discharge Evaluation
Date/ Outfall=(O-Obser�vation)
Evaluator Observations Date
Time (Print Name) (Are there any non -storm water discharges
authorized or not?) Corrected
if a licable
OF1
OF2
OF3
OF4
OF5
OF6
CERTIFICATION OF EVALUATION OF NON -STORM WATER DISCHARGES
I certify, under penalty of law, that this document and all attachments were prepared
under my direction or supervision in accordance with a system designed to assure that
qualified personnel properly gather and evaluate the information submitted. Based on my
inquiry of the person or persons who manage the system, or those persons directly
responsible for gathering the information, the information submitted is, to the best of my
knowledge and belief, true, accurate, and complete. I am aware that there are significant
penalties for submitting false information, including the possibility of fines and
imprisonment for knowing violations.
(Signature)
(Printed Name)
(Date)
(Title)
12

Facility Inspection Record
(File with SWPPP Appendix B)
*W-w n41., A4 ... _su_. a _
Areas/Equipment to Points of Inspection
be Ins ected
Parking Area and Drips of Motor Oil,
Generator Transmission Fluid, Spills
or leaks at Generator Pad
Period
M
Date of
Inspection
Deficiencies
Noted
Actions Taken
mendment Pad and Spills or leaks at Grinder,
rinder Evidence of leaks from
Loader or Mixing Trucks
[Roads
M
and Travel Leaks from Loader, Mixing
Ways Trucks
M
Fuel operations Spills from fueling of
equipment
W
Curing Pad/Screen Spills or leaks from Screen,
Evidence of leaks from
Loader or trucks
M
Yazd Waste Look for trash or garbage M
brought in with yard waste
Amendment Building Material that is exposed to W
precipitation or runoff and
roof leaks
Curing Building Material that is exposed to W
precipitation or runoff and
roof leaks
Curing Pad/Graded Piles not shaped, particulate W
Compost matter subject to runoff
Ditches draining to [si7deerosion,
o standing water, no M
Stormwater Pond no evidence of
Rock Check Dams at No trash, garbage, no M
all outfalls standing water, no erosion,
no evidence of oil
Signature of Inspector Name/Title of Inspector
13

Environmental
Quality
Stormwater Discharge Outfall (SDO)
Qualitative Monitoring Report
For guidance on filling out this form, please visit https://deq.nc.gov/about/divisions/energy-mineral-land-
resources/npdes-stormwater-gps
Permit No.: N/C/ / / / / / / / or Certificate of Coverage No.: N/C/G/_/_/_/_/_/_/
Facility Name:
County: Phone No.
Inspector:
Date of Inspection:
Time of Inspection:
Total Event Precipitation (inches):
All permits require qualitative monitoring to be performed during a "measurable storm event."
A "measurable storm event' is a storm event that results in an actual discharge from the permitted site
outfall. The previous measurable storm event must have been at least 72 hours prior. The 72-hour storm
interval does not apply if the permittee is able to document that a shorter interval is representative for
local storm events during the sampling period, and the permittee obtains approval from the local DEMLR
Regional Office.
By this signature, I certify that this report is accurate and complete to the best of my knowledge:
(Signature of Permittee or Designee)
1. Outfall Description:
Outfall No. Structure (pipe, ditch, etc.)
Receiving Stream:
Describe the industrial activities that occur within the outfall drainage area:
SWU-242, Last modified 06/01/2018
Page I of 2
14

2• Color: Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint
(light, medium, dark) as descriptors:
3. Odor: Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak
chlorine odor, etc.):
4. Clarity: Choose the number which best describes the clarity of the discharge, where 1 is clear
and 5 is very cloudy:
1 2 3 4 5
5. Floating Solids: Choose the number which best describes the amount of floating solids in the
stormwater discharge, where 1 is no solids and 5 is the surface covered with floating solids:
1 2 3 4 5
6. Suspended Solids: Choose the number which best describes the amount of suspended solids in
the stormwater discharge, where 1 is no solids and 5 is extremely muddy:
1 2 3 4 5
7. Is there any foam in the stormwater discharge? Yes No
8. Is there an oil sheen in the stormwater discharge? Yes No
9. Is there evidence of erosion or deposition at the outfall? Yes No
10. Other Obvious Indicators of Stormwater Pollution:
List and describe
Note: Low clarity, high solids, and/or the presence of foam, oil sheen, or erosion/deposition may be
indicative of pollutant exposure. These conditions warrant further investigation.
SWU-242, Last modified 06/01/2018 Page 2 of 2
15

TRAINING COURSE RECORD
(File with the SWPPP Appendix D)
Training Sponsor
Course Name
Contact Hours
Instructor's Name
Date of Course
I hereby certify that the persons listed below did in fact attend this course:
Instructor's Signature
ATTENDEES NAME
POSITION
FILE THE ORIGINAL SIGN-UP SHEETS- SEND COPIES IF NECESSARY
Revised 9/3/2008
Lri

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Lawn Le Raking and arf[n fnffurso /
�. Grass C pings SHEETFLNew" 4 i
r= -20% IMPER
Notes: � � '�, �,; � .�• r
\
OF:iOutfall
nw
IMPER: Impervious
M
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Figure 2. Site Map PLAN - GRADIN AND EROSION CONTROL f w >r
(REVISED 10/29/18) lw
sill

lcm�>Tm
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I----------------------------------------------------- O-W - - - - - -
I _
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Figure 3. Process
Flow Plan
0 0 0 0
=i.
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APPENDIX A
Completed Non-stormwater Discharge Certificates

APPENDIX B
Completed Inspection Record/Record of Actions

APPENDIX C
Completed Monitoring Records

APPENDIX D
Completed Training Records

APPENDIX E
Signed SPRT Rosters

Table 6 Spill Prevention Response Team
Name & Title
Responsibility
A • Ensure the implementation of the SWPPP Plan.
Deputy Public Works . Update the SWPPP as necessary to ensure that it is current
Director -Utilities and responsive to the activities and operations.
Signature* and Date: . Staff, train, and equip the Spill Prevention Response Team
(SPRT).
• Coordinate with City Staff, Engineering Department, Public
Works Department, and operators.
• Provide periodic training sessions to employees on the
responsibilities concerning implementation of the SWPPP
and applicable pollution control laws, rules and regulations.
• Maintain records of training, written procedures,
inspections, and SWPPP amendments.
• Arrange for SWPPP updates annually to determine if
modifications are required to achieve compliance with the
General Stormwater Discharge Permit.
• Initiate facility modifications to achieve compliance with
the SWPPP by submitting projects for funding as soon as
reasonably possible.
• Develop written procedures for inspections and maintain
records of inspections.
• Initiate corrective actions for deficiencies found during
inspections.
• Review plans and drawings related to new construction,
maintenance, or remodeling to determine if amendments to
the SWPPP are required.
A
• On -site supervisor for implementation of SWPPP
Facility Supervisor
• Maintain spill/leak response and clean-up equipment.
Signature* and Date:
. Inspect security systems such as access controls, locked
storage areas, lighting, fencing, traffic control and others to
ensure that vandalism or unauthorized entry do not occur
which could damage stormwater control structures.
• Provide initial response for oil spills and leaks.
• Maintain storage areas and perform general housekeeping.
• Monitor fueling operations.
A
• Visually inspect vehicles and equipment for leaks and any
Facility Technician
obvious mechanical deficiencies that could cause a spill
Signature* and Date:
event or accident.
• Maintain storage areas and perform general housekeeping.
• Monitor fueling operations.

Name & Title
Responsibility
• Visually inspect vehicles and equipment for leaks and any
obvious mechanical deficiencies that could cause a spill
event or accident.
• Maintain storage areas and perform general housekeeping.
• Monitor fueling operations.
Facility Technician
Signature* and Date:
A
• Visually inspect vehicles and equipment for leaks and any
obvious mechanical deficiencies that could cause a spill
event or accident.
• Maintain storage areas and perform general housekeeping.
• Monitor fueling operations.
Facility Technician
Signature* and Date:
A
• Visually inspect vehicles and equipment for leaks and any
obvious mechanical deficiencies that could cause a spill
event or accident.
• Maintain storage areas and perform general housekeeping.
0 Monitor fueling operations.
Plant Maintenance
Mechanic/Operator
Signature* and Date:
^Insert name for any new or replacement personnel as needed. Obtain signature and date
as required below.
*Signature indicates the individual acknowledges their responsibilities for the Spill
Prevention Response Procedures under this SWPPP.

TRAINING COURSE RECORD
PUBLIC WORKSIPUBLIC UTILITIES
Training Sponsor City of Goldsboro
Course Name Annual SWPPP Training
Contact Hours 1.0 Date of Course 10 October 2019
Instructor's Name William Sabata ESBGS Services PLLC
i hereby certify that the persons listed below
Sponsor Contact Person
ATTENDEES NAME/SECTION or DEPARTMENT
/1 0 0
Ur//ScCi1 b� f �& c w&ejeS
this course:
SIGNATURE
�!1

Table 6 Spill Prevention Response Team
Name & Title
Responsibility
Mike Wagner . Ensure the implementation of the SWPPP Plan.
Deputy Public Works Update the SWPPP as necessary to ensure that it is current
Director -Utilities and responsive to the activities and operations.
Signature* and D �e joe . Staff, train, and equip the Spill Prevention Response Team
G✓ (SPRT).
6IF 2 /8 . Coordinate with City Staff, Engineering Department, Public
Works Department, and operators.
• Provide periodic training sessions to employees on the
responsibilities concerning implementation of the SWPPP
and applicable pollution control laws, rules and regulations.
• Maintain records of training, written procedures,
inspections, and SWPPP amendments.
• Arrange for SWPPP updates annually to determine if
modifications are required to achieve compliance with the
General Stormwater Discharge Permit.
• Initiate facility modifications to achieve compliance with
the SWPPP by submitting projects for funding as soon as
reasonably possible.
• Develop written procedures for inspections and maintain
records of inspections.
• Initiate corrective actions for deficiencies found during
inspections.
• Review plans and drawings related to new construction,
maintenance, or remodeling to determine if amendments to
the SWPPP are required.
Rod Pace
. On -site supervisor for implementation of SWPPP
Facility Supervisor
. Maintain spill/leak response and clean-up equipment.
Signature* and Date:
. Inspect security systems such as access controls, locked
storage areas, lighting, fencing, traffic control and others to
ensure that vandalism or unauthorized entry do not occur
l (u
!
which could damage stormwater control structures.
• Provide initial response for oil spills and leaks.
• Maintain storage areas and perform general housekeeping.
• Monitor fuelin o erations.
Roosevelt Johnson
• Visually inspect vehicles and equipment for leaks and any
Facility Technician
obvious mechanical deficiencies that could cause a spill
Signature* and Date:
event or accident.
• Maintain storage areas and perform general housekeeping.
~
pr�3`uJ�` -JQ1f''�
• Monitor fueling operations.

WORKSITE - SPECIFIC
Respiratory Protection Plan
City of Goldsboro Compost Facility
Our respirator program administrator is City Safety Coordinator. The on -site administrator is
Compost Facility Superintendent.
Our administrator's duties are to oversee the development of the respiratory program and, make
sure it is followed at the workplace. The administrator will also evaluate the program regularly
to make sure procedures are followed, respirator use is monitored and respirators continue to
provide adequate protection when job conditions change.
Selection of Respirators
We have evaluated our use of chemicals at this facility and found respirators must be used by
employees in the following locations or while performing the following duties, tasks or
activities:
Employee position
or activity
Using Blowers to
Clean Floor
Cutting or
Grinding Metal
with Electric Tool
Cleaning (blowing)
Agitator,
Trommel, Grinder
Chemicals or
products used
Settled Airborne
Materials
Airborne
Materials
Airborne
Materials
NIOSH approved
respirators assigned
N95
N95
N95
We selected these respirators based on the following information:
When used
(routinely, infrequently,
or in emergencies)
Routinely
Routinely
Routinely
They are 95% effective at removing airborne particles and liquids that do not contain oil
aerosols
Page 1 of 5

Documentation of our fit -testing results is located:
Section VI of the Respiratory Protection Book located in the Su erintendents' Office.
Our respirators will be checked for proper sealing by the user whenever the respirator is first put
on, using the attached seal check procedures:
Respirator storage, cleaning, maintenance and repair
We use a disposable N95 respirator. New inventory is stored in the Superintendents' office in a
dry location and unlocked. There are no maintenance and cleaning requirements. Employee's
use a new mask each time the activity requiring the respirator is performed.
Respirator Use
The Program Administrator will monitor the work area in order to be aware of changing
conditions where employees are using respirators.
Employees will not be allowed to wear respirators with tight -fitting facepieces if they have facial
hair (e.g., stubble, bangs) absence of normally worn dentures, facial deformities e.
g., scars, deep
skin creases, prominent cheekbones), or other facial features that interfere with the facepiece seal
or valve function. Jewelry or headgear that projects under the facepiece seal is also not allowed.
If corrective glasses or other personal protective equipment is worn, it will not interfere with the
seal of the facepiece to the face.
A seal check will be performed every time a respirator is put on.
The program administrator will make sure that the NIOSH labels remain readable and intact
during use.
Employees will leave the area where respirators are required for any of the following reasons:
o when they smell or taste a chemical inside the respirator,
o when they notice a change in breathing resistance
o to adjust their respirator,
o to wash their faces or respirator,
o if they become ill,
o if they experience dizziness, nausea, weakness, breathing difficulty, coughing,
sneezing vomiting, fever or chills.
Page 3 of 5

Rod Pace
Superintendent, Compost Facility
Mike Wagner
Public Utilities Director -
Date:
Date:
City Safety Coordinator - Program Administrator
Date:
Page 5 of 5

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Notes: r � +� �fY._:--ter
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.r7MYgM M,1'.M71 /.NI V51
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int MYYfA V,r rxwaA Wwr ' dll YY. Alir rflwrYA
A �-umK tAnR, r+ ...�; •.._...._.. �YIT.! iE_ - .�.- �I't�' I'�i i � I�"
PER. Pe ,— •--
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^'`•.•- r /1>hT /lrlVlr .Y rI , NRI VItIR Inllr r I' 7L. M'M,x
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Figure 2. Site Map-F' GRADING AND EROSION CONTROL h 4 ,: „•
-1.
xxl n nu

Facility equipment will be inspected and maintained in
rty eq P nspec accordance with the
manufacturer's suggested maintenance schedule. Particular attention will be paid to the
Grinder, with its large capacity (315 gallons) fuel tank, and the Screen. Both are exposed
to precipitation and stormwater runoff. The Emergency Generator will be inspected for
leaks periodically. The Bucket Loader and Mixing Trucks will be checked for fluid leaks
before, during, and after operations. Both the Curing Building and Amendment Building
will be checked periodically for leaks that would allow precipitation to reach the stored
material, and to insure that material inside the buildings is not exposed to runoff.
b. Schedule of Inspections:
Identification of qualified personnel to conduct inspections:
The Facility Supervisor will conduct periodic facility and equipment inspections as noted
below. Equipment operators will inspect their equipment each day of operation and
report leaks or spills that have a potential to pollute receiving waters.
Identification of areas and equipment needing inspections:
Table 8 Schedule of Facility Inspections
*W-weekly- M-meaf6ly_ q_ ' ;annnal
Areas/Equipment to be
Points of Inspection A
Frequency* -
Inspected
Parking Area and
Drips of Motor Oil, Transmission Fluid
M
Generator
Spills or leaks at Generator Pad
Amendment Pad and
Spills or leaks at Grinder, Evidence of leaks
M
Grinder
from Loader or Mixing Trucks
Roads and Travel Ways
Leaks from Loader, Mixing Trucks
M
Fuel operations
Spills from fueling of equipment
W
Curing Pad/Screen
Spills or leaks from Screen, Evidence of leaks
M
from Loader or dump trucks
Yard Waste
Look for trash or garbage brought in with
M
and waste
Amendment Building
Material that is exposed to precipitation or
W
runoff and roof leaks
Curing Building
Material that is exposed to precipitation or
W
runoff and roof leaks
Curing Pad/Graded
Piles not shaped, particulate matter subject to
W
Compost
runoff
Identification of stormwater control systems that need to be inspected
8

Table 9 Stormwater Systems Inspection Record
'w-w M-®o.m s ne.eal
Areas/Equipment to be
Points of Inspection
Frequency*
Inspected
Ditches draining to
Clean, no standing water, no side erosion,
M
Stormwater Pond
no evidence of oils (Record on Facility
Inspection Checklist
Stormwater Pond
See Inspection Checklist for Ponds in
S
Appendix B
Swale from Pond to OF I
See Inspection Checklist for Infiltration
S
Practices, Section on Swales, Appendix B
Swales draining Yard Waste
See Inspection Checklist for Infiltration
S
Storage Area to OF 2-5
Practices, Section on Swales, Appendix B
Swale draining east side of
See Inspection Checklist for Infiltration
S
-facility to OF 6
Practices, Section on Swales Appendix B
Rock Check Dams at all
No trash, garbage, no standing water, no
M
outfalls
erosion, no evidence of oil (Record on
Facility Inspection Checklist
c. Schedule of Cleaning and Maintenance Activities
Table 10 Schedule of Maintenance of Stormwater Structures
Stormwater Structure
Tasks
Frequency*
Stormwater Pond
Remove accumulated sediment
Replant vegetation
S (as needed)
Rock Check Dams
Remove accumulated sediment
S (as needed)
Table 11 Schedule of Cleaning and Preventive Maintenance Activities
•Rr�ily W_or..41v M_.......H.1.. C
Area/Equipment
Tasks
Frequency*
Amendment Pad/Grinder
Clean and maintain Grinder per
W, M, S
Manufacturer's Recommendations
Bucket Loader
Preventive maintenance per Manufacturer's
D, W, M, S
Recommendation
Curing Pad/Screen
Clean and maintain Screen per
W, M, S
Manufacturer's Recommendations
Mixing Trucks
Preventive maintenance per Manufacturer's
D, W, M, S
Recommendation
9

Schedule for replacement of facility equipment:
Equipment will be replaced in accordance with established life cycle operations for the
particular type of equipment.
5. Employee Training
a. Annual Training Requirements
The following is a description of the employee training programs to be implemented to
inform appropriate personnel at all levels of responsibility of the components and goals
of this SWPPP.
Table 12 Annual Training Requirements
Topic
Employees Included
Frequency
Spill prevention and response
Operators
Annually
Good Housekeeping
All
Annually
Material Management
practices
Supervisor
Annually
Basics of water pollution laws
All
Annually
Inspection of Stormwater
BMPs
Supervisor
Annually
Safety
All
Annually
b. Personnel Conducting the Training
Identification of Training Personnel: Training personnel will be provided by the SWPPP
Contractor or internally from the Public Utilities Department
Training materials: Training Material will be prepared by the SWPPP Contractor and
maintained by the Director of Public Utilities.
6. Responsible Party
The Responsible Party and contact information is listed on the SWPPP cover page.
7. Record of Plan Amendment(s)
Table 13 Record of Plan Amendment(s)
Amendment No. Date of Amendment Date Recorded Recorded B
10

Amendment No. I Date of Amendment I Date Recorded I Recorded By
8. Facility Inspection Program
Records of Inspections and Actions taken will be maintained in Appendix B
9. Implementation
a. Qualitative Monitoring: Qualitative monitoring must be performed during a
representative storm event. This is a storm event that measures greater than 0.1
inches of rainfall and that is preceded by at least 72 hours in which no storm event
measuring greater than 0.1 inches has occurred. A single storm event may contain up
to 10 consecutive hours of no precipitation. The person performing the monitoring
will record the amount of rainfall received (in inches) prior to the monitoring event
and note this on the Qualitative Monitoring Report. Qualitative monitoring will be
performed twice a year, once between July 1 and December 31 (Period 1), and once
between January 1 and June 30 (Period 2). The first monitoring period is July 1, 2008
to December 31, 2008. There will be at least a 60-day interval between monitoring
dates in Period 1 and Period 2.- Qualitative Monitoring Reports will be filed in
Appendix C.
b. Records and Reports: If there is a problem indicated by the Qualitative Monitoring,
the Department of Public Utilities will investigate the causes, evaluate corrective
actions, and implement those actions as necessary. A written record of such
investigation, evaluation, and implementation will be maintained in Appendix C with
the Qualitative Monitoring Records.
c. Training Records: Record of training received by Biosolid Compost Facility
personnel will be maintained in Appendix D.
10. Action Plan for NonCompliance
Compost Superintendent Rod Pace is responsible for all of the Biosolids Compost
Facility inspections, including the Stormwater Pollution Prevention Plan. Should he
observe any noncompliance, he will take immediate action to remediate the problem,
report it to the Public Utilities Director, and have the noncompliance reported to the State
of North Carolina.

Stormwater Discharge Outfall (SDO)
Qualitative Monitoring Report
Permit No.: N/C/_/_/_/_/—/_/_/ or Certificate of Coverage No.: N/C/Gl / / / / / /
Facility Name: — — — — — —
County: Phone No.
Inspector:
Date of Inspection:
By this signature, I certify that this report is accurate and complete to the best of my knowledge:
(Signature of Permittee or Designee)
1. Outfall Description
Outfall No. Structure (pipe, ditch, etc.)
Receiving Stream:
Describe the industrial activities that occur within the outfall drainage area:
2. Color
Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium,
dark) as descriptors:
3. Odor
Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor,
etc.)
4. Clarity
Choose the number which best describes the clarity of the discharge where I is clear and 10 is very
cloudy:
1 2 3 4 5 6 7 8 9 10
Page 1
S WU-242-101599

5. Floating Solids
' Choose the number which best describes the amount of floating solids in the stormwater discharge where
1 is no solids and 10 is the surface covered with floating solids:
1 2 3 4 5 6 7 8 9 10
6. Suspended Solids
Choose the number which best describes the amount of suspended solids in the stormwater discharge
where 1 is no solids and 10 is extremely muddy:
1 2 3 4 5 6 7 8 9 10
7. Foam
Is there any foam in the stormwater discharge? Yes No
S. Oil Sheen
Is there an oil sheen in the stormwater discharge? Yes No
9. Other Obvious Indicators of Stormwater Pollution
List and describe
Note: Low clarity, high solids, and/or the presence of foam or oil sheen may be indicative of pollutant
exposure. These conditions may warrant further investigation.
Page 2
S WU-242-101599

City of Goldsboro
SAFETY PROGRAM

0� GNei
y
W
999Py CARo�,
City of Goldsboro
City Safety Policy Manual
Table of Contents
I. Preface xi
Letter from the City Manager xii
City Safety Policy xiii
II. Safety Program Description 1
III. Organization and Responsibilities 2
Mayor and City Council 2
City Manager 2
Human Resources Department 2
Department Heads 3
Intermediate Supervisors 4
Employee Safety Committee 4
Purpose 4
Membership 4
Responsibilities 5
Vehicle Accident Review Committee 6
Purpose 6
Membership 6
Responsibilities 7
Procedures 8
Appeals 10
Personal Injury Accident Review Committee 10
Purpose 10

Membership 10
Responsibilities 11
Procedures 13
Appeals 14
Employees 14
IV. Accident Prevention and Investigation
16
Physical Evaluations
16
Use of Medication in the Workplace
16
Drug and Alcohol Testing Policy
16
Employee Assistance Program (EAP)
16
Purpose
16
Objectives
17
Policy
17
Procedure
18
Self Referral
18
Supervisor Referral
18
Responsibilities
19
Supervisors
19
Occupational Health Nurse
19
EAP Provider
19
Employee
20
Wellness Program
20
Accident Investigations
20
Personal Injury (City Employee)
20
Property Damage (City Vehicle)
21
V. Progressive Disciplinary Program
23
Responsibility
23
Reprimand Schedule
23
Citation Distribution
24
Disciplinary Action
24
Safety Regulations
Notices 25
Purpose 25
Applications 25

References
Policy
Responsibilities
Access and Placement
Safety Policies
Emergency Action Plan
Purpose
Application
References
Alarm Systems
Emergency Activations
Accidental Activations
Maintenance of Alarm Systems
Evacuations
Evacuation Wardens
Duties
Evacuation Plans
Evacuation Procedures
Emergency Lighting
Essential Personnel
Police Officers
Duties
Notice to Evacuate
Firefighters
Duties
Notice to Evacuate
Evacuation Drills
Emergency Response
Fire
Toxic Chemical Release
Bomb Threat
Weather Emergencies
Rescue and First Aid
Fire Prevention
Purpose
25
25
25
26
27
27
27
27
27
28
28
28
28
28
29
29
29
30
30
30
30
30
30
30
30
30
31
31
31
32
32
33
34
34

Application
References
Workplace Fire Hazards
Types of Major Workplace Fire Hazards
Storage of Readily Combustible Materials
Potential Ignition Sources
Control of/and General Precautions Against Fire
Maintenance of Fire Protection System
Housekeeping
Maintenance of Heat Producing Equipment
Training of Employees
Emergency Response Plan
Purpose
Application
References
Definitions
Responsibilities
General
City Manager
Fire Department
Police Department
City Facility Site Supervisor
All Other Employees
Emergency Response Personnel
Senior Fire Officer / Incident Commander
Fire Department Safety Officer
First Responder (Awareness Level)
First Responder (Operations Level)
Hazardous Materials Technician
Hazardous Materials Specialist
Notification of Outside Agencies
Procedures
Reporting Hazardous Materials Incidents
Initial Dispatch
Response Activities
Evacuation
IV
34
34
34
34
34
34
35
36
36
37
38
38
38
38
38
38
38
39
39
39
39
39
39
39
39
40
40
40
40
40
41
41
41
42
44

Containment
Further Measures
Personal Protective Equipment
Medical Surveillance
Frequency of Medical Examinations / Consultations
Contents of Medical Examinations / Consultations
Physical Examinations and Costs
Information Provided to Physician
Physician Written Opinion
Record Keeping
Notification of Other Agencies — Appendix A
Personnel Protective Equipment
Purpose
Application
Reference
Policy
Responsibilities
Department Heads
Supervisors
Employees
Safety Coordinator
Types of Equipment
Head Protection
Eye and Face Protection
Respiratory Protection
Hearing Protection
Hand Protection
Body Protection
Foot Protection
Fall Protection
Electrical Protection
Purchase, Use and Repair
Provision
Appropriateness
Use
Off Duty Use
v
44
45
45
46
46
46
46
47
47
47
49
51
51
51
51
51
51
51
51
52
52
52
52
53
54
54
54
54
55
55
56
56
56
56
56
56

Replacement / Non-use
Reimbursement to City
Respiratory Protection
Policy
Purpose
Scope
Roles and Responsibilities
City Manager
Respirator Administrator (Safety Coordinator)
City Health Nurse / Safety Office
Respirator Technicians (Fire Department Training Officer)
Supervisors
Employees
Permissible Practice
Work Site Specific Respiratory Protection Plan
Recognition / Evaluation of Airborne Contaminants
Evaluation of Airborne Contaminant Controls
Selection / Issuance of Respirators
Fit Testing
Medical Approval for Respirator Use
Training
Definitions
References
State OSHA Standards
Worksite-Specific Respiratory Plan (Example)
Respiratory Medical Evaluation Questionnaire
PLHCP Follow -Up Medical Examination
Lock- Out / Tag — Out Procedure
Purpose
Application
References
Definitions
Implementation of Lock — Out / Tag — Out
Release from Lock — Out / Tag — Out
Group Lock — Out / Tag — Out
Shift Change Procedures
vi
56
56
57
57
57
57
57
57
57
58
58
59
59
60
61
61
62
62
63
63
64
64
68
68
70
72
79
80
80
80
80
80
81
82
83
83

Outside Service or Contractor Personnel 84
Training Requirements 84
Protective Materials and Hardware 85
Department Responsibilities 86
Inspection Procedures 87
Hazardous Energy Control Inventory (Appendix II) 89
Hazardous Energy Control Procedure Form (Appendix ll) 90
Alternate Methods of Isolating or Blocking Energy and Securing
Points of Control 94
Explanation of Hazardous Energy Control Procedure Form 96
Hearing Conservation Program
98
Purpose
98
Application
98
Reference
98
Definitions
98
Policy
98
Responsibilities
99
Employees
99
Supervisors
99
Department Heads
99
Occupational Health Nurse
99
Safety Coordinator
99
Procedures
100
Fire Extinguishers
102
Purpose
102
Application
102
References
102
Definitions
102
Inspection Responsibility
103
Vehicle Operators
104
Maintenance
104
Procedures
104
Hydrostatic Testing
104
Record Keeping
104
Training and Education
105
VII

Exposure Control
106
Purpose
106
Bloodborne Pathogens
106
Identification of Personnel at Potential Risk For
Occupational Exposure to Bloodborne Pathogens
107
Protection Form Disease Transmission
108
Universal Precautions
108
Personal Protective Equipment
109
Safe Work Practices
109
Sharps
109
Police Evidence
110
Sanitation and Decontamination
110
Hepatitis "B" Vaccine
110
Management of Employee Exposure Control
To Bloodborne Pathogens
111
Definition of Exposure
111
Evaluation / Treatment of Employees Exposed
On the Job
111
Training and Education
111
Record Keeping
112
Tuberculosis (TB)
113
Description
113
Identification of Persons at Risk of Exposure
113
Protection from Transmission
113
Personal Protective Equipment
113
Safe Work Practices
114
TB Testing
114
Management of Exposure
114
Definition of Exposure
114
Care of Employee Exposed to TB
114
Training / Education on TB
115
Record Keeping
115
Record Keeping / Training
115
Medical Records of Occupational Exposure
115
Smallpox
115
Description
115
Identification of Personnel Involved
116
Educational Program
116

Administration of Smallpox Vaccine
116
Scheduling of Smallpox Vaccine
117
Coverage for Adverse Medical Reaction to
Smallpox Vaccine
118
Hepatitis B Vaccine Declination Form
119
Protocol for Hepatitis B Vaccination Program
For "At Risk" Positions
120
Protocol for Evaluation / Treatment of Exposure
To Bloodborne Pathogens
121
Request for Hepatitis "B" Vaccine
122
Occupational Exposure to Bloodborne Pathogens Counseling
123
Background Information on Bloodborne Pathogens
124
Hazard Communications
126
Purpose
126
Application
126
References
126
Responsibilities
126
Department Heads
126
Supervisors
127
Safety Coordinator
127
Chemical Lists
127
Safety Data Sheets (SDS)
127
Labeling of Containers
127
Employee Information / Training
128
Trade Secrets
128
Non -Routine Tasks
128
Contractors
129
Excavation, Trenching and Shoring 130
Purpose 130
Application 130
Reference 130
Definitions 130
General Requirements 131
Requirements for Protective Systems 132
Confined Spaces 134
Ix

Purpose
134
Application
134
References
134
Definitions
134
Responsibilities
135
Department Heads
135
Entry Supervisor
135
Attendant
135
Authorized Entrant
136
Safety Coordinator
136
Identification as Permit Required or Non -Permit Required
136
Initial Evaluation
136
Reclassification
136
Reevaluation
137
Non -Permit Confined Space Entry
137
Entry Procedures
137
Permit Required Confined Space Entry
137
Outside Contractors
138
City Responsibilities
139
Contractor Responsibilities
139
Training
139
Rescue and Emergency Services
139
Non -Permit Confined Space Entry Certification
141
Confined Area Entry Permit
142
APPENDIXES 143
City of Goldsboro Drug Testing Policy 143
Safety Sensitive Positions 156
Reasonable Suspicion Checklist 160
X

PREFACE
The City of Goldsboro's Safety Policy is to provide safety direction and guidance to
employees. Much of the program is mandated by the Code of Federal Regulations
(CFR), the Environmental Protection Agency (EPA), Department of Transportation
(DOT), and Occupational Safety and Health Administration (OSHA) regulations.
The Code of Federal Regulations is often accepted verbatim by the State of North
Carolina and is written into the standard by the Division of Occupational Safety and
Health, North Carolina Department of Labor.
Personal Protective Equipment (PPE) is critical when hazardous atmospheres exist,
chemical mist or dust is present, or vapors exist. When overhead obstacles exist, PPE
must also be used. Employees who are given training, and who are familiar with
assigned work environments should understand when and how PPE is to be used.
It is the intent of the City of Goldsboro's Safety Program to prevent injury and death to
employees, and damage to equipment. The program, if correctly followed and
supervised will create a safety environment that will keep employee injury and
equipment damage to a minimum.
A

BE MORE DO MORE SEYMOUR
North Carolina
October 8, 2019
Dear Fellow Employees:
200 North Center Street, 27530
P 919.580,4362
The City of Goldsboro's greatest asset is you! Therefore, one of the city's highest
priorities is to provide every employee a safe and healthy workplace. To make this
happen, employees are required to adhere to city safety policies and procedures and
follow all applicable state and federal safety and health regulations. Employees are
also required to share the responsibility of identifying and resolving safety issues
before an accident occurs that may involve our co-workers, contractors, and
citizens. Employees are expected to look for and report any hazardous conditions,
practices, behavior, or equipment in the workplace to their supervisors and/or the
City Safety Officer, Robin Gurgainus.
The City of Goldsboro will provide the necessary training and equipment for its
employees and will comply with Occupational Safety and Health Administration
(OSHA) standards. The City Safety Officer will perform regular safety inspections,
observe work sites, and submit recommendations for areas of improvement. He can
help you identify, assess and eliminate hazards or implement proper control
measures. Please call on him with any questions or concerns you may have at his
work phone [phone] or his cell phone at [phone].
I believe accidents are preventable with the proper attention to detail. All of us need
to do our part in raising safety awareness and ensuring safety procedures are in
place and followed in our workplace. Stay aware of your worksite conditions and
look out for yourself and coworkers. We all have a job to do, but remember, "Safety
First!"
Sincerely,
Timothy M. Salmon
City Manager
c
Robin R. Gurgainus
Safety Officer

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CITY SAFETY POLICY
The Safety Policy of the City of Goldsboro states:
The City of Goldsboro has a sincere concern for the welfare and safety of
all employees and the public we serve. The goal is to eliminate suffering
and the cost of avoidable personal injury and vehicle accidents.
Department heads and supervisors have been charged with the
responsibility of implementing the Safety Program for the City of
Goldsboro.
It is the City's policy to provide safe working conditions, comprehensive
instructions covering safe work practices, and special equipment to
protect employees against particular hazards. The City will give safety
precedence over operational expediency, and will comply with the
Occupational Safety and Health Administration (OSHA) and other
pertinent safety laws. Most accidents are preventable. All City
employees are responsible for promoting accident prevention by actively
supporting the Safety Program and observing safety regulations.

II. SAFETY PROGRAM DESCRIPTION
A. PURPOSE
The purpose of the Safety Program of the City of Goldsboro is to
prevent human suffering and to conserve resources.
B. OBJECTIVES
1. In order to identify and correct all hazardous work conditions
and practices, the City will pursue a vigorous safety inspection
effort involving all facilities, vehicles, and work procedures.
2. The City will actively investigate and review all accidents and
incidents involving City employees and property to determine
the cause and outline preventative measures.
3. The City will conduct and document both formal and informal
safety training sessions for all employees.
4. The City will establish personal protective equipment guidelines
for all employees, furnish the equipment, and require its use by
applicable employees.
5. The City will enforce the Safety Program and discipline
employees who violate safety policies and procedures.
C. SAFETY PROGRAM MANUAL
The Safety Program and OSHA Compliance Manual will be made
available to all City employees during their working hours.
1

III. ORGANIZATION AND RESPONSIBILITIES
The City of Goldsboro Safety Program involves all departments and
employees.
A. MAYOR AND CITY COUNCIL
The Mayor and City Council support a City-wide Safety Program.
B. CITY MANAGER
The City Manager is responsible for the general oversight of the
Safety Program by setting policy and making strategic planning
decisions.
C. HUMAN RESOURCES MANAGEMENT DEPARTMENT
The Human Resources Management Department is responsible for the
development and day-to-day administration of Safety Program
Policies. The Human Resources Management Department is
responsible for informing the City Manager of any regulatory or
legislative changes and their impact on City policies. The Human
Resources Management Department is also responsible for ensuring
that all City sub -contractors comply with applicable OSHA regulations.
The Safety Coordinator reports to the Human Resources Management
Director and is responsible for the administration and management of
the Safety Program. The Safety Coordinator will:
1. Conduct inspections of City facilities and operations, and provide
the necessary instruction and guidance to comply with OSHA and
state regulations. The Human Resources Management Director
will establish a minimum schedule of inspections. All inspections
will be documented and follow-up inspections performed until a
hazard or violation has been corrected. The City Manager,
Department heads, supervisors, the Safety Coordinators, and the
Human Resources Management Director can stop a work operation
when a safety violation is observed.
2. Maintain comprehensive records of all accidents and incidents,
and perform analyses to determine City-wide and departmental
trends, problem areas, and overall safety performance.
3. Contact each department at least semi-annually to review and
evaluate their informal safety briefings and recommend
improvements if required.
4. Conduct and monitor investigations of all major accident and

incidents.
5. Submit an annual Safety Program report to the City Manager.
6. Instruct all employees about safety training and provide them with
an overview of the policies in the safety manual.
7. Assist the Employee Safety Committee by:
a. Providing all necessary forms and literature.
b. Providing the committee with analyses of:
(1.) Accident trends and problem areas;
(2.) Possible changes in work practices or procedures;
(3) Needs for safety procedures, protective devices or
equipment, and training.
D. DEPARTMENT HEADS
Department heads are responsible to the City Manager for complying
with the City's Safety Program. Department Heads will:
1. Monitor and ensure that all employees receive adequate jog
training and continuing safety instruction.
2. Within eight (8) hours after an accident or incident, meet with
the employees involved, and their respective supervisors, to
review what went wrong, and to identify the corrective action
that should be implemented.
3. Meet initially with all new personnel to express personal support
for the Safety Program and the desire for its success. Meet
periodically with current personnel to express on -going support
for the Safety Program.
4. Set a good example by working in a safe manner and adhering
to the City's safety policies.
5. Solicit input from their employees concerning the Safety
Program and the employees' working conditions.
6. Review in a timely manner, all safety citations issued in their
departments with the offending employees and their
supervisors, and take appropriate action under the City's
progressive disciplinary program.
Department heads may form their own departmental safety
committees. The membership and responsibilities of these committees
3

are at the discretion of the department heads.
E. INTERMEDIATE SUPERVISORS
Intermediate supervisors are defined as supervisors who function
between an employee and a department head in the organization's
chain of command. Because of their constant contact with employees,
intermediate supervisors are "KEY PEOPLE" in the safety program,
and play a primary role in preventing accidents. They will:
Enforce pertinent Occupational Safety & Health Administration
(OSHA) standards and City-wide safety rules and regulations that
apply to City employees.
2. Promptly complete the required accident reports and cooperate
with the appropriate parties during accident investigations.
3. Correct any unsafe act or condition which might result in an
accident.
4. Daily inspect working conditions and employee adherence to
appropriate procedures.
5. Counsel and reprimand employees who are in violation of safety
procedures or policies by issuing a safety citation.
6. Set a positive example by performing their tasks in a safe manner,
and wearing the correct Personal Protective Equipment (PPE).
Require subordinates to do the same.
F. EMPLOYEE SAFETY COMMITTEE
1. PURPOSE
To help the City of Goldsboro create and sustain a safe work
environment for all employees by educating and promoting safe
work practices, discovering unsafe working conditions, and making
safety policy recommendations.
2. MEMBERSHIP
Appointment
The Employee Safety Committee shall be composed of eight
members. The following departments shall be represented on
the Committee: Finance, Fire, General Services, Inspections,
Planning & Community Development, Police, Public Utilities,
and Recreation & Parks. Committee members will be selected
by the City Manager. Committee members shall serve two (2)
year terms, and may not serve for more than two terms. To
achieve a staggering of the terms, four of the original eight
members shall serve a three (3) year term. These four
4

members shall be chosen by drawing lots. A Chairman shall be
selected from the eight members. The Safety Coordinator and
the City Health Nurse shall serve as permanent advisory
members of the Employee Safety Committee.
Quorum
Unless a quorum of its membership is present, the Committee
shall not make any site inspections or make any
recommendations to be forwarded to the City Manager. A
quorum shall consist of at least four members, not including the
two permanent members.
3. RESPONSIBILITIES
Committee
1. Meet at least once every thirty (30) days.
2. Make at least one site inspection of a City facility or work
zone each month and assist supervisors and department
heads in self -inspections. The Committee as a whole may
issue safety citations during these inspections.
3. Revise the complaint reporting procedure, review complaints
of unsafe conditions and actions, and recommend corrective
policy changes to the City Manager.
4. Review safety inspection reports and accident investigation
reports and make appropriate policy recommendations to the
City Manager.
5. Plan and recommend safety promotional activities and
incentive programs.
Chairperson
1. Preside at all Employee Safety Committee meetings and
conduct the order of business, (i.e. prepare an agenda,
facilitate discussion, keep order).
2. Prepare written reports of Committee meetings and forward
them to the Safety Coordinator.
Vice -Chairperson
In the absence of the Chairperson, the Vice Chairperson shall
carry out all duties assigned to the Chairperson. The Vice
Chairperson shall be chosen by a vote of all members.
Safety Coordinator
1. Schedule Employee Safety Committee meetings.
2. Assist the Employee Safety Committee in interpreting OSHA
regulations in order to determine compliance.
3. Act as custodian of all files and reports of the Employee
Safety Committee.
4. Submit Employee Safety Committee minutes, findings, and
recommendations to the City Manager within five (5)
business days after each meeting.
5. Maintain files of safety citations issued during on -site

inspections and handle in accordance with the City's
progressive disciplinary program.
6. Prepare a report at the end of each which lists all safety
citations issued during the previous month. The report
shall identify each employee, the employee's supervisor, the
employee's department head, and a brief description of the
violation. The list should also detail any accident trends
noted by the Employee Safety Committee. This report shall
be provided to the City Manager by no later than the 15th
day of the following month. Department heads shall receive
a list of the citations issued only for their respective
departments.
7. Inform the City Manager of any membership vacancies,
attendance problems, or expiration of terms.
G. VEHICLE ACCIDENT REVIEW COMMITTEE
1. PURPOSE
To review all accidents involving City of Goldsboro motor vehicles
using uniform guidelines in order to determine causes, make
recommendations to prevent future accidents, and assure fair and
uniform treatment of each City of Goldsboro employee. The
Vehicle Accident Review Committee shall review all accidents
involving any self-propelled vehicle or equipment owned or leased
by the City of Goldsboro. The Committee shall review all
accidents no matter how minor the damage is to the vehicle or
related property.
2. MEMBERSHIP
a. Appointment
The Vehicle Accident Review Committee shall be composed of
six (6) voting members, an alternate, and a chairperson. The
alternate shall behave as a voting member when a regular
voting member is absent or has a conflict of interest. These
eight (8) members will be selected by the City Manager.
Committee members shall serve two year terms, and no
member shall serve more than two consecutive terms. To
achieve a staggering of the terms, three (3) of the original
members shall serve a three (3) year term. These three (3)
members shall be chosen by drawing lots. The Safety
Coordinator shall serve as an "Ex-officio" member.
b. Quorum
Unless a quorum of its membership is present, the Committee
shall not review accidents or make recommendations to the
City Manager concerning an accident. A quorum shall consist
of at least four (4) voting members. No Committee member
may review, deliberate, or make a recommendation
concerning an accident which involves any employee of
1.9

his/her department, and that member shall not be included in
the quorum count for the review of that accident. Meetings
for the purpose of developing reports or drafting proposed
policies may proceed with any number of members present as
deemed appropriate by the Chairperson.
3. RESPONSIBILITIES
Committee Members
1. Attend all meetings for the purpose of reviewing
accidents brought before the Vehicle Accident Review
Committee.
2. Vote on recommendations concerning accidents.
3. Determine problems areas concerning safety policies and
refer them to the Employee Safety Committee. The City
Manager should be informed of any problems which are
referred to the Employee Safety Committee.
4. Ensure that co-workers' comments are made known to
the Committee
Committee members shall not conduct independent interviews
or investigations into an accident. The deliberations of the
Committee are confidential and shall not be discussed with
other employees.
b. Chairperson
The Chairperson shall be selected by a vote of the
Committee members for a two year term. The Chairperson
shall have the following responsibilities:
1. Preside at all meetings of the Vehicle Accident Review
Committee.
2. Keep the official minutes of all Committee meetings.
3. Vote in the event of a tie.
Vice Chairperson
In the absence of the Chairperson, the Vice Chairperson
shall carry out all duties assigned to the Chairperson.
When serving as the Chairperson, the Vice Chairperson
shall function as a Committee member. The Vice
Chairperson shall be chosen by a vote of all Committee
members, and will serve a two (2) year term.
Safety Coordinator
The Safety Coordinator shall serve as an ex-officio member
of the Vehicle Accident Review Committee, attend all
meetings of the Committee, and serve as the primary staff
resource to the Committee. The Safety Coordinator shall
have the following responsibilities:
7

1 . Gather information from other cities and other
organizations for the Committee's review.
2. Schedule a meeting of the Vehicle Accident Review
Committee as soon as possible after receiving an
accident report from the Police Department or
notification from a department head.
3. Call all other meetings of the Committee as necessary.
4. Inform the City Manager, in writing, of all
recommendations of the Vehicle Accident Review
Committee.
5. Develop an annual report concerning all personnel
involved in vehicle accidents reviewed by the
Committee. This report shall be presented to the City
Manager and Employee Safety Committee by July 1 of
each year.
6. Notify the City Manager of any vacancies, attendance
problems, or expiration of terms.
7. Maintain driver point records. While maintaining these
records, the Safety Coordinator shall be charged with
the responsibility of informing department heads of their
respective employees' accumulated total driving points.
The Safety Coordinator shall delete points in compliance
with Section 4 of this policy. The department heads
shall inform their employees of their point totals
whenever changes are made.
8. Develop an annual report of all City employees who
have outstanding points. The report should show the
date, employee, number of points, and a brief of the
accident(s). This report shall be presented to the City
Manager by July 1 of each year.
e. Supervisors
Supervisors shall have the responsibility of immediately
notifying their department head of any accident involving a
City vehicle. When an accident occurs, the supervisor
shall inform the Police Department. Supervisors shall
review each accident involving their employees and provide
a written report concerning their findings to the department
head. The department head shall then forward the report
to the Safety Coordinator.
f. Police Department
The Police Department shall investigate al accidents
involving City -owned vehicles. In reviewing an accident
involving a City vehicle, the investigating officer shall use
the appropriate report form. Completed copies of this form
shall be distributed to the Safety and Training Coordinator.
4. PROCEDURES
12

a. Point Assignment
When reviewing an accident, the Committee shall scrutinize
the actions of other people involved in the accident,
departmental policies, practices, and procedures. The
Committee shall make recommendations to the City Manager
concerning its findings. Committee members shall gather
and analyze the factors contributing to the accident in order
to determine the degree of fault attributable to the driver.
Each accident shall be given one of the four following
designations, and the employee shall be assigned points
accordingly:
1. No Fault — 0 points — The accident could not have been
prevented by the employee, because the employee
exercised safe and defensive driving principles.
2. Contributory Fault — 2 points — It is unclear whether the
employees' actions caused the accident. However, the
employee's actions contributed to the accident.
3, At Fault — 4 points — Evidence indicates that the accident
could have been prevented by the employee. Further, the
evidence indicates that the employee violated an existing
traffic statute, a City safety policy or procedure, or did
not operate the vehicle in a safe manner.
4. Negligent Fault — 8 points — Evidence indicates violations
of state laws and/or City policies due to carelessness,
horseplay, and/or reckless disregard for the City of
Goldsboro's motor vehicle.
5. An additional four (4) points shall be assigned to any
driver who fails to report an accident to his supervisor.
Recordkeeping & Discipline
Records pertaining to the accumulation of points shall be
kept and maintained by the Safety Coordinator. The duration
of each assigned point is for a 24 calendar month period
from the date of the occurrence. The points for a specific
accident will be deleted from a driver's total point
accumulation 24 months after the occurrence of the
accident. Disciplinary actions are based upon the total point
accumulation within a 24 calendar month period.
Four (4) points or less Oral warning.
Five (5) to seven (7) points Written reprimand.
Eight (8) to eleven (11) points Automatic suspension
for two (2) working days
WITHOUT pay.

Twelve (12) to Thirteen (13) points
Fourteen (14) or more points
Automatic suspension
for five (5) working days
WITHOUT pay,
suspension of City
driving privileges for six
months, and any other
disciplinary action
deemed appropriate by
the City Manager.
Termination of
employment.
Whenever the Committee reviews a case and points are
awarded to a City driver, the driver shall also be required to
attend the City of Goldsboro's Defensive Driving Program.
5. APPEALS
The City Manager shall inform the employee of the
Recommendations of the Vehicle Accident Review Committee.
The employee has the right to appeal these recommendations
by submitting a written appeal to the City Manager within ten
(10) working days. Upon receiving an appeal, the City Manager
shall assemble an Appeals Committee composed of the
Assistant City Manager and two department heads from
departments other than the appellant's department.
This Appeals Committee shall convene, if possible, within five
(5) working days to hear the appeal. The employee shall be
given the opportunity to present any information that he/she
feels is pertinent to the Committee's ruling. The appeal process
is an administrative review, and employees do not have the
right to be represented by an attorney. The Appeals Committee
shall inform the City Manager of its findings relative to the
appeal. After reviewing the Vehicle Accident Review
Committee's initial report, employees' comments, and the
recommendation of the Appeals Committee, the City Manager
will make a final decision.
H. PERSONAL INJURY ACCIDENT REVIEW COMMITTEE
1. PURPOSE
To review all personal injury accidents to City of Goldsboro
employees using uniform guidelines in order to determine causes,
make recommendations to prevent future accidents, and assure
fair and uniform treatment of each City of Goldsboro employee.
The Personal Injury Accident Review Committee shall review all
personal injury accidents which require the preparation of a
Workers Compensation Form 19.
2. MEMBERSHIP
10

a. Appointment
The Personal Injury Accident Review Committee shall be
composed of six voting members, an alternate, and a
chairperson. The alternate shall behave as a voting member
when a regular voting member is absent or has a conflict of
interest. These eight members will be selected by the City
Manager. Committee members shall serve two (2) year terms,
and no member may serve more than two (2) consecutive
terms. To achieve a staggering of the terms, three of the
original members shall serve a three year term; these three
members shall be chosen by drawing lots. In addition to
voting members, the Safety Coordinator shall serve as an "ex-
officio" member.
b. Quorum
Unless a quorum of its members are present, the Committee
shall not review accidents or make recommendations to the
City Manager concerning an accident. A quorum shall consist
of at least four (4) voting members. No Committee member
may review, deliberate, or make a recommendation
concerning an accident which involves any employee of
his/her department, and that member shall not be included in
the quorum count for the review of that accident. Meetings
for the purpose of developing reports or drafting proposed
policies may proceed with any number of members present as
deemed appropriate by the Chairperson.
3. RESPONSIBILITIES
Committee Members
1 . Attend all meetings for the purpose of reviewing
accidents brought before the Personal Injury Accident
Review Committee.
2. Vote on recommendations concerning accidents.
3. Determine problems areas concerning safety policies and
refer them to the Employee Safety Committee. The City
Manager should be informed of any problems which are
referred to the Employee Safety Committee.
4. Ensure that co-workers' comments are made known to
the Committee.
Committee members shall not conduct independent interviews or
investigations into an accident. The deliberations of the
Committee are confidential and shall not be discussed with other
employees.
b. Chairperson
The Chairperson shall be selected by a vote of the
Committee members for a two year term. The Chairperson
shall have the following responsibilities:
11

1. Preside at all meetings of the Personal Injury Accident
Review Committee.
2. Keep the official minutes of all Committee meetings.
3. Vote in the event of a tie.
Vice Chairperson
In the absence of the Chairperson, the Vice Chairperson
shall carry out all duties assigned to the Chairperson.
When serving as the Chairperson, the Vice Chairperson
shall function as a Committee member. The Vice
Chairperson shall be chosen by a vote of all Committee
members, and will serve a two (2) year term.
Safety Coordinator
The Safety Coordinator shall serve as an ex-officio member
of the Personal Injury Accident Review Committee, attend all
meetings of the Committee, and serve as the primary staff
resource to the Committee. The Safety Coordinator shall
have the following responsibilities:
1. Gather information from other cities and other
organizations for the Committee's review.
2. Schedule a meeting of the Personal Injury Accident
Review Committee monthly. All injuries occurring since
the previous meeting will be reviewed.
3. Call all other meetings of the Committee as necessary.
4. Inform the City Manager, in writing, of all
recommendations of the Personal Injury Accident
Review Committee.
5. Develop an annual report concerning all personnel
injury accidents reviewed by the Committee. This report
shall be presented to the City Manager and Employee
Safety Committee by July 1 of each year.
6. Notify the City Manager of any vacancies, attendance
problems, or expiration of terms.
7. Maintain personal injury point records. While
maintaining these records, the Safety Coordinator shall
be charged with the responsibility of informing
department heads of their respective employees'
accumulated total injury points. The Safety Coordinator
shall delete points in compliance with Section 4 of this
policy. The department heads shall inform their
employees of their point totals whenever changes are
made.
8. Develop an annual report of all City employees who
have outstanding points. The report should show the
date, employee, number of points, and a brief of the
accident(s). This report shall be presented to the City
Manager by July 1 of each year.
9. Review all accidents and provide a written report for the
12

Chairperson of the Personal Injury Accident Review
Committee, for use in deliberation.
e. Supervisors
Supervisors shall have the responsibility of immediately
notifying their department head of any personal injury
which requires the completion of a Workers Compensation
Form 19. Supervisors shall review each accident involving
their employees and provide a written report concerning
their findings to the department head. The department
head shall forward the report to the Safety Coordinator.
4. PROCEDURES
Point Assignment
When reviewing an accident, the Committee shall
scrutinize the actions of other people involved in the
accident, departmental policies, practices, and procedures.
The Committee shall make recommendations to the City
Manager concerning its findings. Committee members
shall gather and analyze the factors contributing to the
accident in order to determine the degree of fault
attributable to the driver. Each accident shall be given one
of the four following designations, and the employee shall
be assigned points accordingly:
1 . No Fault — Zero (0) points — The accident could not
Been prevented by the employee, because the
employee acted within safety guidelines.
2. Contributory Fault — Two (2) points — It is unclear
whether the employee's actions caused the accident.
However, the employee's actions contributed to the
accident.
3. At Fault — Four (4) points — Evidence indicates that the
accident could have been prevented by the employee.
Further, the evidence indicates that the employee
violated a City safety policy or procedure.
4. Negligent Fault — Eight (8) points — Evidence indicates
violations of City policy due to carelessness, horseplay,
and/or reckless disregard for personal safety.
An additional four (4) points shall be assigned to any
employee who fails to report an accident to his
supervisor.
13

b. Recordkeeping
Records pertaining to the accumulation of points shall be
kept and maintained by the Safety Coordinator. The
duration of each assigned point is for a 24 calendar month
period from the date of the occurrence. The points for a
specific accident will be deleted from an employee's total
point accumulation 24 months after the occurrence of the
accident. Disciplinary actions are based upon the total
point accumulation within a 24 calendar month period.
Four (4) points or less
Five (5) to seven (7) points
Eight (8) to eleven (11 ) points
Twelve (12) to Thirteen (13) points
Fourteen (14) or more points
Oral warning.
Written reprimand.
Automatic suspension
for two (2) working
days WITHOUT pay.
Automatic suspension
for five (5) working
days WITHOUT pay,
and any other
disciplinary action
deemed appropriate
by the City Manager.
Termination of
employment.
5. APPEALS
The City Manager shall inform the employee of the
Recommendations of the Personal Injury Accident Review
Committee. The employee has the right to appeal these
recommendations by submitting a written appeal to the City
Manager within ten (10) working days. Upon receiving an
appeal, the City Manager shall assemble an Appeals Committee
composed of the Assistant City Manager and two department
heads from departments other than the appellant's department.
This Appeals Committee shall convene, if possible, within five
(5) working days to hear the appeal. The employee shall be
given the opportunity to present any information that he/she
feels is pertinent to the Committee's ruling. The appeal process
is an administrative review, and employees do not have the
right to be represented by an attorney. The Appeals Committee
shall inform the City Manager of its findings relative to the
appeal. After reviewing the Vehicle Accident Review
Committee's initial report, employees' comments, and the
recommendations of the Appeals Committee, the City Manager
will make a final decision.
EMPLOYEES
Employees are responsible for exercising maximum care and good
judgment in preventing accidents. No job is performed well unless
14

the employee has followed every precaution and safety rule to
protect himself/herself and fellow employees from bodily injury
throughout the operation. Each employee must:
1. Become familiar with and observe all approved safety
procedures for his/her work activities.
2. Report all unsafe practices or conditions to his/her supervisor.
3. Promptly report all work -related injuries and vehicle accidents
to his/her supervisor.
4. Become familiar with the proper care and use of personal
protective equipment during all work activities.
5. Use proper judgment in avoiding accidents.
6. Participate in all required safety and occupational health
training.
7. Inform his/her supervisor when taking medication which may
impair physical or mental alertness and affect his/her ability to
perform a job safely.
15

WORKSITE - SPECIFIC
Respiratory Protection Plan
City of Goldsboro Compost Facility
Our respirator program administrator is City Safety Coordinator. The on -site administrator is
Compost Facility Superintendent.
Our administrator's duties are to oversee the development of the respiratory program and, make
sure it is followed at the workplace. The administrator will also evaluate the program regularly
to make sure procedures are followed, respirator use is monitored and respirators continue to
provide adequate protection when job conditions change.
Selection of Respirators
We have evaluated our use of chemicals at this facility and found respirators must be used by
employees in the following locations or while performing the following duties, tasks or
activities:
Employee position
Chemicals or
NIOSH approved
When used
or activity
products used
respirators assigned
(routinely, infrequently,
Using Blowers to
Settled Airborne
N95
or in outs emergencies)
Routinely
Clean Floor
Materials
Cutting or
Grinding Metal
Airborne
Materials
N95
Routinely
with Electric Tool
Cleaning (blowing)
Airborne
N95
Routinely.
Agitator,
Materials
Trommel, Grinder
We selected these respirators based on the following information:
They are 95% effective at removi-I airborne particles and liquids that do not contain oil
aerosols
Page 1 of 5

Documentation of our fit -testing results is located:
Section VI of the Respiratory Protection Book located in the Superintendents' Office
Our respirators will be checked for proper sealing by the user whenever the respirator is first put
on, using the attached seal check procedures:
Respirator storage, cleaning, maintenance and repair
We use a disposable N95 respirator. New inventory is stored in the Superintendents' office in a
dry location and unlocked. There are no maintenance and cleaning requirements. Employee's
use a new mask each time the activity requiring the respirator is performed.
Respirator Use
The Program Administrator will monitor the work area in order to be aware of changing
conditions where employees are using respirators.
Employees will not be allowed to wear respirators with tight -fitting facepieces if they have facial
hair (e.g., stubble, bangs) absence of normally worn dentures, facial deformities (e.g., scars, deep
skin creases, prominent cheekbones), or other facial features that interfere with the facepiece seal
or valve function. Jewelry or headgear that projects under the facepiece seal is also not allowed.
If corrective glasses or other personal protective equipment is worn, it will not interfere with the
seal of the facepiece to the face.
A seal check will be performed every time a respirator is put on.
The program administrator will make sure that the NIOSH labels remain readable and intact
during use.
Employees will leave the area where respirators are required for any of the following reasons:
o when they smell or taste a chemical inside the respirator,
o when they notice a change in breathing resistance
o to adjust their respirator,
o to wash their faces or respirator,
o if they become ill,
o if they experience dizziness, nausea, weakness, breathing difficulty, coughing,
sneezing vomiting, fever or chills.
Page 3 of 5

Rod Pace
Superintendent, Compost Facility
Mike Wagner
Public Utilities Director -
Date:
Date:
City Safety Coordinator - Program Administrator
Date:
Page 5 of 5

City of Goldsboro
Biosolids Composting Facility
SAMPLING AND MONITORING

K.
CITY OF GOLDSBORO
BIOSOILDS COMPOSTING FACILITY
SAMPLING AND MONITORING PROCEDURE
Sampling Schedule:
1. Bi-monthly-collect sample for metals and organics. Use the
following schedule: January, March, May, July, September, and
November. The bi-monthly sampling will be conducted on
Finished Compost piles 60-90 days after screening has taken
place. Refer to the permit for a list of these parameters.
2. Pathogen -collect sample for Salmonella. This can be taken
from the sample that is collected for metals and organics. The
pathogen sampling will be conducted on Finished Compost
piles 60-90 days after screening has taken place. (Please note:
Salmonella is conducted on every pile that has met the
requirement of Finished Compost.) Please note, samples that
are for Salmonella have to be received/processed to the
reference lab to meet a 24 hour holding time. Therefore,
the samples cannot be collected prior to 1pm on the day of
collection. The temperature of the cooler has a limit
requirement of 10 degrees. Be sure the sample is packed in
adequate ice and is sealed properly.
3. Annual -collect sample for TCLP, corrosivity, ignitability, and
reactivity. This can be taken from a sample that is collected for
the bi-monthly requirement. The annual sampling will be
conducted on Finished Compost piles 60-90 days after
screening has taken place. Refer to the permit for a list of these
parameters.
Apparatus: Sterile scoopers (2)
Bucket and lid (clean) lined with clean trash bag
Sampling bag for metals, organics, and TCLP (provided by the reference
lab)
Sampling bottles for Salmonella testing (provided by the reference lab)
Re ents: N/A
Sampling and Storage:
Compost-1

The Compost Superintendent will determine the pile to be sampled for the
bi-monthly and annual testing. As previous stated, all piles will be
sampled for Salmonella. The bi-monthly sampling will be conducted on
Finished Compost piles 60-90 days after screening has taken place. After
collection, samples are returned to City of Goldsboro WRF Laboratory and
prepared to be mailed to reference laboratories. Samples are to be mailed
out on the same day as collection.
Procedure:
1. The Superintendent will select a pile for testing. Compost personnel will use a
clean bucket that is lined with a clean, unscented trash bag. Using a sterile
scooper, one of the compost personnel will scoop out 25 holes around the pile. Be
sure to evenly place each hole. The second personnel, using a second sterile
scooper, will collect 5 scoops from each hole. After completing this task, the lid
of the bucket is placed on the bucket and the sample is mixed thoroughly.
2. The lid is removed and using the second sterile scooper, the Laboratory personnel
will remove mixed sample aliquots and fill the required sample containers for the
analyzes that are being performed. The date, time collected, Lab id#, and pile id#
and date of pile will be recorded.
3. The samples for Salmonella will be placed on ice/ice packs for transporting back
to the WRF Laboratory.
4. Upon returning to the WRF Laboratory, the samples that are to be analyzed for all
parameters (except Salmonella) are prepared for shipment to Agriculture
Analytical Services Laboratory using FedEx.
5. Upon returning to the WRF Laboratory, the samples that are to be analyzed for
Salmonella are prepared for shipment to Microbac Laboratories, Inc. See note in
Sampling Schedule item#2 concerning the shipment.
6. Results are received by the WRF Laboratory and disperse to the Public Utility
Director and the Biosolids Composting Facility Superintendent.
Note: Rod Pace, Compost Superintendent and Kathy Hill, WRF Laboratory Supervisor
are the personnel responsible for conducting the sampling and monitoring.
2014kh
Compost-2