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HomeMy WebLinkAboutNCGNE0120_COMPLETE FILE - HISTORICAL_20071128STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. NCGNE HOC TYPE HISTORICAL FILE DOC DATE 0-7 YYYYMMDD PA0� W a r�9pG a - � O � Michael F. Easley, 411 William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality November 28, 2007 CERTIFIED NIAII, 7007 0710 0005 2882 1530 RETURN RECEIPT REQUESTED Mr. Michael Scarpati, Business Manager BASF Corporation 4330 Chesapeake Drive Charlotte, North Carolina 28216 Dear Mr. Scarpati Subject: NOTICE OF VIOLATION Violation of G. S. 143-215.1(a) and Stormwater Non -exposure Certificate NCGNE0120 Tracking No.: NOV-2007-DV-0312 DWQ Incident No.: 200703371 Discharge of Wastewater BASF Corporation 4330 Chesapeake Drive Mecklenburg County Chapter 143, Article 21 of the North Carolina General Statutes (G.S.) authorizes and directs the Environmental Management Commission of the Department of Environment & Natural Resources to protect and preserve the water resources of the State. The Division of Water Quality (DWQ) has the delegated authority to enforce adopted pollution control rules and regulations. On October 29, 2007 Andrew- Martin and Chris Elmore of the Mecklenburg County Water Quality Program (MCWQP) conducted an investigation of your property located at 4330 Chesapeake Drive in Charlotte, North Carolina. This investigation was conducted as part of a cooperative working agreement between Mecklenburg County and the Division of Water Quality. As a result of this investigation, the following condition was found on the property in violation of your Stormwater certificate of non -exposure and G.S. 143-215.1(a): Discharge of blue colored wastewater to an unnamed tributary of Stewart Creek, a Class C water in the Catawba River Basin. ® � o`� NthCarolina NCDENR Alatumlly Mooresville Regional Office Division of Water Quality Phone 704-663-1699 Customer Service Intemet-. �cu .ti.oc r,u rqu;ilit .nr� 610 Fast Center Ave, Suite 301 Mooresville, NC 28115 Fax 704-663-6040 1-877-623-6748 An Equal OpportunitylAffirmative Acti6n Employer — 50% Recyc[edli 0% Post Consumer Paper Mr. Michael Scarpati NOV-2007-DV-0312 Page 2 Be advised that G.S. 143-215.6A provides for a civil penalty assessment of not more than twenty-five thousand dollars ($25,000), or twenty-five thousand dollars ($25,000) per day when the violation is of a continuing nature, against any person who is required but fails to apply for or to secure a permit required by G.S. 143-215.1. Penalties may also be assessed for any damage to the surface waters of the State that may result from the unpermitted discharge. You will he advised of any enforcement recommendation. To comply with the law, it will be necessary to immediately discontinue all illegal discharge activity. It is also recommended that you implement corrective actions to eliminate the potential for recurrent illegal discharges. It is requested that you respond, in writing, to this Notice, indicating the actions you have taken to correct the violation. Please address your response to me December 28, 2007. Also, please send a copy of this response to Mr. Rusty Rozzelle of MCWQP at 700 North Tryon Street, Charlotte, NC, 28202. Should you have questions, please do not hesitate to contact Ms. Marcia Allocco or me at 704-663-1699. cc: Rusty Rozzelle, MCWQP Shelton Sullivan, NPS-ACO Unit I::.5TOM Sincerely, I CF j !v-- Robert B. Krebs Regional Supervisor Surface Water Protection o, . , Ln 1 0. r 2 2 n I� 1f"" U CO CO ru Postage Ln Certified Fee C3 C3 Return R_"' Fee (Endorsement Required) O Restricted Delivery Fee 1- p (Endorsement Required) hrV 0�� c� Postmark �L F 9— 1:3 Total Po If1R MICHAEL SCARE ATI. 13U5 L � •�� sernro BASF CORPORATION I� 4330 CHESAPEAKE DRIVE o [t Sireer;Api or PO Box CHARLOTTE NC 28216 -_.__ ary-996 swp/Ina 11/29/07 •--- y „�. '� �4, �.� r.I� �``P _ 43 �f;�r� a Lei \ � i h< ', r f�V ■ Complete Items 1, 2, and 3. Also complete item 4 if Restricted Delivery Is desired. ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailpiece, or on the front if space permits. 1- Article Addressed to: 9 •- NlR MICHAEL SGARI'ATI, BUSINESS 10GR. BASF,CORPORATIOiv 4330 C HESAI'I:AKF DRIV1: j CHARLO-I•I'L NC 28216 swplma 11/29/07 A. Signatu I X P❑ Agent ❑ Addressee B. Received by (Printed Name) C, Ite of Deliv LL v -� D. Is delivery address different from item 17 ❑ Yes j If YES, enter delivery address below: ❑ No i f i 31trvice Type I Certified Mail ❑ Express Mail ❑ Registered ❑ Return Receipt for Merchandise 1 ❑ Insured Mail ❑ C.O.D. f Y 4. Restricted Delivery? (Extra Fee) ❑ yes 2. (, - - 7007 0710 0005 2882 1530 - - PS Form 3811, February 2004 Domestic Return Receipt 102595-024.`1-1540 Mecklenburg County Water Quality Program BASF - 4330 Chesapeake Drive, Charlotte 10/29/2007 Andrew Martin with the Mecklenburg County Water Quality Program received a service request from Blaine Cole with City of Charlotte Street Maintenance division reporting a blue substance in the creek at Pompano Drive. A. Martin responded to the request immediately. Martin called Mr. Cole and Cole reported that an employee had observed the creek to be bright blue in color around 3:00 PM that day. By the time the inspector arrived onsite there was only a slight bluish tint to the water. Mr. Martin traced the stream back to an outfall that discharges storm water from BASF's property on 4330 Chesapeake Drive, but it was not discharging blue water at the time. When Mr. Martin arrived at the BASF site he met with USpolymers representative Robert Rebello (1-980-329-8109), who accompanied Mr. Martin through the site. USpolymers is currently leasing the property from BASF and is in the process of upgrading the facility and rerouting the storm drain system. During the upgrade the old tanks and piping used by BASF to make and store dye are being removed. Mr. Martin observed bright blue dye in multiple storm drains on the site, and a trail of blue staining originating from the loading dock area running towards a storm drain at the rail road tracks. Mr. Martin asked for a copy of the MSDS sheet for the dye and the USpolymers representative could not produce it, it has been years since the dye was last manufactured. Mr. Martin requested that someone immediately be contacted to stop the discharge and clean up the dye. About two hours after finding the blue dye Scott Fox from BASF's Ecology, Health and Safety department arrived (704)-587-8120. He also could not find a MSDS sheet for the dye. BASF has the option of sending its storm water to the onsite wastewater treatment plant or to the storm drain system. Since the site has not been used for production for quite some time the valves that route the storm water to the WWTP had been disconnected and all water was discharging to the storm drain system. Daniel Foster with BTS International, LLC 1-803-493-6415 is the maintenance contractor for the site. Mr. Foster was able to close the valves and route the water to the WWTP, which ceased any further discharge of blue dye. It is believed that the blue dye leaked from old pipes that had been removed and placed into the dumpster near the loading docks. Andrew Martin and Chris Elmore (MCWQP) took YSI measurements at the outfall: Temperature: 16.04 C. D.O.: 8.17 Mg/L Conductivity: 339 us/cm pH: 8.5 Water samples were taken to test for metals and cyanide. Since the discharge was stopped and the YSI measurements were acceptable, it was determined that there was no further risk to the stream. A file review of the site revealed that BASF was issued several Notices of Violations on both the local and state level for the discharge of blue tinted dye. Please see attached photographs and map for additional information. 10/30/2007 Andrew Martin, Ron Eubanks and Erin Hall with MCWQP conducted a follow-up inspection to determine if the discharge had stopped. MCWQP personal met with Michael Scarpati Business Manager with BASF 1-704-398-4248. MCWQP verified that the storm water diversion valves are closed and that all storm water is being sent to the onsite W WTP. They still had not flushed the storm water line yet, but no traces of blue dye were noticed in the storm drain system. Mr. Scarpati still could not provide a MSDS for the substance, and disputed that it could have originated from BASF. However the site formerly stored and manufactured blue dyes, and the blue dye was observed in the storm drain.system with the storm water valve open. It is still the belief that old piping and machinery containing the blue dye was disposed of in the dumpsters onsite, which then leaked. A. Martin informed Mr. Scarpati that BASF would be receiving a NOV for the discharge. The small stream looked fine and had no trace of the blue dye. A. Martin believes that no further cleanup is necessary, and will mark the location for periodic inspections. EPIC - WQ PAGE NO: 1 b3/18)2001_J SERVICE REQUESTMORK ORDER LOG NUMBER: 2003-00145 DATE: 02/10/2003 @ 16:14 SECTION: WQS TAKEN BY: Jay Wilson ENVIRONMENTALIST: Jay Wilson NATURE OF REQUEST: Citizen's Request FILE DESCRIPTOR 1: IC-F(1)-CI FILE DESCRIPTOR 2: BASF REQUESTING PARTY INFO CONTACT: MR. EARNEST BRITTON COMPANYMORKPLACE: HERITAGE ENVIRONMENTAL, LLC 03910102 ADDRESS: 4132 POMPANO RD CHARLOTTE NC 28216- - BUSINESS PHONE NO: (704) 393-1853 HOME PHONE NO: ( ) - NOTIFICATION PROMPT: Phone Book FACILITY INFO COMPANY: BASF - 4330 CHESAPEAKE DR 03909102 ADDRESS: 4330 CHESAPEAKE DR CHARLOTTE NC 28216- - CONTACT: DAVID GRIFFIN PRONE NO: (704) 3924313 ACTIVITIES SERVICE REQUESTED._: Earnest Britton, the Compliance Officer for Heritage Environmental, called to report a stormwater drainage ditch adjacent to his facility that was filled with a discolored discharge. He stated that he was sure it had not originated on Heritage's property. ACTION TAKEN.......: 1131 /03 € visited the site to investigate the reported condition at approximately 4:30 pm. Mr. Britton showed me the affected area and we tracked the source to a stormwater outfall on the northwest side of the facility property. It appeared that the discharge likely originated at BASF on Chesapeake Drive. I drove around to the BASF plant and met Mr. David Griffin, Site Services Manager. I explained the purpose of my visit and asked Mr. Griffin to show me around the facility, and in particular any areas that may drain to the storm water sewer in question. The source of the discharge was not immediately evident but was eventually determined to come from an outdoor dumpster that had been filled with old machinery. The dumpster was in a diked area that would normally return stormwater for processing at the planfs pre-treatment facility before being discharged into the CMU sanitary sewer. The sump pump that normally returns the storm water to the treatment plant malfunctioned and allowed contact -contaminated rain water to wash over the curb and into the adjacent drainage swale which in turn delivered it to the storm sewer system. When we noted the blue -stained curb where the discharge originated Mr_ Griffin agreed to pump out any recoverable waste water from the drainage ditch beside Heritage Environmental. 211 /03 Returned at 10:30 am to check on dean up. All traces of blue -tinted water in the drainage ditch were removed. Mr. Griffin informed via email that they had recovered approximately 400 gallons. 2/7103 Called Mr. Griffin to remind him to send a clean up report on company letterhead for records. He agreed. 2/14/03 NOV sent to BASF 2110/03 EPIC - WQ PAGE NO: 2 03118120E-1 SERVICE REQUESTNVORK ORDER NOV issued. 2/18/03 Response received_ No Further action recommended ATTACHMENTS: City of Charlotte NOV Response letter from BASF COMMENTS. .......... : SAMPLES DISPOSITION, ETC. NOTIFIED REQ PARTY: Y TIME ON SITE: 1:30 VERBAL OR WRITTEN: V TRAVEL TIME: 0:40 DATE NOTIFIED: 02/02/2003 ADMIN TIME: 2:00 NOTICE OF VIOLATION: Y MILEAGE: 0 LEGAL ACTION: N SITE VISITS: 0 WELL SAMPLE: N RECALL DATE: 1 1 OUTFALL SAMPLE: N STATUS: CLOSED LAKEISTREAM SAMPLE: N DATE CLOSED: 03/18/2003 EMERGENCY RESPONSE: N REVIEWED BY: JRM 03/14/2003 EPIC - WQ PAGE NO: 1 03/15/2003 NOTICE OF VIOLATION LOG NUMBER: 2003-00145A ADDRESSEE: Dr, Michael Young TITLE: Site Manager COMPANY/WORKPLACE: BASF - 4330 CHESAPEAKE DR MAILING ADDRESS: BASF Corporation 4330 CHESAPEAKE DR. CHARLOTTE, NC 28216 ENVIRONMENTALIST: JPW Jay Wilson VIOLATION: Making an outlet to the Waters of the State IS THERE A PENALTY?: STREET ADDRESS: 4330 CHESAPEAKE DR CHARLOTTE NC 28216- - DRAFT COMPLETED: 1 I DATE ISSUED: 02/14/2003 ACTION REQUIRED BY: 02/28/2003 DATE CLOSED: 03/18/2003 ENVIRONMENTALIST: JPW Jay Wilson GROUP LEADER: JRM John McCulloch PROGRAM MANAGER: RSR Rusty Rozzelle DEPUTY DIRECTOR: DIRECTOR: WP FILE NAME: 0300145A.nov PENALTY FILE NAME: 0300145A.pen COMMENTS: 03/05/2003 03/14/2003 03/ 17/2003 11 2003 - 00 rS3�SF MECKLENBURG COUNTY Land Use and Environmental Services Agency Water Quality Program February 14, 2003 CERTIFIED 11MAM RETURN RECEIPT REQUESTED Mr. Thomas Sattler, Business Director BASF Corporation P.O. Box 668846 Charlotte, NC 28266 SUBJECT: NOTICE OF VIOLATION CHARLOTTE CITY CODE Chapter 18, Article III. Storm Water Pollution Section 18-56. Improper Disposal Dear Mr. Sattlen The Mecklenburg County Water Quality Program (MCWQP) has found that BASF Corporation located at 4330 Chesapeake Drive in Charlotte, North Carolina, violated Charlotte City Code Chapter 18, Article III Storm Water Pollution, Section 18-56, Improper Disposal, which states: "Solids and fluids which may be harmful to biological life shall not be disposed in or near the Storm Water System or at a location exposed to wind or rain which could transport the substances to the Storm Water System. Prohibited substances include, but are not limited to, oil, grease, household and industrial chemical waste. Quantities of leaves, dead plant or animal matter and animal waste are prohibited when a detrimental impact occurs." The violation was determined by Mr. James Wilson, II of MCWQP on January 31, 2003 through an on -site investigation at 4330 Chesapeake Drive which revealed the following: Discharge of diluted phthalocyanine (dye) as a result of storm water entering an open durnpster in a location where rain transported the dye to the storm water drainage system which discharges to Stewart Creek. PEOPLE • PRIDE • PROGRESS PARTNERSHIPS 700 North Tryon Street + Charlotte, North Carolina 28202-2236 + (704) 336-2831 + Fax (704) 336-3&46 www. storinwaterservi ces. com Mr. Thomas Sattler BASF Corporation Page Two February 14, 2003 To comply with Charlotte City Code, it will be necessary to do the following: Provide this office with written notification by February 28, 2003 explaining the actions taken to restore affected areas, correct the violation and to prevent future discharges. A follow-up investigation to this notice will be conducted by MCDEP on or about March 1, 2003 to determine compliance with the aforementioned regulations. In accordance with Charlotte City Code, Chapter 18, Article 11L Section 18-60 Civil Penalties, failure to comply with -this notice may result in a civil penalty of up to one thousand dollars ($1000.00) per day for first time offenders. Each subsequent violation is subject to incrementally increasing penalties of up to an additional one thousand dollars ($1000.00) per day. If you have any questions, please call me at 704-336-5500. Your cooperation in this matter is requested. Sincerely, am 7PWi�lson, 11 Environmental Hygienist Water Quality Program Jpw cc: Steve 7adlocki, Charlotte Storm Water Services Rusty Rozzelle, MCDEP FILE: KAENV\EF10WQ1N0V10300145z.nov PEOPLE . PRIDE • PROGRESS PARTNERSHIPS 700 North Tryon Street • Charlotte, North Carolina 28202.2236 (744) 336-2831 . Fax (704) 336-3846 www.stormwattrservices.com EPIC - WQ ' PAGE NO: 1 11/1712003 SERVICE REQUESTMORK ORDER LOG NUMBER: SECTION: ENVIRONMENTALIST: NATURE OF REQUEST: FILE DESCRIPTOR 1: FILE DESCRIPTOR 2: CONTACT: COMPAN YNVORKPLACE: ADDRESS: BUSINESS PHONE NO: NOTIFICATION PROMPT: 2003-00998 DATE: 07/17/2003 14:23 WQS TAKEN BY: John McCulloch John McCulloch Citizen's Request ICF(1)-CI BASF JASON HOLLOWAY 4132 POMPANO RD CHARLOTTE NC - - (704) 392-6276 Phone Book REQUESTING PARTY I HOME PHONE NO: ( ) - FACILITY INFO COMPANY: BASF - 4330 CHESAPEAKE DR ADDRESS: 4330 CHESAPEAKE DR CHARLOTTE NC 28216- CONTACT: Dr. Michael Young PHONE NO: (704) 3984263 ACTIVITIES 03909102 SERVICE REQUESTED..: Jason Holloway of Heritage Environmental reports that the drainage channel beside their facility at 4132 Pompano Road is filled with a blue substance. ACTION TAKEN.......' 6/23103 - 11:30am John McCulloch and Rusty Rozzelle met Jason Holloway at the Heritage Env. facility located at 4132 Pompano Road so he could show us where the blue substance was, The blue substance was present in a small ephemeral channel located along the fence at Heritage Environmental. Mr. Holloway stated that he had observed this material in the channel on other occassions prior to this. The material was flowing at this time. Rusty and I took photographs and began tracking the blue substance upstream to determine the source. The channel eventually was piped underground right at the rear security fence surrounding BASF. We spoke with Dr. Michael Young, Site Manager at BASF, and told him what we had observed in the channel. Dr. Young walked the site with us and we located a stormwater catch basin at the rear of the facility that contained the same blue substance. Dr. Young was certain that the material was not coming from the BASF facility and asked if we could come back to the site in an hour when his environmental manager would be back from lunch. Rusty and I left and returned at approximately 1:15pm. We met with Ms. Mary McCoy, CIH, Environmental Health and Safety Manager for the facility, Ms. McCoy accompanied us to the stormwater catch basin and to the drainage channel to observe the discharge. At this time, the flow had nearly ceased. We began checking around the facility to determine the source of the discharge. Ms. McCoy did not believe it was originating from BASF. However, there were similar blue dyes stored on the premises. Called Jay Wilson to get him to bring out a YSI and sample bottles. Sampled the liquid in the ditch. Sample ID - 211425 EPIC • WQ PAGE NO: 2 11/17/2003 SERVICE REQUEST/WORK ORDER We requested that BASF pump the material from the ditch as they had experienced similar discharges in the past They agreaded and pumped the material Into totes and transported it back to -their wastewater pre-treatment system for disposal. Turned samples in to lab for BOB, COD, Surfactant, and metals analysis. Field measurements: pH = 7.2 Cond. = 115 Temp. = 22.57c D.O. = 7.27 6/24/03 Ms. McCoy sent a fax to MCWQP stating that a worker at the facility had rinsed some totes containing residual dye. The automated stormwater valve was in the open position (should have been closed) and the solution was discharged to the stormwater outfall instead of going to the pre-treatment system. History: Jay Wilson responded to a similar blue discharge to the same ditch on January 31, 2003. A NOV for violation of the Charlotte Stormwater Ordinance was Issued. No penalty was assessed. Partial lab results received on 7116/03: BOO = 4B.6pp 1 C015 702ppm Surfactant = <0.40ppm 8/5103 Received NOV/NRE response from BASF. The response explained the company's position on the incident and explained measures to be implemented to prevent future occurrences of such discharges. (see attached response letter) 8/13/03 Received remaining laboratory results for the discharge sample. Mineral Metal Results: Al = 720ppb Ca = 8,500ppb Cu = 14,50ppp] Fe = 2,580ppb Mg = 2,000ppb Mn = 210ppb K = 2,720ppb Si = 3,830ppb Na = 20,600ppb EZnTi50pp jb Toxic Metal Results: Sb = <7.Oppb As = <5.Oppb Ba = 313ppb Be = <25.Oppb Cd = <2.Oppb Cr = 14ppb Pb = <5.Oppb Hg = <0.2ppb Ni = <5.Oppb Se = <5.0ppb EPIC - Wo PAGE NO: 3 11117r2003 SERVICE REQUESTMORK ORDER Ag = <5.Oppb TI = <5.Oppb Waiting on response from MRO on what further action to take. MRO decided not to pursue enforcement on this matter based on the facilitie' response and actions. The facility also stated that all production activities at the subject location will cease shortly. At this time, they are cleaning the facility for production shutdown. Only indoor laboratory work will continue. Contacted Commissioner Norman Mitchell to inform him of the status of this incident. Mr. Mitchell is interested since the facility falls within his district and he is aware of past discharges that have occurred. Commissioner Mitchell also requested that I provide him with a summarylhistory of MCWQP dealings with this facility. COMMENTS...........: See attached NOWNRE. Response letter from BASF, Historical information prepared for Commissioner Norman Mitchell SAMPLES DISPOSITION, ETC. NOTIFIED REQ PARTY: Y TIME ON SITE: 3:00 VERBAL OR WRITTEN: V TRAVEL TIME: 0:30 DATE NOTIFIED: 07/17/2003 ADMIN TIME: 3:00 NOTICE OF VIOLATION: Y MILEAGE: 0 LEGAL ACTION: N SITE VISITS: 3 WELL SAMPLE: N RECALL DATE: 1 / OUTFALL SAMPLE: N STATUS: OPEN LAKEISTRE..AM SAMPLE: N DATE CLOSED: / 1 EMERGENCY RESPONSE: N REVIEWED BY: 1 1 O� kArA 9 Michael F_ Easley, Governor O��QG William G. Ross Jr.• Secretary } y North Caroiina Dcparunent of E--rvironment and Natural Resources j Alan W. Klimek, P. E_ Dirccror � Division ofWatcrQuality Coleen H_ Sullins, Deputy Director Division of Watts Quality July 25, 2003 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Thomas Sattler, Business Director BASF Corporation 4330 Chesapeake Drive Charlotte, NC 28216 SUBJECT: NOTICE OF VIOLATION and RECOMMENDATION FOR ENFORCEMENT G.S. 143-215.1(a) Discharge of Wastewater BASF Corporation 4330 Chesapeake Drive, Charlotte Mecklenburg County, NC Dear Mr. Sattler: Chapter 143, Article 21 of the North Carolina General Statutes (G.S.) authorizes and directs the Environmental Management Commission of this Department to protect and preserve the water resources of the State. The Division of Water Quality has the delegated authority to enforce adopted pollution control rules and regulations. On June 23, 2003, Messrs. John McCulloch, Jay Wilson, and Rusty Rozzelle of the Mecklenburg County Water Quality Program (MCWQP) conducted an investigation of the BASF facility property located at 3330 Chesapeake Drive in Charlotte, N.C. This investigation was conducted as part of a cooperative working agreement between Mecklenburg County and the Division of Water Quality. As a result of this investigation, the following condition was found on the property in violation of G.S. 143-21 S. 1(a): Discharge of a blue colored wastewater to a drainage channel which flows directly to Stewart Creek, a Class C water in the Catawba River Basin. A `JCDENR Mooresville Rcgional Office, 919 North Main Sttoet, Mootrsvtlle, North Carolina 281 l5 Phone 704-663-1699 CustomcrScrv= Fax 704-663-6040 1-8 i7-623-6748 Mr. Thomas Sattler Page Two July 25, 2003 Be advised that G.S. 143-215.6A provides for a civil penalty assessment of not more than twenty-five thousand dollars ($25,000.00), or twenty-five thousand dollars ($25,000.00) per day when the violation is of a continuing nature, against any person wbo is required but fails to apply for or to secure a permit required by G.S. 143-215.1. Penalties may also be assessed for any damage to the surface waters of the State that may result from the unpermitted discharge. To comply with the law, it will be necessary to immediately discoutinue all illegal discharge activity. It is also recommended that you implement corrective actiom to eliminate the potential for recurrent illegal discharges. It is requested that you respond, in writing, to this Notice, indicating the actions you have taken to correct the violation. Please address your response to me by no later than August 11, 2003. Also, please send a copy of this response to Mr. Rusty Rozzelle of MCWQP at 700 North Tryon Street, Suite 205, Charlotte, NC, 28202. This purpose of this letter is also to notify you that this Office is considering sending a Recommendation for Enforcement to the Director of the Division for the subject violation If you have an explanation for the violation that you wish to present, please include it in the requested response. Your explanation will be reviewed and if an enforcement action is still deemed appropriate, your explanation will be forwarded to the Director, along with the enforcement package for his consideration. Should you have questions, please do not hesitate to contact Mr. Richard Bridgeman or me at 704/663-1699. Sincerely, ,n D. Rek Gleason, P.E. Water Quality Regional Supervisor cc: Rusty Rozzelle, MCWQP. DRG/jrm FILE: K-- ENV\ PIC1 WQNOV163-00998 w A r�9Qt; r April 20, 2005 James B Kitkowski BASF Corporation 26 Davis Dr Research Triangle Park, NC 27709 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E. Director Division of Water Quality, Coleen�H�Sullins EDeputy Director M;'bivision of Water Qual'sryZ ZG Subject: No Exposure Certification NCGNE0120 BASF Corporation - 4330 Chesapeake Dr Mecklenburg County Dear Permittee: APR 2 7 2005 The Division has reviewed your submittal of the No -Exposure Certification for Exclusion from NPDES Stormwater Permitting form, which we received on June 9, 2003_ We apologize for the extended period it has taken us to get back to you on this request and we appreciate your patience as we have worked through this process. Based on your submittal and signed certification of no exposure at the above referenced facility the Division is granting your certification as provided for under 40 CFR 12622(g) which is incorporated by reference in North Carolina regulations. In addition, your coverage under general permit NGS000356 is also hereby rescinded. This rescission is based upon your certification of no exposure conditions at this facility. Please note that by our acceptance of your no exposure certification, you are obligated to maintain no exposure conditions at your facility. If conditions change such that your facility can no longer qualify for a no - exposure exclusion, you are obligated to immediately obtain NPDES permit coverage for your stormwater discharge. Otherwise, the discharge becomes subject to enforcement as an un-permitted discharge. Your conditional no -exposure exclusion expires in five years (April 30, 2010). At that time you must re -certify with the Division, or obtain NPDES permit coverage for any stormwater discharges from your facility. Your certification of no exposure does not affect your facility's legal requirements to obtain environmental permits that may be required under other federal, state, or local regulations or ordinances. If you have any questions or need further information, please contact Jonathan Diggs at (919) 733-5083 ext. 537, or at jonathan.diggs@ncmail.net. Sincerely, for Alan W. Klimek, P.E. cc: Mooresville Regional Office Central Files - wlattachments Stormwater Permitting Unit Files Fran McPherson - DWQ Budget N. C. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 (919) 733-7015 �JOA X-6ENR Customer Service 1-877-623-6748 C" 1 BASF Corporation CERTIFIED MAIL#: 7099 3400 9546 1524 June 5, 2003 Mr. Bradley Bennett NCDENR-Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Dear Mr. Bennett: BASF i tool s - NnP The BASF Corporation facility at 4330 Chesapeake Drive in Charlotte N.C. has an individual storm water permit number NCS000356. This permit was issued on December 14, 2001. BASF had operated a chemical manufacturing unit with SIC code 2869, 2002 NAICS code 32519, at this site until December 31, 2002. BASF Corporation will continue to operate 4 research and development laboratories as well as business offices at the site, The 2002 NAICS Code for the site is 541701 Research and Development in the Physical, Engineering, and Life Sciences. Beginning in January 2003 we have been conducting cleanu and decommissioning of the manufacturing and c emlcal handlin jequipment on site. Working with Charlotte Mecklenburg Utilities (CMU), with whom we have a wastewater pretreatment permit, we have developed a plan to handle wastewater from the labs that prevents rainwater from being sent to CMU's wastewater treatment system. To accomplish this we are reconf` igrin�ystem so a onion of the wastewater pretreatment system, after being cleaned, will be used for .taLater management. The details are in the attached letter to Ms. Angela Moore of CMU. This process will be complete in the next few weeks. Accordingly, I have -enclosed a completed EPA NPDES form 3510-11, NO EXPOSURE CERTIFICATION as directed by your staff. Should you have any questions comments or concerns please contact me at 704-398-4298 or via email at mcco m basf.com. Sincerely, el If 7��93-v Mary F. McCoy, CH J.David Griffin, file 4330 Chesapeake Drive, Charlotte, North Carolina 28216 (704) 392-4313 BASF Corporation CERTIFIED MAIL: 7002 0460 0003 0561 0619 May 27, 2003 Ms. Angela Moore Charlotte -Mecklenburg Utilities System Protection Division 5100 Brookshire Blvd. Charlotte, NC 28216 Dear Ms. Moore: This correspondence is to update you on the progress of changes at the site since our meeting on 4/30/2003. We have contacted Steve Jadlocki, of Mecklenburg County Stormwater Engineering as you suggested. Mr. Jadloocki indicated that since we have an individual permit issued by the state his organization would consult with us, but jurisdiction remained with the state. Clean-up: We have finished the clean-up of the operations equipment inside the buildings. All the storage tanks have been emptied and cleaned with a few exceptions. We have acid and caustic for pH adjustment of the wastewater, a tank of water from cleaning to be sent through the UFU and a single storage tank of a product. What remains to be accomplished is completing the treatment of wash water in the UFU, cleaning the single product storage tank after product is removed, pressure washing the tank farm pad and drains as well as the interior walls of the waste water basins and pumping stations. Re -fitting: We plan to re-route the drains from the four Laboratories so that they discharge directly into sanitary sewer lines on site. Storm water from some roof drains the tank farm and the former outside material handling areas will continue to be collected in the wastewater basins. The basins and associated pumping stations after through cleaning will become a storm water management system. Storm water collected in the basins will be visually inspected and then discharged to the ditch on the east along Collins road via a small manually operated sump pump that will be installed in the basin. The pumps and piping systems which currently are used to pump water the wastewater flume and Pipe 001 for discharge to CMU sewer system will be de -energized and the main manual valve will be locked closed. CMU may place a lock on this valve also if you choose. Storm water from the area which we designated as "first flush", will be discharged directly to storm water via the valve currently opened after the first flush. Timing: We anticipate this work will be complete by August 1, 2001 If you have any questions, comments or concerns, please contact me at 705-398-4298 or via email at mccoym(c)basf.com. Sincerely, �me��/,, / Mary McCoy, CIH cc. J.DGriffin, JRRogers, Steve Jadlocki, Stormwater Engineering, 600 East 4th Street, Charlotte, Nc 28202 CERTIFIED MAIL: 7002 0460 0561 0626 4330 Chesapeake Drive, Charlotte, North Carolina 28216 (704) 392-4313 r* United States Environmental Protection Agency Form Approved 9 Y OMB No. 2040-0211 NPDES SWEPA Washington, DC 20460 510-1 NO EXPOSURE CERTIFICATION for Exclusion from FORM 3510-11 NPDES Storm Water Permitting Submission of this No Exposure Certification constitutes notice that the entity identified in Section A does not require permit authorization for its storm water discharges associated with industrial activity in the State identified in Section B under EPA's Storm Water Multi -Sector Generai Permit due to the existence of a condition of no exposure. A condition of no exposure exists at an industrial facility when all industrial materials and activities are protected by a storm resistant shelter to prevent exposure to rain, snow, snowmelt, and/or runoff. Industrial materials or activities include, but are not limited to, material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. Material handling activities include the storage, loading and unloading, transportation, or conveyance of any raw material, intermediate product, final product or waste product. A storm resistant shelter is not required for the following industrial materials and activities: — drums, barrels, tanks, and similar containers that are tightly sealed, provided those containers are not deteriorated and do not leak. "Sealed" means banded or otherwise secured and without operational taps or valves; — adequately maintained vehicles used in material handling; and — final products, other than products that would be mobilized in storm water discharges (e.g., rock salt). A No Exposure Certification must be provided for each facility qualifying for the no exposure exclusion. In addition, the exclusion from NPDES permitting is available on a facility -wide basis only, not for individual outfalls. If any industrial activities or materials are or will be exposed to precipitation, the facility is not eligible for the no exposure exclusion. By signing and submitting this No Exposure Certification form, the entity in Section A is certifying that a condition of no exposure exists at its facility or site, and is obligated to comply with the terms and conditions of 40 CFR 122,26(g), ALL INFORMATION MUST BE PROVIDED ON THIS FORM Detailed instructions for completing this form and obtaining the no exposure exclusion are provided on pages 3 and 4. A. Facility Operator Information 1. Name: I B I AI Si F ICI 01 RIP t0 I R iAI Ti I QN I L I I I I_ I L _I I I l 1 12. Phone: p 10 14 131 9� 14 12 1 91 8 j 3. Mailing Address: a. Street: 141 33 101 C F T I S I Al PIE IA IK I E I ID tR I I I V I EI I I I I I I I I I I I b. City: I CI HI AIR IL-1.01 TIT B I I I I I I I I i I I I I c. State: IN I C1 d. Zip Code: 2 18 12 1 1 1 61 — i3 14 1 1 1 11 B, Facility/Site Location Information 1. Facility Name: I A IS IFR I -PA fr iI O I N 2. a. Street Address: 14 13 1 31 01 IC I H I E I Si AP I E I A I Kt 1� ID I R I II VI $ 1 1 1 1 1 1 1 1 1 1 1 b. City: I Q RA I I L,LOLTI 1 3 I -L I _L L I I I I I I Lj c. County: R4 I E I C 1 KIL IE IN I B I UI jq d. State: 1 Ni CI e. Zip Code: 12 1 81 21 If 6 —1 31 41 3. Is the facility located on Indian Lands? Yes ❑ No 4. Is this a Federal facility? Yes ❑ No ❑X 5. a. Latitude: I S I 91 o 11 16 1 b. Longitude: 10 [ 81 01 ' L4_L5j 11 16 1 " 6. a. Was the facility or site previously covered under an NPDES storm water permit? Yes [� No ❑ b. If yes, enter NPDES permit number: ,NCS0003515, 0- 7. SIC/Activity Codes: Primary: 181 71 11 Secondary (if applicable): 8. Total size of site associated with industrial activity: .1 acres 9. a. Have you paved or roofed over a formerly exposed, pervious area in order to qualify for the no exposure exclusion? Yes ❑ No b. If yes, please indicate approximately how much area was paved or roofed over. Completing this question does not disqualify you for the no exposure exclusion. However, your permitting authority may use this information in considering whether storm water discharges from your site are likely to have an adverse impact on water quality, in which case you could be required to obtain permit coverage. Less than one acre ❑ One to five acres ❑ More than five acres ❑ EPA Form 3510-11 (10-99) Page 1 of 4 NPDES NO EXPOSURE CERTIFICATION for Exclusion from Form Approved FORM „EPA OMB No. 2040-0211 3510-11 NPDES Storm Water Permitting C. Exposure Checklist Are any of the following materials or activities exposed to precipitation, now or in the foreseeable future? (Please check either "Yes" or "No" in the appropriate box.) If you answer "Yes" to any of these questions (1) through (11), you are not eligible for the no exposure exclusion. Yes No 1. Using, storing or cleaning industrial machinery or equipment, and areas where residuals from using, storing ❑ KI or cleaning industrial machinery or equipment remain and are exposed to storm water 2. Materials or residuals on the ground or in storm water inlets from spillstleaks 3. Materials or products from past industrial activity 4, Material handling equipment (except adequately maintained vehicles) X❑ 5. Materials or products during loading/unloading or transporting activities 8. Materials or products stored outdoors (except final products intended for outside use [e.g., new cars] where exposure to storm water does not result in the discharge of pollutants) 7. Materials contained in open, deteriorated or leaking storage drums, barrels, tanks, and similar containers ❑ 8. Materials or products handledistored on roads or railways owned or maintained by the discharger ❑ FLI 9. Waste material (except waste in covered, non -leaking containers [e.g., dumpsters]) El KI 10. Application or disposal of process wastewater (unless otherwise permitted) 0 11. Particulate matter or visible deposits of residuals from roof stacks and/or vents not otherwise regulated (i.e., under an air quality control permit) and evident in the storm water outflow D. Certification Statement I certify under penalty of law that I have read and understand the eligibility requirements for claiming a condition of "no exposure" and obtaining an exclusion from NPDES storm water permitting. I certify under penalty of law that there are no discharges of storm water contaminated by exposure to industrial activities or materials from the industrial facility or site identified in this document (except as allowed under 40 CFR 122.26(g)(2)). I understand that I am obligated to submit a no exposure certification form once every five years to the NPDES permitting authority and, if requested, to the operator of the local municipal separate storm sewer system (MS4) into which the facility discharges (where applicable). I understand that I must allow the NPDES permitting authority, or MS4 operator where the discharge is into the local MS4, to perform inspections to confirm the condition of no exposure and to make such inspection reports publicly available upon request. I understand that I must obtain coverage under an NPDES permit prior to any point source discharge of storm water from the facility. Additionally, I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is to the best of my knowledge and belief true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Print Name: � J. ID I At V1 TID'I I GI RI Tl RF I I I Ni I I I I I 11 I I I I I I I I I � Print Title: n .n rA , Signature: Date: I op 11 ?'I`Z)10l.3 EPA Form 3510-11 (10-99) Page 2 of 4 BASF Corporation BASF Environmental Permit/Reporting Signature Authorization Under federal, state, and local environmental laws, which require certification of certain permit applications, reports or other documents, authority may be delegated to a duly authorized representative with responsibilities for that operation. The managerial position identified below is responsible for environmental activities at the Charlotte, Chesapeake Drive facility and has responsibility for the overall operation of the site or plant facilities subject to environmental permitting. Therefore, 1, Carl A. Jennings, Executive Vice President BASF Corporation, President NAFTA Region I Division, do hereby authorize J. David Griffin, Production Manager to certify any such permit applications, reports, and other required regulatory documents on behalf of BASF Corporation. This authority shall continue until revoked, modified, or superseded. NAME Exec. VP, BASF Corporation, President, NAFTA Region I Division Title Date Concurrence: �S ven A. Coppola;(NO IE l r' J`nK4i E. Poff (N`. S/U) WANDA L RODEtS 'ROTARY PUBUG, State of New Jersey Qualified in Warren Cau4 Cammissian Expires January 22. 2003 3000 Continental Drive -North, Mount olive, New Jersey 07828-1234 Telephone (973) 426-2600