NCGNE0025_COMPLETE FILE - HISTORICAL_20050420

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
NCGNE ObA
DOC TYPE
HISTORICAL FILE
DOC DATE
❑ a �� 5 �� a�
YYYYMMDD

F W A T '
O
Michael F. Easley, Governor
�
G
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
r
AlaqW. Klimek,P. E. Director
1�l1: L;�ni�i��f.Waiet'�iu9liA�j�Jj�•
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Co&ltfEgivision;.De
�v�RE®ivision oCWateupli�.y ��C�
April 20, 2005 aV
APR 2 7 2005
Patrick Steagall
Leggett & Platt Components Co
1004 Bucks Industrial P
Jn
TE
Statesville, NC 28625
Uilh
Subject: No Exposure Certification NCGNE0025
Cumulus Fibres - 1004 Bucks Industrial
Iredell County
Dear Permittee:
The Division has reviewed your submittal of the No -Exposure Certification for Exclusion from NPDES
Stormwater Permitting form, which we received on March 25, 2004. We apologize for the extended period it
has taken us to get back to you on this request and we appreciate your patience as we have worked through
this process. Based on your submittal and signed certification of no exposure at the above referenced facility
the Division is granting your certification as provided for under 40 CFR 126.22(g) which is incorporated by
reference in North Carolina regulations.
Please note that by our acceptance of your no exposure certification, you are obligated to maintain no
exposure conditions at your facility. If conditions change such that your facility can no longer qualify for a no -
exposure exclusion, you are obligated to immediately obtain NPDES permit coverage for your stormwater
discharge. Otherwise, the discharge becomes subject to enforcement as an un-permitted discharge. Your
conditional no -exposure exclusion expires in five years (April 30, 2010). At that time you must re -certify with
the Division, or obtain NPDES permit coverage for any stormwater discharges from your facility.
Your certification of no exposure does not affect your facility's legal requirements to obtain environmental
permits that may be required under other federal, state, or local regulations or ordinances.
If you have any questions or need further information, please contact Jonathan Diggs at [phone] ext.
537, or at [e-mail].
Sincerely,
for Alan W. Klimek, P.E.
cc: Mooresville Regional Office Central Files — wlattachments
Stormwater Permitting Unit Files
NCD R
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [phone] Customer Service
1-877-623-6748

Ne ag fa() oq
Form Approved
United States Environmental Protection Agency OMB No.2040-0211
NPDES � EPA Washington, DC 20460
3510-11
FORM '�' NO EXPOSURE CERTIFICATION for Exclusion from
NPDES Storm Water Permitting
Submission of this No Exposure Certification constitutes notice that the entity identified in Section A does not require permit authorization for its storm water
discharges associated with industrial activity in the State identified in Section B under EPA's Storm Water Multi -Sector General Permit due to the existence
of a condition of no exposure.
A condition of no exposure exists at an industrial facility when all industrial materials and activities are protected by a storm resistant shelter to prevent -
exposure to rain, snow, snowmelt, and/or runoff. Industrial materials or activities include, but are not limited to, material handling equipment or activities,
industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. Material handling activities include the storage,
loading and unloading, transportation, or conveyance of any raw material, intermediate product, final product or waste product. A storm resistant shelter is
not required for the following industrial materials and activities:
— drums, barrels, tanks, and similar containers that are tightly sealed, provided those containers are not deteriorated and do not leak. "Sealed"
means banded or otherwise secured and without operational taps or valves; .
— adequately maintained vehicles used in material handling; and
— final products, other than products that would be mobilized in storm water discharges (e.g., rock salt).
A No Exposure Certification must be provided for each facility qualifying for the no exposure exclusion. In addition, the exclusion from NPDES permitting is
available on a facility -wide basis only, not for individual outfalls. If any industrial activities or materials are or will be exposed to precipitation, the facility is
not eligible for the no exposure exclusion.
By signing and submitting this No Exposure Certification form, the entity in Section A is certifying that a condition of no exposure exists at its facility or site,
and is obligated to comply with the terms and conditions of 40 CFR 122,26(g).
ALL INFORMATION MUST BE PROVIDED ON THIS FORM.
Detailed instructions for completing this form and obtaining the no exposure exclusion are provided on pages 3 and 4.
A. Facility Operator Information
1, Name: 1101 1 VI ?jPI OI1) I e Ir! It 1.51 1 el UI 2. Phone: I,11 I
3, Mailing Address: 1a. Street: I I1 jq 1 01 qI 1,6 fIV I C I it 5 1 ILl nl( ell 11 S I r 1 h' 1 1 I /) I/ I } tO & I Ql i i I I I I
b. W. kj I] I l 17 I P I S I VI !} I j I CAI I l I I I I I I I � c. State: [166�j d. Zip Code: I A? 1 61jO 1— I I I I
B. Facility/Site Location Information
1. Facility Name: 1 Ui i ii S t U {
2. a. Street Address: 1AI11iC,,lAdiaislieit,PLQ.
b. City: I IS'FF jaiLL
T1�S31 V_l1�II ICI ,I I I I I I I I I I I I c,County: I LIt�Ielrl1ls1 /Ill I I
d. State: I AO e. Zip Code: I g l y it, 12 15,1 — I I 11
3. Is the facility located on Indian Lands? Yes ❑ No
4. Is this a Federal facility? Yes El No P / .
5, a. Latitude: u� f it b. Longitude: [A � 1 111 r
6. a. Was the facility or site previously covered under an NPDES storm water permit? Yes No MAR L J
b. If yes, enter NPDES permit number:
n
7. SICIActivity Codes: Primary: Lei 21�� N I Secondary (if applicable): I I I I
B. Total size of site associated with industrial activity: ____ ( . D-4—__ acres
9. a. Have you paved or roofed over a formerly exposed, pervious area in order to quality for the no exposure exclusion? Yes No s�
b. If yes, please indicate approximately how much area was paved or roofed over. Completing this question does not disqualify you for the no exposure
exclusion. However, your permitting authority may use this information in considering whether storm water discharges from your site are likely to have
an adverse impact on water quality, in which case you could be required to obtain permit coverage.
Less than one acre One to five acres El More than five acres El
EPA Form 3510-11 (10-99) Page 1 of 4

Form Approved
NPDES �, NO EXPOSURE CERTIFICATION for Exclusion from OMB No. 2040-0211
FORM 1-3510-11 �V•EPA NPDES Storm Water Permitting
C. Exposure Checklist
Are any of the following materials or activities exposed to precipitation, now or in the foreseeable future?
(Please check either "Yes" or "No" in the appropriate box.) 1f you answer "Yes" to any of these questions
(1) through (11), you are not eligible for the no exposure exclusion.
T
Yes
No
1. Using, storing or cleaning industrial machinery or equipment, and areas where residuals from using, storing
❑
LK
or cleaning industrial machinery or equipment remain and are exposed to storm water
2. Materials or residuals on the ground or in storm water inlets from spillstleaks
❑
f/
3. Materials or products from past industrial activity
0
E
4. Material handling equipment (except adequately maintained vehicles)
EZ
5. Materials or products during loading/unloading or transporting activities
6. Materials or products stored outdoors (except final products intended for outside use [e.g,, new cars] where
exposure to storm water does not result in the discharge of pollutants)
7. Materials contained in open, deteriorated or leaking storage drums, barrels, tanks, and similar containers
❑
19
8. Materials or products handled/stored on roads or railways owned or maintained by the discharger
❑
9. Waste material (except waste in covered, non -leaking containers [e.g.. dumpsters])
❑
10. Application or disposal of process wastewater (unless otherwise permitted)
❑
11. Particulate matter or visible deposits of residuals from roof stacks and/or vents not otherwise regulated
❑
(i.e., under an air quality control permit) and evident in the storm water outflow
D. Certification Statement
I certify under penalty of law that I have read and understand the eligibility requirements for claiming a condition of "no exposure" and obtaining an
exclusion from NPDES storm water permitting.
I certify under penalty of law that there are no discharges of storm water contaminated by exposure to industrial activities or materials from the industrial
facility or site identified in this document (except as allowed under 40 CFR 122.26(g)(2)).
I understand that I am obligated to submit a no exposure certification form once every five years to the NPDES permitting authority and, if requested, to
the operator of the local municipal separate storm sewer system (MS4) into which the facility discharges (where applicable). I understand that I must
allow the NPDES permitting authority, or MS4 operator where the discharge is into the local MS4, to perform inspections to confirm the condition of no
exposure and to make such inspection reports publicly available upon request. I understand that I must obtain coverage under an NPDES permit prior
to any point source discharge of storm water from the facility.
Additionally, I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a
system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or
persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is to the best of my
knowledge and belief true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility
of fine and imprisonment for knowing violations.
Print Name:1PiAiTi,61iCiKI I I i i I I} _1i _I(_i_i i i i
Print Title:
Signature:
Date: IU Ij 1 1 IT I Ut14
EPA Form 3510-11 (10-99) Page 2 of 4

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1004 Bucks Industrial Park, Statesville, NC 28625
EZ-Locate returned a Zip+2 Match from the Zip Code database.
Matched Address Location (WGS-84) 2000 Ce
Decirwl Degrees Dea:1- n:sec FIPS County..:
Lat: 35.814573 35:48:52.463N Tract.........
NC 28625 B1ockGroup... :I
Lon:-080.945636 80:56:44-29OW FIPS Place...:
Standard Address FIPS MCD.....:
Postal MSA.......... :
1004 BUCKS INDUSTRIAL
PARK DR Carrier ................ R020
STATESVILLE, NC 28625- DPBC..................: 04
2575
Inset
(c
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' 1� The red X is the weighted
average of the matched vicinity.
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1�-
1`� 7.7

L. R. WOOTEN
WAREHOUSE BUILDING and LEASING
VARCO-PRUDEN BUILDINGS
H6uze 6, Box 622 Statesville, N.C- 28677
Liwnue No. ZW72
Phone (704) M-1603
February 4, 1993
0
Cumulus Fibres, 1nC.
Mr, Jerry !Mealy
P.O. Box 1070
Kings Mountain, N. C. 28086
Dear Jerry:
FAX [phone];I
As we discussed, I have made the changes requested and am
forwarding to you for approval. The building description is
as follows:
r Building to be a Varco Pruden Metal building 175' wide
by 250' long with IS' eaves. Design loan of building
to be 25 PSF liveload with 3 PSF collateral and 80 MPH
wind factor.
Building frames to be CB-3 (3 columns in each frame
line). Bays are to be a total of ten at 175' by 25'
each.
• Building to have 3" vinyl backed insulation in all
exterior metal walls and roof.
• Building to have 7'9" liner panel around interior of
wall:.
•' Concrete in building floor to be 5" thick 3,000 Psi
with 4 mil poly paper for vapor barrier. Concrete to
be appropriately sealed. Building to have adequate
concrete pier columns and footers.
`� a Overhead doors. to cons i st. of:
Four 10' X 101I doors with dock boards according to
drawing. '•
Two S' Y 10' doors with clock seals and levelers.
• Building to have 100' of 8' wide canopy over 10' X 10'
doors .
0 Building to have 1,000 amp, 3 phase electrical
service.
0 Adequate lighting in warehouse and manufacturing area
to be provided by adequate metal haiid light fixtures.

page 2
• Building to Le sprinkled for fire protection. Cost of
systems adt,q� _water supply and use of 2" main
trunks. Thi a normal hazard fire protection
system. As c. issed if an ES>R systems is provided
the price of this proposal will increases by an
estimated $ 20,461.00 plus o� minus.
a Building to have a total of 36 sky lights.
• Building to have concrete pad (3,000 PSI, S" thick)
at dock doors. Approximately 125 ft. by 150 ft. Note
increase in size of pad.
a Building to have graveled truck staging area as
discussed and concrete pact for dumpster. Bumpster pad
to be covered by metal lean-to.
w Building to have two 18" upblast funs over oven area
to remove heat.
• Buildinb to have four 250,000 Btu. gas heaters in
manufacturing and warehouse areas for heating.
• Building to have 8,000 square feet of asphalt parking,
to include drive,
v Provide a concrete walk in front of office s' wide by
80' long.
• Building to have approximately 3,250 feet of offices
and bathrooms combined, per attached drawing.
Floor covering to be either vinyl or carpet,
commercial Grade, allowance of $12.00 per square
yard installed.
Walls to be painted drywall.
Adequate electrical receptacles in all rooms.
-office to have gas heat and electric air
conditioning.
Ceiling of office to be,;2' X .21 suspended.
Lighting to consist -of adequate number of 4' four
lamp florescent fixtures. ' ,,
- Office to have exterior brick 10' foot high, along
front of office approximately 130'.
• BaEbrooms to consists of:
- Office bathrooms to consist of two. iMen's to have
one water closet, ohe sink, mirror over sink.
tissue holder and to be handicapped approved.

r
page 3
Women's bathroom to have one water closet, one
sink, mi,,rror over sink, tissue holden and to be
handicapped approved.
- Punt bathrooms wi l l consist of two. The men's
bathroom will have one water closet, one urinal,
one sink, one mirror, tissue holder and be
handicapped approved. Women's bathroom to have two
water closets, one sink, one mirror, tissue holder
and handicapped approved.
"s Land to consist of approximately 3.06 acres as shown
on enclosed plat. Additional acreage (not to exceed
one acre) may be purchased at $25 , 000 per acre.
In adidition, we will provide a clear deed to property
alonb with an updated lot survey/suh-division plat.
The:; cost of the above building and land is $ 643,688.00.
Not included in the above propossl, are the fallowing costs:
• Cost to upgrade fire protection beyond ordinary system.
• Closing costs or bank fees.
• Cost of wiring machinery.
• Landscaping. .�
• Item5 not specifically mentioned above.
Payment terms are as follow$:
- 2536 upon pouring building's concrete floor
- 25 o upon arrived of building steel
25% upon steel erection
257, upon completion
Jerry, should you have any questions please call me at
704-872- 160 3 .
nce.re ly yours -
arr Alfor
Building and terms are acceptable as described above, my
signature below authorizes you to begin construction_ `
Approved