NCGNE0003_COMPLETE FILE - HISTORICAL_20050427

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
NCGNE U�U3
DOC TYPE
❑HISTORICAL FILE
DOC DATE
0 C/IOW OBI � 1
YYYYMMDD

F W A xF Michael F. Easley, Governor
�0 9Q William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
� Hg; CEPT• r��: �-.•A}atuW cKlia}tek�P. F. Director
�_ -{ r - „• D�b`hfof Water Quality
Coleen H,.yy� 0Deputy Director
i.v]EJ ��f�: - .:rl]J()EVater Quality
April 20, 2005 z
APR 27 2005
Joseph E Montaigne {
Alcoa Extrusions Inc
PO Box 100 �iJA `r,,•: � �„ SECT IO'
Catawba, NC 28609
Subject: No Exposure Certification NCGNE0003
Alcoa Extrusions Inc -Catawba - 6615 Comm Scope Rd
Catawba County
Dear Permittee:
The Division has reviewed your submittal of the No -Exposure Certification for Exclusion from NPDES
Stormwater Permitting form, which we received on November 2, 2001. We apologize for the extended period
it has taken us to get back to you on this request and we appreciate your patience as we have worked through
this process. Based on your submittal and signed certification of no exposure at the above referenced facility
the Division is granting your certification as provided for under 40 CFR 126.22(g) which is incorporated by
reference in North Carolina regulations. In addition, your coverage under general permit NCG030159 is also
hereby rescinded. This rescission is based upon your certification of no exposure conditions at this facility.
Please note that by our acceptance of your no exposure certification, you are obligated to maintain no
exposure conditions at your facility. If conditions change such that your facility can no longer qualify for a no -
exposure exclusion, you are obligated to immediately obtain NPDES permit coverage for your stormwater
discharge. Otherwise, the discharge becomes subject to enforcement as an un-permitted discharge. Your
conditional no -exposure exclusion expires in five years (April 30, 2010). -At that time you must re -certify with
the Division, or obtain NPDES permit coverage for any stormwater discharges from your facility.
Your certification of no exposure does not affect your facility's legal requirements to obtain environmental
permits that may be required under other federal, state, or local regulations or ordinances.
If you have any questions or need further information, please contact Jonathan Diggs at [phone] ext.
537, or at [e-mail].
cc: Mooresville Regional Office
Sincerely,
for Alan W. Klimek, P.E.
Central Files — w/attachments
Stormwater Permitting Unit Files Fran McPherson - DWQ Budget
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [phone]
MA
NCDENR
Customer Service
1-877-623-6748

\NATF
RQG
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
�Q�O
c
Alan W. Klimek, P. E. Director
>_
Division of Water Quality
Q
'C
Coleen H. Sullins, Deputy Director
Division of Water Quality
April 20, 2005
Joseph E Montaigne
Alcoa Extrusions Inc
PO Box 100
Catawba, NC 28609
Subject: No Exposure Certification NCGNE0003
Alcoa Extrusions Inc -Catawba - 6615 Comm Scope Rd
Catawba County
Dear Permittee:
The Division has reviewed your submittal of the No -Exposure Certification for Exclusion from NPDES
Stormwater Permitting form, which we received on November 2, 2001. We apologize for the extended period
it has taken us to get back to you on this request and we appreciate your patience as we have worked through
this process. Based on your submittal and signed certification of no exposure at the above referenced facility
the Division is granting your certification as provided for under 40 CFR 126.22(g) which is incorporated by
reference in North Carolina regulations. In addition, your coverage under general permit NCG030159 is also
hereby rescinded. This rescission is based upon your certification of no exposure conditions at this facility.
Please note that by our acceptance of your no exposure certification, you are obligated to maintain no
exposure conditions at your facility. If conditions change such that your facility can no longer qualify for a no -
exposure exclusion, you are obligated to immediately obtain NPDES permit coverage for your Stormwater
discharge. Otherwise, the discharge becomes subject to enforcement as an un-permitted discharge. Your
conditional no -exposure exclusion expires in five years (April 30, 2010). At that time you must re -certify with
the Division, 6r obtain NPDES permit coverage for any Stormwater discharges from your facility.
Your certification of no exposure does not affect your facility's legal requirements to obtain environmental
permits that may be required under other federal, state, or local regulations or ordinances.
If you have any questions or need further information, please contact Jonathan Diggs at [phone] ext.
537, or at [e-mail].
cc: Mooresville Regional Office
Sincerely,
for Alan W. Klimek, P.E.
Central Files — w/attachments
Stormwater Permitting Unit Files Fran McPherson - DWQ Budget
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [phone]
NCOENR
Customer Service
1-877-623-6748

ALCOA
To:
From:
Date:
Re:
Alcoa Engineered
Products
Alcoa Extrusions, Inc.
6555 CommScope Rd.
PO Box 100
Catawba, NC 28609-0100 USA
Tel: [phone]
Fax:[phone]
North Carolina Dept. of Environmental and Natural Resources
Division of Water Quality, Spill Reporting
Alcoa Engineered Products, Inc.
April 8, 2005
Emergency Response Action Plan for Catawba Location
Please find attached copy of Alcoa Engineered Products — Catawba
Operation's Emergency Response Action Plan (ERAP). This is a -condensed
version of the facility's Release Prevention Control and Countermeasure
(RPCC) Plan which has recently been revised. The ERAP identifies our
current Primary and Backup Emergency Response Coordinators. If you
would like a copy of the RPCC Plan, please contact me and Lwill be happy
to furnish you with a copy.
Thank you,
Joseph Montaigne
Plant Manager
Catawba Operations
828-241-3301
FM @ F—q n W [P= B
APR 19209
DENR - WATER QUALITY
WETLANDS AND STORMWATER BRANCH
, ..-��..._v.:.- .». s.r�.a.a..swa s.�n41...-,.-r.�_ `i• -
APR 1 9 2005 �.
L
DEIiIZ - VATER QUALITY
POINT SOURCE BRANCH

mi
n
EMERGENCY RESPONSE ACTION PLAN
The following Emergency Response Action Plan (ERAP) is intended to provide
information on procedures necessary to stabilize the source of a spill, notify the
appropriate individuals, and prevent the spill from spreading.
A. PRIMARY EMERGENCY RESPONSE COORDINATOR
Name: ....................................................... Joe Montaigne Title: .......................................................... Safety Coordinator
Home Address: ......................................... 867 Eufola Road
.................................................................. Statesville, NC 28677
Plant Emergency Phone/Extension:........ [phone]
Home Emergency Phone: ........................ [phone]
Cell phone ................................................ [phone]
Pager........ ................................................ [phone]
Response Time : ....................................... 25 minutes
Training Experience: ................................ HazMat Incident Commander
Or, in his absence, call the follovving in the order listed:
Name: ....................................................... Gene Glasco
Title: .......................................................... Maintenance Supervisor
Home Address .......................................... 7768 Clover Lane
.................................................................. Denver, NC 28037
Plant Emergency Phone/Extension:........ [phone]
Home Emergency Phone ........................ [phone]
Cell........................................................... [phone]
Pager ........................................................ [phone]
Response Time: ....................................... 25 minutes
Training Experience ................................. HazMat Incident Commander
Emergency Response Action Plan
FROMOWEP
APR ] 9 12005
DENR - WATER QUALITY
WETLANDS AND STORMWATER BRANCH
ERAP-1

APR 2 1 05

Ir
B. EMERGENCY NOTIFICATION TELEPHONE LIST
NAEP-CATAWBA NOTIFICATION PROCEDURES
1. FIRST PLANT CONTACTS: ALL SHIFTS (DAY OR NIGHT)
FOR FIRE AND AMBULANCE
1. Call 911.
2. Call COMMSCOPE @ [phone]. Emergency vehicles
will need access through Gate #1_.
3. Contact Supervisor
a. Secures area and sounds alarm.
- b. Initiates evacuation using PA system, if necessary.
c. Calls Emergency Response Coordinator @ 241-3301 or
at the 24-hour number.
4. The EMERGENCY RESPONSE COORDINATOR notifies
appropriate outside agencies or remediation contractors.
FOR SIGNIFICANT CHEMICAL RELEASES OR LEAKS
1. Notify nearest Supervisor.
2. Contact Supervisor
a. Secures area and sounds alarm.
b. Initiates evacuation using PA system, if necessary.
c. Calls Emergency Response Coordinator 241-3301 or
at the 24-hour number.
3. The EMERGENCY RESPONSE COORDINATOR notifies
appropriate outside agencies or remediation contractors.
EMEKC3EN(;Y RESF'UNSE GUURDINAIUKS
Name: ........................................................................... Joe Montaigne
Plant Emergency Phone/Extension: ... ........................ [phone]
Home Emergency Phone: ................. ........................ [phone]
Cell phone:................................................................... [phone]
Or, in his absence, call the following in the order listed:
Name: ........................................................................... Gene Glasco
Plant Emergency Phone/Extension: ............................ [phone]
Home Emergency Phone ........................................... [phone]
Cell............................................................................... (828)) 234-5303
Pager............................................................................ [phone]
Emergency Response Action Plan
SOME JUDGMENT IS NEEDED.
ERAP-2

BY Cc:'U--T-LAL VIES
APR 2 1 05

2. EMERGENCY RESPONSE OUTSIDE AGENCIES TO BE
CONTACTED IF NECESSARY ONLY BY THE EMERGENCY
RESPONSE COORDINATOR
Bandy's Volunteer Fire Department*:...........................................911
Sherrill's Ford Volunteer Fire Department* ................................ 911
Catawba County Emergency Ambulance*.........I..................... 911
Catawba Memorial Hospital: .................................... 911 or [phone]
Catawba County Sheriff:...... .................................... 911 or [phone]
N.C. Highway Patrol: ................................................... 911 or [phone]
Catawba County Emergency Management: ............ 911 or [phone]
HEPACO, Spill Response Contractor ................................................... [phone]
*Any employee may contact Fire Department for a Fire or Ambulance for
Medical Situation.
3. OUTSIDE AGENCIES TO BE CONTACTED ONLY BY THE
PLANT MANAGER OR HIS DESIGNEE.
North Carolina Department of Environment
& Natural Resources (NCDENR), Division of Water Quality
Spill Reporting: ........................................................................ [phone]
North Carolina Division of Emergency Management
............. [phone]
(24 hour Emergency Operations Center)
NCDENR, Mooresville Regional Office ..................................
[phone]
National Emergency Spill Response Center :..................
[phone] and
(24 hours per day)..................................................................
[phone]
NRC On -Line Reporting is available at hhtp:I/www.nrc.usgg.miVdisrep.htm
EPA-- Region 4 Emergency Response
Spill Report Hotline: .............................................................
[phone]
CHEMTREC........................................................................... [phone]
WAME 550 AM Radio: ............................................................ [phone]
WIRC WXRC Radio: ............................................................
[phone]
FOX 18 WCCB....................................................................(704)
372-1850
NBC NEWS, CHARLOTTE.................................................(704)
329-8700
WGPX 16 TV.......................................................................(336)
760-6446
WX11 TV ...........................................................
......... [phone]
Emergency Response Action Plan APR X ERAP-3
L005
DENR - WATER QUALITY
WETLANDS AND STORMWATER BRANCH

C. EMERGENCY RESPONSE EQUIPMENT:
Description
Typical
Quantity
LocatiResponse
on
Time
Inspection
Responsibility
SPILL KIT -Contains
5
See'Fire and
1 minute
Each kit inspected
pillows, socks, pads,
Emergency
semi-annually by EHS
gloves, goggles,
Equipment"
Coordinator
coveralls
Drawing,
Appendix G
Fire Extinguishers
27
Plant -vide
Immediate
EHS Coordinator
NOTE: There are no water intakes in the vicinity that would be affected by a spill or
release. The COMMSCOPE lake is immediately downgrade of this facility
and could be impacted by a release that drains to the lake. A_ natural gas
line which would require valve shut off does not exist.
D. EVACUATION PLAN:
See the Fire Prevention/Evacuation Plan (Appendix G)
E. IMMEDIATE ACTIONS:
See also RPCC Section V.B.
If a minor leak, spill, release, or fire occurs, the individual discovering the incident
should attempt to locate and eliminate the source. If possible, he should try to stop
or at least contain the release. This can involve closing valves, turning drums
upright, activating emergency pumps, using adsorbent materials, or extinguishing
the fire. These measures should only be undertaken if the actions can be
accomplished without any risk both to the individual, as well as other employees in
the vicinity, and only if the employee is familiar with the dangers of the material.
The discoverer should respond to the situation based upon his(her knowledge, and
the level of training, as well as an assessment of the situation that the initial
response will not make the situation worse. if the source is not immediately
obvious or if these measures are not effective and the situation is beyond his
control, then the discoverer should initiate the following emergency procedures:
1. SEE ERAP SECTION B (PAGES ERAP-2, ERAP-3 AND ERAP-4)
2. Pass along the following information:
a) Exact location of the emergency event
b) Type and description of the emergency
c) Estimate of the amount of material released, or the size of the fire
d) Extent of injury or property damage incurred
e) Extent of the actual and potential environmental damage
f) Remedial action taken, if any
Emergency Response CoordinatorstHazMat Team:
Emergency Response Action Plan ERAP-4

Emergency Response Coordinators shall be contacted for any release
which has, or has the potential to reach the environment, or which is
significant enough in the opinion of the Discoverer/Supervisor/First Contact
to warrant notification.
F. FACILITY DIAGRAMS:
See Appendix G: Maps and Drawinas
Emergency Response Action Plan ERAP-5

NPDES FARM 484'
EPA
asp a-1 i
United States Environmental Protection Agency
Washington, DC 20460
NO EXPOSURE CERTIFICATION for Exclusion from
NPDES Storm Water Permitting
Form Approved
OMB No.204"211
Submission of this No Exposure Certification constitutes notice that the entity identified in Section A does not require permit authorization for its storm water
discharges associated with industrial activity in the State identified in Section B under EPA's Storm Water Multi -Sector General Permit due to the existence
of a condition of no exposure.
A condition of no exposure exists at an industrial facility when all industrial materials and activities are protected by a storm resistant shelter to prevent
exposure to rain, snow, snowmelt, and/or runoff. Industrial materials or activities include, but are not limited to, material handling equipment or activities,
industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. Material handling activities include the storage,
loading and unloading, transportation, or conveyance of any raw material, intermediate product, final product or waste product. A storm resistant shelter is
not required for the following industrial materials and activities:
- drums, barrels, tanks, and similar containers that are tightly sealed, provided those containers are not deteriorated and do not leak. "Sealed"
means banded or otherwise secured and without operational taps or valves;
- adequately maintained vehicles used in material handling; and
- final products, other than products that would be mobilized in storm water discharges (e.g., rock salt).
A No Exposure Certification must be provided for each facility qualifying for the no exposure exclusion. In addition, the exclusion from NPDES permitting is
available on a facility -wide basis only, not for individual eutfalls. if any industrial activities or materials are or will be exposed to precipitation, the facility is
not eligible for the no exposure exclusion.
By signing and submitting this No Exposure Certification form, the entity in Section A is certifying that a condition of no exposure exists at its facility or site,
and is obligated to comply with the terms and conditions of 40 CFR 122.26(g).
All.. INFORMATION MUST BE PROVIDED ON THIS FORM.
Detailed Instructions for completing this form and obtaining the no exposure exclusion are provided on pages 3 and 4.
A. Facility Operator Information
1. Name: �LI C 01AI fE iX IT fR !U 1S I IID I I I Nl CI • ! I L t _i 1� ! 2. Phone: I517 113 18 15 {8 f8 10 11 I
3. Mailing Address. a. Street: 1 5 3 1 l Pl g TITISI Vf II Lf LI EI IS IT IRIS (E I,T , I I I I I I I I I I I J
b, Citr- ICIRIEISISIOINIAI c. State: J PI N d. Zip Code: 11 17191219_
B. Facility/Site Location Information
1. Facility Name: [AILICIO1Ai�X IT fR IU p Il fP P i II NICI - f f i i I I J �I
2.a.StreetAddress: i6l5i5f51 f CLIP rM IS jC P t` p � i IRIO I A i D 1 I f I I I I I l I I 1 I I
b. City: LC;AITLIWIBLA[ 111 1 f I I f_ I f I I L_ I c.County: ICIAITIAlWIB1AI 11 1
d. State: %C� e. zip Code: I2I$16i0i9 1-1 , I 1 1 1
3. Is the facility located an Indian Lands? Yes ❑ No
4. Is this a Federal facility? Yes Cj No
5. a. Latitude: • [ LLOj b. Longitude: I L 8iJ . 101 21 ' LL
6. a. Was the facility or site previously covered under an NPDES storm water oernit? Yes ® No
b. If yes, enter NPDES permit number. `NCG 0 3 041 5 9=—
7. SIC/Activity Codes: Primary: 3j 13� Secondary (f applicable): 1 I I I [
8. Total size of site associated with industrial activity:
1.5 acres
9. a. Have you paved or roofed over a formerly exposed, pervious area in order to qualify for the no exposure exclusion?
l�
�c
Cy c
t
�
3
r� c
ijYes-E]-=
No-®---
-
b. If yes, please indicate approximately how much area was paved or roofed over. Completing this question does not disqualify you for the no exposure
exclusion. However, your permitting authority may use this information in considering whether storm water discharges from your site are likely to have
an adverse impact on water quality, in which case you could be required to obtain permit coverage.
Less than one acreEl = One to five acres ❑ More than five acres ❑
EPA Form 3510-11 (10-99) Page 1 of 4

FORM "EPA NO EXPOSURE CERTIFICATION for Exclusion from oMBFNo 2Approved
40 0 11
3510-11 NPDES Storm Water Permitting
C. Exposure Checklist
Are any of the following materials or activities exposed to precipitation, now or in the foreseeable future?
(Please check either "Yes" or "No" in the appropriate box.) If you answer "Yes" to any of these questions
(1) through (11), you are not eligible for the no exposure exclusion.
Yes
No
1. fusing, storing or cleaning industrial machinery or equipment, and areas where residuals from using, storing
or cleaning industrial machinery or equipment remain and are exposed to storm water
2. Materials or residuals on the ground or in storm water inlets from spills/leaks
3. Materials or products from past industrial activity
4. Material handling equipment (except adequately maintained vehicles)
5. Materials or products during loading/unloading or transporting activities
6. Materials or products stored outdoors (except final products intended for outside use [e.g., new cars] where
❑
exposure to storm water does not result in the discharge of pollutants)
7. Materials contained in open, deteriorated or leaking storage drums, barrels, tanks, and similar containers
❑
12
8. Materials or products handled/stored on roads or railways owned or maintained by the discharger
❑
9. Waste material (except waste in covered, non -leaking containers [e.g., dumpsters])
10. Application or disposal of process wastewater (unless otherwise permitted)
11. Particulate matter or visible deposits of residuals from roof stacks and/or vents not otherwise regulated
EZ
(i.e., under an air quality control permit) and evident in the storm water outflow
D. Certification Statement
I certify under penalty of law that I have read and understand the eligibility requirements for claiming a condition of "no exposure" and obtaining an
exclusion from NPDES storm water permitting.
certify under penalty of law that there are no discharges of storm water contaminated by exposure to industrial activities or materials from the industrial
facility or site identified in this document (except as allowed under 40 CFR 122.26(g)(2)).
I understand that I am obligated to submit a no exposure certification form once every five years to the NPDES permitting authority and, if requested, to
the operator of the local municipal separate storm sewer system (MS4) into which the facility discharges (where applicable). I understand that I must
allow the NPDES permitting authority, or MS4 operator where the discharge is into the local MS4, to perform inspections to confirm the condition of no
exposure and to make such inspection reports publicly available upon request. I understand that I must obtain coverage under an NPDES permit prior
to any point source discharge of storm water from the facility.
Additionally, 1 certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a
system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or
persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is to the best of my
knowledge and belief true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility
of fine and imprisonment for knowing violations.
Print Name: IGIEIQIRIGIEI I C" "l PI"lA,NI 1 1 1 1 1 11 1 1 1 I
Print Title: IGIRAIEIRIAIL
Signature:
Date:
EPA Form 3510-11 (10-99) Page 2 of 4