Loading...
The URL can be used to link to this page
Your browser does not support the video tag.
Home
My WebLink
About
NCG020695_COMPLETE FILE - HISTORICAL_20140530
STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /V C& ()a 6 � qb� DOC TYPE I Lq/'HISTORICAL FILE 0 MONITORING REPORTS DOC DATE ❑ �U��IO'Jc3U YYYYMMDD { ALTi WA Division of Water Quality / Surface Water Protection National Pollutant Discharge Elimination System NCDENR PERMIT NAME/OWNERSHIP CHANGE FORM f H•iaurwx: arl',1 4.YlMu. 13::�wG.tl FOR AGENCY USE ONLY Date Received Year I Month I Da I. Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage N C S 4 N 10 JQ 10 12 1016 9 5 Il. Permit status prior to requested change. a. Permit issued to (company name): Martin Marietta Materials b. Person legally responsible for permit: R Paxton Badham c. Facility name (discharge) d. Facility address: First MI Last VP Land/Environment Title PO Box 30013 Permit Holder Mailing Address Raleigh NC 27622-0013 City State Zip (704-409-1475 (919-510-0739 Phone Fax Black Ankle Quarry Pinewood Street off 220 Bypass Address Asheboro NC 27203 City State Zip e. Facility contact person: Stephanie Graham (336-6)68-1092 First / MI / Last Phone 111. Please provide the following for the requested change (revised permit). a. Request for change is a result of: ❑ Change in ownership of the facility ❑- Name change of the facility or owner If other please explain: b. Permit issued to (company name): c. Person legally responsible for permit d. Facility name (discharge) e. Facility address: Martin Marietta Materials John J Tiberi First MI Last President Mid -Atlantic Division Title 2710 Wycliff Road Permit Holder Mailing Address Raleigh NC 27607 City State Zip (919-7)83-4668 john.tiberi@martinmarietta.com Phone E-mail Address Black Ankle Quarry 371 Black Ankle Road • Address Star NC 27356 City State Zip f. Facility contact person: Jay Nivens First MI Last (704-409-1475 jay.nivens@martinmarietta.com Phone E-mail Address Revised 2012Apr23 NPDES PERMIT NAME/OWNERSHIP CHANGE FORM Page 2 of 2 IV. Permit contact information (if different from the person legally responsible for the permit) Permit contact: Jay- Nivens First MI bast Sr. Environmental Engineer Title 8701 Red Oak Blvd. Mailing Address Charlotte NC 28217 City State zip (704-409-1475 jay.nivens@maninmarfetta.com Phone E-mail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? ❑Q Yes ❑ No (please explain) VI Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: 0 This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PERMI ITTEE CERTIFICATION (Permit holder prior to ownership change): 1, , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature APPLICANT CERTIFICATION Date I, '�"' ^ , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature Date PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Water Quality Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Revised 712008 NAVA Division of Water Quality /Surface Water Pratect$o 0EK National Pollutant Discharge Elimination System PERMIT NAME/OWNERSHIP CHANGE FORM t=OR AGE 0Y USE ONLY Dole nZWed Yoar Month Da I. Please enter the permit number for which the change is requested. NPDBS Permit (or) Certificate of Coverage Il. Permit status prior to requested change. a. Permit issued to (company name): Martin Marietta Materials b. Person legally responsible for permit: R Paxton Badham First Mi Lot VP Land/Environment Title PO Box 30013 . - Permit Helderi�9xiiing Addt`e5y . Ralef h NC - 013 City State :jil) (704-409-1475 (919-510-0739 Phone Fax c. Facility name (discharge): Ankle Quarry d. Facility address: _Black Pinewood Street off 220 Bypass ^� �T Address Asheboro NC, 27203 City $tgiC ZIP e. Facility contact person: Stephanie Graham (336-M8-1092 First / MI / Last Phone 111. Please provide the following for the requested change (revised permit). a. Request for change is a result of: C3 Change in ownership of the racility © Name change of the facility or owner !f other please explain:, b. Permit issued to (company narne): Martin Marietta Materials c. Person legally responsible for permit: John Tiberi President Mid -Atlantic Division Thic 271 o cliff Road Y Pan-014oidat' Mail ag`A dt� ss Raleigh- — NC" 27607. City Stuta Zip �919-r-83-4668 john.tiberi@martinmarietta.com Phone )~-mail Address d. Facility name (discharge): Black Ankle Quarry e. Facility address: 371 Black Ankle Road Address Star NC 27356 City State Zip f. Facility contact person: Jay Nivens First Mt Last (704-409-1475 jay.nivens@martinmarieita.com Phone E-mail Address Revised 2012Apr23 NPDES PERMIT NAMDOWNERSHIP CHANGE FORM Page 2 of 2 Ind. Permit contact fa —formation (if di€farent from tiro parson Iagally rajpottsil)ia for tiro pf;mj l.) P9mtit contact: .. *Jay - -- - - - NIvans �. . . t'iral A91 GsSi . Sr. Environmental E-rigineer �Q title' , 8701 Red Oak Blvd, A1tiir,gA4dFtl66 �••� Charlotte plc 28217 City State Lip .s 704-4U9-1475 lay, nivens@msr;inmariottEi.WM Rom E-mail Addreea V. Will the permitted facility continue to conduct the same indtrstrial activities conducted prior to this ownership or game change? Q Yes No (plaatia explain) Vl. Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEM ARE INCOMPLETE OR MISSING: This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation tire not sufficient for an ownership change. e.....•.a•♦Y...•1.....•.............................•a!\..•�..,...............................Y.S.. The certifications below must be completed and signed by botli the pennit holder prior to the chatige, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PERMITTEE CERTIFICATION (Permit holder prior to ownership change): I, , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if rdi required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature Date APPLICANT CERTWICATION I, �,ywgb, attest that this application for a name/ownership change has been reviewed arid is accurate and complete to the best of my knowledge. i understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature Date PLEASE SEND !THE COMPLETE AP PWCATION PACKAGE TO: Division of Water Quality Surface Water Protection Section 1617 Mail Service Cantor Raleigh, North Carolina 27699-1617 RQvied 712008 A I fA .1 eo' NCDENR North Carolina Department of Environment and Natural Resources Tracy E. Davis, PE, GPM Division of Energy, Mineral, and Land Resources Pat McCrory, Governor Director Land Quality Section John E. Skvada, III, Secretary December 6, 2013 Ha 8:4YYIAp�S�,,. ,l,l1Jy17i7 ��tytit �. :,�� Martin Marietta Materials Attn: Paxton Badham, VP LandlEnvironmental Services �1dZ 0 PO Box 30013 �� Raleigh NC 27622-001397 Subject: Exemption from Monitoring During Shut -Down (Site Dormancy) Certificate of Coverage NCGO020696 Martin Marietta Materials — Black Ankle Quarry Montgomery County Dear Mr. Badham: A Compliance Evaluation Inspection performed at the Black Ankle Quarry in Montgomery County, NC on December 3, 2013 by Lori Britt of the Fayetteville Regional Office verified that no industrial activity was taking place at the time of the inspection. Your request to keep the NCG020000 permit, but to discontinue stormwater and/or wastewater monitoring is hereby approved based on the following conditions: • There shall be no industrial activities taking place, no stockpiles of raw materials (to include chemical additives) stored on the site, or wastewater or stormwater industrial discharges while the permittee is not monitoring. • No- wastewater shall be generated, and all wastewater treatment units shall be cleaned, stabilized, and inactivated as to render them harmless to the environment while the site is dormant. • Qualitative and analytical monitoring actions as described in Part III, Sections B, C, D, and E do not have to be conducted — as long as the above conditions and all other permit conditions and limitations are met, including: o The annual permit fee must be paid. Failure to pay the annual permit fee will be considered a violation of the subiectpermit_ o The Stormwater Pollution Prevention Plan (SPPP) shall be kept updated to reflect the status of the facility. Updates and conditions of the SPPP of note are: a The BMP Summary shall be reviewed'and updated annually. • Training programs shall be developed and training provided at least once a year for facility personnel with responsibilities for: spill response and cleanup, preventative maintenance activities, and for any of the facility's operations that have the potential to contaminate stormwater runoff. ■ All aspects of the Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The annual update shall include an updated list of significant spills or leaks of pollutants for the previous three years, or the notation that no spills have occurred. The annual update shall include written recertification that the stormwater outfalIs have been evaluated for the presence of non-stormwater discharges. (Should non-stormwater discharges be discovered, the permittee shall contact this office as soon as possible but in no case greater than 24 hours or the next business day). Fayetteville Regional Office 225 Green Street — Suite 714, Fayetteville, North Carolina 28301 Nor�hCarolina Phone: 910-433-3300 Fax: 910-486-0707 Internet: http:llportal,ncdenr.orglweb/Inland-quality An Equal Opportunity 1 Affirmative Action Employer — 50% Recycled 110% Post Consumer Paper Natutiallaff Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi- annual schedule. • This office must be notified in writing at least 30 days prior to commencing any industrial activity on the site even if updates or changes are temporary. • A copy of this letter must•be maintained with the facility permit and associated plans and records for the life of the permit. Should you have any questions, please contact Lori Britt or myself at (910) 433-3300. Sincerely, Brad Cole, PE Regionaf Engineer Land Quality Section BCllhb cc: Jay Nivens, Environmental Engineer -Martin Marietta, Inc. (via e-mail) FRO — Stormwater Files, NCG020695 Stormwater Permitting Program Files Tracy E. Davis, PE, CPM Director A, NCDENR, North Carolina Department of Environment and Natural Resources Division of Energy, Mineral, and Land Resources PatMccrory, Governor Land Quality Section John E. Skvarla, III, Secretary December 6, 2013 Martin Marietta Materials Attn: Paxton Badham,'VP Land/Environmental Services PO Box 30013 Raleigh, NC 27622-0013 Subject: Exemption from Monitoring During Shut (Site Dormancy) Certificate of Coverage NCGO020695 . Martin Marietta Materials - Black Ankle Quarry Montgomery County . Dear Mr. Badham: A Compliance Evaluation Inspection performed at the Black Ankle Quarry in MontgomeryCounty; NC-,on'Dedember 3, 2013 by Lori Britt of the Fayetteville Regional Office verified that no industrial activity was taking place at the time of the inspection. Your request to keep the NCG020000 permit, but to discontinue stormwater and/or wastewater monitoring is hereby approved based on the following conditions: There shall be no industrial activities taking place, no stockpiles of raw materials (to include chemical additives) stored on the. site, or wastewater or stormwater industrial discharges while the permittee is not monitoring. No wastewater shall be generated, and all wastewater treatment units shall be cleaned, stabilized, and inactivated as to render them harmless to the environment while the site is dormant. Qualitative and analytical monitoring actions as described in Part Ill, Sections B, C, D, and E do not have to be conducted - as long as the above conditions and all other permit conditions and limitations are met, including: o The annual permit fee must be paid. Failure to pay the annual permit fee will ,be considered a violation of the subiect permit. o The Stormwater Pollution Prevention Plan (SPPP) shall be kept updated to reflect the status of the facility. Updates and conditions of the SPPP of note are: The BMP Summary shall be reviewed and updated annually. Training programs shall be developed and training provided at least. once a year for facility personnel with responsibilities for:.spill response and cleanup, preventative maintenance activities, and for any of the facility's operations that have the potential to contaminate stormwater runoff. All aspects of the Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The annual update shall include an updated list of significant spills or leaks of pollutants for the previous three years, or the notation that no spills have occurred. The annual update shall .include written recertification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. (Should non-stormwater discharges be discovered, the permittee shall contact this office as soon as possible but in no case greater than 24 hours or the next business day). Fayetteville Regional Office 225 Green Street - Suite 714, Fayetteville, North Carolina 28301 brie NOrthCarolina Phone: 910.433-3300 Fax: 910-486-0707 Internet: http://portal,ncdenr.org/web/Ir/land-quality An Equal Opportunity / Affirmative Action Employer - 50% Recycled 110% Post Consumer Paper Naturally Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi- annual schedule. o This office must be notified in writing at least 30 days, prior to commencing any industrial activity on the site even if updates or changes are temporary. • A copy of this letter must be maintained with the facility permit and associated plans. and records for the life of the permit. Should you have any questions, please contact Lori Britt or myself at (910) 433-3300. Sincerely, Brad Cole, PE Regional, Engineer Land Quality Section BCllhb CC". Jay Nivens, Environmental Engineer -Martin Marietta, Inc. (via e-mail) FRO — Stormwater Files, NCG020695 :. Stormwater Permitting Program. Files NCDENR North Carolina Department of Environment and Natural Resources Tracy E. Davis, PE, CPM Division of Energy, Mineral, and Land Resources Director Land Quality Section December 6, 2013 Martin Marietta Materials Attn: Paxton Badham, VP Land/Environmental Services PO Box 30013 _ Raleigh, NC 27622-0013 Subject: Exemption from Monitoring During Shut -Down (Site Dormancy) Certificate of Coverage NCGO020695 Martin Marietta Materials - Black Ankle Quarry Montgomery County Dear Mr. Badham: Pat McCrory, Governor John E. Skvarla, 111, Secretary A Compliance Evaluation Inspection performed at the Black Ankle Quarry in Montgomery County, NC on December 3, 2013 by Lori Britt of the Fayetteville Regional Office verified that no industrial activity was taking place at the time of the inspection. Your request to keep the NCG020000 permit, but to discontinue stormwater and/or wastewater monitoring is hereby approved based on the following conditions. - There shall be no industrial activities taking place, no stockpiles of raw materials (to include chemical additives) stored on the site, or wastewater or stormwater industrial discharges while the permittee is not monitoring. No wastewater shall be generated, and all wastewater treatment units shall be cleaned, stabilized, and inactivated as to render them harmless to the environment while the site is dormant. Qualitative and analytical monitoring actions as described in Part III, Sections B, C, D, and E do not have to be conducted - as long as the above conditions and all other permit conditions and limitations are met, including: o The annual permit fee must be paid. Failure to paV the annual permit fee will be considered a violation of the subject permit. a The Stormwater Pollution Prevention Plan (SPPP) shall be kept updated to reflect the status of the facility. Updates and conditions of the SPPP of note are: a The BMP Summary shall be reviewed and updated annually. a Training programs shall be developed and training provided at least once a year for facility personnel with responsibilities for: spill response and cleanup, preventative maintenance activities, and for any of the facility's operations that have the potential to contaminate stormwater runoff. All aspects of the Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The annual update shall include an updated list of significant spills or leaks of pollutants for the previous three years, or the notation that no spills have occurred. The annual update shall include written recertification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. (Should non-stormwater discharges be discovered, the permittee shall contact this office as soon As possible but in no case greater than 24 hours or the next business day). Fayetteville Regional Office 225 Green Street - Suite 714, Fayetteville, North Carolina 28301 One Phone: 910-433-3300 Fax: 910-486-0707 Internet: hfp:llportal.nodenr.org/webllr/land-quality No thCarohna An Equal Opportunity / Affirmative Action Employer - 50% Recycled l 10% Post Consumer Paper Natmaliff • Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi- annual schedule. • This office must be notified in writing at least 30 days prior to commencing any industrial activity on the site even if updates or changes are temporary. • A copy of this letter must be maintained with the facility permit and associated plans and records for the life of the permit. Should you have any questions, please contact Lori Britt or myself at (910) 433-3300. Sincerely, Brad Cole, PE Regional Engineer Land Quality Section BCllhb cc: Jay Nivens, Environmental Engineer -Martin Marietta, Inc. (via e-mail) FRO — Stormwater Files, NCG020695 Stormwater Permitting Program Files North Carolina Department of Environment and Natural Resources Tracy E. Davis, PE, CPM Division of Energy, Mineral, and Land Resources Pat McCrory, Governor Director Land Quality Section John E. Skvarla, III, Secretary December 6, 2013 Martin Marietta Materials Attn: Paxton Badham, VP LandlEnvironmental Services PO Box 30013 Raleigh, NC 27622-0013 Subject: Exemption from Monitoring During Shut -Down (Site Dormancy) Certificate of Coverage NCGO020695 Martin Marietta Materials - Black Ankle Quarry Montgomery County Dear Mr. Badham: A Compliance Evaluation Inspection performed at the Black Ankle Quarry in Montgomery County, NC on December 3, 2013 by Lori Britt of the Fayetteville Regional Office verified that no industrial activity was taking place at the time of the inspection. Your request to keep the NCG020000 permit, but to discontinue stormwater and/or wastewater monitoring is hereby approved based on the following conditions: There shall be no industrial activities taking place, no stockpiles of raw materials (to include chemical additives) stored on the site, or wastewater or stormwater industrial discharges while the permittee is not monitoring. No wastewater shall be generated, and all wastewater treatment units shall be cleaned, stabilized, and inactivated as to render them harmless to the environment while the site is dormant. Qualitative and analytical monitoring actions as described in Part III, Sections B, C, D, and E do not have to be conducted - as long as the above conditions and al/ other permit conditions and limitations are met, including: o The annual permit fee must be paid. Failure to pay the annual permit fee will be considered a violation of the subiect hermit. o The Stormwater Pollution Prevention Plan (SPPP) shall be kept updated to reflect the status of the facility. Updates and conditions of the SPPP of note are: The BMP Summary shall be reviewed and updated annually. • Training programs shall be developed and training provided at least once a year for facility personnel with responsibilities for: spill response and cleanup, preventative maintenance activities, and for any of the facility's operations that have the potential to contaminate stormwater runoff. ■ All aspects of the Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The annual update shall include an updated list of significant spills or leaks of pollutants for the previous three years, or the notation that no spills have occurred. The annual update shall include written recertification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. (Should non-stormwater discharges be discovered, the permittee shall contact this office as soon as possible but in no case greater than 24 hours or the next business day). Fayetteville Regional Office 225 Green Street - Suite 714, Fayetteville, North Carolina 28301 One Phone: 910-433-3300 Fax: 910-486-0707 Internet: http:liportal.nodenr.org/web/Ir/land-quality NorthCarohna An Equal Opportunity 1 Affirmative Action Employer - 50% Recycled 110% Post Consumer Paper naturally Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi- annual schedule. • This office must be notified in writing at least 30 days prior to commencing any industrial activity on the site even if updates or changes are temporary. C A copy of this letter must be maintained with the facility permit and associated plans and records for the life of the permit. Should you have any questions, please contact Lori Britt or myself at (910) 433-3300. Sincerely, Brad Cole, PE Regional Engineer Land Quality Section BCllhb cc: Jay Nivens, Environmental Engineer -Martin Marietta, Inc. (via e-mail) FRO -- Stormwater Files, NCG020695 Stormwater Permitting Program Files North Carolina Department of Environment and Natural Resources Tracy E. Davis, PE, CPM Division of Energy, Mineral, and Land Resources Director Land Quality Section December 6, 2013 Martin Marietta Materials Attm Paxton Badham, VP Land/Environmental Services PO Box 30013 Raleigh, NC 27622-0013 Subject: Exemption from Monitoring During Shut -Down (Site Dormancy) Certificate of Coverage NCGO020695 Martin Marietta Materials - Black Ankle Quarry Montgomery County Dear Mr. Badham: Pat McCrory, Governor John E. Skvarla, III, Secretary DEC 2 3 2013 OENR . wAr� QUALP qn AiO AND STORMIrgr6R B.WH A Compliance Evaluation Inspection performed at the Black Ankle Quarry in Montgomery County, NC on December 3, 2013 by Lori Britt of the Fayetteville Regional Office verified that no industrial activity was taking place at the time of the inspection. Your request to keep the NCG020000 permit, but to discontinue stormwater and/or wastewater monitoring is hereby approved based on the following conditions: • There shall be no industrial activities taking place, no stockpiles of raw materials (to include chemical additives) stored on the site, or wastewater or stormwater industrial discharges while the permittee is not monitoring. • No wastewater shall be generated, and all wastewater treatment units shall be cleaned, stabilized, and inactivated as to render them harmless to the environment while the site is dormant. Qualitative and analytical monitoring actions as described in Part III, Sections B, C, D, and E do not have to be conducted - as long as the above conditions and all other permit conditions and limitations are met, including: o The annual permit fee must be paid. Failure to pay the annual permit fee will be considered a violation of the subject permit. o The Stormwater Pollution Prevention Plan (SPPP) shall be kept updated to reflect the status of the facility. Updates and conditions of the SPPP of note are: ■ The BMP Summary shall be reviewed and updated annually, • Training programs shall be developed and training provided at least once a year for facility personnel with responsibilities for: spill response and cleanup, preventative maintenance activities, and for any of the facility's operations that have the potential to contaminate stormwater runoff. • All aspects of the Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The annual update shall include an updated list of significant spills or leaks of pollutants for the previous three years, or the notation that no spills have occurred. The annual update shall include written recertification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. (Should non-stormwater discharges be discovered, the permittee shall contact this office as soon as possible but in no case greater than 24 hours or the next business day). Fayetteville Regional Office 225 Green Street - Suite 714, Fayetteville, North Carolina 28301 One Phone: 910-433-3300 Fax: 910-486-0707 Internet: httpa/portal.ncderir.org/web/Ir/land-quality NorthCarolina An Equal Opportunity / Affirmative Action Employer — 50% Recycled / 10%v Post Consumer Paper Naturally Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi- annual schedule. • This office must be notified in writing at least 30 days prior to commencing any industrial activity on the site even if updates or changes are temporary. • P. copy of this letter must be maintained with the facility permit and associated plans and records for the life of the permit. Should you have any questions, please contact Lori Britt or myself at (910) 433-3300. Sincerely, Brad Cole, PE Regional Engineer Land Quality Section BC/ihb cc_ Jay Nivens, Environmental Engineer -Martin Marietta, Inc. (via e-mail) FRG — Stormwater Files, NCG020695 Stoneswater Permitting Program Files Greensboro District 413 S Chimney Rock Road Greensboro, NC 27409 Telephone: (336) 668-3253 Fax: (336) 668-1092 September 28, 2011 Ms. Belinda Henson, Regional Supervisor Surface Water Protection Fayetteville Regional Office 225 Green Street, Suite 714, Fayetteville, NC 28301-5043 Re: Notification of Change in Signature Authority Martin Marietta Materials, Inc. Dear Ms. Henson: This letter is to inform you that effective immediately, Paxton Badham will assume signature authority for all future permit applications for the Martin Marietta facilities located within the Carolina Division. Paxton is VP of Land/Environmental Services and will assume signature authority, due to the pending retirement of Mr. Dan Shephard on September 30, 2011. Please distribute this information to all interested parties within your office. Should you have any questions or need any additional information, please contact me at (336) 389-6616 or via e-mail at brian.north@martinmarietta.com. Sincerely, MARTIN MARIETTA MATERIALS, INC. Brian K. North, PE Division Manager, Environmental Services DEN RA1Rlchange in signature authority �. .�..-�_ i MD R North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Daniel Shepherd Martin Marietta Materials, Inc. PO Box 30013 Raleigh, NC 27622 Division of Water Quality Coleen H. Sullins Director June 25, 2009 Subject: COMPLIANCE EVALUATION INSPECTION Martin Marietta Materials, Inc. Black Ankle Quarry NPDES Stormwater General Permit-NCG020695 Montgomery County Dear Mr. Shepherd: Dee FreLrnan Secretary On June 23, 2009, I, Michael Lawyer from the Fayetteville Regional Office of the Division of Water Quality, conducted a site inspection at the Black Ankle Quarry facility located at 371 Black Ankle Road near Star, Montgomery County, North Carolina. A copy of the Compliance Inspection Report is enclosed for your review. Ms. Stephanie Graham and Mr. Doyle Carlisle were also present during the inspection and their time and assistance is greatly appreciated. Stormwater from this facility drains to an unnamed tributary to the Little River, a Class C stream located in the Yadkin/Pee-Dee River Basin. The site visit and file review revealed that the subject facility is covered by NPDES Stormwater General Permit-NCG020695. Please refer to the enclosed Compliance Inspection Report for additional comments and observations made during the inspection. Please be advised that violations of the NPDES General Permit are subject to a civil penalty assessment of up to $25,000 per day for each violation. If you or your staff has any questions, comments, or needs assistance with understanding any aspect of your permit, please do not hesitate to contact me at (910) 433-3329. Sincere , �1 Michael Lawyer Environmental Specialist Enclosure cc: Stephanie Graham, Environmental Engineer -Martin Marietta Materials, Inc. (via e-mail) FRO -Surface Water Protection NPS-Assistance & Compliance Oversight Unit Location: 225 Grecn Street, Suite 714. Fayetteville, North Carolina 28301 Phone: 910-433-33001 FAX: 9 10-486-0707 1 Customer Service: 1.877-623-6748 Internet: www.ncwaterqualhy.arg An Er,uai Opportunity 1 Affirmative Action Employer One NOrthCal-ollllci Nilluml4il Compliance Inspection Report Permit: NCG020695 SOC: County: Montgomery Region: Fayetteville Effective: 12/08/06 Expiration: 12/31./09 Owner: Martin Marietta Materials, Inc. Effective: Expiration: Facility: Black Ankle Quarry 371 Black Ankle Rd Star NC 27356 Contact Person: Doyle Carlise Title: Phone: 336-672-1501 Directions to Facility:. West off 1-73174 @ Exit 41 onto Black Ankle Road. Go approx. 114 mile to Quarry Entrance System Classifications: Primary ORC: Certification: Secondary ORC(s): On -Site Representative(s): On -site representative Stephanie Graham On -site representative Doyle Carlisle Related Permits: Phone: Phone: 336-668-3253 Phone: 336-672-1501 Inspection Date: 06123/2009 Entry Time: 10:15 AM Exit Time: 12:05 PM Primary Inspector: Mike Lawyer ��//,�,.� Phone: 910-433-3300 Exy7- 3 3 a-1 Aviei cW7' Belinda S Henson Phone: 910-433-3300 Exjy� Reason for Inspection: Routine Inspection Type: Compliance Evaluation 33z-L Permit Inspection Type: Mining Activities Stormwater Discharge COC Facility Status: ■ Compliant [! Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG020695 Owner - Facility: Martin Marietta Materials, Inc. Inspection Date: 06123/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Inspection conducted to ensure compliance with the conditions of the NCG020000 general permit for mining activities. Met onsite with Ms. Stephanie Graham and Mr. Doyle Carlisle who explained that active mining operations ceased in July 2008 due to the economy, Owners want to maintain permit coverage should operations resume. A review was conducted of the facility's Stormwater BMP Plan and monitoring records from 2008 as supplied by Ms. Graham. The BMP Plan contains all permit -required items. The mine is set up such that all process water and pit dewatering enter an existing pit that is without a discharge outlet, Water from the pit can be used as process water if needed. Quarterly Analytical Monitoring records from 2008 into 2009 show that no discharges have occurred from this pit. Monitoring records for stormwater was also available for review and all parameters were below Cut-off Concentrations, however there was no actual discharge event and the samples were taken from inside one of the settling ponds. It was relayed that sampling and subsequent analysis applies only to the discharge of stormwater from the mine property and that documentation of 'No Discharge' should be recorded as similarly done regarding process wastewater monitoring. Qualitative Monitoring records for stormwater were not available, however as reported by facility personnel there have been no discharge events since Martin Marietta acquired ownership of the mine in March of 2008. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? M ❑ I! n # Were all outfalls observed during the inspection? 0 0 U D # If the facility has representative outfail status, is it properly documented by the Division? 0000 # Has the facility evaluated all illicit (non stormwater) discharges? Comment: a U 0 0 Page: 2 V9' CDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins DENR—FRO Dee Freeman Governor Director Secretary MAR 2 7 t009 March 20, 2009 DWQ Mr. Daniel Shephard Martin Marietta Materials, Inc. PO Box 30013 Raleigh, NC 27622 Subject: NPDES General Permit NCG020000 Certificate of Coverage N00020695 Martin Marietta Materials, Inc. Formerly Little River Stone, LLC Montgomery County Dear Mr. Shephard: On December 29, 2008, Division personnel received your request to transfer your coverage under the General Permit. Please find enclosed the revised Certificate of Coverage. The terms and conditions contained in the General Permit remain unchanged and in full effect. This revised Certificate of Coverage is issued under the requirements of North Carolina General Statutes 'I43-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If you have any questions, please contact the Stormwater Permitting Unit at (919) 807-6303. Sincerely, Coleen H. Sullins cc: DWQ Central Files Fayetteville Regional Office Stormwater Permitting Unit Wetlands and Siormvwaler Branch - 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Card+na 27604 Phone: 919-807-63001 FAX: 919-807-64941 Customer Service: 1-877-623-6748 Internet: mw.rimaterquality.org (&c5ry—� NorthCarofina An Equal Opportunity t Affirmative Aclion Employer 1 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCCO20000 CERTIFICATE OF COVERAGE No. NCG020695 STORMWATER, MINE DEWATERING, AND/OR OVERFLOW FROM PROCESS WATER RECYCLE SYSTEMS DISCHARGES NATIONAL POLLUCANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215,1, other lawful standards and regulations promulgated and adopted by the North.Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, MARTIN MARIETTA MATERIALS, INC. is hereby authorized to discharge stonnwater and discharges associated with mine dewatering from a facility located at BLACK ANKLE QUARRY 121 UPHILL ROAD STAR MONTGOMERY COUNTY to receiving waters designated as a UT to the Little River, a class C water, in the Yadkin Pee -Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, 1I1, IV, V, and VI of General Permit No. NCG020000. This certificate of coverage shall become effective March 20, 2009 This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day March 20, 2009 for Coleen H. ullins, Director Division of Water Quality By Authority of the Environmental Management Commission Seagrdve,,Quapy F6d I ity Location 1:204 0000:210' Aft IL p �' CDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary March 20, 2009 Mr. Daniel Shephard Martin Marietta Materials, Inc. PO Box 30013 Raleigh, NC 27622 Subject: NPDES General Permit NCG020000 Certificate of Coverage NCG020695 Martin Marietta Materials, Inc. Formerly Little River Stone, LLC Montgomery County Dear Mr. Shephard: On December 29, 2008, Division personnel received your request to transfer your coverage under the General Permit. Please find enclosed the revises! Certificate of Coverage. The terms and conditions contained in the General Permit remain unchanged and in full effect. This revised Certificate of Coverage is issued under the requirements of North Carolina General Statutes'] 43-2 1 -5. 1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If you have any questions, please contact the Stomiwater Permitting Unit at (919) 807-6303. Sincerely, Col een H. Sullins cc: DWQ Central Files Fayetteville Regional Office Stormwater Permitting Unit Wetlands and Stormvrater Branch 1617 Mai) Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-6300 t FAX: 919-807-64941 Customer Service: 1-877-623-6743 Internet: www,ncwaterqualily.org (&,Y---;5 NorthCarolina An Equai Opportunity lAffrmativeAction Employer STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020695 STORMWATER, MINE DEWATERING, AND/OR OVERFLOW FROM PROCESS WATER RECYCLE SYSTEMS DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control. Act, as amended, MARTIN MARIETTA MATERIALS, INC. is hereby authorized to discharge stormwater and discharges associated with mine dewatering from a facility located at BLACK ANKLE QUARRY 121 UPHILL ROAD STAR MONTGOMERY COUNTY to receiving waters designated as a UT to the Little River, a class C water, in the Yadkin Pee -Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG020000. This certificate of coverage shall become effective March 20, 2009 This Certificate of Coverage shall remain in effect for the duration of the General Pen -nit. Signed this day March 20, 2009 Di — for Coleen H. ullins, Director Division of Water Quality By Authority of the Environmental Management Commission ONTWAP,` six, 1 Black Ankle Quarry-NCG0220695 Subject: Black Ankle Quarry-NCG0220695 From: Mike Lawyer <Mike.Lawyer@ncmail.net> Date: Wed, 18 Mar 2009 15:04:26 -0400 To: stephanie.graham@martinniarictta.com CC: Belinda Henson <belinda.henson@ncmai1.net> Stephanie, Our office is in receipt temporary ceasing of all Ankle Quarry in Montgome Operation and Monitoring monitoring may also ceas. activities resume. Thanks, Mike of your letter dated March 12, 2009 concerning the mining operations and dewatering activities at the Black ry County under CDC NCG020695. Since the previously approved Plan is tied directly to mine dewatering activities, this until such time that mining operations with dewatering Michael Lawyer Environmental Specialist NCDENR-Division of Water Quality Surface Water Protection Section Fayetteville Regional Office Direct: (910)433-3329 Main: (910)433-3300 Fax: (910)486-0707 *E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. 1 of 1 3/18/2009 3:04 PNI Martin. Marietta Materials Greensboro District P.O. Box 18565 ; Greensboro, NC 27419 Telephone: (336) 668-3253 Fax: (336) 668-1092 f .; March 12, 2009 Uwo Ms, Belinda Henson, Regional Supervisor NCDENR — Surface Water Protection Section 225 Green St., Suite 714 Fayetteville, North Carolina 28301-5094 Re: Wetlands Operations and Monitoring Plan Black Ankle Quarry (Seagrove Quarry) — COC NC6020695 Montgomery County Dear Ms. Henson: This letter is to inform the Division of Water Quality that as of July 18, 2008, Black Ankle Quarry, previously known as Seagrove Quarry, temporarily ceased all mining operation at the site. At this time, we are not dewatering the pit, thus eliminating the requirement of monitoring the wetland area designated by the previous owners. Currently, we are not monitoring the three wells installed to comply with the Operation and Monitoring Plan. Before mining operations are initiated again, we will notify DWQ and submit to you, our request to have the Operation and Monitoring Plan modified. Also, on December 16, 2008, we submitted documentation to the Division of Water Quality, Surface Water Protection Section in Raleigh to change the name and ownership of this quarry. At this time, we have not received a response concerning this submittal, nor have we received an invoice for the annual NPDES Permit Fee. Thank you for your assistance in this matter, and should you have any questions or need any additional information, please feel free to contact me at 336-215-5497 or e-mail me at stephanie.graham@martinmarietta.com. Sine ely, Stephanie om- Stephanie Graham Environmental Engineer Martin Marietta Materials, Inc. Martin. Marietta Materials Greensboro District P.O. Box 18565 � t_ Greensboro, NC 27419 Telephone: (336) 668-3253 Fax: (336) 6613-1092 December 16, 2008 CERTIFIED MAIL RETURN RECEIPT REQUESTED 7008 1140 0001 9338 4432 Ms. Belinda Henson, Regional Supervisor NCDENR — Surface Water Protection Section 225 Green St., Suite 714 Fayetteville, North Carolina 28301-5094 RECKEWED I� DEC 22 20D8 DERR - EAYFM','_I-E REPO,' AL OFKE Re: Permit Name and Ownership Change Black Ankle Quarry (Seagrove Quarry) — COC NCG020695 Montgomery County Dear Ms. Henson: Please find enclosed a copy of the completed Permit Name/Ownership Change Form submitted to DWQ at the address on the form to change the ownership of the Seagrove Quarry NPDES General Permit over to Martin Marietta Materials, Inc. This quarry will now be known as Black Ankle Quarry. Martin Marietta Materials, Inc. completed the purchase of this quarry on March 17, 2008. Limited operations were conducted after we purchased the property, and as of July 18, 2008, the quarry has been temporarily shut down. Per our phone conversation on December 11, 2008, the requirements of the Wetlands Operations and Monitoring Plan have not been fully implemented since we acquired the property. As we discussed, we will evaluate the monitoring wells during the month of December, and submit this information to your office in January 2009. Please note that we have submitted the required DMR's to Raleigh Central Office beginning the second quarter of 2008. We have not had a discharge from this property since our acquisition. During the recent review of our files, it was determined that the permit required wetland monitoring, which is unique from any other permit we hold for this region. It is our intention to begin the required monitoring of this area, and comply with the reporting requirements of the permit. We would like to meet with you in early 2009 to ensure we have full understanding of the requirements of the Wetlands Operations and Monitoring Plan approved for this site. Thank you for your assistance in this matter, and we will contact you in early January to schedule a meeting. Should you have any questions or need any additional information, please feel free to contact me at 336-215-5497 or e-mail me at stephanie.graham@martinmarietta.com. 4SincGraham Environmental Engineer Martin Marietta Materials, Inc. Martin. Marietta Materials Greensboro District P.O, Box 18565 ; - , Greensboro, NC 27419 Telephone: (336) 668-3253 Fax: (336) 668-1092 December 16, 2008 CERTIFIED MAIL, RETURN RECEIPT REQUESTED 7008 1140 0001 9338 4449 Division of Water Quality NCDENR — Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re: Permit Name and Ownership Change Black Ankle Quarry (Seagrove Quarry) — COC NCG020695 Montgomery County To whom it may concern: Please find enclosed a copy of the completed Permit Name/Ownership Change Form to change the ownership of the Seagrove Quarry NPDES General Permit over to Martin Marietta Materials, Inc. This quarry will now be known as Black Ankle Quarry. Martin Marietta Materials, Inc. completed the purchase of this quarry on March 17, 2008. Per our phone conversation with Ms. Belinda Henson, Regional Supervisor -Fayetteville Region on December 11, 2008, this request is being made. Thank you for your assistance in this matter. Should you have any questions or need any additional information, please feel free to contact me at 336-215-5497 or e-mail me at stephan ie.graham@martinmarietta.com. Sincerely, :f�4� Fn- Stephanie Graham Environmental Engineer Martin Marietta Materials, Inc. Enclosures QwF Ar� `Ot 170G Michael F. Easley, Governor r,� 7 William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources o c Coleen H. Sullins, Director Division of Water Quality SURFACE WATER PROTECTION SECTION PERMIT NAMEIOWNERSHIP -.CHANGE .FORM I. Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage N C G j O 12 1 0 1 0 0 0 N C G 0 2 10 16 1 9 1 5 II. Permit status prior to status change. a. Permit issued to (company name): _Little River Stone, LLC b. Person legally responsible for permit: Richard L Kem First MI Last Member/Mana er Title PO Box 368 Permit Holder Mailing Address Seagrove NC 336-873-8972 - City State Zip (336)873-8972 ( } Phone Fax c. Facility name (discharge): Seagove Quarry d. Facility address: 121 Uphill Road W Address III Star NC 27356 City State Zip e. Facility contact person: Steve Howiler (843) 910-7016 First / MI / Last Phone Please provide the following for the requested change (revised permit). a. Request for change is a result of: ® Change in ownership of the facility ® Name change of the facility or owner If other please explain: b. Permit issued to (company name): Martin Marietta Materials, Inc. c. Person legally responsible for permit: Daniel Shephard First MI Last Executive Vice President Title PO Box 30013 Permit Holder Mailing Address Ralieghh NC 27622 City State Zip (919) 781-4550 Phone E-mail Address d. Facility name (discharge): Black Ankle Quarry e. Facility address: 371 Black Ankle Road Address Star NC 27356 city State zip f. Facility contact person: Doyle Carlise First MI Last (336) 672-1501 Phone E-mail Address Revised 812008 PERMIT NAME/OWNERSHIP CHANGE FORM Page 2 of 2 IV. Permit contact information (if different from the person legally responsible for the permit) Permit contact: Stephanie Graham First MI Last Environmental Engineer Title PO Box 18565 Mailing Address Greensboro NC 27419 City State Zip (336) 215-5497 Phone E-mail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? ® Yes ❑ No (please explain) VI Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: ❑ This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. ***Please see attached letter from previous owner PERMITTEE CERTIFICATION (Permit holder prior to ownership change): I, ***, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature APPLICANT CERTIFICATION Date I, Daniel Shephard, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all re 'red supporting information is not included, this application package will be returned as incomplete. Signature Date PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Water Quality Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Revised 7/2008 May 19, 2008 Mr. Richard L. Kem, Member/Manager Little River Stone, LLC — Seagrove Quarry PO Box 368 Seagrove, North Carolina 27341 RE: Ownership Change of Seagrove Quarry Montgomery County, North Carolina To Whom It May Concern: This letter is to confirm that Little River Stone, LLC sold Seagrove Quarry located in Star, North Carolina to Martin Marietta Materials, Inc. The transfer of permit responsibilities, coverage and liability became effective immediately. The legal ownership of this quarry was transferred from Little River Stone, LLC to Martin Marietta Materials, Inc. on March 17, 2008. Sincerely, Richard L. Kern Member/Manager Little River Stone, LLC i ■ Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery Is desired. I ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailpiece, or on the front if space permits. 1. Article Addressed to: Division of Water Quality NCDENR - Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 A. Signature ; X ❑ Agent ❑ Addressee I B. Received by ( Printed Name) C. Date of Delivery 1 i D. is delivery address different from item 1? ❑ Yes If YES, enter delivery address below: ❑ No i 3. ice Type 1 Certified Mail ❑ express Mail ❑ Registered Return Receipt for Merchandise ❑ Insured Mall ❑ C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ Yes i 2. Article Number 1 (Transfer from service Labe 7008 114E 00 1 9338 4449 PS Form 3811, February 2004 Domestic Return Receipt 102595-02-M-1540 Lr tr CO CO �'{']1`��11 {{n'' p n CIAL �— m m tr Postage s rR a Certified Fee L3 r-3 Return Receipt Fee Postmark M co (Endorsement Required) Here Restricted Delivery Fee M p (Endorsement RP --- Division of Water Quality Total Postage NCDENR - Surface Water Protection ro ':o Sent To Section Cl C3 sr`reer,AWt- o: 16I7 Mail Service Center r- r- or PO Box two' zli , g Ralei h city srare,, North Carolina 27699-1617 i ■ Complete items 1, 2, and 3. Also complete i item 4 if Restricted Delivery is desired. ■ Print your name and address on the reverse 1 so that we can return the card to you. I a Attach this card to the back of the mailpiece, I or on the front if space permits. T1. Article Addressed to: Y f - i Belinda Henson Surface Water Protection Section 1 225 Green St., Suite 714 Fayetteville, North Carolina 28301 3 d 1 A. Signature X ❑ Agent ❑ Addressee B. Received by (Printed Name) C. Date of Delivery ' D. Is delivery address different from item 17 ❑ Yes If YES, enter delivery address below: ❑ No 3. Se ice Type lid Certified Mail ❑ Express Mall ❑ Registered fB"Return Receipt for Merchandise ❑ Insured Mail ❑ C.O.D. _ 4. Restricted Deiivery7 (Extra Fee) ❑ Yes 1' 7008 1140 0001 9338 4432 I PS Form 3811, February 2004 Domestic Return Receipt 102595-02-M-tsaa rn rn ,AL USE Fo m M Postage $ cenifled Fee Postmark :7� Here p Q Return Receipt e e p C3 (endorsement Req d Resiricied DellvM Fee a (Endorsement Required) r rq ro .0 Belinda Henson ----- M CO Surface Water Protection Section - -_--_-j:- -- N a 225 Green St., Suite 714 Fayetteville, North Carolina 28301 r .. Martin. Marietta Materials Greensboro District P.O_ Box 18565 Greensboro, SIC 27419 Telephone: (336) 668-3253 Fax: (336) 668-1092 December 16, 2008 CERTIFIED MAIL RETURN RECEIPT REQUESTED 7008 1140 0001 9338 4432 Ms. Belinda Henson, Regional Supervisor NCDENR — Surface Water Protection Section 225 Green St., Suite 714 Fayetteville, North Carolina 28301-5094 Re: Permit Name and Ownership Change Black Ankle Quarry (Seagrove Quarry) — COC NCG020695 Montgomery County Dear Ms. Henson: Please find enclosed a copy of the completed Permit Name/Ownership Change Form submitted to DWQ at the address on the form to change the ownership of the Seagrove Quarry NPDES General Permit over to Martin Marietta Materials, Inc. This quarry will now be known as Black Ankle Quarry. Martin Marietta Materials, Inc. completed the purchase of this quarry on March 17, 2008. Limited operations were conducted after we purchased the property, and as of July 18, 2008, the quarry has been temporarily shut down. Per our phone conversation on December 11, 2008, the requirements of the Wetlands Operations and Monitoring Plan have not been fully implemented since we acquired the property. As we discussed, we will evaluate the monitoring wells during the month of December, and submit this information to your office in January 2009. Please note that we have submitted the required DMR's to Raleigh Central Office beginning the second quarter of 2008. We have not had a discharge from this property since our acquisition. During the recent review of our files, it was determined that the permit required wetland monitoring, which is unique from any other permit we hold for this region. It is our intention to begin the required monitoring of this area, and comply with the reporting requirements of the permit. We would like to meet with you in early 2009 to ensure we have full understanding of the requirements of the Wetlands Operations and Monitoring PIan approved for this site. Thank you for your assistance in this matter, and we will contact you in early January to schedule a meeting. Should you have any questions or need any additional information, please feel free to contact me at 336-215-5497 or e-mail me at stephanie.graham@martinmarietta.com. Sinc ely It Stephanie Graham Environmental Engineer Martin Marietta Materials, Inc. , Martin. Marietta Materials Greensboro District P.O. Box 18565 , Greensboro, NC 27419 Telephone: (336) 668-3253 Fax: (336) 668-1092 December 16, 2008 CERTIFIED MAIL RETURN RECEIPT REQUESTED 7008 1140 0001 9338 4449 Division of Water Quality NCDENR — Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Re: Permit Name and Ownership Change Black Ankle Quarry (Seagrove Quarry) — COC NCG020695 Montgomery County To whom it may concern: Please find enclosed a copy of the completed Permit Name/Ownership Change Form to change the ownership of the Seagrove Quarry NPDES General Permit over to Martin Marietta Materials, Inc. This quarry will now be known as Black Ankle Quarry. Martin Marietta Materials, Inc. completed the purchase of this quarry on March 17, 2008. Per our phone conversation with Ms. Belinda Henson, Regional Supervisor -Fayetteville Region on December 11, 2008, this request is being made. Thank you for your assistance in this matter. Should you have any questions or need any additional information, please feel free to contact me at 336-215-5497 or e-mail me at stephanic.graham@martinmarietta.com. Sincerely, T;4� P"P- Stephanie Graham Environmental Engineer Martin Marietta Materials, Inc. Enclosures F WArF _O�p RQG Michael F. Easley, Governor 0 r William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality .S, riACE!WATERrP�ROTECTION�SEC�TION M rPER11'IIuT''�N" /0 WNERSHII' I. Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage N I U. 16 0 2 0 0 0 0 N C G O 2 0 6 9 5 II. Permit status prior to status change. a. Permit issued to (company name): Little River Stone, LLC b. Person legally responsible for permit: Richard L Kern First Mi Last Member/Manager Title PO Box 368 Permit Holder Mailing Address Seagrove NC 336-873-8972 City State Zip (336)873-8972 ( } Phone Fax c. Facility name (discharge): Seagove Quarry d. Facility address: 121 Uphill Road Address Star NC 27356 City State Zip e. Facility contact person: Steve Howiler (843) 910-7016 First / MI / Last Phone III. Please provide the following for the requested change (revised permit), a. Request for change is a result of: ® Change in ownership of the facility ® Name change of the facility or owner If other please explain: b. Permit issued to (company name): c. Person legally responsible for permit d. Facility name (discharge): e. Facility address: Martin Marietta Materials, Inc. Daniel Shephard First MI Last Ey.ecutive Vice President Title PO Box 3 0013 Permit Holder Mailing Address Raliegh NC 27622 City state Zip (919) 781-4550 Phone E-mail Address Black Ankle Quarry 371 Black Ankle Road Address Star NC 27356 City State Zip f. Facility contact person: Doyle Carlise First MI Last (336) 672-1501 Phone E-mail Address Revised 8008 PERMIT NAMEIOWNERSHIP CHANGE FORM Page 2 of 2 W. Permit contact information (if different from the person legally responsible for the permit) Permit contact: Stephanie Graham First MI Last Environmental Engineer Title PO Box 18565 Mailing Address Greensboro NC 27419 City State Zip (336) 215-5497 Phone E-mail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? ® Yes ❑ No (please explain) VI. Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: ❑ This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. ***Please see attached letter from previous owner PERMITTEE CERTIFICATION (Permit holder prior to ownership change): I, ***, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature APPLICANT CERTIFICATION Date I, Daniel Shephard, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all re 'red supporting information is not included, this application package will be returned as incomplete. _GL_�,- /,--, L"r14,11 Signature Date PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Water Quality Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Revised 712008 May 19, 2008 Mr. Richard L. Kern, Member/Manager Little River Stone, LLC -- Seagrove Quarry PO Box 368 Scagrove, North Carolina 27341 RE: . Ownership Change of Seagrove Quarry Montgomery County, North Carolina To Whom It May Concern: This letter is to confirm that Little River Stone, LLC sold Seagrove Quarry located in Star, North Carolina to Martin Marietta Materials, Inc. The transfer of pen -nit responsibilities, coverage and liability became effective immediately. The legal ownership of this quarry was transferred from Little River Stone, LLC to Martin Marietta Materials, Inc. on March 17, 2008. Sincerely, Richard L. Kern Member/Manager Little River Stone, LLC it Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery is desired. ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailpiece, or on the front if space permits. t. Article Addressed to: Division of Water Quality NCDENR— Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 A. Signature X ❑ Agent B. Received by (Printed Name) I C. Date of Delivery 1 D. Is delivery address different from item t? © Yes If YES, enter delivery address below: ❑ No 3. SS ice Type LJ Certified Mail ❑ press Mail ❑ Registered IC! Retum Receipt for Merchandise , ❑ Insured Mall ❑ C.O.D. 1 4. Restricted Delivery? (Extra Fee) _ ❑ Yes 2. Article Number (Transfer from service Labe 717 D 8 1140 0001 9338 4449 PS Form 3811, February 2004 Domestic Return Receipt 102595-02 M 1540 Er- Er' t rn Er m E.. Postage $ r9 r-q Certified Fee •� E3 © Return Receipt Fee Postmark Q(Endorsement Required) Here Restricted Delivery Fee p p (Endorsement Ra- a r-9 Total Postage Division of Water Quality 'q a NCDENR — Surface Water Protection 'S 0 SenrTa Section ® tE Q o © 5ireet; dpr'1Vii: 1617 Mail Service Center r r• or Pof_i - Raleigh North Carolina 27699-1617 City Stat'B, 71P, g ■ Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery is desired. a Print your name and address on the reverse so that we can return the card to you. e Attach this card to the back of the mailpiece, or on the front if space permits. t. Article Addressed to: I Belinda Henson Surface Water Protection Section 225 Green St., Suite 714 Fayetteville, North Carolina 28301 i A. Signature i X ❑ Agent ❑ Addressee B. Received by (Printed Name) C. Date of Delivery D. Is delivery address dffferent from item 1? ❑ Yes If YES, enter delivery address below: ❑ No 3. Type Fified Mail ❑ Express Mail ❑ Registered OR"Return Receipt for Merchandise 0 Insured Marl ❑ C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ Yes 7008 1140 0001 9338 4432 PS Form 3811, February 2004 DomesVc Return Receipt 102595-02-M-1540 M' _ ru �. 4 Mliz Ez 6 U r� f> I rn postage S rn rn Er" Q" Ceniiied Fee postmark Here L--3 p Return Remlpt,Fee M d {Endorsement Req,lred) a 0 Restricted pelNery Fee p 0{Endorsement Reo"dl @ ------ Belinda Henson -- � n Surface Water Protection Section "' --- ----. rr- 225 Green St Suite 714 " Fayetteville, North Carolina 28301 Little River Stone, LLC P. O. Box 368 Seagrove, NC 27341 336-873-8972 February 14, 2008 Mr. Mike Lawyer N. C. Dept. Environment & Natural Resources Division of Water Quality 225 Green Street, Suite 714 Fayetteville, NC 28301-5094 Re: NPDES Permit — COC NCG020695 Little River Stone, LLC - Seagrove Quarry Montgomery County Dear Mr. Lawyer: DENF?,FrRo riff 19 2008 ®wo Pursuant to our phone conversation, this is to enter into the record our agreement regarding the frequency of future reports under the Wetlands Operating and Monitoring Plan as required by the above referenced permit. Our Operating and Monitoring Plan as submitted to DENR tailed for quarterly sulimi#tals bf the data recovered during our monitoring; however, now that we are nine months into the monitoring, we feel that frequency is unnecessary. Future reports will be filed on a semi-annual basis in July and January. Each will cover the previous six months monitoring results, i.e., January -June and July -December. Should you need additional information or have any questions, please contact the writer. Sincerely, Little River Stone, LLC Steve Howiler, P.E. Member/Mgr. & VP Engrg. Enclosures Little River Stone, LLC P.- O. Box 368 Seagrove, NC 27341 336-873-8972 February 5, 2008 Ms. Belinda S. Henson N. C. Dept. Environment & Natural Resources Division of Water Quality 225 Green Street, Suite 714 Fayetteville, NC 28301-5094 Re: NPDES Permit — COC NCG020695 Little River Stone, LLC - Seagrove Quarry Montgomery County Dear Ms. Henson: DENR-FRO FEB U 12008 DWQ We are pleased to submit the enclosed Wetlands Operations and Monitoring Plan Report for 2007 as required by the above -referenced NPDES General Permit. We trust, that this submittal provides you with all the information needed for the evaluation of our monitoring efforts and for the determination that our mining operations have had no impact to date on adjacent wetlands. However, should you need additional information or have any questions, please contact the writer. Sincerely, Little River Stone '�"' 11.".6, Steve Howiler, P.E. Member/Mgr. & VP Engrg. Enclosures 2007 Operation and Monitoring Plan Reg2rt for Wetlands Ad joinin Mine ftw_stering Activities Little River Stone, LLC - Seagrove Quarry DENR-FRO COC No. NCG020695 FEB U i 2008 Montgomery County January 31, 2008 DWQ INTRODUCTION As issued by the Division of Water Quality of the NC Dept. of Environment and Natural Resources, General Permit No. NCG020000 - COC NCG020695, for the Seagrove Quarry of Little River Stone, LLC, required the preparation and implementation of an Operation and Monitoring Plan for the protection of adjoining wetlands due to the potential of draining them as a result of pit dewatering (Section C-1). This Operation and Monitoring Plan was submitted to the Division of Water Quality on February 12, 2007 and approved by the DWQ on March 14, 2007. A copy of this plan is attached under Appendix "A". The following is a report of monitoring activities performed under that plan during the remainder of 2007. RAINFALL DATA Attached under Appendix "D" is a summary of rainfall at the site since April, 2007. As can be seen, the total rainfall over the nine -month period has been only 23.89 inches, which is well under normal and highlights the serious drought conditions that have plagued the area for most of 2007. GROMMATER HYDROLOGY MONITORING Attached under Appendix "B" is a Wetlands Monitoring Plan drawing that shows the locations of three monitoring wells, as well as pertinent information regarding them, that were proposed in the Operation and Monitoring Plan. These wells were installed on March 23, 2007. Attached under Appendix "C" is a Wetlands Monitoring Summary which includes a summary of the water level readings taken from these wells twice monthly beginning on April 6, 2007. Note that the ground water level in MW-1 was fairly consistent up until mid -June, at which point the level fluctuated for a month and then dropped drastically, such that the well was dry for August - October. The water level has recovered somewhat over the last two months as rainfall in October and December were more normal. However an extremely dry November caused a fluctuation in that partial recovery. MW-2 showed just a couple of inches of water after it was installed and, since then, has been dry except for a reading in late April. The water level in MW-3 dropped fairly consistently after it was installed and has been dry since mid -July. SURFACE WATER HYDROLOGY MONITORING The Wetlands Monitoring Plan drawing in Appendix "B" also shows the locations of three transect lines that have been established along the drain where flow monitoring has been performed in accordance with the Operation and Monitoring Plan. The Wetlands Monitoring Summary in Appendix "C" summarizes the results of the flow monitoring that has been performed twice monthly since April. As can be seen from this summary, Section A -A at the head of the drain experienced an actual flow of water for only the first two weeks of the monitoring during the month of April. The rest of the year this section of the drain was dry, even though the associated monitoring well in this area (MW-1) did not show an appreciable drop in water level until June. Section B-B, just upstream from MW-2 maintained a steadily decreasing flow from April through July, but then was dry until the end of December. At that time, there was a slight pooling of water in the drain from a trickle that was not measurable. Section C-C, near MW-3, showed a steadily decreasing flow until the end of June. For the rest of the year, no flow was recorded at this location. Overall, there was water pooling in certain short reaches of the drain at times in December, but no noticeable flow. This was obviously trapped water remaining in these reaches as a result of runoff from the surrounding area during the storm events of that month. VEGETATION MONITORING In Appendix "E" can be found pictures of the three transect lines and monitoring well locations as taken on 6/2/07 in accordance with the Operation and Monitoring Plan. These photos show the vegetation at each point. No additional photos were taken in the fall as called for in the plan due to an oversight. However, there appeared to be no impact on the vegetation from the drought conditions except for the ferns that are abundant in certain areas on the bank of the drain. These suffered as the drought conditions deepened into the fall. STATUS QF - __ G AND DEFATERING The quarry pit is currently approximately 3 acres in size and a maximum of approximately 40' deep. The corresponding floor elevation is approximately 580', which is approximately 10' above the level of MW-1 (570'). Some water, likely a combination of groundwater and stormwater runoff has collected in the pit; however, dewatering of the pit has not yet been started. The surface elevation of this collected water is approximately 590', or about 20' above the level of MW-I. S Y AND CONCLUSIONS The wetland area has definitely suffered a lack of water during most of 2007, as evidenced by the monitoring data, but the cause would appear to be the severe drought and not the mining operation. Mine dewatering has not yet commenced and water levels in the pit would appear to indicate that there has been no disturbance of the water table in the area from the mining. The initial water level readings in the monitoring wells seem to indicate that the ground water table in the drain area was not very high in the upper and lower reaches of the drain and thus not conducive to a "high functioning" wetland system. The water level readings in MW-2 in the mid -reach of the drain system seems to indicate that this stretch was never a "true functioning" wetland system, but rather simply a perched wet area due to the presence of impermeable clay soil and a more level topography that captured and held runoff from the area above it. FUTURE CONSIDERATIONS The Operation and Monitoring Plan as approved by the Division of Water Quality indicated that monitoring results would be submitted quarterly. Based on our monitoring performed to date, we do not feel that this is necessary at this time. We propose to monitor through June 2008 and submit a report by the end of July. We will take new photos along the transect lines and at the monitoring well locations at the end of May. Spring and early summer vegetation should be out by that time and we will be able to determine any residual stress in the vegetation from the drought conditions of 2007. We expect to begin dewatering operations in the quarry pit by late March. Based on our continued monitoring this winter and the amount of rain we receive in February and March, we will be able to determine whether the baseline water table has recovered any by that time. Furthermore, we should be able to determine by June whether the initial mine dewatering is having any additional impact on the water conditions in the drain. Submitted By: LITTLE RIVER STONE, LLC Steve Howiler, P.E. (NC 19924) Member/Manager & V.P. Engrg. APPENDIX "A" Operation and Monitoring Plan for Mine Dewatering Adjoining Wetlands Little River Stone, LLC — Seagrove Quarry Operation and Monitoring Plan for Mine Dewatering Adjoining Wetlands Little River Stone, LLC - Seagrove Quarry COC No. NCG020695 Montgomery County February 12, 2007 INTODUCTION As issued by the Division of Water Quality of the NC Dept. of Environment and Natural Resources, General Permit No. NCG020000 - COC NCG020695, for the Seagrove Quarry of Little River Stone, LLC, requires the preparation and implementation of an Operation and Monitoring Plan for the protection of adjoining wetlands due to the potential of draining them as a result of pit dewatering (Section C-1). The purpose of this document is to lay out a plan for monitoring groundwater level and surface water hydrology in the adjoining wetlands and a planned strategy for maintaining the wetland hydrology should the monitoring plan show adverse effects from the mine dewatering. DESCRIPTION OF WETLANDS Attached is a copy of the drawing, "Site Plan for NPDES Permit Application" which shows the wetland drain under consideration, along with the 50' setback required by NCDENR, Division of Land Resources, Land Quality Section for issuance of the mine permit. The wetland drain is typical of small spring and runoff fed drains found in this hilly region of the state and consists of a roughly 2' wide by 6 to 12" deep channel meandering in an easterly direction between steep side banks, with generally 2'-5' wide associated wetlands on either side and less than 20'-wide associated wetlands found at a few intervals where the terrain flattens out. The channel gradient falls rather steeply (50' or so) over the first 800' from its head and then turns and flows in a southerly direction another 300', more or less parallel to the Little River, before discharging into an old cut off the main river body. The fall over this last section is approximately ten feet. The flow in the drain is highest during the winter months both due to the usually heavier rainfall, the higher flows produced from springs along the run caused by higher groundwater table, and the minimal take up of water from the soil due to dormant trees and plants. During the main summer months of July and August, the drain will largely dry up except after periods of rainfall. DESCRIPTION OF CURRENT PLANS FOR DEVELOPMENT ADJOINING WETLANDS The attached drawing, "Site Plan for NPDES Permit Application', shows the plans for development of areas adjoining the wetlands. Along the north side of the first 500' or so of the drain, overburden from the proposed quarry has been placed and formed into a series of settling basins for process wastewater from the stone washing process. The processing plant site will sit at the head of the drain. It is felt that the drain will see little if any impacts to its groundwater hydrology from this development. Furthermore, there should be little if any impacts to the surface water hydrology, since the drainage area feeding the drain will be approximately the same. The plant area sediment basin (#2) should benefit the wetland area by helping ease the erosive effects of runoff since it will collect the runoff from the contributing area and release it over time into the drain. Initially the area to the south of the drain was to be all incorporated into the quarry area for excavation and dewatering. More recent drilling on the site and ongoing overburden removal operations have created a need to change this plan. Currently, the development plan calls for an area approximately 100'-150' wide along the wetlands offset on this south side of the drain to be used for overburden disposal. This will create an additional buffer area in which the groundwater hydrology will not be affected, which should lessen any impacts to the groundwater hydrology in the drain. In addition, it will lessen the amount of land removed from the area of runoff contributory to the drain, which will lessen the potential impacts to the surface water hydrology of the drain. Runoff from the overburden area will be channeled through sediment traps as required. GROUNDWATER HYDROLOGY MO RING In order to determine any impacts to the groundwater hydrology in the wetland drain, Little River Stone proposes to install three monitoring wells in the wetlands area along the drain in the approximate locations shown on the attached drawing, "Site Plan for NPDES Permit Application" as modified. These wells will be constructed by digging or drilling a 6" diameter hole to a depth of 3' into the ground, backfilling the hole with 6" of NC57 stone, installing a 3' length of 2" diameter PVC pipe drilled with 12- 1/4" diameter holes per foot over the lower 2.5' in the center of the hole, and backfilling around the pipe with NC 57 stone. A mortar collar 12" in diameter and 3" thick will be poured at ground level to keep surface water out of the hole. The top of the 2" pipe will be 6" above ground level and will be capped with a 2" PVC cap that is removable for checking water level. Groundwater level monitoring will be done twice monthly and the results submitted quarterly along with a report summarizing the results and indicating any apparent impacts to groundwater hydrology by the quarry dewatering process. SURFACE WATER HYDROLOGY MONITORING In order to determine any impacts to the surface water hydrology in the wetland drain, Little River Stone proposes to set up three transect lines across the wetlands area along the drain in the approximate Iocations shown on the attached drawing, "Site Plan for NPDES Permit Application" as modified. The drain cross-section in square feet at each location will be measured and recorded. This section area will be checked periodically to insure that the channel section has not changed due to erosion. The flow, in cubic feet per second (cfs), at each point will be estimated by measuring the flow velocity, in feet per second (fps), during each measurement and applying this velocity to the pre -determined cross -sectional area. Flow in the drain will be measured twice monthly at each location at the same time the above -referenced monitoring wells are read. The results of the flow measurements will be submitted quarterly along with a report summarizing the results and indicating any apparent impacts to the surface water hydrology by the quarry dewatering process. VEGETATION MONITORING In order to monitor the overall "health" of the wetlands system, the existing vegetation along the three transect lines will be generally documented as to kind and size. Initial digital photos will be taken along the transect lines. The status of the vegetation will be checked twice each year (spring and fall), new photos will be taken, and this information submitted along with the groundwater and surface water hydrology monitoring reports for that particular quarter. ACTION PLANS IF ADVERSE EUPACTS_ARE INDICATED Though impacts to the wetlands drain are not expected due to the buffer areas to be left around the area, if adverse impacts to the groundwater hydrology, surface water hydrology, or wetlands vegetation are indicated at any time during the life of the permit, plans for mitigating these impacts will be developed as warranted by the degree and character of the specific impacts. Mitigation efforts will include but not be limited to the modification of pit dewatering amounts and schedules, as well as potentially modifying the mine plan. Little River Stone expects that any adverse impacts to the wetlands can be overcome simply by diverting a small portion of the pit dewatering when it is suitably clean through one or more small perforated discharge pipes along the drain. When the dewatering pump is operating, a small amount of water would feed gently out onto the slopes in a spreading pattern above the drain. The bulk of this water would soak into the soil and show up in the drain as the areas are re -saturated. This action, in association with continued surface water runoff into the drain, should reverse any adverse impacts caused by quarry dewatering. Under the final reclamation plan for the quarry, a lake is proposed. This lake will provide water to feed any existing natural underground water courses that may be disturbed by the quarrying and replenish the wetland drain as required to maintain it going forward after mining is completed. 3 IMPLEMENTATION OF PLAN Once this Operation and Monitoring Plan has been approved by the Division of Water Quality, Little River Stone will have the plan fully implemented within 30 days. The first quarterly monitoring report will be submitted within 120 clays of approval of the Plan by DWQ. Subsequent monitoring reports will be submitted within 90 clays, or 30 days after the end of the monitoring period. Submitted By: LITTLE RIVER W. //STONE, LLC ' Steve Howiler, P.E. (NC 19924) Member/Manager & V.P. Engrg. 4 0 0 co WASH WATER SETTLI BASINS Ln 0 a 0 �NPDES OUTFALL . i f i � ` ~'•ter i I``� � 1 i• I i � �• h WATERS OF THE US AND ASSOCIATED WETLANDS AREAS AS DELINEATED BY �. SOUTHERN ENVIRONMENTAL GROUP, INC, ....•� SURVEYED BY CAGLE SURVEYS, SEAGROVE, INC '�----'-t '•s TRANSECT LINE FOR MONITORING VEGETATION AND MEASURING FLOW MW— 2 ; •' IN WETLAND DRAIN e' 1 OVERBURDEN DISPOSAL MONITORING WELL �M'`w LIMIT OF MINE EXCAVATION f �.• ..•\� i I �• 3 C � C s/ ; !TREE ! eUFFER To REMAIN UNDISTURBED�� • � M W— 3 / wE MINE PERMIT BOUNDARY � • PROPERTY LINE AS C LAfMED BY COCHRANS� MW-1 TOP OF CASING 10.5" ABOVE GRD, BOTTOM CASING ip 30" BELOW GRD, GRD. ELEV. = +/-570 MW-2 TOP OF CASING 9.5" ABOVE GRD. BOTTOM CASING 11i 40" BELOW GRD. GRD ELEV. = +/-540 / Mw--3 TOP OF CASING 9.5" ABOVE GRD. BOTTOM CASING + _ 40" BELOW GRD. GRD. ELEV. _ +/-530 _- DESFGNED: SFH PR(PARLO I�IL ` •,'� DRAW SFFI LITTLE RIVER STONE, LLC '.'• CHECKED: SFH HOWILER & ASSOCIATES Z C„E DATE: 12 7 n "Cl AD. nAwSC 2%w E4a-/10-7018 DRAYiNG F'RUACT: LITTLE RIVER STONE SEAGROVE QUARRY VAW�G FILE: MONTGOMERY COUNTY, NC ATLANDS MONITORING LITTLE RIVER TOWNSHIP I j PLAN SALE 00' WETLANDS MONITORING PLAN 1" . T DRAMNf Na: 1 Or , / ! /. Little River Stone, LLC Seagrove Quarry NPDES Permit #NCG020695 Wetlands Monitoring Summary Per Operation and Monitoring Plan dated Feb. 12, 2007 and approved by Div. of Water Quality on March 14, 2007 Monitoring as Required by Section C, Part 1 of general permit Wells installed on 3/23/07 See Wetlands Monitoring Plan drawing for details and locations of wells and transect lines and Wetlands Stream Monitoring drawing for stream cross -sections. Monitoring Well Readings Date MW-i MW-2 MW 3 (depth from top of casing) in m Jiny 4/6/07 14.5 Dry 20.5 4/25/07 14.25 37.5 19.5 5/16/07 14.25 Dry 24.75 5/31/07 15.0 Dry 30.0 6/12/07 15.0 Dry 26.25 6/27/07 18.5 Dry 32.0 7/12/07 24.5 Dry 39.0 7/24107 16.25 Dry Dry 8/6/22 Dry Dry Dry 8122107 Dry Dry Dry 9/4/07 Dry Dry Dry 9/18/07 Dry Dry Dry 10/12/07 Dry Dry Dry 10/23/07 Dry Dry Dry 11/2/07 25.0 Dry Dry 11/26/07 23.0 Dry Dry 12/11/07 Dry Dry Dry 12/28/07 23.25 Dry Dry "Stream" Flow Monitoring Flow - Section A -A Flow - Section B-B Flow.- Section C-C Depth Width Sect.Area Velocity Flow Depth Width Sect. Area Velocity Flow Depth Width Sect. Area Velocity Flow in m . ft) (fps) (cfs in in . ft f cfs m in . ft) (fps) (cfs 0.25 5.0 0.0068 0.25 0.0017 1.0 7.0 0.0412 0.21 0.0086 0.5 16.0 0.0397 0.29 0.0113 0.38 7.0 0.0106 0.25 0.0027 1.75 9.0 0.0824 0.21 0.0172 0.75 18.0 0.0692 0.33 0.0231 unmeasurable trickle 1.75 9.0 0.0824 0.13 0.0103 0.375 12.0 0.0274 0.25 0.0069 none 1.5 8.0 0.0675 0.08 0.0056 0.25 10.0 0.0170 0.29 0.0049 none 1.5 8.0 0.0675 0.08 0.0056 0.25 10.0 0.0170 0.29 0.0049 none 1.0 7.0 0.0412 0.06 0.0026 unmeasurable trickle none 0.5 6.25 0.0181 0.08 0.0015 none none 0.5 6.3 0.0181 0.06 0.0010 none none none none none none none none none none none none none none none none none none none none none. none none none none none none none none unmeausurable trickle none Little River Stone, LLC Seagrove Quarry NPDES Permit Number NCG020695 Rainfall Summary 2nd Quarter- 2007 Date Rainfall Date Rainfall Date Rainfall inches(inches) inches April, '07 May, '07 June, '07 1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 10 10 10 (0) 11 11 11 (0.31) 12 12 12 (0) 13 13 13 (0) 14 14 14 (0) 15 15 15 (0.01) 16 16 16 (0) 17 17 17 (0.07) 18 18 18 (0) 19 19 19 (0) 20 20 20 (0.13) 21 21 21 (0.09) 22 22 22 (0) 23 23 23 (0) 24 24 24 (0.18) 25 25 25 0.40 26 26 26 0 27 27 27 0 28 28 28 0.25 29 29 29 0 30 30 '30 0.20 31 TOTALS (4.73) TOTALS (0.30) TOTALS 2.47 Entries in parenthesis () are from automated weather station NUWH - Uwhairie (Troy) All other entries are based on readings from on -site rain gauge Little River Stone, LLC Seagrove Quarry NPDES Permit Number NCG020695 Rainfall Summary 3rd Quarter - 2007 Date Rainfall Date Rainfall Date Rainfall (inches) (inches) inches July, '07 Aug., '07 Sept., '07 1 0 1 0 1 0 2 0 2 0 2 0 3 0 3 0 3 0 4 0 4 0 4 0 5 0 5 0 5 0 6 0 6 0 6 0 7 0 7 0 7 0 8 0 8 0 8 0 9 0 9 0 9 0 10 0.27 10 0 10 0 11 0.27 11 0 11 0 12 0.40 12 0 12 0 13 0 13 0 13 0 14 0 14 0 14 2.00 15 0.17 15 0 15 0 16 0 16 0 16 0 17 1.50 17 0 17 0 18 0.40 18 0 18 0 19 0 19 0 19 0 20 0 20 0 20 0 21 0 21 0 21 0 22 0 22 0.60 22 0 23 0 23 0 23 0 24 0 24 0 24 0 25 0 25 0 25 0 26 0 26 0 26 0 27 0 27 0 27 0 28 0 28 0 28 0 29 0.50 29 0 29 0 30 0.20 30 0.30 30 0 31 01 31 0 TOTALS 3.711 0.901 2.00 Little River Stone, LLC Seagrove Quarry NPDES Permit Number NCG020695 Rainfall Summary 4th Quarter - 2007 Date Rainfall Date Rainfall Date Rainfall ices inches inches Oct., '07 Nov., '07 Dec., '07 1 0 1 0 1 0 2 0 2 0 2 0 3 0.02 3 0 3 0 4 0.04 4 0 4 0 5 0 5 0 5 0 6 0 6 0 6 0 7 0 7 0 7 0 8 0 8 0 8 0 9 0.01 9 0 9 0 10 0 10 0 10 0 11 0 11 0 11 0 12 0 12 0 12 0 13 0 13 0 13 0 14 0 14 0 14 1.2 15 0 15 0.18 15 0 16 0 16 0.02 16 0 17 0 17 0 17 0 18 0.03 18 0 18 0 19 0.08 19 0 19 0 20 0 20 0 20 0.1 21 0 21 0 21 0 22 0 22 0 22 0 23 0.06 23 0 23 0 24 0.47 24 0 24 0 25 1.53 25 0 25 1.1 26 2.32 26 0.02 26 0.4 27 0 27 0 27 0 28 0 28 0 28 0 29 0 29 0 29 0 30 0 30 0.02 30 2.1 31 0.1 TOTALS 4.56 022 5.00 49' ;•1 ;w.� ` z � °. • - 1 w } �15 '4, ry l a wia ... ` '. • yam.: � - _ t ; .17 r 1p r. r i!` I Ol IM ,�.S�,srs1 � � r� � _ -•� s . yr" 4 �, � - r �� tr fir.^ - �'� �I�`+^� �'?� • � � •..1i�_.•S.•;�.�r.,. In � ...`` "S. :� - -fir - �•i�� --- �} ,.,G. ", s�'�i �Iyr. 40 Close-up of Stream Channel cr C-C, Looking North/Upstream Michael P. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality March 14, 2007 Steve Howiler, PE Little River Stone, LLC PO Box 368 Seagrove, NC 27341 SUBJECT: Approval of Wetlands Operations and Monitoring Plan Seagrove Quarry -Montgomery County-NCG020695 Dear Mr. Howler: On February 14, 2007, the Fayetteville Regional Office of the Division of Water Quality received the Wetlands Operations and Monitoring Plan for the Seagrove Quarry in Montgomery County. Upon review of the subject plan by office staff, we have no objections with the proposed plan and hereby grant our approval. With this approval, your organization may proceed with mining operations. Should you or your organization require further assistance in this or other matters, please contact Mr. Mike Lawyer or myself at (910) 433-3300, BSH: ML/ml cc:=DWQ-StormwaterPermitting Unit-; FRO -Surface Water Protect] on-Stormwater Niles Sincerely, f Belinda S. Henson Regional Supervisor Surface Water Protection Section MAR I V M7 �� DEN} - yyjgr� L v L f NorihCarolina Wetlands 8 Stomiwa>sar Branch Natimally North Carolina Division of Water Quality 225 Green Street-Strite 714 Fayetteville, NC 28301 Phone (910) 433-3300 Customer Service Internet: y war-.nctivaierguality.ore Fax (910) 486-0707 1-877-623-6748 An Equal Qppartunity/AifirmatNe Acfion Employer — 50°/. Recycledli 01% Post Consumer Paper wA Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Cnvironinent and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality March 14, 2007 Steve Howiler, PE Little River Stone, LLC 11'0 Box 368 Seagrove, NC 27341 SUBJECT: Approval of Wetlands Operations and Monitoring, Plan Seagrove Quarry -Montgomery County-NCG020695 Dear Mr. Howiler: On February 14, 2007, the Fayetteville Regional Office of the Division of Water Quality received the Wetlands Operations and Monitoring Plan for the Seagrove Quarry in Montgomery County. Upon review of the subject plan by office staff, we have no objections with the proposed plan and hereby grant our approval. With this approval, your organization may proceed with mining operations. Should you or your organization require further assistance in this or other matters, please contact Mr. Mike Lawyer or myself at (910) 433-3300. Sincerely, Belinda S. 14enson Regional Supervisor Surface Water Protection Section BSH_ ML/ml cc: DWQ-Stormwater Permitting Unit FRO -Surface Water Protection -Stormwater Files ne onhCarolina �'Vatitrally North Carolina Division of Water Quality 225 Green Street -Suite 714 Fayetteville, NC 28301 Prone (910) 433-3300 Customer Service Internet: %vwA,.nc%vater ualitv,ory Fax (910) 486-0707 ]-877-623-6749 An Equal OpportunitylAffirmtive Action Employer — 5V Recycledl10% Post Consumer Paper Little River Stone, LLC P. O. Box 368 Seagrove, NC 27341 �t�f 336-873-8972 February 12, 2007 Ms. Belinda Henson NC Dept of Environment and Natural Resources Division of Water Quality 225 Green Street, Suite 714 Fayetteville, NC 28301-5094 Re: Wetlands Operation and Monitoring Plan Little River Stone, LLC - Seagrove Quarry COC No. NCG020695 Montgomery County, NC Dear Ms. Hensen: We are pleased to submit the enclosed Wetlands Operations and Monitoring Plan as required by the recently issued Certificate of Coverage for the Seagrove Quarry of Little River Stone, LLC. Enclosed are two copies o` the plan and two copies of a drawing, "Site Plan for NPDES Permit Application", as modified 2/12107 to show the various details discussed in the plan. We trust that this submittal contains all the information you need for approval of this monitoring plan; however, should you need additional information or have any questions, please contact the writer at 843-537-4784 or 336-301-0765 (cell). Sincerely, Little River Stone, LLC Steve Howiler, P.E. Member/Manager & V.P. Engrg. Enclosures 1.7 21, r S ;, Operation and Monitgring Plan fqr Mine Dewatering Adioiging Wetlands Little River Stone, LLC - Seagrove Quarry COC No. NCG020695 Montgomery County February 12, 2007 As issued by the Division of Water Quality of the NC Dept. of Environment and Natural Resources, General Permit No. NCGO20000 - COC NCG020695, for the Seagrove Quarry of Little River Stone, LLC, requires the preparation and implementation of an Operation and Monitoring Plan for the protection of adjoining wetlands due to the potential of draining them as a result of pit dewatering (Section C-1). The purpose of this document is to lay out a plan for monitoring groundwater level and surface water hydrology in the adjoining wetlands and a planned strategy for maintaining the wetland hydrology should the monitoring plan show adverse effects from the mine dewatering. DESCRIPTION OF WETLANDS Attached is a copy of the drawing, "Site Plan for NPDES Permit Application" which shows the wetland drain under consideration, along with the 50' setback required by NCDENR, Division of Land Resources, Land Quality Section for issuance of the mine permit. The wetland drain is typical of small spring and runoff fed drains found in this hilly region of the state and consists of a roughly 2' wide by 6" to 12" deep channel meandering in an easterly direction between steep side banks, with generally 2'-5' wide associated wetlands on either side and less than 20'-wide associated wetlands found at a few intervals where the terrain flattens out. The channel gradient falls rather steeply (50' or so) over the first 800' from its head and then turns and flows in a southerly direction another 300', more or less parallel to the Little River, before discharging into an old cut off the main river body. The fall over this last section is approximately ten feet. The flow in the drain is highest during the winter months both due to the usually heavier rainfall, the higher flows produced from springs along the run caused by higher groundwater table, and the minimal take up of water from the soil due to dormant trees and plants. During the main summer months of July and August, the drain will largely dry up except after periods of rainfall. DESCRIPTION OF CURRENT PLANS_ FOR DEVELOPMENT ADJOINING WETLANDS The attached drawing, "Site Plan for NPDES Permit Application", shows the plans for development of areas adjoining the wetlands. Along the north side of the first 500' or so of the drain, overburden from the proposed quarry has been placed and formed into a series of settling basins for process wastewater from the stone washing process. 1 - � ,y � �_ •�- R .. � i _ . _ .� .. ... ;•_ � {�• y ,�� is _ i _ 1.-� � .. •w. ` • � �i. it • . .. �_ + = ��: • • _.I- ' 4' : � � .� . i�_ • '' + ._ r - The processing plant site will sit at the head of the drain. It is felt that the drain will see little if any impacts to its groundwater hydrology from this development. Furthermore, there should be little if any impacts to the surface water hydrology, since the drainage area feeding the drain will be approximately the same. The plant area sediment basin (#2) should benefit the wetland area by helping ease the erosive effects of runoff since it will collect the runoff from the contributing area and release it over time into the drain. Initially the area to the south of the drain was to be all incorporated into the quarry area for excavation and dewatering. More recent drilling on the site and ongoing overburden removal operations have created a need to change this plan. Currently, the development plan calls for an area approximately 100'-150' wide along the wetlands offset on this south side of the drain to be used for overburden disposal. This will create an additional buffer area in which the groundwater hydrology will not be affected, which should lessen any impacts to the groundwater hydrology in the drain. In addition, it will lessen the amount of land removed from the area of runoff contributory to the drain, which will lessen the potential impacts to the surface water hydrology of the drain. Runoff from the overburden area will be channeled through sediment traps as required. GROUNDWATER HYDROLOGY MONFTORING In order to determine any impacts to the groundwater hydrology in the wetland drain, Little River Stone proposes to install three monitoring wells in the wetlands area along the drain in the approximate locations shown on the attached drawing, "Site Plan for NPDES Permit Application" as modified. These wells will be constructed by digging or drilling a 6" diameter hole to a depth of 3' into the ground, backfilling the hole with 6" of NC57 stone, installing a 3' length of 2" diameter PVC pipe drilled with 12- '/a" diameter holes per foot over the lower 2.5' in the center of the hole, and backfilling around the pipe with NC 57 stone. A mortar collar 12" in diameter and 3" thick will be poured at ground level to keep surface water out of the hole. The top of the 2" pipe will be 6" above ground level and will be capped with a 2" PVC cap that is removable for checking water level. Groundwater level monitoring will be done twice monthly and the results submitted quarterly along with a report summarizing the results and indicating any apparent impacts to groundwater hydrology by the quarry dewatering process. SURFACE WATER HYDROLOGY MONITORING In order to determine any impacts to the surface water hydrology in the wetland drain, Little River Stone proposes to set up three transect lines across the wetlands area along the drain in the approximate locations shown on the attached drawing, "Site Plan for NPDES Permit Application" as modified. The drain cross-section in square feet at each location will be measured and recorded. This section area will be checked periodically to insure that the channel section 2 1 T z T Wo T I T -, -, i','. has not changed due to erosion. The flow, in cubic feet per second (cfs), at each point will be estimated by measuring the flow velocity, in feet per second (fps), during each measurement and applying this velocity to the pre -determined cross -sectional area. Flow in the drain will be measured twice monthly at each location at the same time the above -referenced monitoring wells are read. The results of the flow measurements will be submitted quarterly along with a report summarizing the results and indicating any apparent impacts to the surface water hydrology by the quarry dewatering process. VEGETATION MONITORING In order to monitor the overall "health" of the wetlands system, the existing vegetation along the three transect lines will be generally documented as to kind and size. Initial digital photos will be taken along the transect lines. The status of the vegetation will be checked twice each year (spring and fall), new photos will be taken, and this information submitted along with the groundwater and surface water hydrology monitoring reports for that particular quarter. ACTION PLANS IF ADVERSE IMPACTS ARE INDICATED Though impacts to the wetlands drain are not expected due to the buffer areas to be left around the area, if adverse impacts to the groundwater hydrology, surface water hydrology, or wetlands vegetation are indicated at any time during the life of the permit, plans for mitigating these impacts will be developed as warranted by the degree and character of the specific impacts. Mitigation efforts will include but not be limited to the modification of pit dewatering amounts and schedules, as well as potentially modifying the mine plan. Little River Stone expects that any adverse impacts to the wetlands can be overcome simply by diverting a small portion of the pit dewatering when it is suitably clean through one or more small perforated discharge pipes along the drain. When the dewatering pump is operating, a small amount of water would feed gently out onto the slopes in a spreading pattern above the drain. The bulk of this water would soak into the soil and show up in the drain as the areas are re -saturated. This action, in association with continued surface water runoff into the drain, should reverse any adverse impacts caused by quarry dewatering. Under the final reclamation plan for the quarry, a lake is proposed. This lake will provide water to feed any existing natural underground water courses that may be disturbed by the quarrying and replenish the wetland drain as required to maintain it going forward after mining is completed. 3 , ,. is . � .. '. ° ..• .s .. ti� - - ,. '' �7. - � . r .3e .. � ,• .�•r .ate: Ir �1. .. CIO IMPLEMENTATION OF PLAN Once this Operation and Monitoring Plan has been approved by the Division of Water Quality, Little River Stone will have the plan fully implemented within 30 days. The first quarterly monitoring report will be submitted within 120 days of approval of the Plan by DWQ. Subsequent monitoring reports will be submitted within 90 days, or 30 days after the end of the monitoring period. Submitted By. *'y �,;,•� =; , ��. 7,'1,�LITTLE RIVER STONE, LLC � � 1 y° eve Howiler, P.E. (NC 19924) 0C R No & V.P. Engrg. �p4 FA/ NDo 9B ?d�iL;Bi949ti� 6•. 4 �i is O ration and Mpnitoring Plan for Mine Dewatering Adjoining Wetlands Little River Stone, LLC - Seagrove Quarry COC No. NCGO20695 Montgomery County February 12, 2007 As issued by the Division of Water Quality of the NC Dept. of Environment and Natural Resources, General Permit No. NCG020000 - COC NCG020695, for the Seagrove Quarry of Little River Stone, LLC, requires the preparation and implementation of an Operation and Monitoring Plan for the protection of adjoining wetlands due to the potential of draining them as a result of pit dewatering (Section C-1). The purpose of this document is to lay out a plan for monitoring groundwater level and surface water hydrology in the adjoining wetlands and a planned strategy for maintaining the wetland hydrology should the monitoring plan show adverse effects from the mine dewatering. DESCRIPTION OF WETLANDS Attached is a copy of the drawing, "Site Plan for NPDES Permit Application" which shows the wetland drain under consideration, along with the 50' setback required by NCDENR, Division of Land Resources, Land Quality Section for issuance of the mine permit. The wetland drain is typical of small spring and runoff fed drains found in this hilly region of the state and consists of a roughly 2' wide by 6" to 12" deep channel meandering in an easterly direction between steep side banks, with generally 2'-5' wide associated wetlands on either side and less than 20'-wide associated wetlands found at a few intervals where the terrain flattens out. The channel gradient falls rather steeply (50' or so) over the first 800' from its head and then turns and flows in a southerly direction another 300', more or less parallel to the Little River, before discharging into an old cut off the main river body. The fall over this last section is approximately ten feet. The flow in the drain is highest during the winter months both due to the usually heavier rainfall, the higher flows produced from springs along the run caused by higher groundwater table, and the minimal take up of water from the soil due to dormant trees and plants. During the main summer months of July and August, the drain will largely dry up except after periods of rainfall. DESCRIPTION OF CURRENT PLANS FOR DEVELOPMENT ADJOINING WETLANDS The attached drawing, "Site Plan for NPDES Permit Application", shows the plans for development of areas adjoining the wetlands. Along the north side of the first 500' or so of the drain, overburden from the proposed quarry has been placed and formed into a series of settling basins for process wastewater from the stone washing process. V17-Tyr VIA OT-AFTIT J:: s, yon lon, 17 1 q4% ow j� .ao tt The processing plant site will sit at the head of the drain. It is felt that the drain will see little if any impacts to its groundwater hydrology from this development. Furthermore, there should be little if any impacts to the surface water hydrology, since the drainage area feeding the drain will be approximately the same. The plant area sediment basin (#2) should benefit the wetland area by helping ease the erosive effects of runoff since it will collect the runoff from the contributing area and release it over time into the drain. Initially the area to the south of the drain was to be all incorporated into the quarry area for excavation and dewatering. More recent drilling on the site and ongoing overburden removal operations have created a need to change this plan. Currently, the development plan calls for an area approximately 100'-150' wide along the wetlands offset on this south side of the drain to be used for overburden disposal. This will create an additional buffer area in which the groundwater hydrology will not be affected, which should lessen any impacts to the groundwater hydrology in the drain. In addition, it will lessen the amount of land removed from the area of runoff contributory to the drain, which will lessen the potential impacts to the surface water hydrology of the drain. Runoff from the overburden area will be channeled through sediment traps as required. GROUNDWATER HYDROLOGY MONITORING In order to determine any impacts to the groundwater hydrology in the wetland drain, Little River Stone proposes to install three monitoring wells in the wetlands area along the drain in the approximate locations shown on the attached drawing, "Site Plan for NPDES Permit Application" as modified_ These wells will be constructed by digging or drilling a 6" diameter hole to a depth of 3' into the ground, backfilling the hole with 6" of NC57 stone, installing a 3' length of 2" diameter PVC pipe drilled with 12- '/4" diameter holes per foot over the lower 2.5' in the center of the hole, and backfilling around the pipe with NC 57 stone. A mortar collar 12" in diameter and 3" thick will be poured at ground level to keep surface water out of the hole. The top of the 2" pipe will be 6" above ground level and will be capped with a 2" PVC cap that is removable for checking water level. Groundwater level monitoring will be done twice monthly and the results submitted quarterly along with a report summarizing the results and indicating any apparent impacts to groundwater hydrology by the quarry dewatering process. SURFACE WATER HYDROLOGY MONITORING In order to determine any impacts to the surface water hydrology in the wetland drain, Little River Stone proposes to set up three transect lines across the wetlands area along the drain in the approximate locations shown on the attached drawing, "Site Plan for NPDES Permit Application" as modified. The drain cross-section in square feet at each location will be measured and recorded. This section area will be checked periodically to insure that the channel section 2 ! - . -�} ' e 1. : � e � .' f I •. � ' � !'.. .. � � t � .. .. , � I � i. ` 'i'.1 i. 1, ... ' • 'Ll .. .. i°�. r. � � i. �F' ... ' .f •'I � .. - I i; � ii• .. 3'.. a. w ti ra.•J 1 j.i _ .` +'i _ �. - � . I . - - � .. . I . . f � ! . . I 1 - . .. 1 . i ! ' 4 ' ' i .:1 ' . + � ' ., .'� .. .., 1. _ .. . !j `"s: f � � ' . has not changed due to erosion. The flow, in cubic feet per second (cfs), at each point will be estimated by measuring the flow velocity, in feet per second (fps), during each measurement and applying this velocity to the pre -determined cross -sectional area. Flow in the drain will be measured twice monthly at each location at the same time the above -referenced monitoring wells are read. The results of the flow measurements will be submitted quarterly along with a report summarizing the results and indicating any apparent impacts to the surface water hydrology by the quarry dewatering process. VEGETATION MONITORING In order to monitor the overall "health" of the wetlands system, the existing vegetation along the three transect lines will be generally documented as to kind and size. Initial digital photos will be taken along the transect lines. The status of the vegetation will be checked twice each year (spring and fall), new photos will be taken, and this information submitted along with the groundwater and surface water hydrology monitoring reports for that particular quarter. ACTION PLANS IF ADVERSE nffACTS ARE INDICATED Though impacts to the wetlands drain are not expected due to the buffer areas to be left around the area, if adverse impacts to the groundwater hydrology, surface water hydrology, or wetlands vegetation are indicated at any time during the life of the permit, plans for mitigating these impacts will be developed as warranted by the degree and character of the specific impacts. Mitigation efforts will include but not be limited to the modification of pit dewatering amounts and schedules, as well as potentially modifying the mine plan. Little River Stone expects that any adverse impacts to the wetlands can be overcome simply by diverting a small portion of the pit dewatering when it is suitably clean through one or more small perforated discharge pipes along the drain. When the dewatering pump is operating, a small amount of water would feed gently out onto the slopes in a spreading pattern above the drain. The bulk of this water would soak into the soil and show up in the drain as the areas are re -saturated. This action, in association with continued surface water runoff into the drain, should reverse any adverse impacts caused by quarry dewatering. Under the final reclamation plan for the quarry, a lake is proposed. This lake will provide water to feed any existing natural underground water courses that may be disturbed by the quarrying and replenish the wetland drain as required to maintain it going forward after mining is completed. 3 P.yr no V1. AM 1 D4PLEMEENTATION OF PLAN Once this Operation and Monitoring Plan has been approved by the Division of Water Quality, Little River Stone will have the plan fully implemented within 30 days. The first quarterly monitoring report will be submitted within 120 days of approval of the Plan by DWQ. Subsequent monitoring reports will be submitted within 90 days, or 30 days after the end of the monitoring period. ram', -Submitted By: TTLE RIVER STONE, LLC e ! J J �q1� ��//JJw b 111 77711V"'//fff"""///LLLv GGG �o ,oy ••oQ�•�� � Stev Howler, P.E. {NC } F. kAO ,`- Member/Manager & V.P. Engrg. 4 TAX MAP # 7663-34-5004 122.36 ACRES ! KERN LIVESTOCK 454 BLACK ANKLE ROAD STAR, NC 27536 `e �a. E.I. r M/Nt PEPM/T L otj�[) t 6 f f s �~~ '`•..,,�_ yr„ ��t� f � EX. POND LEVEL I l `-BOUNDARY O� JURISDICTIONAL WATERS PF US AND SSOC. WETLAND /� �e - V / ALL, TALI. ST E e f � / Q REV NO: DESCRIPTION OF REVISION: DATE: x ' REVISE LOCATION OF SED. BASIN 2. SHOW OVERBURDEN DISPOSAL AREA, SHOW WETLANDS MONITORING WELL AND TRANSECT LINE LOCATIONS 2/12/07 DESIGNED: SFH PRBP1IR ,0 FO& LITTLE RIVER STONE, LLC 6Y. HOWILER & ASSOCIATES 599 WALLACE RD. CHERAW. SC 29520 843-910-7016 DRAWN: SFH CHECKED: SFH DATE: 1D/5/Ofi DRAWING PROJECT: LITTLE RIVER STONE SEAGROVE QUARRY MONTGOMERY COUNTY, NC LITTLE RIVER TOWNSHIP DRAWING FILE: NPDES PERMIT DWG_ SCALE: 1" - 1°° SITE PLAN FOR NPDES PERMIT APPLICATION DRAWING NO.: 1 OF 2 {5 V \ ♦ 5 `4 ♦ \ y V i WATERS OF THE US AND ASSOCIATED 5 \ WETLANDS AREAS AS DELINEATED BY SOUTHERN ENVIRONMENTAL GROUP, INC. SURVEYED BY CAGLE SURVEYS, SEAGROVE, ♦ l \ V 5 V V i 5 �y \ 5 i ■ ♦ pi , l� � ia. ♦ ♦ p a ` ♦4 /P , , , �j PORTIQ N OF TAX M,A # 7663-53-9738 +/ 2 3 ACRES RIGHARD L. KERN l REV 1 C 1 Ep-R. STONE f f { d f6 i r � �a F� f 100 50 0 100 200 300 SCALE IN FEET wU, tit , 0) , i � z \ NI, ' ,'ti WATERS OF THE US AND ASSOCIATED � t WETLANDS AREAS AS DELINEATED BY ` t SOUTHERN ENVIRONMENTAL GROUP, INC. '-•� SURVEYED BY CCGLE SURVEYS, SEAGROVE, -NC z + t W °• z i , t t dt IN f I ► + 1 t, -... , 4 L r ,i CHANNEL "A" EX. POND a ,r , tVEL SPREADER _-.._ 548 410 °BOUNDARY O� JURISDICTIONAL€WATERS r' CULVERT #11 �` OF US AND >SSOC. WETLAND `' / , s CULVERT 2 CURB INLET ,R FOP ELEV.. 546 �'••R� LEVEL 5PRE yy� IN . ELEV. - 'S#4.7 �: 1t� ' . RIP —RAP STILLNG BASIN . Y` ',�:.� .,• �,�/ �- �,''.� PROPOS.ED--NPDES QUTFALL 001 04 p ;'A Qp'� SED. BASIN 1 f STORMWATER Cl L " b ! / / ,• S HA1V n FRESH WATER MAKEUP PUMP jp r Q i }j!•f d OLD QUARRY' k { Fr 11 IN I ir pry WATER ELEV. 537.5' /1 eee 333 a' TAX MAP # 7663-34-5004 �4. / ,� HA VNEL " E 122.36 ACRES , C-2 JF 4,E/ r' 4 ° \` ti KERN LIVESTOCK ` �- - ._.v �� ` �4� ` ` 454 BLACK ANKLE ROAD ` �Q JQ �' ` y INCC 27536 \ 1 , '� Gi / p SHOP AREA STAR, . PORT19N OF J PRO SS WATER t TAX MAP # 7663-53-9738 f ... _.. �, IT EWATERING� E dENC OVERFL?W �, \\\ y a, +/- 213 ACRES ! ✓ r -. % _ `,. i 1 RICHAR© L. KERN f f \\ \,\ O f EX. WELL REV Q -� M ' STOCKPILE AREA rr # �� z \ \ ` E.I.' . GRADES ON PLANT AND STOCKPILE AREAS TO I�f ` s ` \\ i ` E)'R' BE MAINTAINED TO DIRECT RUNOFF TO rr 1 PROCES \1NATIE SETTING 1BASINS, SEDIMENT BASIN #2. # ix- - / Ir # 'BANK EL V. �• NORMAL =�'594. War TOW ' # m EMRGENCVEI ELE�V. 596Of W4% 4 fiR � ALp� - 1 # � 17"� PUpN q u: �o ,� BOTt.QM OF S{N L V. 584�5 PLANT AREA ��. � ��� 5d. VALVES ON PIT PUMP LINE TO�a WASH PL N EX. POND SEND PIT DEWATERING INTO '���� FIRES A R PU \ PLANT FRESH WATER POND OR rr �'C:1% 10l DIVERT IT TO OLD QUARRY PITrp�I` P`�1a0� our YANj L j' t,•'' � , I 'I gp,519d Z � rr O c o n o uN �, �\ � � Q 5Ep1MENT ��ii rnLn II U `Is OF ti�S� ✓�,: � ^ � � � � � � ,�� � � i � .�-" •� ll � PROPOSED N FROM OL AR � �'•F \\ � O �-- - •r• OUTFALL SDO 1 , z RIP -RAP SPREADER P AT IN CHANNEL "H" Q `-�' _• cn 1` PIT DEWATERING PUMP _ 11 III % °w� r-.j • `�; ;� TRANSECT LINE �O MONI O IN J� I �� '��VEGETI ATION AND` SURINj G FL 11 1 I WET AND DRAIN / all /; OVERBURDEN DISPOSAL :I , �! c MW— ; GROUNDWA ER, ONI IN �'V L 11 ' FACTIVE QUARRY ~ �4 -� �� A•• s `�i 1 ! 40 ki � f1; � CHANNEL "G" � � s► _ i C " TREE E3U�FER TO REMAIN UNDISTURBED I , _ AiNE ERM! 7 M W— 3'1• f 3o c.� _ BOUNDARY ► i! r A E AS GOGHRAN .b ► — f I _ �� = _ ` � ► � I, � � .� � �• RTY LINE �C!_AIMED $� S r '— '` � ,1 1 � p f .� � f , � �•-'-�----"'"` ;fir / / jJ ..� � `/ ,J/ *ft co �, ` � /f f r ..,.-Q �.� � '� � _ ' � � � � , 1 1 � ( s� y � �/ � � f r,��`•.._, _.-.t � , r ,9"• / � 1 .+'4r 1' 6 .. REV Q MIN — . M� SOUND R ` q �`' p ¢ z R r _ _ ARgA\CONTES ED BY OCHRAN,S 4 t > E OF TIE US AND ASSOCIATED i QC/fF 1 # P s TL DS,,AREAS :'AS Dp,INEATED BY %' ' / R T Ja HERN ENVIR6NMENTAL G'ROUP.,4NC. f + I O ReMq Af VE1df D BY .GAGLF 'SUR�vEYS, SEIAGROVE / , TALL STOE / � ` � .' 4`•! 1' y � � Tom, y � STONE s P � REV NO: DESCRIPTION OF REVISION: DATE: 2 43> + REVISE LOCATION OF SED. BASIN 2, SHOW OVERBURDEN DISPOSAL AREA, SHOW WETLANDS MONITORING WELL AND TRANSECT LINE LOCATIONS 2/12/07 DESIGNED: SFH PREPARED F'0k LITTLE RIVER STONE, LLC BY: HOWILER & ASSOCIATES 599 WALLACE RD. CHERAW, SC 29520 843-910-7016 DRAWN: SFH CHECKED: SFH DATE: 10 5 O6 / DRAWING PROJECT: LITTLE RIVER STONE SEAGROVE QUARRY MONTGOMERY COUNTY, NC LITTLE RIVER TOWNSHIP DRAWING FILE: NPDES PERMIT DWG. SCALE: 11.= 100' SITE PLAN FOR NPDES PERMIT APPLICATION DRAWING NO.: 1 OF 2 E.I.R. ZL 100 50 0 100 200 300 SCALE IN FEET �i W A rF Michael F. Easley, Governor, O`a RQG William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources . �[ Alan W. Klimek, P.E. Director „ Division of Water Quality December 8,.2006 1p1 3 c. Richard L. Kern DEC 1 ' Little River Stone, LLC P.O. Box 368 :,p Seagrove, NC 27341 Subject: General Permit No. NCG020000 _ Seagrove Quarry . COC No. NCG020695 Montgomery County Dear Mr. Keni: In accordance with your application for a discharge permit received on October 11, 2006, we are forwarding herewith the subject certificate of coverage to discharge under the subject state NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). Please take notice that this certificate of coverage is not transferable except after notice to' the• Division of Water Quality. The Division of.Water Quality may require modification or revocation and reissuance of the certificate of coverage. Please be aware that mine dewatering at your site has the potential to impact adjacent wetlands. The specific requirements for mine dewatering at facilities near wetlands can be found in Section C, Part 1 of your permit (Part III Page 5 of 9). You must have an approved Operation and _Monitoring Plan before mine dewatering discharges occur at your facility. Discharging mine dewatering wastewater without Plan approval will be subject to enforcement action. An Operation and Monitoring Plan for your facility must be submitted to the Fayetteville Regional Office within 60 days of your receipt of this permit. Contact Belinda Henson at the Fayetteville Regional Office at (910) 433-3300 for more information about the approval - process.. Your application indicated the operation intends to use polymeric flocculents (PAMS) to control turbidity. Please note that, for. discharging systems, only PAMS shown at the following link are approved for use in North Carolina and can be used: http://h2o.enr.state.nc.us/ws/PAMS list.htm (copy also attached). Currently the PAMS products listed in your application are not on this list, which means the manufacturer has not submitted : required laboratory toxicity testing results to obtain approval from NC DWQ. If you have any questions about this list or procedure, please contact Boyd Devane at (919) 733-5083, ext. 559 or Boyd _Devarie2ncmail.net. 1, o,nhcarolina North Carolina Division of Water Quality 1617 Mail service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service Intemet: wxvw.ncwaterquality.ora Location: 512 N. Salisbury St. Raleigh, NC 27644 Fax . (919) 733-9612 1-877.623-6748 An Equal Opportunity/Affirmative Acton Employer— 50% Recycled/10% Post Consumer Paper Polyacrylamide (PAM) Products Approved Application Concentrations C0111PICIlly Product Maximum Application Concentration (pm) Applied Polymer Systems APS 705 27.7 Applied Polymer Systems APS 712 59.3 Ap2lied Polymer Systems APS 730 5.6 Applied Polymer Systems APS 740 5:2 Approved Polyacrylamide (PAM) `Block" or "Log" Products` Company Product Applied Polymer Systems APS 703d Applied Polymer S stems APS 703d#3 Applied Polymer S stems APS 706b * The supplier has provided documentation of aquatic toxicity as well as dOCLIMentatiOn of maximum dosage rates for each product. All products have a maximum dosage rate less than their chronically toxic concentration. STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020695 STORMWATER, MINE DEWATERING, AND/OR OVERFLOW FROM PROCESS WATER RECYCLE SYSTEMS DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General, Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Little River Stone, LLC : is hereby authorized discharge stormwater and discharges associated with mine dewatering from a facility located at ; : Seagrove Quarry i 121 Uphill Road Star Montgomery County ..' to receiving waters designated as unnamed tributaries (UTs) to The Little River, a class C water, in the Yadkin -Pee Dee River Basin in accordance, with the effluent, limitations, monitoring requirements, and other conditions set forth in Parts I, I1, III, IV, V, VI and VII of General Permit No. NCG020000 as attached. : This certificate of coverage shall become effective December 8, 2006. This Certificate of Coverage shall remain in effect for the duration of the General Permit. .'Signed this day December 8, 2006. ORIGINAL SIGNED BY BRADLEY" BENNETT for Alan W. Klimek, P.E., Director. ; Division of Water Quality , By the Authority of the Environmental Management Commission J,�OCATION MAP sw- !j•.'j•+ ' f f >°!'`�j !lsT _ c'..}�-r 17s��- ., , /rn•- ' "`_ "€,\ \ 8 ..:�1r � `-� ti / /�' `�lfi :"e(r. ;•f t•r••-� 111 ri ;:.�� -��� j ,I � ; _.i y�r,�r' •c 1. r {: ,: �' :� L-•'� i' 7p :* '` ��i i�-'....� �:: _ ��i.�...r-'��`�rz�.cJ�""� ��///. _ 7r 4 u 3w 5:\4 f!\"•.:'^-t*� � ��� I� �e� 3 k ,. f +� .. [3i k ::� i `mod r -• { j p,� J• ••�T �f 7 ,rL./ r}< 1 i.+��.` �iJ� 1 �, _� JS A %l`�+ _(� i s,Ilk N '. iii1������fsrr f�r� f y� J' % � ��•. � e•]i � (� te'.: �_"_' �""� S'. s•� 9 _� �; % V � _/ i� � r' / s�ury�� s � a k�4 . �:1 :/'� �. f-�.l� �a2, 1, ,:»-.ti,• �.-s � '. ���.. 5' -.v i "L�, t Ter f. ".r' ! ✓�t�-,���'`}�� �,�:�" . j_�r: `'r'�j�--•� �:. ;�%".'�. � \\ ��`' �,vN �, t �.vavQ-� � • f ` •:'i •c i'� — � "• r {`�� \ � ��'. V Jjf/// :..+'j i -° ��-t ���„'�J.u. �i .� •t .i/' l?,,:...� {1,(� �� � �, `1-2 S i�� if "w (t�•�' ~�`.. t ! L �~� i� ` �1 ill.'" �=l'='}✓�--� �L .'�` � �. 1.� �� d. _ ICam"-'-��-1 �,+%' �. +-' 'i�' �j�j��� �: l.. 4 fr�✓`, �1 �- �.7� _:•u �j ,� r. r r s `iJ• r t� r: Seagrove Quarry ;4ri�.f.M?�.% �1. '.v �k /�.S tD�.r{� �:.J, �t�� _='=i,.''��j�� �{""�.i 1- �4r��7'.` �/c: f�.� '���- /^� � i,��"'��,��±7i �.'-��.a •, Z 3� :3. e 5#�;,~�. �i .�� t ,�_�9Pt , �(. ��`�.ifi: J.7�-I �� _ r �; �_ /f1 �i"� {�yp ; q� dY:i• .!i �• -' r.;? -� G - ��� ».; .-f � j�s (� -1s t , �.... -J :! "-tiJ �_- ,.✓'-�.r PFr_ 3 �:!"'` �r, �J6 Fe "w.:•i+ �3 ��/ ✓ /may: ''+ - •mo t`-'' _ f r •�'-:.,r•-`•l �� ( '`f�-, '`. L '\ .•- q %> �, i `. \j-vi :'r-� :•C 3f•}.., iC�t -�. s':4,, J �•r"„� �3. 'x`,. -:•ti E �.. L.{� :'��4.. y71 ��* +�`�.. �� �+ �8` ts� r �„fiq�.r {+! �� •"..`_.. i;l :1 J'`'.ata.g-z 1�,. 3��' � �� `ti..,` sAa ',x`}, �/'�_ �-�•' /v'' 'T .,�.r ti�� �'.., '`�b" f *•�- '��-.. VIA it z''' :� �G .� r a �_ �`_p-` 1>ti _�j•T.�. � �`# ^'^•c, x t ^� �-� E '���S�e :��1�z '".•.,t '-��4" �4'�,- ..a� v I��'� ' [\. .»..wJ R': 5�re�., �?§ �. �rV i'�a' ,a. art. ,, � � r� _�,i �a -�. 't��..� ��4'•' ri� t 1 } qa �' ' , � jV . � , ' _ r tr, l'.: '� j ..•_� `: r. t*-'' X7- [t�:>r �•' ,� ✓+ r ,�-•.,, � .�,�"�,1 � �� _ 1 � t* .f,a . �� (� (r"'�..• ..-r1 �r - ✓� �: r ,. , , r y� � �..,� � i*� TI Y •��� �i/"_".,,ti1 �`�,".� ,�,� ����.. ILk It # ,;�; � i a 6, j _� } {r�. •-�"+ .: *� l � �f"3 +.. •��.. - .t' i ! 1a 'fie?.-.,`�` 4 f.� n � \\ �°�-��r`�.� V T� � °j �" r`1^--�--,�� tl'� /+-�� , $teea r v �Ls�'r..t,J"_\ 1•'-s 1�.- .Lf�, ::�1 _i'-j�'4 ti'^•�� w �`"�°,.. r. i`�� 4 ,"� pxV.l r'✓',- I I"ll�ln\ �� I t �ii s... /• \� r.,,.� � a '�f I. ! iv.-. � s. Ala 4t.,r- ♦ Vim, r � � J �, '� / Y_ 4-1 1h, �. !'. i,k�., =5' .,r- +• ' 7 `- ,c nns .tP `�.....` ,- y,, (/ff ` t 4j(.��JS '��'�}f�J� P tjj d• / j} yyJ. '.�tL.. a�{� �� •�'t��� jy3�/�\'"i,� '-s.y '�f� �� /fQ��f��� .�t'l (sf .���'1 �J y/f l .`q _. �.`d� •"P.'1.J� -� 7 f{�l 1 lr' r •--" 4t, t •./ tr y 1 ,,,., �``'��J 1. �a �- � �- �.': '� �.i;,� � i'- _�{, 1 y c ._• � -^�� `'� WE - Lev +V '�.•:1 !3 NMI -'�..CemGjti?r. J;. _\-=:"`' - -e;* .-i•ti:lr.. V± yam.: S.r+�,r � ��,�' � �-'�•`--'_ k-`�-, l S.(.r • .' �'y � f'� _ �ii. �. �' �_1-�-�,c. ;#i`� �.sy,- "ifr � i� \\'�`�y}�:Y. �s •✓�����r5 Latitude: 35°29'12" .' . N CG020695 Lon itudFaCllltje: 794722 = Seagrove Quarry County: Montgomery Location .. x- Stream Class: C Receiving Stream: UTs to the 1-itde River ` Subbasin: 03-07-15 (Yadkin -Pee Dee River Basin) [NO�[tli, s«iL� 1:24,000 . QV W A rF9Q Michael F. Easley, Governor O •William G. Ross Jr., Secretary - r North Carolina Department of Environment and Natural Resources p Alan W. Klimek, P.E. Director Division of Water Quality December 8, 2006 Richard L. Kerb Little River Stone, LLC . P.O. Box 368 ; Seagrove, NC 27341 " . Subject: General Permit No. NCG020004 Seagrove ,Quarry COC No. NCCO20695 Montgomery County : - Dear Mr. Kern: In accordance with your application for a discharge permit received on October 11; 2006, , we are forwarding herewith the subject certificate of coverage to discharge. under the subject state = NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection -Agency dated May.9, 1994 (or as subsequently. amended). „ Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. Please be' aware that mine dewatering at your site has the potential to impact adjacent wetlands. The specific requirements for mine dewatering at facilities near wetlands can be found in Section C, Part 1 of your permit (Part III Page 5 of 9). You must have an approved . Operation and Monitoring Plan before mine dewatering discharges occur at your facility. Discharging mine dewatering wastewater without Plan approval will be subject to enforcement" . action. An Operation and Monitoring Plan for.your facility must be submitted to the Fayetteville Regional Office within 60 days of your receipt of this permit. Contact Belinda Henson at the:. Fayetteville Regional Office at (910) 433-3300 for more information about the approval ; process. Your application indicated the operation intends to use polymeric floce'ulents (PAMS) to control turbidity. Please note that, for discharging systems, only PAMS „shown at the following link are approved for use in North Carolina and can be used: http://h2o.enr.state.ne.us/ws/PAMS_list.htm (copy also attached). Currently the PAMS products listed in your application are not on this list, which means the manufacturer has not submitted required laboratory toxicity testing results to obtain approval from NC DWQ. If you have any questions about this list or procedure, please contact Boyd Devane at (919)"733-5083, ext. 559. or Bovd.Devahe@ncmail.net. N rrthCarolina. North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service Internet: www.ncwaterquality.org Location: 512 N, Salisbury St, Raleigh, NC 27604 Fax (919) 733-9612 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper Polyacrylartude (PAM) Products Approved Application Concentrations Company Product Maximum Application Concentration (p pm) Applied Polymer Systems APS 705 27.7 A died Polymer Systems APS 712 59.3 A2phed Polymer Systems APS 730 5.6 Applied Polymer Systems APS 740 5.2 Approved Polyacrylatnide (PAM) "Block" or "Log" Products* Company Product Applied Polymer Systems APS 703d Applied Polymer Systems APS 703d#3 Applied Polymer Systems LAPS 706b I,.,OCATION MAP ; 1 r) �y a- ( ��•'-� j j ��y� ��. i �„ tea: °tam '-'�' )�^r•-i' u -'^� 's �?`r(( ..�% `�"'' s"n'1�1. x41 °� �✓j :'� �}`E� t.; 7Zi r ' r� ••� ��� t VIC5. ✓ may✓ Y ",,SF.1 ir°- `,1�^.3` �� �2 i -. = ,-�Cl�,•,1✓'Jh yr i C' Y 5�l' A I'. ..... 3 '� r e� ff , d L^' S��` �} _•• „��7,, ,.d#W3; -f � �✓�%".i {� /i. V - ����-i��. - a� i� 1/� '�` �� �Z .` r� s L Ml �. �:✓ ✓ l rJ=it�l [ �. i�z "ltV j �r -: t a J/7�- ( ty L' ��"%'675 a�`. / -✓. } l�� ���� ""`�"��! - d �ybs' � l • �; �f. +„ �---.,.� _� :.t+ 'y�' ` S,r �.✓._ � °s", .Yt. ,!. `'�-' � Y : ,t7:rr�,�j . 3f•7 l..l� , o * /`1'`.\�� s� 71rf.'." �t-�1^i73 ,X _,.",, 'r.'\y,.-�.. v`�, 4�1 a r`°"�C, (� ✓�'-�y ��",.1- ;�^=� #(;, �r`f •`-.... a� �''r�;At��' �!i= a:. n='"�•,r�jJ � �'-�, y.f pi r.�ri.,�>, '/ 1�x ��� ���'`«� h; f�: ~�i�A.1�?���.�'! 1 i i.� 1re �z,a � t t m •lx1.� r ' F P �_ 1r � 1 r'r/•"."'"..' �-�.. j" � s, s t� -,.�4 rat F. �; �(� i✓. ,��.-.s <d° � "r�. ��(ji �'r �., (�% to r v' � f)* Seagrove Quarry yii % f � f h : rt 3Y# c._/J�•jt/ ✓_ 1� ti J.f��.. ���.�° � �:.y*fl,. ,e�{ .-r✓„ ^ ._. t i�.,_ l.,J f •A� "'Y ,Lp j),(['Jy f �,-: �?A �+'; Yl- ��1 '�� "� ��� �f�• �� � �t,:`'7_ {(.`��+ ft� � �' �°P.-..jy �{ f' >�, J,;: a if��,'f��.:�� ��°�� � �e �a ��"�' � y� , � "��_ 1, >._ }�� l �w�� i �1j'-/�!(r,f}�Jf/.1rf�IId� gd�•�,�\-,�1} `,1f /?� r�1 �• a \ �i� �;r_.,.yraC.�r�, '' ,. • ! &, {,tom-1.r c:r ..-7 r-•�, f I( Lf �.,...c,t r +Yfo'• _ r ^J-t-' /r',... r `'•..,.. Q� . � s[��; � t� ,5�7.,�� rs�,�,�✓`,^��-•. �w {� �-- ���, �a � •�+- �.:"�-`�"';,�;„�7". �r f�ra" � E ! 6] /;.e _ � � . t �� i r=1' ;� i a:. , � V.,�.:.;i y�`;4- �i ��5u� 1 � �.�""� � f ,� ` ti 71: -�^ .�•� � f�c �«`��-. �� �'� ��y ��-' �(7'�r7t��x'`l�r �-�':.•1t .� `[e�(��rR� j °w �:��� � y�=,.�•-.: 4', f;� _ �. ,. �' �`, �� �'ai�� �� �• � ¢ '7L, ,,�€\ , e 'tom--_-!`��r ��4 t C � � �j`�'� �i` ,�l � t`-� "� %` �'w�l `'�.E��;"���¢� asi�r s ���`� 1 .��a� `"•a€ ,�fl �`� � ���,• �`^`_''�.'-4 ;. i - R �' '+f , '�-� � ` q\'t ;•�y'�'�'`a �. /a r G 1�r� - � r•,.� ,� :1�� .. Y.�» i' �:,�"r y �,%�� �� qi z � i �. � :.�?��. v! ���"'�'ta-!^ri ` _ ��.. „"<it4� I!!iIn_.. r�' ,� Y}�Y.�y.., L f 3. �'1 t- •_ _ i�,/ 1,,,'t�p .-k•.� E��_.! i '�,,.,�'\i ��"i9 J I ^. • `t �, �``�:==�--\„ =ram-• � tiri��... >-Y /G�� !'+'' � �w;> � �`JJi�l��,� .��`i fl G- a�t "'�✓y.,'{¢lam /''� q�:,"x.'»r,'?•`4�.,✓•••--.r^.�s:\1,��`a- Jt c� r. �: �6 m:rda",a "�- J `r"�' x�(I `e.�">• "�Y �7'���� �-. �w- f � �f 's t� ,,f 7 Q�ls i-�.-i i ' ,� � v-�, t ,- - r_ •-- �.}J rt,��� - ,a � �.�� �' 1 "'`— J".. � � r• �� �, ,;,, eti(m �'`::�/ 1 -� � •y' o ij�f `si :� . -�.;,3 � .. \ . �,..'�: -.'�.. \ � �^. is • F L v��J �.f"�-,.re���. 14°\ ,�����' �- �}° '�� �`: ' �. *-,�1�t�'`✓lr--. ;� `-.� .>`.•.."��y •,;� �IJ4f..-..�`-.�.:. --, 0,�� �"�`! t'- �.g�x �y-,\, - 1[_.; �(/f(�.. =y�r r-. yl� ''� I �j'.• ��t' i�' � :-. �y %] i�.�\ -:� 1 ��'�y� I i' ` °_• .-'�`-': a " `ter"^� �..�i � . `` \ t --. "€. �" s�(y "J ��� �-i 4 �r 1,+� - .y� 1 �✓ .K� a��,s�-•.., -. 'r _ .._.__.- a � og „� � � ��` P...j r J,j���. `f��.t� �. ��,. ti�:��;� �- � �::1, � )���-� ,r-�� :.-�4�,"• �",y�r" _ (`��*cY� �'�' l �-.^yry� � �F• \7�W R � �� �c:�:..�Y �O - -.-� E7� � -,?J..�� ✓ems^: ;t�A Y ����.�.�- - /, �rrr � ~aa�U ✓� t ,.� li O� .d��" 7� � ' � �.� � f �w .�.e�` ��� � �� € �� j{// a ��p y =� C 7 !i f�77 �-s3 ������-f";l � k (�''�1�r✓! �'�.a; ?�- {''?®� *.... '�f � `:h-r���t /j y^s�+� / 1'� r� ';��' `_;,\•v ..�&� k\�ti'i�� f �i�j��7ws��f> � -,/" ;3 .��1k`s_�?i:.a 'li �•ti-.}\ ,.• ''.�.s�d�'rv.^�.\'... 1�Es, t'..7 Latitude: 35°29'12" NCG020695" Facility° Longitude: 79'47'22" Seagrove Quarry County: Nlantgotnery Location Stream Class: C. Receiving Stream: UTs to the Little River L Subbasin: 03-07-15 (Yadkin -Pee Dee River Basin) [NoPCal I i LVEL it � r,✓�.v,�,.. is �`.��''�-d""„r'V'' ` _ � °LL t "6OUNDARY OF JURISDICTIONAL, WATERS ` OF US AND ASSOC. WETLANDS CUL1 a 0 0 TAX MAP # 7663-34-5004 122.36 ACRES -- KERN LIVESTOCK 454 BLACK ANKLE ROAD ` STAR, NC 27536 1010 ,p E.I. Pe MANE OUIV6 i { t s �%iB1Ia11d5 � �Otmnra.�. �-- i TALL ST E I If �q, f • f X �', a 1j a r,o REV NO: I DESCRIPTION OF REVISION: I DATE: I PREPAR9D P01t DESIGNED: SFH PRAWN: SFH I LITTLE RIVER STONE, LLO CHECKED: SFH BY: HOWILER & ASSOCIATES DATE: 105 06 599 WALLACE RD. CHERAW, 5C 29520 843-914-7016 DRAWING PROJECT: KERN — SEAGROVE MINE SEAGROVE QUARRY 4 DRAWING FILE: MONTGOMERY COUNTY, NC , NPDES PERMIT DWG. LITTLE RIVER TOWNSHIP''�'`�' SCALE: «�t� °,. "~p 1" 100' SITE PLAN �o���� � FOR NPDES PERMIT APPLICATION DRAV61NG NO.: 1 OF 2 " t t 4 F- e 4; L 1 WATERS OF THE US AND ASSOCIATED i WETLANDS AREAS AS DELINEATED BY SOUTHERN ENVIRONMENTAL GROUP, INC. SURVEYED BY CAGLE SURVEYS, SEAGROVE, tt .,.N C t a ; 9 a q \\\ 1 } ' $ t e � v � ° e r Xh 6 � ♦ `i a,h o �i o 1 ih h` h {1 yei yh h PORTIgN OFF TAX Mi4P # 7663-53-9738{ +/- 2,3 ACRES RICHARD L. KERN REV Q yY y33 xx� 3 P F Z E.Q.R. STONE 100 50 0 100 200 300 SCALE IN FEET m N01•for Seagrove Quarry Subject: N01 for Seagrove Quarry From: Mike Lawyer <Mike.Lawyer@ncmai]_net> Date: Wed, 06 Dec 2006 l 0:17:44 -0500 To: Bethany Georgoulias<Bethany.GeorgouIias@ncmail.net> Hi Bethany! As you know, I conducted a site visit to the proposed Seagrove Quarry in Montgomery County last week. After speaking to the engineer, Mr. Howiler, I feel pretty confident with the stormwater and process water control measures they have proposed. Also, since Mr. Howiler is very familiar with the general permit, has worked with other mining companies and will be retained to perform proper monitoring and compliance, I recommend proceeding with issuance of their certificate of coverage under the NCG020000 general permit. As I mentioned to you last week, Mr. Howiler did express that some wetlands are adjacent to what will be the active quarry pit. Although I'm not convinced that there may be wetland impacts due to mine dewatering, you may want Co include in their COC that they should provide the regional office with some type of O&M plan if there is the potential for impacts. If you need any further comments, please contact me. On another topic, can DWQ rescind permit coverage for an industry that we know is no longer in operation. Specifically, we have discovered that one of our permitted facilities (Woodard rnc-NCG180216) has been abandoned. It appears that the facility has been shut down for a while and we would probably be unable to contact anyone with the company to request that they submit a rescission request letter. Can the Division go ahead and rescind without a request letter from the permittee? Thanks, Mike Michael Lawyer Environmental Technician NCDENR-Division of Water Quality Surface Water Protection Section Fayetteville Regional Office Direct; ( 910) 433--3329 Main: (910)433-3300 Fax: (910)486-0707 1 of 1 12/8/2006 10:26 AM Howiler & Associates 599 Wallace Road Cheraw, SC 29520 843-537-4784 November 16, 2006 Ms. Bethany Georgoulias N. C. Dept. Environment & Natural Resources Division of Water Quality Stormwater and General Permits Unit 1617 Mail Service Center Raleigh N.C. 27699-1617 Re: NPDES Permit Application Little River Stone, LLC - Seagrove Quarry Montgomery County Dear Ms. Georgoulias: We are pleased to submit the enclosed revised engineering information as we discussed by phone today on behalf of Little River Stone, LLC pertaining to their request for coverage of the proposed Seagrove Quarry under the NPDES General Permit for Mineral Mining (NCG020000). Specifically, please find the following items enclosed: 1) three copies of an attachment to the NOI as modified to make Section 15 agree with the process settling basin system design notes as to basin retention times and also to show trapping efficiency calculations for each individual basin, 2) three copies of "Design Calculations for Process Wastewater Settling Basins" as revised to more correctly depict individual basin holding times, based on both normal operating conditions, as well as when one of the primary basins is taken out of service for settled solids removal. We trust that this submittal provides you with all the additional information you need to complete processing this NOI request; however, should you need additional information or have any questions, please contact the writer. Sincerely, Howiler & Associates ue / Steve Howiler, P.E. Enclosures N r C O U N T Y �; �/ u► a � a o p� $ 0-0 w 12_\ ---- r -- — — i — — -- — ry �11349 ' 1356 0 1358 1.5 1357 1354S¢ q j Asbu 3r 3P i 1355 -4 135 o Qe L ' = 1354 1380, ZO � � 73 1349 i , m 1354 1311 t m m ' , � a ►. Bleeds " n ti a 1361 1340 I 1322 13741 i 1348 �-0 @ 131408 1362 ' 5Z 13 1407 p 1362 o � 9 1350 t �a �1400 i c t 1351 I w� � ` Q 377 Allreds i°`O _ 1 2 S 1383 , 1349 t 1364 ! f -MOr Tl- ' .4 } 1378 1364 y " m f 1 1 � 1401 \� - 1 1347.9 1$ _ 1365 1340 r 1346-1— " y4 t a 13� 66 t r 136 1363>~ 33' 25! ` . ! 1365 r nee \ a -- -- f ' X 14 s° , .SCAR -1' _ . MONTGOMERY COUNTY r NORTH CAROUNA PA M NORTH CAROUMA DEPARTMENT OF TRANSPORTATION = DIVISION OF HKOAM YS - = UWF D.&DEPARTWENT OF 7RANSPORTATION O FEIIEWIL MtiIMMY AOItlNSTRl1710N / j SED. BASIN #1 � OLD OUARRY/FRESH WATER RESERVOIR 725 GPM WASH PLANT f PRIMARY SETTLING BASIN "A" PRIMARY SETTLING BASIN "B" INTERMITTENT DISCHARGE OF EXCESS WATER TO UNNAMED TRIBUTARY TO LITTLE RIVER - NPOES-OUTfALL 01)1 EXCESS PIT DEWATERING SECONDARY SETTLING BASIN/ FRESH WATER BASIN INTERMITTENT DISCHARGE OF �J- SED. BASIN 12 STORMWATER TO UNNAMED TRIBUTARY TO LITTLE RIVER - UY NPDES OUTFALL 5D0 1 REV NO: DESCRIPTION OF REVISION: DATE: DESIGNED: SFH PP"ARBD M& LITTLE RIVER STONE, LLC er_ — HOW#LER & ASSOCIATES CHERAW.LACE SC 29520 5421-910-7016 DRAWN: SFH CHECKED: SFH DATE: 10/5/06 DRAWING PROJECT: KERN—SEAGROVE MINE SEAGROVE QUARRY MONTGOMERY COUNTY, NC LITTLE RIVER TOWNSHIP DRAWING FILE: NPDES PERMIT DWG. SCALE: WATER FLOW SCHEMATIC FOR NPDES PERMIT APPLICATION DRAWING NO.: 2 OF 2 ACTIVE QUARRY PIT DEWATERING O C T 1 1 2006 D E N R - WATER WALITY Lin � 1i N01 for Seagrove Quarry Subject: N01 for Seagrove Quarry From: Bethany Georgoulias <Bethany.Georgoulids @ncmail_net> Date: Mon. U Nov 2006.14:15:42 -0500 To: Mike Lawyer <Mike.Lawyer@ncmai1.net> Mike, NO I aff Nc.0 020GR5-- We've received an NOI from Little River Stone, LLC for an NCG02 mining stormwater/wastewater permit for their Seagrove Quarry. They've already received their Mining Permit (# 62-41) from DLR on June 15, 2006. I'm only attaching the map to this e-mail because I'm sending a hard copy of the package to you (includes site plan, NOI, treatment system calcs, etc.) They are proposing a closed -loop recycle system for their process wastewater, but will discharge mine dewatering water and•stormwater. [Technically an ATC won't be required for this one since it's a crushed stone quarry and their recycle system is closed -loop, but I do intend to review their process WW treatment system calcs before approving the COC.] They're proposing to use DAMS for flocculation as needed, so I plan to explain they'll have to refer to the list of approved products in NC. The operation will discharge to a couple of tribs to the Little River, in a segment designated as C waters in the Yadkin Basin. From the site plan, it looks like there are wetlands in the vicinity, which is another reason I wanted to send a copy of the package for you to review. Does the Fayetteville Regional Office have any concerns about issuing this facility a COC for this general permit, and is there tfie potential to impact wetlands nearby? We'll require an 0&M plan prior to operation if that's the case (which I'll put in the letter). Normally if we don't receive any objections we issue the COC in 30 days, but I usually hold off on mining permits, especially if wetlands may be affected. Just let me know when you've had a chance to look through the application. Thanks! BG Bethany Georgoulias' Environmental Engineer NC DENR DWQ Stormwater Permitting Unit (919) 733-5083, ext..529 bethanv.aeoraculias@ncmail.net Content -Type: application/pdf SeagroveQuarry_map.pdf Content -Encoding: base64 f L�E*C'IMM 1 of 1 11/13/2006 2:15 PM , f i� f :-LtVEL BOUNDARY 9F US AND t JURISDICTIONAL WATERS 1 SOC. WETLANDS J r s 4 � 1 f .G -0 TAX MAP # 7663-34-5004 122.36 ACRES KERN LIVESTOCK 454 BLACK ANKLE ROAD k STAR, NC 27536 9 { i s 3 r El s i4 i 7ALL 5T E ko �o REV NO: DESCRIPTION OF REVISION: DATE: i 3 DESIGNED: SFH PRSPAR,EA FOR. - LITTLE RIVER STONE, LLC BY• HOWILER & ASSOCIATES 599 WALLACE RD. CHERAW. SC 29520 843-910-7016 DRAWN: SFH CHECKED: SFH DATE: 10/5/06 DRAWING PROJECT: KERN - SEACAOVE MINE SEAGROVE QUARRY MONTGOMERY COUNTY, NC LITTLE RIVER TOWNSHIP DRAWING FILE: NPDES PERMIT DWG. SCALE: 1" = too' SITE PLAN FOR NPDES PERMIT APPLICATION DRAWING NO.: 1 OF 2 to + \ + + + S � R \ + �r + WATERS OF THE US AND ASSOCIATED ) 1, WETLANDS AREAS AS DELINEATED BY SOUTHERN ENVIRONMENTAL GROUP, INC. SURVEYED BY CAGLE SURVEYS, SEAGROVE, t+"' -NC t S + T k + + `s1 4 " k t t is ■ -� L \ J yJ � ° F �e \ /4 \\ 4 'hc` \,y -7 \ 1 R PO}2T19N OF TAX MA # 7663-53-9738 I +/— 2R3 ACRES z RiGHARD, L. KERN , REV 3 e } e� E J.ft. STONE , El 3 100 50 0 100 200 300 CIO SCALE IN FEET Howiler & Associates 599 Wallace Road Cheraw, SC 29520 843-537-4784 October 6, 2006 N. C. Dept. Environment & Natural Resources Division of Water Quality Stormwater and General Permits Unit 1617 Mail Service Center Raleigh N.C. 27699-1617 Re: NPDES Permit Application Little River Stone, LLC - Seagrove Quarry Montgomery County Dear Sirs: LL OWNS OCT 1 1 2oU6 UENR - WATER QUALITY fetlands & Stommater Branch We are pleased to submit the enclosed Notice of Intent for coverage of the proposed Seagrove Quarry under the NPDES General Permit for Mineral Mining (NCG020000) on behalf of Little River Stone, LLC. In support of this Notice of Intent, please find the following items enclosed: 1) three copies of the completed Notice of Intent, 2) three copies of an attachment to the NOI, 3) three copies of "Site Plan for NPDES Permit Application" (Dwg. No. 1 of 2), 4) three copies of "Water Flow Schematic for NPDES Permit Application" (Dwg. No. 2 of 2), 5) three copies of "Design Calculations for Process Wastewater Settling Basins", 6) one copy of the approved mining permit for the quarry, 7) three copies of Montgomery County .highway map showing the quarry location, 8) and a check for $80.00 made payable to NCDENR to cover .the permit application processing fee. As we interpret the text of the general permit, specifically Part III, Section C-3, "Overflow From a Closed Loop Process Wastewater Recycle System Designed to Operate With Minimum of Two -Feet of Freeboard", "authorization to construct and operate requirements (Part 11, Sections A and B) are not applicable to this type of process wastewater operation". The process wastewater basin system is designed to limit the amount of water entering the. system to makeup water that is added to operate the system at or below the two feet of freeboard and/or precipitation that falls directly into the system as required by this. section. The system is also designed to exclude stormwater runoff from entering the system as required by this section. Therefore, it is our understanding that an Authorization to Construct and Operate this process wastewater system is not required and, thus, is not being sought. Furthermore, in accordance with- this section of the General Permit, it is our understanding that no analytical monitoring will be required for the overflow from this system because it is a closed loop recycle system designed to operate with two feet of freeboard. Design calculations as shown in item 5) above are included in this package that show that the process wastewater settling basin system will hold all stormwater falling on it as a result of the 100-yr., 24-hr. storm event without discharging. In order to insure the quality of the water returned to the plant from the process wastewater settling basin system, as well as any discharge from the old quarry through Outfall 001, we are requesting approval for the use of polymeric flocculants at this operation. Please note item 15) of the NOI form and accompanying attachment. We trust that this submittal provides you with all the information to process this NOI request; however, should you need additional information or have any questions, please contact the writer. Sincerely, Howiler & Associates dve--A-Z14�, Steve Howiler, P.E. Enclosures Division of Water Quality / Water Quality Section NC®ENR National Pollutant Discharge Elimination System N .0 .- NCG020000 National Pollutant Discharge Elimination System application for coverage under Gene NCG02WOD: !y STQRMWATER DISCHARGES associated with activities classified as: SIC 14 Mineral Mining Industry (except as specified below) 0 C T 1 1 2006 The following activities are also included: DENtt - WATER QUALITY • Active or inactive mining operations (including borrow pits) chat discharge stormwater na9i3tt�ii9trtlttraater Branch that has come in contact with, any overburden, raw material, intermediate products, finished products, byproducts or waste products located on the site of such operations • Stormwater from vehicle maintenance activities at mining operations; overflow from facilities that recycle process wastewater, and/or mine dewatering The following activities are specifically excluded from coverage under this General Permit: • Peat mining, coal mining, and meta! mining Stormwater discharges from mining operations which are intermixed on site with stormwater from asphalt operations, and oil and gas extraction operations • StwKkwd tndusbW VrasaH udlan Code (Please print or type) 1) Mailing address' of ownedoperator. Name L1 i TLc dof ✓e2 r[ E Street Address RA9.6 3 B City d E State t4C_ ZIP Code 7-73111 Telephone No. 33 A734Q72 _ Fax: (nro.—i�v 1Lr/e c� yE.J • address m which eA pemit owesponciertce wd1 be nmW 2) Location of facility producing discharge: Facility Name Facility Contact Street Address City County Telephone No. QoVf-- !� upEFt� 2a State Ate- ZIP Code 27354 CMo �Q 3) Physical Location Info on: Fax: Please provide a narrative description of how to get to the facility (use street ames, state road numbers, and distance and direction from a roadway intersection). Wr--s7—n FF .=737� a l5x.,ei ¢I aNTo &4-e. _- NiCI fp . �o� X - &'W ru T air fR 'ff'V 771.r"rc.E_ (A copy of a c cu* map or USGS quad sheet with faddy dearly loca on the map Is fired Err be submhted with thin app ) Page f of 4 SWU-217-101701 ; C-C Juu { � � / NCGO20000 N.O.I. 4) This NPDES Permit Application applies to which of the following : 0 New or Proposed Facility Date operation Is to begin ❑ Existing 5) Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: % -�- 7- 9 6) Provide a brief descrirpiIon of the types of minerals mined at this facility: See a - 7) Discharge Points: Number of discharge points (ditches, pipes, channels, etc. that convey discharges from the property): Stormwater. / - Mine dewatering:� _ Process Wastewater Overflow: Please provide short narrative description of discharges: •fie eAle4l 8) Receiving waters: What is the name of the body or bodie,§. of water (c mek, stream, river, lake, etc.) that the facility stormwater discharges end up in? Lr r-r2, F- Kcc%!L Vra T&/a 1Ep~f,-6 772/ TW �_�S - - If the site stormwater discharges to a separate storm sewer system, me the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). IJ 9) Does this facility have any other NPDES permits? 0 No ❑ Yes If yes, list the permit numbers for all current NPDES permits for this facility: 10) Does this facility have any Non-0isdwrge permits (ex: recycle permits)? 0 No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 11) Does this facility employ any best management practices for stormwater control? ❑ No 9yes // / If yes, please briefly describe: JPe of a, ee 12) Does this facility have a Stonnwater Pollution Prevention Plan? �• No ❑ Yes If yes, when was it implemented? 13) Are vehicle maintenance activities occurring at this facility? ❑ No OgLyes 14) Are mine dewatering discharges occurring? ❑ No KYes Page 2 of 4 SWU-217-101701 NCGO20000 N.O.I. 15) Are discharges of overflows from process wastewater treatment systems occurring? 13 No 0 Yes If yes, answer the following questions on the wastewater treatment system: a) Please describe the type of process used to treat and/or recycle the process wastewater. Give design specifics (i.e. design volume, retention time, surface area, etc.). Existing treatment facilities should be described in detail and design criteria or operational data should be provided (including calculations) to ensure that the facility can comply with requirements of the General Permit [Use separate sheet(s)) Note: C.onstnre4on of any wastewater treabnerd faoilides iequh sbrnission of three (3) sets of plans and s. - .0ratiors along with their application. Design of beatmerd facilikiesnust comply with requirements 15A NCAC 2H .0138. If cornstrrrcbm of wastewater beatment fac EWS applies to the doge of process wastewater; inch @aee sets of plans and specifications with this application. b) Does this facility employ chemical additives to flocculate suspended solids? © No Yes If yes, please state theffnufacturer and the quantity of average daily usage of the chemical additives aTlt`aclte -- c) Does this facility overflow only during rainfall events exceeding the 10-yr, 24-hr rainfall: event? ❑ No 1I Yes "rl4d�w) 16) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? K No ❑ Yes b) Is this facility a Smafi Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? K No ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? t4 No ❑ Yes d) If you answered yes to questions b. of c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipmerds per year. Name of transport / disposal vendor: Vendor address: 17) Certification: North Carolina General Statute 143 21&6 b (i) provides that: Any tin who knowingly makes any false statement, representaWn, or cedificalm in arty application, record, report, plan or other document filed or regLdred to be rrrai Cmined raider Article 21 or regukt m of the Ernmarmrental Management Commission unplenvm* ng that Article, or who falsifies, tempers with or larowirgly renders woccwate any recording or morttoring device or rneftd recgrired to be operated or nuwftained under Article 21 or regulations of the Environmental Management commission kViementing dud Article, shag be guilty of a ftsdernesnor pu>ishabie by a fine Page 3 of 4 5WU-217-101701 NCGO20000 N.O.I. not to exceed $10,000, ar by �t not to exosed sits monifis, or by Moth. (18 U.S.C. Section 1001 provides a purdshment by a ftm of not more than $10.000 or korkwrfferd nmt more than 5 years, or both, for a shift ofi>ense.) I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I agree to abide by the following as a part of coverage under this General Permit: 1. I agree to amide by the approved Mining Permit for this mining activity. (A copy of the valid mining permit must be att shod to this request. 2. 1 agree to not dis� any sanitary wastewater from this mining activity except under the provisions of another NPDES permit specifically issued therefore. 3. 1 agree that bulk storage of petroleum products and other chemicals shall have adequate protection so as to contain all spills on the site. 4. 1 agree that solid wastes vA be disposed of in accordance with N.C. statutes and rules governing solid waste disposal. 5. 1 agree that maintenance activities for vehicles and heavy equipment will be performed so as to not result in oontamination of the surface or ground waters. t agree to abide by the provisions as listed above and recognize that the provisions are to be considered as enforceable requirements of the General Permit I certify that I am familiar with the information contained in this application and that to the hest of my knowledge and belief such information is true. complete, and accurate. Printed Name Title: i- kewo (Signature of Applicant) (Date Signed) Notice of Intent must be accompanied by a check or money order for $80.00 made payable to: NCDENR Final Checklist This application will be returned as incomplete unless all of the following items have been included: ❑ Check for $80 made payable to NCDENR ❑ This completed application and all supporting documents ❑ Copy of the valid approved mining permit for the facility ❑ Copy of county map or USGS quad sheet with location of facility dearly marked on map Mail the entire package to: Stormwater and General Permits Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina Z7699-1617 Note The submission of this document does not guarantee the issuance of an NPDES permit. Page 4 of 4 SWU-217-101701 Attachment to Notice of Intent to Discharge Under NCG020000 By Little River Stone, LLC - Seagrove Quarry September 29, 2006 (See attached Site Map and Water Flow Schematic for further explanation) 6) Minerals mined: The stone to be mined at this operation has been identified as a metamorphic quartz schist; however, it is likely better characterized as a non -foliated metamorphic quartzite or a metavolcanic tuff. 7) Discharge Points: There will be two discharge points for this operation as follows: 1) Outfall 001 will be the intermittent discharge from an old quarry pit on the site to a tributary to Little River immediately upstream of the river_ This discharge will consist of various combinations of: (a) mine dewatering, (b) stormwater, and (c) process wastewater. Since its primary and controlling component (from monitoring standpoint) will be mine dewatering, it will be sampled and reported as such. (a) All groundwater and stormwater runoff collected in the quarry pit will receive primary treatment in a sump that will be maintained below the lowest pit floor level. This mine dewatering will then be pumped as required to either the closed loop process water system as makeup water or to the old quarry pit that will serve as secondary treatment for this water. (b) Stormwater runoff from the entrance road and shop area will be routed to a sediment basin along the quarry entrance road for primary treatment. This sediment basin will discharge to the old quarry pit which will serve as secondary treatment for this stormwater. (c) The process wastewater system is designed as a closed loop recycle system that will only overflow during a rainfall event exceeding the 10-year, 24-hr. rainfall event. The system will consist of two settling basins and a combination settling basin and fresh water basin which will contain the plant fresh water pump that will supply the aggregate washing operation. Influent to the system will consist of return water from the aggregate washing operation, rainfall that falls directly into the system, and any makeup water from the quarry pit dewatering operation as indicated above. Any overflow from this system during rainfall events exceeding the 10-yr., 24-hr. storm will be routed to the old quarry pit via a pipe outfall. A pump will be installed in this old quarry pit and it will serve as the backup for the fresh water makeup system during dry periods when there is little water collected in the active quarry pit. It will also serve to fill the water truck that will distribute water over the stockpile area, dirt haul roads, etc. in order to control fugitive dust emissions from these sources. 2) SDO 001 will be the discharge from a sediment basin that will treat stormwater runoff from the plant and product stockpile area and release it to a small tributary to Little River. 11) BMP's for stormwater control: See 7) above, which covers the installation of permanent sediment basins for treatment of stormwater from the plant entrance road, shop area, and plant and product stockpile area, as well as stormwater generated within the quarry pit. The clearing of areas ahead of quarry development will be minimized in order to minimize the amount of land exposed to erosive conditions. These limited areas of disturbance will drain into the quarry pit or through erosion and sediment control devices such as brush barriers, silt fencing, sediment traps, etc. onto undisturbed portions of the site. 15) Process wastewater treatment system: a) Process wastewater will be treated by primary and secondary sedimentation in a series of settling basins. Two basins will provide primary sedimentation. Wash water outfall piping from the processing plant will be designed so that either of the two basins will operate while the other is being cleaned out. Overflow from the two primary basins will be routed via pipes to the secondary settling basin which will also serve as the processing plant fresh water basin. A pump in this basin will return water to the wash plant for reuse. Makeup water as needed to overcome system losses to evaporation and into the finished products will be provided from the mine dewatering pump as indicated above. The total active volume in the settling basin system is 1,087,000 gallons. At a pumping rate of 800 gpm (1.78 cfs) to the wash plant, the retention time in the basin system will be 1358 minutes, or 22.6 hours. The surface area at normal water level in the basins will be approximately 21,500 sf . Surface area to basin outflow ratio equals: 21,500 sf11.78 cfs = 12,078 sf/cfs The D15 size of material entering the basin system from the washing operation = +/- 0.045 mm (325 mesh). The settling velocity of this particle V1s = +/- 0.003 fps. (Qp.) I (V15)(Surface Area) _ (1.78 cfs) I (0.003 fps)(0.493 acs) = 1203 Trapping efficiency for D15 particles = +/-94% (Reference "Engineering Aids and Design Guidelines for Control of Sediment" by John C. Hayes and Billy J. Barfield) These retention time and surface area to outflow parameters indicate that, with continuing removal of the accumulated solids as required, the basin system will remove solids with adequate efficiency to allow the water to be used for recycling. b) In order to insure that a high quality of return water is available at all times and that, should the process wastewater basins overflow as the result of a storm event, the overflow will be as clean as possible, the permittee proposes to use a polymeric flocculent to flocculate additional suspended solids on an as needed basis. The polymer used in the non -discharge, closed loop recycle process wastewater settling basin system will be: (1) Nalco Car -Floc 9856 Plus; (2) RMC (Rochester Midland Corp.) MIDFLOC 1316E, MIDFLOC 1320L, and MIDFLOC 1321L; or (3) Kemira Chemicals INDUSET 246 Likewise, to insure a high quality effluent from Outfall 001, the permittee proposes to add one of the following polymeric flocculents to the mine dewatering entering the old quarry pit on an as needed basis. (4) Nalco En -Act 7883 (5) RMC (Rochester Midland Corp.) MIDFLOC 1309L (6) Kemira Chemicals INDUSET 246 All of these products have a proven track record of low toxicity due to their chemical makeup, as well as their resultant behavior and breakdown in the ponds. All are used extensively in the mining industry. The permittee will determine the product which yields the best combination of pricing and performance based on bench tests at startup of the quarry and subsequently provide DENR with the proposed dosage rates and daily quantity of use. e) Design calculations are attached to show that the basin system will overflow only during rainfall events exceeding the 10-yr., 24-hr. rainfall event. Indeed, the calculations show that the basin system will not overflow even during the 100-yr. storm event. An emergency overflow pipe will be installed to allow stormwater accumulation from an event exceeding the I00-yr_ storm event to be safely channeled to the old quarry pit. Any excess accumulation of water in this old pit will overflow through Outfall 001. r C O U N T Y a7 d O O 12 0 t � A � r ' 1349 1356 Q 13511 t.sr , i 357 1354S¢ q r l _ ' �r Asbu 35.30- � 4 r 1355 ) j 135 o s = 1354 1380. 1349 f 1�110 '� 1 s 1354 1311 �' a Stee m i Nds l a 1361 1340 ' 1322 1374, 1348 O t4a6 1362 5 ' 1352 f I I `1407 m Z� 1362 i g 1350 1 221) 11411a I 1351 � 377 All + 4" '? --� rods s i 1383 1349 1 1364 ! 1-Ether v , .4 1378 J 1364 , • y -� "6 1 A 1401 1347.9 1 * To w ? +r• t is F_ 1365 3 1340 I 1346--, " 1368 r I .4 -� 136 1363� �, I 1365 ! ROG -� ! _ _ f ° % STAR- �7�y _ MONTGOMERY COUNTY ; NORTH CAROLINA NORTH C.AROLINA d6177ZT OF TRAHS?ORTAYION O+V+" OF HIG MW1YS - 013 U T ' \ U.S.OEPARTIIE/R OF TPARSPORFATM FEDERAL H MWMY ADUDNSTPA7VN Q 8 a.w...w.. ti �♦ r ♦ � �[ � t 4 t _� a � 1 ♦ L Little River Stone, LLC SEAGROVE QUARRY 2 miles north of Steeds Montgomery County, NC Design Calculations for Process Wastewater Settling Basins to accompany NQI for Coverage Under General NPDES Permit NCG020000 September, 2006 Submitted to: N.C_ Department of Environment & Natural Resources Division of Water Quality Stormwater and General Permits Unit By: Little River Stone, LLC P.O. Box 368 Seagrove, NC 27341 OGT I 1 2006 DEN R -_ wATE pDA� Prepared by- Steve Howiler, P.E. (NC Regisl a on 19924) Howiler & Associates 599 Wallace Rd. Cheraw, SC 29520 843-537-4784 �a �=. 4 i Pg. 1 I Desicn of Process Wastewater Setti inn Basins Reference: NC Erosion and Sedimentation Control Planning and Design Manual A) Holding Times Primary settling basin "A" has the following dimensions: Area at normal water level (2' freeboard to emergency overflow) = 7715 sf w11:1 side slopes and a total depth of 12', bottom area: 2724 sf at normal water level, water volume = 370,900 gallons Wastewater flow = 800 gpm (1.78 cfs) wastewater flow, then holding time = 7.7 hrs. Primary settling basin "B" has the following dimensions: Area at normal water level (2' freeboard to emergency overflow) = 7134 sf w11:1 side slopes and a total depth of 12', bottom area: 2502 sf at normal water level, water volume = 342,400 gallons Wastewater flow = 800 gpm (1.78 cfs) wastewater flow, then holding time = 7.1 hrs. Secondary settling/fresh water basin has the following dimensions: Area at normal water level (3' freeboard to emergency overflow) = 6706 sf w/ 1:1 side slopes and a total depth of 12', bottom area: 2283 sf at normal water level, water volume = 319,400 gallons Wastewater flow = 800 gpm (1.78 cfs) wastewater flow, then holding time = 667 hrs. Total Holding Time = 21.5 hrs. With basins half -full of settled solids, Total Holding Time = 11.3 hrs. B) Check retention for 10-yr., 244hr. storm event inflow to basin system 1) - Calculate Peak Flow, Q,o, inflow to basins for the contributing drainage area using SCS TR-55, and flood routing Base Information for Peak Runoff Calculation Location: Star, NC - Montgomery County Drainage Area = 1.8 acres Hydraulic Length = 200 feet % Hydraulic Length modified: 0 % Average slope = 2.0 % Ratio of drainage area to ponded area: ponded = 0.49 acs. throughout Ratio = 3.7 grassed 0.20 Acres 11.1% bare soil 1.11 Acres 61.7% settling basin 0.49 Acres 27.2% 1.8 100.0% a) Calculate average curve number (CN) soil group "C" % Area CN %Area x CN grassed 11.1 % 74 8.22 unpaved road 61.7% 89 54.88 settling basin 272% 100 27.22 100% 90.33 Therefore, use CN = 90 Pg. 2 b) Determine runoff depth From Figure 8.031, for Montgomery County, the rainfall amount for the 10-year, 24-hr. storm at site. P = 5.3 inches Ultimate Soil Storage Capacity = S = (1000/CN) - 10 = 1.07 inches Runoff depth, Qr = (P-0.2S)z/(P+0.8S) = 4.20 inches c) Determine peak rate of runoff for the design storm by adjusting for watershed shape Using the equation L = 209'a"°-6 ,where (L) is the hydraulic length and (a) is the drainage area the equivalent drainage area is therefore, a = 0.9 acres From figure 8.03p, 2% slope, CN = 90; peak rate of runoff = 1.8 Winch Q, = Peak Rate Runoff • Qr = 7.6 cfs Q2 = Q4 "Actual Area/Equiv Area = 14.6 cfs d) Adjust peak discharge rate Q2 for percent Impervious area (none, therefore factor =1) and percent hydraulic length modified: From figure 8.03r, for CN = 90 and % length modified = 0 hydraulic length adjustment factor 1.00 therefore, Q3 = Qz " adj factor = 14.6 cfs e) Adjust peak discharge rate 03 for average watershed slope By interpolation from Table 8.03d, for avg. slope = 2.0 and drainage area = 1.8 adjustment factor - 1.06 Q4 = Q3' adj. Factor = 15.5 cfs f) Adjust peak discharge Q4 for surface ponding From Table 8.03e, for Q10 and ponding ratio = 3.7 at design point QPio,u = Q4 'adj. Factor= g) - Compute time to peak for 10-yr storm TP = (43.5 " 4' A) / QA = 32 min Adjustment factor = 0.66 Adjustment factor = Average factor = 0.66 10.2 cfs h) - Develop Hydrograph of inflow for 10-yr storm event Pg. 3 Applying step function, calculate inlet flow to basin for various times using: for time between zero and 1.25 Tp: Q = Qp12'((1-cos(Trt / Tp)) for time > 1.25 Tp: Q = 4.34 " Qp exp((-1.30(t/Tp)) 10-yr. Storm Hydrograph Time Flow min 4 0.39 8 1.49 12 3.15 16 5.10 20 7.06 24 8.72 28 9.84 Tp 32 10.25 36 9.88 1.25-Tp 40 8.79 44 7.49 45 7.19 48 6.37 52 5.41 56 4.60 60 3.92 64 3.33 68 2.83 72 2.41 76 2.05 80 1.74 84 1.48 88 1.26 92 1.07 96 0.91 100 0.78 104 0.66 108 0.56 Known Information Tp = 32 min QQ 10 = 10.2 cfs 1) - Determine Stage -Storage ReMonship in pond Dug pond with 1:1 slopes. At emergency overflow level, pond dimensions are: 26.000 sf At normal water levels, Z below emergency overflow elevation, total pond area is: 22,222 sf Assume basin @ normal water level at 10-yr. event, ie. water elevation 2 below emergency overflow level. Pg. 4 Avg. Water Area Area Depth Volume Accumulated Level (sa. ft) (sQ-ft) feet (cu-ft-) Volume (cu ft) 594.5 22222 22222 0 0 0 Normal 595.5 - 24111 23167 1 23167 23167 596.5 26000 25056 1 25056 48222 emergency o'flow 597 11492 18746 1 18746 66968 bankfuli S=KS*Zb Determine Ks and b using known information from two contour levels, near max water level =2' and mid -depth, elev. = 1' b = ln(S2/S,)/In(Z2/Zl) = In(4822223167) / In(2/1) = 1,058 K5 = S2 / (Z2)e = 48222/ (2)1,1.058 = 23167 Check constants using Z = (S/Ks)'lb At depth =1', 1' = (2316723167)"'-0r'8 = 1.0 ft Therefore, since the result is within 0.1% we can consider the constants valid. j) - Perform Short -Cut Routing W determine maximum water elevation and outflow Based on 10-yr storm hydrograph above, following is the stage -storage - discharge data developed from short cut flood routing method, assuming beginning water level is at normal water level, i.e. 2' below emergency overflow Time Inflow Storage Stage Outflow min ccffs) cu. ft u (cfs) Known Information Tp = 32 min Qv swG w ` 10.2 cfs K, = 23167 b = 1.058 0 0 0 0.00 0 0 4 0,39 0 0.00 0.00 93 8 1.49 93 0.01 0.00 358 12 3.15 451 0.02 0.00 755 16 5.10 1206 0.06 0.00 1224 20 7.06 2430 0.12 0.00 1693 24 8.72 4123 0.20 0.00 2093 28 9.84 6216 0.29 0.00 2362 32 1025 8578 0.39 0.00 TQ 2459 36 9.88 11037 0.50 0.00 2371 40 8.79 13408 0.60 0.00 1.25'Tp 2110 44 7.49 15518 0.68 0.00 449 45 7.19 15967 0.70 0.00 1294 48 6.37 17261 0.76 0.00 1528 52 5.41 18789 0.82 0.00 1299 56 4.60 20089 0.87 0.00 1105 60 3.92 21194 0.92 0.00 940 64 3.33 22134 0.96 0.00 799 68 2.83 22933 0.99 0.00 680 72 2.41 23613 1.02 0.00 578 76 2.05 24191 1.04 0.00 492 80 1.74 24682 1.06 0.00 418 84 1.48 25101 1.08 0.00 356 88 1.26 25456 1.09 0.00 302 92 1.07 25759 1.11 0.00 257 96 0.91 26016 1.12 0.00 219 100 0.78 26234 1.12 0.00 186 104 0.66 26420 1.13 0.00 158 108 0.56 26579 1.14 0.00 135 112 0.48 26713 -1.14 0.00 114 116 0.41 26828 1.15 0.00 97 120 0.34 26925 1.16 0.00 83 124 0.29 27008 1.16 0.00 70 128 0.25 27078 1.16 0.00 60 132 0.21 27138 1.16 0.00 51 136 0.18 27189 1.16 0.00 43 140 0.15 27232 1-17 0.00 37 144 0.13 27269 1.17 0.00 282 180 0.03 27551 1.18 0.00 109 240 0.00 27660 1.18 0.00 10 300 0.00 27669 1.18 0.00 Pg. 5 1 360 0.00 27670 1.18 0.00 0 480 0.00 27670 1.18 0.00 Pg.6 We see that maximum stage will be 1.18' (elevation = 95.68) above normal water level and 0.82' below emergency spillway elevation (elevation = 96.50) for the 10-yr, 24-hr storm inflow to the basin. Bank full elevation is 1.32' above this maximum stage. For a dug pond, this Is okay; however actual high elevation around pond is 1' higher, so freeboard will actually be 2.37. C) Check 100- . 24-hr. storm event inflow to basin Iystem and size outfall pipe 1) - Calculate Peak Flow, 040, Inflow to basins for the contributing drainage area using SCS TR- 5, and flood routing b) From Figure 8.03j, for Montgomery County, the rainfall amount for the 100-year, 24-hr. storm at site, P = 7.7 inches Ultimate Soil Storage Capacity = S = (1000/CN) -10 = 1.07 inches Runoff depth, Q, = (P-0.2S)2/(P+0.8S) = 6.55 inches c) Determine peak rate of runoff for the design storm by adjusting for watershed shape Using the equation L = 209'aAQ6 ,where (L) is the hydraulic length and (a) is the drainage area the equivalent drainage area is therefore, a = 0.9 acres From figure 8.03p, 2% slope, CN = 90; peak rate of runoff = 1.8 cfs/inch Q1 = Peak Rate Runoff ' Or = 11.8 cis 02 = Q1 ' Actual Area/Equiv Area = 22.8 cfs d) Adjust peak discharge rate Q2 for percent Impervious arm (none, therefore factor =1) and percent hydraulic length modified: From figure 8.03r, for CN = 0 and % length modified = 0 hydraulic length adjustment factor 1.00 therefore, Q3 = 02 " ad! factor = 22.8 cfs e) Adjust peak discharge rate Q3 for average watershed slope By interpolation from 'cable 8.03d, for avg. slope = 2.0 and drainage area = adjustment factor: 1.06 Q4 = Q3` adj. Factor = 24.2 cis f) Adjust peak discharge 04 for surface ponding From Table 8.03e, for Q10and ponding ratio = 3.7 at design point Adjustment factor = 0.77 Adjustment factor = Average factor W 0.77 QP ieox = Q4'adj. Factor = 18.6 cfs 1.8 Pg. 7 g) - Compute time to peak for 100-yr storm TP=(43.5"Q,`A)IQP= 28 min h) - Develop Hydrograph of Inflow for 100-yr storm event Applying step function, calculate inlet flow to basin for various times using: for time between zero and 1.25 Tp: Q = Qp1 2'((1-cos(Trt l TP)) for time > 1.25 TP Q = 4.34 ; Qp ex((-1.30(t/Tp)) 100-yr. Storm Hydrograph Time Flow Known Information TP = 28 min Op 10o.N = 18.6 cfs 4 0.96 8 3.62 12 7.46 16 11.68 20 15.41 24 17.90 Tp 28 18.62 32 17.44 1.25"Tp 35 15.44 40 12.22 44 10.12 45 9.65 48 8.37 52 6.93 56 5.74 60 4.75 64 3.93 68 3.25 72 2.69 76 2.23 80 1.85 84 1.53 88 1.27 92 1.05 96 0.87 100 0.72 104 0.59 108 0.49 112 0.41 116 0.34 120 0.28 140 0.11 144 0.09 180 0.02 240 0.00 288 0.00 Pg. 8 i) - Perform Shot -Cut Routing to determine maximum water eievation and outflow Flow over weir = Q = Cw'L"H1-5 , where Cw is weir coefficient, L is length of weir, and H is height of water above the weir. Use 6' square riser box with 4' wide weir ahead of outfall pile Based on 100-yr storm hydrograph above, following is the stage -storage - discharge data developed from short cut flood routing method, assuming beginning water level is at normal water level, i.e. 2 below emergency overflow Time Inflow Storage Stage Outflow Known Information Tp = 28 min QP j" = 18.6 cis K, = 23167 b = 1.058 0 0.00 0 0.00 0 0 4 0.96 0 0.00 0.00 229 8 3.62 229 0.01 0.00 870 12 7.46 1099 0.06 0.00 1791 16 11.68 2890 0.14 0.00 2803 20 15.41 5693 0.27 0,00 3699 24 17.90 9392 0.43 0.00 4295 28 18.62 13687 0.61 0.00 4469 32 17.44 18157 0.79 0.00 4186 36 14.76 22343 0.97 0.00 3543 40 12.22 25886 1.11 0.00 2933 44 10.12 28819 1.23 0.00 607 45 9.65 29426 1.25 0.00 1737 48 8.37 31162 1.32 0.00 2010 52 6.93 33172 1.40 0.00 1664 56 5.74 34836 1.47 0.00 1377 60 4.75 36213 1.53 0.00 1140 64 3.93 37353 1.57 0.00 944 68 325 38297 1.61 0.00 781 72 2.69 39078 1.64 0.00 647 76 223 39724 1.67 0.00 535 80 1.85 40260 1.69 0.00 443 84 1.53 40703 1.70 0.00 367 88 1.27 41070 1.72 0.00 TP 1.25'TP 304 Pg. 9 92 1.05 41373 1.73 0.00 251 96 0.87 41625 1.74 0.00 208 100 0.72 41833 1.75 0.00 172 104 0.59 42005 1,76 0.00 143 108 0.49 42148 1.76 0.00 118 112 0.41 42266 1.77 0.00 98 116 0.34 42363 1.77 0.00 81 120 0.28 42444 1.77 0.00 335 140 0.11 42779 1.79 0.00 26 144 0.09 42805 1.79 0.00 194 180 0.02 42999 1.79 0.00 20 200 0.01 43018 1.80 0.00 8 220 0.00 43026 1.60 0.00 3 240 0.00 43029 1.80 0.00 1 260 0.00 43030 1.80 0.00 0 280 0.00 43031 1.80 0.00 0 300 0.00 43031 1.80 0.00 0 340 0.00 43031 1.80 0.00 We see that maximum stage will be 1.8' above normal water elevation (elev = 595.3) and 0.2' below emergency overflow (596.5), for the 100yr storm Inflow to the basin. Bank full elevation is 0.7' above this maximum stage. For a dug pond, this is okay; however actual high elevation around pond is 1' higher, so freeboard will actually be 1.7'. 2) - Size emergency overflow pipe Assume maximum outflow at >100-yr. storm = 12.50 cfs 2/3 of 100-yr. storm inflow (see above) This is VERY conservative 5 = 596.5-588/150' = 0.0567 ft/ft n = 0.013 RCP or smooth -bore CPP At 0.0567 ftlft grade, 16' RCP will carry 15.5 cfs flowing full and 12.5 cfs @ depth = 10.5". Check Available head for Pipe Flow Checking for inlet, velocity head, and pipeline friction losses: Total HL = He + H„ + hr = (V/2gXke + 1 + ((29n`L)/R`)) where, ke = 0.6 for straight pipe inlet A-- 1.23 sf V=Q/A= 10.16 ft/sec R = AMP = 1.231(3.14)(1.25) = 0.49 L = 150 ft HL = 5.61 ft Available HL = 597.7 - 588.8 = 8.9' > 5.61' OKl Use 150' of 15" RCP. �05 SED. BASIN #t om OLD QUARRY/FRESH WATER RESERVOIR 725 GPM WASH PLANT PRIMARY SETTLING BASIN 'A' PRIMARY SETTLING BASIN 'B- INTERMITTENT DISCHARGE OF SED" BASIN #2 STORMWATER TO UNNAMED - -� TRIBUTARY TO LITTLE RIVER - NPDES OUTFALL SDO I REV N0 DESCRIPTION OF REVISION: DATE: 0 DESIGNED- SFH PREPARED MR- LITTLE RIVER STONE, LLC BY: HOWILER & ASSOCIATES 599 WALLACE RD. CHERAW. 5C 295M 943-910-7M6 DRAWN: SFH CHECKED: sFH DATE: 10/5/06 DRAWING PROJECT: KERN-SEAGROVE ONE SEAGROVE QUARRY MONTGOMERY COUNTY, INC LITTLE RNER TOWNSHIP DRAWING FILE- WOES PERMIT DWG SCALE: 1' 4 low WATER FLOW SCHEMATIC FOR NPDES PERMIT APPLICATION DRAVIG NO.: 2 OF 2 INTERMITTENT DISCHARGE OF EXCESS WATER TO UNNAMED TRIBUTARY TO LITTLE RIVER - NPOES OUTFALL 001 EXCESS PIT DEWATERING SECONDARY SETTLING BASIN/ FRESH WATER BASIN m a V O ACTIVE QUARRY PIT DEWATERING ° @ mwi g OCT 1 1 2006 DENR - WATER QUALITY Wetlands & Stolmwater Branch n i ki5"J v24 o "O ib �ae�eae•xa V ' Aa4 ��_ r� � �. - =.ul ' , � i�` t �' �; �� IS) Attachment to N to ice of Intent to Discharge Under NCG020000 By Little River Stone, LLC - Seagrove Quarry September 29, 2006 Modified November 16, 2006 (See attached Site Map and Water Flow Schematic for further explanation) 6) Minerals mined: The stone to be mined at this operation has been identified as a metamorphic quartz schist; however, it is likely better characterized as a non -foliated metamorphic quartzite or a metavolcanic tuff. 7) Discharge Points: There will be two discharge points for this operation as follows: 1) Outfall 001 will be the intermittent discharge from an old quarry pit on the site to a tributary to Little River immediately upstream of the river. This discharge will consist of various combinations of: (a) mine dewatering, (b) stormwater, and (c) process wastewater. Since its primary and controlling component (from monitoring standpoint) will be mine dewatering, it will be sampled and reported as such. (a) All groundwater and stormwater runoff collected in the quarry pit will receive primary treatment in a sump that will be maintained below the lowest pit floor level. This mine dewatering will then be pumped as required to either the closed loop process water system as makeup water or to the old quarry pit that will serve as secondary treatment for this water. (b) Stormwater runoff from the entrance road and shop area will be routed to a sediment basin along the quarry entrance road for primary treatment. This sediment basin will discharge to the old quarry pit which will serve as secondary treatment for this stormwater. (c) The process wastewater system is designed as a closed loop recycle system that will only overflow during a rainfall event exceeding the 10-year, 24-hr. rainfall event. The system will consist of two settling basins and a combination settling basin and fresh water basin which will contain the plant fresh water pump that will supply the aggregate washing operation. Influent to the system will consist of return water from the aggregate washing operation, rainfall that falls directly into the system, and any makeup water from the quarry pit dewatering operation as indicated above. Any overflow from this system during rainfall events exceeding the 10-yr., 24-hr. storm will be routed to the old quarry pit via a pipe outfall. A pump will be installed in this old quarry pit and it will serve as the backup for the fresh water makeup system during dry periods when there is little water collected in the active quarry pit. It will also serve to fill the water truck that will distribute water over the stockpile area, dirt haul roads, etc. in order to control fugitive dust emissions from these sources. 2) SDO 001 will be the discharge from a sediment basin that will treat stormwater . runoff from the plant and product stockpile area and release it to a small tributary to Little River. 11) BW's for stormwater control: See 7) above, which covers the installation of permanent sediment basins for treatment of stormwater from the plant entrance road, shop area, and plant and product stockpile area, as well as stormwater generated within the quarry pit. The clearing of areas ahead of quarry development will be minimized in order to minimize the amount of land exposed to erosive conditions. These limited areas of disturbance will drain into the quarry pit or through erosion and sediment control devices such as brush barriers, silt fencing, sediment traps, etc. onto undisturbed portions of the site. 15) Process wastewater treatment system: a) Process wastewater will be treated by primary and secondary sedimentation in a series of settling basins. Two basins will provide primary sedimentation under normal conditions. Wash water outfall piping from the processing plant will be designed so that either of the two basins will operate while the other is being cleaned out. Overflow from the two primary basins will be routed via pipes to the secondary settling basin which will also serve as the processing plant fresh water basin. A pump in this basin will return water to the wash plant for reuse. Makeup water as needed to overcome system losses to evaporation and into the finished products will be provided from the mine dewatering pump as indicated above. The total active volume in the settling basin system is 1,032,700 gallons. At a pumping rate of 800 gpm (1.78 cfs) to the wash plant, under normal operating conditions with both primary basins in service (400 gpm in each primary basin and 800 gpm in secondary/fresh water basin), the retention time in the basin system will be 36.3 hours as shown in the attached design notes. The surface area at normal water level in each basin and the surface area to basin outflow ratio will be as follows under normal operating conditions: Basin surface area Surface area to outflow ratio Primary "A" 7715 sf = 0.177 acs 8668 sf/cfs Primary "B" 7134 sf = 0.164 acs 8016 sf/cfs Secondary/F.W. 6706 sf = 0.154 acs 3767 sf/cfs The Di5 size of material entering the basin system from the washing operation = +/- 0.045 mm (325 mesh). The settling velocity of this particle V15 = +/- 0.003 fps. For each basin, the ratio, (Qp.) / (V15)(Surface Area), and the resulting trapping efficiency are as follows: Ratio Trapping Efficiency Primary "A" 1676 +94% Primary "B" 1809 +94% Secondary/F.W. 3853 +92% Under normal operating conditions, the overall system trapping efficiency for D15 particles = +/-94%. This will be somewhat diminished when one of the primary basins is being cleaned but will still be in the 92% range. (Reference "Engineering Aids and Design Guidelines for Control of Sediment" by John C. Hayes and Billy J. Barfield) These retention time and surface area to outflow parameters indicate that, with continuing removal of the accumulated solids as required, the basin system will remove solids with adequate efficiency to allow the water to be used for recycling. b) In order to insure that a high quality of return water is available at all times and that, should the process wastewater basins overflow as the result of storm event, the overflow will be as clean as possible, the permittee proposes to use a polymeric flocculent to flocculate additional suspended solids on an as needed basis. The polymer used in the non -discharge, closed loop recycle process wastewater settling basin system will be: (1) Nalco Cat -Floc 9856 Plus; (2) RMC (Rochester Midland Corp.) MIDFLOC 1316E, MIDFLOC 1320L, and MIDFLOC 1321L; or (3) Kemira Chemicals INDUSET 246 Likewise, to insure a high quality effluent from Outfall 001, the permittee proposes to add one of the following polymeric flocculents to the mine dewatering entering the old quarry pit on an as needed basis. (4) Nalco En -Act 7883 (5) RMC (Rochester Midland Corp.) MIDFLOC 1309L (6) Kemira Chemicals IlVDUSET 246 All of these products have a proven track record of low toxicity due to their chemical makeup, as well as their resultant behavior and breakdown in the ponds. All are used extensively in the mining industry. The permittee will determine the product which yields the best combination of pricing and performance based on bench tests at startup of the quarry and subsequently provide DENR with the proposed dosage rates and daily quantity of use. c) Design calculations are attached to show that the basin system will overflow only during rainfall events exceeding the 10-yr., 24-hr. rainfall event. Indeed, the calculations show that the basin system will not overflow even during the 100-yr. storm event. An emergency overflow pipe will be installed to allow stormwater accumulation from an event exceeding the 100-yr. storm event to be safely channeled to the old quarry pit. Any excess accumulation of water in this old pit will overflow through Outfall 001. Little River Stone, LLC SEAGROVE QUARRY 2 miles north of Steeds Montgomery County, NC Design Calculations for Process Wastewater Settling Basins to accompany NOI for Coverage Under General NPDES Permit NCG020000 September, 2006 Revised November 16, 2006 Submitted to: N.C. Department of Environment & Natural Resources Division of Water Quality Stormwater and General Permits Unit By: Little River Stone, LLC P.O. Box 368 Seagrove, NC 27341 '�19�1ppL•g19��9dpCe ate' n- �• - �= r '� • gI' e s �o°s��e�� tt•. Qesseseo Q o Prepared by. - Steve Howiler, P.E. (NC Registration 19924) Howiler & Associates 599 Wallace Rd. Cheraw, SC 29520 843-537-4784 Pg. 1 I Design of Process Wastewater Seftlina Basins Reference: NC Erosion and Sedimentation Control Planning and Design Manual A) Holding Times - Revised 11116106 Primary settling basin "A" has the following dimensions: Area at normal water level (2' freeboard to emergency overflow) _ wl 1:1 side slopes and a total depth of 12', bottom area: at normal water level, water volume = 370,900 gallons Under normal operating conditions: Wastewater flow = 400 gpm (0.89 cfs) wastewater flow, then holding time = When basin "B" is being cleaned (2-3 days every 34 months): Wastewater flow = 800 gpm (1.78 cfs) wastewater flow, then holding time Primary settling basin "B" has the following dimensions: Area at normal water level (2' freeboard to emergency overflow) wl 1:1 side slopes and a total depth of 12', bottom area: at normal water level, water volume = 342,400 gallons Under normal operating conditions: Wastewater flow = 400 gpm (0.89 cfs) wastewater flow, then holding time = When basin "A" is being cleaned (2-3 days every 3-4 months): Wastewater flow = 800 gpm (1.78 cfs) wastewater flow, then holding time = 7715 sf 2724 sf 15.4 hrs. 7.7 hrs. 7134 sf 2502 sf 14.2 hrs. 7.1 hrs. Secondary settling/fresh water basin has the following dimensions: Area at normal water level (3' freeboard to emergency overflow) = 6706 sf wl 1:1 side slopes and a total depth of 12', bottom area: 2283 sf at normal water level, water volume = 319,400 gallons Wastewater flow = 800 gpm (1.78 cfs) wastewater flow, then holding time = 6.7 hrs. Under normal operating conditions - Total Holding Time: 36.3 hrs. When primary basin "A" is being cleaned - Total Holding Time = 13.8 hrs. When primary basin "B" is being cleaned - Total Holding Time = 14.4 hrs. Under normal conditions & basins half -full of settled solids, Total Holding Time - 18.1 hrs. B) Check_ retention for 10-yr., 24-hr. storm event inflow to basin system 1) - Calculate Peak Flow, Q10, inflow to basins for the contributing drainage area using SCS TR-55, and flood routing Base Information for Peak Runoff Calculation Location: Star, NC - Montgomery County Drainage Area = r 1.8 acres Hydraulic Length = 200 feet % Hydraulic Length modified: 0 % Average slope = 2.0 % Ratio of drainage area to ponded area: ponded = 0.49 acs. throughout Ratio = 3.7 grassed 0.20 Acres 11.1 % bare soil 1.11 Acres 61.7% settling basin 0.49 Acres 27.2% 1.8 100.0% a) Calculate average curve number (CN) soil group' ' % Area CN %Area x CN grassed 11.1 % 74 8.22 unpaved road 61.7% 89 54.88 settling basin 27.2% 100 27.22 100% 90.33 Therefore, use CN = 90 Pg. 2 b) Determine runoff depth From Figure 8.03j, for Montgomery County, the rainfall amount for the 10-year, 24-hr. storm at site, P = 5.3 inches Ultimate Soil Storage Capacity = S = (1000/CN) - 10 = 1.07 inches Runoff depth, Q, = (P-0.2S)2/(P+0.8S) = 4.20 inches c) Determine peak rate of runoff for the design storm by adjusting for watershed shape Using the equation L = 209*a"°3 where (L) is the hydraulic length and (a) is the drainage area the equivalent drainage area is therefore, a = 0.9 acres From figure 8.03p, 2% slope, CN = 90; peak rate of runoff = 1.8 cfstinch Q, = Peak Rate Runoff * Qr = 7.6 cfs Q2 = Q, * Actual Area/Equiv Area = 14.6 cfs d) Adjust peak discharge rate 02 for percent impervious area (none, therefore factor =1) and percent hydraulic length modified: From figure 8.03r, for CN = 90 and % length modified = 0 hydraulic length adjustment factor 1.00 therefore, Q3 = Q2 * adj factor = 14.6 cfs e) Adjust peak discharge rate Q3 for average watershed slope By interpolation from Table 8.03d, for avg. slope = 2.0 and drainage area = adjustment factor : 1.06 Q4 = Q3* adj. Factor = 15.5 cfs f) Adjust peak discharge Q4 for surface ponding From Table 8.03e, for Q10 and panding ratio = 3.7 at design point Qp eo u = 04 *adj. Factor = g) - Compute time to peak for 10-yr storm Tp = (43.5 - Q, - A)1 Qp = 32 min Adjustment factor = 0.66 Adjustment factor = Average factor = 0.66 10.2 cis 1.8 Pg. 3 h) - Develop Hydrograph of inflow for 10-yr storm event Applying step function, calculate inlet flow to basin for various times using: for time between zero and 1.25 Tp: Q = Qp/ 2 *((1-cos(Trt / Tp)) for time > 1.25 Tp: Q = 4.34 * Qp exp((-1.30(t/Tp)) 10-yr. Storm Hydrograph Time Flow min cfs Known Information Tp = 32 min Op 10.24 = 10.2 cfs 4 0.39 8 1.49 12 3.15 16 5.10 20 7.06 24 8.72 28 9.84 Tp 32 10.25 36 9.88 1.25*Tp 40 8.79 44 7.49 45 7.19 48 6.37 52 5.41 56 4.60 60 3.92 64 3.33 68 2.83 72 2.41 76 2.05 80 1.74 84 1.48 88 1.26 92 1.07 96 0.91 100 0.78 104 0.66 108 0.56 l) - Determine Stage -Storage Relationship in pond Dug pond with 1:1 slopes. At emergency overflow level, pond dimensions are: 26,000 sf At normal water levels, 2' below emergency overflow elevation, total pond area is: 22,222 sf Assume basin GP_ normal water level at 10-yr. event. ie. water elevation 2' below emergency overflow level. Pg. 4 Avg. Water Area Area Depth Volume Accumulated Level (sq. ft) (sq. ft) jLgeU cu.ft. Volume (cu ft) 594.5 22222 22222 0 0 0 Normal 595.5 24111 23167 1 23167 23167 596.5 26000 25056 1 25056 48222 emergency o'flow 597 11492 18746 1 18746 66968 bankfull S=KS'Zb Determine KS and b using known information from two contour levels, near max. water level =2' and mid -depth, elev. = 1' b = In(S21S1)lln(Z2/Zt) = In(48222/23167) / In(211) = 1.058 Kg = S2 / (Z2)b = 48222/ (2)111.058 = 23167 Check constants using Z = (S/Ks)tm At depth =1', 1' = (23167123167)11-' = 1.0 ft Therefore, since the result is within 0.1', we can consider the constants valid. j) - Perform Short -Cut Routing to determine maximum water elevation and outflow Based on 10-yr storm hydrograph above, following is the stage -storage - discharge data developed from short cut flood routing method, assuming beginning water level is at normal water level, i.e. 2' below emergency overflow Time Inflow Storage Stage Outflow min) (cfs) Lcu, ft (ft) Lqf-sl Known Information Tp = 32 min Qp5wN= 10.2 cfs Ks = 23167 b = 1.058 0 0 0 0.00 0 0 4 0.39 0 0.00 0.00 93 8 1.49 93 0.01 0.00 358 12 3.15 451 0.02 0.00 755 16 5.10 1206 0.06 0.00 1224 20 7.06 2430 0.12 0.00 1693 24 8.72 4123 0.20 0.00 2093 28 9.84 6216 0.29 0.00 2362 32 10.25 8578 0.39 0.00 Tp 2459 36 9.88 11037 0.50 0.00 2371 Pg. 5 40 8.79 13408 0.60 0.00 2110 44 7.49 15518 0.68 0.00 449 45 7.19 15967 0.70 0.00 1294 48 6.37 17261 0.76 0.00 1528 52 5.41 18789 0.82 0.00 1299 56 4.60 20089 0.87 0.00 1105 60 3.92 21194 0.92 0.00 940 64 3.33 22134 0.96 0.00 799 68 2.83 22933 0.99 0.00 680 72 2.41 23613 1.02 0.00 578 76 2.05 24191 1.04 0.00 492 80 1.74 24682 1.06 0.00 418 84 1.48 25101 1.08 0.00 356 88 1.26 25456 1.09 0.00 302 92 1.07 25759 1.11 0.00 257 96 0.91 26016 1.12 0.00 219 100 0.78 26234 1.12 0.00 186 104 0.66 26420 1.13 0.00 158 108 0.56 26579 1.14 0.00 135 112 0.48 26713 1.14 '0.00 114 116 0.41 26828 1.15 0.00 97 120 0.34 26925 1.15 0.00 83 124 0.29 27008 1.16 0.00 70 128 0.25 27078 1.16 0.00 60 132 0.21 27138 1.16 0.00 51 136 0.18 27189 1.16 0.00 43 140 0.15 27232 1.17 0.00 37 144 0.13 27269 1.17 0.00 282 180 0.03 27551 1.18 0.00 109 240 0.00 27660 1.18 0.00 10 300 0.00 27669 1.18 0.00 1.25*Tp 1 360 0.00 27670 1.18 0.00 0 480 0.00 27670 1.18 0.00 Pg.6 We see that maximum stage will be 1.18' (elevation = 95.68) above normal water level and 0.82' below emergency spillway elevation (elevation = 96.50) for the 10-yr, 24-hr storm inflow to the basin. Bank full elevation is 1.32' above this maximum stage. For a dug pond, this is okay; however actual high elevation around pond is 1' higher, so freeboard will actually be 2.32'. C) Check 100-yr., 24-hr. storm event inflow to basin system and size outfall pipe 1) - Calculate Peak Flow, Q10, inflow to basins for the contributing drainage area using SCS TR-55, and flood routing b) From Figure 8.03j, for Montgomery County, the rainfall amount for the 100-year, 24-hr. storm at site, P = 7.7 inches Ultimate Soil Storage Capacity = S = (t00Q/CN) - 10 = 1.07 inches Runoff depth, Q, = (P-0.2S)2/(P+0.8S) = 6.55 inches c) Determine Peak rate of runoff for the design storm by adjusting for watershed shape Using the equation L = 209'a^°-& where (L) is the hydraulic length and (a) is the drainage area the equivalent drainage area is therefore, a = 0.9 acres From figure 8.03p, 2% slope, CN = 90; peak rate of runoff = 1.8 cfs/inch Q, = Peak Rate Runoff " Qr = 11.8 cfs Q2 = Q1 " Actual Area/Fquiv Area = 22.8 cfs d) Adjust peak discharge rate 02 for percent impervious area (none, therefore factor =1) and percent hydraulic length modified: From figure 8.03r, for CN = 0 and % length modified = 0 hydraulic length adjustment factor 1.00 therefore, Q3 = Qz ` adj factor = 22.8 cfs e) Adjust peak discharge rate Q, for average watershed slope By interpolation from Table 8.03d, for avg. slope = 2.0 and drainage area = 1.8 adjustment factor: 1.06 Q4 = Qs" adj. Factor = 24.2 cfs f) Adjust peak discharge 04 for surface ponding From Table 8.03e, for Q10 and ponding ratio = 3.7 at design point Qp,00,24 = Q4 *adj. Factor = Adjustment factor = 0.77 Adjustment factor = Average factor = 0.77 18.6 cfs I Pg. 7 g) - Compute time to peak for 100-yr storm Tp=(43.5"Qr"A)/Qp= 28 min h) - Develop Hydrograph of inflow for 100-yr storm event Applying step function, calculate inlet flow to basin for various times using: for time between zero and 1.25 Tp: Q = Qp/2'((1-cos(Trt / Tp)) for time > 1.25 Tp: Q = 4.34' Qp exp((-1.30(t/Tp)) 100-yr. Storm Hydrograph Time Flow Known Information Tp = 28 min Qp 100,24 = 18.6 cfs 4 0.96 8 3.62 12 7.46 16 11.68 20 15.41 24 17.90 Tp 28 18.62 32 17.44 1.25"Tp 35 15.44 40 12.22 44 10.12 45 9.65 48 8.37 52 6.93 56 5.74 60 4.75 64 3.93 68 3.25 72 2.69 76 2.23 80 1.85 84 1.53 88 1.27 92 1.05 96 0.87 100 0.72 104 0.59 108 0.49 112 0.41 116 0.34 120 0.28 140 0.11 144 0.09 180 0.02 240 0.00 288 0.00 M ij - Perform Short -Cut Routing to determine maximum water elevation and outflow Flow over weir = o = CW*L*H1*5 , where Cw is weir coefficient, L is length of weir, and H is height of water above the weir. Use 6' square riser box with 4' wide weir ahead of outfall pipe Based on 100-yr storm hydrograph above, following is the stage -storage - discharge data developed from short cut flood routing method, assuming beginning water level is at normal water level, i.e. 2' below emergency overflow Time Inflow Storage Stage Outflow Known Information TP = 28 min Op ipp,u = 18.6 cfs K,= 23167 b = 1.058 0 0.00 0 0.00 0 0 4 0.96 0 0.00 0.00 229 8 3.62 229 0.01 0.00 870 12 7.46 1099 0.06 0.00 1791 16 11.68 2890 0.14 0.00 2803 20 15.41 5693 027 0.00 3699 24 17.90 9392 0.43 0.00 4295 28 18.62 13687 0.61 0.00 TP 4469 32 17.44 18157 0.79 0.00 4186 125*Tp 36 14.76 22343 0.97 0.00 3543 40 12.22 25886 1.11 0.00 2933 44 10.12 28819 1.23 0.00 607 45 9.65 29426 1.25 0.00 1737 48 8.37 31162 1.32 0.00 2010 52 6.93 33172 1.40 0.00 1664 56 5.74 34836 1.47 0.00 1377 60 4.75 36213 1.53 0.00 1140 64 3.93 37353 1.57 0.00 944 68 3.25 38297 1.61 0.00 781 72 2.69 39078 1.64 0.00 647 76 2.23 39724 1.67 0.00 535 80 1.85 40260 1.69 0.00 443 84 1.53 40703 1.70 0.00 367 88 1.27 41070 1.72 0.00 304 Pg. 9 92 1.05 41373 1.73 0.00 251 96 0.87 41625 1.74 0.00 208 100 0.72 41833 1.75 0.00 172 104 0.59 42005 1.76 0.00 143 108 0.49 42148 1.76 0.00 118 112 0.41 42266 1.77 0.00 98 116 0.34 42363 1.77 0.00 81 120 028 42444 1.77 0.00 335 140 0.11 42779 1.79 0.00 26 144 0.09 42805 1.79 0.00 194 180 0.02 42999 1.79 0.00 20 200 0.01 43018 1.80 0.00 8 220 0.00 43026 1.80 0.00 3 240 0.00 43029 1.80 0.00 1 260 0.00 43030 1.80 0.00 0 280 0.00 43031 1.80 0.00 0 300 0.00 43031 1.80 0.00 0 340 0.00 43031 1.80 0.00 We see that maximum stage will be 1.8' above normal water elevation (elev = 596.3) and 0.2' below emergency overflow (596.5), for the 100-yr storm inflow to the basin. Bank full elevation is 0.7' above this maximum stage. For a dug pond, this is okay; however actual high elevation around pond is 1' higher, so freeboard will actually be 1.7'. 2) - Size emergency overflow pipe Assume maximum outflow at >100-yr. storm = 12.50 cfs 2/3 of 100-yr. storm inflow (see above) This is VERY conservative S = 596.5-5381180' = 0.325 ft/ft n = 0.022 CMP At 0.325 ft/ft grade, 15" RCP will carry 30 cfs flowing full and 12.5 cfs @ depth = 6.75". Check Available Head for Pipe Flow Checking for inlet, velocity head, and pipeline friction losses: Total HL = Fie + H„ + hs = (V/2g)(ke + 1 + ((29n'L)/R'.")) where, ke = 0.6 for straight pipe inlet A= 1.23 sf V=Q/A= 10.16 ft/sec R = A/WP = 1.23/(3.14)(1.25) = 0.49 L = 200 ft HL = 14.20 ft Available HL = 597.7 - 538.8 = 58.9' >1420' OK! Use 200' of 15" CMP. Re: N01 for Seagrove Quarry Subject: Re: NOI for Seagrove Quarry From: Bethany Georgoulias <Bethany.Georgoulias@ncmaiI.net> Date: Mon, 27 Nov 2006 07.50:37 -0500 To: Mike Lawyer <Mike.Lawyer@ncrnail.net> Hi Mike, I'd requested additional info. on the wastewater recycling system talcs for this quarry, so I'm sending you a hard copy of what we received for the FRO files. I reviewed those last week, and they look okay, so I think'we can consider their application complete. Not sure if you've had an opportunity to visit the site yet or not, but when you do, let me know if wetlands will potentially be impacted. If so, this site will require an O&M Plan once we issue the permit and before they start operation. Hope you had a nice Thanksgiving! -BG Mike Lawyer wrote: I have received word that earth has been and is being moved for this site and possibly some mining has already started. Do we typically take any action against the applicant/permittee'in this instance? When I receive the application package I'll schedule a site.visit to see what exactly is going"on,, but just wanted to give you a heads up that mining may already be occurring or*at least some site prep. Mike Bethany Georgoulias wrote: j Mike, We've received an NOI from Little River Stone, LLC for an NCG02 mining stormwater/wastewater permit for their Seagrove Quarry. They've already received their Mining Permit (# 62-91) from DLR on June 15, 2006."--- I'm only attaching the map to this e-mail because I'm sending a hard copy of the package to you (includes site plan, NOI, treatment system talcs, etc.). They are proposing a,closed-Loop recycle system for their process wastewater, but will discharge mine dewatering water and stormwater. [Technically an ATC won't be required for this one since it's a crushed stone quarry and their recycle system is closed -loop, but I do intend to.review their process WW treatment system tales before approving the COC.] They're proposing to use PAMS for flocculation as needed, so I plan to explain they'll have to refer to the list of approved products in NC. The operation will discharge to a couple of tribs to the Little River, in a segment designated as C waters in the.'Yadkin Basin. From the site plan, it looks like there are wetlands in the vicinity, which is another reason I wanted to send a copy of the package for you to "review. Does the Fayetteville Regional Office have any concerns about issuing this facility a COC for this general permit, and is there the potential to impact wetlands nearby? We'll require an O&M plan prior to operation if that's the case (which I'll put in.the letter)._,Normally if we don'.t receive any objections we issue the COC in 30 days, but I usually hold off on mining permits, especially if wetlands may be affected. Just let me know when you've had a chance to look through the application. Thanks! BG 1 .,f '7 t t 1,1171^1nnL -7.4 Little River Stone, LLC SEAGROVE QUARRY 2 miles north of Steeds Montgomery County, NC Design Calculations for Process Wastewater Settling Basins to accompany NOI for Coverage Under General NPDES Permit NCG020000 September, 2006 Revised November 16, 2006 Submitted to: N.C. Department of Environment & Natural Resources Division of Water Quality Stormwater and General Permits Unit By: Little River Stone, LLC P.O. Box 368 Seagrove, NC 27341 •tc�spg2�• I, • O ii! q Y O O Prepared by: Steve Howiler, P.E. (NC Registration 19924) Howiler & Associates 599 Wallace Rd. Cheraw, SC 29520 843-537-4784 Pg. 1 I Design of Process Wastewater Settling Basins Reference: NC Erosion and Sedimentation Control Planning and Design Manual A) Holding Times - Revised 11116106 Primary settling basin "A" has the following dimensions: Area at normal water level (2' freeboard to emergency overflow) _ wl 1:1 side slopes and a total depth of 12', bottom area: at normal water level, water volume = 370,900 gallons x 0.r3 3- Under normal operating conditions: Wastewater flow = 400 gpm (0.89 cfs) wastewater flow, then holding time = When basin "B" is being cleaned (2-3 days every 3-4 months): Wastewater flow = 800 gpm (1.78 cfs) wastewater flow, then holding time Primary settling basin "B" has the following dimensions: Area at normal water level (2' freeboard to emergency overflow) _ wl 1:1 side slopes and a total depth of 12', bottom area: at normal water level, water volume = 342,400 gallons Under normal operating conditions: Wastewater flow = 400 gpm (0.89 cfs) wastewater flaw, then holding time = When basin "A" is being cleaned (2-3 days every 3-4 months): Wastewater flow = 800 gpm (1.78 cfs) wastewater flow, then holding time = 7715 sf 2724 sf 15.4 h rs. , 7.7 hrs. 7134 sf 2502 sf 14.2 hrs. 7.1 hrs. Secondary settling/fresh water -basin has the following dimensions: Area at normal water level (3' freeboard to emergency overflow) = 6706 sf wl 1:1 side slopes and a tots depth of 12'. bottom area: 2283 sf at normal water level, water volume = 319,400 gallons Wastewater flow = 800 gpm (1.78 cfs) wastewater flow, then holding time = C67 hrs.' Under normal operating conditions - Total Holding Time: 36.3 hrs. S, When primary basin "Xis being cleaned - Total Holding Time - ✓13.8 hrs. w C r When primary basin "B" is being cleaned - Total Holding Time = 14.4 hrs. Under normal conditions & basins half -full of settled solids, Total Holding Time =(18.1 hrs. B) Check retention for 10-yr.. 24-hr. storm event inflow to basin system 1) - Calculate Peak Flow, Qt(j, inflow to basins for the contributing drainage area using SCS TR-55, and flood routing Base Information for Peak Runoff Calculation Location: Star, NC - Montgomery County 7 Drainage Area = 1.8 acres ✓ <- Hydraulic Length = 200 feet o % Hydraulic Length modified: 0 % Average slope = 2.0 % Ratio of drainage area to ponded area: ponded = 0-49 acs. throughout Ratio = 3.7 grassed 0.20 Acres 11.1% bare soil 1.11 Acres 61.7% settling basin 0.49 Acres 27.2% 1.8 100.0% a) Calculate average curve number (CN) soil group "C' % Area CN %Area x CN grassed 11.1 % 74 8.22 unpaved road 61.7% 89 54.88 settling basin 27.2% 100 27.22 100% 90.33 Therefore, use CN = 90 Pg. 2 b) Determine runoff depth From Figure 8.03j, for Montgomery County, the rainfall amount for the 10-year, 24-hr. storm at site, P = 5.3 inches Ultimate Soil Storage Capacity = S = (1000/CN) - 10 = 1.07 inches Runoff depth, Q, = (P-0.2S)2/(P+0.8S) = 4.20 inches c) Determine peak rate of runoff for the design storm by adjusting for - Z ; watershed shape p Oy - UO" " Using the equation L = 209'a^°S where (L) is the hydraulic length and (a) is the drainage area the equivalent drainage area is therefore, a = 0.9 acres Catl�") " l-7I iy ~ z>+ From figure 8.03p, 2% slope, CN = 90; peak rate of runoff = 1.8 cfs/inchb 2) Q, = Peak Rate Runoff ` Qr = 7.6 cfs��� Q2 = Q1 ` Actual Area/Equiv Area = 14.6 cfs d) Adjust peak discharge rate Q2 for percent impervious area (none, therefore factor =1) �p and percent hydraulic length modified: '�)0 From figure 8.03r, for CN = 90 and % length modified = 0 hydraulic length adjustment factor 1.00 V, therefore, Q3 = Q2 ` adj factor = 14.6 cfs e) Adjust peak discharge rate Q3 for average watershed slope By interpolation from Table 8.03d, for avg. slope = 2.0 and drainage area = 1.8 adjustment factor : 1.06 Q4 = Qs" adj. Factor = 15.5 cfs f) Adjust peak discharge Q4 for surface ponding From Table 8.03e, for Q10 and ponding ratio = 3.7 at design point Adjustment factor = 0.66 Adjustment factor = Average factor = 0.66 QP 90,24 = 04 •adj. Factor = 10.2 cfs g) - Compute time to peak for 10-yr storm TP=(43.5`Qr`A)/QP= 32 min Pg. 3 h) - Develop Hydrograph of inflow for 10-yr storm event Applying step function, calculate inlet flow to basin for various times using: for time between zero and 1.25 TQ: Q = QP12 "((1-cos(rrt 1 Tp)) for time > 1.25 TP: Q = 4.34 " QP exp((-1.30(t(TP)) 10-yr. Storm Hydrograph Time Flow min cfs Known information Tp = 32 min ap 1o.N " 10.2 cfs 4 0.39 8 1.49 12 3.15 16 5.10 20 7.06 24 8.72 28 9.84 Tp 32 10.25 36 9.88 1.25*Tp 40 8.79 44 7.49 45 7.19 48 6.37 52 5.41 56 4.60 60 3.92 64 3.33 68 2.83 72 2.41 76 2.05 80 1.74 84 1.48 88 1.26 92 1.07 96 0.91 100 0.78 104 0.66 108 0.56 i) - Determine Stage -Storage Relationship in pond Dug pond with 1:1 slopes. At emergency overflow level, pond dimensions are: 26,000 sf At normal water levels, 2' below emergency overflow elevation, total pond area is: 22,222 sf Assume basin C normal water level at 10-yr. event, ie. water elevation 2' below emergency overflow level. Pg. 4 Avg. Water Area Area Depth Volume Accumulated Level (sq - ft) (sq.- ft� feet) (cu.ft.) Volume (cu_ft) 594.5 22222 22222 0 0 0 Normal 595.5 24111 23167 1 23167 23167 596.5 26000 25056 1 25056 48222 emergency o'flow 597 11492 18746 1 18746 66968 bankfull S=K-s'4 Determine Ks and b using known information from two contour levels, near max. water level =2' and mid -depth, elev. = 1' b = In(S2/S,)!ln(Z2/Zi) = In(48222123167) / In(2/1) = 1.058 KS = S2 / (Z2)b = 48222J (2)"1.058 = 23167 Check constants using Z = (S/Kjj"b At depth =1', 1' _ (23167/23167)1!f °'8 = 1.0 ft Therefore, since the result is within 0.1 % we can consider the constants valid. j) - Perform Short -Cut Routing to determine maximum water elevation and outflow Based on 10-yr storm hydrograph above, following is the stage -storage - discharge data developed from short cut flood routing method, assuming beginning water level is at normal water level, i.e. 2' below emergency overflow Time Inflow Storage Stage Outflow mina (cfs) (cu. ft u Lqf-S-1 Known Information TP = 32 min Qp smyr = 10.2 cfs K;= 23167 b = 1.058 0 0 0 0.00 0 0 4 0.39 0 0.00 0.00 93 8 1.49 93 0.01 0.00 358 12 3.15 451 0.02 0.00 755 16 5.10 1206 0.06 0.00 1224 20 7.06 2430 0.12 0.00 1693 24 8.72 4123 0.20 0.00 2093 28 9.84 6216 0.29 0.00 2362 32 10.25 8578 0.39 0.00 Tp 2459 36 9.88 11037 0.50 0.00 2371 40 8.79 13408 0.60 0.00 125`TP 2110 44 7.49 15518 0.68 0.00 449 45 7.19 15967 0.70 0.00 1294 48 6.37 17261 0.76 0.00 1528 52 5.41 18789 0.82 0.00 1299 56 4.60 20089 0.87 0.00 1105 60 3.92 21194 0.92 0.00 940 64 3.33 22134 0.96 0.00 799 68 2.83 22933 0.99 0.00 680 72 2.41 23613 1.02 0.00 578 76 2.05 24191 1.04 0.00 492 80 1.74 24682 1.06 0.00 418 84 1.48 25101 1.08 0.00 356 88 1.26 25456 1.09 0.00 302 92 1.07 25759 1.11 0.00 257 96 0.91 26016 1.12 0.00 219 100 0.78 26234 1,12 0.00 186 104 0.66 26420 1.13 0.00 158 108 0.56 26579 1.14 0.00 135 112 0.48 26713 1.14 0.00 114 116 0.41 26828 1.15 0.00 97 120 0.34 26925 1.15 0.00 83 124 0.29 27008 1.16 0.00 70 128 0.25 27078 1.16 0.00 60 132 021 27138 1.16 0.00 51 136 0.18 27189 1.16 0.00 43 140 0.15 27232 1.17 0.00 37 144 0.13 27269 1.17 0.00 282 180 0.03 27551 1.18 0.00 109 240 0.00 27660 1.18 0.00 10 300 0.00 27669 1.18 0.00 Pg. 5 1 360 0.00 27670 1.18 0.00 0 480 0.00 27670 1.18 0.00 Pg,6 We see that maximum stage will be 1.18' (elevation = 95.68) above normal water level and 0.82' below emergency spillway elevation (elevation = 96.50) for the 10-yr, 24-hr storm inflow to the basin. Sank full elevation is 1.32' above this maximum stage. For a dug pond, this is okay, however actual high elevation around pond is 1' higher, so freeboard will actually be 2.32'. C) Check 100-y-r., 24-hr. storm event inflow to basin system and size outfall pipe & ct"-P, 'tt- 1) - Calculate Peak Flow, 010, inflow to basins for the contributing AtW d+ t Aar^ drainage area using SCS TR-55, and flood routing b) From Figure 8.03j, for Montgomery County, the rainfall ✓ / Z -7 amount for the 100-year, 24-hr. storm at site, P = 7.7 inches y J Ultimate Soil Storage Capacity = S = (1000/CN) - 10 = Runoff depth, Qr = (P-0.2S)2/(P+0.8S) = 6,55 inches 1,07 inches 5D, 3 I2 C`- �. c) Determine peak rate of runoff for the design storm by adjusting for watershed shape 3 , i 1 (� Gi Using the equation I- = 209*a^06 where (I_) is the hydraulic length and (a) is the drainage area the equivalent drainage area is therefore, a = 0.9 acres (6 Cc.a-i.,.�Xi - . . From figure 8.03p, 2% slope, CN = 90, peak rate of runoff = 1.8 cfs/inch QS = Peak Rate Runoff * Qr = 11.8 cfs Q2 = Q, * Actual Area/Equiv Area = 22.8 cfs d) Adjust peak discharge rate Q2 for percent impervious area (none, therefore factor =1) and percent hydraulic length modified: From figure 8,03r, for CN = 0 and % length modified = 0 hydraulic length adjustment factor 1.00 therefore, 03 = Q2 * adj factor = 22.8 cfs e) Adjust peak discharge rate 03 for average watershed slope By interpolation from Table 8.03d, for avg. slope = 2.0 and drainage area = adjustment factor- 1.06 Q4 = Q3* adj. Factor = 24.2 cfs f) Adjust peak discharge Qs for surface ponding From Table 8.03e, for Q,fland ponding ratio = 3.7 at design point Adjustment factor = 0.77 Adjustment factor = Average factor = 0.77 Qp 100,u = Q4 *adj. Factor = 18.6 cfs 1.8 Pg. 7 g) - Compute time to peak for 100-yr storm Tp=(43.5"Q4*A)/Qp= 28 min h) - Develop Hydrograph of inflow for 100-yr storm event Applying step function, calculate inlet flow to basin for various times using: for time between zero and 1.25 Tp: Q = Qp/ 2 *((1-cos(nl / Tp)) for time > 1.25 Tp: Q = 4.34 ' Qp exp((-1.30(t/Tp)) 100-yr. Storm Hydrograph Time Flow Known Information Tp = 28 min Qp 100.24 = 18.6 cfs 4 0.96 8 3.62 12 7.46 16 11.68 20 15.41 24 17.90 Tp 28 18.62 32 17.44 1.25-Tp 35 15.44 40 12.22 44 10.12 45 9.65 48 8.37 52 6.93 56 5.74 60 4.75 64 3.93 68 3.25 72 2.69 76 2.23 80 1.85 84 1.53 88 1.27 92 1.05 96 0.87 100 0,72 104 0.59 108 0.49 112 0.41 116 0.34 120 0.28 140 0.11 144 0.09 180 0.02 240 0.00 288 0.00 Pg. 8 i) - Perform Short -Cut Routing to determine maximum water elevation and outflow Flow over weir = Q = Cw*L*H1-5 , where Cw is weir coefficient, L is length of weir, and H is height of water above the weir_ Use 6' square riser box with 4' wide weir ahead of outfall pipe Based on 100-yr storm hydrograph above, following is the stage -storage - discharge data developed from short cut flood routing method, assuming beginning water level is at normal water level, i.e. 2' below emergency overflow Time Inflow Storage Stage Outflow Known Information Tp = 28 min Qp 100yu = 18.6 cis Ks = 23167 b = 1.058 0 OM 0 0.00 0 0 4 0.96 0 0.00 0.00 229 8 3.62 229 0.01 0.00 870 12 7.46 1099 0.06 0.00 1791 16 11.68 2890 0.14 0.00 2803 20 15.41 5693 0.27 0.00 3699 24 17.90 9392 0.43 0.00 4295 28 18.62 13687 0.61 0.00 4469 32 17.44 18157 0.79 0.00 4186 36 14.76 22343 0.97 0.00 3543 40 12.22 25886 1.11 0.00 2933 44 10.12 28819 1.23 0.00 607 45 9.65 29426 1.25 0.00 1737 48 8.37 31162 1.32 0.00 2010 52 6.93 33172 1.40 0.00 1664 56 5.74 34836 1.47 0.00 1377 60 4.75 36213 1.53 0.00 1140 64 3.93 37353 1.57 0.00 944 68 3.25 38297 1.61 0.00 781 72 2,69 39078 1.64 0.00 647 76 2.23 39724 1.67 0.00 535 80 1.85 40260 1.69 0.00 443 84 1.53 40703 1.70 0.00 367 88 1.27 41070 1.72 0.00 T9 1.25*Tp 304 Pg. 9 92 1.05 41373 1.73 0.00 251 96 0.87 41625 1.74 0.00 208 100 0,72 41833 1.75 0.00 172 104 0.59 42005 1.76 0.00 143 108 0.49 42148 1.76 0.00 118 112 0.41 42266 1.77 0.00 98 116 0.34 42363 1.77 0.00 81 120 0.28 42444 1.77 0.00 335 140 0.11 42779 1.79 0.00 26 144 0.09 42805 1.79 0.00 194 180 0.02 42999 1.79 0.00 20 200 0.01 43018 1.80 0.00 8 220 0.00 43026 1.80 0.00 3 240 0.00 43029 1.80 0.00 1 260 0.00 43030 1.80 0.00 0 280 0.00 43031 1.80 0.00 0 300 0.00 43031 1.80 0.00 0 340 0.00 43031 1.80 0.00 We see that maximum stage will be 1.8' above normal water elevation (elev = 596.3) and 0.2' below emergency overflow (596.5), for the 100-yr storm inflow to the basin. Bank full elevation is 0.7' above this maximum stage. For a dug pond, this is okay; however actual high elevation around pond is 1' higher, so freeboard will actually be 1.7'. 2) - Size emergency overflow pipe Assume maximum outflow at >100-yr. storm = 12.50 cfs 2/3 of 100-yr. storm inflow (see above) This is VERY conservative S = 596.5-5381180' = 0.325 ft/ft n = 0.022 CMP At 0.325 fttft grade, 15" RCP will carry 30 cis flowing full and 12.5 cfs @ depth = 6.75". Check Available Head for Pipe Flow Checking for inlet, velocity head, and pipeline friction losses: Total HL = H, + H + hT = (V`/2g)(ke + 1 + ((29n`L)/R..I) where, ke = 0.6 for straight pipe inlet A= 1.23 sf V=Q/A= 10.16 ft/sec R = A/WP = 123/(3.14)(1.25) = 0.49 L = 200 ft Hj = 14.20 ft Available HL = 597.7 - 538.8 = 58.9' >14.20' OK! Use 200' of 15" CMP. i G d�� Attachment to Notice of Intent to Discharge Under NCG020000 rbGa. By Little River Stone, LLC - Seagrove Quarry �0 GAad September 29, 2006 7� y Modified November 16; _2006. (See attached Site Map and Water Flow Schematic for further explanation) V 6) Minerals mined: The stone to be mined at this operation has been identified as a metamorphic quartz schist; however, it is likely better characterized as a non -foliated metamorphic quartzite or a metavolcanic tuff. 7) Discharge Points: There will be two discharge points for this operation as follows: 1) Outfall 001 will be the intermittent discharge from an old quarry pit on the site to a tributary to Little River immediately upstream of the river. This discharge will consist of various combinations of (a) mine dewatering, (b) stormwater, and (c) process wastewater. Since its primary and controlling component (from monitoring standpoint) will be mine dewatering, it will be sampled and reported as such. (a) All groundwater and stormwater runoff collected in the quarry pit will receive primary treatment in a sump that will be maintained below the lowest pit floor level. This mine dewatering will then be pumped as required to either the closed loop process water system as makeup water or to the old quarry pit that will serve as secondary treatment for this water. (b) Stormwater runoff from the entrance road and shop area will be routed to a sediment basin along the quarry entrance road for primary treatment. This sediment basin will discharge to the old quarry pit which will serve as secondary treatment for this stormwater. (c) The process wastewater system is designed as a closed loop recycle system that will only overflow during a rainfall event exceeding the 10-year, 24-hr. rainfall event. The system will consist of two settling basins and a combination settling basin and fresh water basin which will contain the plant fresh water pump that will supply the aggregate washing operation. Influent to the system will consist of return water from the aggregate washing operation, rainfall that falls directly into the system, and any makeup water from the quarry pit dewatering operation as indicated above. Any overflow from this system during rainfall events exceeding the 10-yr., 24-hr. storm will be routed to the old quarry pit via a pipe outfaiI. A pump will be installed in this old quarry pit and it will serve as the backup for the fresh water makeup system during dry periods when there is little water collected in the active quarry pit. It will also serve to fill the water truck that will distribute water over the stockpile area, dirt haul roads, etc. in order to control fugitive dust emissions from these sources. 2) SDO 001 will be the discharge from a sediment basin that will treat stormwater runoff from the plant and product stockpile area and release it to a small tributary to Little River. 11) BMP's for stormwater control: See 7) above, which covers the installation of permanent sediment basins for treatment of stormwater from the plant entrance road, shop area, and plant and product stockpile area, as well as stormwater generated within the quarry pit. The clearing of areas ahead of quarry development will be minimized in order to minimize the amount of land exposed to erosive conditions. These limited areas of disturbance will drain into the quarry pit or through erosion and sediment control devices such as brush barriers, silt fencing, sediment traps, etc. onto undisturbed portions of the site. 15) Process wastewater treatment system: a) Process wastewater will be treated by primary and secondary sedimentation in a series of settling basins. Two basins will provide primary sedimentation under normal conditions. Wash water outfall piping from the processing plant will be designed so that either of the two basins will operate while the other is being cleaned out. Overflow from the two primary basins will be routed via pipes to the secondary settling basin which will also serve as the processing plant fresh water basin. A pump in this basin will return water to the wash plant for reuse., Makeup water as needed to overcome system losses to evaporation and into the finished products will be provided from the mine dewatering pump as indicated above. The total active volume in the settling basin system is 1,032,700 gallons."At a pumping rate of 800 gpm (1.78 cfs) to the wash plant, under normal operating conditions with both primary basins in service (400 gpm in each primary basin and 800 gpm in secondary/fresh water basin), the retention time in the basin system will be 36.3 hours as shown in the attached design notes. The surface area at normal water level in each basin and the surface area to basin outflow ratio will be as follows under normal operating conditions: / AlL ro L Basin surface area Surface area to outflow ratio Primary "A' 7715 sf = 0.177 acs 8668 sf/cfs y 3 3 `{ Primary `B" 7134 sf = 0.164 acs 8016 sf/cfs nv 16 A v Secondary/F.W. 6706 sf = 0.154 acs 3767 sf/cfs The Di5 size of material entering the basin system from the washing operation = +/- 0.045 mm (325 mesh). The settling velocity of this particle VI5 = +/- 0.003 fps. For each basin, the ratio, (Qp,,) / (V15)(Surfacee Area), and the resulting trapping efficiency are as follows: t h aGr e-5 p Primary "A" Primary `B" Du.{ q_4&2'V7u� 7 Secondary/F.W g�z�,o D. I Lod CD003 Ratio Trapping Efficiency 1676 +94% 1809 +94% 3853 +92% —J 3853 � 0 -1 S`E Under normal operating conditions, the overall system trapping efficiency for 1315 particles = +1-94%. This will be somewhat diminished when one of the primary basins being cleaned but will stilt be in the 92%_range. (Reference "Engineering Aids and Design Guidelinesfor Control of Sediment " by John C. Hayes and Billy J. Barfield) These retention time and surface area to outflow parameters indicate that, with continuing removal of the accumulated solids as required, the basin system will remove solids with adequate efficiency to allow the water to be used for recycling. b) In order to insure that a high quality of return water is available at all times and that, should the process wastewater basins overflow as the result of a storm event, the overflow will be as clean as possible, the permittee proposes to use a polymeric flocculent to flocculate additional suspended solids on an as needed basis. The polymer used in the non -discharge, closed loop recycle process wastewater settling basin system will be: (1) Nalco Cat -Floc 9856 Plus; (2) RMC (Rochester Midland Corp.) MIDFLOC 1316E, MIDFLOC 1320L, and MIDFLOC 1321L; or (3) Kemira Chemicals INDUSET 246 Likewise, to insure a high quality effluent from Outfall 001, the permittee proposes to add one of the following polymeric flocculents to the mine dewatering entering the old quarry pit on an as needed basis. (4) Nalco En -Act 7883 (5) RMC (Rochester Midland Corp.) MIDFLOC 1309L (6) Kemira Chemicals INDUSET 246 All of these products have a proven track record of low toxicity due to their chemical makeup, as well as their resultant behavior and breakdown in the ponds. All are used extensively in the mining industry. The permittee will determine the product which yields the best combination of pricing and performance based on bench tests at startup of the quarry and subsequently provide DENR with the proposed dosage rates and daily quantity of use. c) Design calculations are attached to show that the basin system will overflow only during rainfall events exceeding the 10-yr., 24-hr. rainfall event. Indeed, the calculations show that the basin system will not overflow even during the 100-yr, storm event. An emergency overflow pipe will be installed to allow stormwater accumulation from an event exceeding the 100-yr, storm event to be safely channeled to the old quarry pit. Any excess accumulation of water in this old pit will overflow through Outfall 001. NCG020695 Seagrove Quarry rev. 12/6/06 November 13, 2006 B. Georgoulias Summary This facility submitted a Notice of Intent to be covered under General Permit NCG020000 (Mining Activities). The stormwater and wastewater will be discharged to UTs to the Little River Creek (Class C), in the Yadkin -Pee River Basin.. This facility is located in Montgomery County, handled by the Fayetteville Regional Office. Application review a) The permit application has been signed and sufficiently completed. Yes. b) The SIC code accurately describes this facility's activities and is covered by this general permit. SIC 1429 (Crushed Stone). Quarry will mine metamorphic quartz schist. c) Does the facility propose a new or expanding wastewater discharge to ORW waters (not allowed), or waters upstream of ORW (special limits may apply)? No. d) Does this facility have other permits? Yes; Mining Permit 62-41 issued 6/15/06. e) Hazardous Waste Activities? No. f) DLR Mining Permit status requested: N/A —already issued. g) Regional Office input requested: 11/13/2006 (FRO contact M. Lawyer). RO Approval received: 12/6/2006 (see attached e-mail) Wetlands impact? Yes, potentially. Wetlands in vicinity. h) Is an ATC Required? No. Crushed stone quarry does not require ATC for mine dcwatering sedimentation measures; site will also use closed -loop recycle system. However, applicant submitted wastewater treatment system design details for review. i) , DEH Approval Required? N/A. j) Application approved? Yes. k) Special Notes: Proposing use of flocculants as needed for both recycle system and dcwatering. See Process Wastewater Treatment Calculations Review for other notes. Site Plans and Process Wastewater Treatment Calculations Review. • Proposing use of flocculants for recycle system and dewater pit on an as -needed basis. Proposed flocculants are not currently on FTC's approved list-- w4ill�need-to advise applicant to Llse-f'pprv'ed subst' nces�for dewatcriiig system that_ "ifl'dischart! . (of recycle system is non -discharging at 25-vr rain event, it doesn't have the same restriction). • Mine dcwatering water contained in old quarry pit will also be used at times to spray down stockpile area, haul roads, etc. This means wastewater will potentially commingle with stormwater discharged through SDO 1. NCG020695 November' 13, 2006 B. Georgoulias • Holding time calculations for wastewater recycle system assume all three basins operating simultaneously. Narrative states that one primary basin is designed to operate while the other is cleaned out...calcs don't reflect this? See phone logs. If both primary basins in service, only 400 gprn to each (holding time will change); if only one, won't have benefit of holding time of other.(except in rain event)_. Engineer will revise; advised that he include "worst case" scenario of one primary: basin out of service. • Total volume calculated for recycle basins includes 2' freeboard in the primary basins and 3' freeboard in the secondary basin. However, the sum of those volumes (1,032,700 gal) does not agree with the volume used to used to estimate the trapping efficiency for the particles moving through it (1,087,000 gal)...? Seephnne logs. Engineer will revise. • If the recycle system is entirely closed -loop, why are there hyd.rograph calculations for a 1.8 acre drainage area into the system? See phone logs. Comprised of basins themselves and area immediately surrounding the basins (a perimeter about 50' outside) —includes area where material drop out will drip and drain back to system (from cleaning). Site plan area appears consistent. Okay as long as this area contained adequately and basins can hold design storm + adequate freeboard. Modified Calculations (Submitted 11120) Review: ✓ Corrected total active volume (corresponds to normal water level in basins with 2' freeboard) ✓ Outlined particle trapping efficiency for all three basins based on eroded particle size of- 0.045 mm. Checked basin ratios, and trapping efficiencies look reasonable. For "worst case," Primary Basin A will be out of service, and its ratio would be 3618... should yield an efficiency slightly lower than the secondary basin (but close to 92%). " Recycle system settling should be adequate. ✓ Revised holding times for wastewater settling basins —included scenarios of `t1' out of service as well as basins half full of solids. ✓ To check retention for 10-yr event, estimated runoff from 5.3" of rainfall on all 1.8 acres (basins + isolated area draining to them), assuming 100% impervious. Plenty of room in freeboard (if all filled to normal water level, 2' below overflow) to contain even if entire area impervious (conservative way to check hydrograph calcs). Noy freeboard volume estimate also didn't account for any slope, so mote capacity available. ✓ Checked retention for 100-yr event, and okay if 1.8 acres considered 85% impervious (probably not far off given CN assumptions). Hydrograph may be more accurate in this case. For 25-yr event (-6.3"), still plenty of freeboard capacity to hold all runoff, so. overflow should not an issue anyway. [Note —this is different from Ready -Mix recycle systems where we look for capacity to contain the•25-year event plus one foot of . freeboard. See NCG02.] Phone logs 11 /16/06: Requested additional information from Steve Howiler (843.537.4784). Will revise calculations and narrative, and send by the end of the week. Items discussed: ✓ Drainage area to recycle system: basins themselves + area immediately surrounding it (where material dropout will drain back into the system an) -way).'.. NCG020695 November 13, 2006 B. Georgoulias ✓ Most of the time, both primary basins and secondary basin wvill be operating. When one cleaned, only takes a few days. [Recommended recalculating holding times with assumption only one primary basin in service.] ✓ Volume used in trapping efficiency calculations discrepant with wastewater design talcs —should be corrected. ✓ Will correct above items and resubmit narrative and talcs. 12/1 /06: Mike Lavyer (FRO) called after a site visit here. Some construction has begun but no mining vet. Possible that wetlands could be affected (they are in the vicinity), even though owner said he didn't think so. FRO agrees O&M Plan requirement a good idea to have them investigate that possibility further. Everything else indicates it will be a good site. Owner is keeping the consulting engineer who is familiar with this permit to handle sampling requirements, etc. Mike will send an e--mail next week with FRO's recommendation to issue the COC. 12/6/06: Phoned Steve Flowiler to convey approval of COC, 0&111 Plan requirement, and Pr1M product restrictions on discharging systems. NO] for Seagrove Quarry Subject: NDI for Seagrove Quarry From: Mike Lawyer <Mike.Lawyer a ncmail.net> Date: Wed, 06 Dec 2006 10:17:44 -0500 To: Bethany Georgoulias <Bethany.Georgoulias@ncmai1.net> Hi Bethany! As you know, I conducted a site visit to the proposed Seagrove Quarry in Montgomery County last week. After speaking to the engineer, Mr. Howiler, I feel pretty confident with the stormwater and process water control measures they have proposed. Also, since Mr. Howiler is very familiar with the general permit, has worked with other mining companies and will be retained to perform proper monitoring and compliance, I recommend proceeding with issuance of their certificate of coverage under the NCG020000 general permit. As I mentioned to you last week, Mr. Howiler did trm-ess thamt hughI' -oawanty etype rsti000 mt eicnwocenlvut_idlnane�cdeidns�_tathhreaeti_ar_dt@hCOecrCee_nntmhtaatyto _wbthe heaw.y_etw� thliaonuhdll d bi'mpe^prtaohcvetids ae dcttuheiveet-oreqgmuaiinornre yad-lopewitaf�tf'eisom creinwg�it af-O�M-pian`if there is fhe potential for impacts. If you need any further comments, please contact me. On another topic, can DWQ rescind permit coverage for an industry that we know is no longer in operation. Specifically, we have discovered that one of our permitted facilities (Woodard Inc-NCG180216) has been abandoned. It appears that the facility has been shut down for a while and we would probably be unable to contact anyone with the company to request that they submit a rescission request letter. Can the Division go ahead and rescind without a request letter from the permittee? Thanks, Mike Michael Lawyer Environmental Technician NCDENR-Division of Water Quality Surface Water Protection Section Fayetteville Regional Office Direct: (910)433-3329 Main: (910)433-3300 Fax: (910)486-0707 of 1 12/6/2006 1 1:30 AM .� .A' Re: NOI for Seagrove Quarry Subject: Re: NOI for Seagrove Quarry From: Bethany Georgoulias<Bethanv.Georgouiias@ncmail.net> Date: Mon, 27 Nov 2006 07:50:37 -0500 To: Mike Lawyer <Mike. Lawyer@ncmail. net> Hi Mike, I'd requested additional info. on the wastewater recycling system talcs for this quarry, so I'm sending you a hard copy of what we received for the FRO files. I reviewed those last week, and they look okay, so I think we can consider their application complete. Not sure if you've had an opportunity to visit the site yet or not, but when you do, let me know if wetlands will potentially be impacted. If so, this site will require an 0&M Plan once we issue the permit and before they start operation. Hope you had a nice Thanksgiving! -BG Mike Lawyer wrote: I have received word that earth has been and is being moved for this site and possibly some mining has already started. Do we typically take any action against the applicant/permittee in this instance? When I receive the application package I'll schedule a site visit to see what exactly is going on, but just wanted to give you a heads up that mining may already be occurring or at least some site prep. Mike Bethany Georgoulias wrote: Mike, We've received an NOI from Little River Stone, LLC for an NCG02 mining stormwater/wastewater permit for their Seagrove Quarry. They've already received their Mining Permit (f 62-41) from DLR on June 15, 2006f.'' I'm only attaching the map to this e-mail because I'm sending a hard copy of the package to you (includes site plan, NOI, treatment system talcs, etc.) They are proposing a closed -loop recycle system for their process wastewater, but will discharge mine dewatering water and stormwater. (Technically an ATC won't be required for this one since it's a crushed stone quarry and their recycle system is closed -loop, but I do intend to'review their process WW treatment system talcs before approving the COC.) They're proposing to use DAMS for flocculation as needed, so I plan to explain they'll have to refer to the list of approved products in NC. The operation will discharge to a couple of trios to the Little River, in a segment designated as C waters in the Yadkin Basin. From the site plan, it looks like there are wetlands in the vicinity, -which is another reason I wanted to send a copy of the package for you to review. Does the Fayetteville Regional Office have any concerns about issuing this facility a COC for this general permit, and is there the potential to impact wetlands nearby? We'll require an 0&M plan prior to operation if that's the case.(which I'll put in the letter). _ Normally if we don'.t receive any objections we issue the COC in 30 days, but I usually hold off on mining permits, especially if wetlands may be affected_ Just let me know when you've had a chance to look through the application. Thanks! BG I of 2 1 1/27/2006 7:5 01 for Seagrove Quarry Bethany Georgoulias Environmental Engineer NC DENR DWQ .Stormwater Permitting Unit (919) 733-5083, ext. 529 bethany.georgoulias@ncmaii.net 11/27/2006 7:51 AM trapping device. They should be used as velocity checks only as a short-term temporary solution. Specific conditions for use include new diversion ditches that will not or cannot be stabilized for several days, and temporary diversion channels that are eroding due to high flow rates or steep slopes. Design Criteria The bags shall be filled with KTC No. 57 stone. The dam shall span the banks of the ditch or swale. The height of the dam on the stream centerline should equal the height of flow for the 2-year 24-hour storm event. Bags should be placed on the bank to a height at least 6 inches higher than the center of the dam. Space Stone Bag Check Dams such that the crest of the downstream dam is at the same elevation of the toe of the dam located immediately upstream. Show the designed spacing on the EPSC plans. 12.8 ENGINEERING AIDS AND DESIGN GUIDELINES FOR SEDIMENT CONTROLS This section presents design aids that were developed for use in designing four types of sediment control structures; temporary sediment basins (Section 12.6.2), temporary sediment traps (Section 12.6.4), silt fences (Section 12.6.5), and rock ditch checks (Section 12.6.6) for Jefferson County, Kentucky. These design aids will each be briefly described and then examples will be used to demonstrate their use in realistic problems. Settling velocity will be discussed to begin. 12.8.1 Characteristic Settling Velocity and Eroded Particle Size A common feature of each of the design aids is that a characteristic settling velocity for the eroded soil must be obtained. For Jefferson County conditions, this velocity corresponds to an eroded size such that 15% of the sediment has particles smaller than the size specified. The procedure for empirically estimating eroded size distributions is best described by Hayes et.al (1996). Characteristic settling velocity corresponds to an eroded particle diameter that is referred to as 1315. This diameter represents the point on the eroded particle size distribution curve where 15% of the particles (by weight) are equal to or smaller than this size. Estimated eroded size distributions for Jefferson County soils using an adaptation of the method described by Foster et al. (1985) were developed. The procedure uses the primary particle size information reported by SCS as part of county soil surveys. This procedure may be used with USDA Soil Survey Data or site specific soil boring data. Other procedures are given by Haan et.al. (1994) for physically based estimating procedures. If D15 is less than 0.01 mm, then settling velocity based upon a simplified form of Stokes Law is: Effective: January 1, 2001 12.38 V5= 2.81d2 (1) Where: Vs is settling velocity in ft/sec and d is diameter in mm. If D15 is greater than or equal to 0.01 mm, then settling velocity should be found using Iog1DV5 0.34246 (loglod)' + 0.98912 (loglod) - 0.33801 (2) Where: V5j is settling velocity in ft/sec and d is particle diameter in mm (Wilson et al., 1982). The characteristic settling velocity can be obtained using Figure 12.1 and the eroded particle size (Di5) for soils found in Jefferson County, which is provided in Supplemental Section D. It is important to remember that the eroded size distribution is the most critical parameter in sizing sediment controls. The eroded size distributions vary greatly from primary particle size distributions that are. often determined as a result of soil strength investigations for construction purposes. Primary particle sizes will yield erroneous results and should not be used.;The user should note that D15 is often . smaller for coarse textured (more sandy soils) because of the reduced clay content and the lack of aggregation. Table 12-7. Soil Classification by Texture Texture Coarse Medium Fine Soil Type Sandy Loam Silt Loam Clay Loam 1.00E+00 1.00E-01 N 1.00E-02 LO T 1.00E-03 0 m 1.00E-04 C 1.00E-05 d Cn 1.00E-06 1.00E-07 0.001 0.01 0.1 1 Eroded Particle Diameter D15 (mm) Figure 12.1. Characteristic Settling Velocity as a Function of Eroded Particle Diameter Effective: January 1, 2001 12-39 12.8.2 Sediment Basin Design Aids Figure 12.2 plots the basin ratio (qpo/AV,S) versus percentage of trapping efficiency. For basins; the ratio is defined by: Basin Ratio =gpdAVt; (3) Where: q�, = peak outflow rate from_the_basin_(cfs), A =surface area of the pond at riser crest(acres),Vi5 = (from Figure 12.1) characteristic settling velocity (fps), of the characteristic Dt5 eroded particle (mm). Figure 12.2 is for soils classed as either coarse (sandy loam), medium (silt loam), or fine (clay loam) as shown in Table 12-8. The ratio should be less than or equal to the curve value at any given trapping efficiency. For example, at 80% trapping efficiency, the basin ratio equals 2.OE5 as shown in Figure 12.2. If the basin ratio gpdAV,s intersects the curve at a point having a trapping efficiency less than the desired value, the design is inadequate and must be revised. Basin Ratios above the design curves are not recommended for any application of the design aids. Constraints for use of Figure 12.2 are: y ✓ • Watershed area less than or equal to 30 acres ✓• o ' Overland slope less than or equal to 20 /o ✓• Outlet diameter less than or equal to 6 feet 1.00E+0, 1.00E+Oi O M 1.00E+& m 1 A0,E+& 1.00E+0: 55 60 65 70 75 80 85 90 95 100 Trapping Efficiency (%) Figure 12.2. Design Aid for Estimating Trapping Efficiency of Sediment Basins. Effective: January 1, 2001 12-40 12.8.3 Rock Ditch Check Design Aids Design aids for rock ditch checks were developed similarly to those for ponds. Again, the D15 eroded particle size is used for the calculation of the characteristic settling velocity. The ratio for ditch checks is defined by: Ditch Check Ratio = Sq(1 e)/aV15 (4) Where: S = channel slope (%), q = flow through the check (cfs/ft), V15 = (from Figure 12.1) characteristic settling velocity (fps), of the characteristic D15 eroded particle (mm). Table 12-8. Stone Flow Coefficient a and Exponent b 0.01 0.6371 9.40 6.05 4.60 0.02 0.6540 7.40 4.65 3.55 0.03 0.6589 6.40 4.08 3.08 0.04 0.6609 5.85 3.65 2.80 0.05 0.6624 5.40 3.35 2.60 0.06 0.6635 5.05 3.15 2.40 0.08 0.6644 4.50 2.85 2.20 0.09 0.6648 4.28 2.70 2.10 0.10 0.6651 4.13 2.60 2.05 0.20 0.6662 3.20 2.05 1.57 0.30 0.6664 2.80 1.75 1.30 0.40 0.6665 2.50 1.55 1.16 0.50 1 0.6666 1 2.30 1 1.40 1.08 Coefficients a and Exponent h can be interpolated from Table 12-8 (Haan et.al. (1994) pg. 151). D50 = rock ditch check average stone diameter in meters. dl = average flow length through the rock ditch check in meters. If the check overtops, the trapping efficiency is assumed to be zero. Figures 12.3a, 12.3b, and 12.3c can be used for estimating trapping efficiency of rock ditch checks. Table 12-8 provides guidance to determine which plot is appropriate. Ditch Check Ratios above the design curves are not recommended for any application of the design aids. Constraints for the use of Figures 12.3a, 12.3b, and 12.3c are: • Watershed area is less than or equal to 5 acres • Overland flow length is less than or equal to 500 feet • Overland slope is less than or equal to 15 % Effective: January 1, 2001 12-41 Little River Stone, LLC SEAGROVE QUARRY 2 miles north of Steeds Montgomery County, NC Design Calculations for Process Wastewater Settling Basins to accompany NOI for Coverage Under General NPDES Permit NCG020000 September, 2006 Submitted to: N.C. Department of Environment & Natural Resources Division of Water Quality Stormwater and General Permits Unit By: Little River Stone, LLC P.O. Box 368 Seagrove, NC 27341 0@20W[R OCT 1 1 2006 DENR - WATER flUA1 TY Prepared by. Steve Howiler, P.E. (NC Registaftn 19924) Howiler & Associates 599 Wallace Rd. Cheraw, SC 29520 843-537-4784 of-. U U7, Pg. 1 I Design of Process Wastewater Settling Basins Reference: NG Erosion and Sedimentation Control Planning and Design Manual A) Holding Times F M ` 0, S� t Primary settling basin "A" has the following dimensions: Area at normal water level (2' freeboard to emergency overflow) _ w/ 1:1 side slopes and a total depth of 17, bottom area: at normal water level[, er volume = 370,900 gallons Wastewater flow ,?•800 gpm (1.78 cfs) wastewater flow, then holding time = Primary settling basin "B" "B" has the following dimensions: Area at normal water level (2' freeboard to emergency overflow) wl 1:1 side slopes and a total depth of 17. bottom area: at normal water level, water volume = 342,400 gallons Wastewater flow = 800 gpm (1.7�cfs) wastewater flow, then holding time = Secondary settling/fresh water basin has the following dimensions: Area at normal water level (3' freeboard to emergency overflow) _ wl 1:1 side slopes and a total depth of 12', bottom area: at normal water leveC, ter volume = 319,400 gallons Wastewater flow =�800 gpm (1.78 cfs) wastewater flow, then holding time = �0.- C C�7 V j" �- Total Holding Time try 1< .V, With basins half -full of settled solids, Total Holding Time = Ol� lt. �tnt, " O to t IDOtt' VvM OV B) Check retention for 10-►rr.. 24-hr. storm event lnfkw to basin s Staten 1) - Calculate Peak Flow, Q,p, irrttow to basins for the contributing drainage area using SCS TR-55, and flood routing 7715 sf 2724 s5rs. 7134 sf 2502 sf 7.1 hrs. 6706 sf 11 2283 sf �6_7/hrs. 21`Vhrs. 11?3\hrs. r -� vrfBase "� Information for Peak Runoff Calculation M 4 Location: Star, NC - Montgomery County Drainage Area = 1 cres � � A / Hydraulic Length = L200--feet % Hydraulic Length modified: 0 % Average slope = 2.0 % Ratio of drainage area to ponded area: ponded = 0.49 acs. throughout Ratio = 3.7 grassed 0.20 Acres 11.1% bare soil 1.11 Acres 61.7% settling basin 0.49 Acres 27.2% 1.8 100.0% a) Calculate average curve number (CN) soil group "C" % Area CN %Area x CN grassed 11.1% 74 8.22 unpaved road 61.7% 89 54.88 settling basin 27.2% 100 27.22 100% 90.33 Therefore, use CN = 90 5� St' are a. ii••.�,.�ef . S VA. bP'.*% n.S W L Y�n81^Grt 7 � GL Yc.'p1G'Jw� Olv p s ?Wvl1 W a y Pg. 2 b) Determine runoff depth From Figure 8.03j, for Montgomery County, the rainfall amount for the 10-year, 24-hr. storm at site, P = 5.3 inches Ultimate Soil Storage Capacity = S = (10001CN) - 10 = 1.07 inches Runoff depth, Q, = (P-0.2S)2/(P+0.8S) = 4.20 inches c) Determine peak rate of runoff for the design storm by adjusting for watershed shape Using the equation L = 209*a^°.6 ,where (L) is the hydraulic length and (a) is the drainage area the equivalent drainage area is therefore, a = 0.9 acres From figure 8.03p, 2% slope, CN = 90; peak rate of runoff = 1.8 cfsl<nch Q, = Peak Rate Runoff ' Or = 7.6 cfs Q2 = Q, * Actual Area/Equiv Area = 14.6 cfs d) Adjust peak discharge rate 02 for percent Impervious area (none, therefore factor =1) and percent hydraulic length modified: From figure 8.03r, for CN = 90 and % length modified = 0 hydraulic length adjustment factor 1.00 therefore, Q3 = Q2 * adj factor = 14.6 afs e) Adjust peak discharge rate Q3for average watershed slope By interpolation from Table 8.03d, for avg. slope = 2.0 and drainage area = adjustment factor : 1.06 Q4 = Q3' adj. Factor = 15.5 cfs f) Adjust peals discharge 04 for surface ponding From Table 8.03e, for Q,oand ponding ratio = 3.7 at design point Op 10,21 = Q4 *adj. Factor g) - Compute time to peak for 10-rr storm Tp = (43.5 * 0, * A)1 Qp = 32 min Adjustment factor = 0.66 Adjustment factor = Average factor = 0.66 10.2 cfs 1.8 Pg. 3 h) - Develop Hydrograph of Inflow for 10-yr storm event Applying step function, calculate inlet flow to basin for various times using: for time between zero and 1.25 T , Q = Qp/ 2 `((1-cos(rrt / Tp)) for time > 1.25 TP: Q = 4.34 i Q. exp((-1.30(t/Tp)) 10-yr_ Storm Hydrograph Time Flow min cif 4 0.39 8 1.49 12 3.15 16 5.10 20 7.06 24 8.72 28 9.84 Tp 32 10.25 36 9.88 1.25*Tp 40 8.79 44 7.49 45 7.19 48 6.37 52 5.41 56 4.60 60 3.92 64 3.33 68 2.83 72 2.41 76 2.05 80 1.74 84 1.48 88 1.26 92 1.07 96 0.91 100 0.78 104 0.66 108 0.56 Known Information Tp = 32 min Qp 10'M = 10.2 cfs i) - Determine Stage -Storage Relationship in pond Dug pond with 1:1 slopes. At emergency overflow level, pond dimensions are: 26,000 sf At normal water levels, 2' below emergency overflow elevation, total pond area is: 22,222 sf Assume basin @ normal water level at 10-yr. event, ie. water elevation Z below emergency overflow level. Pg. 4 Avg_ Water Area Area Depth Volume Accumulated Level (sp. ft) (s% ft) feet cuu..ft_-) Volume (cu ft) 594.5 22222 22222 0 0 0 Normal 595.5 24111 23167 1 23167 23167 596.5 26000 25056 1 25056 48222 emergency o'flow 597 11492 18746 1 18746 66968 bankfull S=K.*Zb Determine KS and b using known information from two contour levels, near max water level --7 and mid -depth, elev. = 1' b = ln(S2/S,)An(Z2/Z,) = In(48222123167) / In(211) = 1.058 KS = 52 / (Z2)b = 482221(2rl.058 = 23167 Check constants using Z = (S/KS)'m At depth =1', 1' = (23167/23167)'".°s = 1.0 ft Therefore, since the result is within 0. T, we can consider the constants valid. j) - Perform Short -Cut Routing to determine maximum water elevation and outflow Based on 10-yr storm hydrograph above, following is the stage -storage - discharge data developed from short cut flood routing method, assuming beginning water level is at normal water level, i.e. 2 below emergency overflow Time Inflow Storage Stage Outflow min (cfs) (cu. ft) (ft) u Known Information Ti, = 32 min op 5W.24 = 10.2 cfs K, = 23167 b = 1.058 0 0 0 0.00 0 0 4 0.39 0 0.00 0.00 93 8 1.49 93 0.01 0.00 358 12 3.15 451 0.02 0.00 755 16 5.10 1206 0.06 0.00 1224 20 7.06 2430 0.12 0.00 1693 24 8.72 4123 0.20 0.00 2093 28 9.84 6216 0,29 0.00 2362 32 10.25 8578 0.39 0.00 Tp 2459 36 9.88 11037 0.50 0.00 2371 40 8.79 13408 0.60 0.00 1.25`Tp 2110 44 7.49 15518 0.68 0.00 449 45 7.19 15967 0.70 0.00 1294 48 6.37 17261 0.76 0.00 1528 52 5.41 18789 0.82 0.00 1299 56 4.60 20089 0.87 0.00 1105 60 3.92 21194 0.92 0.00 940 64 3.33 22134 0.96 0.00 799 68 2.83 22933 0.99 0.00 680 72 2.41 23613 1.02 0.00 578 76 2.05 24191 1.04 0.00 492 80 1.74 24682 1.06 0.00 418 84 1.48 25101 1.08 0.00 356 88 1.26 25456 1.09 0.00 302 92 1.07 25759 1.11 0.00 257 96 0.91 26016 1.12 0.00 219 100 0.78 26234 1.12 0.00 186 104 0.66 26420 1.13 0.00 158 108 0.56 26579 1.14 0.00 135 112 0.48 26713 1.14 0.00 114 116 0.41 26828 1.15 0.00 97 120 0.34 26925 1.15 0.00 83 124 0.29 27008 1.16 0.00 70 128 0.25 27078 1.16 0.00 60 132 0.21 27138 1.16 0.00 51 136 0.18 27189 1.16 0.00 43 140 0.15 27232 1.17 0.00 37 144 0.13 27269 1.17 0.00 282 180 0.03 27551 1.18 0.00 109 240 0.00 27660 1.18 0.00 10 300 0.00 27669 1.18 0.00 Pg. 5 1 360 0.00 27670 1.18 0.00 0 480 0.00 27670 1.18 0.00 WE We see that maximum stage will be 1.18' (elevation = 95.68) above normal water level and 0.82' below emergency spillway elevation (elevation = 96.50) for the 10-yr, 24-hr storm inflow to the basin. Bank full elevation is 1.37 above this maximum stage. For a dug pond, this is okay; however actual high elevation around pond is 1' higher, so freeboard will actually be 2.32'. C) Check 24-hr. storm event inflow to basin system and size outfall dive 1) - Calculate Peak Flow, 010, inflow to basins for the contributing drainage area using SCS TR-55, and flood routing b) From Figure 8.03j, for Montgomery County, the rainfall amount for the 100-year, 24-hr. storm at site, P = 7.7 inches Ultimate Soil Storage Capacity = S = (10001CN) -10 = 1.07 inches Runoff depth, Q, = (P-0.2S)21(P+0.8S) = 6.55 inches c) Determine peak rate of runoff fsor the design storm by adjusting for watershed shape Using the equation L = 209" a,0.6 ,where (L) is the hydraulic length and (a) is the drainage area the equivalent drainage area is therefore, a = 0.9 acres From figure 8.03p, 2% slope, CN = 90; peak rate of runoff = 1.8 cfsfinch Q, = Peak Rate Runoff " Qr = 11.8 cfs 02 = Q1 * Actual Area/Equiv Area = 22.8 cfs d) Adjust peak discharge rate (h for percent Impervious area (none, therefore factor =1) and percent hydraulic length modified: From figure 8.03r, for CN = 0 and % length modified = 0 hydraulic length adjustment factor 1.00 therefore, Q3 = QZ • adj factor = 22.8 cfs e) Adjust peak discharge rate 03 for average watershed slope By interpolation from Table 8.03d, for avg_ slope = 2.0 and drainage area = adjustment factor - 1.06 Q4 = Q3* adj. Factor = 24.2 cfs f) Adjust peak discharge % for surface ponding From Table 8.03e, for Q40and ponding ratio = 3.7 at design point Adjustment factor = 0.77 Adjustment factor Average factor = 0.77 Qp looA = Q4 *adj. Factor = 18.6 cis 1.8 Pg. 7 g) - Compute time to peak for 100-yr storm T1,= (43.5 * Q, * A) / QP = 28 min h) - Develop Hydrograph of Inflow for 100 yr storm event Applying step function, calculate inlet flow to basin for various times using: for time between zero and 1.25 Tp: Q = Qp/ 2 *((1-cos(Td / Tp)) for time > 1.25 Tp: Q = 4.34 * Qp exp((-1.30(t/Tp)) 100-yr. Storm Hydrograph Time Flow Known Information Tp = 28 min QP 100,24 = 18.6 cfs 4 0.96 8 3.62 12 7.46 16 11.68 20 15.41 24 17.90 TP 28 18.62 32 17.44 1.25*Tp 35 15.44 40 12.22 44 10.12 45 9.65 48 8.37 52 6.93 56 5.74 60 4.75 64 3.93 68 3.25 72 2.69 76 2.23 80 1.85 84 1.53 88 1.27 92 1.05 96 0.87 100 0.72 104 0.59 108 0.49 112 0.41 116 0.34 120 0.28 140 0.11 144 0.09 180 0.02 240 0.00 288 0.00 Pg. 8 i) - Perform Short -Cut Routing to determine maximum water elevation and outflow Flow over weir = Q = Cw'L'H1-5 , where Cx is weir coefficient, L is length of weir, and H is height of water above the weir. Use 6' square riser box with 4' wide weir ahead of outfall pipe Based on 100-yr storm hydrograph above, following is the stage -storage - discharge data developed from short cut flood routing method, assuming beginning water level is at normal water level, i.e. 2' below emergency overflow Time Inflow Storage Stage Outflow Known Information TP = 28 min QP 1w.?A = 18.6 cis K, = 23167 b = 1.058 0 0.00 0 0.00 0 0 4 0.96 0 0.00 0.00 229 8 3.62 229 0.01 0.00 870 12 7.46 1099 0.06 0.00 1791 16 11.68 2890 0.14 0.00 2803 20 15.41 5693 0.27 0.00 3699 24 17.90 9392 0.43 0.00 4295 28 18.62 13687 0.61 0.00 4469 32 17.44 18157 0.79 0.00 4186 36 14.76 22343 0.97 0.00 3543 40 12.22 25886 1.11 0.00 2933 44 10.12 28819 1.23 0.00 607 45 9.65 29426 115 0.00 1737 48 8.37 31162 1.32 0.00 2010 52 6.93 33172 1.40 0.00 1664 56 5.74 34836 1.47 0.00 1377 60 4.75 36213 1.53 0.00 1140 64 3.93 37353 1.57 0.00 944 68 3.25 38297 1.61 0.00 781 72 2.69 39078 1.64 0.00 647 76 2.23 39724 1.67 0.00 535 80 1.85 40260 1.69 0.00 443 84 1.53 40703 1.70 0.00 367 88 1.27 41070 1.72 0.00 TP 1.25"TP 304 Pg. 9 92 1.05 41373 1.73 0.00 251 96 0.87 41625 1.74 0.00 208 100 0.72 41833 1.75 0.00 172 104 0.59 42005 1.76 0.00 143 108 0.49 42148 1.76 0.00 118 112 0.41 42266 1.77 0.00 98 116 0.34 42363 1.77 0.00 81 120 0.28 42444 1.77 0,00 335 140 0.11 42779 1.79 0.00 26 144 0.09 42805 1.79 0.00 194 180 0.02 42999 1.79 0.00 20 200 0.01 43018 1.80 0.00 8 220 0.00 43026 1.80 0.00 3 240 0.00 43029 1.80 0.00 1 260 0.00 43030 1.80 0.00 0 280 0.00 43031 1.80 0.00 0 300 0.00 43031 1.80 0.00 0 340 0.00 43031 1.80 0.00 We see that maximum stage will be 1.8' above normal water elevation (elev = 596.3) and OX below emergency overflow (596.5), for the 100 yr storm inflow to the basin. Bank full elevation is OX above this maximum stage. For a dug pond, this is okay; however actual high elevation around pond is V higher, so freeboard will actually be 1.7'. 2) - Size emergency overflow pipe Assume maximum outflow at >100-yr. storm = 12.50 cfs 2f3 of 100-yr. storm inflow (see above) This is VERY conservative 5 = 596.5-588/150' = 0.0567 Wit n = 0.013 RCP or smooth -bore CPP At 0.0567 fi/ft grade, 15' RCP will carry 15.5 cfs flowing full and 12.5 cfs depth = 10.5'. Check Available Head for Pipe Flow Checking for inlet, velocity head, and pipeline friction losses: Total Hr = Hg + H„ + hE _ (V/2g)(ka + 1 + ((29n`L)/R'-")) where, ke = 0.6 for straight pipe inlet A= 1.23 sf V=Q/A= 10.16 ftlsec R = ANVP = 1.23/(3.14)(1.25) = 0.49 L = 150 ft Ht = 5.61 ft Available HL = 597.7 - 58&8 = 8.9' > 5.61' OKf Use 150' of 15" RCP. ArT4 Division of Water Quality / Water Quality Section NCDFAR National Pollutant Discharge Elimination System NCG020000 NOTICE OF INTENT National Pollutant Discharge Elimination System application for coverage under Gei NCG020000: STORMWATER DISCHARGES associated with activities classified as: SIC 14 Mineral Mining Industry (except as specified below) The following activities are also included: Active or inactive mining opera tim (including borrow pits) that dW*mge stormwater that has come in contact with, any overburden, raw material, intermediate products, finished products, byproducts or waste products located on the site of such operations Stormwater from vehicle maintenance activities at mining operations; overflow from facilities that recycle process wastewater, and/or mine dewatering The following activities are specifically excluded from coverage under this General Permit: Peat mining, coal mining, and metal mining Stormwater discharges from mining operations which are intermixed on site with stormwater from asphalt operations, and oil and gas extraction operations S d tndusd ia1 aassrflcaaon code (Please print or type) 1) Mailing address of ownedoperator. Name L/ i re QVe2 '51—vtja Street Address City Telephone No. (aer;'V S'E2111e,-- 2) Location of facility producing discharge: Facility Name Facility Contact Street Address City County Telephone No. leovf-- State nlc_ ZIP Code Z73lfl Fax: - Addres8 to which ap permit cwespmridence we be matted 1.?-t up1614 f2p VZA"t State At ZIP Code 27354 oirtV 3) Physical Location Inform -an: Fax: Please provide a narrative description of how to get to the facility (use street mes. state road numbers, and distance and direction from roadway intersection). V`nF.T3 I 47, pal �dLdt _2�.� 60 1Y4—AVI 6 7-o Q:CAa2L%1 ERIT%L%AICE. (A copy of a comity map or USGS quad sheet with fatty clearly located — the ffop is required to be subrrdUW with Oft aPP r) Page 1 of 4 SWU-217-101701 _J vct.ir+�io;1 T .vr-74 NCGO20000 N.O.I. 4) This NPDES Permit Application applies to which of the following: New or Proposed Facility Date operation is to begin © Existing 5) Standard Industrial Classification: Provide the 4 digit Standard industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: ! 4— Z 9 6) Provide a brief n description of the types of minerals mined at this facility: See a ei 7) Discharge Points: Number of discharge points (ditches, pipes, channels, etc. that convey discharges from the property): Stormwate€: �_ Mine dewatering:�_ Process Wastewater Overflow: Please provide short narrative description of discharges: See. lflc' rc% 8) Receiving waters: What is the name of the body or bother of wafter is reek, stream, fiver, lake, etc.) that the facility stormwater discharges end up in? r T77.E l�li✓Ell. vm 7"—Io SeA44frr adi474A&65 If the site stormwater &i , rgps to a separate storm sewer system, me the operator o f the separate storm sewer system (e.g. City of Ral*h municipal storm sewer). P.4 9) Does this facility have any other NPDES permits? I� No ❑ Yes If yes, list the permit numbers for all current NPDES permits for this facility: 10) Does this facility have any Non -Discharge permits (ex: recycle permits)? M No ❑ Yes If yes, list the permit numbers for all anent Non -Discharge permits for this facility. 11) Does this facility employ any best management practices for stormwater controi? ❑ No 9yes If yes, please briefly describe: �Pe �Tl�cA�Gl 12) Does this facility have a Stortnwater Pollution Prevention Plan? D4 No ❑ Yes If yes, when was it implemented? 13) Are vehicle maintenance activities occurring at this facility? ❑ No Ayes 14) Are mine dewatering discharges occurring? ❑ No KYes Page 2 of 4 SWLY2t7-1017(" NCG020000 N.O.I. 15) Are discharges of overflows from process wastewater treatment systems occurring? ❑ No Yes If yes, answer the following questions on the wastewater treatment system: a) Please describe the type of process used to treat and/or recycle the process wastewater. Give design specifics (i.e. design volume, retention time, surface area, etc.). Existing treatment facilities should be described in detail and design criteria or operational data should be provided (including calculations) to ensure that the facility can comply with requirements of the General Permit. [Use separate sheet(s)) Note: Construction of ary wastewater treatment ftcMes require submission of lto* (3) sets of plans and spe tions along with to* apprrptiorL Design of treatrnerd facilities must comply with regearenerds 15A NCAC 2H AIM. If construction of wasteurater treatment facilities Mviles to the discharge of pOoess wastewater, bxkxJe Omm sets of plans and spedicabom with 9w ag"cabom b) Does this facility employ chemical additives to flocculate suspended solids? ❑ No Od Yes If yes, please state the , m�nuFacturer and the quantity of average daily usac� of the chemical additive e c) Does this facility overflow only during rainfall events exceeding the 10-yr, 24-hr rainfall event? ❑ .� No IA Yes �'1'4dejJ 16) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? 04 No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? 01 No ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? 0 No ❑ Yes d) If you answered yes to questions b. or c_, please provide the following information: Type(s) of waste: How is material stoned: Where is material stored: How many disposal shipments per year: Name of transport / disposal vendor: Vendor address: 17) Certification: North Carolina General Statute 143 215.6 b (1) provides that: Any perms who Wowwx#y makes any false statement, representation, or certification in any q0katon, record, reps plan or other document filed or required to be maQNaeeed under Article 21 or regulations of the ErmaonReerdai Management Commission implernertxV that ArtlicJe, or who falsifies, tampers with or know'mgly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Artie 21 or regulations of the Env4onmerdal Management Commission implementing !teat Article, shall be guilty of a misdemeanor punmhabte by a fine Page 3 of 4 SWLL217-101701 NCGO20000 N.O.I. not to exceed $10,000, or by trrprtsonrnent not to exceed sac months, or by both. (18 U.S.C. Section 1001 prvwdes a purdshmerd by a tme of not more dmn $10,000 or imprsaxnent riot more than 5 years, or bath, fora similar dense.) I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I agree to abide by the following as a part of coverage under this General Permit: 1. I agree to abide by the approved Mining Permit for this mining activity. (A copy of the valid mining permit must be aflached to this request. 2. 1 agree to not discharge any sanitary wastewater from this mining activity except under the provisions of another NPDES permit specifically issued therefore. 3. 1 agree that bulk storage of petroleum products and other chemicals shall have adequate protection so as to contain all spills on the site. 4. 1 agree that solid wastes will be disposed of in accordance with N.C. statutes and rules governing solid waste disposal. 5. 1 agree that maintenance activities for vehicles and hearty equipment will be performed so as to not result in contamination of the surface or ground waters. I agree to abide by the provisions as listed above and recognize that the provisions are to be considered as enforceable requirements of the General Permit I certify that I am familiar with the inliorrnation contained In this application and blot to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name TO]e: / L, (Signature of Appllcant) (Date Signeo Notice of Intent must be accompanied by a check or money order far $80.00 made payable to: NCDENR Final Checklist This application will be returned as incomplete unless all of the following items have been included: ❑ Check for $80 made payable to NCDENR ❑ This completed application and all supporting documents © Copy of the valid approved mining permit for the facility ❑ Copy of county map or USGS quad sheet with location of faality dearly marked on map Mail the entire package to: Stormwater and General Permits Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Nate The submission of this doccunent does not guarantee the issuance of an NPDES permit Page 4 of 4 SWU-217-101701 Attachment to Notice of Intent to Discharge Under NCG020000 By Little River Stone, LLC - Seagrove Quarry September 29, 2006 (See attached Site Map and Water Flow Schematic for further explanation) 6) Minerals mined: The stone to be mined at this operation has been identified as a metamorphic quartz schist; however, it is likely better characterized as a non -foliated metamorphic quartzite or a metavolcanic tuff. 7) Discharge Points: There will be two discharge points for this operation as follows: 1) Outfall 001 will be the intermittent discharge from an old quarry pit on the site to a tributary to Little River immediately upstream of the river. This discharge will consist of various combinations of (a) mine dewatering, (b) stormwater, and (c) process wastewater. Since its primary and controlling component (from monitoring standpoint) will be mine dewatering, it will be sampled and reported as such. (a) All groundwater and stormwater runoff collected in the quarry pit will receive primary treatment in a sump that will be maintained below the lowest pit floor level. This mine dewatering will then be pumped as required to either the closed loop process water system as makeup water or to the old quarry pit that will serve as secondary treatment for this water. (b) Stormwater runoff from the entrance road and shop area will be routed to a sediment basin along the quarry entrance road for primary treatment. This sediment basin will discharge to the old quarry pit which will serve as secondary treatment for this stormwater. (c) The process wastewater system is designed as a closed loop recycle system that will only overflow during a rainfall event exceeding the 10-year, 24-hr_ rainfall event. The system will consist of two settling basins and a combination settling basin and fresh water basin which will contain the plant fresh water pump that will supply the aggregate washing operation. Influent to the system will consist of return water from the aggregate washing operation, rainfall that falls directly into the system, and any makeup water from the quarry pit dewatering operation as indicated above. Any overflow from this system during rainfall events exceeding the 10-yr., 24-hr. storm will be routed to the old quarry pit via a pipe outfall. A pump will be installed in this old quarry pit and it will serve as the backup for the fresh water makeup system during dry periods when there is little water collected in the active quarry pit. It will also serve to fill the water truck that will distribute water over the stockpile area, dirt haul roads, etc. in order to control fugitive dust emissions from these sources. 2) SDO 001 will be the discharge from a sediment basin that will treat stormwater runoff from the plant and product stockpile area and release it to a small tributary to Little River. 11) BMP's for stormwater control: See 7) above, which covers the installation of permanent sediment basins for treatment of stormwater from the plant entrance road, shop area, and plant and product stockpile area, as well as stormwater generated within the quarry pit. The clearing of areas ahead of quarry development will be minimized in order to minimize the amount of land exposed to erosive conditions. These limited areas of disturbance will drain into the quarry pit or through erosion and sediment control devices such as brush barriers, silt fencing, sediment traps, etc. onto undisturbed portions of the site. 15) Process wastewater treatment system: a) Process wastewater will be treated by primary and secondary sedimentation in a series of settling basins. Two basins will provide primary sedimentation. Wash water outfall piping from the processing plant will be designed so that either of the two basins will operate while the other is being cleaned out. Overflow from the two primary basins will be routed via pipes to the secondary settling basin which will also serve as the processing plant fresh water basin. A pump in this basin will return water to the wash plant for reuse. Makeup water as needed to overcome system losses to evaporation and into the finished products will be provided from the mine dewatering pump as indicated above. The total active volume in the settling basin system is 1,087,000 gallons. At a pumping rate of 800 gpm (1.78 cfs) to the wash plant, the retention time in the basin system will be 1358 minutes, or 22.6 hours. The surface area at normal water level in the basins will be approximately 21,500 sf . Surface area to basin outflow ratio equals: 21,500 sIV1.78 cfs = 12,078 sflcfs The D15 size of material entering the basin system from the washing operation = +/- 0.045 mm (325 mesh). The settling velocity of this particle V15 = +/- 0.003 fps. (Qp.) / (V15)(Surface Area) = (1.78 cfs) / (0.003 fps)(0.493 acs) = 1203 Trapping efficiency for D15 particles = +/-94% (Reference "Engineering Aids and Design Guidelines for Control of Sediment " by John C. Hayes and Billy J. Barfield) These retention time and surface area to outflow parameters indicate that, with continuing removal of the accumulated solids as required, the basin system will remove solids with adequate efficiency to allow the water to be used for recycling. b) In order to insure that a high quality of return water is available at all times and that, should the process wastewater basins overflow as the result of a storm event, the overflow will be as clean as possible, the permittee proposes to use a polymeric flocculent to flocculate additional suspended solids on an as needed basis. The polymer used in the non -discharge, closed loop recycle process wastewater settling basin system will be: (1) Nalco Cat -Floc 9856 Plus; (2) RMC (Rochester Midland Corp.) MIDFLOC 1316E, NIIDFL.00 1320L, and NODFLOC 1321L; or (3) Kemira Chemicals INDUSET 246 Likewise, to insure a high quality effluent from Outfall 001, the permittee proposes to add one of the following polymeric flocculents to the mine dewatering entering the old quarry pit on an as needed basis. (4) Nalco En -Act 7883 (5) RMC (Rochester Midland Corp.) N DFLOC 1309L (6) Kernira Chemicals INDUSET 246 All of these products have a proven track record of low toxicity due to their chemical makeup, as well as their resultant behavior and breakdown in the ponds. All are used extensively in the mining industry. The permittee will determine the product which yields the best combination of pricing and performance based on bench tests at startup of the quarry and subsequently provide DENR with the proposed dosage rates and daily quantity of use. c) Design calculations are attached to show that the basin system will overflow only during rainfall events exceeding the 10-yr., 24-hr. rainfall event. Indeed, the calculations show that the basin system will not overflow even during the 100-yr. storm event. An emergency overflow pipe will be installed to allow stormwater accumulation from an event exceeding the 100-yr_ storm event to be safely channeled to the old quarry pit. Any excess accumulation of water in this old pit will overflow through Outfall 001. - NC®EPlR North Carolina Department of Environment and Natural Resources Division of .and Resources Land Quality Section James D. Simons, PG, PE Michael F. Easley, Govemor Director and State Geologist William G. Ross Jr., Secretary June 15, 2006 Mr. Richard L. Kern 4511 Happy Hollow Road Asheboro, North Carolina 27203 Re: Seagrove Quarry Montgomery County _ Yadkin River Basin Dear Mr. Kern: The application for a mining permit for the above referenced mine site has been found to meet the requirements of G.S. 74-51 of The Mining Act of 1971. As we have received the required security to cover this application, I am enclosing the mining permit. The conditions of Mining Permit No. 62-41 were based primarily upon information supplied in the application with conditions added as necessary to insure compliance with The Mining Act of 1971. This permit expires on June 15, 2016. G.S. 74-65 states that the issuance of a mining permit does not supersede or otherwise affect or prevent the enforcement of any zoning regulation or ordinance duly adopted by an incorporated city or county or by any agency or department of the State of North Carolina. As a reminder, your permitted acreage at this site is 63.93 acres and the amount of land you are approved to disturb is 27.4 acres. Please review the permit and contact Ms. Judy Wehner, Assistant State Mining Specialist, at (919) 733-4574 of any objection or questions concerning the terms of the permit. Sincerely, Floyd R. Williams, PG, CPG, CPM State Mining Specialist Land Quality Section FRWTJw Enclosures cc: Mr. Doug Jones, PE Ms. Shannon Deaton -WRC,' w/enclosures Mr. Bradley Bennett-DWQ, wlenclosures Mr. William Gerringer-DOL, Mine and Quarry Bureau, w/o enclosures 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 •919-733-4574 / FAX: 919-715-8801 512 Forth Salisbury Street, Raleigh, North Carolina 27604 An Cm. I n.,.,,,w. ;4. % Air-M.- A..;-- C.....L...... rAW 0- . i-A 1 4MOP r1 ^-------- n---- DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF LAND RESOURCES LAND QUALITY SECTION PERMIT for the operation of a mining activity In accordance with the provisions of G.S. 74-46 through 68, 'The Mining Act of 1971," Mining Permit Rule 15A NCAC 5 B, and other applicable laws, rules and regulations Permission is hereby granted to: Richard L. Kern Seagrove Quart' Montgomery County - Permit No. 62-41 for the operation of a Crushed Stone Quarry which shall provide that.the usefulness, productivity and scenic values of all lands and waters affected by this mining operation will receive the greatest practical degree of protection and restoration. MINING PERMIT EXPIRATION DATE_ June 15, 2016 Page 2 In accordance with the application for this mining permit, which is hereby approved by the Department of Environment and Natural Resources hereinafter referred to as the Department, and in conformity with the approved Reclamation Plan attached to and incorporated as part of this permit, provisions must be made for the protection of the surrounding environment and for reclamation of the land and water affected by the permitted mining operation. This permit is expressly conditioned upon compliance with all the requirements of the approved Reclamation Plan. However, completed performance of the approved Reclamation Plan is a separable obligation, secured by the bond or other security on file with the Department, -and may survive the expiration, revocation or suspension of this permit. This permit is not transferable by the permittee with the following exception: If another operator succeeds to the interest of the permittee in the permitted mining operation, by virtue of a sale, lease, assignment or otherwise, the Department may release the permittee from the duties imposed upon him by the conditions of his permit and by the Mining Act with reference to the permitted operation, and transfer the permit to the successor operator, provided that both operators have complied with -the requirements of the Mining Act and that the successor operator agrees to assume the duties of the permittee with reference to reclamation of the affected land and posts a suitable bond or other security. In the event that the Department determines that the permittee or permittee's successor is not complying with the Reclamation Plan or other terms and conditions of this permit, or is failing to achieve the purposes and requirements of the Mining Act, the Department may give the operator written notice of its intent to modify, revoke or suspend the permit, or its intent to modify the Reclamation Plan as incorporated in the permit. The operator shall have right to a hearing at a designated time and place on any proposed modification, revocation or suspension by the Department. Alternatively and in addition to the above, the Department may institute other enforcement procedures authorized by law. Definitions Wherever used or referred to in this permit, unless the context clearly indicates otherwise, terms shall have the same meaning as supplied by the Mining Act, N.C.G.S. 74-49. Expiration Date This permit shall be effective from the date of its issuance until June 15, 2016. Conditions This Permit shall be subject to the provisions of the Mining Act, N.C.G.S. 74-46, et. seq., and to the following conditions and limitations: Page 3 OPERATING CONDITIONS: Wastewater and Quar Dewaterin A. Any wastewater processing or mine dewatering shall be in accordance with the permitting requirements and rules promulgated by the N.C. Environmental Management Commission. B. Any storm water runoff from the affected areas at the site shall be in accordance with any applicable permit requirements and regulations promulgated by the Environmental Protection Agency and enforced by the N.C. Environmental Management Commission. It shall be the permittee's responsibility to contact the Division of Water Quality to secure any necessary storm water permits or other approval documents. 2. Air Quality and Dust Control A. Any mining related process producing -air contaminant emissions including fugitive dust shall be subject to the requirements and rules promulgated by the N.C. Environmental Management Commission and enforced by the Division of Air Quality. B. During processing operation, water trucks or other means that may be necessary shall be utilized to prevent dust from leaving the permitted area. 3. Buffer Zones A. Any mining activity affecting waters of the State, waters of the U. S., or wetlands shall be in accordance with the requirements and regulations promulgated and enforced by the N. C. Environmental Management Commission. B. Sufficient buffer shall be maintained between any affected land and any adjoining waterway or wetland to prevent sedimentation of that waterway or wetland from erosion of the affected land and to preserve the integrity of the natural .watercourse or wetland. C. All buffer zones shown on the Mine Plan last revised February 20, 2006 shall be maintained to protect adjoining property. These buffer zones, with the exception of the installation of required sediment control measures and approved earthen berms, shall remain undisturbed. 4. Erosion and Sediment Control A. The operator shall notify the Fayetteville Regional Office, Land Quality Section, at least 48 hours prior to beginning any of the initial land disturbing activities indicated in the approved application for a mining permit and any modifications to this permit thereafter. Page 4 B. Adequate mechanical barriers including, but not limited to diversions, earthen dikes, check dams, sediment retarding structures, rip rap pits, or ditches shall be provided in the initial stages of any land disturbance and maintained to prevent sediment from discharging onto adjacent surface areas or into any lake, wetland or natural watercourse in proximity to the affected land. C. All mining activities,. including the installation and maintenance of all erosion and sedimentation control measures, shall be conducted as indicated on the, Mining Plan and Reclamation Plan Details last revised April 11, 2006, the Mine Plan and Stormwater Management and Sediment & Erosion Control Details last revised February 20, 2006 and the Erosion and Sediment Control Design Calculations modified February 2006, Sediment Control Design Calculations dated June 2004 and modified July 2005, and the supplemental information dated October 18, 2004, August 3, 2005, August 12, 2005 and February 23, 2006. D. An erosion and sediment control plan(s) shall be submitted to the Department for approval prior to any land disturbing activities not indicated on the revised erosion control plan or mine maps submitted with the approved application for a mining permit and any approved revisions to it. Such areas include, but are not limited to, expansion outside of the approved pit area, creek crossings, or expansion of overburden or waste disposal areas. 5. Groundwater Protection Groundwater monitoring wells shall be installed and monitored as deemed appropriate by the Department. 6. Graded Slopes and Fills A. The angle for graded slopes and fills shall be no greater than the angle which can be retained by vegetative cover or other adequate erosion control measure, structure, or device. In any event, exposed slopes or any excavated channels, - the erosion of which may cause off -site damage because of sedimentation, shall be planted or otherwise provided with groundcover, devices or structures sufficient to restrain such erosion. B. Overburden cut slopes along the perimeter of the quarry opening shall be graded to a minimum 2 horizontal to 1 vertical or flatter and shall be stabilized within 60 days of completion. Furthermore, a minimum ten (10) foot wide horizontal safety bench shall be provided at the top of the rock and at the toe of any overburden slope. 7. Surface Drainage The affected land shall be graded so as to prevent collection of pools of water that are, or likely to become, noxious or foul. Necessary structures such as drainage ditches or conduits shall be constructed or installed when required to prevent such conditions. Page 5 8. Blasting The operator shall monitor each blast with a seismograph located at a distance no farther than the closest off site regularly occupied structure not owned or leased by the operator. A seismographic record including peak particle velocity, air overpressure, and vibration frequency levels shall be kept for each blast (except as provided under Operating Condition Nos. 8B and 8D of this permit). The following blasting conditions shall be observed by the mine operator to prevent hazard to persons and adjacent property from surface blasting: A. Ground Vibration With Monitoring: In all blasting operations, the maximum peak particle velocity of any component of ground motion shall not exceed Figure 1 (below) at the immediate location of any regularly occupied building outside of the permitted area such as a dwelling house, church, school, or public, commercial or. institutional building. in�se� Page 6 101 791 Ground Vibration Without. Monitoring: In the event of seismograph malfunction or other condition which prevents monitoring, blasting shall be conducted in accordance with the following formulas: W = (DID$}z DS =W'/2 V = 160(DS)-1.6 W = Maximum charge weight of explosives per delay period of 8.0 milliseconds or more (pounds). D = Distance from the blast site to the nearest inhabited building not owned or leased by the mine operator (feet). DS = Scaled distance factor. V = Peak Particle Velocity (inches per.second). The peak particle velocity of any component shall not exceed 1.0 inch per second, for the purposes of this Section. Air blast With Monitoring: Air blast overpressure resulting from surface blasting shall not exceed 129 decibels linear (dBL) as measured at the immediate location of any regularly occupied building not owned or leased by the operator outside of the permitted area such as a dwelling house, church, school, or public, commercial or institutional building, unless an alternate level based on the sensitivity of the seismograph microphone as specified below is being used: Lower Frequency Limit of Max Level, Measuring System, in Hz in dBL 0.1 Hz or lower -flat response 134 peak 2.0 Hz or lower -flat response - 133 peak 6.0 Hz or lower -flat response 129 peak Air blast Without Monitoring: In the event of seismograph malfunction or other condition which prevents monitoring, blasting shall be conducted in accordance with the following formulas: To convert U (psi) to P (dBL): U = 82 (DNVO.33)-l-2 Page 7 P = 20 x log (U/2.900-9) Confined Air blast/Overpressure (dBQ for quarry situation: A=P-35 U = Unconfined air overpressure (pounds per square inch). W = Maximum charge weight of explosives per delay period of 8.0 milliseconds or more (pounds). D = Distance from the blast site to the nearest inhabited building not owned or leased by the mine operator (feet). P = Unconfined air overpressure (decibels). A = Air blast or air overpressure for typical quarry situations (decibels). The air blast/overpressure shall not exceed 129 decibels, for the purposes of this Section. E. Record Keeping: The operator shall maintain records on each individual blast describing: the total number of holes; pattern of holes and delay of intervals; depth and size of holes, type and total pounds of explosives; maximum pounds per delay interval; amount of stemming and burden for each hole; blast location; distance from blast to closest offsite regularly occupied structure; and weather conditions at the time of the blast. Records shall be maintained at the permittee's mine office and copies shall be provided to the Department upon request. F. Excessive Ground Vibration/Air blast Reporting: If ground vibration or Air blast limits are exceeded, the operator will immediately report the event with causes and corrective actions to the Department. Use of explosives at the blast site that produced the excessive reading shall cease until corrective actions approved by the Department are -taken. However, blasting may occur in other approved areas within the permitted boundary. Authorization to blast at the blast site may be granted at the time of the verbal reporting of the high ground_ vibration or high air blast reading if the circumstances justify verbal approval. Failure to report will constitute a permit violation. G. Flyrock Prevention: The operator shall take all reasonable precautions to ensure that flyrock is not thrown beyond areas where the access is temporarily or permanently guarded by the operator. Failure to take corrective measures to prevent flyrock and repeated instances of flyrock shall be considered a violation of the Mining Permit. Page 8 H. Flyrock. Reporting: Should fiyrock occur beyond the permitted and guarded areas, the operator shall immediately report the incident to the Department. Further use of explosives on the mine site shall be suspended until the following actions have been taken: A thorough investigation as to the cause(s) of the incident shall be conducted. 2. A report detailing the investigation shall be provided to the Department within 10 days of the incident. The report shall, at a minimum, document the cause(s) of the incident along with technical and management actions that will be taken to prevent further incidents. The report shall meet with the approval of the Department before blasting may resume at the mine site. Studies: The operator shall provide to the Department a copy of the findings of any seismic studies conducted at the mine site in response to an exceedence of a level allowed by these blasting conditions. The operator shall make every reasonable effort to incorporate the studies' recommendations into the production blasting program. Notice: The operator shall, when requested by the Department, give 24-hour advance notice to the Land Quality Section Regional Office prior to any blast during a period for which notice is requested. 9. High Wall Barrier A physical barrier consisting of large boulders placed end -to -end or fencing shall be maintained at all times along the perimeter of any highwall to prevent inadvertent public access. In addition, a minimum 10 foot wide horizontal safety bench shall be provided at the junction between the top of rock and the toe of any overburden cut slope. 10. Visual Screening A. Existing vegetation shall be maintained between the mine and public thoroughfares to screen the operation from the public. Additional screening methods, such as constructing earthen berms, shall be employed as deemed appropriate by the Department. Page 9 B. Trees shall be planted as shown on the Mine Plan last revised February 20, 2006. In addition to grasses, long leaf and/or Virginia pines or other acceptable evergreen species shall be planted as deemed appropriate by the Department to improve visual and noise buffering. 11. Plan Modification The operator shall notify the Department in writing of the desire to delete, modify or otherwise change any part of the mining, reclamation, or erosion/sediment control plan contained in the approved application for a mining permit and any approved revisions to it. Approval to implement such changes must be obtained from the Department prior to on -site implementation of the revisions. 12. Refuse Disposal A. No on -site disposal of refuse or other solid waste that is generated outside of the mining permit area shall be allowed within the boundaries of the mining permit area unless authorization to conduct said disposal has first been obtained from both the Division of Waste Management and the Land Quality Section, Department of Environment and Natural Resources. The method of disposal shall be consistent with the approved reclamation plan. B. Mining refuse as defined by G.S. 74-49 (14) of The Mining Act of 1971 generated on -site and directly associated with the mining activity may be disposed of in a designated refuse area. All other waste products must be disposed of in a disposal facility approved by the Division of Waste Management. No petroleum products, acids, solvents or their storage containers or any other material that may be considered hazardous shall be disposed of within the permitted area. G. For the purposes of this permit, the Division of Land Resources considers the following materials to be "mining refuse" (in addition to those specifically fisted under G.S. 74-49 (14) of the N.C. Mining Act of 1971): 1. on -site generated land clearing debris 2. conveyor belts 3. wire cables 4. v-belts 5. steel reinforced air hoses 6. drill steel D. If mining refuse is to be permanently disposed within the mining permit boundary, the following information must be provided to and approved by the Division of Land Resources prior to commencement of such disposal: 1. the approximate boundaries and size of the refuse disposal area; 2. a list of refuse items to be disposed, Page 10 3. verification that a minimum of 4 feet of cover will be provided over the refuse; 4. verification that the refuse will be disposed at least 4 feet above the seasonally high water table; and 5. verification that a permanent vegetative groundcover will be established 13. Annual Reclamation Report An Annual Reclamation Report shall be submitted on a form supplied by the Department by February 1 of each year until reclamation is completed and approved. 14. Bondin The security, which was posted pursuant to N.C.G.S. 74-54 in the form of a $73,000.00 irrevocable standby Letter of credit, is sufficient to cover the operation as indicated in the approved application. This security must remain in force for this permit to be valid. The total affected land shall not exceed the bonded acreage. 15. Archaeological Resources Authorized representatives of the Division of Archives and History shall be granted access to the site to determine the presence of significant archaeological resources. Page 11 APPROVED RECLAMATION PLAN The Mining Permit incorporates this Reclamation Plan, the performance of which is a condition on the continuing validity of that Mining Permit. Additionally, the Reclamation Plan is a separable obligation of the permittee, which continues beyond the terms of the Mining Permit. The approved plan provides: Minimum Standards As Provided By G.S. 74-53 The final slopes in all excavations in soil, sand, gravel and other unconsolidated materials shall be at such an angle as to minimize the possibility of slides and be consistent with the future use of the land. 2. Provisions for safety to persons and to adjoining property must be provided in all excavations in rock. 3. All overburden and spoil shall be left in a configuration which is in accordance with accepted conservation. practices and which is suitable for the proposed subsequent use of the land. 4. No small pools of water shall be allowed to collect or remain on the mined area that are, or are likely to become noxious, odious or foul. 5. The revegetation plan shall conform to accepted and recommended agronomic and reforestation practices as established by the North Carolina Agricultural Experiment Station and the North Carolina Forest Service. fi. Permittee shall conduct reclamation activities pursuant to the Reclamation Plan herein incorporated. These activities shall be conducted according to the time schedule included in the plan, which shall to the extent feasible provide reclamation simultaneous with mining operations and in any event, provide reclamation at the earliest practicable time after completion or termination of mining on any segment of the permit area and shall be completed within two years after completion or termination of mining. RECLAMATION CONDITIONS: 1. Provided further, and subject to the Reclamation Schedule, the planned reclamation shall be to allow the quarry excavation to fill with water, provide a permanent barricade (fence) along the top of any high wall, and grade and revegetate any areas in unconsolidated material. 2. The specifications for surface gradient restoration to a surface suitable for the planned future use are as follows: Page 12 A. All areas of unconsolidated material such as overburden or waste piles shall be graded to a 2 horizontal to 1 vertical or flatter slope and terraced as necessary to insure slope stability. B. Any settling ponds and sediment control basins shall be backfilled, graded, and stabilized or cleaned out and made into acceptable lake areas. C. The processing, stockpile, and other disturbed areas neighboring the mine excavation shall be leveled and smoothed. D. Compacted surfaces shall be disced, subsoiled or otherwise prepared before revegetation. E. No contaminants shall be permanently disposed of at the mine site. On -site disposal of waste shall be in accordance with Operating Conditions Nos. 12.A. through D. F. The affected land shall be graded to prevent the collection of noxious or foul water. 3. Revegetation Plan: Disturbed areas shall be permanently revegetated according to the Revegetation Plan approved by Mr. Anthony Elkins of the Montgomery County Soil and Water Conservation District on June 15, 2004. Whenever possible, disturbed areas should be vegetated with native warm season grasses such as switch grass, Indian grass, bluestem and gamma grass. In addition, the permittee shall consult with a professional wildlife biologist with the N.C. Wildlife Resources Commission to enhance post -project wildlife habitat at the site. 4. Reclamation Plan; Reclamation shall be conducted simultaneously with mining to the extent feasible. In any event, reclamation shall be initiated as soon as feasible after completion or termination of mining of any mine segment under permit. Final reclamation, including revegetation, shall be completed within two years of completion or termination of mining. Page 13 Permit issued this 15t' day of June, 2006. BY: i James D. Simons, Director Division of Land Resources By Authority of the Secretary Of the Department of Environment and Natural Resources NOTICE OF ISSUANCE OF MINING PERMIT You have previously expressed an interest and/or are listed as an adjoining landowner in the application for a mining permit filed by Richard Kem to conduct mining activities off SR 1354 in Montgomery County. The mining permit -(no. 62-41) was issued on June 15, 2006. North Carolina law allows persons aggrieved by the issuance of a mining permit to contest the decision by fling a petition for a contested case in the Office of Administrative Hearings pursuant to N.C.G_S. 15OB-23 of the Administrative Procedure Act (APA). If you believe that you are an aggrieved party within the meaning of the APA, a petition for a contested case must be fled in the Office of Administrative Hearings within sip 60 days of the mailing of this notice to you. If you ale a contested case petition, it must be in writing and in the form prescribed by N.C. General Statutes 15013-23. File the original petition and one copy with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Any questions about filing a petition may be directed to the Clerk of the Office of Administrative Hearings by telephoning (919) 733-0926. You must serve the Department of Environment and Natural Resources by mailing a copy of the petition to Ms. Mary Penny Thompson, Registered Agent and General Counsel, Department of Environment and Natural Resources, 1601 Mail Service Center, Raleigh, NC 27699-1601, North Carolina Department of Environment and Natural Resources This notice was mailed on G VuD Brenda Hams Mining Program Secretary