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HomeMy WebLinkAboutNCG020366_COMPLETE FILE - HISTORICAL_20180726STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /V DOC TYPE HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ � UI Y> O� 03 YYYYMMDD Energy, Mineral. and Land Resources ENVIRONMENTAL OVALITY July 26, 2018 American Materials Company Attn: Gary T. Bizzetl, President 6131 Oleander Drive Wilmington, NC 28403 Subject: COMPLIANCE EVALUATION INSPECTION NPDES Stormwater General Permit NCG020000 American Materials Company, LLC Wade Mine, Certificate of Coverage NCG020366 Cumberland County Dear Mr, Bizzell: ROY COOPER Governor MICHAEL S. REGAN Secretary WILLIAM I'_. (TOBY) VINSON, JR. Interim Director On May 31, 2018, a site inspection was conducted for the Wade Mine facility located at 4755 Game River Road in Cumberland County, North Carolina. A copy of the Compliance Inspection Report is enclosed for your review. Mr. Tony Harris, General Manager and Justin Jackson, Manager, were also present during the inspection and their time and assistance is greatly appreciated. The site visit and file review revealed that the subject facility is covered by NPDES Stormwater General Permit NCG020000 under Certificate of Coverage NCG020562, Permit coverage authorizes the discharge of stormwater from the facility to receiving waters designated as UT of the Cape Fear River, a Class WS-IV waterbody in the Cape Fear River Basin. As a result of the inspection, the facility was found to not be in compliance with the conditions of the NCG020000 permit. Please refer to the enclosed Compliance Inspection Report for additional comments and observations made during the inspection. Please be advised that violations of the NPDES Stormwater General Permit are subject to a civil penalty assessment of up to $25,000 per day for each violation. If you or your staff has any questions, comments, or needs assistance with understanding any aspect of your permit, please contact me at (910) 433-3384 or by e-mail at melissa.joyner@ncdenr.gov. Sincerely, _Melissa Joyner. - - Environmental Specialist Enclosure: Compliance Evaluation Inspection Rescission Request Form CC" Tony Harris, General Manager - American Materials Company, LLC (via email) Justin Jackson, Manager - American Materials Company, LLC (via email) FRO — DEMLR, Stormwater Files-NCG020000 State of North Carolina 1 Environmental Quality 1 Energy, Mineral and Land Resources Fayetteville Regiooal Office 1 225 Green StrecL Suite 714 1 Fayetteville, NC 28301 910-433-3300 Compliance Inspection Resort Permit: NCG020366 Effective: 10/01/15 Expiration: 09/30120 Owner : American Materials Company LLC SOC: Effective: Expiration: Facility: Wade Mine County: Cumberland 4755 Game Rd Region: Fayetteville Wade NC 26395 Contact Person: Gary T Bizzell Title: President Phone: 910-592-2176 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): On -site representative Related Permits: Inspection Date: 05/31/2018 Primary Inspector: Melissa A Joyner Secondary Inspector(s): Certification: Phone: Tony Harris . 910-592-1753 Entry Time: 10:OOAM Exit Time: 11;OOAM Phone: Charles J Gill Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Mining Activities 5tormwater Discharge COC Facility Status: ❑ Compliant ® Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 Permit: NCG020366 Owner - Facility: American Materials Company LLC Inspection Date: 05/3112018 Inspection Type: Compliance Evaluation Reason for visit: Routine Inspection Summary: Melissa Joyner and Jason Gill met with Tony Harris, General Manager, at the Wade Mine. The Stormwater Pollution Prevention Plan (SPPP) was reviewed and included the additional information requested during the previous inspection for the Site Map. Additionally, the Plant Material Washing area and the Intake locations should be labeled on this map. Documentation was not included in the SPPP of the annual employee training and the Annual Review with datelsignature. The Best Management Practices (BMP's), including the silt fence outlet and sediment storage area should be inspected on a weekly (not monthly) basis, according to the General Permit NCG020000 requirements. There are no permanent stormwater discharge outfalls at the site. The Annual Summary Discharge Monitoring Reports (DMR)- Wastewater from 2015 through 2017 were reviewed. No discharges were noted during this time period. On these forms the Total number of outfalls monitored is "Na". This information should be modified to indicate "one outfall" because there is a potential for there to be an outfall if dewatering occurs. A tour of the mine was conducted. The silt fence outlet and associated sediment storage area was in need of maintenance. The riprap of the silt fence outlet was breached, with sediment leaving this location. An on -site natural watercourse was nearby. Page: 2 Permit: NCG020366 Owner - Facility:Ame6can Materials Company LLG Inspection Date: 0613112018 ' Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices'? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Comment: Qualitative Monitoring Has the facility conducted its Qualitative Monitoring semi-annually? Comment: There are no stormwater discharge outfalls at the facility. Analytical Monitorin Has the facility conducted its Analytical monitoring? # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Comment: Permit and Outfalls # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: Yes No NA NE ® ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ ®❑❑❑ ® ❑ ❑ ❑ ❑®❑❑ ®❑ ❑ ❑ ❑ ®❑ ❑ ®❑❑❑ ® ❑ ❑ ❑ Yes No NA NE ❑ ❑ ® ❑ Yes No NA NE ® ❑ ❑ ❑ ❑ ❑ ® ❑ Yes No NA NE ®❑❑❑ ❑❑❑® ❑ ❑ ® ❑ ❑❑®❑ Page: 3 Energy, Mineral and Land Resources ENVIRONMENTAL QUALITY May 23, 2017 American Materials Company Attn: Gary T. Bizzell, President 6131 Oleander Drive Wilmington, NC 28403 Subject: COMPLIANCE EVALUATION INSPECTION NPDES Stormwater General Permit NGG020000 American Materials Company, LLC Wade Mine, Certificate of Coverage NCG020366 CumberlandCounty Dear Mr. Bizzell: ROY COOPER Governor MICHAEL S. REGAN Secretary TRACY DAVIS Director On April 11, 2017, a site inspection was conducted for the Wade Mine facility located at 4755 Game Road in Cumberland County, North Carolina. A copy of the Compliance Inspection Report is enclosed for your review. Mr. Tony Harris, General Manager, was also present during the inspection and his time and assistance is greatly appreciated. The site visit and file review revealed that the subject facility is covered by NPDES Stormwater General Permit NCG020000 under Certificate of Coverage NCG020366. Permit coverage authorizes the discharge of stormwater from the facility to receiving waters designated as a UT of the Cape Fear River, a Class WS-IV waterbody in the Cape Fear River Basin. As a result of the inspection, the facility was found to be in compliance with the conditions of the NCG020000 permit. Please refer to the enclosed Compliance Inspection Report for additional comments and observations made during the inspection. Please be advised that violations of the NPDES Stormwater General Permit are subject to a civil penalty assessment of up to $25,000 per day for each violation. If you or your staff has any questions, comments, or needs assistance with understanding any aspect of your permit, please contact me at (910) 433-3384 or by e-mail at melissa.joyner@ncdenr.gov. Sincerely, Melissa Joyner Environmental Specialist Enclosure: Compliance Evaluation Inspection cc: Tony Harris, General Manager —American Materials Company, LLC (via email) FRO — DEMLR, Stormwater Files-NCG020000 State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources Fayetteville Regional Office 1 225 Green Street, Suite 714 1 Fayetteville, NC 28301 910-433-3300 Compliance Inspection Report Permit: NCG020366 Effective: 10/01/15 Expiration: 09/30120 Owner: American Materials Company LLC SOC: Effective: Expiration: Facility: Wade Mine County: Cumberland 4755 Game Rd Region: Fayetteville Wade NC 28395 Contact Person: Gary T Bizzell Title: President Phone: 910-592-2176 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): On -site representative Tony Harris 910-592-0180 Related Permits: Inspection Date: 0411112017 Entry Time: 09:OOAM Exit Time: 09:55AM Primary Inspector: Melissa A Joyner Phone: Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Mining Activities Stormwater Discharge COC Facility Status: Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG020366 Owner - Facility: American Materials Company LLC Inspection Date: 04/11/2017 - Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: Melissa Joyner met with Tony Harris, General Manager, at the Wade Mine. At the time of the inspection, the Stormwater Pollution Prevention Plan (SPPP) was not available for review but was emailed to the Inspector at a later date. In reviewing the received SPPP, the site map should include all of the components as stipulated in General Permit NCG020000, including a North arrow, topography, a scale and direction of drainage flow on the site. Documentation was not included in regards to annual employee training for 2015/2016 and the Monthly Visual Inspection Reports/Log for 2015/2016/2017 for good housekeeping and preventative maintenance purposes. There should also be included in the SPPP documentation of the Annual Review of the SPPP with a date and signature for 2015 and 2016 There are no stormwater discharge outfalls at the site. The Waste Water Annual Discharge Monitoring Reports (DMR) were reviewed. Records were available for review for 2016 but not for the last quarter of 2015 or the first quarter of 2017. Each DMR form should be specifically dated. No off -site discharges were indicated. A tour of the mine was conducted. There are no stormwater discharge outfalls at this mine. At Wetland Crossing #1 erosion was noted on a sideslope in need of stabilization with groundcover. Overail the mine appeared to be well -operated and maintained. Page: 2 Permit: NCG020366 Owner - Facility:Amencan Materials Company LLC Inspection Date: 0411112017.- Inspection Type: Compliance Evaluation Reason for Visit: • Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? 0 ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ® ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? 0 ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ® ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ® ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? 0 ❑ ❑ ❑ # Does the Plan include a BMP summary? ® ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ® ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ # Does the facility provide and document Employee Training? E ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? N ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ ■ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ® ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ® ❑ ❑ ❑ Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ❑ ❑ Comment: There are no stormwater discharge outfalls at the facility. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? i ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ 0 ❑ Comment: Monitoring records for 2016 were available for review and indicated that there have been no discharges - Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ # Were all outfalls observed during the inspection? ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ e ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ E ❑ Comment: There are no stormwater discharge outfalls at the facility. Page: 3 5MPermit Coverage NCDENR Renewal Application Form `i National Pollutant Discharge Elimination System Stormwater Individual Permit NPDES Permit Number NCG020260_ Please provide your permit number in box in the upper right hand corner, complete the information in the space provided below and return the completed renewal form along with the required supplemental information to the address indicated. Owner Information * Address to which permit correspondence will be mailed Owner / Organization Name: Oldcastle APG Owner Contact: Ron Barnhill, General Manager _ Mailing Address: 375 Northridge Road, Suite 350 Atlanta, Georgia 30350 f Phone Number: (877) 794-9511 Fax Number: E-mail address: Ron.Barnhill@oldcastle.com Facility Information Facility Name: Oldcastle Stone Products, Inc. Lilesville Mine Facility Physical Address: 7772 Highway 74 East Lilesville, North Carolina 28091 Facility Contact: Billy Thompson, EHS Coordinator Mailing Address: 7772 Highway 74 East Lilesville, North Carolina 28091 Phone Number: (704) 848-4111 Fax Number: E-mail address: -.Billy.Thompson@oldcastle.com Permit Information Permit Contact: Billy Thompson, EHS Coordinator Mailing Address: 7772 Highway 74East Lilesville, North Carolina 28091 Phone Number: (704) 695-7047 (Cell) Fax Number: E-mail address: Billy.Thompson@oldcastle.com Discharae Information Receiving Stream: Unnamed Tributary of Jones Creek Stream Class: C Basin: Yadkin Pee Dee Sub -Basin: YAD 17 Number of Outfalls: 2 jAN 112015 STCRiAvAT'=R PL--Ft.;ilT (&IG Facility/ Activity Change s Please describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete and accurate. Signature Date l4 R General Manager Print or type name of person signing above Title SW Individual Permit Coverage Renewal Please return this completed application form Stormwater Permitting Program and requested supplemental information to: 1612 Mail Service Center Raleigh, North Carolina 27699-1612 , t w Oldcastle Stone Products, Inc. 7772 Highway 74 East Lilesville, North Carolina 28091 December 22, 2015 SW Individual Permit Coverage Renewal r Stormwater Permitting Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Re: Stormwater Permit Renewal Application Dear Sir or Madam: Enclosed is a signed copy of the Permit Renewal Application Form for Permit NCG020260 for the Lilesville facility at 7772 Highway 74 East in Lilesville, North Carolina. If you have any questions, please contact me at (704) 695-7047 or at Billy.Thompson@oldcastle.com or our consultant Josh Dunbar at (919) 657-7500 or at idunbar@ei1.c_om. Thank you for your consideration of this permit renewal. Sincerely, Oldcastle Stone Products Billy Thompson EHS Coordinator -n Enclosure Mr—_r� JAN .—C �Ly/iM1�AFM.'pi .rY7 �yk4rL7:':1� _. - ... .. ?I... .:� Wi w —-.4?�Eri�'L�s'l t•F.�i?-rsr�l.4'.�_i _ ': '.! �l!:.4. i G.`F- . Print this form to PDF Return PDF of this form to DLR CO by email, cc DLR RO, DWO SPU. Send a copy to the permittee. MINING PERMIT APPLICATION REVIEW FORM forthe DIVISION OF WATER QUALITY I1.I RVJ:t"U61► ■ [•l1M 211tA3Ni011111--M Project Name: Wade Mine DLR Permit #: 26-33 County: Cumberland Applicant's Email: ncgeoloaY-Photmail.corn Applicant's Mailing Address: 6131 Oleander Dr., Wilmington, NC 28403 Mine Physical Address: 4755 Game Rd.. Wade. NC 28935 YES NO Date Commencin Is this mine a new mine? r r 1992 Have land disturbing activities started? Date? r r 1992 Latitude:35.1444 Longitude:-78.8133 Please return comments to (at DLR CO): Judy Wehner Comments due by: 6/5/12 SECTION BELOW TO BE FILLED OUT BY DWQ: Is the RO concerned that the operation, as proposed, would violate standards of water quality? Comments: Watershed/Stream Name & Classification: UT to Cape Fear River, Class WS-IV (Cape Fear River Basin) DWQ Compliance Status of Mine: Last inspection conducted on 9/1/10_resulted _in issuance of NOV. Written resaonse by the General Manaaer received on 10/27/10 addressing the violations. Follow-uD inspection to be scheduled in the near future. Does this mine (or previous owner) have DWQ back fees to pay? No If yes, amount: Is this mine an active permit in BIMS? Yes YES NO NPDES-6ermit4equlred? '° i✓ G A _ NPDES permit existing? (Permit #NCG020366) fJ �v YAc eca- �y�--F+i- - c''- !#`anNPDES;permlt is,not required;t[sDW� V;� "still concerned about wetlandrdegradation G�' €. �zy K''$'t{r Qty.ia,�,s' •it t �. _ f Y i FL f. bY-.1jewaterin x Should permittee contact DWQ RO immediately? (e.g. to schedule a site visit if 17, RO Contact Name: r mine has already begun digging or is Contact Reason: dewatering without DWQ permit) 4DV Wetland Cert requI re "d? J t� Rev September 2010 Print this form to PDF Return PDF of this form to DLR CO by email. cc DLR RO, DWp SPU. Send a copy to the permittBe. - 401 Wetland Cert. existing? r Permit #20081004-' Does,DWO RO.have enough information to determine if a 401 certification is required? YES NO Are wetlands disturbed at this.site? r,� -- �r 4pi_Cert._referenced-, above Does DWO RO suspect or know of nearby r wetlands shown on mine 171, wetlands to the site? map r ,JD ` Is a wetland delineation" required prior to F-J ,C6nsultant r permit -coverage already issued A DWQ.issuing the permit? ,Osite? ri,01 ffsite? Stream Determination Needed? f- r Stream Determination Completed? Does DWO RO need a statement that no wet [an dslstreams are disturbed r r, for this project from applicant? Buffer Determination Needed? r� r Buffer Determination Completed? r Recycle system permit existing?` lr Permit # , r� New Recycle System permit required?' r_i Wj Enough information to determine? Non -discharge permit existing?* -1 Permit # lT Does this applicant need to contact the regional or Central DWQ Office to r determine if a State Stormwater Permit is needed? l-J -Unknown. Will wastewaters discharge to HOW waters % r ,7Q10 Permittee must with a 7010=0? "" Flow: determine. I i Has Violation . iFD , O&M Requirements h r , HQW/7Q10..Concerns' Does DWO require,DLR: to hold the permit , _ EJ Pay back fees or renew (e.g. so DWO can reviewlt.furtheroor. DWQ permit r ' ' because DWG? requEres moreanformatlohp :Other Please 'describe the reason to holdahe permit .. RO contact: lr Hold' Until: Rev September 2010 4 . Print this Corm to PDF Return PDF of this form to DLR CO by email. cc DLR RO, DWQ SPU. Send a copy to the permittee. Mine must wait to dewater until an O&M plan is r approved?FF 'The NPDES SW and WW permit NCGO20000 covers closed -loop recycle systems, designed to exclude all stormwater run-off from the system and operate at or below two -feet of freeboard. These systems maybe permitted by a Non -discharge Recycle System Permit from the Aquifer Protection Section MPS), OR may instead be permitted under NCGO20000 to eliminate an additional permit. Recycle systems that do not meet those criteria are considered discharging systems, and are subiect to the NCGO20000 discharge permit. "To obtain 7010 flows, permittees must contact the DWQ Stormwater Permitting Unit. If DWQ does not have a flow estimate fora specific stream, permittees will be asked to obtain one. Permittees should contact J. Curtis Weaver at the USGS: 919-571-4043, for more information on obtaining a 7010 flow. USGS will not determine a 7Q10 flow for tidally influenced water bodies. "' If there is not enough information to give a complete answer, write in the space provided what you will need to answer this question completely. If you reauire DLR to hold the oermit until further notice, indicate that in the ouestion below. Reviewed bY: DWQ RO Surface Water: Michael Lawyer Regional Office: Fayetteville Date: 5/25/12 RO Aquifer Protection Section: Regional Office: Date: SPU DWQ Central Office Reviewer (if applicable): Rev September 2010 American Materials Company Storm Water Pollution Prevention Plan Wade Mine I. INTRODUCTION A. Materials Management Narrative This operation mines sand and aggregates, which are delivered to off -site construction projects. The aggregates are transported by truck to the plant, stored in stockpiles located outside and fed into the plant via loader and conveyors. B. Plant Operations — A description of plant operations follows: 1. Production — Sand and aggregates are ribbon fed, by way of conveyor, into the plant. Sand and aggregates are separated and stockpiled on site. Wash water is captured and solids are allowed to settle out. 2. Process Water Management —Process water from the plant area flows into previously mined area. 2. SITE ASSESSMENT Site Map A site map for this plant and Water Pumping operations USGS Map A USGS map showing the plant location. Significant Spills and Leaks - There have been no significant spills or leaks at this location in the past three years. 3. STORM WATER MANGEMENT PLAN A. Feasibility of Modifying Operations - Sand and aggregates used in this operation are stockpiled outside where they are exposed to rain. It is judged to be impractical to cover these stockpiles. Since the aggregates are all processed with water and required to contain less than 2% by weight passing the 4200 sieve, there is minimal contribution of sediments from this source. B. Best Management Practices (BMP's)- Best management practices are physical, structural or management practices that prevent or reduce pollution of waters of the state. The following BMP's are in effect at this plant: 1. Process water is channeled from the plant in to previously mine area to allow sediment to settle out. 2. Drivers and operators are assigned a specific parking location. They must report any fuel, hydraulic, or other fluid leaks to the plant manager. 3. Water from the aggregate stockpiles drains into previously .mined area. 4. Spill Prevention and Response Plan A. Potential Contaminates - The most likely sources for contaminates are listed below: 1. Parked trucks and equipment. 2. Sand and aggregate stockpiles. 3. 'Fuel storage and truck fueling area. The following table lists a complete inventory of materials at this plant along with a risk assessment of polluting storm water: Material Location Exposed to Storm Water? Sand Stockpile Yes Stone Stockpile Yes Diesel Fuel AST AST/Secondary Cont. Yes Motor Oil Maintenance Area No Transmission Oil Maintenance Area No B. Spill Prevention & Response Team Leader: Mayford Sells (910) 624-2932 C. Spill Prevention and Countermeasure Plan The best defense for spill prevention is training and awareness by all plant personnel. This training should include the importance of operating procedures to minimize potential spills and emergency responses to take in the event of a spill. Diesel and hydraulic oil spills are also a concern with the high volume of activity we have with our off -road trucks. Large spills will be contained with sand and properly disposed of. The state will be notified of any fuel/oil in excess of 25 gallons. Spills of other liquids are most likely to occur as a result of handling liquids in 5 gallon buckets or transferring liquids from 55 gallon drains. These spills should be small enough to be easily manageable. 5. Preventive Maintenance & Good Housekeeping - A. Preventive Maintenance & Monthly Visual Inspection Log Preventive maintenance (PM) includes monthly inspections and random visual inspections of the maintenance area, plant facilities and equipment. The purpose of PM is to locate and correct equipment problems before they occur or cause major problems. PM will reduce truck breakdowns and plant shutdowns in addition to reducing the risk of polluting storm water. The following lists items to be checked and frequency: 1. Trucks and equipment will be inspected daily for fuel, oil, and hydraulic leaks and recorded on the site inspection report. 2. Settling ponds and detention pond/pit, will be maintained in good operating condition. 3. Secondary containment structures will be inspected as part of the Monthly Visual Inspection Report. Reports will be maintained in SWPPP file. Any needed repairs will be made immediately. 4. Storm Drain Outfalls will be inspected monthly as part of the Good Housekeeping Checklist. (There are no SDO at this site) B. Goad Housekeeping Good housekeeping means taking the time and effort to maintain a clean, orderly, and safe environment in the work place. These steps will help to minimize any potential for storm water pollution in addition to promoting safety and a sense of well being at work: 1. Trash and other waste will be picked up regularly. A covered trash receptacle will be placed outside and emptied on a regular basis. 2. Interior floors will be kept clean and dry. Brooms, mops, and dustpans will be stored for convenient use. 3. Empty diums and unused pallets will be disposed of. 4. The Monthly AMC Housekeeping Inspection will be performed by the plant manager and kept on file in the SWPPP. G. Training Training of employees is essential to the success of the program. The following training will be conducted: A. Annual training for all employees will include: 1. An introduction to the SWPPP, the Storm Water Discharge Permit and what their responsibilities are. 2. Spill response and cleanup procedures. 3. Preventive maintenance requirements. 4. The role that good housekeeping plays in the plan. B. Follow-up training at the plant will deal with specific problems and problem areas to include the implementation of any new BMP's. C. Training will be continued monthly during the safety meetings. 7. Responsible Party The Plant Manager shall be responsible for the overall coordination, development, implementation and revision of this plan. Other responsible parties and their responsibilities are listed in the Action List at the end of this plan. 8. Plan Amendments This plan will be amended whenever there is a change in design, construction, operation, or maintenance, which has a significant effect on the potential for the discharge of pollutants to surface waters. At a minimum the plan will be reviewed and updated on an annual basis. 9. Facility Inspections and Monitoring Inspections and monitoring will be conducted as follows: 1. Each outfall is identified on the site plan. 2. Each outfall must be observed twice a year, once in the spring (April through July) and once in the fall (September through November). 3. (There are no SDO at this site) 10. Implementation — Implementation of this plan will include the required documentation of all monitoring, measurements, inspections, maintenance activities, and training provided to employees. SWPPP SWPPP Report Activi Responsibility Page # I Section Re uired Daily; Inspect vehicles for fuel, oil & Drivers I 5 5.A.1 No hydraulic leaks. Operators Weekly, Inspect vehicles hoses and clamps. Drivers/0 er. 5 5.A.1 No Inspect Stockpile Area and Pit Area Plant Lead Man 5 5.A.3 No Inspect Plant Area Plant Lead Man 5 5.A.4 No Semi-Annuallv: Visually monitor all outfalls in Spring Plant Lead Man 6 9.A2 Yes between April and June Visually monitor all outfalls in fall Plant Lead Man 6 9.A.2 Yes between Sept. and November. Good Housekeeping checklist spring Plant Lead Man 5 5.8.7 Yes and fall. Inspect secondary containment Plant Lead Man 5 5.A.5 Yes structures s ing and fall. Storm drainage inspection checklist. I Plant Lead Man 5 5.A.6 Yes Annual: SWPPP training___._Plant Manager 6 6.A.1 Yes Review House Keeping Policy Plant Manager 5 5.A.2 Yes Spill Response and Clean up training. Plant Lead Man 5 4.0 Yes Analytical Monitoring of representative storm Plant Lead Man 6 9.A.3 Yes SWPPP review Plant Manager 6 S Yes Analytical Data Submittal Plant Manager Yes As Needed: Document Significant Spills Plant Lead Man Release of rain water from secondary containment I Plant Lead Man 2 3.13 Yes Review and Update SWAPP at the Wade Mine This includes training of individuals on site to assist in the day to day monitoring. Review SWAPP Date Review With Tony Harris 10-31-2014 Justin Jackson Tony Harris 10-30-2014 ".t^ Ni lotpop gym 13 '- `y ' . r 4 1 Ak`0i-xa;vA NCDEN R North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor American Materials Company, LLC Attn: Gary T. Bizzell, President 6131 Oleander Drive Wilmington, NC 28403 Division of Water Quality Charles Wakild, P.E. Director June 22, 2012 Subject: COMPLIANCE EVALUATION INSPECTION American Materiasl Company, LLC Wade Mine, Certificate of Coverage-N.CG020366 NPDES General Perm it-NCG020000 Cumberland County Dear Mr. Bizzell: Dee Freeman Secretary On June 19, 2012, a site inspection was conducted for the Wade Mine facility located at 4755 Game Road in Wade, Cumberland County, North Carolina. A copy of the Compliance Inspection Report is enclosed for your review. Mr. Tony Harris, General Manager, was also present during the inspection and his time and assistance is greatly appreciated. Permit coverage authorizes the discharge of stormwater and/or wastewater from the facility to receiving waters designated as a UT of Cape Fear River, a Class WS-IV waterbody in the Cape Fear River Basin. The site visit and file review revealed that the subject facility is covered by NPDES General Permit- NCG020000, Certificate of Coverage-NCG020366. As a result of the inspection, the facility was found to be in compliance with the conditions of the NCG020000 General Permit. Please refer to the enclosed Compliance Inspection Report for additional comments and observations made during the inspection. Please be advised that violations of the NPDES General Permit are subject to a civil penalty assessment of up to $25,000 per day for each violation. If you or your staff has any questions, comments, or needs assistance with understanding any aspect of your permit, please contact me at (910) 433-3329 or by e-mail at mike.lawyer@ncdenr.gov. Sin,cerejy, a l Michael Lawyer, CPSWQ Environmental Specialist Enclosure cc: Tony Harris, General Manager -American Materials Company, LLC (via e-mail) Judy Wehner-Land Quality (via e-mail) FRO -Surface Water Protection_ FRO -Land Quality Niki Maher-WBS Compliance & Permits Unit DWQ Central Files Location: 225 Green Street, Svite 714, Fayettevitte, North Carolina 28301 Phone: 910-433-33001 FAX: 910-48"7071 Customer Service: 1-877-623-6743 Intemet: http:llportal,ncdenr.org/webtwq An Equal OppoMrin jy 4 Affirmative Action Employer One NoahCarolina Natima!!y Compliance Inspection Report Permit: NGG020366 Effective: 01/01/10 Expiration: 12/31/14 Owner: American Materials Company LLC SOC: Effective: Expiration: Facility: Wade Mine County: Cumberland 4755 Game Rd Region: Fayetteville Wade NC 28395 Contact Person: Gary T Bizzell Title: President Phone: 910-592-2176 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): ' On -Site Representative(s): On -site representative Tony Harris Phone: 910-592-1753 Related Permits: Inspection Date: 06/19/2012 Entry Time: 09:30 AM Exit Time: 10:45 AM Primary Inspector: Mike Lawyer Phone: 910-433-3300 Secondary Inspectors}: ExV-29- 3 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Mining Activities Stormwater Discharge COC Facility Status: M Compliant ❑ Not Compliant Question Areas: 0 Storm Water (See attachment summary) Page: 1 N Permit: NCG020366 Owner • Facility: American Materials Company LLC Inspection Date: 0611912012 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Met with Mr. Tony Harris, General Manager. Made observations of site conditions including processing area and excavation pits. Site has no discernible stormwater discharge outfalls. Water in excavated areas is pumped from one pit to another. Based on review of available monitoring records for process wastewater and mine dewatering discharges, there were no off site discharges in 2010, 2011, or 1st & 2nd quarters of 2012. A Stormwater Pollution Prevention Plan has been developed, which appeared to contain all permit -required components. Mine site appeared to be well managed at the time of inspection. Page: 2 Permit: NCG020366 Owner - Facility: American Materials Company LLC inspection Date: 06/19/2012 Inspection Type: Compliance EvaluaVon Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ n n # Does the Plan include a General Location (USGS) map? ■ n n n # Does the Plan include a "Narrative Description of Practices'? ■ n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ n n n # Does the Plan include a list of significant spills occurring during the past 3 years? m n n n # Has the facility evaluated feasible alternatives to current practices? ■ n n n # Does the facility provide all necessary secondary containment? ■ n n ❑ # Does the Plan include a BMP summary? ® n ❑ n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ n n n # Does the facility provide and document Employee Training? ■ n n n # Does the Plan include a list of Responsible Party(s)? ■ n ❑ n # is the Plan reviewed and updated annually? ■ n n n # Does the Plan include a Stormwater Facility Inspection Program? ■ n n n Has the Stormwater Pollution Prevention Plan been implemented? ■ n n ' ❑ Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? n n ■ n Comment: Facility does not have any stormwater discharge outfalls. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ n n n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ n ■ n Comment: Available monitoring records from 2010, 201.1, and first & second quarter of 2012 indicate.that there have been no discharges. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? MOD n # Were all outfalls observed during the inspection? ■ n Q n # If the facility has representative outfall status, is it properly documented by the Division? n n ■ n # Has the facility evaluated all illicit (non stormwater) discharges? n ❑ ■ n Comment Page: 3 .American %) terials Company, LLC P.O. Box 88 Clinton, NC 28329 Phone: (910) 592-1753 Fax: (910) 592-9461 October 25, 2010 ®eA/A? r ocr z �® Mr. Michael Lawyer T 2010 Environmental Specialist D 225 Green Street, Suite 714 Fayetteville, NC 28301-5094 RE: Wade and Clark Mine Storm Water and Pollution Plan Cumberland County Cape Pear River Basin Dear Mr. Lawyer, Please find enclosed the Storm Water and Pollution Plans for the American Materials' Wade and Clark Mines located off River Road in Wade, North Carolina. As we discussed during your visit in September to the Wade and Clark Mines, there are no Storm Water Discharge points on these mine sites, and in fact they both are complete recycle systems. If anything changes with this status, AMC will adhere to these submitted plans. If you have any questions concerning this, or any other issues concerning these sites, do not hesitate to call me at 919-990-7928. Respectfull Submitted, Tony Harris General Manager, American Materials Company LLC NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Mr. Ron Barnhill 7772 Hwy 74 F Lilesville, NC 28091 Dcar Permittee: Division of Water Quality Coleen H. Sullins Director October 15, 2010 Dee Freeman Secretary Subject: NPDES Stormwater Pen -nit Coverage Renewal Old Castle Stone Products/Bonsal Mining — Lilesville Mine COC Number NCG020260 Anson County In response to your renewal application for continued coverage under Stormwater General Permit NCG020000 received October 13, 2010, the Division of Water Quality (DWQ) is forwarding herewith the reissued Certificate of Coverage and stormwater General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended.) The following information is included with your permit package: • A new Certificate of Coverage • A copy or the stormwater General Permit • A copy of a Technical Bulletin for the General Permit • Five -copies orthe Discharge Monitoring Report (DMR).Forin • Five copies of the Annual Discharge Monitoring Report Forni (if applicable) • Five copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges ol'storlwater only, and it specifies your obligations with respect to stormwater discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all changes in the reissued permit. Significant changes to the General Permit are outlined in the attached Technical Bulletin. Your coverage under the General Permit is transferable only through the specific action of DWQ. Wetlands and Stormwater Branch 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807.63001 FAX: 919-807-64941 Customer Service: 1,877,623.6748 Internet www.ncwaterqualiry.org One NortliCarolina An Equal Opportunity 1 Atlrcmalive Anon Emoloyer This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact the DWQ Stormwater Permitting Unit at 919-807-6300. Sincerely, for Coleen I -I. Sullins cc, DWQ Central Files Stormwater Permitting Unit Niles Fayetteville Regional Office STATE OF NORTI-I CAROLINA DEPAR`I'MI=N"1' 01= I:NVIRONMEN'1' AND NATURAL RESOURCES DIVISION OF WATER QUAI_1-1-Y GENERAL PER IT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020260 STORMWATER DISCHARGES NA'C10NAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other, lawful standards and regulations promulgated and adopted by the North Carolina L-""nviromnental Management Commission, and the Federal Water Pollution Control Act, as amended, OLDCASTL.E R1:T.4I1-INC. D13A OLDCASTL E, STONE I'RODUC S. is hereby authorized io discharge stortnwater from a facility located at Old Castle Stone Products/Bonsai Mining— Lilesville Mine 7772 Hwy 74 Cast Lilesville, NC Anson County to receiving waters designated as Smith Creek, class WS-IV water in the Yadkin-Pce Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, It, III, IV, V, and VI of the General Permit as attached. This certificate of coverage shall become effective October 15,-2010.. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day, October 15, 2010. jor- Colecn H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Lawyer, Mike From: Tony Harris [tharris@am erica nmate rialsco.corn I Sent: Thursday, October 14, 2010 2:55 PM To: Lawyer, Mike Subject: RE: DWQ inspection reports Attachments: Tony Harris.vcf; Stormwater Plan Clark Mine 2010.doc; Stormwater Plan Wade Mine 2010.doc; Mike Lawyer letter 10-11-2010 Clark Mine.doc; Mike Lawyer letter 10-11-2010.doc Mike, Give me your feed back!! Enjoy your vacation! iToOny Harris American Matedals Company LLC y ' Genera[ Manager {910), 59 ..1753 Wok_ {910) 990' 792E Mole ' . (910)' 592-9461Fax X 88;h CCmtan;:ldCt28329 .^tharnsta-meet . nmatenalsmcom From: Lawyer, Mike[mailto:mike.lawyerCcbncdenr.gov] Sent: Thursday, September 16, 2010 2:18 PM To: tharris@americanmaterialsco.com Subject: DWQ inspection reports Tony, Please see attached copies of the NOVs and reports for inspections conducted on 9/1/10 at the Wade Mine and Clark Mine in Cumberland County. As discussed, we are requesting a written response within 30 days of receipt. The original reports were sent by Certified Mail to Mr. Bizzell's office in Wilmington and we got green cards back showing receipt on 9/14/10, which makes a due date for response of 10/14/10. If you have any questions, please contact me. Thanks, Mike Michael Lawyer, CPSWQ Environmental Specialist NCDENR-Division of Water Quality Surface Water Protection Section Fayetteville Regional Office Direct: (910) 433-3329 Main: (910) 433-3300 Fax: (910) 486-0707 e-mail: mike.lawyer@ncdenr.Rov (please note my current e-mail address) *E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. Permit Coverage Renewal Armlication F_orlm s L Certificate of Coverage Number National Pollutant Discharge Elimination System Stormwater General Permit NCG020000 NCG020260 The following is the information currently in our database for your facility. Please review this information carefully and make all corrections/ additions as necessary in the space provided to the right of the current information. This form is for Permit Renewal, Owner Affiliation Information owner/ Organization Name: Owner Contact: Mailing Address: Phone Number: Fax Number: E-mail address: * Reissued Permit will be mailed to the owner address oldcosrie- Rv-GL;l lago— /dd&s71-g- ST'o - rPra4u4 e lewyjaj Lila iNe -PdF 894i 0. a- a- o Facility/Permit Contact Information Facility Name: Facility Physical Address: Lilesville, NC 28091 Facility Contact: disk+ Mailing Address: Lilesville,NC 28091 Phone Number: Fax Number: -7$4-848-8529- E-mail address: . Discharae Information Receiving Stream: Stream Class: Basin: Sub -Basin: Number of Outfalls: C Yadkin -Pee Dee River Basin 03-07-17 TXpes of Disc r e A iviti heck all that areapplicable): Stormwater from Land Disturbing Activities and Process Areas ❑ Stormwater from Vehicle Maintenance Areas ❑ Mine Dewartering Wastewater Discharge o! LtD1.57-{-*- STo,u-�Wi►,�d.ors /do,vs«O LjIQSu/Ile.. /yc- A9,0q/ '?eN ccru i/ 7'l711. 7fjy- Sup-�/r/ IroH.6arNl�:II � oldeasf'1� a.�f3-.�o�,,� - 49fL f QQ ❑ Wastewater from Sand/Gravel Mining ❑ Overflow from Process Recycle -System ❑ Other - Note Type (L T.. J_ Impaired Waters/TMDL Ai.a j'w i %fJi . WW L✓ Does this facility discharge to waters listed as impaired or waters with a finalized TMDL? ❑ Yes )(No ❑ Don't Know / � L for information on these waters refer to http./lh2o.enr.state.nc.uslsulfmpaired-Water5 TMDL/ CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such informa . n is true,,complete and accurate. Signature � Lea.! _ - Date 40N 3a r lI n Print or type name of person signing above Title SW General Permit Coverage Renewal Please return this completed renewal application form to: Stormwater Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 NCIDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director September 9, 2010 CERTIFIED MAIL: 7009 0820 0000 2473 7957 RETURN RECEIPT REQUESTED American Materials Company, LLC Attn: Gary T. Bizzell, President 6131 Oleander Drive Wilmington, NC 28403 Subject: NOTICE OF VIOLATION (NOV-2010-PC-1015) American Materials Company, LLC Wade Mine NPDES Stormwater General Permit-NCG020000 Cumberland County Dear Mr. Bizzell: Dee Freeman Secretary On September 1, 2010, Michael Lawyer from the Fayetteville Regional Office of the Division of Water Quality, conducted a site inspection at the Wade Mine facility located at 4755 Game Road in Wade, Cumberland County, North Carolina. A copy of the Compliance Inspection Report is enclosed for your review. Mr. Tony Harris, General Manager, was also present during the inspection and his time and assistance is greatly appreciated. Stormwater, mine dewatering and/or process wastewater from the facility would discharge to an unnamed tributary to the Cape Fear River, a Class WS-IV water located in the Cape Fear River Basin. The site visit and file review revealed that the subject facility is covered by NPDES Stormwater General Permit-NCG020000, Certificate of Coverage-NCG020366. Accordingly, the following observations and/or permit conditions violations were noted during the Division of Water Quality inspection: 1) Stormwater Pollution Prevention Plan SPPP A Stormwater Pollution Prevention Plan (SPPP) has been developed, recorded, and properly im lemented. es ❑ No R 2) Oualitative Monitoring Qualitative monitoring has been conducted and recorded in accordance with permit requirements. Yes ❑ No ❑ NA ■ Location: 225 Green Street, Suite 714, Fayetteville, North Carolina 28301 Phone: 910433-33001 FAX: 910-486.07071 Customer Service: 1-877-623-6748 Internet: www.ncwaterauality.org An Equal Opponunily 4 Affirmative Action Employer NorthCarolina Aatura!!y 3) Analytical Monitoring . . , Analytical monitoring has been conducted and recorded in accordance with permit requirements. es ❑ No ■ Other Observations: Please refer to the enclosed Compliance Inspection Report for any additional comments and observations made during the inspection. Requested Response: You are asked to respond to this office. in writing, within 30 calendar days from receipt of this letter. Your response should include a Plan of Action to address the aforementioned violations along with a reasonable time frame that you expect to be in full compliance with the conditions of the general permit. Thank you for your attention to this matter. This office requires that the violations, as detailed above, be properly resolved. These violations and any future violations are subject to a civil penalty assessment of up to $25,000 per day for each violation. Should you or your staff have any questions regarding these matters, please contact Mr. Lawyer or myself at (910) 433-3300. Sincerely, Belinda S. Henson Regional Supervisor Surface Water Protection Section BSH: ML/ml Enclosure cc: Tony Harris, General Manager -American Materials Company, LLC (via e-mail) FRO -Surface Water Protection NPS-Assistance R: Compliance Oversight Unit DWQ Central Files ■ Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery is desired. _■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailpiece, or on the front if space permits. I 1. Article Addressed to: i I i ANlE KIC AN NIAT RIALS C O IPANY LLC ` NIR CAHN' 1' fii'ZZF,LL PRESIDE\'!' 61=1 OL1=AN`DI 1Z DR1VG XVI1,\•1IN' C'1-0N \,C 29403 l A. Sig ture 1 [3 Agent �/~—' ❑ Addressee S. Wed b P - ed Name} C. Qat'of livery Gt rv1. nn. GIi a D. Is delivery dress different from item 1? ❑ Yes if YES, enter delivery address below: ❑ No 3. Service Type Certified Mail ❑ Express Mail Registered ❑ Return Receipt for Merchandise ❑ Insured Mail ❑ C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ Yes 2. Article Number 71JI19 [782Q �Dal]l7 2g73 7957 (Transfer from service label) I PS Form 3811, February 2004 Domestic Return Receipt 102595-02-M-1540 . . 1 Compliance Inspection Report Permit: NCG020366 Effective: Oi/01110 Expiration: 12/31/14 Owner: American Materials Company LLC SOC: Effective: Expiration: Facility: Wade Mine County: Cumberland Region: Fayetteville 4755 Game Rd Contact Person; Wade NG 28395 Gary T Bizzell Title: President Directions to Facility: Phone: 910-592-2176 System classifications: Primary ORC: Secondary ORC(s): Certification: Phone: On -Site Representative(s): On -site representative Tony Harris Related Permits: Phone: 910-592-1753 Inspection Date: 09I01I2010 Entry Time: 09:30 AM Exit Time: 11:30 AM Primary Inspector: Mike Lawyer Phone: 910-433-3300 Ex Belinda S Henson ,� 3:??_1 Reason for Inspection: Routine Phone: 910-433-3300 E� Inspection Type: Compliance Evaluation 332-(, Permit Inspection Type: Mining Activities Stormwater Discharge COC Facility Status: Q Compliant ® Not Compliant Question Areas: 0 Storm Water r%- un .. . :.• .•. Cr (See attachment summary) rn Am P76 a N Postage $ Certified 9-fo aaieCertified Fee � !a (Endorsement Required)Here rn Ftaceulp 1 ed Ptostmark%�,, & ni he p Restricted Delivery Fee lye/. (Endorsement Required) -- NCCp�DooD ru ro Total Patage & Fe"Es- -1 E3 C o .-_— r � eS1n al.fll�7.er N 5-._. Or. ................... �.° Page; 1 Permit: NCG020366 Owner - Facility: American Materials Company LLC Inspection Date: 09/01/2010 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Met with Mr. Tony Harris, General Manager, who provided tour of the mine facility and previous monitoring records from a single dewatering event in 2004. Mine does not appear to have any stormwater basins or dithces to convey stormwater off the property. There are a series of ponds that receive wash water and any groundwater that has to be pumped out of excavation areas, which is recycled back to the processing area for material washing. Other than the records from 2004, there were no monitoring records available for review. Mr. Harris was informed about monitoring requirements and the need to document 'No Discharge' during monitoring periods where dewatering does not occur. Page: 2 Permit: NCG020366 Owner - Facility: American Materials Company LLC Inspection Date: 09/01/2010 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ❑ v ❑ 13 # Does the Plan include a General Location (USGS) map? ❑ ❑ ❑ ■ # Does the Plan include a "Narrative Description of Practices"? ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ❑ 0 ■ # Does the Plan include a list of significant spills occurring during the past 3 years? n ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ I] ❑ ■ # Does the facility provide all necessary secondary containment? ❑ ❑ ❑ ■ # Does the Plan include a BMP summary? Cl ❑ 0 ■ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ❑ ❑ ❑ ■ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ n ■ # Does the facility provide and document Employee Training? ❑ ❑ ❑ ■ # Does the Plan include a list of Responsible Party(s)? ❑ ❑ Cl # Is the Plan reviewed and updated annually? ❑ ❑ ❑ e # Does the Plan include a Stormwater Facility Inspection Program? ❑ ❑ ❑ ■ Has the Stormwater Pollution Prevention Plan been implemented? ❑ ❑ ® ❑ Comment: A Stormwater Pollution Prevention Plan has not been developed for this site. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ❑ ® ❑ Comment: There are no stormwater outfalls associated with this mine. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ® ❑ n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ■ ❑ Comment: At the time of inspection, there were no monitoring records available for review except from a mine dewatering event in 2004. According to Mr. Harris, there have been no dewatering events since 2004, however there are no records to document 'No Discharge', which would show compliance with the monitoring requirements of the general permit. Permit and Qutfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ® ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ Page: 3 Permit: NCG020366 Owner - Facility: American Materials Company LLC Inspection Date: 0910112010 Inspection Type: Compliance Evaluation Reason for Visit: Routine # Has the facility evaluated all illicit (non stormwater) discharges? Comment: Page: 4 NC®ENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Gary Bizzell American Materials Company LLC 6131 Oleander Dr Wilmington, NC 28403 Dear Permittee: Division of Water Quality Coleen H. Sullins Director February 11, 2010 Dee Freeman Secretary Subject: NPDES Stormwater Permit Coverage Renewal Wade Mine . COC Number NCG020366 Cumberland County In response to your renewal application for continued coverage under stormwater General Permit NCG020000 the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended). The following information is included with your permit package: • A new Certificate of Coverage • A copy of stormwater General Permit NCG020000 • A copy of a Technical Bulletin for the General Permit • Two copies of the Tier 2 / Exceedence Discharge Monitoring Report (DMR) Form for Stormwater • One copy each of the Annual Summary DMR Forms for Stormwater and Wastewater • Two copies of the Limit Violation DMR Form for Wastewater • Two copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater and wastewater, and it specifies your obligations with respect to discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. If your Certificate of Coverage (COC) restricts authorization to discharge stormwater only (or other limited terms) based on your original application, or subsequent modifications to your COG, you must continue to meet these requirements or contact the Stormwater Permitting Unit to request a modification of this renewal COG. The more significant changes in the General Permit since your last Certificate of Coverage include the following: Part II: • Section B — Language referencing PAMS has been changed. Flocculants may now be used if evaluated by the Division and administered in accordance with maximum application doses and other requirements. Part III: • Section A — The permit now requires a Stormwater Pollution and Prevention Plan (SPPP) tailored to the mining industry, in lieu of a Stormwater BMP Plan. • Section A - Inactive mines may be inspected on a reduced schedule: at least once per month and after 0.5" (or more) of rain. To qualify, inactive mines must possess an "Inactive Renewal' from DLR or certify to DWQ the site has been stabilized. The permittee must notify the DWQ Regional Office of inactive status. Discharges from inactive mines must still be monitored on the same schedule as active mines. Wetlands and Slormwater Branch 1617 Mail Service Center, Rateigh, North Carolina 27699.1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919-807-64941 Customer Service: 1-877-623-6748 NorthCarol lna Internet: www.mwaterquality.org A1,,/-f/rvr/ht An Equal Cpportunity 1 ARtrmahve Action Employer Permit Reissuance — Permit Number NCGO20366 February 11, 2010 Page 2 • Section B — Revised provisions require that stormwater discharges be sampled twice per year (instead of annually), and that the sampling results be compared to new benchmark values. (The previous cut-off concentrations have been removed.) • Section B — Revised provisions require the permittee to execute Tier One, Tier Two & Tier Three response actions, based on the first benchmark exceedence (Tier One) and the second consecutive benchmark exceedence (Tier Two). Tier Two requires that the permittee institute monthly monitoring (reported to the appropriate Regional Offices) instead of twice -per -year monitoring. Monthly monitoring shall be done until three consecutive monitoring events show no benchmark exceedences. • Section B — This part contains a new provision that four exceedences of any benchmark will trigger increased DWQ involvement in the permittee's stormwater management and control actions. DWQ may direct the permittee to apply for an individual permit, institute specific monitoring, or may direct the implementation or installation of specific stormwater control measures. • Section B — The definition of "Representative Storm Event" (RSE) now allows 48 hours (instead of 72 hours) of little or no precipitation to precede an RSE. • Section B — Stormwater discharges from a basin designed to contain the 10-year storm must now be monitored. • Sections B & C — Failure to monitor according to permit terms triggers monthly monitoring for the remainder of the permit. • Section C — Analytical monitoring for Total Petroleum Hydrocarbons (TPH) has replaced the Oil & Grease parameter in the previous permit. • Section D — Qualitative monitoring must now be conducted during the same representative storm event as the analytical monitoring. • Section D — The permittee is required to keep a written record of his response to problems identified by his qualitative monitoring observations. • Section D — If the permittee fails to respond effectively to problems identified by qualitative monitoring, the permittee may be required by DWQ to perform corrective action. • Section D — Qualitative ROS: Representative Outfall Status may be granted for qualitative monitoring for some Stormwater Discharge Outfalls (SDOs). • Section D — If mines do not respond to problems seen in visual monitoring, DWQ may now require that mines change the monitoring frequency, apply for an individual permit, implement in -stream monitoring, install or modify structural stormwater controls, or implement other controls. • Sections B, C, & D — Inability to sample due to adverse weather must be reported in the SPPP and recorded in the Annual Summary DMR. • Section E — A lower TSS Wastewater limit for PNA waters is included in the permit. • Section E — All mining operations are now required to monitor TSS in wastewater effluent discharges (not only industrial sand mines). However, TSS limits only apply to industrial sand mining operations. • Section E — Turbidity limits on effluent discharges have been removed; however, turbidity standards still apply in the receiving waters. • Section E — Approval of a Pumping O&M Plan may be required prior to coverage (for sites with dewatering activities that have the potential to drain wetlands or other surface waters). • Section E — ATC Requirements have been changed for clarity. These requirements are now outlined for Mine Dewatering Wastewater, Process Wastewater, Overflow From Non -Closed -Loop Process Recycle Wastewater Systems, and Overflow From A Closed -Loop Process Recycle (CLPR). • Section E — Monitoring for Fecal coliforms in discharges to SA waters has been clarified. Fecal coliform monitoring is now required for all process and mine dewatering wastewater discharges to SA waters. Part IV: • Section E — Items 1. and 2. require submittal of a new reporting form: the Annual Summary DMR. This annual summary of the analytical monitoring results should be submitted to the DWQ Central Office by March 1 of each year. • Section E — Exceedences and violations must be sent to the appropriate DWQ Regional Office within 30 days of receipt from the lab. • Section E — Results of "No Flow" or "No Discharge" must be recorded within 30 days from the sampling period in the SPPP. "No flow" or "No Discharge" must also be reported on the Annual Summary DMR form. Permit Reissuance — Permit Number NCG020366 February 11, 2010 Page 3 Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact these members of the Stormwater Permitting Unit: Jennifer Jones at (919) 807-6379 or Bethany Georgoulias at.(919) 807-6372. Sincerely, -!'LzJ/eye fnr Coleen H. Sullins cc: DWQ Central Files Stormwater Permitting Unit Files Fayetteville Regional Office STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020366 STORMWATER, MINE DEWATERING WATER AND/OR PROCESS WASTEWATER NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, American Materials Company LLC is hereby authorized to operate approved wastewater treatment system(s) and discharge stormwater and/or wastewater, as approved in the original permit/application or subsequent permit modification, from a facility located at: Wade Mine 4755 Game Rd Wade Cumberland County to receiving waters designated as a UT of Cape Fear River, a class WSIV waterbody in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective February 11, 2010. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this 1 P day of February, 2010. for Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission O�O� W ATF9QG co p N April 8, 2005 Tom Hill Oldcastle Retail Inc. dba Oldcastle Stone Products PO Box 241148 Charlotte, NC 28224 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Subject: NPDES Stormwater Permit Coverage Renewal Oldcastle Stone Products/ Bonsai Mining COC Number NCG020260 Anson County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG020000 the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. Please review the new permit to familiarize yourself with the changes in the reissued permit. The general permit authorizes discharges of stormwater and some types of wastewater. You must meet the provisions of the permit for the types of discharges present at your facility. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Stormwater Permit NCG020000 • A copy of a Technical Bulletin for the general permit • Five copies of Discharge Monitoring Report (DMR) Forms - wastewater and stormwater Five copies of Qualitative Monitoring Report Form Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater Permitting Unit at (919) 733-5083, ext.578. Siinncereiv.I .y for Alan W. Klimek, P.E. cc: Central Files StormwaterA_General:P_ermits: Unit -Files. Fayetteville Regional Office No�tttCarolina Nawally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Internet h2o.enr.state.nc,us/su/stormwater.html 512 N. Salisbury St. Raleigh, NC 27604 An Equal OpportunitylAfiirmative Action Employer — 50% Recycled110% Post Consumer Paper Phone (919) 733-7015 Customer Service FAX (919)733-9612 1-877-623-6748 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020260 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Oldcastle Retail Inc. dba Oldcastle Stone Products is hereby authorized to discharge stormwater and to operate treatment systems and discharges associated with mine dewatering wastewater and process wastewater from a facility located at Oldcastle Stone Products/ Bonsai Mining Rt 1 Box 288e Lawndale Anson County to receiving waters designated as Jones, Island and McCoy Creeks, class C streams in the Yadkin -Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective April 8, 2005. This Certificate of Coverage shall remain in effect for -the duration of the General Permit. Signed this day April 8, 2005 for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission o�oF w a r�� co v Gary T Bizzell American Materials Company LLC PO Box 88 Clinton, NC 28329 Dear Permittee: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality February 7, 2005 -FRO FES 2 12005 Subject: NPDES Stormwater Permit Coverage Renewal Wade Mine COC Number NCG020366 Cumberland County In response to your renewal application for continued coverage under general permit NCG020000 the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. Please review the new permit to familiarize yourself with the changes in the reissued permit. The general permit authorizes discharges of stormwater and some types of wastewater. You must meet the provisions of the permit for the types of discharges present at your facility. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Stormwater Permit NCGO20000 A copy of a Technical Bulletin for the general permit • Five copies of Discharge Monitoring Report (DMR) Forms - wastewater and stormwater • Five copies of Qualitative Monitoring Report Form Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Ken Pickle of the Central Office Stormwater Permitting Unit at (919) 733-5083, ext.584. Sincerely, �-"tell for Alan W. Klimek, P.E. cc: Central Files Stormwater & General Permits Unit Files Fayetteville Regional Office NorchCar,I km )Vatura!!J North Carolina Division of Water Quality 1617'Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet h2o.enr.state.nc.uslsulstormwater.html 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-9612 1-877-623-6748 An Equal OpportunitylAflirmabve Action Employer — 50% Recycled110% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020366 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, American Materials Company LLC is hereby authorized to discharge stormwater and to operate treatment systems and discharges associated with mine dewatering wastewater and process wastewater from a facility located at Wade Mine Box 260 A Sr 1714 Wade Cumberland County to receiving waters designated as a UT of Cape Fear River, a class WSIV stream in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, III, IV, V, and VI of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective February 7, 2005. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day February 7, 2005 for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Alan W. Klimek, P-E. Director 7/12/2002 RON BARNHILL W R BONSAL - BUILDING PRODUCTS ROUTE I BOX 182-A LILESVILLE, NC 28091 1•0 . NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NaruRAL RESOURCES Subject: NPDES Permit Modification -Name and/or Ownership Change Permit Number NCG020260 W R Bonsal - Building Products Anson County Dear Permittee: In accordance with your request received December 3, 2001, the Division is forwarding the subject permit modification. This modification documents the change in the ownership of the subject facility. All other terms and conditions in the original permit remain unchanged and in full effect. This permit modification is issued under the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6, 1983. This permit modification does not affect the legal requirement to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act, or any other Federal or Local government permit that may be required. if you have any questions concerning this permit, please contact Valery Stephens at the telephone number or address listed below. Sincerely, for Alan W. Klimek, P.E. cc: Central Files Fayetteville Regional Office, Water Quality Section Stormwater and General Permits Unit Files 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 'telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020260 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, BONSAL AMERICAN INC is hereby authorized to discharge stormwater from a facility located at W R BONSAL - BUILDING PRODUCTS HWY 74 EAST LILES V ILLE ANSON COUNTY to receiving waters designated as Jones, Island, and McCoy Creeks, a class C stream, in the Yadkin -Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, III, IV, V, and VI of General Permit No. as attached. This certificate of coverage shall become effective July 12, 2002. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 12, 2002. for Alan W. Klimek, RE. Director Division of Water Quality By Authority of the Environmental Management Commission a r :Qfake of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Gregory J. Thorpe, Ph. D, Acting Director Mr. Gary T. Bizzell Ameican Materials Company, LLC P.O. Box 88 Clinton, North Carolina 28329 Dear Mr. Bizzell: A 'T NCDENR - ENVIRONM NT AgJD MKruRAL R O RC:ES September 25, 2001 L'AN 22002 V Subject: NPDES Permit Modification — Ownership Change Permit NCG020000 Wade Mine (Formerly owned by Stewart Aggregate) Cumberland County In accordance with your request dated February 20, 2001, the Division is forwarding the subject permit modification. This modification documents the change in name at the subject facility. All other terms and conditions in the original permit remain unchanged and in full effect. This permit modification is issued under the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). If any parts, measurement frequencies or sampling requirements contained in this permit modification are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be a written petition conforming to Chapter 150B of the North Carolina General Statutes, filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such demand is made, this decision shall be final and binding. This permit does not affect the legal requirement to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act, or any other Federal or Local government permit that may be required. If you have any questions concerning this permit, please contact Valery Stephens at the telephone number or address listed below. Sincerely, for Gregory J. Thorpe, Ph. D cc: Central Files Fayetteville Regional Office, Water Quality Section Stormwater and General Permits Unit Point Source Compliance Enforcement Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 919 733-5083, extension 520 (fax) 919 733-0719 VISIT us ON THE INTERNET @ http:llh2o.enr.state.nc.us/ Valery.Stephens@ncmail.net STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020366 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended. AMERICAN MATERIALS COMPANY LLC is hereby authorized to discharge stormwater from a facility located at WADE MINE BOX 260 A SR 1714 WADE CUMBERLAND COUNTY to receiving waters designated as a UT of Cape Fear River, a class WSIV stream, in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts L II, III, IV, V. and VI of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective September 25, 2001. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day September 25, 2001. for Gregory I. Thorpe, Acting Director Division of Water Quality By Authority of the Environmental Management Commission P. 1 COMMUNICATION RESULT REPORT ( SEP.13.2001 11:02AM ) TTI ENVIRONMENTAL MGMT FILE MODE OPTION ADDRESS (GROUP) RESULT PAGE ----------------------------------------------------------------------------------------------- 485 MEMORY TX 19197339612 OK P. 7/7 REASON FOR ERROR E-1) HANG UP OR LINE FAIL E-3) NO ANSWER FAYI TO: yqj e554-- '"',q11 E-2) BUSY E-4) NO FACSIMILE CONNECTION 0. kin N,CDENR FAX TRANSMISSION DENR FAYETTEVILLE REGIONAL OFFICE TTEVILLE, NORTH CAROLINA 28301-5043 VOICE, 910-486-1541 Fax: 910-486-0707 pate: t D I Fax #: (4/ 1) 73.E -- 9 & / z Pages (including cover): From: eve FAx TRANSMISSION DENR FAYETTEVILLE REGIONAL OFFICE FAYETTEVILLE, NORTH CAROLINA 28301-5043 VOICE: 910-486-1541 Fax: 910486-0707 To: kl6w e-55C" A44fiJuk I Fax #: (qlg) 733 -- From: Subject: �Z�.�►.' 7� %fie voC�io �/ I IC (:n, U Z. 0 .3 COMMENTS: Date: Pages (including cover):- 1 �t i Y/ " C�.i'✓j '� � NG /� � Gfr� Cii tf% /��i �_ �� %V� Q t_ st Nt. r-J 4iJ N41- y` s+q e 7;v'4Ar AA It /1 ' i� ✓ y s ; c f L' ja k f< jyt rj c N C-D 2_o S6A.7` s i sSu r --State of North Carolina Department of Environment and Natural Resources . Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Kerr T. Stevens, Director CERTIFIED MAIL RETURN RECEIPT REQUESTED ROBERT TOUT STEWART AGGREGATES, INC 231 FAIRWAY DRIVE FAYETTEVILLE NC 28305 NCDENR NORTH CAROUNA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURcE:s 3/23/2001 SUBJECT: NOTICE OF VIOLATION AND REVOCATION FOR NON PAYMENT PERMIT NUMBER NCG020366 STEWART AGGREGATES, INC CUMBERLAND COUNTY Dear Permittee: "aR 2 9 2001 i.i a�i vy� Payment of the required annual administering and compliance monitoring fee of $80.00 for this year has not been received for the subject permit. This fee is required by Title 15 North Carolina Administrative Code 2H.0105, under the authority of North Carolina General Statutes 143-215.3(a)(1), (1 a) and (1 b). Because this fee was not fully paid within 30 days after being billed, this letter initiates action to revoke the subject permit, pursuant to 15 ncac 2H.0105(b) (2) (k) (4), and G.S. 143-215.1 (b) (3). Effective 60 days from receipt of this notice, subject permit is hereby revoked unless the required Annual Administering and Compliance Monitoring Fee is received within that time. Discharges without a permit are subject to the enforcement authority of the Division of Water Quality. Your payment should be sent to: N.C. Department of Environment and Natural Resources Division of Water Quality Budget Office 1617 Mail Service Center Raleigh, NC 27699-1617 If you are dissatisfied with this decision, you have the right to request an administrative hearing within Thirty (30) days following recipt of this notice, identifying the specific issues to be contended. This request must be in the form of a written petition conforming to Chapter 1506 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina, 27611-7447. Unless such request for hearing is made or payments received, revocation shall be final and binding. if you have any questions, please contact: r,- Paul Rawls, Fayetteville Water -Quality Regional Supervisor, (910) 486-1541. Sincerely, Kerr T. Stevens cc: Supevisor, Water Quality Permits and Engineering Unit Fayetteville Regional Office County Health Department P.O. Sox 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled / 10% post -consumer paper :;r'• . -i State of North Carolina Department of Environment and Natural Resources RECOVED Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director ROBERT TOUT STEWART AGGREGATES, INC. 231 FAIRWAY DRIVE FAYETTEVILLE. NC 28305 Dear Permittee: DEC 1 5 1999 FAYMEVUE REC7. G FICE December 17, 1999 1 � p MCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Reissue - NPDES Stormwater Permit Stewart Aggregates. Inc. COC Number NCG020366 Cumberland County In response to your renewal application for continued coverage under general permit NCG020000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A copy of general stormwater permit NCG020000 * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin on this permit which outlines permit components and addresses frequently asked questions * A Certificate of Coverage for your facility * DWQ fee schedule Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law rule, standard, ordinance, order, judgment, or decree. Please note that in 1998 Senate Bill 1366 established changes to the permit fee structure for DWQ permits effective January 1, 1999. This change requires that you pay an annual fee to assure continued coverage under this permit. You will be invoiced for this fee beginning next year. A copy of the current fee schedule is included with this letter. If you have any questions regarding this permit package please contact Tony Evans of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 584 Sincerely, for Kerr T. Stevens Director, Division of Water Quality cc: Central Files Fayetteville Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020366 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, STEWART AGGREGATES, INC. is hereby authorized to discharge stormwater and to operate or continue operation of treatment systems and discharges associated with mine dewatering and process wastewater from a facility located at STEWART AGGREGATES, INC. BOX 260 A SR 1714 WADE CUMBERLAND COUNTY to receiving waters designated as a UT of Cape Fear River in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, I1I, IV, V, and VI of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective December 17, 1999. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day December 17, 1999. for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission Ctate of North Carolina Department of Environment and Natural Resources Division of Water Quality .lames B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director ROBERT TOUT STEWART AGGREGATES, INC. 231 FAIRWAY DRIVE FAYETTEVILLE, NC 28305 Dear Permittee: ",WEz!Lxf;LtE December 17, 1999 1�e NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Reissue - NPDES Stormwater Permit Stewart Aggregates, Inc. COC Number NCG020366 Cumberland County In response to your renewal application for continued coverage under general permit NCG020000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A copy of general stormwater permit NCG020000 * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin on this permit which outlines permit components and addresses frequently asked questions * A Certificate of Coverage for your facility • DWQ fee schedule Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law rule. standard, ordinance, order, judgment, or decree. Please note that in 1998 Senate Bill 1366 established changes to the permit fee structure for DWQ permits effective January 1, 1999. This change requires that you pay an annual fee to assure continued coverage under this permit. You will be invoiced for this fee beginning next year. A copy of the current fee schedule is included with this letter. If you have any questions regarding this permit package please contact Tony Evans of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 584 Sincerely, for Kerr T. Stevens Director, Division of Water Quality cc: Central Files Fayetteville. Regional Office . 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020366 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, STEWART AGGREGATES, INC. is hereby authorized to discharge stormwater and to operate or continue operation of treatment systems and discharges associated with mine dewatering and process wastewater from a facility located at STEWART AGGREGATES, INC. BOX 260 A SR 1714 WADE CUMBERLAND COUNTY to receiving waters designated as a UT of Cape Fear River in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I,11, 111, IV, V, and Vi of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective December t7, 1999. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day December 17, 1999. for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director December 17, 1999 RICHARD L. BARBER W. R. BONSAL CO. - LILESVILLE MINE PO BOX 99 LILESVILLE, NC 28091 A4lG • • l �� NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AN[) NATURAL RESOURCES Subject: Reissue - NPDES Stormwater Permit W. R. Bonsal Co. - Lilesville Mine COC Number NCG020260 Anson County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG020000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A copy of general stormwater permit NCG020000 * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin on this permit which outlines permit components and addresses frequently asked questions * A Certificate of Coverage for your facility * DWQ fee schedule Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law rule, standard, ordinance, order, judgment, or decree. Please note that in 1998 Senate Bill 1366 established changes to the permit fee structure for DWQ permits effective January 1, 1999. This change requires that you pay an annual fee to assure continued coverage under this permit_ You will be invoiced for this fee beginning next year. A copy of the current fee schedule is included with this letter. If you have any questions regarding this permit package please contact Tony Evans of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 584 Sincerely, for Kerr T. Stevens Director, Division of Water Quality cc: Central Files Fayetteville Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper i STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020260 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1. other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, W. R. BONSAL CO. is hereby authorized to discharge stormwater and to operate or continue operation of treatment systems and discharges associated with mine dewatering and process wastewater from a facility located at W. R. BONSAL CO. - LILESVILLE MINE HWY 74 AND SR 1744 LILES V ILLE ANSON COUNTY to receiving waters designated as Jones. Island, and McCoy Creeks in the River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I,1I, III, IV, V, and VI of General Permit No. NCCT020000 as attached. This certificate of coverage shall become effective December 17, 1999. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day December 17, 1999, for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission u o r� AUG 21 'ems ENV. MANAGEMENT FAYETTEVILLE REG. C FFICE aAll " August 19, 1996 A:;qA^ C e>J 4r�d'- 5turµ,e. Nr�wJ L ROBERT TOUT STEWART AGGREGATES, INC-WADE 231 FAIRWAY DRIVE FAYETTEVII,I,E, NC 28305 SUBJECT: PERMIT NO. WQ0006241 STEWART AGGREGATES, INC-WADE CUMBERLAND COUNTY Dear. Permitt-ee: Our files indicate that the subject permit issued on 6/03/92 expires on 5/31/97. We have not received a request for renewal from you as of this date. A renewal request shall consist of a letter requesting .renewal. and completion of the enclosed application, submitted in triplicate. A processing fee must be submitted with the request. Please find attached a copy of the 15 NCAC 211 .0205(c) regulations. The processing fee for your facility is based on the design or permitted flow, whichever is appropriate, listed in the first four categories of facilities. Sludge renewals are based on total acres of land permitted. If the facility covered by this permit contains some type of treatment works, a narrative descripton of the sludge management plan that is in effect at the facility miist be submitted with the application for .renewal. The Environmental Management Commission adopted revised rules on October. l., 1990 (attached), requiring the payment of an annual fee for most permitted facilities. You will be billed separately for that.fee (if applicable), after your permit is approved. Please be advised that this permit must not be allowed to expire. If the renewal request is not received within 180 days prior to the permit's expiration date as required by 15 NCAC 2H .0211, you will be assessed an automatic civil penalty. This civil penalty by North Carolina General Statute may be as much as $10,000 per. day. If a permit renewal request is not received 180 days before permit expiration, a civil penalty of at least $250 will be assessed. Larger penalties may be assessed depending Page 2 on how late the request is made. In addition, any permit renewal request received after the permit's expiration date will be considered as a new application and will be required to pay the higher permit application fee. The letter requesting renewal, along with a completed Non -Discharge Permit application and appropriate standard fee, should be sent to. Permits and Engineering Unit Division of Environmental Management P. 0. Box 29535 Raleigh, North Carolina 27626-0535 The check should be made payable to the North Carolina Department of Environment, Health, and Natural Resources (DEHNR). If you should have any questions or need any additional information regarding this matter, please contact me at (919) 733-5083. Sincerely, ,/04 -r-- ';"" Carolyn McCaskill., Supervisor State Engineering Review Group cc: Fayetteville Regional Office Permits and Engineering Unit Central Files Fao DIVISION OF ENVIRONMENTAL MANAGEMENT May 19, 1992 MEMORAMDUM TO: Carolyn McCaskill, Unit Supervisor State Engieering Review Grou FROM: M. J. Noland, Regional S perv' or Fayetteville Regional'Office SUBJECT: WQ0006241 Stewart Aggregates, Inc Wade Mine - Sand and Gravel Operation Wash Water Recycle (Non -Discharge) System Cumberland County Please find enclosed the staff report and recommendations of the Fayetteville Regional Office concerning the issuance of subject nondischarge Permit. If you have any questions or require any further information, please advise. MJN/rr Enclosure May 19, 1992 NONDISCHARGE STAFF REPORT AND RECOMMENDATIONS County Cumberland Permit No. W00006241 PART I. GRHSBAL INFORHATION I. Facility and Address: Stewart Aggregates, Inc. Wade Mine (non -discharge system) 231 Fairway Drive Fayetteville, NC 28305 2. Date of Investigation: May 13, 1992 3. Report Prepared By: Ricky Revels, Environmental Tech., FRO 4. Persons Contacted and Telephone Number: Robert Tout (919) 484-5600 S. Directions to Sitet Travel from Fayetteville on business 301/I-95 north to Middle Rd exit, take Middle Rd north to River Rd, take River Rd (NCSR-1714) to intersection of 1720, continue on 1714 for 1.7 mile, turn right onto dirt Rd, which goes to site. 6. Size (land available for expansion and upgrading): 100 acres 7. Topography (relationship to 100-year flood plain included): Flat Attach a USGS map extract and indicate facility site. USGS Quad No. G 23 NE USGS Quad Name Slocomb NC Latitude: 350 09' 31" Longitude: 780 48, 33" 8. Location of nearest dwelling and water supply well: None within 3/4 mile 9. Watershed Stream Basin Information: Cape Fear River a. Watershed Classification: WS-III b. River Basin and Subbasin No.: 03-03-15 C. Distance to surface water from disposal system: Approximately 1500 feet. Nondischarge staff Report and Recommendations Page 2 PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. Type of wastewater, sludge or contaminated soil: Wastewater will be generated as a result of washing sand and gravel used as aggregates for concrete. The wastewater will consist of water containing suspensions of sand, silt, clay, and debris (sticks, root, etc.) 2. K4 % Domestic 100 % Industrial a. Volume: .240 MGD (Design capacity) b. Types and quantities of industrial wastewater: N/A C. Prevalent toxic constituents in wastewater: N/A d. Pretreatment Program (POTWs only) N/A in development approved _ should be required not needed Production rates (industrial discharges only) in pounds per day: N/A a. Highest month in the past 12 months: b. Highest year in the past 5 years: lbs/day lbs/day Description of industrial process (for industries only) and applicable CFR Part and Subpart: 4. Type of treatment: According to Mr. Robert Tout, Senior Vice President of Operations, 'Stewart Aggregates, Incorporated, the proposed subject facility will be a closed loop system with no discharge to the State's Surface Waters. Once the sand and gravel is washed, the wastewater will flow through a series of two (2) sedimentation ponds. The primary and secondary settling ponds have volumes of 448,800 and 1,402,500 gallons respectively. The secondary (clear) pond will house all associated pipes and motors necessary for make-up recycle wash water. All runoff from the wash area will be routed back into the primary settling pond, through a imperviously lined open channel ditch. 5. Sludge handling and disposal scheme: N/A 6. Treatment plant classification: N/A (see def. No. 11) 7. SIC Code(s): 1423 Wastewater Code(s): Primary: _41 Secondary: Main Treatment Unit Code: 5 _0 0 0 0 PART III - OTHER PERTINENT INFORN&i-10N 1. Is this facility being constructed with Construction Grants Funds (municipals only)? N/A 2. Special monitoring requests: None 3. Other: The Land Quality Section of the Fayetteville Regional Office is currently coordinating with Stewart Aggregates, Inc. in order that the Wade Mine complieds with required mining permit, which covers such areas as sediment stabilization, and eventually mine's land reclamation. PART IV — RVALUATION AND RSOOMCKNDATION It is the recommendation of the Fayetteville Regional Office that Steward Aggregates,Inc. be issued a non -discharge permit for the proposed closed loop sedimentation pond system for processing (washing) of aggregate materials at the Wade Mine, Cumberland county. SignaturoVof Report Preparer )L�-a - D��Q- �� Water Quality Regional Supervisor Date ral X, AV VICI" WP fog �AMCM IT ONAAM IT la2 TPS SATEXEYISED wqx miff ammLw Cwm, N. C. 1714 „a SrATr n MAR 1zm 6 1992 ate. ENV. MANAGEMENT FAYEITEVILLE REQ OFFICE State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27604 James G. Martin, Governor George T. Everett,Ph.D. William W. Cobey, Jr., Secretary March 10, 1992 MR ROBERT TOUT STEWART AGGREGATES, INC. 41 S. HIGH STREET COLUMBUS, OHIO 43215 Director Subject: Application No. WQ0006241 Wade Mine Recycle Facility Cumberland County DearMR TOUT: The Division's Permits and Engineering Unit acknowledges receipt of your permit application and supporting materials on March 9, 1992. This application has been assigned the number shown above. Please refer to this number when making inquiries on this project. Your project has been assigned to Angela Griffin for a detailed engineering review. A technical acknowledgement will be forthcoming. Be aware that the Division's regional office, copied below, must provide recommendations from the Regional Supervisor or a Procedure Four Evaluation for this project, prior to final action by the Division. If you have any questions, please contact Angela Griffin at (919) 733-5083. Sincerely, Cvt azz- L� Donald Safrit, .E. x Supervisor, Permits and Engineering Unit cc: Fayetteville Regional Office Patterson Exploration Pollutiorr Prcvenlion Pays P.O. Box 29535, Raicigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer - mly� ` -! RECrIVE.D F !TSr« � UGf14. UNIT C!9 MAP, -9 Ali 10: so State of North Carolina Department of Environment, Health, and Natural Resources Division of Environmental Management Non -Discharge Pen -nit Application (PHIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) RECYCLE FACILITIES I. GENERAL INFORMATION: 1. Applicant (corporation, individual, or other): S T E W A R T AGGREGATES INC. 2. Print Owners or Signing Official's Name and Title (the person who is legally responsible for the'facility and its compliance):. Robert Tout Senior Vice President - Operations 41 'South High. Street, 3. Mailing Address: City: Columbus State: Ohio Zip. 43215-3406 Telephone No.: ( 7 0 5 ) 3 2 6- 4 71 1 4. Project Name (subdivision, facility, or establishment name - should be consistent with project name on plans/specs., letters of flow acceptance, Operational Agreements, etc.): WADE MINE 1 5. Application Date: February 1 8 -, 1992 6. Fee Submitted: $ 4 0 0 .0 0 7. County where project is located: Cumberland County 8. Latitude: U4 31_;Longitude 720 U-is 3 3 of recycle facility location T II. PERMIT INFORMATION: r 1. Permit No. (will be completed by DEM): 4 I 2. Specify whether project is: X ___ new; renewal*; modification. * If renewal, complete only sections I, II, III, & applicant signature (on pg.6). Submit only pgs. 1, 2, 6 (original and 3 copies of each). Engineer signature not required for renewal. 3. If this application is being submitted as a result of a renewal or modification to an existing permit, list the existing permit number N/ A and issue date N / A a. Specify whether the applicant is public or x private. FORM: RFAC 4/9I Page 1 of 7 _ RECYCLE FACILITIES " PAGE 2 (4/91) III. INFO1iMATI6N7-0N, WASTEWATER: 1. Nature of Wastewater: % Domestic; % Commercial; Wash Water For Sand & Gravel % Industrial; 10 0% Other waste (specify): Operation 2. Please provide a one or two word description specifying the origin of the wastewater, such as school, subdivision, hospital, commercial, industrial, apartments, etc.: This Wash [dater Is From Processing Mined Sand & Gravel 3. Volume of recycle water generated by this project: 2 4 0, 0 0 0 gallons per day 4 Explanation of how recycle water volume was determined: P 1 a n t will be in operation 8 Hours/ -Day With.Water Pump Rate of 500 G.P.M. 5. Brief project description: ['rater Will Be Pumped From Clean Water Pond To Wash Sand & Gravel & Wash Slater Will Then Be Routed By Steel Flume Pipe To The Settling Pond And From,Settling Pond,By Steel Flume Pipe Back To The Clean Water Pond. IV. DESIGN INFORMATION . 1. Provide a brief listing of the components of the recycle facilities, including dimensions, capacities, and detention times of tanks, pumping facilities, high water alarms, filters, ponds, lagoons, etc.: Clean dater & Settling Ponds Will Be 50' X300I X10 � Deep (Retention Time Greater Than 10 Hrs.) Pump 200 H.P. Open Channels At 0.005 Ft/Foot Slope, 2 Feet Base, 3:1 (H:V) Side Slopes and Average Depth _ Of 1.5 Feet, [dater Velocity Less Than 2.0 Feet/Second (See Report By -Patterson Exploration Services.For More Information 2. Name of closest downslope surface waters: Unnamed Drainage Ditch. Then_ Leads To Cape Fear Diver, 3. Classification of closest downslope surface waters: C (as established by the Environmental Management Commission & specified on page 4 of this application). 4. ; If a power failure at the facility could impact waters classified as WS, SA, B, or =` SB, describe which of the measures are being• implemented to prevent such impact, as required in 15ANCAC'2H,.0200: Wash. Water Will Only Have Sediment, Stoppage Of Pump Will Not Cause Any Overflow. 5. The facilities must conform to the following buffers (and all other applicable buffers): a) 400 feet between a lagoon and any residence under separate ownership; b) 100 feet between a surface sand filter and any residence under separate ownership; c) 106 feet between recycle facilities and a water supply source; d) 50 feet between the recycle facilities and property lines; 2of7 i' RECYCLE FACILITIES PAGE 3 (4/91) 6. If any of the buffers specified in no. 5 above are not being met, please explain how the proposed buffers will provide equal or better protection of the Waters of the State with no increased potential for nuisance conditions: N/A 7. Are any components of the recycle facility located within the 100-year flood plain? yes; X no. If yes, briefly describe the protective measures being taken to protect against flooding. THIS APPLICATION PACKAGE WILL'NOT BE ACCEPTED BY THE DIVISION OF ENVIRONMENTAL MANAGEMENT UNLESS ALL OF THE APPLICABLE ITEMS ARE INCLUDED WITH THE SUBMITTAL Required Iterns a. One original and three copies of the corripleted and appropriately executed application form. b. The appropriate permit processing fee, in accordance with 15A NCAC 2H .0205(c)(5). C. Five sets of detailed plans and specifications signed and sealed by a North Carolina Professional Engineer. The plans must include a general location map, a site map which indicates where any borings or hand auger samples were taken, along with buffers, structures, and property lines. Each sheet of the plans and the first page of the specifications must be signed and sealed. d. For industrial wastewater, a complete chemical analysis of the typical wastewater must be provided. The analysis may include, but shall not be limited to, Total Organic Carbon, BOD, COD, Chlorides, Phosphorus, Nitrates, Phenol, Total Trihalomethanes, TCLP analysis, Total Halogenated Compounds, Total Coliforms, and Total Dissolved Solids. e. If lagoons are a part of ;he facilities and the recycle water is industrial, provide a hydrogeologic description of the subsurface to a depth of 20 feet or bedrock, whichever is less. The number of borings shall be sufficient to define the following for the area underlying' each major soil type at the site: significant changes in lithology; the vertical permeability of the unsaturated zone, the hydraulic conductivity of the saturated zone, and the depth of the mean seasonal high water table. f. Five copies of all reports, evaluations, agreements, supporting, calculations, etc., must be submitted as a part of the specifications which are signed and sealed by a North Carolina Professional Engineer. Although certain portions of this required submittal must be developed by other professionals, inclusion of these materials under the signature and seal of a North Carolina Professional Engineer signifies that he has reviewed this material and has judged it to be consistent with his proposed design. g. Five copies of the existing permit if a renewal or a modification. 3of7 RECYCLE FACa,,I-r ES PAGE 4 (4/91) TO: REGIONAL WATER QUALITY SUPERVISOR Please provide me with the classification of the surface waters identified in number 5 below and on the attached map segment:. Name of surface waters:01 -e r Classification (as established by the Environmental Management Commission): cr�� Proposed Classification, if applicable: /} 5 Signature of regional office personnel: Date: 3151,72! INSTRUCTIONS TO ENGINEER In order to determine whether provisions for dual or standby power may be required for the subject facility, the classification of the closest downslope surface waters (the surface waters that any overflow from the facility would flow toward) must be determined. You are required to submit this form, with items 1 through 10 completed, to the appropriate Division of Environmental Management Regional Water Quality Supervisor (see attached listing). At a minimum, you must include an 8.5" by 11" copy of the portion of a 7.5 minute USGS Topographic Map which shows the subject surface waters. You must identify the location of the facility and the closest downslope surface waters (waters for which you are requesting the classification) on the submitted map copy. The application may not be submitted until this form is completed and included with the submittal - I ._ �or-other): Applicant (corporation,. individual, S T E w A R T AGGREGATES INC. 2. Name and Complete Address of Engineering Firm: PATTERS ON EXPLORATION SERVICES, P. 0. BOX 3008 City: SANFORD State: N • c • Zip: 27331 Telephone No. (9 1 9) 7 7 4- 3 7 7 0 3. Project Name: WADE MINE 4. Storage Facility Volume: N I A gallons Unnamed Drainage Ditch Leading To Cape 5. Name of closest downslope surface waters: Fear River 6. County(s) where project and surface waters are located: C U M B E R L A N D COUNTY 7. Map name and date: US G 5 S /0thmb Goa4druN�! 8. North Carolina Professional Engineer's Registration No. 1 5 4 7 2 9. Print Name of Engineer T. P A T R I C K S H1- L L I q;s$t�t�tlsgi 10. Seal and Signature (specify date): 4of7 7 SEAL r 15472 �1 I c .SN _ t^�• \ ;{C: �a^, Y_ .r l.r ttY�w ry e�l� �� a�1 � '�` - 1r� fly .��- - " Alt=+ • .,,. _� i.L�q a� 47. Cb 5 CY7 pp �J� � �� c �` r F Qtia~� � '� t 'f� �z � �i � :1 r e.5� 'y •y. rp .:K 1 �'�' �'t fr- �S M •f T:: qi i:l _ - .F }' � i i �rf - ]}ul --• �Q ^r $S�rL .}, y '1 w �� � �,� �;��i h' s Ti ���l� -�• T��'E'��- } �;� \ '}� Cr.•f � f � - , f. _'' y �: m {� ` ��` ��tfTa �,•Y'iR� Z :v :� a . �� �+ ,S�µi: � /' �� +y� s �• lx- T't, •, ., � x .gyp. � g�� � i�4��..� f . � - � yi , � L..._.� .- _ .► 4�7i ". .eS.' ..f -�a � Sa ' Ti r . DIVISION OF ENVIRONMENTAL MANAGEMENT REGIONAL OFFICES (4/91) Asheville Regional WQ Super. 59 Woodfm Place Asheville, NC 28802 704/251-6208 Avery Macon Buncombe Madison BLute McDowell Caldwell Mitchell Cherokee Polk Clay Rutherford Graham Swain Haywood Transylvania Henderson Yancy Jackson Fayetteville Regional WQ Super. Wachovia Building, Suite 714 Fayetteville, NC 28301 919/486-1541 Washington Regional WQ Super P O Box 1507 Washington, NC 27889 919/946-6481 Beaufort Jones Bertie Lenoir Camden Martin Chowan Pamlico Craven Pasquotank Currituck Perquimans Dare Pitt Gates Tyrell Greene Washington Hertford Wayne Hyde Mooresville Regional WQ Super 919 North Main Street Mooresville, NC 28115 704/663-1699 Anson- Moore - _ _ Alexander_ Mecklenburg _ _-- Bladen Robeson Caban-as Rowan Cumberland Richmond Catawba Stanly Harnett Sampson Gaston Union Hoke Scotland lmdell Cleveland Montgomery Lincoln Winston-Salem Regional WQ Super. 8025 North Point Boulevard, Suite 100 Winston-Salem, NC 27106 919/761-2351 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Sung Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford Raleigh Regional WQ Super. 3800 Barrett Dr., Suite 101 Raleigh, NC 27609 919/733-2314 Chatham Nash Durham Northampton Edgecombe Orange Franklin Person Granville Vance Halifax Wake Johnston Warren Lee Wilson Wilmington Region. WQ Super. 127 Cardinal Drive Extension Wilmington, NC 28405-3845 919/395-3900 Brunswick New Hanover _ Carteret Onslow Columbus Pender Duplin 5of7 Name and Complete Address of Engineering Firm: P A T T E R s o N P. 0. Box 3008, RECYCLE FACW S PAGE 6 (4/91). EXPLORATION SFAI ES - City: SANFORD State: N • C . Zip: �7331 Telephone No. (.91 9) 7 7 4- 3 7 7 0 Professional Engineer's Certification: 1, T. P A T R I C K S H I L L I N G T O N , attest that this application for WADE MINE has been reviewed by me and is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this submittal package may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. North Carolina Professional Engineer's Registration No. 1 5 4 7 2 Print Name of Engineer T. PATRICK SHILLIATGTON Seal. and Signature (specify date): V. rt r c k • 154 �►I L h iS fi \I, -At Applicant's Certification: 1, R 0 B E R T TOUT , attest that this application for WADE MINE has been reviewed by me and is accurate and complete to the best of my. knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and at men are not inc ded, this application package will be returned as incomplete. Signature Date FEBRUARY 18 1992 THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 512 NORTH SALISBURY STREET RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: 919/733-5083 6 of 7 f I ' • " RECYCLE FACILITIES PAGE 7 (4/91) z -� PERMIT APPLICATION PROCESSING FEES (effective October 1, 1990) CATEGORY NEW APPLICATIONS/ RENEWALS WITHOUT MODIFICATIONS MODIFICATIONS 111 111 • s Industrial $400' $300 Domestic/Cooling Water $400 $300. 10,001 - 1,000,000 GPD Industrial $400 $250 Domestic/Cooling Water $400 $250 1,001 - 10,000 GPD Industrial $400 $200 Domestic/Cooling Water $400 $200 < or = 1,000 GPD and - Single Family Dwelling $240 $120' S ludge < or = 300 Acres $400 $250 - Sludge > 300 Acres $400 $250 Sewer Extensions (nondelegated) $400 0 Sewer Extensions r (delegated) $200 0 Closed -Loop Recycle or Evaporative $400 $200 NOTE: The Fees for Soil Remediation Projects are the same as for Sludges. Under the Sewer Extension Fee, "delegated to municipalities" applies only to those governmental jurisdictions that have specific delegation review authority, as granted by the Division of Environmental Management. 7of7 , PATTERSON P.O. BOX 3008 - SANFORD, N.C. 27331-3008 - (919) 774-3770 EXPLORATION SERVICES February 26, 1992 Mr. Robert Tout Stewart Aggregates, Inc. 41 South High Street Columbus, Ohio 43215-3406 RE: Non -Discharge Permit Evaluation and Specifications Sand and Gravel Processing Wade Mine Cumberland County, N. C. Dear Mr. Tout: Following is a brief discussion of the recirculation system for the sand and gravel processing including the evaluations. Supporting calculations are in Attachment "A" and drawings and specifications are in Attachment "B". GENERAL PROJECT INFORMATION Process water will be used to wash fine soil particles from sand and gravel to be excavated at the Wade Mine in Cumberland County. Operation of the processing plant will be approximately 8 hours per day, 6 days per week.. The main components of the system will consist of the following: 1. Gorman Pump Model 66B2-B powered by 200 H.P. Detroit Diesel. 2. Six inch diameter pumpline. 3. Fourteen 1 1/2 inch diameter spray bars. 4. Settlement pond. 5. Clear water (source) pond. 6. Lined ditch connecting process plant to settlement pond and settlement pond to clear water pond. Basically, the water from the clearwater pond will be pumped to the processing plant for sand and gravel washing. The wash water is then conveyed by an open lined ditch to the settlement pond where fine soil particles are settled. The overflow of the settlement pond is conveyed by an open ditch back to the clearwater pond. PUMP AND PUMP SYSTEM EVALUATION Maximum operation of the pump will be approximately 500 gpm (1.11 ft. 3/s) through approximately 850 lineal feet of six inch metal pipe. At the point of discharge, the water will be discharged through a spray bar system having fourteen 1 1/2 inch diameter spray bars. Each spray bar pipe is approximately 20 ft. long. Based on the evaluation and supplied pump information, the pump and pipe system are adequately matched. The pump will operate at approximately 1160 RPM against a system head of approximate 120 ft. to produce a flow rate of 500 gpm. At this rate, and even if this rate is increased, cavitation of water will not occur (NDSHA is greater than NSPSHR). SETTLEMENT POND AND CLEAR WATER POND EVALUATION Based on numerous soil borings conducted on the proposed mine site, subsurface materials typically consist of about 4 ft. to 6 ft. of clayey soils underlain by relatively pervious sand and gravel. At 25 ft. to 35 ft. below ground surface, the soils again become more clayey. Ground water levels were near Elevation 97 ft. (approximately 6 ft. below ground surface) Based on the subsurface conditions, the settlement pond base should be established as shallow as possible so the more impermeable clayey soils are not penetrated. By establishment of the pond as shallow as possible, loss of water due to infiltration into the ground is reduced. Although infiltration into the ground would not effect groundwater quality, loss of water would result in less water recirculated back to the clear water pond. With the s'ett}lrement=basi'nTs°i•zed�t= 5:0=�fE. by�3A.b-ft=w--r-th_a_depth-of.'--4_ft , the basin will have the capability to trap for the most part all fine soil, particles contained in the wash water (at least a particle size of 0.007 mm) at a flow rate of-500-gpm IZRefenti.on r�t`ime w_ll'be`approxi;mately= �3�6-h'ours f `-�' The base of the 01ear-Water-Pond-should be established as deep as possible to tak advantage of groundwater recharge through the relatively pervious sand and gravel materials, if needed. Assuming that no water is recirculated from the settlement pond, the maximum pumping rate (500 gpm) could be conducted for more than 8 hours before the f.5ti`fl wide, 3070-ft llong-and-12-5 f,,i d"ee and is depleted ofwater. During normal daily operation, recirculation of water from the Settlement Pond can be expected to aid in recharging the Clear Water Pond. Only during limited situations, such as during initial startup, will recharge by groundwater be required'until the settlement basin is filled and water begins to discharge back to the Clear Water Pond. LINED DITCH EVALUATION The lined ditch nearly I. ft. square and composed of pvc or metal - PATTERSON EXPLORATION SERVICES - materials, at a grade slope as flat as 0.005 ft./ft., can convey the water at a depth of 4.3 inches with _a flow rate of 500 gpm. The water velocity will be about 3.0 ft/sec. which should be sufficient to maintain a clean channel (minimal sediment deposition). CLOSURE We appreciate serving you on this project. Please contact us if you have any questions. •• ,�, CARk, ' Sincerely, �- KISSI0'f -. T. Patrick Shilling on, P.E. 2 EAR Engineering Division Manager J, '••. F �c�:•' tip: TPS : scp ;�,o9T. •N�!•N�;.••�C�,,•. it ��C 1�-�� •�� Attachment A: Supportin Calculations Attachment B: Drawings and Specifications - PATTERSON EXPLORATION SERVICES -- --I- j i7 s , IT- 5z - 7f 77 .i.. s + J -�,...f y 7�(--. � �'�".t.-J+w-+�.-+� \S.:'S-'•�.�_�._:��4.-.-titer-�•.i-�....-.a:r-1-..... ,`_ '.,�,�ZY��. +.�^t.^_� � �'�-i ' 1 i -t-•�F-1,��"��� �`�{ '� � + 1 1 'i.�,:�� 1'r -'•r-...,.� -' : ! 'f'=I`":;•t--r- �-• i -7- ;r^-•�T ;{w+t- r_ �f •t�. .,�, i ` .-_ " [ / ---I—} ..�L.s.L...-_-J�.�f_.-i • 1».. L...N �4"sue 1�.: I SJ 'A---"-?;-" !' f f 7 1 �J �� i _ { _ s.yl ..j-..-+--� ..t+- —. t _ r ,��... «_ �—.._ -, r i .� 3, I }•'i '�..�.-L�,....__'I_� _�..w...w, '• 'J 1 e t• i- i e E 1 - I _w_.--.�j- i _•IF!��; !± S 11 -_ � �_ • !,.._ ;., _s-..-,-...,.-. + + , . 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Z . ............ ...... ..... : ............... -- --------- ----------- ... ................... . . .................. ............................ .... . ...... ........... ..... .......... ............ ............ .......... ....... ............... ... .... ........ .......... ............ .................. ................... ............... -- - ------- . ............. ......... ......... ............... ........ ................. .. ........... . ............. ............ . .................. . .... . ........... .. ...... .. . ......... . ......... .. ..... . ... . ........ ........ . ..... ...... nob: . . ............. ..... ........ . .... . . ........ --- --------- --------- ................. . ...... ... . ...... ... ........ MUM. ........... ......... ... .......... .......................................... #f cation Dfla I THE GORMAN-RUPP CO. I SOC-10 4C.t m Standard Centrifugal Pump 881110 Pump Model 6682a B $lip a"x8" AW I14"CIFI ATIONS Mai 11" N1rt • Fsrmk — watian, 6" Fwde CfiOfbr'ge Cee "t Gw Iron No. 30 (Malcimwn 00wetinq Pn"wurs 1751;W.) Impsliar: btkwpd Type, Six Vmw, dray Iran No. 30 (NAMdt+e 11/16" MSS SphNiaat Soma In"I r then: Altar Steel No, 4140 Ww fit* Aspiooseblij 8rva No.15.646 Uance ": Brab No, 81 6-&a Fed" W Body: ramy Iron No. 30 s+er1 UW., 9rw No, 7040 Radial levin4: Bell Type 1" vUd fift"ri It 8911 Typo 9earinq Lubr1000n: 41400 man Hatt GreY Iran no, 30 9s ko. Venable Flier O-FtYw SurwN Iipmhn SgUIPM v $tminw Optional 6RU10ftw r 8" NPT 01sohaw Flwgo Nerd Prima! 01whapa Chock Valve ra�tw ear SUL Woo 61 6 GaAe t 1.3ibtWNW %Ith Viry fd Gar cup. slafte d &anssr $t "" Deal 9". ftwonq Fw" ue Steel. "hum Teatporesbro of UgUW PvmW, 110P . 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I - 97 • � {17111� y��,/•p/'/n � r � � `�•'`�'�T'nc�&'�""r , lot 4,4 G8 .1 • . �I U RS• / [uL[ „ k UORovm [r autir ar roa 3 I ip5 / ® orr[ I Revcrto • � _ WADE MINE CLWERLAAD CWfFY, N. C. PxS .rn nn migw IGiLIu.RG AMBER I a N 5-� P-M I'm4vit-11 yea �o�age A 5 QAJ 1°Q Ditch OOP Settling Pond 7 SULE IAPPRCVE9 31 . • . NNW to PX5 JOB N0, 011892 lu e", DRAWN B7 REVISED NG )AMBER d JZ 0 a CLEAR WATER POND PLAN VIEW - • Pump Line Class A Erosion Control Stone Ditch Inlet 50' 250' 2 : 1 (H: V) 300' — CLEAR WATER POND CROSS-SECTION 12.5' y 50' Ditch Outlet SETTLEMENT POND PLAN VIEW Class A Erosion Control Stone 4 21 �r 2 1 (H: V) ,r - 292' 30Q.` 2 Ditch Discharge Cross -Section open Ditch Class A Erosion Control Stone Basin 911 thick Filter Fabric:!rrx y ��77`/ 2 _3� A=r width of Stone - 41 on 4, —; center with ditch Ditch Cross -Section Note No. 1: Prior to facility construction and land disturbing activities, implement erosion control structures as per Mine Map prepared by Patterson Exploration services Note No. 2: Construct settlement pond, clear water pond, open ditch, etc. to the shown dimensions. Ensure that Class A erosion stone is placed at the outlets to settlement pond and clearwater pond for erosion control. Note No. 3: Remove sediment from open ditch when sediment thickness exceeds 2 inches. Remove sediment from settlement pond when sediment thickness exceeds 1.5 ft. Incorporate removed sediment into overburden stockpile areas that are within the erosion control Ditch Lining structures of the mine. 12 " .1 Minimum Channel Slope 0.005 ft/ft SETTLEMENT POND CROSS-SECTION 42' il Ditch Inlet 50' i j SCALE iu«GVE?7 37 :�v / ORIILCI 3r E c.rE A0A i L � _ "1 i � REVISED •: o • �r ••• F/VWW MIN=,'• A, rir �A l7 t 14 \ •' aCy �m +� GChB TjPPhD'CaAf1Y� N.C. i'XS Job I,b. 0102 .�ffasiri«»�+���� 101"w tG mums" 36 State of North Carolina Department of Environment, Health and Natural Resources ` o Division of Environmental Management James B. Hunt, Jr., Governor AN Jonathan B. Howes, Secretary - - A. Preston Howard, Jr., P.E., Director l - .May 27; `1994 Mr. Richard Richard L Barbar W.R. Bonsai Company P.O. Box 99 Lilesviile, NC 28091 Subject: General Permit No. NC'G020000 W.R. Bonsai Company COC NCG020260 Anson Company Dear Mr. Barbar: In accordance with your application for discharge permit received on April 8, 1994, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Jeanette Briggs at telephone number 919/733- 5083. Sincerely, i j4;tal Signed BY coleen H. Sullins A. Preston Howard, Jr., P. E. cc: Fayetteville Regional Office R.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919.733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020260 STORMWATER, MINE DEWATERING, AND/OR OVERFLOW FROM PROCESS WATER RECYCLE SYSTEMS DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, W. R. Bonsal Company - Mining Division is hereby authorized to continue operation of settling ponds and discharge stormwater from a facility located at Lilesvilie Mine Hwy. 74 at S.R. 1744 Anson County to receiving waters designated as Jones Creek, Island Creek, and McCoy Creek in the Yadkin- Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, II, I1I and IV of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective May 27 1994 This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day May 27, 1994 A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission �t1,VA741 A �l "� 'V .4s ��•'y:, Imo- ���~`�� ,� �` �„J(:�� ;�,_-o�' �~' '.1=5'`i'�,L�;—�' ti�'t �1�``'�� • IT 30� • - r� J , •;_ _,.-�� , •�._ �t5 ` L `j�- — `-' ��"' a .•e ��.�/ ' _ �.; •ems,' J,/' ��� "( `� . ;{ �s r . 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C fro ti-rfs fir r 06 r�1 • �^ V`::°a_ :C; ___I, }: _ ;_J.y„ i"? /�n r; --- �!- — _ ' �:� � : `�. 1 �fl - � i>^.' f r,- v\\ .�.r' - `• / -i w• s'} • \` :r: �""!l. 1 rs ? / IL- •< r �,� /'tr ,I•i3;'t�- �,��,.. -✓ y.J: � �L .^% may' ,� �'-.ry '-`5 �. a78.�-• ��.='�i;-�,v . � J � / Y�. � �-- �� 4D �� Sf� � - 1. ,.,- y.' i p �--, : � 3,t; '�,t,t�insnn�. •. .. --�;L•,`�-.;� f ``�J ,J -Vl �^ (�J �ij'� � I ����.:..3. 'I� Jtf �.�\C �JI,� r ��. v� � �. ` �3 / v j7•' :' r i y 1rr` r-f ���r ",� S.,,J✓ir � '�/- ��./ 04 �-�~• 4rv�`-`~\ `��'� -�' �- �= �',�-,��° f � i;` 1��/oi�k ��{17i fir+ � r'�'�l ---J r L��l o ' 1 it _ }� �`` j Y,r-' :' iJ {,° o /i /r 1 L_�, ' J moo, �rs r, / ✓ Y ,'� r :1 � 1`` ,l' . n � oo ~✓ `' � i /' �� ' ``» � f �: 1, r� i � row^�` -L ( � � g 5 l f:�//�•p,1 J� - � 1 Lti_L�;__�"r_g�: :. _ � ��- '� �, 0 1' �l�l ? t � :rr I � S )� � •. `�`- Jr� ? SrjJ If,'h5" -��^-- ` c>3Or�/�_' � r, � _ r uJ � 324 ��J r. /J11�� - ._ r-`':'� �, `Z'` �✓^� (��_`�_�• - �� `._� - `_ 4 i �V ` ° `�1` _ ..� `/ ! o rr ��.- ' 312/ ± ,r! I {1'r%i, ,i \- •tom r i ' ✓~f t S ��� ..��� l_-✓�t� -`` }- ti"-`I1 -� _=�- ;, __ -_ =-.� � '` I- •' '— : �; �p� -i �''J�S ` �`'- ,/ °° f �' ;, �' _ �s �}� � j,� , 'ors f ' � � j� -' o ii IJ- ;rJ; ��! • �` 3'v --, nl =; `.i �� ` y 1 ��, � rii�--' r � );%,I ' .�', �-' � i �Z� (, :: -�, ;i- f -- _i ice`--- _ v �',~ ~ r- ' ! 'i'Sl,- �',` 4�25 i •. pr •i �N '� r 1 r n/�, �/ I 78 FACILITY L �R-e Vttvi - COUNTY �n5an IV RD ES N CCL 0 D- Q Q Ca O N1 .�, ri3 9 1 1 NV `+V 3 --0 7,�? CreS� sue' So', tr LONG 5,11 ),_, : -79 " Ste' 4.0 STREAM Creek, lsfA�a( C.�eek� M Cod Creek. STRE ►_ .V VLASS C, DISCHARGE CLASS EXPIRATION DATE. f 3 l /1 7 N CWA12 D JUN 5 1992 State of North Carolina ENV. MANAGEMENT Department Of Environment, Health and Natural %sWiWkLE REG. OFFICE Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary June 3, 1992 Mr. Robert Trout, Senior Vice President Operation Stewart Aggregates, incorporated 231 Fairway Drive Fayetteville, North Carolina 28305 Dear Mr. Trout: George T. Everett, Ph.D. Director Subject: Permit No. WQ0006241 Stewart Aggregates, Incorporated Wade Mine Wastewater Recycle System Cumberland County In accordance with your application received March 9, 1992, we are forwarding herewith Permit No. WQ0006241, dated June 3, 1992, to Stewart Aggregates, Incorporated for the subject recycle system. This permit shall be effective from the date of issuance until May 31, 1997, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information willresult in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. Regional Offices Asheville Fayetteville Mooresville Raleigh Washington Wilmington Winston-Salem 704/251-6208 919/486-1541 704/663-1699 919(133-2314 919/946-6481 919/395-3900 919/896-7007 Poltution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626.0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this matter, please cwtact Ms. Angela Y. Griffin at 9191733-5083. cc: Cumberland County Health Department �"Fayetlsvillc Regional,Offic e 'Patterson Exploration Services` �r "wining and Ceraficad<m Unit IW AL - _ ire: � "' ... — � - •. C! - rt _ ! - - ^/` :.g. i•1 !` t ,.i .. i 4 'Y-5'N •y -{,.� uq NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH RECYCLE SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Stewart Aggregates, Incorporated Cumberland County construction and operation of a 240,000 GPD wastewater recycle system consisting of primary and secondary settling ponds having volumes of 448,000 gallons and 1,402,500 gallons respectively and all associated valves pumps and appurtenances to serve Stewart Aggregates, Incorporated's Wade Mine with no discharge of wastes to the surface waters, pursuant to the application received March 9, 1992 and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until May 31, 1997, and shall be subject to the following specified conditions and limitations: 1. This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans, specifications, and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes describer) in the application and other supporting data. 3. The facilities shall be properly maintained and operated at all times. 4. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division of Environmental Management accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of the request will be considered on its merits and may or may not be approved. 5. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with this permit, the approved plans and specifications. Mail the Certification to the Permits and Engineering Unit, P.O. Box 29535, Raleigh, NC 27626-0535. 6. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. 7. The Fayetteville Regional Office, telephone number (919) 486-1541, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an in - place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. 8. The sludge generated from these treatment facilities must be disposed of in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management_ 9. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 10. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. 11. Diversion or bypassing of untreated wastewater from the treatment. facilities is prohibited. 12. Freeboard in the primary and secondary ponds shall not be less than two feet at any time. 13. Any monitoring deemed necessary by the Division of Environmental Management to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 14. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation of the subject facilities. 15. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request to the Division of Environmental Management or other permitting authority. 16. Any duly authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the recycle system at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; or may obtain samples of groundwater, surface water, or leachate. 17. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). 18. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. 0) 19. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 20. A set of approved plans and specifications for the subject project must be retained by the Permittee for the life of this project. 21. Noncompliance Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (919) 487-1541, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a basin or tank; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by- pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self -monitoring information indicates that the facility is not in compliance with its permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. 22. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Perrnittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class 11, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202. Once the facility is classified, the Permittee must submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 50% complete. 3 23. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and hrrutations as it may deem appropriate. Permit issued this the 3rd day of June, 1992 TH.CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION George-T. Evere " ector Division of Environm Bement By Authority of the Environmental Management Commission Permit No. WQ0006241 4 Permit No. WQ0006241 June 3, 1992 Engineer s Certification I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, Location for the Project Name Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Date Registration No. W, I ti American Materials Company Storm Water Pollution Prevention Plan Wade Mine I. INTRODUCTION A. Materials Management Narrative This operation mines sand and aggregates, which are delivered to off -site construction projects. The aggregates are transported by truck to the plant, stored in stockpiles located outside and fed into the plant via loader and conveyors. B. Plant Operations — A description of plant operations follows: I.' Production — Sand and aggregates are ribbon fed, by way of conveyor, into the plant. Sand and aggregates are separated and stockpiled on site. Wash water is captured and solids are allowed to settle out. 2. Process Water Management — Process water from the plant area flows into previously mined area. 2. SITE ASSESSMENT • Site Map A site map for this plant. • USGS Map A USGS map showing the plant location. Significant Spills and Leaks - There have been no significant spills or leaks at this location in the past three years. 3. STORM WATER MANGEMENT PLAN A. Feasibility.of Modifying Operations - Sand and aggregates used in this operation are stockpiled outside where they are exposed to rain. It is judged to be impractical to cover these stockpiles. Since the aggregates are all processed with water and required to contain less than 2% by weight passing the 9200 sieve, there is minimal contribution of sediments from this source. B. Best Management Practices (BMP's)- Best management practices are physical, structural or management practices that prevent or reduce pollution of waters of the state. The following BMP's are in effect at this plant: 1. Process water is channeled from the plant in to previously mine area to allow sediment to settle out. 2. Drivers and operators are assigned a specific parking location. They must report any fuel, hydraulic, or other fluid leaks to the plant manager. 3. Water from the aggregate stockpiles drains into previously mined area. r 4. Spill Prevention and Response Plan A. Potential Contaminates - The most likely sources for contaminates are listed below: 1. Parked trucks and equipment. 2. Sand and aggregate stockpiles. 3. Fuel storage and truck fueling area. The following table lists a complete inventory of materials at this plant along with a risk assessment of polluting storm water: Material Location Exposed to Storm Water? Sand Stockpile Yes Stone Stockpile Yes Diesel Fuel AST AST/Secondary Cont. Yes Motor Oil Maintenance Area No Transmission Oil Maintenance Area No B. Spill Prevention & Response Team Leader: Mayford Sells (910) 624-2932 C. Spill Prevention and Countermeasure Plan The best defense for spill prevention is training and awareness by all plant personnel. This training should include the importance of operating procedures to minimize potential spills and emergency responses to take in the event of a spill. Diesel and hydraulic oil spills are also a concern with the high volume of activity we have with our off -road trucks. Large spills will be contained with sand and properly disposed of The state will be notified of any fuel/oil in excess of 25 gallons. Spills of other liquids are most likely to occur as a result of handling liquids in 5 gallon buckets or transferring liquids from 55 gallon drums. These spills should be small enough to be easily manageable. 5. Preventive Maintenance & Good Housekeeping - A. Preventive Maintenance & Monthly Visual Inspection Log Preventive maintenance (PM) includes monthly inspections and random visual inspections of the maintenance area, plant facilities and equipment. The purpose of PM is to locate and correct equipment problems before they occur or cause major problems. PM will reduce truck breakdowns and plant shutdowns in addition to reducing the risk of polluting storm water. The following lists items to be checked and frequency: 1. Trucks and equipment will be inspected daily for fuel, oil, and hydraulic leaks and recorded on the site inspection report. 2. Settling ponds and detention one_ d/pit will be maintained in good operating condition. 3. Secondary containment structures will be inspected as part of the Monthly Visual Inspection Report. Reports will be maintained in S WPPP file. Any needed repairs will be made immediately. 4. Storm Drain Outfalls will be inspected monthly as part of the Good Housekeeping Checklist. (There are no SDO at this site) B. Good Housekeeping , Good housekeeping means taking the time and effort to maintain a clean, orderly, and safe environment in the work place. These steps will help to minimize any potential for storm water pollution in addition to promoting safety and a sense of well being at work: 1. Trash and other waste will be picked up regularly. A covered trash receptacle will be placed outside and emptied on a regular basis. 2. Interior floors will be kept clean and dry. Brooms, mops, and dustpans will be stored for convenient use. 3. Empty drums and unused pallets will be disposed of. 4. The Monthly AMC Housekeeping Inspection will be performed by the plant manager and kept on file in the SWPPP. 6. Training Training of employees is essential to the success of the program. The following training will be conducted: A. Annual training for all employees will include: 1. An introduction to the SWPPP, the Storm Water Discharge Permit and what their responsibilities are. 2. Spill response and cleanup procedures. 3. Preventive maintenance requirements. 4. The role that good housekeeping plays in the plan. B. Follow-up training at the plant will deal with specific problems and problem areas to include the implementation of any new BMP's. C. Training will be continued monthly during the safety meetings. 7. Responsible Party The Plant Manager shall be responsible for the overall coordination, development, implementation and revision of this plan. Other responsible parties and their responsibilities are listed in the Action List at the end of this plan. 8. Plan Amendments This plan will be amended whenever there is a change in design, construction, operation, or maintenance, which has a significant effect on the potential for the discharge of pollutants to surface waters. At a minimum the plan will be reviewed and updated on an annual basis. 9. Facility Inspections and Monitoring Inspections and monitoring will be conducted as follows: 1. Each outfall is identified on the site plan. 2. Each outfall must be observed twice a year, once in the spring (April through July) and once in the fall (September through November). 3. (There are no SDO at this site) 10. Implementation Implementation of this plan will include the required documentation of all monitoring, measurements, inspections, maintenance activities, and training provided to employees. SWPPP SWPPP Report Activity Responsibility Pa e # Section Required Dailv: Inspect vehicles for fuel, oil & Drivers F 5 5.A.1 No hydraulic leaks. Operators Weeklv: Inspect vehicles hoses and clamps. Drivers/O er. 5 5.A.1 No Inspect Stockpile Area and Pit Area Plant Lead Man 5 5.A.3 No Inspect Plant Area Plant Lead Man 5 5.A.4 No Semi -Annually: Visually monitor all outfalls in Spring Plant Lead Man 6 9.A.2 Yes between April and June Visually monitor all outfalls in fall Plant Lead Man 6 9.A.2 Yes between Sept. and November. Good Housekeeping checklist spring Plant Lead Man 5 5.B.7 Yes and fall. Inspect secondary containment Plant Lead Man 5 5.A.5 Yes structures spring and fall. Storm drainage inspection checklist. Plant Lead Man 1 5 5.A.6 Yes Annual: SWPPP training Plant Manager._._ 6 6.A.1 Yes Review House Keeping Policy Plant Manager 5 5.A.2 Yes Spill Response and Clean up training, Plant Lead Man 5 4.0 Yes Analytical Monitoring of representative storm Plant Lead Man 6 9.A.3 Yes SWPPP review Plant Manager 6 8 Yes Analytical Data Submittal Plant Manager Yes As Needed: Document Significant Spills Plant Lead Man Release of rain water from secondary containment Plant Lead Man 2 3.B Yes American Materials Company Storm Water Pollution Prevention Plan Wade Mine I. INTRODUCTION A. Materials Management Narrative This operation mines sand and aggregates, which are delivered to off -site construction projects. The aggregates are transported by truck to the plant, stored in stockpiles located outside and fed into the plant via loader and conveyors. B. Plant Operations — A description of plant operations follows: 1. Production — Sand and aggregates are ribbon fed, by way of conveyor, into the plant. Sand and aggregates are separated and stockpiled on site. Wash water is captured and solids are allowed to settle out. 2. Process Water Management — Process water from the plant area flows into previously mined area. ' 2. SITE ASSESSMENT Site Map A site map for this plant. USGS Map A USGS map showing the plant location. Significant Spills and Leaks - There have been no significant spills or leaks at this location in the past three years. 3. STORM WATER MANGEMENT PLAN A. Feasibility of Modifying Operations - Sand and aggregates used in this operation are stockpiled outside where they are exposed to rain. It is judged to be impractical to cover these stockpiles. Since the aggregates are all processed with water and required to contain less than 2% by weight passing the #200 sieve, there is minimal contribution of sediments from this source. B. Best Management Practices (BMP's)- Best management practices are physical, structural or management practices that prevent or reduce pollution of waters of the state. The following BMP's are in effect at this plant: l . Process water is channeled from the plant in to previously mine area to allow sediment to settle out. 2. Drivers and operators are assigned a specific parking location. They must report any fuel, hydraulic, or other fluid leaks to the plant manager. 3. Water from the aggregate stockpiles drains into previously mined area. 4. Spill Prevention and Response Plan A. Potential Contaminates - The most likely sources for contaminates are listed below: 1. Parked trucks and equipment. 2. Sand and aggregate stockpiles. 3. Fuel storage and truck fueling area. The following table lists a complete inventory of materials at this plant along with a risk assessment of polluting storm water: Material Location Exposed to Storm Water? Sand Stockpile Yes Stone Stockpile Yes Diesel Fuel AST AST/Secondary Cont. Yes Motor Oil Maintenance Area No Transmission Oil Maintenance Area No ' a V J. � �� T� � .. .. . � �� ` ' _ ; r' 4 1 J "� i ., � � J � � 1 1 J�� � �•� � i ' i �• B. Spill Prevention & Response Team Leader: Mayford Sells (910) 624-2932 C. Spill Prevention and Countermeasure Plan The best defense for spill prevention is training and awareness by all plant personnel. This training should include the importance of operating procedures to minimize potential spills and emergency responses to take in the event of a spill. Diesel and hydraulic oil spills are also a concern with the high volume of activity we have with our oil road trucks. Large spills will be contained with sand and properly disposed of. The state will be notified of any fuel/oil in excess of 25 gallons. Spills of other liquids are most likely to occur as a result of handling liquids in 5 gallon buckets or transferring liquids from 55 gallon drums. These spills should be small enough to be easily manageable. 5. Preventive Maintenance & Good Housekeeping - A. Preventive Maintenance & Monthly Visual Inspection Log Preventive maintenance (PM) includes monthly inspections and random visual inspections of the maintenance area, plant facilities and equipment. The purpose of PM is to locate and correct equipment problems before they occur or cause major problems. PM will reduce truck breakdowns and plant shutdowns in addition to reducing the risk of polluting storm water. The following lists items to be checked and frequency: 1. Trucks and equipment will be inspected daily for fuel, oil, and hydraulic leaks and recorded on the site inspection report. 2. Settling ponds and detention pond/pit. will be maintained in good operating condition. 3. Secondary containment structures will be inspected as part of the Monthly Visual Inspection Report. Reports will be maintained in SWPPP file. Any needed repairs will be made immediately. 4. Storm Drain Outfalls will be inspected monthly as part of the Good Housekeeping Checklist. (There are no SDO at this site) B. Good Housekeeping Good housekeeping means taking the time and effort to maintain a clean, orderly, and safe environment in the work place. These steps will help to minimize any potential for storm water pollution in addition to promoting safety and a sense of well being at work: 1. Trash and other waste will be picked up regularly. A covered trash receptacle will be placed outside and emptied on a regular basis. 2. Interior floors will be kept clean and dry. Brooms, mops, and dustpans will be stored for convenient use. 3. Empty drums and unused pallets will be disposed of 4. The Monthly AMC Housekeeping Inspection will be performed by the plant manager and kept on file in the S WPPP. ' . 'J•r. �j --(!^ail' , i't ��. ''li_ .. -. .. r' y � I ,I: 1.'rt. � "1'. t e. ' '7' `Sir # •:lr,. ;i ! a '{f�. .�i � _'.71S.i�: 1 -,� r, . �. r ,il• .1 .. �' rlt., i oak. .. •I;,r .• . .1 . `frl;j i .ir:, 1 'r fi,lr 1: ,"1 r" ti 1 • . to . +. ,s, ,, ', fo! �+' Ir li��' i ..� 1 r - r . .. ^ i ,r •• ' h . .1 it 11. }.I ,Il �. '.fir �• J 6. Training Training of employees is essential to the success of the program. The following training will be conducted: A. Annual training for all employees will include: 1. An introduction to the SWPPP, the Storm Water Discharge Permit and what their responsibilities are. 2. Spill response and cleanup procedures. 3. Preventive maintenance requirements. 4. The role that good housekeeping plays in the plan. B. Follow-up training at the plant will deal with specific problems and problem areas to include the implementation of any new BMP's. C. Training will be continued monthly during the safety meetings. 7. Responsible Party The Plant Manager shall be responsible for the overall coordination, development, implementation and revision of this plan. Other responsible parties and their responsibilities are listed in the Action List at the end of this plan. 8. Plan Amendments This plan will be amended whenever there is a change in design, construction, operation, or maintenance, which has a significant effect on the potential for the discharge of pollutants to surface waters. At a minimum the plan will be reviewed and updated on an annual basis. 9. Facility Inspections and Monitoring Inspections and monitoring will be conducted as follows: 1. Each outfall is identified on the site plan. 2. Each outfall must be observed twice a year, once in the spring (April through July) and once in the fall (September through November). 3. (There are no SDO at this site) 10. Implementation — Implementation of this plan will include the required documentation of all monitoring, measurements, inspections, maintenance activities, and training provided to employees. SWPPP I SWPPP J�ReportActivity Responsibility Page # Section quired Daily: Inspect vehicles for fuel, oil & I Drivers 5 5.A.1 No hydraulic leaks. Operators Weekly: Inspect vehicles hoses and damps. Drivers/O er. 5 5.A.1 No Inspect Stockpile Area and Pit Area Plant Lead Man 5 5.A.3 No ,Inspect Plant Area Plant Lead Man 5 5.A.4 No Semi Annually: Visually monitor all outfalls in Spring Plant Lead Man 6 9.A.2 Yes between 6Kil and June Visually monitor all outfalls in fall Plant Lead Man 6 9.A2 Yes between Sept. and November. Good Housekeeping checklist spring Plant Lead Man 5 5.6.7 Yes and fall. Inspect secondary containment Plant Lead Man 5 5.A.5 Yes structures spring and fall. Storm drainage inspection checklist. Plant Lead Man 5 5.A.6 Yes Annual: SWPPP training Plant Manager 6 6.A.1 Yes Review House Keeping Policy Plant Manager 5 5.A.2 Yes Spill Response and Clean up training. Plant Lead Man 5 4.0 Yes Analytical Monitoring of representative storm Plant Lead Man 6 9.A.3 Yes SWPPP review I Plant Manager 6 8 Yes [Analytical Data Submittal Plant Manager Yes As Needed: Document Significant Spills Plant Lead Man Release of rain water from secondary containment Plant Lead Man 2 3.13 Yes t4/§§ �oo-) _ ¥ �, / z� rim 2C14 Goag:e OL —Directions to American Material Company LL C (910) 483-0707 Page 1 of 1 Directions to American Material Company LL C (910) 483-0707 Total Time: 23 mins, Total Distance: 15.93 mi YAHQOFC, Distance P 1. Start at 225 GREEN ST, FAYETTEVILLE going toward MASON ST go 0.22 mi 2. Turn on GROVE ST(NC-210) go 0.77 mi 3. Turn on N EASTERN BLVD(US-301 N) go 1.19 mi 4. Continue to follow US-301 N go 3.42 mi 5. Take the 1-95 N 0 exit onto 1-95 N go 3.35 mi 6. Take exit #581NEWTON GROVE (1-295) go 0.36 mi 7. Turn G on GOLDSBORO RD(US-13 S) go 0.43 mi 8. Continue on 1-295 S go 3.8 mi 9. Take the RIVER RD exit go 0.36 mi 10. Turn on RIVER RD go 1.47 mi 11. Turn on GAME RD go 0.56 mi P 12, Arrive at 4755 GAME RD, WADE, on the Time: 23 mins, Distance: 15.93 mi When using any driving directions or map, it's a good idea to do a reality check and make sure the road still exists, watch out for construction, and follow all traffic safety precautions. This is only to be used as an aid in planning. AMERMAN MATERIALS COMPANY, LLC P.O. Box 88 Clinton, NC 28329 i r Tony Harris Bus; 910.5911753 Fax: 910.592.9461 General Manager Cell: 910.990.7928 6� tharris@amcricanmaterialseo.com http:Hmaps.yahoo.com/print?mvt=h&ioride=us&tp=1 &stx=&feat=&frat=&clat=35.161286... 9/1/2010