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NCG210023_COMPLETE FILE - HISTORICAL_20130927
Weaver, Cameron From: Brad Sedgwick [bradsedgwick@hotmail.com) Sent: Friday, September 27, 2013 4:02 PM To: Weaver, Cameron Subject: Armour Lumber Mill Site address is below as is the permit numbers. Check to see if there is any other files associated with this plant. Thanks and have a nice weekend. See you Monday morning at 10am unless you scream. TBS Consulting, PA Planning, Engineering, Project Management Bmd Scdgwick, PF 7532 Cotesworrh Drive Wilmington, NC 2W5 Phone:t-910-619-999U Finail: bradscdQvick 01honnail.omi To: bradsedgwick@hotmail.com Subject: Fw: Stormwater Calculations From: Catherine.White@westfraser.com Date: Fri, 27 Sep 2013 14:46:41-0400 5 Our General Permit No is NCG210000. We also have NCG210023. It was good to meet you. I am looking forward to reviewing your proposal. Catherine M. White, NCRF #1413 Armour Lumber Mill 361 Federal Road Riegelwood, NC 28456 910-540-6693 (cell) 910-655-4106 x. 24 (office) 910-655-9368 (fax) ----- Forwarded by Catherine Merz White/ARM/WestFraser on 09/27/2012 02:45 PM ----- Catherine Merz White/ARMlWestFraser 09/27/2013 10:45 AM To Brad Sedgwick <bradsedgwick@hotmail.com> cc Subject RE: Stormwater CalculationsLink Yes, we have a permit with NCDWQ for the existing pond. (We are in Columbus County) We aren't going to do anything to the existing ditch. The leased area is on our side of the ditch and we won't be crossing it. Bobby Buchanan (on site) produced the CAD drawings, including the elevations. This is going to be a storage area for green lumber. I am at the office. Call or come by any time before 4p... sooner is better :) Catherine M. White, NCRF #1413 Armour Lumber Mill 361 Federal Road Riegelwood, NC 28456 910-540-6693 (cell) 910-655-4106 x. 24 (office) 910-655-9368 (fax) Brad Sedgwick <bradsedgwick@hotmail.com> 09126/2013 03:20 PM More questions. Sorry I am an engineer.-) To'Catherine.White@westfraser.com"<cathe rine. while@ westfraser.com> cc Subject HE Stormwater Calculations Do you have an existing storm water permits on the mill property? (State - NCDENR DWQ or with the Brunswick County? Do you have any active storm water management activities (ie ponds) on site? What are you planning/thinking on the existing ditch?. Were you planning on piping it? What kind of loads/traffic would go over the pipe if you did pipe it? Where did the elevations come from on your color site plan? Are you looking to use this area as a loading point for rail cars or is this going to be storage/lay down area?. Would you be available tomorrow for a site meeting? I understand it is going to be a nice day tomorrow and I could stand to get out of the office. This looks fairly straight forward. BS Consulting, PA Planning, Engineering, Project Management lit -Ad Su4vkk, PH 7332 (,�,reswurth Drive Wilmington, NC 29405 Phone: 1-910-619-9990 STATE OF NORTH CAROLINA Department of Environmental and Natural Resources 127 Cardinal Drive Extension Wilmington, North Carolina 28405 (910)796-7215 FILE ACCESS RECORD SECTION !� t= M Wes/ W "fl1(i5c TIMFJDATE 9'jEbjj3 NAME REPRESENTING Guidelines for Access: The staff of Wilmington Regional Office is dedicated to making public records in our custody readily available to the public for review and copying. We also have the responsibility to the public to safeguard these records and to carry out our day-to-day program obligations. Please read carefully the following guidelines signing the form: 1. Due to the large public demand for file access, we request that you call at least a day in advance to schedule an appointment to review the files. Appointments will be scheduled between 9:00am and 3:00ym. Viewing time ends at 4:45pm. Anyone arriving without an appointment may view the files to the extent that time and staff supervision is available. 2. You must specify files you want to review by facility name. - The number of files that you may review at one time will be limited to five. 3. You may make copies of a file when the copier is not in use by the staff and if time permits. Cost per copy is .05 cents for copies. There will he no fee if the total calculated change is less than $5.00. Pa ent may be made bcheck money order, or cash at the Ito tion desk Copies can also be invoiced for your convenience. 4. FILES MUST BE KEPT IN ORDER YOU FOUND THEM. Files may not be taken from the office. To remove, alter, deface, mutilate, or destroy material in one of these files is a misdemeanor for which you can be fined up to $500.00. No briefcases, -jg a totes etc._are permitted in the file review area. 5. In accordance with General Statue 25-3-512, a $25.00 processing fee will be charged and collected for checks on which payment has been refused. FACILITY NAME COUNTY 1. ArmD�r LLc 4 y1�f ICduMbk 2. 3. 4. a baseness card to this form Time In Time Out COPIPS MADE PAID INVOICE S:Admin.Me access rrnail: hrgdsrtil ncickru�honnail,com To: bradsedgwick@hotmail.com Subject: RE: Stormwater Calculations From: Catherine.White@westfraser.com Date: Thu, 26 Sep 2013 13:26:58 -0500 Here are some documents to get you started and to answer some questions... Our plan for the leased area (shown in the attachments above) is to grade and rock for storage of lumber. We have not checked into local or state requirements. Please feel free to call or email me to set up an on -site meeting. Catherine M. White, NCRF #1413 Armour Lumber Mill 361 Federal Road Riegelwood, NC 28456 910-540-6693 (cell) 910-655-4106 x. 24 (office) 910-655-9368 (fax) Brad Sedgwick <bradsedgwickQhotmail.com> To Cheryl Moody<cmoody@atlanticshoresenvironmental.com>, 09/26/2013 01:43 PM"Catherine.White0westfraser.com'<Catherine.whiie@westfrase r.com> cc f_ Subject RE: Stormwater Calculations Catherine, Cheryl Moody and I spoke at lunch concerning your requirements from CSX. I am a civil engineer with JBS Consulting and this is what we do. I can help guide you through this process. Forgive me, but immediately multiple questions came to mind looking at the requirements. -Do you have a topographical survey or any other survey - boundary? -Copy of lease agreement? -property location - address? -size of property? -intended use of property? -these are CSX's requirements are you sure you do not have any local or state requirements? These questions would get the ball rolling. If you have time and so desire I could meet you on site to discuss or talk over the phone. Based on what I see I can certainly help you. Based on some preliminary research I see you have a facility on Federal Road in Riegelwood. I am assuming that this leased property would be for lumber staging/storage of some kind. JBS Consulting, PA Planning, Engineering, Project Management Brad Scdbwick, PH 7332 Cotcsworth Drive %Vilminbton, N(: 2W5 Phone:1-910-619-9990 Email: brad:cdImJckCfi4h-mnaihcom Subject: Fwd: Stormwater Calculations From: cmoody@atlanticshoresenvironmental.com Date: Thu, 26 Sep 2013 12:35:42 -0400 To: bradsedgwick@hotmail.com This is the info I just told you about. Sent from my iPhone Cheryl Moody, REM, CIEC, CMRS Atlantic Shores Environmental Services, Ltd. Begin forwarded message: From:<Catherine.White@westfraser.com> Date: September 26, 2013, 10:51:22 AM EDT To: <contact@ atlanticshoresenvironmental.com> Subject: Stormwater Calculations Hi, Cheryl! Our children are at SPEC together and I thought of you when this Stormwater issue came up with CSX. We have leased some of their property but they want these calculations done before we are permitted to use the space as desired. Could you let me know whether you can do this work? At what cost? And what time frame? Stormwater` Calculations Checklist: Drainage map with basin delineation, topography, spot elevations Time of Concentration calculations Outfall Location with Taiiwater Analysis Curve Number or Runoff Coefficient Calculations Documentation of rainfall depth in project area 100 year storm event calculations - Rational method accepted, SCS Unit hydrograph with 24 hour routing is preferred Pipe Sizing Calculations - Maximum headwater elevation V above crown of pipe Velocity Calculations Flow dissipaters, Erosion control, or Soil stabilization as necessary Hydraulic analysis of existing ditches or structures that proposed crossing will discharge to 4 Cj Ki]/q NC Division of Water Quality 4� i NPDES Stormwater Permit Contacts Summary �! NC DWO has the followine contact information in our Permit Database for your permit as of 5/2812013. Permit Number: NCG210023 Permit Type: Timber Products 5tormwater Discharge CDC Facility Name: Armour Lumber Mill - Riegelwood Facility Addressl: 361 FederalRQ Facility Addre%2: City, State & Zip: RjMelwgod. NC 28456 OwnerInformation Details: Owner Name: West Fraser Inc Owner Type: Non -Government Owner Type Group: Organization 1 *** Legally Responsible for Permit *** (Responsible corporate officer/principle executive officer or ranking elected official/general partner or proprietor; or any other person rvlth delegated signatory authority tram the legally responsible person.) Owner Affiliation: Gary Townsend Addressl: 1900 Exeter Rd Address2: Ste 105 City, State & Zip: Germantown, TN 36138 Work Phone: 901-419-1860 Email Address: Owner Contact Persons) Contact Name ride Ve nGher Facility Contact Person(s) T tact Name rfg am" i n T) Permit Contact Person(s) Contact Name riae Mli K l lc To,4 r Title: - er'l rn•IcnC�e� �,12S�i`I G 4 wry Fax: Address Phone f" 3b i Fe.ele- r&, A 10 - 65S.-Lf I U[,, r2i'e i U" , NL 28U 5b _�%-�i.i.0 3(rQ Address , r Add s MRr , G! Phone Fax 910-655-4106 910-655-9368 Phone 65- `i ! KUHR rn 1 Ohl° i lL�OA�e [o W+4x!�ew,, °O'bM 5/28/2013 Page 10 r ' North Carolina Beverly Eaves Perdue Governor West Fraser Armour Lumber Mill Peter Provencher 361 Federal Road Riegelwood, NC 28456 Dear Mr. Provencher, NCDENR Department of Environment and Natural Division of Water Quality Coleen H. Sullins Director June 25, 2009 Resources Subject: Representative Outfall Status Request NPDES Permit NCG210023 Columbus County Dee Freeman Secretary The Division of Water Quality, Wilmington Regional Office received your request for representative outfall status for a new outfall, eliminating outfall 001 and 002, on June 02, 2009. A site evaluation of the %Vest Fraser Armour Lumber Mill facility in Riegelwood was conducted on June 25, 2009. Michelle Potter met with me on site. The lack of sufficient data for both outfalls prior to August 2008 makes it difficult to establish representative status at either outfall. It was determined that the sampling points for Outfalls 001 and 002 would better demonstrate the quality of the discharges from the site if; Outfall 001 were moved to the end of the ditch (that runs parallel to the train tracks just before entering Steel Run Branch); and Outfall 002 were sampled at the base of the rip rap from the stormwater pond. The Division requests that these sampling points be analyzed in accordance with the renewed NPDES permit (August 2008) for at least 3 full years (August 2011). At the end of this period, DWQ will be pleased to review the analyses' to determine the feasibility ofeliminating the analytical sampling requirements at one or the other outfall locations. DWQ did review the Integrated Spill Response Plan (iSRP). A minor comment regarding oil spill notification is identif ed in the attached inspection report. Given the ISRP review and site visit, an inspection by DWQ was conducted. The findings and comments noted during this inspection are provided in the enclosed copy of the inspection report entitled "Compliance Inspection Report'. Wilmington Regional 01tice 127 Cardinal Drive Extension Wiimington, NC 28405 Phone: 910-796-7215 / FAX: 9t0-350-2004 Internet: vwdw.nCwaterquality.orq One NorthCarohna Naturally An Equal Opportunity/Affirmative Action Employer 50% Recycled/ 10% Post Consumer Paper Customer Service 1-877-623-6748 The Division appreciates the cooperation extended by Ms. Michelle Potter. Her knowledge of thq operations proved very helpful. Should you have any questions concerning this correspondence or the enclosed inspection report, please contact me at 910-796-7343. Sincerely, in Willis Wilmington Regional Office Division of Water Quality Surface Water Protection Section CC: CO DWQ w/att CO DWQ Stormwater Permitting Unit, Bradley Bennett w/att WiRO NCG210023, Columbus County wlatt A i Compliance Inspection Report Permit: NCG210023 Effective: 08/01/08 Expiration: 07/31/13 Owner: West Fraser Corp SOC: Effective: Expiration: Facility: West Fraser Inc. -Armour Lumber Mill County: Columbus PO Box 57 Region: Wilmington Riegelwood NC 28456 Contact Person: Peter Provencher Title: Phone: Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 06/25/2009 Entry Time: 09:30 AM Exit Time: 11:30 AM Primary inspector: Linda Willis �f Phone: 910-796-7396 Secondary Inspector(s): y`atr�Yvb Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Timber Products Stormwater Discharge COC Facility Status: Y Compliant rl Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 Permit: NCG210023 Owner - Facility: West Fraser Corp Inspection Date: 06/25/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Site is well maintained. The facility is in significant compliance with NPDES permit NCG210023. Page: 2 Permit: NCG210023 Owner - Facility: West Fraser Corp Inspection Date: 06/25/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ n ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ■ ❑ ❑ Cl # Does the Plan include a detailed site map including outfal! locations and drainage areas? ■ ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ■ ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ■ ❑ n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ fl ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ ❑ ❑ # Does the facitity provide and document Employee Training? ■ ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ Cl # Is the Plan reviewed and updated annually? ■ ❑ ❑ ❑ # floes the Plan Include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: Excellent Integrated Spill Response Plan. Please amend the plan to include updates for new locations for outfalls pursuant to facility visit by DWQ staff. Also, in the notification section for oil spills, any oil spill less than or equal to 25 gallons that has not been adequately remediated (cleaned up) within 24 hours of the spill must be reported to NCDENR DWQ at 910-796-7215. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ Cl ❑ ❑ Comment. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ® ❑ ❑ I] Comment: You are required to monitor both COD and Oil & Grease at outfall 001, Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ Cl # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ Page: 3 Permit: NCG210023 Owner - Facility: west Fraser Corp Inspection Date: 06/25/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine # Has the facility evatuated all #Ilicit (non stormwater) discharges? Comment: Outfall 002 can be moved to the discharge point past the rip rap from the stormwater pond. Outfall 001 should be moved to the end of the ditch that is parallel to the train tracks, The ditch can serve as a BMP to help reduce TSS prior to entering Steel Run Branch. DWQ will revisit the request for representative outfall in 2010, at which time a sufficient number of analytical results should be available for review and comparison to support a representative outfall status. Until then, please continue to monitor both outfalls. MILI00 Page: 4 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary June 25, 2009 West Fraser Annour Lumber Mill Peter Provencher 361 Federal Road Riegelwood, NC 28456 Subject: Representative Outfall Status Request NPDES Permit NCG210023 Columbus County Dear Mr. Provencher, The Division of Water Quality, Wilmington Regional Office received your request for representative outfall status for a new outfall, eliminating outfall 001 and 002, on June 02, 2009. A site evaluation of the West Fraser Annour Lumber Mill facility in Riegelwood was conducted on June 25, 2009. Michelle Potter met with me on site. The lack of sufficient data for both outfalls prior to August 2008 makes it difficult to establish representative status at either outfall. It was determined that the sampling points for Outfalls 001 and 002 would better demonstrate the quality of the discharges from the site if; Outfall 001 were moved to the end of the ditch (that runs parallel to the train tracks just before entering Steel Run Branch); and Outfall 002 were sampled at the base of the rip rap from the stormwater pond. The Division requests that these sampling points be analyzed in accordance with the renewed NPDES permit (August 2008) for at least 3 full years (August 2011). At the end of this period, DWQ will be pleased to review the analyses' to determine the feasibility of eliminating the analytical sampling requirements at one or the other outfall locations. DWQ did review the Integrated Spill Response Plan (ISRP). A minor comment regarding oil spill notification is identified in the attached inspection report. Given the ISRP review and site visit, an inspection by DWQ was conducted. The findings and continents noted during this inspection are provided in the enclosed copy of the inspection report entitled "Compliance Inspection Report". Wllmington Regional Office 127 Cardinal Drive Extension Wilmington, NC 28405 Phone: 910-796-7215 / FAX: 91C-350-2004 Internet: wvvw.ncwaterauolity.org One NorthCarohna Naturally Ar Equal Opportunity/Affirmative Action Employer 50 o Recycled/10% Post Consumer Paper Customer Service 1-877-623-6748 The Division appreciates the cooperation extended by Ms. Michelle Potter. Her knowledge of the T operations proved very helpful. Should you have any questions concerning this correspondence or the enclosed inspection report, please contact me at 910-796-7343. Sincerely, "Linda Willis Wilmington Regional Office Division of Water Quality Surface Water Protection Section CC: CO-DWQ wlatt CO DWQ Stormwater Permitting Unit, Bradley Bennett w/att WiRO NCG210023, Columbus County wlatt M: 1.to r Compliance Inspection Report Permit: NCG210023 Effective: 08/01/08 Expiration: 07/31/13 Owner: West Fraser Corp SOC: Effective: Expiration: Facility: West Fraser Inc. -Armour Lumber Mill County: Columbus PO Box 57 Region: Wilmington Riegelwood NC 28456 Contact Person: Peter Provencher Title: Phone: Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 06125/2009 Entry Time: 09:30 AM Exit Time: 11:30 AM Primary Inspector: Linda Willis �� 1�✓r C� Phone: 910-796-7396 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Timber Products Stormwater Discharge COC Facility Status: ■ Compliant ❑ Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 Permit: NCG210023 Owner - Facility: west Fraser Corp Inspection Date: 06/25/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine inspection Summary: Site is well maintained. The facility is in significant compliance with NPDES permit NCG210023. Page:2 Permit: NCG210023 Owner - Facility: West Fraser Corp Inspection Date: 06/25/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ■ ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ■ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ ❑ Cl ❑ # Does the Plan include a BMP summary? ■ ❑ ❑ I] # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ®❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ Cl ❑ ❑ # Does the facility provide and document Employee Training? ■ ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ■ Cl ❑ Cl # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: Excellent Integrated Spill Response Plan. Please amend the plan to include updates for new locations for outfalls pursuant to facility visit by DWQ staff. Also, in the notification section for oil spills, any oil spill less than or equal to 25 gallons that has not been adequately remediated (cleaned up) within 24 hours of the spill must be reported to NCDENR DWQ at 910-796-7215. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑ Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analyticai monitoring? ■ ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ■ ❑ ❑ ❑ Comment: You are required to monitor both COD and Oil & Grease at outfall 001. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ Page: 3 Permit: NCG210023 Owner - Facility: West Fraser Corp Inspection Date: 06/25/2009 Inspection Type: Compliance Evaluation # Has the facility evaluated all illicit (non stormwater) discharges? Reason for Visit: Routine Comment: Outfall 002 can be moved to the discharge point past the rip rap from the stormwater pond. Outfall 001 should be moved to the end of the ditch that is parallel to the train tracks. The ditch can serve as a BMP to help reduce TSS prior to entering Steel Run Branch. DWQ will revisit the request for representative outfall in 2010, at which time a sufficient number of analytical results should be available for review and comparison to support a representative outfall status. Until then, please continue to monitor both outfalls. ■OOO Page: 4 Leh West Fraser ARMOUR LUMBER MILL May 29, 2009 North Carolina Division of Water Quality Attention: Kelly Johnson 127 Cardinal Drive Extension Wilmington, NC 28405 Dear Ms. Johnson: JUIV 0 2 2009 This letter is written to formally request a modification to the storm water outfall sampling points for the West.Fraser - Armour Lumber Mill. Presently, we are required by Permit No. NCG210023 to lsample at 2 points; Outfall 4001, a ditch that used to border the site o then heast side of the property and two, Outfall #002 a branch that used to border the south side of the property just before discharging into the Livingston Creek. Upon purchase of the Armour Mill by West Fraser, the company also purchased additional land on the east side of the mill. Given this additional land, there is no discharge of storm water from the mill site on either side of the property at Outfall 4001 and Outfall 4002, All the water that flows to the northeast side sampling point, continues to flow on West Fraser property in a ditch that turns and flows to Livingston Creek. All the water that` lownto the south side s ma pling point, continues to flow on West Fraser property to Steel Run Branch which flows to Livingston Creek., At this point of Livingston Creek would be the last point for sampling before storm water leaves West Fraser property, we request that Outfall #001 and Outfall #002 be eliminated and a new Outfall point at Livingston Creek be designated as our sampling point for storm water. I appreciate your assistance in resolving our request. If you have any questions, please do not hesitate to give me a call. Sincerely, Peter Provencher Plant Manager 361 Federal Road, -5�, Riegelwood, NC 28456 Phone - (910) 655-4106 (C,i-rF - INTEGRATED SPILL RESPONSE PLAN ARMOUR LUMBER MILL Prepared for: 361 Federal Road Riegelwood, North Carolina 28456 Prepared By: 4 . URS Corporation — North Carolina 1600 Perimeter Park Drive Morrisville, North Carolina 27704, USA r ApriI 2009 Record of Revisions L ENGINEER REVISION REVISION SECTIONS CHANGES SIGNATURE NUMBER DATE` AFFECTED MADE BY REQUIRED? APPROVED BY. Daniel Alford, Facility Manager 0 3-31-2004 NA - Original Version NA Yes T Mappes, PE Daniel Alford, Added 3 tank locations M. Potter & Facility Manager 1 4-5-2007 to Figure 2 & Table 3 T Mappes Yes & T Mappes, PE • Revised tanks in Table 3 and Figure 2. Peter Provencher, • Revised stormwater M. Potter & Facility Manager 2 5-5-09 monitoring to reflect T Mappes Yes & revised general permit T Mappes, PE • Revised facility manager name Integrated Spill Response Plan Rev. 2, April 2009 Armour Lumber Mill Quick Reference Guide G A. Facility Name West Fraser Lumber Mill B. Facility Location: 361 Federal Road Riegelwood, North Carolina 28456 Latitude 34.337775 North Longitude 78.24403 West C. Type of Facility: Log and Lumber Processing D. Name and Address West Fraser, Inc. of Owner: 361 Federal Road Riegelwood, North Carolina 28456 E. Facility Contacts: Name Office Phone Cell Phone Peter Provencher, Facility Manager 910-655-4106 803-924-7217 Michelle Potter, EHS Coordinator 910-655-4106 910-612-4605 David Clark, Maintenance Supervisor 910-555-4106 910-612-4538 F. Outside Support Organization Phone Riegelwood Vol. Fire Dept. 911 Columbus County Sheriff 911 Progress Energy (for transformer leak; 800 419 6356 formerly CP&L) Southeast Response and Remediation, 910 763-6274 Wilmington, NC Clark Environmental Services 910 602-3900 Wilmington, NC G. Spill Reporting Organization, Phone NC DENR Business Hours: Cardinal Drive Extension 910 395 3900 Wilmington, NC 28405 After Hours: NC Emergency Mgmt.800 8580368 National Response Center 800 424 8802 US EPA, Region IV 404 562 9900 61 Forsyth Street, SW, l I'h F] Atlanta, Georgia 30303-3104 Integrated Spill Response Plan Rev. 2, April2009 Armour Lumber Mill Quick Reference Guide 0_1 Observation/ Monitoring Release or Leakage Discovered Has the spill caused or threaten to cause a sheen of oil on any surface waters (including an in -plant ditch)? -or- Yes Is the spill >25 gal of oil? . No -or- uJ1 -.;Ly k&-, Does the spill exceed the CERCLA Major Spill reportable quantity (RQ) threshold Minor Spill for a non -petroleum chemical? 1. Plug ruptured area or drain 1. Notify Supervisor and tank/vessel/container to a Facility Spill Coordinator sound temporary container 2. Alert Co -Workers 2. Contain Spilled Materials 3. Contain Spilled Materials using absorbent or other using absorbent or other means means 3. Notify Supervisor 4. Isolate Area Continue Release Controlled and No response efforts No Release Controlled and Residues Cleaned Up? A under direction of Residues Cleaned Up? Facility Spill Coordinator Yes Yes Spill Controlled? * Spill coordinator is to make all required notifications to DENR and National Response Center (see Quick Reference Guide, page iii) Integrated Spill Response Plan iv Armour Lumber Mill Rev. 2, April 2009 Table of Contents PART I - Plan Purpose, Scope & Certifications.....................................................................................1 1.0 Purpose of Integrated Spill Response Plan........................................................................1 1.1 Purpose of Spill Prevention, Control & Countermeasure PIan ............................1 1.2 Purpose of Storm Water Pollution Prevention Plan...............................................1 2.0 Spill Reporting....................... ................................... ............................................................ 3 3.0 Required Certifications.........................................................................................................5 4.0 Requirements Cross-Reference............................................................................................7 PART II - General Facility Information................................................................................................11 5.0 Facility Description.............................................................................................................11 5.1 Location & Topography...........................................................................................11 5.2 Site Map.................................................................................. ...11 ................................. 5.3 Process Description...................................................................................................12 5.4 Wastewater Treatment.............................................................................................12 6.0 Inventory of Materials & Materials Transfer Operations..............................................13 6.1 Stored Materials........................................................................................................13 6.2 In Process Materials..................................................................................................16 6.3 FaciIity Transfer Operations....................................................................................17 7.0 Drainage Basins & Outfalls................................................................................................18 PART III - Preparedness and Prevention.............................................................................................20 8.0 Storm Water Pollution Prevention Team.........................................................................20 8.1 Training......................................................................................................................21 9.0 Spill Prevention and Preparedness...................................................................................22 9.1 Structural Measures..................................................................................................22 9.2 Procedural Measures................................................................................................22 9.3 Spill Response Supplies............................................................................................25 10.0 Spill Response Procedures.................................................................................................26 10.1 Response Measures and Equipment......................................................................26 10.2 Outside Assistance....................................................................................................27 10.3 Cleanup and Disposal..............................................................................................27 10.4 Notification and Reporting......................................................................................27 PART IV- Site Compliance Requirements........................................................ 11.0 Annual Site Compliance Evaluation ............................................. 12.0 Storm Water Discharge Monitoring .............................................. 13.0 Record Keeping and Internal Reporting ...................................... 14.0 Plan Revisions.................................................................................. ................................. 29 ................................. 29 ................................. 30 ................................. 31 ................................. 36 Integrated Spill Response Plan Rev. 2, April 2009 v Armour Lumber Mill Table of Contents List of Tables Table 1 History of Significant Spills and Leaks...... ................................ Table 2 Requirements Cross Reference for SPCC & SWPPP ................ Table 3 Inventory of Materials.................................................................. Table 4 Pollution Prevention Team Roster .............................................. Table 5 Description of Spill Response Kit Locations .............................. Figures Figure 1 Site Location Figure 2 Site Map Appendices .......................................4 ....................................... 7 .....................................14 ..................................... 20 ..................................... 25 Appendix A Oil Pollution Prevention Rules Applicability and SPCC Regulations '11 Appendix B North Carolina General Perrnit i Appendix C List of BMPs and Proposed Installations/Modifications Appendix D Blank Forms Integrated Spill Response Plan vl Armour Lumber MiII Rev. 2, April 2009 Part I - Plan Purpose, Scope & Certifications 1.0 Purpose of Integrated Spill Response Plan p �' p p This integrated spill response plan (ISRP)_has been prepared for the West Fraser Armour Lumber Mill located in Riegelwood, North Carolina, in accordance with 40 CFR Part 112, Oil Pollution Prevention and the North Carolina Department of Environmental and Natural Resources (NCDENR) storm water regulations. This ISRP will function as the spill prevention control and countermeasures (SPCC) plan, the storm water pollution prevention plan (SWPPP). 1.1 Purpose of Spill Prevention, Control & Countermeasure Plan The objective of the oil pollution prevention program is to prevent harmful discharges of oil into or upon the navigable waters of the United States, adjoining shorelines, or into or upon the waters of the contiguous zone, as defined in 40 CFR l 10.1(g). The purpose of preparing and implementing the SPCC plan, as described in the Oil Pollution Prevention regulations at 40 CFR 112, is "to complement existing laws, regulations, rules, standards, policies, and procedures pertaining to safety standards, fire prevention and pollution prevention rules, so as to form a comprehensive balanced federal/state spill prevention program to minimize the potential for oil discharges." The SPCC plan is required for fixed facilities that: • Store oil aboveground at capacities in excess of 1,320 gallons; or �' ram'\ • Store oil underground at capacities in excess of 42,000 gallons;' and t— r • Could reasonably be expected to discharge oil into the waters of the United States, ✓ should a spill occur. The Armour Lumber Mill requires an SPCC Plan, as the facility -wide aboveground oil storage capacity totals more than 1,320 gallons, and oil discharges could potentially reach navigable waters. The applicable 40 CFR 112 SPCC rules are presented in Appendix A. Armour Lumber Mill does not transfer oil over bodies of water and does not have a total oil storage capacity in excess of I million gallons. Therefore, a facility response plan (FRP) per 40 CFR 112.20 is not required."A certification that the facility does not need to prepare an FRP is also included in Appendix A. 1.2 Purpose of Storm Water Pollution Prevention Plan The Clean Water Act Amendments (CWAA) of 1987 required the USEPA to publish regulations to control storm water discharges under the National Pollutant Discharge Elimination System (NPDES). The USEPA published storm water regulations on November 16, 1990, which require certain dischargers of storm water to waters of the United States to apply.for NPDES permits. "Waters of the United States" is generally defined as surface waters, includ ni g lakes, rivers, streams, wetlands, and coastal waters. F Under the July 17, 2002 revisions to the rules, this requirement does not apply to any USTs already regulated under the federal UST rules at 40 CFR 280. A UST capacity of 42,000 gallons alone would no longer trigger applicability of the SPCC rules, unless these USTs are not regulated by 40 CFR 280. USTs regulated at 40 CFR 280 should be identified in an SPCC, but are no longer considered in the applicability of the SPCC rules to a site. ---------------- Integrated SpiII Response Plan 1 Armour Lumber Mill Rev. 2, April2009 Part I - Plan Purpose, Scope & Certifications NPDES storm water discharge permits allow state and federal agencies to track and monitor sources of storm water pollution. According to the November lb, 1990, final rule, facilities with a "storm water discharge associated with ---�7 industrial activity" are required to apply for a storm water permit. The State of North Carolina has issued a Certificate of Coverage under General Permit NCG210000 to the Armour Lumber Mill. The Storm Water Pollution Prevention Plan (SWPPP) is a requirement of the General Permit (see Appendix B of this ISRP). This plan is a "living document" since it will require periodic updates, addition of data, appending of reports, and other modifications. The ISRP is to be revised within 2 weeks of each site compliance evaluation if an evaluation reveals that this ISRP is ineffective in controlling the discharge of pollutants. Armour Lumber Mill must also amend this SWPPP whenever a change in design, construction, operation, or maintenance impacts the potential for pollutants to be discharged. However, Armour Lumber Mill is not required to submit a notice to the director each time the SWPPP is modified unless the director specifical ly requests changes to be made to the plan. Each page of the hard copy document should be annotated with the applicable revision date/number. Integrated Spill Response Plan 2 Armour Lumber Mill Rev. 2, April 2009 1 Part I - Plan Purpose, Scope & Certifications F~ 2.0 Spill Reporting One purpose of this combined plan is to enable Armour Lumber Mill to prevent the discharge of harmful quantities of oil to the navigable waters of the United States. A harmful quantity of oil as defined by the United States Environmental Protection Agency (USEPA) in 40 CPR 110 and 112 as a discharge that violates applicable water quality standards and/or one that causes a sheen, film, or discoloration of the surface of water or adjoining shorelines. It also includes a discharge that may cause a sludge or emulsion to be deposited beneath the surface of the water or upon adjoining shorelines. The North Carolina general statutes at NCG 143-215.85(b) requires that any oil spill be reported that meets any one of the following criteria: • Causes a sheen on any surface water (ditch, stream, pond, river, lake, ocean), or • Occurs within 100 ft of such surface waters, or • Is greater than 25 gallons, Under SPCC requirements at 40 CFR 112.4(a), facilities that discharge oil in amounts that exceed the following thresholds must also file a written report within 60 days of the events which triggered the threshold to the EPA Regional Administrator in Atlanta, Georgia (40 CFR l 12.4(a)): • Greater than 1000 gallons in a single discharge, or `--- • Greater than 42 gallons in each of two discharges, within one year. In addition to petroleum spill reporting requirements under the SPCC rules, the State of North Carolina general statutes regarding oil spills, and the reporting requirements under the General Permit NCG21000 for Stormwater Discharges, the Armour Lumber Mill must also adhere to reporting requirements for the releases of non-petrolcum "hazardous substances" under the federal Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA) rules. Specifically, the Armour Lumber Mill is required to report to the National Response Center at (800) 424-8802 any releases of a CERCLA hazardous substance that is: 0 Greater than its respective "reportable quantities (RQ)" in any 24-hour period. The table of hazardous substances and their respective 24-hour RQ's is found at 40 CFR 302.4. Past spills defined by 40 CFR 1 10.10, 117.21 and 302.4, that occurred at the Armour Lumber Mill are to be recorded in Table 1. During the five years prior to the date of this plan, there have been no spills or leaks at the Armour Mill. Integrated 5pilI Response Plan 3 Armour Lumber Mill Rev. 2, April2009 Part I - Plan Purpose, Scope & Certifications 0 Table 1 History of Significant Spills and Leaks Date Description of Spill Corrective Action Management Staff/ Governmental Agencies Notified April 27, 2009 No significant spills or leaks in the 5 years prior to this revision of the ISRP The incident reporting form in Appendix D is to be completed for each release. Integrated Spill Response Plan 4 Armour Lumber Mill Rev. 2, April2009 Part Y - Plan Purpose, Scope & Certifications 3.0 Required Certifications To assure that this plan is complete and adequately implemented, the Storm Water General Permit and SPCC regulations require that an authorized facility representative sign and certify the plan. Furthermore, in accordance with the SPCC requirements, a registered professional engineer must also certify this plan. The facility and engineer's certifications are presented below, Facility Certification I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of line and imprisonment for knowing violations. 1 also certify that this plan is approved by West Fraser management and that all necessary resources will be committed to ensure full implementation of this plan. A. Name and Official Title Peter Provencher, Plant Manager B. Telephone Number 910-6554106 C. S' e D. Date Signed Professional Engineer Certification 1, Thomas E. Mappes, attest by means of this certification that I am familiar with the requirements of 40 CFR 1 12; that I have visited and examined the facility; that the Spill Prevention, Control; and Countermeasure Plan portions of this document have been prepared in accordance with good engineering practice, including consideration of applicable industry standards; and with the requirements of 40 CFR 112, that procedures for required inspections and testing have been established; and that this Plan is adequate for the facility. A. Name and Official Title Thomas E. Mappes, Pr, Principal Engineer, North Carolina No. 13875 B. Telephone Number 919 461 1205 C. Signature .', (,..bYiJ,+ ,"p. D, Date Signed ` �PZOtGCst:.t''. Integrated Spill Response PIan Rev. 2, April 2009 5 Armour Lumber Mill Part Y - Plan Purpose, Scope & Certifications L� In addition to the facility and engineer's certifications under the SPCC rules, the Storm Water General Permit requires that the plan include a certification that the site's outfalls have been evaluated for the presence of non -storm water discharges. This certification is presented below. Annual Non -Storm Water Discharge Evaluation Evaluation Name of Outfall Identification Date and. Method Results Evaluator Outfall 001 $ 241Oot ►10 4Aos.. 40 v� 1 "W v.M% lw&d Outfall 002 S 12qI0% �t� � t�v CJullat wa�[w►, �,oc,l;� d low Certification I, Peter Provencher, Plant Manager, certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. A. Name and Official Title (type or print) B. Area Code and Telephone Number Peter Provencher, Plant Manager 910-655-4106 C. Signature D. Date Signed b S 2- Integrated Spi1I Response Plan 6 Armour Lumber Mill Rev. 2, April 2009 Part I - Plan Purpose, Scope & Certifications 4.0 Requirements Cross -Reference Table 1 provides a cross-reference indicating the location in this plan that applicable 40 CFR 112 SPCC requirements and applicable Storm Water General Permit requirements are met. The full texts of the 40 CFR 112.1 through 112.8 requirements and also the Storm Water General Permit are presented in Appendices A and B respectively. Table 2 Requirements Cross Reference for SPCC & SWPPP Location in Integrated Spill Requirement Description Response Plan SPCC Requirements (as revised July 2002) Sec. 1 12.3(d) Engineer Certification Sec. 3.0 Sec. 112.4(a) Reporting Requirements See. 2.0 Sec 112.5 Plan Review and Amendment Section 14.0 & Page ii Sec. 1 117 Management Approval Sec. 3.0 Sec. I I2.7(a)(3) Physical layout of facility and facility diagram Figure 2 Type of oil in each container and storage capacity Table 3 Discharge Prevention Measures Sec. 9.1 & 9.2 Discharge or drainage controls such as secondary Sec. 9.1 & Table 3 containment Countermeasures for discharge cleanup and recovery Sec. 10.1 Methods of disposal of recovered material Contact list and phone numbers for facility response Sec. 10.3 Page ii (Quick Reference Guide) Sec 1 I2.7(a)(4) Spill reporting requirements Sec. 2.0 Sec 112.7(a)(5) Procedures for addressing discharge Sec. 10.0 Sec. 1 12.7(b) Predictions of direction and flow rates for releases Sec. 5.0 & 7.0, Figure 2 Sec. 1 12.7(c) Secondary containment Sec. 9.1 & Table 3 Sec. 112.7(d) Alternate measures if prescribed structures cannot be Sec. 9.2 & Table 3 installed (secondary containment, diversion/retention ands, etc. .Sec. 1 12.7(e) Inspections, tests, and records Sec. 9.2, & 12.0 & App. E, F, G, & FI Integrated Spill Response Plan 7 Armour Lumber Mill Rev. 2, April 2009 Part I - Plan Purpose, Scope & Certifications Table 2 (continued) Requirements Cross Reference for SPCC & SWPPP Location in Integrated Spill Requirement Description Res onse Plan Sec. 1 12.7(f) Employee training and discharge prevention Sec, 8.1 procedures. Designate person who is accountable for discharge Table 4 Schedule and conduct oil handling briefings at least once per year Sec.8.1 Sec. 112,7(g) Security - fully fence facility and lock or guard gates Sec. 9.2 Ensure master flow and drain valves have adequate security Sec. 9.2 Lock starter control on each oil pump Securely cap facility loading/unloading features or Sec. 9.2 other piping that is not in service Sec. 9.2 Provide facility lighting Sec. 9.2 Sec. 112.7(h) Use quick drainage system for tank car loading; design Sec. 9.2 specifications for containment systems Provide warning light or other systems in loading areas to prevent vehicles from departing before Sec. 9.2 disconnection Inspect tank trucks prior to unloading Sec. 9.2 Sec. 1 12.7(i) Brittle fracture evaluation requirements (not applicable — no field constructed tanks Sec. 112,70). Conformance with State requirements Sec. 2.0 Sec 112,8(b) Restrain drainage from diked area by using locked Sec. 9.2 valves, sumps with secured on/off switches, etc. Use manual valves, not flapper type valves Design drainage systems from undiked areas to flow Sec. 9.2 into holding ponds (not applicable) If facility discharge not engineered as above, equip final discharge with diversion system (not applicable) Treatment of contaminated drainage waters Sec. 5.4 Sec. 1 12.8(c)(1) Compatibility of storage containers Sec. 9.1 Provide secondary containment for entire capacity of Sec. 9.1 largest single container Procedures to lock containment drains, inspect Sec. 9.2 rainwater for contamination, drain uncontaminated water and re -lock drains Sec. 112.8(c)(4) Use corrosion coatings and cathodic protection on (Not Applicable) USTs Integrated Spill Response Plan Rev. 2, April2009 Armour Lumber Mill Part I - Plan Purpose, Scope & Certifications Table 2 (continued) Requirements Cross Reference for SPCC & SWPPP Location in Integrated Requirement Description Spill Response Plan Sec. l 12.8(c)(5) Protect partially buried tanks from corrosion (Not Applicable) Sec. 112.8(c)(6) Test above ground containers for integrity on regular Sec. 9.2 schedule Sec. 1 12.8(c)(7) Control leakage from internal heating coils (Not Applicable) Sec. 1 12.8(c)(8) Engineering of container facilities to avoid discharges (Not Applicable) (high level alarms, high level cutoff switches, liquid level sensing, etc. Sec. 112.8(c)(9) Observe effluent treatment facilities frequently (Not Applicable) Sec. 1 12.8(c)(10) Prompt correction of visible leaks Sec. 9.2 Sec. 112.8(c)(I I) Locate mobile containers to prevent discharge Table 3 (oil slab descriptions) Storm Water Pollution Prevention Plan Requirements (asspecified in North Carolina General Permit NCG210000 Sec. A, I (a) General Location Map Figures I, 2 & 3 Sec. A, I (b) Description of Storage Practices, loading and unloading Sec. 6.0 & 9.0 activities, outdoor process areas, dust and particulate generating and control processes, and waste disposal areas Sec. A, I(c) Map of industrial activities, drainage areas for each Figure 2 outfall, and activities occurring in each outfall Also a narrative description of potential pollutants which could be expected to be present in the stormwater Sec. 7.0 discharge Sec. A, I (d) List of significant spills or leaks of pollution during Sec. 2.0 previous 3 years Sec. A, 1(e) Certification that stormwater outfalls have been Sec. 3.0 evaluated for presence of non-stormwater discharges Sec. A, 2(a) Feasibility study of technical and economic feasibility of Sec. 9.0 chan in methods of operation and/or storage practices. Sec. A, 2(b) Secondary containment schedule .. Table 3 Description of records of release of un-contaminated Appendix D stormwater from secondary containment Integrated Spill Response Plan 9 Armour Lumber Mill Rev. 2, April 2009 Part I - Plan Purpose, Scope & Certifications Table 2 (continued) Requirements Cross Reference for SPCC & SWPPP Location in Integrated .Requirement Description Contingency Plan Sec. A, 2(c) BMP Summary Sec. 9.0 & App. C Sec. A, 3 Spill Prevention and Response Plan (assessment of Sec. 6.0 & Table 3 potential pollutant sources on a materials inventory) Table 4 Team responsible for implementing SPRP Table 4 Identification of responsible person Sec. A, 4 Preventative Maintenance/Good Housekeeping Program Sec. 9.0 & App. C Sec. A, 5 Employee Training Sec. 8.0 Sec. A, 6 Responsible Party (or parties) for coordination, Sec. 8.0 & Table 4 development, implementation of the Plan Sec. A, 7 Plan Amendment Page i Sec. A, 8 Facility Inspection Program App. E, F, G & I-1 Sec. A, 9 Implementation Documentation (all specified monitoring, App. J & K measurements, inspections, maintenance and training activities Integrated Spill Response Plan 10 Armour Lumber Mill Rev. 2, April2009 Part II - General Facility Information 5.0 Facility Description tion Armour Lumber Mill consists of 184 acres of which 71 acres have been developed for the Facility. The facility is located 0.8 miles west of the town of Riegelwood, North Carolina on the south side of the CSX railroad in Columbus County (latitude 34.337775 north, longitude 78.24403 west). The site mailing address is 361 Federal Road, Riegelwood, North Carolina 28456. The facility can operate 24 hours per day, 365 days per year. The Armour Mill location is indicated in Figure 1. 5.1 Location & Topography The duped portion n of the property is generally Flat, except for the local drainages ditches. Drainage ditches are generally man-made or natural drainages that were re -engineered during site work. The " highe`st_poin s wn develo ithiped portion of the property are in the northern halFof the fac� i y at up to 45 ' 'feet above mean sea level (MSL). The lowest elevations within the developed portions occur in the southern half of the facility at approximately 33 feet MSL. All major structures at the facility, including hazardous materials use and storage sites, are at least 35 feet MSL. The western and southern boundaries of the developed facility are formed by a tributary of Livingston Creek, which loops to the southwest and then to the southeast of the developed facility. This tributary joins Livingston Creek more than 2000 feet east of the developed facility. The normal pool of the tributary is approximately 30 feet MSL west of the facility and approximately 24 feet MSL southeast of the Facility. At its confluence with Livingston Creek, normal pool of the tributary creek is approximately 10 feet MSL. From its confluence with the tributary, Livingston Creek meanders approximately 1'/2-miles to the east and then 11/4-miles to the north where it meets the Cape Fear River. The Cape Fear River itself is essentially at or slightly above sea level. Livingston Creek falls less than 3-ft per mile along its Final S- miles to the Cape Fear and is lined along both banks by wetlands. The Cape Fear flows approximately 12 —miles further east to the upper reaches of its estuary, which opens to the Atlantic Ocean another 20- miles south. 5.2 Site Map The site plan (Figure 2) will help team members assess where potential storm water pollutants are located, where pollutants could contaminate storm water, and where storm water leaves the site. The map specifically identifies features and areas of potential pollutant sources, such as the following: * Topography or site characteristics + Location of exposed significant materials + High -risk waste -generating areas and activities common on industrial sites, such as — fueling stations; — maintenance; — vehicle and equipment washing; — loading and unloading areas; Integrated Spill Response Plan 11 Armour Lumber Mill Rev. 2, April2009 Part 11 - General Facility Information aboveground liquid storage tanks; industrial waste management areas and outside manufacturing; and ,> S outside storage of raw materials, byproducts, or finished products. J y ' S d 5.3 Process Description Green southern yellow pie logs_are transported to the facility by truck and are stored outdoors in ten linear log runs. The logs are debarked, sawed into lumber, kiln dried, planed, and then distributed -to lumber yards by truck. Wood chips, bark chips, and saw dust generated during the process are used �P beneficially. A significant portion of the bark chips is used as boiler fuel. Wood chips are transported f� away from the facility by trucks to the local -paper mill. There are four kilns and one boiler. Ancillary structures and functions include a mobile equipment maintenance shop, an adjacent wash pad, a parts building, an oil storage area, a motor fuels tank area, an office buildings, a training building, scrubber ponds, a firewater pond and a firewater tank, and a diesel -fired firewater pump. A variety of oils and chemicals are used in numerous locations at the Armour Lumber Mill facility. Diesel fuel, crankcase oils and glycol anti -freezes are used for material in -plant transport equipment (loaders, lift trucks, etc.). Hydraulic oils are also used in some of the industrial vehicles as well as in numerous stationary hydraulic units that support various process equipment. These uses also generate used oil. Dielectric oils are used in the electrical transformers. Non -petroleum chemicals used and/or stored on -site include glycol antifreeze, battery acids, maintenance paints, plus sulfuric acid and other boiler chemicals. Non -petroleum and non -chemical industrial materials and by-products found at the mill include bark chips, wooden skids, empty drums, welding rods, compressed gases (primarily for welding), miscellaneous cleaning supplies, wood dusts, and wood ash from the boiler. Site refuse consists of miscellaneous refuse office, break room and rest room solid wastes (paper, used beverage containers, small package wastes, etc.), as well as cardboard and other industrial packaging wastes and small empty containers. New, purchased materials are generally transported to the plant in tanker trucks, tote bins, drums, and boxes or on wooden skids. Lift trucks transport drums, skids and tote bins within the site. Listing of these significant materials, as well as the storage locations and major loading and unloading areas are presented in Table 3. 5.4 Wastewater Treatment Sanitary waste is discharged to five septic tanks on the property, located at the following areas: mobile shop, front office, planer building, lumber storage yard next to warehouse #2, and the shipping office. Process wastewaters consist of boiler blow -down, kiln condensate, air compressor condensate, scrubber water, and the wash pad runoff. These discharges enter the ash scrubber ponds located in the northeast corner of the developed area of the facility. The wash pad run-off passes through an oil/water separator, with the oil fraction collected in a drum. The water fraction discharges to the scrubber ponds. Most dike water from the gasoline and diesel ASTs and other material storage dikes is uncontaminated and released from the dikes after inspection. Any contaminated water would be disposed of as waste. Integrated Spill Response Plan Rev. 2, April 2009 12 Armour Lumber Mill Part II - General Facility Information 6.0 Inventory of Materials & Materials Transfer Operations This plan includes a description of sources that potentially could add pollutants to storm water discharges or that may result in the discharge of pollutants during dry weather from storm water channels at the facility. Petroleum -based materials as well as other chemicals are stored and handled at several locations at Armour Lumber Mill. This section describes the facilities drainage areas, storage areas, such as storage tanks, drum storage areas, fueling stations, non -PCB transformer oils (the transformers are owned by Progress Energy), and transfer pumping. The site plan (Figure 2) shows the site layout and locates the oil and chemical storage and handling areas. 6.1 Stored Materials The Storm Water General Permit requires preparation of an inventory of materials that may be exposed to storm water at the site, including a narrative description of the following: • Significant materials that have been handled, treated, stored, or disposed of in a manner to allow exposure to storm water between the times of 3 years prior to the date of permit issuance and the present. • Method(s) and location of on -site storage or disposal. • Materials management practices employed to minimize contact of these materials with storm water runoff between the time of 3 years prior to the date of the issuance of the permit and the present. • Existing structural and nonstructural control measures to reduce pollutants in storm water runoff, including their locations. • Any treatment of storm water runoff. Table 3 provides an inventory of all materials and tanks at the Armour Lumber Mill facility that could potentially affect storm water including chemical and oil tanks used for storage. Table 3 includes the following information: • Numbered Areas — These refer to a location identified on Figure 2 where petroleum or other significant materials are stored. • Quantity — This is the estimated total maximum storage capacity in the area. For tanks, this is the nominal capacity. For drum storage areas, this is the total capacity when the maximum number of drums and/or totes is in the area. • Material Stored — This is the material stored in the area during 2003. It is possible that the exact materials in any area will change. However, this ISRP makes the conservative (protective) assumption of what materials are stored or can likely be stored in these areas. Changes in the materials stored in specific areas or in total maximum capacities require "amendments" to this ISRP. • Preventive Feature — This summarizes the preventive feature for each facility that prevents discharged oil from reaching a navigable watercourse. These features include "secondary Integrated Spill Response Plan 13 Armour Lumber Mill Rev. 2, April2009 Part II - General Facility Information ` containment," which is a dike or curb with capacity for at least 110 percent of the largest tank, and "adsorbent materials," which are materials to control spills from escaping the immediate spill area and being exposed to storm water. • Applicable Regulations — This identifies each material as being subject to storm water regulations, spill prevention control and countermeasures regulations, or the CERCLA "reportable quantity" regulations. This will allow the regulation to be identified as the regulating the identified material. Table 3 Inventory of Materials (Qnantities in gallons and containers of steel, single -wall construction, nnless nosed otherwise) Type of Total Type of Containment Area Located/ Source Area/Material Map ID Operation Quantity Control] Applicability Basin 9 Sorter, Saw mill, Stacker 1 In -Process Approx Steel pans inside concrete Sawmill Hydraulic Units Reservoirs) 30 units containment. All covered, SPCC (may within buildings. (Note: vary) The buildings straddle 20- 375 ea Basins 1 and 2. See also Map ID 4 in Basin 2 Virgin oils (including 9 Up to 30 Up to Sources 9-18 contained in Mobile Shop crankcase oil, vehicle drums 1600 the Mobile Shop's concrete SPCC transmission fluid, gallons `sh.area`itl oil -skimmer d� SWPPP hydraulic oil, vacuum oil, & rge to process EPCRA RQ compressor oil, air line water pond (no storm water (glycol fluid, torque fluid, virgin discharge). antifreeze) greases) Tanks 11 - 15 are Used Oil (including oil provided with additional from wash area skimmer), concrete containment (3350 gallons) and a canopy, all within the Iarger Mobile Shop's Mobile Hydraulic Tanks 10 Bulk tea ® 250 wash area containment. Tank: Motor Oil 11 Bulk 550 Drums are also stored under a canopy within the wash area containment. Mobile Tank as described, except when positioned for use at Sawmill or Planer Mill. Tank: Gear Oil 12 Bulk 100 Tank: Transmission Oil 13 Bulk 550 Tank: Used Oil 14 Bulk 550 Tank: Used Oil 15 Bulk 100 Tank: Used Oil 16 Bulk 250 Tank: Used Oil 17 Bulk 250 Tank: Used Oil 18 Bulk 1000 IN 71����, Integrated Spill Response Plan 14 Armour Lumber Mill Rev. 2, April 2009 Part II - General. Facility Information CO C) Type of Total Type of Containment Area Located/ Source Area/ Map ID Operation Quantity ControIl Applicability Tank: Gasoline 19 Bulk 1,000 Sources 21 and 22 are located in the same Mobile Shop SPCC Tank: Diesel 20 Bulk 10,000 concrete containment 10,800 al. Tanks: Diesel 21 Bulk 250 & 300 250 gal pump tank: Fire pump (for emergency fire pump & concrete containment in house for emergency generator) bldg; 300 gal generator SPCC tank double-waII and integral with generator "bell tank"). Boiler Chemicals (3 tanks) 24 Betz Sperse 500 Concrete containment Boiler Betz 0241 500 EPCRA RQ D NaOH 200 Basin 2 Tank: Saw Guide Oil 2 Bulk 550 Concrete containment, Sawmill indoors. SPCC Tank: Hydraulic Unit 3 Bulk 550 Concrete containment, Sawmill indoors. SPCC Sorter, Saw mill, Stacker 4 In -Process Approx Steel pans inside concrete Sawmill Hydraulic Units, and also Reservoir(s) 30 units containment. All are SPCC chain lube units (may covered within buildings. Number of units may vary vary) (Note: The buildings slightly as units may be re- 20- 375 ea straddle Basins 1 and 2. configured See also Map ID 1 in Basin 1 Electrical Transformers 5 In -Process 280 Concrete pads Sawmill 3 ea Reservoirs surrounded by gravel. SPCC Planer Mill Hydraulic 6 In -Process Approx. Concrete curbing or spill Planer Mill Units Reservoir(s) 10 units pan, all indoors, except SPCC Number of units may vary 240,100 shavings bin unit that is slightly as units may be re- & 20 covered and contained. configured Drum: Compressor 7 1 drum 55 Concrete slab, indoors. Planer Mill Lubricatin& Oil SPCC Electrical Transformer 8 In -Process 100 Concrete pad surrounded Planer Mill Reservoirs by gravel. SPCC Pile: Boiler Fly Ash 22 Pile Bulk None Ash Staging Piles Area SW PPP Log Runs (un-processed logs) 23 Pile Bulk None Southern Piles portion of site SW PPP Integrated Spill Response Plan 15 Armour Lumber Mill Rev, 2, April 2009 Part YY - General. Facility Information .�M J Type of Total Type of Containment Area Located/ Source Area/Material Map ID Operation Quantity Controll Applicability Saw Guide Hydraulic Units 24 In -Process tea 2100 Concrete slab, indoors. West end of Reservoir(s) Sawmill SPCC Tank: Nuto 68 25 Bulk 275 Double -walled steel AST North of _� PIaner Mill SPCC SWPPP Tanks (2ea): Spartan EP 150 26 Bulk 275 ea Double -walled steel ASTs North of & 85-140 Gear Oil) Debarker 2 SPCC SWPPP Tanks (4ea): Spartan EP 150 27 In -Process 100 ea Double -walled steel ASTs At Debarker 72 (tea) & 85-140 Gear Oil (2 Reservoir(s) north, 2 south) ea) SPCC Table Notes: Per the July 2002 revision of the SPCC rules, locations where_pctrolcum prat is stored in containers greater than 5`gal must have secondary containment. In addition, secondary containment is a best practice for certain `operational uses" of etroleum—.�rl' products, especially for hydraulic systems. SPCC-based secondary containment systems must be capable o containing the contents of the largest container, plus sufficient freeboard to contain precipitation (a minimum 10 percent additional is good engineering practice). In the case of large numbers of tanks and drums, the containment must be at least 10 percent (plus freeboard) of the maximum possible inventory at the location, if that is a larger quantity than a containment based on the "largest tank (plus freeboard)" criterion. Locations where secondary containment is required by the revised regulations (or by best practice), but is not currently in place or does not meet the minimum criteria, must be upgraded to, these criteria within six months of certification of the plan by the engineer and approval of the plan by plant management. At the time or the issuing of this plan, all storage regulated by the SPCC rules met these criteria. Locations that are indoors or otherwise sheltered from rainfall are not regulated under the stormwater rules, except where load and unloading occurs outside, but such indoor locations may still be subject to the SPCC rules. 6.2 In Process Materials rrThe SPCC regulations do not require secondary containment for "operational uses" of oil such as in 4qq11 active transformers and hydraulic units. The US EPA exempts transformers from structural secondary containment requirements under the oil filled electrical equipment interpretation. Secondary containment, however, can be implemented as a best practice. As transformers historically have a relatively low frequency of leaks, the vast majority of transformers in service at utility company facilities, industrial facilities and at commercial facilities do not have secondary containment. However, the Armour Lumb6 Mill has installed secondary containment at its outdoor power transformers. J Unlike transformers, hydraulic units historically experience frequent leaks, including both significant malfunctions and chronic minor leaks. For this reason, it is considered a best practice to provide secondary containment for hydraulic units. "Conformant" secondary containment (i.e., containment large enough to contain the entire contents of the largest unit plus 10 percent) is not required by the regulations for operational uses of oil. However, in the case of hydraulic units, conformant containment is recommended for all outdoor units as well as most indoor hydraulic units over 55 gallons incapacity. It also recommended that rain protection be provided where practicable for the outdoor units, as rain Integrated Spill Response Plan Rev. 2, April 2009 M Armour Lumber Mill Part II - General Facility Information protection reduces the complications in disposing of contaminated rainwater (a common condition within containment at outdoor hydraulic units) and it eliminates the possibility that oil released to the dike could be Boated over the top of the containment during heavy rain events. Most of the hydraulic units at the Armour Lumber Mill already have "conformant" secondary containment and most are indoors (or at least under cover if not within a totally enclosed building). A few of the indoor hydraulic units have secondary containment that would not contain a total release of the reservoir contents, but a]I have containment that would hold at least 50% of the reservoir capacities. These containment structures do a good job of containing ordinary small leaks and would also contain all but the most catastrophic larger leaks. As the number of units without conformant secondary containment is small and in all cases these units are not outside, no upgrades are recommended. 6.3 Facility Transfer Operations Two areas at the site where oils are transferred from truck -to -tank or from tank -to -truck are at the Mobile Shop and at the emergency fire pump diesel tank. The ASTs at the Mobile Shop are arranged such that most transfer leaks, except at the truck end of the hose, and would be contained within the secondary containment dikes. At the emergency fire water pump, diesel is transferred to the emergency fire water pump tank where the dike is an integral part of the building wall; therefore a large portion of the delivery hose would be outside the containment area, but at the fill port, the hose is inside the building. Integrated Spill Response Plan 17 Armour Lumber Mill Rev. 2, April 2009 Part YI - General Facility Information Ci G 7.0 Drainage Basins & Outfalis Refer to Figure 2 for details on the drainage ditches and Outfall locations. Also refer to Figure 3 for an aerial photo of the facility in which the major features of the facility are visible. Potential pollutant sources are included in the Basin and Outfall descriptions presented below. Appropriate monitoring points are selected where the industrial discharges exit the property. Some of the monitoring points may include combined discharges of several of the basins as defined in this Plan. The facility also samples the discharge from the area that contains the vehicle maintenance activities per the requirements of Part II, Paragraph C of the General Permit. Drainage Basin 1: Drainage Basin l is the northeastern portion of the site, roughly 9'/4 acres. Basin I includes the office, scale, the firewater pond and tank, the boiler scrubber ponds, the mobile shop, the kilns, parts of the sawmill and planer mill, and all of the sorter and stacker (see Figure 2). Basin ldrainage is generally from south to north with sheet flow, shallow ditches and one culvert draining into a drainage ditch to the north of the security fence. This ditch north the fence has a divide approximately in line with the kilns where flow to the east discharges via Outfal1 001 and flow h d' h ' O f I I 0 h' d' ' d' f I- I-d I- B 1 d 2 t e west tsc arges vta ut a 02. T is tvt c is part o t c OUR ary etwcen as "a an Basin Size: Percent Impervious: Potential pollutants: Outfall: Approximately 9.75 acres Approximately 25%(paved or impervious building). TSS: Primarily in the form of wood dust (bark and sawdust), possible soil -based sediment carried in via delivery trucks, and boiler fly -ash handling Oil & Grease: Potential for fuel spills (diesel and gasoline), minor oil & grease from use and parking of trucks and industrial vehicles, hydraulic releases (but only if the releases somehow escape containment and reach the outdoors), from storage of hydraulic and lubricating oils (likewise, only if the releases somehow escape containment and reach the outdoors), from releases during transport of oils, and also from the wash pad, (likewise, only if the releases somehow escape containment). pFl: Potential releases of boiler chemicals can impact pl-1, if such releases reach the outdoors. Glycol antifreeze: Used in vehicles and the diesel fire pump engine. Outfall 001 Integrated Spill Response Plan Rev. 2, April2009 18 Armour Lumber Mill Part II - General. Facility Information 0 Drainage Basin 2: Basin 2 is the balance of the site, and includes that portion which drains to the unnamed tributary of Livingston Creek (see Figures I & 2). This basin includes the log runs, the scrap metal roll -off, the warehouses, shipping office, outdoor log stacking, the southern portion of the sawmill and most of the planer mill. Drainage is via sheet flow, numerous shallow ditches, and several short culverts (the latter convey water in the ditches under in -plant roads). Flow patterns of these sub -drainages in the western portion of the basin are to the northwest or west, in the southern portion of the basin to the south, and in the eastern portion of the basin to the southeast. All of the numerous sub -drainages discharge to the unnamed tributary of Livingston Creek. The point where this unnamed tributary discharges from the property is designated as Outfall 002. This discharge is currently from a persistent beaver pond. Drainage from those sub -basins within Basin 2 where most oil and chemical storage occurs flows to the unnamed tributary via a large stormwater retention pond, which can intercept any spilis that occur in those sub -basins. This retention pond also reduces the burden of suspended solids in/the stormwater discharges, including soil sediments from disturbed ground surfaces, earthen ditches and plant roads, as well as wood solids (bark and sawdust). Basin Size Percent Impervious: Potential pollutants: Outfall: Approximately 55.3 developed acres. (There is additional undeveloped acreage, ill-defined, which also drains to Outfall 002) Approximately 30% of the developed portion (paved roads, buildings, paved log runs). TSS: Primarily in the form of wood dust (bark and sawdust), ash and soil - based sediments. Oil & Grease: Minor oil & grease from vehicle use and parking of trucks and industrial vehicles, from hydraulic releases (for inside stationary hydraulics, only if the releases somehow escape containment and reach the outdoors), and from the Mobile Shop. Glycols: From vehicle leaks and from the Mobile Shop. Outfall 002 Integrated Spill Response Plan Rev. 2, April2009 19 Armour Lumber Mill Part III - Preparedness & Response C` 8.0 Storm Water Pollution Prevention Team The pollution prevention team includes representatives responsible for executing this ISRP. This team allows Armour Lumber Mill to maintain the communications processes necessary for the combined plans to accomplish the common goal without unnecessary and inefficient duplication of efforts. Table 4 lists the pollution prevention team members and their areas of responsibility at the facility. Table 4 Pollution Prevention Team Roster Name Facility and Pollution Prevention Team Responsibilities Home Telephone Michelle Potter EHS Coordinator (ISRP Spill Coordinator) Office: 910-655-4106 Home: 910-655-1326 David Clark Maintenance Superintendent (ISRP Spill Coordinator — Backup) Office: 910-655-4106 Home: 910-645-4028 Peter Provencher Facility Manager Office: 910-655-4106 Cell: 803-924-7217 The Storm Water General Permit requires that each plan identify a specific individual or individuals , within the organization as members of the storm water pollution prevention team. Designating a team to implement the pollution prevention plan serves several purposes. Naming the individual or team members makes it clear that part of that person's job is to prevent storm water pollution. Identifying a specific individual also provides a point of contact for those outside the facility that may need to discuss aspects of the facility's pollution prevention plan (e.g., regulatory officials). The team's responsibilities include performing site assessments, identifying pollutant sources and risks, decision making on appropriate Best Management Practices (BMPs), directing the actual implementation of the BMPs, and evaluating the effectiveness of the plan on a regular basis. To ensure that the ISRP remains effective, the person or team responsible for maintaining the pollution prevention plan must be aware of any changes that are made in plant operations so that this individual or team can assess the nature of those revisions. Spill prevention control measures, such as diking, and staging of spill control equipment near oil and chemical storage areas, are in place at Armour Lumber Mill. Preventive operating practices such as routine inspection, maintenance, and security measures, and personnel training minimize the likelihood of a major oil or chemical release and potential impacts should a release occur. However, Armour Lumber Mill has established an emergency protocol as identified in Subsection 10.4 to notify appropriate agencies and comply with applicable federal, state, and local regulations, should a release occur. While a designated individual or a pollution prevention team can be assigned the job of developing and implementing this plan, plant management is ultimately responsible for the implementation of the plan and for compliance with all applicable storm water and oil pollution prevention requirements. Integrated Spill Response Ilan 20 Armour Lumber Mill Rev. 2, April 2009 Part III - Preparedness & Response Accordingly, the designated individual or team must have a clear line of communication with plant management to ensure that a cooperative partnership is maintained. 8.1 Training Upon hire or reassignment to new responsibilities, and an� nually thereafter, appropriate employees are trained regarding discharge prevention and their dirties in the event of a spill and also regarding implementation of stormwater BMPs. Areas addressed in this combined SPCC/SWPPP training include the following: • The importance of quick response to spills • The location and use of spill equipment and supplies • How to safely and effectively use the spill equipment and supplies • The locations of oil transfer shutoff switches • The locations of catch basins, drainage ditches and outfalls, and where the outfalls lead to • The importance of preventing releases from migrating toward local surface waters, including the in -plant ditches and storm sewer catch basins, and from spreading such that post -spill cleanup activities are made more complicated • The specific response and notification procedures (see Section 10 of this ISRP) • A review of stormwater pollution plan BMPs and that a reminder that no non-stormwater (process water) is to be discharged • A review of the drainage basins, what industrial processes occur within the basins, and the locations of the basin outfalls. • An overview discussion of the stormwater sampling program • An overview of the inspections program • An overview of the dike draining and tanker truck loading/unloading procedures. Signature sheets document training for each session. The EHS Coordinator maintains these training records. Integrated Spill Response Plant 21 Armour Lumber Mill Rev. 2, April 2009 Part III - Preparedness & Response r 9.0 Spill Prevention and Preparedness W S The following structural and procedural measures are employed by the Armour Lumber Mill to prevent spills under the SPCC requirements. These are also considered the Best Management Practices (BMPs) under the SWPPP requirements. Appendix C includes additional guidance on BMPs that can be considered. 9.1 Structural Measures Secondary Containment. The SPCC rules require that the facility provide appropriate containment and/or diversionary structures or other equipment to prevent a petroleum discharge as described in § 1 12.1(b). To meet this requirement, secondary containment is required for most petroleum tanks and containers greater than 55 gallons capacity at the Armour Lumber Mill. Each containment system, including walls and floor, must be capable of containing oil and must be constructed so that any discharge from a primary containment system, such as a tank or pipe, will not escape the containment system before cleanup occurs. The containment must be able to contain the lamer of the following: the contents of the largest container/tank, plus sufficient freeboard (10 percent extra volume is considered sufficient freeboard), or for large quantities of drums and small containers, 10 percent of the maximum possible inventory. At the time this plan was issued, secondary containment existed for all regulated containers and tanks with capacities greater than 55 gallons. The arrangements for transformers and hydraulic units are } discussed in Section 6.2. _Non -Petroleum tanks_are not required by the SPCC rules to have secondary containment. However, under the storm water rules, secondary containment is considered best practice for chemicals such as -- solvents, acids, caustics, glycols, etc. At the time this plan was issued (Revision 2), all such non -petroleum storage tanks and containers greater than 55 gallons had acceptable containment measures. Sediment and Erosion Control. The SWPPP is required by the General Permit to consider areas of the facility that, due to topography, activities, or other factors, have a high potential for significant soil erosion. The majority of the plant site is paved or grassed and not subject to erosion. However, 1� personnel should pay particular attention to the grassed channels after heavy rainfalls to verify that no erosion has occurred. If heavy rains have caused erosion, personnel should take immediate action to prevent further damage and soil loss by installing silt fences and reconstructing the affected channel(s). Site inspections should include an assessment of these areas and an evaluation of the erosion or channeling by runoff and possible ways to improve any deficiencies noted. 9.2 Procedural Measures Inspections, Maintenance & Records. The inspection program includes regularly scheduled inspections by the staff and periodic inspections by the Environment, Health & Safety (EHS) department. EHS staff performs routine inspections. Sample checklists for the inspections are presented in Appendix D (see also the more detailed discussion in Section 14 of this ISRP. Integrated Spill Response Plan 22 Armour Lumber Mill Rev. 2, April 2009 Part III - Preparedness & Response During inspections, personnel observe the oil storage areas for evidence of deterioration, leakage, and improper practices. Inspections include observation of the following: • Deterioration of tank exteriors, tank supports, or aboveground piping • The presence of petroleum within containment structures • Verification that drainage valves from containment areas are closed • The presence of any petroleum spills or releases outside of controlled areas and their causes and sources Proper operation of sump pumps in oil storage collection sumps • Verification that spill control kits are in their proper location and that they are properly stocked If problems are detected, corrective actions must be taken immediately. The inspections, any problems identified during the inspections, and the corrective actions taken must be documented. Per the SPCC rules, the facility must keep the written procedures and a record of the inspections and tests, signed by the appropriate supervisor or inspector, with the SPCC Plan for a period of three years. A sample tank inspection checklist is included in Appendix D. More comprehensive inspections or integrity testing must also be performed as follows: • For field -erected bulk storage tanks, and also shop -built tanks that are in contract with the ground or a concrete floor or pad, conduct both periodic integrity testing of the tanks and periodic leak testing of the valves and piping. Integrity testing should consist of ultrasonic testing of wall thickness combined with visual inspection of both the inside and outside surfaces of the tanks. Leak testing of piping can consist of hydrostatic pressure testing. These activities should be performed at Armour at intervals of no less than 10 years. For tanks that have never been tested in this manner, the first test must be performed within six / months of the approval of this plan by facility management. i • For shop -built tanks that are elevated such that all sides and the bottom can be visually inspected (i.e., set on saddles or similar), conduct a detailed visual inspection in accordanc with Standard SP001-03 of the Steel Tank Institute at intervals of not greater than 10 years. The inspection shall be conducted by a qualified inspector, as certified by the Steel Tank Institute or by the American Petroleum Institute. Leak testing of associated piping can consist of hydrostatic pressure testing. These activities should be performed at intervals of n less than 10 years. For tanks that have never been tested in this manner, the first test must be performed within six months of the approval of this plan by facility management. Records of the comprehensive inspections and/or integrity tests must be kept for the life of the tank. Oil Transfer Procedures. All tanks are manually filled under supervision of competent personnel. Alarms are not necessary for these operations since they are manned at all times during filling. Except on hydraulic systems, petroleum products are transferred via flexible hoses connected to the tanks. Armour Integrated SpiII Response Plan 23 Armour Lumber Mill Rev, 2, April 2009 Part III - Preparedness & Response Lumber Mill employees who monitor the transfers are required to know the location of spill kits and how to use the equipment and supplies in them. These employees are also trained in the appropriate procedures related to spill notification and initial response. Oil Use in Process Equipment. The Armour Lumber Mill uses some pieces of equipment that have oil reservoirs; there are preventive measures in place to keep oil associated with this equipment from entering storm water (Table 3). For process equipment with oil reservoirs that have capacities of less than 55 gallons, the preventive feature to contain spills are spill kits located nearby. Personnel who work in the vicinities of this equipment receive spill prevention and response training. This equipment is included with the inspection program. (See additional discussions in Section 6.2) Good Housekeeping Measures. Good housekeeping is the maintenance of an orderly work environment and contributes to the overall facility pollution control effort. Good housekeeping is achieved through a combination of periodic employee training, motivation, and significant management attention to details of keeping storage, production, and workshop areas clean and orderly. Good housekeeping not only contributes to prevention of incidents, but also supports worker health and safety programs, eliminates waste, and generally prevents deterioration of company property and equipment. Housekeeping is the responsibility of operations personnel on each shift with support from plant management. The most common housekeeping issues at a sawmill revolve around the production of sawdust in many of the processes. These issues require frequent activities to keep the yards clean of spilled sawdust, and also to keep the hydraulic containment pans free of sawdust. The latter activity is quite important from a spill prevention standpoint, as significant sawdust buildup in a containment pan can compromise the capacity of that pan to contain a major oil release from the hydraulic unit served. Preventive Maintenance. An effective preventive maintenance program is an important aspect of any BMP control system. Properly maintained and inspected equipment is less likely to cause problems that result in accidents. Armour Lumber Mill has a preventive maintenance program that specifically provides review of equipment in areas where potential discharges to the environment exist. Where a determination is made that insufficient attention is being paid to any item involved in the handling, storage, or transport of process chemicals, treatment chemicals, fuels, or lubricants, these deficiencies will be brought to the attention of the pollution prevention team by shift supervisors. Preventive maintenance records on applicable equipment and systems are maintained in the central plant files. Security. Armour Lumber Mill's entries into the facility are at the main offices and the scale house. The main office personnel and scale house operators prevent unknowing entry and to minimize the possibility for unauthorized entry for persons and equipment onto the facility. All process areas and areas where oil and other chemicals are stored or dispensed are well lighted. Both photo -electrically operated and manually controlled lights are used at the facility. The entire frontage along the CSX rail line is fenced, and the only entrance road is gated. On the other three sides of the active portion of the site the lack of any adjacent roads, the presence of the creek, and the heavily wooded nature of surrounding land provide a measure of security in lieu of fencing. Storage tanks with secondary containment are equipped with either normally closed dike valves, which are kept locked except when in use, or have secondary containment with no passive drains at all. The latter are emptied via blind sumps using sump pumps operated by authorized personnel only. Should any Integrated Spill Response Plan 24 Armour Lumber Mill Rev. 2, April 2009 Part III - Preparedness & Response piping connected to a tank be taken out of service temporarily, the piping shall be capped to provide foolproof prevention of an inadvertent accidental release. 9.3 Spill Response Supplies Spill response supplies are positioned in strategic locations around the facility. These locations are described in Table 5 Table 5 Description of Spill Response Kit Locations Material Kit Location/Description Absorbent Sock Pads Store Room and EHS Training Center Absorbent Pillows Store Room and EHS Training Center Additionally, the facility has an unlimited supply of sawdust that can be used for absorbents. Integrated Spill Response Plan 25 Armour Lumber Mill Rev. 2, April 2009 Part III - Preparedness & Response C_ 10.0 Spill Response Procedures In spite the facility's best efforts to prevent spills of any magnitude from occurring, the possibility of a spill does exist. The following is a summary of the pre -planned spill response procedures that facility staff are to follow in the event of a spill. Step 1: Stop the leak if possible, and notify your Supervisor and the EHS Coordinator (see Quick Reference Guide). If neither of these individuals can be located, notify the next pet -son listed in the Quick Reference Guide. Step 2: Immediate Response. The EHS Coordinator (or the alternate) assesses the nature and extent of the spill and the potential threat to human life or the environment. He/She then directs implementation of the actions needed to stop the source of the release and control the spread of the released material or the flow of material to local surface waters. The Maintenance Supervisor and the Area Supervisor will make resources available as needed. As warranted, the EHS Coordinator (or the alternate) will summon the local emergency response agencies (EMTs, police or fire department) or the on -call outside response contractor to provide additional resources. Step 3: Notifications. If the spill reaches or threatens to reach waters of the state (can include a ditch with standing water), or if the spill is a petroleum product release of greater than 25 gallons, or if the spill of a CERCLA hazardous substance exceeds its reportable quantity (RQ), the incident must be immediately be reported to the appropriate governmental agency: the NC (� DENR and/or the National Response Center, The appropriate corporate official must also be \• notified. (See Quick Reference Guide for notification phone numbers). Step 4: Cleanup and Disposal. Upon control of the spill the EHS Coordinator will direct cleanup and proper disposal of the contaminated residues resulting from the spill. The EHS Coordinator (or alternate) will keep a daily log of activities during the spill event including the nature and extent of the spill, the response actions, any outside assistance, the quantity and disposition of the spilled materials, an assessment of environmental damage and any contact with regulatory agencies. This information may be required to be submitted in written form to the governmental agencies at a later date. A spill report form that outlines the information to be obtained regarding the spill is included in this spill plan as Appendix D. 10.1 Response Measures and Equipment Response measures include the use of absorbent materials or the construction of temporary dikes, swales, or berms to prohibit or control the flow of spilled materials. Absorbent materials and miscellaneous equipment that are available on site in the event of spill will be used to contain and recover spilled materials. Sawdust absorbent is available from the facility operations in an unlimited quantity. The facility also has heavy equipment that can be of value to spill response (i.e., front end loaders). Outside services such as earth moving equipment and crews, disposal contractors, fire departments, and hazardous material response teams may also be enlisted as necessary. Integrated Spill Response Plan 26 Armour Lumber Mill Rev. 2, April 2009 Part III - Preparedness & Response C, 10.2 Outside Assistance The spill coordinator is responsible for notifying outside emergency response organizations in the event that their services are needed (see Quick Reference Guide for contact information). Outside assistance may be requested for traffic control, community evacuation, fire, spill control and cleanup, and medical emergencies. The spill coordinator is also responsible for retaining cleanup subcontractors and procuring the necessary materials and equipment. The spill coordinator shall maintain a log of the progress of spill response activities. 10.3 Cleanup and Disposal Spill cleanup activities will be conducted under the general supervision of the spill coordinator who will designate facility personnel and equipment and authorize assistance as needed. To the extent feasible, the spilled material will be recovered and reclaimed or disposed of. Spill residues and other contaminated materials will be characterized using MSDSs for the materials, by analyses or the available information and disposed of in accordance with applicable regulations in a manner and at a location approved by the spill coordinator. Any supplies or equipment depleted or destroyed, as a result of the spill or subsequent response activities will be replaced as soon as possible. 10.4 Notification and Reporting This subsection outlines the notification and reporting procedures to be followed in the event of a spill and the designated personnel responsible for each notification or report. A listing of agencies and services that may potentially be notified is given in the Quick Reference Guide at the front of this Plan. Notifications and Reports. In the event of a spill, the employee discovering the spill shall immediately contact the Team Leader who will contact the spill coordinator, Emergency numbers for both on -site emergency personnel and off -site emergency contacts are given Quick Reference Guide. • If the spill poses a threat to human health or property, the spill coordinator will notify the local sheriff, fire department, and area medical personnel as needed. The spill coordinator will determine if the spill is reportable under federal regulations. 40 CFR 110 states that a reportable spill is one that discharges a harmful quantity of oil to the navigable waters of the United States. A harmful quantity of oil is defined by the USEPA as a discharge that violates applicable water quality standards and/or one that causes a sheen, film, or discoloration of the surface of water or adjoining shorelines. It also includes a discharge that may cause a sludge or emulsion to be deposited beneath the surface of the water or upon adjoining shorelines. (See also Section 2.0 for additional reporting criteria). • If the spill is found to be reportable, the spill coordinator will immediately notify the NCDFNR and the USEPA as appropriate. If a spill of oil reaches navigable water, the spill coordinator will notify the USEPA/United States Coast Guard (USCG) National Response Center (NRC) and the NCDFNR (see Quick Reference Guide). The spill coordinator will provide the following information: — The date and time of the spill or release Integrated SpiI1 Response Plan 27 Armour Lumber Mill Rev. 2, April 2009 Part III - Preparedness & Response C, An estimate of the quantity of material released or spilled and the time or duration of the event — The exact location of the spill, including the name of the waters involved or threatened and/or other medium or media affected by the release or spill The source of the release or spill The name, address, and telephone number of the person in charge of, or responsible for, the facility or activity associated with the release or spill The extent of actual and potential water pollution The person at the release or spill site who is in charge of operations at the site and the telephone number of this person — The steps being taken or proposed to contain and clean up the spill and any precautions taken to minimize impacts A follow-up written report must be submitted to USEPA Region IV within 60 days if th spill exceeds 1,000 gallons or occurs within a year of a previous federally reportable oil spill (a reportable spill as defined in 40 CFR 110 given above). The written report will contain, at a minimum, the following information: Name and location of the facility Name of owner/operator Date and year of initial facility operation Maximum storage or handling capacity of oil of the facility and normal daily throughput Facility description with process maps, flow diagrams, and topographical maps SPCC plan and failure analysis — Cause of spill with failure analysis — — Corrective action taken with description of equipment repairs and replacements --'- Additional preventive measures taken or contemplated to minimize the possibility of recurrence Other information pertinent to the SPCC plan or spill event Following the incident, the spill coordinator should complete the spill report form in Appendix D. e 7 VV 19 Regulatory Agencies. The criteria for reporting spills to governmental agencies are presented in Section 2.0 of this plan. The regulatory agencies and their telephone numbers for contacting purposes are listed in the Quick Reference section of this Plan. Records. The spill coordinator will keep a log of activities during the spill event, including the quantity of oil spilled, recovered, and disposed of; general assessment of environmental damage; and any other notable events that may occur during the spill and subsequent response activities. Upon completion of all activities, he will amend the completed spill report form and prepare a chronological summary of the incident for entry into the ISRP. Integrated Spill Response Plan Rev. 2, April2009 W Armour Lumber Mill Part IV- Site Compliance Requirements 11.0 Semi -Annual Site Compliance Evaluation Semi-annual site compliance evaluations are comprehensive inspections performed by individuals of the Pollution Prevention Team (see Section 8 of this ISRP). These individuals should be familiar with the facility industrial operations and SWPPP goals and requirements. Furthermore, inspectors should be able to make necessary management decisions or have direct access to management. The semi-annual site compliance evaluation is not to be confused with the semi-annual outfall monitoring requirements (see Section 12.1 and 12.4 of this ISRP). However, it is recommended that the semiannual site compliance evaluation be performed immediately after the semi-annual qualitative monitoring (12.4) so that any issues identified in the qualitative monitoring can be further investigated during the semi-annual compliance evaluation. The semi-annual compliance evaluation is a review of all areas of the facility where there are potential exposures of industrial materials to stormwater, and of all BMPs implemented to prevent or manage such exposures. Semi-annual evaluation provides a basis for evaluating the overall effectiveness of this plan. In particular, the annual site compliance evaluation will allow the pollution prevention team to verify that the description of potential pollutant sources contained in the plan is accurate, that the plan drainage map is accurate or has been updated to reflect current conditions, and that controls identified in the plan to reduce pollutants in storm water discharges are accurately identified, in place, and working. The annual site compliance evaluation should also identify where new controls are needed so that they may be implemented and incorporated into the plan. The scope of the semi-annual site compliance evaluation will depend on various factors, including the 1 scope of the SWPPP and the size and nature of the activities occurring at the facility. The process for l�J conducting the evaluation should follow these steps: • Inspect storm water drainage areas for evidence of pollutants entering the drainage system. • Review all storm water analytical data accumulated since the previous compliance evaluation. + Review information accumulated since the previous compliance evaluation. • Evaluate results of inspections, monitoring data, and reports to assess the effectiveness of measures currently being used to reduce pollutant loadings and to decide if additional measures are needed. • Observe structural measures, sediment controls, and other storm water BMPs to verify proper operation. • Inspect any equipment needed to implement the plan, such as spill kits and response equipment. • The General Permit requires that the SWPPP be kept up-to-date by regularly evaluating the information in the plan for its current applicability to the site as well as monitoring analytical results from storm water sampling in accordance with the permit requirements. • Revise the plan as needed. Implement any necessary changes in a timely manner, Integrated Spill Response Plan 29 Armour Lumber Mill Rev. 2, April 2009 Part IV- Site Compliance Requirements F 12.0 Storm Water Discharge Monitoring 12.1 Semi -Annual Monitoring According to Part 11, Section B of the General Permit for storm water, the Armour Lumber Mill is required to perform semi-annual analytical monitoring at the two stormwater outfalls that drain areas of industrial activity. A single semi-annual analytical event must be completed during each of the following two calendar periods: once during the period January I through June 30, and once during the period July 1 through December 31. Additionally, individual analytical monitoring events must be at least 60 days apart. For example, if a monitoring event is performed on June 20, the next sampling event cannot be performed until at least August 20. Results of the monitoring must be submitted to the North Carolina Division of Water Quality (DWQ) on the required standard forms (copies of the forms are included in Appendix D ofthis ISRP). Samples shall be collected during a "representative " storm event of at least 0.1 inches of precipitation following at least 72 hours of dry weather (defined as a period of 72 hours during which no storm events equal to or greater than 0.1 inches have occurred). The outfalls at various facilities, including Armour, may respond differently to storm events such that a 0.1-inch rain event that follows 72 hours of dry weather may not produce discharge at an outfall sufficient to be sampled. If a small storm event produces insufficient discharge, then sampling must be postponed until a larger storm event occurs (following a fresh 72-hour period of dry weather, of course). Note also that if a facility elects to perform sampling during a seemingly appropriate storm event, but the rain stops prior to discharge occurring at an outfall, then it is permissible to wait up to 10 hours for the rain to resume. If rain does not resume within 10 hours, then sampling must be abandoned and sampling must be attempted during a subsequent rain event following a fresh 72-hour period of dry weather. Because of the unpredictable nature of storm events, it is suggested that initial attempts to sample stormwater focus on the first three months of a semiannual period. In the unlikely event that there is no opportunity to collect appropriate stormwater samples during the first three months, then the final months of a semi-annual period can serve as a backup period to assure that the required samples can be collected. Even less likely, given the climate of southeast North Carolina, it is possible that during prolonged drought there may be no flow at an outfall during an entire prescribed semi-annual period. In this case, a report must still be submitted to the DWQ with a notation that there was no discharge that could be sampled (see reporting in Section 13). Safety Planning. It is essential that planning include development of appropriate written safety precautions in advance of the sampling event to assure the safety of the sampling team. For example, it is most often raining during sampling making work more difficult. Even if it is not raining, the work surface may consist of uneven and/or slippery ground. At some outfalls, the sampling may occur near fast flowing water, and there may be riprap under foot or a sloped embankment near the flowing water. Areas near outfalls in remote areas may exhibit potential biohazards including poison ivy, thorns, snakes and other reptiles, and ticks. It is suggested that for remote areas, an unobstructed path be maintained to an outfall, and that sampling be performed by a two -person team with a hand-held means of communication (two-way radio or cell phone). Particularly dangerous footing near a sample point should be remedied during good weather, prior to a sampling event. Finally, if it becomes necessary to sample in semi -darkness or full darkness, appropriate lighting must be included with the safety and sampling gear (sampling in darkness should be avoided if at all possible). Integrated Spill Response flan 30 Armour Lumber Mill Rev. 2, April 2009 Part IV- Site Compliance Requirements Sample Parameters and Analytical Methods. The permit requires that samples be analyzed for the following parameters at each outfall: Parameter Method • Total Rainfall during the Rain gauge sampling event • PH Analyze grab sample using field instrument • Total Suspended Solids Grab sample to be analyzed in qualified analytical laboratory • Chemical Oxygen Demand Grab sample to be analyzed in qualified anal tical Iaborator • Oil and Grease' Grab sample to be analyzed in qualified analytical laboratory Samples must be collected as soon as possible after the discharge begins. Analysis must be by an approved EPA method listed in 40 CFR 136 that provides detection limits appropriate for comparison with the "Benchmark Values" specified in the permit (see Section 12.2 of this Plan and also General Permit NCG210000). Samples must be collected in the containers types specified in the EPA methods, and the samples must be preserved in accordance with procedures specified in the method. Maximum specified sample holding times must not be exceeded and, where specified, samples must be chilled to 4° C from the time of collection to delivery to the laboratory. Samples must be analyzed in a laboratory certified by the state of North Carolina for drinking water/wastewater analysis. Appropriate chain of custody forms must be completed and accompany the samples to the laboratory.' 12.2 Benchmark Values The general permit includes benchmark values against which stormwater sample analytical results must be compared. The benchmark values are found in Tables 3 and b of the permit and are summarized an below. Oil and grease analysis is required only if the Armour Lumber Mill vehicle maintenance operations consume an 9 i average greater than 55-gallons of crankcase and other vehicle lubricants per month. If this threshold is triggered, the Oil and Grease analysis must be performed only at the outfall(s) that receive stormwater runoff from the vicinity of the vehicle maintenance operation. s If the Armour Lumber Mill contracts with a North Carolina certified laboratory to perform the analytical work, the laboratory will typically provide the shipping cooler, sample bottles appropriate for the analytes, preservatives required for each sample aliquot, and ice packs for maintaining the appropriate temperature during transport of the sample to the laboratory. A properly configured sample shipment cooler would be appropriate for shipment via 24- hour delivery service to anywhere in the US. If a local certified laboratory is available, the cooler can be transported } to the laboratory by Mill staff. Integrated SpilI Response Plan 31 Armour Lumber Mill Rev. 2, April 2009 Part IV- Site Compliance Requirements Discharge Characteristics Benchmark Value pH Within the range 6.0-9.0 Chemical Oxygen Demand 120 mg/l Total Suspended Solids 100 mg/1 Oil and Grease' 30 mg/1 Benchmark values are not standards against which to compare compliance. Instead they represent trigger levels above which certain actions are required by the Armour Lumber Mill, and in some cases notifications to DWQ must be made. Tier I Response. If sampling results are above a benchmark value for any parameter (or "out of range" with respect to the pH benchmark value), then the Armour Lumber Mill shall: 1. Conduct a stormwater management inspection within two weeks of receiving sample results, 2. Identify and evaluate possible causes of the benchmark value exceedance, 3. Identify potential remedies and select one or more to implement: source controls, operational controls, or physical improvements to reduce concentrations of parameters of concern or to bring concentrations within benchmarks. 4. Implement the selected actions within two months of the "Pier I inspection (Item 1 above), 5. Record each instance of a Tier I response in this Plan. Include the date and value of the benchmark exceedance, the inspection date, of the personnel conducting the inspection, the selected actions, and the date the selected actions were implemented. Tier 1[1[ Response. If during the term of the permit, sampling results from two consecutive monitoring events are above benchmark values for any parameter (or "out of range" with respect to the pH benchmark value), then the Armour Lumber Mill shall: 1. Repeat the actions outlined above in the Tier I Response, Immediately implement monthly analytical and monthly qualitative monitoring (see Section 12.4 of this Plan) for all parameters at every outfall where a sampling result exceeded the benchmark value for the two consecutive samples. Monthly monitoring shall continue until three consecutive sample results are within Benchmark Values for all parameters. 4 This benchmark is applicable only if the Armour Lumber Mill vehicle maintenance operations consume an average greater than 55-gallons of crankcase and other vehicle lubricants per month, and would apply only to the outfall(s) that receive stormwater runoff from the vicinity of the vehicle maintenance operation. Integrated Spill Response Plan 32 Armour Lumber Mill Rev. 2, April 2009 Part IV- Site Compliance Requirements c� C) 3. If no stormwater flow occurs during a month during the Tier If response, the Armour Mill must still submit a monthly monitoring report indicating "no flow." 4. Maintain a record of Tier 11 responses in this Plan. Special Requirements for Execedences on Four Occasions. If during the term of this permit the Benchmark Values are exceeded for any parameter at any outfall on four separate occasions, the Armour Lumber Mill must notify the DWQ Regional Office Supervisor within 30 days of receipt of the fourth exceeding analytical result. The Regional Supervisor may require the mill to implement any of the measures listed in Part 11, Page 7 of 10 of the permit, and/or may rescind coverage tinder the general permit. 12.3 Representative Outfall Status (ROS) The Armour Lumber Mill has two stormwater outfalls, Outfall 001 and Outfall 002 (see Figure 2). Should mill management desire to reduce the monitoring burden, they can request from the North DQW for approval to sample a single outfall as "representative" of its typical discharges for both outfalls. A form requesting ROS (form SWU-ROS-090608) is available from the DWQ (iittp://h2o.enr.state.nc.us/su/Fortns_Documents.htm). Should DWQ grant ROS status, the completed application form and acceptance letter from DWQ should be placed in Appendix B with the copy of the active stormwater permit. 12.4 ' Qualitative Monitoring Requirements Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status. Qualitative monitoring shall include the following evaluations. Discharge Characteristics Frequency' Color Semi -Annual Odor Semi -Annual Clarity Semi -Annual Floating Solids Semi -Annual Suspended Solids Semi -Annual Foam Semi -Annual Oi] Sheen Semi -Annual Erosion Semi -Annual Other obvious indicators of stormwater pollution Semi -Annual 5 Frequency increases to monthly if Tier lI results are triggered (see discussion in Section 12.2 of this Plan and also Part II of the general permit). Integrated Spill Response Plan Rev. 2, April 2009 33 Armour Lumber Mill Part IV- Site Compliance Requirements C/ Results of each evaluation are to be recorded for each outfall on form SWU-242 Qualitative Monitoring Form I t2608A found at http://h2o.enr.state.nc.us/su/Forms_ Docurnents.htm#stormwaterGP . A more complete discussion of evaluation of the discharge characteristics is found in the guidance document "Qualitative Monitoring Report Supplement SWU-242A (http:H112o,enr.state.nc.us/su/documents/SWU- 242AQua1itative_Monitoring, Guide2008.pdf). Integrated Spill Response Plan 34 Armour Lumber Mill Rev. 2, April2009 Part IV- Site Compliance Requirements Ca 'J 13.0 Plan Revisions This plan is a "living document" since it will require periodic updates, addition of data, appending of reports, and other modifications. As explained in the Storm Water General Permit, the plan is to be revised after each site compliance evaluation if it proves to be ineffective in controlling the discharge of pollutants. Armour Lumber Mill must also amend this plan whenever a change in design, construction, operation, or maintenance impacts the potential for pollutants to be discharged. However, Armour Lumber Mill is not required to submit a notice to the director each time the pollution prevention plan is modified unless the director specifically requests changes to be made to the plan. Administrative changes to this plan can be made by the facility with no involvement by the Professional Engineer (PE). If there are no technical changes requiring the PE certification, this plan must still be reviewed every 5 years. Any changes made to the plan that are technical in nature must be re -certified by the PE regardless of whether or not 5 years have passed. Integrated Spill Response Plan 35 Armour Lumber Mill Rev. 2, April 2009 Part IV- Site Compliance Requirements 14.0 Record Keeping and Internal Reporting Keeping records is an effective way of tracking the progress of pollution prevention efforts under both the stormwater general permit rules and the SPCC Plan rules. Additionally, recordkeeping for many items is required by these rules. The following are listings of the records retention requirements under the stormwater general permit and the SPCC rules. Storage Location and Retention Stormwater Permit Record Requirement Stormwater Permit Records Appendix B of the 1SRP �- • Notice of Intent (NOI) to accept the general stormwater permit (life of permit + 2-years) • General Stormwater Permit NCG2100000 • DWQ Certificate of Coverage for the General Permit • Representative Outfall Status (ROS) request [if applicable] • DWQ Acceptance of ROS (if applicable] Stormwater Monitoring Records Establish a "Monitoring & • Semi -Annual Stormwater Analytical Monitoring Records.6 Evaluations" binder or mile Records required for each event include 1) the completed NC drawer (5-yr retention) DWQ form SWU-245-11-408, 2) the laboratory reports including QA/QC information, and 3) the chains -of custody forms.' • Semi -Annual Qualitative Monitoring Reports. DWQ form SWU- 242-112608.E Tier I and Tier II response records [if applicable] Establish a "Monitoring & Evaluations" binder or file drawer (5-yr retention) Semi -Annual Site Compliance Evaluation reports Establish a "Monitoring & Evaluations" binder or file drawer (5-yr retention) Annual Non-Stormwater Discharge Evaluation Establish a "Monitoring & Evaluations" binder or file drawer (5-yr retention) 6 If there are exceedences that trigger Tier I or Tier II requirements (see Section 12.2 of this ISRP), semi- annual monitoring may need to be temporarily increased in frequency to monthly. 7 Note that if the facility uses more than 55-gallons of motor oil per month in a vehicle repair shop, a second form must be completed for oil and grease sampling at the outfall(s), DWQ Form SWU-246- 112608. Integrated SpilI Response Plan 36 Armour Lumber Mill Rev. 2, April 2009 t"_ P L E G E N D ------ UNDERGROUND PIPING PIPE INLET/OUTLET -�• EARTHEN DITCH CATCH BASIN .»`•••... EARTHEN BERM DRAINAGE BASIN BOUNDARY --"---- STREAM LS LOG STORAGE AREA SM SAWMILL AREA K KILNS AREA PM PLANER MILL AR_A DIMS OFFICE AND MOBILE SHOP AREA G ♦� OIL AND OTHER INDUSTRIAL / /f Q MATERIAL STORAGE SOURCE .,� s ART II AREAS (REFFR TO Pr TABLE 3) /r! ■ I .� WOODED AREA "s WOODED AREA r _ WOODED AREA %r DITCH rr.r r r - a. OUTFALL 1 � rZti� rrr.a r rr��r:t�}. a-r r'�.r�]�c� � T�.'11�.�" - �,�'rt�r ^.r�.Tr •��.T.. �,l: r�.:7: TRANSFER P, V V • z • Y YO 1 + �1♦ # Z KILNS W"AREA "�" V7 \ \ O \ �� � O I W �N� X1PIR rt ■ �errrrrw VEHICLE AND EQUIPMENT WASH AREA Za PLANER MILL TRENCH DRAIN AND OVERFLOW PIPING 6 /-� TO THE SCRUBBER PONDS Q PM NMS „r OIL —SKIMMER WITH DISCHARGE / �' r MaeILE SHOP TO SCRUBBER PONDS BOILER !•♦ VEMCL�AND EOUIPMENT WASH AREA C� CHEMICALS ,✓w W 71A C NCR{TE CONTAINMENT SH 6IN GS (COVERED) SM ,•r TRAINING 9 DRuMS l TANKS GREEN s`"' ♦ �ElECTRIC ' EN6 % �:.• r SHOP ! �_•____•___�_ O PIPING ACCESS/CLEANOUT HE] L S BASI li II II I t WOODED AREA eatEu I j FLYASH li L'R UM5 II i O t CONTINUES TO BEAVER POND AND OUTFALL 2 WOODED AREA •� I � �\ I� li ; I II .II �i it Li L ( SCALE O 2DO ADO FEET REfEN DON POND f r AS SHOWN SPILL - OUTFALL 2 D7APrt091+,u.+wu>,+m r.Pa+-M+p�Bur M■ Y .. .�. WAY > rs+ 02APR09 I,nea+a+e:t sui■ Rsn -n., CREEK CONTINUES O ti '''b AT BEAVER PONE TM 07APR09 sue e+Iw d BEAVER POND ON THE PROPERTY M 02APR09 S+sassaa Hcx a I5tp �!� I b — m000 �-? V 70 / 7/ - s"aa J�� Part IV- Site Compliance Requirements 07 Storage Location and Retention SPCC Plan Record Requirement Petroleum Tank Annual Comprehensive Inspections (as applicable) Establish a "Tank Inspections and Integrity testing Binder" or file folder 3 year retention Petroleum Tank Integrity Testing (as applicable) Establish a "Tank Inspections and Integrity testing Binder" or file folder (3 year retention) Petroleum Truck Loading/Unloading Checklist Staple each completed Loading/Unloading checklist behind the respective monthly inspection checklist (see discussion below as to how to file the monthly checklists Storage Location Combined Stormwater Permit/SPCC Plan Record and Retention (these records satisfy requirements in both rules) Requirement Rainwater Release Records (from containment dikes) Establish a "Rainwater Release Records" binder or file folder (5- r retention Joint Stormwater Permit/SPCC Training Keep with facility training records, but also keep a copy in I,p4 the EHS office (5-year retention Monthly inspection Checklists (comb ine&SPCC/SWPPP container Establish an " Monthly and spill response equipment inspection checklist)y Inspections" binder or file folder (5- r retention) Release Reporting (releases of either petroleum products regulated Establish an " Release Reports" under the SPCC rules or non -petroleum chemicals regulated under binder or file folder (5-yr CERCLA and/or the general stormwater permit) retention) Integrated Spill Response Plan 37 Armour Lumber Mill Rev. 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"" •� � aSiJ it � i. ..Iq . ,f � � .�. x-- TTt s � �, •�; � JJ � fjl. _ �'-•i � 1 Y� -4 r. •r _ - ' •— - ' ii.J� art •,,'rr .' •'¢}. ytt- r .� � � � � ' '•, �I � •� l.% 1 y .l � r -t}� - • 4 f y �,,fsd.-��r-.....�. i� ��} 11 LF1r+k� ■ `• �� ` +r'��c■ 1� "�� • � f " '- � ��•s� YV ...4 F` .� ■ !r .. '. 'yr.. •�i ti•f, lTi :-m.'- 7 w rye :r.-.r .t,. 1• 1 C• C,- Scale: 1 inch = 1, 200 feet Figure 1 West Fraser Armour Lumber Mill Integrated Spill Response Plan Location Map T North L E G E N D -------- UNDERGROUND PIPING PIPE INLET/OUTLET CARMEN DITCH B CATCH BASIN �......... EARTHEN BERM ..... DRAINAGE BASIN BOUNDARY _.._.._ STREAM LS LOG STORAGE AREA SM SAWMILL AREA K KILNS AREA PM PLANER MILL AREA OMS OFFICE AND MOBILE SHOP AREA O OIL AND OTHER INDUSTRIAL MATERIAL STORAGE SOURCE AREAS (REFER TO PART IIr�' r TABLE 3) WOODED AREA ! rr `F �': rr♦r �r O_ 3 w 0 w 3 � � z \�F ❑ LS o ♦�, WOODED AREA f �y i� WOODED AREA aTCH a TRANSFER P 3 # I ♦ ®® nSPLANER MIL PM i BOILER CHEMICALS SHABVIN GS (COVERED} SM RETENTION ' 7 POND SPILL CREEK G.NFNUES O � BEAVER POND ON THE PROPERTY MOBILE SHOT TRAINING ED_ECTRIC SHOP AJICCESS/CLEANOUT I r WGUOLD AREA OUTFALL 1 ♦♦\rti 111 ♦♦ WCO�AREA i r �VLI-II L.E ANU E0ILIPMENT WA5H AREA TRENCH DRAIN AND O'CRr"LOW PIPING j TO THE SCRU9DER PONDS ! OIL -SKIMMER WITH DISCHARGE TO SCRUBBER PONDS VEHIC AND EQUIPMENT WASH AREA WITH WNCRETE CONTAINMENT IG - 88 TANKS WOODED AREA _-.1 CONTINUES TO BEAVER POND AND CUTFALL 2 SCALE O zoo 4UC FELT AS SMU.N Ty Oy.vR09 F'iaurs2 DUTFALL 2 I��L^���aG9�...IPnw.-RorraaSurMi AT BEAVER POND OZAPROg ll-al JsulrA_es ' Sis May 1 TIA 07APR09 TM 02APR09 51696641 FlG2 0 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality September 12, 2008 Gary Townsend West Fraser.Corp I190Q-Exeter R4d Germ'antowri, TN 38138 Subject: NPDES Stormwater Permit Coverage Renewal West Fraser n— i-Armou(,Cumb"er� Mill COC Number NC_G210023 Columbus County Dear Permittee: In response to your renewal application for continued coverage under stormwater General Permit NCG210000 the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater General Permit. This permit has been reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007. The following information is included with your permit package: • A new Certificate of Coverage • A copy of stormwater General Stormwater Permit NCG210000 • A copy of the Technical Bulletin for the General Permit • Five copies of the Discharge Monitoring Report (DMR) Form • Five copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater only, and it specifies your obligations with respect to stormwater discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. The more significant changes to the General Permit include the following: • Permit cover page, second paragraph — The General Permit now may cover activities that DWQ determines to be similar in either the process, or in the exposed materials, to the Timber Products industry. • Part I Section A — A new provision that facilities draining to 303(d) listed waters, or in watersheds with an approved TMDL, may not be eligible for continued coverage at the next renewal of the General Permit. • Part I Section B second paragraph — A new clarification that the permit does not authorize discharges that DWQ determines are wastewaters. • Part Il Section A — The required contents of the Stormwater Pollution Prevention Plan have been expanded and clarified. • Part 11 Section B Table 1 — A new requirement to sample stormwater discharges twice per year for those facilities with exposed piles of certain materials remaining on site longer than seven days. • Part 11 Section B Tables 2 and 3 and following — For permittees with exposed piles, there are new provisions requiring the permittee to execute Tier One and Tier Two response actions, based on the first benchmark exceedence (Tier One) and the second consecutive benchmark exceedence (Tier Two). Tier Two requires that the permittee institute monthly monitoring instead of twice -per -year monitoring, until three consecutive monitoring events show no benchmark exceedences. • Part II Section B — For permittees with exposed piles, a new provision that four exceedences of any particular benchmark will trigger increased DWQ involvement in the permittee's stormwater management and control actions. DWQ may direct the permittee to apply for an individual permit, or may direct the implementation or installation of specific stormwater control measures. • Part 11 Section C — Clarification that under the qualitative monitoring provisions of the permit, the permittee is obligated to respond to repeated observations of stormwater pollution. DWQ may impose additional stormwater management requirements if the permittee is non -responsive, or if the responses are ineffective. Your coverage under the General Permit is transferable only through the specific action of DWQ. One No�Carolina Antura!!y North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 2769f)-1617 Phone (919) 807-6300 Customer Service intemet: h2o.enr.state.nc.uslsulstormwater.html 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 807-6494 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled110% Post Consumer Paper NPIDES Stormwater Permit Coverage Renewal Permit Number NCG210023 Page 2 This permit does not affect the legal requirements to obtain other permits which may be required by NCDENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Ken3#?ickle of the Central Office Stormwater Permitting Unit at (919) 807-6376. Sincerely, b��� for Coleen H. Sullins cc: DWQ Central Files Stormwater Permitting Unit Files Wi[ nmi gton Regional Office C7�T Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division ol' Water Quality SURFACE WATER PROTECTION SECTION PERMIT NAME/OWNERSHIP CHANGE FORM ' 1. Please enter the permit number for which the change is requested. NPDES Permit (or) Ccrti ficatc of Covcragc N I C 4 JA I I 10 O G t0 N c I G I C1 0 11. Permit status !Liff to status change. a. Permit issued to (company name): b. Person legally responsible for permit: c. Facility name (discharge): d. Facility address: First / MI / Last Title Pennit Holder Mailing Address City State Zip Phone Fax Address City State Zip e. Facility contact person: n,p� First I MI I Last Phone Ill. Please provide the following for the requested change (revised permit). a. Request for change is a result of: ❑ Change in ownership of the facility ❑ Name change of the facility or owner If other please explain: b. Permit issued to (company name): c. Person legally responsible for permit: Firsi / MI / Last z Title Permit Holder Mailing Address City State Zip Phone E-mail Address d. Facility nanic (discharge): e. Facility address: Address City State Zip f. Facility contact person: First / MI / Last ( } Phone E-mail Address Revised 712005 PERMIT NAME/OWNERSI IIP CHANGE FORM Page 2 of 2 IV. Permit contact information: (if different from the person legally responsible for the permit) Permit contact: Q�, -� e�(' PC' oy F�fl6) ec First / MI / Last Title Mailing Address city State Zip r-410) ylyd(-1 13 Phone f:-mail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? I( Yes ❑ No (please explain) Vl. Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: ❑ This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications below must be completed and signed by k2± the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PERMITTEE CERTIFICATION (Permit holder prior to ownership change): 1, , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. 1 understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature Dale APCANT�IFICA`I'ION: 1 LTt-2y� , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this a plication pac ale will be returned as incomplete. Signature Date ................... PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Water Quality Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Revised 7/2005 F WATE - �O 9p Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Q ^� Coleen H. Sullins, Director Division of Water Quality June 29, 2007 Mr. Adrian Blocker West Fraser Corporation 1900 Exeter Road Germantown, TN 38138 Dear Mr. Blocker: Subject: NPDES General Permit NCG210000 Certificate of Coverage NCG210023 West Fraser -Armour Lumber Mill Formerly International Paper Corporation Columbus County Division personnel have reviewed and approved your request to transfer coverage under the General Permit, received on April 23, 2007. Please find enclosed the revised Certificate of Coverage. The terms and conditions contained in the General Permit remain unchanged and in full effect. This revised Certificate of Coverage is issued under the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If you have any questions, please contact the Stormwater Permitting Unit at (919) 733-5083, extension 502. Sincb9YGINAL SIGNED SY KEN PICKLE Coleen H. Sullins . cc: DWQ Central Files Wilmington Regional Office, Water Quality Section Stormwater Permitting Unit DECEIVED JUL 0 5 2007 BY: N` Carolina oNaturally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet h2o.enr.statem.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 t-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recycled/4% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG210000 CERTIFICATE OF COVERAGE No. NCG210023 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, WEST FRASER INC. is hereby authorized to discharge stormwater from a facility located at WEST FRASER INC.-ARMOUR LUMBER MILL FEDERAL ROAD 3/4 MILE ON THE SOUTH SIDE OF SR 1740 REIGELWOOD COLUMBUS COUNTY to receiving waters designated as Livingston Creek, a class C SW water, in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, II, 111, 1V, V, and VI of General Permit No. NCG210000 as attached. This certificate of coverage shall become effective June 29, 2007. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day June 29, 2007. ORIGINAL SIGNED By KEG! PICKLE Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission UNITED STATES DEPARTMENT OF THE. INTERIOR GEOLOGICAL SURVEY '56 12'30 34°22'30"-+ - 31 not 4.5 arqing ! ^�.0 �- i 60 4 I •1r- \ f r 1 .i3oat R mp y. , IvichL11 ' I ndiag Gol pi �L' • _ ,San pit' • \i:"+ Course • ; s _ sm I r1s I• vf7.°• it` .' / j' .., i `6! ',�5744� ..`p o• ��lBE7�4 8, s- Waste Ponds .f3 Chrlst the King C. ch ;Park iegelWood .>s 7 _j�: _ � 'qD- 1 .I• UV •Cr. ` 'µme � _ — ;..� ank r I _chA. r' `1 ,�.0 \ °02 I \- Su statlo� + $ 4 W A T f 9 Michael F. Easley, Governor 40F William G. Ross Jr., Secretary North Catalina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality December 4; 2006 Mr. Gary E. Grimes International Paper DEC PO Box 57 %a� Riegelwood, NC 28456 Subject: NPDES General Permit NCG210000 Correction to Certificate of Coverage NCG210023 International Paper Co -Riegelwood Formerly Ingram Woodyards, Inc. Columbus County Dear Mr. Grimes: Division personnel have reviewed and approved your request to transfer coverage under the General Permit, received on October 2, 2006. In December of 2003, the ownership of the referenced facility was changed to Ingram Woodyards, although a mistake was made on the form and the incorrect certificate of coverage number was noted. To correct this error, we are sending a new Certificate of Coverage with the former and correct owner information. Please find enclosed the revised Certificate of Coverage. The terms and conditions contained in the General Permit remain unchanged and in full effect. This revised Certificate of Coverage is issued under the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If you have any questions, please contact the Storrriwater Permitting Unit at (919) 733-5083, extension 502. Sincerely, ORIGNAL SiGNE17 BY ;BEN PICKLE Alan W. Klimek P. E. cc: DWQ Central Filcs_ ff lmington 1Zegional Office; Water Quality Section ,) k Stormwater Permitting Unit Wayne Ingram -Ingram Woodyards NolthCarolina J1 atarra!!y North Carolina Division of Waler Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet: h2o.emstate.mus 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748 An Equal OpportunitylAffirmaGve Action Employer — 50% Recyctedll0% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG210000 CERTIFICATE OF COVERAGE No. NCG210023 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, INTERNATIONAL PAPER COMPANY is hereby authorized to discharge stormwater from a facility located at INTERNATIONAL PAPER COMPANY-RIEGELWOOD FEDERAL ROAD 3/: MILE ON THE SOUTH SIDE OF SR 1740 RIEGELWOOD COLUMBUS COUNTY to receiving waters designated as Livingston Creek, a class C SW water in the Cape Fear River, a class C SW stream, in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, I1, 111, IV, V, and VI of General Permit No. NCG060000 as attached. This certificate of coverage shall become effective December 4, 2006. This Certificate of Coverage shall remain in effect for the duration of the General Permit. l7~s l�l��L Signed this day December 4, 2006. J1GiN EL-3 3Y ;N PICK] Alan W. Klimek, Director Division of Water Quality By Authority of the Environmental Management Commission Thanks for your help. Catherine M. White, NCRF #1413 Armour Lumber Mill 361 Federal Road Riegelwood, NC 28456 910-540-6693 (cell) 910-655-4106 x. 24 (office) 910-655-9368 (fax) This e-mail message and any attachments are confidential. Any dissemination or use of this information by a person other than the intended recipient is unauthorized. If you are not the intended recipient, please notify me by return e-mail, do not open any attachment and delete this communication and any copy. Thank you ---------------------------- This e-mail message and any attachments are confidential. Any dissemination or use of this information by a person other than the intended recipient is unauthorized. If you are not the intended recipient, please notify me by return e-mail, do not open any attachment and delete this communication and any copy. Thank you ---------------------------- This e-mail message and any attachments are confidential. Any dissemination or use of this information by a person other than the intended recipient is unauthorized. If you are not the intended recipient, please notify me by return e-mail, do not open any attachment and delete this communication and any copy. Thank you State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William. G. Ross, Jr., Secretary Alan W. Klmek, P.E., Director December 17, 2003 Mr. Wayne Ingram Ingram Woodyards, Inc. PO Box 828 Biscoe, North Carolina 27209-0828 7 ,�W'A 4 • • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT ANO NATURAL RESOURCES Subject: NPDES Permit Modification — Name/Ownership Change Permit NCG210023 Vass Woodyard (Formerly International Paper Company) Columbus County Dear Mr. Ingram: In accordance with your request received November 17, 2003, the Division is forwarding the subject permit modification. This modification documents the change in name/ownership at the subject facility. All other terms and conditions in the original permit remain unchanged and in full effect. This permit modification is issued under the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit modification are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be a written petition conforming to Chapter 150B of the North Carolina General Statutes, filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such demand is made, this decision shall be final and binding. This permit does not affect the legal requirement to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act, or any other Federal or Local government permit that may be required. If you have any questions concerning this permit, please contact Valery Stephens at the telephone number or address listed below. Sincerely, L JIAa'n W. Klimek, P.E. cc: Central Files Wilmington Regional Office, Water Quality Section NPDES Unit 1617 Mail Service Center, Raleigh, North Carohna 27699-1617 919 733-5083, extension 520 (fax) 919 733-0719 VISIT US ON THE INTERNET @ htlp:11h2o.enr.slate.nc.us/ Valery.Stephens@ncma0.net STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG210000 CERTIFICATE OF COVERAGE No. NCG210023 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Ingram Woodyards, Inc. is hereby authorized to discharge stormwater from a facility located at Vass Woodyard Federal Road 1/4 mile on the south side of SR 1740 approx. 1/2 mile south of NC Highway 87 Riegelwood Columbus County to receiving waters designated as Livingston Creek, a class C SW water in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, 11, III, IV, V, and VI of General Permit No. NCG210000 as attached. This certificate of coverage shall become effective December 17, 2003. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day December 17, 2003, Ian W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG210000 CERTIFICATE OF COVERAGE No. NCG210023 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, International Paper Company is hereby authorized to discharge stormwater from a facility located at International Paper Co-Riegelw P.O. Box 57 Riegelwood Columbus County to receiving waters designated as Livingston Creek, a class C. Sw stream, in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG210000 as attached. This certificate of coverage shall become effective May 1, 2003. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 28, 2003. for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission \NA]� Michael F. Easley, Governor � 9QG William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources C/ 7 Alan W. Klimek, P.E. Director Division of Water Quality o -c April 28, 2003 Daniel Alford International Paper Co-Riegelw PO Box 57 Riegelwood, NC 28456 Subject: NPDES Stormwater Permit Renewal International Paper Co-Riegelw COC Number NCG210023 Columbus County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG210000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Stormwater Permit NCG210000 A copy of the Analytical Monitoring Form (DMR) A copy of the Qualitativei Monitoring Form A copy of a Technical Bulletin for the general permit Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Department of Environment and Natural Resources, or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Bill Mills of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 548. Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater & General Permits Unit Files Wilmington Regional Office N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-8053 AVM ICDEi'VR Customer Service 1 800 623.7748 W A Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources DANIEL Al.,FORD IN'I'I-RNATIONAL PAPER CC)-RIE(;EI.,W PC) 13OX 57 BUILDING E IM GE LWOOD, NC 28456 Dcar Permittce: Alan W. Klimek, P.E., Director Division of Water Quality Scptcmher 4, 20(l2 Subjccl: NPDES Stornlwater Perniit Coverage Renewal International Paper Co-riCgUlw COC Number ncs,210023 Columbus County Yotai facility is currently covcrccl lOr Stor-mwatcr (Iischal-"C under GCne:rlll Permit NCG21000 ). 'Phis permit expires sin March 31. 2003. The Division staff iS currently in the 111.00USS of rewriting this permit .and IS schCduicd to have the permit reISSUCd by ear-ly Spring, of 2003. Once the permit is rcissucd. your facility would he clip*ihlc for continued coverage under the reissued pernril. in nrdCI- to assurC your Continued Cnvurayk'C under the general permit, you must apply to the DIVISIOra of Water ( hrrlily (DWO) for renewal of your permit Coverage. To make this rcnewztl process easier, we ,arc informing yuaa in a MUICC that your permit coverage will he expiring*. Enclosed VOLT will bind I Permit Coverage Renewal Application Form. The application roust hC Completed and returned by October 2. 2002 in order to assure Conlinued CnvCra,C unclCr the gcneral permit. Due to Stal'C and budget constraints, letters core irnlinU our receipt of. the Completed application will not he sent. E"ailure to rcyucst rcnCw:ai within the lime period SpeCifiCd- may result in a Civil asSCssnlent of at IC,ast $250.00. Larger pcnallics may he assessc(l depcn(lin, on nc� dClinclucnCy nl' file rcquCSt. Disch;u-,c ol" stnrnlwalcr I'r(.rnl your facility without Covcra,c under a valid sturnawater NPD13S permit would constiluw a violation nf' NCCS 143-215.1 ,aid Could result in asscssnrCnts of civil pcnaltics of up 10 $10.000 pCr day. Please nole that recent fcdcral ICgiSlalion has Cxtcnded 111C "no exposure exclusion" to all operators of industrial fucilitics in any of the I I calcoorlcs of "storm water discharges associated with industrial uctivily." (except Construction activities), 11'you Iccl your facility Can Certify tt condilion of "nO Cxposur-C", i.e. the facility industrial materials and operations are not c,rposed to stormwale r. you Can apply for the no Cxposuru CyC'lraslOrt. For additional information contact the Ccntr:al Office Storanwater Staff member listed below or Check the Storinwatcr & Gencral Permits Unit Weh Site ut[It p://h2o.enr.SlalU.nC.USlsu/slorntwater.lit Ili l [f the subject stornnvalcrdisChar-c to Waters of the state has been tu'llull, d- plc.rsc Complete the CnClusceE Rescission Request Vorm. Mailin., illMRICtions arc liste(I un the bottom of the fnr•nt. You will he noliliud when the rescission process has been Completed. If you have any eluCstiorrs regardithe cit rccwall occelU,ISC Cnl.ct 1 I Beck fthe Wilngtongm It<<Iiunal Office at 910-Z95- )900 or 13111 INlills ol, the Ccnu''ll (-)Nice Stormwater Unit at (919) 7 33-5053, ext. 548 Sincerely, E3radlcy liUnnctl. Supervisor Stornlwatcr and Gelleral Permits Unit CC: C.Crltr'id Files Stlrrinwater and GL:ncral Permits Unit Filcs wilnrington Rc-ioll"Il Office N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 A�L, NCDENR Customer Service 1- 800-623-7748 -�! State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director October 13, 2000 Mr. Daniel Alford International Paper, Armour Lumber Mill PO Box 57 Riegelwood, North Carolina 28456 VW'A A1 � • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL REsouFRCES Subject: NPDES Permit Modification — Name/OwnershipChange Permit NCG210023 International Paper, Armour Lumber Mill (Formerly Federal Paper Board - Columbus) Columbus County Dear Mr. Alford: In accordance with your request received June 12, 2000, the Division is forwarding the subject permit modification. This modification documents the change in name/ownership at the subject facility. All other terms and conditions in the original permit remain unchanged and in full effect. This permit modification is issued under the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit modification are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be a written petition conforming to Chapter 150E of the North Carolina General Statutes, filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding. This permit does not affect the legal requirement to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act, or any other Federal or Local government permit that may be required. If you have any questions concerning this permit, please contact Valery Stephens at the telephone number or address listed below. cc: Central Files Wilmington Regional Office, Water Quality Section NPDES Unit Point Source Compliance Enforcement Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Sincerely, Kerr T. Stevens 919 733-5083, extension 520 (fax) 919 733-0719 VISIT US ON THE INTERNET @ http:Ilh2o.enr.slale.nC.Usl Valery.Stephens@ncmail.net STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG210000 CERTIFICATE OF COVERAGE No. NCG210023 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215,1, other lawful standards and regulations promulgated and adopted by the North Caroline Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, INTERNATIONAL PAPER — ARMOUR LUMBER MILL is hereby authorized to discharge stormwater from a facility located at PO Box 57 Riegelwood, North Carolina Columbus County to receiving waters designated as Livingston Creek in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, I1, III, IV, V, VI and VII of General Permit No. NCG210000 as attached. This certificate of coverage shall become effective October 13, 2000. This Certificate of Coverage shall remain in effect for the duration of the General Permit, Signed this day October 13, 2000. -AL&t1kd4 Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director October 10, 2000 Mr. Daniel Alford INTERNATIONAL PAPER — ARMOUR LUMBER MILL PO Box 57 Riegelwood., North Carolina 28456 Dear Mr..Alford: 1 • • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: N11DES Name & Ownership Change Request Permit NCG040023 INTI_,RNATIONAL PAPER Colombus County The Division received the name and ownership change request and your check (#1801041789) for $100.00. Thank you for submitting this package. Changes in the permitting fees for NPDES facilities took effect on January 1, 1999. Among those changes was the elimination of fees for all name & ownership changes. I am returning the check you submitted with the name/ownership change request. If you have any additional questions concerning this request, please contact me at (919) 733- 5083, extension 520. Sincerely, Valery Stephens SWGPUnit cc: Stormwater and General Permits He 1617 Mail Service Center, Raleigh, North Carolina 27699.1617 919 733-5063, extension 520 (fax) 919 733.0719 VISIT US ON THE INTERNET @ http:11h2o.enr.state.nc.us/ Vale ry.Stephens 0ncmail.net State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director May 1, 1998 ROBERT BROUER FEDERAL PAPER BOARD-COLUMBUS 75 CHESTNUT RIDGE ROAD MONTVALE, NJ 07645 Subject: Reissued Stormwater General Permit for Certificate of Coverage No. NCG210023 Columbus County Dear Permittee: 0".?FA 11T OW IA41 0 ;A D E N R In response to your renewal application for continued coverage under the General Permit NCG040000, the Division of Water Quality (DWQ) is forwarding herewith the General Permit NCG210000 which is anew General Permit to cover most of the Timber Products Industry. You have now been given coverage under NCG210000 and your coverage under NCGO40000 is hereby terminated. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated December 6, 1983. The following information is included with your permit package: ■ A copy of the stormwater general permit NCG210000. ■ A new Certificate of Coverage under general permit NCG210000. ■ A Stormwater Pollution Prevention Plan Certification Form. This form certifies that you have developed and implemented the Stormwater Pollution Prevention Plan (SPPP) required in your permit (both NCG040000 and NCG210000). This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT send the SPPP with the signed form. ■ Five copies of Analytical Monitoring forms. ■ Five copies of Qualitative Monitoring forms. ■ A copy of a Technical Bulletin on the stormwater program which outlines program components and addresses frequently asked questions. Your certificate of coverage is not transferable except after notice to DWQ. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DWQ or permits required by the Division of Land Resources, Division of Air Quality, Coastal Area Management Act or any other Federal or Local governmental permits that may be required. If you have any questions concerning this permit or other attached documents, please contact the Stormwater and General Permits Unit at telephone number (919) 733-5083. Sincerely, for A. Preston Howard, Jr., P. E. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG210000 CERTIFICATE OF COVERAGE NO. NCG210023 STORMWATER DISCHARGES In compliance with the provision of North Carolina General Statute 143-2I5.1, other Iawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, FEDERAL PAPER BOARD-COLUMBUS is herby authorized to discharge stormwater from a facility located at: P.O. BOX 57 RIEGELWOOD, NC COLUMBUS COUNTY to receiving waters designated as Livingston Creek in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements and other conditions set forth in Parts I, H, III and IV of General Permit No. NCG210000 as attached. This Certificate of Coverage shall become effective May 1, 1998. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day May I,1998 f or A. Preston Howard, Jr., F.E., Director Division of Water Quality By Authorization of the Environmental Management Commission U State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27604 James B, Hunt, Jr., Governor Jonathan B. Howes, Secretary February 26, 1993 Robert Brouer 75 Chestnut Ridge Road Montvale, NJ 07645 Subject: General Permit No. NCGO40000 Federal Paper Board Company COC NCGO40023 Columbus County Dear Mr. Brouer: In accordance with your application for discharge permit received on September 28, 1992, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer If you have any questions concerning this permit, please contact Mr. Steve Ulmer at telephone number 919/733-5083. Sincerely, . Original Signed By C leery H. Sullins A. �reston Howard, Jr. Acting Director cc: Wilmington Regional Office STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRON'-'vMN'T, HEALTH, AND NATURAL. RESOURCES DMSION OF ENVIRONMENTAL MANAGEMENT STORMWATER DISCHARGES In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Federal Paper Board Company are hereby authorized to discharge stormwater from a facility located at Federal Wood Products Federal Rd. 114 mi. on the south side of SR 1740 approx. 1/2 mi. south of NC Hwy 87 Riegelwood Columbus County to receiving waters designated as a unnamed tributary to Livingston Creek in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCGO40000 as attached. This Certificate of Coverage shall become effective February 26, 1993. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day February 26, 1993. �r�gistal Signed BY foleen K S" "$ A. Preston Howard, Jr.,1P:E., Acting Director Division of Environmental Management By Authority of the Environmental Management Commission INTEGRATED SPILL RESPONSE PLAN ARMOUR LUMBER MILL Prepared for: 361 Federal Road Riegelwood, North Carolina 28456 Prepared By; URS Corporation — North Carolina 1600 Perimeter Park Drive Morrisville, North Carolina 27704, USA April 2009 Record of Revisions ENGINEER REVISION REVISION SECTIONS CHANGES SIGNATURE NUMBER DATE AFFECTED MADE BY REQUIRED? APPROVED BY Daniel Alford, Facility Manager 0 3-31-2004 NA - Original Version NA Yes & T Mappes, PE Daniel Alford, Added 3 tank locations M. Potter & Facility Manager 1 4-5-2007 to Figure 2 & Table 3 T Mappes Yes & T Mappes, PE • Revised tanks in Table 3 and Figure 2. Peter Provencher, • Revised stormwater M. Potter & Facility Manager 2 5-5-09 monitoring to reflect T Mappes Yes & revised general permit T Mappes, PE • Revised facility mana er name Integrated Spill Response Plan ii Armour Lumber Mill Rev. ?, April 2009 Quick Reference Guide A. Facility Name West Fraser Lumber Mill B. Facility Location: C. Type of Facility: D. Name and Address of Owner: 361 Federal Road Riegelwood, North Carolina 28456 Latitude 34.337775 North Longitude 78.24403 West Log and Lumber Processing West Fraser, Inc. 361 Federal Road Riegelwood, North Carolina 28456 E. Facility Contacts: Name Office Phone Cell Phone Peter Provencher, Facility Manager 910-655-4106 903-924-7217 Michelle Potter, EHS Coordinator 910-655-4106 910-612-4605 David Clark, Maintenance Supervisor 910-555-4106 910-612-4538 F. Outside Support Organization Phone Riegelwood Vol. Fire Dept. 911 Columbus County Sheriff 911 Progress Energy (for transformer leak; 800 419 6356 formerly CP&L) Southeast Response and Remediation, 910 763-6274 Wilmington, NC Clark Environmental Services 910 602-3900 Wilmington, NC G. Spill Reporting Organization NC DENR Cardinal Drive Extension Wilmington, NC 28405 National Response Center US EPA, Region IV 61 Forsyth Street, SW, 1 I'h Fl Atlanta, Georgia 30303-3104 Phone Business Hours: 910 395 3900 After Hours: NC Emergency Mgmt.800 858 0368 800 424 8802 404 562 9900 Integrated Spill Response Plan Rev. 2, April 2009 Armour Lumber Mill Quick Reference Guide Observation/ Monitoring Release or Leakage Discovered Has the spill caused or threaten to cause a sheen of oil on any surface waters (including an in -plant ditch)? -or- Yes Is the spill >25 gal of oil? -or- Does the spill exceed the CERCLA Major Spill reportable quantity (RQ) threshold for a non -petroleum chemical? 1. Notify Supervisor and Facility Spill Coordinator 2. Alert Co -Workers 3. Contain Spilled Materials using absorbent or other means 4. Isolate Area Release Controlled and Residues Cleaned Up? Yes No Minor Spill I. Plug ruptured area or drain tank/vessel/container to a sound temporary container 2. Contain Spilled Materials using absorbent or other means 3. Notify Supervisor Continue No response efforts No Release Controlled and under direction of Residues Cleaned Up? Facility Spill Coordinator Yes Spill Controlled? Spill coordinator is to make all required notifications to DENR and National Response Center (see Quick Reference Guide, page iii) Integrated Spill Response Plan iv Armour Lumber Mill Rev. 2, April 2009 Table of Contents PART I - Plan Purpose, Scope & Certifications.....................................................................................1 1.0 Purpose of Integrated Spill Response Plan........................................................................1 1.1 Purpose of Spill Prevention, Control & Countermeasure Plan ............................1 1.2 Purpose of Storm Water Pollution Prevention Plan...............................................1 2.0 Spill Reporting............................................................................. ....3 3.0 Required Certifications ......................................... ................ ................... - ........................... 5 4.0 Requirements Cross-Reference............................................................................................ 7 PART II - General Facility Information.......................................................... 5.0 Facility Description....................................................................... 5.1 Location & Topography..................................................... 5.2 Site Map................................................................................ 5.3 Process Description............................................................. 5.4 Wastewater Treatment....................................................... 6.0 Inventory of Materials & Materials Transfer Operations ........ 6.1 Stored Materials.................................................................. 6.2 In Process Materials............................................................ 6.3 Facility Transfer Operations .............................................. 7.0 Drainage Basins & Outfalls.......................................................... ......................................11 ......................................11 ......................................11 ......................................11 ......................................12 ......................................12 .........I............................13 ......................................13 ......................................16 ......................................17 ......................................18 PART III - Preparedness and Prevention.............................................................................................20 8.0 Storm Water Pollution Prevention Team.........................................................................20 8.1 Training........................................................................................ ............................ ..21 9.0 Spill Prevention and Preparedness...................................................................................22 9.1 Structural Measures..................................................................................................22 9.2 ProceduraI Measures................................................................................................22 9.3 Spill Response Supplies.................................................................. ............25 10.0 Spill Response Procedures.................................................................................................26 10.1 Response Measures and Equipment......................................................................26 10.2 Outside Assistance....................................................................................................27 10.3 Cleanup and Disposal..............................................................................................27 10.4 Notification and Reporting......................................................................................27 PART IV- Site Compliance Requirements ...................... 11.0 Annual Site Compliance Evaluation........... 12.0 Storm Water Discharge Monitoring............ 13.0 Record Keeping and Internal Reporting .... 14.0 Plan Revisions ................................................ ................... 29 .................................................................... 29 .................................................................... 30 .................................................................... 31 .................................................................... 36 Integrated Spill Response Plan v Armour Lumber Mill Rev. 2, Apr -it 2009 Table of Contents List of Tables Table 1 History of Significant Spills and Leaks............................................................... Table 2 Requirements Cross Reference for SPCC & SWPPP......................................... Table 3 Inventory of Materials........................................................................................... Table 4 Pollution Prevention Team Roster....................................................................... Table 5 Description of Spill Response Kit Locations....................................................... Figures Figure 1 Site Location Figure 2 Site Map Appendices Appendix A Oil Pollution Prevention Rules Applicability and SPCC Regulations Appendix B North Carolina General Permit �`- Appendix C List of BMPs and Proposed Installations/Modifications Appendix D Blank Forms ... 4 Integrated Spill Response Plan vi Armour Lumber Mill Rpv. 2, April2009 Part I - Plan Purpose, Scope & Certifications lA Purpose of Integrated Spill Response Plan This integrated spill response plan (ISRP) has been prepared for the West Fraser Armour Lumber Mill located in Riegelwood, North Carolina, in accordance with 40 CFR Part 112, Oil Pollution Prevention and the North Carolina Department of Environmental and Natural Resources (NCDENR) storm water regulations. This ISRP will function as the spill prevention control and countermeasures (SPCC) plan, the storm water pollution prevention plan (SWPPP). 1.1 Purpose of Spill Prevention, Control & Countermeasure Plan The objective of the oil pollution prevention program is to prevent harmful discharges of oil into or upon the navigable waters of the United States, adjoining shorelines, or into or upon the waters of the contiguous zone, as defined in 40 CFR 110.1(g). The purpose of preparing and implementing the SPCC plan, as described in the Oil Pollution Prevention regulations at 40 CFR 112, is "to complement existing laws, regulations, rules, standards, policies, and procedures pertaining to safety standards, fire prevention and pollution prevention rules, so as to form a comprehensive balanced federal/state spill prevention program to minimize the potential for oil discharges." The SPCC plan is required for fixed facilities that: 0 Store oil aboveground at capacities in excess of 1,320 gallons; or • Store oil underground at capacities in excess of 42,000 gallons;` and 0 Could reasonably be expected to discharge oil into the waters of the United States, should a spill occur. � 1 zp �„rrt�d ho ZXt-,a1kA to{6 The Armour Lumber Mill requires an SPCC Plan, as the facility -wide aboveground oil storage capacity 6 totals more than 1,320 gallons, and oil discharges could potentially reach navigable waters. The " applicable 40 CFR 112 SPCC rules are presented in Appendix A. Armour Lumber Mill does not transfer oil over bodies of water and does not have a total oil storage capacity in excess of 1 million gal�� thelfacilityldoes��ot needtlity to prepare an FRP isnse plan lP) peralsoPncl ded in Appe0 CFR nis dix x A. required. A certification that Ail 1.2 Purpose of Storm Water Pollution Prevention Plan The Clean Water Act Amendments (CWAA) of 1987 required the USEPA to publish regulations to control storm water discharges under the National Pollutant Discharge Elimination System (NPDES). The USEPA published storm water regulations on November 16, 1990, which require certain dischargers of storm water to waters of the United States to apply for NPDES permits. "Waters ofthe United States" is generally defined as surface waters, including lakes, rivers, streams, wetlands, and coastal waters. I Under the July 17, 2002 revisions to the rules, this requirement does not apply to any USTs already regulated under the federal U57 rules at 40 CFR 280. A UST capacity of 42,000 gallons alone would no longer trigger applicability of the SPCC rules, unless these USTs are not regulated by 40 CFR 280. USTs regulated at 40 CFR 280 should be identified in an SPCC, but are no longer considered in the applicability of die SPCC rules to a site. Integrated Spill Response PIan 1 Armour Lumber Mill Rev. 2, April 2009 Part I - Plan Purpose, Scope & Certifications NPDES storm water discharge permits allow state and federal agencies to track and monitor sources of storm water pollution. According to the November 16, 1990, final rule, facilities with a "storm water discharge associated with industrial activity" are required to apply for a storm water permit. The State of North Carolina has issued a Certificate of Coverage under General Permit NCG210000 to the Armour lumber Mill. The Storm Water Pollution Prevention Plan (SWPPP) is a requirement of the General Permit (see Appendix B of this ISRP). This plan is a "living document" since it will require periodic updates, addition of data, appending of reports, and other modifications. The ISRP is to be revised within 2 weeks of each site compliance evaluation if an evaluation reveals that this ISRP is ineffective in controlling the discharge of pollutants. Armour Lumber Mill must also amend this SWPPP whenever a change in design, construction, operation, or maintenance impacts the potential for pollutants to be discharged. However, Armour Lumber Mill is not required to submit a notice to the director each time the SWPPP is modified unless the director specifically requests changes to be made to the plan. Each page of the hard copy document should be annotated with the applicable revision date/number. Integrated Spill Response Plan 2 Armour Lumber Mill Rev. 2, April 2009 Part Y - Plan Purpose, Scope & Certifications 2.0 Spill Reporting One purpose of this combined plan is to enable Armour Lumber Mill to prevent the discharge of harmful quantities of oil to the navigable waiters of the United States. A harmful quantity of oil as defined by the United States Environmental Protection Agency (USEPA) in 40 CFR 110 and 112 as a discharge that violates applicable water quality standards and/or one that causes a sheen, film, or discoloration of the surface of water or adjoining shorelines. It also includes a discharge that may cause a sludge or emulsion to be deposited beneath the surface of the water or upon adjoining shorelines. The North Carolina general statutes at NCG 143-215.85(b) requires that any oil spill be reported that meets any one of the following criteria: • Causes a sheen on any surface water (ditch, stream, pond, river, lake, ocean), or • . Occurs within 100 ft of such surface waters, or • Is greater than 25 gallons, �s-Con-QOKZ / J Under SPCC requirements at 40 CFR 112.4(a), facilities that discharge oil in amounts that exceed theO`0"A� following thresholds must also file a written report within 60 days of the events which triggered the threshold to the EPA Regional Administrator in Atlanta, Georgia (40 CFR 112.4(a)): • Greater than 1000 gallons in a single discharge, or • Greater than 42 gallons in each of two discharges, within one year. In addition to petroleum spill reporting requirements under the SPCC rules, the State of North Carolina general statutes regarding oil spills, and the reporting requirements under the General Permit NCG21000 for Stormwater Discharges, the Armour Lumber Mill must also adhere to reporting requirements for the releases of non -petroleum "hazardous substances" under the federal Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA) rules. Specifically, the Armour Lumber Mill is required to report to the National Response Center at (800) 424-8802 any releases of a CERCLA hazardous substance that is: • Greater than its respective "reportable quantities (RQ)" in any 24-hour period. The table of hazardous substances and their respective 24-hour RQ's is found at 40 CFR 302.4. Past spills defined by 40 CFR 110.10, 117.21 and 302.4, that occurred at the Armour Lumber Mill are to be recorded in Table 1. During the five years prior to the date of this plan, there have been no spills or leaks at the Armour Mill, Integrated Spill Response Plan 3 Armour Lumber Mill Rev. 2, Ap,ril2009 Part I - Plan Purpose, Scope & Certifications Table 1 History of Significant Spills and Leaks Date Description of Spill Corrective Action Management Staff/ Governmental Agencies Notified April 27, 2009 No significant spills or leaks in the 5 years prior to this revision of the ISRP The incident reporting form in Appendix D is to be completed for each release. Integrated Spill Response Plan 4 Armour Lumber Mill Rev. 2, April 2009 Part I - Plan Purpose, Scope & Certifications 4 3.0 Required Certifications To assure that this plan is complete and adequately implemented, the Storm Water General Permit and SPCC regulations require that an authorized facility representative sign and certify the plan. Furthermore, in accordance with the SPCC requirements, a registered professional engineer must also certify this plan. The facility and engineer's certifications are presented below. Facility Certification I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. 1 also certify that this plan is approved by Wcst Fraser management and that all necessary resources will be committed to ensure full implementation of this plan. A. Name and Official Title Peter Provencher, Plant Manager B. Telephone Number 910-6554106 C. Si e D. Date Signed nsj z4 ( z-wr-� Professional Engineer Certification 1, Thomas E. Mappes, attest by means of this certification that I am familiar with the requirements of 40 CFR 1 12; that 1 have visited and examined the facility; that the Spill Prevention, Control; and Countermeasure Plan portions of this document have been prepared in accordance with good engineering practice, including consideration of applicable industry standards; and with the requirements of 40 CFR 112, that procedures for required inspections and testing have been established; and that this Plan is adequate for the facility. A. Name and Official Title Thomas E. Mappes, PE, Principal Engineer, North Carolina No. 13875 B. Telephone Number 919 461 1205 C, Signature.D. Date Signed ;.�+ , }_6 Integrated Spill Response Plan Rev. 2, April:009 Armour Lumber Mill Part Y - Plan Purpose, Scope & Certifications In addition to the facility and engineer's certifications under the SPCC rules, the Storm Water General Permit requires that the plan include a certification that the site's outfalIs have been evaluated for the presence of non -storm water discharges. This certification is presented below. Annual Non -Storm Water Discharge Evaluation Evaluation Name of Outfall Identification Date and Method Results Evaluator Outfall 001 $ Zglaq LIO 4AO(r.. o� L.IO WW 1NQr� Outfall 002 s �2,q 6Od1 dPaw Certification I, Peter Provencher, Plant Manager, certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. A. Name and Official Title (type or print) B. Area Code and "Telephone Number Peter Provencher, Plant Manager 910-655-4106 C. Signature D. Date Signed Integrated Spill Response Plan Rov.2, 1p;il2009 Armour Lumber Mill Part I - Plan Purpose, Scope & Certifications 4.0 Requirements Cross -Reference Table 1 provides a cross-reference indicating the location in this plan that applicable 40 CFR 112 SPCC requirements and applicable Storm Water General Permit requirements are met. The full texts of the 40 CFR 112.1 through 112.8 requirements and also the Storm Water General Permit are presented in Appendices A and B respectively. Table 2 Requirements Cross Reference for SPCC & SWPPP Location in Integrated Spill Requirement Description Res onse Plan SPCC Requirements (as revised July 2002) Sec. 1 12.3(d) Engineer Certification Sec. 3.0 Sec. 1 12.4(a) Reporting Requirements Sec, 2.0 Sec 112.5 Plan Review and Amendment Section 14.0 & Page ii Sec. 112.7 Management Approval Sec. 3.0 Sec. 112.7(a)(3) Physical layout of facility and facility diagram Figure 2 Type of oil in each container and storage capacity Table 3 Discharge Prevention Measures Sec. 9.1 & 9.2 Discharge or drainage controls such as secondary Sec. 9.1 & Table 3 containment Countermeasures for discharge cleanup and recovery Sec. 10.1 Methods of disposal of recovered material Contact list and phone numbers for facility response Sec. 10.3 Page ii (Quick Reference Guide) Sec 1 12.7(a)(4) Spill reporting requirements Sec. 2.0 Sec 112.7(a)(5) Procedures for addressing discharge Sec. 10.0 Sec, 1 12.7(b) Predictions of direction and flow rates for releases Sec. 5.0 & 7.0, Figure 2 Sec. 1 12.7(c) Secondary containment Sec. 9.1 & Table 3 See. 1 12.7(d) Alternate measures if prescribed structures cannot be Sec. 9.2 &`fable 3 installed (secondary containment, diversion/retention ponds, etc.) Sec. 1 12.7(e) Inspections, tests, and records Sec. 9.2, & 12.0 & App. E, F, G,&H Integrated Spill Response Plan P.ev, 2, April 2009 Armour Lumber Mill Part t - Plan Purpose, Scope & Certifications Table 2 (continued) Requirements Cross Reference for SPCC & SWPPP Location in Integrated Spill Requirement Description Res onse Plan Sec. 1 12.7(o Employee training and discharge prevention Sec. 8.1 procedures. Designate person who is accountable for discharge Table 4 Schedule and conduct oil handling briefings at least once per year Sec. 8.1 Sec. 1 12.7(g) Security - fully fence facility and lock or guard gates Sec. 9.2 Ensure master flow and drain valves have adequate security Sec. 9.2 Lock starter control on each oil pump Securely cap facility loading/unloading features or Sec. 9.2 other piping that is not in service Sec. 9.2 Provide facility fighting Sec. 9.2 Sec. 1 12.7(h) Use quick drainage system for tank car loading; design Sec. 9.2 specifications for containment systems Provide warning light or other systems in loading areas to prevent vehicles from departing before Sec. 9.2 disconnection Inspect tank trucks prior to unloading Sec. 9.2 Sec. 112.7(i) Brittle fracture evaluation requirements (not applicable — no field constructed tanks Sec. 112.70). Conformance with State requirements Sec. 2.0 Sec 1 12.8(b) Restrain drainage from diked area by using locked Sec. 9.2 valves, sumps with secured on/off switches, etc. Use manual valves, not flapper type valves Design drainage systems from undiked areas to flow Sec. 9.2 into holding ponds (not applicable) If facility discharge not engineered as above, equip final discharge with diversion system (not applicable) Treatment of contaminated drainage waters Sec. 5.4 Sec. 1 12.8(c)(1) Compatibility of storage containers Sec. 9.1 Provide secondary containment for entire capacity of Sec. 9.1 largest single container Procedures to lock containment drains, inspect Sec. 9.2 rainwater for contamination, drain uncontaminated water and re -lock drains Sec. l 12.8(c)(4) Use corrosion coatings and cathodic protection on (Not Applicable) USTs Integrated Spill Response Plan 8 Armour Lumber MiII Rev. 2, April 2009 Part I - Plan Purpose, Scope & Certifications Table 2 (continued) Requirements Cross Reference for SPCC & SWPPP Location in Integrated Requirement Description Spill Response Plan Sec, 112.8(c)(5) Protect partially buried tanks from corrosion (Not Applicable) Sec. 112.8(c)(6) Test above ground containers for integrity on regular Sec. 9.2 schedule Sec. 1 12.8(c)(7) Control leakage from internal heating coils (Not Applicable) Sec. 1 12.8(c)(8) Engineering of container facilities to avoid discharges (Not Applicable) (high level alarms, high level cutoff switches, liquid level sensing, etc. Sec. 1 12.8(c)(9) Observe effluent treatment facilities frequently (Not Applicable) Sec. 1 12.8(c)(10) Prompt correction of visible leaks Sec. 9.2 Sec. 112.8(c)(11) Locate mobile containers to prevent discharge Table 3 (oil slab descriptions) Storm Water Pollution Prevention Plan Requirements (ass ecified in North Carolina General Permit NCG210000) Sec, A, 1(a) General Location Map Figures 1, 2 & 3 Sec. A, l(b) Description of Storage Practices, loading and unloading Sec. 6.0 & 9.0 activities, outdoor process areas, dust and particulate generating and control processes, and waste disposal areas Sec. A, I(c) Map of industrial activities, drainage areas for each Figure 2 outfall, and activities occurring in each outfall Also a narrative description of potential pollutants which could be expected to be present in the stormwater Sec. 7.0 discharge Sec. A, 1(d) List of significant spills or leaks of pollution during Sec. 2.0 previous 3 years Sec. A, I(e) Certification that stormwater outfalls have been Sec. 3.0 evaluated for presence of non-stormwater dischar es Sec. A, 2(a) Feasibility study of technical and economic feasibility of Sec, 9.0 changing methods of operation and/or storage practices. Sec. A, 2(b) Secondary containment schedule Table 3 Description of records of release of un-contaminated Appendix D stormwater from secondary containment Integrated Spill Response Plan Rev. 2, April 2009 Armour Lumber Mill Part I - Plan Purpose, Scope & Certifications Table 2 (continued) Requirements Cross Reference for SPCC & SWPPP Location in Integrated Requirement Description Contingency Plan Sec. A, 2(c) BMP Summary Sec. 9.0 & App. C Sec. A, 3 Spill Prevention and Response Plan (assessment of Sec. 6.0 & Table 3 potential pollutant sources on a materials inventory) Table 4 Team responsible for implementing SPRP Table 4 Identification of responsible person Sec. A, 4 Preventative Maintenance/Good Housekeeping Program Sec. 9.0 & App. C Sec, A, 5 Employee Training Sec. 8.0 Sec. A, 6 Responsible Party (or parties) for coordination, Sec. 8.0 & Table 4 development, implementation of the Plan Sec. A, 7 Plan Amendment Page i Sec. A, 8 Facility Inspection Program App. E, F, G & H Sec. A, 9 Implementation Documentation (all specified monitoring, App. J & K measurements, inspections, maintenance and training activities Integrated Spill Response Plan 10 Armour Lumber Mill Rev. 2, April 2009 Part II - General Facility Information 5.0 Facility Description Armour Lumber Mill consists of 184 acres of which 71 acres have been developed for the facility. The facility is located 0.8 miles west of the town of Riegelwood, North Carolina on the south side of the CSX railroad in Columbus County (latitude 34.337775 north, longitude 78.24403 west). The site mailing address is 361 Federal Road, Riegelwood, North Carolina 28456. The facility can operate 24 hours per day, 365 days per year. The Armour Mill location is indicated in Figure 1. 5.1 Location & Topography The developed portion of the property is generally flat, except for the local drainages ditches. Drainage ditches are generally man-made or natural drainages that were re -engineered during site work. The highest points within developed portion of the property are in the northern half of the facility at up to 45 feet above mean sea level (MSL). The lowest elevations within the developed portions occur in the southern half of the facility at approximately 33 feet MSL. All major structures at the facility, including hazardous materials use and storage sites, are at least 35 feet MSL. The western and southern boundaries of the developed facility are formed by a tributary of Livingston Creek, which loops to the southwest and then to the southeast of the developed facility. This tributary joins Livingston Creek more than 2000 feet east of the developed facility. The normal pool of the tributary is approximately 30 feet MSL west of the facility and approximately 24 feet MSL southeast of the facility. At its confluence with Livingston Creek, normal pool of the tributary creek is approximately 10 feet MSL. From its confluence with the tributary, Livingston Creek meanders approximately I %Z-miles to the cast and then 13/4-miles to the north where it meets the Cape Fear River. The Cape Fear River itself is essentially at or slightly above sea level. Livingston Creek falls less than 3-ft per mile along its final S- miles to the Cape Fear and is lined along both banks by wetlands. The Cape Fear flows approximately 12 —miles further cast to the upper reaches of its estuary, which opens to the Atlantic Ocean another 20- miles south. 5.2 Site Map The site plan (Figure 2) will help team members assess where potential storm water pollutants are located, where pollutants could contaminate storm water, and where storm water leaves the site. The map specifically identifies features and areas of potential pollutant sources, such as the following; • Topography or site characteristics • Location of exposed significant materials + High -risk waste -generating areas and activities common on industrial sites, such as — fueling stations; 1-1 — maintenance; — vehicle and equipment washing; loading and unloading areas; Integrated Spill Response Plan 91 Armour Lumber Mill Rev. 2, April 2009 Part II - General Facility Information — aboveground liquid storage tanks; industrial waste management areas and outside manufacturing; and outside storage of raw materials, byproducts, or finished products. 5.3 Process Description Green southern yellow pine logs are transported to the facility by truck and are stored outdoors in ten linear log rums. The logs are debarked, sawed into lumber, kiln dried, planed, and then distributed to lumber yards by truck. Wood chips, bark chips, and saw dust generated during the process are used beneficially. A significant portion of the bark chips is used as boiler fuel. Wood chips are transported away from the facility by trucks to the local paper mill. There are four kilns and one boiler. Ancillary structures and functions include a mobile equipment maintenance shop, an adjacent wash pad, a parts building, an oil storage area, a motor fuels tank area, an office buildings, a training building, scrubber ponds, a firewater pond and a firewater tank, and a diesel -fired firewater pump. A variety of oils and chemicals are used in numerous locations at the Armour Lumber Mill facility. Diesel fuel, crankcase oils and glycol anti -freezes are used for material in -plant transport equipment (loaders, lift trucks, etc.). Hydraulic oils are also used in some of the industrial vehicles as well as in numerous stationary hydraulic units that support various process equipment. These uses also generate used oil. Dielectric oils are used in the electrical transformers. Non -petroleum chemicals used and/or stored on -site include glycol antifreeze, battery acids, maintenance paints, plus sulfuric acid and other boiler chemicals. Non -petroleum and,non-chemical industrial materials and by-products found at the mill include bark chips, wooden skids, empty drums, welding rods, compressed gases (primarily for welding), miscellaneous cleaning supplies, wood dusts, and wood ash from the boiler. Site refuse consists of miscellaneous refuse office, break room and rest room solid wastes (paper, used beverage containers, small package wastes, etc.), as well as cardboard and other industrial packaging wastes and small empty containers. New, purchased materials are generally transported to the plant in tanker trucks, tote bins, drums, and boxes or on wooden skids. Lift trucks transport drums, skids and tote bins within the site. Listing of these significant materials, as well as the storage locations and major loading and unloading areas are presented in Table 3. 5.4 Wastewater Treatment Sanitary waste is discharged to five septic tanks on the property, located at the following areas: mobile shop, front office, planer building, lumber storage yard next to warehouse 42, and the shipping office. Process wastewaters consist of boiler blow -down, kiln condensate, air compressor condensate, scrubber water, and the wash pad runoff. These discharges enter the ash scrubber ponds located in the northeast corner of the developed area of the facility. The wash pad run-off passes through an oil/water separator, with the oil fraction collected in a drum. The water fraction discharges to the scrubber ponds. Most dike water from the gasoline and diesel ASTs and other material storage dikes is uncontaminated and released from the dikes after inspection. Any contaminated water would be disposed of as waste. Integrated Spill Response Plan 12 Armour Lumber MiH Res. 2, April2009 Part II - General Facility Information { 6.0 Inventory of Materials & Materials Transfer Operations This plan includes a description of sources that potentially could add pollutants to storm water discharges or that may result in the discharge of pollutants during dry weather from storm water channels at the facility. Petroleum -based materials as well as other chemicals are stored and handled at several locations at Armour Lumber Mill. This section describes the facilities drainage areas, storage areas, such as storage tanks, drum storage areas, fueling stations, non -PCB transformer oils (the transformers are owned by Progress Energy), and transfer pumping. The site plan (Figure 2) shows the site layout and locates the oil and chemical storage and handling areas. 6.1 Stored Materials The Storm Water General Permit requires preparation of an inventory of materials that may be exposed to storm water at the site, including a narrative description of the following: • Significant materials that have been handled, treated, stored, or disposed of in a manner to allow exposure to storm water between the times of 3 years prior to the date of permit issuance and the present. • Method(s) and location of on -site storage or disposal. • Materials management practices employed to minimize contact of these materials with storm water runoff between the time of 3 years prior to the date of the issuance of the permit and the present. • Existing structural and nonstructural control measures to reduce pollutants in storm water runoff, including their locations. • Any treatment of storm water runoff. Table 3 provides an inventory of all materials and tanks at the Armour Lumber Mill facility that could potentially affect storm water including chemical and oil tanks used for storage. Table 3 includes the following information: • Numbered Areas — These refer to a location identified on Figure 2 where petroleum or other significant materials are stored. • Quantity — This is the estimated total maximum storage capacity in the area. For tanks, this is the norninal capacity. For drum storage areas, this is the total capacity when the maximum number of drums and/or totes is in the area. • Material Stored — This is the material stored in the area during 2003. It is possible that the exact materials in any area will change. However, this ISRP makes the conservative (protective) assumption of what materials are stored or can likely be stored in these areas. Changes in the materials stored in specific areas or in total maximum capacities require "amendments" to this ISRP. • Preventive Feature — This summarizes the preventive feature for each facility that prevents discharged oil from reaching a navigable watercourse. These features include "secondary Integrated Spill Response Plan 13 Armour Lumber Mill Rev. 2, April 2009 Part II -- General Facility Information containment," which is a dike or curb with capacity for at least 110 percent of the largest tank, and "adsorbent materials," which are materials to control spills from escaping the immediate spill area and being exposed to storm water. Applicable Regulations — This identifies each material as being subject to storm water regulations, spill prevention control and countermeasures regulations, or the CERCLA "reportable quantity" regulations. This will allow the regulation to be identified as the regulating the identified material. Table 3 Inventory of Materials (Quantities in gallons and containers of steel, single -wall construction, unless noted otherwise) Type of Total Type of Containment Area Located/ Source Area/Material Map ID Operation Quantity Controll Applicability Sorter, Saw mill, Stacker 1 In -Process Approx Steel pans inside concrete Sawmill Hydraulic Units Reservoir(s) 30 units containment. All covered, SPCC (may within buildings. (Note: vary) The buildings straddle 20- 375 ea Basins 1 and 2. See also Map ID 4 in Basin 2 Virgin oils (including 9 Up to 30 Up to Sources 9-18 contained in Mobile Shop crankcase oil, vehicle drums 1600 the Mobile Shop's concrete 5PCC transmission fluid, gallons wash area with oil -skimmer SWPPP hydraulic oil, vacuum oil, & discharge to process EPCRA RQ compressor oil, air Iine water pond (no storm water (glycol fluid, torque fluid, virgin discharge). antifreeze) greases) Tanks 11 - 15 are Used Oil (including oil provided with additional from wash area skimmer), concrete containment (3350 gallons) and a canopy, all within the larger Mobile Shop's Mobile Hydraulic Tanks 10 BuIk tea © 550 wash area containment. Tank: Motor Oil 11 Bulk 550 Drums are also stored under a canopy within the wash area containment. Mobile Tank as described, except when positioned for use at Sawmill or Planer Mill. Tank: Gear Oil 12 Bulk 100 Tank: Transmission Oil 13 Bulk 550 Tank: Used Oil 14 Bulk 550 Tank: Used Oil 15 Bulk 100 Tank: Used Oil 16 BuIk 250 Tank: Used Oil 17 Bulk 250 Tank: Used Oil 18 Bulk 1000 Integrated Spill Response Plan 14 Armour Lumber Mill Rev. 2, Apri12009 Part II - General Facility Information Type of Total Type of Containment Area Located/ Source Area/ Map ID Operation Quantity Controll Applicability Tank: Gasoline 19 Bulk 1,000 Sources 21 and 22 are Iocated in the same Mobile Shop SPCC Tank: Diesel 20 Bulk 10,000 concrete containment 10,800 al. Tanks: Diesel 21 Bulk 250 & 300 250 gal pump tank: Fire pump (for emergency fire pump & concrete containment in house for emergency generator) bldg; 300 gal generator SPCC tank double -wall and integral with generator "bell tank" . Boiler Chemicals (3 tanks) 24 Betz Sperse 500 Concrete containment Boiler Betz 0241 500 EPCRA RQ NaOH 200 t " Tank: Saw Guide Oil 2 Bulk 550 Concrete containment, Sawmill indoors. SPCC Tank: Hydraulic Unit 3 Bulk 550 Concrete containment, Sawmill indoors. SPCC Sorter, Saw mill, Stacker 4 In -Process Approx Steel pans inside concrete Sawmill Hydraulic Units, and also Reservoir(s) 30 units containment. All are SPCC chain lube units (may covered within buildings. Number of units may vary vary) (Note: The buildings slightly as units may be re- 20- 375 ea straddle Basins 1 and 2. configured See also Map ID 1 in Basin 1 Electrical Transformers 5 In -Process 280 Concrete pads Sawmill 3 ea Reservoirs surrounded by gravel. SPCC Planer Mill Hydraulic 6 In -Process Approx. Concrete curbing or spill Planer Mill Units Reservoir(s) 10 units pan, all indoors, except SPCC Number of units may vary 240,100 shavings bin unit that is slightly as units may be re- & 20 covered and contained. configured Drum: Compressor 7 1 drum 55 Concrete slab, indoors. Planer Mill Lubricating Oil SPCC Electrical Transformer 8 In -Process 100 Concrete pad surrounded Planer Mill Reservoirs by gravel. SPCC Pile: Boiler Fly Ash 22 Pile Bulk None Ash Staging Piles Area SWPPP Log Runs (un-processed logs) 23 Pile Bulk None Southern Piles portion of site SWPPP Integrated Spill Response Plan 15 Armour Lumber Mill Rpv. 2, 1. iprii 2009 Part 11- General Facility Information Type of Total Type of Containment Area Located/ Source Area/Material Map ID Operation Quantity Controll Applicability Saw Guide Hydraulic Units 24 In -Process tea 2100 Concrete slab, indoors. West end of Reservoir(s) Sawmill SPCC Tank: Nuto 68 25 Bulk 275 Double -walled steel AST North of Planer Mill SPCC SWPPP Tanks (2ea): Spartan EP t50 26 Bulk 275 ea Double -walled steel ASTs North of & 85-140 Gear Oil Debarker SPCC SWPPP Tanks (4ea): Spartan EP 150 27 In -Process 100 ea Double -walled steel ASTs At Debarker (2 (tea) & 85-140 Gear Oil (2 Reservoir(s) north, 2 south) ea) SPCC Table Notes: 1 Per the July 2002 revision of the SPCC rules, locations where petroleum product is storcd in containers greater than 55 gal must have secondary containment. In addition, secondary containment is a best practice for certain "operational uses" of petroleum products, especially for hydraulic systems. SPCC-based secondary containment systems must be capable of containing the contents of the largest container, plus sufficient freeboard to contain precipitation (a minimum 10 percent additional is good engineering practice). In the case of large numbers of tanks and drums, the containment must be at least 10 percent (plus freeboard) of the maximum possible inventory at the location, if that is a larger quantity than a containment based on the "largest tank (plus freebbard)" criterion. Locations where secondary containment is required by the revised regulations (or by best practice), but is not currently in place or does not meet the minimum criteria, must be upgraded to these criteria within six months of certification of the plan by the engineer and approval of the plan by plant management. At the time of the issuing of this plan, all storage regulated by the SPCC rules met these criteria. Locations that are indoors or otherwise sheltered from rainfall are not regulated under the stormwater rules, except where load and unloading occurs outside, but such indoor locations may still be subject to the SPCC rules. 6.2 In Process Materials The SPCC regulations do not require secondary containment for "operational uses" of oil such as in active transformers and hydraulic units. The US EPA exempts transformers from structural secondary containment requirements under the oil filled electrical equipment interpretation. Secondary containment, however, can be implemented as a best practice. As transformers historically have a relatively low frequency of leaks, the vast majority of transformers in service at utility company facilities, industrial facilities and at commercial facilities do not have secondary containment. However, the Armour Lumber Mill has installed secondary containment at its outdoor power transformers. Unlike transformers, hydraulic units historically experience frequent leaks, including both significant malfunctions and chronic minor leaks. For this reason, it is considered a best practice to provide secondary containment for hydraulic units. "Conformant" secondary containment (i.e., containment large enough to contain the entire contents of the largest unit plus 10 percent) is not required by the regulations for operational uses of oil. However, in the case of hydraulic units, conformant containment is recommended for all outdoor units as well as most indoor hydraulic units over 55 gallons in capacity. It also recommended that rain protection be provided where practicable for the outdoor units, as rain Integrated Spill Response PIan 16 Armour Lumber Mill Rev. 2, ,Moril2009 Part II - General Facility Information protection reduces the complications in disposing of contaminated rainwater (a common condition within containment at outdoor hydraulic units) and it eliminates the possibility that oil released to the dike could be floated over the top of the containment during heavy rain events. Most of the hydraulic units at the Armour Lumber Mill already have "conformant" secondary containment and most are indoors (or at least under cover if not within a totally enclosed building). A few of the indoor hydraulic units have secondary containment that would not contain a total release of the reservoir contents, but all have containment that would hold at least 50% of the reservoir capacities. These containment structures do a good job of containing ordinary small leaks and would also contain all but the most catastrophic larger leaks. As the number of units without conformant secondary containment is small and in all cases these units are not outside, no upgrades are recommended. 6.3 Facility Transfer Operations Two areas at the site where oils are transferred from truck -to -tank or from tank -to -truck are at the Mobile Shop and at the emergency fire pump diesel tank. The ASTs at the Mobile Shop are arranged such that most transfer leaks, except at the truck end of the hose, and would be contained within the secondary containment dikes. At the emergency fire water pump, diesel is transferred to the emergency fire water pump tank where the dike is an integral part of the building wall; therefore a large portion of the delivery hose would be outside the containment area, but at the Fill port, the hose is inside the building. Integrated Spill Response Plan 17 Armour Lumber Mill Rev. 2, April 2009 Part II - General Facility Information r' l 7.0 Drainage Basins & Outfalls Refer to Figure 2 for details on the drainage ditches and Outfall locations. Also refer to Figure 3 for an aerial photo of the facility in which the major features of the facility are visible. Potential pollutant sources are included in the Basin and Outfall descriptions presented below. Appropriate monitoring points are selected where the industrial discharges exit the property. Some of the monitoring points may include combined discharges of several of the basins as defined in this Plan. The facility also samples the discharge from the area that contains the vehicle maintenance activities per the requirements of Part 11, Paragraph C of the General Permit. Drainage Basin 1: Drainage Basin 1 is the northeastern portion of the site, roughly 93/4 acres. Basin 1 includes the office, scale, the firewater pond and tank, the boiler scrubber ponds, the mobile shop, the kilns, parts of the sawmill and planer mill, and all of the sorter and stacker (see Figure 2). Basin Idrainage is generally from south to north with sheet flow, shallow ditches and one culvert draining into a drainage ditch to the north of the security fence. This ditch north the fence has a divide approximately in line with the kilns where flow to the east discharges via Outfal1001 and flow the west discharges via Outfall 002. This divide is part of the boundary between Basins 1 and 2. Basin Size: Percent Impervious: Potential pollutants: outfall: Approximately 9.75 acres Approximately 25% (paved or impervious building). TSS: Primarily in the form of wood dust (bark and sawdust), possible soil -based sediment carried in via delivery trucks, and boiler fly -ash handling Oil & Grease: Potential for fuel spills (diesel and gasoline), minor oil & grease from use and parking of trucks and industrial vehicles, hydraulic releases (but only if the releases somehow escape containment and reach the outdoors), from storage of hydraulic and lubricating oils (likewise, only if the releases somehow escape containment and reach the outdoors), from releases during transport of oils, and also from the wash pad, (likewise, only if the releases somehow escape containment). pH: Potential releases of boiler chemicals can impact pl-1, if such releases reach the outdoors. Glycol antifreeze: Used in vehicles and the diesel fire pump engine Outfall 001 Integrated Spill Response PIan Rev. 2, April.2009 18 Armour Lumber Mill Part II - General Facility Information Drainage Basin 2: Basin 2 is the balance of the site, and includes that portion which drains to the unnamed tributary of Livingston Creek (see Figures I & 2). This basin includes the log runs, the scrap metal roll -off, the warehouses, shipping office, outdoor log stacking, the southern portion of the sawmill and most of the planer mill. Drainage is via sheet flow, numerous shallow ditches, and several short culverts (the latter convey water in the ditches under in -plant roads). Flow patterns of these sub -drainages in the western portion of the basin are to the northwest or west, in the southern portion of the basin to the south, and in the eastern portion of the basin to the southeast. All of the numerous sub -drainages discharge to the unnamed tributary of Livingston Creek. 'me point where this unnamed tributary discharges from the property is designated as Out ,111 002. This discharge is currently From a persistent beaver pond. Drainage from those sub -basins within Basin 2 where most oil and chemical storage occurs flows to the unnamed tributary via a large stormwater retention pond, which can intercept any spills that occur in those sub -basins. This retention pond also reduces the burden of suspended solids in the stormwater discharges, including soil sediments from disturbed ground surfaces, earthen ditches and plant roads, as well as wood solids (bark and sawdust). Basin Size: Percent Impervious: Potential pollutants: Outfall: Approximately 55.3 developed acres. (There is additional undeveloped acreage, ill-defined, which also drains to Outfall 002) Approximately 30% of the developed portion (paved roads, buildings, paved log runs). TSS: Primarily in the form of wood dust (bark and sawdust), ash and soil - based sediments. Oil & Grease: Minor oil & grease from vehicle use and parking of trucks and industrial vehicles, from hydraulic releases (for inside stationary hydraulics, only if the releases somehow escape containment and reach the outdoors), and from the Mobile Shop. Glycols: From vehicle leaks and from the Mobile Shop. Outfall 002 integrated Spill Response Plan Rev. 2, April2009 19 Armour Lumber Mill Part III -- Preparedness & Response 8.0 Storm Water Pollution Prevention Team The pollution prevention team includes representatives responsible for executing this ISRP. This team allows Armour Lumber Mill to maintain the communications processes necessary for the combined plans to accomplish the common goal without unnecessary and inefficient duplication of efforts. Table 4 lists the pollution prevention team members and their areas of responsibility at the facility. Table 4 Pollution Prevention Team Roster Name Facility and Pollution Prevention Team Responsibilities Home Telephone Michelle Potter EFIS Coordinator (ISRP Spill Coordinator) Office: 910-655-4106 Home: 910-655-1326 David Clark Maintenance Superintendent (ISRP Spill Coordinator— Backup) Office: 910-655-4106 Home: 910-645-4028 Peter Provencher Facility Manager Office: 910-655-4106 Cell: 803-924-7217 The Storm Water General Permit requires that each plan identify a specific individual or individuals within the organization as members of the storm water pollution prevention team. Designating a team to implement the pollution prevention plan serves several purposes. Naming the individual or team members makes it clear that part of that person's job is to prevent storm water pollution. Identifying a specific individual also provides a point of contact for those outside the facility that may need to discuss aspects of the facility's pollution prevention plan (e.g., regulatory officials). The team's responsibilities include performing site assessments, identifying pollutant sources and risks, decision making oil appropriate Best Management Practices (BMPs), directing the actual implementation of the BMPs, and evaluating the effectiveness of the plan on a regular basis. To ensure that the ISRP remains effective, the person or team responsible for maintaining the pollution prevention plan must be aware of any changes that are made in plant operations so that this individual or team can assess the nature of those revisions. Spill prevention control measures, such as diking, and staging of spill control equipment near oil and chemical storage areas, are in place at Armour Lumber Mill. Preventive operating practices such as routine inspection, maintenance, and security measures, and personnel training minimize the likelihood of a major oil or chemical release and potential impacts should a release occur. However, Armour Lumber Mill has established an emergency protocol as identified in Subsection 10.4 to notify appropriate agencies and comply with applicable federal, state, and local regulations, should a release occur. While a designated individual or a pollution prevention team can be assigned the job of developing and implementing this plan, plant management is ultimately responsible for the implementation of the plan and for compliance with all applicable storm water and oil pollution prevention requirements. Integrated Spill Response Plan 20 Armour Lumber Mill Rpv. 2, Apfil 200s) Part III - Preparedness & Response Accordingly, the designated individual or team must have a clear fine of communication with plant management to ensure that a cooperative partnership is maintained. 8.1 Training Upon hire or reassignment to new responsibilities, and annually thereafter, appropriate employees are trained regarding discharge prevention and their duties in the event of a spill and also regarding implementation of stormwater BMPs. Areas addressed in this combined SPCC/SWPPP training include the following; • The importance of quick response to spills • The location and use of spill equipment and supplies • Flow to safely and effectively use the spill equipment and supplies • The locations of oil transfer shutoff switches • The locations of catch basins, drainage ditches and outfalls, and where the outfalls lead to • The importance of preventing releases from migrating toward local surface waters, including the in -plant ditches and storm sewer catch basins, and from spreading such that post -spill cleanup activities are made more complicated • The specific response and notification procedures (see Section 10 of this ISRP) f " " • A review of stormwater pollution plan BMPs and that a reminder that no non-stormwater l (process water) is to be discharged • A review of the drainage basins, what industrial processes occur within the basins, and the locations of the basin outfalls. • An overview discussion of the stormwater sampling program • An overview of the inspections program • An overview of the dike draining and tanker truck loading/unloading procedures. Signature sheets document training for each session. The EHS Coordinator maintains these training records. Integrated Spill Response Plan 21 Armour Lumber Mill Rev. 2, April 2009 Part III - Preparedness & Response 9.0 Spill Prevention and Preparedness The following structural and procedural measures are employed by the Armour Lumber Mill to prevent spills under the SPCC requirements. These are also considered the Best Management Practices (BMPs) under the SWPPP requirements. Appendix C includes additional guidance on BMPs that can be considered. 9.1 Structural Measures Secondary Containment. The SPCC rules require that the facility provide appropriate containment and/or diversionary structures or other equipment to prevent a petroleum discharge as described in § 1 12.1(b). To meet this requirement, secondary containment is required for most petroleum tanks and containers greater than 55 gallons capacity at the Armour Lumber Mill. Each containment system, including walls and floor, must be capable of containing oil and must be constructed so that any discharge from a primary containment system, such as a tank or pipe, will not escape the containment system before cleanup occurs. The containment must be able to contain the lam of the following: the contents of the largest container/tank, plus sufficient freeboard (10 percent extra volume is considered sufficient freeboard), or for large quantities of drums and small containers, 10 percent of the maximum possible inventory. At the time this plan was issued, secondary containment existed for all regulated containers and tanks with capacities greater than 55 gallons. The arrangements for transformers and hydraulic units are discussed in Section 6.2. Non -Petroleum tanks are not required by the SPCC rules to have secondary containment. However, under the storm water rules, secondary containment is considered best practice for chemicals such as solvents, acids, caustics, glycols, etc. At the time this plan was issued (Revision 2), all such non - petroleum storage tanks and containers greater than 55 gallons had acceptable containment measures. Sediment and Erosion Control. The SWPPP is required by the General Permit to consider areas of the facility that, due to topography, activities, or other factors, have a high potential for significant soil erosion. The majority of the plant site is paved or grassed and not subject to erosion. However, personnel should pay particular attention to the grassed channels after heavy rainfalls to verify that no erosion has occurred. If heavy rains have caused erosion, personnel should take immediate action to prevent further damage and soil loss by installing sift fences and reconstructing the affected channel(s). Site inspections should include an assessment of these areas and an evaluation of the erosion or channeling by runoff and possible ways to improve any deficiencies noted. 9.2 Procedural Measures Inspections, Maintenance & Records. The inspection program includes regularly scheduled inspections by the staff and periodic inspections by the Environment, Health & Safety (EHS) department. EHS staff performs routine inspections, Sample checklists for the inspections are presented in Appendix D (see also the more detailed discussion in Section 14 of this 1SRP, Integrated Spill Response Plan 22 Armour Lumber Mill Rev. 2, Argil 2009 Part III - Preparedness & Response r I During inspections, personnel observe the oil storage areas for evidence of deterioration, leakage, and improper practices. Inspections include observation of the following: • Deterioration of tank exteriors, tank supports, or aboveground piping • The presence of petroleum within containment structures • Verification that drainage valves from containment areas are closed The presence of any petroleum spills or releases outside of controlled areas and their causes and sources Proper operation of sump pumps in oil storage collection sumps Verification that spill control kits are in their proper location and that they are properly stocked If problems are detected, corrective actions must be taken immediately. The inspections, any problems identified during the inspections, and the corrective actions taken must be documented. Per the SPCC rules, the facility must keep the written procedures and a record of the inspections and tests, signed by the appropriate supervisor or inspector, with the SPCC Plan for a period of three years. A sample tank inspection checklist is included in Appendix D. More comprehensive inspections or integrity testing must also be performed as follows: For field -erected bulk storage tanks, and also shop -built tanks that are in contract with the ground or a concrete floor or pad, conduct both periodic integrity testing of the tanks and periodic leak testing of the valves and piping. Integrity testing should consist of ultrasonic testing of wall thickness combined with visual inspection of both the inside and outside surfaces of the tanks. Leak testing of piping can consist of hydrostatic pressure testing. These activities should be performed at Armour at intervals of no less than 10 years. For tanks that have never been tested in this manner, the first test must be performed within six months of the approval of this plan by facility management. For shop -built tanks that are elevated such that all sides and the bottom can be visually inspected (i.e., set on saddles or similar), conduct a detailed visual inspection in accordance with Standard SP001-03 of the Steel 'rank Institute at intervals of not greater than 10 years. The inspection shall be conducted by a qualified inspector, as certified by the Steel Tank Institute or by the American Petroleum Institute. Leak testing of associated piping can consist of hydrostatic pressure testing. These activities should be performed at intervals of no less than 10 years. For tanks that have never been tested in this manner, the first test must be performed within six months of the approval of this plan by facility management. Records of the comprehensive inspections and/or integrity tests must be kept for the life of the tank. Oil Transfer Procedures. All tanks are manually filled under supervision of competent personnel. Alarms are not necessary for these operations since they are manned at all times during filling. Except on hydraulic systems, petroleum products are transferred via flexible hoses connected to the tanks. Armour Integrated Spill Response Plan 23 Armour Lumber Mill Rev. 2, April 2009 Part III - Preparedness & Response Lumber Mill employees who monitor the transfers are required to know the location of spill kits and how to use the equipment and supplies in them. These employees are also trained in the appropriate procedures related to spill notification and initial response. Oil. Use in Process Equipment. The Armour Lumber Mill uses some pieces of equipment that have oil reservoirs; there are preventive measures in place to keep oil associated with this equipment from entering storm water (Table 3). For process equipment with oil reservoirs that have capacities of less than 55 gallons, the preventive feature to contain spills are spill kits located nearby. Personnel who work in the vicinities of this equipment receive spill prevention and response training. This equipment is included with the inspection program. (See additional discussions in Section 6.2) Good Housekeeping Measures. Good housekeeping is the maintenance of an orderly work environment and contributes to the overall facility pollution control effort. Good housekeeping is achieved through a combination of periodic employee training, motivation, and significant management attention to details of keeping storage, production, and workshop areas clean and orderly. Good housekeeping not only contributes to prevention of incidents, but also supports worker health and safety programs, eliminates waste, and generally prevents deterioration of company property and equipment. Housekeeping is the responsibility of operations personnel on each shift with support from plant management. The most common housekeeping issues at a sawmill revolve around the production of sawdust in many of the processes. These issues require frequent activities to keep the yards clean of spilled sawdust, and also to keep the hydraulic containment pans free of sawdust. The latter activity is quite important from a spill Cprevention standpoint, as significant sawdust buildup in a containment pan can compromise the capacity of that pan to contain a major oil release from the hydraulic unit served. Preventive Maintenance. An effective preventive maintenance program is an important aspect of any BMP control system. Properly maintained and inspected equipment is less likely to cause problems that result in accidents. Armour Lumber Mill has a preventive maintenance program that specifically provides review of equipment in areas where potential discharges to the environment exist. Where a determination is made that insufficient attention is being paid to any item involved in the handling, storage, or transport of process chemicals, treatment chemicals, fuels, or lubricants, these deficiencies will be brought to the attention of the pollution prevention- team by shift supervisors. Preventive maintenance records on applicable equipment and systems are maintained in the central plant files. Security. Armour Lumber Mill's entries into the facility are at the main offices and the scale house. The main office personnel and scale house operators prevent unknowing entry and to minimize the possibility for unauthorized entry for persons and equipment onto the facility. All process areas and areas where oil and other chemicals are stored or dispensed are well lighted. Both photo -electrically operated and manually controlled lights are used at the facility. The entire frontage along the CSX rail line is fenced, and the only entrance road is gated. On the other three sides of the active portion of the site the lack of any adjacent roads, the presence of the creek, and the heavily wooded nature of surrounding land provide a measure of security in lieu of fencing. Storage tanks with secondary containment are equipped with either normally closed dike valves, which are kept locked except when in use, or have secondary containment with no passive drains at all. The m latter are emptied via blind sups using sump pumps operated by authorized personnel only. Should any Integrated Spill Response Plan 24 Armour Lumber Mill Rev. 2, April 2009 Part III - Preparedness & Response {` piping connected to a tank be taken out of service temporarily, thepiping shall be capped to provide p p g p Y, pP foolproof prevention of an inadvertent accidental release. 9.3 Spill Response Supplies Spill response supplies are positioned in strategic locations around the facility. These locations are described in Table 5 Table 5 Description of Spill Response Kit Locations Material Kit Location/Description Absorbent Sock Pads Store Room and EHS Training Center Absorbent Pillows Store Room and EHS Training Center Additionally, the facility has an unlimited supply of sawdust that can be used for absorbents. Integrated Spill Response Plan 25 Armour Lumber Mill ,Rev. 2, April 2009 Part III - Preparedness & Response 10.0 Spill Response Procedures In spite the facility's best efforts to prevent spills of any magnitude from occurring, the possibility of a spill does exist. The following is a summary of the pre -planned spill response procedures that facility staff are to follow in the event of a spill. Step 1: Stop the leak if possible, and notify your Supervisor and the EHS Coordinator (see Quick Reference Guide). If neither of these individuals call be located, notify the next person listed in the Quick Reference Guide. Step 2: Immediate Response. The EHS Coordinator (or the alternate) assesses the nature and extent of the spill and the potential threat to human life or the environment. He/She then directs implementation of the actions needed to stop the source of the release and control the spread of the released material or the flow of material to local surface waters. The Maintenance Supervisor and the Area Supervisor will make resources available as needed. As warranted, the EFIS Coordinator (or the alternate) will summon the local emergency response agencies (EMTs, police or fire department) or the on -call outside response contractor to provide additional resources. Step 3: Notifications. If the spill reaches or threatens to reach waters of the state (can include a ditch with standing water), or if the spill is a petroleum product release of greater than 25 gallons, or if the spill of a CERCLA hazardous substance exceeds its reportable quantity (RQ), the incident must be immediately be reported to the appropriate governmental agency: the NC DENR and/or the National Response Center. The appropriate corporate official must also be notified. (See Quick Reference Guide for notification phone numbers). Step 4: Cleanup and Disposal. Upon control of the spill the EFIS Coordinator will direct cleanup and proper disposal of the contaminated residues resulting from the spill. The EHS Coordinator (or alternate) will keep a daily log of activities during the spill event including the nature and extent of the spill, the response actions, any outside assistance, the quantity and disposition of the spilled materials, an assessment of environmental damage and any contact with regulatory agencies. This information may be required to be submitted in written form to the governmental agencies at a later date. A spill report form that outlines the information to be obtained regarding the spill is included in this spill plan as Appendix D. 10.1 Response Measures and Equipment Response measures include the use of absorbent materials or the construction of temporary dikes, swales, or berms to prohibit or control the flow of spilled materials. Absorbent materials and miscellaneous equipment that are available on site in the event of spill will be used to contain and recover spilled materials. Sawdust absorbent is available from the facility operations in an unlimited quantity. The facility also has heavy equipment that can be of value to spill response (i.e., front end loaders). Outside services such as earth moving equipment and crews, disposal contractors, fire departments, and hazardous material response teams may also be enlisted as necessary. Integrated Spill Response Plan 26 Armour Lumber Mill Rev. 2, April 2009 Part III -- Preparedness & Response 10.2 Outside Assistance The spill coordinator is responsible for notifying outside emergency response organizations in the event that their services are needed (see Quick Reference Guide for contact information). Outside assistance may be requested for traffic control, community evacuation, fire, spill control and cleanup, and medical emergencies. The spill coordinator is also responsible for retaining cleanup subcontractors and procuring the necessary materials and equipment. The spill coordinator shall maintain a log of the progress of spill response activities. 10.3 Cleanup and Disposal Spill cleanup activities will be conducted under the general supervision of the spill coordinator who will designate facility personnel and equipment and authorize assistance as needed. To the extent feasible, the spilled material will be recovered and reclaimed or disposed of. Spill residues and other contaminated materials will be characterized using MSDSs for the materials, by analyses or the available information and disposed of in accordance with applicable regulations in a manner and at a location approved by the spill coordinator. Any supplies or equipment depleted or destroyed, as a result of the spill or subsequent response activities will be replaced as soon as possible. 10.4 Notification and Reporting This subsection outlines the notification and reporting procedures to be followed in the event of a spill and the designated personnel responsible for each notification or report. A listing of agencies and services that may potentially be notified is given in the Quick Reference Guide at the front of this Plan. Notifications and Reports. In the event of spill, the employee discovering the spill shall immediately contact the Team Leader who will contact the spill coordinator. Emergency numbers for both on -site emergency personnel and off -site emergency contacts are given Quick Reference Guide. • If the spill poses a threat to human health or property, the spill coordinator will notify the local sheriff, fire department, and area medical personnel as needed. The spill coordinator will determine if the spill is reportable under federal regulations. 40 CFR 1 10 states that a reportable spill is one that discharges a harmful quantity of oil to the navigable waters of the United States. A harmful quantity of oil is defined by the USEPA as a discharge that violates applicable water quality standards and/or one that causes a sheen, Film, or discoloration of the surface of water or adjoining shorelines. it also includes a discharge that may cause a sludge or emulsion to be deposited beneath the surface of the water or upon adjoining shorelines. (See also Section 2.0 for additional reporting criteria). • If the spill is found to be reportable, the spill coordinator will immediately notify the NCDENR and the USEPA as appropriate. If a spill of oil reaches navigable water, the spill coordinator will notify the USEPA/United States Coast Guard (USCG) National Response Center (NRC) and the NCDENR (see Quick Reference Guide). The spill coordinator will provide the following information: — The date and time of the spill or release Integrated Spill Response Plan 27 Armour Lumber Mill Rear. 2, April 2009 Part III - Preparedness & Response — An estimate of the quantity of material released or spilled and the time or duration of the event The exact location of the spill, including the name of the waters involved or threatened and/or other medium or media affected by the release or spill The source of the release or spill The name, address, and telephone number of the person in charge of, or responsible for, the facility or activity associated with the release or spill The extent of actual and potential water pollution The person at the release or spill site who is in charge of operations at the site and the telephone number of this person The steps being taken or proposed to contain and clean tip the spill and any precautions taken to minimize impacts A follow-up written report must be submitted to USEPA Region IV within 60 days if the spill exceeds 1,000 gallons or occurs within a year of a previous federally reportable oil spill (a reportable spill as defined in 40 CFR 110 given above). The written report will contain, at a minimum, the following information: Name and location of the facility Name of owner/operator Date and year of initial facility operation Maximum storage or handling capacity of oil of the facility and normal daily throughput Facility description with process maps, flow diagrams, and topographical maps SPCC plan and failure analysis Cause of spill with failure analysis Corrective action taken with description of equipment repairs and replacements Additional preventive measures taken or contemplated to minimize the possibility of recurrence Other information pertinent to the SPCC plan or spill event Following the incident, the spill coordinator should complete the spill report form in Appendix D. Regulatory Agencies. The criteria for reporting spills to governmental agencies are presented in Section 2.0 of this plan. The regulatory agencies and their telephone numbers for contacting purposes are listed in the Quick Reference section of this Plan. Records. The spill coordinator will keep a log of activities during the spill event, including the quantity of oil spilled, recovered, and disposed of; general assessment of environmental damage; and any other notable events that may occur during the spill and subsequent response activities. Upon completion of all activities, he will amend the completed spill report form and prepare a chronological summary of the incident for entry into the ISRP. Integrated Spill Response Plan 28 Armour Lumber Mill Rev. 2, April 2009 Part IV- Site Compliance Requirements 11.0 Semi -Annual Site Compliance Evaluation Semi-annual site compliance evaluations are comprehensive inspections performed by individuals of the Pollution Prevention Team (see Section 8 of this ISRP). These individuals should be familiar with the facility industrial operations and SWPPP goals and requirements. Furthermore, inspectors should be able to make necessary management decisions or have direct access to management. The semi-annual site compliance evaluation is not to be confused with the semi-annual outfall monitoring requirements (see Section 12.1 and 12.4 of this ISRP). However, it is recommended that the semiannual site compliance evaluation be performed immediately after the semi-annual qualitative monitoring (12.4) so that any issues identified in the qualitative monitoring can be further investigated during the semi-annual compliance evaluation. The semi-annual compliance evaluation is a review of all areas of the facility where there are potential exposures of industrial materials to stormwater, and of all BMPs implemented to prevent or manage such exposures. Semi-annual evaluation provides a basis for evaluating the overall effectiveness of this plan. In particular, the annual site compliance evaluation will allow the pollution prevention team to verify that the description of potential pollutant sources contained in the plan is accurate, that the plan drainage map is accurate or has been updated to reflect current conditions, and that controls identified in the plan to reduce pollutants in storm water discharges are accurately identified, in place, and working. The annual site compliance evaluation should also identify where new controls are needed so that they may be implemented and incorporated into the plan. The scope of the semi-annual site compliance evaluation will depend on various factors, including the scope of the SWPPP and the size and nature of the activities occurring at the facility. The process for _.-. conducting the evaluation should follow these steps: • Inspect storm water drainage areas for evidence of pollutants entering the drainage system. • Review all storm water analytical data accumulated since the previous compliance evaluation. • Review information accumulated since the previous compliance evaluation. Evaluate results of inspections, monitoring data, and reports to assess the effectiveness of measures currently being used to reduce pollutant loadings and to decide if additional measures are needed. • Observe structural measures, sediment controls, and other storm water BMPs to verify proper operation. • Inspect any equipment needed to implement the plan, such as spill kits and response equipment. • The General Permit requires that the SWPPP be kept up-to-date by regularly evaluating the information in the plan for its current applicability to the site as well as monitoring analytical results from storm water sampling in accordance with the permit requirements. • Revise the plan as needed. Implement any necessary changes in a timely manner. Integrated Spill Response Plan 29 Armour Lumber Mill Rev. 2, April 2009 Part IV- Site Compliance Requirements 12.0 Storm Water Discharge Monitoring 12.1 Semi -Annual Monitoring According to Part I1, Section B of the General Permit for storm water, the Armour Lumber Mill is required to perform semi-annual analytical monitoring at the two stormwater outfalls that drain areas of industrial activity. A single semi-annual analytical event must be completed during each of the following two calendar periods: once during the period January I through June 30, and once during the period July I through December 31. Additionally, individual analytical monitoring events must be at least 60 days apart. For example, if a monitoring event is performed on June 20, the next sampling event cannot be performed until at least August 20. Results of the monitoring must be submitted to the North Carolina Division of Water Quality (DWQ) on the required standard forms (copies of the forms are included in Appendix D of this ISRP). Samples shall be collected during a "representative " storm event of at least 0,1 inches of precipitation following at least 72 hours of dry weather (defined as a period of 72 hours during which no storm events equal to or greater than 0.1 inches have occurred). The outfalls at various facilities, including Armour, may respond differently to storm events such that a 0.1-inch rain event that follows 72 hours of dry weather may not produce discharge at an outfall sufficient to be sampled. If a small storm event produces insufficient discharge, then sampling must be postponed until a larger storm event occurs (following a fresh 72-hour period of dry weather, of course). Note also that if a facility elects to perform sampling during a seemingly appropriate storm event, but the rain stops prior to discharge occurring at an outfall, then it is permissible to wait up to 10 hours for the rain to resume. If rain does not resume within 10 hours, then sampling must be abandoned and sampling must be attempted during a subsequent rain event following a fresh 72-hour period of dry weather. Because of the unpredictable nature of storm events, it is suggested that initial attempts to sample stormwater focus on the first three months of a semiannual period. In the unlikely event that there is no opportunity to collect appropriate stormwater samples during the first three months, then the final months of a semi-annual period can serve as a backup period to assure that the required samples can be collected. Even less likely, given the climate of southeast North Carolina, it is possible that during prolonged drought there may be no flow at an outfall during an entire prescribed semi-annual period. In this case, a report must still be submitted to the DWQ with a notation that there was no discharge that could be sampled (see reporting in Section 13). Safety Planning. It is essential that planning include development of appropriate written safety precautions in advance of the sampling event to assure the safety of the sampling team. For example, it is most often raining during sampling making work more difficult. Even if it is not raining, the work surface may consist of uneven and/or slippery ground. At some outfalls, the sampling may occur near fast flowing water, and there may be riprap under foot or a sloped embankment near the flowing water. Areas near outfalls in remote areas may exhibit potential biohazards including poison ivy, thorns, snakes and other reptiles, and ticks. It is suggested that for remote areas, an unobstructed path be maintained to an outfall, and that sampling be performed by a two -person team with a hand-held means of communication (two-way radio or cell phone). Particularly dangerous footing near a sample point should be remedied during good weather, prior to a sampling event. Finally, if it becomes necessary to sample in semi -darkness or full darkness, appropriate lighting must be included with the safety and sampling gear (sampling in darkness should be avoided if at all possible). Integrated Spill Response Plan 30 Armour Lumber Mill Rev. 2, April 2009 Part IV- Site Compliance Requirements Sample Parameters and Analytical Methods. The permit requires that samples be analyzed for the following parameters at each outfall: Parameter Method • Total Rainfall during the Rain gauge sampling event • pH Analyze grab sample using field instrument • Total Suspended Solids Grab sample to be analyzed in qualified analytical laboratory • Chemical Oxygen Demand Grab sample to be analyzed in qualified analytical laborator • Oil and Grease' Grab sample to be analyzed in qualified analytical laboratory Samples must be collected as soon as possible after the discharge begins. Analysis must be by an approved EPA method listed in 40 CFR 136 that provides detection limits appropriate for comparison with the "Benchmark Values" specified in the permit (see Section 12.2 of this Plan and also General Permit NCG210000). Samples must be collected in the containers types specified in the EPA methods, and the samples must be preserved in accordance with procedures specified in the method, Maximum specified sample holding times must not be exceeded and, where specified, samples must be chilled to 4° C from the time of collection to delivery to the laboratory. Samples must be analyzed in a laboratory certified by the state of North Carolina for drinking water/wastewater analysis. Appropriate chain of custody forms must be completed and accompany the samples to the laboratory? 12.2 Benchmark Values The general permit includes benchmark values against which stormwater sample analytical results must be compared. The benchmark values are found in Tables 3 and 6 of the permit and are summarized below. ' Oil and grease analysis is required only if the Armour Lumber Mill vehicle maintenance operations consume an average greater than 55-gallons of crankcase and other vehicle lubricants per month. If this threshold is triggered, the Oil and Grease analysis must be performed only at the outfall(s) that receive stormwater runoff from the vicinity of the vehicle maintenance operation. 3 If the Armour Lumber Mill contracts with a North Carolina certified laboratory to perform the analytical work, the laboratory will typically provide the shipping cooler, sample bottles appropriate for the analytes, preservatives required for each sample aliquot, and ice packs for maintaining the appropriate temperature during transport of the sample to the laboratory. A properly configured sample shipment cooler would be appropriate for shipment via 24- hour delivery service to anywhere in the US. If a local certified laboratory is available, the cooler can be transported to the laboratory by Mill staff. Integrated Spill Response Plan 31 Armour Lumber Mill Rev. 2, April 2009 Part IV- Site Compliance Requirements Discharge Characteristics Benchmark Value pH Within the range 6.0 — 9.0 Chemical Oxygen Demand 120 mg/l Total Suspended Solids 100 mg/l Oil and Grease4 30 mgll Benchmark values are not standards against which to compare compliance. Instead they represent trigger levels above which certain actions are required by the Armour Lumber Mill, and in some cases notifications to DWQ most be made. Tier I Response. If sampling results are above a benchmark value for any parameter (or "out of range" with respect to the pH benchmark value), then the Armour Lumber Mill shall: 1. Conduct a stormwater management inspection within two weeks of receiving sample results, 2. Identify and evaluate possible causes of the benchmark value exceedance, 3. Identify potential remedies and select one or more to implement: source controls, operational controls, or physical improvements to reduce concentrations of parameters of concern or to bring concentrations within benchmarks. 4. Implement the selected actions within two months of the Tier I inspection (Item I above), 5. Record each instance of a Tier I response in this Plan. Include the date and value of the benchmark exceedance, the inspection date, of the personnel conducting the inspection, the selected actions, and the date the selected actions were implemented. Tier II Response. If during the term of the permit, sampling results from two consecutive monitoring events are above benchmark values for any parameter (or "out of range" with respect to the pH benchmark value), then the Armour Lumber Mill shall: 1. Repeat the actions outlined above in the Tier I Response, 2. Immediately implement monthly analytical and monthly qualitative monitoring (see Section 12.4 of this Plan) for all parameters at every outfalI where a sampling result exceeded the benchmark value for the two consecutive samples. Monthly monitoring shall continue until three consecutive sample results are within Benchmark Values for all parameters. 4 This benchmark is applicable only if the Armour Lumber Mill vehicle maintenance operations consume an average greater than 55-gallons of crankcase and other vehicle lubricants per month, and would apply only to the outfall(s) that receive stormwater runoff from the vicinity of the vehicle maintenance operation. Integrated Spill Response Plan 32 Armour Lumber Mill Rev. 2, April 2009 Part IV- Site Compliance Requirements �~ 3. If no stormwater flow occurs during a month during the `Pier If response, the Armour Mill must still submit a monthly monitoring report indicating "no flow." 4. Maintain a record of Tier II responses in this Plan. Special Requirements for Exceedences on Four Occasions. If during the term of this permit the Benchmark Values are exceeded for any parameter at any outfall on four separate occasions, the Armour Lumber Mill must notify the DWQ Regional Office Supervisor within 30 days of receipt of the fourth exceeding analytical result. The Regional Supervisor may require the mill to implement any of the measures listed in Part II, Page 7 of 10 of the permit, and/or may rescind coverage under the general permit. 12.3 Representative Outfall Status (ROS) The Armour Lumber Mill has two stormwater outfalls, Outfall 001 and Outfall 002 (see Figure 2). Should mill management desire to reduce the monitoring burden, they can request from the North DQW for approval to sample a single outfall as "representative" of its typical discharges for both outfalls. A form requesting ROS (form SWU-ROS-090608) is available from the DWQ (http:l/h2o.enr.state.nC.us/stil1-orms Documents.htm). Should DWQ grant ROS status, the completed application form and acceptance letter from DWQ should be placed in Appendix B with the copy of the active stormwater permit. 12.4 Qualitative Monitoring Requirements Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status. Qualitative monitoring shall include the following evaluations. Discharge Characteristics Frequency' Color Semi -Annual Odor Semi -Annual Clarity Semi -Annual Floating Solids Semi -Annual Suspended Solids Semi -Annual Foam Semi -Annual Oil Sheen Semi -Annual Erosion Semi -Annual Other obvious indicators of stormwater pollution Semi -Annual 5 Frequency increases to monthly if Tier 11 results are triggered (see discussion in Section f 2.2 of this Plan and also ' Part II of the general permit). Integrated Spill Response Plan 33 Armour Lumber Mill Rev. 2, April 2009 Part IV- Site Compliance Requirements I. Results of each evaluation are to be recorded for each outfall on form SWU-242 Qualitative Monitoring i Form 112608A found at http://l12o.enr.state.nc.us/su/Fornis Documents, htm#StormwaterGP . A more complete discussion of evaluation of the discharge characteristics is found in the guidance document "Qualitative Monitoring Report Supplement SWU-242A {htt ://l12o.enr.state.ne.us/su/documents/SWU- 242AQualitative_MonitorineGuide2008.pdf }. �y Integrated Spill Response Plan 34 Armour Lumber Mill Rev. 2, April 2009 Part IV- Site Compliance Requirements 13.0 Plan Revisions This plan is a "living document" since it will require periodic updates, addition of data, appending of reports, and other modifications. As explained in the Storm Water General Permit, the plan is to be revised after each site compliance evaluation if it proves to be ineffective in controlling the discharge of pollutants. Armour Lumber Mill must also amend this plan whenever a change in design, construction, operation, or maintenance impacts the potential for pollutants to be discharged. However, Armour Lumber Mill is not required to submit a notice to the director each time the pollution prevention plan is modified unless the director specifically requests changes to be made to the plan. Administrative changes to this plan can be made by the facility with no involvement by the Professional Engineer (PE). if there are no technical changes requiring the PE certification, this plan must still be reviewed every 5 years. Any changes made to the plan that are technical in nature must be re -certified by the PE regardless of whether or not 5 years have passed. Integrated Spill Response Plan 35 Armour Lumber Mill Rev. 2, April 2009 Part IV- Site Compliance Requirements 14.0 Record Keeping and Internal Reporting Keeping records is an effective way of tracking the progress of pollution prevention efforts under both the stormwater general permit rules and the SPCC Plan rules. Additionally, recordkeeping for many items is required by these rules. The following are listings of the records retention requirements under the stormwater general permit and the SPCC rules. Storage Location and Retention Stormwater Permit Record Requirement Stormwater Permit Records Appendix B of the ISRP • Notice of Intent (NOI) to accept the general stormwater permit (life of permit + 2-years) • General Stormwater Permit NCG2100000 • DWQ Certificate of Coverage for the General Permit • Representative Outfall Status (ROS) request [if applicable] • DWQ Acceptance of ROS [if applicable] Stormwater Monitoring Records Establish a "Monitoring & • Semi -Annual Stormwater Analytical Monitoring Records. Evaluations" binder or file Records required for each event include 1) the completed NC drawer (5-yr retention) DWQ form SWU-245-11-408, 2) the laboratory reports including QA/QC information, and 3) the chains -of -custody forms.' • Semi -Annual Qualitative Monitoring Reports. DWQ form SWU- 242-112600 Tier I and Tier H response records [if applicable] Establish a "Monitoring & Evaluations" binder or file drawer (5-yr retention) Semi -Annual Site Compliance Evaluation reports Establish a "Monitoring & Evaluations" binder or file drawer (5-yr retention) Annual Non-Stormwater Discharge Evaluation Establish a "Monitoring & Evaluations" binder or file drawer (5-yr retention) 6 If there are exceedences that trigger Tier I or Tier 11 requirements (see Section 12.2 of this ISRP), semi- annual monitoring may need to be temporarily increased in frequency to monthly. 7 Note that if the facility uses more than 55-gallons of motor oil per month in a vehicle repair shop, a second form must be completed for oil and grease sampling at the outfall(s), DWQ Form SWU-246- 112608. Integrated Spill Response Plan 36 Armour Lumber Mill Rev. 2, April 2009 Part IV-- Site Compliance Requirements Storage Location and Retention SPCC Plan Record Requirement Petroleum Tank Annual Comprehensive Inspections (as applicable) Establish a "Tank Inspections and Integrity testing Binder" or file folder (3 year retention) Petroleum Tank Integrity Testing (as applicable) Establish a "Tank Inspections and Integrity testing Binder" or file folder (3 year retention) Petroleum Truck Loading/Unloading Checklist Staple each completed Loading/Unloading checklist behind the respective monthly inspection checklist (see discussion below as to how to file the monthly checklists) Storage Location Combined Stormwater Permit/SPCC Plan Record and Retention (these records satisfy requirements in both rules) Requirement Rainwater Release Records (from containment dikes) Establish a "Rainwater Release Records" binder or file folder 5- r retention) Joint Stormwater Permit/SPCC Training Keep with facility training records, but also keep a copy in the EI-IS office (5-year retention) Monthly Inspection Checklists (combined SPCC/SWPPP container Establish an " Monthly and spill response equipment inspection checklist) Inspections" binder or file folder (5- r retention) Release Reporting (releases of either petroleum products regulated Establish an " Release Reports" under the SPCC rules or non -petroleum chemicals regulated under binder or file folder (5-yr CERCLA and/or the general stormwater permit) retention) integrated Spill Response Plan 37 Armour Lumber Mill Rev. 2, April 2009 ip '0 F A. 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