NCG170357_COMPLETE FILE - HISTORICAL_20140826

STORMWATER DIVISION CODING SHEET
NCG PERMITS
� PERMIT NO. I IV
DOC TYPE I � HISTORICAL FILE
❑ MONITORING REPORTS
DOC DATE ❑
YYYYM M DD

NC Division of Energy, Mineral and Land Resources
NPDES Stormwater Permit Contacts Summary
NC PEVILR hash [211oIXIng c n act information in our PgEmtt Database for jour jaermil as of812612014.
Permit Number: NCG170357
Permit Type: Textile Mill Products Stormwater Discharae COC
Facility Name: Frontier 501nnlna Mills lncoroorated
Facility Address I: 17Q, ShakevRd
Facility Address2i
City, State & Yip: Mayodan, NC 27027
Owner Information Details:
Owner Name:
Owner Type:
Owner Type Group: Oraanization
Owner Affiliation: (% ,y�{i� CUwe� .�— Title: GOYIrrP�G 1v1
Addressi: 1823 Boone Tr Rd (�1/l �CO� d A 1 MS 9 /2,&/?-b Icy
Address2:
City, State & Zip: Sanford, NC ZZ330
Work phone: [phone] Fax: [phone]fi
Email Address: jay.flanaU@frontje15Din,ning.com
nta"Am lift Ads phone f" LMLU
Jay Flanary 1823 Boone Trl Rd, Sanford, NC 27330 919-777-2650 919-718-2301 jay.flanary@frontiers
innln .com
,acilit}rCarrtact�Person(s)
Contact Name M Address Phone fm Email
Jody Jarrell 170 Shakey Rd, Stoneville, NC 27048 919-776-9940 336-548-3644 jody.jarrelt@frontiers
Innin ,com
Contact Name Title Address pie F;1X Email
Jay Flanary jay.flanary@frontierspi
nning.com
FPe"rom" i11ing�ContaCt
7ltlg Address Phone Fps Email
KaY_` ne 1823 Boone Tr Rd, Sanford, NC 27330 919-777-2650 919-776-9806
n o'- czrre-z4- —
cz, \& lo, 6 ,e- J;l y
u � � 4-o
8/26/2014 Page

NC Division of Energy, Mineral and Land Resources
NPDES Stormwater Permit Contacts Summary
NC DEMLR has the following contact information in our Permit Database for your permit as of 211412014.
Permit Number: NCG170357
Permit "type: Textile MITI Products Stormwater
Facility Name: Frontier Solnnlna Mills incorporated
Facility Addressi: 120 Shakev Rd
Facility Address2:
City, State & Zip: Mavodan, NC 27027
Owner Information Detalls:
Owner Name:
Owner Type:
Owner Affiliation:
Addressi:
Address2:
City, State & Zip:
Work Phone:
L=—., 7 r �'T3T11fiT1<u[IIF#iT
yr
(FtCSp6nIi61'e
Jay Flanary
1,82.3 499ng Tr5d
Sanford, NC 27330
919_-777.2650
Owner Type Group: Organization
-< Title: Dirgaor 1jaQUfa=rina
Email Address: iay.flanary(dfrontlerspinnlng.com
Fax: [phone]
FaciIftij Qnt-Rfk r on(s}.
contma Name T. t Address Phone €Mau
Jody Jarrell 170 Shakey Rd, Stoneville, NC 27048 919-776-9940 336-548-3644
Permit_CoritactiM:Persari(s) .. __F�-�_ ='
Contact Name Etc Address Phone EAS Email
Jay Flanary Director Manufacturing 1823 3oone Tr Rd, Sanford, NC 27330 919-777-2650 919-776'-9806
Services of
Page

Taxlor-Smith, Aana
From: Jarrell, Jody [[e-mail]]
Sent: Thursday, April 11, 2013 2:32 PM
To: Taylor -Smith, Aana
Subject: RE: Inspection Letter from 11-24-08
Hi Aana,
It was great to meet you as well. I appreciate all the help and pointers that you gave me today. I was hoping for a good
meeting that would be informative and pleasant. Thank you for both. Have a great day!
Jody Jarrell
Maintenance Manager
Frontier Spinning Plant 5
-----Original Message -----
From: Taylor -Smith, Aana [mailto:Aana,[e-mail]]
Sent: Thursday, April 11, 2013 12:28 PM
To: Jarrell, Jody
Subject: Inspection Letter from 11-24-08
Hi Jody,
It was great to meet you today! I have attached a PDF of the inspection letter from the previous time that
Frontier Spinning Mills was inspected as we discussed. Keep in mind that this letter also includes the inspection
of the plant at 109 Turner Road as well as an evaluation of two No Exposure Certification Applications that were
submitted by Frontier in 2008. The list we discussed for the plant at 170 Shakey Road is on pages 1-2.
Let me know if you have any questions! I will be sending out your inspection letter for today's inspection with
tomorrow's mail.
Thanks,
Aana Taylor -Smith
Surface Water Protection Section
Winston-Salem Regional Office
Division of Water Quality
Phone: [phone]
Fax [phone]
E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be
disclosed to third parties.

AA
MCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Pat McCrory Charles Wakild, P. E. John E. Skvarla, III
Governor Director Secretary
11 April 2013
Jay Flanary, Director of Manufacturing Services
Frontier Spinning Mills, Inc.
1823 Boone Trail Road
Sanford, NC 27330
Subject: Compliance Evaluation Inspection
NPDES General Stormwater Permit NCG170000
Certificate of Coverage NCG170357
Frontier Spinning Mills, Inc.
Rockingham County
Dear Mr. Flanary:
Aana Taylor -Smith of the Winston-Salem Regional Office of the NC Division of Water Quality (DWQ or the
Division) conducted a compliance evaluation inspection at the subject facility on 11 April 2013. The assistance
and cooperation provided by Mr. Jody Jarrell and Mr. John Booth during the inspection were greatly
appreciated. An inspection checklist is attached for your records and the inspection findings are summarized
below.
This facility is located at 170 Shakey Road in Mayodan, Rockingham County, North Carolina. Stormwater related
to industrial activity is discharged from the site to an unnamed tributary of the Dan River, which is currently
classified as WS-V (Water Supply) waters, in the Roanoke River Basin.
Documentation & Monitoring Review
The Stormwater Pollution Prevention Plan (SPPP) is complete and current. It is updated on a yearly basis and all
required records were available for inspection. Problems with the SPPP were described in the previous
inspection, conducted 24 November 2008, with the resulting recommendation that the plan be updated to
include several missing sections. During the inspection, it was noted that all recommendations had been
addressed. The facility had one spill in the past three years that was well -documented, but records of the spill
were not included in the SPPP. Please be sure to update the SPPP with a list of significant spills as required by
Part II, Section A, Paragraph d of the permit. Additionally, although the SPPP has been reviewed and updated on
a yearly basis, please rememberto include a statement that the plan has been updated with the plan itself.
Qualitative monitoring has been conducted and documented as required. The facility has 14 Stormwater
Discharge Outfalls (SDOs) at which qualitative monitoring is performed on a semi-annual basis. The facility has
one "switcher" vehicle that receives yearly preventative maintenance on -site, but as less than 55 gallons of new
motor oil are used per month, the facility is exempt from analytical monitoring requirements.
North Carolina Division of Water Quality, Winston-Salem Regional Office
Location: 585 Waughiown St, Winston-Salem, North Carolina 27107 One
Phone:[phone] FAX [phone]Customer Service: 1.877-623-6748 NorthCarolina
Internet: www.ncwaterquality.org Nat yea //y
An Equal Opportunity 1 Affirmative Action Employer L "

Frontier Spinning Mills, Inc.
04/11/2013
Page 2 of 2
Site Review
The facility is clean and well -maintained. All necessary secondary containment is implemented as required. Each
of the 14 outfalls was examined during the inspection. With one exception, the SDOs were clean and well -
maintained. Please note that Outfall 2 should have the grass removed from the mouth of the pipe. As discussed,
keep an eye on Outfall 14, as it may be prone to erosion. Additionally, you may want to consider updating the
description of Outfall 13 in the SPPP, as it did not appear as described, but was found at the location given in the
SPPP. The receiving waters at each outfall looked clear with no visible foam or floating solids. Outfall and access
maintenance is performed regularly and well -documented.
We appreciate your efforts to comply with the stormwater general permit, as well as the improvements made to
the facility's SPPP and practices since the last inspection. No additional response to this letter is required. Please
do not hesitate to contact Aana Taylor -Smith or me at [phone] if you have any questions regarding the
inspection or this fetter.
Sincerely,
juk��
W. Corey Basinger
Surface Water Regional Supervisor
Winston-Salem Regional Office
Division of water Quality
Attachments:
I. BIMS Inspection Checklist
CC: Central Files w/attachments
WBSPC Unit w/attachments
WSRO/SWP w/attachments
Jody L. Jarrell, Production Manager w/attachments
Frontier Spinning Mills, Inc.
170 Shakey Road
Mayodan, NC 27027

r
Permit: NCG170357
SOC:
County: Rockingham
Region: Winston-Salem
Compliance Inspection Report
Effective: 08/01/09 Expiration: 07/31114 Owner: Frontier Spinning Mills Inc
Effective: Expiration: Facility: Frontier Spinning Mills Incorporated
170 Shakey Rd
Contact Person: Jay Flanary
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Title:
Inspection Date: 04/11/2013 Entry Time: 09:30 AM
Primary Inspector: Aana Taylor -Smith
Secondary Inspector(s):
Mayodan NC 27027
Phone: [phone]
Certification:
Exit Time: 10:30 AM
Phone:
Phone: [phone]
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Textile Mill Products Stormwater Discharge COC
Facility Status: ■ Compliant Q Not Compliant
Question Areas:
® Storm Water
(See attachment summary)
Page: 1

Permit: NCG170357 Owner • Facility: Frontier Spinning Mills Inc
Inspection Date: 04/11/2013 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Please refer to inspection letter.
Page: 2

Permit: NCG170357 Owner - Faciltty: Frontier Spinning Mills Inc
Inspection Date: 04/11/2013 Inspection Type: compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan? E ❑ ❑ ❑
# Does the Plan include a General Location (USGS) map?
B - n ❑ ❑
# Does the Plan include a "Narrative Description of Practices"?
■ ❑
n
n
# Does the Plan include a detailed site map including outfall locations and drainage areas?
S ❑
Cl
❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
❑ S
❑
0
# Has the facility evaluated feasible alternatives to current practices?
®❑
❑
❑
# Does the facility provide all necessary secondary containment?
®❑
n
n
# Does the Plan include a BMP summary?
®❑
❑
❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
®❑
❑
❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
®❑
❑
❑
# Does the facility provide and document Employee Training?
■ ❑
❑
❑
# Does the Plan include a list of Responsible Party(s)?
®❑
❑
❑
# Is the Plan reviewed and updated annually?
■ ❑
❑
❑
# Does the Plan include a Stormwater Facility Inspection Program?
®❑
❑
❑
Has the Stormwater Pollution Prevention Plan been implemented?
®❑
❑
n
Comment: Detailed records of the one spill that occured in the past three years were
available, but were not included in the SPPP. Although the plan is reviewed and
updated annually, it was not noted in the plan itself when updates were made.
Qualitative Monitoring
Yes
No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
lm
n
n
n
Comment:
Analytical Monitoring
Yes
No
NA
NE
Has the facility conducted its Analytical monitoring?
n
❑
❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
❑
❑
®
n
Comment: Facility has a "switcher" vehicle that receives preventative maintenance
once per year, but does not qualify the facility for analytical monitoring as per Section C
of the permit.
Permit and Outfalls
Yes
No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
a
0
❑
a
# Were all outfalls observed during the inspection?
in
❑
❑
# If the facility has representative outfall status, is it properly documented by the Division?
n
n
®
Q
Page: 3

Permit: NCG170357 Owner • Facility: Frontier Spinning Mills Inc
Inspection Date: 04/11/2013 Inspection Type: Compliance Evaluation Reason for Visit: Routine
# Has the facility evaluated all illicit (non storrnwater) discharges?
Comment: Outfall #2: Cut grass out of pipe
Outfall #13: Re-evaluate description of outfail in SPPP
Outfall #14: Keep an eye on potential erosion
Page: 4

Permit: NCG170136 Owner - Facility: Frontier Spinning Mills Inc
Inspection Date: 11/18/2008 'Inspection Type: Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan? ✓ ■ Cl ❑ 'D
# Does the Plan include a General Location (USGS) map? ✓ ■ n n ❑
# Does the Plan include a "Narrative Description of Practices"? ✓ ■ ❑ ❑ n
# Does the Plan include a detailed site map including outfall locations and drainage areas? 0 ■ Cl n
# Does the Plan include a list of significant spills occurring during the past 3 years? IYl t i rot n n ■ fl
# Has the facility evaluated feasible alternatives to current practices? ✓ ■ Q
# Does the facility provide all necessary secondary containment? i✓ ■ n n n
# Does the Plan include a BMP summary? ■ Cl n n
# Does the Plan include a Spill Prevention and Response Plan (SPRP)? t✓
■
Q
n n
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ✓
■
❑
D n
# Does the facility provide and document Employee Training? t/
0
■
0 n
# Does the Plan include a list of Responsible Party(s")?"
■
n
o
"✓
# is the Plan reviewed and updated annually? t#/- V1f W Ytj { n lS
[1
®
❑
# Does the Plan include a Stormwater Facility Inspection Program? ✓
■
n n n
Has the Stormwater Pollution Prevention Plan been implemented? ✓"2- Q�(�Srj
n
B n n
Comment: Refer to inspection summary letter.
_Qualitative Monitoring S`� n "' t?"`'�s ti��-�,Y �
Yes
No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? ✓
■
❑ U1 n
Comment: r.
Analytical Monitoring
Yes
No NA NE,
Has the facility conducted its Analytical monitoring?
n
n� n
. l�'lt�rt7Y 01
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
n
nth n
Comment: isle-ma+rateafase er+ s+te—
Permit and Outfalls
Yes
No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site? ✓
®
n n n
# Were all outfalls observed during the inspection?
■
n rl n
# If the facility has representative outfall status, is it properly documented by the Division?
n
❑dm❑
# Has the facility evaluated all illicit (non stormwater) discharges? ✓
®❑
n n
Comment: -
Page•. 3

w
+ICQENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins Dee Freeman
Governor Director Secretary
August 3, 2009
Jay Flanary, Director Manufacturing Services of�
Frontier Spinning Mills Inc
1823 Boone Tr Rd V
Sanford, INC 27330
Subject: NPDES Stormwater Permit Coverage Renewal
Frontier Spinning Mills Incorporated
COC Number NCG170357
Rockingham County
Dear Permittee:
In response to your renewal application for continued coverage under stormwater General Permit NCG170000 the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater General Permit. This permit is reissued pursuant to the
requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North
Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended.)
The following information is included with your permit package:
• A new Certificate of Coverage
• A copy of stormwater General Permit NCG170000
• A copy of a Technical Bulletin for the General Permit
• Five copies of the Discharge Monitoring Report (DMR) Form
• Five copies of the Qualitative Monitoring Report Form
The General Permit authorizes discharges of stormwater only, and it specifies your obligations with respect to stormwater
discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the
changes in the reissued permit.
The more significant changes in the General Permit since the your -last Certificate of Coverage include the following:
• Permit cover page — Coverage is expanded to include industrial activities similar to the categorically identified industries.
• Part I Section A — This part explains that the No Exposure Exclusion from permitting option may be available to the permittee.
• Part II Section A — Several minor expansions and clarifications of the required content of the Stormwater Pollution Prevention
Plan have been added. Please be sure that your plan is updated to comply with the new requirements.
• Part II Section B — Qualitative monitoring must now be conducted during a representative storm event.
• Part II Section B — The permittee is required to keep a written record of his response to problems identified by his qualitative
monitoring observations.
• Part II Section C - For facilities with vehicle maintenance activities using more than 55 gallons of new motor oil per month, new
provisions require that discharges from the vehicle maintenance areas be sampled twice per year, and that the sampling
results be compared to new numerical benchmark values. (The previous cutoff concentrations have been eliminated.)
• Part 11 Section C — For facilities with vehicle maintenance activities using more than 55 gallons of new motor oil per month,
new provisions require the permittee to execute Tier One and Tier Two response actions, based on the first benchmark
exceedence (Tier One) and the second consecutive benchmark exceedence (Tier Two). Tier Two requires that the permittee
institute monthly monitoring instead of twice -per -year monitoring, until three consecutive monitoring events show no
benchmark exceedences.
• Part 11 Section C —This part contains a new provision that four exceedences of any particular benchmark will trigger increased
DWQ involvement in the permittee's stormwater management and control actions. DWQ may direct the permittee to apply for
an individual permit, or may direct the implementation or installation of specific stormwater control measures.
Wetlands and Stormwater aranch
1817 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St, Raleigh, North Carolina 27604
Phone: [phone] FAX: [phone] Customer Service:1-877-6i23-6748 TIC
IntemeY www.nwraterquality.org na
si
An Equal Opportun ty h Affirmative Acbon Employer

NPDES Stormwater Permit Coverage Renewal
Permit NumberNCG170357
August 3, 2009
Page 2
Part III Section E — Items 1. and 2. require submittal of a new reporting form, the Annual Summary DMR. This annual
summary of only the analytical monitoring results (if any) should be submitted to the local DWQ Regional Office. The Annual
Summary DMR reporting form will be posted on the Stormwater Permitting Unit's website in the near future.
Your coverage under the General Permit is transferable only through the specific action of DWQ_
This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the
permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order,
judgment, or decree.
If you have any questions regarding this permit package please contact Brian Lowther of the DWQ Stormwater Permitting Unit at
[phone].
Sincerely,
for Coleen H. Sullins
cc: DWQ Central Files
Stormwater Permitting Unit Files
Winston-Salem Regional Office

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG170000
CERTIFICATE OF COVERAGE No. NCG170357
STORMWATER DISCHARGES C 0
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,
Frontier Spinning Mills Inc
is hereby authorized to discharge stormwater from a facility located at
Frontier Spinning Mills Incorporated
170 Shakey Rd
Mayodan
Rockingham County
to receiving waters designated as a UT of the Dan River, a class WSIV waterbody in the Roanoke River
Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth
in Parts I, Il, ill, IV, V, and VI of General Permit No. NCG170000 as attached.
This certificate of coverage shall become effective August 3, 2009.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day August 3, 2009.
for Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission

RCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins Dee Freeman
Governor Director Secretary
April 17, 2009
RECEIVED
Mr. Jay Flanary i
N.C, DeDL of ENE;
Frontier Spinning Mills, Inc. APR 2 1 m
1823 Boone Trail Road Winstpn•salgm
Sanford, NC 27330 Regional orrrce
Subject: Denial of No -Exposure Certification NCGNE0562
Frontier Spinning Mills — Plant 5
170 Shakey Road, Mayodan, NC
Rockingham County
Dear Mr. Flanary:
The Division has reviewed your submittal of the No Exposure Certification for Exclusion from NPDES Stormwater
Permitting form, which we received on October 7, 2008. The Division is unable to concur with your certiflcation of no
exposure.
Based on an inspection of your facility, Winston-Salem Regional Office staff found that materials on your site either are
exposed, or have the potential to be exposed. DWQ cannot grant your requested exemption from permit coverage
when materials are exposed or have the potential to be exposed. Please continue to operate under the General Permit
Certificate of Coverage NC6170357.
If you have any questions or need further information, please contact Sarah Young at [phone], or through email
at [e-mail].
Sincerely,
for Coleen H. Sullins
cc: Winston-Salem Regional Office -Ron Boone
Stormwater Permitting Unit Files
Wetlands and Stormwater Branch
1617 Mail Service Center, Ralegh, North Carolina 27699-1617
Location: 512 N. Salisbury St, Raleigh, North Carolina 27604
Phone: [phone] FAX: [phone] Customer Service: 1-877-623-6748
Internet: www.ncwaterquality.org
An Equal Opportunity 1 Affirmalive Action Employer
NCG170357 Permitting file
One
NorthCarolina
)Vaturally

f WAIWEINL rjer
pinning mills
1823 Boone Trail Rd 9 Sanford, NC 27330 • 919-776-9940 • (FAX) 919-
December 17, 2008
Mr. Steve W. Tedder
Water Quality Regional Supervisor
Winston-Salem Region
Division of Water Quality
Subject: Reply - NOV-2008-PC-0807 dated 11/24/08
Dear Mr. Tedder,
RECEIVED
N �. Dant OFEHR
DEC 2 3 2M
Winston-Salem
Regional offi,s
Frontier Spinning Mills is committed to getting our facilities into compliance according to the
requirements as prescribed by our current permits. I have listed our corrective actions as well
as provided an implementation date as required by the November 24t' memo. I would also
like to take this opportunity to commend Mr. Boone on his knowledge and willingness to help
identify and resolve the issues of concern during the inspection.
NCG170357 —170 Shakey Road Facility 4a- 4g
4. The facility has a Stormwater Pollution Prevention Plan (SP3). The following SP3
discrepancies were noted during the inspection:
a. The general location map does not reflect the locations of the stormwater
discharge outfalls (SDO) with latitudesliongitudes, as required in Part 11,
Section A, Paragraph 1a of the permit.
Corrective Action: The map will be updated with the required information.
Completion Deadline: 311109
b. The site map does not show the separate drainage areas with their
corresponding SDO's, directions of flow, percentages of impervious surfaces
and the activities that occur in each drainage area, as required n Part 11,
Section A, Paragraph 1 c of the permit.
Corrective Action: The map will be updated with the required information.
Completion Deadline: 311109
c. There was no certification that the SDOs had been evaluated for the
presence of non-stormwater discharges as required by Part II, Section A,
Paragraph 1 e of the permit.
Corrective Action: Once the SDO's have been identified, samples will be
taken and evaluated. Completion Deadline: 3115/09

• Page 2 December 18, 2008
d. The Spill Prevention and Response Plan (SPRP) required by Part II, Section
A, Paragraph 3 should be reevaluated and/or better implemented. A stain
and absorbent material, indicating a relatively small spill, was observed near
the large recyclables dumpster located at the northeast comer of the facility.
This appeared to be the result of loading/unloading activities by the
contractor that picks up the recyclables. The best management practices
(BMP) employed at the facility under the SPRP must be better developed
and/or implemented in order to manage and ensure proper cleanup of such
spills.
Corrective Action: The SPRP plan will be reviewed, updated, and
implemented to reflect clearly defined BMP. Completion Date: 03/31/09
e. There is no employee -training program as required by Part II, Section A,
Paragraph 5.
Corrective Action: The program will be reviewed and updated as listed in
item d above. Once the review is complete, employee training will be
conducted. Completion Date: 03/31/09
f. The SP3 is not being reviewed and/or updated annually as required by Part
II, Section A, Paragraph 7. Please note that documentation of annual
reviews/updates is required to demonstrate compliance.
Corrective Action: The program will be reviewed on an annual basis once
the review and update has been conducted. Completion Date: 03/31/09
g. The SDOs currently being monitored as defined on the site map and general
location map must be reevaluated. Monitoring is not being conducted at the
ends of the discharge pipes for all SDOs, but rather some distance upstream
of the ends of the pipes, usually at stormwater catch basins. The ends of the
pipes need to be found and properly maintained so they can be accessed for
qualitative monitoring. These locations must then be corrected on the site
map and general location map. Additionally, some of the SDOs currently
identified on the site/general location maps are not being monitored as
required and there are additional SDOs on the site which are not identified on
the site/general location maps and are not being monitored as required. It is
possible that limited site work may be accomplished to combine some of
these discharge points and reduce the overall number of SDOs. All SDOs
must be properly identified, annotated on the site and general location maps
and monitored as required.

• Page 3 December 18, 2008
Corrective Action: The SOO's will be located, re-evaluated, identified and
maintained as prescribed in the discrepancy 4g above. Completion Date:
03/15/09
NCG170136 —109 Turner Road 7a — 7g
7. The facility has a Stormwater Pollution Prevention Plan (SP3). The following
discrepancies were noted during the inspection:
a. The general location map does not reflect the locations of the stormwater
discharge outfalls (SOO) with latitudes/longitudes, as required in Part II,
Section A, Paragraph 1 a of the permit.
Corrective Action: The map will be updated with the required information.
Completion Deadline: 3/1/09
b. The site map does not show the separate drainage areas with their
corresponding SDO's, directions of flow, percentages of impervious surfaces
and the activities that occur in each drainage area, as required n Part II,
Section A, Paragraph 1 c of the permit.
Corrective Action: The map will be updated with the required information.
Completion Deadline: 3/1/09
c. There was no certification that the SDOs had been evaluated for the
presence of non-stormwater discharges as required by Part ii, Section A,
Paragraph Ile of the permit.
Corrective Action: Once the SDO's have been identified, samples will be
taken and evaluated_ Completion Deadline: 3/15/09
d. The Spill Prevention and Response Plan (SPRP) required by Part II, Section
A, Paragraph 3 should be reevaluated and/or better implemented. Although
there were no spills observed at the site and none had been recorded, the
SPRP component of the SP3 is minimal and its effectiveness is questionable.
Corrective Action: The SPRP plan will be reviewed, updated, and
implemented to reflect clearly defined BMP. Completion Date: 03/31/09

• Page 4
December 18, 2008
e. There is no employee -training program as required by Part II, Section A,
Paragraph 5.
Corrective Action: The program will be reviewed and updated as listed in
item d above. Once the review is complete, employee training will be
conducted. Completion Date: 04/15/09
f. The SP3 is not being reviewed and/or updated annually as required by Part
11, Section A, Paragraph 7. Please note that documentation of annual
reviews/updates is required to demonstrate compliance.
Corrective Action: The program will be reviewed on an annual basis once
the review and update has been conducted. Completion Date: 03/31/09
g. The SDOs are currently being monitored upstream of the actual discharge
point, within the perimeter fence of the facility. The SDOs must be monitored
at the ends of the pipes. The ends of the pipes must be identified and
accessibility to them maintained to permit proper qualitative monitoring.
Corrective Action: The SDO's will be located, identified and maintained as
prescribed in the discrepancy 7g above. Completion Date: 03/15/09
If we need to discuss any of the above listed items, please give me a call or send me an
email.
Sincerely,
Jay Flanary
Director of Manufacturing Services
Frontier Spinning Mills, Inc.
Phone: [phone]
Email: [e-mail]

11
Michael F. Easley, Governor
W a r�RQ,✓
24 November 2008
Mr. Jay Flanary
Director of Manufacturing Services
Frontier Spinning Mills, Inc.
1823 Boone Trail Road
Sanford, NC 27330
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
7008-0150-0002-7876-9277
Subject: Compliance Evaluation Inspections & No Exposure Certification Evaluations
Certificate of Coverage NCG170357/No Exposure Certification NCGNE0562 With
Resulting Notice of Violation, NOV-2008-PC-0807 &
Certificate of Coverage NCG170136/No Exposure Certification NCGNE0561
General NPDES Stormwater Discharge Permit NCG170000
Frontier Spinning Mills, Inc.
Rockingha County
Dear Mr. Flanary:
1. Ron Boone of the Winston-Salem Regional Office of the NC Division of Water Quality (DWQ) conducted
Compliance Evaluation Inspections (CEI) and evaluations for No Exposure Certification (NEC) at the
subject facilities on 18 November 2008. Your assistance and cooperation were greatly appreciated.
Inspection checklists are -attached for your records and inspection findings are summarized below.
2. Certificate of coverage (COC) NCG170357 covers the Frontier facility located at 170 Shakey Road, in
Mayodan, Rockingham County, NC. This facility discharges stormwater to receiving waters designated as
an unnamed tributary (UT) of the Dan River, this section of which is currently classified as Class WS-IV
(water supply) waters in the Roanoke river basin. COC NCG170136 covers the Frontier facility located at
109 Turner Road, in Mayodan, Rockingham County, NC. This facility discharges stormwater to receiving
waters designated as Big Beaver Island Creek, currently classified as Class C waters, and the Mayo River,
this section of which is also currently classified as Class C waters. Both of these receiving streams are
located in the Roanoke river basin.
Documentation & Monitoring Review - NCG170357 (170 Shakey Road)
3. Frontier Spinning Mills, Inc. is being issued a Notice of Violation (NOV-2008-PC-0807) for failure to meet
multiple permit conditions as noted during this inspection and specified below.
4. The facility has a Stormwater Pollution Prevention Plan (SP3). The following SP3 discrepancies were
noted during the inspection:
a. The general location map does not reflect the locations of the stormwater discharge outfalls (SDO) with
latitudes/longitudes, as required in Part If, Section A, Paragraph 1a of the permit.
b. The site map does not show the separate drainage areas with their corresponding SDOs, directions of
flow, percentages of impervious surfaces and the activities that occur in each drainage area, as
required in Part 11, Section A, Paragraph 1 c of the permit.
Noy` Carolina
�1�fura!!J
North Carolina Division of Water Quality 585 Waughtown Street Winston Salem, NC 27107 Phone [phone] Customer service
Internet: ncwaterquality.org. FAX [phone]
An EquaE Opporluniiy/Affirmative Aclian Employer- 50% Recycled110% Post Consumer Paper

Mr. Jay Flanary
24-Aovember 2008
_Page 2 of 4
c. There was no certification that the SDOs had been evaluated for the presence of non-stormwater
discharges as required by Part iI, Section A, Paragraph le of the permit.
d. The Spill Prevention and Response Plan (SPRP) required by Part II, Section A, Paragraph 3 should be
reevaluated and/or better implemented. A stain and absorbent material, indicating a relatively small
spill, was observed near the large recyclables dumpster located at the northeast corner of the facility.
This appeared to be the result of loading/unloading activities by the contractor that picks up the
recyclables. The best management practices (BMP) employed at the facility under the SPRP must be
better developed and/or implemented in order to manage and ensure proper cleanup of such spills.
e. There is no employee -training program as required by Part 11, Section A, Paragraph 5.
f. The SP3 is not being reviewed and/or updated annually as required by Part 11, Section A, Paragraph 7.
Please note that documentation of annual reviews/updates is required to demonstrate compliance.
g. The SDOs currently being monitored as defined on the site map and general location map must be
reevaluated. Monitoring is not being conducted at the ends of the discharge pipes for all SDOs, but
rather some distance upstream of the ends of the pipes, usually at stormwater catch basins. The ends
of the pipes need to be found and properly maintained so they can be accessed for qualitative
monitoring. These locations must then be corrected on the site map and general location map.
Additionally, some of the SDOs currently identified on the .site/general location maps are not being
monitored as required and there are additional SDOs on site which are not identified on the site/general
location maps and are not being monitored as required, It is possible that limited site work may be
accomplished to combine some of these discharge points and reduce the overall number of SDOs.. An
SDOs must be properly identified, annotated on the site and general location maps and monitored as
required.
Stormwater facility inspections, secondary containment inspections and housekeeping/maintenance
inspections are currently being conducted in accordance with permit requirements.
Site Review - NCG170357 (170 Shakey Road)
5. The site was fairly clean and well maintained. The only issues noted were the small spill and the SDOs, as
mentioned above.
No Exposure Certification - NCG170357 (170 Shakey Road)
6. Frontier Spinning Mills, Inc. recently submitted to the Division a No Exposure Certification (NEC) for this
facility. The NEC is hereby denied for the following reasons:
a. The facility is non -compliant with the current NCG170000 stormwater permit. The facility will have to
attain complete permit compliance and correct all discrepancies listed above in paragraphs 3a — 3g,
prior to an NEC being granted.
b. There is a material storage area located near the southeast corner of the facility where unused parts
are being stored outside, exposed to the -elements. These materials must be removed, permanently
moved inside the facility, or placed under permanent cover to qualify for the NEC.
The waste oil tank and its secondary containment (SC) structure are located outside, exposed to
precipitation. In order to qualify for an NEC, this tank and its SC structure will have to be placed under
permanent cover or removed.

Mr. Jay Flanary
24 November 2008
Page 3 of 4
d. There are two large recyclables dumpsters on site that are currently open top. These dumpsters will
have to be permanently covered or removed to qualify for the NEC.
e. There are two large trash compactors on site. The compaction compartments of these units are
sealed, however the ends of the units, where trash is loaded into the compactors, is open and exposed
to precipitation. These units will have to be permanently covered or removed in order to qualify for the
N EC.
Documentation & Monitoring Review - NCG170136 (109 Turner Road)
7. The facility has a Stormwater Pollution Prevention Plan (SP3). The following SP3 discrepancies were
noted during the inspection:
a. The general location map does not reflect the locations of the SDOs with latitudes/longitudes, as
required in Part II, Section A, Paragraph 1a of the permit.
b. The site map does not show the separate drainage areas with their corresponding SDOs, directions of
flow, percentages of impervious surfaces and the activities that occur in each drainage area, as
required in Part 11, Section A, Paragraph 1c of the permit.
c. There was no certification that the SDOs had been evaluated for the presence of non-stormwater
discharges as required by Part 11, Section A, Paragraph 1e of the permit.
d. The Spill Prevention and Response Plan (SPRP) required by Part 11, Section A, Paragraph 3 should be
reevaluated and/or better implemented. Although there were no spills observed at the site and none
had been recorded, the SPRP component of the SP3 is minimal and its effectiveness is questionable.
e. There is no employee -training program as required by Part 11, Section A, Paragraph 5.
f. The SP3 is not being reviewed and/or updated annually as required by Part 11, Section A, Paragraph 7.
Please note that documentation of annual reviews/updates is required to demonstrate compliance.
g. The SDOs are currently being monitored upstream of the actual discharge point, within the perimeter
fence of the facility. The SDOs must be monitored at the ends of the pipes. The ends of the pipes
must be identified and accessibility to them maintained to permit proper qualitative monitoring.
Stormwater facility inspections, secondary containment inspections and housekeeping/maintenance
inspections are currently being conducted in accordance with permit requirements.
Site Review - NCG170136 (109 Turner Road)
8. The site was clean and well maintained. No issues were noted except the monitoring location of the SDOs,
as mentioned above_
No Exposure Certification - NCG170136 (109 Turner Road)
9, Frontier Spinning Mills, Inc. recently submitted to the Division a No Exposure Certification (NEC) for this
facility. The NEC is hereby denied for the following reasons:
a. The facility is non -compliant with the current NCG170000 stormwater permit. The facility will have to
attain complete permit compliance and correct all discrepancies listed above in paragraphs 7a — 7g,
prior to an NEC being granted.

Mr. Jay Flanary
24 November 2408
Page 4 of 4
b. The waste oil tank and its secondary containment (SC) structure are located outside, exposed to
precipitation. In order to qualify for an NEC, this tank and its SC structure will have to be placed under
permanent cover or removed.
C. There is one large recyclables dumpster on site that is currently open top. This dumpster will have to
be permanently covered or removed to qualify for the NEC.
d. There is one large trash compactor on site. The compaction compartment of this unit is sealed,
however the end of the unit, where trash is loaded into the compactor, is open and exposed to
precipitation. This unit will have to be permanently covered or removed in order to qualify for the NEC.
10. You are reminded that the Director of the Division of Water Quality may assess civil penalties not to exceed
$25,000 per day for violations of the NCG170000 general stormwater permit. Please reply to this
letter/Notice of Violation within 30 days of receiving it. Your response should include corrective actions
with implementation schedules for each of the discrepancies noted above in paragraphs 4a — 4g for
NCG170357 and 7a 7g for NCG170136. As stated above, before either facility will be granted NEC
status, complete permit compliance will have to be attained and demonstrated and all conditions listed
above in paragraphs 6a — 6e and 9a — 9d, will have to be met.
11. Thank you for your cooperation in this matter. Should you have any questions regarding the inspection,
this letter, or the NEC, please feel free to contact Mr. Boone or me at [phone].
Attachments:
1. BIMS Inspection Checklist NCG170357
2. BIMS Inspection Checklist NCGNE00562
3. BIMS Inspection Checklist NCG170136
4. BIMS Inspection Checklist NCGNE00561
cc: SWP — WSRO
Central Files
Stormwater Permitting Unit
Sincerely,
Steve W. Tedder
Water Quality Regional Supervisor
Winston-Salem Region
Division of Water Quality
r�
r
ru
D^
r
In
r~
ru
C__j
i p
I�
i
Ln
n
U.S.
Postal
Service
T11
CERTIFIED
MAIL.
RECEIPT
(Domestic
Mail
Only;
N(WpsuranDe
Coverage
Provided)
Postage a
CerUlled Fee
Retum Receipt Fee
(Endorsement Required)
Restricted Delhrery Fee
(Endorsement Required)
l k a E
CtI
a LLE NC Postmark N V
Total Postage & Fees 1
Mr. Jay Flanery
s Director of Manufacturing
a Frontier Spinning Mills, In
1823 Boone Trail Road
Sanford, NC 27330
2 5 2008 KEEN

Permit: NCG170357
SOC:
County: Rockingham
Region: Winston-Salem
Compliance Inspection Report
Effective: 08/01/04 Expiration: 07/31/09 Owner: Frontier Spinning Mills Inc
Effective: Expiration: Facility: Frontier Spinning Mills Incorporated
170 Shakey Rd
Contact Person: Jay Flanary
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits.
Mayodan NC 27027
Title: Phone: [phone]
Certification: Phone:
Inspection Date: 1111812008' t Time: 08:30 AM Exit Time: 10:30 AM
Primary inspector: Ron Boone �/ %Z /C Phone: [phone]
[ Ext.2202
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Textile Mill Products Stormwater Discharge COC
Facility Status: 0 Compliant ■ Not Compliant
Question Areas:
® Storm Water
■ Complete items 1, 2, and 3. Also corriplete
item 4 if Restricted Delivery is desired.
i Print your name and address on the reverse
so that we can return the card to you.
y ■ Attach this card to the back of the mailpiece,
I or on the front if space permits.
(See attachment summary) y 1- Article Addressed to:
Mr. Jay Flanery
Director of Manufacturing Svcs
Frontier Spinning Mills Inc
A. Signature
X ❑ Agent €
❑ Addressee
S. Received by ( Printed Nam6f ate of DeH �
D. Is delivery address different from item 1? ❑ Yes
If YES, enter delivery address below: ❑ No
3. Service Type I
I 1823 Boone Trail RoadcertifiedMail ❑ Express Mail i
Sanford, NC 27330 Registered ❑ Return Receipt for Merchandise I
❑ Insured Mall ❑ G.O.D.
1 4, Restricted Delivery? (Extra Fee) ❑ Yam; 1
` 717B8 0150 0002 7876 9277 1� of ���' LV�V 11111
f
PS Form 3811, February 2004 Domestic Return Receipt Ia J
102595-02-M-1540 ;
i
Page: 1

Permit: NCG170357 Owner . Facility: Frontier Spinning Mills Inc
Inspection Date: 11/18/2008 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Refer to inspection summary letter.
Page: 2

Permit: NCG170357 Owner • Facility: Frontier Spinning Mills Inc
Inspection Date: 1111812008 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ Q Q
# Does the Plan include a General Location (USGS) map?
# Does the Plan include a "Narrative Description of Practices"?
# Does the Plan include a detailed site map including outfali locations and drainage areas?
# Does the Plan include a list of significant spills occurring during the past 3 years?
# Has the facility evaluated feasible alternatives to current practices?
# Does the facility provide all necessary secondary containment?
# Does the Plan include a BMP summary?
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
# Does the Plan include a Prevenlative Maintenance and Good Housekeeping Plan?
# Does the facility provide and document Employee Training?
# Does the Plan include a list of Responsible Party(s)?
# Is the Plan reviewed and updated annually?
# Does the Plan include a Stormwater Facility Inspection Program?
Has the Stormwater Pollution Prevention Plan been implemented?
Comment: Refer to inspection summary letter.
Qualitative Monitoring
Has the facility conducted its Qualitative Monitoring semi-annually?
Comment: Refer to inspection summary letter.
Analytical Monitoring
Has the facility conducted its Analytical monitoring?
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
Comment: Refer to inspection summary letter. No vehicle maintenance on site.
Permit and Outfalls
# Is a copy of the Permit and the Certificate of Coverage available at the site?
# Were all out€ails observed during the inspection?
# If the facility has representative outfali status, is it properly documented by the Division?
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment: Refer to inspection summary letter.
MOOD
■❑01)
0
m
0
0
nn■n
MOOD
■nnn
■
❑
0
0
■nnn
■n❑❑
❑■❑n
■
❑
❑
❑
n■Q❑
i
n
n
n
n■rnn
Yes
No
NA
NE
■
0
0
0
n ❑ a 0
0 0 a 0
Page: 3

0 Division of Water Quality
El Division of Soil and Water Conservation
❑ Other Agency
Facility Number : Facility Status: Proposed_ Permit: NCGNE0562 _� CD Denied Access
Inspection Type: Comoliance Evaluation Inactive or Closed Date:
Reason for Visit: Routine - , _ County: Rockingham Region: Winston-Salem
Date of Visit: 1 1 /18 201 08 Entry Time:0&30 AM Exit Time: 10:30 AM Incident #:
Farm Name: Frontier Spinnina Mills Incorporated ,
Owner: Frontier Spinning Mills In
Owner Email: iay.Flanaryfrontiersoi
Mailing Address: 1823 Boone Tr Rd Sanford NC 27330
Physical Address: 170 Shaken Rd Mavodan NC 27027
Facility Status: n Compliant , Not Compliant Integrator:
Location of Farm:
Question Areas:
Phone: [phone]
Latitude:36°24'56" Longitude:79°56'10"
Certified Operator: Operator Certification Number:
Secondary OIC(s):
On -Site Representative(s): Name Title Phone
24 hour contact name Jay Flanary Phone: [phone]
Primary Inspector: Ron Boone
Inspector Signature:
Secondary Inspector(s):
Inspection Summary:
Facility does not qualify for NEC. Refer to inspection summary letter.
Phone: [phone]
Ext.2202
Date: //2
Page: 1

Permit: NCGNE0562 ' Owner - Facility: Frontier Spinning Mills Inc Facility Number:
Inspection Date: 1111812008 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Page: 2

Compliance Inspection Report
Permit: NCG170136 Effective: 08101/04 Expiration: 07/31/09 Owner: Frontier Spinning Mills Inc
SOC: Effective: Expiration: Facility: Frontier Spinning Mills Inc-Mayodan
County. Rockingham 109 Turner Rd
Region: Winston-Salem
Mayodan NC 27027
Contact Person: Jeff McAlexander Title: Phone:
Directions to Facility:
System Classifications:
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection pate: 11/18/2008 Entry -Time: 10:30 AM Exit Time: 12:30 PM
Primary Inspector: Ron Boone / Phone: [phone]
Secondary Inspector(s): l.j 2)L/ Ext.2202
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Textile Mill Products Stormwater Discharge COC
Facility Status: i_i Compliant ■ Not Compliant
Question Areas:
® Storm Water
(See attachment summary)
Page: 1

Permit: NCG170136 Owner - Facility: Frontier Spinning Mills Inc
Inspection date: 11/18/2008 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Refer to inspection summary letter
Page: 2

I
Permit: NCG170136 Owner - Facility: Frontier Spinning Mills Inc
Inspection Date: 11/18/2008 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan? ■ n n n
# Does the Plan include a General Location (USGS) map?
■
n
n
n
# Does the Plan include a "Narrative Description of Practices"?
■
n
n
n
# Does the Plan include a detailed site map including outfall locations and drainage areas?
n
■
n
n
# Does the Plan include a list of significant spills occurring during the past 3 years?
n
n
■
n
# Has the facility evaluated feasible alternatives to current practices?
■
❑
n
n
# Does the facility provide all necessary secondary containment?
■
❑
fl
n
# Does the Plan include a BMP summary?
■
❑
❑
n
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
■
n
n
n
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■
n
n
n
# Does the facility provide and document Employee Training?
n
■
n
n
# Does the Plan include a list of Responsible Party(s)?
■
n
n
n
# Is the Plan reviewed and updated annually?
❑
■
n
n
# Does the Plan include a Stormwater Facility Inspection Program?
■
fl
n
n
Has the Stormwater Pollution Prevention Plan been imptemented?
n
■
n
n
Comment: Refer to inspection summary letter.
Qualitative Monitoring
Yes
No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
■
n
n
n
Comment: Refer to inspection summary letter.
Analytical Monitoring
Yes
No
NA
NE
Has the facility conducted its Analytical monitoring?
❑
❑
■
n
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
n
n
■
n
Comment: Refer to inspection summary letter. No vehicle maintenance on site.
Permit and Outfalls
Yes
No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
■
n
n
n
# Were all outfalls observed during the inspection?.
■
n
n
n
# If the facitity has representative outfall status, is it properly documented by the Division?
n
In
®
n
#'Has the facility evaluated all illicit (non stormwater) discharges?
■
n
n
n
Comment: Refer to inspection summary letter.
Page: 3

Division of Water Quality
n Division of Soil and Water Conservation
❑ Other Agency
Facility Number: Facility Status: Proposed Permit: NCGNE0561 0 Denied Access
Inspection Type: Compliance Evaluation Inactive or Closed Date:
Reason for Visit: Routine County: Rockingham _ Region: Winston-Salem
Date of Visit 11/18/2008 Entry Time:10:30 AM Exit Time: 12:30 PM Incident #:
Farm Name: Frontier Soinnina Mills__Inc-Mavodan Owner Email: fl n fr nti r i
Owner: Frontier Spinning Miils Inc phone: [phone]
Mailing Address: 1823 Boone Tr Rd Sanford NC 27330
Physical Address: IQQ Turner Rd Mavodan NC 27027
Facility Status: n Compliant Not Compliant Integrator:
Location of Farm: Latitude: 36°24'50" _ Longitude: 79°58'40" ------
Question Areas:
Certified Operator:
Secondary OIC(s):
Operator Certification Number:
On -Site Representative(s): Name Title Phone
24 hour contact name Jay Flanary Phone: [phone]
Primary Inspector: Ron Boone
Inspector Signature:
Secondary Inspector(s):
Inspection Summary:
Facility does not qualify for NEC. Refer to inspection summary letter.
Phone: [phone]
Ext.2202
Date: � `{
Page: 1

Permit: NCGNE0561 Owner - Facility: Frontier Spinning Mills Inc Facility Number :
Inspection date: 11/18/2008 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Page: 2

NeuENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Governor William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
August 4, 2004
Jay Flanary
Frontier Spinning Mills Inc
1823 Boone Trl Rd
Buffalo Lake, NC 27330
Subject: NPDES Stormwater Permit Coverage Renewal
Frontier Spinning Mills Incorporated
COC Number NCG 170357
Rockingham County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG 170000 the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
• A new Certificate of Coverage
• A copy of General Stormwater Permit NCG 170000
+ A copy of a discharge monitoring report form
• 5 copies of the qualitative monitoring report form
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by the Department of Environment and Natural
Resources, or relieve the permittee from responsibility for compliance with any other applicable federal, state, or
local law, rule, standard, ordinance, order, judgment, or decree.
If you have any questions regarding this permit package please contact of the Central Office Stormwater Permitting
Unit at [phone], ext. .
Sincerely,
for Alan W. Klimek, P.E.
cc: Central Files
Stormwater Permitting Unit
Winston-Salem Regional Office
Surface Water Protection Section
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
512 N. Salisbury St., Raleigh, North Carolina 27604
Phone: [phone] FAX [phone] Internet: http:/ih2o.enr.state.nc,us/su/stormwater,html
An Equal Opportunity/Affirmative Action Employer — 50% Recycled110% Post Consumer Paper
NorthCarolina
;Vaturallil

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG170000
CERTIFICATE OF COVERAGE No. NCG170357
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Manaegement Commission,
and the Federal Water Pollution Control Act, as amended,
Frontier Spinning Mills Inc
is hereby authorized to discharge stormwater from a facility located at
Frontier Spinning Mills Incorporated
170 Shakey Rd
Stoneville
Rockingham County
to receiving waters designated as a UT of the Dan River, a class WS IV stream, in the Roanoke River
Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth
in Parts 1, 11, III, IV, V, and VI of General Permit No. NCG 170000 as attached.
This Certificate of Coverage shall become effective August 1, 2004.
This Certificate of Coverage shal I remain in effect for the duration of the General Permit.
Signed this day August 1, 2004.
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management
Commission

4 M - "
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Jaynes B. Hunt, Jr., Governor
Bill Hoiman, Secretary
Kerr T. Stevens, Director
July 11, 2000
Mr. Jim Powers
FRONTIER SPINNING MILLS, INC.
1823 Boone Trail Road
Sanford, North Carolina 27330
i • •
NCDENR
(NORTH CAROLINA DEPARTMENT OF
ENv1RONMENT AND NATURAL RESOURCES
Subject: NPDES Permit Modification — Nante/Ownership Change
Permit NCG 170357
FRONTIER SPINNING MILLS, INC.
(Formerly Mayo Yarns, Inc.)
Bladen County
Dear Mr. Powers:
In accordance with your request received June 26, 2000, the Division is forwarding the subject permit modification.
This modification documents the change in ownership at the subject facility. All other terms and conditions in the original
permit remain unchanged and in full effect. This permit modification is issued under the requirements of North Carolina
General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental
Protection Agency dated December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit modification are
unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following
receipt of this letter. This request must be a written petition conforming to Chapter 150B of the North Carolina General
Statutes, filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611-7447.
Unless such demand is made, this decision shall be final and binding.
This permit does not affect the legal requirement to obtain other permits which may he required by the Division of
Water Quality, the Division of Land Resources, Coastal Area Management Act, or any other Federal or Local government
permit that may be required_ If you have any questions concerning this permit, please contact Christie Jackson at the
telephone number or address listed below.
cc_ Central Files
Fayetteville Regional Office, Water Quality Section
f NPDES Unit
Point Source Compliance Enforcement Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Sincerely,
_Kerr T. Stevens
919 733.5083, extension 520 (fax) 919 733-0719
VISIT US ON THE INTERNET @ httpJ/h2o.enr.stale.ne.us1 Valery.Stephens0ncmail.nel

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG170000
CERTIFICATE OF COVERAGE No. NCG170357
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
FRONTIER SPINNING MILLS, INC.
is hereby authorized to discharge stormwater from a facility located at
170 Shakey Road
Stoneville
Rockingham County
to receiving waters designated as a UT in the Dan River in the Roanoke River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, JI, III,
IV, V, and VI of General Permit No. NCG 170000 as attached.
This certificate of coverage shall become effective July 18, 2000.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 18, 2000.
Kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission

NPDES FACILITY AND PERMIT DATA 07/11/00 09:52:04
UPDATE` -O'tTION TRXID 5NU KEY NCG170357
PERSONAL DATA FACILITY APPLYING FOR PERMIT REGION
FACILITY NAME> MAYO YARNS INC -PLANT 5 COUNTY> ROCKINGHAM 04
ADDRESS: MAILING (REQUIRED) LOCATION (REQUIRED)
STREET: P.O. BOX 249 STREET: 170 SHAKEY ROAD
CITY: MAYODAN ST NC ZIP 27027 CITY: STONEVILLE ST NC ZIP 27048
TELEPHONE [phone] DATE FEE PAID: 02/15/99 AMOUNT: 80.00
STATE CONTACT> EVANS PERSON IN CHARGE BRYAN SPIVEY
1=PROPOSED,2=EXIST,3=CLOSED 1 1=MAJOR,2=MINOR 2 1=MUN,2=NON-MUN 2
LAT: 3624560 LONG: 07956100 N=NEW,M=MODIFICATION,R=REISSUE> R
DATE APP RCVD 02/15/99 WASTELOAD REQS
DATE STAFF REP REQS / / WASTELOAD RCVD
DATE STAFF REP RCVD / / SCH TO ISSUE
DATE TO P NOTICE / / DATE DRAFT PREPARED
DATE OT AG COM REQS / / DATE DENIED
DATE OT AG COM RCVD / / DATE RETURNED
DATE TO EPA / / DATE ISSUED 08/01/99 ASSIGN/CHANGE PERMIT
DATE FROM EPA / / EXPIRATION DATE 07/31/04
FEE CODE ( 0 ) 1=(>10MGD),2=(>1MGD),3=(>0.1MGD),4=(<0.1MGD),S=SF,6=(GP25,64,79),
7=(GP49,73)8=(GP76)9=(GP13,34,30,52)0=(NOFEE) DIS/C 73 CONBILL ( )
COMMENTS:
MESSAGE: *** ENTER DATA FOR UPDATE ***

PWA
NCDENR
North Carolina Department of Environment and
Division of Water Quality
Beverly Eaves Perdue
Governor
Mr. Jay Flanary
Frontier Spinning Mills, Inc.
1823 Boone Trail Road
Sanford, NC 27330
Dear Mr. Flanary:
Coleen H. Sullins
Director
April 17, 2009
Natural Resources
Subject: Denial of No -Exposure Certification NCGNE0562
Frontier Spinning Mills — Plant 5
170 Shakey Road, Mayodan, NC
Rockingham County
Dee Freeman
Secretary
The Division has reviewed your submittal of the No Exposure Certification for Exclusion from NPDES Stormwater
Permitting form, which we received on October 7, 2008. The Division is unable to concur with your certification of no
exposure.
Based on an inspection of your facility, Winston-Salem Regional Office staff found that materials on your site either are
exposed, or have the potential to be exposed. DWQ cannot grant your requested exemption from permit coverage
when materials are exposed or have the potential to be exposed. Please continue to operate under the General Permit
Certificate of Coverage NCG170357.
If you have any questions or need further information, please contact Sarah Young at [phone], or through email
at [e-mail]_
Sincerely,
for Cofeen H. Sullins
cc: Winston-Salem Regional Office -Ron Boone
Stormwater Permitting Unit Files
Wetlands and Stormwater Branch
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Ralegh, North Carolina 27604
Phone: 91M07-63001 FAX: 919-W7-64941 Customer Service: 1-877-623-6748
Internet: www.ncwaterquality.org
NCG170357 Permitting file
NorthCarolirta
;Vatumlly
An Equal Opportunity l Afrirm6ve Action Employer

t -
ILI,
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
Kerr T. Stevens, Director
BRYAN SPIVEY
MAYO YARNS INC-PLANT 5
P.O. BOX 249
MAYODAN. NC 27027
Dear Permittee:
ILTWA
1 � •
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
July 28, 1999
Subject: Reissue - NPDES Stormwater Permit
Mayo Yarns Inc -Plant 5
COC Number NCG170357
Rockingham County
In response to your renewal application for continued coverage under general permit NCG170000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
* A copy of general stormwater permit NCG170000
* A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to
certify that you have developed and implemented the SPPP as per the conditions of the permit. This form
must be completed and returned to the Division within 30 days of receipt of this letter.
DO NOT SEND the SPPP with the signed form.
* Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form
* A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements,
and addresses frequently asked questions
* A Certificate of Coverage
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Tony Evans of the Central Office Stormwater
and General Permits Unit at [phone], ext. 584
Sincerely,
for Kerr T. Stevens
cc: Central Files
Stormwater and General permits Unit Files
Winston-Salem Regional Office
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] Fax [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG170000
CERTIFICATE OF COVERAGE No. NCG170357
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1. other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
MAYO YARNS INC-PLANT 5
is hereby authorized to discharge stormwater from a facility located at
MAYO YARNS INC-PLANT 5
170 SHAKEY ROAD
STONEVILLE
ROCKINGHAM COUNTY
to receiving waters designated as a UT of the Dan River in the Roanoke River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, 11, III,
IV, V. and VI of General Permit No. NCG170000 as attached.
This certificate of coverage shall become effective August 1, 1999.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 28, 1999.
for Kerr T. Stevens, Director
Division of Water Quality
By'Authority of the Environmental Management Commission

,8tate of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
,tune 7, 1996
Rex Martin
Mayo Yarns Inc -Plant 5
P.O. Box 249
Mayodan, NC 27027
IA&14 �j
Oak
[DEHNF1
Subject: General Permit No. NCG170000
Mayo Yarns Inc -Plant 5
COC NCG170357
Rockingham County
Dear Rex Martin:
In accordance with your application for discharge permit received on April 22, 1996, we are forwarding
herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This
permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Division of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal
Area Management Act or any other Federal or Local governmental permit that may be required.
If you have any question concerning this permit, please contact MR. ANTONIO EVANS at telephone
number 919/733-5083.
Sincerely,
A. Preston Howard, Jr. rP.E.
cc: Winston-Salem Regional Office
EPA
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50%, recycled/ 10% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
GENERAL PERMIT NO. NCG170000
CERTIFICATE OF COVERAGE No. NCG170357
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Mayo Yarns, Inc.
is hereby authorized to discharge stormwater from a facility located at
Mayo Yarns, Inc.
170 Shakey Road
Stoneville., NC
Rockingham County
to receiving waters designated as an unnamed tributary of Dan River, Class WS IV in the Roanoke River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 1I, III
and IV of General Permit No. NCG170000 as attached.
This certificate of coverage shall become effective June 7, 1996 .
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day June 7, 1996 .
GF?##GI?4 SIGNE-0 B'•(
BPADirEY BENNEIT
A. Preston Howard, Jr., P.E., Director
Division of Environmental Management
By Authority of the Environmental Management Commission

•^\ _'�'_� n dv\' � ii�l \gym `f � {I �` (;1' P p/�`\'k � S r✓'�_/: �`' `I�'-�-1v` ,1 �✓ " .
IBM
efi 3r /� 121
�"^^' ^1-i'li J� \"�_..-� �:" � r, z J•J/,+/' /�9g53.MLflder � �//"� / � � �^.�-^"��� �\� ���
NX
i
59a ice', I i/' 1 -/ �" r Uan Callen 6)] Ch
'...Cem: �11-1L• fc ��I T r
\Gull Course .� \ l`.•`ti. a
If
7.
/+Ir.� %�/�% . •,7;' �15 �� i��..,. DaT'Ya�lec,`.. ��`J l _ •• -\.✓ 1 _ �l
e � = ' j : , •�d • y/ . O r �� J i. '.ICE;
\Uses I (SLR 'L Sub Cation ! ��, y \ i • •..: l� .'� �) t ` C, i ��^ ./—'^ �, . 'p
it?\ \ ( ,�L/ .l l 1 "" J ,B� �C Imo% cr..-� --f—'' l NI � • ease' /`' L• - �89 CA
ILIIt
.
t
Tk
Wr IT
—,��-'<�f!\ ���! it � —i---\'.•4> � J /Y�/,JJ l��
a 'iER

FACILITY: M" ada n Yq rns, �3.nC•
ck t n�� m
COUNTY: Ro
NPDES: t,� CG J q O35 9
MAP#: Q 19 NNJ
DSN FLOW:
N/A
Sus BASIN: O 3 o a. --O -�L
D
LATITUDE: 3 (o 9.y' S5 �'
LONGITUDE: '7 S' 5V to"
RECEIVING STREAM: ' U-1 Dan R% w
STREAM CLASS: to s Q-
DISCHARGE CLASS:
EXPIRATION DATE:
STORMWATER
?/ 31 /9?9
n