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HomeMy WebLinkAboutNCG170260_COMPLETE FILE - HISTORICAL_20140605STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. I /V C& /'7v9co 0 - DOC TYPE I t� HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE I ❑ J YYYYMMDD ewov M(C)HAVVK INDUSTRIES, INC. Karastan Rug Mill PO Box 130, 712 Henry Street Eden, NC, 27288 June 4, 2014 Mr. Corey Basinger Regional Surface Water Supervisor N. C. Department of Environment and Natural Resources 585 Waughtown Street Winston-Salem, NC, 27107 Dear Mr. Basinger: rCraj/j, N.CF?EEl oED Dept.ENR JUN o 5 2014 V0NST01V-SglEh REG10NqL C�7F10E The attached information is being provided as to the reporting requirements of our Storm Water Permit Number NCG170260 for the Karastan Rug Mill. Mr. Tyler Saunders of Mohawk's Corporate Environmental Office visited our site on June 2 and 3 of this year for an audit which included our Stormwater Plan. If you should have any questions or addition information is needed, please do not hesitate to contact me at (336) 627-6729. Thanks for your help and consideration. Sincerely, /.*� A ^&�� Robert M. Meador, P. E. Engineering Manager r,,— " RECmvi=a V. N.C. Dept. of ENR f ± JUN 0 5 2014 , WINSTOr+i-SALEM Annual Report REGioNALOFFICE North Carolina NPDES Permit No, NCG170260 For Storm Water Discharges Associated with Industrial Activity 1. Does the facility have an updated SWP3 Y N 2. Have the stormwater systems been inspected at least semiannually: 0 N 3. Have the qualitative samples been taken semiannually cy"-) N 4. Are all elements of the SWP3 presently in place and in good repair and functio t properly, including all BMPs and any spill response equipment? � N 5. Based on inspection results was the SWP3 adequate to meet applicable Permit rYi rements? N If not, were necessary revisions made to the SWP3 within 30 days of the inspection? Y N 6. Is there any evidence of non-stormwater discharges into to the stonmvater system? Y Name of person conducting annual stormwater certification inspection �t.r.►.�S.-sr- vt��„ is f, / SN Aad, 0 I 1 26 tgt Name Title Inspection ate Certification I certify under penalty of lcav that this document and all attachments were preparecl snider lily direction or supervision in accordance with a .gstent clesigned to assure that qualified personnel properly gathered and evalrtated the information submitted. Based atpon nry inquiry of the person or persons who manage the system, or those persons directly responnsihle for gathering the information, the information .submitted is, to the best of my knomjleelge and belief, true, accurate, and complete. I am cm,are that there are significant penalties for submitting false information, including the possibility offrne and imprisonmentfor lawiving violations. Signed, Signature ~' t Print Name f 3 of Date —� Title (type or print): N.C,DeDt. of ENR MAY 3 0 2013 Winston-Salem Re Iona! Office Karastan Rug Mill PO Box 130, 712 Henry Street Eden, NC, 27288 May 23, 2013 Mr. Corey Basinger Regional Surface Water Supervisor N. C. Department of Environment and Natural Resources 585 Waughtown Street Winston-Salem, NC, 27107 Dear Mr. Basinger: The attached information is being provided as to the reporting requirements of our Storm Water Permit Number NCG 170260 for the Karastan Rug Mill. Ms. Rebecca Bolden of Mohawk's Corporate Environmental Office visited our site on May 20 and 21 of this year for an audit which included our Stormwater Plan. If you should have any questions or addition information is needed, please do not hesitate to contact me at (336) 627-6729. Thanks for your help and consideration. Sincerely, Robert M. Meador, P. E. Engineering Manager Annual Report North Carolina NPDES Permit No. NCG170260 For Storm Water Discharges Associated with Industrial Activity 1. Does the facility have an update SWP3 lJ N 2. Have the stormwater systems been inspected at least semiannually: 0 N 3. Have the qualitative samples been taken semiannually CY) N 4. Are all elements of the SWP3 presently in place and in good repair and functio ng properly, including all BMPs and any spill response equipment? N Based on inspection results was the SWP3 adequate to meet applicable PermitO uirements? N If not, were necessary revisions made to the SWP3 within 30 days of the inspection? Y N Is there any evidence of non-stormwater discharges into to the stonmwater system? Y e f person condo mg annual stormwater certification inspection 4L&L- 5-- Name Title Inspection Date Certification I certfi' under penalty of lcav that this document and all attachments were prepared under niy direction or supervision in accordance ivith a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based upon my inquiry of the person or persons ivho manage the system, or those persons directly responsible for gathering the infOrrrnatlon, the information submitted is, to the best ofnry knowledge and belief true, accurate, and complete. I cnr cavare that there are sign fcant penalties for submitting false information, including the possibility offtne and imprisonment for knowing violations. Sign , r Signature Print Name Date Title (type or print): MCDE R North Carolina Department of Environment and Natural Resources Division of Water Quality Pat McCrory Charles Wakild, P. E. Governor Director 18 April 2013 Robert Meador, Engineering Manager Mohawk Industries, Inc. — Karastan Rug Mill 712 Henry Street Eden, NC 27288 Subject: Compliance Evaluation Inspection NPDES General Stormwater Permit NCG170000 Certificate of Coverage NCG170260 Mohawk Industries, Inc. Karastan Rug Mill Rockingham County Dear Mr. Meador_ John E. Skvarla, III Secretary Aana Taylor -Smith of the Winston-Salem Regional Office of the NC Division of Water Quality (DWQ) conducted a compliance evaluation inspection at the subject facility on 18 April 2013. Your assistance and cooperation during the inspection were greatly appreciated. An inspection checklist is attached for your records and the inspection findings are summarized below. This facility is located at 712 Henry Street in Eden, Rockingham County, North Carolina. Stormwater related to industrial activity is discharged from the site to the Dan River, which is currently classified as WS-IV (Water Supply) CA (Critical Area) waters, in the Roanoke River Basin. Documentation & Monitoring Review The Stormwater Pollution Prevention Plan (SPPP) is complete, well -established, and current. it is updated on a yearly basis by a corporate environmental officer and all required records were available for inspection. Problems with the SPPP were described in the previous inspection, conducted 9 December 2009, with the resulting recommendation that the plan be updated to include stormwater discharge outfall (SDO) recertification and DWQ emergency numbers. Additionally, it was noted in 2009 that employee training focused only on spills and it was recommended that training be updated to include stormwater pollution prevention practices. During the inspection, Ms. Taylor -Smith found that all recommendations had been addressed. Documentation for employee training was available and a copy of the training program itself was included. Please continue to conduct and record employee training as required. The facility has had no significant spills in the past three years. Qualitative monitoring has been conducted and documented as required. The facility has nine SDOs at which qualitative monitoring is performed on a semi-annual basis. Facility inspections are also completed and recorded Noah Carolina Division of Water Quality, Winston Salem Regional Office Location: 585 Waughtown St, Winston-Salem, North Carolina 27107 One 1 Phone: 336-771.50001 FAX: 336-771-46301 Customer Service: 1-877-623.6748 NofthCaro,lina Internet: www.ncwaterquaiity.org Vati i" a // y An Equal Opportunity l Afcrma6ve Acton Employer V V K Frontier Spinning Mills, Inc. 04/11/2013 Page 2 of 2 as required. The facility is exempt from analytical monitoring requirements, as no vehicle maintenance is conducted on -site. Site Review The facility was found to be very clean and well -maintained. All necessary secondary containment is implemented as required. Each of the nine outfalls was examined during the inspection. The SDOs were clean and well -maintained. The receiving waters at each outfall looked clear with no visible foam or floating solids. During the inspection, it was noted that exposure of industrial activities and/or materials to precipitation is minimal_ Mohawk Industries, Inc. may wish to consider applying for a No Exposure Certification for the facility, which would preclude the need for the stormwater permit, SPPP, and any qualitative and/or analytical monitoring, for as long as the No Exposure condition is maintained at the site. For more information on this program, please review the "NC No Exposure Application Form," which can be found and downloaded from the following website: http://portal.ncdenr.org/web/wciZwslsu/npdessw (Click on the "No Exposure" tab at the top of the table) We appreciate your efforts to comply with the stormwater general permit, as well as the improvements made to the facility's SPPP since the last inspection. No additional response to this letter is required. Please do not hesitate to contact Aana Taylor -Smith or me at (336) 771-5000 if you have any questions regarding the inspection or this letter. Sincerely, . W. Corey Basinger Surface Water Regional Supervisor Winston-Salem Regional Office Division of Water Quality Attachments: 1. BIMS Inspection Checklist CC: Central Files w/attachments WBSPC Unit w/attachments WSRO/SWP w/attachments Compliance Inspection Report Permit: NCG170260 Effective: 08/01/09 Expiration: 07/31/14 Owner: Mohawk Industries SQC: Effective: Expiration: Facility: Mohawk Industries-Karastan County: Rockingham 712 Henry St Region: Winston-Salem Eden NC 27288 Contact Person: Bob Meador Title: Phone: 336-623-6000 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s)- Related Permits: Certification: Phone: Inspection Date: 04/18/2013 Entry Time: 09:30 AM Exit Time: 10:30 AM Primary Inspector: Aana Taylor -Smith Phone: 336-771-5000 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Textile Mill Products Stormwater Discharge COC Facility Status: ® Compliant 0 Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 Permit: iNCG170260 Owner -Facility; Mohawk Industries Inspection late: 0411612013 inspection Type: Compliance Evaluation Reason for Visit: Routirs Inspection Summary: Please see attached inspection letter. Page: 2 • Permit: NCG170260 Owner -Facility: Mohawk Industries Inspection Date: 04/18/2013 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ® 0 0 0 # Does the Plan include a General Location (USGS) map? E 0 0 n # Does the Plan include a "Narrative Description of Practices"? ® 0 Cl 0 # Does the Plan include a detailed site map including outfall locations and drainage areas? ®❑ 0 0 # Does the Plan include a list of significant spills occurring during the past 3 years? ® n 0 0 # Has the facility evaluated feasible alternatives to current practices? 0 n 0 # Does the facility provide all necessary secondary containment? ® Cl 0 0 # Does the Plan include a BMP summary? ®� n 0 # Does the Plan include a Spill Prevention and Response Plan (SPRP)? n 0 # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? B 0 n n # Does the facility provide and document Employee Training? ® 0 0 0 # Does the Plan include a list of Responsible Party(s)? n 0 0 # Is the Plan reviewed and updated annually? ® 0 Q n # Does the Plan include a Stormwater Facility Inspection Program? ®❑ 0 0 Has the Stormwater Pollution Prevention Plan been implemented? 0 0 0 Comment: SPPP last updated/reviewed 14 May 2012, will be reviewed again in the coming months. This facility conforms to the ISO 14001 standard for environmental management. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ® n n Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? n n ® n # Has the facility conducted its Aralytical monitoring from Vehicle Maintenance areas? n ❑ ® ❑ Comment: No vehicle maintenance conducted on -site. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ® n n 0 # Were all outfalls observed during the inspection? E 0 n 0 # If the facility has representative outfall status, is it properly documented by the Division? 0 0 B 0 # Has the facility evaluated all illicit (non stormwater) discharges? ® 0 0 0 Page: 3 Permit: NCG170260 Owner- Facility: Mohawk Industries Inspection Date: 04/18/2013 Inspection Type: Compliance Evaluation Reason for Visit: Routine Comment: Facility may be eligible for No Exposure Certification. Page: 4 t 5o : 14 C> C> Permit NCG1 70260 Owner -Facility: Mohawk Industries Inspection Date: 12/09/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA N Does the site have a Stormwater Pollution Prevention Plan?✓ ® Q C3 n # Does the Plan include a General Location (USGS) map? .✓ ®n n n # Does the Plan include a "Narrative Description of Practices"?v # Does the Plan include a detailed site map including outfall locations and drainage areas? ✓ ® n ❑ n # Does the Plan include a list of significant spills occurring during the past 3 years?✓ ® n ❑ n # Has the facility evaluated feasible alternatives to current practices? t✓ ® n n n # Does the facility provide all necessary secondary containment? ✓ MOOD # Does the Plan include a BMP summary?✓ M 0 ❑ 0 # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ✓ ® n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ✓ ® n n 0 # Does the facility provide and document Employee Training? o 7-i`712-7 {,{Q — ® 0 Q n # Does the Plan include a list of Responsible Party(s)? ✓ ®� n # Is the Plan reviewed and updated annually? f ��i2tii2 _ Cpypbr�.vt�Y1V vob • ®n ❑ irl # Does the Plan include a Stormwater Facility Inspection Program? ✓� ®I! n rl Has the Stormwater Pollution Prevention Plan been implemented? ✓ ® 0 n n Comment: Training concentrates mostly on spills. Should be updated to address stormwater pollution prevention specifically, in addition to spills and/or other related topics. Qualitative Monitoring Yes No NA Nr Has the facility conducted its Qualitative Monitoring semi-annually? 1/ ® n n n Comment: Tease see attached inspection summary letter. Analytical Monitoring Yes No NA NE Has the Facility conducted its Analytical monitoring? A n n ®f l # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? N / Ar n n ® D Comment: No vehicle maintenance activities at site-, no AM required. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ✓ ® n n n # Were all outfalls observed during the inspection? ® n n n # If the facility has representative outfall status, is it properly documented by the Division? EJ n n ® n # Has the facility evaluated all illicit (non stormwater) discharges? ✓ ! n Q n Page: 3 rna,� EC, Compliance Inspection Report Permit: NCG170260 Effective: 08/01109 Expiration: 07/31/14 SOC: Effective: Expiration: County: Rockingham Region: Winston-Salem Contact Person: Bob Meador Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Gate; 1210912009 Primary Inspector: Ron Boone Secondary Inspector(s): Title: Entry Time: 10:30 AM Certification Owner: Mohawk Industries Facility: Mohawk Industries-Karastan 712 Henry St Eden NC 27288 Phone: 336-623-6000 Exit Time: 12:30 PM Phone: Phone: 704-663-1699 Ext.2202 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Textile Mill Products Stormwaler Discharge COC Facility Status: 0 Compliant ® Not Compliant Question Areas: Storm Water (See attachment summary) Page 1 OOPW�v MOHANVK INDUSTRIES, INC. Karastan Rug Mill PO Box 130, 712 Henry Street Eden, NC, 27288 May 21, 2012 Mr. Steve Tedder Regional Water Quality Supervisor N. C. Department of Environment and Natural Resources 585 Waughtown Street Winston-Salem, NC, 27107 Dear Mr. Tedder: RECEIVED N.C.Oept. of ENR in Kar! b E4 MAY 2 2 2012 .. Winston-Salem Regional Office The attached information is being provided as to the reporting requirements of our Storm Water Permit Number NCG 170260 for the Karastan Rug Mill. Ms. Rebecca Bolden of Mohawk's Corporate Environmental Office visited our site on May 15 of this year for an audit which included our Stormwater Plan. If you should have any questions or addition information is needed, please do not hesitate to contact me at (336) 627-6729. Thanks for your help and consideration. Sincerely, ,�• 1,47 IA-sw� Robert M. Meador, P. E. Engineering Manager Annual Report North Carolina NPDES Permit No. NCG170260 For Storm Water Discharges Associated with Industrial Activity 1. Does the facility have an update SWP3 Y N 2. Have the stormwater systems been inspected at least semiannually: Y N 3. Have the qualitative samples been taken semiannually Y N 4. Are all elements of the SWP3 presently in place and in good repair and fund ng properly, including all BMPs and any spill response equipment? N 5. Based on inspection results was the SWP3 adequate to meet applicable Permit irements? Y1 N If not, were necessary revisions made to the SWP3 within 30 days of the inspection? Y N b. Is there any evidence of non-stormwater discharges into to the stormwater system? Y /N j N e � person conduct rnnual stormwater certification inspection ame Title Inspection Date Certification I certify under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Signed, Signature Cif ✓\ ��! �P J.rVitrr Print Name Date 91CAn 1 ff) una4 r r Title (type or print): 16 Karastan Rug Mill PO Box, 130, 712 Henry Street Eden, NC, 27288 May 26, 2011 Mr. Steve Tedder Regional Water Quality Supervisor N. C. Department of Environment and Natural Resources 585 Waughtown Street Winston-Salem, NC, 27107 Dear Mr. Tedder: RECBfV�p N'.0 L1ea[. or E'tR MAY 27 2011 Wins:pn•�aie,w Regional D` 1Ce The attached information is being provided as to the reporting requirements of our Storm Water Permit Number NCG170260 for the Karastan Rug Mill. Ms. Rebecca Holden of Mohawk's Corporate Environmental Office visited our site in May of this year for an audit which included our Stormwater Plan. If you should have any questions or addition information is needed, please do not hesitate to contact me at (336) 627-6729. Thanks for your help and consideration, Sincerely, op.% /, Robert M. Meador, P. E. Engineering Manager we Annual Report North Carolina NPDES Permit No. NCG 170260 For Storm Water Discharges Associated with Industrial Activity 1. Does the facility have an update SWP3 Y N 2. Have there been any releases to the stormwater system in the past 3 yrs Y Na If yes, when 3. Have the stormwater systems been inspected at least semiannually: CD N 4. Have the qualitative samples been taken semiannually D N 5 Are all elements of the SWP3 presently in place and in good repair and fun cti properly, including all BMPs and any spill response equipment? �7 N 6. Based on inspection results was the SWP3 adequate to meet applicable Permit r ments? N If not, were necessary revisions made to the SWP3 within 30 days of the inspection? Y N Name of person conducting annual stomwater certification inspection Name Title Inspection Date Certification I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible far gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility offrne and imprisonment for knowing violations. Sign Signature Print Name P12 s /I Date h4J r Title (type or print): oopwov MOHAWK INDUSTRIES, INC, Karastan Rug Mill PO Box 130, 712 Henry Street Eden, NC, 27288 June 11, 2010 Mr. Steve Tedder Regional Water Quality Supervisor N. C_ Department of Environment and Natural Resources 585 Waughtown Street Winston-Salem, NC, 27107 Dear Mr. Tedder: RECEIVED N.C. Dept. of =- JUN 15 2010 Vlknstcn-Sa'Fr Regional C' C. The attached information is being provided as to the reporting requirements of our Storm Water Permit Number NCG170260 for the Karastan Rug Mill. Rebecca Bolden of Mohawk's Corporate Environmental Office visited our site in May for an audit which included our Stormwater Plan. If you should have any questions or addition information is needed, please do not hesitate to contact me at (336) 627-6729. Thanks for your help and consideration. Sincerely, "� R-0_� Robert M. Meador Engineering Manager Annual Report North Carolina NPDES Permit No. NCG170260 For Storm Water Discharges Associated with Industrial Activity y 1. Does the facility have an update SWP3 N 2. Have the stormwater systems been inspected at least semiannually: Y N 3. Have the qualitative samples been taken semiannually N 4. Are all elements of the SWP3 presently in place and in good repair and functioni properly, including all BMPs and any spill response equipment? Y N 5. Based on inspection results was the SWP3 adequate to meet applicable PermitMY remcnts? N It not, were necessary revisions made to the SWP3 within 30 days of the inspection? Y N 6. Is there any evidence of non-stormwater discharges into to the stormwater system? Y Name of person conducting annual stormwater certification inspection Name Title Inspection Date Certification 1 cerr6 carder penalty of Law that this document and all au chements were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properiy gathered and evaluated the information submitted Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information. the information submitted is, to the best of my knowledge and belief; twee, accurate, and complete. 1 mn aware that there are significant penalties for submitting false information, including the passibility of fine and imprisonment for knowing violations. Signed, signature rcn fr, T Print Name il�ao�o Date 064 0)4,1rrer Title (type or print): 01 10- r}utfal! t7ualitaIN Lima€ Vehie€e Lim$ Can7menEs History rinspections Incidents Enforcemenls r vrrnlalaons �Detaiis 1 Details 2 Billing Events r Reg. Activities Alfiliations, � Reviewers Re€vied Permits Permit: NCG170261] - version: �� Status: Active_- ;,• Permit Type: LeAle Mill Products Slormwater Discharge COC _ µ Permit Classification: OC Prim ary Rai aledPermit CG1700fl0 Pragram Category; I POES SW Admin Region: lyWsipn-Salem -. . .Facility: Mohav*industries-Karastan ' details..- County ocldngham Owner; bfohawklndustries f, 0¢tails:__:_ ProjectType:-,Rencwat --Dates Issued: 06a0112009 Orig Issued: OST26I1995 © MajorPernlii 7rsckirq Slip ,. I Effective: 0911]112flfl9 Statutory 'A5f2712fl09 t _ (.)New Farm G Sdsting Farm Farm # Expire: 7I31fi{!f4 , tnacEiva, ElInnrJwatire Avail -Acres: ? SOO: 'Oeiails... - 0 Ralnbreat:er Davke j ©O1C Present - Last Updated py. Imsprod.cron _ Last Updated Ora: t2r20fl91:33AM: i a Back 1Jext> Flrl€sh Flo ::.. _— _ __ Ready - LL SID: PmD1 Comments Permits Wells Incidents Inspections rViolallons r8illing Enforcembnts History K.OataHF,'J'Regulated Activities .Affiliations Treatment Units SICs T Tax Certification Numbers Classifications *Facility Name: JM6hi4 Industries-Karastari _ Faun EF: Pretreat Plan Status:,None . - +� 'Ovuner Name: jlvfolhawk Industries .` '' Cla?ar *Facility Status: Proposed_ .. Available = *Selected ❑ Receives Pretreated Wastewate Clsa ad,3 usage ❑ Primary Pretreatment Facility Contamination Source lFacitity ❑ Non- Exposure Exemption DIs osal site <P.emove Registered for eDMR Start Dt: Orig Registered:.. Closed Dt: Inactive Ot: Orlg'CAWMP Dt: 'Latest CAWMP ... Inlegralor, " ' Find.„ - Y ` Location Add1: 712 Henry St . - Region: Winston-Salem . Add2: f -i;: County: Rockingham' ,•r w City: Eden" K ;. T. State: = ,• zip. 27Tt38 _ ;, Countrp: _ Directions: 15, F e • . f "mot " - `I - USOS Map Num; . . L-ap+. Decimal . ' OD:MM:SS Accuracy Nearest 30 5ecohds r Latitude: 6.471667 '. ' 6:28.13 , Method NavigatioirquaiityOPS, y_ v Longitude; 79,762778 .. 79,45.46::. Datum: NA083 Last Updated By. CONVERTED 5 . ; � - , Last Updated On; 5115r2001, 8:23 AM. "<• # �••F�elp 2ck extb iriish ,., Close I _ ?6Lj rat eC_%_A 6-- 33(, �,a7 c,729 c,,r 336 6,�2 3 Ccxjc_�, - - - J Or anrmlion Details LMation Usage I AMllations Shared Address.Phone Organization Name:' .M� Iridusiries Comment Work Ptrdne:- - E)d.: L� . F arc Cellular. ' Pager, - EA.: Email: Malling Address: Physical Address: Address Line1: iFO, Box 130 AddressLinel: Address UneI -- - AddressUne2: City Eden • _ State: INC + City ��1 State: ZIP: 12728& ZiP: Country United States Country kK _ ;�105e �t. I tl� —TT P ouNaq Q is ais aiftative Limi; • Vehicle Limit Comments History Inspec ns Incidents Enforcements Violations Details t {retails 2 BYlling �• Events I . F;eg.ActivlGes •�.Atfilla3ioris: - - RevYewers �' Related Permits Permit; NCG170260 Version; 13.0 Status: $dd,i • R=move , • 4 !� Sauk t vil- Finish dose Entity '�iliagon i e Name Tale `Phone Number Owner gl . er Meador. Bob 1(1-55) 627•6729 Permit C-nntact Person Meador. Sob 1(336) 623-6000 Permit Filling Meador. Bats 1336 527-6729 r l' -7 Y. Duttall u3litati4e t:imit Vehicle Limit Comments witary Inspections . Incidents~ Enforcemenls Vi�lativna .� Detalls 1 j getatls2 f ei]lirig ,r Fivents R_eg Actialuess-, .AlfiiiaJons ReAi Wars Related Perrhas Permit NCG370250 -- Version: U _ -- ' status: Ins ectlon Date Lead Axignef. T- a Reason Violation Generv*d 2005-03-00 08:20:00.0"SRO lCompliance Evaluation lRoutine • details . . .<�ack _exty -i0ish �_Clase (- t inspertiori4ounC. Ready .I f SID:Ph41P A,. Karastan Rug Mill PO Box 130, 712 Henry Street Eden, NC, 27288 January 12, 2010 Mr. Steve Tedder Regional Water Quality Supervisor N. C. Department of Environment and Natural Resources 585 Waughtown Street Winston-Salem, NC, 27107 Dear Mr. Tedder: a�'4R W fls!an.$alen^, RL �'ic.B The attached information is being provided as to the reporting requirements of our Stone Water Permit Number NCG170260 for the Karastan Rug Mill. Rebecca Bolden of Mohawk's Corporate Environmental Office visited our site in September in regard to our Stormwater Plan. If you should have any questions or addition information is needed, please do not hesitate to contact me at (336) 627-6729. Thanks for your help and consideration. Sincerely, ,'�^40verl�l Robert M. Meador Engineering Manager Annual Report North Carolina NPDES Permit No. NCG170260 For Storm Water Discharges .Associated with Industrial Activity 1. Does the facility have an update SWP3 N 2_ Have the stormwater systems been inspected at least semiannually: N 3. Have the qualitative samples been taken semiannually Oy N 4. Are all elements of the SWP3 presently in place and in good repair and functioning properly, including all BMPs and any spill response equipment? .� N 5. Based on inspection results was the SWP3 adequate to meet applicable Permit /reVqu�irements? N If not, were necessary revisions made to the SWP3 within 30 days of the inspection? Y N 6. is there any evidence of non-storrnwatar discharges into to the stormwater system? Y � of person conducting annual stormwutcr certification inspection . �.sr ���.�/t �!. �nt/• � A.._ tin atne Title '-- -6'5. Inspection Date CertiBeation I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted Based upon my inquiry of the person or persons who manage the system, or these persons directly responsible for gathering the information, the information submwed is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are signifuaarntpenalties for submitting false information, including the possibility of fine and imprisonment for knowing violotlons_ Signed, u� Signature 31dryn U& 1 err Print Name Date0)l JCS , Aan 4 I11-aa 9�fir_ Title (type or print): J NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director' Secretary 16 December 2009 Mohawk Industries Attn. Mr. Robert Meador, Manager of Engineering Operations 712 Henry Street Eden, NC 27288 Subject: Compliance Evaluation Inspection NPDES General Stormwater Permit NCG170000 Certificate of Coverage NCG 170260 Mohawk Industries Eden Plant Rockingham County Dear Mr. Meador: 1. Ron Boone of the Winston-Salem Regional Office (WSRO) of the NC Division of Water Quality (DWQ or the Division) conducted a compliance evaluation inspection (CEI) at the subject facility on 9 December 2009. Your assistance and cooperation during the inspection was greatly appreciated. An inspection checklist is attached for your records and the inspection findings are summarized below. 2. This facility is located at 712 Henry Street, in Eden, Rockingham County, North Carolina. Stormwater related to industrial activity is discharged from the site.to the Dan River, this section of which is currently classified as Class WS-IV (water supply), critical area (CA) waters, in the Roanoke River Basin. Documentation & Monitoring Review 3. The Stormwater Pollution Prevention Plan (SP3) is quite old and well established/implemented. Inspections and monitoring is being accomplished as required. The SP3 meets most of the minimum expectations to be compliant with the permit, however the following slight changes need to be made - a. Stormwater discharge outfalls (SDO) have not been recertified annually for the absence of non-stormwater flows (wastewater). Please institute this requirement immediately. b. The spill plan should be updated to reflect the Division emergency numbers in the case of a reportable spill. c. The SP3's training program currently concentrates on spills. This should definitely be a part of the SP3 training, however, it should concentrate on stormwater pollution prevention and how spills relate to that. Please update the SP3's training program to do so. North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-771-46301 Customer Service. 1-877-623-6748 North C arolina Internet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer Mohawk Industries Attw Mr. Bob Meador, Manager of Engineering Operations Compliance Evaluation Inspection Certificate of Coverage NCG 170260 12/16/2009 Page 2 of 2 4. Mohawk has been performing the required qualitative monitoring (QM) at all outfalls as required. No problems have been detected or identified through the monitoring. Facility inspections are also completed and recorded more than required. Analytical monitoring (AM) is not required. Site Review 5. The site appeared quite clean and well maintained. Exposure of industrial activities and/or materials to precipitation is minimal. Mohawk may wish to consider achieving a No Exposure status at the facility, which would preclude the need for the stormwater permit, the SP3, and any qualitative and/or analytical monitoring, for as long as the No Exposure condition is maintained at the site. For more information on this program please review the "NC DWQ No Exposure Certification Form", which you can find and download from the following website: http://h2o.enr.state.nc.us/su/Forms Documents.htm 6. You are reminded that pursuant to NC General Statute 143-215.6A, the Division may assess civil penalties of up to $25,000 per day, per violation of NCG170000. You're not required to reply to this letter and we thank you for your efforts in developing and implementing an effective stormwater pollution prevention program. 7. Thank you for your cooperation in this matter. Should you have any questions, please feel free to contact Mr. Boone or me at (336) 771-5000. Yteve ely, W. Tedder Water Quality Regional Supervisor Winston-Salem Region Division of Water Quality Attachments: 1. BIMS Inspection Checklist cc: SWP — WSRO Central Files Stormwater Permitting Unit Compliance Inspection Report Permit: NCG170260 Effective: 08/01/09 Expiration: 07/31/14 Owner: Mohawk Industries SOC: Effective: Expiration: Facility: Mohawk Industries-Karastan County: Rockingham 712 Henry St Region: Winston-S21em Eden NC 27288 Contact Person: Bob Meador Title: Phone: 336-623-6000 Directions to Facility: System Ckassiflcations: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 1210912009 Entry Time: 10;30 AM Exit Time: 12.30 PM Primary inspector: Ran Boone Phone: 704.663-1699 Ext.2202 Secondary lnspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Textile Mill Products Stormwater Discharge COC Facility Status: n Compliant ® Not Compliant Question Areas: ® Storm Water (See attachment summary) Page 1 Permit: NCG170260 Owner • Facility: Mohawk Industries Inspection Date: 12/0912009 Inspection Type: Compliance Evaluation Reason For Visit Routine Inspection Summary: Please see attached inspection summary letter. Page: 2 Permit: NCG170260 Owner - Facility: Mohawk Industries Inspection Date: 12/0912009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ n n n # Does the Plan include a General Location (USGS) map? ® n n n # Does the Plan include a "Narrative Description of Practices"? Ito n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? ® n n n # Does the Plan include a list of significant spills occurring during the past 3 years? ® n n n # Has the facility evaluated feasible alternatives to current practices? ® n n n # Does the facility provide all necessary secondary containment? ® n n n # Does the Plan include a BN1P summary? m n n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ®n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ®n n n # Does the facility provide and document Employee Training? ®n n n # Does the Plan include a list of Responsible Party(s)? ®n n n # Is the Plan reviewed and updated annually? ® n n n # Does the Plan include a Stormwater Facility Inspection Program? ®n n Has the Stormwater Pollution Prevention Plan been implemented? ® n n n Comment: gaining concentrates mostly on spills. Should be updated to address stormwater pollution prevention specifically, in addition to spills and/or other related topics. Qualitative Monitering Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ® n n n Comment: Please see attached inspection summary letter. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? n ❑ ® n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? n n ® n Comment: No vehicle maintenance activities at site; no AM required. Permit and Outfalls Yes No NA NE # is a copy of the Permit and the Certificate of Coverage available at the site? ® n n Cl # Were all outfallS observed during the inspection? ® n n n # If the facility has representative outfall status, is it properly documented by the Division? 0 n ® n # Has the facility evaluated all illicit (non stormwater) discharges? ® n 00 Page 3 Permit: NCG170250 Owner - Facility: Mohawk Induvries inspection Date: 12/09/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Comment: Permittee needs to begin recertifying SDOs annually for the absence of non-stormwater discharges as required by Part II, Part A, Para 7, of the permit. Page: 4 ALn_ ^ NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor August 4, 2004 Bob Meador Mohawk Industries PO Box 130 Eden, NC 27288 William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director Subject: NPDES Stormwater Permit Coverage Renewal Mohawk Industries-Karastan COC Number NCG 170260 Rockingham County Dear Petmittee: In response to your renewal application for continued coverage under general permit NCG 170000 the Division of Water Quality (DWQ) is forwarding herewith the reissued Stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Stormwater Permit NCG 170000 • A copy of a discharge monitoring report form • 5 copies of the qualitative monitoring report form Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Department of Environment and Natural Resources, or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact of the Central Office Stormwater Permitting Unit at (919) 733-5083, ext. . Sincerely, for Alan W. Klimek, P.E. cc: Central Files Stormwater Permitting Unit Winston-Salem Regional Office Surface Water Protection Section 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 N. Salisbury St,, Raleigh, North Carolina 27604 Phone: 919.733-7015 / FAX 919-733-2496 / Internet: http:!lh2o.enr.state.nc,us/su/stormwater.html An Equal OpportunitylAfSrmative Action Employer — 50% Recycled/10% Post Consumer Paper North Carolina ;Vaturally STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG170000 CERTIFICATE OF COVERAGE No. NCG170260 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Mohawk Industries is hereby authorized to discharge stormwater from a facility located at Mohawk Industries-Karastan 712 Henry St Eden Rockingham County to receiving waters designated as the Dan River, a class C stream, in the Roanoke River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, 111, IV, V, and VI of General Permit No. NCG 170000 as attached. This Certificate of Coverage shall become effective August 1, 2004. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 1, 2004. for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission i z State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director July 28, 1999 BOB MEADOR MOHAWK INDUSTRIES KARASTAN RUG MILL P.O. BOX 130 EDEN. NC 27288 Dear Permittee: WA 9-Y •• NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Reissue - NPDES Stormwater Permit Mohawk Industries Karastan Rug Mill COC Number NCG 170260 Rockingham County In response to your renewal application for continued coverage under general permit NCG170000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A copy of general stormwater permit NCG170000 * A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to certify that you have developed and implemented the SPPP as per the conditions of the permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT SEND the SPPP with the signed form. * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements, and addresses frequently asked questions * A Certificate of Coverage Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Tony Evans of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 584 Sincerely, for Kerr T. Stevens cc: Central Files Stormwater and General permits Unit Files Winston-Salem Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG170000 CERTIFICATE OF COVERAGE No. NCG170260 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended. MOHAWK INDUSTRIES KARASTAN RUG MILL is hereby authorized to discharge stormwater from a facility located at MOHAWK INDUSTRIES KARASTAN RUG MILL 712 HENRY STREET EDEN ROCKINGHAM COUNTY to receiving waters designated as the Dan River in the Roanoke River Basin in accordance with the effluent limitations. monitoring requirements, and other conditions set forth in Parts 1, II, 111, IV. V. and VI of General Permit No. NCG170000 as attached. This certificate of coverage shall become effective August 1. 1999. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 28. 1999_ for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director May 26, 1995 Jerry Garrett Mohawk Industries-Karastan P.O. Box 130 Eden, NC 27288 A &T X_; IDEHNR Subject: General Permit No. NCG 170000 Mohawk Industries-Karastan COC NCG170260 Rockingham County Dear Jerry Garrett In accordance with your application for discharge permit received on April 12, 1995, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any question concerning this permit, please contact MR. ANTONIO EVANS at telephone number 919/733-5083. Sincerely, Original Signed By Coleen H. Sullins A. Preston Howard, Jr. P.E. cc: Winston-Salem Regional Office P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled! 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO. NCG170000 CERTIFICATE OF COVERAGE No. NCG170260 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Mohawk Industries is hereby authorized to discharge stormwater from a facility located at Mohawk Industries 712 Henry Street Eden, NC Rockingham County to receiving waters designated as Dan River in the Roanoke River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG170000 as attached. This certificate of coverage shall become effective May 26, 1995. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day May 26, 1995. Winne:; B)y Caleen t'i. Sullins A. 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