NCG170228_COMPLETE FILE - HISTORICAL_20160418

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
IV-7 0
DOC TYPE
HISTORICAL FILE
❑ MONITORING REPORTS

Energy, Mineral
and Land Resources
ENVIRONMENTAL QUALITY
April 18, 2016
Mike Olson
Kayser -Roth Corporation
714 Interstate Service Road
Graham, NC 27253
Subject: Compliance Evaluation Inspection
Permit No. NCG 170228
Kayser -Roth Corporation
Alamance County
Dear Mr. Olson:
PAT MCCRORY
Govemor
DONALD R. VAN DER VAART
secretary
TRACY DAVIS
On April 13, 2016 Glen White of the North Carolina Department of Environmental Quality;
Department of Minerals and Land Resources met with you at the facility located at 714 Interstate
Service Road in Graham to conduct a compliance inspection per the Industrial Stormwater
Permit requirements. Inspection consist of review of the Stounwater Pollution Prevention Plan,
training and monitoring records and observation of the general condition of the site and outfalls.
Your assistance with the inspection was greatly appreciated.
Permit:
This facility holds General Stormwater Permit NCG 170228 to discharge stormwater from
industrial activity associated with Textile Mill Products under the National Pollutant Discharge
Elimination System (NPDES). The permit became effective August 01, 2014 and expires on
July 31, 2019. A copy of the current permit is required to be maintained with the Stormwater
Pollution Prevention Plan (SPPP) documents. No deficiencies noted.
Records/Reports:
This facility was required to develop and maintain a Stormwater Pollution Prevention Plan
(SPPP) in accordance with Part IT, Section A of the permit. The SPPP along with monitoring
and training records were available for review. Please maintain a hard copy of the SPPP and all
of its components including monitoring and training records in one, three (3) ring binder for ease
of access for maintaining and for review/inspection. Facility currently under expansion or
renovation. Please update the SPPP, outfall information, siteplan and operating procedures to
reflect all changes -
State of North Carolina I Enviro=ental Quality I Energy, Mineral and Land Resources
450 Hanes Mill Road — Suite 300
Winston-Salem NrC 27105
[phone]

Facility Site Review:
This plant manufactures and dyes socks. There are salt tanks and four (4) acetic acid and
peroxide tanks fuel tanks located outside. Each is used in the dying process. Some are under
cover. All have secondary containment. The facility has new manufacturing area, new
containment facilities, water quality pond, etc. The SPPP must be updated to reflect all changes.
Effluent Receiving Waters:
Effluent from this facility discharges to Bowden Branch (Class C; NSW) of the Cape Fear River
Basin. The site has two outfalls. Both appear to drain to the water quality/quantity pond.
Self -Monitoring Program:
The facility is required to conduct qualitative monitoring twice annually. Monitoring has been
conducted as required at each outfall. Records are maintained for several years. Kayser -Roth
was found to be compliant with requirements of its stormwater permit.
If you have questions or need additional information, please contact Glen White at (336) 776-
9660.
Enclosures:
Inspection Report
Sincerely,
Matthew E. Gantt, P.E_
Regional Engineer
Land Quality Seetion
Winston-Salem Regional Office
W WSRO File Copy
Division of Energy, Mineral and Land Resources (WSRO)

Compliance Inspection Report
Permit: NCG170228 Effective: 10/02/14 Expiration: 07/31/19 Owner; Kayser -Roth Corporation
SOC: Effective: Expiration: Facility: Kayser Roth Corp -Burlington Plant
County: Alamance 714 Interstate Service Rd
Region: Winston-Salem
Graham NC 27253
Contact Person: Laval Choiniere Title: Phone: [phone] Ext.252
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 04/1312016
Primary Inspector: Glen White
Secondary Inspector(s):
Certification:
Phone:
Entry Time: 09:OOAM Exit Time: 10:OOAM
Phone: [phone]
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Textile Mill Products Stormwater Discharge COG
Facility Status: E Compliant ❑ Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Page: 1

Permit: NCG170228 Owner -Facility: Kayser-RolhCorporation
Inspection Date: 04/13/2016 Inspection Type : Compliance Evaluation Reason for Visit: Routine
Inspection Summary;
(See Compliance Evaluation Report)
Page: 2

Permit: NCG17022a Owner. facility: Kayser -Roth Corporation
Inspection Data: 0411312016 Inspection Type : Compliance Evaluation Reason for Visit: Routine
Analytical Monitoring Yes No NA NE
Has the facility conducted its Analytical monitoring? ❑ ❑ ❑
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ 0 ❑
Comment; No analytical monitoring is required under current operating procedures.
Permit and outfalls Yes No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ ❑
# Were all outfalls observed during the inspection? ❑ ❑ ❑ ❑
# If the facility has representative outfall status, is it property documented by the Division? ❑ ❑ ❑ ❑
# Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ ❑ ❑
Comment: ' Make sure the uodated siteolan shows where all drainage goes to exist the site. Much of the
site drains to the water quality pond but not all.
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ❑ ❑
Comment: Monitoring is bein conducted on a monthly basis and documented well.
Stormwater Pollution Prevention Plan
Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan?
®❑
❑ ❑
# Does the Plan include a General Location (LISGS) map?
0
❑ ❑ ❑
# Does the Plan include a "Narrative Description of Practices"?
0
❑ ❑ ❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
0
❑ ❑ ❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
❑
E ❑ ❑
# Has the facility evaluated feasible alternatives to current practices?
0
❑ ❑ ❑
# Does the facility provide all necessary secondary containment?
E
❑ ❑ ❑
# Does the Plan include a BMP summary?
❑ ❑ ❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
❑ ❑ ❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
0
❑ ❑ ❑
# Does the facility provide and document Employee Training?
❑
N ❑ ❑
# Does the Plan include a list of Responsible Party(s)?
0
❑ ❑ ❑
# Is the Plan reviewed and updated annually?
❑
❑ ❑
# Does the Plan include a Stormwater Facility inspection Program?
E
❑ ❑ ❑
Has the Stormwater Pollution Prevention Plan been implemented?
0
❑ ❑ ❑
Page: 3

Permit: NCG170228 owner - Facility: Kayser -Roth Corporation
Inspection Date: 04/1312016 Inspection Type : Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes No NA NE
Comment: ' Deed to have the Stormwater Pollution Prevention Plan (SPPP) and siteplan updated to include
all exterior renovations and additions to the site.-
* Go through the SPPP annually, noting and changes and add a revision note & date.
Page: 4

NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins Dee Freeman
Governor Director Secretary
September 30, 2010
James Boydstun, Maintenance Manager
Kayser Roth Corporation — Burlington Plant
714 Interstate Service Road
Graham, North Carolina 27253
Subject: General Stormwater Permit Inspection — NPDES Permit No. NCG170228
Kayser Roth Corporation, Burlington Plant — Alamance County
Dear Mr, Boydstun:
On September 28, 2010, Jenny Graznak of this office performed a Stormwater Permit
Inspection at Kayser Roth Corporation's Burlington Plant in Graham, North Carolina. This
facility holds General Stormwater Permit No. NCG170228 under the National Pollutant
Discharge Elimination System (NPDES) to discharge stormwater associated with the
manufacture of textile mill products- As the Plant Maintenance Manager, you were present for
the inspection. This type of inspection consists of two basic parts: a review of facility files and
self -monitoring data and an inspection of the facility's storage areas and discharge points. This
particular inspection evaluated five (5) areas, and observations from each area are addressed
below:
1. Permit
The permit became effective August 1, 2009 and will expire on July 31, 2014. A complete copy
of the permit text can be downloaded here, under NPDES Stormwater permit No. NCG170000:
http://portal.ncdenr.orqlweb/wq/ws/su/npdessw#tab-3
2. Records/Reports
As required by the Permit, the facility has a complete Stormwater Pollution Prevention Plan
(SPPP) that was available during the inspection for review. Trigon Engineering (Greensboro,
NC) completed the SPPP, which is dated August 16, 1999. It was mentioned during the
inspection that changes have been made to the plant in the past 10 years that are not reflected
in the SPPP- Please refer to the permit text to make sure that all sections of your SPPP and
complete and current.
3. Facility Site Review
Kayser Roth Corporation manufactures and dyes socks. The site has four chemical tanks for
acetic acid and peroxide that are stored with secondary containment under a cover. The site
also has large salt tanks; the salt is used in the dying process. Oil for the boiler is contained in
underground tanks on site. There are two dumpsters at the site, one for domestic trash and the
other for metal scraps.. Both are covered. There is also a Duke Energy Substation on the
property, which is completely separate from Kayser Roth Corporation. The site has two
Stormwater discharge outfalls that drain to a Stormwater pond on the property.
North Carolina Division of Water Quality, Winston-Salem Regionaf Office
Location: 585 Waughtown St. Winston-Salem, North Carolina 27107
Phone: [phone] FAX: [phone] Customer Semite: 1-877-623-6748
Internet: www.ncwaterquality.org
An Equal opportunity 1 Affirmative Action Employer
No hCarolina
Naturally

4. Effluent/Receiving Waters
Stormwater discharges from this site drain to Bowden Branch (Class C; NSW) in the Cape Fear
River Basin. The site has two Stormwater discharge outfalls. Outfall 001 is located adjacent to
1-85 Service Road. Outfall 002 is located at the south end of the property. Both outfalls
ultimately drain to a Stormwater pond on the periphery of the property.
5. Self -Monitoring Program
The stormwater permit requires semi-annual qualitative monitoring at stormwater outfalls,
although this facility performs visual observations of the plant's two outfalls on a more frequent
basis. An on -site review of the qualitative monitoring data during the inspection showed that all
parameters were evaluated per the specifications of the permit. On -site vehicle maintenance
monitoring requirements at the site are waived, since these activities are performed off -site.
This office appreciates your efforts to comply with the Stormwater permit requirements.
If you have any questions concerning this letter or the attached inspection report, please contact
Ms. Graznak at [phone] or me at (3360 771-4950.
Sincerely,
Steve W. Tedder
Regional Supervisor
Surface Water Protection Section
cc: WSRO --SWP
Central Files — SWP

Compliance Inspection Report
Permit: NCG170228 Effective: 08/01/09 Expiration: 07/31/14 Owner: Kayser -Roth Corporation
SOC: Effective: Expiration: Facility: Kayser Roth Corp -Burlington Plant
County: Alamance 714 Interstate Service Rd
Region: Winston-Salem
Graham NC 27253
Contact Person: Len Moss Title: Phone: [phone]
Ext.3206
Directions to Facility:
System Classifications:
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
On -site representative James Boydstun Phone:
Related Permits:
Inspection Date: 09128/2010 Entry Time: 09:30 AM Exit Time: 10:30 AM
Primary Inspector: Jennifer F Graznak Phone: [phone]
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Textile Mill Products Stormwater Discharge COC
Facility Status: 0 Compliant ❑ Not Compliant
Question Areas:
® Storm Water
(See attachment summary)
Page: 1

Permit NCG170228 Owner - Facility: Kayser -Rota Corporation
Inspection hate: 09/28/2010 Inspection Type; Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan? ■ n n n
# Does the Plan include a Gerieral Location (USGS) map?
# Does the Plan include a "Narrative Description of Practices'?
# Does the Plan include a detailed site map including outfall locations and drainage areas?
# Does the Plan include a list of significant spills occurring during the past 3 years?
# Has the facility evaivated feasible alternatives to current practices?
# Does the facility provide all necessary secondary containment?
# Does the Plan include a BMP summary?
# Does the Plan include a Spili Prevention and Response Plan (SPIRP)?
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
# Does the facility provide and document Employee Training?
# Does the Plan include a list of Responsible Party(s)?
# Is the Plan reviewed and updated annually?
# Does the Plan include a Stormwater Facility Inspection Program?
Has the Stormwater Pollution Prevention Plan been implemented?
Comment: Changes have been made to the plant in the past 10 years that are not
reflected in the SPPP. Please update the SPPP as described in the permit.
Qualitative Monitoring
Has the facility conducted its Qualitative Monitoring semi-annually?
Comment: Mr. Boydstun is actually conducting monitoring after every signigifcant rain
event.
Permit and Outfalls
# Is a copy of the Permit and the Certificate of Coverage available at the site?
# Were all outfalls observed during the inspection?
# If the facility has representative cutfall status, is it properly documented by the Division?
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment:
Yes No NA NE
■nnn
Yes No NA NE
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Page: 3

North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Govemor William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
Aus ust 4, 2004
Len Moss
Kayser -Roth Corporation
714 Interstate Service Rd
Graham, NC 27253
Subject: NPDES Stormwater Permit Coverage Renewal
Kayser Roth Corp -Burlington Plant
COC Number NCG 170228
Alamance County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG 170000 the Division of
Water Quality (DWQ) is forwarding herewith the reissued storrnwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
• A new Certificate of Coverage
• A copy of General Stormwater Permit NCG 170000
• A copy of a discharge monitoring report form
• 5 copies of the qualitative monitoring report form
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by the Department of Environment and Natural
Resources, or relieve the permittee from responsibility for compliance with any other applicable federal, state, or
local law, rule, standard, ordinance, order, judgment, or decree.
If you have any questions regarding this permit package please contact of the Central Office Stormwater Permitting
Unit at [phone], ext. .
Sincerely,
for Alan W. Klimek, P.E.
cc: Central Files
Stormwater Permitting Unit
Winston-Salem Regional Office
Surface Water Protection Section
1617 Mail Service Center, Raleigh, Noah Carolina 27699-1617
512 N. Salisbury St., Raleigh, North Carolina 27604
Phone: 919-733=70151 FAX [phone] / Internet: http:llh2o,enr,state.nc.us/su/stofmwater.html
NonrthCarolina
Natmally
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STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG170000
CERTIFICATE OF COVERAGE No. NCG170228
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission,
and the Federal Water Pollution Control Act, as amended.
Kayser -Roth Corporation
is hereby authorized to discharge stormwater from a facility located at
Kayser Roth Corp -Burlington Plant
714 Interstate Service Rd
Graham
Alamance County
to receiving waters designated as Bowden Branch. a class C NSW stream, in the Cape Fear River Basin in
accordance with the effluent limitations. monitoring requirements. and other conditions set forth in Parts
1. 11, III, IV, V, and VI of General Permit No_ NCG 170000 as attached.
This Certificate of Coverage shall become effective August 1, 2004.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day August 1, 2004,
for Alan W. Klimek, P-E., Director
Division of Water Quality
By Authority of the Environmental Management
Commission

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
Kerr T. Stevens, Director
July 28, 1999
LEN MOSS
KAYSER-ROTH CORPORATION -MEWS FINISHING PLANT
714 INTERSTATE SERVICE RD
GRAHAM. NC 27253
Dear Permittee:
I T 1 *WA •
EL
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RE50URCES
Subject: Reissue - NPDES Stormwater Permit
Kayser -Roth Corporation-Men's Finishing Plant
COC Number NCO170228
Alamance County
In response to your renewal application for continued coverage under general permit NCG 170000. the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
* A copy of general stormwater permit NCG170000
* A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to
certify that you have developed and implemented the SPPP as per the conditions of the permit. This form
must be completed and returned to the Division within 30 days of receipt of this letter.
DO NOT SEND the SPPP with the signed form.
* Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form
* A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements,
and addresses frequently asked questions
* A Certificate of Coverage
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater
and General Permits Unit at [phone], ext. 578
Sincerely,
for Kerr T. Stevens
cc: Central Files
Stormwater and General permits Unit Files
Winston-Salem Regional Office
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] Fax [phone]
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STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG170000
CERTIFICATE OF COVERAGE No. NCG170228
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the Provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
KAYSER-ROTH CORPORATION-MEN'S FINISHING PLANT
is hereby authorized to discharge stormwater from a facility located at
KAYSER-ROTH CORPORATION-MEN'S FINISHING PLANT
714INTERSTATE SERVICE RD
GRAHAM
ALAMANCE COUNTY
to receiving waters designated as Bowden Branch in the Cape Fear River Basin
in accordance with the effluent limitations, monitoring requirements. and other conditions set forth in Parts 1, 1I, III.
IV, V. and VI of General Permit No. NCG170000as attached.
This certificate of coverage shall become effective August 1, 1999,
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 28, 1999.
for Kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission

r
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
May 5, 1995
Mr. Kenneth Weegerle
Kayser -Roth Corp.
714 Interstate Service Rd
Graham, NC 27253
A410
E:> FE �
Subject: General Permit No. NCG 170000
Kayer-Roth Corp.
COC NCG 170228
Alamance County
Dear Mr. Wesgerle:
In accordance with your application for discharge permit received on March 17, 1995, we are
forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general
permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983,
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Division of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Aisha Lau at telephone number 919/733-5083.
Sincerely, Original Sip ci-r' 7'
Coleen H. Suiiins
A. Preston Howard, Jr., P. E.
cc: Winston Salem Regional Office
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
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11
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
GENERAL PERMIT No. NC 170000
CERTIFICATE QF COVERAGE No. NCG170228
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Kayser -Roth Corporation
is hereby authorized to discharge stormwater from a facility located at
Kayser -Roth Corporation - Men's Finishing Plant
714 Interstate Services Rd.
Graham
Alamance County
to receiving waters designated as Bowden Branch in the Cape Fear River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, 1I, III
and IV of General Permit No. NCG170000 as attached.
This Certificate of Coverage shall become effective May 5, 1995.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day May 5, 1995.
-r -r
Original
Got,eert j.i_ i fi:tv
A. Preston Howard, Jr., P.E., Director
Division of Environmental Management
By Authority of the Environmental Management Commission

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FACILITY
Kayser -Roth Corp. - Men's Finishing Plant
COUNTY
Alamance
NPDES
NCG170228
MAP#
C21SW
DSN FLOW
NA
SUB BASIN
03-06-02
LATTITUDE
360 03' 41"
LONGITUDE
790 25' 19"
RECEIVING STREAM
Bowden Branch
STREAM CLASS
C NSW
DISCHARGE CLASS
Stormwater
EXPIRATION DATE
7/31/99 _