NCG170213_COMPLETE FILE - HISTORICAL_20131126

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT N0.
Iv -J G � f 3
DOC TYPE
HISTORICAL FILE
❑ MONITORING REPORTS
DOC DATE
❑
YYYYMMDD

. r
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Energy, Mineral, and Land Resources
Land Quality Section
Tracy E. Davis, PE, CPM Pat McCrory, Governor
Director John E. Skvarla, III, Secretary
26 November 2013
Mr. Earl Wrenn, Pioneer Plant Engineer
Burlington Manufacturing Services
1305 Graham Street
Burlington, NC 27217
Subject: Compliance Evaluation Inspection
NPDES General Stormwater Permit NCG170000
Certificate of Coverage NCG170213
Burlington Manufacturing Services Pioneer Plant
Alamance County
Dear Mr. Wrenn:
Aana Taylor -Smith of the Winston-Salem Regional Office of the NC Division of Energy, Mineral, and Land
Resources (DEMLR) conducted a compliance evaluation inspection at the subject facility on 25 November 2013.
Your assistance and cooperation during the inspection were greatly appreciated. An inspection checklist is
attached for your records and the inspection findings are summarized below.
This facility is located at 1305 Graham Street in Burlington, Alamance County, North Carolina. Stormwater related
to industrial activity is discharged from the site to Alamance Creek, which is currently classified as Class C Nutrient
Sensitive Waters, in the Cape Fear River Basin.
Documentation & Monitoring Review
The facility's Stormwater Pollution Prevention Plan (SPPP) is combined with the Spill Prevention Control and
Countermeasure (SPCC) plan. The SPPP must be kept separate from, and in addition to, the SPCC plan. Most of the
elements of the SPPP were present, except for the narrative description of practices, study of feasible
alternatives, -and BMP summary. Please add those elements to the SPPP. Otherwise, all information was accurate
and up-to-date. Records of employee training and facility inspections were very thorough.
Qualitative monitoring has been completed as required. Analytical monitoring is not required because this facility
does not perform on -site vehicle maintenance. The facility has twelve Stormwater Discharge Outfails (SDOs) that
discharge stormwater related to industrial activity.
Site Review
The facility is clean and well -maintained. All outfalls were inspected and found to be in good order. No evidence
of erosion or instability at the SDOs was observed. During the inspection, it was noted that Outfalis 1-4 would
qualify for Representative Outfall Status (ROS)_ If Burlington Manufacturing Services would like to apply for ROS
for those outfalls, more information can be found at the website listed below. When applying for ROS, please fill
Winston-Salem Regional Office
585 Waughtown Street, Winston-Salem, NC 27101 . Phone: [phone]/ FAX: [phone]

Burlington Manufacturing Services
11/26/2013
Page 2 of 2
out the form entitled "Representative Outfall Status (ROS) Request" and send the form with copies of the site
map, monitoring records, and any additional documentation to the Winston-Salem Regional Office.
htt ortal.ncdenr.or web Ir n des-stormwater#tab-2
We appreciate your efforts to comply with the stormwater permit. No additional response to this letter is
required. Should you have any questions regarding the NCG170000 permit or this inspection, please do not
hesitate to contact Ms. Taylor -Smith or me at [phone].
Sincerely,
f
yy,..�.� bbl�
Matthew E. Gantt, PE
Regional Engineer
Land Quality Section
Enclosures: BIMS Inspection Checklist
cc: Central Files
WSRO/LQ
1k

Permit: NCG170213
SOC:
County: Alamance
Region: Winston-Salem
Compliance Inspection Report
Effective: 08/01/09 Expiration: 07/31114 Owner: Burlington Technologies
Effective: Expiration: Facility: Burlington Manufacturing Services
1305 Graham St
Contact Person: Robert Fariole
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Title: Plant Engineer
Certification:
Burlington NC 27215
Phone: [phone]
Phone:
Inspection Date: 11125/2013 Entry Time: 09:15 AM Exit Time: 10:05 AM
Primary Inspector: Aana Taylor -Smith Phone: [phone]
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Textile Mill Products Stormwater Discharge COC
Facility Status: ❑ Compliant ®blot Compliant
Question Areas:
E Storm Water
(See attachment summary)
Page: 1

Permit: NCG170213 Owner -Facility: Burlington Technologies
Inspection pate: 11/2512013 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary_
Please refer to attached inspection letter.
Page: 2

Permit: NCGW0213 Owner - Facility: Burlington Technologies
Inspection Date: 11/25/2013 Inspection Type: compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan?
■
n
n
n
# Does the Plan include a General Location (USGS) map?
®
n
n
n
# Does the Plan include a "Narrative Description of Practices"?
n
■
n
n
# Does the Plan include a detailed site map including outfall locations and drainage areas?
®❑
o
n
# Does the Plan include a list of significant spills occurring during the past 3 years?
n
n
i
n
# Has the facility evaluated feasible alternatives to current practices?
n
M
n
n
# Does the facility provide all necessary secondary containment?
®
n
n
n
# Does the Plan include a BMP summary?
❑
■
❑
0
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
®
n
0
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?.
®❑
❑
n
# Does the facility provide and document Employee Training?
■
❑
n
n
# Does the Plan include a list of Responsible Party(s)?
®❑
n
n
# Is the Plan reviewed and updated annually?
®
Q
n
n
# Does the Pian include a Stormwater Facility Inspection Program?
®
n
n
n
Has the Stormwater Pollution Prevention Plan been implemented?
®
n
n
n
Comment: Stormwater Pollution Prevention Plan (SPPP) must be separate from, and
in addition to, the Spill Prevention Control and Countermeasure (SPCC) plan. However,
most of the necessary elements were available and up-to-date. Please include a
narrative description of practices, study of feasible alternatives, and BMP summary in
the SPPP. Very good records of employee training and facility inspection were available.
Qualitative Monitoring
Yes
No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
®
n
n
n
Comment:
Permit and Outfalls
Yes
No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
MOO
❑
# Were all outfahs observed during the inspection?
M
n
n
Cl
# If the facility has representative outfall status, is it properly documented by the Division?
❑
n
■
n
# Has the facility evaluated all illicit (non stormwater) discharges?
MOO
n
Comment: This facility has 12 outfalls and all were in good shape. It was noted that
Outfalls 1-4 could be covered under Representative Outfall Status (ROS).
Page: 3

Taylor -Smith, Aana
From: Earl Wrenn <[e-mail]>
Sent: Tuesday, November 26, 2013 9:11 AM
To: Taylor -Smith, Aana
Subject: Re: Chemical Spills - SPCC Plan.docx
Thanks!
Sent from my iPhone
On Nov 26, 2013, at 9:07 AM, "Taylor -Smith, Aana" <[e-mail]> wrote:
Thanks, Earl! I sent out your inspection report this morning so you should get it either later this week or
early next week. Also, I have attached the Representative Outfall Status (ROS) request form if you would
like to apply for ROS for Outfalls 1-4 as we discussed. If you want to do that, just note that Outfall 1
represents Outfalls 1, 2, 3, and 4. You'll also need to include copies of the site map and monitoring
results. That packet should be sent to the following address:
NCDENR Land Quality Section
Attn: Aana Taylor -Smith
585 Waughtown Street
Winston-Salem, NC 27101
Please feel free to contact me at any time if you have questions or concerns and I'd be happy to help!
Thanks again, and have a great holiday,
Aana Taylor -Smith
Land Quality Section
Division of Energy, Mineral, and Land Resources
NC DENR Winston-Salem Regional Office
Phone: [phone]
Fax [phone]
E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may
be disclosed to third parties.
From: Earl Wrenn[mailto:earl.wrenn(&bmspioneer.com]
Sent: Monday, November 25, 2013 9:40 AM
To: Taylor -Smith, Aana
Cc: Earl Wrenn
Subject: FW: Chemical Spills - SPCC Plan.docx
rvd ?^~
ea rl.wrenn@ bmspioneer.com
Plant Engineering
Burlington Manufacturing Service

Pioneer Plant
Cell:336-264-8121
Fax:[phone]
From: Marvin Gaines
Sent: Tuesday, May 07, 2013 1:58 PM
To: Earl Wrenn
Subject: Chemical Spills - SPCC Plan.docx

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Pioneer
Department: Safety Program
Effective Date: 03/07/12
Chemical Spills — SPCC Plan
Joh: 09 Emergency Procedures
Revision: 1.0
Page 1 of 10
Procedures for handling chemical spills will depend on the type and amount of chemical spilled. Spills of
small amounts of material in areas where the material is normally used can be handled as normal
housekeeping. Example: A few ounces of caustic are splashed onto the drug room floor. The drug room
personnel have the training and equipment to clean this up by hosing it down the floor drain. If the same
amount of chemical was spilled due to a leaking overhead line into an office area, it would be a much more
serious matter because the people involved may not have the training or equipment to recognize and deal
with the spill on their own.
For this reason, there are not any hard and fast procedures for dealing with spills. Any employee, who
observes a chemical spill, drum leak, pipe leak, etc., should notify the nearest supervisor. The supervisor is
to determine how the material is to be dealt with. Information can be obtained from container labels, MSDS,
or from the plant technical personnel. Phone numbers for the lab personnel are listed in the front of this
book.
If the supervisor determines that the spill is potentially dangerous, the first concern is the safety of plant
personnel and general public. Employees who are not trained to deal with chemicals should be evacuated
from the area. Certain plant employees in the Maintenance department and the drug rooms have been
trained to contain spills from a safe distance and know the locations of spill control materials. The Plant
Spill Control Plan should be implemented. Phone numbers of those to be called are found in this manual
and on spill control posters located around the plant.
1.0
2.0
3.0
SPCC PLAN
FACILITY LOCATION
This Spill Prevention Control and Countermeasure (SPCC) Plan has been prepared for Burlington
Manufacturing Services - Pioneer Plant. This SPCC Plan will be on file at the following location:
Burlington Manufacturing Services — HR Department
1305 Graham Street
Burlington, NC 27217
KEY PERSONN
The following personnel are familiar with this plan and are charged with its implementation.
TITLE
PERSON
WORK PHONE
CELL
PHONE
HOME PHONE
Plant Manager
Marvin Gaines
343-4553
264-7901
336-697-5655
Plant Engineer
Earl Wrenn
343-4569
264-8121
336-562-5354
Plant Chemist
Mike Miller
(Contract)
343-4560
264-8219
336-685-4653
PLAN PURPOSE
The purpose of this plan is to define procedures which:
• Prevent releases from oil and chemical storage containers,
Provide for rapid spill containment,
Author: Mike Miller Approvers: Marvin Gaines, Mike Miller

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Pioneer
Department: Safety Program
Effective Date: 03/07/12
Chemical Spills — SPCC Plan
Job: 09 Emergency Procedures
Revision: 1.0
• Provide for spill clean-up and appropriate disposal of released material, and
• Provide for compliance with spill reporting and notification requirements.
4.0 PLAN APPLICABILITY
Page 2 of 10
Owners or operators of facilities which have an oil storage capacity greater than or equal to
regulatory specified quantities, and have the potential for discharge to navigable waters of the
United States must develop a spill prevention control and countermeasure (SPCC) plan. SPCC
plans are authorized by the Federal Water Pollution Control Act (Public Law 92-500), Section 311 (j)
(1) (c) as implemented by the Code of Federal Regulations, Title 40, Part 112.
A SPCC plan is required for facilities which have:
• An underground oil storage capacity of 42,000 gallons or greater, or
• An above -ground oil storage capacity of 1,320 gallons or greater, or
• Any single above -ground oil storage container with a capacity of 660 gallons or greater.
Oil or hazardous substances are not stored in underground tanks at Pioneer. Oil is stored in 55-
gallon drums, with the total quantity stored less than 1,320 gallons. The facility does store oil,
process chemicals and cleaning supplies in drums and process chemicals in above -ground tanks.
Based on the presence of these materials, a release could potentially occur. A SPCC plan has been
prepared to minimize the possibility of a release, and provide procedures for emergency response.
Potential spill sources addressed by this plan are identified on Figure 1 and include:
1. Hydrogen Peroxide Tank
2. Size Tanks
3. Salt Tanks
4. Used Oil Storage
5. Active Oil Storage
6. Drug Room Drum Storage
7. Supply Room Drum Storage
8. Safety-Kleen Units
9. Water Treatment (Air Washer) Chemicals
5.0 SPILL PREVENTION MEASURES
The following procedures will be implemented to prevent and rapidly identify oil and chemical spills:
1. Warehouse personnel will monitor all unloading of drummed chemicals.
2. Maintenance personnel will monitor all loading of used oil.
3. Slashing personnel will monitor all filling of storage tanks. Loading of storage tanks will only be
performed during the hours of 7 A.M. to 3 P.M.
4. The area around each bulk storage tank will be visually inspected each day the plant is operating
for evidence of a release. The Plant Engineer or his designate will be notified if there is any
indication of spillage or leakage, or the presence of a significant quantity of precipitation in
containment areas.
Author: Mike Miller Approvers: Marvin Gaines, Mike Miller

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Pioneer
Chemical Spills — SPCC Plan
Department: Safety Program Job: 09 Emergency Procedures
Effective Date: 03/07/12 Revision: 1.0 Page 3 of 10
5. Containment area drainage valves will be securely locked in the closed position, unless manually
opened to permit the drainage of uncontaminated precipitation. Personnel will be present at all
times during the process of draining.
6. Tank loading/unloading connections shall be securely capped and locked or blank -flanged when
not in service or stand-by service.
6.0 SPILL CONTAINMENT AND CLEAN-UP PROCEDURES
To initiate spill containment and clean up, the person discovering the release must contact
personnel capable of addressing the situation. Signs will be placed in each location addressed by
this plan to expedite this action. The signs will require personnel identifying a spill to notify
supervisors or maintenance personnel. These employees will be trained in notifying appropriate
personnel to initiate spill response or conducting spill response.
6.1 General Procedures
Outlined below are the general actions to be taken in the event of a release. The disposal of waste
generated from spill clean up must be in accordance with regulatory criteria.
• An individual discovering a release must immediately notify any supervisor or maintenance
employee.
• Upon knowledge of a release, Plant Maintenance Department personnel trained in spill
containment and clean-up will be sent to the release location.
• The responding personnel will assess the release. All ignition sources will be eliminated. In the
event of a release that may cause fires, explosions, chemical burns, or toxic or hazardous fumes
the building or impacted areas will be evacuated. At a minimum, access to the release location
will be limited to personnel charged with cleaning up the spill, and impacted indoor areas will be
ventilated.
• Responding personnel will access the hazards associated with the release and only proceed
with spill containment and clean up if it is determined such actions can be undertaken without
endangering responders or other employees. Responding personnel will utilize appropriate
safety procedures (e.g., chemical resistant gloves, chemical splash protective goggles,
protective clothing). If there are questions regarding the hazards associated with the released
materials the responding personnel will contact the Plant Chemist.
• Responding personnel will attempt to locate the source of the release, prevent further spillage,
and proceed with containment and clean up.
• Responding personnel will immediately block access to manholes and storm drains in the vicinity
of, or path of release.
• The following procedures will be implemented dependent on the release locations:
• Release in Building or to Ground Surface
Author: Mike Miller Approvers: Marvin Gaines, Mike Miller

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Pioneer
Chemical Spills — SPCC Plan
Department: Safety Program Job: 09 Emergency Procedures
Effective Date: 03/07/12 Revision: 1.0 Page 4 of 14
Responding personnel will attempt to contain the spill using spill response equipment such as
booms, straw, sand or sorbents. Used sorbents, straw and booms will be replaced following
saturation.
Depending on the nature and extent of the release, equipment and manpower from outside
contractors may be requested (see Section 8.0). All spill clean-up residues will be disposed of in an
approved manner to be authorized by the Plant Engineer or Plant Manager and Plant Chemist.
• Release to Surface Water Body
Responding personnel will attempt to contain the spill using spill response equipment such as wire
barrier, boom, straw or sorbents. Sorbents or straw placed on the impacted embankment, or
materials used for direct sorption of liquids will be replaced following saturation.
Depending on the nature and extent of the release, equipment and manpower from outside
contractors may be requested (see Section 8.0). All spill clean-up residues will be disposed of in an
approved manner to be authorized by the Plant Engineer or Plant Manager and Plant Chemist.
• Release to Storm Sewer
Responding personnel will attempt to contain the release at the nearest accessible point of surface
appearance using the procedures described for releases to a surface water body.
• Release to Sanitary Sewer
If a significant release enters the sanitary sewer system, the Plant Manager or his designate will
notify the following local officials to jointly plan and carry out corrective actions:
Stephen R. Shoaf, Utilities Administrator or
Allen Isley, Chief Chemist or
Kathleen Stinehelfer, Pretreatment Coordinator
City of Burlington
[phone]
6.2 Source Specific Procedures and Hazards
Types of incidents, which would produce releases, spills and site -specific hazards and required
responses are listed on the following table.
SOURCE
TYPE OF
RELEASE
SPILL
ROUTE
HEALTH
HAZARDS
FIRE OR
EXPLOSION
REQUIRED
RESPONSE
HYDROGEN
Rupture
Release
Contact
May create fire
Using suitable
PEROXIDE
Leak
likely
exposure
or explosion
protective equipment
TANK
Loading
confined to
can cause
hazard. May
contain and absorb
(50 percent)
Release
diked
severe burns.
ignite other
spill with sand or other
5,000 gallons
containment
Inhalation can
combustible
noncombustible
cause
material.
sorbent material and
Irritation,
May accelerate
place into container for
Author: Mike Miller Approvers: Marvin Gaines, Mike Miller

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Pioneer
Department: Safety Program
Effective Date: 03/07/12
Chemical Spills — SPCC Plan
Job: 09 Emergency Procedures
Revision: 1.0
Page 5 of 10
SOURCE
TYPE OF
SPILL
HEALTH
FIRE OR
REQUIRED
RELEASE
ROUTE
HAZARDS
EXPLOSION
RESPONSE
difficulty
burning.
appropriate disposal;
breathing or
or obtain approval for
shortness of
dilution and discharge
breath.
to municipal
Ingestion can
wastewater treatment
cause
system.
irritation or be
fatal.
USED OIL
Rupture
Release
Contact may
May be
Using suitable
DRUM
Leak
confined in
cause
flammable or
protective equipment
STORAGE
Filling
containment
irritation.
combustible.
contain and absorb
AREA
Release
area located
Aspiration into
spill with sand or other
55-gallon
indoors.
lungs during
noncombustible
drums
ingestion may
sorbent material and
cause injury
place into container for
or death.
appropriate disposal.
SIZE TANKS
Rupture
Release
Low ingestion,
No unusual fire
Using suitable
Two 10,000
Leak
likely
inhalation or
or explosion
protective equipment
gallon tanks,
Loading
primarily
contact
hazards.
contain and absorb
one 9,000
Release
confined in
hazards
spill with sand or other
gallon tank
diked area.
noncombustible
Release
sorbent material and
exceeding
place into container for
dike
appropriate disposal;
capacity
or obtain approval for
could spill to
dilution and discharge
storm
to municipal
sewers via
wastewater treatment
trenches in
system.
the vicinity.
ANTIMIGRANT
Rupture
Release
May irritate
Wear self-
Using suitable
TANKS
Leak
likely
eyes, skin,
contained
protective equipment
Two 3,000
Loading
primarily
nose, throat
breathing
contain and absorb
gallon tanks
Release
confined in
and lungs or
apparatus.
spill with sand or other
diked area.
gastrointestin
No unusual fire
noncombustible
(Acrysol G-111)
Release
al system
or explosion
sorbent material and
exceeding
hazards.
place into container for
dike
Acrysol G-111-
appropriate disposal;
capacity
Material can
or obtain approval for
could spill to
splatter above
dilution and discharge
storm
100°C/212°F.
to municipal
sewers via
Dried product
wastewater treatment
trenches in
can burn.
system.
the vicinity.
Author: Mike Miller Approvers: Marvin Gaines, Mike Miller

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Pioneer
Department: Safety Program
Effective Date: 03/07/12
Chemical Spills — SPCC Plan
Job: 09 Emergency Procedures
Revision: 1.0
Paae 6 of 10
SOURCE
TYPE OF
RELEASE
SPILL
ROUTE
HEALTH
HAZARDS
FIRE OR
EXPLOSION
REQUIRED
RESPONSE
SALT TANKS
Rupture
Release
Low ingestion,
No unusual fire
Using suitable
Two 13,000
Leak
likely
inhalation or
or explosion
protective equipment
gallon
Loading
primarily
contact
hazards.
contain and absorb
Release
confined in
hazards
spill with sand or other
diked area.
noncombustible
Release
sorbent material and
exceeding
place into container for
dike
appropriate disposal;
capacity
or obtain approval for
could spill to
dilution and discharge
storm
to municipal
sewers via
wastewater treatment
trenches in
system.
the vicinity.
7.0 SPILL CONTAINMENT AND CLEAN-UP EQUIPMENT
Spill containment and clean-up equipment consists of sand, absorbents, and salvage drums. This
material is located in the areas identified on Figure 1.
Protective clothing consists of aprons, goggles, face shields, rubber shoes/ boots, and gloves stored
in the supply room.
8.0 EMERGENCY RESPONSE CONTRACTORS
Conditions may warrant the services of an outside contractor. Local emergency response
contractors have been identified. These contractors will respond twenty-four hours a day, seven
days per week.
Shamrock Environmental
6106 Corporate Park Drive
Browns Summit, NC 27214
24-Hour Emergency Response Hotline: [phone]
[phone]
A&D Environmental
P.O. Box 484
1
High Point, NC 27261
Author: Mike Miller Approvers: Marvin Gaines, Mike Miller

Pioneer
Department: Safety Program
Effective Date: 03/07/12
9.0 SPILL REPORTING
Chemical Spills — SPCC Plan
Job: 09 Emergency Procedures
Revision: 1.0 Page 7 of 10
336-434-7750
If a spill occurs, the reporting procedure outlined in the attached ENVIRONMENTAL ALERT
TELEPHONE REPORTING PROCEDURE will be followed. The following information should be
reported.
1. Name, address, and telephone number of the person reporting
2. Exact location of spill
3. Facility name and location
4. Material spilled - Have MSDS available
5. Estimated quantity of spill
6. Source of spill
7. Cause of spill
8. Name of the body of water involved or nearest body of water to spill
area.
9. Action taken for containment or clean up.
Additionally, a release that enters the sanitary sewer system, but does not meet or exceed reportable
quantities may be reportable to the City of Burlington. Immediate verbal notification is required for:
Any release to the sanitary sewer systems that could cause problems to the City of Burlington waste
water treatment plant or ancillary equipment, including sanitary piping system.
A release where the quantity or rate of the released material significantly exceeds normal discharges.
A written follow-up must be submitted to the City of Burlington within 5 days. Both the verbal and written
reports should include the plant name, description of discharge including type of material, concentration,
volume, and corrective actions.
10.0 INSPECTION PROCEDURES
Personnel will visually inspect the tanks and used oil storage areas at least once per day during
plant operation. Records will be kept of these inspections. The Plant Engineer or his designate will
visually inspect the diked areas once each month. Records will be kept of these inspections.
The active oil storage, drug room drum storage, supply room drum storage, water treatment
chemicals and Safety - Kleen units are located in operating locations. Personnel will be located in
these areas each day of operation. Scheduled inspections and documented inspection records will
not be required for these locations
Author: Mike Miller Approvers: Marvin Gaines, Mike Miller

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Pioneer
Chemical Spills — SPCC Plan
Department: Safety Program Job: 09 Emergency Procedures
Effective Date: 03107A2 Revision: 1.0 Page 8 of 10
Inspection records required by.this plan will be prepared and signed by the inspector. These records
will be considered part of the plan and maintained on file for a minimum of 3 years.
SECURITY
A continuous chain link fence with limited points of access surrounds the Pioneer Plant. Signs
indicate restricted access. The Queen Anne Street gate is monitored via camera and access is
gained via swiping an ID card into the reader next to the gate or by contacting personnel in the
shade room, HR office, or Slashing Clerk's office. All
gates are normally shut and secure when the plant is not in production. Sight lighting is adequate for
safe operation, visual inspections for spills, and for prevention of vandalism that may result in a
release. Managers inspect the facility at a random time each weekend.
11.0 TRAINING AND SAFETY
The Plant Manager in conjunction with the Plant Engineer and Maintenance Staff is responsible for
providing the operating and maintenance personnel with instruction on the operation and
maintenance of equipment provided to prevent and clean up spills. Briefings on spill prevention and
control procedures will be conducted at least once per year. The briefings will highlight spill events
or failures, malfunctioning components, and recently developed precautionary measures.
Author. Mike Miller Approvers: Marvin Gaines; Mike Miller

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Pioneer
Department: Safety Program
Effective Date: 03/07/12
Chemical Spills — SPCC Plan
Job: 09 Emergence Procedures
Revision: 1.0
ATTACHMENT 1
Page 9 of 10
ENVIRONMENTAL ALERT TELEPHONE REPORTING PROCEDURE
Author: Mike Miller Approvers: Marvin Gaines, Mike Miller

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Pioneer
Department: Safety Program
Effective Date: 03/07/12
Chemical Spills — SPCC Plan
Job: 09 Emergency Procedures
Revision_ l.t►
FMV1ROM4ENTAL ALERT
SITES TELEPHONE REPORTING PRO,
Waite, Odor, Spili1 Wasti Disposal, Fire H92
RILFI.SES-OILCRHAZARMUSSURSTANMTH-RVORMU
ALERT —p� PLAVTMI(GINEE PLAN'TMANAGER—
of Name: Earl Wrenn
F.r-nsode Name: Ma€vin Gaines.
Ofc: 335 343-4569 Dfc: 336-343-4553'° ,
Cell:336-264.8121 Cell:336-264-7901
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Name:?Mike Durham
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Page 10 of 14

January 18, 2008
Mr. Earl Wrenn, Plant Engineer
Burlington Manufacturing Services
1305 Graham Street
Burlington, North Carolina 27217
Michael F. Easley, Governor
William Cr. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Colleen H. Sullins, Director
Division of Water Quality
Subject: General Stormwater Permit Inspection — NPDES Permit No. NCG170213
Burlington Manufacturing Services Pioneer Plant — Alamance County
Dear Mr. Wrenn:
On January 16, 2008, Jenny Graznak of this office performed a Stormwater Permit
Inspection at Burlington Manufacturing Services Pioneer Plant located at 1305 Graham Street in
Burlington, North Carolina. This facility holds General Stormwater Permit No. NCG170213
under the National Pollutant Discharge Elimination System (NPDES) to discharge stormwater
associated with the manufacture of textile mill products. You were present for the inspection.
This type of inspection consists of two basic parts: a review of facility files and self -monitoring
data and an inspection of the facility's storage areas and discharge points. This particular
inspection evaluated five (5) areas, and observations from each area are addressed below:
1. Permit
The permit became effective August 1, 2004 and expires July 31, 2009. A copy of the Permit
was available during the inspection.
2. Records/Reports
As required by the Permit, the facility has a complete Stormwater Pollution Prevention Plan
(SPPP) that was available for review during the inspection. The SPPP (dated 2006) appeared
to be thorough and complete, including a location map of the outfalls and a site plan listing
potential stormwater pollutants and best management practices used at the site. The plan is
reviewed and amended on an annual basis. Employee Training occurs on an annual basis.
3. Facility Site Review
The Burlington Pioneer Plant does production work, such as yarn dyeing, for textile companies.
The site has bulk storage of hydrogen peroxide and salt (brine). These tanks are all protected
with secondary containment. There is also a covered trash compactor and dumpster and empty
pallet storage.
4. Effluent/Receiving Waters
Stormwater from the property discharges to an unnamed tributary to Alamance Creek (Class C,
NSW) in the Cape Fear River Basin. The site has twelve (12) outfalls.
5. Self -Monitoring Program
The stormwater permit requires semi-annual qualitative monitoring at stormwater outfalls.
An on -site review of the monitoring data during the inspection showed that all parameters are
evaluated per the specifications of the permit- All of the outfalls are inspected during dry
weather as well as wet weather at this facility on a semi-annual basis. On -site vehicle
maintenance monitoring requirements at the site are waived, since these activities are not
performed at the site.
]Forth Carolina Division of water Quality 585 Waughto%vn Street \Vinston Salem, NC 27107 Phone [phone] Customer Service
lNemet: h2o.enr.stale.nc.tfs FAX [phone]
An Equal Opponur41A.1fitmative Aaiun Employer— 50% Recyded170% Post Consumer Paper o thCarohna
.Alaturullu

Mr. -Wrenn ----
Page 2
January18, 2008
This office appreciates your efforts to comply with the Stormwater permit requirements.
If you have any questions concerning this letter or the attached inspection report, please contact
Mrs. Graznak or me at [phone].
cc: WSRO — SWP
Central Files — SWP
NPS Assistance and Compliance Oversight
jIIlI
I
'LJ
1YRlfNGTLx NAxUpA
CTURINL S;Rv][TS
Sincerely,
Steve W. Tedder
Regional Supervisor
Surface Water Protection Section
Earl Wrenn
Pioneer Plant Engineer
Earl.Wrenr)@b,sPioneer.com
336-343-4569
1305 Graham Street
Burlington, NC 27217
Fax; 336-343-45.7

Compliance Inspection Report
Permit: NCG170213 Effective: 08/01/04 Expiration: 07/31/09 Owner: Burlington Industries LLC
SOC: Effective: Expiration: Facility: Burlington Industries LLC - Pioneer Plant
County: Alamance 1305 Graham St
Region: Winston-Salem
Burlington NC 27215
Contact Person: Robert Fariele Title: Plant Engineer Phone: [phone]
Directions to Facility:
System Classifications:
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 01/1612008 Entry Time: 01:30 PM Exit Time: 02:30 PM
Primary Inspector: Jennifer +y.Grazn2k Phone: [phone]
Secondary lnspector(s):
Reason for Inspection: Routine Inspection Type: Stormwater
Permit Inspection Type: Textile Mill Products Stormwater Discharge COC
Facility Status: ® Compliant ❑ Not Compliant
Question Areas:
® Storm Water
(See attachment summary)
Page: 1

Permit: NCG170213 Owner - Facility: Burlington Industries LLC
Inspection (late: 01/16/2008 Inspection Type: Stormwater
Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes
No
NA
NE
Does the site have a Stormwater Pollution Prevention Plan?
®
n
n
n
# Does the Plan include a General Location (USGS) map?
is
n
n
n
# Does the Plan include a °Narrative Description of Practices"?
0
n
n
n
# Does the Plan include a detailed site map including outfall locations and drainage areas?
®
n
n
n
# Does the Plan include a list of significant spills occurring during the past 3 years?
®
n
n
n
# Has the facility evaluated feasible alternatives to current practices?
®
n
n
n
# Does the facility provide all necessary secondary containment?
®
n
n
n
# Does the Plan include a BMP summary?
12
n
n
n
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
®
n
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
®
n
n
n
# Does the facilit rovide and document Em to ee Trninin ?
®
n
n
n
yp p y g
# Does the Plan include a list of Responsible Party(s)?
# Is the Plan reviewed and updated annually?
# Does the Plan include a Stormwater Facility Inspection Program?
Has the Stormwater Pollution Prevention Plan been implemented?
Comment:
Qualitative ftflonit2
Has the facility conducted its Qualitative Monitoring semi-annually?
Comment:
Permit and Outfalls
# Is a copy of the'Permit and the Certificate of Coverage available at the site?
# Were all outfalls observed during the inspection?
# If the facility has representative outfall status, is it properly documented by the Division?
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment:
Yes No NA NE
®nnn
Yes No NA NE
®rinn
nnn
®nnn
®nnn
Page 3

T
HCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Governor William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
August 4, 2004
Robert Fariole
Burlington Industries LLC
PO Box 21207
Greensboro, NC 27420
Subject: NPDES Stormwater Permit Coverage Renewal
Burlington Industries LLC - Pioneer Plant
COC Number NCG 170213
Alamance County
Dear Permittee:
In response to your renewal application for continued coverage under general perrnit NCG170000 the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
• A new Certificate of Coverage
■ A copy of General Stormwater Permit NCG 170000
• A copy of a discharge monitoring report form
• 5 copies of the qualitative monitoring report Form
Your coveraCY
ge under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by the Department of Environment and Natural
Resources, or relieve the permittee from responsibility for compliance with any other applicable federal, state, or
local law, rule, standard, ordinance, order, judgment, or decree.
If you have any questions regarding this permit package please contact of the Central Office Stormwater Permitting
Unit at [phone], ext. .
Sincerely,
for Alan W. Klimek, P.E.
cc: Central Files
Stormwater Permitting Unit
Winston-Salem Regional Office
Surface Water Protection Section
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
512 N. Salisbury St„ Raleigh, North Carolina 27604
Phone: [phone] FAX [phone] Internet: http:lm2o.enr.state. nc.uslsulstonnwater.html
ort
NhCarolina
Natumlly
An Fq;ual OpponunitylAfifirmative Action Employer-50%Recycleb110% Post Consumer Paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG170000
CERTIFICATE OF COVERAGE No. NCG170213
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215. I, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission,
and the Federal Water Pollution Control Act, as amended,
Burlington Industries LLC
is hereby authorized to discharge stormwater from a facility located at
Burlington Industries LLC - Pioneer Plant
1305 Graham Street
Burlington
Alamance County
to receiving waters designated as a UT of Alamance Creek, a class C NSW stream, in the Cape Fear River
Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth
in Parts 1, 11, 111, IV, V, and VI of General Permit No. NCG 170000 as attached.
This Certificate of Coverage shall become effective August 1, 2004.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day August 1, 2004.
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management
Commission

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
January 5, 2004
Mr. Rob Adams
WLR Burlington Finance Acquisition LLC
PO Box 691
Burlington, North Carolina 27215
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT ANo NATURAL RESOURCES
Subject: NPDES Permit Modification - Name/Ownership Change
Permit NCG170213
Burlington Industries — Pioneer Plant
(Formerly Burlington Industries Inc)
Alamance County
Dear Mr. Adams:
In accordance with your request received December 9, 2003, the Division is forwarding the subject permit
modification. This modification documents the change in name/ownership at the subject facility. All other terms
and conditions in the original permit remain unchanged and in full effect. This permit modification is issued under
the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between
North Carolina and the U. S. Environmental Protection Agency dated December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit modification are
unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days
Following receipt of this letter. This request must be a written petition conforming to Chapter 150E of the North
Carolina General Statutes, filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,
North Carolina 27699-6714. Unless such demand is made, this decision shall be Final and binding.
This permit does not affect the legal requirement to obtain other permits which may be required by the
Division of Water Quality, the Division of Land Resources, Coastal Area Management Act, or any other Federal or
Local government permit that may be required. If you have any questions concerning this permit, please contact
Valery Stephens at the telephone number or address listed below,
Sincerely,
cc: Central Files
Winston-Salem Regional Office, Water Quality Section
NPDES Unit
1617 Mail Service Center, Raleigh, North Carolina 27699.1617
Wil
WKlimek, P.E.
919 733-5083, extension 520 (tax) 919 733-0719
VISIT US ON THE INTERNET @ http:llh2o.enr.state. nc.usl [e-mail]

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG170000
CERTIFICATE OF COVERAGE No. NCG170213
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
WLR Burlington Finance Acquisition LLC
is hereby authorized to discharge stormwater from a facility located at
Burlington Industries - Pioneer Plant
1305 Graham Street
Burlington
Alamance County
to receiving waters designated as an unnamed tributary to Alamance Creek, a class C NSW water in the Cape
Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set
forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG170000 as attached.
This certificate of coverage shall become effective January S, 2004.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day January 5, 2004.
Ian W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

3 State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
Kerr T. Stevens, Director
July 28, 1999
TERRY FRIPP
BURLINGTON INDUSTRIES INC.-PIONEER PLANT
P.O. BOX 21207
GREENSBORO, NC 27420
Dear Permittee:
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: Reissue - NPDES Stormwater Permit
Burlington Industries Inc. -Pioneer Plant
COC Number NCG170213
Alamance County
In response to your renewal application for continued coverage under general permit NCG170000. the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
* A copy of general storm water permit NCG170000
* A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to
certify that you have developed and implemented the SPPP as per the conditions of the permit. This form
must be completed and returned to the Division within 30 days of receipt of this letter.
DO NOT SEND the SPPP with the signed form.
* Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form
* A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements.
and addresses frequently asked questions
* A Certificate of Coverage
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Darren England of the Central Office
Stormwater and General Permits Unit at [phone], ext. 545
Sincerely,
for Kerr T. Stevens
cc: Central Files
Stormwater and General permits Unit Files
Winston-Salem Regional Office
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] Fax [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONIviENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG170000
CERTIFICATE OF COVERAGE No. NCG17021.3
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended.
BURLINGTON INDUSTRIES INC.-PIONEER PLANT
is hereby authorized to discharge stormwater from a facility located at
BURLINGTON INDUSTRIES INC.-PIONEER PLANT
1305 GRAHAM STREET
BURLINGTON
ALAMANCE COUNTY
to receiving waters designated as a UT of Alamance Creek in the Cape Fear River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, I1, III.
IV. V, and VI of General Permit No. NCG170000 as attached.
This certificate of coverage shall become effective August 1, 1999.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Sipned this day July 28. 1999.
for Kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission

State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
May 5, 1995
Philip Klein
Burlington Industries Inc
P.O. Box 21207
Greensboro, NC 27420
ffl�.KVA
EDEHNR
Subject: General Permit No. NCG170000
Burlington Industries Inc
COC NCG170213
Alamance County
Dear Philip Klein:
In accordance with your application for discharge permit received on March 9, 1995, we are forwarding
herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This
permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Division of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal
Area Management Act or any other Federal or Local governmental permit that may be required.
If you have any question concerning this permit, please contact MR. STEVE ULMER at telephone
number 919I733-5083.
Sincerely,
Original Signed By
Coleen H. Sullins
A. Preston Howard, Jr. P.E.
cc: Winston-Salem Regional Office
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled110% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DMSION OF ENVIRONMENTAL MANAGEMENT
GENERAL PERMIT NO, NCG170000
CERTIFICATE OF COVERAGE NO, NCG170213
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION YSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Burlington Industries, Inc_
is hereby authorized to discharge stormwater from a facility located at
Pioneer Plant
1305 Graham Plant
Burlington
Alamance County
to receiving waters designated as (Shoffers Lake) unnamed tributary to Alamance Creek in the Cape Pear River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III
and N of General Permit No. NCG170000 as attached.
This Certificate of Coverage shall become effective May 5, 1995.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day May 5, 1995.
Jrigicta! Signed fly
�3�t0ta H, StEliuls
A. Preston Howard, Jr., P.E., Director
Division of Environmental Management
By Authority of the Environmental Management Commission

o4,
FACILITY
ALM-A/C 6
COUNTY
.4A
NPDES
MAP #
DSN FLOW
SUB BASIN
LATTITUDE 057
LONGITUDE
RECEIVING STREAM (:50vVfe-YL.� LAJ�) tAkWAxitt J-pgllrAn�
Ce
STREAM CLASS
A46 14/
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,
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