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HomeMy WebLinkAboutNCG170154_COMPLETE FILE - HISTORICAL_20140421STORMWATER DIVISION CODING SHEET NCG PERMITS . PERMIT NO. IV C,& I -7oI FDOCTYPE HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ YYYYMMDD Unifi Inc. Plant 21 04/21/2014 Page 2 of 2 Site Review The facility is clean and well -maintained. Secondary containment is implemented as required. The outfalls were inspected and found to be in good order. No evidence of erosion or instability at the SDOs was observed. The receiving stream was free of pollution indicators. DEMLR releases Unifi Inc. from monitoring requirements at Outfalls 1-A and 1-13 because those two SDOs discharge stormwater related to industrial activity from a neighboring facility, Lydall Thermal/Acoustical. Please update the site map and SPPP to reflect this change. Thank you for your attention to this matter. Remedial actions must be taken to correct the aforementioned deficiencies. Unresolved deficiencies may lead to the issuance of a Notice of Violation and/or assessments of civil penalties by DEMLR. No additional response to this letter is required at this time. Should you have any questions regarding the NCG170000 permit or this inspection, please do not hesitate to contact Ms. Taylor -Smith or me at (336) 771-5000. Sincerely, Matthew E. Gantt, PE Regional Engineer Land Quality Section --_— Y LISA HAYNES Corporate Environmental Manager ` Dyed Business Unir K��JLLJJJ hT 1!\� m UN1F1, INC. 2920 Vance Street Extension R68, ille, NC 27320 1 �'+ P.O. Box 1437 I Reidsville, NC 143-6516 33 ,3 Tele hone { 348 t P 336) 580-7334 P bite �3361 348-1465 t (336) 34B 65 l Fox c- E-mail fhaynes@unifi -inc- r www.unifi-Inc-com d; Enclosures: BIMS Inspection Checklist cc: DEMLR Central Files WSRO/LQ A,4* NCDNR North Carolina Department of Environment and Natural Resources Pat McCrory Governor 21 April 2014 Ms. Lisa Haynes Unifi Inc. P.O. Box 1437 Reidsville, NC 27323-1437 Subject: Compliance Evaluation Inspection & Resulting Notice of Deficiency NPDES General Stormwater Permit NCG170000 Certificate of Coverage NCG170154 NOD#t: NOD-2014-PC-0091 Unifi Inc. Plant 21 Yadkin County Dear Ms. Haynes: John E. Skvarla, III Secretary Aana Taylor -Smith of the Winston-Salem Regional Office of the NC Division of Energy, Mineral, and Land Resources (DEMLR) conducted a compliance evaluation inspection at the subject facility on 21 April 2014. Your assistance and cooperation, as well as that of Mr. Richard Reavis, were greatly appreciated. An inspection checklist is attached for your records and the inspection findings are, summarized below. This facility is located at 601 East Main Street in Yadkinville, Yadkin County, North Carolina. Stormwater related to industrial activity is discharged from the site to North Deep Creek, which is currently classified as Class C waters, in the Yadkin -Pee Dee River Basin. Documentation & Monitorin Review. The facility's Stormwater Pollution Prevention Plan (SPPP) is complete and has been implemented, but is out of date. Please complete the following items in order to bring the SPPP into compliance: • Review and update all responsible parties and their contact information. e Add the Winston-Salem Regional Office's phone number to the contact list in case of spills. o Include an updated list of significant spills occurring on site over the past three years. e Keep employee stormwater training records and qualitative and analytical monitoring data with the SPPP. e Evaluate all stormwater discharge outfalls (SDOs) for non-stormwater discharge once per year and include a signed statement that the evaluation has been completed. e Update site map to reflect any changes. Qualitative and analytical monitoring has been completed as required. The facility has six SDOs that discharge stormwater related to industrial activity. Division of Energy, Mineral, and Land Resources Land Quality Section • Winston-Salem Regional Office 585 Waughtown Street, Winston-Salem, NC 27107 - Phone: 336-771-50001 FAX: 336-771-4631 R Compliance Inspection Report Permit: NCG170154 Effective: 08/01/09 Expiration: 07/31/14 Owner: Unifi Inc SOC: Effective: Expiration: Facility: Unifi Inc- Plant 21 County: Yadkin 601 E Main 5reet Region: Winston-Salem Contact Person: Lisa Haynes Title: Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 04/21/2014 Entry Time: 09:30 AM Primary Inspector: Aana Taylor -Smith Secondary Inspector(s): Yadkinville NC 27055 Phone: 336-679-3724 Certification: Exit Time: 10:30 AM Phone: Phone: 336-771-5000 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Textile Mill Products Stormwater Discharge COC Facility Status: ❑ Compliant 93 Not Compliant Question Areas: FM Storm Water (See attachment summary) Page: 1 Permit: NCG170154 Owner -Facility: Unifi Inc Inspection Date: 04/2112014 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Please refer to attached inspection letter. Page: 2 Permit: NCG170154 owner -Facility: Unifilnc Inspection Date: 04/21/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ® n Q n # Does the Plan include a General Location (USGS) map? ®n n n # Does the Plan include a "Narrative Description of Practices"? ® n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? n n it # Does the Plan include a list of significant spills occurring during the past 3 years? n ® n n # Has the facility evaluated feasible alternatives to current practices? n n n # Does the facility provide all necessary secondary containment? ® n n n # Does the Plan include a BMP summary? n n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ® n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ® n n n # Does the facility provide and document Employee Training? ® n n n # Does the Plan include a list of Responsible Party(s)? ® n n n # Is the Plan reviewed and updated annually? n ® n n # Does the Plan include a Stormwater Facility Inspection Program? ® n n n Has the Stormwater Pollution Prevention Plan been implemented? ® n o n Comment: Facility has complete SWPPP, but it is not up to date. Please update spill list, update responsible party information, add DENR phone number to notification list, update site reap, and include annual statement regarding evaluation of non-stormwater discharge for all outfalls. Also, documentation of annual employee training should be kept with SWPPP. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ® o o n Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? im n n n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ® n n n Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ® n n n # Were all outfalls observed during the inspection? ® n n n # If the facility has representative outfall status, is it properly documented by the Division? n n M n Page: 3 Permit: NCG170154 Owner - Facility: Unifi Inc Inspection Date: 04/21/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine # Has the facility evaluated all illicit (non stormwater) discharges? Comment: Please evaluate non-stormwater discharge at outfalls annually and include signed statement with SWPPP_ Site may cease monitoring at Outfalls 1-A and 1-B because those two outfalls discharge stormwater from industrial activity from Lydall Thermal/Acoustical. Please update site map to reflect this change. All outfalls were in good condition and no pollution indicators were noted. Page: 4 )rmwater Pollution Prevention Plan Yes No NA HE o,w the site have a Storn-mater Pollution Prevendon Plan? i ❑ ❑ ❑ Does the Plan include a General ! ccaton (ULGS) map? IS ❑ ❑ ❑ Does the Plan include a'Narrative Description of Practices'? � ❑ ❑ ❑ Does the Plan include a detailed site map including outfail locatioms and drainage area? ❑ ❑ ❑ Does the Plan include a list of significant spills occunitag during the pit 3 years? ` uk.fflcda- ❑ M ❑ ❑ Has size facility evaluated f5a:s4ble ahem :t�. es to current practices? ❑ ❑ ❑ Does. the facility provide all r-ece-ary secondary containment? ❑ ❑ ❑ Does- the Plan include a BMP summary? ❑ ❑ ❑ Does the Plan include a Spill Preventfon and Response Plan (SPRP)? D4 ❑ ❑ ❑ Does the Plan include a Preventative Maintenance and Good Houses eeptng Plan? T�J ❑ ❑ ❑ Does the facility provide and document Employee Training? ❑ ❑ ❑ Does the Plan include a list of ;Responsable Party(s)? � ❑ ❑ ❑ Is the Plan re%Jemed and updated annually? ❑ ® ❑ ❑ Does the Plan include a titorr matey Facility Inspection Program? 9C7 ❑ ❑ ❑ as the Stem -water Pollution Prevention Plan been implemented? ❑ ❑ ❑ Omment: Uso\ -kAOl yv-.5 , v-� Gln.ard 12eA V iS '.alitative Monitoring Yes No NA .4E ,s the facilrej conducted its OvaIitathre Monitoring semi-annua]ly? -GULL Ov- 5" 09 ❑ ❑ ❑ omment: alytical Monitoring Yes No NA HE the facility conducted its Analytical monitoring? IN ❑ ❑ ❑ Has fire facility conducted its Analytical monitoring from Vehicle Maintvrranc�e areas? -orb C1vv 'Qi ❑ Q ❑ omment: mlit and Outfalls Yes No NA NE Is a copy of the Permit and the Cer ffli sate of Cow-,fage wailabl a at the site? m ❑ ❑ ❑ Were all autfalls observed dunng the inspection? ❑ ❑ ❑ ❑ If the facility has representatih`e outfall status, is it properly documented by the Dhision? ❑ ❑ 9 ❑ Has the facility evaluated all illicd(non stornt-rater) discharges? P� ❑ ❑ ❑ fI ttm� US-tnA i VA 01 a�3n r NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director August 4. 2004 Lisa Havnes Unifi Inc PO Box 1437 Reidsville, NC 273231437 Subject: NPDES Stormwater Permit Coverage Renewal Unifi Inc- Plant 21 COC Number NCG 170154 Yadkin County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG 170000 the Division of Water Quality (DWQ) is forwarding herewith the reissued sormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Stormwater Permit NCG 170000 • A copy of a discharge monitoring report form • 5 copies of the qualitative monitoring report form Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Department of Environment and Natural Resources, or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact of the Central Office Stormwater Permitting Unit at (919) 733-5083, ext. . Sincerely, for Alan W. Klimek, P.E. cc: Central Files Stormwater Permitting Unit Winston-Salem Regional Office Surface Water Protection Section 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 N. Salisbury St., Raleigh, North Carolina 27604 Phone: 919-733-70151 FAX 919-733-24961 Internet: http:llh2o.enr.state.nc.uslsulstormwater.html An Equal OpportunitylAffirmative Action Employer — 5C% Recycledl10% Post Consumer Paper NorthCarofina Naturally STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG170000 CERTIFICATE OF COVERAGE No. NCG170154 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1. other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Unifi Inc is hereby authorized to discharge stormwater from a facility located at Unifi Inc- Plant 21 601 E. Main Sreet Branon Yadkin County to receiving waters designated as North Deep Creek, a class C stream, in the Yadkin - Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, 11, ill, IV, V, and VI of General Permit No. NCG170000 as attached. This Certificate of Coverage shall become effective August 1, 2004. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 1, 2004. for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director RICKY WAGONER UNIFI, INC.-YADKINVILLE POST OFFICE BOX 737 MADISON, NC 27025 Dear Permittee: 4 kTX?FA • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES July 28. 1999 Subject: Reissue - NPDES Stormwater Permit Unifi, Inc.-Yadkinvllle COC Number NCG 170154 Yadkin County In response to your renewal application for continued coverage under general permit NCG170000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A copy of general stormwater permit NCG 170000 * A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to certify that you have developed and implemented the SPPP as per the conditions of the permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT SEND the SPPP with the signed form. * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements, and addresses frequently asked questions * A Certificate of Coverage Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact'rony Evans of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 584 Sincerely, for Kerr T. Stevens cc: Central Files Stormwater and General permits Unit Files Winston-Salem Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper . Za STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG170000 CERTIFICATE OF COVERAGE No. NCG170154 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, UNIFI, INC.-YADKINVILLE is hereby authorized to discharge stormwater from a facility located at UNIFI, INC.-YADKINVILLE 601 EAST MAIN STREET YADKINVILLE YADKIN COUNTY to receiving waters designated as North Deep Creek in the Yadkin - Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, II, III, IV, V. and VI of General Permit No. NCG170000 as attached. This certificate of coverage shall become effective August 1. 1999. This Certificate of Coverage shah remain in effect for the duration of the General Permit. Signed this day July 28. 1999. for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission f State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director April 28, 1995 C Tim Cole Unific Inc. 7201 Friendly Ave Greensboro, NC 27410 Subject: General Permit No. NCG 170000 Unific Inc. COC NCG 170154 Yadkin County Dear C Tim Cole: In accordance with your application for discharge permit received on March 6, 1995, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any question concerning this permit, please contact MR. ANTONIO EVANS at telephone number 9191733-5083. Sincerely, f"Irr;nai Sig; ed By A. Pri-89 MUO' Ir. P.E. cc: Winston-Salem Regional Office P.Q. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper ,, STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO. NCG170000 CERTIFICATE OF COVERAGE No. NCG170154 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Unifi, Inc. is hereby authorized to discharge stormwater from a facility located at Unifi, Inc. Old Highway 421 East Yadkinville , NC Yadkin County to receiving waters designated as North Deep Creek in the Yadkin River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG170000 as attached. This certificate of coverage shall become effective April 28, 1995. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 28, 1995. Coieen H. ui!ins A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission '16� 002 �4— - ---- 0 L? 10 J\� '0 0 1 4002 Dobbins and N Q 9 1�45 'Ove V �;j _j Pleasa •IdGrove ell Y k Y adki ill T go e . . . . . . . . . . 61 1 f"Airf, Dr Ul Ater L!J Ve-Irl V, Th atW- II \NT 6. 4, 1l is E. 'A do ,CS;ths�;ide, 4 A T., JI It, I 40' O.b Me TO U-5. 421 mOCKSVYLLE 17 MI. I MILE N. c. j QUADRANGLE LOCATION X\_ 7 goo 1980co- N. 0'n36 ' 07,301, 53200rE.' —GEOLOGICAL 6URVEY wAS-IIG70N D C 80 3 T-30 rr ROAD CLASSIFICATION Heavy-duty Light -duty.. 0 Medium —duty. Unimproved dirt 0 U. S. Route 0 State Route YADKINVILLE, N. C. N3607.5—W8037_5/7.5 1966 AMS 4856 11 NW —SERIES V842 CA MODELING FILE 1 1� FACILITY: U n If( Inc - COUNTY: G c� k I F) NPDES: b 0-1 MAP#: c, I(, t' W DSN FLOW: NIA SUB BASIN: o .3 — o `7 " 6 Ll- LATITUDE: 3Cn� 08� 18 r O / 4 LONGITUDE: 80 38 1 Cl1 RECEIVING STREAM 0 0 f ' ( STREAM CLASS: G DISCHARGE CLASS: S- ,cm C btQr EXPIRATION DATE: l �� 1