HomeMy WebLinkAboutNCG170154_COMPLETE FILE - HISTORICAL_20140421STORMWATER DIVISION CODING SHEET
NCG PERMITS .
PERMIT NO.
IV C,& I -7oI
FDOCTYPE
HISTORICAL FILE
❑ MONITORING REPORTS
DOC DATE
❑
YYYYMMDD
Unifi Inc. Plant 21
04/21/2014
Page 2 of 2
Site Review
The facility is clean and well -maintained. Secondary containment is implemented as required. The outfalls were
inspected and found to be in good order. No evidence of erosion or instability at the SDOs was observed. The
receiving stream was free of pollution indicators. DEMLR releases Unifi Inc. from monitoring requirements at
Outfalls 1-A and 1-13 because those two SDOs discharge stormwater related to industrial activity from a
neighboring facility, Lydall Thermal/Acoustical. Please update the site map and SPPP to reflect this change.
Thank you for your attention to this matter. Remedial actions must be taken to correct the aforementioned
deficiencies. Unresolved deficiencies may lead to the issuance of a Notice of Violation and/or assessments of civil
penalties by DEMLR. No additional response to this letter is required at this time. Should you have any questions
regarding the NCG170000 permit or this inspection, please do not hesitate to contact Ms. Taylor -Smith or me at
(336) 771-5000.
Sincerely,
Matthew E. Gantt, PE
Regional Engineer
Land Quality Section
--_— Y
LISA HAYNES
Corporate Environmental Manager `
Dyed Business Unir
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UN1F1, INC.
2920 Vance Street Extension
R68, ille, NC 27320
1 �'+
P.O. Box 1437
I
Reidsville, NC 143-6516
33 ,3
Tele hone { 348 t
P 336) 580-7334
P bite �3361 348-1465 t
(336) 34B 65 l
Fox c-
E-mail fhaynes@unifi -inc-
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www.unifi-Inc-com
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Enclosures: BIMS Inspection Checklist
cc: DEMLR Central Files
WSRO/LQ
A,4*
NCDNR
North Carolina Department of Environment and Natural Resources
Pat McCrory
Governor
21 April 2014
Ms. Lisa Haynes
Unifi Inc.
P.O. Box 1437
Reidsville, NC 27323-1437
Subject: Compliance Evaluation Inspection & Resulting Notice of Deficiency
NPDES General Stormwater Permit NCG170000
Certificate of Coverage NCG170154
NOD#t: NOD-2014-PC-0091
Unifi Inc. Plant 21
Yadkin County
Dear Ms. Haynes:
John E. Skvarla, III
Secretary
Aana Taylor -Smith of the Winston-Salem Regional Office of the NC Division of Energy, Mineral, and Land
Resources (DEMLR) conducted a compliance evaluation inspection at the subject facility on 21 April 2014. Your
assistance and cooperation, as well as that of Mr. Richard Reavis, were greatly appreciated. An inspection
checklist is attached for your records and the inspection findings are, summarized below.
This facility is located at 601 East Main Street in Yadkinville, Yadkin County, North Carolina. Stormwater related to
industrial activity is discharged from the site to North Deep Creek, which is currently classified as Class C waters, in
the Yadkin -Pee Dee River Basin.
Documentation & Monitorin Review.
The facility's Stormwater Pollution Prevention Plan (SPPP) is complete and has been implemented, but is out of
date. Please complete the following items in order to bring the SPPP into compliance:
• Review and update all responsible parties and their contact information.
e Add the Winston-Salem Regional Office's phone number to the contact list in case of spills.
o Include an updated list of significant spills occurring on site over the past three years.
e Keep employee stormwater training records and qualitative and analytical monitoring data with the SPPP.
e Evaluate all stormwater discharge outfalls (SDOs) for non-stormwater discharge once per year and include
a signed statement that the evaluation has been completed.
e Update site map to reflect any changes.
Qualitative and analytical monitoring has been completed as required. The facility has six SDOs that discharge
stormwater related to industrial activity.
Division of Energy, Mineral, and Land Resources
Land Quality Section • Winston-Salem Regional Office
585 Waughtown Street, Winston-Salem, NC 27107 - Phone: 336-771-50001 FAX: 336-771-4631
R
Compliance Inspection Report
Permit: NCG170154 Effective: 08/01/09 Expiration: 07/31/14 Owner: Unifi Inc
SOC: Effective: Expiration: Facility: Unifi Inc- Plant 21
County: Yadkin
601 E Main 5reet
Region: Winston-Salem
Contact Person: Lisa Haynes Title:
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 04/21/2014 Entry Time: 09:30 AM
Primary Inspector: Aana Taylor -Smith
Secondary Inspector(s):
Yadkinville NC 27055
Phone: 336-679-3724
Certification:
Exit Time: 10:30 AM
Phone:
Phone: 336-771-5000
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Textile Mill Products Stormwater Discharge COC
Facility Status: ❑ Compliant 93 Not Compliant
Question Areas:
FM Storm Water
(See attachment summary)
Page: 1
Permit: NCG170154 Owner -Facility: Unifi Inc
Inspection Date: 04/2112014 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Please refer to attached inspection letter.
Page: 2
Permit: NCG170154 owner -Facility: Unifilnc
Inspection Date: 04/21/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan?
®
n
Q
n
# Does the Plan include a General Location (USGS) map?
®n
n
n
# Does the Plan include a "Narrative Description of Practices"?
®
n
n
n
# Does the Plan include a detailed site map including outfall locations and drainage areas?
n
n
it
# Does the Plan include a list of significant spills occurring during the past 3 years?
n
®
n
n
# Has the facility evaluated feasible alternatives to current practices?
n
n
n
# Does the facility provide all necessary secondary containment?
®
n
n
n
# Does the Plan include a BMP summary?
n
n
n
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
®
n
n
n
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
®
n
n
n
# Does the facility provide and document Employee Training?
®
n
n
n
# Does the Plan include a list of Responsible Party(s)?
®
n
n
n
# Is the Plan reviewed and updated annually?
n
®
n
n
# Does the Plan include a Stormwater Facility Inspection Program?
®
n
n
n
Has the Stormwater Pollution Prevention Plan been implemented?
®
n
o
n
Comment: Facility has complete SWPPP, but it is not up to date. Please update spill
list, update responsible party information, add DENR phone number to notification list,
update site reap, and include annual statement regarding evaluation of non-stormwater
discharge for all outfalls. Also, documentation of annual employee training should be
kept with SWPPP.
Qualitative Monitoring
Yes
No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
®
o
o
n
Comment:
Analytical Monitoring
Yes
No
NA
NE
Has the facility conducted its Analytical monitoring?
im
n
n
n
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
®
n
n
n
Comment:
Permit and Outfalls
Yes
No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
®
n
n
n
# Were all outfalls observed during the inspection?
®
n
n
n
# If the facility has representative outfall status, is it properly documented by the Division?
n
n
M
n
Page: 3
Permit: NCG170154 Owner - Facility: Unifi Inc
Inspection Date: 04/21/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment: Please evaluate non-stormwater discharge at outfalls annually and include
signed statement with SWPPP_ Site may cease monitoring at Outfalls 1-A and 1-B
because those two outfalls discharge stormwater from industrial activity from Lydall
Thermal/Acoustical. Please update site map to reflect this change. All outfalls were in
good condition and no pollution indicators were noted.
Page: 4
)rmwater Pollution Prevention Plan
Yes
No
NA
HE
o,w the site have a Storn-mater Pollution Prevendon Plan?
i
❑
❑
❑
Does the Plan include a General ! ccaton (ULGS) map?
IS
❑
❑
❑
Does the Plan include a'Narrative Description of Practices'?
�
❑
❑
❑
Does the Plan include a detailed site map including outfail locatioms and drainage area?
❑
❑
❑
Does the Plan include a list of significant spills occunitag during the pit 3 years? ` uk.fflcda-
❑
M
❑
❑
Has size facility evaluated f5a:s4ble ahem :t�. es to current practices?
❑
❑
❑
Does. the facility provide all r-ece-ary secondary containment?
❑
❑
❑
Does- the Plan include a BMP summary?
❑
❑
❑
Does the Plan include a Spill Preventfon and Response Plan (SPRP)?
D4
❑
❑
❑
Does the Plan include a Preventative Maintenance and Good Houses eeptng Plan?
T�J
❑
❑
❑
Does the facility provide and document Employee Training?
❑
❑
❑
Does the Plan include a list of ;Responsable Party(s)?
�
❑
❑
❑
Is the Plan re%Jemed and updated annually?
❑
®
❑
❑
Does the Plan include a titorr matey Facility Inspection Program?
9C7
❑
❑
❑
as the Stem -water Pollution Prevention Plan been implemented?
❑
❑
❑
Omment: Uso\ -kAOl yv-.5 , v-� Gln.ard 12eA V iS
'.alitative Monitoring
Yes
No
NA
.4E
,s the facilrej conducted its OvaIitathre Monitoring semi-annua]ly? -GULL Ov- 5"
09
❑
❑
❑
omment:
alytical Monitoring
Yes
No
NA
HE
the facility conducted its Analytical monitoring?
IN
❑
❑
❑
Has fire facility conducted its Analytical monitoring from Vehicle Maintvrranc�e areas? -orb
C1vv 'Qi
❑
Q
❑
omment:
mlit and Outfalls
Yes
No
NA
NE
Is a copy of the Permit and the Cer ffli sate of Cow-,fage wailabl a at the site?
m
❑
❑
❑
Were all autfalls observed dunng the inspection?
❑
❑
❑
❑
If the facility has representatih`e outfall status, is it properly documented by the Dhision?
❑
❑
9
❑
Has the facility evaluated all illicd(non stornt-rater) discharges?
P�
❑
❑
❑
fI
ttm� US-tnA i VA 01 a�3n
r
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Governor William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
August 4. 2004
Lisa Havnes
Unifi Inc
PO Box 1437
Reidsville, NC 273231437
Subject: NPDES Stormwater Permit Coverage Renewal
Unifi Inc- Plant 21
COC Number NCG 170154
Yadkin County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG 170000 the Division of
Water Quality (DWQ) is forwarding herewith the reissued sormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
• A new Certificate of Coverage
• A copy of General Stormwater Permit NCG 170000
• A copy of a discharge monitoring report form
• 5 copies of the qualitative monitoring report form
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by the Department of Environment and Natural
Resources, or relieve the permittee from responsibility for compliance with any other applicable federal, state, or
local law, rule, standard, ordinance, order, judgment, or decree.
If you have any questions regarding this permit package please contact of the Central Office Stormwater Permitting
Unit at (919) 733-5083, ext. .
Sincerely,
for Alan W. Klimek, P.E.
cc: Central Files
Stormwater Permitting Unit
Winston-Salem Regional Office
Surface Water Protection Section
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
512 N. Salisbury St., Raleigh, North Carolina 27604
Phone: 919-733-70151 FAX 919-733-24961 Internet: http:llh2o.enr.state.nc.uslsulstormwater.html
An Equal OpportunitylAffirmative Action Employer — 5C% Recycledl10% Post Consumer Paper
NorthCarofina
Naturally
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG170000
CERTIFICATE OF COVERAGE No. NCG170154
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1. other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission,
and the Federal Water Pollution Control Act, as amended,
Unifi Inc
is hereby authorized to discharge stormwater from a facility located at
Unifi Inc- Plant 21
601 E. Main Sreet
Branon
Yadkin County
to receiving waters designated as North Deep Creek, a class C stream, in the Yadkin - Pee Dee River
Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth
in Parts 1, 11, ill, IV, V, and VI of General Permit No. NCG170000 as attached.
This Certificate of Coverage shall become effective August 1, 2004.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day August 1, 2004.
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management
Commission
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
Kerr T. Stevens, Director
RICKY WAGONER
UNIFI, INC.-YADKINVILLE
POST OFFICE BOX 737
MADISON, NC 27025
Dear Permittee:
4 kTX?FA
•
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
July 28. 1999
Subject: Reissue - NPDES Stormwater Permit
Unifi, Inc.-Yadkinvllle
COC Number NCG 170154
Yadkin County
In response to your renewal application for continued coverage under general permit NCG170000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
* A copy of general stormwater permit NCG 170000
* A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to
certify that you have developed and implemented the SPPP as per the conditions of the permit. This form
must be completed and returned to the Division within 30 days of receipt of this letter.
DO NOT SEND the SPPP with the signed form.
* Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form
* A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements,
and addresses frequently asked questions
* A Certificate of Coverage
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact'rony Evans of the Central Office Stormwater
and General Permits Unit at (919) 733-5083, ext. 584
Sincerely,
for Kerr T. Stevens
cc: Central Files
Stormwater and General permits Unit Files
Winston-Salem Regional Office
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
. Za
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG170000
CERTIFICATE OF COVERAGE No. NCG170154
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
UNIFI, INC.-YADKINVILLE
is hereby authorized to discharge stormwater from a facility located at
UNIFI, INC.-YADKINVILLE
601 EAST MAIN STREET
YADKINVILLE
YADKIN COUNTY
to receiving waters designated as North Deep Creek in the Yadkin - Pee Dee River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, II, III,
IV, V. and VI of General Permit No. NCG170000 as attached.
This certificate of coverage shall become effective August 1. 1999.
This Certificate of Coverage shah remain in effect for the duration of the General Permit.
Signed this day July 28. 1999.
for Kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission
f State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
April 28, 1995
C Tim Cole
Unific Inc.
7201 Friendly Ave
Greensboro, NC 27410
Subject: General Permit No. NCG 170000
Unific Inc.
COC NCG 170154
Yadkin County
Dear C Tim Cole:
In accordance with your application for discharge permit received on March 6, 1995, we are forwarding
herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This
permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Division of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal
Area Management Act or any other Federal or Local governmental permit that may be required.
If you have any question concerning this permit, please contact MR. ANTONIO EVANS at telephone
number 9191733-5083.
Sincerely,
f"Irr;nai Sig; ed By
A. Pri-89 MUO' Ir. P.E.
cc: Winston-Salem Regional Office
P.Q. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
,,
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
GENERAL PERMIT NO. NCG170000
CERTIFICATE OF COVERAGE No. NCG170154
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Unifi, Inc.
is hereby authorized to discharge stormwater from a facility located at
Unifi, Inc.
Old Highway 421 East
Yadkinville , NC
Yadkin County
to receiving waters designated as North Deep Creek in the Yadkin River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III
and IV of General Permit No. NCG170000 as attached.
This certificate of coverage shall become effective April 28, 1995.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day April 28, 1995.
Coieen H. ui!ins
A. Preston Howard, Jr., P.E., Director
Division of Environmental Management
By Authority of the Environmental Management Commission
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MODELING FILE
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FACILITY: U n If( Inc -
COUNTY: G c� k I F)
NPDES: b 0-1
MAP#: c, I(, t' W
DSN FLOW: NIA
SUB BASIN: o .3 — o `7 " 6 Ll-
LATITUDE: 3Cn� 08� 18 r
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LONGITUDE: 80 38 1 Cl1
RECEIVING STREAM 0 0 f ' (
STREAM CLASS: G
DISCHARGE CLASS: S- ,cm C btQr
EXPIRATION DATE: l ��
1