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Home My WebLink AboutNCG140421_COMPLETE FILE - HISTORICAL_20170811STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO iVC"& 1140 qc)-1 DOC TYPE ❑HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ YYYYMMDD ROY COOPER Govemot MICHAEL S REGAN Sebratcu y Environmental Quality August 1 ] , 2017 MARK WALSER, PRESIDENT/OWNER SHOAF COAL & SAND CO, INC — SHOAF CONCRETE POST OFFICE BOX 462 MOCKSVILLE, NORTH CAROLINA 27028 Subject Multimedia Compliance Inspection Shoaf Coal & Sand Co, Inc — Shoaf Concrete Davie County Dear Permittee Department of Environmental Quality staff from the Winston-Salem Regional Office conducted a multimedia compliance inspection of Shoaf Coal & Sand Co, Inc — Shoaf Concrete on July 18, 2017 for permits and programs administered by the following Divisions Division of Air Division of Energy, Division of Water Division of Waste Quality Mineral, and Land Resources Management Resources We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility The results of each applicable inspection and any associated response actions or necessary corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet If a Division report is not attached you may assume compliance with that Division's rules and regulations at the time of inspection Please note that a follow-up inspection by Division of Energy, Mineral, and Land Resources staff will be forthcoming If you have any questions regarding this multimedia inspection, please contact Charles Gerstell at (704) 235-2144 or c.harles gerstc,I]L ncdenr gov Thank you for your cooperation encl Air Quality Inspection Report Stormwater Inspection Report cc DAQ WSRO Files DEMLR WSRO Files DWR WSRO Files DWM WSRO Files Statc of North Carolina I Enwonmontal Qualtt} Winston Salem Regional Oitke 1450 West l lanes Mill Road. Suite 300 I Winston Salem North Cat oli" 27105 7407 336 776 9800 T 1 33t, 776 9747 F NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date 07/ 19/2017 Facility Data Shoaf Coal & Sand Co , Inc - Shoaf Concrete 500 East Depot Street Mocksville, NC 27028 Lat 35d 53 5285m Long 80d 33 4145m SIC 3273 / Ready -Mixed Concrete NAICS 32732 / Ready Mix Concrete Manufacturing Facility Contact Mark Walser President/Owner (336)751-1989 Comments Contact Data Authorized Contact Marls Walser President/Owner (336)751-1999 Inspector's Signature Winston-Salem Regional Office Shoaf Coal & Sand Co , Inc - Shoaf Concrete NC Facility ID 3000059 CountylFIPS Davie1059 Permit Data Permit 10193 / RO1 Issued 7/18/2016 Expires 6/30/2024 Classification Small Permit Status Active Current Permit Application(s) None Technical Contact I SIP Mark Walser President/Owner (336)751-1989 Program Applicability Compliance Data Inspection Date 07/18/2017 Inspector's Name Charles Gerstell Operating Status Operating Compliance Code Compliance - inspection Action Code FCE On -Site Inspection Result Compliance Date of Signature August 8, 2017 RS Total Actual emissions in TONS/YEAR TSP S02 NOX VOC CO PM10 * HAP 2015 03350 00800 00200 00200 00100 0 1660 00912 Five Year Violation History None Date Letter Type Rule Violated * Hwhest HAP Emitted (in Violation Resolution Date Performed Stack Tests since last FCE None Date Test Results Test Method(s) Source(s) Tested PERMITTED SOURCES Emission Emission Source Control [System Control System Source ID Description ID Description Truck mix concrete batch plant (30 cubic yards per hour rated capacity) consisting of Silo-1 Cement Silo F CD-1 Bagfilter (228 square feet of filter area) Silo-2 Fly Ash Silo CD-2 Bagfilter (228 square feet of filter area) W-1 Weigh Hopper CD-3 Bagfilter (440 square inches of filter area) TL-1 Truck Loadout NIA NIA Gasolme-fired, non -emergency, SI-RICE Engine-i (88bhp capacity) NIA NIA INSIGNIFICANTIEXEMPT ACTIVITIES Source of Source Eempton RegulationTitle FAP V Pollutants' IES-I - Waste oil -fired boiler (0 35 MMBtu/hr maximum heat 2Q 0102 (h)(5) input capacity) Yes Yes IES-2 - Above -ground storage tank for diesel fuel (8,000 gallons capacity) 2Q 0102 (g)(4) IES-3 Above -ground storage tank for gasoline (3,500-gal capacity) (NESHAP - CCCCCC) INTRODUCTION On July 18, 2017, Charles Gerstell, NCDEQ Multimedia Inspector, contacted Mr Mark Walser, Owner/President, of Shoaf Coal & Sand Co, Inc — Shoaf Concrete for an announced targeted multi -media compliance inspection The facility was previously inspected on July 19, 2016 by Paul Williams, Environmental Specialist, and was found to be operating in compliance at that time The facility is a concrete batching and truck -mix facility that currently operates Monday through Friday, 7 00am to 4 00 pm and 50 weeks/year Mr Walser stated that production has remained steady since the prior inspection and that no equipment has been added to the facility process in that time period Mr Walser also confirmed the IBEAM contacts were accurate SAFETY Safety shoes, hearing protection and a safety vest is required on site LATITUDE/LONGITUDE VERIFICATION The latitude and longitude coordinates of the facility were verified and did not need to be updated APPLICABLE REGULATIONS Applicable regulations listed in the air permit include Title 15A NCAC, Subchapter 2D 0202, 2D 0515 2D 0521, 2D 0535, 2D 0540, 2D 0611, 2D 1806, 2Q 0309 and 2Q 0711 This facility is not required to implement a risk management plan under the federal regulation 40 CFR 68, Section 1 12(r) because they do not produce, use or store any of the regulated chemicals in quantities above the threshold limits in the rule The facility is also subject to the General Duty requirements contained in the General Duty Clause DISCUSSION The facility produces batch concrete in a truck -mixing process The facility utilizes a front-end loader to move needed aggregate and sand These materials are then carried by a conveyor to storage bins which distribute the proper amount of material to the weigh hopper Measured amounts of cement are then dispensed from the cement silo to the weigh hopper Designated amounts of water, cement, aggregates and sand are then dispensed into a mixing truck at the Truck Loadout operation (TL-1) The facility maintains a single Flyash Storage Silo (Silo-2) and associated bagfilter (CD-2) that is not operational at the present time Mr Walser confirmed that the facility does not use flyash in their concrete mix and has no plans to operated Silo-2 or bagfilter CD-2 in the foreseeable future None of the permitted equipment was being operated during this inspection Particulate emissions from the cement silo (Silo-1) are controlled by bagfilter CD-1, while emissions from the weigh hopper (W-1) are controlled by bagfilter CD-3 After the initial interview, Mr Walser provided bagfilter inspection and maintenance records which appeared to be complete The bagfilter records indicated the facility performs internal inspections every three to six months, with the most recent internal inspections being performed on April 18, 2017 The facility operates several exempt sources which include a waste oil -fired boiler (IES-1), 8,000-gallon aboveground diesel fuel storage tank (IES-2) and a 3,500 gallon above -ground gasoline storage tank These exempt items were observed during this inspection PERMIT CONDITIONSIAPPLICABLE REGULATIONS Condition A 2 contains the 2D 0202 requirements, which include submitting an emissions inventory at least 90 days prior to the expiration date of the permit The facility's permit is set to expire on June 30, 2024 The next emissions inventor will be due for CY2023 The renewal process and emissions inventory were discussed with Walser Compliance with this condition is indicated Condition A 3 contains the 2D 0515 requirement associated with particulates from miscellaneous industrial processes According to the facilities emissions calculations within Permit Review ROI, emissions, with controls, are below the allowable rates Also, the emission sources, baghouses, and associated ductwork appeared to be in good condition during this inspection Compliance with this condition is indicated Condition A 4 contains the 15A NCAC 2D 0521 visible emissions control requirement This facility is limited to 20% opacity visible emissions, for sources manufactured after July I, 1971, when averaged over a six -minute penod This condition applies to cement silo (Silo-1) No visible emissions were observed during this inspection, since the facility was not in operation Compliance with this condition is anticipated Condition A 5 contains the 15A NCAC 2D 0521 visible emissions control requirement This facility is limited to 40% opacity visible emissions, for sources manufactured as of July 1, 1971, when averaged over a six -minute period This condition applies to the fly ash silo (Silo-2), truck loadout operation (TL-1) and weigh hopper (W-1) No visible emissions were observed during this inspection, since the facility was not in operation Compliance with this condition is anticipated Condition A 6 contains the requirements for 2D 0535 which requires the facility to notify the DAQ of any malfunctions associated with a source causing an excess of emissions lasting more than four hours Mr Walser stated there had been no such incidents since the previous inspection Compliance with this condition is indicated Condition A 7 contains the 15A NCAC 2D 0540 fugitive dust control requirement No fugitive dust was observed traveling beyond the property boundaries during this inspection The facility owns and operates a water truck that is used to wet the unpaved areas during periods of dry conditions Water was being applied to unpaved upon arrival at the site to control dust According to the DAQ IBEAM database, no complaints have been received regarding fugitive dust emissions at this facility Compliance with this condition is indicated Condition A 8 contains the requirements for 2D 0611 bagfilter maintenance and recordkeeping for particulate matter emissions control The facility is required to perform, at a minimum, an annual (for each 12-month period following the initial inspection) internal inspection of the bagfilter systems and perform periodic inspections and maintenance as recommended by the equipment manufacturer The facility is required to record the results of all inspection and maintenance activities in a logbook The logbook was found to be complete with records indicating that the most recent internal inspections were performed, on bagfilters CD -I and CD-3 on April 18, 2017 Bagfilter CD-2 is not operated at this time Mr Walser was reminded that if the facility decides to operate this device and associated fly ash silo, in the future, I/M requirements will be necessary Compliance with this condition is indicated Condition A 9 contains the requirements for 2D 1806 which requires the facility to control and prohibition of odorous emissions No objectionable odors were observed during this inspection There are no odor complaints recorded in IBEAM Compliance with this condition is indicated Condition A 12 contains the 15A NCAC 2Q 0711 toxic air pollutant emissions limitation requirement The following table, from permit review ROI, shows the various TPER's emitted by this facility and indicates compliance with this condition Pollutant TPER Limit Actual Emissions ICY7 Arsenic & Compounds (ASC) 0 053 lbs /yr (Carcinogens) 0 00779 lbs /yr Beryllium Metal (7440-41-7) 0 28 lbs /yr (Carcinogens) 0 000535 lbs /yr Cadmium Metal (7440-43-9) 0 37 lbs /yr (Carcinogens) 0 000058 lbs /yr Chromic Acid (7738-94 5) 0 013 lbs /day (Chronic Toxicants) F 0008 lbs /day Manganese & Compounds (MNC) 0 63 lbs /day (Chronic Toxicants) 004 lbs /day Nickel Metal (7440-02-0) 0 13 lbs /day (Chronic Toxicants) 001 lbs /day NSPS/NESHAP Condition A 10 contains the federal rule(s) applicable to sources exempted from air permitting requirements This condition states that the 3,500-gallon gasoline storage tank (IES-3) is subject to 40 CFR 63, Subpart CCCCCC (6C) The facility is required to provide documentation within 24-hours of being requested, that less than 10,000 gallons per month of gasoline is used by the facility Mr Walser provided the inspector with records showing that the facility purchased 2,200-gallons of gasoline on September 29, 2016 and 2,600-gallons on July 12, 2017 indicating likely compliance with this rule FACILITY WIDE EMISSIONS Actual and Potential Emissions taken from Permit Review RO 1, Michelle L Mayer, July 18, 2016) CV2015 Pollutant CY2015 Potential Emissions [ton/yr Actual Emissions [ton/yr l --- before Controls Iton/yr I after Controls [ton/yr PM 0 335 99 937 5 701 PMio 0 166 38 392 F 2 902 S02 008 F 355 351 IVOx 002 3 93-..--..-.-.-.--3 17 'I CY2015 Pollutant CY2015 Potential Emissions Itonlyr ] Actual Emissions Itonlyr I before Controls Itonlyr ] after Controls [ton/yr ] --0 01 __-- 2 18 —i_7 VOC 002 662 5 12 HAPToW 0 3142 lbs /yr F 41 05 lbs /yr 15 46 lbs /yr HAPKgh, l 0 0912 lbs /yr l5 361 lbs /yr 1 521 lbs /yr (Manganese) PERMIT ISSUES There do not appear to be any permit issues at this time 5 YEAR COMPLIANCE HISTORY This facility has not been issued an NOD, NOV, or NOVINRE in the past 5 years CONCLUSION Based on visual observations and records reviewed, Shoat' Coal & Sand Co , Inc — Shoaf Concrete appeared to be operating in compliance with all applicable Air Quality standards and regulations at the time of this inspection Compliance Inspection Report Permit NCG140421 Effective 07/01/16 Expiration 06/30/17 Owner Shoaf Coal & Sand Company Inc SOC Effective Expiration Facility Mocksville Plant County Davie 500 E Depot St Region Winston Salem Mocksville NC 27028 Contact Person Mark E Walser Title Phone 336 751 1989 Directions to Facility System Classifications Primary ORC Secondary ORC(s) On Site Representative(s) Related Permits Inspection Date 0711812017 Primary Inspector Charies Gerstell Secondary Inspector(s) Certification Entry Time 08 58AM Exit Time 10 54AM Phone Phone 704 2352144 Reason for Inspection Routine Inspection Type Compliance Evaluation Permit Inspection Type Ready Mix Concrete Stormwater/Wastewater Discharge COC Facility Status Compliant Not Compliant Question Areas E Storm Water (See attachment summary) Page 1 permit NCG140421 Owner Facility Shoaf Coat & Sand Company Inc Inspection Date 0711812017 Inspection type Compliance Evaluation Reason for Visit Routine Inspection Summary As noted under Permit and Outfalls deposits from facility operations were observed in a stream located west of the facility Material was observed entering a ditchline leading from the truck loading area to a culvert under Williams Street The material then entered a channel below the culvert which lead to a stream resulting in material depositing Into the stream The Division of Energy Mineral and Land Resources have been notifed of this concern Page 2 c[ Permit NCG140421 Inspection Date 07l1812017 Owner Facility Shoaf Coal & Sand Company Inc Inspection Type Compliance Evaluation Reason for visit Routine Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan Include a General Location (LISGS) map? # Does the Plan include a Narrative Description of Practices ? # Does the Plan include a detailed site reap including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan Include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)7 # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Yes No NA NE NO ❑ ❑ ❑ ❑ ®❑ ❑ NO ❑ ❑ ❑ ® ❑ ❑ ❑ ❑ ❑ 11 ❑ ❑■❑❑ ®❑ ❑ ❑ 0000 111111 ❑ 1111 ❑ ❑ ❑®❑❑ ❑®❑❑ Comment Since the previous Inspection. Mr Walser located a SPPP which was developed by Concrete ■o ; MEIN Supply, Inc when the facility was leased by that company during 1988 - 2000 The plan needs to be updated to clearly reflect how acitvities are carried out on site under the current ownership Other items to be updated are employee training and list of responsible parties A detailed site map was provided, but it was recommended that the outfall be labeled with a designated number Mr Walser explained that no significant spills had occurred over the past 3 years The wall of the secondary containment area surrounding the diesel and gas storage tanks had been damaged by equipment leaving a crack in the wall Some staining was observed on ground outsld the containment area below the crack Please ensure that all soils are properly remedlated and the damaged containment wall repaired Qualitative Monitoring Has the facility conducted its Qualitative Monitoring semi annually? Yes No NA NE ❑ ❑ ❑ Comment Qualitative monitorina was not beina performed A monitoring form was observed In the binder containing the SPPP Monitoring and proper use of the monitoring form were discussed with Mr Walser Analytical Monitoring Yea No NA NE Has the facility conducted its Analytical monitoring? ® [] ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ IN ❑ Comment The previous inspection found no anvalvtical monitorina beina Derformed This inspection found that the first analytical monitoring event since the previous inspection was performed on June 5, 2017 Results from this sampling event recorded Total Suspended Solids (TSS) at 176 m IL which is In exceedence of the benchmark value of 100mg/L detailed In the General Permit for the facilily Page 3 I 411 permit NCG140421 Owner Facility 5hoaf Coal & Sand Company Inc Inspection Date 07/18/2017 Inspection Type Compliance Evaluation Reason for Visit Routine Permit and Outfalls Yea No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ # Were all outfalls observed dunng the inspection? ® ❑ ❑ ❑ # If the facility has representative outfall status is it properly documented by the Division? ❑ ❑ ® ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ®❑ ❑ Comment Deposits from facility operations were observed In a stream located waste of the facility Material was observed entering a dltchllne leading from the truck loading area to a culvert under Williams Street The material then entered a channel below the culvert which lead to a stream resulting In material depositing into the stream DEMLR staff have been notified of this concern A copy of the permit has been Included with this report Page 4 PAT McCRORY Governor DONALD R VAN DER VAART Secretary Energy, Mineral & Land Resources ENVIRONMENTAL QUALITY July 21, 2016 CERTIFIED MAIL #7013 1710 0002 1865 6259 RETURN RECEIPT REQUESTED Mark E Walser, President Shoaf Coal & Sand Company, Inc P O Box 462 Mocksville, NC 27028 Subject NOTICE OF VIOLATION and RECOMMENDATION FOR ENFORCEMENT NOV-2016-SP-0003 Permit No NCG 140421 Shoaf Coal & Sand Company, Inc - Mocksville Davie County Dear Mr Walser TRACY DAVTS Dtrector On July, 19, 2016 Paul Williams, Multi -Media Inspector with the North Carolina Department of Environmental Quality visited the facility located at 500 E Depot Street in Mocksville, to conduct a compliance inspection as required by your industrial stormwater permit This facility is covered under General Permit No NCG 140421 which allows the discharge of stormwater point source discharges associated with activities classified as Asphalt Paving Mixtures to the surface waters of North Carolina Accordingly, the following observations and violations were noted during NCDEQ's Multi - Media inspection and subsequent file review Y Stormwater Pollution Prevention Plan (SPPP) The General Permit NCG 140000, Part 1I1, No I thru 10 requires the permittee to develop and implement a SPPP that includes all of the information required in No I thru 10 Inspection revealed that this facility has not developed and maintained a Stormwater Pollution Prevention Plan in accordance with permit requirements State of North Caruhna 1 Environmental Quality 1 Enrgy Mineral and Land Resources Winston Salem Regional Officc 1 450 Hanes Mill Road Suite 300 1 Winston Salem NC 27103 336 776 9800 2 Qualitative Monitoring) General Permit NCG 140000, Part IV Section C requires the facility to conduct qualitative monitoring twice per year following the established guidelines The facility has not been monitoring per requirements Monitoring must be completed twice annually and records must be kept with the SPPP for a minimum of five (5) years 3 Analytical Monitoring) General Permit NCG 140000, Part IV Section A requires the facility to conduct analytical monitoring twice annually at each of the facilities stormwater outfalls No analytical monitoring has been performed in accordance with the permit No records exist Required Response Accordingly, you are directed to respond to this letter in writing within 30 calendar days of receipt of this Notice Your response should outline how the violations will be addressed and should be sent to this office at the letterhead address and include the following Develop a Stormwater Pollution Prevention Plan (SPPP) to include all information required per NCG 140000 Part III, No 1 thru 10 (site overview, location map, narrative description, siteplan, record of spills and leaks, secondary containment record, BMP summary, spill prevention & response, preventative maintenance & good housekeeping, facility inspection records, employee training records, responsible party contact information, SPPP annual update and amendment records 2 Begin Qualitative Monitoring and provide twice annually Keep records in the SPPP binder 3 Begin Analytical Monitoring per permit requirements defined in Part IV, Section A Keep records in SPPP and maintain for five (5) year minimum Thank you for your attention to this matter This Office is considering sending a recommendation for enforcement to the Director of the DEMLR (Division of Energy, Minerals, & Land Resources) regarding these issues and any future/continued violations that may be encountered This office requires that the violations, as detailed above, be abated immediately and properly resolved Environmental damage and/or failure to secure proper authorizations have been documented on the subject tract as stated above Your efforts to undertake activities to bring the subject site back into compliance is not an admission, rather it is an action that must be taken in order to begin to resolve ongoing environmental issues State of North Carolina 1 Environmental Quality I Energy Mineral and Land Resources Wmston Salem Regional Office 1 450 Manes Mill Road Suite 300 1 Winston Salem NC 27103 336 776 9800 Pursuant to G S 143-215 6A, these violations and any future violations are subject to a civil penalty assessment of up to a maximum of $25,000 00 per day for each violation Your above -mentioned response to this correspondence the degree and extent of harm to the environment and the duration and gravity of the violation(s) will be considered in any civil penalty assessment process that may occur Should you have any questions regarding these matters, please contact Glen White at (336) 776-9660 Sincerely, ti Matthew E Gantt, P E Regional Engineer Land Quality Section Winston-Salem Regional Office Enclosures Inspection Report cc DEMLR - WSRO Bradley Bennet — DEMUR -- Stormwater Permitting Unit State of North Carolina I Environmental Quality I Energy Mineral and Land Resources Winston-Salem Regional Office 1450 Hanes Mill Road Suite 300 1 Winston Salem NC 27103 336 776 9800 U.S. Postal ServiceTM CEEITIMED MAILTM RECEIPT (Derastfc MaA Only; No insurance Coverage Provided) For delivery Informotion.vlsit our webaite sit wwwwsps.cemo Ln I —0 Postage a ED r-.l Certified Fee Postmark ru Return Receipt Fee Wore IM (Endorsement Required} �I__3 E3 Restncted Delivery Fee (Endorsement Required) O ra Total Postage & Fees s r_ r-1 senrTo Shoaf Coal & Sand Company, Inc a Street Ann Mark E Walser or PO E c„y st PCI Box 462 Mocksville, NC 27028 a Complete items 1, 2, and* • Print your name and addims on the reverse so that we can return the card to you ■ Attach this card to the back of the mailpiece, or on the front if space permits 1 Article Addressed to Sho„i Coal & Sand Company, Inc Altm� Mark E Walser r` PZ Box 462 Mocksville, NC 27028 A. Signature X ❑ Agent �ressee 8 Race v d by (Panted fy4/ne)1 C Da of D ivery / Z IL D Is delivery address different from item 1? ClYes if YES enter delivery address below p,11 6 - - — - 3 Service Type ❑ Priority Mad Expresso ❑ Adult Signature ❑ Registered Man- 0 Adult Signature Restricted Delivery ❑ Registered Mail Restricted ❑ Certified Md 0 Delivery ❑ Certified Mall Restricted Delivery ❑ Retum Receipt for ❑ Collect on Delivery Merchandise ❑ Signature ConHnnatlonTM 2 Article Number (Transfer from serwce labs!) ❑ Collect on Delivery Restricted Delivery ❑ Insured Mail ❑ Signature flora r7 0 13 1710 0002 1865 1,259 Q Insured Mail Restricted Delivery Restricted Delivery 4 Sow $soa) _ PS Form 3811, July 2015 PSN 7530-02 000 9053 SSA Domestic Return Receipt A5 5 NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Mr Mark E Walser ['resident Shoaf Coal & Sand Company Inc P O Box 462 Mocks v i l le, NC 27028 Dear Mr Walser Division of Water Quality Charles Wakild, P E Dee Freeman Director Serra'tary 2 RECEIVED March 22, 20 V N C Dept of ENR y 14AR 2 3 2012 Winston Salem R lonalOtflce Subject General Permit No NCG 140000 Shoaf Coal & Sand Company, Inc Mocksville Plant COC No NCG 140421 Davie County In accordance with your application for a discharge permit received on November 21, 2011, we are forwarding herewith the subject certificate of coverage (COC) to discharge under the subject state — NPDES general permit This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated October 15, 2007 (or as subsequently amended) Please note that groundwater standards in 15A NCAC 02L and 02T regulations must be met for recycle systems or any discharges to groundwater Please note that this COC does not cover discharges of wastewater (from the irrigation of rarr material stockpiles, vehicle and equipment cleaning, or mixing drum cleanout) from this site, therefore you are not permitted to discharge wastewater from this site This condition is a result of the information presented in your application If your facility must discharge wastewater from your site you must apply to modify your permit to allow for wastewater discharges Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other federal or local governmental permit that may be required Please note that permit requirements in Part II, Section A, numbers 1-5, and Part I1, Section B, number 1 are no longer valid per NC Session Law 2011-394 However, note that Part Wetlands and Stormwater Branch One 1617 Mad Service Center Raleigh North Carolina 27699 1617 NorthCarolitla Location 512 N Salisbury St Raleigh Norh Carolina 27604 Phone 919 807 63001 FAX 919.807 64941 Customer Service 1 877 623 6748 Naturally Internet www ncwaterquahty org An Equal Opportunity 1 Affirmative Actien Employer Mr Mark Walser Shnaf Coal & Sand Company, Inc NCG 14 042 1 1I, Section A, number 6, and Part 11, Section B, numbers 2-10 are unaffected by this Session Law Those sections will remain in effect for the duration of this permit term Please be reminded that your facility must notify the appropriate DWQ Regional Office at least 72 hours in advance of operation of your wastewater treatment facility If you have any questions concerning this permit please contact Jennifer Jones at telephone number (919) 807-6379 -I - s'I i Sincerely ORIGINAL SIGNED B) KEN PICKLE foi Charles Wakild P E cc Winston-Salem Regional Office Central Files Stormwater Permitting Unit Files Jon Risgaard, DWQ, Aquifer Protection Section, Land Application Unit enclosure STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO NCG140000 CERTIFICATE OF COVERAGE No NCG140421 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215 1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act as amended, Shoaf Coal & Sand Company, Inc is hereby authorized to discharge stormwater from a facility located at Mocksville Plant 500 E Depot Street Mocksville Davie County to receiving waters designated as a UT to Leonard Creek, a class C water in the Yadkin River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1 11, III, IV V and VI of General Permit No NCG 140000 as attached Fhis certificate of coverage shall become effective March 22, 2012 I his Certificate of Coverage shall remain in effect for the duration of the General Permit Signed this day March 22, 2012 ORIGINAL SIGNED M MN PICKLE for Charles Wakild, P E , Director Division of Water Quality By the Authority of the Environmental Management Commission � E�66 *• T' ii,� 1 -y awry-.�-�f Mgt • I v-r I Stir .ww fr � ... - 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I _� • I �L f f r f�., t +t 41 y 5f1 /ri r + r 11 I I - A�+ti _ _ t~r �� _ (I ^� \ •�_ �h \ ' ' Jr-- r' : {+ ..ri I ! r i IL i '-ti ' _�_'f`ri i- r » flfri 4 + ` `� _ r�- r N --wrl rr/ i L _� r t�Z�51 7 ;5.4 Jf }4-� S1 / 71Y r ./`IY 55 t II I� i , N v . OoLLtq' y - 1 f -Jrr rr ° l� Ir /Va ?- I �' f 1. _ 5{r ��' fF I r� r-` ,3 T - r r � l �� i r � 4+I n ♦ , �l�k+ "F r wV k �! �' I+rr r I / it - c am`--_ r l!- -ky i 5Nj �I s � • _ r r� � r f� _�% � / 7 r � . 'x � ',.� w �'= � .� ��' t 5 1'! 4w \ r l _- 1 tii I _ �l � ... r � �� ` � r/ ' sk � , rl r .. �} !+ 5 + •w 1 i 41 �,J I✓ r 'tl I' r NCG 140421 N W E S Map Scale 123,854 Shoaf Coal & Sand Company, Inc. Mocks►rille, NC Latitude 350 53' 32" N Longitude 800 33' 27" W County Davie Receiving Stream UT to Leonard Creek Stream Class C Sub -basin 03-07-05 (Yadkin River Basin) Facility Location -&7jV NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Waklld, P E Govl nirPrtnr March 22, 2011 Mr Mark E Walser, President Shoaf Coal & Sand Company, Inc P O Box 462 Mocksv.11c, NC 27028 Subject General Permit No NCG 140000 Shoaf Coal & Sand Company, Inc Mocksville Plant COC No NCG140421 Davie County Dear Mr Walser Dee Freeman SPrretary In accordance with your apphLation for a discharge permit received on November 21, 2011, we are forwarding herewith the subject certificate of coverage (COC) to discharge under the subject state — NPDES general permit This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated October 15, 2007 (or as subsequently amended) Please note that groundwater standards in 15A NCAC 02L and 02T regulations must be met for recycle systems or any discharges to groundwater Please note that this COC does not cover discharges of wastewater (from the irrigation of raw material stockpiles, vehicle and equipment cleaning, or mixing drum cleanout) from this site, therefore you are not permitted to discharge wastewater from this site This condition is a result of the mformation presented in your application If your facility must discharge wastewater from your site, you must apply to modify your permit to allow for wastewater discharges Please take notice that this certificate of coverage is not transferable except alter notice to the Division of Water Quality The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other federal or local governmental permit that may be required Please note that permit requirements in Part II, Section A, numbers 1-5, and Part II, Section B, number 1 are no longer valid per NC Session Law 2011-394 However, note that Part Wetlands and Storrri Branch One 1617 Mad Service Center Raleigh North Carolina 27699 1617 NorthCarohna Location 512 N Salisbury St Raleigh North Carolina 27604 'r n r Phone 919-807 63001 FAX 919-807 64941 Customer Service 1 877 623 6748 Amall� l �/ Internet www ncwaterquality org i/ An Equal Opportunity 1 Affirmative Action Employer Mr Mark Walser O,hoaFCoal & Sand Companv, Inc NCG 140421 II, Section A, number 6, and Part II, Section B, numbers 2-10 are unaffected by this Session Law Those sections will remain in effect for the duration of this permit term Please be reminded that your facility must notify the appropriate DWQ Regional Office at least 72 hours in advance of operation of vour wastewater treatment facility L If you have any questions concerning this permit, please contact Jennifer Jones at telephone number (919) 807-6379 Sincerely, ORIGINAL SIGNET] M KEN PICKLE for Charles Wakild, P E cc Winston-Salem Regional Office Central Files Stormwater Permitting Unit Files Jon Risgaard DWQ, Aquifer Protection Section, I and Application Unit enclosure March 13, 2012 General Permit No NCG 140000 Shoaf Coal and Sand Company, Inc Mocksville Plant COC No NCG 140421 Davie County, NC Jennifer Jones Environmental Engineer NCDENR This letter will verity that 1 preformed a field survey of the Shoat Coal And Sand Co site on February 21, 2012 The operation of this business is the making of concrete on site Materials, such as sand, gravel, and granite are stored on site for the making of concrete Upon field observation, I show no disposal of any hazard waste, fluid waste, or chemical waste on site There was no evidence of waste materials in drainage pipes or in the branch as shown on the survey Storm water drainage is the only substance observed The wash pit area only has storage of water used for rinsing of concrete from the delivery trucks This water evaporates with no order There is no leaking of water into other areas on the branch It there are, any questions please fill free to contact me at (336) 751-5616 Sincerely, I y Tutterow te Tutter Su eying Co PLS 2527 R -.0 �I�sSlp�C��i�� Qg �� 9 ` SEAL_. - L-2527 O ` <---5IZOR f 60nnztz Contauwus 0#z%ation cSlnaE 1950 P O BOX 462 • MOCKSVILLE, N C 27028 • PHONE 336-751-1989 January 16, 2012 Jennifer Jones NC DENR Wetlands and Stormwater Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Re Request for Extension of Time to Comply with Your Request for Information Dear Ms Jones We have received your letter (dated December 19, 2011) requesting more information to complete our application for a stormwater/wastewater permit However, due to the timing of your letter arriving during the holiday season, we were unable to acquire the services of an engineer until after the first of this year We request an extension of the deadline so that we may comply with your request We believe that we can have the site plan and other requested information returned to you by February 29`h Thank you for your understanding and assistance in this matter Sincerely, Mark Walser President M W/rw Enclosure Copy of Letter dated Dec 19, 2011 Lj �4 0� JAN 1 9 2012 OENR WATER QUALITY K'51 N0SAND STORMWATERBRANCH Beverly Eaves Perdue Governor ;A NCDENR nllna Department of Environment and Natural Resources Division of water Quality Colleen H Su;llns Director December 19, 2011 Mr Mark E Walser, President Shoaf Coal & Sand Company, Inc P O Box 462 Mocksville, NC 27028 Subject General Permit No NCG140000 Shoaf Coal & Sand Company, Inc Mocksville Plant COC No NCG140421 Davie County Dear Mr Walser Dee Freeman Secretary Per our conversation today please provide the following information so that your permit application can be properly reviewed and permitted We will need the following information in order to review your permit completely Please include the following m your next submission (due January 19, 2012) 1) Please confirm that your facility will not discharge wastewater of any land (including discharges from the irrigation of raw material stockpiles, vehicle and equipment cleaning, or nuxing drum cleanout) from this site If that is the case DWQ will perrrut your facility to discharge stormwater only 2) Each applicant shall provide the following information (attach additional sheets as necessary) • Two (2) site plans depicting the facility or site with numbered outfalls which indicate stormwater and wastewater outfalls The plans shall legibly show at a minimum, (existing or proposed) o Outline of drainage areas with topographical lines and features o Stormwater/wastewater treatment structures o Location of numbered stormwater/wastewater outfalls (corresponding to which drainage areas) o Runoff conveyance structures o Areas and acreage where materials are stored o Impervious area acreages o Location(s) of streams and/or wetlands the site is draining to, and any applicable buffers o Site property lines, North Arrow, and bar scale o If applicable, the 100-year floodplain line o Acreage of each stormwater and wastewater topographical area Wetlands and Storrnwater Branch One 1617 Mail Service Center Raleigh North Carolina 27699 1617 NorthCarohna Location 512 N Salisbury 51 Raleigh North Carolina 27604 Phone 919 807 63001 FAX 919 807 649� 1 Cusiomer Service 1 677 623 6748 ;Vaturally Internet www nrwaterquality org An Equal opportunity 1 Aff+rmauve Action Employer Mr Mark Walser Shoaf Coal & Sand Company, Inc NCG 140421 11 o Each of the facilities' wastewater or stormwater source and discharg.. �s and each of its hazardous waste treatment, storage, or disposal facilities o Site location (insert) Site plans shall be 24" x 36" in size • Lane drawing and description A line drawing of the water flow through the facility A pictorial description of the nature and amount of any sources of water and any collection and treatment measures • A narrative description and identification of each type of process, operation, or production area which contributes wastewater to the effluent for each outfall, and a description of the treatment the wastewater receives (or will receive), mcludmg the ultimate disposal of any solid or fluid wastes other than by discharge Processes, operations, or production areas may be described in general terms (e g "ash silo") The requested information Should be received at this Office prior to the date above, or the application will be returned as incomplete If you cannot return the information by this time, please request an extension in writing, include the date that you can return it by If you have any questions concerning the NPDES permit approval process, please contact me at telephone number (919) 807-6379 Sincerely, Jennifer Jones Environmental Engineer cc Winston-Salem Regional Office, Corey Basinger, Mike Mickey Central Files Stormwater Permitting Unit Files Beverly Eaves Perdue Governor �� ' NC®ENR North Carolina Department of Environment and Division of Water Quality Coleen H Sullins Mr Mark E. Walser, President Shoaf Coal & Sand Company, Inc P O Box 462 Mocksvrlle, NC 27028 Dear Mr Walser Natural Resources Dee Freeman Director 7E�C `�ecretary ENR December 19, 2011 20�9 m Regional 01150e Subject General Permit No NCG140000 Shoaf Coal & Sand Company, Inc Mocksville Plant COC No NCG140421 Davie County Per our conversation today please provide the following information so that your permit application can be properly reviewed and permitted We will need the following information in order to review your permit completely Please include the following in your next submission (due January 19, 2012) 1) Please confirm that your facility will not discharge wastewater of any kind (including discharges from the irrigation of raw material stockpiles, vehicle and equipment cleaning, or mixing drum cleanout) from this site If that is the case DWQ will permit your facility to discharge stormwater only 2) Each applicant shall provide the following information (attach additional sheets as necessary) • Two (2) site plans depicting the facility or site with numbered outfalls which indicate stormwater and wastewater outfalls The plans shall legibly show at a minimum, (existing or proposed) o Outline of drainage areas with topographical lines and features o Stormwater/wastewater treatment structures o Location of numbered stormwater/wastewater outfalls (corresponding to which drainage areas) o Runoff conveyance structures o Areas and acreage where materials are stored o Impervious area acreages o Location(s) of streams and/or wetlands the site is draining to, and any applicable buffers o Site property lines, North Arrow, and bar scale o If applicable, the 100-year floodplain line o Acreage of each stormwater and wastewater topographical area Wetlands and Stormwater Branch One 1617 Mad Service Center Raleigh North Carolina 27699 1617 NorthCarolina Location 512 N Salisbury St Raleigh North Carolina 27604 Ir Phone 91 M07 63001 FAX 91 M07 6494', Customer Service 1 877 623 6748 �QturrQLL I/ Internet www ncwaterquahty org v ' An Equal Opportunity4 Affirmative Acton Employer Mr Mark Walser Shoaf Coal & Sand Company, Inc NCG 140421 o Each of the facilities' wastewater or stormwater source and discharge structures and each of its hazardous waste treatment, storage, or disposal facilities o Site location (insert) Site plans shall be 24" x 36" in size Line drawing and description Aline drawing of the water flow through the facility A pictorial description of the nature and amount of any sources of water and any collection and treatment measures A narrative description and identification of each type of process, operation, or production area which contributes wastewater to the effluent for each outfall, and a description of the treatment the wastewater receives (or will receive), including the ultimate disposal of any solid or fluid wastes other than by discharge Processes, operations, or production areas may be described in general terms (e g "ash silo") The requested information should be received at this office prior to the date above, or the application will be returned as incomplete If you cannot return the information by this time, please request an extension in writing, include the date that you can return it by If you have any questions concerning the NPDES permit approval process, please contact me at telephone number (919) 807-6379 Sincerely, Jennifer Jones Environmental Engineer cc Winston-Salem Regional Office, Corey Basinger, Mike Mickey Central Files Stormwater Permitting Unit Files 1) Each applicant shall provide the following information (attach additional streets as necessary) 41, Two (2) site plans depicting the facility or site with numbered outfalls which indicate stormwater and wastewater outfalls The plans shall legibly show at a minimum, (existing or proposed) 0 outline of drainage areas with topographical Imes and features o stormwater/wastewater treatment structures o location of numbered stormwater/wastewater outfalls (corresponding to which drainage areas), o runoff conveyance structures, o areas and acreage where materials are stored, o impervious area acreages o location(s) of streams and/or wetlands the site is draining to and any applicable buffers o site property lines, North Arrow and bar scale o If applicable, the 100-year floodplain line o acreage of each stormwater and wastewater topographical area o site location (insert) o Site -tans sh " r The site plan shall also depict each of its wastewater or stormwater source and discharge structures, and each of its hazardous waste treatment storage or disposal facilities • Line drawing and description A line drawing of the water flow through the facility A pictorial description of the nature and amount of any sources of water and any collection and treatment measures \ty A narrative description and identification of each type of process operation or production �t area which contributes wastewater to the effluent for each outfall and a description of the treatment the wastewater receives (or will receive), including the ultimate disposal of any solid or fluid wastes other than by discharge Processes operations or production areas may be described in general terms (e g "ash silo") Describe how many trucks per/day on average (by season) your facility has Mickey, Mike From Mickey, Mike Sent Monday, December 19 2011 1 32 PM To Jones, Jennifer Subject RE NCG140421 -January 19, 2011 Got it They do not need a Phase II post -construction needed Unfortunately, no real sense as to whether wastewater is an issue at this facility An explanation from them might be helpful Mike Mickey Mike MickevMNCDENR eon NC Division of Water Quality 585 Waughtown Street Winston-Salem, NC 27107 Phone (336) 771-4962 FAX (336) 771-4630 E mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to thud parties From Jones, Jennifer Sent Monday, December 19, 2011 1 25 PM To Mickey, Mike Cc Basinger, Corey, White, Sue, Jones, Jennifer Sub]ect RE NCG140421 - January 19, 2011 Hey Mike, Good on issuing the permit Thanks for that quick response I just need to wait for some other things I need from them — I've sent them an add info letter and cc'd you A "state stormwater" permit is what we call the post -construction permits (coastal, phase II, ORW/HQW) that regulate the flow coming from impervious surfaces, not the NPDES Federal Permits that we issue for industrial stormwater discharges Make sense? So, just to be sure, they don't olso need a Phase II post -construction permit or ORW/HQW permit — right? Only the Federal NPDES permit What is your sense that they are not ever discharging wastewater from their site? We can no longer review plans per Session Law 2001-394, so the way it stands now we are Just going to issue a permit for discharging stormwater— because that is what they have applied for From your site visit, do you believe that is correct? Thanks, Jennifer Jones Environmental Engineer NCDENR I DWQ I Stormwater Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 512 N Salisbury St, Raleigh, NC 27604 IN Phone (919) 807-6379 Fax (919) 807-6494 Email iennifer Iones@ncdenr gov Website htt ortal ncdenr org/weblwg/ws/su ** Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulations ** From Mickey, Mike Sent Monday, December 19, 2011 1 14 PM To Jones, Jennifer Cc Basinger, Corey, White, Sue Subject RE NCG140421 - January 19, 2011 Jeri -I'm not sure what you are asking Isn't NCG140000 also a state stormwater permit that happens to include WW7 No objections to issuing the COC Mike Mike Mickey Mike MickeyONCDENR gov NC Division of Water Quality 585 Waughtown Street Winston-Salem, NC 27107 Phone (336) 771-4962 FAX (336) 771-4630 E mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties From Jones, Jennifer Sent Monday, December 19, 2011 12 43 PM To Mickey, Mike, Basinger, Corey Cc Jones, Jennifer Subject NCG140421 - January 19, 2011 Hi Mike and Corey, We've received an NOI from Shoaf Coal and Sand Company Inc for their ready -mixed concrete site in Mocksville (Davie County) for coverage under NCG14 (ready -mixed concrete permit) The site discharges stormwater into a UT to Leonard Creek (C) The NOI is attached I noticed that you had sent them a letter on October 4, 2011 stating they don't have a "state stormwater permit" but the you went on to write about NCG14000, so I just wanted to check that they don't also need to have a "state stormwater" permit to control the flow and TSS coming off the site, correct They also indicated that they are not discharging any wastewater (at all) I'm not sure if this is realistic but I'd like them to provide some additional information anyway I'm going to send him a letter and ask him to provide some more information I'll cc you on that J Does the Winston-Salem Regional Office have any concerns about issuing this facility a COC for this general permit) If we don't receive any objections, we'll issue the COC in 30 days Thanks, Jen Jennifer Jones Environmental Engineer NCDENR I DWQ I Stormwater Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 512 N Salisbury St, Raleigh, NC 27604 Phone (919) 807-6379 Fax (919) 807-6494 Email iennifer lo_nesPncdenr eov Website http //portal ncdenr ore/web/wq/ws/su ** Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulations ** Ake�_IKW4 Division of Water Quality / Surface Water Protection NCDENRNational Pollutant Discharge Elimination System Noun+ Gwo — ()epiu -"T or ZNV Ro-w 0Naua ReeounCe NCG140000 NOTICE OF INTENT FOR AGENCY USF ONLY Date R6cclved Year Month Da Certificate of Covera e 1 1 Check # Amoum 1L111 to t0O Permit Assi ncd to es National Pollutant Discharge Elimination System application for coverage under General Permit NCG140000 STORMWATER AND PROCESS WASTEWATER DISCHARGES associated with activities classified as SIC (Standard Industrial Classification) Code 3273 and like activities - Ready Mixed Concrete Treatment facilities used to treat or recycle process wastewater that discharge to surface waters require an ATC prior to construction per 15A NCAC 2H 0138 The Authorization to Construct or Operate may be applied for and subsequently issued at the same time as the Certificate of Coverage (COC) for the NCG14 permit Design of treatment facilities must comply with requirements of 15A NCAC 2H 0138 & 0139 For new plant sites that will discharge process wastewater (even if commingled with stormwater) This NOI may also be an APPLICATION FOR Authorization to Construct (ATC) wastewater treatment facilities ATC requests must be submitted at least 90 days prior to construction' For existing plant sites discharging process wastewater (even if commingled with stormwater) This NOI may also be an APPLICATION FOR Authorization to Operate wastewater treatment facilities Construction, modification or installation of any new treatment components at an existing site requires an ATC If your facility discharges wastewater to surface water, construction or operation of wastewater treatment facilities at new or existing sites requires submission of three (3) sets of plans and specifications signed and sealed by a Professional Engineer (P E ) or qualified stafe along with this application A copy of the design calculations should be included Please see questions 10-17 for more details For questions, please contact the DWQ Regional Office for your area (See page 6) (Please print or type) 1) Mailing address of ownerloperator (address to which all permit correspondence will be mailed) Owner Name Shoaf Coal & Sand my, Tn,- Street Address PO 'Box 462 City hlocks-ville State NC ZIP Code 27028 Telephone No 336_ 751-1982 Fax N/A 2) Location of facility producing discharge Facility Name Mocksv-ille Plant - Facility Contact Mark E Walser_, President Street Address 500 E. mph t--r r- City Mocksyl1le State NC ZIP Code 27028 County Davie Telephone No 336 751 1982 _ Fax N/A Asper 15A NCAC 2H 0106 � [9@9f V 2 Unless treatment facilities are designed constructed and put into operation by employees internal to the comp who are qualified to perform such work for their respective companies in accordance with General Statutes 89C 25 (7) plans and sp i catinvulbisigLLUUil, and sealed by a P E Page 1 of 7 DENR WATER QUkM SWU 229 07122011 YV1:7M8AND= M ffR813 XH NCG140000 N O 1 3) Physical location information Please provide narrative directions to the facility (use street names, state road numbers and distance and direction from a roadway Intersection) Travel westbound on US HwN 64 into Mocksville city limits. Take 1st right onto E Depot St. Cross RR tracks, then irrimed left on dirt drwy @ Green Mil (A copy of a county map or USGS quad sheet with facility clearly located on the map is a required part of this application ) 4) Latitude 35 -53' 31" N Longitude 80' 33' 25" w (deg, min, sec) 5) This NPDES Permit Application applies to the following (check all that apply) ❑ New or Proposed Facility Date operation is to begin 0 Existing Facility Permit# NCG140000 ElApplication for ATC ElApplication for ATO 6) Consulting Engineer's (or other qualified design staffs) application information Consulting Engineer Consulting Firm , Mailing Address City State Phone Email Zip Code Fax ( ) (Optional) Staple Business Card Here 7) Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code 3 2 7 3 8) Provide a brief description of the types of industrial activities and products produced at this facility (Attach a site diagram showing the process areas present at this facility ) e&-dv- xgd/Transit-mixed Concrete Stormwater Discharge, Wastewater Treatment & Discharge and Permitting Information 9) Discharge points / Receiving waters Number of discharge points (ditches pipes channels, etc ) that convey stormwater and/or wastewater from the property Stormwater-only �1— Wastewater -only_ Wastewater Commingled with Stormwater 0 What is the name of the body or bodies of water (creek, stream river, lake, etc ) that the facility stormwater and/or wastewater discharges end up in? Leonard Creek in the Yadkin --Pee Dee River basin Receiving water classification(s) if known Class "C" If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e g City of Raleigh municipal storm sewer) City of Mocksville storm sewer Will this facility discharge wastewater to SA (Shellfishing) waters? ❑ Yes C2 No Note Discharge of process wastewater to receiving waters classified as WS-ll to WS-V or SA must be approved by the N C Dept of Environmental Health If DEW does not approve, coverage under NCG140000 cannot be granted No new discharges of process wastewater are permitted in receiving waters classified as WS-I or freshwater ORW Page 2 of 7 SW U-229 07122011 NCG140000 N O 1 Wastewater 10) What types of wastewater does your facility generate or discharge? Type of Authorized Wastewater Generate Discharge n Senito WW Treatment System Vehicle and equipment cleaning (VE) ® ❑ ❑ Wetting of raw material stockpiles (RM) ❑ ❑ ❑ Mixing drum cleaning (MD) ❑ Further explanation, if necessary 11) Will your facility spray -down or actively wet aggregate piles! IN No ❑ Yes Please See Attached Note 12) Does the facility use any of the following on site' None ❑ Phosphorus -containing Detergents ❑ Brighteners ❑ Other Cleaning Agents ❑ Non -Phosphorus -containing Detergents ❑ Other 13) Are wastewater treatment facilities planned in the 100-year flood plain? M No ❑ Yes If yes include information to demonstrate protection from flooding (Minimum design requirements for treatment works include protection from the 100-year flood, per 15A NCAC 2H 0219 ) 14) Does your facility use or plan to use a recycle system, or recycle components to your treatment system? ❑ Yes C3 No If yes what sue storm event is the system designed to hold before overflowing? (for example 10-yr 24-hr) year, 24-hr rainfall event 15) Will your facility build a closed -loop recycle system that meets design requirements in 15A NCAC 02T f1000 and hold your fac►lities' working volume39 ❑ Yes 13 No Will your facility discharge wastewater to surface waters? ❑ Yes 05 No If the facilitys treatment system meets the design requirements of 15A NCACO2T 1000 (including holding the 25-year, 24-hour storm plus one foot of freeboard), holds the working volume of your site, and does not discharge wastewater to surface waters, you may not be required to obtain an NPDES permit for wastewater discharges if you believe this is the case, please contact DWQ's Aquifer Protection Section Land Application Unit Central Office Supervisor or staff (1636 Mail Service Center Raleigh NC 27699-1636) for more information on obtaining the necessary permits or approvals if you will discharge wastewater or stormwater to surface waters please continue to apply for a permit to discharge associated with ready -mixed concrete or like operations under NCG140000 For further questions, please contact DWQ s Stormwater Permitting Unit Staff Also see questions 16 and 17 3 See DWQ s Aquifer Protection Section Land Application Unit s water Balance Calculation Policy for more information on DWQ LAU s website http !!portal ncdenr orglweblwglapsllaulpolicies for more information Page 3of7 SWU 229-07122011 NCG140000 N O 1 16) A wastewater treatment alternatives review is required by 15A NCAC 2H 0105 (c)(2) for any new or expanding water pollution control facility s discharge in North Carolina You may attach additional sheets a) What wastewaters were considered for this alternatives reviews ❑ VE ❑ RM ❑ MD b) Connection to a Municipal or Regional Sewer Collection System i) Are there existing sewer lines within a one -mile radius? n Yes ❑ No (1) If Yes will the wastewater treatment plant (WWTP) accept the wastewater? ❑ Yes ® No (a) if No, please attach a letter documenting that the WWTP will not accept the wastewater (b) If Yes, is it feasible to connect to the WWTP? Why or why not?* c) Closed -loop Recycle System (must meet design requirements of 15A NCAC 2T 1000) Are you already proposing a closed -loop recycle system (CLRS)? See question 15 ❑ Yes EX No (1) If Yes contact DWQ s Aquifer Protection Section's Land Application Unit (see question 15) (2) If No, is this option technologically feasible (possible)? Why or why not?* See Attached (3) If No, is it feasible to build a CLRS on your site? Why or why not?` (4) What is the feasibility of building a CLRS compared to direct surface water discharge?* d) Surface or Subsurface Disposal System (e g , spray irrigation) i) Is a surface or subsurface disposal technologically feasible (possible)? IN Yes ❑ No Why or Why not? See At-tar-hof1 ii) Is a surface or subsurface disposal system feasible to implement?* Why or Why not? ❑ Yes IN No ui) What is the feasibility of employing a subsurface or surface discharge as compared to a direct discharge to surface waters?" e) Direct Discharge to Surface Waters Is discharge to surface waters the most environmentally sound alternative of all reasonably cost-effective options of the wastewaters being considered?* Il Yes ❑ No i) if No contact DWQ s Land Application Unit to determine permitting requirements (See Question 14) f) If this review included all wastewater discharge types, would excluding some types (e g raw stockpile wetting) make any of the above non -discharge options feasible'7 ❑ Yes EX No You may be asked to provide further information to support your answers to these questions after the initial review Feasibility should take into account initial and recurring costs Page 4 of 7 SWU 229 07122011 NCG140000 N O f ES ') uoes your plant ais wasrewarer ro surface waters -, U Yes Lei NO When applying for this permit, you may also concurrently apply for an Authorization to Construct (ATC) (for new treatment facilities) or Authorization to Operate (ATO) (for existing treatment facilities), or you may apply at a later date However, an ATC from DWQ s Stormwater Permitting Unit is required to be obtained prior to construction of wastewater treatment facilities that discharge to surface waters AMATO application information is as follows For new sites, you must submit three (3) sets of design plans and specifications with this application (signed, sealed and stamped by a Professional Engineer (P E ) or qualified staff") and provide supporting calculations that predict compliance of final discharge with permit limits A copy of the design calculations should be included For existing sites, applicants must submit three (3) sets of plans, specs for facilities as -bunts (signed, sealed and stamped by a Professional Engineer (P E ) or qualified staff) Provide as many design details as possible A copy of the design calculations should be included Applications for ATC or ATOs shall include (Attach separate sheet(s)) • A detailed diagram of treatment systems in place, including design specifics such as o tank volumes o dimensions o retention time a surface are o working volume o piping o settling basin details o any other pertinent design information Water balance equations for treatment systems and holding ponds (inputs outputs rates) Rainwater use in mix (rate and volumes) if applicable Calculations to demonstrate compliance with permit effluent limits (phi — 6-9 SU Total Suspended Solids (TSS) — 30 mg17 and Settleable Solids (SS) — 5 mill) Stormwater 18) Does this facility employ any best management practices for Stormwater control? ❑ No IS Yes If yes, please briefly describe PMP attached to application See SWPPP Sec. 3.3 19) Does this facility have a Stormwater Pollution Prevention Plan) ❑ No IN Yes If yes, when was it implemented? SWPPP attached to gMlzcation 20) Are vehicle maintenance activities (VMA) occurring or planned at this facility? ❑ No ®Yes If yes does your VMA area discharge into your wastewater treatment device? IN No ❑ Yes Other/Permitting 21) Does this facility have any other NPDES permits? 4 Unless treatment facilities are designed constructed and put into operation by employees internal to the company who are qualified to perform such work for their respective companies in accordance with General Statutes 89C 25 (7) plans and specifications must be signed and sealed by a P E 5 Unless treatment facilities are designed constructed and put into operation by employees internal to the company who are qualified to perform such work for their respective companies in accordance with General Statutes 89C 25 (7) plans and specifications must be signed and sealed by a P E SWU 229 07122011 Page 5of7 NCG 140000 N O 1 ® No ❑ Yes If yes list the permit numbers for all current NPDES permits for this facility 22) Does this facility have any Non -Discharge permits (ex recycle permits)? 91 No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility 23) Does this facility have a Division of Land Resources Erosion & Sedimentation Control (E&SC) Permit? ® No ❑ Yes If yes list the permit numbers for all current E&SC permits for this facility 24) Hazardous Waste a) Is this facility a Hazardous Waste Treatment Storage, or Disposal Facility'? ® No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg of hazardous waste generated per month) of hazardous waste? ® No ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg or more of hazardous waste generated per month) of hazardous waste? M No ❑ Yes d) Type(s) of waste Mow is material stored Where is material stored How many disposal shipments per year Name of transport 1 disposal vendor Vendor address Final Checklist This application will be returned as incomplete unless all of the following items have been included Check for $100 made payable to NCDENR This completed application and all supporting documentation (including design details, water balance equations, and calculations for treatment systems) — see Question 17 ❑ If an Erosion & Sedimentation Control (E&SC) Plan is required from Division of Land Resources (DLR) 1 - or local designee documentation verifying applicant has developed and submitted that Plan to the governing agency (required per 15A NCAC 02H 0138) -r ❑ For new sites (or saes that will install new treatment facilities) Three (3) copies of plans and specifications — for wastewater treatment facilities (including recycle system components) signed and sealed by a Professional Engineer or qualified staff meeting requirements of G S 89C-25 (7) — see Question 17 ❑ For existing sites three (3) copies of plans and specifications for wastewater treatment facilities (including recycle system components) as built, stamped and sealed by a Professional Engineer or (only if plans not available) a detailed diagram of treatment systems in place that includes information such as tank volumes, dimensions retention time, piping, settling basin details etc — see Question 17 A site map showing at a minimum, (existing or proposed) (a) outline of drainage areas (b) stormwaterlwastewater treatment structures, (c) location of stormwaterlwastewater outfalls (corresponding to which drainage areas) (d) runoff conveyance structures (e) areas where materials are stored, (f) impervious areas and (g) site property lines �8( A county map or USGS quad sheet with location of facility clearly marked Page 6 of 7 SWU 229 07122011 NCG140000 N O 1 25) Certification North Carolina General Statute 143-215 6 B(i) provides that Any person who knowingly makes any false statement representation or certification in any application record report plan or other document filed or required to he maintained under this Article or a rule implementing this Article or who knowingly makes a false statement of a materiai fact in a rulemaking proceeding or contested case under this Article or who falsifies tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10 000) I hereby request coverage under the referenced General Permit I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an Individual permit I certify that I am familiar with the Information contained in this application and that to the best of my knowledge and belief such Information is true complete and accurate Printed Name f Person Signing ^-tzgq Title P/Le-S (Signature of Applica b—/ (Date Signed) Notice of Intent must be accompanied by a check or money order for $100 00 made payable to NCDENR Mail the entire package to Stormwater Permitting Unit Division of Water Quality 1617 Mall Service Center Raleigh, North Carolina 27699-1617 Note The submission of this document does not guarantee the issuance of an NPDES permit For questions, please contact the DWQ Regional Office for your area DWQ Regional Office Contact Information Asheville Office (828) 296-4500 Fayetteville Office (910) 433-3300 Mooresville Office (704) 663-1699 Raleigh Office (919) 791-4200 Washington Office (252) 946-6481 Wilmington Office (910) 796-7215 Winston-Salem (336) 771-5000 Central Office (919) 807-6300 Page 7of7 SWU 229 07122011 Supplemental Attachments to NPDES Application For General Permit NCG140000 For Shoaf Coal & Sand Company, Inc November 16, 2011 Question 11 Our understanding of the meaning of `actively wet aggregate piles" is to place a sprinkler hose or similar device on stockpiles and completely saturate with water for the purpose of cooling or to achieve uniform moisture content We do not perform this procedure However, during dry conditions we fog a small amount of water onto the surface of the sand piles to control dust as required by the permit issued to us by the Division of Air Quahty Water penetration into the surface of the aggregate piles is small, and there is no material runoff of any kind Question 16 b (1)(1)(a) Wastewater from concrete production cannot be disposed into a municipal sewer system and treated at a wastewater treatment plant (WWTP) The cement present in the wastewater would stick to the sides of the sewer pipe The cement would build up along the pipe walls until the sewer line was completely blocked Therefore, it is not possible for the municipal WWTP to accept our wastewater Question 16 c (1)(2) through (4) The technology is available for a closed loop recycle system (CLRS) for our wastewater However, since we are a small operation, the enormous up -front and recumng costs of constructing and maintaining such a system is cost prohibitive The wastewater produced by our operations is of small quantity The sediment pond is feasible and adequate for our needs The water evaporates from the pond and the sediment is hauled off -site for proper disposal Page 1 of 2 1 t Question 16 d (i) through (m) As with the CLRS, a Surface or Subsurface Disposal System is technology possible, but it is financially infeasible and cost prohibitive for an operation as small as ours We do not discharge our wastewater directly to surface waters Our wastewater is disposed into a sediment pond located on our property Page 2 of 2 136411-prN& L SAS i,5,D TO Our5.2�01� IOARrlr mocksvi(Le Plant .............. ................................ ... ......... _.......... ............ ... .................... . ................. 080' 34' 00,00" W 080' $3' 30,00" W 090, 33, 00 001, W _ p - n 1x Qp r t i� ♦ s- "� "�P i d allr�" ♦ _5 ^� '.;+¢ ` ' R• `'4` ♦ �\ r • s� 'a. ", 4. a i�"f' ,. �� '� � r,• � • s�� •�:.� Cap q • �,R t ft ::tea g , :. «.� ` ■ A ,�k \ i i - "�``: • v �` � • t� •• o- r •• •• ♦ and s<• •!� w° �,'' -o ,• ♦� R • w► s •�� e , r � " • 1 • A*fir ,�° aso nt 0 Is r: w _ W CShoaf Concrete • .sue � � � »e. _ .R • � � � �; r ?r �r a,�s..•�•.,►.s �. ��• �"' `' L a -r2_ ■ r7_ �IV 40, l.� • r r ii6�• w, •. - eF R.... • 1 + asw q✓ ti._,,. M so .-� z Of 1p, - � " .; ■ • ii a .. ' � r '+ ' ` - _^ « w� , • r s CD CD ♦ 10, 0 ! �� • r "FLU • . � w, , �� _ � r - Ln o- f - s r • r �,, • 080' 34' w 60"''W 080' 33' .N 00"'W 0810, 33, 00,00" W ........ D3Surr NRD2� Copyrignt tC} 20C9 My7opo 500 E Depot St, Mocksvil le, NC 27028 Directions, Location and Map... http://www.mapquest.com/print?a=app.core.bbefc 14e8deca8912052di91 mapquestNotes Map of: 500 E Depot St Mocksville, NC 27028-2403 Q �y I>q, Q� Avon St Mockaville E Bailsy 5t " Y 4 � 601 E Ma We _ .. C, ea•,,�4k-fir Y Avg Clw ter t Qt?0 Or 8 � ;02011._ilM8plW®at. *: Portions Cg11 "AYT1I1% Int*Map 1 Terma C(5 01 apQuest, Inc. Use of directions and maps is subject to the MapQuest Terms of Use. We make no guarantee of the accuracy of their content, road conditions or route usability. You assume all risk of use. View Terns of Use 1 of 1 10/3/201 11:46 PM North Carolina Secretary of State http: //w ww.secretary. state.ne. us/corporations/Corp.aspx? Pi temld=4... ",, North Carolina Elaine F. Marshall DEPARTMENTOF THE Secretary SECRETARYOF STATE ,+ Po Sox 2*22 RaWO, NC 27626-M2 (919)807-2000 Date: 1013/2011 Click here to: View Document Filings I Sign Up for E-Notifications I I Print apre-populated Annual Report Form l File an Annual Report Corporation Names Name Name Type NC SHOAF COAL AND LEGAL SAND CO., INC. Business Corporation Information SOSID: 0133050 Status: Current -Active Effective Date: 8/23/1960 Dissolution Date: Annual Report Due Date: Citizenship: DOMESTIC State of Inc.: NC Duration: PERPETUAL Annual Report Status: CURRENT Registered Agent Agent Name: WALSER, MARK E Office Address: 498 DEPOT ST MOCKSVILLE NC 27028 Mailing Address: PO BOX 462 MOCKSVILLE NC 00000-0171 Principal Office Office Address: 498 DEPOT ST MOCKSVILLE NC 27028 Mailing Address: PO BOX 462 MOCKSVILLE NC 27028-0462 Officers Title: PRESIDENT Name: MARK E. WALSER Business Address: 498 DEPOT ST MOCKSVILLE NC 27028 Stock Class Shares No Par Value Par Value l of 2 10/3/2011 1:51 PM North Carolina Secretary of State http://www.secretarystate.nc.us/corporations/Corp.aspx?Pitemld=4... COMMON 1000 100 This website is provided to the public as a part of the Secretary of State Knowledge Base (SOSKB) system. Version: 1056 2 of 10/3/2011 1:51 PM E '4 y.. ...:. i�'.... , e: w , ww g ; w is .... '�i�`"� �►" ..� • 1w yu It 44 zr " .. "' a t r +e M " •• • • • i • v.•'4. : t • s�" . a a� ... .,..,�.„ ...I . A ' As IP R :Ir iwN j • • •� f %ice _........ • f E; y ' i-dit ob10 a � : �„ '', a• . +� �4 .,, ; " 4 x e- Shoaf Concrete r: , • : `• ' • �,' •.. _.... d it r i r. r• . " Y • A ` a YM t. ak. • • " 10, t; 1 *^. 1► t .. '.... tJF`� w• • t^^" a. 1010. i , / •:'`" • 40 .40 �n ,r d .... ;�......._. r� �; • ,,• rN ". � ,gyp' �:.� `�" �"`"'� _., --.�._ �, e' a • .:.. A ■,M r COpyfi¢ht X) 2009 MVTOpo GoMAPS - Davie County NC Public Access 0 WATERSHED_STRUCTURES WATER BODIES COUNTY -BOUNDARY ADDRESS t i DRIVES STREETS RAILROAD -CENTERLINE PARCELS 2007Aeriat_ Phatoo CITY UM1 S BERtMJDA RLM MCOOLEEJrEE RRVIF COMM FJN OCKSVILLE Wednesday, October 5 2011 ***WARNING: THIS 1S NOT A SURVEY!*** This map is prepared for the inventory of real property found within this jurisdiction, and is compiled from recorded deeds, plats, and other public records and data. Users of this map are hereby notified that the aforementioned public primary infonmation sources should be consulted for verification of the information contained on this map. The County and mapping company assume no legal responsibility for the information contained on this map. Shoaf Concrete Company Mocksville Plant Storm Water Pollution Prevention Plan (SWPPP) Revised October 2011 1 Introduction 9 9 Materials Management Narrative This operation mixes aggregates, water, cement, fly ash, and other admixtures to produce ready mixed concrete, which is hauled off -site to construction projects The aggregates are transported by truck to the plant, stored in stockpiles located outside and fed into the plant via loader and conveyors Cement and fly ash are transported to the plant by truck and pneumatically unloaded into silos where they are protected from exposure to rain Chemical admixtures are transported by truck and are stored in 275-gal or 55-gal containers inside where they are protected from exposure from rain 12 Plant Operations A description of plant operations follows 1 2 1 Concrete Production Aggregates, cement, fly ash, water, and admixtures are carefully measured to pre -determine proportions and then gravity fed into the ready mixed truck mixer The truck mixer then turns at a mixing speed for approximately 70 revolutions to thoroughly mix the concrete prior to delivery 1 2 2 Truck Washing After loading, the truck moves to a raise down location where a hose is used to rinse off the exterior of the drum The driver then delivers the concrete 1 2 3 Drum Washing At the end of the day, concrete clinging to the inside of the drums must be washed out The procedure is to add water, mix to rinse out drums and discharge into a settling pond/pit Rev 1011 l Page 1 of 8 1 2 4 Returned Concrete It is common to have small portions of concrete leftover when returning from a project During cool weather this is often incorporated into the next load This cannot be done for all loads Therefore, one of the following procedures is used to dispose of returned concrete • Construction of precast concrete blocks • On -site paving at the plant • Discharged at pre -arranged locations off -site • Wash out small loads at the wash pit 1 2 5 Wastewater Management Wash water is discharged into a settling pit where solids settle out, are removed to dry, and hauled off 2 Site Assessment 2 1 Site Map A site map for this plant is in Appendix A 2 2 USGS Map A USGS map showing the plant location is in Appendix A 2 3 Significant Spills and Leaks There have been no significant spills or leaks at this location in the past history 2 4 Non -storm Water Discharges Semi-annual inspections will be conducted to observe possible non -storm water discharges at this plant location 3 Storm Water Management Plan 3 1 Feasibility of Modifying Operations Aggregates used at this operation are stockpiled outside where they are exposed to rain It is judged to be impractical to cover these stockpiles Since the aggregates are all processed with water and required to contain less than 2% by weight passing the #200 sieve, there is a minimal contribution of sediments from this source 3.2 Secondary Containment Admixtures at this plant are not currently located within a secondary containment structure Rev 10/1 1 Page 2 of 8 3 3 Best Management Practices (BMP) Best management practices are physical, structural or management practices that prevent or reduce pollution of waters The following BMP's are in effect at this location 3 3 1 Drivers are assigned a specific parking location They must report any fuel, hydraulic, or other fluid leaks to the plant lead man Spills are to be cleaned up immediately and clean up materials disposed of properly The leak is to be reported to the plant lead man for correction 3 3 2 Drivers are not permitted to leave their trucks while fueling This will minimize spills in the event of a malfunction of the fueling system 3 3 3 A log will be maintained in the office for any service or maintenance performed on the dust collection system The air quality permit number for this plant is 10193R00 4 Spill Prevention and Response Plan 4 1 Potential Contaminates The most likely sources for contaminates are listed below • Parked trucks • Paved areas • Aggregate stockpiles • Truck mixer loading area • Admixture storage area • Truck wash area • Fuel storage and truck fueling area • heft -over concrete washout area The following table lists a complete inventory of materials at this plant along with a risk assessment of polluting storm water Material Location Exposure to Storm Water Portland Cement Silo No Fly Ash Silo No MFG Sand Stockpile Yes Mortar Sand Stockpile Yes #67 Stone Stockpile Yes 478 Stone Stockpile Yes C&R Stone Stockpile Yes Unleaded Gasoline 4000- al AST No Fuel 8000- al AST No -HighwayDiesel Motor Oil Shop No Rev 10/11 Page 3 of 8 Material Location Exposure to Storm Water Gear Oil Shop No Antifreeze 94% ethylene glycol) Shop No Hydraulic Oil Shop No Transmission Oil Shop No Concrete Sealer 84% x lene Warehouse No Calcium chloride (40 lb bag, Warehouse No -flaked) Color dyes (dry powder) Warehouse No Fibermesh (fiberglass fibers Warehouse No RSA-10 air 55- al No LC-500 water reducer Tote No Plasttment Retarder 55- al No 4 2 Spill Prevention & Response Team Lead Plant Man Steve Naylor President Mark Walser 4 3 Spill Prevention & Countermeasure Plan The best defense for spill prevention is training and awareness by all plant personnel This training should include the importance of operating procedures to minimize potential spills and emergency responses to take in the event of a spill Liquid admixtures are stored in polypropylene totes inside the warehouse These pose the greatest potential for a large spill either by rupture of the tank or improper closure of the valve Any spills would be contained inside the building The material would either be reclaimed or properly disposed Diesel and hydraulic oil spills are also a concern with the high volume of activity we have with our ready mixed truck, dump trucks, and tractor fleet Any spills will be contained with sand and properly disposed The State will be notified of any fuel/oil spill in excess of 25 gallons Spills of other liquids are mostly likely to occur as a result of handling liquids in 5-gal buckets or transferring liquids from 55-gal drums These spills should be small enough to be easily manageable Rev 10/1 1 Page 4 of 8 5 Preventive Maintenance & Good Housekeeping 5 1 Preventive Maintenance Preventive maintenance (PM) includes inspection and testing of production, delivery and other plant facilities and equipment The purpose of PM is to locate and correct equipment problems before they occur or cause major problems PM will reduce truck breakdowns and plant shutdowns in addition to reducing the nsk of polluting storm water The following lists items to be checked and frequency 5 1 1 All trucks will be inspected daily for fuel, oil, and hydraulic leaks All hoses and clamps will be inspected weekly 5 1 2 Dust collection systems, including bag houses will be inspected annually as required by the air permit A log will be maintained to all service and maintenance activities 5 1 3 Washout area, settling pond, and detention pond/pit will be maintained in good operating condition 5 1 4 Secondary containment structures will be inspected semi-annually as part of the Semi -Annual Inspection Report Any needed repairs will be made immediately 5 1 5 Storm Dram Outfalls will be inspected semi-annually as part of the Semi -Annual Inspection Report, signed and filed in Appendix B 5 2 Good Housekeeping Good housekeeping means taking the time and effort to maintain a clean, orderly, and safe environment in the work place These steps will help to minimize any potential for storm water pollution in addition to promoting safety and a sense of well-being at work 5 2 1 Trash and other waste will be picked up regularly A covered trash receptacle will be strategically located outside and emptied on a regular basis 5 2 2 Intenor floors will be kept clean and dry Brooms, mops, and dust pans will be stored for convenient use 5 2 3 Empty drums and unused pallets will be disposed 5 24 The Good Housekeeping Checklist will be completed as part of the Semi -Annual Inspection Report and retained in Appendix B 6 Training Traimng of employees is essential to the success of any program The following training will be conducted 6 1 Annual Training Annual training of employees will include Rev 10/1 1 Page 5 of 8 6 1 1 An introduction to the S W P P P, the Storm Water Discharge Permit, and what their responsibilities are 6 1 2 Spill response and cleanup procedures 6 1 3 Preventive maintenance requirements 6 1 4 The role that good housekeeping play in the plan 6 2 Follow-up Training Follow-up training at the plant will deal with specific problems and problem areas to include in the implementation of any new BMP s 6 3 Copies of Training Activities A copy of all training activities will be kept in Appendix B 7 Responsible Party The President of the Company shall be responsible for the overall coordination, development, implementation, and revision of this plan Other responsible parties and their responsibilities are listed in the Action Plan and the end of this plan 8 Plan Amendments This plan will be amended whenever there is a change in design, construction, operation, or maintenance that has a significant effect on the potential for the discharge of pollutants to surface waters At a minimum the plan will be reviewed and updated on an annual basis 9 Facility Inspections and Monitoring Inspections and monitoring will be conducted as follows 9 1 Plant Lead Man The Plant Lead Man will conduct visual inspections and monitoring of outfalls as follows Rev 10/1 1 Page 6 of 8 9 1 1 Each outfall is identified on the site plan 9 1 2 Each outfall must be observed twice a year, once in the spring (April through June) and once to the fall (September through November) The Visual Monitoring Report forms should be filled out as part of the Semi -Annual Inspection Report and retained in Appendix B 9 1 3 Each outfall must be sampled once a year during a representative storm event unless representative status has been approved The total suspended solids, pH, oil & grease, total lead, and detergents are the test made and have target values A detailed worksheet for obtaining and testing storm water samples is located in Appendix C 9 1 4 All outfalls that have a dry weather discharge must be sampled once a year 10 Implementation Implementation of this plan will include the required documentation of all monitoring, measurements, inspections, maintenance activities, and training provided to employees A copy of all sampling data and activities to implement BMP s will also be maintained This information will be kept in Appendix B and maintained for a minimum of five years An Action List summarizing required actions, frequency, and who is responsible follows Activity SWPPP SWPPP Responsibility Page 9 Section Report Required Dar! Inspect vehicles for fuel, oil & hydraulic leaks Drivers 5 5 1 1 No Weekl Inspect vehicles hoses and clamps Drivers 5 5 1 1 No Inspect wash out area Plant Lead 5 5 1 3 No Semi -Annually Visually monitor all outfalls in spring between April and June Plant Lead 7 9 1 2 Yes Visually monitor all outfalls in fall between September and November Plant Lead 7 9 1 2 Yes Good Housekeeping checklist spring and fall Plant Lead 5 5 24 Yes Inspect secondary containment structures s2ring and fall Plant Lead 5 5 1 4 Yes Storm Drainage Inspection Checklist Plant Lead 5 5 1 5 Yes Rev 10/1 1 Page 7 of 8 Activity Responsibility SWPPP Pa e # SWPPP Section Report Required Annually SWPPP training President 6 6 1 1 Yes Inspect dust collection system Plant Lead 5 5 1 2 Yes Spill response and clean up training President 6 6 1 2 Yes Analytical monitoring of representative storm Plant Lead 7 9 1 3 Yes Annual monitoring of non -storm water discharges Plant Lead 7 9 1 4 Yes SWPPP Review President 6 S Yes Analytical data submittal President Yes As Needed Document significant spills Plant Lead Yes Release of rain water from secondary containment Plant Lead 2 3 2 Yes Rev 10/11 Page S of S A " Aw= ® NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Mr Mark E Walser, President Shoaf Coal and Sand Company, Inc P O Box 462 Mocksville, NC 27028-0462 Division of Water Quality Coleen H Sullins Director October 4, 2011 SUBJECT NPDES General Stormwater Permit Requirements Shoaf Concrete — Mocksville, NC Davie County Dear Mr Walser Dee Freeman Secretary Our office recently became aware that Shoaf Concrete does not have a state stormwater permit for the discharge of stormwater into an unnamed tributary to Leonard Creek, class C" waters in the Yadkin -Pee Dee River Basin The Mocksville operation falls under the Phase 1 permitting requirements established in 1990 for stormwater discharges from ready -mixed concrete facilities Specifically, coverage under stormwater permit NCG140000 is applicable to all owners having stormwater and/or process wastewater discharges associated with establishments primarily engaged in ready -mixed concrete activities covered under Standard Industrial Classification (SIC) 3272 Continuing to operate without a valid permit could subject Shoaf Concrete to enforcement action with the possible assessment of a civil penalty of up to $25,000 per day, per violation To comply with the above requirement Shoaf Concrete needs to apply for the above permit Attached is the required application Please send the completed application and supporting information along with the $100 application fee to the Raleigh address listed on page 7 of the application on or before November 18, 2011 A Technical Bulletin that gives an overview of the stormwater permit is also attached Should you have any questions, please do not hesitate to contact me at (336) 771-5000 Sincerely, %�a %A1 Michael M Mickey Environmental Specialist cc Central Files WSRO North Carolina Division of Water Quality Winston Salem Regional Office Location 585 Waughtown St Winston Salem North Carolina 27107 Phone 336 7715000 1 FAX 336 77146301 Customer Service 1-877-623-6748 Inlemet www ncwaterquality org An Equal Opportunily 1 AtSrmalive Action Employer NorthCaroliina Naturally * NC®ENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Mr Mark E Walser, President Shoaf Coal and Sand Company, Inc P O Box 462 Mocksville, NC 27028-0462 Division of Water Quality Coleen H Sullins Director October 4, 2011 SUBJECT NPDES General Stormwater Permit Requirements Shoaf Concrete — Mocksville, NC Davie County Dear Mr Walser Dee Freeman Secretary Our office recently became aware that Shoaf Concrete does not have a state stormwater permit for the discharge of stormwater into an unnamed tributary to Leonard Creek, class "C" waters in the Yadkin -Pee Dee River Basin The Mocksville operation falls under the Phase I permitting requirements established in 1990 for stormwater discharges from ready -mixed concrete facilities Specifically, coverage under stormwater permit NCG140000 is applicable to all owners having stormwater and/or process wastewater discharges associated with establishments primarily engaged in ready -mixed concrete activities covered under Standard Industrial Classification (SIC) 3272 Continuing to operate without a valid permit could subject Shoaf Concrete to enforcement action with the possible assessment of a civil penalty of up to $25,000 per day, per violation To comply with the above requirement, Shoaf Concrete needs to apply for the above permit Attached is the required application Please send the completed application and supporting information along with the $100 application fee to the Raleigh address listed on page 7 of the application on or before November 18 2011 A Technical Bulletin that gives an overview of the stormwater permit is also attached Should you have any questions, please do not hesitate to contact me at (336) 771-5000 Sincerely, Michael M Mickey Environmental Specialist cc Central Files WSRO North Carolina division of Water quality Winston Salem Regional Office Location 565 Waughtown St Winston Salem North Carolina 27107 Phone 335 7715000 1 FAX 336 771-06301 Customer Service 1 877-623 6748 Internet www ncwaterquality org An Equal Opportunity 1 Affirmative Action Employer NorthCarolina Natura!!b Compliance Inspection Report Permit NCG140421 Effective 07/01/16 Expiration 06/30/17 Owner Shoaf Coal & Sand Company Inc SOC Effective Expiration Facility Mocksvilie Plant County Davie 500 E Depot St Region Winston Salem Mocksvdle NC 27028 Contact Person Mark E Walser Title Phone 336 751 1989 Directions to Facility System Classifications Primary ORC Certification Phone Secondary ORC(s) On Site Representative(s) Related Permits Inspection Date 07/19/2016 Entry Time 01 30PM Exit Time 02 OOPM Primary Inspector Paul Williams Phone 336 776 9660 Secondary Inspector(s) Reason for Inspection Routine Inspection Type Compliance Evaluation Permit Inspection Type Ready Mix Concrete Stormwaler/Wastewater Discharge COC Facility Status ❑ Compliant Not Compliant Question Areas ® Storm Water (See attachment summary) Page 1 permit. NCG140421 Owner Facility Shoat Coal & Sand Company Inc inspection Date 07119/2016 Inspection Type Compliance Evaluation Reason for Visit Routine Inspection Summary Page 2 f Permit NCG140421 Owner Facility Shoof Coal & Sand Company Inc Inspection Date 07/19/2016 Inspection Type Compliance Evaluation Reason for Visit Routine AnalVtical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ N ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ■ ❑ ❑ Comment No SWPP or details on site Permit and OutfalIs Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? E ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status is it properly documented by the Division? 0 ❑ ❑ ❑ # Has the facility evaluated all illicit (non Stormwater) discharges? ❑ ❑ ❑ Comment No SWPP or implementation at this facility Qualitative Monitoring Yes No NL NE Has the facility conducted its Qualitative Morutonng semi annually? ❑ N ❑ ❑ Comment No SWPP or details on site Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ❑ 0 ❑ ❑ # Does the Plan include a General Location (USGS) map? ❑ S ❑ ❑ # Does the Plan include a Narrative Description of Practices ? ❑ E ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ 0 ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ E ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ 0 ❑ ❑ # Does the facility provide all necessary secondary containment? ® ❑ ❑ ❑ # Does the Plan include a BMP summary? ❑ 0 ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ❑ 0 ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ■ ❑ ❑ # Does the facility provide and document Employee Training? ❑ E ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ❑ E ❑ ❑ # Is the Plan reviewed and updated annually? ❑ 0 ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ❑ N ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ❑ 0 ❑ ❑ Page 3 Permit NCG140421 Owner Facility Shoaf Coal & Sand Company Inc Inspection Date 07/19/2016 Inspection Type Compliance Evaluation Reason for Visit Routine Stormwater Pollution Prevention Plan Yes No NA NE Comment Mr Walser was unable to provide this inspector with a Stormwater Pollution Prevention Plan at the time of this inspection Inspector was able to observe and confirm secondau containment while on site Page 4 15l4Il-pry& L rAS J 0 TD our5sO6 PARS' 1 i 5woo Po /Y° f z I Mocksv'Ae Plant �{GvR�GAT�s OFF-f6� w � I _Q L IASi5V 1-0 �UTss�� Phil' Mocksv'Ae Plant ANDW NCC 11+049—i 14765 SHOAF COAL & SAND COMPANY, INC DEALERS IN CONCRETE, SAND & STONE PH 336 751 1989 P O BOX 462 498 DEPOT ST r _ 66-1225/531 MOCKSVILLE NC 27028 DATE /r� ----- TO THE ORDER OF_lZf I(/�� v W w G'` rE RrD TniOWISOO-crs DOLLARS tJ W V I BANK of[hc C A R O L I N A S NC 27023 FOR /yCG/yd000 � 4'. 170 \ feel y/f ♦r t� � � ti � `. rf�' 1 _! f � y\l I ---,r ✓ �' i - .r III!-, ,'-r• I (�f�-J�f 1\A� \ �� /f 1 r `'l�f <'i� Itl� � '��r�i a� 1 rw I ` ! �J�f-� I` ` I ,•r �r r r ! �1 \kr 115 +` `t' `y II F � � �y r � t � .;15 k A �III � .�1f I r��l FJ • Yrv, 3r��` \ffr flip F j,l��(�4�l I Yl I S7 •'�41� 1 , r� I �• -- <t♦"�a ,.��I f Ily �rJ .�. lei !'rr' Ir t ♦1 ♦ _r\'\ !�• 4L � J � I r ,3 � J r "1\ r �'�� 5 �-J(-�'"�.�/-! �I+�I4..,3 - r.�y, ` � 4y♦ _1S � \ ...r � - , t `.� ` _ r , r] ✓''� f rri}J� �_ ;r � � n � 11`w : { Y 1''� / yl +titer t "�� `ti.` �' '`-"r � ♦� r; Cep Yf r �� i � � �c^� . ,1 --. tom. -,r• fI jt'( �� , r '� � r 1 � Z� '8� r I �c t\� I �♦ �r � \ 'J _.. ♦ � a - #'mil � \ � -� � .,,,5 r _ J�...l 1 -` /r _ti, w'-� , � -rw r t 1 ."'"�! --�' r, r. i I i i ��: � 4 if r `7 { ( t ' �.` �, 0.�� 11 51\� --' `..- ; w _.��r ��",l. r I �'�� f �'� 1 �\` ___� r I� rti^i�C kit♦i , �4 ��'3 ,,Ji ' �` 15 = =�ti i`-�_.'rl F ..�L�=!fi r \i„ r'il w} a..► r �hfr'7'! r!r 151 41�k��lll_ J i F A� f f C l r � r , r -� S rrC r,� • �1� }} � Y II • r �. \ � i �'-'-� ' err tr � �� I { �_ 7 � y � .a '�!'} �' �i/r ��ldi` rrirrl�l` �i r f- �� f�rj11y11 1( /yyr rrr{tjZ B�Qs S��iP�rYr'- �II 3Z-y` .�a\-C J � rl V ri _l f 1/ •mow r� �f :.{rJll `4\+ \ � 54 CIS �.I '1 '� �� y�lsi'1'�J i�' i ./ _�-.( 1 1 `rl�/' �-!'av'�: \ hYf}r `( y� .` .' 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I �r/'bi- '- -fI 7-,--.�_r t i 5`y\ %r • }l t�.--� r r r� r� �r Sv�rSF1S 4 ' J r r I � � � `T ,+^^�--�• — - (! .'r`rY'1 P.Y1 rl �_ -{{�"• JAG �i I !� !i`l lat tlifl I r '' ', .,.7`� t { i i I • I 1J11 �r`��'� -} Lir ter- ~`w' F frrrFi fr��rrn"r�Jr4r+!-r•'�J� � � • �1L'l11, .�PL- ti'�! ,Jr r/% h�!I..'♦.,,h'rCr5��tf1 f �'I�� I fw�r��-!i �r-r^`�ry�r � r t�~�1 f ifrr'J-r Lf47-LLhSc4 Jls ;tL IrrIfIrI / 11~IlFIr 11 it '�... ,rd ...+j{�„�\\t r�a�•J(1't �� ri rri _s it -rr`r �^' �� r f.--�,f�� , T �'1 l_ ti �� r i r y 1' Y]r"r 1'f ~ �'��' t • ,% r r rJr. f , l � (� `f -� �r :_ ' --- -rrrf !f :`-� �5 r� �'`♦� • « w +%� L r r iw•. r! Y L.".5.- , \` NCG140421 N W E S Map Scale 123,854 I Shoaf Coal & Sand Company, Inc. Mocksville, NC Latitude 350 53' 32" N Longitude 801 33' 27" W County Davie Receiving Stream UT to Leonard Creek Stream Class C. Sub -basin 03-07-05 (Yadkin River Basin) r��*Li�.#��I�rtII•► � 1�r�ry1�'r+rpliFfl� �j�f�`� J �r Facility Location ti OEpOT ST Cl wooded area 785.4+ GAIL JONES JORDAN WILL BOOK 2004-1s-249 782.7 1 ti+ wooded area unmarked paint in branch GAIL JONES JORDAN WILL BOOK 2004—E-249 MANUEL G. HUDSON NETTYE FRANCES IJ"ES D.B. 177 , PG. 578 *IMPORTANT NOTE* COUNTY NORTH CAROLINA ROBERT LOUIS FROST D.B. 88 , PG. 389 TUTTEROW SURVEYING COMPANY 107 NORTH SALISBURY ST. MOCKSVILLE, N.C. 27028 (336) 751-5616 20 10 0 20 40 60 SCALE IN FEET NCGS MONUMENT "BROWN" N- 783,817.83 Ea 1,539,075.70 NAD 83 DATUM I U.S. HWY 64 NO SCALE ICINITY MAP I B i *NOTES* / / 1) TOTAL ACREAGE = 1.447 ACRES / 2) IMPERVIOUS AR ACREAGE= 0.391 ACRE 3) NO STORMWATE� OR WASTEWATER / TREATMENT STRUTURES LOCATED WITHIN BOUNDARIES. a) NO RUNOFF CONVEYANCE STRUCTURES , LOCATED ON SITE 5) NO WETLANDS LOCATED ON THIS SITE. 6) THIS SITE IS NOT LOCATED IN A 100' YEAR FLOOD AREA AS DETERMINED BY FEMA. / 7) NO HAZARDOUS WASTE TREATMENT STORAGE OR DI POSAL FACILITIES ��<<< LOCATED ON SITE. CERTIFY THAT UNDER h � �• ,, • , �.. •= c"j,;; •.°`,4 . � IGRADY ,,' L. TUTTEROW, 07( DIRECTION AND SUPERVISION, THIS MAP WAS DRAWN FROM AN ACTUAL FIELD SURVEY Via' :ate. MADE BY TUTTEROW SURVEYING COMPANY. / nD 0 �s ( t •1 9seatcaeS�Ea�y L-2527 PLAT OF SURVEY FOR: GENERAL PERMIT NO. NCG140000 SHOAF COAL AND WAND COMPANY SHOAF COAL & SAND COMPANY, INC. REVISIONS Ste: 1" .. 20' APPROM BY: DRAWN BY: FlLE NAME: SHOAF-SC M 0 C K SV I L L E PLANT DATE: 2/21 /2012 GLT RHD COORD. NAME: SHOAF-SC/92 COC NO. N(-`,G140421 BEING 2 TRACTS TOTALLING 1.447 ACRES OF THE SHOAF COAL AND SAND COMPANY(D.B. 65, PG. 205) DAV I E C 0 U N TY LYING IN THE MOCKSVILLE TOWNSHIP, DAVIE COUNTY , NORTH CAROLINA TAX MAP REF: J-5-1 PARCELS 8"A" AND 9"A" PARCEL ID #5738838277 AN PIN/ 5738837209 DRAWING NUMBER: 2012-4