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NCG140160_MONITORING INFO_20170305
STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. DOC TYPE HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ a ID) (o d (0 YYYYMMDD Facility: Southern Concrete Materials - Fletcher Date: 6/27/2016 Location Address: COC#: Contact Name: Phone #: Contact Mailing Address: County: Henderson Directions: Routine Compliance Inspection Rescission Request Complaint Investigation x Other - Explain: Multi -Media A Storm Water Pollution Prevention Plan Yes No N/A Comments 1 Is a copy of the permit and the Certificate of Coverage available at the site? / 1/ 2 Is a copy of the signed and certified SWPPP at the facility? 3 Does the Plan include a "Narrative Description of Practices"? / 4 Does the plan include a general location (USGS) map? 5 Does the plan include a detailed site map including outfall locations and drainage areas? ✓ / 6 Does the plan include a Spill Prevention and Response Plan? (SPRP) 7 Does the plan include a Preventative Maintenance and Good Housekeeping Plan? 8 Does the plan include a Stormwater Facility Inspection Program? 9 Does the Plan include a BMP Summary? 10 Does the plan include a list of Responsible Party(s)? 11 Has the SWPPP been implemented? B Monitoring and Records Yes No N/A 1 Does the plan include a list of significant spills occurring during the past 3 ears? 2 Does the facility provide and'document employee training? 3 Has the facility conducted its Qualitative Monitoring? (semi- annual) 4 Has the facility conducted its Analytical Monitoring? (s-a) 5 Is the facility meeting all permit specified benchmark goals? 6 Is the facility following the tiered response? 7 Has the facility conducted its Analytical Monitoring from vehicle Maintenance areas? C Waste Management Yes No N/A 1 Does the facility provide all necessary secondary containment? 2 jAre current BMPs in material storage areas adequate? 3 Are appropriate spill containment and cleanup materials kept on- / site and in convenient locations? D Outfalls Ye No N/A 1 Were all outfalls observed during the inspection? 2 if the facility has representative outfall status, is it properly / documented by the Division? 3 Has the facility evaluated all illicit (non stormwater) discharges? E Sector specific questions Yes No N/A 1 Have zinc or copper benchmarks been exceeded in the past 3 sampling periods? is 2 Have potential sources for copper and T been evaluated at vour facility? 3 4 5 jAIN Commen comet t �. e +sue o0 5-AO-5 a ND V LV'ALI KV'i AC'"u- 04 5,-W- Si L AI J rG55V t tr f o 1 Southern Concrete Materials STORMWATER POLLUTION PREVENTION PLAN Sampling Data Log - Ram Event Data Form — N.C. The following information is needed to fulfill the storm water monitoring and reporting requirements stated in the Storm Water General Permit. Please be as accurate as possible in collecting and recording the information. Name of facility: C'r�\ Fl 'e_TC Samplers Name: C� C� ' -e— 1 6 L/ Q Date of Last Rain Event: 3 -31 1 Start of Current Rain Event: Date Time s`p D s�)rl'\ Level in Rain Gage at Start of Rain: inches H Meter Calibration Record: Buffer Calibration Complete: Readings Before Calibration After Calibration Sample Collection: Grab Sample:` Outfall Time Rain Gage Reading incites Discharge Flow allons pH 9 aD P. Level in Rain Gauge at End of Rain: inches Time/Date at End of Rain Event:_ If space is needed for additional outfalls: please record the same information on an attached sheet. �f e Stormwater Discharge Outfaff (SDO) Qualitative Monitoring Report For guutanceonJi71Ingout thisform, piaaw visit: httn:l/h2a.enr.ttatcyn� sul armR_i�gcument.4.hUnftsSnw Permit NO.: NIG I I I I I I I or Certificate of Coverage No.: Facility Name: 1 -0-'rt'C' County: _ - t7 E r-I CA " Y" 5 D dV Phone No. Inspector. _ : �.c( -- _-e- 7 ►:� � u Date of Inspection: Time of Inspection: Total Event Pirccipitation (inches): _- /.a Was this a Reprewtadve ,Smrm overt? (See information below) es [] No Please check your permit to verify if Qualitative Monitoring must be performed during a represenwave storm event (requiremtnts• vary). A "Ropi'f'mmdve Swan Event* is a storm event that nlewures g=ter than 0.1 inches of rainfall and that ( is preceded by at least 72 hours (3 days) in which no storm event meamring greater than 0.1 inches has - ow=ed. A single storm event may contain up to 10 consecutive hoots of no precipitation By this sipatt,tre, I certify that this report is accurate and complete to the best of my knowledge: (Signature of Permiace or Designee) 1, OudW Description: Outfall No. I _ __ SWictute (pipe, ditch, etc.) -- C Receiving Sue= Describe the industrial activities that occur within the outfall drainage area: 2. Color: Describe the color of the riischergc usIn basic olors (red., brown, blue, etc.) and tint (light, medium, dark) as dueiipram 3. Omr.. ix.7ibc Any distinct odors that the discharge may have {i.e., srtrclls strongly of oil, weak chlorine odor, etc.): _..(U (--�7— . r t Page 1 of 2 swu-242-1 «a 4. agrity: Choose the number which best describes the clarity of the discharge, where l is clear and 5 is very cloudy: l (�O 3 4 5 S. Floating Solids. Choose the number which best describes the amount of floating solids in the su=nwater discharge, where I is no solids and 5 is the surface covered with floating solids: l ( 3 4 5 5. Suspended Solids: Choose the number which beat describes the amount of suspended solids in the sti?mwater discharge, where 1 is no solids and 5 is eXtremly muddy-. i 2 3 4 5 7. Is there any foam in the stormwaW discharge? Yes CNo & Is there an ofl sheen in the stormwater discharge? Yes o 9. Is tiuexe evidence of erosion or dtposidon at the outfali? Yes No 10. Otteer Obvious indicators of Stonnwater Pollution. List and describe Note: Low clarity, high solids, and/or the presence of loam, oil sheen, or erosion/deposition may be indicative of pollutant exposure. 'These conditions warrant further investigation. Page 2 of 2 j4U" L'Jt9_Y 7 OAM t STORMWATER DISCHARGE OUTFALL (SDO) - Semi -Annual MONITORING FORM GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE NO. NCG14O160 SAMPLE COLLECTION YEAR: _2016 FACILITY NAME: Southern Concrete Materials -Fletcher SAMPLING PERIOD: ❑ July -December ® January -June PERSON COLLECTING SAMPLES _Jeff Lamm _ COUNTY Henderson CERTIFIED LABORATORY ETS Lab # 600 PHONE NO. () Lab # ADD TO LISTSERVE? ❑YES ❑NO EMAIL: OPTIONAL INFO: DISCHARGING TO CLASS: ❑SA ❑HQW ❑PNA ❑Trout ®Other Part A: Stormwater Monitoring Requirements Outfall No. Date Sample Collected (mo/dd/yr OR NO FLOW}' pH (Standard Units} TS5 (mg/L) Event Duration (minutes} Total Rainfall' (in} In Tier 2 Months y Monitoring? (y/n) 4 of Months in Tier 2 Sampling2 - - 6-92 1002.1 - - - - 1 4-1-16 7.5 S.0 220 1.25 no - If "NO FLOW" or "NO DISCHARGE, Enter "NO FLOW" or "NO DISCHARGE" for each outfall here. Please make sure to mark the sample period above. z If a value is in excess of the benchmark, or outside the benchmark range (for pH), you must implement the Tier 1 or Tier 2 responses in the General Permit, Tier 2 Monthly sampling shall be done until 3 consecutive samples are below the benchmark or within the benchmark range. 9 TSS benchmark values are 100 mg/l, except when discharging to ORW, HQW, Trout, and PNA waters where they are So mg/I. For each sampled measurable storm event the total precipitation must be recorded using data from an on -site rain gauge. Permit Date: 7/1/2011-60/30/2015 Last Revised 7/13/11 Pagel of 2 Part 13: Vehicle Maintenance Activity Monitoring Requirements for facilities using > 55 gal of new motor oil/month — averaged over a calendar year. Outfall No. Date Sample Collected (mo/dd/yr)l PH (Standard Units) TPH using method 1fi64A 5GT-HEM (mg/L) Total Suspended Solids (mg/L) Event Duration (minutes) Total Rainfall , (in) New Motor Oil usage (gal/month) In Tier 2 Monthly Monitoring? (y/n) II of Months in Tier 2 Sampling2 6_92 152 1002,1- 1 N/A N/A HAS YOUR FACILITY HAD 4 OR MORE BENCHMARK EXCEEDENCES AT ANY ONE OUTFALL (INCLUDING VEHICLE MAINTENANCE)? YES []NO HAVE YOU CONTACTED THE REGION? YES ❑ NO ❑ REGIONAL OFFICE CONTACT NAME: Mail Orleinal and one coov of this DMR (includine all "No Flow" & "No Discharae" reoorts) within 30 days of receipt of sample (or at end of monitoring period in case of "No Flow") to: Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 YOU MUST SIGN THIS CERTIFICATION FOR ANY INFORMATION REPORTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. am aware that there are signif}eent pen@ltijes for submitting false information, including the possibility of fines and imprisonment for knowing violations." (Signature of Permittee) L ate) Permit Date: 7/1/2011-60/30/2015 Last Revised 7/13/11 Page 2 of 2 Southern eancrcte Mnterinls STORMWATER POLLUTION PREVENTION PLAN Sampling Data Log - Rain Event Data Form — N.C. The following information is needed to fulfill the storm water monitoring and reporting requirements stated in the Storm Water General Permit. Please be as accurate as possible in collecting and recording the information. Name of facility: 5 e--Tc, K Samplers Name: T= d Gi 2 Te 6 Date of Last Rain Event: qi -19)-7 - ► 7 Start of Current Rain Event: Date _ ) - Time .. a o Level in Rain Gage at Start of Rain: inches pH Meter Calibration Record: i Buffer Calibration COltl fete: Readings Before Calibration Aker Calibration 7 7 . `7. 4 y 1 D y 10-7 31 . C( Ct, Sample Collection: Grab Sample' Duffall Time Rain Gage Reading inches(gallons) Discharge Flow pH lia'oo 3C� Level in Rain Gauge at End of Rain Time/Date at End of Rain Event: a , Inches * If space is needed for additional out£alls; please record the same information on an attached sheet. '+ o 'yytgy,r � Stormwater Discharge Outfall (SDO) QiWitative Monitoring Report For guidance on failing out dds forrn, please visit: httn:02o.enr.statc_nc.aas/rMToMa j oNu rents ht► ftiscfotms Permit No.: N/C( 1 1 1 I 1 I I or Certificate of Coverage No.. NIClg Facility Name: 5 Cn. r I e`y C e YN County: -- 1-1 c C(�`� Se, _-- Phone No. .xs_ Inspector. �CA C1 ` --C— T"e A S V e Date of Inspection: o! -2 -5 -1Time of inspection: l0: o ca Total Event Precipitation (inches): � _ Was this a Representative Sturm Fvent? (Sae information below) �es ❑ No Please check your permit to verify if Qualitative Monitoring mast be performed during a representative storm event (requirements vary). . j A "Representative Storm Event" Is a storm event that measures greater than 0.1 inches of rainfall and that I is preceded by at least 72 hours (3 days) in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. By this signature. I crriify than this report is aiccurute and complete to the best of my knowledge: (Signanre of Permit= or Designee) 1. outfall Lhscdption: Outfaill No. _IStructure (pipe, ditch, etc.) Q 1TC. h Receiving Stream: Dm--ribe the industrial activities that occur within the outfall drainage arcs: 2. Color: Describe the color of the discharge using basic colors (red. brown, blue, etc.) and tint (Ught, medium, dark) as deseriprors: r`-s 3. Odor: Describe Any distinct odors thAt the. discharge. have, (i.e., siram.Ns wong,)y of &L weak t chlorine, odor, etc.): _. _ _dtf o nr e c! Qt,"�' e C Page 1 of Z S W U-242-117MB 1 t Clarity: Choose the number which best describes the clarity of the discharge, where 1 is clear and 5 is very cloudy- 1 3 4 5 S. Floating, Solids: Choose the number which best describes the amount of floating solids in the stormwater discharge, where 1 is no solids and 5 is the surface covered with floating solids: 1 2 4 5 6. Suspended Solids: Choose the number which best describes the amount of suspended solids in the stormwater discharge, where 1 is no solids and 5 is exueawly muddy: 1 2 (P 4 5 7. Is there any foam in the stormwater discharge? Yes No & Is there an oil sheen in the stormwater discharge? Yes (N¢ 9. is there evidence of erosion or deposition at the outfall? Yes (9 10. Other Obvions buticators of Storuawater Pollution: List and describe Nate; Low clarity, high solids, and/or the presence of foam oil sheen, or erosion/deposition may be indicative of pollutant exposure. These conditions warrant further investigation. Page 2 of 2 cwt;-7a1_1 19r.'1R STORMWATER DISCHARGE OUTFALL (SDO) - Semi -Annual MONITORING FORM GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE NO. NCG140160 FACILITY NAME: Southern Concrete Materials -Fletcher — PERSON COLLECTING SAMPLES _Eddie Teague CERTIFIED LABORATORY ETS Lab # _600 Lab # OPTIONAL INFO: Part A: Stormwater Monitoring Requirements SAMPLE COLLECTION YEAR: 2015 SAMPLING PERIOD: ® July -December ❑ January -June COUNTY Henderson PRONE NO. ( ADD TO LISTSERVE? DYES ❑NO EMAIL: DISCHARGING TO CLASS: ❑SA ❑HQW ❑PNA ❑Trout ®Other Outfall No. Date Sample Collected (mo/dd/yr OR NO FLOW)' PH (Standard Units) TSS (mg/L) Event Duration (minutes) Total a Rainfakl (in) In Tier 2 Monthly Monitoring? (y/n) # of Months in Tier 2 Sampling2 - - 6-92 1002.3 - - - 1 9-29-15 8.6 38 1100 2.50 N 1 If "NO FLOW" or "NO DISCHARGE, Enter "NO FLOW" or "NO DISCHARGE" for each outfall here. Please make sure to mark the sample period above. 2 If a value is in excess of the benchmark, or outside the benchmark range (for pH), you must implement the Tier 1 or Tier 2 responses in the General Permit. Tier 2 Monthly sampling shall be done until 3 consecutive samples are below the benchmark or within the benchmark range. s TSS benchmark values are 100 mg/l, except when discharging to ORW, HQW, Trout, and PNA waters where they are 50 mg/I. For each sampled measurable storm event the total precipitation must be recorded using data from an on -site rain gauge. Permit Date: 7/1/2011-60/30/2015 Last Revised 7/13/11 Page 1 of 2 Part B: Vehicle Maintenance Activity Monitoring Requirements for facilities using > 55 gal of new motor oil/month — averaged over a calendar year. Outfall No. Date Sample Collected (mo/dd/yr)l PH (Standard Units) TPH using method 1664A SGT HEM (mg/L) Total Suspended Solids (mg/L) Event Duration (minutes) Total Rainfalla (in) New Motor Oil Usage (gal/month) In Tier 2 Monthly Monitoring? (Y/n) # of Months in Tier 2 Sampling' 6-9Z 152 1002" - - - - - HAS YOUR FACILITY HAD 4 OR MORE BENCHMARK EXCEEDENCES AT ANY ONE OUTFALL (INCLUDING VEHICLE MAINTENANCE)? YES ❑ NO ❑ HAVE YOU CONTACTED THE REGION? YES ❑ NO ❑ REGIONAL OFFICE CONTACT NAME: Mail Original and one copy of this DMR {including all "No Flow" & "No Discharge" reports) within 30 days of receipt of sample (or at end of monitoring period in case of "No Flow"]_to: Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 YOU MUST SIGN THIS CERTIFICATION FOR ANY INFORMATION REPORTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete am aware that there area'nificant P nalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." (Signature of Permitte (Date) Permit Date: 7/1/2011-60/30/2015 Last Revised 7/13/11 Page 2 of 2 G3 STORMWATER POLLUTION PREVENTION PLAN Sampling Data Log - Rain Event Data Form -- N.C. The following information is needed to fulfill the storm water monitoring and reporting requirements stated in the Storm Water General Permit. Please be as accurate as possible in collecting and recording the information. Name of facility: C Y\^- ko Samplers Name: Date of Last Rain Event: y ~ s `1,5 Start of Current Rain Event: Date -- 11v -/S Time ?OD 4VV\ Level in Rain Gage at Start of Rain: 1= 0 inches j03H Meter Calibration Record: Buffer Calibration Complete: Readings Before Calibration After Calibration 7 7.a S,�L .a 4 9.17.D 10 Sample Collection: Grab Sample:* Outfall Time Rain Gage Reading inches(gallons) Discharge Flow pH ©• b Level in Rain Gauge at End of Rain Time/Date at End of Rain Event: 6 . ,A 5;7 Inches t. " If space is needed for additional outfalls; please record the same information on an attached sheet_ rw e Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report For guida=e on filling ouz this form, please visit: http:/th2Q.ettr.statt.nc _usls�l/Fortt�s. I2qfuments.htm#miscforms Permit No.: N/C/ I l I / / I / or Certificate of Coverage No.: IV CIGI ! 1 I_I I I Facility Nam - s G n F I ETC ke �_ - County: He - of cfrz r 4Vn1 .... —, . Phone No. J.1B -.95'3 - 6 14;9 1 - - inspector. Date of lnspwdon: Time of Inspection: Total Event Precipitation (incites): Was this a Representative Stnrnt Event? (,Sw information below) U�'Yes ❑ No Please check your permit to verify if Qualitative Monitoring must be performed during a representative storm event (requirements vary). j A `Representative Storm Event ' is a storm event that measrt= greater than 0.1 inches of rainfall and that is preceded by at least 72 hours (3 days) in which no storm event treasuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. By this signature. I certify that this report is accurate and complete to the best of my knowledge: (Signanire of Pent fu= or Desiguce) 1. Ouffall Vesrriptiou: Outfall No. -- i Structure (pipe, ditch, etc.) _ I Tr-)n,_ Receiving Stream: Desc-ribe the industrial activities that occur within the outfall drainage area: 2. Color. Describe the color of the discharge using., basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: , ri1 3. Odor: rlcsMbe. Any distinc-T odars that rha discharge. mAy chlorine odor, ex.): _._ -dJC?W c. De 1 ec. t_ezq. paga 1 of 2 (i.o., smclls strongly of oil, weal Swu-242-117W8 4. Clarity: Choose the number which best describes the clarity of the discharge, where 1 is clear and 5 is very cloudy: l 2 U 4 5 S. Floating Solids: Choose the number which best describes the amount of floating solids in the stormwater discharge, where 1 is no solids and 5 is the surface covered with floating solids: 1 0 3 4 5 6. Suspended Solids: Choose the number which best describes the amount of suspended solids in the stormwater discharge, where 1 is no solids and 5 is extremely muddy: 1 2 0 4 5 7. Is there any foam in the stormwater discharge? Yes No & is there an oil sheen in the stormwater discharge? Yes 9. is there evidence of erosion or deposition at the outfall? Yes No 10. Other Obvious Indicators of Stormwater Pollution: List and describe Note. Low clarity, high solids, and/or the presence of foam, oil sheen, or erosion/deposition may be indicative of pollutant exposure. These conditions warrant further investigation. Page 2 of 2 CWi T.7t7.119H1A STORMWATER DISCHARGE OUTFALL (SDO) - Semi -Annual MONITORING FORM GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE O. NCG14 0 I 6 FACILITY NAME: � OA r, PERSON COLLECTING SAMPLES Cub' ,q 'i1 CERTIFIED LABORATORY__ {'rT. S _ _ Lab # Lab # OPTIONAL INFO: Part A: Stormwater Monitoring Requirements SAMPLE COLLECTION YEAR: 2r- d % J SAMPLING PERIOD: ❑ July -December January -June COUNTY &), PHONE NO. ( } ADD TO LISTSERVE? []YES ❑NO EMAIL: DISCHARGING TO CLASS: ❑SA ❑HQW ❑PNA []Trout []Other. Outfall No. Date Sample Collected (mo/dd/yr OR NO FLOW} f pH (Standard Units) TSS (mg/L) Event Duration (minutes) Total Rainfall' (in) In Tier 2 MonthlY Monitoring? (y/n) # of Months in Tier 2 Sampling' - - 6-92 1.002,3 _ _ 1 If "NO FLOW" or "NO DISCHARGE, Enter "NO FLOW" or "NO DISCHARGE" for each outfall here. Please make sure to mark the sample period above. z If a value is in excess of the benchmark, or outside the benchmark range (for pH), you must Implement the Tier 1 or Tier 2 responses in the General Permit. Tier 2 Monthly sampling shall be done until 3 consecutive samples are below the benchmark or within the benchmark range. 3 TSS benchmark values are 100 mg/l, except when discharging to ORW, HQW, Trout, and PNA waters where they are 50 mg/l. For each sampled measurable storm event the total precipitation must be recorded using data from an on -site rain gauge. Permit Date: 7/1/2011-60/30/2015 Last Revised 7/13/11 Page 1 of 2 Part B: Vehicle Maintenance Activity Monitoring Requirements for facilities using> 55 gal of new motor oil/month — averaged over a calendar year. Outfall Date Sample (mo/dd/yr)' pH (Standard Units) TPH using method 1664A SGT-HEM (mg/L) Total Suspended Solids (mg/L) Event Duration (minutes) Total Rainfall° (in) New Motor Oil Usage (gal/month) In Tier 2 Monthly (y/n) h of Months in TierCollected 2 Sampling2 6-92 152 100Z, HAS YOUR FACILITY HAD 4 OR MORE BENCHMARK EXCEEDENCES AT ANY ONE OUTFALL (INCLUDING VEHICLE MAINTENANCE)? YES ❑ NO ❑ HAVE YOU CONTACTED THE REGION? YES ❑ NO ❑ REGIONAL OFFICE CONTACT NAME: Mail Oriainal and one coov of this DMR (including all "No Flow" & "No Discharge" reports) within 30 days of receipt of sample (or at end of monitoring period in case of "No Flow") to: Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 YOU MUST SIGN THIS CERTIFIC4TION FOR ANY INFORMATION REPORTED. "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and }relief, true, accurate, and complete. am aware that thene are signifi ant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." �73 Zu � (Signature of er i ee) ( ate) Permit Date: 7/i/2011-60/30/2015 Last Revised 7/13/11 Page 2 of 2 NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY Southern Concrete Materials, Inc. - Fletcher NC Facility ID 4500271 Inspection Report County/FIPS: Henderson/089 Date: 03/24/2015 Facility Data Permit Data Southern Concrete Materials, Inc. - Fletcher Permit 05160 / R12 4840 Hendersonville Road Issued 1/6/2014 Fletcher, NC 28732 Expires 12/31/2021 Lat: 35d 24.9170m Long: 82d 30.4350m Classification Small SIC: 3273 / Ready -Mixed Concrete Permit Status Active NAICS: 32732 / Ready -Mix Concrete Manufacturing Current Permit Application(s) None Program Applicability SIP Contact Data Facility Contact Authorized Contact Technical Contact Dennis Hale Jeff Lamm Jeff Lamm Plant Manager Vice Vice (828) 684-3636 President./Environmental President/Environmental Affairs Affairs (828)253-6421 (828)253-6421 Compliance Data Comments: Inspection Date 03/24/2015 Inspector's Name Bob Graves Inspector's Signature: Operating Status Operating Compliance Code Compliance - inspection Action Code FCE Date of Signature: On -Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP SO2 NOX VOC CO PMIO * HAP 2012 0.8500 --- --- --- --- 0.4000 0.0498 2008 0.9900 --- --- --- 0.4600 0.0573 * Highest HAP Emitted inpounds) Five Year Violation History: None Date Letter Tyne Rule Violated Violation Resolution Date Performed Stack Tests since last FCE: None Date Test Results Test Method(s) Source(s) Tested 1.) Directions: From the ARO, follow I-26 East to exit 13 Hwy. 25 (Fletcher/Mountain Home) and turn left toward Fletcher. The facility is located on the right side of the road. Take a right before the facility over the railroad tracks and take the first left into the facility. 2.) Facility Overview: • Safety: safety shoes and glasses. No safety concerns. Discussion: The purpose of this site visit was to conduct a routine air quality inspection of the Southern Concrete Materials, Inc. — Fletcher facility. On March 24, 2015, I (Bob Graves) traveled to the facility to observe the loading of the cement silo (ES-1) from a tanker. I met Mr. Dennis Hale, Plant Manager, and Mr. John Covington, Plant Operator. Mr. Covington helped in identifying the equipment. Weather conditions at the time inspection were as follows: approximately 62 degrees with clear skies and calm winds. I observed the tanker loading the (ES-1) cement silo for approximately 30 minutes. I did not observe any VE's during the loading of the silo from a rail car of cement. Note: all fly -ash is delivered by tanker trucks and cement by railcars. Facility Contacts: no changes at this time. • Facility Description: The facility is permitted to operate one cement storage silo, one flyash storage silo, one split cement/flyash silo, and one cement flyash weigh hopper and one truck load out and all are vented to one bagfilter system (1733 square feet of filter area). 3.) Emission Source and Regulatory Review: Source Listing: Emission Emission Source Control Control System Source ID I Description _ System ID i _ Description one truck mix concrete batch plant (maximum concrete process rate of 75 cubic yards per hour) consisting of the following: ES 1 I one cement storage silo (196 tons of ' ? cement storage capacity) one flyash storage silo (56 tons of flyash ES-2 storage capacity) (use for recycle product) — -- ---- 1 one cement/flyash weigh hopper (3.5 CD -IA one bagfilter (l 733 ES-3 _ tons of holding capacity) square feet of filter area) one split cement storage silo (76 tons ES-4 each compartment, total of 152 tons of _ I cement storage capacity) ES-5 _ i one concrete truck load -out operation _ _I ES -I Cement storage silo is controlled by gfilter ID No. CD -IA. I observed this process in operation with no VE's. h ES-5 Concrete Truck load -out control system: was observed in operation with no VE's. The truck load -out is controlled by bagfilter ID No. CD-lA. The reclaimed product is recycled back into ES-2 silo. Note: Flaul roads and storage piles: No fugitive emissions were observed from the haul roads or the storage piles. 0 Permit Conditions: 2D .0515 - Particulate Emissions From Miscellaneous Industrial Processes This regulation provides an allowable particulate emission rate based on a process weight rate. Compliance with 2D .0515 is indicated with bagfilter control. 2D .0521 — Control of Visible Emissions All equipment was manufactured after July 1, 1971, and therefore each is subject to the 20% opacity limit. During this inspection, no visible emission concerns were observed. Compliance is indicated. 2D .0540 - Particulates from Fugitive Dust Emission Sources The regulation addresses all facilities with activities such as: unloading and loading areas, process areas, stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). The regulation requires a fugitive process dust plan and abatement measures if substantive complaints are verified. During this inspection, no fugitive dust concerns were observed. Compliance is indicated. Record Keeping and Reporting Requirements Review: Record Keeping: The facility is keeping a copy of their current air permit on site. I conducted a records review on the logbook for the inspection and maintenance (I&M) of the bagfilters. The logbook is sectioned by month and year. The logbook was found to be adequate and up to date. Internal inspections are usually conducted weekly. The last internal inspection documented for all bagfilters was documented on 3/23/2015. Compliance is indicated. Reporting The facility does not have a quarterly or annual reporting requirement in their current permit. • Insignificant Sources Listing 2Q .0102 — Activities Exempted from Permitting Requirements This facility operates the insignificant activities listed below. Insignificant / Exempt Activities _ Source_ I Exemption II Comments IS-] - Sand and aggregate delivery to ground Regulation i storage, transfer to conveyor, and transfer to 2Q .0102 i During the inspection, I observed elevated storage (c)(2)(E)(i) 1 this process in operation with no 2Q .0102 VE's. IS-2 - Sand and aggregate weigh hopper (c)(2)(E)(i) _ I_ a, 4. Five Year Compliance History: No NOV's have been sent to this facility in the last 5 years. Stack Test Review (since last inspection): none. 6. 112 (r) review: not subject to 112 (r). Compliance Assistance: none at this time. Recommendation /Compliance_ Statement / Conclusion: • Recommendations: none at this time. • Conclusion / Compliance Statement: At the time of the inspection, the facility appeared to be in compliance with Air Quality regulations based upon records review and visual observations. ALT X_ WA 'Tj7 NCDENR North Carolina Department of Environment and Division of Air Quality Pat McCrory Sheila C. Holman Governor Director January 6, 2014 Mr. Jeff Lamm Vice Preside nt/Environmental Affairs Southern Concrete Materials, Inc. Post Office Box 5395 Asheville, NC 28813 Subject: Air Permit No. 0516OR12 Southern Concrete Materials, Inc. - Fletcher Fletcher, Henderson County, North Carolina Permit Class: Small Facility ID# 4500271 Dear Mr. Lamm: Natural Resources John E. Skvarla, III Secretary In accordance with your completed application received October 28, 2013, we are forwarding herewith Permit No. 0516OR12 to Southern Concrete Materials, Inc., Fletcher, Henderson County, North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Additionally, any emissions activities determined from your air permit application as meeting the exemption requirements contained in 15A NCAC 2Q .0102 have been listed for information purposes as an "ATTACHMENT" to the enclosed air permit. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition, conforming to G.S. 150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 150B-23, this air permit shall be final and binding. You may request modification of your air permit through informal means pursuant to G.S. 150B-22. This request must be submitted in writing to the Director and must identify the specific Asheville Regional Office - Division of Air Quality 2090 U.S. Highway 70, Swannanoa, North Carolina 28778 Phone: 828-29645001 FAX: 828-299-7043 Internet: www.ncair.ora An Equal opportunity 1 Affirmative Action Employer -Made in part by Recycled Paper Mr. Jeff Lamm January 6, 2014 Page 2 provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under G.S. 150B-23. Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143- 215.11413. This permit shall be effective from January 6, 2014 until December 31, 2021, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Changes have been made to the permit stipulations. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. Specific changes and additions are summarized below (note: this list may not include all changes and additions): An emissions inventory for calendar year 2020 is due 90 days prior to the expiration of the permit. 0 Due to recent regulation changes, the permit expires 8 years from issuance. Should you have any questions concerning this matter, please contact Harold Brady at (828) 296- 4500. Sincerely, Paul K. Muller, P.E. Regional Air Quality Supervisor PKM:hlb Enclosures Asheville Regional Office NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF AIR QUALITY AIR PERMIT NO. 0516OR12 Issue Date: January 6, 2014 Expiration Date: December 31, 2021 Effective Date: January 6, 2014 Replaces Permit: 0516ORI I To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 2 1 B of Chapter 143, General Statutes of North Carolina (NCGS) as amended, and other applicable Laws, Rules and Regulations, Southern Concrete Materials, Inc. - Fletcher 4840 Hendersonville Road Fletcher, Henderson County, North Carolina Permit Class: Small Facility ID# 4500271 (the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below: Emission Emission Source Control Control System ID j Description ID Description _Source —_� _ _, _Syste_m one truck mix concrete batch plant (maximum concrete process rate of 75 cubic yards per hour) consisting of the following: one cement storage silo (146 tons of cement storage ES-1 capacity) ES-2 E one flyash storage silo (56 tons of f]yash storage _ apacity) CD-lA one bagfilter {1733 square feet of filter area) ES-3 one cement/flyash weigh hopper (3.5 tons of holding j i one split cement storage silo (76 tons each ES-4 compartment, total of 152 tons of cement storage capacity)_ _ - ES-5 , one concrete truck load -out operation in accordance with the completed application 4500271.13A received October 28, 2013 including any plans, specifications, previous applications, and other supporting data, all of which are filed with the Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are incorporated as part of this permit. Permit No. 0516OR12 Page 2 This permit is subject to the following specified conditions and limitations including any TESTING, REPORTING, OR MONITORING REQUIREMENTS: A. SPECIFIC CONDITIONS AND LIMITATIONS Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540 and 2D .0611. 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q .0203(1), no permit application fee is required for renewal of an existing air permit (without a modification request). The renewal request (with AA application form) should be submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration date of this permit, the Permittee shall submit the air pollution emission inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202, pursuant to N.C. General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ and shall document air pollutants emitted for the 2020 calendar year. 3. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. The allowable emission rates are, as defined in 15A NCAC 2D .0515, a function of the process weight rate and shall be determined by the following equation(s), where P is the process throughput rate in tons per hour (tons/hr) and E is the allowable emission rate in pounds per hour (lbs/hr). E = 4.10 * (P)'"' for P <= 30 tons/hr, or E = 55 * (P) °� � 1- 40 for P >30 tons/hr 4. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six -minute period, except that six -minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .1110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. 5. NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall: Permit No. 05160R12 Page 3 a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day of becoming aware of the occurrence and describe: the name and location of the facility, ii. the nature and cause of the malfunction or breakdown, iii, the time when the malfunction or breakdown is first observed, iv. the expected duration, and V. an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. 6. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR, Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas, process areas stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). 7. FABRIC FILTER REQUIREMENTS including cartridge filters, baghouses, and other dry filter particulate collection devices - As required by 15A NCAC 2D .0611, particulate matter emissions shall be controlled as described in the permitted equipment list. a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee shall perform, at a minimum, an annual (for each 12 month period following the initial inspection) internal inspection of each bagfilter system. In addition, the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer. b. Recordkeeping Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. Permit No. 0516OR 12 Page 4 The logbook (in written or electronic format) shall be kept on -site and made available to DAQ personnel upon request. B. GENERAL CONDITIONS AND LIMITATIONS 1. TWO COPIES OF ALL DOCUMENTS, REPORTS. TEST DATA, MONITORING DATA, NOTIFICATIONS REQUESTS FOR RENEWAL AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall be submitted to the: Regional Air Quality Supervisor North Carolina Division of Air Quality Asheville Regional Office 2090 U.S. Highway 70 Swannanoa, NC 28778 828-296-4500 For identification purposes, each submittal should include the facility name as listed on the permit, the facility identification number, and the permit number. 2. RECORDS RETENTION REQUIREMENT - Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified. 3. ANNUAL FEE PAYMENT - Pursuant to 15A NCAC 2Q .0203(a), the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit. 4. EQUIPMENT RELOCATION - A new air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission sources or air cleaning equipment at a site or location not specified in this permit. 5. REPORTING REQUIREMENT - Any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. Permit No. 05160R12 Page 5 6. This permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. This permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ. 8. This issuance of this permit in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 9. This permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State, or Local water quality or land quality control authority. 10. Reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required in such reports may include, but is not limited to, process weight rates, firing rates, hours of operation, and preventive maintenance schedules. 11. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215.114A, 143-215.114B, and 143-215.114C, including assessment of civil and/or criminal penalties. 12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct, hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13. The Permittee must comply with any applicable federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act (RCRA) administered by the Division of Waste Management. 14. PERMIT RETENTION REQUIREMENT - The Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ, upon request, the current copy of the air permit for the site. Permit No. 05160R12 Page 6 15. CLEAN AIR ACT SECTION 112(r) REQUIREMENTS - Pursuant to 15A NCAC 2D .2100 "Risk Management Program," if the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part 68. 16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I Part A Section I I2(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of Accidental Releases - Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces, processes, handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is federally -enforceable only. 17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance, the Permittee shall perform such testing in accordance with 15A NCAC 21) .2600 and follow all DAQ procedures including protocol approval, regional notification, report submittal, and test results approval. Permit issued this the 6t' of January, 2014. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Paul K. Muller, P.E. Regional Air Quality Supervisor By Authority of the Environmental Management Commission Air Permit No. 0516OR12 ATTACHMENT to Permit No. 0516OR12, January 6, 2014 Source Insignificant 1 Exempt Activities Exemption Regulation IS-1 - Sand and aggregate delivery to ground � 2Q.0102 storage, transfer to conveyor, and transfer to i{c)(2}(E){i) elevated storage Q IS-2 - Sand and aggregate weigh hopper (c){2}(E){i) Source of! Source of Title V TAPS? Pollutants? F_ '1� No Yes —_---_-.- ___._.._ _ —� No Yes 1. Because an activity is exempted from being required to have a permit or permit modification does not mean that the activity is exempted from an applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. 2. When applicable, emissions from stationary source activities identified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" or 2Q .0711 "Emission Rates Requiring a Permit." NORTH CAROLINA DIVISION OF AIR QUALITY Air Permit Review Permit Issue Date: January 6, 2014 Facility Data Applicant (Facility's Name): Southern Concrete Materials, Inc. - Fletcher Facility Address: Southern Concrete Materials, Inc. - Fletcher 4840 Hendersonville Road Fletcher, NC 28732 SIC: 3273 / Ready -Mixed Concrete NAICS: 32732 / Ready -Mix Concrete Manufacturing Facility Classification: Before: Small After: Small Fee Classification: Before: Small After: Small Contact Data Facility Contact Authorized Contact Eddie Teague Plant Manager (828) 684-3636 Post Office Box 539 Asheville, NC 28813 Review Engineer: Jeff Lamm Vice Preside ntlEnvironmental 5 Affairs (828) 253-6421 Post Office Box 5395 Asheville, NC 28813 Harold Brady Review Engineer's Signature: Date: 1. Purpose of Application Technical Contact Jeff Lamm Vice President/Environmental Affairs (828)253-6421 Post Office Box 5395 Asheville, NC 28813 Region: Asheville Regional Office County. Henderson NC Facility ID: 4500271 Inspector's Name: Bob Graves Date of Last Inspection: 12/05/2013 ComDliance Code: 3 / Comnliance - insoection Permit Applicability (this application only) SIP: Yes NSPS: No NESHAP: No PSD: No PSD Avoidance: No NC Toxics: No 112(r): No Other: N/A Application Data Application Number: 4500271.13A Date Received: 10/28/2013 Application Type: Renewal Application Schedule: State Existing Permit Data Existing Permit Number: 05160/Rl I Existing Permit Issue Date: 05/11/2009 Existing Permit Expiration Date: 04/30/2014 Comments / Recommendations: Issue 05160/R12 Permit Issue Date: 01/06/2014 Permit Expiration Date: 12/31/2021 Application is made for the renewal of the facility's current permit. This facility is a concrete batch plant and is currently permitted for the equipment listed below. No changes are made to the permitted equipment with this renewal. Emission Source ID ; Emission Source Control Control System Description System ID Description one truck mix concrete batch plant (maximum concrete process rate of 75 cubic yards per hour) consisting of the following: ES-1 a o _n_e cement storage silo (196 tons of cement storage capacity) CD -IA i one bagfilter (1733 square feet of filter area) i ' ES-2 one flyash storage silo (56 tons of flyash storage capacity) _ ES-3 one cement/flyash weigh hopper (3.5 tons of holding capacity) ES-4 one split cement storage silo (76 tons each compartment, total I of 152 tons of cement storage capacity) Southern Concrete Materials — Fletcher Permit Review Page 2 of 4 E�Emission Emission Source Control Control System 1 Source_ED 1� Description I _System ID _—Description ES-5 , one concrete truck load -out operation 2. Application Chronology October 28, 2013: The application for renewal and the 2012 emissions inventory were received by this office and appeared complete. 3. Regulatory Review The Comoanv must comply with the followine EMC Regulations for this application: 15A NCAC 2D .0515, "Particulates from Miscellaneous Industrial Processes"; 15A NCAC 2D .0521, "Control of Visible Emissions"; 15A NCAC 2D .0540, "Particulates from Fugitive Dust Emission Sources"; and 15A NCAC 2D .061 1, '`Monitoring Emissions from Other Sources". 4. Compliance Determination 2D .0515 - Particulates from Miscellaneous Industrial Processes The allowable particulate emission rate, per 2D .0515, is a function of process weight rate based on the following equations: E = 4.1 x P 067 For process weight rates up to 30 tons per hour E = 55.0 x (P) 0 i - 40 For process rates greater than 30 tons per hour where P = process rate (tons/hr) E = allowable emission rate (lbs/hr). The AP-42, Table 11.12-2, June 2006 Edition, lists the following emission factors for various processes at concrete batch plants. Nupwrocess MEmissiantFacaor ( undss7o—ftemissions er.ton of materigi�16aded Uncontrolled U30MMGontr©lled WKWNW PMWN EM P,N4 wjFjMPN4 MRIM Pneumatic Loading of Cement Silo 0.73 0.47 0,00099 0.00034 Pneumatic Loading of Supplement (FI ash) Silo 3.14 1.10 0.0089 0.0049 Weigh Hopper Loading 0.0048 0.0028 ND ND Truck Loading 1.118 0.310 0.098 0.0263 ND = No Data The truck load -out (ID No. ES-5) and the silos (ID Nos. ES-1, ES-2, and ES-4) are controlled by the bagfilter (ID No. CD -IA). There is no data for controlled PM emissions from the weigh hopper (ID No. ES-3). Controlled PM emissions from the truck loading are actual worst case and are used to, establish compliance with 2D .0515. The facility has a maximum permitted process rate of 75 cubic yards per hour (listed in permit description). A cubic yard of concrete weighs 4024 pounds or 2.01 tons (including the water) based on the attached DAQ Spreadsheet for Concrete Batch Plants. The facility therefore has a maximum process rate of 150.75 tons per hour. Based on the 2D .0515 equation, allowable emissions are: E = 55.0 x (150.75) 01 � - 40 = 55.49 pounds per hour Southern Concrete Materials — Fletcher Permit Review Page 3 of 4 Based on the AP-42 emission factor, actual worst case controlled emissions are: 0.098 lb/ton * 150.75 tons per hour = 14.77 pounds per hour Compliance with 2D .0515 is indicated with bagfilter control of the truck load -out based on these calculations. 2D .0521 - Control of Visible Emissions Equipment manufactured before July 1, 1971 is subject to a 40% opacity limit, while equipment manufactured after July 1, 1971 is subject to a 20% opacity limit. The permitted equipment at the facility was manufactured after July 1, 1971, and is subject to a 20% opacity limit. Compliance with the 20% opacity limit of 2D .0521 is indicated in inspection reports for the past five years and continued compliance is expected. 2D .0540 - Particulates from Fugitive Dust Emission Sources This regulation addresses all facilities with activities such as: unloading and loading areas, process areas, stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). The regulation requires a fugitive process dust plan and abatement measures if substantive complaints are verified. A review of the facility's files indicates that there have been no fugitive dust complaints from citizens regarding this operation in the past five years. Continued compliance with 2D .0540 is expected. 2D .0611 - Monitoring Emissions from Other Sources This regulation requires facilities to maintain records of operational information and maintenance on the control equipment. The facility has a requirement to perform annual maintenance inspections and to document all maintenance activities of the bagfilter (ID No. CD -IA). Compliance with this regulation is indicated in inspection reports for the past five years and continued compliance is expected. 20.0102 — Activities Exempted from Permit Requirements Potential emissions from these sources are exempt from permitting: I- mption rRxex�g Title V Source _ ; utationi Source of Pollutants. I - Sand and aggregate delivery to ` Sources whose emissions of criteria pollutants are each ground storage, transfer to conveyor, and transfer to elevated storage -� 2 0102 O 2)(E)(i) no more than five tons per year are exempt from permitting. I IS-2 - Sand and aggregate weigh hopper 5. NSPS, NESHAPS, PSD, Toxics and 112(r) and Attainment Status The facility is not subject to the requirements of NSPS, NESHAPS, PSD, Toxics or 112(r). Based on this facility's potential emissions shown below, this facility is not a PSD major source. A toxics review has not been triggered because there have been no modifications affecting increases in potential emissions. 6. Facility Compliance Status This facility was last inspected on 12/06/2013 by Mr. Bob Graves of this Office and the facility appeared to be in compliance with the applicable air quality regulations at the time of the inspection. There have been no documented violations by this facility in the past five years. Facility Emissions Review Based on the potential emissions shown below, this facility is classified as a small facility. Southern Concrete Materials — Fletcher Permit Review Page 4 of 4 Facility -Wide Emissions Summary ....... . . . . . . . . . . . . . . . . . . Pollutant 1 2fl7;2Ktual Emissions t . Ma'.+Y 4+" Potential Controlled Emissions. t ver'+� Fd.91 Emissions PM 0.86 13.20 248.67 PM10 0.40 6.33 94.93 a. Actual emissions are taken from the 2012 emissions inventory as submitted for the production of 42,747 cubic yards of concrete. Note that the DAQ concrete spreadsheet has been revised since the emissions inventory submittal and the new spreadsheet calculates actual PM10 as 0.41 tons. b. Potential uncontrolled PMio emissions for facility classification purposes include only emissions from the silo(s), truck load -out, and weigh hopper (point sources only), otherwise emissions listed above include fugitive emissions from sand/aggregate transfer and sand and aggregate weigh hopper. 8. Stipulation Review a. An emissions inventory for calendar year 2020 is due 90 days prior to the expiration of the permit. b. Due to recent regulation changes, the permit expires 8 years from issuance. 9. Conclusions, Comments, and Recommendations I checked the NC Secretary of State web site on December 30, 2013 and verified that Southern Concrete Materials, Inc., is registered as a North Carolina corporate entity. ARO will issue Air Permit No. 05160R12 to Southern Concrete Materials, Inc. — Fletcher, Henderson County, North Carolina. r p= �OF 1NATEgp Michael F. Easley, Governor 11 0 William G. Ross Jr., Secretary r North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of water Quality January 10, 2008 Mr. Jeff Lamm Southern Concrete Materials 35 Meadow Road Asheville, North Carolina 28803 Subject: Authorization to Construct Southern Concrete - Fletcher plant NCG140160 Henderson County Dear Mr. Lamm: The Division of Water Quality (DWQ) received your request to construct stormwater and wastewater controls at the subject facility on September 7, 2007. In accordance with your request, you are authorized to construct the approved control facilities, effective today. I apologize for the lengthy delay on my desk. I understand from your follow-up note received October 24, 2007, that construction was scheduled to begin November 5, 2007, and I expect that some portion of the proposed facility has already been constructed. Authorization is hereby granted for the construction and installation of: a three -bay recycle system, an automated pH correction unit, a sump pump and recycle line back to the concrete mix plant, and other related incidental features, all in the configuration and location shown on the approved plan and details, and in accordance with the design narrative and calculations submitted. Typically we would require that you notify DWQ's Asheville Regional Office supervisor, telephone number (828) 296-4500, at least 48 hours in advance of operation of the finished facilities so that regional office staff can conduct an in -place inspection prior to any wastewater discharge. Such notification to the regional supervisor would be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding state holidays. In this instance, because of the delay on my desk, if the facilities have already been completed, please contact the regional office for a post -construction inspection this month. Similarly, upon completion of construction and prior to operation of the authorized controls, you must submit a certification from a professional engineer certifying that the controls have been constructed and installed in accordance with the NPDES permit requirements in NCG140000, the Certificate of Coverage NCG140160, this Authorization to Construct, and the approved site plan, details, and design narrative. Please mail the engineer's certification to DWQ Stormwater Permitting Unit, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. Our Authorization to Construct is subject to revocation unless the control facilities are constructed in accordance with the approved site plan, details, calculations, and narrative. You must maintain on file a copy of the approved site plan, details, and design narrative for the life of the facility. No Carolina NVA(rUliff North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699.1617 Phone (919) 733-7058 Customer Service Internet: wsr�v.ncwaterqualitv.org Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-9612 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10°/a Post Consumer Paper Mr. Jeff Lamm Page 2 of 3 January 10, 2008 In the event that the controls fail to perform satisfactorily, including the creation of nuisance conditions, you must take immediate corrective action, including those actions as may be required by this Division, such as the construction of additional or replacement controls. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by DWQ, in accordance with North Carolina General Statute 143-215.6A to 143-215,6C. This Authorization to Construct does not affect the legal requirements to obtain other permits or authorizations that may be required by DWQ, or other federal, state, or local government agencies. Please contact Ken Pickle at (919) 733-5083 x 584, with any comments or questions. Sincerely, - Coleen H. Sullins Attachment: Engineer's Certification Enclosure: Approved plans, details, and design narrative cc: Chalam Palaka Engineering, 10017 Allyson Park Drive, Charlotte, NC 28277, letter only DWQ Asheville Regional Office, Starr Silvis, approved set DWQ Central Files, letter only SPU file NCG140f60 ;; a��irove� � s 1 !4.. Jeff Lamm Page 3 of 3 January 10, 2008 Engineer's Certification I, , as a duly registered Professional Engineer in the State of North Carolina, have to observed (periodically, weekly, full time) the construction of the project, , Project Name Location for the Permittee. I hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction and installation of a truck rinse and drum wash water recycle system, an earthen retention basin, a lift station, a concrete diversion channel, and related incidental features such that the construction was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Registration No. Date Mail this Certification to: Stormwater Permitting Unit NC Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 ATC review for NC_G14016_0,_Southern Concrete Materials Fletcher plant 1/10/08 kbp Conclusion on above review date: Issue ATC letter Review notes 1. Submittal parts a. Design narrative, cut sheets, design calcs, drawings by Chalam Pakala Engineering submitted 9/10/07. NOI and check also mistakenly submitted. Check returned. / Submittal sufficient. 2. note from Jeff Lamm that construction planned for 11/5/07. Given lengthy delay on KBP's desk, suggest we treat as a DWQ/kbp problem, not as a non- compliance problem by the permittee. 3. Submittal review: a. Property lines shown? Yes b. Stamped and dated? Yes c. Outfalls located? Indicated by topo and arrows. d. Sufficient topography and detail to show how stormwater and wastewater are generated, directed, conveyed, captured, and treated? Yes e. Features: i. Fortrans automated pH correction unit ii. Three -bay recycle system iii. Aggregate pile drainage - non -irrigated, according to the narrative. Ok iv. Truck rinse, drum wash go to immediately adjacent recycle system. Recycle system returns flow to mix, according to the narrative. Ok v. Silo wash down not addressed. Ok in this circumstance. vi. Spot check of design calcs confirms 25 yr, 24 hr design basis, and apparent faithful execution of the design basis in the plans and other calcs. 4. Design basis review: Recycle system design is for 25 yr, 24 hr rain, plus operating inventory, plus 1' freeboard. Ok 5. ATC letter special points: note importance of recycle back to the mix. Note need to address silo wash down. END rn Concrete Ajeet: RE: NOI for Southern Concrete From: "Jeff Lamm" <jlamm@scmusa.com> Date: Mon, 10 Sep 2007 13:20.07 -0400 To: "'Ken Pickle"' <ken.pickle@ncmai].net> Ken, Sorry about the check mix-up, I was reading the sheet that came from DWQ that had the fee increases for our plants and it mentioned fees were needed for permit modifications, etc. At any rate I had already mailed the other $20 check on Friday so if you don't mind please send both back to my attention at our address here, PO Box 5395 Asheville, 28813. Thanks. Jeff Lamm Southern Concrete Materials -----original message ----- From: Ken Pickle [mailto:ken.pickle@ncmail.net] Sent: Monday, September 10, 2007 7:49 AM To: Jeff Lamm Cc: wfuller@burtonengineering.com; cvpakala@carolina.rr.com; Paul Rawls; Tom.reeder; Bradley Bennett Subject: Re: NOI for Southern Concrete Jeff, Thanks`for the heads up. I've received the permit application package this morning for the Fletcher Plant (it appears to have been delivered last Friday.) Please don't send me an additional $20. Since this is an Authorization to Construct application for an already permitted facility, no fee is required. Jeff, I'll either return the check to you, or if ypu like, I'll destroy the $80 check here. Please provide instructions. I'll begin review of your Fletcher package today. I've also received on Friday a preliminary package from Wanda Fuller at Burton Engineering for the Texland Blvd. plant in Charlotte. Since she has asked for i preliminary review (instead of a final application submittal), I'll be able to finish that today. I'll provide comments to her by email today. I'll copy you. Ken (919) 733-5083x584 Jeff Lamm wrote: Ken, You should have received a FedEx package from me today with NOI, etc and check in the amount of $80. I just saw the memo that all permit fees have been raised to $100 as of September 1-st . I am mailing a separate check in the amount of $20 and you should receive it early next week. Have a good weekend. Jeff Lamm Southern Concrete Materials of 2 9/10/2007 1:22 PM 04 10089 SOUTHERN CONCRETE MATERIALS INC. P 0 BOX 5395 BILTMORE STATION wACHO�A ASHEVILLE, NC 28813 828-253-6421 Wachovia Bank, N.A. 66-211530 wEchode.00m gTLWCH 03805 DATE AUGUST 6, 2007 PAY EIGHTy-AyD_011Q0*********************************.bOLLAFRS 80,00. TO TH E ORDER OF NCDENR SOUTHERN CONCRETE MATERIALS, INC. ��FTER 60 DAYS 1 ap "' DEIACH AND RETAIN THIS STATEMENT THE ATTACHED CHECK IS M PAYMENT OF TTEAS DESCRREED BELOW F NOT CORRECT PLEASE NOTIFY LA RQWfIY_ NO RECErT DESIRED. SOUTHERN CONCRETE MATERIALS INC. ASHEVILLE, NC i >1 rr-i fa i N � L •ri d> �ro u a� �b n T^i � 0 N (n a7 O al >, u a� as � n To E-I EJ 0 N O N o 0 O 3 TD O I~ i 13 co ro �4 0 a) aI 0 u U34J � V v N •H a) = > at x 0 � aui G A / 0 U U N E3 C °w1°via tn h N O I a.. N N SOIiTHERN CONCRETE MATERIALS INC 10138 P O BOX 5395 SILTMORE STATION wAL,H�V[E� ASHEVILLE, NC 28813 — �2f� 828-253-6421 Wachovia Bank, N.A. 530 nvarnewa.DOm BRANCH O3W5 DATE SEPTEMBER 7, 2007 PAY TWENTY AND DOLLARS $ 20.00 IT:;.,. TO THE NCDENR SOUTHERN CONCRETE MATERIALS, INC. ORDER OF DETACH AND RETAIN THIS STATEMENT THE ATTACHED CHECK 15 N PAYMENT Of iwms DESCR@ED 6EIEYW. IF Nol CORRECERLASE NOTIFY US IRONPTTY. NO RECEIPT DESIRED, SOUTHERN CONCRETE MATERIALS INC. ASHEVILLE, NC I'd T ro4J ro > U O �4 ✓J ru . O .� O ED 0 D1 >1 u a� vz U] (a "o O N rn In 44 IO O C o s.T X rl � N rn O 3 09 L ro rd i-I O 11 b w 0 L � W •� ro ro v �.I •,1 Ill L as U x U A O U U al a) G ro 3 a I4 ro 4-1 4-4 ,.E LW�z � T° n O O CV O September 4, 2007 Mr. Ken Pickle, Environmental Engineer II NC DENR -- Stormwater Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27669-1617 Re: Permit Application for Authorization -to -Construct (A to C) a Proposed Process / Stormwater Recycling System for Fletcher Concrete PI t Southern Concrete Materials 4840 Hendersonville Road Fletcher, Henderson County, North Carolina CPEES Pro iect No. 1I14-002 S NPDES General Permit No.: NCG140000 Certificate of Coverage: NCG140160 ¢ �9c'� - •. ��` ,. Dear Mr. Pickle: Southern Concrete Materials (SCM) is pleased to submit the attached Authorization -to -Construct (A to C) permit request report along with construction drawings for the Proposed Process / Stormwater Recycling System for Southern Concrete Materials - Fletcher Concrete Plant located in Fletcher, North Carolina. The A to C Report includes: + NC DENR NPDES General Permit Application NCG 140000; • Check for $80 made payable to NC DENR; + Site map showing the delineation of drainage area contributing to the process wastewater; • Site layout map showing the proposed location of the process / stormwater recycling system; • 25 yr 24-hr stormwater runoff calculations; • Detailed design, construction drawings along with construction specifications for the proposed process and stormwater recycling system; • Site Location Map; • NC Certified laboratory supplied analytical results for stormwater samples collected at similar plant; • Manufacturer supplied literature for the proposed Carbon Dioxide System for pH adjustment. 1 35 Meadow Road/Asheville, NC 28803/828-253-6421 -r September 4, 2007— Mr. Ken Pickle, Environmental Engineer It NC DENR -- Stormwater Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27669-1617 D erg & wary Re: Permit Application for Authorization -to -Construct (A to C) a Proposed Process / Stormwater Recycling System for Fletcher Concrete Plant Southern Concrete Materials 4840 Hendersonville Road Fletcher, Henderson County, North Carolina CPEES Project No. 1114-002 NPDES General Permit No.: NCG140000 Certificate of Coverage: NCG140160 Dear Mr. Pickle: ✓ On 9-7-07 you received the NOI and accompanying materials for the Southern Concrete Materials Fletcher Plant. We feel that the wash pit design by Chalam Pakala Engineering and Environmental Solutions is sound from both an environmental and engineering standpoint and to this date have not received any concerns from your office or request for additional information. We therefore are ready to proceed with the construction of this system in order to bring this site into a more compliant status. We plan to begin construction around November 5d, on this project. If you have questions or comments please contact me at your convenience. Respectfully submitted, r&� Jeff Lamm Environmental Manager CC: Chalam Pakala John Holt Star Sylvis 35 Meadow Road/Asheville, NC 28803/828-253-6421 @a SCM sincerely appreciates your cooperation and progress of this project. Please call me at 828- 253-6421 or Mr. Chuck Pakala of CPEES at 704-541-4042 if you have any questions or comments on this permit request. Respectfully submitted, Jeff Lamm Environmental Manager Attachments. A to C Permit Application Package 35 Meadow Road/Asheville, NC 28803/828-253-6421 0 ZC State of North CarolE Department of Environent and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director JAMES F COMBEST SOUTHERN CONCRETE MATERIALS INC P O BOX 5395 ASHEVILLE, NC 28813 Dear Permittee: July 26, 1999 . 'r, 'T LT• WA 1 a NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES F, I-- 6: I C HE iz Subject: Reissue - NPDES Stormwater Permit Southern Concrete Materials Inc _ COC Number NCG140160 Henderson County In response to your renewal application for continued coverage under general permit NCG140000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A copy of general stormwater permit NCG140000 * A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to certify that you have developed and implemented the SPPP as per the conditions of the permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT SEND the SPPP with the signed form. * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements, and addresses frequently asked questions * A Certificate of Coverage Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Covera(ye. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. V If you have any questions regarding this permit package please contact Bill Mills of the C "" and General Permits Unit at (919) 733-5083. ext. 548 Sincerely, 'J/ey for Kerr T. Stevens cc: Central Files Stormwater and General permits Unit Files Asheville Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140160 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, SOUTHERN CONCRETE MATERIALS INC is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process wastewater and stormwater from a facility located at SOUTHERN CONCRETE MATERIALS INC US HWY 25 S FLETCHER HENDERSON COUNTY to receivincy waters designated as Cane Creek in the French Broad River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 1I, III, IV, V, and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective Au27 gust 1, 1999. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 26, 1999. for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina v Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Mr. James Combest Southern Concrete Materials, Inc. P.O. Box 5395 Asheville, NC 28813 Dear Mr. James Combest: March 31, 1995 V � � � � III { ��� A7 APR .. 7 Subject: General Permit No. NCG14WM � Southern Concrete Materials, Inc.. ec�TlCt! COC NCG140160 'rrlC T Henderson County In accordance with your application for a stormwater discharge permit received on December 2, 1994, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. The stormwater permit you are receiving, NCG140000, does not permit wasting concrete, dumping excess concrete, directly into storm sewer outfalls or into waters of the state. Any facility which either dumps excess concrete or washes excess concrete into storm sewers or waters of the state will be operating in direct violation to both the terms of this permit and the North Carolina General Statutes. Such a discharge shall be considered an illegal discharge and may subject the owner to enforcement actions in accordance with North Carolina General Statutes 143-215.6A If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocatior and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any question concerning this permit, please contact Mr. Bill Mills at telephone number 919/733- 5083, extension 548. Sincerel . .n�R, A. Preston Howard, Jr. P.E. cc:.Asheville-Regional•Office- . Mr. Roosevelt Childress, EPA P.O. Sox 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper J STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT FENERAL PERMIT NO, NCG140000 CERTIFICATE OF COVERAGE NO, NCG140160 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINYATIO_NSYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Southern Concrete Materials, Inc. is hereby authorized to discharge stormwater and rinse waters from a facility located at U. S. Hwy 25 South Fletcher Henderson County to receiving waters designated as Cane Creek in the French Broad River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG140000 as attached. This Certificate of Coverage shall become effective March 31, 1995. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day March 31, 1995. A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission sc h4ichaF�e} F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, [I.E. Director Division of Water Quality February 18, 2005 Mr. Jim Combest, President Southern Concrete Materials Post Office Box 5395 Asheville, North Carolina 28813 Subject: Stormwater Inspection Southern Concrete Materials Certificate of Coverage NCG140160 Fletcher Plant Henderson County Dear Mr. Combest: On this date I conducted a stormwater inspection of Southern Concrete Material's Fletcher Plant. The inspection was conducted for purposes of determining compliance with the terms and conditions of Certificate of Coverage Number NCG140160. Runoff from most areas of the plant where concrete dust could come into contact with that storm water is diverted to an earthen pond which then releases the runoff less some sediment. It is already planed to remove the accumulated sediment in the near future. As you allocate moneys for stormwater improvement projects within the Southern Concrete Materials organization I hope you will keep the Fletcher Plant in mind. I would very much like to see a multi -cell settling basin with reuse pumps at that location. To complete the project guttering would have to be installed to divert all stormwater to the basin. I would like to mention that your Mills River and Sheppard Street plants have done an excellent job of stormwater management. Should you ever wish to discuss these matters, please do not hesitate to call me at 1-828-296-4659. Sincerely, ^ Roy M. ours Environmental Engineer Xc- Jeff Lamm Myrl Nisely SCM,FLETCHER.05 NorthCarolina Jl atarn!!if North Carolina Division of Water Quality 2090 U.S. Highway 70 Swannanoa, NC 28778 Phone (828) 296.4500 Customer Service Internet: h2o.enr.state.nc.us FAX (828)299-7043 1-877-023-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recyoled110% Post Consumer Paper S c ICI INDUSTR . STORM WATER INSPEC' )N FORM FACILITY: COC#: CONTACT NAME: DATE. LOCATION ADDRESS: -P J O Z A CONTACT PHONE NUMBER: CONTACT MAILING ADDRESS: DIRECTIONS: COUNTY: OUTINE COMPLIANCE INSPECTION COMPLAINT INVESTIGATION RECISSION REQUEST. OTHER -EXPLAIN YES NO NIA COMMENTS 1. Is a copy of the signed and certified SWPPP at the facility? �'�'� J` � /7 2. Does the facility's SWPPP address the minimum BMW requirements? �•- 3. Are amendments to the SWPPP clearly documented? 4. Is the current SWPPP com lete? YES NO NIA 1. Were the vehicle/e ui merit maintenance areas inspected? 2. Are vehicle/machinery leaks and drips properly managed? 3. Is vehicle/equipment washing done in a designated area so that wash water can be properly mans ed? 4. Was the vehicle fueling area inspected? 5. Are vehicle maintenance activities kept indoors? c/ 6. Were the vehicle/equipment storage areas inspected? 7. Are current BMPs in vehicle/e ui ment/fueling areas adequate? �- 1. Are containers for temporary storage of wastes labeled? YES NO N/A 2. Are waste materials recycled? 3. Are hazardous wastes properly handled and disposed of? 4. Is processed debris removed regularly? C/ 5. Is there secondary containment for liquid wastes? E/ 6. Are current waste mana ement BMPs adequate? - �1. Are there appropriate BMWs for outdoor storage of raw' materials, products, and byproducts? YES NO N/A c/ 2. Are containers for chemical substances labeled? L/ 3. Is there secondary containment for liquid storage? 4. Are current BMWs in material storage areas adequate? Logged by: Inspected by: Gam„ Form SWU-265-032502 Pl[ 01 WON, - "M YES N NIA COMMENTS 1. Are there procedures fors ill response and cleanu ? �. 2. Are appropriate spill containment and cleanup materials kept on -site and in convenient locations? 3. Are used absorbent materials disposed of in a timely manner? r/ 4. Are currents ill BMPs adequate? 1. Are unpaved outdoor areas protected from water/wind erosion? YES NO NIA 2. Are drainage ditches or the areas around the outfalls free of erosion? l/ 3. Do im lemented BMPs aveear effective in controlling erosion? f w 1. Have all illicit .water dischar cs-been_ cling hated or er,yraw'd? YES NO N/A r/ 2. Are BMPs for authorized non -storm water discharges properly i m lemented? 3. Are-cui-rent BMPs adequate for managemenf of authorizer_ non - storm water discharges? ` MA BE 11161111: I'll I YES' NO N/A 1. Are wastewater treatment facilities ro erl maintained? 2. Has monitoring been done? L/ an I AR 1 _ Were there any stream impacts? YES NO N/A 2. Were field parameters taken for pH or DO? ✓ 3. Were there any stream standard violations? 4. Were there excessive solids in the stream? 5. Were.pictures taken? t/ 6. Were samples taken? c/ 1. Industry in substantial -compliance. 2. Minor deficiencies noted. 3. Major deficiencies or discharges noted and require prompt correction. Revisit scheduled for 4. Critical deficiencies or discharges noted. and require immediate correction. Revisit scheduled for 5. Rescission is appropriate. b. Rescission is not annroDnate. Logged by: Inspected by: Form SWU-265-032502 t3� - I., I�} i.� oil l+ Iti €i. s,� State of North Carolina Department of Environment and Natural Resources Asheville Regional Office Michael F. Easley, Governor William G. Ross, Jr., Secretary Gregory .l. Thorpe, Ph.D., Acting Director Division of Water Quality WATER QUALITY_ SECTION April 22, 2002 Mr. Jeff Lamm Hedrick Industries, Inc. 7 Yorkshire Street #102 Asheville, North Carolina 28803 / • e NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURcEs Subject: Storm Water Compliance Inspection Southern Concrete Materials, Inc (SCM) Fletcher Ready -Mix Plant Certificate of Coverage NCG140160 Tderson County Dear Mr. Lamm. Attached is the report resulting .from my April 1.8, 2002 inspection of the storm water pollution prevention program at Southern Concrete Materials' Fletcher ready mix plant. ' We inspected current facilities utilized for storm water pollution prevention, reviewed documents and discussed future plans for this location. The earthen basin presently receiving site drainage is doing an adequate job of cleaning up storm water before leaving the site. SCM needs to move on to the next level now by installing a multicell concrete settling basin with the capability to reuse the settled wash/storm water. I like the fact that returned concrete can be taken to the nearby precast plant thereby reducing the amount of concrete which is treated as a waste. You described your inclination to roof the fueling area for purposes of reducing the amount of accumulated rainwater which must be managed. Your Rev -Con, Purple-T and Cab Soap are standing out in the yard all by their lonesome without shelter or protection from vehicular impact. While dealing with the fueling area I suggest you consider getting these liquids Jeff Lamm 59 Woodlin Place, Asheville North Carolina 28801 "telephone 828-251-6208 FAX 828-251-6452 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper April 22, 2002 Page Two under roof and behind a berm which would contain any spillage which might occur as well as offer protection from vehicular impact. With the above -discussed improvements you will have a first class operation from my perspective. I am sending you as an -attachment a clean copy of our Industrial Storm Water Inspection Form for your use as guidance as to what Division of Water Quality inspectors will be looking for when inspecting other SCM facilities. The things that you and I have discussed when walking around SCM's Mills River, Hendersonville and Fletcher plants are the same things I would like to see at any ready mix plant where appropriate. As money becomes available I would like to see all SCM plants brought up to the same high standard in terms of- storm water pollution. prevention. Likewise, as you make storm water related improvements or encounter storm water problems at any SCM plant located in Henderson or Buncombe Counties would you please let me know so that your files may be kept current. Please do not hesitate to call me at 828-251-6208 should you need to discuss any of these matters in greater detail. 'ncerely, Roy M. Davis Environmental Engineer Enclosure xc: Bradley Bennett SCM,FLETCHER.02 59 Woodfin Place, Asheville North Carolina 28801 Telephone 828-251-6208 FAX 828-251-6452 An Equal Opportunity Affirmative Action Employer 50% recycled/100/o post -consumer paper INDUSTP' kL STORM WATER INSPEV rON FORM FACILITY: s �-- c, n� F �-E= s c 14 4 �� P L- A.,N , COC#: N C G- �a CONTACT NAME: A nh inn DATE: Pv K LOCATION ADDRESS: V ,S�- CONTACT PHONE NUMBER: C.0 �,� �-8a& ._ 71a, — . c� :73 CONTACT MAILING ADDRESS: 7 --Iolq i< s141P ew S r V/� A6 � DIRECTIONS: e y/ -F N0.k i 14 oN US �Zs /�PPRox I % 'mJLEs , PL,ANT 1s arY , COUNTY: ROUTINE COMPLIANCE INSPECTION COMPLAINT INVESTIGATION RECISSION REQUEST OTHER -EXPLAIN 1. Is a copy of the signed and certified SWPPP at the facilit ? YES NO NIA COMMENTS' r/' w v 7N I nr / - iv, 0IV POPE-; © P EPL AC t Esj�L-TN E" Fry- �3 GEL-�-- Re cYc.-i,1�7 P 1, - 5 s ; Ez- rr, F" Lu EV- y11C, AREA 0,0 P'ED Ve--1'; i c,L'FS `+ Pt-� N �_ tU 1-+ fit co rat G R E' + K= 0 S 7-0 N CA FL$ ; P Rtr Gl\S -� nl0 t r, rn S EC ONE n R Y CAr+ -71-A I ^' T-aA F10(L— SOAP © k R tom/— C'O 2. Does the facility's SWPPP address the minimum BMP requirements? r/' 3. Are amendments to the SWPPP clearly documented? 4. Is the current SWPPP complete? a! 1. Were the vehicle/e ui merit maintenance areas inspected? YES NO N/A r/ 2. Are vehicle/mach er leaks and drips properly managed? 3. Is vehicle/equipment washing done in a designated area so that wash water can be properly _managed? 4. Was the vehicle fuelingarea inspected? 5. Are vehicle maintenance activities kept indoors? 6. Were the vehicle/equipment storage areas inspected? y/ 7. Are current BMPs in vehicle/e ui ment/fuelin areas ade uate? ✓ 1. Are containers for temporary storage of wastes labeled? YES NO N/A t/' 2. Are waste materials recycled? tf 3. Are hazardous wastes properly handled and disposed of? 4. Is processed debris removed regularly? ✓ 5. Is there secondary containment for liquid wastes? v 6. Are current waste management BMPs ade uate? LIZ 1. Are there appropriate BMPs for outdoor storage of raw materials, products, and byproducts? YES NO N/A 2. Are containers for chemical substances labeled? r✓' 3. Is there secondary containment for liquid storage? 4. Are current BMPs in material storage areas adequate? f/ Logged by -.- Form 5WU-205-032502 Inspected by: YES NC NIA I COMMENTS 1. Are there procedures for spill response and cleanup? 2. Are appropriate spill containment and cleanup materials kept on -site and in convenient locations? 3. Are used absorbent materials disposed of in a timely manner? t� 4. Are currents ill BMPs ade uate? I L,-- YES NO NIA 1. Are unpaved outdoor areas protected from water/wind erosion? 2. Are drainage ditches or the areas around the outfalls free of erosion? I� 3. Do im lemented BMPs a ear effective in controlling erosion? YES NO NIA 1. Havc.all illicit _water dischar cs been eliminated or ermitted? 2. Are BMPs for authorized non -storm water discharges properly implemented? 3. Are current BMPs adequate for management of authorized non - storm water dischar es? YES NO INIA 1. Are wastewater treatment facilities properly maintained? 2. Has monitoring been done? YES NO NIA 1. Were there an stream impacts? ✓' 2. Were field parameters taken for H or DO? s� 3. Were there any stream standard violations? 4. Were there excessive solids in the stream? l,— 5. Were .pictures taken? 6. Were samples taken? i s x -. 1 Lr-t �-��. a ?3f J - -�• 3 ���# s a 3VA V mi°a .:eh: , �. �� 1 �; -I x A , . Industry in substantial -compliance. 2. Minor deficiencies noted. 3. Major deficiencies or discharges noted and require prompt correction. Revisit scheduled for 4. Critical deficiencies or discharges noted and require immediate correction. Revisit scheduled for 5. Rescission is appropriate. 6. Rescission is not appropriate. Logged by: Form SWIG-265-032502 Inspected by: �� V jS �Z/ 1.1� - a - — -— --— — -*- _f__7 �__ j� i I Vi z STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /V DOC TYPE ❑HISTORICAL FILE l� MONITORING REPORTS DOC DATE ❑ ,-� fl I -1 0 J '0 s YYYYMMDD t __ ANNUAL SUMMARY DISCHARGE MONITORING REPORT (DMR) —STORMWATER SUBMIT TO CENTRAL OFFICE* General Permit No. NCG140000 Calendar Year 'moo ) 'Report ALL STORMWATER monitoring data on this form (include "No Flow"P'No Discharge" and Benchmark Exceedances) from the previous calendar year to the DEQ by MARCH 1 of each year. Certificate of Coverage No. NCG140160 Facility Name: Southern Concrete Materials — Fletcher Plant County: Henderson Phone Number: ( 828 } 253-6421 Total no. of SDOs monitored 1 Certified Laboratory ETA Lab # 600 Lab # Stormwater Discharge Outfall (SDO) No. 1 VMA Outfall? Yes ❑ No Is this outfall currently in Tier 2 for any parameter? Yes ❑ No Was this outfall ever in Tier 2 during the past year? Yes ❑ No If this outfall was in Tier 2 last year, was monthly monitoring discontinued? RECEIVED Yes, enough consecutive samples below benchmarks to decrease frequency ❑ MAR 0 5 2018 Yes, received approval from DEMLR to reduce monitoring frequency ❑ C Other ❑ IJTfZ/;I_ FILES, . I I , ui, I illI- Outfall No. Total Rainfall inches Total Suspended Solids ( ) mg/1 pH, SU Non-polar O&G (EPA Method 1664TSS, (SGT-HEM)) , mgll (VMA) If applicable New Motor Oil Usage (gallmo.) ffappllcable Stormwater Benchmarks Indicate NO FLOW if applicable Circle Benchmark v 10vIrJ0 6.0'9.0 1 5 >55 g allmo. average requires T55 and Non-polarO&G monitoring Date Sample Col lected, molddl MMM 06/30/2017 No flow 09/06/2017 0.75 36 8.6 Permit Date 8/1/2017 — 6/30/2022 Last Revised 8-22-2015 a _ Certificate of Coverage No. NCG 14 ©OTC CERTIFICATION "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." [Required by 40 CFR §122.22] Signature T Date Y, Mail Annual Summary Stormwater DMR to the NCDEQ Central Office: Note the address is correct — Central Files is housed in DWR (not DEMLR) N.C. Department of Environmental Quality (DEQ) Division of Water Resources Attn: DWR Central Files 1617 Mail Service Center Raleigh, NC 27699-1617 Central Files Telephone (919) 807-6300 Questions? Contact DEMLR Stormwater Permitting Staff in the Central Office at: (919) 707-9220 Permit Date 811/2017 — 6/30/2022 Last Revised 8-22-2015 STORMWATER DISCHARGE OUTFALL (SDO) - Semi -Annual MONITORING FORM ` GENERAL PERMIT No. NCC3140000 RFCF1VE CERTIFICATE OF COVERAGE NO.;NCGl-Anta0—) A MPLE COLLECTION YEAR: = 2016 FACILITY NAME: _Southern Concrete Mate rials-Fletcher_ R 2 S Z01&SAMPLING PERIOD: ❑ July December ® January - June PERSON COLLECTING SAMPLES _Jeff Lamm SECMN COUNTY Henderson CERTIFIED LABORATORY ETS La w PHONE NO. ( ) Lab #UaTO LISTSERVE? ❑YES ❑NO EMAIL: OPTIONAL INFO: DISCHARGING TO CLASS: []SA ❑HQW ❑PNA ❑Trout ®Other. Part A: Stormwater Monitoring Requirements Outfall No. Date Sample Collected (mo/dd/yr OR NO FLOW)' pH (Standard Units} TS5 (mg/L) Event Duration {minutes} Total d Rainfall {in} In Tier 2 Monthly Monitoring? (y/n) # of Months in Tier 2 Sampling2 - - 6-92 1002.3 _ - 1 4-1-16 7.5 5.0 220 1.25 no- 1r{� U ULr: I y 1 If "NO FLOW" or "NO DISCHARGE, Enter "NO FLOW" or "NO DISCHARGE" for each outfall here. Please make sure to mark the sample period above. 2 If a value is in excess of the benchmark, or outside the benchmark range (for pH), you must implement the Tier 1 or Tier 2 responses in the General Permit. Tier 2 Monthly sampling shall be done until 3 consecutive samples are below the benchmark or within the benchmark range. 3 TSS benchmark values are 100 mg/I, except when discharging to ORW, HQW, Trout, and PNA waters where they are 50 mg/l. ° For each sampled measurable storm event the total precipitation must be recorded using data from an on -site rain gauge. Permit Date: 7/1/2011-60/30/2015 Last Revised 7/13/11 Page 1 of 2 Part B: Vehicle Maintenance Activity Monitoring Requirements for facilities using > 55 gal of new motor oil/month — averaged over a calendar year. * Outfall No. Date Sample Collected (mo/dd/yr]1 pH (standard Units) TPH using method 1664A SGT-HEM (mg/L) Total Suspended Solids (mg/L) Event _Duration [minutes] Total Rainfall , (in) New Motor Oil Usage (gal/month) In Tier 2 Monthly Monitoring? {y/n] # of Months in Tier 2 Sampling z 6-9Z 152 1002,3 - - - - - 1 N/A N/A HAS YOUR FACILITY HAD 4 OR MORE BENCHMARK EXCEEDENCES AT ANY ONE OUTFALL (INCLUDING VEHICLE MAINTENANCE)? YES ❑ NO HAVE YOU CONTACTED THE REGION? YES ❑ NO ❑ REGIONAL OFFICE CONTACT NAME: Mail Original and one copy of this DMR (including all "No Flow" & "No Discharge" reports) within 30 days of receipt of sample (or at end of monitoring period in case of "No Flow") to: Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 YOU MUST SIGN TH15 CERTIFICATION FOR ANY INFORMATION REPORTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. am aware that there are signi not pegltos for submitting false information, including the possibility of fines and imprisonment for knowing violations." (Signature of Permittee) ate) Permit Date:7/1/2011-60/30/2015 Last Revised 7/13/11 Page 2 of 2 TORMWATER DISCHARGE OUTFALL (SDO) - Semi -Annual MONITORING FORM GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE NO. NCG140160 FACILITY NAME: Southern Concrete Materials -Fletcher — PERSON COLLECTING SAMPLES _Eddie Teague CERTIFIED LABORATORY ETS Lab # _600_ Lab # OPTIONAL INFO: Part A: Stormwater Monitoring Requirements SAMPLE COLLECTION YEAR: 2015 SAMPLING PERIOD: ® July -December ❑ January -June COUNTY Henderson PHONE NO. ram) ADD TO LISTSERVE? ❑YES ❑NO EMAIL: DISCHARGING TO CLASS: ❑SA ❑HQW ❑PNA ❑Trout ®Other, Outfall No. Date Sample Collected (mo/dd/yr OR NO FLOW)' pH (Standard Units} TSS Event Duration (minutes) Total a Rainfall" [in} In Tier 2 Monthly Monitoring? (y/n) # of Months in Tier 2 Sampling2 - - 6_92 1002.3 - - 1 9-29-15 8.6 38 1100 2.50 N I`ir 1 NO U 0 2 2015 F I`-`, 1 If "NO FLOW" or "NO DISCHARGE, Enter "NO FLOW" or "NO DISCHARGE" for each outfall here. Please make sure to mark the sample period above. 2 If a value is in excess of the benchmark, or outside the benchmark range (for pH), you must implement the Tier 1 or Tier 2 responses in the General Permit. Tier 2 Monthly sampling shall be done until 3 consecutive samples are below the benchmark or within the benchmark range. 3 TSS benchmark values are 100 mg/I, except when discharging to ORW, HQW, Trout, and PNA waters where they are 50 mg/I. 4 For each sampled measurable storm event the total precipitation must be recorded using data from an on -site rain gauge. Permit Date: 7/1/2011-60/30/2015 Last Revised 7/13/11 Page 1 of 2 Part R: Vehicle Maintenance Activity Monitoring Requirements for facilities using > 55 gal of new motor oil/month — averaged over a calendar year. Outfall No. Date Sample Collected (m o/dd/yr)' pH (Standard Units) TPH using method 1664A SGT-HEM (mg/L) Total Suspended Solids (mg/L) Event Duration (minutes) Total Rainfall a (in) New Motor Oil Usage (gal/month) In Tier 2 Monthly Monitoring? (y/n ) # of Months in Tier 2 Sampl11ng2 6-9' 152 1002.3 HAS YOUR FACILITY HAD 4 OR MORE BENCHMARK EXCEEDENCES AT ANY ONE OUTFALL (INCLUDING VEHICLE MAINTENANCE)? YES ❑ NO ❑ HAVE YOU CONTACTED THE REGION? YES ❑ NO ❑ REGIONAL OFFICE CONTACT NAME: Mail Orieinal and one copv of this DMR (includine all "No Flow" & "No Discharge" reports) within 30 days of receipt of sample (or at end of monitorine period in case of "No Flow") to. - Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 YOU MUST SIGN THIS CERTIFICATION FOR ANY INFORMATION REPORTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete am aware that there are Significant (Signature of for submitting false information, including the possibility of fines and imprisonment for knowing violations." /A � -7113 ( ate) Permit Date: 7/1/2011-60/30/2015 Last Revised 7/13/11 Page 2 of 2 STORMWATER DISCHARGE OUTFALL (SDO) - Semi -Annual MONITORING FORM GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE NO. NCG14 d / 6 6 FACILITY NAME: �, QA r, — r — PERSON COLLECTING SAMPLES j't r 4 'h CERTIFIED LABORATORYf'�T.S Lab # Lab # OPTIONAL INFO: Part A: Stormwater Monitoring Requirements SAMPLE COLLECTION YEAR: �- � % J SAMPLING PERIOp: ❑ July -December January -June COUNTY PHONE NO. ( j ADD TO LISTSERVE? ❑YES ❑NO EMAIL: DISCHARGING TO CLASS: [:]SA ❑HQW ❑PNA ❑Trout ❑Other, Outfall No. Date Sample Collected (mo/dd/yr OR NO FLOW]; pH {Standard Units) TSS (mg/L) Event Duration (minutes) Total 4 Rainfall {in] In Tier 2 Monthly Monitoring? (y/n) # of Months in Tier 2 Sampling2 - - 6-92 1002.3 _ _ _ MA DILE 1 If "NO FLOW" or "NO DISCHARGE, Enter "NO FLOW" or "NO DISCHARGE" for each outfall here. Please make sure to mark the sample period above. s If a value is in excess of the benchmark, or outside the benchmark range (for pH), you must implement the Tier 1 or Tier 2 responses in the General Permit. Tier 2 Monthly sampling shall be done until 3 consecutive samples are below the benchmark or within the benchmark range. 3 TSS benchmark values are 100 mg/l, except when discharging to ORW, HQW, Trout, and PNA waters where they are 50 mg/I. "For each sampled measurable storm event the total precipitation must be recorded using data from an on -site rain gauge. Y 0 S 2015 �'*7 r'RAL FILES C3 'SECTION .w Mac Permit Date: 7/1/2011-60/30/2015 Last Revised 7/13/11 Page 1 of 2 Part B: Vehicle Maintenance Activity Monitoring Requirements for facilities using > 55 gal of new motor oil/month — averaged over a calendar year. Outfall No. Date Sample Collected {mo/dd/yr]1 pH (Standard Units) TPH using method 1664A SGT-HEM (mg/L) Total Suspended Solids (mg/L) Event Duration (minutes) Total Rainfall s (in) New Motor Oil Usage (gal/month) In Tier 2 Monthly Monitoring? (y/n] # of Months in Tier 2 Samplingz 6-92 W 1002.3 - - - - - HAS YOUR FACILITY HAD 4 OR MORE BENCHMARK EXCEEDENCES AT ANY ONE OUTFALL (INCLUDING VEHICLE MAINTENANCE)? YES ❑ NO ❑ HAVE YOU CONTACTED THE REGION? YES ❑ NO ❑ REGIONAL OFFICE CONTACT NAME: Mail Original and one copy of this DM R (includingall"No Flow" & "No Discharge" reports) within 30 days of receipt of sample (or at end of monitoring period in case of "No Flow") to: Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 YOU MU5T 51GN THIS CERTIFICATION FOR ANY INFORMATION REPORTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. am aware that thyme are signifiSant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." V,�� "—X/ 03 (i/6 (signature of er i ee) { ate} Permit Date: 7/1/2011-60/30/2015 Last Revised 7/13/11 Page 2 of 2 Permit No. NCG210000 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT N0, NCGZ10000 TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM For establishments primarily engaged in manufacturing: Lumber and Wood Products In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission and the Federal Water Pollution Control Act, as amended, this permit is hereby issued to all owners or operators, hereinafter permittees, which are covered by this permit as evidenced by receipt of a Certificate of Coverage by the Environmental Management Commission to allow the discharge of stormwater to the surface waters of North Carolina or to a separate storm sewer system conveying discharges to surface waters in accordance with the terms and conditions set forth herein. Coverage under this General Permit is applicable to; All owners or operators of stormwater point source discharges associated with establishments primarily engaged in activities classified as lumber and Wood Products, Except Furniture [Standard Industrial Classification (SIC) 24], including Wood Chip Mills; Stormwater point source discharges from like industrial activities deemed by The Division of Water Quality (DWQ) to be similar to these operations in the process, or the discharges, or the exposure of raw materials, intermediate products, by-products, products, or waste products. Except upon DWQ determination of similarity as provided immediately above, the following activities and associated discharges are excluded from coverage under this General Permit: ♦ Establishments primarily engaged in: Logging [SIC 2411]; or manufacturing Wood Kitchen Cabinets [SIC 2434]; or Wood Preserving [SIC 2491]. The General Permit shall become effective on August 1, 2013. The General Permit shall expire at midnight on July 31, 2018, Signed this day July 31, 2013. Ori final signed by Matt Matthews for Thomas A. Reeder, Acting Director Division of Water Quality By the Authority of the Environmental Management Commission Permit No. NCG210000 TABLE OF CONTENTS PART I INTRODUCTION Section A: General Permit Coverage Section B: Permitted Activities PART IIMONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES Section A: Stormwater Pollution Prevention Plan Section B: Analytical Monitoring Requirements Section C: Qualitative Monitoring Requirements Section D: On -Site Vehicle Maintenance Monitoring Requirements PART III STANDARD CONDITIONS Section A: Compliance and Liability 1. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability 8. Duty to Provide Information 9. Penalties for Tampering 10. Penalties for Falsification of Reports 11. Onshore or Offshore Construction 12. Ditty to Reapply Section B: General Conditions 1. General Permit Expiration 2. Transfers 3. When an Individual Permit May be Required 4. When an Individual Permit May be Requested 5. Signatory Requirements 6. General Permit Modification, Revocation and Reissuance, or Termination l Permit No. NCG210000 7. Certificate of Coverage Actions 8. Annual Administering and Compliance Monitoring Fee Requirements Section C: Operation and Maintenance of Pollution Controls 1. Proper Operation and Maintenance 2. Need to Halt or Reduce not a Defense 3. Bypassing of Stormwater Control Facilities Section D: Monitoring and Records 1. Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures 5. Representative Outfall 6. Records Retention 7. Inspection and Entry Section E: Reporting Requirements 1. Discharge Monitoring Reports 2. Submitting Reports 3. Availability of Reports 4. Non-Stormwater Discharges 5. Planned Changes 6. Anticipated Noncompliance 7. Spills 8. Bypass 9. Twenty-four Hour Reporting 10. Other Noncompliance 11. Other Information PART IV DEFINITIONS it f'�ii�[I�►1".�►[�Z�[II�IIII] PART I INTRODUCTION SECTION A: GENERAL PERMIT COVERAGE All persons desiring to have facilities covered by this General Permit must register with the Division of Water Quality (DWQ) by the filing of a Notice of Intent (NOI) and applicable fees. The NOI shall be submitted and a certificate of coverage issued prior to any point source discharge of stormwater associated with industrial activity to the surface waters of the state. Any owner or operator not wishing to be covered or limited by this General Permit may snake application for an individual NPDES permit in accordance with NPDES procedures in 15A NCAC 2H .0100, stating the reasons supporting the request. Any application for an individual permit should be made at least 180 days prior to commencement of discharge. This General Permit does not cover activities or discharges covered by an individual NPDES permit until the individual permit has expired or has been revoked. Any person conducting an activity covered by an individual permit but which could be covered by this General Permit may request that the individual permit be revoked and coverage under this General Permit be provided. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR §122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Any owner or operator wishing to obtain a No Exposure Exclusion must submit a No Exposure Certification Notice of Intent (NOI) form to the Division; must receive approval by the Division; must maintain no exposure conditions unless authorized to discharge under a valid NPDES stormwater permit; and must recertify the No Exposure Exclusion annually. Any facility may apply for new or continued coverage under this permit until a Total Maximum Daily Load (TMDL) for pollutants for stormwater is established. A TMDL sets a pollutant -loading limit that affects a watershed, or portion of a watershed, draining to a specific impaired water. For discharges to watersheds affected by a TMDL, coverage under this permit may depend on the facility demonstrating it does not have reasonable potential to violate applicable water quality standards for those pollutants as a result of discharges. If DWQ determines that discharges have reasonable potential to cause water quality standard violations, the facility shall apply for an individual permit 180 days prior to the expiration date of this General Permit. Once that individual permit is effective, the facility will no longer have coverage under this General Permit. Note that the permittee must identify impaired waters (scheduled for TMDL development) and waters already subject to a TM DL in the Site Overview, as outlined in the Stormwater Pollution Prevention Plan, Part 11, Section A. A list of approved TMDLs for the state of North Carolina can be found at httpl/portal.ncdenr.orglweblwglps/mtultmdl. Part I Page 1 of 2 Permit No. NCG210000 SECTION B: PERMITTED ACTIVITIES Until this permit expires or is modified or revoked, the permittee is authorized to discharge stormwater to the surface waters of North Carolina, or separate storm sewer system, which has been treated and managed in accordance with the terms and conditions of this General Permit. Any other point source discharge to surface waters of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization, or approval. The discharges allowed by this General Permit shall not cause or contribute to violations of Water Quality Standards. This General Permit does not authorize discharges which have been determined by the Division of Water Quality to be wastewater discharges. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. Part I Page 2 of 2 Permit No. NCG210000 PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The permittee shall develop and implement a Stormwater Pollution Prevention Plan (SPPP). The SPPP shall be maintained on site unless exempted from this requirement by the Division. The SPPP is public information in accordance with Part III, Standard Conditions, Section E, paragraph 3 of this permit. The SPPP shall include, at a minimum, the following items: 1. Site Overview. The Site Overview shall provide a description of the physical facility and the potential pollutant sources that may be expected to contribute to contamination of stormwater discharges. The Site Overview shall contain the following: (a) A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters; the name of the receiving waters to which the stormwater outfalls discharge, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters; and accurate latitude and longitude of the points of stormwater discharge associated with industrial activity. The general location map (or alternatively the site map) shall identify whether any receiving waters are impaired (on the state's 303(d) list of impaired waters) or if the site is located in a watershed for which a TMDL has been established, and what the parameters of concern are. (b) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. A narrative description of the potential pollutants that could be expected to be present in the stormwater discharge from each outfall. (c) A site map drawn at a scale sufficient to clearly depict: the site property boundary; the stormwater discharge outfalls; all on -site and adjacent surface waters and wetlands; industrial activity areas (including storage of materials, disposal areas, process areas, loading and unloading areas, and haul roads); site topography and finished grade; all drainage features and structures; drainage area boundaries and total contributing area for each outfall; direction of flow in each drainage area; industrial activities occurring in each drainage area; buildings; stormwater Best Management Practices (BMPs); and impervious surfaces. The site map must indicate the percentage of each drainage area that is impervious, and the site map must include a graphic scale indication and north arrow. (d) A list of significant spills or leaks of pollutants during the previous three (3) years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non- stormwater discharges. The permittee shall re -certify annually that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part I11, Standard Conditions, Section B, Paragraph S. Part II Page l of 10 Permit No. NCG210000 2. Stormwater Management Strategy. The Stormwater Management Strategy shall contain a narrative description of the materials management practices employed which control or minimize the stormwater exposure of significant materials, including structural and nonstructural measures. The Stormwater Management Strategy, at a minimum, shall incorporate the following: (a) Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to rainfall and run-on flows. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations. In areas where elimination of exposure is not practical, this review shall document the feasibility of diverting the stormwater run-on away from areas of potential contamination. (b) Secondary Containment Requirements and Records. Secondary containment is required for: bulk storage of liquid materials including petroleum products; storage in any amount of Section 313 of Title [II of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals; and storage in any amount of hazardous substances, in order to prevent leaks and spills from contaminating stormwater runoff. A table or summary of all such tanks and stored materials and their associated secondary containment areas shall be maintained. If the secondary containment devices are connected to Stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices, which shall be secured closed with a locking mechanism. Any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by any material. Records documenting the individual making the observation, the description of the accumulated stormwater, and the date and time of the release shall be kept for a period of five (5) years. For facilities subject to a federal oil Spill Prevention, Control, and Countermeasure Plan (SPCC), any portion of the SPCC plan fully compliant with the requirements of this permit may be used to demonstrate compliance with this permit. (c) BMP Summary. A listing of site structural and non-structural Best Management Practices (BMPs) shall be provided. The installation and implementation of BMPs shall be based on the assessment of the potential for sources to contribute significant quantities of pollutants to stormwater discharges and on data collected through monitoring of stormwater discharges. The BMP Summary shall include a written record of the specific rationale for installation and implementation of the selected site BMPs. The BMP Summary shall be reviewed and updated annually. 3. Spill Prevention and Response Procedures. The Spill Prevention and Response Procedures (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel responsible for implementing the SPRP shall be identified in a written list incorporated into the SPRP and signed and dated by each individual acknowledging their responsibilities for the procedures. A responsible person shall be on -site at all times during facility operations that have increased potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, an oil Spill Prevention Control and Countermeasure plan (SPCC) may be a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. Part II Page 2 of 10 Permit No. NCG210000 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance and good housekeeping program shall be developed and implemented. The program shall address all stormwater control systems (if applicable), stormwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (including material storage areas, material handling areas, disposal areas, process areas, loading and unloading areas, and haul roads), all drainage features and structures, and existing structural BMPs. The program shall establish schedules of inspections, maintenance, and housekeeping activities of stormwater control systems, as well as facility equipment, facility areas, and facility systems that present a potential for stormwater exposure or stormwater pollution where not already addressed tinder another element of the SPPP. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. Timely compliance with the established schedules for inspections, maintenance, and housekeeping shall be recorded and maintained in the SPPP. 5. Facility Inspections. Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi- annual schedule, once during the first half of the year (January to June), and once during the second half (July to December), with at least 60 days separating inspection dates (unless performed more frequently than semi-annually). These facility inspections are different from, and in addition to, the stormwater discharge characteristic monitoring at the outfalls required in Part It B, C, and D of this permit. 6. Employee Training. Training programs shall be developed and training provided at a minimum on an annual basis for facility personnel with responsibilities for: spill response and cleanup, preventative maintenance activities, and for any of the facility's operations that have the potential to contaminate stormwater runoff. The annual training shall be documented by the signature and printed or typed name of each employee trained. Responsible Party. The SPPP shall identify a specific position or positions responsible for the overall coordination, development, implementation, and revision of the SPPP. Responsibilities for all components of the SPPP shall be documented and position assignments provided. SPPP Amendment and Annual Update. All aspects of the SPPP shall be reviewed on an annual basis. The permittee shall amend the SPPP whenever there is a change in design, construction, operation, site drainage, maintenance, or configuration of the physical features which may have a significant effect on the potential for the discharge of pollutants to surface waters. The annual update shall include at a minimum: (a) an updated list ofsignificant spills or leaks of pollutants for the previous three (3) years, or the notation that no spills have occurred (element of the Site Overview); (b) a written re -certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges (element of the Site Overview); (c) a documented re-evaluation of the effectiveness of the on -site stormwater BMPs (RMP Summary element of the Stormwater Management Strategy). (d) a review and comparison of sample analytical data to benchmark values (if applicable) over the past year, including a discussion about Tiered Response status. The permittee shall use the Division's Annual Summary Data Monitoring Report (DMR) form, available from the Stormwater Permitting Unit's website (See 'Monitoring Forms' here: http:Ziportal.ncdenr.org/web/Ir/npdes-stormwater). Part II Page 3 of 10 Permit No. NCG210000 The Director may notify the permittee when the SPPP does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the SPPP to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part III, Standard Conditions, Section B, Paragraph 5) to the Director that the changes have been made. 9. SPPP Implementation. The permittee shall implement the Stormwater Pollution Prevention Plan and all appropriate BMPs consistent with the provisions of this permit, in order to control contaminants entering surface waters via stormwater. Implementation of the SPPP shall include documentation of all monitoring, measurements, inspections, maintenance activities, and training provided to employees, including the log of the sampling data and of actions taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall be kept on -site for a period of five (5) years and made available to the Director or the Director's authorized representative immediately upon request. SECTION B: ANALYTICAL MONITORING REQUIREMENTS A facility that retains exposed accumulations (either exposed to incident precipitation or exposed to stormwater run on) of sawdust, wood chips, bark, mulch, or other similarly sized material on site for more than seven (7) days is required to monitor and report all the site stormwater discharges for the parameters in Table 1. The permittee may petition the DWQ Regional Office Surface Water Protection Supervisor to be excused from the required monitoring: a) upon a DWQ Compliance Evaluation Inspection, and; b) on the basis that DWQ concludes that taken as a whole, site -wide conditions support the assessment of very limited risk of stormwater pollution from the site. c) Among any other factors deemed relevant in his or her own considerations, the Regional Office Supervisor shall consider whether the amount of accumulated exposed materials may be deemed de minimis with respect to the potential to generate stormwater runoff pollutants. Given that all site conditions may be relevant to the determination of what constitutes a de minimis amount, such determinations shall be made on a `case -by -case basis', and shall not be assumed to be generally, or specifically, transferrable to any other permitted site, regardless of superficial similarities. d) The Regional Office Supervisor will communicate any such determination in writing, and shall state any qualifying conditions for the permittee's continuing release from monitoring. DWQ's release letter may remain in effect through subsequent reissued versions of this permit, unless the release letter provides for other conditions or duration. e) If released from monitoring, the permittee must still continue to submit semi-annual Discharge Monitoring Reports, with the notation: "Released from Monitoring by DWQ Regional Office." If at any time there are changes to DWQ's initial site assessment, or to the initial site operating circumstances, the permittee must immediately begin analytical monitoring and reporting in accordance with Tables 1 and 2, and must immediately inform the DWQ Regional Office that analytical monitoring has been instituted. Part II Page 4 of 10 Permit No. NCG210000 Table 1 Analytical Monitoring Requirements Discharge Characteristics Units Measurement Fre uenc 1 Sample Type2 Sample Location3 Chemical Oxygen Demand m L semi-annual Grab SDO Total Suspended Solids m L semi-annual Grab SDO Total Rainfal14 inches semi-annual Rain gauge - Footnotes: 1 Measurement Frequency: Twice per year (unless other provisions of this permit prompt monthly sampling) during a measureable storm event, until either another permit is issued for this facility or until this permit is revoked or rescinded. See Table 2 for schedule of monitoring periods through the end of this permitting cycle. If the facility is monitoring monthly because of Tier Two or Three response actions under the previous General Permit, the facility should continue a monthly monitoring and reporting schedule. z Grab samples shall be collected within the first 30 minutes of discharge. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status (ROS) has been granted. A copy of the DWQ letter granting ROS shall be kept on site. 4 For each sampled measureable storm event, the total precipitation must be recorded. An on -site rain gauge reading must be recorded. Where isolated sites are unmanned for extended periods of time, a local rain gauge reading may be substituted for an on -site reading. All analytical monitoring shall be performed during a measureable storm event at each stormwater discharge outfall (SDO). A measurable storm event is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must have been at least 72 hours prior. The 72- hour storm interval does not apply if the permittee is able to document that a shorter interval is representative for local storm events during the sampling period, and the permittee obtains approval from the local DWQ Regional Office. See Definitions. A minimum of 50 days must separate Period 1 and Period 2 sample dates unless monthly monitoring has been instituted under other requirements of this permit. The permittee shall complete the analytical samplings in accordance with the schedule specified in Table 2, unless adverse weather conditions prevent sample collection (see Adverse Weather in Definitions). Inability to sample because of adverse weather conditions must be documented in the SPPP and recorded on the DMR. Sampling is not required outside of the facility's normal operating hours. Failure to monitor and report semi-annually per permit terms may result in the Division requiring monthly monitoring and reporting for all parameters for a specified time period. "No discharge" from an outfall or inability to collect a sample because of adverse weather conditions during a monitoring period, for example, does not constitute failure to monitor, as long as it is properly reported. Part lI Page 5 of 10 Permit No. NCG210000 Table 2 Monitoring Schedule Monitoring Sample Start End Year 1 - Period 1 1 August 1, 2013 December 31, 2013 Year 1- Period 2 2 January 1, 2014 June 30, 2014 Year 2 - Period 1 3 July 1, 2014 December 31, 2014 Year 2- Period 2 4 January 1, 2015 June 30, 2015 Year 3 - Period 1 5 July 1, 2015 December 31, 2015 Year 3 - Period 2 6 January 1, 2016 June 30, 2016 Year 4 - Period 1 7 July 1, 2016 December 31, 2016 Year 4 - Period 2 8 January 1, 2017 June 30, 2017 Year 5 - Period 1 9 July 1, 2017 December 31, 2017 Year 5 - Period 2 10 January 1, 2018 July 31, 2018 Footnotes: 1 Maintain semi-annual monitoring and reporting during permit renewal process unless other provisions of this permit prompt monthly sampling. 2 if no discharge occurs during the sampling period, the permittee must submit a monitoring report indicating "No Flow" or "No Discharge" within 30 days of the end of the sampling period. The permittee must report the results from each sample taken within the monitoring period (See Part III E). However, for purposes of benchmark comparison and Tiered response actions, the permittee shall use the analytical results from the first sample with valid results within the monitoring period. The permittee shall compare monitoring results to the benchmark values in Table 3. The benchmark values in Table 3 are not permit limits, but should be used as guidelines for implementation of the permittee's SPPP. Exceedances of benchmark values require the permittee to increase monitoring and reporting, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. See descriptions of Tier One, Tier Two, and Tier Three response actions below. In the event that the Division releases the permittee from continued monthly monitoring and reporting under Tier Two or Tier Three, DWQ's release letter may remain in effect through subsequent reissuance of this permit, unless the release letter provides for other conditions or duration. Table 3 Benchmark Values for Analytical Monitoring Requirements Discharge Characteristics Benchmark Value Chemical Oxygen Demand 120 m L Total Suspended Solids 100 m L Total Suspended Solids HQW, ORW, Trout jr), and PNA waters 50 m L Part lI Page 6 of 10 I' - . � . aCaI�3ei[II1IfI17 Tier One If: The first valid sampling results are above a benchmark value for any parameter at any outfall; Then: The permittee shall: 1. Conduct a stormwater management inspection of the facility within two weeks of receiving sampling results. 2. Identify and evaluate possible causes of the benchmark value exceedence. 3. Identify potential and select the specific: source controls, operational controls, or physical improvements to reduce concentrations of the parameters of concern. 4. Implement the selected actions within two months of the inspection. S. Record each instance of a Tier One response in the SPPP. Include the date and value of the benchmark exceedence, the inspection date, the personnel conducting the inspection, the selected actions, and the date the selected actions were implemented. 6. Note: Benchmark exceedances for a different parameter separately trigger the several tiered response requirements. Tier Two If: The first valid sampling results from two consecutive monitoring periods are above the benchmark values for any specific parameter at a specific discharge outfall; Then: The permittee shall: 1. Repeat all the required actions outlined above in Tier One. 2. Immediately institute monthly monitoring and reporting for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. Monthly [analytical and qualitative] monitoring and reporting shall continue until three consecutive sample results are below the benchmark values. 3. If no discharge occurs during the sampling period, the permittee is required to submit a monthly monitoring report indicating "No Flow" to comply with reporting requirements. 4. Alternatively, in lieu of steps 2 and 3, the permittee may, after two consecutive exceedances, exercise the option of contacting the DWQ Regional Office Supervisor as provided below in Tier Three. The Regional Office Supervisor may direct the response actions on the part of the permittee as provided in Tier Three, including reduced or additional sampling parameters or frequency. 5. Maintain a record of the Tier Two response in the SPPP. 6. Continue Tier Two response obligations throughout the permit COC renewal process. Tier Three If the valid sampling results required for the permit monitoring periods exceed the benchmark value for any specific parameter at any specific outfall on four occasions, the permittee shall notify the DWQ Regional Office Supervisor in writing within 30 days of receipt of the fourth analytical results. DWQ may but is not limited to: • require the permittee to revise, increase, or decrease the monitoring and reporting frequency for some or all parameters required herein, including requiring sampling of additional or substitute parameters; • rescind coverage Linder the General Permit, and require that the permittee apply for an individual stormwater discharge permit; • require the permittee to install structural stormwater controls; • require the permittee to implement other stormwater control measures; • require the permittee to perform upstream and downstream monitoring to characterize impacts on receiving waters; • require the permittee implement site modifications to qualify for a No Exposure Exclusion; or • require the permittee to continue Tier Three obligations through the permit COC renewal process, and possibly into the next permit cycle. Part II Pace 7 of 10 Permit No. NCG210000 SECTION C: QUALITATIVE MONITORING REQUIREMENTS All facilities covered by this permit must perform Qualitative Monitoring. The purpose of qualitative monitoring is to evaluate the effectiveness of the SPPP and to assess new sources of stormwater pollution. Qualitative monitoring of stormwater outfalls must be performed during a measurable storm event. Qualitative monitoring requires a visual inspection of each stormwater outfall associated with industrial activity regardless of representative outfall status. Qualitative monitoring shall be performed semi-annually as specified in Table 4, and during required analytical monitoring events if applicable (unless the permittee is required to perform further qualitative sampling per the Qualitative Monitoring Response below). Inability to sample because of adverse weather conditions must be documented in the SPPP and recorded on the DMR (see Adverse Weather in Definitions). Only SDOs discharging stormwater associated with industrial activity must be monitored (See Definitions). In the event an atypical condition is noted at a stormwater discharge outfall, the permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the SPPP. Table 4 Qualitative Monitoring Requirements ❑ischarge Characteristics Frequency' Monitoring Location2 Color Semi -Annual SDO Odor Semi -Annual SDO Clarity Semi -Annual SDO Floating Solids Semi -Annual SDO Suspended Solids Semi -Annual SDO Foam Semi -Annual SDO Oil Sheen Semi -Annual SDO Erosion or deposition at the outfall Semi -Annual SDO Other obvious indicators of stormwater pollution Semi -Annual SDO Footnotes: ' Measurement Frequency: Twice per year (unless other provisions of this permit prompt monthly sampling) during a measureable storm event. See Table 2 for schedule of monitoring periods. The permittee must continue qualitative monitoring throughout the permit renewal process. 2 Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (00) associated with industrial activity, regardless of representative outfall status (ROS). A minimum of 60 days must separate monitoring dates, unless additional sampling has been instituted as part of other analytical monitoring requirements in this permit. If the permittee's qualitative monitoring indicates that existing stormwater BMPs are ineffective, or that significant stormwater contamination is present, the permittee shall investigate potential causes, evaluate the feasibility of corrective actions, and implement those corrective actions within 60 days, per the Part 11 Page 8 of 10 Permit No. NCG210000 Qualitative Monitoring Response, below. A written record of the permittee's investigation, evaluation, and response actions shall be kept in the SPPP. Qualitative Monitoring Response Qualitative monitoring is for the purposes of evaluating SPPP effectiveness, assessing new sources of stormwater pollution, and prompting the permittee's response to pollution. If the permittee repeatedly fails to respond effectively to correct problems identified by qualitative monitoring, or if the discharge causes or contributes to a water quality standard violation, DWQ may but is not limited to: • require that the permittee revise, increase, or decrease monitoring frequency for some or all parameters (analytical or qualitative); • require the permittee to install structural stormwater controls; • require the permittee to implement other stormwater control measures; • require the permittee to perform upstream and downstream monitoring to characterize impacts on receiving waters; or • require the permittee implement site modifications to qualify for a No Exposure Exclusion. SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities that have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil and hydraulic oil per month, combined, when averaged over the calendar year shall perform analytical monitoring as specified below in Table 5. All analytical monitoring shall be performed during a measureable storm event at all stormwater discharge outfalls (SDOs) that discharge stormwater runoff frorn vehicle maintenance areas. Table 5 Analytical Monitoring Requirements for On -Site Vehicle Maintenance Discharge Characteristics Units Measurement Fre uenc 1 Sample Type2 Sample Location3 Non -Polar Oil &Grease by EPA Method 1664 SGT-HEM mg/L semi-annual Grab SDO Total Suspended Solids (TSS) m L semi-annual Grab SDO Total Rainfal14 inches semi-annual Rain gauge New Motor Oil Usage gallons/month semi-annual Estimate - Footnotes: 1 Measurement Frequency: Twice per year (unless other provisions of this permit prompt monthly sampling) during a measureable storm event, until either another permit is issued for this facility or until this permit is revoked or rescinded. If the facility is monitoring monthly because of Tier Two or Three response actions under the previous General Permit, the facility should continue a monthly monitoring and reporting schedule. 2 Grab samples shall be collected within the first 30 minutes of discharge. Part I1 Page 9 of 10 Permit No. NCG210000 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where vehicle maintenance activities occur, unless representative outfall status (ROS) has been granted. A copy of the letter granting ROS shall be kept on site. For each sampled measureable storm event, the total precipitation must be recorded. An on -site rain gauge reading must he recorded. Where isolated sites are unmanned for extended periods of time, a local rain gauge reading may be substituted for an on -site reading. The permittee shall complete the analytical samplings in accordance with the schedule specified in Table 2, unless adverse weather conditions prevent sample collection (see Adverse Weather in Definitions). Inability to sample because of adverse weather conditions must be documented in the SPPP and recorded on the DMR. Sampling is not required outside of the facility's normal operating hours. Failure to monitor and report semi-annually per permit terms may result in the Division requiring monthly monitoring for all parameters for a specified time period. "No discharge" from an outfall or inability to collect a sample because of adverse weather conditions during a monitoring period, for example, does not constitute failure to monitor, as long as it is properly reported. The permittee shall compare monitoring results to the benchmark values in Table 6. Exceedances of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. See descriptions of Tier One, Tier Two, and Tier Three response actions in Part 11 Section B above. In the event that the Division releases the permittee from continued monthly monitoring under Tier Two or Tier Three, DWQ's release letter may remain in effect through subsequent reissuance of this permit, unless the release letter provides for other conditions or duration. The permittee must report the results from each sample taken within the monitoring period (See Part HIE). However, for purposes of benchmark comparison and Tiered response actions, the permittee shall use the analytical results from the first sample with valid results within the monitoring period. Table 6 Benchmark Values for On -Site Vehicle and Equipment Maintenance Activities Discharge Characteristics Benchmark Values Non -Polar Oil & Grease by EPA Method 1664 SGT-HEM 15 rng/L Total Suspended Solids (TSS) 100 m L TSS ORW, HQW, Trout (Tr), and PNA waters 50 m L Part II Page 10 of 10 Permit No. NCG210000 PART III STANDARD CONDITIONS FOR NPDES STORMWATER GENERAL PERMITS SECTION A: COMPLIANCE AND LIABILITY Comoliance Schedule The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities already operating but applying for permit coverage for the first time: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the Certificate of Coverage and updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A, Paragraph 2(b) of this general permit, shall be accomplished within 12 months of the effective date of the issuance of the Certificate of Coverage. New Facilities applying for coverage for the first time: The Stormwater Pollution Prevention Plan shall be developed and implemented prior to the beginning of discharges from the operation of the industrial activity and be updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A, Paragraph 2(b) of this general permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity. Existing facilities previously permitted and applying for renewal under this General Permit: All requirements, conditions, limitations, and controls contained in this permit (except new SPPP elements in this permit renewal) shall become effective immediately upon issuance of the Certificate of Coverage. New elements of the Stormwater Pollution Prevention Plan for this permit renewal shall be developed and implemented within 6 months of the effective date of this general permit and updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Paragraph 2(b) of this general permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity. 2. Duty to Com The permittee must comply with all conditions of this general permit. Any permit noncompliance constitutes a violation of the Clean Water Act (CWA) and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit upon renewal application [40 CFR 122.41]. a. The permittee shall comply with standards or prohibitions established under section 307(a) of the CWA for toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, even if the general permit has not yet been modified to incorporate the requirement. b. The CWA provides that any person who violates section[s] 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any such sections in a permit issued under section 402, or any requirement imposed in a pretreatment program approved under sections 402(a)(3) or 402(b)(8) of the Act, is subject to a civil penalty not to exceed $37,500 per day for each violation. (33 DSC 1319(d) and 40 CFR 122.41(a)(2)] c. The CWA provides that any person who negligently violates sections 301, 302, 306, 307, 308, 318, or 405 of the Act, or any condition or limitation implementing any of such sections in a permit issued tinder section 402 of the Act, or any requirement imposed in a pretreatment program approved under section 402(a)(3) or 402(b)(8) of the Act, is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment of not more than 1 year, or Part [11 Page 1 of 10 Permit No. NCG210000 both. In the case of a second or subsequent conviction for a negligent violation, a person shall be subject to criminal penalties of not more than $50,000 per day of violation, or by imprisonment of not more than 2 years, or both. [33 USC 1319(c)(1) and 40 CFR 122.41(a)(2)] d. Any person who knowingly violates such sections, or such conditions or limitations is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. In the case of a second or subsequent conviction for a knowing violation, a person shall be subject to criminal penalties of not more than $100,000 per day of violation, or imprisonment of not more than 6 years, or both. [33 USC 1319(c)(2) and 40 CFR 122.41(a)(2)] e. Any person who knowingly violates section 301, 302, 303, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, and who knows at that time that he thereby places another person in imminent danger of death or serious bodily injury, shall, upon conviction, be subject to a fine of not more than $250,000 or imprisonment of not more than 15 years, or both. In the case of a second or subsequent conviction for a knowing endangerment violation, a person shall be subject to a fine of not more than $500,000 or by imprisonment of not more than 30 years, or both. An organization, as defined in section 3O9(c)(3)(B)(iii) of the CWA, shall, upon conviction of violating the imminent danger provision, be subject to a fine of not more than $1,000,000 and can be fined up to $2,000,000 for second or subsequent convictions. [40 CFR 122.41(a)(2)] f. Under state law, a civil penalty of not more than $25,000 per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [North Carolina General Statutes § 143-215.6A] g. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of this Act. Administrative penalties for Class I violations are not to exceed $16,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $37,500. Penalties for Class 11 violations are not to exceed $16,000 per day for each day during which the violation continues, with the maximum amount of any Class 11 penalty not to exceed $177,500. [33 USC 1319(g)[2) and 40 CFR 122.41(a)(3)] 3. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this general permit which has a reasonable likelihood of adversely affecting human health or the environment [40 CFR 122.41(d)]. 4. Civil and Criminal Liability Except as provided in Part III, Section C of this general permit regarding bypassing of stormwater control facilities, nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3,143-215.6, or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. S. Oil and Hazardous Substance Liability Nothing in this general permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. PartIll Page 2 of 10 Permit No. NCG210000 Property Rights The issuance of this general permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations [40 CFR 122.41(g)], 7. Severabilit The provisions of this general permit are severable, and if any provision of this general permit, or the application of any provision of this general permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this general permit, shall not be affected thereby [NCGS 150B-23]. 8. Duty to Provide Information The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the general permit issued pursuant to this general permit or to determine compliance with this general permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this general permit [40 CFR 122.41(h)]. 9. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this general permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years, or both [40 CFR 122.41]. 10, Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this general permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both [40 CFR 122,41]. 11. Onshore or Offshore Construction This general permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 12. Duty to Reapply Dischargers covered by this general permit need not submit a new Notice of Intent (NOI) or renewal request unless so directed by the Division. If the Division chooses not to renew this general permit, the permittee will be notified to submit an application for an individual permit [15A NCAC 02H .0127(e)]. SECTION B: GENERAL CONDITIONS General Permit Expiration General permits will be effective for a term not to exceed five years, at the end of which the Division may renew them after all public notice requirements have been satisfied. If a general permit is renewed, existing permittees do not need to submit a renewal request or pay a renewal fee unless directed by the Division. New applicants seeking coverage under a renewed general permit must Part Ill Page 3 of 10 Permit No. NCG210000 submit a Notice of Intent to be covered and obtain a Certificate of Coverage tinder the renewed general permit [15A NCAC 02H .0127(e)]. Transfers This general permit is not transferable to any person without prior written notice to and approval from the Director in accordance with 40 CFR 122.61. The Director may condition approval in accordance with NCGS 143-215.1, in particular NCGS 143-21S.1(b)(4)b.2., and may require modification or revocation and reissuance of the Certificate of Coverage, or a minor modification, to identify the new permittee and incorporate such other requirements as may be necessary under the CWA [40 CFR 122.41(1)(3), 122.61] or state statute. The Permittee is required to notify the Division in writing in the event the permitted facility is sold or closed. 3. When an Individual Permit May be Required The Director may require any owner/operator authorized to discharge under a certificate of coverage issued pursuant to this general permit to apply for and obtain an individual permit or an alternative general permit. Any interested person may petition the Director to take action under this paragraph. Cases where an individual permit may be required include, but are not limited to, the following: a. The discharger is a significant contributor of pollutants; b. Conditions at the permitted site change, altering the constituents and/or characteristics of the discharge such that the discharge no longer qualifies for a general permit; C. The discharge violates the terms or conditions of this general permit; d. A change has occurred in the availability of demonstrated technology or practices for the control or abatement of pollutants applicable to the point source; e. Effluent limitations are promulgated for the point sources covered by this general permit; f. A water quality management plan containing requirements applicable to such point sources is approved after the issuance of this general permit; g. The Director determines at his or her own discretion that an individual permit is required. When an Individual Permit Mav be Reaueste Any permittee operating under this general permit may request to be excluded from the coverage of this general permit by applying for an individual permit. When an individual permit is issued to an owner/operator the applicability of this general permit is automatically terminated on the effective date of the individual permit. Signatory Requirements All applications, reports, or information submitted to the Permitting Issuing Authority shall be signed and certified [40 CFR 122.41(k)]. a. All Notices of Intent to be covered under this general permit shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a] a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing, production, or operating facilities, provided, the manager is authorized to make management decisions which govern the operation of the regulated facility including having the explicit or implicit duty of malting major capital investment recommendations, and initiating and directing other comprehensive measures to assure long term environmental compliance with environmental laws and regulations; the manager can ensure that the necessary systems are established or actions taken to gather complete Part III Page 4 of 10 Permit No. NCG210000 and accurate information for permit application requirements; and where authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official [40 CFR 122.22]. b. All reports required by the general permit and other information requested by the Permit Issuing Authority shall be signed by a person described in paragraph a. above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority [40 CFR 122.22] c. Changes to authorization: If an authorization under paragraph (b] of this section is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, a new authorization satisfying the requirements of paragraph (b) of this section must be submitted to the Director prior to or together with any reports, information, or applications to be signed by an authorized representative [40 CFR 122.22] d. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "1 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properlygather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible forgathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties forsubmitting false information, including the possibility of fines and imprisonment for knowing violations. " 6. General Permit Modification. Revocation and Reissuance, or Termination The issuance of this general permit does not prohibit the Permit Issuing Authority from reopening and modifying the general permit, revoking and reissuing the general permit, or terminating the general permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et al. After public notice and opportunity for a hearing, the general permit may be terminated for cause. The riling of a request for a general permit modification, revocation and reissuance, or termination does not stay any general permit condition. The Certificate of Coverage shall expire when the general permit is terminated. Part III Page 5 of 10 Permit No. NCG210000 Certificate of Coverage Actions Coverage under the general permit may be modified, revoked and reissued, or terminated for cause. The notification of planned changes or anticipated noncompliance does not stay any general permit condition [40 CFR 122.41(i)]. B. Annual Administering and Compliance Monitoring Fee Requirements The permittee must pay the administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in timely manner in accordance with 1SA NCAC 2H .010S(b)(2) may cause this Division to initiate action to revoke coverage under the general permit. SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this permit [40 CFR 122.41(e)], Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this general permit 140 CFR 122.41(c)]. Bypassing of Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless: a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and c. The permittee submitted notices as required under, Part III, Section E of this general permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D: MONITORING AND RECORDS Representative Sampling Samples collected and measurements taken, as required herein, shall he characteristic of the volume and nature of the permitted discharge. Analytical sampling shall be performed during a measureable storm event. Samples shall be taken on a day and time that is characteristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any other waste stream, body of water, or substance. Monitoring points as specified in this general permit shall not be changed without notification to and approval of the Permit Issuing Authority [40 CFR 122.410)]. Part III Page 6 of 10 Permit No. NCG210000 Recording Results For each measurement or sample taken pursuant to the requirements of this general permit, the permittee shall record the following information [40 CFR 122.411: a. The date, exact place, and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individuals) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. 3. Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this general permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below general permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. 5. Representative Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. 6. Records Retention Qualitative monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan (SPPP). Copies of analytical monitoring results shall also be maintained on -site. The permittee shall retain records of all monitoring information, including o all calibration and maintenance records, o all original strip chart recordings for continuous monitoring instrumentation, o copies of all reports required by this general permit, o copies of all data used to complete the Notice of Intent to be covered by this general permit. These records or copies shall be maintained for a period of at least S years from the date of the sample, measurement, report or Notice of Intent application. This period may be extended by request of the Director at any time [40 CFR 122.41]. If this volume of records cannot be maintained on -site, the'documents must be made available to an inspector upon request as immediately as possible. Inspection and Entry Part III Page 7 of 10 Permit No. NCG210000 The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), or in the case of a facility which discharges through a municipal separate storm sewer system, an authorized representative of a municipal operator or the separate storm sewer system receiving the discharge, upon the presentation of credentials and other documents as may be required by law, to: a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept tinder the conditions of this general permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this general permit; C. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this general permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location [40 CFR 122,41(i)], SECTION E. REPORTING REQUIREMENTS 1. Discharge Monitoring Reports Samples analyzed in accordance with the terms of this general permit shall be submitted to the Division on Discharge Monitoring Report (DMR) forms provided by the Director. DM forms are available on the Division's website (http://portal.ncdenr.org/web/lr/npdes-stormwater). Submittals shall be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. When no discharge has occurred from the facility during the report period, the permittee is required to submit a discharge monitoring report, within 30 days of the end of the specified sampling period, giving all required information and indicating "NO FLOW" as per NCAC T15A 02B .0506. If the permittee monitors any pollutant more frequently than required by this general permit using test procedures approved under 40 CFR Part 136 and at a sampling location specified in this general permit or other appropriate instrument governing the discharge, the results of such monitoring shall be included in the data submitted on the DMR. The permittee shall record the required qualitative monitoring observations on the SDO Qualitative Monitoring Report form provided by the Division and shall retain the completed forms on site. Qualitative monitoring results should not be submitted to the Division, except upon DWQ's specific requirement to do so. Qualitative Monitoring Report forms are available at the website above. 2. Submitting Reports Two signed copies of Discharge Monitoring Reports (DMRs) shall be submitted to: Central Files Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 3. AvailabiliV Qf Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division. As required by the Act, analytical data shall not be considered confidential. Knowingly making any false statement on any such report may result in the Part III Page 8 of 10 Permit No. NCG210000 imposition of criminal penalties as provided for in NCGS 143-215.613 or in Section 309 of the Federal Act. 4. Non-Stormwater Discharges If the storm event monitored in accordance with this general permit coincides with a non- stormwater discharge, the permittee shall separately monitor all parameters as required under all other applicable discharge permits and provide this information with the stormwater discharge monitoring report. 5. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which could significantly alter the nature or quantity of pollutants discharged [40 CFR 122.41(l)]. This notification requirement includes pollutants which are not specifically listed in the general permit or subject to notification requirements under 40 CFR Part 122.42 (a). 6. Anticipated Noncompliance The permittee shall give advance notice to the Director of any planned changes at the permitted facility which may result in noncompliance with the general permit [40 CFR 122.41(l)(2)]. 7. Soi11s The permittee shall report to the local DWQ Regional Office, within 24 hours, all significant spills as defined in Part IV of this general permit. Additionally, the permittee shall report spills including: any oil spill of 25 gallons or more, any spill regardless of amount that causes a sheen on surface waters, any oil spill regardless of amount occurring within 100 feet of surface waters, and any oil spill less than 25 gallons that cannot be cleaned up within 24 hours. 8. Bypass Notice [40 CFR 122.41(m)(3)1: a. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. b. Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. Twenty-four Hour Reporting a. The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from m the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its causes; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance [40 CFR 122.41(l)(6)]. b. The Director may waive the written report on a case -by -case basis for reports under this section if the oral report has been received within 24 hours. c. Occurrences outside normal business hours may also be reported to the Division's Emergency Response personnel at (800) 662-7956, (800) 858-0368 or (919) 733-3300. 10. Other Noncompliance Part I l l Page 9 of 10 Permit No. NCG210000 The permittee shall report all instances of noncompliance not reported tinder 24 hoer reporting at the time monitoring reports are submitted [40 CFR 122.41(1)(7)]. 11. Other Information Where the Permittee becomes aware that it failed to submit any relevant facts in a Notice of Intent to be covered under this general permit, or submitted incorrect information in that Notice of Intent application or in any report to the Director, it shall promptly submit such facts or information [40 CFR 122.41(1)(8)]. Part III Page 10 of 10 Permit No. NCG210000 PART IV DEFINITIONS Act See Clean Water Act. Adverse Weather Adverse conditions are those that are dangerous or create inaccessibility for personnel, such as local flooding, high winds, or electrical storms, or situations that otherwise make sampling impractical. When adverse weather conditions prevent the collection of samples during the sample period, the permittee must take a substitute sample or perform a visual assessment during the next qualifying storm event. Documentation of an adverse event (with date, time and written narrative) and the rationale must be included with your SPPP records. Adverse weather does not exempt the permittee from having to file a monitoring report in accordance with the sampling schedule. Adverse events and failures to monitor must also be explained and reported on the relevant DMR. 3. Allowable Non-Stormwater Discharges This general permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: a. All other discharges that are authorized by a non-stormwater NPDES permit. b. Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant fleshings, water from footing drains, irrigation waters, flows from riparian habitats and wetlands. c. Discharges resulting from fire -fighting or fire -fighting training, or emergency shower or eye wash as a result of use in the event of an emergency. 4. Best Management Practices fBMPs Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the form of a process, activity, or physical structure. More information on BMPs can be found at: http://cfcfpub.epa.gov/npdes/stormwater/menuofbml2s/index.cfm. 5. Bypass A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mode for the facility. 6. Bulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. 7. Certificate of Coverage The Certificate of Coverage (COC) is the cover sheet which accompanies a general permit upon issuance and lists the facility name, location, receiving stream, river basin, effective date of coverage under the general permit and is signed by the Director. B. Clean Water Act The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. 9. Division or DWO The Division of Water Quality, Department of Environment and Natural Resources. 10. Director Part IV Page 1 of 4 Pages Perfnit No. NCG210000 The Director of the Division of Water Quality, the permit issuing authority. 11. EMC The North Carolina Environmental Management Commission. 12. Grab Sample An individual sample collected instantaneously. Grab samples that will be analyzed (quantitatively or qualitatively) must be taken within the first 30 minutes of discharge. 13. Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 14. Landfill A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. 15. Measureable Storm Event A storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must have been at least 72 hours prior. The 72-hour storm interval may not apply if the permittee is able to document that a shorter interval is representative for local storm events during the sampling period, and obtains approval from the local DWQ Regional Office. Two copies of this information and a written request letter shall be sent to the local DWQ Regional Office. After authorization by the DWQ Regional Office, a written approval letter must be kept on site in the permittee's SPPP. 16. Municipal Separate Storm Sewer System (MS4) A stormwater collection system within an incorporated area of local self-government such as a city or town. 17. No Exposure A condition of no exposure means that all industrial materials and activities are protected by a storm resistant shelter or acceptable storage containers to prevent exposure to rain, snow, snowmelt, or runoff. Industrial materials or activities include, but are not limited to, material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. DWQ may grant a No Exposure Exclusion from NPDES stormwater permitting requirements only if a facility complies with the terms and conditions described in 40 CFR §122.26(g). 18. Notice of Intent The state application form which, when submitted to the Division, officially indicates the facility's notice of intent to seek coverage under a general permit. 19. Permit Issuing Authority The Director of the Division of Water Quality (see "Director" above). 20. Permittee The owner or operator issued a Certificate of Coverage pursuant to this general permit. 21. Point Source Discharge of Stormwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be discharged to waters of the state. 22. Representative Outfall Status Part IV Page 2 of 4 Pages Permit No. NCG210000 When it is established that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall status allows the permittee to perform analytical monitoring at a reduced number of outfalls. 23. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. 24. Section 313 Water Priority Chemical A chemical or chemical category which: b. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title 111 of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right - to -Know Act of 1986; C. Is present at or above threshold levels at a facility subject to SARA title III, Section 313 reporting requirements; and d. Meets at least one of the following criteria: i. Is listed in appendix D of 40 CFR part 122 on Table li (organic priority pollutants], Table I I I (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); ii. Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or iii. Is a pollutant for which EPA has published acute or chronic water quality criteria. 25, Severe Property Damaee Substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. 26. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets, finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title 11[ of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 27. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.3and 40 CFR 117.3) or section 102 of CERCLA (Ref: 40 CFR 302.4). 28. Stormwater Discharge Outfall (SDO). The point of departure of stormwater from a discernible, confined, or discrete conveyance, including but not limited to, storm sewer pipes, drainage ditches, channels, spillways, or channelized collection areas, from which stormwater flows directly or indirectly into waters of the State of North Carolina. 29. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 30. Stormwater Associated with Industrial Activity The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in Part IV Page 3 of 4 Pages Permit No. NCG210000 40 CFR 122.26(b)(14). The term does not include discharges from facilities or activities excluded from the NPDES program. 31. Stormwater Pollution Prevention Plan (SPPPI A comprehensive site -specific plan which details measures and practices to reduce stormwater pollution and is based on an evaluation of the pollution potential of the site. 32. Total Maximum Daily Load (TMDLI TMDLs are written plans for attaining and maintaining water quality standards, in all seasons, for a specific water body and pollutant. A list of approved TMDLs for the state of North Carolina can be found athttp://portal.ncdenr.org/web/wg/ps/mtu/tmdl. 33. Toxic Pollutant Any pollutant listed as toxic under Section 307(a) (1) of the Clean Water Act. 34. Vehicle Maintenance Activity Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations. 35. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 36. 25-year, 24 hour Storm Event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. Part IV Page 4 of 4 Pages k , Permit No. NCG210000 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT N0. NCG210000 TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM For establishments primarily engaged in manufacturing: Lumber and Wood Products In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission and the Federal Water Pollution Control Act, as amended, this permit is hereby issued to all owners or operators, hereinafter permittees, which are covered by this permit as evidenced by receipt of a Certificate of Coverage by the Environmental Management Commission to allow the discharge of stormwater to the surface waters of North Carolina or to a separate storm sewer system conveying discharges to surface waters in accordance with the terms and conditions set forth herein. Coverage under this General Permit is applicable to: ♦ All owners or operators of stormwater point source discharges associated with establishments primarily engaged in activities classified as Lumber and Wood Products, Except Furniture [Standard Industrial Classification (SIC) 24], including Wood Chip Mills; ♦ Stormwater point source discharges from like industrial activities deemed by The Division of Water Quality (DWQ) to be similar to these operations in the process, or the discharges, or the exposure of raw materials, intermediate products, by-products, products, or waste products. Except upon DWQ determination of similarity as provided immediately above, the following activities and associated discharges are excluded from coverage under this General Permit: ♦ Establishments primarily engaged in: Logging [SIC 24111; or manufacturing Wood Kitchen Cabinets [SIC 2434]; or Wood Preserving [SIC 2491]. The General Permit shalt become effective on August 1, 2013. The General Permit shall expire at midnight on July 31, 2018. Signed this day July 31, 2013. Original signed AX Matt Matthews for Thomas A. Reeder, Acting Director Division of Water Quality By the Authority of the Environmental Management Commission Permit No. NCG210000 TABLE OF CONTENTS PART I INTRODUCTION Section A: General Permit Coverage Section B: Permitted Activities PART [[MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES Section A: Stormwater Pollution Prevention Plan Section B: Analytical Monitoring Requirements Section C: Qualitative Monitoring Requirements Section D: On -Site Vehicle Maintenance Monitoring Requirements PART III STANDARD CONDITIONS Section A: Compliance and Liability 1. Compliance Schedule 2. Duty to Comply 3. Duty to Mitigate 4. Civil and Criminal Liability 5. Oil and Hazardous Substance Liability 6. Property Rights 7. Severability 8. Duty to Provide Information 9. Penalties for Tampering 10. Penalties for Falsification of Reports 11. Onshore or Offshore Construction 12. Duty to Reapply Section B: General Conditions 1, General Permit Expiration 2. Transfers 3. When an Individual Permit May be Required 4. When an Individual Permit May be Requested S. Signatory Requirements 6. General Permit Modification, Revocation and Reissuance, or Termination I Permit No. NCG210000 7. Certificate of Coverage Actions 8. Annual Administering and Compliance Monitoring Fee Requirements Section C: Operation and Maintenance of Pollution Controls 1. Proper Operation and Maintenance 2. Need to Halt or Reduce not a Defense 3. Bypassing of Stormwater Control Facilities Section D: Monitoring and Records 1. Representative Sampling 2. Recording Results 3. Flow Measurements 4. Test Procedures 5. Representative Outfall 6. Records Retention 7. Inspection and Entry Section E: Reporting Requirements 1. Discharge Monitoring Reports • 2. Submitting Reports 3. Availability of Reports 4. Non-Stormwater Discharges S. Planned Changes 6. Anticipated Noncompliance 7. Spills 8. Bypass 9. Twenty-four Hour Reporting 10. Other Noncompliance 11. Other Information PART IV DEFINITIONS Permit No. NCG210000 PART I INTRODUCTION SECTION A: GENERAL PERMIT COVERAGE All persons desiring to have facilities covered by this General Permit must register with the Division of Water Quality (DWQ) by the filing of a Notice of intent (NOI) and applicable fees. The N01 shall be submitted and a certificate of coverage issued prior to any point source discharge of stormwater associated with industrial activity to the surface waters of the state. Any owner or operator not wishing to be covered or limited by this General Permit may make application for an individual NPDES permit in accordance with NPDES procedures in 1SA NCAC 2H .0100, stating the reasons supporting the request. Any application for an individual permit should be made at least 180 days prior to commencement of discharge. This General Permit does not cover activities or discharges covered by an individual NPDES permit until the individual permit has expired or has been revoked. Any person conducting an activity covered by an individual permit but which could be covered by this General Permit may request that the individual permit be revoked and coverage Linder this General Permit be provided. If industrial materials and activities are not exposed to precipitation or runoff as described in 40 CFR §122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Any owner or operator wishing to obtain a No Exposure Exclusion must submit a No Exposure Certification Notice of Intent (NOI) form to the Division; must receive approval by the Division; must maintain no exposure conditions unless authorized to discharge under a valid NPDES stormwater permit; and must recertify the No Exposure Exclusion annually. Any facility may apply for new or continued coverage under this permit until a Total Maximum Daily Load (TMDL) for pollutants for stormwater is established. A TMDL sets a pollutant -loading limit that affects a watershed, or portion of a watershed, draining to a specific impaired water. For discharges to watersheds affected by a TMDL, coverage under this permit may depend on the facility demonstrating it does not have reasonable potential to violate applicable water quality standards for those pollutants as a result of discharges. If DWQ determines that discharges have reasonable potential to cause water quality standard violations, the facility shall apply for an individual permit 180 days prior to the expiration date of this General Permit. Once that individual permit is effective, the facility will no longer have coverage under this General Permit. Note that the permittee must identify impaired waters (scheduled for TMDL development) and waters already subject to a TMDL in the Site Overview, as outlined in the Stormwater Pollution Prevention Plan, Part 11, Section A. A list of approved TMDLs for the state of North Carolina can be found at htt ortal.ncdenr.or web w s mtu tmdl. Part I Page 1 of 2 Permit No. NCG210000 SECTION B: PERMITTED ACTIVITIES Until this permit expires or is modified or revoked, the permittee is authorized to discharge stormwater to the surface waters of North Carolina, or separate storm sewer system, which has been treated and managed in accordance with the terms and conditions of this General Permit. Any other point source discharge to surface waters of the state is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization, or approval. The discharges allowed by this General Permit shall not cause or contribute to violations of Water Quality Standards. This General Permit does not authorize discharges which have been determined by the Division of Water Quality to be wastewater discharges. This permit does not relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. Part 1 Page 2 of 2 Permit No. NCG210000 PART II MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES SECTION A: STORMWATER POLLUTION PREVENTION PLAN The permittee shall develop and implement a Stormwater Pollution Prevention Plan (SPPP). The SPPP shall be maintained on site unless exempted from this requirement by the Division. The SPPP is public information in accordance with Part Ill, Standard Conditions, Section E, paragraph 3 of this permit. The SPPP shall include, at a minimum, the following items: 1. Site Overview. The Site Overview shall provide a description of the physical facility and the potential pollutant sources that may be expected to contribute to contamination of stormwater discharges. The Site Overview shall contain the following: (a) A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters; the name of the receiving waters to which the stormwater outfalls discharge, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters; and accurate latitude and longitude of the points of stormwater discharge associated with industrial activity. The general location map (or alternatively the site map) shall identify whether any receiving waters are impaired (on the state's 303(d) list of impaired waters) or if the site is located in a watershed for which a TMDL has been established, and what the parameters of concern are. (b) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. A narrative description of the potential pollutants that could be expected to be present in the stormwater discharge from each outfall. (c) A site map drawn at a scale sufficient to clearly depict: the site property boundary; the stormwater discharge outfalls; all on -site and adjacent surface waters and wetlands; industrial activity areas (including storage of materials, disposal areas, process areas, loading and unloading areas, and haul roads); site topography and finished grade; all drainage features and structures; drainage area boundaries and total contributing area for each outfall; direction of flow in each drainage area; industrial activities occurring in each drainage area; buildings; stormwater Best Management Practices (BMPs); and impervious surfaces. The site map must indicate the percentage of each drainage area that is impervious, and the site map must include a graphic scale indication and north arrow. (d) A list of significant spills or leaks of pollutants during the previous three (3) years and any corrective actions taken to mitigate spill impacts. (e) Certification that the stormwater outfalls have been evaluated for the presence of non- stormwater discharges. The permittee shall re -certify annually that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section B, Paragraph S. Part II Page I of 10 Permit No. NCG210000 2. Stormwater Management Strategy. The Stormwater Management Strategy shall contain a narrative description of the materials management practices employed which control or minimize the Stormwater exposure of significant materials, including structural and nonstructural measures. The Stormwater Management Strategy, at a minimum, shall incorporate the following: (a) Feasibility Study. A review of the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to rainfall and run-on flows. Wherever practical, the permittee shall prevent exposure of all storage areas, material handling operations, and manufacturing or fueling operations. In areas where elimination of exposure is not practical, this review shall document the feasibility of diverting the stormwater run-on away from areas of potential contamination. (b) Secondary Containment Requirements and Records. Secondary containment is required for: bulk storage of liquid materials including petroleum products; storage in any amount of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals; and storage in any amount of hazardous substances, in order to prevent leaks and spills from contaminating stormwater runoff. A table or summary of all such tanks and stored materials and their associated secondary containment areas shall be maintained. If the secondary containment devices are connected to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices, which shall be secured closed with a locking mechanism. Any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, outfall staining, visible sheens and dry weather flow, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated by any material. Records documenting the individual making the observation, the description of the accumulated stormwater, and the date and time of the release shall be kept for a period of five (5) years. For facilities subject to a federal oil Spill Prevention, Control, and Countermeasure Plan (SPCC), any portion of the SPCC plan fully compliant with the requirements of this permit may be used to demonstrate compliance with this permit. (c) BMP Summary. A listing of site structural and non-structural Best Management Practices (BMPs) shall be provided. The installation and implementation of BMPs shall be based on the assessment of the potential for sources to contribute significant quantities of pollutants to stormwater discharges and on data collected through monitoring of stormwater discharges. The BMP Summary shall include a written record of the specific rationale for installation and implementation of the selected site BMPs. The BMP Summary shall be reviewed and updated annually. 3. Spill Prevention and Response Procedures. The Spill Prevention and Response Procedures (SPRP) shall incorporate an assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel responsible for implementing the SPRP shall be identified in a written list incorporated into the SPRP and signed and dated by each individual acknowledging their responsibilities for the procedures. A responsible person shall be on -site at all times during facility operations that have increased potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The SPRP must be site stormwater specific. Therefore, an oil Spill Prevention Control and Countermeasure plan (SPCC) may be a component of the SPRP, but may not be sufficient to completely address the stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may be incorporated by reference into the SPRP. Part II Page 2 of 10 4. Preventative Maintenance and Good Housekeeping Program. A preventative maintenance and good housekeeping program shall be developed and implemented. The program shall address all stormwater control systems (if applicable), stormwater discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial activity areas (including material storage areas, material handling areas, disposal areas, process areas, loading and unloading areas, and haul roads), all drainage features and structures, and existing structural BMPs. The program shall establish schedules of inspections, maintenance, and housekeeping activities of stormwater control systems, as well as facility equipment, facility areas, and facility systems that present a potential for stormwater exposure or stormwater pollution where not already addressed under another element of the SPPP. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. Timely compliance with the established schedules for inspections, maintenance, and housekeeping shall be recorded and maintained in the SPPP. Facility Inspections. Inspections of the facility and all stormwater systems shall occur as part of the Preventative Maintenance and Good Housekeeping Program at a minimum on a semi- annual schedule, once during the first half of the year (January to June), and once during the second half (July to December), with at least 60 days separating inspection dates (unless performed more frequently than semi-annually). These facility inspections are different from, and in addition to, the stormwater discharge characteristic monitoring at the outfalls required in Part II B, C, and D of this permit. 6. Employee Training. Training programs shall be developed and training provided at a minimum on an annual basis for facility personnel with responsibilities for: spill response and cleanup, preventative maintenance activities, and for any of the facility's operations that have the potential to contaminate stormwater runoff. The annual training shall be documented by the signature and printed or typed name of each employee trained. 7. Responsible Party. The SPPP shall identify a specific position or positions responsible for the overall coordination, development, implementation, and revision of the SPPP. Responsibilities for all components of the SPPP shall be documented and position assignments provided. S. SPPP Amendment and Annual Update. All aspects of the SPPP shall be reviewed on an annual basis. The permittee shall amend the SPPP whenever there is a change in design, construction, operation, site drainage, maintenance, or configuration of the physical features which may have a significant effect on the potential for the discharge of pollutants to surface waters. The annual update shall include at a minimum: (a) an updated list of significant spills or leaks of pollutants for the previous three (3) years, or the notation that no spills have occurred (element of the Site Overview); (b) a written re -certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges (element of the Site Overview); (c) a documented re-evaluation of the effectiveness of the on -site stormwater BMPs (BMP Summary element of the Stormwater Management Strategy). (d) a review and comparison of sample analytical data to benchmark values (if applicable) over the past year, including a discussion about Tiered Response status. The permittee shall use the Division's Annual Summary Data Monitoring Report (DMR) form, available from the Stormwater Permitting Unit's website (See'Monitoring Forms' here: http://portal.ncdenr.org/web/Ir/npdes-stormwater). Part II Page 3 of 10 Pen -nit No. NCG210000 The Director may notify the permittee when the SPPP does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the SPPP to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part 111, Standard Conditions, Section B, Paragraph S) to the Director that the changes have been made. 9. SPPP Implementation. The permittee shall implement the Stormwater Pollution Prevention Plan and all appropriate BMPs consistent with the provisions of this permit, in order to control contaminants entering surface waters via stormwater. Implementation of the SPPP shall include documentation of all monitoring, measurements, inspections, maintenance activities, and training provided to employees, including the log of the sampling data and of actions taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall be kept on -site for a period of five (5) years and made available to the Director or the Director's authorized representative immediately upon request. SECTION B: ANALYTICAL MONITORING REQUIREMENTS A facility that retains exposed accumulations (either exposed to incident precipitation or exposed to stormwater run on) of sawdust, wood chips, bark, mulch, or other similarly sized material on site for more than seven (7) days is required to monitor and report all the site stormwater discharges for the parameters in Table 1. The permittee may petition the DWQ Regional Office Surface Water Protection Supervisor to be excused from the required monitoring: a) upon a DWQ Compliance Evaluation Inspection, and; b) on the basis that DWQ concludes that taken as a whole, site -wide conditions support the assessment of very limited risk of stormwater pollution from the site. c) Among any other factors deemed relevant in his or her own considerations, the Regional Office Supervisor shall consider whether the amount of accumulated exposed materials may be deemed de minimis with respect to the potential to generate stormwater runoff pollutants. Given that all site conditions may be relevant to the determination of what constitutes a de minimis amount, such determinations shall be made on a `case -by -case basis', and shall not be assumed to be generally, or specifically, transferrable to any other permitted site, regardless of superficial similarities. d) The Regional Office Supervisor will communicate any such determination in writing, and shall state any qualifying conditions for the permittee's continuing release from monitoring. DWQ's release letter may remain in effect through subsequent reissued versions of this permit, unless the release letter provides for other conditions or duration. e) If released from monitoring, the permittee must still continue to submit semi-annual Discharge Monitoring Reports, with the notation: "Released from Monitoring by DWQ Regional Office." 1f at any time there are changes to DWQ's initial site assessment, or to the initial site operating circumstances, the permittee must immediately begin analytical monitoring and reporting in accordance with Tables 1 and 2, and must immediately inform the DWQ Regional Office that analytical monitoring has been instituted. Part I1 Page 4 of 10 Permit No. NCG210000 Table 1 Analytical Monitoring Requirements Discharge Characteristics Units Measurement Fre uenc 1 Sample Type?- Sample Location3 Chemical Oxygen Demand m L semi-annual Grab SDO Total Suspended Solids m L semi-annual Grab SDO Total Rainfall4 inches semi-annual Rain gauge - Footnotes: 1 Measurement Frequency: Twice per year (unless other provisions of this permit prompt monthly sampling) during a measureable storm event, until either another permit is issued For this facility or until this permit is revoked or rescinded. See Table 2 for schedule of monitoring periods through the end of this permitting cycle. If the facility is monitoring monthly because of Tier Two or Three response actions under the previous General Permit, the facility should continue a monthly monitoring and reporting schedule. 2 Grab samples shall be collected within the first 30 minutes of discharge. 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status (ROS) has been granted. A copy of the DWQ letter granting ROS shall be kept on site. 4 For each sampled measureable storm event, the total precipitation must be recorded. An on -site rain gauge reading must be recorded. Where isolated sites are unmanned for extended periods of time, a local rain gauge reading may be substituted for an on -site reading. All analytical monitoring shall be performed during a measureable storm event at each stormwater discharge outfall (SDO). A measurable storm event is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must have been at least 72 hours prior. The 72- hour storm interval does not apply if the permittee is able to document that a shorter interval is representative for local storm events during the sampling period, and the permittee obtains approval from the local DWQ Regional Office. See Definitions. A minimum of 60 days must separate Period 1 and Period 2 sample dates unless monthly monitoring has been instituted tinder other requirements of this permit. The permittee shall complete the analytical samplings in accordance with the schedule specified in Table 2, unless adverse weather conditions prevent sample collection (see Adverse Weather in Definitions). Inability to sample because of adverse weather conditions must be documented in the SPPP and recorded on the DMR. Sampling is not required outside of the facility's normal operating hours. Failure to monitor and report semi-annually per permit terms may result in the Division requiring monthly monitoring and reporting for all parameters for a specified time period. "No discharge" from an outfall or inability to collect a sample because of adverse weather conditions during a monitoring period, for example, does not constitute failure to monitor, as long as it is properly reported. Part Il Page 5 of 10 Permit No. NCG210000 Table 2 Monitoring Schedule Monitoring Sample Start End Year 1 — Period 1 1 August 1, 2013 December 31, 2013 Year 1— Period 2 2 January 1, 2014 June 30, 2014 Year 2 — Period 1 3 July 1, 2014 December 31, 2014 Year 2— Period 2 4 January 1, 2015 June 30, 2015 Year 3 — Period 1 5 July 1, 2015 December 31, 2015 Year 3 — Period 2 6 January 1, 2016 June 30, 2016 Year 4 - Period 1 7 July 1, 2016 December 31, 2016 Year 4 — Period 2 8 January 1, 2017 June 30, 2017 Year 5 — Period 1 9 July 1, 2017 December 31, 2017 Year 5 — Period 2 10 January 1, 2018 July 31, 2018 Footnotes: 1 Maintain semi-annual monitoring and reporting during permit renewal process unless other provisions of this permit prompt monthly sampling. 2 If no discharge occurs during the sampling period, the permittee must submit a monitoring report indicating "No Flow" or "No Discharge" within 30 days of the end of the sampling period. The permittee must report the results from each sample taken within the monitoring period (See Part III E). However, for purposes of benchmark comparison and Tiered response actions, the permittee shall use the analytical results from the first sample with valid results within the monitoring period. The permittee shall compare monitoring results to the benchmark values in Table 3. The benchmark values in Table 3 are not permit limits, but should be used as guidelines for implementation of the permittee's SPPP. Exceedances of benchmark values require the permittee to increase monitoring and reporting, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. See descriptions of Tier One, Tier Two, and Tier Three response actions below. In the event that the Division releases the permittee from continued monthly monitoring and reporting under Tier Two or Tier Three, DWQ's release letter may remain in effect through subsequent reissuance of this permit, unless the release letter provides for other conditions or duration. Table 3 Benchmark Values for Analytical Monitoring; Requirements Discharge Characteristics Benchmark Value Chemical Oxygen Demand 120 m L Total Suspended Solids 100 m L Total Suspended Solids HQW, ORW, Trout (Tr), and PNA waters 50 m L PartII Page 6 of 10 Permit No. NCG210000 Tier One If: The first valid sampling results are above a benchmark value for any parameter at any outfall; Then: The permittee shall: 1. Conduct a stormwater management inspection of the facility within two weeks of receiving sampling results. 2. Identify and evaluate possible causes of the benchmark value exceedence. 3. Identify potential and select the specific: source controls, operational controls, or physical improvements to reduce concentrations of the parameters of concern. 4. Implement the selected actions within two months of the inspection. S. Record each instance of a Tier One response in the SPPP. Include the date and value of the benchmark exceedence, the inspection date, the personnel conducting the inspection, the selected actions, and the date the selected actions were implemented. 6. Note: Benchmark exceedances for a different parameter separately trigger the several tiered response requirements. Tier Two If: The first valid sampling results from two consecutive monitoring periods are above the benchmark values for any specific parameter at a specific discharge outfall; Then: The permittee shall: 1. Repeat all the required actions outlined above in Tier One. 2. Immediately institute monthly monitoring and reporting for all parameters at every outfall where a sampling result exceeded the benchmark value for two consecutive samples. Monthly (analytical and qualitative) monitoring and reporting shall continue until three consecutive sample results are below the benchmark values. 3. If no discharge occurs during the sampling period, the permittee is required to submit a monthly monitoring report indicating "No Flow" to comply with reporting requirements. 4. Alternatively, in lieu of steps 2 and 3, the permittee may, after two consecutive exceedances, exercise the option of contacting the DWQ Regional Office Supervisor as provided below in Tier Three. The Regional Office Supervisor may direct the response actions on the part of the permittee as provided in Tier Three, including reduced or additional sampling parameters or frequency. S. Maintain a record of the Tier Two response in the SPPP. 6. Continue Tier Two response obligations throughout the permit COC renewal process. Tier Three If the valid sampling results required for the permit monitoring periods exceed the benchmark value for any specific parameter at any specific outfall on four occasions, the permittee shall notify the DWQ Regional Office Supervisor in writing within 30 days of receipt of the fourth analytical results. DWQ may but is not limited to: • require the permittee to revise, increase, or decrease the monitoring and reporting frequency for some or all parameters required herein, including requiring sampling of additional or substitute parameters; . • rescind coverage under the General Permit, and require that the permittee apply for an individual stormwater discharge permit; • require the permittee to install structural stormwater controls; • require the permittee to implement other stormwater control measures; • require the permittee to perform upstream and downstream monitoring to characterize impacts on receiving waters; • require the permittee implement site modifications to qualify for a No Exposure Exclusion; or • require the permittee to continue Tier Three obligations through the permit COC renewal process, and possibly into the next permit cycle. Part II Page 7 of 10 Permit No. NCG210000 SECTION C: QUALITATIVE MONITORING REQUIREMENTS All facilities covered by this permit must perform Qualitative Monitoring. The purpose of qualitative monitoring is to evaluate the effectiveness of the SPPP and to assess new sources of stormwater pollution. Qualitative monitoring of stormwater outfalls must be performed during a measurable storm event. Qualitative monitoring requires a visual inspection of each stormwater outfall associated with industrial activity regardless of representative outfall status. Qualitative monitoring shall be performed semi-annually as specified in Table 4, and during required analytical monitoring events if applicable (unless the permittee is required to perform further qualitative sampling per the Qualitative Monitoring Response below). Inability to sample because of adverse weather conditions must be documented in the SPPP and recorded on the DMR (see Adverse Weather in Definitions). Only SDOs discharging stormwater associated with industrial activity must be monitored (See Definitions). In the event an atypical condition is noted at a stormwater discharge outfall, the permittee shall document the suspected cause of the condition and any actions taken in response to the discovery. This documentation will be maintained with the SPPP. Table 4 Qualitative Monitoring Requirements Discharge Characteristics Frequency' Monitoring Locationz Color Semi -Annual SDO Odor Semi -Annual SDO Clarity Semi -Annual SDO Floating Solids Semi -Annual SDO Suspended Solids Semi -Annual SDO Foam Semi -Annual SDO Oil Sheen Semi -Annual SDO Erosion or deposition at the outfall Semi -Annual SDO Other obvious indicators of stormwater pollution Semi -Annual SDO Footnotes: 1 Measurement Frequency: Twice per year (unless other provisions of this permit prompt monthly sampling) during a measureable storm event. See Table 2 for schedule of monitoring periods. The permittee must continue qualitative monitoring throughout the permit renewal process. Z Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall (SDO) associated with industrial activity, regardless of representative outfall status (ROS). A minimum of 60 days must separate monitoring dates, unless additional sampling has been instituted as part of other analytical monitoring requirements in this permit. If the permittee's qualitative monitoring indicates that existing stormwater BMPs are ineffective, or that significant stormwater contamination is present, the permittee shall investigate potential causes, evaluate the feasibility of corrective actions, and implement those corrective actions within 60 days, per the Part II Page 8 of 10 Permit No. NCG210000 Qualitative Monitoring Response, below. A written record of the permittee's investigation, evaluation, and response actions shall be kept in the SPPP. Qualitative Monitoring Response Qualitative monitoring is for the purposes of evaluating SPPP effectiveness, assessing new sources of stormwater pollution, and prompting the permittee's response to pollution. If the permittee repeatedly fails to respond effectively to correct problems identified by qualitative monitoring, or if the discharge causes or contributes to a water quality standard violation, DWQ may but is not limited to: • require that the permittee revise, increase, or decrease monitoring frequency for some or all parameters (analytical or qualitative); • require the permittee to install structural stormwater controls; • require the permittee to implement other stormwater control measures; • require the permittee to perform upstream and downstream monitoring to characterize impacts on receiving waters; or • require the permittee implement site modifications to qualify for a No Exposure Exclusion. SECTION D: ON -SITE VEHICLE MAINTENANCE MONITORING REQUIREMENTS Facilities that have any vehicle maintenance activity occurring on -site which uses more than 55 gallons of new motor oil and hydraulic oil per month, combined, when averaged over the calendar year shall perform analytical monitoring as specified below in Table 5. All analytical monitoring shall be performed during a measureable storm event at all stormwater discharge outfalls (SDOs) that discharge stormwater runoff from vehicle maintenance areas. Table 5 Analytical Monitoring Requirements for On -Site Vehicle Maintenance Discharge Characteristics Units Measurement Fre uenc 1 Sample Type2 Sample Location3 Non -Polar Oil & Grease by EPA Method 1664 SGT-HEM mg/L semi-annual Grab SDO Total Suspended Solids (TSS) m L semi-annual Grab SDO Total Rainfal14 inches semi-annual Rain gauge New Motor Oil Usage 1 gallons/month semi-annual I Estimate - Footnotes: 1 Measurement Frequency: Twice per year (unless other provisions of this permit prompt monthly sampling) during a measureable storm event, until either another permit is issued for this facility or until this permit is revoked or rescinded. If the facility is monitoring monthly because of Tier Two or Three response actions under the previous General Permit, the facility should continue a monthly monitoring and reporting schedule. 2 Grab samples shall be collected within the first 30 minutes of discharge. Part 11 Page 9 of 10 Permit No. NCG210000 3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) that discharges stormwater runoff from area(s) where vehicle maintenance activities occur, unless representative outfall status (ROS) has been granted. A copy of the letter granting ROS shall be kept on site. 4 For each sampled measureable storm event, the total precipitation must be recorded. An on -site rain gauge reading must be recorded. Where isolated sites are unmanned for extended periods of time, a local rain gauge reading may be substituted for an on -site reading. The permittee shall complete the analytical samplings in accordance with the schedule specified in Table 2, unless adverse weather conditions prevent sample collection (see Adverse Weather in Definitions). Inability to sample because of adverse weather conditions must be documented in the SPPP and recorded on the DMR. Sampling is not required outside of the facility's normal operating hours. Failure to monitor and report semi-annually per permit terms may result in the Division requiring monthly monitoring for all parameters for a specified time period. "No discharge" from an outfall or inability to collect a sample because of adverse weather conditions during a monitoring period, for example, does not constitute failure to monitor, as long as it is properly reported. The permittee shall compare monitoring results to the benchmark values in Table 6. Exceedances of benchmark values require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. See descriptions of Tier One, Tier Two, and Tier Three response actions in Part If Section B above. In the event that the Division releases the permittee from continued monthly monitoring under Tier Two or Tier Three, DWQ's release letter may remain in effect through subsequent reissuance of this permit, unless the release letter provides for other conditions or duration. The permittee must report the results from each sample taken within the monitoring period (See Part III E). However, for purposes of benchmark comparison and Tiered response actions, the permittee shall use the analytical results from the first sample with valid results within the monitoring period. Table 6 Benchmark Values for On -Site Vehicle and Equipment Maintenance Activities Discharge Characteristics Benchmark Values Non -Polar Oil & Grease by EPA Method 1664 SGT-HEM 15 mg/L Total Suspended Solids (TSS) 100 m L TSS ORW, HQW, Trout (Tr), and PNA waters 50 m L Part II Page 10 of 10 Permit No. NCG210000 PART III STANDARD CONDITIONS FOR NPDES STORMWATER GENERAL PERMITS SECTION A: COMPLIANCE AND LIABILITY 1. Compliance Schedule The permittee shall comply with Limitations and Controls specified for stormwater discharges in accordance with the following schedule: Existing Facilities already operating but applying for permit coverage for the first time: The Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the effective date of the Certificate of Coverage and updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Section A, Paragraph 2(b) of this general permit, shall be accomplished within 12 months of the effective date of the issuance of the Certificate of Coverage. New Facilities applying for coverage for the first time: The Stormwater Pollution Prevention Plan shall be developed and implemented prior to the beginning of discharges from the operation of the industrial activity and be updated thereafter on an annual basis. Secondary containment, as specified in Part II, Section A, Paragraph 2(b) of this general permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity. Existing facilities previously permitted and applying for renewal under this General Permit: All requirements, conditions, limitations, and controls contained in this permit (except new SPPP elements in this permit renewal) shall become effective immediately upon issuance of the Certificate of Coverage. New elements of the Stormwater Pollution Prevention Plan for this permit renewal shall be developed and implemented within 6 months of the effective date of this general permit and updated thereafter on an annual basis. Secondary containment, as specified in Part 11, Paragraph 2(b) of this general permit shall be accomplished prior to the beginning of discharges from the operation of the industrial activity. 2. Duty to Comply The permittee must comply with all conditions of this general permit. Any permit noncompliance constitutes a violation of the Clean Water Act (CWA) and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit upon renewal application [40 CFR 122.41]. a. The permittee shall comply with standards or prohibitions established under section 307(a) of the CWA for toxic pollutants within the time provided in the regulations that establish these standards or prohibitions, even if the general permit has not yet been modified to incorporate the requirement. b. The CWA provides that any person who violates section[s] 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any such sections in a permit issued under section 402, or any requirement imposed in a pretreatment program approved under sections 402(a)(3) or 402(b)(8) of the Act, is subject to a civil penalty not to exceed $37,500 per day for each violation. [33 USC 1319(d) and 40 CFR 122.41(a)(2)] c. The CWA provides that any person who negligently violates sections 301, 302, 306, 307, 308, 318, or 405 of the Act, or any condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, or any requirement imposed in a pretreatment program approved tinder section 402(a)(3) or 402(b)(8) of the Act, is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment of not more than 1 year, or Part III Page 1 of 10 Permit No. NCG210000 both. In the case of a second or subsequent conviction for a negligent violation, a person shall be subject to criminal penalties of not more than $50,000 per day of violation, or by imprisonment of not more than 2 years, or both. [33 USC 1319(c)(1) and 40 CFR 122.41(a)(2)] d. Any person who knowingly violates such sections, or such conditions or limitations is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. In the case of a second or subsequent conviction for a knowing violation, a person shall be subject to criminal penalties of not more than $100,000 per day of violation, or imprisonment of not more than 6years, or both. [33 USC 1319(c)(2) and 40 CFR 122.41(a)(2)] e. Any person who knowingly violates section 301, 302, 303, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, and who knows at that time that he thereby places another person in imminent danger of death or serious bodily injury, shall, upon conviction, be subject to a fine of not more than $250,000 or imprisonment of not more than 15 years, or both. In the case of a second or subsequent conviction for a knowing endangerment violation, a person shall be subject to a fine of not more than $500,000 or by imprisonment of not more than 30 years, or both. An organization, as defined in section 309(c)(3)(B)(iii) of the CWA, shall, upon conviction of violating the imminent danger provision, be subject to a fine of not more than $1,000,000 and can be fined up to $2,000,000 for second or subsequent convictions. [40 CFR 122.41(a)(2)1 f. Under state law, a civil penalty of not more than $25,000 per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [North Carolina General Statutes § 143-215.6A] g. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of this Act. Administrative penalties for Class I violations are not to exceed $16,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $37,500. Penalties for Class H violations are not to exceed $16,000 per day for each day during which the violation continues, with the maximum amount of any Class If penalty not to exceed $177,500. [33 USC 1319(g)(2) and 40 CFR 122.41(a)(3)] Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this general permit which has a reasonable likelihood of adversely affecting human health or the environment [40 CFR 122.41(d)]. 4. Civil and Criminal Liability Except as provided in Part III, Section C of this general permit regarding bypassing of stormwater control facilities, nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6, or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. S. Oil and Hazardous Substance Liability Nothing in this general permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq, or Section 311 of the Federal Act, 33 USC 1321. Part ill Page 2 of 10 Permit No. NCG210000 Property Rights The issuance of this general permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations [40 CFR 122.41(g)]. Severability The provisions of this general permit are severable, and if any provision of this general permit, or the application of any provision of this general permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this general permit, shall not be affected thereby [NCGS 15013-231. 8. Duty to Provide Information The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating the general permit issued pursuant to this general permit or to determine compliance with this general permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this general permit [40 CFR 122.41(h)]. 9. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this general permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person tinder this paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years, or both [40 CFR 122.41]. 10. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this general permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both [40 CFR 122.41]. 11. Onshore or Offshore Construction This general permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 12. Duty to Reapply Dischargers covered by this general permit need not submit a new Notice of Intent (NOI) or renewal request unless so directed by the Division. If the Division chooses not to renew this general permit, the permittee will be notified to submit an application for an individual permit [15A NCAC 02H .0127(e)]. SECTION B: GENERAL CONDITIONS 1. General Permit Expiration General permits will be effective for a term not to exceed five years, at the end of which the Division may renew them after all public notice requirements have been satisfied. If a general permit is renewed, existing permittees do not need to submit a renewal request or pay a renewal fee unless directed by the Division. New applicants seeking coverage under a renewed general permit must Part III Page 3 of 10 Permit No. NCG210000 submit a Notice of Intent to be covered and obtain a Certificate of Coverage under the renewed general permit [15A NCAC 02H .0127(e)]. 2. 'Transfers This general permit is not transferable to any person without prior written notice to and approval from the Director in accordance with 40 CFR 122.61. The Director may condition approval in accordance with NCGS 143-215.1, in particular NCGS 143-215.1(b)(4)b,2., and may require modification or revocation and reissuance of the Certificate of Coverage, or a minor modification, to identify the new permittee and incorporate such other requirements as may be necessary under the CWA [40 CFR 122.41(1)(3), 122.61] or state statute. The Permittee is required to notify the Division in writing in the event the permitted facility is sold or closed. 3. When an Individual Permit May be Required The Director may require any owner/operator authorized to discharge under a certificate of coverage issued pursuant to this general permit to apply for and obtain an individual permit or an alternative general permit. Any interested person may petition the Director to take action under this paragraph. Cases where an individual permit may be required include, but are not limited tn, the Following: a. The discharger is a significant contributor of pollutants; b. Conditions at the permitted site change, altering the constituents and/or characteristics of the discharge such that the discharge no longer qualifies for a general permit; C. The discharge violates the terms or conditions of this general permit; d. A change has Occurred in the availability of demonstrated technology or practices for the control or abatement of pollutants applicable to the point source; e. Effluent limitations are promulgated for the point sources covered by this general permit; f. A water quality management plan containing requirements applicable to such point sources is approved after the issuance of this general permit; g. The Director determines at his or her own discretion that an individual permit is required. When an Individual Permit Mav be Reauested Any permittee operating under this general permit may request to be excluded from the coverage of this general permit by applying for an individual permit. When an individual permit is issued to an owner/operator the applicability of this general permit is automatically terminated on the effective date of the individual permit. Signatory Requirements All applications, reports, or information submitted to the Permitting Issuing Authority shall be signed and certified [40 CFR 122.41(k)]. a. All Notices of Intent to be covered under this general permit shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing, production, or operating facilities, provided, the manager is authorized to make management decisions which govern the operation of the regulated facility including having the explicit or implicit duty of making major capital investment recommendations, and initiating and directing other comprehensive measures to assure long term environmental compliance with environmental laws and regulations; the manager can ensure that the necessary systems are established or actions taken to gather complete Partill Page 4 of 10 Permit No. NCG210000 and accurate information for permit application requirements; and where authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official [40 CFR 122.221. b. All reports required by the general permit and other information requested by the Permit Issuing Authority shall be signed by a person described in paragraph a. above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority [40 CFR 122,22] c. Changes to authorization: If an authorization under paragraph (b) of this section is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, a new authorization satisfying the requirements of paragraph (b) of this section must be submitted to the Director prior to or together with any reports, information, or applications to be signed by an authorized representative [40 CFR 122.221 d. Certification. Any person signing a document under paragraphs a. or b, of this section shall make the following certification [40 CFR 122.22). NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "1 certify, under penalty of law, that this document and all attachments were prepared under my direction orsupervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible far gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties far submitting false information, including the possibility of fines and imprisonment for knowing violations." b. General Permit Modification, Revocation and Reissuance, or Termination The issuance of this general permit does not prohibit the Permit Issuing Authority from reopening and modifying the general permit, revoking and reissuing the general permit, or terminating the general permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et at. After public notice and opportunity for a hearing, the general permit may be terminated for cause. The filing of a request for a general permit modification, revocation and reissuance, or termination does not stay any general permit condition. The Certificate of Coverage shall expire when the general permit is terminated. Part III Page 5 of 10 Permit No. NCG210000 Certificate of Coverage Actions Coverage under the general permit may be modified, revoked and reissued, or terminated for cause. The notification of planned changes or anticipated noncompliance does not stay any general permit condition f40 CFR 122.41(f)]. S. Annual Administerine and Compliance Monitorine Fee Reauirements The permittee must pay the administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in timely manner in accordance with 15A NCAC 2H .0105(b)(2) may cause this Division to initiate action to revoke coverage under the general permit. SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of this permit [40 CFR 122.41(e)]. 2. Need to Halt or Reduce Not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this general permit [40 CFR 122.41(c)]. 3. Bypassing of Stormwater Control Facilities Bypass is prohibited and the Director may take enforcement action against a permittee for bypass unless: a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities, retention of stormwater or maintenance during normal periods of equipment downtime or dry weather. This condition is not satisfied if adequate backup controls should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and c. The permittee submitted notices as required under, Part III, Section E of this general permit. If the Director determines that it will meet the three conditions listed above, the Director may approve an anticipated bypass after considering its adverse effects. SECTION D: MONITORING AND RECORDS Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Analytical sampling shall be performed during a measureable storm event. Samples shall be taken on a day and time that is characteristic of the discharge. All samples shall be taken before the discharge joins or is diluted by any other waste stream, body of water, or substance. Monitoring points as specified in this general permit shall not be changed without notification to and approval of the Permit Issuing Authority [40 CFR 122.410)]. Part ill Page 6 of 10 Permit No. NCG2100OO Recording Results For each measurement or sample taken pursuant to the requirements of this general permit, the permittee shall record the following information [40 CFR 122.41]: a. The date, exact place, and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. Flow Measurements Where required, appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this general permit, all test procedures must produce minimum detection and reporting levels and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below general permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. Representative Outfall If a facility has multiple discharge locations with substantially identical stormwater discharges that are required to be sampled, the permittee may petition the Director for representative outfall status. If it is established that the stormwater discharges are substantially identical and the permittee is granted representative outfall status, then sampling requirements may be performed at a reduced number of outfalls. 6. Records Retention Qualitative monitoring shall be documented and records maintained at the facility along with the Stormwater Pollution Prevention Plan (SPPP). Copies of analytical monitoring results shall also be maintained on -site. The permittee shall retain records of all monitoring information, including o all calibration and maintenance records, o all original strip chart recordings for continuous monitoring instrumentation, o copies of all reports required by this general permit, o copies of all data used to complete the Notice of Intent to be covered by this general permit. These records or copies shall be maintained for a period of at least S years from the date of the sample, measurement, report or Notice of Intent application. This period may be extended by request of the Director at any time [40 CFR 122.41]. If this volume of records cannot be maintained on -site, the documents must be made available to an inspector upon request as immediately as' possible. Inspection and Entry - Part lli Page 7 of 10 Pen -nit No. NCG210000 'rhe permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), or in the case of a facility which discharges through a municipal separate storm sewer system, an authorized representative of a municipal operator or the separate storm sewer system receiving the discharge, upon the presentation of credentials and other documents as may be required by law, to: a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this general permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this general permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this general permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location [40 CFR 122.41(i)]. SECTION E: REPORTING REQUIREMENTS 1. Discharge Monitoring Reports Samples analyzed in accordance with the terms of this general permit shall be submitted to the Division on Discharge Monitoring Report (DMR) forms provided by the Director. DMR forms are available on the Division's website (http://portal.ncdenr.org/web/ir/npdes-stormwater). Submittals shall be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. When no discharge has occurred from the facility during the report period, the permittee is required to submit a discharge monitoring report, within 30 days of the end of the specified sampling period, giving all required information and indicating "NO FLOW" as per NCAC T1SA 02B .OS06. If the permittee monitors any pollutant more frequently than required by this general permit using test procedures approved under 40 CFR Part 136 and at a sampling location specified in this general permit or other appropriate instrument governing the discharge, the results of such monitoring shall be included in the data submitted on the DMR. The permittee shall record the required qualitative monitoring observations on the SDO Qualitative Monitoring Report form provided by the Division and shall retain the completed forms on site. Qualitative monitoring results should not be submitted to the Division, except upon DWQ's specific requirement to do so. Qualitative Monitoring Report forms are available at the website above. 2. Submitting Reports Two signed copies of Discharge Monitoring Reports (DMRs) shall be submitted to: Central Files Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division. As required by the Act, analytical data shall not be considered confidential. Knowingly making any false statement on any such report may result in the Part III Page 8 of 10 Permit No. NCG210000 imposition of criminal penalties as provided for in NCGS 143-215.613 or in Section 309 of the Federal Act. 4. Non-Stormwater Discharges If the storm event monitored in accordance with this general permit coincides with a non- stormwater discharge, the permittee shall separately monitor all parameters as required under all other applicable discharge permits and provide this information with the stormwater discharge monitoring report. S. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned changes at the permitted facility which could significantly alter the nature or quantity of pollutants discharged [40 CPR 122.41(1)]. This notification requirement includes pollutants which are not specifically listed in the general permit or subject to notification requirements under 40 CFR Part 122.42 (a). 6. Anticipated Noncompliance The permittee shall give advance notice to the Director of any planned changes at the permitted facility which may result in noncompliance with the general permit [40 CPR 122.41(I)(2)]. 7. Snills The permittee shall report to the local DWQ Regional Office, within 24 hours, all significant spills as defined in Part IV of this general permit. Additionally, the permittee shall report spills including: any oil spill of 25 gallons or more, any spill regardless of amount that causes a sheen on surface waters, any oil spill regardless of amount occurring within 100 feet of surface waters, and any oil spill less than 25 gallons that cannot be cleaned up within 24 hours. 8. Bypass Notice [40 CPR 122.41(m)(3)1: a. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. b. Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of an unanticipated bypass. Twenty-four ]lour Reporting a. The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its causes; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time compliance is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance [40 CPR 122.41(1)(6)]. b. The Director may waive the written report on a case -by -case basis for reports under this section if the oral report has been received within 24 hours. c. Occurrences outside normal business hours may also be reported to the Division's Emergency Response personnel at (800) 662-7956, (800) 858-0368 or (919) 733-3300. 10. Other Non om liance Part 111 Page 9 of 10 Permit No. NCG2 tO000 The permittee shall report all instances of noncompliance not reported under 24 hour reporting at the time monitoring reports are submitted [40 CFR 122.41(l)(7)]. 11. Other Information Where the Permittee becomes aware that it Failed to submit any relevant facts in a Notice of Intent to be covered under this general permit, or submitted incorrect information in that Notice of Intent application or in any report to the Director, it shall promptly submit such facts or information [40 CFR 122.41(I)(8)]. Part II1 Page 10 of 10 Permit No. NCG210000 PART IV DEFINITIONS Act See Clean Water Act Adverse Weather Adverse conditions are those that are dangerous or create inaccessibility for personnel, such as local flooding, high winds, or electrical storms, or situations that otherwise make sampling impractical. When adverse weather conditions prevent the collection of samples during the sample period, the permittee must take a substitute sample or perform a visual assessment during the next qualifying storm event. Documentation of an adverse event (with date, time and written narrative) and the rationale must be included with your SPPP records. Adverse weather does not exempt the permittee from having to file a monitoring report in accordance with the sampling schedule. Adverse events and failures to monitor must also be explained and reported on the relevant DMR. Allowable Non-Stormwater Discharges This general permit regulates stormwater discharges. Non-stormwater discharges which shall be allowed in the stormwater conveyance system are: a. All other discharges that are authorized by a non-stormwater NPDES permit. b. Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant Fiushings, water from footing drains, irrigation waters, flows from riparian habitats and wetlands. c. Discharges resulting from Fire -fighting or fire -Fighting training, or emergency shower or eye wash as a result of use in the event of an emergency. 4. Best Manazement Practices fBMPs Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may take the form of a process, activity, or physical structure. More information on BMPs can be found at: http://cfpub.epa.gov/ni2des/stormwater/menuofbmps/index.cfm. 5. Bypass A bypass is the known diversion of stormwater from any portion of a stormwater control facility including the collection system, which is not a designed or established operating mode for the facility. 6. Bulk Storage of LiQuid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers located in close proximity to each other having a total combined storage capacity of greater than 1,320 gallons. 7. Certificate of Cov ra e The Certificate of Coverage (COC) is the cover sheet which accompanies a general permit upon issuance and lists the facility name, location, receiving stream, river basin, effective date of coverage under the general permit and is signed by the Director. 8. Clean Water Act The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. 9. Division or DWO The Division of Water Quality, Department of Environment and Natural Resources. 10. Director Part IV Page 1 of 4 Pages Permit No. NCG210000 The Director of the Division of Water Quality, the permit issuing authority. 11. EMC The North Carolina Environmental Management Commission. 12. Grab Sample An individual sample collected instantaneously. Grab samples that will be analyzed (quantitatively or qualitatively) must be taken within the first 30 minutes of discharge. 13. Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 14. Landfill A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long-term storage facility or a surface storage facility. 15. Measureable Storm Event A storm event that results in an actual discharge from the permitted site outfall. The previous measurable storin event must have been at least 72 hours prior. The 72-hour storm interval may not apply if the permittee is able to document that a shorter interval is representative for local storm events during the sampling period, and obtains approval from the local DWQ Regional Office. Two copies of this information and a written request letter shall be sent to the local DWQ Regional Office. After authorization by the DWQ Regional Office, a written approval letter must be kept on site in the permittee's SPPP. 16. Municipal Separate Storm Sewer System CMS41 A stormwater collection system within an incorporated area of local self-government such as a city or town. 17. No Exposure A condition of no exposure means that all industrial materials and activities are protected by a storm resistant shelter or acceptable storage containers to prevent exposure to rain, snow, snowmelt, or runoff. Industrial materials or activities include, but are not limited to, material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. DWQ may grant a No Exposure Exclusion from NPDES stormwater permitting requirements only if a facility complies with the terms and conditions described in 40 CFR §122.26(g). 18. Notice of Intent The state application form which, when submitted to the Division, officially indicates the facility's notice of intent to seek coverage under a general permit. 19. Permit Issuing AuthoritX The Director of the Division of Water Quality (see "Director" above). 20. Permittee The owner or operator issued a Certificate of Coverage pursuant to this general permit. 21. Point Source Discharge of Stormwater Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe, ditch, channel, tunnel, conduit, well, or discrete Fissure from which stormwater is or may be discharged to waters of the state. 22. Representative Outfall Status Part IV Page 2 of 4 Pages Permit No. NCG210000 When it is established that the discharge of stormwater runoff from a single outfall is representative of the discharges at multiple outfalls, the DWQ may grant representative outfall status. Representative outfall status allows the permittee to perform analytical monitoring at a reduced number of outfalls. 23. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient Freeboard to allow for the 25-year, 24-hour storm event. 24. Section 313 Water Priority Chemical A chemical or chemical category which: b. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right - to -Know Act of 1986; c. Is present at or above threshold levels at a facility subject to SARA title III, Section 313 reporting requirements; and d. Meets at least one of the following criteria: i. Is listed in appendix D of 40'CFR part 122 on Table II (organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); H. Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or iii. Is a pollutant for which EPA has published acute or chronic water quality criteria. 25. Severe Property Damage Substantial physical damage to property, damage to the control facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. 26. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 27. Si nificant S ills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.3and 40 CFR 117.3) or section 102 of CERCLA (Ref: 40 CFR 302.4). 28. Stormwater Discharge Outfall (SDO) The point of departure of stormwater from a discernible, confined, or discrete conveyance, including but not limited to, storm sewer pipes, drainage ditches, channels, spillways, or channelized collection areas, from which stormwater flows directly or indirectly into waters of the State of North Carolina. 29. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 30. Stormwater Associated with Industrial ActiK The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. Facilities considered to be engaged in "industrial activities" include those activities defined in Part IV Page 3 of 4 Pages Permit No, NCG210000 40 CFR 122.26(b)(14). The term does not include discharges from facilities or activities excluded from the NPDES program. 31. Stormwater Pollution Prevention Plan (SPPP) A comprehensive site -specific plan which details measures and practices to reduce stormwater pollution and is based on an evaluation of the pollution potential of the site. 32. Total Maximum Daily Load (TMDL) TMDLs are written plans for attaining and maintaining water quality standards, in all seasons, for a specific water body and pollutant. A list of approved TMDLs for the state of North Carolina can be found at http.//mortal.ncdenr.org/weblwc/ps/mtu/tmdl. 33. Toxic Pollutant Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. 34. Vehicle Maintenance Activity Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations. 35, Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 36. 25-Year. 24_hour $torrn Event The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once in 25 years. Part IV Page 4 of 4 Pages Jeff Lamm P.O. Box 5395 Asheville, NC 28813 Ph:826-253-6421 Fax:828-254-3024 WATS: 800-288-6421 Cell: 828-712-9730 I 4l } Email:jlamm@scmusa.com I } y www.semusa.com -- x-r ... NPDES General Permit: NCG 140000 Issue Date: July 1, 2011 CPEES Project No. 1114-011 Certificate of Coverage: COC 140160 Exp. Date: June 30, 2016 1 May 22, 2013 Prepared for: Prepared by: Chalam Pakala Enaineerina and Environmental Solutions 10017 Allyson Park Dr. Charlotte, North Carolina 28277 Tel (704) 541-4042 Fax (704) 541-4043 Email: cvpakala@carolina.rr.com 4840 Hendersonville Road Fletcher, NC 28732 Person in charge of the facility/Title: Mr. Dennis Hale / Piant Manager Telephone Number: 828 6843636 � ;�� ter 0 , a° STORMWATER POLLUTION PREVENTION PLAN SCM - Fletcher Batch Plant Fletcher North Carolina TABLE OF CONTENTS SWPP PLAN COPY CONTROL....................................................................................V AMENDMENT RECORD ............................................... ................................................ vi 1.0 INTRODUCTION........................................................................................................1 1.1 Regulatory Background.....................................................................................................1 1.2 Purpose and Goals of the Plan........................................................................................1 1.3 On -Site SWPP Plan Compliance.....................................................................................2 2.0 APPROVALS.............................................................................................................3 2.1 SWPP Plan Authorized Signature...................................................................................3 3.0 PLAN AMENDMENT................................................................................................4 4.0 FACILITY DESCRIPTION AND OPERATION.....................................................5 4.1 Site Location and Property Description...........................................................................5 4.2 Description of Manufacturing Processes........................................................................6 4.3 Solid Waste Handling and Disposal................................................................................6 4.4 Cement and Fly Ash Management..................................................................................6 4.5 Admixture Tanks and Other Truck Wash Management...............................................6 4.6 Oil Storage Management..................................................................................................6 4.7 Sanitary Wastewater Disposal.........................................................................................6 4.8 Stormwater Drainage and Management.........................................................................6 5.0 TOTAL MAXIMUM DAILY LOAD (TMDL) AND 303(d) LISTING....................7 6.0 ON -SITE WASTEWATER TREATMENT OPERATIONS..................................8 6.1 Wastewater Sources and Handling........................................................_........................8 6.2 Recycle Pit System Description.......................................................................................8 6.3 Feasibility Study for Phosphate Containing Detergents (Not Applicable) .................8 7.0 POLLUTION PREVENTION TEAM AND RESPONSIBILITIES .......................9 7.1 Purpose of Pollution Prevention Team...........................................................................9 7.2 Roles and Responsibilities of the Pollution Prevention Team. .................................... 9 7.3 SCM — Fletcher Batch Concrete Plant Pollution Prevention Team... ........ .............. to 8.0 POTENTIAL POLLUTANT SOURCES...............................................................11 f CP Engineering and Environmental Solutions i SWPP Plan ` CPEES Project No 1114-011 SCM-Fletcher Plant Tel.- (704) 541-4042 4840 Hendersonville Road Email: cvpakala@carolina.rr.com Fletcher. NC 28732 r r :1 STORMWATER POLLUTION PREVENTION PLAN SCM — Fletcher Batch Plant Fletcher, North Carolina TABLE OF CONTENTS 8.1 Facility Drainage ............................................. ............ ............. ...... ........... ................. ......... t 1 8.1.1 Drainage Area 1........................................................................................................................11 8.1.2 Drainage Area 2........................................................................................................................ I I 8.2 Outfalts Description..........................................................................................................11 8.2.1 Location of Outfalls and the Activities Contributing to the Outfalls....................................11 82.2 Representative Outfall Status.................................................................................................12 8.3 Inventory of Significant Materials...................................................................................12 8.3.1 Outside Storage Areas.............................................................................................................12 8.3.2 Outside LoadinglUnloading Practices....................................................................................12 8.2.3 Outdoor Process/Washwater Areas.......................................................................................12 8.2.4 Waste Handling Areas.............................................................................................................12 8.4 Historical Spills and Leaks..............................................................................................13 9.0 MONITORING DATA & REPORTING.................................................................14 9.1 Stormwater............................................................ ..14 9.1.1 Quantitative Monitoring.......................................•.....--.._................................................. 9.1.2 On -site Vehicle Maintenance Area Monitoring Requirements...........................................14 9.1.3 Qualitative Monitoring.......................................................................................... ..14 9.1.4 Monitoring Schedule.................................................................................................................15 9.2 Process Wastewater.........................................................................................................16 9.2.1 Process Wastewater Discharges............................................................................................16 92.2 Process Wastewater Monitoring Requirements..................................................................16 9.2.3 Monitoring Schedule.................................................................................................................16 9.2.4 Recording Results.....................................................................................................................16 9.3 Monitoring Program and SamplingData ................... ........ ...................................... I ..... 17 9.3.1 Discharge Monitoring Reports...............................................................................................17 9.3.2 DMR Submittal................................................................................ .......17 10.0 POLLUTION MEASURES AND BMPS..................................................... 10.1 Guiding Principles ......................................................................................................... is 10.2 Guiding Practices...........................................................................................................18 10.3 Baseline Best Management Practices........................................................................19 10.3.1 Good Housekeeping.............................................................................................................19 10.3.2 Preventive Maintenance.......................................................................................................19 10.3.3 Release Response and Reporting Procedures.................................................................19 10.3.4 Inspections..............................................................................................................................20 10.3.5 Employee Training.................................................................................................................20 10.3.6 Record keeping and Internal Reporting Procedures........................................................20 10.3.7 Spill Cleanup Kits and Materials (see SPCC Plan for details)........................................2t 10.3.8 Spill Cleanup Contractors (see SPCC Plan for details)...................................................21 10.3.9 Security (see SPCC Plan for details)..................................................................................21 l CP Engineeang and Environmental Solutions 6 SWPP Plan CPEES Project No 1114-011 SCh1-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Roast Email: cvpakala@carolina.rr.com Fletcher, NC 28732 STORMWATER POLLUTION PREVENTION PLAN `Y SCM - Fletcher Batch Plant Fletcher, North Carolina TABLE OF CONTENTS 10.4 Advanced Generic and Site Specific Best Management Practices ........................21 10.4.1 Secondary Containment.......................................................................................................21 10.4.2 Loading and Unloading Operations....................................................................................22 10.4.3 Aboveground Storage Tanks (see SPCC Plan if available for details on oil storage tanks) 22 10.4.4 Vehicle Maintenance and Repair........................................................................................23 10.4.5 Vehicle and Equipment Washing........................................................................................23 10.4.6 Waste Management Areas (Not applicable at the present time)...............................24 10.4.7 Transformers...... ............................................................. ...................................................... 24 10.4.8 Drum and Container Storage Areas...................................................................................24 10.4.9 Sediment and Erosion Prevention (Not applicable at the present time) ...................24 11.0 SPILL PREVENTION AND RELEASE RESPONSE & REPORTING PROCEDURES ............................................................................................................................................26 11.1 Spill Prevention and Response Plan (SPRP) Team and Responsibilities ............26 11.2 Assess The Risk.............................................................................................................26 11.3 Control The Release......................................................................................................26 11.3.1 Types of Control Methods....................................................................................................26 11.3.2 Implementing Control Methods .............................................. -............................................ 27 11.4 Report the Release........................................................................................................27 11.4.1 Reporting Responsibility ....................................................................................................... 27 11.4.2 Reporting Scope....................................................................................................................28 11.4.3 Pre-Planning...........................................................................................................................29 11.4.4 Telephone Notifications to Government Agencies...........................................................29 11.5 Clean Up The Impacted Area.......................................................................................30 11.6 Follow Up Action..............................................................................................................30 12.0 ADDITIONAL REQUIREMENTS FOR SWPP PLANS....................................31 12.1 Site Inspections... ............................................................................... 12.1.1 Visual Site Inspection (Monthly)..........................................................................................31 12.1.2 Comprehensive Site Inspections.........................................................................................31 12.1.3 Implementation of Changes.................................................................................................31 12.1.4 Inspection Reports......................................................................._................................32 122 Non-Stormwater Discharge Assessment...................................................................32 12.2.1 Nan-Stormwater Discharge Sources..................................................................................32 12.2.2 Procedure for Conducting a Non-Stormwater Assessment............................................32 12.3 Record of Discharge from the Secondary Containment..........................................33 12.4 Sampling Data Log........................................................................................................33 12.5 Training................................................................................................................... .........33 l CP Engineering and Environmental Solutions iii SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email. cvpakala@carolina.rr.com Fletcher, NC 26732 STORMWATER POLLUTION PREVENTION PLAN SCM - Fletcher Batch Plant Fletcher, North Carolina TABLE OF CONTENTS LIST OF TABLES Table 1 Potential Stormwater Pollution Sources Table 2 Site Specific Best Management Practices and Implementation Schedule Table 3 Spill Prevention and Response Plan Team Members Responsibilities LIST OF FIGURES Figure 1 - Site Location Map Figure 2 - Drainage Areas with Potential Stormwater Pollutant Sources with Spill Kits Location LIST OF APPENDICES Appendix A Facility Stormwater General Permit Coverage Letter & & TMDL and 303(d) Information Appendix B Emergency Notification Telephone Numbers Appendix C Records of Spills or Leaks Log C1 - History of Significant Leaks or Spills Log C2 - Environmental Incident Report Log Appendix D Stormwater Tiered Responses Log D1 - Stormwater Monitoring - Tier 1 Response Report Log D2 - Stormwater Monitoring - Tier 2 Response Report Appendix E Checklists Log E1 - Monthly Facility Inspection Log E2 - Annual Site Inspection Checklist Log E3 - Comprehensive Site Inspection Report Log E4 - Semi -Annual Qualitative Monitoring Forms Appendix F Non-Stormwater Assessment Management Certification for Non-Stormwater Assessment Log F1 - Non-Stormwater Discharge Assessment and Certification Log F2 - Secondary Containment Discharge Report Form Appendix G Quantitative Sampling Record Logs G1 - Inspection Logs (Monthly, Annual, Comprehensive Site Inspection & Report and Non-Stormwater Assessment Report) G2 - Monitoring Logs (Monthly Stormwater and Wastewater) G3 - Sampling Data Logs G4 - Sampling Record Sheets Appendix H Phosphate — Free Detergents Feasibility Study { CP Engineering and Environmental Solutions iv SWAP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) S41-4042 4840 Hendersonville Road Email: cvpakaia@carolina.n:com Fletcher, NC 28732 STORMWATER POLLUTION PREVENTION PLAN SCM — Fletcher Batch Plant Fletcher North Carolina SWPP PLAN COPY CONTROL .Fo r y, -r-.ryr� COPY HOLDER r 9r" _ a�v,,ate-"'."`n N"k, kweO N Master Plant Manager I VP Environmental Affairs 2 3 GP Engineering and Environmental Solutions v SWPP Plan CPEES Project No 1114-011 SCM-Retcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email. cvpakala@carolina.n:com Fletcher, NC 28732 STORMWATER POLLUTION PREVENTION PLAN SCM —Fletcher Batch Plant Fletcher, North Carolina AMENDMENT RECORD This document will be revised occasionally to reflect new team members, telephone changes, changes to the content of the Plan, and other modifieations. This page and the footer located at the bottom right of each page allow the plan holder to maintain a current, up-to-date version of the Plan. When a section is modified, deleted, or replaced, the plan holder should indicate the date of the revision on the affected pages as welt as updating the listing below. "NllIV1BER�`'DATE,`a ..a� AF.F CTED"E NATUi2E#UTHORUEp SFGXr 0 November 29, 2011 Original Version SWPP Plan CP Engineering and Environmental Solutions vi SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant 1 Tek (704) 541-4042 4840 Hendersonville Road Email- cvpakafa@carolina.rr.com Fletcher, NC 28732 STORMWATER POLLUTION PREVENTION PLAN SCM — Fletcher Batch Plant Fletcher, North Carolina 1.0 INTRODUCTION 1.1 Regulatory Background The Clean Water Act of 1970 and changes in 1972, 1987 and 1990 required control of all stormwater discharges from wider variety of industries to the waters of United States. According to the November 16, 1990 regulations, facilities with a "stormwater discharge associated with industrial activity" were required to apply for coverage under the NPDES program. In compliance with the provisions of the Clean Water Act (CWA) and the North Carolina General Statute 143-215.1, operators of storm water discharges associated with industrial activity located in North Carolina are authorized to discharge to waters of the State and the United States in accordance with the eligibility and Notice of Intent (NOI) requirements, effluent limitations, inspection requirements, and other conditions set forth in the Stormwater General Permit issued to the facility. { The application requirement affected only specific types of industrial activities defined either by a narrative description or by a Standard Industrial Classification (SIC) code (SIC codes 20 to 39)- This includes the category in which SCM — Fletcher Batch Concrete Plant operates (SIC/NAICS Code 3273/32732). The State of North Carolina Department of Environment and Natural Resources (NC DENR), pursuant to the requirements of North Carolina General Statute 143-215.1 covers discharge from stormwater outfalls for SCM - Concrete Batch Plant under the NPDES General Permit No. NCG140000. NC DENR issued a NPDES General permit to SCM — Fletcher Batch Concrete Plant with a Certificate of Coverage (COC) NCG140160 to discharge stormwater from outfalls at the facility. An approved copy of the renewed permit is included in Appendix A. 1.2 Purpose and Goals of the Plan As a condition of the General Permit, a SWPP Plan shall be developed and prepared in accordance with good engineering practices. The Stormwater Pollution Prevention Plan (SWPPP) for all stormwater outfalis covered by the general permit will be referred to in the remainder of this document as the "SWPP Plan", or simply the "Plan". The text of the general permit requires three separate components be developed in accordance with the regulations to control, limit, and monitor stormwater discharge associated with industrial activity. This document provides a description of the physical facility and the potential pollutant sources that may contribute contamination to a stormwater discharge, Best Management Practices implemented at the site and a Spill Prevention and Release Response Procedures (SPRP) implemented. t - CP Engineering and Environmental Solutions 1 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel. (704) 541-4042 4840 Hendersonville Road Email. • cvpakala@carolina.rr.com Fletcher, NC 28732 The BMP sections narratively describe the materials management practices employed to control or minimize the exposure of significant materials to stormwater, including structural and nonstructural measures. The SPRP section is intended to identify procedure, methods and equipment to prevent the discharge of oil from non -transportation -related facilities into or upon the navigable waters of the United States. The goal of this Plan is to prevent spills and leaks of potential pollutants that could degrade stormwater quality resulting in surface water, soil, and ground water pollution. The Plan emphasizes prevention of pollution rather than treatment of pollutants. To assure compliance with the terms and conditions of this permit and attain these goals, the elements of this Plan are structured to provide the following: The identification and assessment of potential sources of pollution associated with industrial activity from the facility which may reasonably be expected to affect the quality of stormwater discharges, and The development and implementation of appropriate measures, controls, and practices, referred to as "Best Management Practices" (BMPs), to reduce the pollutants in stormwater discharges and prevent soil, surface water, and ground water pollution. 1.3 On -Site SWPP Plan Compliance A completed and certified copy of the Plan shall be kept at the facility and be readily available for review by facility personnel and by the regulatory agency. CP Engineering and Environmental Solutions 2 SWPP Plan CPEES Project No 1114-011 SCM-Fetcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email: cvpakala@carolina.rr.com Fletcher, NC 28732 2.0 APPROVALS 2.1 SWPP Plan Authorized Signature The State of North Carolina requires that an authorized person from SCM - Fletcher Batch Concrete Plant sign this SWPP Plan. The level of authorization required will be described in the NPDES Stormwater Discharge Permit NCG140000 provided as Appendix A. The authorized signature for this SWPP Plan is provided below. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Name (Type or print): Title: Mr. Jeff Lamm VP Environmental Affairs Signature: Date: , J y y 0/ J CP Engineering and Environmental Solutions 3 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant TO: (704) 541-4042 4640 Hendersonville Road Email. cvpakala@carolina.rr.com Fletcher, NC 28732 3.0 PLAN AMENDMENT In accordance with the objectives of the General Permit, this SWPP Plan is intended to be a dynamic document. SCM — Pletcher Batch Concrete Plant personnel will perform at least semi- annual inspections of stormwater outfalls and corresponding drainage areas as well as review spill history and stormwater sampling data and update the SWPP Plan annually. The purpose of these inspections and reviews is to identify whether the existing SWPP Plan is effective. If it is not effective, or if physical changes in the facility occur, the plan shall be updated to maintain or improve its effectiveness. The stormwater permit requires the SWPP Plan to be reviewed and if warranted, updated at least annually. The potential conditions required to amend the Plan are: • The permittee shall amend the SWPP Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants to surface waters; • An unauthorized release or discharge (e.g., spill, leak, or discharge of non- stormwater not authorized by this or another NPDES permit) occurs at your facility; A discharge violates a benchmark; • An inspection or evaluation of your facility by a Department official, or local entity, determines that modifications to the control measures are necessary to meet the non -numeric effluent limits in this permit; or You find in your routine facility inspection, semi-annual visual assessment, or annual r site inspection that your control measures are not being properly operated and maintained. • New federal, state, or local regulations require revision of the Plan, as otherwise requested by a government agency, • There is a change in Pollution Prevention Team (PPT) members or responsibilities, • There is a significant spill or leak at the facility_ The annual update shall include: • an updated list of significant spills or leaks of pollutants for the previous three years, or the notation that no spills have occurred; • a written recertification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges; • a documented re-evaluation of the effectiveness of the BMPs listed in the BMP Summary of the Stormwater Management Plan; and printed name, date and signature of the individual performing the review, as well as a detailed description of the changes necessary to keep the SWPP Plan updated. This plan has been prepared in a manner to allow easy updates, should changes or increased stormwater pollution occur. Each update of the Plan shall be re -certified by the appropriate SCM — Fletcher Batch Concrete Plant authorized personnel. CP Engineering and Environmental Solutions 4 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel. (704) 541-4042 4840 Hendersonville Road Email. cvpakala@carolina.rr.com Fletcher, NC 28732 4.0 FACILITY DESCRIPTION AND OPERATION 4.1 Site Location and Property Description 1 Company Name: SCM — Fletcher Batch Concrete Plant 2 Mailing Address: PO Box 5395, Asheville, NC 28813 3 County: Henderson 4 Description: Manufactures Concrete — Batch Plant 5 SIC CodeINAICS: 3273/32732, "Ready Mixed Concrete Manufacturing" 6 NPDES General Permit: NGG140000 Certificate of Coverage: NCG140160 7 Date of Renewal: July 1, 2011 Date of Expiration: June 30, 2016 8 Facility Location: 4840 Hendersonville Road, Fletcher, NC 28732 9 - Facility Environmental Contact: Mr. Jeff Lamm, Title: VP Environmental Affairs Telephone: (828) 253-6421 Fax: (828) 254-3024 Cell: (828) 712-9730 Email: ilamm�a scmusa.com 10 Plant Contact NamelTitle: Dennis Hale, Plant Manager Telephone: (828) 684-3636 Fax: 828 684-3636 11 Latitude: 350 24' 56.54" Longitude: - 82" 30' 23.24" 12 Nearest Waterbody: Unnamed tributary to Cane Creek and from Cane Creek to Broad River 13 Location of Outfall(s): Outfall-001: 350 24' 59.22", -82 30' 22.74" Outfall-002: 35" 24' 59.02", -82" 30' 20.02" Figure 1 shows the approximate location of the facility on a US Geological Survey Map. The property contains an office space, a concrete batch manufacturing area, a cement & fly ash silos, material storage areas, and admixture chemicals storage area, and a maintenance shop. Figure 2 displays the property boundaries, layout of the building facilities, parking lots, the designated stormwater discharge outfalls, drainage areas contributing to each outfall, and the potential stormwater pollutant sources. CP Engineering and Environmental Solutions 5 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email: cvpakala@carolina.rr.com Fletcher, NC 28732 4.2 Description of Manufacturing Processes The manufacturing process includes raw materials receiving and concrete batch operation. tt is a dry batch operation and currently, the plant is in operation. 4.3 Solid Waste Handling and Disposal Currently, the solid waste that is being generated at the facility goes to a county landfill. 4.4 Cement and Fly Ash Management SCM — Fletcher Batch Concrete Plant uses a cement silo and a fly ash silo at the facility. As per the Plant Manager orders, the cement and fly ash trucks come to the site and load the silos using a pneumatic system. These silos are equipped with bag filter to control air emissions going into the environment. Further, these silos are permitted to operate under the State air permit program. 4.5 Admixture Tanks and Other Truck Wash Management Admixture tanks present at the site are inside the building. Any potential leaks from the containers are secured in a secondary containment. The materials into these containers are transferred via pumps. Currently, admixture tanks are being used. A truck wash tote and a water reducer tote were found at the site. 4.6 Oil Storage Management Aboveground storage tanks (AST), drums and totes for virgin and used oils were observed at the facility. A separate oil spill prevention control and countermeasure plan was prepared and implemented for the oils stored at the facility. 4.7 Sanitary Wastewater Disposal All the facility sanitary sewer water goes to the city of Fletcher Publicly Owned Treatment Works (POTW) for treatment and disposal. 4.8 Stormwater Drainage and Management Stormwater runoff from the plant building roof drains, parking areas and driveways is collected and directed to two outfalls for discharge as indicated on Figure 2. Potential pollutants in each outfail will be confined to oil and grease, pH and suspended solids should the operations begin at the subject facility. -- CP Engineering and Environmental Solutions 6 SWPP Plan CPFES Prafect No 1114-011 SCM Fletcher Plant Tel. (704) 541-4042 4840 Hendersonville Road Email. cvpakafa@carolina.rr.com Fletcher, NC 28732 5.0 TOTAL MAXIMUM DAILY LOAD (TMDL) AND 303(d) LISTING Section 303(d) of the Clean Water Act (CWA) requires states to develop a list of waters not meeting water duality standards or which have impaired uses. This list, referred to as the 303(d) list, is submitted biennially to the U.S. Environmental Protection Agency (EPA) for review. The 303(d) process requires that a Total Maximum Daily Load (TMDL) be developed for each of the waters appearing on Part I of the 303(d) list. The objective of a TMDL is to estimate allowable pollutant loads and allocate to known sources so that actions may be taken to restore the water to its intended uses (USEPA, 1991). The nearest water body at the site is an unnamed tributary to Cane Creek and from Cane Creek to Broad River. Based on the State web site 303(d) listing, the -Cane Creek is classified as Class WS- IV waters and is impaired for ecological/biological integrity fish com. Based on the processes and the BMPs at SCM — Fletcher Batch Concrete Plant, no pollutants are discharged to affect ecological/biological integrity fish cam in the stormwater effluent flows from the site. A copy of the NC 2012 TMDL listing for Irwin Creek and the maps showing the watershed are provided in Appendix A. CP Engineering and Environmental Solutions 7 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel. (704) 541-4042 4640 Hendersonville Road Email., cvpakala@carolina.rr.com Fletcher, NC 28732 6.0 ON -SITE WASTEWATER TREATMENT OPERATIONS 6.1 Wastewater Sources and Handling The General Permit authorizes the discharge of process wastewater associated with three distinct activities: 1) vehicle and equipment cleaning - external surfaces, 2) wetting of raw material stockpiles, and 3) mixing drum cleanout. Currently, SCM - Fletcher facility generates all the above three process wastewaters at the subject facility. 6.2 Recycle Pit System Description The recycle pit system at the site consists of'a multiple pit system with a drying bed for the waste materials removed from the pits. The water from the final pit is recycled in the plant as needed basis. All process water generated at the site is directed to flow into the recycle water system. This system utilizes a multiple -bay concrete weir structure. The structure is designed to remove suspended solids as water moves from bay to bay. The water from the final bay is pumped for batching of concrete. The recycle water system was designed not to discharge any process water during normal rainfall conditions. The location of the recycling system along with stormwater flow directions and wash areas are displayed on Figure 2. 6.3 Feasibility Study for Phosphate Containing Detergents (Not Applicable) As per Part 11 and Section B of the Stormwater General Permit, a list of detergents, additives, polymers, brighteners and any other solvent, cleaning agents, or like chemicals used on site in the industrial process, must be kept on site and up to date. Additionally, this list shall include use schedule, quantity, MSDS sheets and aquatic toxicology data (if available). If phosphate -containing detergents are used on site, a feasibility study must be performed to show the viability of using phosphate -free detergents. The feasibility study shall be kept on the site and updated annually. SCM — Fletcher Batch Plant is in operation and NO phosphate containing detergents are being used at the present time. Therefore, no feasibility study is required. However, if phosphate - containing detergents are used at the site in the future, the facility is required to do a feasibility study for the phosphate containing detergents and a copy of the feasibility study shall be provided in Appendix H. CP Engineering and Environmental Solutions a SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email: cvpakata@carolina.rr.com Fletcher, NC 28732 7.0 POLLUTION PREVENTION TEAM AND RESPONSIBILITIES The Pollution Prevention Team (PPT) at SCM — Fletcher Batch Concrete Plant is responsible for input and direction in the development of the SWPP Plan and assisting the facility or the plant manager in all aspects of its implementation, maintenance, and/or revision. In accordance with the North Carolina General Permit, certain individuals within SCM — Fletcher Batch Concrete Plant organization shall be identified as members of the Pollution Prevention Team (PPT). The other information related to PPT responsibilities is the emergency notification flow chart and the telephone numbers. Appendix B and Table 3 covers the PPT and Emergency Notification Telephone Numbers for the subject facility_ The purpose, roles, and responsibilities of the PPT are listed below. 7.1 Purpose of Pollution Prevention Team The purpose of the PPT is to: • Designate a specific individual or team to develop and implement the SWPPP; • Identify a specific individual to provide a point of contact for those outside the facility who may need to discuss aspects of the facility's SWPPP; • Identify the key people onsite who are most familiar with the facilities and their operations; and, • Provide adequate structure and direction to the facility's entire stormwater management program. 7.2 Roles and Responsibilities of the Pollution Prevention Team The roles and responsibilities of the PPT are to: • Be the driving force behind the development, implementation, maintenance, and revision of the facility's SWPPP at the intervals required in the Plan; Define and agree upon a clear and reasonable set of goals for the facility's overall stormwater management program. The responsibilities or duties of each team member should be defined clearly; • Initiate site assessment, identify pollutant sources and risks, make decisions on appropriate BMPs, direct the actual implementation of the BMPs, and then perform regular evaluations to measure the effectiveness of the plan and BMPs; • Review and update the SWPPP to maintain its effectiveness. The leader of the team should be aware of any changes made in the facility operations. The leader must make the determination whether the nature of the changes in operations require changes be made in the Plan; • Maintain a clear line of communication with facility management who are ultimately responsible for implementing the plan and for compliance with all applicable stormwater requirements; • Initiate an investigation for the causes of any spill incident and initiate a pollution prevention plan or modify the existing plan based on the incident. Communicate with CP Engineering and Environmental Solutions CPEES Praject No 1114-011 Tel: (704) 541-4042 Email.- cvpakala@carolina.rr.com SIrVPP Plan SCM-Fletcher Plant 4840 Hendersonville Road Fletcher, NC 28732 the operators of the process to ensure that they are familiar with the modified plan; and, Ensure that the periodic inspections are conducted and any corrective or follow-up actions are completed in a timely manner. 7.3 SCM — Fletcher Batch Concrete Plant Pollution Prevention Team Following is a list of managers responsible for implementation of environmental programs at the facility. Pollution Prevention Team VP Environmental Affairs . Signatory authority; coordinate all stages of plan development and implementation for SPPP, SPRP, SPCC if applicable. • Coordinate employee training; ensure reports are submitted and Plan updated per the permit District/Area Manager . Assist plant manager wlplan development; guide selection and implementation of BM Ps. Ultimate responsible for implementation of all aspects of the Storm Water Plan. • Assist plant manager with first response guide according to SPRP. Contact outside resources if needed and coordinate response. Assist plant manager when needed with training on all environmental aspects to plant personnel. Plant Manager • Oversee housekeeping, routine inspections; note process changes and assist wlplan development by prompt notification to Env. Mgr. of any potential issue. • First response to spills according to SPRP. • Notify Area Manger and Environmental Manager of any environmental incidents. Provide drivers assigned to plant with training in environmental topics and SPRP. Collect samples-, maintain record files In addition to the above three, several other personnel are chosen to be on the PPT to implement the stormwater regulations effectively. CP Engineering and Environmental Solutions 10 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel.' (704) 541-4042 4840 Hendersonville Road Email., cvpakala@carolina.rr com Fletcher, NC 28732 8.0 POTENTIAL POLLUTANT SOURCES Potential stormwater pollution sources were identified during site visit and evaluated using a low - medium -high scale to assigned potential risk. A low risk implies that the source is in an area, which has automatic shutoffs or alarms or is sufficiently contained such that stormwater contamination can only occur if drips or leaks reach the floor. A medium risk implies that the source is in an area, which does not have adequate overflow protection or alarms. A high risk implies any interaction of stormwater with the source will result in the transference of potential contamination. Table 1 contains a complete list of potential stormwater pollution sources and the risk of contamination from the identified sources_ Figure 2 shows a detailed site plan locating specific sources of potential stormwater pollution. 8.1 Facility Drainage Drainage from the SCM — Fletcher Batch Concrete Plant site ultimately reaches to Pigeon River from the site. Two drainage areas (Figure 2) are delineated for the SCM — Fletcher Batch Concrete Plant site. The description of the drainage areas, the portions of the site included in each drainage area and the potential for equipment failure in each area are as follows. 8.1.1 Drainage Area 1 Drainage area includes concrete batch operation and storage tanks/silos. The drainage area for the outfall is provided on Figure 2. The contaminants that could be expected from the drainage areas are oil & grease, particulate matter and pH from the concrete batch operation, the cement silos and loading and unloading of dry concrete batch. 8.1.2 Drainage Area 2 Drainage area includes all the buildings, raw materials storage areas, and aboveground storage tanks and parking lot. The drainage area for the outfall is provided on Figure 2. The contaminants that could be expected from the drainage areas are oil & grease, particulate matter and pH from the raw materials storage and the ASTs and washwater from drum cleaning operations. 8.2 Outfalls Description Figure 2 shows a site plan of the facility delineating the drainage areas and stormwater runoff routes for the outfalls. Facility drainage consists primarily of surface water runoff from paved and grassy areas and collected runoff from the facility's roof drainage system. The surface water runoff is routed by gravity to a strategically located outfall at the site. For the purposes of this Plan, materials stored and used inside the main building will not be addressed. 8.2.1 Location of Outfalls and the Activities Contributing to the Outfalls Outfali-1: Storm drainage ditch on western side of the site between the concrete batch operations and the main road. Activities: Concrete batch operations, silos and loading of dry concrete batch_ CP Engineering and Environmental Solutions 11 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email. cvpakaia@carolina.rr.com Fletcher, NC 28732 d Outfall-2: Storm drainage ditch on northern of the site beyond the wash pits. Activities: Raw materials storage, ASTs, admixtures area and parking lots 8.2.2 Representative Outfall Status SCM -- Fletcher Batch Concrete Plant need not request for a representative outfall status since the outfalls discharge is contributed by different site activities. 8.3 Inventory of Significant Materials This section identifies "significant materials" and their potential to contaminate stormwater at SCM — Fletcher Batch Concrete Plant. Currently, NO operations are being conducted at the facility. 8.3.1 Outside Storage Areas Raw materials such as stone and sand, cement and fly ash are stored at the facility. The petroleum products usage at the plant are very limited. Potential spills/leaks could be from the petroleum tanks, admixture chemicals and cement silos unloading and trash and non-haz waste loading operations. Typical contaminants from these operations are pH, TSS, Oil & Grease. 8.3.2.Outside Loading/Unloading Practices Raw materials such as stone and sand, cement and fly ash are unloaded at the facility, whereas, trash and other non -hazardous wastes are loaded from the facility as required. The oil usage at the plant is very limited. Potential spills/leaks could be from the petroleum tanks, admixture chemicals and cement silos unloading and trash and non-haz waste loading operations. Typical contaminants from these operations are pH, TSS, Oil & Grease. 8.2.3 Outdoor Process[Washwater Areas A washwater collection pit system exist at the site. The purpose of the washwater collection pit system is to collect washwater generated from the drum and chute washing at the end of the day, and washwater from surfacial cleaning at the end of each dry batch loading operations and any washwater from the floor cleanings. The water from the pits is being recycled. However, any overflow from the pit system would go to the outfall. A truck wash tote was also found at the site and any washwater from the truck wash system goes to the washwater pit for recycle. Typical contaminants from these operations are pH, TSS, oil & grease and SS should the operations begin at the plant. 8.2.4 Waste Handling Areas SCM — Fletcher Batch Concrete Plant handles waste streams generated at the plant in the following manner: The facility has a couple of dumpsters for office and general plant waste_ A waste hauler removes the dumpsters as needed. CP Engineering and Environmental Solutions 12 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email: cvpakala@carolina.rr.com Fletcher, NC 24732 Currently, NO hazardous waste is being generated at the facility_ 8.4 Historical Spills and Leaks Significant spills and leaks with respect to stormwater contamination are defined in the SCM — Fletcher Batch Concrete Plant General Stormwater Permit NCG140000 to include but not be limited to releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (ref: 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (ref: 40 CFR 302.4) during the past three years. SCM — Fletcher Batch Concrete Plant personnel, in their daily routine, constantly monitor chemical storage areas, silos and transfer operations. Spills occurring in the plant process areas may result from tank overfilling, leaks, broken valves, loose fittings, ruptured hoses, tank failure, or operator error. Spills from drums or tote bins may result from mishandling, container failure, or leaking fittings. The SCM — Fletcher Batch Concrete Plant has had no "significant leak or spill" events (i.e., spills that have exceeded their reportable quantities) within the past twelve months period. Any spills occurred and the actions taken by the facility last 3 years are recorded in Log C1. Log C1 in Appendix C is a reporting form to list significant spills or leaks in excess of reportable quantities that occurred at the facility during the three years prior to the date of this plan. Any future ( spill events can also be recorded in the Log C1. Log C2 is a form to use in recording the events and circumstances surrounding a spill event recorded in Log C1. 4. CP Engineering and Environmental Solutions 13 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email: cvpakala@carolina.rr.com Fletcher, NC 28732 9.0 MONITORING DATA & REPORTING 9.1 Stormwater 9.1._1 Quantitative Monitoring SCM — Fletcher Batch Concrete Plant is required to monitor stormwater discharge from all stormwater outfalls as per Part IV, Section A and Tablel , unless representative outfall status is granted as specified in Part V Section D, Item 5 of the permit_ The analytical sampling is done twice a year and the monitoring schedule is given in Table 2 of Part IV Section A of the permit. A minimum of 60 days MUST separate each monitoring event unless additional monitoring has been instituted. The permittee shall compare monitoring results to benchmark values in Part IV, Section A, Table 3. Exceedences of benchmark values require the permittee to increase monitoring in a tiered program. See the descriptions of Tier One, Tier Two, and Tier Three Response Actions (Appendix D), given in Part IV Section A. All analytical monitoring shall be performed during a measurable storm event at each stormwater discharge outfall (SDO). A measurable storm event is a storm event that results in an actual discharge from the pemaitted site outfall. The previous measurable stoma event must have been at least 72 hours prior. The 72- hour storm interval does not apply if the permittee is able to document that a shorter interval is representative for local storm events during the sampling period, and obtains approval from the local DWQ Regional Office. 9.1.2 On -site Vehicle Maintenance Area Monitoring Requirements As described in Part IV, Section B (On -site Vehicle Maintenance Area Monitoring Requirements) — Facilities which have any vehicle maintenance activity occurring on -site using more than 55 gallons of new motor oil per month when averaged over a calendar year shall perform analytical monitoring as specified in Part IV, Section B Table 4. This monitoring shall be performed at all outfalls, which discharge stormwater runoff from the vehicle maintenance areas. SCM -- Fletcher Batch Concrete Plant is NOT required to monitor stormwater discharge from all stormwater outfalls for on -site vehicle maintenance monitoring requirements since on -site usage of oil at the subject facility is less than 55 gallons of new motor oil per month. 9.1.3 Qualitative Monitoring Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of representative outfall status and shall be performed as specified in Part IV, Section C, Table 6, during the analytical monitoring event. Qualitative monitoring is for the purpose of evaluating the effectiveness of the stormwater Pollution Prevention Plan and assessing new sources of stormwater pollution. No analytical tests are required. Qualitative monitoring of stormwater outfalls must be performed during a measurable storm event and at each outfall regardless of representative outfall status and recorded in Log E4. CP Engineering and Environmental Solutions 14 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email. cvpakala@carolina.rr.com Fletcher, NC 28732 All other qualitative monitoring will be performed twice per, year, once in between July 1 to December 31 and once in between January 1 and June 30. Qualitative Monitoring Requirements Discharge Characteristics Frequency Monitoring Location` Color semi-annual 5D0 Odor semi-annual SDO Clarity semi-annual SDO Floating Solids semi-annual SDO Suspended Solids semi-annual SDO Foam semi-annual SDO Oil Sheen semi-annual SDO Erosion or deposition at the outfall semi-annual SDO Other obvious indicators of stormwater pollution semi-annual SDO Footnotes: i 1 Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfali (SDO) regardless of representative outfall status_ 9.1.4 Monitoring Schedule The permittee shall complete the analytical samplings in accordance with the schedule specified below. A minimum of 60 days must separate Period land Period 2 sample dates unless additional sampling has been instituted as part of the analytical monitoring requirements. Monitoring Schedule Monitorina Period Sample Number Start End All Years 1 July 1 December 31 All Years 2 January 1 June 30 If the permittee's qualitative monitoring indicates that existing stormwater BMPs are ineffective, or that significant stormwater contamination is present, the permittee shall investigate potential causes, evaluate the feasibility of corrective actions, and implement those corrective actions within 60 days, per the Qualitative Monitoring Response given in Part IV Section C. A written record of the permittee's investigation, evaluation, and response actions shall be kept in the Stormwater Pollution Prevention Plan Appendix D. CP Engineering and Environmental Solutions 15 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email: cvpakala@carolina.rr.com Fletcher, NC 26732 9.2 Process Wastewater 9.2.1 Process Wastewater Discharges This General Permit authorizes the discharge of process wastewater associated with three distinct activities: 1) vehicle and equipment cleaning_ - external surfaces, 2) wettinq_ of raw material stockpiles, and 3) mixing drum cleanout_ 9.2.2 Process Wastewater Monitoring Requirements Analytical monitoring of the above authorized process wastewater discharges shall be performed Quarterly basis as specified in Part IV, Section D,Tabie 7. If authorized process wastewaters commingle prior to discharge, sampling the combined discharge will meet the monitoring requirements of this permit. Sampling shall be performed during discharge; these events may or may not be associated with rainfall. Failure to monitor wastewater quarterly per permit terms immediately institutes monthly monitoring for all wastewater parameters. Violation of permit limits twice in a row immediately institutes monthly monitoring for all wastewater parameters. In either case, after six (6) months of monthly monitoring, the permittee may return to a quarterly monitoring schedule, unless DWQ requires continued monthly monitoring. Wastewater discharges must meet the requirements of the effluent limitation listed in Part IV Section D, Table 8. An exceedence of any of these limitations will result in a violation of the permit conditions. The permittee shall complete the analytical samplings of wastewater discharges in accordance with the schedule specified in Part IV Section D, Table 9. 9.2.3 Monitoring Schedule The permittee shall complete the analytical samplings in accordance with the schedule specified below. Monitoring Schedule Quarterly Monitoring Events' Start Date All ears End Date All ears 1 July 1 September 30 2 October 1 December 31 3 January 1 March 31 4 April 1 June 30 1. If no discharge occurs during the sampling period, the permittee must record "No Flow' or "No Discharge" within 30 days of the end of the three-month sampling period in their SPPP. 9.2.4 Recording Results For each measurement, sample, inspection or maintenance activity performed or collected pursuant to the requirements of this General Permit, the permittee shall record the following information: a. The date, exact place, and time of sampling, measurements, inspection or maintenance activity; b. The individual(s) who performed the sampling, measurements, inspection or maintenance activity; c. The date(s) analyses were performed; CP ,Engineering and trnvircnmental Solutions 16 S1WP Plan CPEES Project No 1114-011 SCM-Fletcher Flant Tel: (704) 541-4042 4840 Hendersonville Road Email cvpakala@caralina.rr.com Fletcher, NC 28732 d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f_ The results of such analyses. 9.3 Monitoring Program and Sampling Data The results of all monitoring results data obtained from semi-annual qualitative and quantitative sampling, vehicle maintenance operations (if any) and process wastewater operations shall be with the SWPP Plan -Appendix G. 9.3.1 Discharge Monitoring Reports Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on Discharge Monitoring Report forms provided by the Director. Submittals shall be received by the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. When no discharge has occurred from the facility during the report period, the permittee is required to submit a discharge monitoring report within 30 days of the end of the six month sampling period, giving all required information and indicating "NO FLOW' as per 15A NCAC 028 .0506. 9.3.2 DMR Submittal Duplicate signed copies of all reports required herein, shall be submitted to the following address: Central Files Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Visual monitoring results should not be submitted to Central Files unless requested by DWQ. - GP Engineering and Environmental Solutions 17 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel.' (704) 541-4042 4840 Hendersonville Road Email: cvpakala@carolina.rr.com Fletcher, NC 26732 r t 10.0 POLLUTION MEASURES AND BMPS The SCM — Fletcher Batch Concrete Plant facility has a standing policy of being an environmentally proactive company, which embraces the goal of long-term waste reduction both in the volume and toxicity of wastes generated. 10.1 Guiding Principles SCM -- Fletcher Batch Concrete Plant has developed spill control principles and practices that represent its general philosophy of spill control and environmental stewardship. These principles are presented below: • A philosophy of preventing unplannedlunpermitted releases and controlling sources should be used during the stormwater pollution source identification and alternatives evaluation process; Sources should be controlled to prevent unauthorized releases to wastewater or stormwater collection systems; • Spills should be treated as close to the source as feasible, and/or adequate spill control facilities should be provided; • Early warning and detection of spills and upset conditions should be provided to allow source control or treatment process changes; • Passive or automated systems designed to control spills without operator action should be provided, where feasible, to reduce reliance on operator detection and reaction; All releases are to be prevented, not just reportable ones. 10.2 Guiding Practices The most effective method to prevent pollution of soils, surface water or ground water is to implement Best Management Practices (BMPs). BMPs are schedules of activities, prohibitions of practices, maintenance procedures, and other management practices to prevent or reduce the pollution of waters of the United States. BMPs also include treatment requirements, operation procedures, and practices to control plant site runoff, spillage or leaks, sludge or waste disposal, or drainage from raw material storage. BMPs may take the form of a process, activity or physical structure, which can be grouped under one of three classifications: Baseline BMPs Advanced Generic and Site Specific BMPs -- CP Engineering and Environmental Solutions 18 SWPP Plan CPEES Polect No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email.- cvpakala@carolina.rr.com Fletcher, NC 28732 10.3 Baseline Best Management Practices Baseline BMPs are relatively simple, inexpensive, and cost-effective. They emphasize prevention of pollution rather than treatment of pollutants_ The baseline BMPs discussed below may be employed across the entire facility. 10.3.1 Good Housekeeping Good housekeeping involves a common sense approach to improve and maintain a clean and orderly work environment by implementing the following practices: • Storing chemicals in a neat and orderly manner, • Cleaning up small spills promptly, • Regular refuse pickup and disposal, • Good storage and material inventory practices, including labeling of all containers, • Schedule routine cleanup efforts, and • Discuss and promote good housekeeping practices with employees. 10.3.2 Preventive Maintenance A preventive maintenance program is an effective BMP for preventing surface or ground water pollution. A preventive maintenance program should include: • Timely inspection and maintenance of stormwater management devices (e.g., cleaning oil/water separators, catch basins, secondary containment structures, storm gutters etc.); ( • Inspection and testing of facility equipment and systems to uncover conditions that could cause breakdowns or failures resulting in discharges of pollutants to surface water and ground water (including pipes, pumps, storage tanks and bins, pressure vessels, pressure release valves, and process and material handling equipment); and • Proper maintenance of facility equipment and systems. • Daily inspections of containment areas for spills, leaks or potential equipment problems. • Daily inspections of stormwater accumulation areas. • Weekly inspections of creek • Monthly inspections of outside storage tanks for leaks, damage or equipment problems. • Annual inspection of inside tanks. • Monthly inspections of the chemical process areas. 10.3.3 Release Response and Reporting Procedures Effective spill and release response and reporting procedures are important because they provide for rapid response to mitigate the impact of a release. Release response and reporting procedures for this facility are described in more detail in Section 8. These procedures describe the following measures that should be implemented upon discovery of a significant release: • Assess the risk; • Control the release to the extent possible; • Report the release to management and government agencies; CP Engineering and Environmental Solutions 19 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email: cvpakala@carolina.rr.com ✓=!etcher. NC 28732 Clean up the impacted area as soon as possible; and Follow up with preventive measures. 10.3.4 Inspections Regular inspections are a simple way to ensure that all elements of this Plan are in place and working. inspection and monitoring of materials storage areas is required at the facility to reduce the potential for spills and to ensure that spills are detected and responded to promptly. Facility personnel involved with inspection and monitoring are instructed to follow specific procedures. Aboveground tanks, storage containers, and secondary containment systems containing significant materials will be subject to periodic visual inspections and integrity testing if necessary. Results of the inspections should be recorded on log sheets, inspection report forms, or the facility -operating log. If a corrective action is required, but cannot be taken immediately, a formal repair work orders should be initiated to ensure a follow-up. 10.3.5 Employee Training Pollution prevention training for employees who are involved in any of the facility's operations that have potential to contaminate stormwater runoff or waters of the U.S. is to be held annually. Training should be documented in the facility's training database or in employee records located at the facility_ Employees should be trained in the following areas: • Release Prevention, Reporting, and Response - a review of emergency procedures, communications, reporting, and cleanup techniques. Pollution Prevention - a review of the purpose and goal of this Plan, potential sources of stormwater pollution at the site, BMPs implemented at the site, and the role employees play to fulfill in pollution prevention. Additionally, training should be periodically provided as deemed necessary on the following related topics: Fire Extinguishers and OSHA Hazard Communication. 10.3.6 Record keeping and Internal Reporting Procedures Good record keeping and reporting procedures help to identify and communicate information about potential sources of surface water contamination and assure that appropriate measures are taken. This Plan includes procedures for recording incidents, such as spills or other discharges, along with other information describing the quality and quantity of potential pollution sources. All pertinent information regarding a spill will be documented and maintained for three years. Pollution prevention record keeping and reporting are integrated into current management systems and include: The use of a preventive maintenance system such as the Service Cali program, or an equivalent system, for scheduling applicable preventive maintenance tasks and inspections, Required reporting of spills and leaks to Line Management, Facility Environmental Manager, and Corporate Environmental Department, as listed in Table 3, and The periodic review of significant safety and environmental incidents and corrective action progress by a Line and Staff Management Safety Committee. ( CP Engineering and Environmental Solutions 20 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email., cvpakata@carolina.rr.com Fletcher, NC 28732 10.3.7 Spill Cleanup Kits and Materials (see SPCC Plan for details) Spill cleanup kits, composed of absorbent sheets, pillows, and booms, as appropriate, are maintained at the facility. They are routinely inspected to keep them stocked and in good working order. In addition, absorbing materials such as oil -dry or vermiculite should be available at all times. Spill cleanup kits or materials are typically maintained throughout the facility. Figure 2 displays the location of spill kits throughout the facility. 10.3.8 Spill Cleanup Contractors (see SPCC Plan for details) In the event of a spill, outside assistance for cleanup may be required. Appendix B lists emergency response contractors located within a reasonable response time from this facility. 10.3.9 Security (see SPCC Plan, for details) There is a security fence around the facility and all visitors are required to check -in and -out at the office. In addition, the area is lighted and is subjected to typical facility security measures. 10.4 Advanced Generic and Site Specific Best Management Practices Advanced generic BMPs are generic measures or practices that are employed to address specific sources, materials, or activities that may be present at a facility. They include generic prevention, containment, and mitigation practices that can be applied to specific sources commonly found at SCM — Fletcher Batch Concrete Plant facility. A source -specific BMPs that are implemented at SCM — Fletcher Batch Concrete Plant are listed in Table 2. 10.4.1 Seconds Containment Secondary containment systems are effective in controlling spills. To be most effective, secondary containment systems and diversionary structures should meet the following standards: • The secondary containment systems should Mock possible routes by which spilled or leaked materials could reasonably be expected to flow, migrate, or escape into surface waters or upon to the land from the containment areas; • The secondary containment systems have sufficient capacity to contain the contents of the largest tank in the containment area plus sufficient freeboard to allow for the 25-year, 24-hour storm, if the system is not inside or covered; • The secondary containment system is sufficiently impermeable to contain a spilled material for a duration necessary for the cleanup or recovery of the spilled substance, - The secondary containment system is routinely inspected for accumulated liquids, debris, or incompatible materials; • No transfer area, curbed storage area, or secondary containment system is drained into a watercourse or public sewage treatment plant unless provision is made to retain, by valves or other means, any accumulated material until its condition can be determined; and • No incompatible materials are stored within the same containment area. CP Engineering and Environmental Solutions 21 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email. cvpakala@carolina.rr.com Fletcher, NC 28732 10.4.2 Loading and Unloading O erations The following measures are keys to prevent the release of significant materials into wastewater or stormwater: • Training - Implementing procedures discussed during personnel training programs, regular safety meetings, and briefings relative to spill prevention. • Vehicle positioning - Whenever possible, vehicles should be positioned within spill containment areas during transfer. Positioning near or over storm drains or sewer drains should be avoided. Wheel blocks and emergency brakes should be used to avoid sudden movement of the vehicle. If the vehicle is positioned near a traffic corridor, traffic barriers should be placed to avoid collisions. • Pre -positioning of spill kits, booms, or sewer block mats - If spill containment is not available during loading or unloading, spill mats or booms must be readily available or pre -positioned to seal any nearby catch basins that could lead directly to surface water or sewer systems. • Drip pans - Drip pans or buckets should be used to catch small volume leakage from transfer hoses or fittings during transfer operations. Captured materials shculd be reused or properly disposed. • Overfill prevention - During a pickup, tank truck operators should remain with the vehicle along with at least one qualified facility employee. Employee training procedures include instructing operators not to leave the delivery area prior to checking and disconnecting the transfer line. Prior to material transfer, qualified facility personnel and the driver should: • Predetermine the maximum volume of material that can be transferred without overfilling the tanker, and • Check the liquid level in the tanker during transfer to avoid overfilling the tank. • Pre -inspection of connections, fittings, and hoses - Prior to each loading or unloading operation, a dock leveling apparatus, connections, hoses and fittings should be checked to make sure that they are in good working condition. Loading or unloading areas should be well illuminated if material transfer occurs at night. 10.4.3 Aboveground Storage Tanks (_see SPCC Plan if available for details on oil storage tanks) The following practices should be implemented for aboveground storage tanks: All pipes leading to and from aboveground storage tank(s) that enter the tank(s) below liquid level are equipped with valves sufficiently close to the tank(s). The purpose of this arrangement is to prevent the contents of a tank from escaping the confines of the secondary containment area in the event of a pipe rupture that is outside of the containment area. Any valves that permit the direct outward flow of tank contents are kept in the closed position when in non -operating or standby status; In heavy traffic areas, protective guards should be placed around tanks and piping to prevent vehicle or forklift damage; Tanks, associated valves and piping should be clearly labeled to reduce human error; and Tanks and associated piping should be routinely inspected for integrity. r l CP Engineering and Environmental Solutions 22 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel,- (704) 541-4042 4840 Hendersonville Road Email. cvpakala@carolina.n com Fletcher, NC 28732 10.4.4 Vehicle Maintenance and Repair Not applicable at the pnesent time Many vehicle and equipment maintenance operations use materials that can be harmful to the environment. The following practices should be followed at vehicle and equipment maintenance operations, if practiced, to reduce or eliminate potential sources of pollution: • Parts washing - Clean without using liquids (e.g., scraper, wire brush) whenever possible. Do all liquid cleaning at a centralized station so solvents and residues stay in one area; • Use nontoxic or low toxicity solvents - Minimize the number and volume of hazardous materials used. Avoid chlorinated solvents. Choose cleaning agents that can be recycled; • Control leaks and drips - Collect leaking fluids in drip pans. Keep a drip pan under the vehicle while unclipping hoses, unscrewing filters, or removing parts. Control leaks from wrecked or damaged equipment that may be stored outdoors. Promptly transfer used fluids to proper waste or recycling containers. Do not leave full drip pans lying around; • Drain oil filters - Used oil filters disposed of in trashcans can leak oil and contaminate surface water. Place used oil filters in a funnel over the waste oil recycling or disposal collection tank to drain excess oil before disposal. Whenever possible, crush and recycle oil filters; • Never pour liquid wastes into drains or onto the ground - Do not pour liquid waste to floor drains, sinks, or outdoor storm drains; Recycle materials - Whenever possible, recycle degreasers, used oil and oil filters, antifreeze, cleaning solutions, automotive batteries, hydraulic fluid, and tires; and • Segregate and label wastes - Separating wastes allows easier recycling and may reduce treatment costs. Locate waste and recycling containers in clearly marked and controlled areas. 10.4.5 Vehicle and Eouipment Washing Washing trucks and equipment outdoors or in areas where washwater can flow onto the ground can pollute surface or ground waters. Washwater, especially from cleanup activities, can contain high concentrations of oil and grease, phosphates, and suspended solids. To reduce or eliminate these potential sources of pollution: Use designated cleaning areas only. Washwater is regulated as a process wastewater. It can only be discharged to a properly permitted sanitary sewer or process sewer line; If a permitted sewer line is not available, washwater should be collected in bermed areas or sumps for offsite disposal; and As an altemative, offsite commercial washing facilities can be used. - CP Engineering and Environmental Solutions 23 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email: cvpakafa@carolina.rr.com Fletcher, NC 28732 10.4.6 Waste Management Areas Not apRlicable at the present time Wastes spilled, leaked, or lost from waste management areas, the following practices should be implemented: Minimize the amount of waste managed on -site by cleaning the residual material after each use to prevent buildup of residues; Prevent run-off and run-on from contacting waste management areas; and Keep waste containers closed or securely covered. 10.4.7 Transformers While the transformers near the plant are maintained by the local utility company, the following practices should be implemented in transformer yard areas to prevent problems: • Transformers should be visually inspected periodically for evidence of leaks; • Any signs of leaks should be reported to the local utility; • Leaks should be cleaned up as soon as possible; and • Adequate spill kit materials should be available to prevent a leak from reaching a waterway until the utility can repair or replace the damaged unit. 10.4.8 Drum and Container Storage Areas The following practices should be implemented at drum and container ("drums") storage areas: • All drums should be properly labeled; • Drums that are stored in a horizontal position must be tightly sealed to avoid seepage through the bung. Drip pans should be placed beneath horizontal drums that have a dispensing valve installed; • Drums should be kept closed except when material is being added or withdrawn; • For drums stored outdoors, drum caps should be used if accumulated rain -water on the top lip of the drum can cause contamination of the product. Outdoor drums should be stored off of the ground to prevent bottom corrosion, which could lead to possible leakage from the drum. Wooden pallets may be used if an impervious surface is not available; • Drums should be neatly stored with sufficient access and aisle space; • Because empty drums often contain residual product, they should be managed according to the practices listed above, unless they have been thoroughly cleaned; and • Leaking drums should be immediately moved to a containment area, placed in a salvage drum, plugged, or the contents transferred into another drum. Spilled product should be cleaned up immediately_ 10.4.9 Sediment and Erosion Prevention (Not applicable, at the present timel The following practices should be implemented in areas of high soil erosion potential or during construction periods: Preserve existing vegetation or re -vegetate disturbed soil areas, Stabilize stream banks, Install interceptor dikes and swales, CP Engineering and Environmental Solutions 24 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant rel: (704) 541-4042 4840 NendersonvHle Road Email.- cvpakala@carolina.rr.com Fletcher, NC 28732 Use fabric filter fences around disturbed areas, and, Maintain stormwater retention/detention ponds in good operating condition. -- CP Engineering and Environmental Solutions 25 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email: cvpakala@carolina.rr.com Fletcher, NC 28732 r. 11.0 SPILL PREVENTION AND RELEASE RESPONSE & REPORTING PROCEDURES The following measures should be implemented upon the discovery of a release: • Assess the risk, • Control the release to the extent possible, • Report the release to management and government agencies, • Clean up the impacted area as soon as possible, and • Follow up with preventive measures. Table 3 provides additional guidance and procedures for dealing with emergency situations, including releases of significant materials: 11.1 Spill Prevention and Response Plan (SPRP) Team and Responsibilities The Plant Manager or his designee is the responsible person at the site and he will be on site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. The spill prevention and response plan tear (SPRP) responsible for implementing the spill response are provided in Table 3. The Table 3 contains SPRP members name, title, responsibilities, signature and the date. 11.2 Assess The Risk The risks presented by a release should be assessed the moment a release is observed or discovered. Because risks can change throughout an emergency, assessing the risk should continue throughout the duration of the incident. Employees should react according to their level of training. Refer to the facility Emergency Response Plan to determine the response level of facility personnel. A major release may require employees to evacuate. Response by outside emergency services that are equipped and trained to handle major releases may be required. 11.3 Control The Release Every effort shall be made to keep a spill from entering the storm or sanitary sewer system. Facility personnel shall immediately commit all necessary manpower, equipment, and materials required to prevent the spill from reaching waterways, shorelines, or sewers. 11.3.1 Types of Control Methods Methods that can be used for controlling spills include: • Absorption - Use materials such as clay, sawdust, or vermiculite to absorb liquids. When absorbents become contaminated, they retain the properties of the absorbed liquid. Therefore, they must be disposed of accordingly; • Covering - Spill areas can be covered with appropriate materials, such as plastic sheets, until cleanup efforts can be completed; • Dikes, dams, diversions, and retention - These temporary or permanent physical barriers can be used to retain spills, change the direction of flow of the liquid, or CP Engineering and Environmental Solddions 26 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel.- f704) 541-4042 4840 Hendersonville Road Email. cvpakala@carrolina.n.com Fletcher, NC 28732 minimize stormwater run-on to the impacted area; • Overpacking - Leaking drums can be placed in larger containers to hold the leaking liquid; • Plug and patch - Compatible plugs and patches can temporarily stop the flow of materials through small holes; and • Transfer - Liquids can be transferred from a leaking or damaged container or tank. Care must be taken to ensure transfer hoses and fittings are compatible with the liquid. When flammable liquids are transferred, proper concern for grounding must be observed. 11.3.2 Implementing Control Methods In general, the control methods listed above for controlling spills should be implemented as follows: • Spills confined to immediate area - Place sorbent materials in direct contact with the liquid (outer border of the spill), working inward from the farthest point of progression of the liquid. A quicker response will result in a smaller contaminated area. • Spills escaping from immediate area - If liquid begins to spread outside of the immediate area, attempts should be made to stop the flow before it enters a foundation drain, catch basin, or manhole by building up sorbent materials to dike the sewer entrance. As an alternative, sewer mats or sheets of plastic should be placed over sewer entrances and weighed down with heavy objects or gravel. In the event the liquid enters a sewer, sorbent materials should be used at the discharge points or rr. in the storm and sanitary sewers to collect the material. Facility personnel should consider, as appropriate, assistance from neighboring industry, outside contractors, oil skimmers, backhoes, pumps, emergency dikes, oil absorbent, hay bales, booms, etc. 11.4 Report the Release Immediately after initiating appropriate emergency measures to confine the release, facility personnel should report any environmental release to management (i.e., supervisor, production leader, etc.) in accordance with the Emergency Notification Procedure provided in the facility Emergency Response Plan. The following procedure describes the method used for reporting spills and unpermitted environmental releases to government agencies. The procedures ensure compliance with applicable government regulations and to provide a standard procedure for responding to and reporting spills and releases. 11.4.1 Reporting Responsibility The Site Manager, or his/her designee, is responsible for making all necessary telephone notifications when a release to the environment has occurred. The Site Manager should enlist the assistance of the Facility ManagerNP Environmental Affairs to make notifications to government agencies. However, the Site Manager should not delay reporting to government agencies if the Facility ManagerNP Environmental Affairs is not immediately available. The following list of entities should be considered for notification when a release occurs: + Line Management, CP Engineering and Environmental Solutions 27 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel. (704) 541-4042 4840 Hendersonville Road Email. cvpakala@carolina.rr.com Fletcher, NC 28732 • Facility Manager/VP Environmental Affairs; Local Sewer Authority; • Local Fire Department; • Police Department; • Local Emergency Planning Committee (SARA Title 111); • State Emergency Response Commission (SERC) (SARA Title III); • State and Federal Environmental Agencies; • Emergency Response Contractor; • Downstream water users (if any); and • National Response Center. 11.4.2 Reportin_, Scope This procedure applies to virtually every spill or release of a significant material at a facility. Environmental regulations apply to the environment of regulated chemicals above reportable quantities or in excess of a reporting threshold. The definitions of the terms such as release, environment, regulated chemical, and reportable quantity vary from agency to agency and are often broadly interpreted by government agencies. Therefore, when in doubt, Site Managers should always consult with the Facility ManagerNP Environmental Affairs to determine if reporting to government agencies is required. There can be severe penalties for failing to notify immediately. The term environment includes navigable waters or any other surface water, groundwater, drinking water supply, land surface or subsurface strata, or ambient air within the United States or under the jurisdiction of the United States. f The term release means any spilling, leaking, pumping, pouring, emitting, emptying, discharging, ejecting, escaping, leaching, dumping, or disposing into the environment. The term regulated chemical includes the following: • CERCLA hazardous substance as defined in 40 CFR Part 302.4; • Extremely Hazardous Substance as.defined in 40 CFR Part 355; • Oil and petroleum products; • Hazardous wastes; + Excess air emissions which exceed any air permit limits; • Wastewater excursions which exceed any wastewater discharge permit limits; • Substances leaking from underground storage tanks; and • Any unpermitted discharge of water, wastewater, solid waste, or air emission. Reportable quantities typically found at SCM -- Fletcher Batch Concrete Plant facility consist of diesel fuel and chemicals_ A spill or release into a containment structure that has not resulted in a release to the environment does not count toward the reportable quantity (unless the substance subsequently volatilized into the air). To determine the reportable quantity for a mixture, only the fraction of regulated chemical in the mixture counts toward the reportable quantity. CP Engineering and Environmental Solutions 28 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel. (704) 541-4042 4840 Hendersonville Road Email: cvpakala@carolina.rr.com Fletcher, NC 28732 11.4.3 Pre -Planning The Facility ManagerNP Environmental Affairs should familiarize facility personnel with all aspects of release reporting including the types of chemicals at the facility that must be reported when released, the procedure for making telephone notifications, the agencies that must be contacted, and the order of contact. The Facility ManagerNP Environmental Affairs should also ensure that the list of agencies, emergency response contractors, and emergency telephone numbers found in Appendix B are readily available and up to date. Where a facility is located adjacent to or on the site of a customer, the Facility Manager should determine in advance how and when the customer wishes to be notified in case of a spill or release. The customer should also be informed of this release reporting procedure so that they are informed and prepared should government agencies visit the facility in response to a release. 11.4.4 Telephone Notifications to Government Agencies The following procedures should be followed when making telephone notifications to government agencies. Report within 24 hours When in doubt, report immediately. The time allowed for reporting a release varies from agency to agency. When in doubt, the Site Manager or his designee should report immediately. Agencies have imposed significant fines and penalties for delayed reporting of releases. Start with local agencies first r l . When making emergency telephone notifications, start with local agencies first, then proceed to contact state agencies, and lastly federal agencies. This order of priority is important because local agencies are impacted the most_ As these notifications are made, let the next agency contact know who has been previously contacted. This will help streamline communications should the various agencies begin to contact each other. Spills or releases into the local sewer system must be reported to the local sewer authority. What to report When making a telephone notification, do not speculate. Report only the fact as known at the time the call is made. Be prepared to provide the following information: • The chemical name or identity of any substance involved in the release; • An indication of whether the substance is an Extremely Hazardous Substance; • An estimate of the quantity of any such substance that was released; • The time and duration of the release; • The medium or media into which the release occurred; • Any known or anticipated acute or chronic health risks associated with the emergency and where appropriate, advice regarding medical attention necessary for exposed individuals; • Proper precautions taken because of the release, including evacuation; and • The names and telephone numbers of the person or persons to be contacted for further information. CP Engineering and Environmental Solutions 29 SwPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email: cvpakafa@i;arolina.rr.com Fletcher, NC 26732 r Keep a telephone notification log It is important to document calls made to government agencies. Log C2 of Appendix C should be used to document telephone notifications as well as other information about the environmental incident. Notification information to be documented includes: • Dateltime of call; Agency and officials contacted; Who made the call; and • Any comments made by officials, including any reference number assigned to the incident by the agency. As soon as possible, after making these agency notifications, notify Line Management and the Facility ManagerNP Environmental Affairs. Other notifications may be required Additional notifications may be necessary depending on the nature of the release and substance involved. Spills or overfills from underground storage tanks, or suspected tank leaks must be reported to the appropriate Federal or State underground storage tank program implementing agency within 24 hours. According to North Carolina Stormwater General Permit, No.NCG140000, SCM - Fletcher Batch Concrete Plant must provide orally within 24 hours to the appropriate regional office any noncompliance or violation of discharge limitations which may endanger health or the environment. ` A written submission to the same agency must be provided within 5 days of the time that the facility became aware of the circumstances of the non-compliance. 11.5 Clean Up The Impacted Area Cleanup should begin as soon as possible. The Site Manager or his designee should enlist all available resources to stop the spill or release. Local spill response contractors, who can provide typical containment and clean up services, are identified in Appendix B. The Facility ManagerNP Environmental Affairs should be contacted to determine and arrange for proper treatment, storage, and disposal of spilled materials. Spill cleanup contractors should not be allowed to dispose of spill residue until an approved or the Facility ManagerNP Environmental Affairs has identified acceptable disposal facility. The Facility ManagerNP Environmental Affairs will also assist in determining the extent of remediation required. 11.6 Follow Up Action The Site Manager shall review the cause of the spill or release and initiate appropriate corrective actions to prevent similar occurrences. Additionally, all spill kits and sorbing material should be restocked. The Facility ManagerNP Environmental Affairs will be responsible for preparing and submitting any written follow-up reports required by government agencies and for reporting the release to Senior Management through the a Reporting System, as well as updating this plan, as appropriate. CP Engineering and Environmental Solutions 30 SWPP Plan CPEES Project No It 14-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email: cvpakala@carolina.rr.com Fletcher, NC 28732 12.0 ADDITIONAL REQUIREMENTS FOR SWPP PLANS 12.1 Site Inspections 12_1__1_ Visual Site Inspection (Monthly) Visual site inspection shall be conducted monthly to evaluate the following: • Monthly check of each outfall; • Visual evidence of pollutants entering the stormwater drainage system; • Best management practices are adequate and properly implemented; • Stormwater structural features and sediment controls are operating properly; and • Spill response equipment is in proper working condition. Logs E1 contained in Appendix E or equivalent are useful checklists that can be used to summarize the results of visual inspections of the outfalls, pollution sources and the stormwater data, respectively. The schedule for this inspection should be included in the preventive maintenance checklist, or in another similar task tickler system used by the facility. The inspection should include, but is not limited to, the following areas: • Areas around all process equipment; • Areas where spills and leaks have occurred; • Material storage areas (tanks, drum storage, etc.); • Loading/Unloading areas; Waste management areas; and • Stormwater outfalis and control features. Table 1 provides a comprehensive inventory of significant materials used at the facility and sources that can potentially impact stormwater. It should therefore be used as a visual inspection checklist and kept as a record of the inspection. It should also be expanded or updated as necessary if sources or conditions change around the facility. 12.1.2 Comprehensive Site Inspections One of the core stormwater requirements is to complete an annual Comprehensive Site Compliance Evaluation (Log E2) for use in the review and update of the SWPP Plan. Member (s) of the Pollution Prevention Team will conduct inspections annually of the facility and all stormwater systems. This evaluation provides a basis for evaluating the overall effectiveness of the SWPP Plan. The evaluation Form provide in Appendix G includes the following elements: A visual inspection of the site; Based on the results of the inspection, the SWPP Plan will be revised. Additional measures and controls, as necessary, will be implemented; and A written report summarizing the results of the annual evaluation. 12.1.3 Implementation of Changes Based on the results of the monthly visual inspection or the annual inspections, the SWPP Plan shall be revised on an annual basis and the following sections updated, as necessary: CP Engineering and Environmental Solutions 31 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email., cvpakala@carolina.rr.com Fletcher, NC 28732 • Changes to the Pollution Prevention Team member roster (Table 3); • The Inventory of Significant Materials and BMPs (Table 1; Site Drainage Map, Figures 2); • Non-Stormwater discharges inspections (Log F'I); and • The History of Significant Leaks and Spills (Log Cl). 12.1.4 Inspection Reports A report summarizing the scope and results of the monthly/annual inspections must be completed and incorporated into the SWPP Plan. The report will include information about the scope of inspection, personnel making the inspection, the date and time of the inspection, major observations relating to the implementation of the SWPP Plan, and actions taken. The reports must be completed and a copy shall be retained in Appendix G as part of this SWPP Plan requirements. 12.2 Non-Stormwater Discharge Assessment 12.2.1 Nan-Stormwater Discharge Sources Allowed non-stormwater discharges include (under Part VIII, Item 3): • Discharges from fire fighting and fire training activities; • Discharge of water line and Fire hydrant flushing; • Discharges of uncontaminated potable water sources, including water line flushing; • Air conditioning condensate without added chemicals; • Springs; • flows from riparian habitats and wetlands; • Uncontaminated ground water; and • Foundation or footing drains where flows are not contaminated with process materials. Based on the above list, a non-stormwater discharge assessment shall be done and certification shall be provided in Appendix F. 12.2.2 Procedure for Conducting a Non-Stormwater Assessment The facility's stormwater outfalls are identified in the SWPP Plan site drainage map (see Figure 2). The facility must document that you have evaluated for the presence of non -storm water discharges and that all unauthorized discharges have been eliminated. Documentation of the evaluation must include: a. The date of any evaluation; b_ A description of the evaluation criteria used; c. A list of the outfalls or onsite drainage points that were directly observed during the evaluation; d. The different types of non -storm water discharge(s) and source locations; and CP Engineering and Environmental Solutions 32 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel.- (T04) 541-4042 4840 Hendersonville Road Email. cvpakala@carolina.rr.com Fletcher, NC 28732 e. The action(s) taken, such as a list of control measures used to eliminate unauthorized discharge(s), if any were identified. For example, a floor drain was sealed, a sink drain was re-routed to sanitary, or an NPDFS permit application was submitted for an unauthorized cooling water discharge. Record each observation of each applicable stormwater outfall on Log F1, and include a notation for any non-stormwater discharges identified. The source of any observed non-stormwater discharges must be determined and identified on Log F1 in Appendix F. When completed, for each outfall assessed, Log F1 should have one entry for each of the observed outfalls. Sign and date the certification on Log F1. The signature indicates that each outfall has been evaluated for the presence of non-stormwater discharges and that results indicated on Log F1 are accurate. The non-stormwater assessment evaluation conducted to -date at the site is provided in Appendix F. 12.3 Record of Discharge from the Secondary Containment Secondary containment is required for: bulk storage of liquid materials, storage in any amount of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, and storage in any amount of hazardous substances, in order to prevent leaks and spills from contaminating stormwater runoff. All valves to the secondary containments shall be locked at all times and shall be manually activated for any release of stormwater accumulated in them. Stormwater collected in the secondary containment shall be visually evaluated first, by a responsible employee of the facility, for color, foam, outfall staining, visible sheens and dry weather flow, prior to release. Records documenting the individual making the observation, the description of the accumulated stormwater, and the date and time of the release shall be kept for a period of five years. Log F2 in Appendix F shall be used for the stormwater release from the secondary containment. 12.4 Sampling Data Log Appendix G includes a log where a summary of all sampling conducted will be entered in an easy to review format. 12.5 Training Pollution prevention training for employees who are involved in any of the facility's operations that have potential to contaminate stormwater runoff or waters of the U.S. is to be held annually. Training should be documented in the facility's training database or in employee records located at the facility. The facility personnel responsible for training shall include: Spill response and clean-up Preventive maintenance activities Operations that would potentially contaminate stormwater runoff The responsible party for employee training is identified in Table 3. The documentation of the training with employee signatures shall be kept in a log in Appendix G. CP Engineering and Environmental Solutions 33 SwPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email. - cvpakala@carolina.rr.com Fletcher, NC 28732 Also, where applicable training conducted under the SPCC Regulations are recorded at each facility and kept in the SPCC Plan file. CP Engineering and Environmental Solutions 34 SWPP Plan CPEES Project No 1114-011 SCM-Fletcher Plant Tel: (704) 541-4042 4840 Hendersonville Road Email: cvpakela@carolina.n:com Fletcher, NC 28732 Chalam Pakala Engineering and Environmental Solutions 10017 Allyson Park Dr.. Charlotte. NC 28277 Tel: {704) 541-4012 F,,ix: (704) 541-4043 June 20, 2008 Mr. Ken Pickle, Environmental Engineer 111 Stormwater Permitting Unit NC Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 ah' ',,Q 'Al Re: "As -Built" Certification for a Stormwater Recycling System for Fletcher Concrete Plant Southern Concrete Materials 4840 Hendersonville Road Fletcher, North Carolina NPDES General Permit No.: NCG 140000 Certificate of Coverage: NCG 140160 Dear Mr, Pickle: On behalf of Southern Concrete Materials (SCM), CP Engineering and Environmental Solutions (CPEES) is pleased to submit attached "As -Built" drawings and PE certification to satisfy the NC Division of Water Quality —Stormwater Section requirements. A couple of minor field modifications were made for convenience from the original drawings and they were: l . Pit 1 position was interchanged with Pit 3; 2. The sludge drying area changed accordingly to allow water from sludge drying area to go into Pit 1; 3. Pit 3 was not made as a straight basin, instead, left the slope like the other two basins for easy cleaning purposes. "These physical modifications did not jeopardize the volume required for a 25 yr and 24-hr storm event as shown on the attached calculations. CPEES and SCM appreciate your cooperation on the progress of this project and please let me know at (704) 541-4042 if you need any additional information. Respectfully submitted, CP Engineering and Environmental Solutions qlK CAq (A Cost �;&ctive Solution Prot'ider for ,lfatiujnctnring) ����*���•••O�/ ?OQQoF�sS/p� .yp SEAL �` —Af sso� Chalam V. Pakala P.E. C�' ••� (y� 2e� of Managing Principal ��;'4£�p�P� CC: Ms•Star-Sylvid,—Asheville.Regional.Office Mr -IT ff Lamm; SCM a a r "As -Built" Certification for an Approved A to C Process I Stormwater Recycling System Prepared for: Southern Concrete -V aterta(s - Fletcher Plant 4840 Hendersonville Road • Fletcher, Henderson County, North Carolina 28732 0 CPEES Project No. 1114-002 �N CAgO June 20, 2008 ?pQ:QoFVE83ip�;�y9 SEA 19807 y-�'• 9iN�'�P.. Prepared by: Chalam Pakala En2ineerina and Environmental Solutions 10017 Allyson Park Dr., Charlotte, North Carolina 28277 , Tel (704) 541-4042 / Fax: (704) 541-4043 Email: cvpakala�r.,,carolina.rr.com Engineer's Certification 1, Chalam V. Pakala, as a duly registered Professional Engineer in the State of North Carolina, have to observed (periodically, weekly,) the construction of the project, PROCESS WASHWATER RECYCLE SYSTEM -SOUTHERN CONCRETE MATERIALS FLETCHER PLANT Project Name Fletcher, North Carolina Location for the Permittee. I hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction and installation of a truck rinse and drum wash water recycle system, an earthen retention basin, a lift station, a concrete diversion channel, and related incidental features such that the construction was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Registration No.19807 Date '"V-L- Zoe 2so8 Mail this Certification to: Stormwater Permitting Unit NC Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 / jjH CAR �o oF�ss�a � SEAS. 19807 • +6� tot 04 �M V. TABLE 1 SOUTHERN CONCRETE MATERIALS FLETCHER-NORTH CAROLINA Size of a Concrete Recycling System for Process Washwaterl'Stormwater for a. Reday Mix Concrete Plant Size for a 25 yr, 24-hr Runoff Volume = Use SCS Peak Discharge Drainage Area = 0.3 acres or 13,068 sq ft. Elevation = 7 ft (Obtained from the site topo map) Length = 175 ft (Obtained from the site topo map) c = 1.7 min (8.03a) Slope = 5% CN 98 Rairdatt = 6 inches (Ref Fig 8.03k) Rainfall Intensity (Asheville) = 7 inthr (8.03f) Runoff Depth = 5.88 inches (Table 8.03c) Runoff Volume = Drainage Area x Runoff Depth 6,403 ctr ft, Design Recycle pits to hold = 6,403 cu ft A minimum of 2 pits with a buffer of 1 additional pit for emergencies GA pa = 023 - 25 Yr, 24-hr Discharge = C = i= A - for Weir for Oa = Length of the weir = Capcady of pits Pit 1,2 & 3 Each (Flat Area Volume) Pit 1,2 & 3 Each (Slope Area Volume) Total Pit Volume (CFT) zz Chalam Pakala, PE CP Engineering Tel: 704-541-4042 CPEES Project No. t 114.002 1.89 Peak rate of runoff in cubic feet per second 0,9 Runoff Coefficient 7 Average intensity of Rainfall in inchesthr for a storm duration -time of concentration 0.3 Draingae area 30LH' Qa= 3.15 L = Lenghth of the weir (ft) H = 0.5 Height of the weir (ft) Assume 0.5 ft 1.89 =3.0 x L x (0.5) "2 2 ft L - 49 ft W = 25 ft AREA/pit = D= 6 ft or L= 21 ft W = 25 ft AREA/pit = D= 6 ft or 7,350 cubic feet. (cft) 22050 cubic feet. (Two pits) 1,575 cubic feet. 4725 cubic feet. (Two pits) 26,775 cubic feet > 6,403 cubic feet M NOTES: BASE MAP WAS SUPPLIED BY S.C.M,I. 21' Fi INSIDE DIMENSIONS LENGTH SECTION INSIDE DIMENSIONS 25' WIDTH SECTION CONCRETE PIT SCALE= 114" = 9 -0" _.. _.__...... �.,, SCALE= NTS n-r I& EL V.V. L-^un YYri I — — — - - — - - — REVISIONS: VLnLL- I lr7 - I■ I d 49' c0 SCALE: 114"=1"-0" 12" #4 BARS @ 12" OIC HORIZONTAL #5 BARS @ 18" O/C VERTICAL 12" REINFORCED CONCRETE WALL (3500 PSI) 6" CONCRETE Sl AR EXTERIOR WATERPROOF PERIMETER JOINT SEALANT WALL GROUND - 1' � -- 3. ' INTERIOR SLAB 6c WALL Or-Lf I IVIV SCALE= NTS 12" 5, 6" CONCRETE SLAB ` 4" NO.57 WASHED STONE 6" - 6" 72. 56 #4 BARS (3) — 4.5' — #4 BARS (4) EXTERIOR FOOTING SECTION 1-1 SCALE= NTS CONSTRUCTION NOTES: 1. BOTTOM SLAB TO BR REINFORCED WITH 6" W 10 X 10 WWF. 2, COLD JOINTS IN WALL TO HAVE' KEYWAY WITH 18" 114 LAP BAR. .3. SLAB AND INTERIOR WALLS TO BE SEALED WITH CONCRETE WATERPROOFING. ADDITIONAL NOTES: 1. COMPACTION OF SOIL TO 95% STD PROCTOR MAX DRY DENSITY. 2. CONCRETE 4,000 P.S.I. COMPRESSIVE STRENGTH @28 DAYS 3. REBAR GRADE 60 4. CONSTRUCTION QUALITY CONTROL TESTING TO INCLUDE SUBGRADE DENSITY TESTING, PROOF ROLLING OF SUBGRADE, SLAB REINFORCEMENT INSPECTION, CONCRETE THICKNESS MEASUREMENT, AND CONCRETE STRENGTH TESTING. ALL TEST RESULTS AND JUDGEMENT IS THE RESPONCIBILITY OF THE OWNER. 5, HAND RAIL DESIGN AND INSTALLATION IS THE RESPONSIBILITY OF THE OWNER. 6. SUMP PUMP, PIPING AND ELECTRICAL WORK FOR SUMP PUMP IS THE RESPONSIBIL"' TY OF THE OWNER. 7. ALL WALLS ARE REINFORCED AND CONCRETE POURED 8. POND LEAK TESTING IS THE RESPONSIBILITY OF THE OWNER. 9. ALL BOUNDARIES OF CONSTRUCTION ACTIVITY/DISTURBED AREAS SHALL BE PROTECTED WITH SILT FENCE AS SHOWN ON SILT FENCE CONSTRUCTION DETAILS. INITIALS 1 DATE PREPARED BY: CVP 07130107 DRAWN BY: CAD 07130/07 CHECKED BY: CVP 07130/07 APPROVED BY: CVP 0713p107 FILE NAME: XXX 12 GAUGE 4" X4" OR 2" X4" WELDED WIRE HOOKED ONTO PREFORMED CHANNELS ON METAL. POSTS, OR FASTENED TO CEDAR OR WOOD POSTS WI NO. S STAPLES. PIPE OUTLETS OR IN AREAS OF CONCENTRATED ULTAVIpLET RESISTANT (BLACK) MfRfFI FABRIC OR EQUIVALENT SECURED TO WIRE WNETAL Mpy CLIPS OR WIRE AT B" OFF CENTER. p MAX. SEDIMENT STORAGE LEVEL. REMOVE SEDIMENT WHEN THIS LEVEL IS REACHED 8" OR AS DIRECTED BY CONVERSION l INSPECTOR. _ SHEET DRAINAGE (ONLY) NOTES: 1) TOTAL DRAINAGE AREA FLOWING TO SILT FENCE MAY NOT EXCEED 1 ACRE. 2) SILT FENCES SHOULD NOT BE USED AT FLOW (CREEKS, DITCHLINES, SWALES ETC.) SILK �E�yC� OFH0 iL�S I ) i Oe?kl 1 5E'00W 5[ORP \k\� It �- NATURAL GRADE TO INCREASE STORAGE CAPACITY AND PROLONG THE THE SILT FENCE, IT IS GENERALLY CARRY APPROX, V OF FABRIC INTO TRENCH, ADVISABLE TO DIG A SEDIMENT PIT COVER WlSOIL & TAMP BACKFILL. IN FRONT OF YOUR SILT FENCE CARRY 0.5' OF WIRE INTO TRENCH. WHENEVER POSSIBLE, METAL, CEDAR OR 4" X4" TREATED WOOD POSTS AT SILT FENCE 10' O.C. MAX. CEDAR & WOOD POSTS SHOULD BE T DEEP MIN. SILT FENCE DETAIL SCALE= N.T.S. 4"t�o6 SECTION D-D SCALE= N.T.S. D,A[SE BERM DRAWING TITLE: PROCESS WASHWATER AND STORMWATER RECYCLE SYSTEM CONSTRUCTION DETAILS "AS BUILT DRAWINGS" PROJECT. SOUTHERN CONCRETE MATERIALS INC. (FLETCHER PLANT) PROJECT NO.: P.O. BOX 5395 1114-OG ASHEVILLE N.C. 28813 REV, NO.: REV. DATE: CHALAM PAKALA ENGINEERING AND 1 ENVIRONMENTAL SOLUTIONS DRAWING NO.: A Cost -Effective Solution Provider for Manufacivring industries 10017 ALLYSON PARK DR. DRAWING 5 CHARLOTTE, NORTH CAROLINA 28277 TEL (704) 541-40421 FAX (704) 541-4043 e 9' 'e rNOTES: BASE MAP WAS SUPPLIED BY S.C.M.I. DRAINAGE AREA 1 1,492 SQ FT -n -A`. i PREPARED BY: CVP 07/30/07 DRAWN BY: CAD 07130/07 CHECKED BY: CVP 07/30/07 APPROVED BY. i CVP j 07130/07 FILE NAME: XXX DRAWING TITLE: SITE LAYOUT MAP SHOWING THE LOCATION OF "AS -BUILT" PROCESS WASHWATER RECYCLE SYSTEM PROJECT: SOUTHERN CONCRETE MATERIALS INC (FLETCHER PLANT) PROJECT NO,: P.O. BOX 5395 1114-00; ASHEVILLE N.C. 28813 REV. NO.: REV. DATE: CHALAM PAKALA ENGINEERING AND 1 ENVIR0NMENTAL SOLUTIONS DRAWiNGNO.: A Cost -Effective Solution Provider for Manufacturing Industries D p �± 10017 ALLYSON PARK DR. D RAW I N G 3 CHARLOTTE, NORTH CAROLINA 28277 TEL (704) 541-4042 FAX (704) 541-4043 is ia ermit Application for A itt orikoation to Construct (A to C) a Process / Storm watt --or Reevelin,or S),,stem Prepared for: Southern Concrete . Nla,teria(s - Fletcher Plant 4840 Hendersonville Road Fletcher. Henderson County. North Carolina 28732 �k CAR SEAL 19807 �i (:TEES Project No. 11 14-002 August 27, 2007 Prepared by: _. Io ii II'_a .li°.,lIIvc9,IItw' B113= l t'st'I II I 'ltI it 10017 A] k son Park ❑r.. Charlotte. tiorth Carolina 2K77 Tel (704) 541-4042 1 Fax: (704) 541-4043 F_,mall: Perinit Application for A ttthor ization to Construct uct (A to C) a Process / Storm water l [ G cy lin�q , vvs to Prepared for: Southern. Concrete Materials - Fletcher Aant 4840 Hendersonville Road Fletcher, Henderson County, North Carolina 28732 ,/'� �aa0 �4;PSEAL 9� ' 19807 _--- 0 ° VV. ::.::ftfS (TEES Project No. 1 1 14-0112 August 27, 2007 Prepared by: _... �.� 10017 Allvson Park Ur._ Charlotte. North Carolina 28277 Tel (704) 541-4042 f Fax: (704) 541-4043 Email: � v1,..tk,i TIL T.k:(dl; • 06 Perinit Applicationfiv A utfrorization to Construct (A to C) a Prvct�ys /S'torirtwater Re(, ��cAling TABLE OF CONTENTS 1.0 FACILITY DESCRIPTION..............................................................................................1 2.0 FACILITY OPERATIONS................................................................................................1 3.0 PROCESS WASHWATER CALCULATIONS..............................................................2 4.0 STORMWATER RUNOFF CALCULATIONS FOR A 25 YEAR AND 24-HR RAIN EVENT.......................................................................................................................................3 5.0 pH ADJUSTMENT FOR THE RECYCLE SYSTEM....................................................3 6.0 STORMWATER / PROCESS WASHWATER RECYCLE SYSTEM DESIGN AND CONSTRUCTION DETAILS.................................................................................................4 7.0 A to C CONSTRUCTION PERMIT APPLICATION....................................................5 TABLES Table 1: Runoff Volume Calculations for a 25 yr, 24-hr Storm Event FIGURES Figure 1: Site Location Map Figure 2: Aerial View of Surrounding Properties around the Fletcher Plant Figure 3: Site Layout Map with Buildings, Dry Mix Concrete Plant and Proposed Location of Process Washwater / Stormwater Recycle System Figure 4: Design Details of Proposed Process Washwater / Stormwater Recycle System Figure 5: Process Washwater and Stormwater Recycle System Construction Details ATTACHMENTS Attachment A: Runoff Volume and Weir Design Calculations with Backup Attachment B: Laboratory Analytical Results Supplied by Environmental Testing Solutions Attachment C: Manufacturer Supplied Literature for Carbon Dioxide System Attachment D: NC DENR — Division of Water Quality Stream Classification Table for Henderson County, (T Engineering; and Environmental Soluuons i A to (' Permit : pplication Tel.- (1704j 541-4042 ,Southern Concrete Materials Fletcher Plant 4840 Hendersonville Road Permit Applicationfin- A nthori; ation to Construct (A to C) a Process I Storinwater Retyclingc . vtern 1.0 FACILITY DESCRIPTION Southern Concrete Materials -Fletcher Plant located at 4840 Hendersonville Road, Fletcher, Henderson County, North Carolina, is a dry batch ready mix concrete plant for commercial supply. The primary Standard Industrial Classification (SIC Code) for the facility is 3273 (Ready Mixed Concrete). The approximate location of the facility on a US Geological Survey Map is provided on Figure 1. The geographic site location can also be given as 35" 24, 55.451' North Latitude and 820 30" 25.88" West Longitude. The subject facility is surrounded by light manufacturing and commercial sites on east and south sides of the property. The north side of the property is wooded area with an unnamed tributary. On the west side, a railroad track and Dixie Highway are bordering the property. The details of surrounding properties are displayed on Figure 2. The Fletcher Plant occupies approximately 6.7 acres of land and out of which, approximately 1.7 acres of area is paved with concrete. An unnamed tributary on the northern side discharges stormwater from the Fletcher Plant to Cane Creek located approximately 1.0 mile north of the property. Based on my discussion with NC Division of Water Quality, it is our understanding that Cane Creek is classified as Class C (see attached table obtained from NC DENR — Division of Water Quality Section web site for details -Attachment D). The stormwater from the facility is carried to the unnamed tributary located on the north side of the facility by two swales bordering the site on east and west sides of the property (Figure 3). The Fletcher Plant consists of an office building, a ready mix concrete plant next to the office building, cement and fly -ash silos at the ready mix plant, an aboveground fuel oil tank with a secondary containment, an enclosed small tool shed, a concrete secondary containment for admixture tanks, sand and gravel storage areas, and a concrete truck drum wash area. Fletcher . Plant has approximately 10 trucks and operates 8 hrs/day, 5 days/wk and 30 to 50 wks/year depending upon weather conditions. 2.0 FACILITY OPERATIONS The facility operations include: a dry batch concrete plant with vacuum system for dust control (no water sprinklers are attached to the concrete truck loading chute for dust suppression), cement and fly -ash silos with a dust control central vacuum system, sand and gravel storage areas with no water sprinkler system (dry storage areas) and a truck washing area. Based on the request from the user. the sand. gravel, and cement and tlyash are loaded into a weigh scale which drops the dry mix into cement trucks as a dry batch concrete mix. During the truck loading process, vacuum is applied around the loading chute to suppress any cement i particulate dust that is being generated. The dust extracted from the loading chute area is processed through a NC DENR Division ol'Air Quality permitted bag filter system before CP Engineering and Environmental.5olutionr 1 A to C Permit Application Tel: (704) 541-4042 Southern C onerete Materials - Fletcher Plant 48401 fenderson ille Road • released into the atmosphere. The loaded cement truck with concrete mix is brought to a truck washing area for a surficial wash before goes out for the delivery. Occasionally, any left over concrete in the concrete drum is washed of at the plant in a truck washing bay. Thus, process water is being generated at the plant for either recycling or disposal. Based on our understanding of the facility operations, all chemical and oil tanks / drums are located in secondary containment dikes with dike valves in shut position. Therefore, no oily water or stormwater contaminated with chemicals are being released to the environment from the facility. The facility has a NPDES General Permit (NCG 140000) with a certificate of coverage COCNCG140160 to discharge stormwater from the subject facility operations. To meet the NPDES General Stormwater Permit requirements, a Stormwater Pollution Prevention Plan (SWPP Plan) with Best Management Practices for potential stormwater pollutant sources was prepared and implemented at the site in January, 2002. In addition, all truck drums and drum chutes are washed at the end of the day before parked for good. Therefore, the locations where process washwater is being generated at the plant are: • Surficial cleaning of the drum before leaving the site, • Cement drum washing if left over concrete is brought back to the plant; and • Drum and drum chutes cleaning at the end of the day. 3.0 PROCESS WASHWATER CALCULATIONS Based on our discussions with the Fletcher Plant Manager, it is our understanding that approximately 40 to 45 batches per day are completed in the summer time and 25 batches per day are completed in the winter time using 10 trucks. Approximately 5 to 10 gals of water are used for surficial washing of the truck per batch. Approximately 5 to 10 gals of water are used to wash drum chutes per truck per day at the end of the day. Approximately 200 gals per day per drum are used to wash at the end of the day. Description of Operation Unit Total # Trucks (worst -case) trucks 10 # Batches per day using 10 trucks (worst -case scenario -summer time) Batches 45 Surflclal cleanin 10gals/batch 450 Chute cleaning at the end of the day 10 als/truck 100 Drum cleaning at the end of the da,y 150 gals/truck 1,500 Leftover concrete washing from the drum (5 batches)J 200 gals/batch 1,000 _ Total alslda 3,050 C"P Engineering and Environmental Solutions 2 :1 to (` Permit Applicarion Tel: (704) .541-4042 ,Southern Concrete Materials - Fletcher Plant 4840 Hendersonville Road 0 4.0 STORMWATER RUNOFF CALCULATIONS FOR A 25 YEAR AND 24-HR RAIN EVENT According NC DENR-Division of Water Quality NPDES General Stormwater Permit requirements, recycle systems are considered wastewater treatment per 15A NCAC 2H .0203 and all wastewater discharges must meet a total suspended solids (TSS) limit of 30 mg/l, a settleable solids (SS) limit of 5 m111, and pH between 6-9 SU or must demonstrate that the recycle system has sufficient capacity to contain 25-year, 24-hr rainfall event plus one foot of freeboard under the design operating conditions. To obtain an economic and workable solution to the proposed recycling system design, the truck washing operations and process washwater generating points are all brought to one location to reduce the drainage area for 25-yr, 24-hr calculations. Approximately 11,492 sq ft or 0.27 acres of area including the pit system designed for the process 1 stormwater recycling is expected to contribute to the process washwater from the facility (Figure 3). All washing operations beyond this designated area are prohibited at the facility and the drivers will be trained to adhere to this new policy for meeting the Stormwater regulations. CPEES has performed stormwater calculations for a 25-yr, 24-hr rain event for 0.5 and 0.3 acres and approximately 10,900 cubic feet (eft) and 6,403 cft of runoff capacity, respectively, is required to hold the designed rain event_ The runoff volume and weir design calculations are provided in Attachment A. Please note, during a rain event, no plant operations will be conducted. Therefore, no washwater is accounted for in the proposed recycle system design when 25-yr, 24-hr rain event for stormwater is considered. 5.0 pH ADJUSTMENT FOR THE RECYCLE SYSTEM Southern Concrete Materials has been currently using Carbon Dioxide Systems to control pH in the process washwater generated at some of their facilities. It is proven very efficient to control pH with carbon dioxide since carbon dioxide when mixed with water forms carbonic acid. It is a weak acid which would neutralize alkaline solution (cement washwater) generated at the paint. Carbonic acid, has the lm-ipiii/a 112CO3. It i.v u1so a name sometimes given to tEdiet fwir of )n fyi. , �cl� in .i 4q1 -, it'hich contain small amounts f�f HNC'{l;. The° .cults of f-en•honic. acitis arc callcel "Ic c11'i'E'M(IIt' 't (Of' hvelroge'ncarhonaic.'1 ftne It iN U II Chk ... choxille ffissolveei to 19'ater is in , ,pi; With Ulrhfn is ochi CO' + 11,0 = H'CO; Wiklpedla: 1i1111 CIi E!?b,Ir)t! d I , I . 4 , I ik _'ttJ)i 1111i :1t'li� ('P Engineering and Environmental Solutions 3 -1 io C Permir Appli-align Tel: (704) 541-4042 Southern Concrete Haterials — Fletcher Plant 4840 llendercom,ille Road r In addition, it has also proven to be having a secondary benefit in reducing total suspended and settleable solids concentration considerably from the process washwater and stormwater recycle system. A copy of analytical test results obtained from NC certified laboratory, Environmental Testing Solutions, for a similar site - SCM Biltmore Plant in Biltmore, North Carolina is provided in Attachment B for the State review. The manufacturer supplied literature for Carbon Dioxide System is provided in Attachment C. 6.0 STORMWATER / PROCESS WASHWATER RECYCLE SYSTEM DESIGN AND CONSTRUCTION DETAILS The proposed recycle system is designed to capture all process washwater and stormwater from a 25-yr, 24-hr rainfall event from the subject plant wash areas. The recycle system is designed to hold entire runoff amount from the designed storm event. The approximate drainage area involved in the process washwater is estimated to be 03 acres (Figure 3). The 25 year, 24-hr runofTvolume from this drainage area is estimated to be 6,403 cft. A recycle system designed for the estimated runoff is a three pit system (Figure 4). Of the three, two pits were designed to hold the entire 25 year, 24-hr run off volume. The third pit was designed to hold an additional capacity for any emergencies. Please note SCM strives very hard to control and mitigate migration of any contaminated stormwater from the facility to the waters of US. Appropriate berms and walls are proposed to isolate the 0.3 acres of drainage area for the washwater / stormwater recycling operations (Figure 3). The first two pits in the three pit recycling system were sloped at the entrance for a front-end loader to go into the pit for a periodic cleanup. The third pit was designed to be a rectangular holding tank for the treated water and the water from this pit would be used for recycling either into the plant or for the truck washing operations. The cross -sectional and construction details of the pits are shown on Figure 5. CPEES designed a pit sludge storage area next to the track washing operations in order to control stormwater flow that is in contact with the pit sludge. The slopes of the truck washing operations and the pit sludge storage area are directed toward the first pit of the three pit recycling system in order to control and mitigate migration of stormwater contamination from the washing operations. The location of the three pit recycling system along with stormwater flow directions and wash areas are displayed on Figure 2. The construction details for the three pit system are displayed on Figure 3 and 4. In addition to the three pit system, the proposed carbon dioxide system in the three pit recycle system will enhance additional removal of Total Suspended Solids (l'SS) and Settleable Solids (SS), and also adjust pH to suit process water for recycling: at the plant. The location of the carbon dioxide system is displayed on Figure 3. The 27 year, '4-hr stormwater runoff calculations are provided in Table l of this report. CT Engineering and Environmental Solutions 4 1 to C Permit .Application Tel: (70) 541-4042 Southern Concrete .Materials — Fletcher Plant 4840 Hendersonville Road A sump pump with a level switch will be provided to pump water from the third pit as required either to the plant or to the truck washing operations. This would help empty the third pit to accommodate any possible rain event. 7.0 A to C CONSTRUCTION PERMIT APPLICATION Based on our consultants' discussions with the State DWQ, it is our understanding that we need to file a NCG 140000 Notice of Intent (NOI) Form to obtain A to C Permit to construct ' the proposed process washwater / stormwater recycle system at the Fletcher Plant. A copy of the NCG 140000 NOI is attached with the A to C Report for an approval. h j rf Y K C"P Engineering and Environmental.Solutions 5 A to C Permit Application Tel: (704) 541-4042 Southern Concrete Materials Fletcher Plant .;;....... 4840 Hendersonville load Ar 1 ry WA ��ir�rrr�r NCDENR fYr+rH Cw�ww o[nwr.+rrrt � Exvwo'a.vrr .wo N.vin.v- Resarces Division of Water Quality / Surface Water Protection National Pollutant Discharge Elimination System NCG 140000 POR AGENCY USE ONLY Uaie Received Y'car Month llav ('enific:ate of Co e check # Amount Permit Assi d to NOTICE OF INTENT National Pollutant Discharge Elimination System application for coverage under General Permit NCG140000: STORMWATER AND PROCESS WASTEWATER DISCHARGES associated with activities classed as: SIC (Standard Industrial Classification) Code - 3273 Ready Mixed Concrete For new plant sites that will discharge or recycle process wastewater (even if commingled with stormwater): This NOI is also an APPLICATION FOR Authorization to Construct (ATC) wastewater treatment facilities. ATC requests must be submitted at least 90 days prior to construction'. For existing plant sites discharging or recycling process wastewater (even if commingled with stormwater): This NOI is also an APPLICATION FOR Authorization to continue to operate wastewater treatment facilities in place. Construction, modification, or installation of any new treatment components at an existing site requires an ATC. Treatment facilities used to treat or recce process wastewater (including stormwater 13MP structures treating process wastewater Bows commingled with stormwater) require an ATC prior to construction per 15A NCAC 2H .0138. The authorization to construct or continue to operate will be issued at the same time as the Certificate of Coverage (COC) for the NCG 14 permit. Design of treatment facilities must comply with requirements of 15A NCAC 21-1.0138 & .0139. Construction of wastewater treatment facilities (this includes recycle systems) at new or existing plant sites requires submission of three (3) sets of plans and specifications signed and sealed by a Professional Engineer (P.E.) or qualified staff along with this application. A copy of the design calculations should be included. Please see questions 14 & 15. For questions, please contact the DWQ Regional Office for your area. (See page 5) (Please print or type) 1) Mailing address of ownerloperator (address to which all permi correspondence will be mailed): !Name MR. JEFF LAMM, EH&S MANAGER Street Address P.O. BOX 5395 City ASHEVILLE State NC ZIP Code 28813 Telephone No. 828-253-6421 Fax: 828-254-3024 2) Location of facility producing discharge: Facility Name SOUTHERN CONCRETE MATERIALS - FLETCHER PLANT Facility Contact MR. JEFF LAMM, EH&S MANAGER Street Address 4840 HENDERSONVILLE ROAD City FLETCHER State NC ZIP Code 28813 County HENDERSON COUNTY Telephone No. 828-684-3636 Fax: 828-684-3636 Page 1 of 5 'As per 15A NCAC 2H 0106 `Unless treatment facilities are designed, constructed, and put into operation by employees internal to the company who are qualified to perform such work for their respective companies in accordance with General Statutes. 89C-25 t?). plans and specifications must be signed and sealed by a P.E. SWU-229 '';. Last revised NCG140000 N.O.I. 3) Physical location information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). SEE ATTACHED FIGURE FOR DIRECTIONS (A copy of a county map or USGS quad sheet with facility clearly located on the map is a required part of this application.) 4) Latitude 35 24' 55.45" Longitude 82 30' 25.88" (deg, min, sec) 5) This NPDES Permit Application applies to which of the following: ❑ New or Proposed Facility Date operation is to begin ® Existing 6) Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: 3 2 7 3 7) Provide a brief description of the types of industrial activities and products produced at this facility: (Include a site diagram showing the process areas present at this facility.) DRY BATCH CONCRETE OPERATION, PLANT PRODUCES CONCRETE FOR COMMERCIAL USE 8) Discharge points 1 Receiving waters: How many discharge points (ditches, pipes, channels, etc.) convey stormwater and/or wastewater from the property? 'l What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater and/or wastewater discharges end up in? UNNAMED TRIBUTARY TO CANE CREEK If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). N/A Receiving water classification (if known): C (see attached list) Note: Discharge of process wastewater to receiving waters classified as WS-11 to WS-V or SA must be approved by the N.C. Dept. of Environmental Health. If DEH does not approve, coverage under NCG140000 cannot be granted. No new discharges of process wastewater are permitted in receiving waters classified as WS-1 or freshwater ORW. 9) Does this facility have any other NPDES permits? ® No ❑ Yes If yes, list the permit numbers for all current NPDES permits for this facility: 10) Does this facility have any Non -Discharge permits (ex: recycle permits)? R1 No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 11) Does this facility employ any best management practices for stormwater control? ❑ No © Yes If yes, please briefly describe. SECONDARY CONTAINMENT FOR OILICHEMICAL STORAGE BERM AROUND THE STONE AND SAND STORAGE AREAS PLANS TO RECYCLE WASHWATER Page 2 of 5 SWU-229- l 0F, Last revised 12 NCG140000 N.O.I. 12) Does this facility have a Stormwater Pollution Prevention Plan? ❑ No 0 Yes If yes, when was it implemented? JANUARY 4, 2002 and REVISED IN MARCH 2O04 13) Are vehicle maintenance activities occurring or planned at this facility? Wastewater Treatment Design Information 14) Are discharges occurring or planned from any of the following process wastewater generating activities? Vehicle and equipment cleaning © Yes ❑ No Wetting of raw material stockpiles ❑ Yes ® No Mixing drum cleaning © Yes ❑ No If yes to any of the above, please describe the type of process used to treat and/or recycle the process wastewater. For a sufficient application, you must provide design specifics (e.g., design volume, retention time, surface area, etc.) and calculations to demonstrate compliance with permit effluent limits (pH - 6-9 SU, Total Suspended Solids (TSS) - 30 mg/I, and Settleable Solids (SS) - 5 mill.) (Use separate sheet(s)]. If all these discharges are recycled, please refer to Question 15. For plants that recycle and/or discharge process wastewater. - When applying for this permit, you are also applying for an authorization to construct (new treatment facilities) or authorization to continue to operate (existing treatment facilities) as part of the NOL For new sites, you must submit three (3) sets of design plans and specifications with this application and provide supporting calculations that predict compliance of final discharge with permit limits. For existing sites, applicants should submit three (3) sets of plans and specs for facilities as -built and provide as many design details as possible, or submit a detailed diagram of treatment systems in place that includes information such as tank volumes, dimensions, retention time, piping, settling basin details, etc. Please note: if new treatment systems are planned for an existing s►te, an ATC will be required prior to construction of those facilities. Plans/specslcalculations prepared by a P.E, and the request for an ATC may be submitted with this NO!, or separately at a later date. DWQ may request the status of your plans for requesting an ATC upon issuance of the COC. 15) Does the facility use or plan to use a recycle system? ❑ No © Yes If yes, what size storm event is the system designed to hold before overflowing? (for example, 10-yr, 24-hr) 25 year, 24-hr rainfall event For a recycle system (regardless of when it overflows3, please provide plans, calculations, and design specifics (e.g., throughput assumptions/water balance, design volume, retention time, surface area, amount of freeboard in design storm event. etc.). [Use separate sheet(s)]. For a sufficient application, the information must demonstrate compliance of final discharge with permit effluent limits (pH -- 6-9 SU, Total Suspended Solids (TSS) - 30 mg/l, and Settleable Solids (SS) - 5 mill), or must demonstrate that the recycle system has sufficient capacity to contain runoff from a 25-year, 24-hr rainfall event plus one foot of freeboard under design operating conditions. Page 3 of 5 SWti-229 :: : Last revised ' ; NCG140000 N.O.I. 16) Are wastewater treatment facilities (including recycle systems) planned in the 100-year flood plain? fel No ❑ Yes If so, include information to demonstrate protection from flooding. (Minimum design requirements for treatment works include protection from the 100-year flood, per 15A NCAC 2H .0219.) 17) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? L) No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? © No ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg, or more of hazardous waste generated per month) of hazardous waste? © No ❑ Yes d) If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year. - Name of transport / disposal vendor: Vendor address: 18) Certification: North Carolina General Statute 143-215.6 B(i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application. record. report. plan. or other document filed or required to be maintained under this Article or a rule implementing this Article: or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: MR. JEFF LAMM Title: EH&S MANAGER ( ate signed) Notice of Intent must be accompanied by a check or money order for $80.00 made payable to: NC©i NR Page 4 of 5 SWU-229 : Last revised ;r., NCG140000 N.O.I. E Final Checklist This application will be returned as incomplete unless all of the following items have been included: L�tiY�° Check for $80 made payable to NCDENR. ' 19 This completed application and all supporting documentation (including design details and calculations for treatment systems). ❑ If an Erosion & Sedimentation Control (EBSC) Plan is required from Division of Land Resources (DLR) or bcal designee: documentation verifying applicant has developed and submitted that Plan to the governing agency (required per 15A NCAC 02H .0138). Q For new sites (or sites that will install new treatment facilities): Three (3) copies of plans and specifications for wastewater treatment facilities (including recycle systems), signed and sealed by a Professional Engineer or qualified staff meeting requirements of G-S 89C-25 (7) For existing sites: three (3) copies of plans and specifications for wastewater treatment facilities (including recycle systems) as built, stamped and sealed by a Professional Engineer, or (only if plans not available) a detailed diagram of treatment systems in place that includes information such as tank volumes, dimensions, j retention time, piping, settling basin details, etc. D A site map showing, at a minimum, (existing or proposed): (a) outline of drainage areas, (b) stormwaterlwastewater treatment structures, (c) location of stormwaterlwastewater outfalls (corresponding to which drainage areas), (d) runoff conveyance structures, f (e) areas where materials are stored, (0 impervious areas, and (g) site property tines. 1� A county map or USGS quad sheet with location of facility clearly marked. Mail the entire package to: Stormwater Permitting Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Note The submission of this document does not guarantee the issuance of an NPDES permit. For questions, please contact the DWQ Regional Office for your area. DWQ Regional Office Contact Information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ..._.... (919) 791-4200 Washington Office ... (252) 946-6481 Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771-5000 Central Office .. .. .. (919) 733-5083 Page 5 of 5 SWU-229 Last revised trom: Kweign TO: 464k) "enciersonvine Koaa, v ieicner, m, Its /,j—, - kjoogie maps rage i or i Start Raleigh, NC End 4840 Hendersonville Rd Fletcher, NC 28732 Travel 254 mi - about 4 hours 9 mins Raleigh, NC 17 Drive: 254 mi - about 4 hours 9 mins 1. Head north on Capital Blvd 2. Exit onto NC-50/US-70IWade Ave toward RDU International Airport/Res Tri Park Continue to follow Wade Ave 3. Continue on Raleigh -Chapel Hill Expy 4. Merge onto 1-40 W 5. Take the US-25-ALT exit 4- 6. Turn left at US-25-ALT 4m 7. Turn left at Hendersonville Rd/US-25 (p) 4840 Hendersonville Rd Y Fletcher, NC 28732 0 Overview Virginia Rua0 Jahrsoi 0.6 mi 011Y iL% Iwo North 3.4 mi c F?A 1 na Charlotte 3.0 mi %) Smith Start 236 mi 0.3 mi 7.0 mi Ralflih 3.2 mi wl, End 0 TABLE I SOUTHERN CONCRETE MATERIALS FLETCHER-NORTH CAROLINA ! Size of a Concrete Recycling System for Process Washwaterl Stormwater for a Reday Mix Concrete Plant Size for a 25 yr, 24-hr Runoff Volume = Use SCS Peak Discharge Drainage Area = 0.3 acres or 13,068 sq ft. Elevation = 7 ft (Obtained from the site topo map) Length = 175 ft (Obtamed from the site topo map) Tc = 1 7 min (8 03a) slope = 5% CN 98 Rainfall = 6 inches (Ref Fig 6.03k) Rainfall Intensity {Asheville) = 7 infhr (8.03f) Runoff Depth = 5.68 inches (Table 8.03c) Runoff Volume = Drainage Area x Runoff Depth 6,403 cu ft. Design Recycle pits to hold = 6,403 cu ft. A minimum of 2 pits with a buffer of 1 additional pit for emergencies CiA 026 = 1.89 Peak rate of runoff in cubic feet per second D25 - 25 Yr, 24-hr Discharge = C = 0.9 Runoff Goef iment i = 7 Average intensity of Rainfall in incheslhr for a storm duration -time of concentration A = 0.3 Draingae area r for Weir for 0, = 3.0 L H m2 0,= 315 L = Lenghth of the weir (ft) H = 0.5 Height of the weir (ft) Assume 0.5 ft 1.89=30KLx(05)y� ngth of the weir = 2 ft pcaity of pits Pit 1 & 2 Each (Flat Area Volume) L = 49 ft W = 25 ft AREAIpit = 7,350 cubic feet. (cft) D= 6 ft or 14700 cubic feet. (Two pits) Pit 1 & 2 Each (Slope Area Volume) L = 21 ft W = 25 ft AREA/pit = 1,575 cubic feet. D= 6 ft or 3150 cubic feet. (Two pits) Pit 3 (Basin Volume) L = 70 ft W = 25 ft AREAJpIt = 10,600 cubic feet. 0= 6 ft Total Pit Volume (CFT) = 28,350 �rrblc feet a 6,403 �ub,c feet Cnalam Pakala. PE CP Engineering Tel 7Q4-541-4042 CPEES Project No 1114-002 0 'l-ABLE I SOUTHERN CONCRETE MATERIALS FLETCHER-NORTH CAROLINA 1 Size of a Concrete Recycling System for Process Washwaterl Stormwater for a Reday Mix Concrete Plant to for a 25 yr, 24-hr Runoff Volume = Use SCS Peak Discharge linage Area = 0.5 acres or 21, 780 sq ft_ ,vation = 7 ft (Obtained from the site topo map) igth = 175 ft (Obtained from the site topo map) = 1.7 min (8.03a) 'Pe = 5% 98 infall = 6 inches (Ref Fig 8.03k) infall Intensity (Asheville) = 7 €rilhr (8.03f) noff Depth = 5.88 inches (Table 8.03c) Runoff Volume = Drainage Area x Runoff Depth 10,672 cu it. sign Recycle pits to hold = 10,672 cu ft. A minimum of 2 pits with a buffer of 1 additional pit for emergencies CiA 0. = 3.15 Peak rate of runoff 3n cubic feel per secend Q25 - 25 Yr, 24-hr Discharge = C = 09 Runoff Coefficient € = 7 Average intensity of Ramfall in inchesfhr for a storm duration -time of concentration A = a Draingae area Size for Weir for Q� - 3.0 L H'� Q = 3 15 L = Lenghth of the weir (ft) H = 0.5 Height of the weir (it) Assume 0.5 ft 315=3.0xLx(0.5)3`` Length of the weir = 3 a Capcaity of pits Pit 1 & 2 Each (Flat Area Volume) L = 49 ft W = 25 It AREA/pit = 7,350 cubic feet D= 6 ft or 14700 cubic fee (Two pits) Pit 1 8 2 Each (Slope Area Volume) L = 21 ft W = 25 ft AREA/pit = 1,575 cubic feet. ❑= 6 ft or 3150 cubic fee (Two pits) Pit 3 (Basin Volume) L = 70 ft W = 25 ft AREA/pit = 10,500 cubic feet, D= 6 ft Total Pit Volume (CFT) = 28,350 ra bcfeet > 10,672 cubic feel Chalam Pakala. PE CP EngineeflN Tel. 704-541.4042 CPEES Project No 1114-002 21' INSIDE DIMENSIONS LENGTH SECTION INSIDE DIMENSIONS T� 25' WIDTH SECTION CONCRETE PIT SCALE= 114" =1-0" q--r `w I L V. V. Lan vI 1 ■ Trl 1 SCALE= NTS +I -I LW I c V.Xw. cmun rrn I - - - - - • - — •,� 49' 1 Y2 UTA. F'II'C HANUiiAIL POSTS ANCHORED INTO CONCRETE � �_ �L,NLC= 114 11f 1 J in 3'XVWEIR WATER LEVEL 1 1 SUMP RJMP 1- Rim 70' #4 @ 12" O.C. EACH WAY ��nrrn►r �+ n VLv I I VI■ %O-v SCALE= 114" = NTS NOTES: REMSIONS: BASE MAP WAS SUPPLIED BY S,C.M.I. HOSE o CARS ��F(�55l4 �� SEAL 19807 m ti 12" #4 BARS @ 12" O/C HORIZONTAL --� �- #5 BARS @ 1 F O/C VERTICAL 12" REINFORCED CONCRETE WALL (3500 PSI) 6" CONCRETE SLAB 4" N0.57 WASHED STONE �W.Iffm 1' EXTERIOR WATERPROOF PERIMETER JOINT SEALANT WALL GROUND - [V INTERIOR SLAB & WALL SECTION SCALE= NTS 12" 6" CONCRETE SLAB 4" NO.57 WASHED STONE 6" sr. 2.5' #4 BARS (3) 4.5' #4 BARS (4) EXTERIOR FOOTING SECTION 1-1 SCALE= NTS CONSTRUCTION NOTES: 1. BOTTOM SLAB TO BR REINFORCED WITH, 6" W 10 X 10 WWF, 2, COLD JOINTS IN WALL TO HAVE KEYWAY WITH 78" 114 LAP BAR. 3, SLAB AND INTERIOR WALLS TO BE SEALED WITH CONCRETE WATERPROOFING. ADDITIONAL NOTES: 1. COMPACTION OF SOIL TO 95% STO PROCTOR MAX DRY DENSITY, 2. CONCRETE 4,000 P.S.I. COMPRESSIVE STRENGTH 928 DAYS 3, REBAR GRADE 60 4. CONSTRUCTION QUALITY CONTROL TESTING TO INCLUDE SUBGRADE DENSITY TESTING, PROOF ROLLING OF SUBGRADE, SLAB REINFORCEMENT INSPECTION, CONCRETE THICKNESS MEASUREMENT, AND CONCRETE STRENGTH TESTING, ALL TEST RESULTS AND JUDGEMENT IS THE RESPONCIBILITY OF THE OWNER. 5. HAND RAIL DESIGN AND INSTALLATION IS THE RESPONSIBILITY OF THE OWNER. 6, SUMP PUMP, PIPING AND ELECTRICAL WORK FOR SUMP PUMP IS THE RESPONSIBILITY OF THE OWNER. 7. ALL WALLS ARE REINFORCED AND CONCRETE POURED 8. POND LEAK TESTING IS THE RESPONSIBILITY OF THE OWNER. 9. ALL BOUNDARIES OF CONSTRUC T rON ACTIVITY/DISTURBED AREAS SHALL BE PROTECTED WITH SILT FENCE AS SHOWN ON SILT FENCE CONSTRUCTION DETAILS. 12 GAUGE 4" X4" OR 2" X4" WELDEDWIRE HOOKED ONTO PREFORMED CHANNELS ON METAL POSTS, OR FASTENED TO CEDAR OR WOOD POSTS WI NO.8 MAPLES. PIPE OUTLETS OR IN AREAS OF CONCENTRATED UL7AVi0LET RESISTANT (BLACK) MIRf-i FABRIC OR EQUIVALENT SECURED TO WIRE VVMETAL CLIPS OR WIRE AT 8" OFF CENTER. p MAX. SEDIMENT STORAG- LEVEL. REMOVE SEDIMENT WHEN THIS LEVEL IS REACHED $" OR AS DIRECTED BY CONVERSION INSPECTOR. c-j NOTES: 1) TOTAL DRAINAGE AREA FLOWING TO SILT FENCE MAY NOT EXCEED 1 ACRE. 2) SILT FENCES SHOULD NOT BE USED AT FLOW (CREEKS, DITCHLINES, SWALES ETC.) SN.T mscs OF H 0 -1z 5 NATURAL GRADE TO INCREASE STO GE CAPACITY AND PROLONG THE THE SILT FENCE, IT IS GENERALLY _ WCARRY aPPROX. 1' OF FABRIC INTO TRENCH, ADVISABLE TO DIG A SEDIMENT PIT I COVER wSOIL 8 TAMP BACKFILL. IN FRONT OF YOUR SILT FENCE CARRY 05' OF WIRE INTO TRENCH. WHENEVER POSSIBLE. N METAL, CEDARDR 4" X4" TREATED WOOD POSTS AT SILT FENCE / - 10' O.C. MAX. ;EDAR & WOOD POSTS SHOULD BE T DEEP MIN, SCALE: 114"=11-0" I DRAWING TITLE: INITIALS I DATE I I PROJECT: PREPARED BY: CVP 07130107 DRAWN BY: CAD 07/30/07 CHECKED BY: CVP 07130107 APPROVED BY: CVP 07130l07 FILE NAME: XXX SHEETDRAINAGE (ONLY) SILT FENCE DETAIL SCALE= N.T.S. 44" t611 4AISE BERM k Cf'� Approved StioFfti'�Fa it I l l D� ,:s.- SECTION TION D � Construction in aBi,�7fdt�nW With these d -t, required by 1ha stgpmWmt9r p@rrnit. Nmrtrl ;, [+ rules require that the morr11wa#fir system ' -i-n ;r SCALE= N "T.S. Inspect during construction; certify Conf ; m ,vit1 plans and specs; Permit by NC Division +r: uali Sneet Revision <�� PROCESS WASHVIATER AND STORMWATER RECYCLE SYSTEM CONSTRUCTION DETAILS AUTHCRIZATION TO CONSTRUCT (A to C) PERMITTING APPLICATION SOUTHERN CONCRETE MATERIALS INC. (FLETCHER PLANT) P.O. BOX 5395 ASHEVILLE N.C. 28813 CHALAM PAKALA ENGINEERING AND ENVRONMENTAL SOLUTIONS A 'ost-Effective Solution Provider for Manufacturing Industries 10017 ALLYSON PARK DR. CHARLOTTE, NORTH CAROLINA 28277 TEL (704) 541-40421 FAX (704) 541-4043 PROJECT NO.: 1114-00 REV. NO.: REV. DATE: 1 DRAWING NO.: DRAWING 5 ,V NOTES: I BASE MAP WAS SUPPLIED BY S.C.M.I. 0 CO2 LINE TO PIT#2 j" CO2 TREATMENT 00 � W SYSTEM FOR pH ADJUSTMENT PIT 1 N § PIT 2 _2076 T 3 r REVISIONS: 2076 PIT SLUDGE DRYING AREA 077— rn IN SLOPE s 11 0 CID cv c co zc lb 15 z M�r 0 M %= Mz CD o� r— _ —A a 00 D_ 0 Z VVV :. v OR 25'V M �� N � y y �" y co � 0 � v M o m z . y r O m w BERM TO REDIRECT FLOW INTO PIT 0 a M SLUMP RACK 7'X19' OAP 55 GAL ,SOAP 1 CIA r.-) 00 co a o cv cv 26-0° _ 11 25'-0" 20� B J SLOPE — 2079 2080 CARSC Of�R � sR'�� �i�y tEAL ' 19861 t� ses •m 2082 q 0 BERM ADM IXTU E 10'X15' SCALE: 1I8"=1'-0" INITIALS I DATE PREPARED BY: CVP 07130/07 DRAWN BY: CAD 07/30107 CHECKED BY: CVP 07/30/07 APPROVED BY: CVP 07130l07 FILE NAME: XXX N 0 J NOTE: SEE DRAWING 1114-002-SHEET No. 5 FOR SECTION DETAILS. NTAINMENT 20b, Ap,roved Stormwater Pormit OOc-L .-'-"r CAnitruction in accordance with these 0,l l l :. requited by the stormwater permit. North savohli� rules require that the stormwater system designer inspect during construction; certify coiiiorrrThY with =- plans and specs; Permit #_Al by NC Divisic?n f lPlaP. ,= C i! Shoot # Revisioir Dztcc ._ DRAWING TITLE: ENLARGED VIEW OF THE LOCATION OF PROPOSED PROCESS WASHWATER RECYCLE SYSTEM (AUTHORIZATION TO CONSTRUCT PERMIT APPLICATION) PROJECT: SOUTHERN CONCRETE MATERIALS INC (FLETCHER PLANT) PROJECT NO.: P.O. BOX 5395 1114-002 ASHEVILLE N.C. 28813 REV. NO.: REV. DATE: CHALAM PAKALA ENGINEERING AND 1 ENVIRONMENTAL SOLUTIONS DRAWING NO.: A Cost -Effective Solution Provider for Manufacturing Industries DRAWING 4 10017 ALLYSON PARK DR. CHARLOTTE, NORTH CAROLINA 28277 TEL (704) 541-4042 FAX VO4) 5414M Q82' 31' 3o.4Q" W-.0 E}0" W q82° 39' `3Q 00" W 082°.30`IG qW WI, . oa2E 9' �0.o0 W 082' 29' 0 do" v Jens fr -.� •.�' .E..S..€e� i�'1- il, �p GAO t , 1 _ L • €r er , r f, _ � r .• s ri'r.71 r�flu;. • i�pOri�' y J [ Z r e > 1 t I } nL € Wk OP Z k Lk ' ! F ` . i :' • w r• „ '. r``�1,,, _ F _.r `"`," '� a•j'�• Z U'j '—w- tv � SOUT N CON k&SMATERIAl S - FLjETCHE�t PLANT , i ✓"' f •cam •.� Brivktnri gc`v • ' 1 E IRV .By@��llilll l o i �b p t 4 ..... . ; d .. ,•ems. }y r -�: r' Or a is r •• s } w g° W ya r t m 082' 31' 30.00" W 082° 31' 0".00" W 032' 30` 30,001, W- 082' 30':0.00" W 062$9W ' . ' 3000" OW 29"0'.(1AN 0 0 me SKYLAND Location: 0350 24' 55.7" N 082° 30' 25.9" W te�. 8/4/2007 Caption: SITE LOCATION MAP cafe: 4 inch equals 2000 feet SOUTHERN CONCRETE MATERIALS - FLETCHER PLANT FIGURE 1 Copyright (C) 1997 Maptech. Im Go()O.le Address 4840Hendersc. JlleRd 116:p 0 Fletcher, NC 28732 TABLE I SOUTHERN CONCRETE: MATERIALS FLETCHER-NORI'11 C.AROLINA Size of a Concrete Recycling System for Process Washwater! Stormwater for a Reday Mix Concrete Plant Size for a 25 yr, 24-hr Runoff Volume = Use SCS Peak Discharge Drainage Area = 0 3 acres Of 13,068 sq ft Elevation = 7 ft (OVained from the site topes map) Length = 175 ft (Obtamed from the site topes map) Tc = 1 7 min (8 03a) Slope = 5% CN 98 Rainfall = 6 inches (Ref Fig 8 03k) Rainfall Intensity (Asheville) = 7 in1hr (8 On Runoff Depth = 588 rncY es (Table 8.03ci Runoff Volume = Drainage Area x Runoff Depth 6,403 cu ft Design Recycle, pits to hold 9,403 cu ft. A minimum of 2 pits with a buffer of t additional pit for emergencies CiA 035 = 1.89 Peak rate of runoff in cubit feet per second Q25 - 25 Yr, 24-hr Discharge = C - 09 Runoft Coefficient 1 - 7 Average intensity of Rainfall En inchesdhr for a storm duration -time of rmncentration A = 03 Drair�gae area Size for WeEr for 4, = 3 0 L H n 03= 315 t. = Lenghth of the weir (ft; H = 05 HeEgnt of the weir (ft) Assume 0 5 ft 1 89 -3.0. L x (0 5) }` Length of the weir = 2 fr Capcaity of pits Pit 1 & 2 Each (Flat Area Volume) L = 49 ft W = 25 ft AREA/pit = 7,350 cubic feet (cft) D = 6 ft or 14700 cubic feet (Two pits) Pit 1 & 2 Each (Slope Area Volume) L = 21 ft W = 25 ft AREA/pit = 1,575 cubic feet D= 6 ft or 3150 cubic feet. {Two pits) Pit 3 (Basin Volume) L = 70 ft W = 25 ft AREAtpit = 10,500 cubic feet. D= 6 ft Total Pit Volume (CFT) = 28,350 cub,c fee; > 6,403 fee, irhafam Pakala. PE CP �-ngioeef ng Tel 704-54?-4047 CPEES Protect No 11 14 G02 TABLE I SOUTIII ERN CONCRETE 'MATERIALS FLETCHER-NORTH CAROLINA Size of a Concrete Recycling System for Process Washwater! Stormwater for a Reday Mix Concrete Plant Size for a 25 yr, 24-hr Runoff Volume = Use SCS Peak Discharge Drainage Area = 0.5 acres Or 21,780 sq ft. Elevation = 7 ft (Obtained from the site tepo map) Length - 175 It {Obtained from the site tope map) Tic = 1 7 min (8 03a) Slope = 5% CN 98 Rainfall = &inches (Ref rig 803k} Rainfall Intensity (Asheville (= 7 inlhr (8 03f) Runoff Depth = 5 88 inches (Table 8.03c) Runoff Volume = Drainage Area x Runoff Depth 10,672 cu f€ Design Recycle pits to hold = 10,672 cu ft- A minimum of 2 pits with a buffer of 1 additional pit for emergencles CiA Qze = 3.15 Peak rate of runoff in cubic feel per second Q25 - 25 Yr, 24-hr Discharge = C = 09 Runaff Coeffic ent i = 7 Average intensity of Rainfall in mchoOir for a storm duration-ume of concentration A = ❑ 5 Dra€ngae area i for Wecr for 4. = 3.0 L H'-' a,- 315 L = Lenghth of the weir (R) H - 05 Height cf the weir ift) Assume 0 5 ft 315=30xLx(0.5) ngth of the weir = 3 ft pcaity of pits Pit 1 & 2 Each (Flat Area Volume) L = 49 ft W = 25 ft ARMpit = 7,350 cubic feet D= 6 ft or 14700 cubic fee (Two pits) Pit 1 & 2 Each (Slope Area Volume) L = 21 ft W = 25 ft AREA/pit = 1,575 cubic feet D= 6 ft or 3150 cubic fee (Two pits) Pit 3 (Basin Volume) L = 70 ft W = 25 ft AREA/pit = 10,500 cubic feet D = 6 It Total Pit Volume (CFT) = 28,350 n:bic tml: > 10,672 cubit feet Clolam Pakaia F>F. CP Eng€neennq Te€ 7!yF.541..A042 C PFES Pr iect No 1'14�.1C32 0 O m O M m .r c O C. m O E OD L Z5 O E •6 O rr ,C _Q1 m H (ft) cnn Note: Use nomograph Tc for natural basins with well-defined channels, for overland flow on bare earth, and for mowed -grass roadside channels. For overland flow, grassed surfaces, multiply Tc by 2. For overland flow, concrete or asphalt surfaces, multiply Tc by 0.4. For concrete channels, multiply Tc by 0.2. Figure 8.03a Time of concentration of small drainage basins. 8.03.4 'min) 200 100 50 10 5 I Appendices m O.l L 5 10 20 40 60 Minutes Figure 8.03f Rainfall intensity duration curves ---Asheville. 2C IF IC 9 �i 6 0 N 4 m t U c a, c � m c 08 ie 0.6 c as 0.4 0.2 0.1 5 10 20 Minutes Figure 8.03g Rainfall 'intensity duration curves —Charlotte. m Duration 2 3 4 6 8 12 18 24 Hours 40 60 2 3 4 6 8 12 16 24 Hours Duration 8.03.7 • Table 8.03b Runoff Curve Numbers (CN) Hydrologic SoC Group LMW Use/Cover Cultivated land without conservation 72 81 as 91 with conservation 62 71 78 81 Pasture WM poor condttlon 68 79 86 89 faircondklon 49 69 79 84 goad condition 39 61 74 80 Meadow good condition 30 58 71 76 Wood or forest land Thin stand - poor cover, no muich 45 66 77 83 Good stand - good cover 25 55 70 77 Open spaces. lawrs, parks, golf courses, cemeteries, etc good oond#Jcn: grass cover on 750/9 or more of the area 39 61 74 80 }air condtion: grass cover an SO to 75% of the area 49 69 79 84 Commercial and business areas (86%iff"rvious) 89 92 94 95 Industrial diistrM (72961rrrpervlous) 81 86 91 93 Ftesidential:' Development completed and vegetation established Average lot size Average % Impervious 1/8 acre or less 65 77 85 90 92 1/4 acre 38 61 75 83 87 1 /3 acre 30 57 72 81 86 1 /2 acre 25 54 70 so 85 1 acre 20 51 Be 79 84 2 acre 15 47 66 77 81 Paved.parking lots, roofs, driveways, etc. 98 98 98 98r Streets and roads paved with curbs and storm sewer: 96 98 98 98 gravel 76 85 89 91 dirt 72 82 87 89 Newly graded area 81 89 93 95 Residential: Development underway and no vegetation Lot sizes of 1 /4 acre 88 93 95 97 Lot sizes of 1/2 acre 85 91 94 96 Lot sizes of 1 acre 82 90 93 95 Lot sizes of 2 acres 81 89 92 94 'Curve numbers are cortWed assuming the runofl from the house and driveway b directed toward th4 street. souse: USDA-SCS 9.03.10 Bcv. 12143 a+ 0 :- A 6-0 Ce 225-year 1 day poodpitallon (Inches) scsls M. Mari a too RAINFALL DATA MAP 6 5 N, 64 6 8 -8,5 8 8.5 Appendtces Table 803c Rur►off Depth b. Determine ranoff depth (in inches) from the curve number and raWall depth using Table 8.03c. rainfall Cum turner (CW (inches) 60 65 70 75 8O 85 90 95 1.0 0.00- 0.00 0.00 0.03 0.09 0.17 0.32 0.56 1.2 0.00 0.00 0.03 0.07 0.15 0.20 0.46 0.74 1.4 0.00 0.02 0.06 0.13 0.24 0.39 0.81 0.92 1.6 .0.01 0.05 0.11 0.20 0.34 0.52 0.76 1.11 1.9 0.03 0.09 0.17 0.29 0." 0.65 0.93 1.30 2.0 0.06 0.14 0.24 0.38 0.66 0.80 1.09 1.48 2.6 0.17 0.30 0.46 0.65 0.89 1.18 1.53 1.97 3.0 0.33 0.51 0.72 0.96 1.25 1.59 1.98 2.44 4.0 0.78 1.03 . 1.33 1.67 2.04 2.46 2-92 3.42 5.0 1.30 1.65 104 3.68 4.41 6.0 1.92 2.3S 2.80 328 3J8 4.31 4.85 5.40 7.0 2.60 3.10 3.62 4.15 4.69 5.26 5.82 6.40 8.0 3.33 3.90 4.47 5.04 5.62 6.22 6.81 7.39 9.0 4.10 4.72 5.34 5.95 6.57 7.19 7.79 8.39 10.0 4.90 5.57 623 6.88 7.52 8.16 8.78 9.39 11.0 5.72 6.44 7.13 7.82 8.48 9.14 9.77 10.39 12.0 6S6 7.32 8.05 9-76 9.45 10.12 10.76 11.39 To Obtain runoff depths for Wx and other rainW amuntg not Shown in this table, use an arithmetic interpftticn. ` be volume of runoff from the site can be calculated by multiplying the area Of the siw by the runoff' depth. Step 4. D=rrnift tM pea rife of runoff for the design Sturm by adjusting for watershed Shy as follows a. Determine an "equivalent drainsge vW from the hydraulic dcngtth of iho waoexshed using ftwe 8.03n. Hydraulic length is the length of the flow path from the moc mmotc point in 1itCwatashcd to tltc point of discharge. b. Dct=inc the discharge (cfsruich of nmaf) for ft equivalent dtaimage area from Figure 9.03o through 9.03q: Figure 8.03o - for averzge watershed slopes 0-3% Figure 8.03p - fox average watershed slopes 3-7% Fig= 8.03q - for avmgc watershed slopes 8-50% Calcalatc the peak discharge, t3 F the equivalent waWShod by multi- plying equivalent watz:s areea by runoff from Table8.03c in Step A 9.03.17 TOTAL P.004 En ironlnental Testing Solutions, Inc. PO Box 7565 :%sheNille. NC 3W2 Certificate of Analysis Project name: Sunthern Cuncrcty Materials Collection date: 25-Jun-07 � Date received: 26-Jun-07 Results - Sample idetttilkatian: SCSI - 14 A - Before Phoiw (828 350-9364 Fax: (8281 150-9368 Project number: 070636.502 Sample number: 40191 Parameters Method Result RI, Units Date Analyst Footttotex Analyzed Settleable Solids F,,PA 160.5 5.9 0.13 mU(Llhr 2t-i=-x KEK p14 EPA 150.1 11.9 S.U. _sJ,:,, r, KEK 1 Solids, Total Suspended EPA 160.2 315': 2.0 n�II.. 27-sua,-n KEK Results: Sample identification: SCVI - 10 B - After � Sample number: 40192 l'strsuxcters A'Ictlaod Result RL Units DateAnalyst Footnotes Anahzed Scalable Solids EPA 160.5 0. l I� 0.11 im-J it 2,�iiw-c7 KEK PIT EPA 150.1 t`_6 S.U. ;.-i::;,-c, KEK 1 Solids, Tutul Suspendcd EPA 160.2 2 iRcsulta: Sample identification: SCM - East Sample ntunber: 40193 Parameters Method Resultlt ltL Units DateAnahst Footnotes Analyzed Settleable Solids LPA 160.5 <0.1 0.1 M&Uhr =eau,-u KEK PH EPA 150.1 7.2 S.U. z{Mi,v, cn KEK I 5ohd., Total Suspended EPA 160.2 16 ?-0 mJL :,-Jon-tt KEK 1�)otnol cs ] . Anal)'2cd OUI „f IYA rmoaninended hold time. W Ccrtification Number; 600 3?786 .............................. .. ME ................... FfIRTRANS pH CONTROL SYSTEMS - MODEL 5000-S & 5000-SK Overhead View lnlake a,scmCl� T Intake line detail •E Settlm, basin wall Return line W rFer � R4LU {` line I IiZ' pipe clampksi Return line detai Fortrans.. `lt rl I L21' cam lfkk quick connect 1 I/"' schedule 90 union Should be Irrcated ibove water line so char 4hcck valvc can he cicdncd 1 (7�\ I t "_ PVCcheck valve. Lo' ate 12' from €he Iklttnnl otthe basin scv. lLCrbc4 r(1 VLi:W forcoTr .mot Pipe plac-erncitt in basin. Thia Part trl [krc return line is rotalcd 9W over thL- b:ll4n W:t11. Rcturn line is installed on interior .,id(: rlI, crtlirw hasml Fasten wA 1 I/Z' pipe Clamps Option 3.,4" PVC, haul VAVC tll 1aC111tl1C. eas, prnnirrg of pulnh rl 1 I:`_, cart; Ink quick connect G 11 sin well xo Uni Imc, citttl t dy1)1?I r�1 ii11 c1�14 ty tlt�`tl �-Ei- Return '.vkc milt 'I I- ort'tiuc-h,d 1�ith ENGINEERS CERTIFICATION OF THE MODEL 5000-S PH MONITORING AND CONTROL SYSTEM Lo G.C. Environmental, Inc. P.O. Box 40125 Raleigh, NC 27629 For: Fortran Inc. P.O. Box 40 Wendell, NC 27591 Dated: September 11, 2003 G. C. Environmental, Inc. ,�.••'` e 5312 Pinewood Court Wendell, NC 27591 ? a - (919) 266-2864 r September 11, 2003 �♦ J, C �.�`' PURPOSE G.C_ Environmental, Inc., was contracted to provide an engineers review and certification that the Model 5000-S pH Monitor and Control System manufactured by Coastal Carolina Supply in Morehead City, NC, could effectively provide on a continuous basis, an average pH range of 6-9 units on the supernate layer of a stormwaterfrinse water sedimentation basin typically found at Redi-mix concrete facilities. SCOPE OF WORK During the week of August 11, 2003, G.C_ Environmental, Inc., witnessed the operation ofthe Model 5000-S self-contained pH Monitoring and Control System at a Redi-mix plant located in Durham, NC. During the two (2) day test program, measurements were made within the facilities stormwater/rinse water sedimentation basin for pH, temperature and depth (both supernate and sludge). During the first day oftesting, the basin was found to be heavily loaded with solids and adjustments were made to the solids blanket to complete testing the following day. TEST METHODOLOGY A primary sedimentation basin located at a Redi-mix concrete plant located in Durham, NC was treated utilizing the Model 5000-S pH Monitor and Control System_ During the test program, the basin was, on a semi -continuous basis, being fed rinse water from the exterior cleaning of cement trucks. Measurements for pH, temperature, supemate and sludge blankets were made within the sedimentation basin. Initial pH measurements showed pH levels of at least 12.0 units. The sedimentation basin was rectangular in shape with concrete walls and bottom. The basin ranged in depth of 1 " at the inlet to approximately Tat the deepest point. Sludge measurements within the basin showed that at least 2/3 of the basins depth was comprised of sludge and the remainder supernate. The Model 5000-S pH Monitor and Control System was set up at the rectangular sedimentation basin with the intake and discharge hoses situated at opposite ends of the basin_ Both the intake and discharge lines were set at depths within the supernate layer of the basin. A clockwise flow pattern was established once the unit began operation and pH and temperature measurements were made at several locations throughout the supernate layer of the sedimentation basin. Approximately eighteen (18) pH and temperature measurements were collected with a mean pH value of 8.56 and mean temperature values of 30.94 'C. The pH system was left to run essentially on a continuous basis over a four (4) hour period. An estimated volume existing within the sedimentation basin was 25, 000 gallons with a little over 8000 gallons consisting of relatively clear supernate. The amount of 25% Sulfuric acid (H7SO4) used to treat the sedimentation basins supernate was approximately 18-20 gallons. MODEL 5000-S PH MONITOR AND CONTROL SYSTEM The model 5000-S pH Monitor and Control System is comprised of a Hayward Power Flow II (3/4 hp, 56 GPM) centrifugal pump which delivers raw water to a completely contained pH sensor connected to a pH meter equipped with control relays which operate two (2) sterner (60 GPD) acid injection pumps. The acid 25% H2SO4 is injected into the pump discharge line which empties into the sedimentation basin. Sulfuric acid is delivered to the system by 15 gallon carbuoys located outside of the fiberglass weatherproof enclosure which houses all of the aforementioned equipment. On top of the enclosed is an alarm light which is tied into the pH meter which is activated when pH levels exceed 8.5 pH units or are below 6.0 units. CONCLUSION I _ The Model 5000-S pH Monitor and Control System is an effective system for the pH balancing of sedimentation basins which are used to collect stormwater runoff and rinse water, commonly found at Red -mix concrete plants. 2. During the test program an average pH of 8.54 units was measured in the subject sedimentation basin with a range of 7.95 to 9.34 measured_ 3. Sludge levels existing within the rectangular sedimentation ranged from 6.0 inches to 2.0 feet. PH values after pH stabilization at the sludge/supennate interface were approximately 12.0 units 4. For this test program, approximately 180 mg/1 of sulfates were added to the sedimentation basin as a result of pH adjustment with 25% sulfuric acid. 5_ The 5000-S pH Monitor and Control System is fully automated and provides a pH adjusted waste water which could effectively be reused within the Redi-mix concrete industry. Naire of Steam Dycscriptlon Corr. 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