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HomeMy WebLinkAboutNCG140153_COMPLETE FILE - HISTORICAL_20150326STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO /v C& ] L/0/CJ 3 DOC TYPE p'HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ J O) 5 0 3j V YYYYMMDD NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY Southern Concrete Materials, Inc - Waynesville NC Facility ID 4400808 Inspection Report County/FIPS Haywood/087 Date 03/26/2015 Facility Data Permit Data Southern Concrete Materials, Inc - Waynesville Permit 08968 / R05 201 Boundary Street Issued 8/6/2012 Waynesville, NC 28786 Expires 9/30/2015 Lat 35d 29 6790m Long 82d 58 9480m Classification Small SIC 3273 / Ready -Mixed Concrete Permit Status Active NAICS 32732 / Ready -Mix Concrete Manufacturing Current Permit Application(s) Renewal Program Applicability SIP Contact Data Facility Contact Authorized Contact Technical Contact Mike Hill Jeff Lamm Jeff Lamm Plant Manager Vice Vice (828) 524-3555 President/Environmental President/Environmental Affairs Affairs (828)253-6421 (828)253-6421 Compliance Data Comments Inspection Date 03/26/2015 Inspector's Name Bob Graves Inspector's Signature Operating Status Operating Compliance Code Compliance - inspection Action Code FCE Date of Signature On -Site Inspection Result Compliance Total Actual emissions in TONSIYEAR TSP S02 NOX VOC CO PM10 * HAP 2009 05790 -- --- -- --- 02650 0 1592 2005 949 -- --- --- -- 276 08661 * Hi est HAP Emitted (mounds) Five Year Violation History None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE None Date Test Results Test Method(s) Source(s) Tested Directions Travel west on I-40 to Exit 27 towards Waynesville Take Hwy 23174 to exit 102, Russ Avenue Turn right at the 6' traffic light on Russ Avenue Take an immediate right onto Boundary Street The facility is located 'Amile on the right Facility Overview Safe Safety Equipment Hearing and Eye Protection, Hard Hat Safety Issues The yard at this facility is small The inspector needs to watch for operation of large moving vehicles and equipment at this facility Wearing a safety vest is required The yard also has uneven and broken pavement, caution needs to be used Contact Information See above I went over the contact information with Mr Ricky Gregory, Plant Operator No changes need to be made at this time Facility Description This facility is a truck mix concrete batch plant (maximum process rate of 75 cubic yards per hour) The facility operates 10 hour shifts from 7AM to 5PM - five days a week, and currently has 18 employees Facility Narration On March 26, 2015, 1 traveled to the Southern Concrete Materials site in Waynesville to conduct a compliance inspection and observe the unloading of a tanker I arrived on site at 7 15 AM I met with the Mr Mike Hill, Plant Manager, and Mr Ricky Gregory, Plant Operator The tanker started unloading cement into cement storage silo (100 tons of flyash storage capacity) (Emission Source ID- ES-1) at approximately 7 45AM The silo is controlled by one bagfilter (175 square feet of filter area) (Control System ID CD-1) The unloading of the tanker at approximately 10-13 psi was observed with no visible emissions Weather conditions at the time of the inspection were as follows partly cloudy, temperatures in the high 50s and slight winds Note On March 25, 2015, I traveled to the Southern Concrete Materials site in Waynesville to conduct a compliance inspection and observe the unloading of a cement tanker I arrived on site at 7 30 AM I met with the Mr Mike Hill, Plant Manager, and Mr Ricky Gregory, Plant Operator I was told that the cement tanker would not be coming today, but to come back on 3/26/2015 ES-1, one cement storage silo (100 tons of cement storage capacity), this silo is located directly above the truck load out operation The flyash storage silo is located off to the side I he cement storage silo is controlled by one bagfilter (175 square feet of filter area) (Control System IS CD-1) The fly ash storage silo and associated bagfilter was observed not in operation ES-3, one cement/flyash weigh hopper (2 5 tons of holding capacity) controlled by CD-3, one bagfilter (70 square feet of filter area) This equipment was observed in operation with no visible emissions ES-4, one concrete truck load -out operation The truck load -out is controlled by water spray According to Mr Gregory, the water spray is U-shaped with 6 or 7 nozzles Water spray is not required at this facility The truck load -out was observed in operation with visible emissions of 0 to 10% Bagflter Inspection and Maintenance Logbooks The logbook was reviewed and found to be adequate and up to date When operating, the facility is performing weekly inspections of their bagfilters The last internal inspections were documented in the logbook as 3/23/2015, 3/13/2015 and 3/6/2015 Facility personnel are documenting when the bags are being changed and when any repairs are performed The facility also maintains a copy of their current air permit on site Insignificant/Exempt Activities IS-1 - Sand and aggregate delivery to ground storage, transfer to conveyor, and transfer to elevated storage This equipment was observed in operation with no visible emissions IS-2 - Sand and aggregate weigh hopper This equipment was observed in operation with no visible emissions Fugitive Dust The yard at the facility appeared to be wet I did not observe any fugitive dust concerns during the inspection Note In the past, Southern Concrete Materials (SCM) put down calcium chloride companywide to control dust in the facility yards Mr Gregory was not sure if the company had applied any dust control product yet this year Reporting Requirement The facility currently has no reporting requirements Compliance History There have been no documented violations at this facility in the last five years Conclusion The facility appeared to be operating in compliance with Air Permit 08968R05 during the inspection NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY Southern Concrete Materials, Inc - West Waynesville Inspection Report NC Facility ID 4400851 Date 03/26/2015 County/FIPS Haywood/087 Facility Data Permit Data Southern Concrete Materials, Inc - West Waynesville Permit 09815 / R02 50 Vigoro Lane Issued 3/29/2012 Waynesville, NC 28786 Expires 2/28/2017 Lat 35d 28 3860m Long 83d 0 3390m Classification Small SIC 3273 / Ready -Mixed Concrete Permit Status Active NAICS 32732 / Ready -Mix Concrete Manufacturing Current Permit Application(s) None Program Applicability SIP Contact Data Facility Contact Authorized Contact Technical Contact Mike Hill Jeff Lamm Jeff Lamm Plant Manager Vice Vice (828) 524-3555 President/Environmental President/Environmental Affairs Affairs (828)253-6421 (828)253-6421 Compliance Data Comments Inspection Date 03/26/2015 Inspector's Name Bob Graves Inspector's Signature Operating Status Operating Compliance Code Compliance inspection Action Code FCE Date of Signature On -Site Inspection Result Compliance Total Actual emissions in TONS/YEAR TSP S02 NOX VOC CO PM10 * HAP 2011 -- --- --- * Hi est HAP Emitted (in pounds) Five Year Violation History None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE None Date Test Results Test Method(s) Souree(s) Tested Directions Take 1-40 W to Exit 27 Merge onto US-23SIUS-74 W Travel approximately 6 miles Take Exit 100 Turn left onto Eagles Nest Road Turn right onto Riverbend St Take first right onto Scates St Take first left onto Hemlock Street Take first right onto Vigoro Lane Facility Es Just beyond the railroad crossing Safety Safety Equipment Hearing and Eye Protection, I lard Flat -Safety Vest Recommended Safety issues The inspector needs to watch for operation of large moving vehicles and equipment at this facility Facility Description_ This facility is a permitted to operate a portable concrete batch plant (80 cubic yards per hour maximum capacity) until the permanent concrete batch plant (100 cubic yards per hour maximum capacity) listed on the permit is completed The facility is operating the portable plant The permanent plant is on site but has not been fully constructed Facility Contacts The Authorized and Facility Contacts have changed since the last inspection Mr Jeff Lamm is now the Authorized Contact as well as the Technical Contact No changes Southern Concrete Materials, Inc West Waynesville is permitted to operate the following equipment Emission Sources Portable Plant • one bagfilter (ID No CD 265 square feet of filter area) installed on a cement storage silo (ID No ES 1, 59 tons of cement storage capacity) • one bagfilter (ID No CD2, 265 square feet of filter area) installed on a flyash storage silo (ID No ES2, 70 tons of flyash storage capacity) • one bagfilter (ID No CD3, 20 square feet of filter area) installed on a cement/flyash weigh hopper (ID No ES3) + one bagfilter (ID No CD4, 20 square feet of filter area) installed on one truck loading/mixing operation (ID No ES4) Permanent Plant • one bagfilter (ID No CD5, 2,148 square feet of surface area) installed on a cement storage silo (120 ton capacity (ID No ES-5) • one bagfilter (1D No CD6, 20 square feet of surface area) installed on a flyash storage silo (80 ton capacity (ID No ES-6) • one bagfilter (ID No CD6 20 square feet of surface area) installed on a cement/flyash weigh hopper (ID No ES-7) + one bagfilter (ID No CD5, 2,148 square feet of surface area) installed on one truck loading/mixing operation (ID No ES-8) Inspection Narration On March 26, 2015, while conducting an inspection at the Southern Concrete Materials, Inc — Waynesville location I discussed with facility personnel when the West Waynesville plant would operate Facility personnel were unsure when this facility would operate again On March 26, 2015, I traveled to the facility to conduct an annual compliance inspection I arrived at approximately 8 45AM The gate was locked and the facility was not in operation at the time of my visit No one was on site during my visit Ba filter Inspection and Maintenance Logbook The facility is required to maintain an inspection and maintenance logbook These records were not reviewed Observed plant not in observation Permanent Plant The permanent plant is on site but has not been fully constructed Insignificant /Exempt Activities I-1 - sand and aggregate delivery to ground storage, transfer to conveyor, and transfer to elevated storage (portable plant) - observed not in operation I-2 - sand and aggregate weigh hopper (portable plant) - observed not in observation I-3 - sand and aggregate delivery to ground storage, transfer to conveyor, and transfer to elevated storage (permanent plant) — observed not in observation I-4 - sand and aggregate weigh hopper (permanent plant) — observed not in observation There are no generators on site Record Keeping The facility is required to record daily and total monthly the cubic yards of concrete produced from each plant These records are to be kept on site for three years and made available to DAQ upon request These records were not reviewed at the time of the inspection Reporting Requirement The facility is required to submit regardless of emissions an annual report on or before January 30 of each year The report is to contain the total cubic yards of concrete produced from each plant during the previous calendar year Compliance is expected Compliance History There have been no NOV's in the last five years Conclusion This facility appears to be in compliance by shut down North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor March 29, 2012 Mr Jeff Lamm Vice President/Environmental Affairs Southern Concrete Materials Inc Post Office Box 5395 Asheville, NC 28813 Division of Air Quality Sheila C Holman Director Subject Air Permit No 09815R02 Southern Concrete Materials, Inc - West Waynesville Haywood County, North Carolina Permit Class Prohibitory Small Facility ID4 4400851 Dear Mr Lamm Dee Freeman Secretary In accordance with your completed application received February 10, 2012, we are forwarding herewith Permit No 0981 SR02 to Southern Concrete Materials, Inc - West Waynesville, Haywood County, North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances Additionally, any emissions activities determined from your air permit application as meeting the exemption requirements contained in 15A NCAC 2Q 0102 have been listed for information purposes as an "ATTACHMENT" to the enclosed air permit Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations If any parts, requirements, or limitations contained to this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested Such a request will stay the effectiveness of the entire permit This hearing request must be in the form of a written petition, conforming to G S 150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714 The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings Unless a request for a hearing is made pursuant to G S 15011-23, this air permit shall be final and binding You may request modification of your air permit through informal means pursuant to G S 150B-22 This request must be submitted in writing to the Director and must identify the specific Asheville Regional Office Division of Air Quality- 2090 U S Highway 70 Swannanoa North Carolina 28778 0 Phone (828) 296-45001 FAX (828) 299 7043 l Internet www ncair orgl An Equal Opportunity 1 Affirmative Action Employer Mr Jeff Lamm March 29, 2012 Page 2 provisions or issues for which the modification is sought Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under G S 150B-23 Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction Failure to do so is a violation of G S 143-215 108 and may subject the Permittee to civil or criminal penalties as described in G S 143-215 114A and 143- 215 114B This permit shall be effective from March 29, 2012 until February 28, 2017, is nontransferable to future owners and operators and shall be subject to the conditions and limitations as specified therein Changes have been made to the permit stipulations The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application Specific changes and additions are summarized below (note this list may not include all changes and additions) An emissions inventory for calendar year 2015 is due 90 days prior to the expiration of this permit Should you have any questions concerning this matter, please contact Brendan Davey at (828) 296- 4500 Sincerely, Paul K Muller, P E Regional Air Quality Supervisor PKM bgd Enclosures Asheville Regional Office NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF AIR QUALITY AIR PERMIT NO 09815R02 Issue Date March 29, 2012 Expiration Date February 28, 2017 Effective Date March 29, 2012 Replaces Permit 09815ROI To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 21 B of Chapter 143, General Statutes of North Carolina (NCGS) as amended, and other applicable Laws, Rules and Regulations, Southern Concrete Materials, Inc - West Waynesville 50 Vigoro Lane Waynesville, Haywood County, North Carolina Permit Class Prohibitory Small Facility ID# 4400851 (the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below Emission, Source ID; Emission Source i Description Control System ID Control System Description lone portable concrete batch plant (80 cubic yards per hour maximum capacity) consisting of __ES-1 j one cement storage silo (59 ton capacity) _ CD-1_—ilone bagfilter (265 square feet of filter area) ES-2— I one flyash storage silo (7.0 ton capacity) i — CD_2— one bagfilter (265 square feet of filter area) I' CS-3 one weigh hopper _ _ IF CD 3 one bagfilter (2_0 square feet of filter area)_ ES-4 _; one truck loadinglmixuig operation CD-4 one bagfilter (307 square feet of filter area) one permanent concrete batch plant (100 cubic yards -per hour maximum capacity) consisting of � � ES-5 � one cement storage silo (120 ton capacity)' — CD-5 one bagfilter (2,148 square feet of surface area) ES-6 ` one gyash storage silo (80 ton capacity)�) j ES-7 _ one cementlflyash weigh hopper _ CD-6 one bagfilter (20 square feet of surface area) ' ES-8 one truck loading/mixing operation G CD-5 one bagfilter (2,148 square feet of surface area) in accordance with the completed application 4400851 12A received February 10, 2012 including any plans, specifications, previous applications, and other supporting data, all of which are filed with the Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are incorporated as part of this pen -nit Permit No 09815R02 Page 2 This permit is subject to the following specified conditions and limitations including any TESTING REPORTING, OR MONI roRING REQUIREMENTS A SPECIFIC CONDITIONS AND LIMITATIONS Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein The Permittee shall comply with applicable Environmental Management Commission Regulations including Title 15A North Carolina Administrative Code (NCAC) Subchapter 2D 0202, 2D 0515, 2D 0521, 2D 0535, 2D 0540,21) 0611, 2D 1100, 2Q 0711 and 2Q 0809 2 PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q 0304(d) and (f) Pursuant to 15A NCAC 2Q 0203(1), no permit application fee is required for renewal of an existing air permit (without a modification request) The renewal request (with AA application form) should be submitted to the Regional Supervisor, DAQ Also, at least 90 days prior to the expiration date of this permit, the Permittee shall submit the air pollution emission inventory report (with Certification Sheet) in accordance with 15A NCAC 2D 0202, pursuant to N C General Statute 143 215 65 The report shall be submitted to the Regional Supervisor, DAQ and shall document air pollutants emitted for the 2015 calendar year 3 PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D 0515 "Particulates from Miscellaneous Industnal Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates The allowable emission rates are, as defined in 15A NCAC 2D 0515, a function of the process weight rate and shall be determined by the following equation(s), where P is the process throughput rate in tons per hour (tons/fir) and E is the allowable emission rate in pounds per hour (lbs/hr) E = 4 10 * (P) ° 67 for P <= 30 tons/hr, or E = 55 * (P) ° � � - 40 for P >30 tons/hr 4 VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D 0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six -minute period, except that six -minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period However, sources which must comply with 15A NCAC 2D 0524 "New Source Performance Standards" or 11 10 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D 0535 the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions shall Permit No 09815R02 Page 3 a Notify the Director or his designee of any such occurrence by 9 00 a m Eastern time of the Division's next business day of becoming aware of the occurrence and describe the name and location of the facility, tl the nature and cause of the malfunction or breakdown, Ill the time when the malfunction or breakdown is first observed, IV the expected duration, and v an estimated rate of emissions b Notify the Director or his designee inimediately when the corrective measures have been accomplished This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations 6 FUGITIVE DUS1 CONTROL REQUIREMENT - As required by 15A NCAC 2D 0540 "Particulates from Fugitive Dust Emission Sources " the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR, Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 2D 0540(f) 7 FABRIC FILTER REQUIREMENTS including cartridge filters, baghouses, and other dry filter particulate collection devices - As required by 15A NCAC 2D 0611, particulate matter emissions shall be controlled as described in the permitted equipment list a Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permtttee shall perform, at a minimum, an annual internal inspection of each bagfilter system In addition, the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer b Recordkeeping Requirements - hhe results of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook Records of all maintenance activities shall be recorded in the logbook The logbook (in written or electronic format) shall be kept on -site and made available to DAQ personnel upon request 8 TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REPORTING REOUIREMENT - Pursuant to 15A NCAC 2D 1100 "Control of Toxic Air Pollutants " and in accordance with the approved application for an air toxic compliance demonstration, the following permit limits shall not be exceeded Permit No 09815R02 Page 4 Affected Source(s) Facility Wide j Toxic Air Pollutant 11 Emission � Limit rsenic & Compounds (total mass of elemental AS arsine i10 03617 all inorganic compounds) (ASC (7778394)) 1Ipound/year a Restrictions - To ensure compliance with the above limits the following restrictions shall apply The Permittee shall not produce more than 75,000 cubic yards of concrete by the permanent plant per consecutive 12-month period ii The Permittee shall not produce more than 33 000 cubic yards of concrete by the portable plant per consecutive 12-month period ui Upon completion of the installation of the permanent plant, the portable plant shall not be operated and at no time shall both plants be operated b Reporting Requirements - For compliance purposes, within 30 days after each calendar year, regardless of the actual emissions, the Permittee shall submit, in writing, to the Regional Supervisor, DAQ, the total cubic yards of concrete produced from each plant during the previous calendar year Recordkeeping Requirements - The Permittee shall record daily and total monthly the cubic yards of concrete produced from each plant These records are to be kept on site for three years and made available to DAQ upon request 9 TOXIC AIR POLLUTANT EMISSIONS LIMITATION REOUIREMENT - Pursuant to 15A NCAC 2Q 0711 "Emission Rates Requiring a Permit," for each of the below listed toxic air pollutants (TAPs), the Permittee has made a demonstration that facility -wide actual emissions do not exceed the Toxic Permit Emission Rates (q PERs) listed in 15A NCAC 2Q 0711 The facility shall be operated and maintained in such a manner that emissions of any listed TAPS from the facility, including fugitive emissions, will not exceed TPERs listed in 15A NCAC 2Q 0711 a A permit to emit any of the below listed TAPS shall be required for this facility if actual emissions from all sources will become greater than the corresponding TPERs b PRIOR to exceeding any of these listed TPERs, the Permittee shall be responsible for obtaining a permit to emit TAPS and for demonstrating compliance with the requirements of 15A NCAC 2D 1100 "Control of Toxic Air Pollutants" c In accordance with the approved application, the Permittee shall maintain records of operational information demonstrating that the TAP emissions do not exceed the TPERs as listed below Permit No 09815R02 Page 5 Pollutant � I Carcinogens lbl r ( y) Chronic Toxicants (lb/day) Acute Systemic Toxicants Acute Irritants (lblhr) Beryllium Metal (unreacted) (7440-41-7) 021 Cadmium Metal, i elemental, unreacted ( 037 (7440-43-9) Chromium (VI) Soluble i ' Chromate Compounds 0 013 1 (SoIC_R6) _ _ _ Manganese & compounds (M_ NC) j 063 i 1Nickel metal i (7440-02-0) 0 13 10 EXCLUSIONARY RULE REQUIREMENTS - Pursuant to 15A NCAC 2Q 0809 "Concrete Batch Plants" potential emissions shall be determined using actual cubic yards of wet concrete produced Compliance with this regulation will be verified through the Recordkeeping and Reporting established in Specific Condition No 8, above B GENERAL CONDITIONS AND LIMITATIONS 1 TWO COPIES OF ALL DOCUMENTS, REPORTS, TEST DATA, MONITORING DATA, NOTIFICATIONS, REQUES fS FOR RENEWAL, AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall be submitted to the Regional Air Quality Supervisor North Carolina Division of Air Quality Asheville Regional Office 2090 US Highway 70 Swannanoa, NC 28778 (828) 296-4500 For identification purposes, each submittal should include the facility name as listed on the permit, the facility identification number, and the permit number 2 RECORDS RE I ENTION REQUIREMENT - Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request These records shall be maintained in a form suitable and readily available for expeditious inspection and review These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified Permit No 09815R02 Page 6 3 ANNUAL FEE PAYMEN T - Pursuant to 15A NCAC 2Q 0203(a) the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit 4 EQUIPMENT RELOCATION - A new air permit shall be obtained by the Permittee prior to establishing, building erecting using or operating the emission sources or air cleaning equipment at a site or location not specified in this permit 5 REPORTING RE UIREMENT - Any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ a changes in the information submitted in the application regarding facility emissions b changes that modify equipment or processes of existing permitted facilities, or c changes in the quantity or quality of matenals processed If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein 6 This permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances 7 This permit is nontransferable by the Permittee Future owners and operators must obtain a new air permit from the DAQ 8 This issuance of this permit in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit 9 This permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State, or Local water quality or land quality control authority 10 Reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ Information required in such reports may include but is not limited to, process weight rates, firing rates, hours of operation, and preventive maintenance schedules Permit No 09815R02 Page 7 1 I A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G S 143-215 114A, 143-215 11413, and 143-215 114C, including assessment of civil and/or criminal penalties 12 Pursuant to North Carolina General Statute 143-215 3(a)(2), no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct, hamper, or interfere with any such representative while in the process of carrying out his official duties Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties 13 The Permittee must comply with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act (RCRA) administered by the Division of Waste Management 14 PERMIT RETENTION REQUIREMENT - Fhe Permittee shall retain a current copy of the air permit at the site The Permittee must make available to personnel of the DAQ, upon request, the current copy of the air permit for the site 15 CLEAN AIR ACT SECTION 112(r) REQUIREMENTS - Pursuant to 40 CFR Part 68 "Accidental Release Prevention Requirements Risk Management Programs Under the Clean Air Act, Section 1 12(r)," if the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee is required to register this plan in accordance with 40 CFR Part 68 16 PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of Accidental Releases - Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces, processes, handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release This condition is federally -enforceable only 17 GENERAL EMISSIONS TESTING AND REPORT ING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance, the Permittee shall perform such testing in accordance with 15A NCAC 2D 2600 and follow all DAQ procedures including protocol approval, regional notification, report submittal, and test results approval Permit No 09815R02 Page 8 Permit issued this the 29th of March, 2012 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Paul K Muller, P E Regional Air Quality Supervisor By Authority of the Environmental Management Commission Air Permit No 09815R02 ATTACHMENT to Permit No 09815R02, March 29, 2012 Insignificant / Exempt Activities Source Exemption Source of ' Source of Title V J Regulation TAPs9 Pollutants9 I-1 - sand and aggregate delivery to ground j 12Q 0102 storage, transfer to conveyor, and transfer to (c}( 0102 i) FNo Yes elevated storage (portable plant) j I-2 - sand and aggregate weigh hopper ; 2Q 0102 No Yes (portable plant) _ _ j (c)(2)(E)(i) I-3 - sand and aggregate delivery to ground 1 2Q 0102 storage, transfer to conveyor, and transfer to 1No i Yes c 2 E i elevated storage (permanent plant) �� ' I-4 -sand and aggregate weigh hopper 2Q 0102 No Yes (permanent plant) (c)(2)(E)(i) 1 Because an activity is exempted from being required to have a permit or permit modification does not mean that the activity is exempted from an applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement 2 When applicable, emissions from stationary source activities identified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 2D 1100 "Control of Toxic Air Pollutants" or 2Q 0711 "Emission Rates Requiring a Permit " Southern Concrete Materials March 16, 2011 Susan A Wilson NCDENR Division of Water Quality 2090 US Hwy 70 Swannanoa, NC 28778 Dear Ms Wilson, PO Box 5395 Asheville NC 28813 (828)253 6421 (828) 254-3024 Far }�� L MAR 18 2011 WAT-R Q'-J lTY SEGT�ON This letter is in response to your inspection of our Waynesville facility on February 1, 2011 Your letter stated that the facility was not in compliance mainly due to the discharge near the entrance of the plant We have addressed this issue by installing a 6000 gallon water tank and sump pump at the small pit that captures water flowing from the plant area The sump pump is in the pit and cuts on automatically when a certain water level is reached The water is then pumped into the 6000 gallon tank and stored We then transfer this water to the main pits at the back of the property where it is treated and/or reused We are also in the process of updating the SWPP Plan to bring it up to date If you have any further questions or comments about this facility please contact me at your convenience Sincerely Jeff Lamm VP/Environmental Affairs Southern Concrete Materials Quality and Service 1 A NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H Sullins Governor Director February 22, 2011 Mr Jeff Lamm, Environmental Affairs Southern Concrete Materials, Inc P o Box 5395 Asheville, NC 28813 SUBJECT NPDES Stormwater Permit Compliance Inspection Southern Concrete Materials —Waynesville Facility Permit No NCG140153 Haywood County Response deadline March 18, 2011 Dear Mr Lamm F-TILE COPY Dee Freeman Secretary This letter is in follow-up to the NPDES Stormwater Permit Compliance Inspection conducted on February 1, 2011, by Linda Wiggs and myself, at the SCM — Waynesville site The facility was not in compliance with permit NCG140153, mainly due to an additional stormwater discharge outfall that was identified near the entrance to the plant Enclosed is a copy of the Compliance Inspection Report, which contains additional observations and comments for your reference Please respond to the comments in the inspection report by March 18, 2011 Please contact me at (828) 296-4665 or Susan A Wilson ncdenr gov, if I can be of any further assistance Since ely, U_�' 1 Susan A Wilson, Environmental Engineer Surface Water Protection Enclosure cc Central Files Asheville Files Mike Hill, SCM 201 Boundary St, Waynesville, NC 28786 (w/inspection Report) S ISWP1fiaywood\StormwaterlNCG14 Ready MixISCM NCO14015310EI SCM Waynesville 2 2011 doc Location 2090 U S Highway 70 Swannanoa North Carolina 28778 One 828 296.15001 FAX 828 299 70431 Customer Service 1-877-623-6748 NolrthCal ohna Intemet www ncwaterquality org An Equal Opponurnly 1 Affirmatrve Action Employer Vaturally Compliance Inspection Report Permit NCG140153 Effective 08/01/09 Expiration 06/30/11 Owner Southern Concrete Materials Inc SOC Effective Expiration Facility Southern Concrete Mat -Haywood County Haywood 201 Boundary St Region Asheville 5W QMµ Waynesville NC 28786 Contact Person Title Phone 828-253-6421 Directions to Facility System Classifications Primary ORC Certification Phone Secondary ORC(s) On Site Representative(s) On -site representative Mike Hill Phone Related Permits Inspection Date 02/01/2011 Entry Time 03 00 PM Exit Time 05 00 PM Primary Inspector Susan A Wilson Phone 828-294-4500 Secondary Inspector(s) Linda S Wiggs Phone 828-296-4500 Ext 4653 Reason for Inspection Routine Inspection Type Compliance Evaluation Permit Inspection Type Ready Mix Concrete StormwaterlWastewater Discharge COC Facility Status ❑ Compliant ■ Not Compliant Question Areas 0 Storm Water (See attachment summary) Page 1 Permit NCG140153 Owner Facility Southern Concrete Materials Inc Inspection Date 02/01/2011 Inspection Type Compliance Evaluation Reason for Visit Routine Inspection Summary Susan Wilson and Linda Wggs ARO - DWQ, conducted a site inspection at the SCM- Waynesville facility on February 1 2011 Mike Hill of SCM was present during the site Inspection Records were generally well kept As noted previously, the SWPPP must be updated annually (DWQ recommends that the Plan be organized in the same fashion as the questions in this inpsection form, for ease of review) An updated permit should be in the plan DWQ did not see stormwaterlwastewater analytical results for 2009 Facility inspections are required 2/year and should be well documented in the plan (along with any actions taken regarding stormwaterlwastewater areas for example if the basins are cleaned of residuals - the date and action should be noted in the plan) The main concern during the Inspection was the basin near the plant entrance As noted previously DWQ considers this a stormwaterlwastewater outfall as it is currently configured Qualitative and analytical monitoring should be conducted from this outfall and the site plan should be modified to reflect this outfall SCM may wish to re-evaluate this area to determine if it can be reconfigured to eliminate its potential for discharge During the time of inspection there was essentially no freeboard height and the basin would discharge during the next rain event Page 2 Permit NCG140153 Owner Facility Southern Concrete Materials Inc Inspection Date 02101I2011 Inspection Type Compliance Evaluation Reason for Visit Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan include a Narrative Description of Practices ? ■ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ■ ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ ■ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? ❑ ❑ ❑ ■ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ❑ ❑ ❑ ■ # Does the Plan Include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ ■ # Does the facility provide and document Employee Training? ■ ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ■ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ ■ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been Implemented? ■ ❑ ❑ ❑ Comment The SWPPP was essentially complete - some aspects of it needed fine tuning (the facility inspection program, update the manual annually, etc ) Qualitative Monitoring Yes No NA NE Has the facility conducted Its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑ Comment Qualitative monitoring is being conducted at one SDO Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ Cl ■ ❑ Comment Analytical monitoring for the SDO was performed in 2010 and 2008 (DWQ has no records of monitoring in 2009) No monitoring has to be conducted for vehicle maintenance (and no monitoring is required) - all maintenance is conducted in an interior area (covered - not exposed to storm events) Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the Inspection? ■ ❑ ❑ ❑ Page 3 Permit NCG140153 owner Facility Southern Concrete Materials Inc Inspection Date 02/0112011 Inspection Type Compliance Evaluation # If the facility has representative outfall status is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges Reason for Visit Routine Comment A copy of the permit was in the SWPPP (but it was out of date) The current general permit for Ready Mix facilities was issued effective August 1 2009 (it is set to expire this year and a draft will be out for review in the near future) DWQ has concerns about the basin near the entrance to the property This basin was full during the time of inspection, with essentially no freeboard height DWQ considers this to be a wastewater outfall, as it is currently configured Qualitative and analytical monitoring will be required for this area (and should be designated in the SWPPP) SCM should review this area to prevent potential runoff This area has greater potential to directly reach surface waters than the area at the back of the property which essentially discharges to the railroad ditch SCM should submit an updated site plan with the response to the inspection letter Also, the next set of sample results should be submitted to the ARO 0❑EO 0 0 0 N Page 4 L 57- Us��tN65al Compliance Inspection Report Permit NCG140153 Effective 08/01/09 Expiration 06/30/11 Owner Southern Concrete Materials Inc SOC Effective Expiration Facility Southern Concrete Mat -Haywood County Haywood 201 Boundary St Region Asheville Contact Person ,lames-f-C-ombest Title Directions to Facility System Classifications Primary ORC Secondary ORC(s) On -Site Representative(s) Related Permits Inspection Date 02/01/2011 EntryTime 10 00 AM Primary Inspector Susan A Wilson Secondary Inspector(s) Certification Waynesville NC 28786 Phone 828-253-6421 Exit Time 10 30 AM Phone Phone 828-2944500 Reason for Inspection Routine Inspection Type Compliance Evaluation Permit Inspection Type Ready Mix Concrete StormwaterlWastewater Discharge COC Facility Status ❑ Compliant ❑Not Compliant Question Areas Storm Water 7 d� lo\ � ocU 1,3 (See attachment summary) JAS Page 1 vp^ . A Permit NCG140153 Owner Facility Southern Concrete Materials Inc Inspection Date 02101/2011 Inspection Type Compliance Evaluation Reason for Visit Routine Inspection Summary —14620s CVPY OF rrV7-,j sz cf> * oc-J z jt/« - -7 Q K -1 3 5 U (AAe,05 r-xow A&&(&L IArSct,�) t,cPDk�� S r� /set t� rs i (0.,j —s c C� No ft,90 A- A .(k1.gr1r.4,U S �f0lfO P4 5 �64-Aa� r�o Page 2 3&v- _= Izo Suf4RPP Permit NCG140153 Owner Facility Southern Concrete Materials Inc Inspection Date 02/01/2011 Inspection Type Compliance Evaluation Reason for Visit Routine Stormwater Pollution Prevention Plan CC,;p F,*p rep;; t� 6 Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? '�` �% ❑ ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ❑ ❑ ❑ ❑ # Does the Plan include a Narrative Description of Practices ? ❑ ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ✓ ❑ ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? 0 D ❑ ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? 3 ❑ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ❑ Cl ❑ ❑ # Does the Plan Include a BMP summary? ✓ ❑ ❑ ❑ ❑ # Does the Plan Include a Spill Prevention and Response Plan (SPRP)? . / ❑ ❑ ❑ ❑ " # Does the Plan Include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ Cl ❑ # Does the facility provide and document Employee Training? (b*P& k (AP04rC-P) ✓ ❑ ❑ ❑ ❑ # Does the Plan Include a list of Responsible Party(s)2 ✓ \ ❑ ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ( fJ ^) —16 1`tDr u I ❑ ❑ ❑ ❑ # Does the Plan Include a Stormwater Facility Inspection Program? NS5 ❑ ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ❑ ❑ ❑ ❑ Cot�r s�a�w t: PGrt�S 'S`4� y� Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ❑ ❑ Comment Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ ❑ ❑ # Has the facility conducted Its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ❑ ❑ Comment Permit and Outfalls (9vD'er Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ ❑ 1ytJll # Were all outfalls observed during the inspection? ❑ ❑ ❑ ❑ # If the facility has representative outfall status is it properly documented by the Division? ❑ ❑ ❑ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ ❑ ❑ Comment t.lWO �� s � C 0 'g ,��Ltt�!`t� A" > DOcuA F,-tj Page 3 rk PIC titi � � 1 ma'�y ,A wem r-4_14 4-1 C jW /f� �p -D? (0 3rllcv�7 tt� -►r1 we*? �r.-ti Al j.fj *td/71 - ,,,/ / 4 N� 1-06#0 rvr� 9,1y!j o IL ., - 4w V%o August 2011 James Combest Southern Concrete Materials Inc PO Box 5395 Asheville, NC 28813 Subject NPDES Stormwater Permit Coverage Renewal Southern Concrete Mat -Haywood COC Number NCG140153 Haywood County Dear Permtttee In response to your renewal application for continued coverage under stormwater General Permit NCG140000 the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215 1 and the Memorandum of Agreement between the state of North Carolina and the U S Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended) The following information is included with your permit package • A new Certificate of Coverage • A copy of General Permit NCG140000 • A copy of the Technical Bulletin for the General Permit • Two copies of the Discharge Monitoring Report (DMR) Form for Stormwater • Two copies of the DMR Form for Wastewater • Two copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater and/or wastewater, and it specifies your obligations with respect to discharge controls management, monitoring and record keeping Please review the new permit to familiarize yourself with all the changes in the reissued permit If your Certificate of Coverage (COC) restricts authorization to discharge stormwater only (or other limited terms) you must contact the Stormwater Permitting Unit if you would like to request a modification to your COC The first sample period of your permit begins July 1 2011 However because of the delayed mail -out of permit packages your facility is expected to attempt to sample during the first sampling period, and must comply with sampling requirements beginning during the second sampling period Your facility must sample a representative storm event between January 1 and July 30, 2012 (for stormwater sampling) and/or sample wastewater between October 1, 2011 and December 31 2011 (or if applicable report "No Flow' as outlined in Part V Section E) Additionally, your facility has 6 months from the time of receipt of the permit to update SPPP to current standards The more significant changes in the General Permit since your last Certificate of Coverage include the following (please note the names and numbers of sections have been changed from the previous permit revision) • Part II • Authorization to Construct (ATC) language was added to the permit and adapted to fit NCG140000 • Part III • The Stormwater Pollution Prevention Plan (SPPP) section has been updated to the most current language of our permits Some additional conditions specific to this industry have been added to the SPPP language • Part IV • Sections A & B Revised provisions require stormwater discharges be sampled twice per year (instead of annually) and sampling results shall be compared to new benchmark values (The previous cut-off concentrations have been removed) • Sections A & B Revised provisions require the permittee to execute Tier One Two & Three response actions Tier One requirements for a first benchmark exceedence, and/or Tier Two response for a second consecutive benchmark exceedence, if applicable Tier Two requires that the permittee institute monthly monitoring (reported to the appropriate Regional Offices) instead of twice -per -year monitoring Monthly monitoring shall be done until three consecutive monitoring events show no benchmark exceedences • Sections A & B This permit now contains a provision that four exceedences of any benchmark will trigger increased DWQ involvement in the permittee s stormwater management and control actions (Tier Three) DWQ may direct the permittee to apply for an individual permit institute specific monitoring or may direct the implementation or installation of specific stormwater control measures Ir Blythe Construction Eros .antral Inspection Report US-601 Design Build 0 Blythe cons#nicdon, lnc. A ff"bb rrd ! nwp Opmpaooy L 209+50 RT INSTALL SEDIMENT BASIN WITH TD PER PLAN 1 1 X 08 3007 09 06 07 TJC/DT L 209+50-213+75 RT INSTALL TSD PER PLAN X 08 3007 09 06 07 TJC/DT L 213+75 RT INSTALL SEDIMENT BASIN WITH TD PER PLAN X 08 3007 09 06 07 TJC/DT L 213+75-215+00 RT INSTALL TSD PER PLAN X 08 3007 09 06 07 TJC/DT L 215+00 RT INSTALL SEDIMENT BASIN PER PLAN X 08 3007 09 06 07 TJC/DT L 215+00 RT INSTALL SILT FENCE PER PLAN X 08 30 07 09 06 07 TJC/DT L 216+00 RT INSTALL SKIMMER BASIN PER PLAN X 08 3007 09 06 07 TJC/DT L 4 216+00--220+00 RT INSTALL TSD PER PLAN X 08 30 07 0906 07 TJC/DT L 166+50-177+7S LT ALL E C DEVICES INSTALLED PER PLAN NO ISSUES AT THIS TIME X 08 30 07 09 06 07 TJC/DT L 179+00-185+00 LT INSTALL SILT FENCE PER PLAN X 08 3007 09 06 07 TJC/DT L 179+00-186+00 LT INSTALL ESA SILT FENCE PER PLAN X 08 3007 09 06 07 TJC/DT L 180+50 LT INSTALL TYPE A ROCK CHECK DAM PER PLAN X 08 3007 09 06 07 TJC/DT L 185+00 LT INSTALL SEDIMENT BASIN PER PLAN X 08 3007 09 06 07 TJC/DT L 185+00-188+70 LT INSTALL TSD PER PLAN X 08 3007 09 06 07 TJC/OT L 189+00 LT INSTALL TYPE A ROCK CHECK DAM PER PLAN X 08 3007 09 06 07 TJC/DT L 189+00-192+00 LT INSTALL SILT FENCE PER PLAN X 08 30 07 09 06 07 TJC/DT L 195+00 LT INSTALL SEDIMENT BASIN W/ TD AND SILT FENCE PER PLAN X 08 30 07 0906 07 TJC/DT L 195+00-198+50 LT INSTALL TSD PER PLAN X 08 30 07 09 06 07 TJC/DT L 198+50 LT INSTALL SEDIMENT BASIN PER PLAN X 08 30 07 09 06 07 TJC/DT L 198+50-203+50 LT INSTALL TSD PER PLAN X 08 30 07 09 06 07 TJC/DT L 207+00 LT INSTALL SKIMMER BASIN W/ TD AND SILT FENCE PER PLAN X 08 3007 09 06 07 TJC/DT L 207+00-215+00 LT INSTALL TSD PER PLAN X 08 3007 09 06 07 TJC/DT L 215+00 LT INSTALL SKIMMER BASIN W/ TD AND SILT FENCE PER PLAN X 08 3007 09 06 07 TJC/DT L s 216+00 LT INSTALL SEDIMENT BASIN PER PLAN X 08 3007 09 06 07 TJC/DT L 216+00-2217+80 LT INSTALL TSD PER PLAN I X 08 3007 09 06 07 TJC/DT • Sections A & B Failure to perform analytical stormwater monitoring requires that the permittee begin a monthly sampling scheme for both industrial stormwater discharges and/or stormwater discharges from •- VMA areas (where applicable) After 6 months of monthly sampling, the permittee may return to semi- annual sampling unless otherwise specified by DWQ • Sections A & B A lower TSS benchmark of 50 mg/I for HQW ORW PNA and Tr Waters was added to - this permit for these more sensitive waters • Section B The monitoring parameter Oil & Grease has been replaced by the parameter Total Petroleum Hydrocarbons • Sections A, B & C Inability to sample due to adverse weather must be reported in the SPPP • Sections A, B & C The terminology Representative Storm Event has been replaced by Measurable Storm Event in response to comments from industry groups A measurable storm event is a storm event that results in an actual discharge from the permitted site outfall The previous measurable storm event must have been at least 72 hours prior unless the permittee is able to document that a shorter interval is representative for local storm events during the sampling period, and obtains written approval from the local DWQ Regional Office • Section C Qualitative monitoring must now be conducted semi-annually and is tied to the same measurable storm event as the analytical monitoring • Section C If the permittee fails to respond effectively to problems identified by qualitative monitoring the permittee may be required by DWQ to perform corrective action • Section D This section has now been consolidated to one section with one set of combined tables for all types of authorized wastewater discharges • Section D The wastewater analytical monitoring schedule has been set to quarterly • Section D TSS limits have been revised for PNA, Trout and HQW waters per rule requirements in 15A NCAC 02B 0224 • Section D 7Q10-based flow limits have been set for PNA waters per regulations in 15A NCAC 02B • Section D TPH monitoring requirements have been added to wastewater monitoring when stormwater runoff from VMA areas commingles with wastewater • Section D This wording in the permit has been removed For facilities which route stormwater and all process wastewater to a recycle system, no analytical monitoring of process wastewater discharges is required if that recycle system discharges as a result of a 10-year 24-hour (or larger) precipitation event • Part V • Section A For existing facilities previously permitted and applying for renewal under this General Permit New elements of the Stormwater Pollution Prevention Plan for this permit renewal shall be developed and implemented within 6 months of the effective date of the initial Certificate of Coverage issued pursuant to this General Permit and updated thereafter on an annual basis Your coverage under the General Permit is transferable only through the specific action of DWQ This permit does not affect the legal requirements to obtain other permits which may be required by DENR nor does it relieve the permittee from responsibility for compliance with any other applicable federal state or local law, rule standard ordinance order judgment, or decree If you have any questions regarding this permit package please contact these members of the Stormwater Permitting Unit Jennifer Jones (919) 807-6379, Ken Pickle (919) 807-6376 or Bethany Georgoulias (919) 807-6372 Sincerely, for Colleen H Sullins cc DWQ Central Files Stormwater Permitting Unit Files Asheville Regional Office r •a Blythe Construction Eros ,ontrol Inspection Report US-601 Design Build Be Blythe Consmichan, Lic. A Nuhhard C rnap ('ampriny PM APPROVAL SOUTH PHASE=18+00 TO 125+00 MID 1 PHASE=125+50 TO 240+00 MID 2 PHASE=240+50 TO 478+00 NORTH PHASE=478+50 TO 592+00 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO NCG140000 CERTIFICATE OF COVERAGE No NCG140153 STORMWATER AND/OR PROCESS WASTEWATER NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215 1 other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission and the Federal Water Pollution Control Act as amended Southern Concrete Materials Inc is hereby authorized to discharge stormwater and/or wastewater from a facility located at and/or operate an approved wastewater treatment system located at Southern Concrete Mat -Haywood 201 Boundary St Waynesville Haywood County to receiving waters designated as Richland Creek a class C waterbody in the French Broad River Basin in accordance with the effluent limitations monitoring requirements and other conditions set forth in Parts 1 II 111 IV V and VI of General Permit No NCG140000 as attached This certificate of coverage shall become effective August 1 2011 This Certificate of Coverage shall remain in effect for the duration of the General Permit Signed this 151 day of August 2011 for Coleen H Sullins Director Division of Water Quality By Authority of the Environmental Management Commission Blythe Construction Eros ,ontrol Inspection Report US-601 Design Budd C=CRITICAL (WITHIN 24 HOURS) U=URGENT (WITHIN 5 WORKING DAYS) Of Blythe ConstnuUon, Inc. A 11146Lard C"rnap Cumpnny ITEM # LINE STATION LT/CL/RT ITEM DESCRIPTION/CORRECTIVE ACTION C U OPEN CLOSE 1. INSPECTOR L ENTIRE PROJECT INSTALL WEIRS IN ROCK CHECK DAMS IN SILT DITCHES X 09 06 07 09 13 07 TJC/DT L 46+00 RT INSTALL TYPE A ROCK CHECK DAM PER PLAN X 09 06 07 09 13 07 TJC/DT L 42+00-52+00 RT INSTALL ROCK CHECK DAMS IN EXISTING DITCH PER PLAN X 09 06 07 09 13 07 TJC/DT L 36+00-39+50 RT INSTALL TD PER PLAN X .090607 09 13 07 TJC/DT L 36+00-37+20 RT INSTALL TYPE A ROCK CHECK DAM PER PLAN X 0906 07 09 13 07 TJC/DT L 25+00 RT INSTALL SEDIMENT BASIN PER PLAN X 09 06 07 09 13 07 TJC/DT L 23+00 RT INSTALL SKIMMER BASIN PER PLAN X 09 06 07 09 13 07 TJC/DT L 23+50 LT INSTALL SKIMMER BASIN PER PLAN X 09 06 07 09 13 07 TJC/DT L 24+90 LT INSTALL SKIMMER BASIN PER PLAN X 1090607 09 13 07 TJC/DT L 23+50-24+90 LT INSTALL SILT FENCE PER PLAN X 09 06 07 09 13 07 TJC/DT L 29+20 LT INSTALL TYPE B CHECK DAM IN EXISTING DITCH LINE X 09 06 07 09 13 07 TJC/DT L 35+60-39+50 LT INSTALL TD PER PLAN X 09 06 07 09 13 07 TJC/DT L 37+80 LT INSTALL ROCK CHECK DAMS IN EXISTING DITCH PER PLAN X 09 06 07 09 13 07 TJC/DT L 39+00 LT INSTALL SEDIMENT BASIN PER PLAN X 09 06 07 09 13 07 TJC/DT L 45+70-50+00` LT INSTALL ROCK CHECK DAMS IN EXISTING DITCH PER PLAN X 09 06 07 09 13 07 TJC/DT L 41+50 LT INSTALL SEDIMENT BASIN PER PLAN X 09 06 07 09 13 07 TJC/DT L 39+90-41+50 LT INSTALL TD AND SILT FENCE PER PLAN X 09 06 07 09 13 07 TJC/DT L 56+00-57+00 LT INSTALL TD PER PLAN X 1090607 09 13 07 TJC/DT L 57+00 LT INSTALL SEDIMENT BASIN PER PLAN X 09 06 07 09 13 07 TJC/DT L 57+00 LT INSTALL SILT FENCE PER PLAN X 09 06 07 09 13 07 TJC/DT L 58+50 LT INSTALL SEDIMENT BASIN PER PLAN X 09 06 07 09 13 07 TJC/DT L 58+SO-62+20 LT INSTALL TSD PER PLAN X 09 06 07 09 13 07 TJC/DT State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B Hunt, Jr, Governor Wayne McDevitt, Secretary Kerr T Stevens, Director TAMES F COMBEST SOUTHERN CONCRETE MATERIALS INC P O BOX 5395 ASHEVILLE NC 28813 Dear Permittee + *fflQ9;WA • NCDENR NORTH CAROLiNA DEPARTMENT OF ENVIRONMENT AN❑ NATURAL RESOURCES July 26, 1999 Subject Reissue - NPDES Stormwater Permit Southern Concrete Materials Inc COC Number NCG140153 Havwood County In response to your renewal application for continued coverage under general permit NC6140000 the Division of Water Quality (DWQ) is font arding herewith the reissued stormwater general permit This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215 1 and the Memorandum of Agreement between the state of North Carolina and the U S Environmental Protection Agency dated December 6 1983 The following information is included with your permit package * A copy of general stormwater permit NCG140000 * A Stormwater Pollution Prevention Plan (SPPP) Certification Form Completion of this form is required to certify that you have developed and implemented the SPPP as per the conditions of the permit This form must be completed and returned to the Division within 30 days of receipt of this letter DO NOT SEND the SPPP with the signed form * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements and addresses frequently asked questions A Certificate of Coy er-tge Your coverage under this general permit is not transferable except after notice to DWQ fhe Division may require modification or revocation and reissulnLe of the Certific-ite of CoNcrage Thi-, permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal state or local law rule standard, ordinance order judgment or decree If you have any questions regarding this permit package please contact Atsha Lau of the Central Office Stormwater and General Permits Unit at (919) 733 5083 ext 578 Sincerely for Kerr T Stevens cc Central Files Stormwater and General permits Unit' Asheville Regional Office 1617 Mail Service Center Raleigh North Carolina 27699 1617 Telephone 919 733 5083 Fax 919 733 9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO NCG140000 CERTIFICATE OF COVERAGE No NCG140153 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELINIINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215 1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission and the Federal Water Pollution Control Act as amended SOUTHERN CONCRETE MATERIALS INC is hereby authorized to operate a process wastewater treatment system and is hereby authorized to discharge process wastewater and stormwater from a facility located at SOUTHERN CONCRETE MATERIALS INC 201 BOUNDARY STREET WAYNESVILLE HAYWOOD COUNTY to receiving waters designated as Richland Creek in the French Broad River Bann in accordance with the effluent limitations monitoring requirements and other conditions set forth in Parts I II III IV, V and VI of General Permit No NCG140000 as attached This certificate of coverage shall become effective August 1 1999 This Certificate of Coverage shall remain in effect for the duration of the General Permit Signed this day July 26 1999 for Kerr T Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission —tl State of North Carolina -- Department of Environment, Health and Natural Resources 4 • Division of Environmental Management James B Hunt, Jr, Governor Jonathan B Howes, Secretary [D E H N F=?L A Preston Howard, Jr, P E , Director August 18, 1995 ` Pam Hoffman, Assistant Southern Concrete Materials, Inc 35 Meadow Road Post Office Box 5395 Asheville, North Carolina 28813 Subject. Penmt No WQ0004817 Southern Concrete Materials, Inc Waynesville Plant, 500 N Richland Street Rescission of Permit Recycle Facility Haywood County Dear Ms Hoffman It has been brought to the Division's attention that Permit No WQ0004817, issued May 15, 1991, is no longer necessary because General Permit No NCG 140153, issued March 10, 1995, has been approved to cover the subject recycle facility Therefore, Permit No WQ0004817 is hereby voided effective immediately If you have any questions or comments on this matter, please contact Mr Michael D Allen at (919) 7 33-5083 ext. 547 Sincerely, [� 0.1 A Prest HowardP E cc Asheville Regional Office, Water Quality Permit File WQ0004817 General Permit File NCG140153 Dianne Williams Wilburn, Facilities Assessment Unit Fran McPherson, Budget Office P O Box 29535, Raleigh, North Carolina 27626 0535 Telephone 919 733-7015 FAX 919 733 2496 An Equal Opportunity Affirmative Action Employer 50% recycled! 10% post -consumer paper s State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B Hunt, Jr, Governor Jonathan B Howes, Secretary A Preston Howard, Jr, P E , Director March 10, 1995 Ray Hogue Southern Concrete Materials P O Box 5395 Asheville, NC 28813 &14•• C3 FE F 1 Subject General Permit No NCG140000 Southern Concrete Materials COC NCG140153 Haywood County Dear Ray Hogue In accordance with your application for a stormwater discharge permit received on December 2, 1994, we are forwarding herewith the subject state - NPDES general permit This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983 The stormwater permit you are receiving, NCG 140000, does not permit wasting concrete, dumping excess concrete, directly into storm sewer outfalls or into waters of the state Any facility which either dumps excess concrete or washes excess concrete into storm sewers or waters of the state will be operating in direct violation to both the terms of this permit and the North Carolina General Statutes Such a discharge shall be considered an illegal discharge and may subject the owner to enforcement actions in accordance with North Carolina General Statutes 143-215 6A If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings Post Office Drawer 27447, Raleigh, North Carolina 27611-7447 Unless such demand is made, this decision shall be final and binding Please take notice that this certificate of coverage is not transferable Part II, B 2 addresses the requirements to be followed in case of change in ownership or control of this discharge I This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Ac.t or any other Federal or Local governmental permit that may be required If you have any question concerning this permit, please contact MS AISHA LAU at telephone number 919/ 733-5083, extension 578 Sincerely Original Signed By Coleen H Sullins A Preston Howard, Jr P E cc Asheville Regional Office Mr Roosevelt Childress, EPA P O Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919 733 7015 FAX 919 733 2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO NCG140000 CERTIFICATE OF COVERAGE No NCG140153 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION „SYSTEM In compliance with the provision of North Carolina General Statute 143-215 1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Southern Concrete Materials, Inc is hereby authorized to discharge stormwater from a facility located at Southern Concrete Materials, Inc 500 N Ric,hland Street Waynesville Haywood County to receiving waters designated as Richland Creek in the French Broad River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No NCGI40000 as attached This Certificate of Coverage shall become effective March 10, 1995 This Certificate of Coverage shall remain in effect for the duration of the General Permit Signed this day March 10, 1995 Original Signed By Coleen H Sullins A Preston Howard, Jr, P E , Director Division of Environmental Management By Authority of the Environmental Management Commission UNITED STATES DEPARTMENT OF THE INTERIOR .i E GEOLOGICAL SURVEY Ci YDE 5 M1 AS EV,LLE 30 Mr 83 7'� C?1b7OA r0 M, CDVE [REEK 17 MI LAKE JLNALJ s KA 2 Ml 0-DILLWOOD 5 M1 321000-E 122 5730 123 Q \Y� � `� ,� j � Jiy�� � r � , ._ � �` \ • v I r ! �� R � Io�i �� �� � - l l � � c heater co Hopi r / ` 2b4�r °291 / N I / z�0 It 1927 I 'amps I€i Golf anC I`>~ Cub t = ` ��40� `Vim ��/ ^4 �� ' j /3°°°� 1 125 25 Ik, ENO l Irk/i 1 4� FACILITY Southern Concrete Materials, Inc COUNTY Haywood NPDES NCG140153 �. 3 MAP# F7NW `= DSN FLOW NA SUB BASIN 04.03_05 LATTITUDE 350 29' 45" LONGITUDE 82' 59' 10" RECEIVING STREAM Richland Creek STREAM CLASS C DISCHARGE CLASS Stormwater EXPIRATION DATE 7/31/99 I T t�itsOt rt r`y M C .4y Crcl'ys 6e n�� r ( f, l i` C✓ r � „ r r w t i r f cy r ' ' 1 t f 4 i , M �rY ` j y i✓ 5AA N .� �00 SD�� • &,M `f+ri/ 11 cJ Ili SCI 9 i 2-5. 7 6 tits -� 'rArt k Gib Ho"-'� (atb D At u jc., /� t a W i i r i r r~ �! k k � J A { � 7 k tL I � 5 �� Ir f\ 1 'I 1i 1 � it r Facility Date Location Address COC# Contact Name Phone # Contact Mailing Address County Directions Routine Compliance inspection Rescission Request Complaint Investigation Other - Explain A Storm Water Pollution Prevention Plan Yes No N/A Comments 1 Is a copy of the permit and the Certificate of Coverage available at the site? 2 Is a copy of the signed and certified SWPPP at the facility? 3 Does the Plan include a "Narrative Description of Practices"? 4 Does the plan include a general location (USGS) map? 5 Does the plan include a detailed site map including outfall locations and drainage areas? 6 Does the plan include a Spill Prevention and Response Plan? (SPRP) 7 Does the plan include a Preventative Maintenance and Good Housekeeping Plan? 8 Does the plan include a Stormwater Facility Inspection Program? 9 Does the Plan include a BM Summary? 10 Does the plan include a list of Responsible Party(s)? 11 Has the SWPPP been implemented? B Monitoring and Records Yes No N/A 1 Does the plan include a list of significant spills occurring during the 2ast 3 years? 2 Does the facility provide and document employee training? 3 Has the facility conducted its Qualitative Monitoring? (semi- annual) 4 Has the facility conducted its Analytical Monitoring? (s-a) 5 Is the facility meeting all permit specified benchmark goals? 6 Is the facility following the tiered response? 7 Has the facility conducted its Analytical Monitoring from vehicle Maintenance areas? C Waste Management Yes No N/A 1 Does the facility provide all necessary secondary containment? 2 Are current BMPs in material storage areas adequate'? e ^V MAR 18 2011 L-EF101Jrkt-1-�SCGTID- nn,„L 0~FICI~ LAc_-%fi�Lf= p+ts �O ' P01. � `sP O � out('�II u I Stone Pit /1 !� sQ^d I! S��os Warr O� Tank 2 3 acres r1k' Six prp^t Of(�Ce ' 14 WorehOLse V Vagme5vl to Plant 5oherr Concrete Ma�eriak Inc. P 0 box 5395 Asheville NC 28W hate 3/ 15/ 2011 12raNr [�q JefT amm Scale I " � 50' s! On O4r{t LL- (ra�,jk- j7c Cyr r c�L-ITA A Ecy warehouse r � �� �� Recta"" C Srnf �21 Q- N� ro saga /l ktP� rora Co 1 (14P,q TAr-E- p u r4EADN+J9 wp*rj -TX61 N;lp puN p Rnw, p r r I Wagno5villo Plarr Southern Concrete MaterlA5 Inc, F,0 I ox 5�95 Asheville NC 2880 Date 6/ 20/ 94} I?rawn Pq +-T Lamm Scale P = 50' i Fcvlsed b, 99 fan ie5ville Plarrb I ,oncreie I111ater+als r u f3ox 5�95 Asheville NC 2881 �? Inc Pate 6/ 20194 1 brawn 6y Lamm Scale f " - 90' 1 kcv"sed 6, 99