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NCG140025_COMPLETE FILE - HISTORICAL_20170810
STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. IV �pDa►� DOC TYPE X HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ Q t r]y$ 10 YYYYM M DD Compliance Inspection Report Permit: NCG140025 Effective: 08/01/17 Expiration: 06l30122 Owner : S & W Ready Mix Concrete Company LLC SDC: Effective: Expiration: Facility: New Hanover County - Burnett Blvd Facility (2209 K� County: New Hanover 2209 Monroe St Region: Wilmington Wilmington NC 28402 Contact Person: Hank Gay Title: Phone: 910-592-1733 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s); Related Permits: Inspection Date: 08110/2017 EntryTime: 10:OOAM Exit Time: 12:OOPM Primary Inspector: Scott Sanders Phone: 910-796-7239 Secondary Inspector(s); Reason for Inspection; Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete Sto rmwate r/Wastewa ter Discharge CDC Facility Status: Compliant ❑ Not Compliant Question Areas: Storm water (See attachment summary) Page: 1 Permit: NCG140025 Owner - Facility:5 & W Ready N11x Concrete Company LLC Inspection Date: 08110120 17 Inspection Type : Compliance Evaluation Reason for VisiL Routine Inspection Summary: Inspection conducted by Scott Sanders, DAQ, as part of the multimedia inspection program with the assistance of Hank Gay, Env. Director S&W. Site appears to be in compliance. Wastewater from truck washdown is going to the recycle pit. Page: 2 Permit: NCG140025 Owner - Facility: S & 1N Ready Mix Concrete Company LLC Inspection date: 08/1012017 Inspection Type : Compliance Evaluation Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (U5G5) map? # Does the Plan include a "Narrative Description of Practices"? ft Does the.Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan Include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? Does the Plan include a list of Responsible Party(s)? Is the Plan reviewed and updated annually? Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Comment: flan reviewed and updated April 2£, 2017. No significant spills have occured. Qualitative Monitoring Has the facility conducted its Qualitative Monitoring semi-annually? Comment: Results from monitoring looked good. Analytical Monitoring Has the facility conducted its Analytical monitoring? # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Reason for Visit: Routine Comment: Results from monitoring looked good. TSS SS. and Oil and Grease were all within ranges. Permit and Outfalls # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: Site has one outfall on the back corner of property. Yes No NA NE ■❑❑❑ ■❑❑❑ s❑❑❑ ■❑❑❑ ❑ ❑ ❑ ■❑❑❑ ■❑❑❑ ■❑❑❑ ■❑❑❑ ■❑❑❑ E ❑ ❑ ❑ ■❑❑❑ ■❑❑❑ Yes No NA NE ■❑❑❑ Yes No NA NE ■ ❑ ❑ ❑ ■❑❑❑ ble Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ ❑❑®❑ ■❑❑❑ Page: 3 1 Environmental Chemists, Inc. 6602 Windmill Way, Wilmington, NC 28405 e 910.392.0223 Lab m 910.392.4424 Fax 710 Bowsertown Road, Manteo, NC 27954 • 252.473.5702 Lab/Pax 255-A Wilmington Highway, Jacksonville, NC 28540 . 910.347.5843 Lab/Fax , info@environmentalehemists.coln S.& W Ready Mix Concrete Date of Report: May 30, 2017 Post Office Box 872 Customer PO #: Clinton NC 28329 Customer ID: 08100105 Attgntiori: Hank Gay Report #: 2017-07254 _ Project ID: Wilmington Lab ID Sample ID: Collect DatelTime Matrix Sampled by 17-17126 Site. Sample # 01 5/23/2017 7;00 AM Water Hank Gay Test Method Results Date Analyzed Residue, Suspended (TSS) SM 2540 D 15.5 mg/L 05/24/2017 Lab ID Sample ID: Collect Date/Time Matrix Sampled by 17-17130 Site: Sample # 02 5/23/2017 7:05 AM Water Hank Gay Test Method Results Date Analyzed Residue Settleable (SS) SM 2540 F <0.1 ml/L 05/24/2017 Lab ID Sample ID: Collect Date/Time Matrix Sampled by r 17-17131: Site: Sample # 03 5/23/2017 7:15 AM Water Hank Gay Test Method Results Date Analyzed Oil & Grease (O&G) EPA 1664 <5 mg/L 05/25/2017 Comment: Reviewed by: Reoarl #:: 9017-0795d — ^--- • _• ENVIRONMENTAL CHEMISTS, INC OFFICE: 9 0-392-0 23FAX910-392-44245 NC13ENR: DWQ CERTIFICATION # 94 NCDHHS: DLS CERTIFICATION m 37729 info@environmentalchemists.com Analytical & Consulting Chemist's COLLECTION AND CHAIN OF CUSl"ODY CLIENT: S&VV Read Mix PROJECT NAME: Wilmington Plant REPORT NO: r ` ADDRESS: P.O. Box 872 CONTACT NAME: Hank GayPO NO: Clinton, NC 28329 REPORT TO: h a snwread mix.com PHONEIFAX:910-284-86641b92-946'1 COPY TO: email: h a snwread mix.com Sampled By:, Hank Gay SAMPLE TYPE.: I = Influent, E = Effluent, W = Well, ST = Stream, SO = Soil, SL = Sludge, Other: Sample identification Collection E T Y rn a o 2 _ :9 `o o R. " c L E U O tll m g J a z PRESERVATION ANALYSIS REQUESTED Date Time TempU z z �+ x c v.. S z. r o Z o = Y w S o Sample #01 5/23/17 7:00am C P TSS G G Sample #02 5/23/17 7:05am C P Settable Solids G G Sample #03 5123/17 7:15am C P O & G G G C P G G G P G G C P G G C P G G d C P G G C P G G C P G G Transfer Relinquished By: Date/Time Received By: Date/Time 2. Temperature wh n Re elved: Accepted: Rejected: Resample R pu sted: •Delivered By: Received By:_ �o_. ��--P _ hate: �'f / Time: `'rnents: TURNAROUND: Compliance Inspection Report Permit: NCG140025 Effective: 07/01/16 Expiration: 06/30/17 owner: S & W Ready Mix Concrete Company LLC SOC: Effective: Expiration: Facility: New Hanover County - Burnett Blvd Facility (2209 N County: New Hanover 2209 Monroe St Region: Wilmington Wilmington NC 28402 Contact Person: Charles B Maynard Title: Phone: 910-592-1733 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Re prose ntative(s): Related Permits: Certification: Phone: Inspection Date: 08118/2016 Entry Time: 08:30AM Exit Time: 09:30AM Primary Inspector: Brian P Lamb Phone: Secondary Inspector(s): Ashby st d Phone Tom Thardnn ton Phone Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete Stonnwater/Waslewater Discharge COC Facility Status: Compliant ❑ Not Compliant Question Areas: .Storm Water (See attachment summary) Page: 1 Permit: NCG140025 Owner - Facility: S & W Ready Mix Concrete Company LLC Inspection Dale: 08/18/2016 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: Inspection conducted as part of multimedia inspection program. Site in compliance with NPDES stormwater permit. Ensure that wastewater is going to recycle pit. The last report had an issue with the prelimianary truck washout in the southeast comer of the property in regards to aquifer protection. The matter is under discussion at this point. In any case, the area in question should be re evaluated to detirmine if there is a better solution to drum washout or a set of practices that may be outlined to better serve the environmental impacts of the pits. Page: 2 Permit: NGG140025 Owner - Facility: 5 & W Ready Mix Concrete Company LLC Inspection Date: 08/18/2016 Inspection Type ; Compliance Evaluation Reason for Visit: Routine Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? 0 ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? 0 ❑ ❑ ❑ Comment: Permit and Outtalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? 0 ❑ ❑ ❑ # Were all outfalls observed during the inspection? 0 ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? 0 ❑ ❑ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? 0 ❑ ❑ ❑ Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? 0 ❑ ❑ ❑ Comment: Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? 0 ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? a ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? 0 ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? 0 ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? 0 ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? 0 ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? 0 ❑ ❑ ❑ # Does the Plan include a l3MP summary? 0 ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 0 ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? 0 ❑ ❑ ❑ # Does the facility provide and document Employee Training? 0 ❑ ❑ ❑ # Does the Plan include a list of Responsible i 0 ❑ ❑ ❑ # Is the Plan reviewed and updated annually? 0 ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? 0 ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? 0 [] ❑ ❑ Comment Page: 3 Permit: NCG140025 SOC: County: New Hanover Region: Wilmington Contact Person: Dan Edens Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Compliance Inspection Report Effective: 07/01/11 Expiration: 06/30/16 Owner: S & W Ready Mix Concrete Company LLC Effective: Expiration: Facility: New Hanover County - Burnett Blvd Facility (2209 N 2209 Monroe St Title: Plant Manager Certification: Wilmington NC 28402 Inspection Date: 07/23/2014 EntryTime: 01:OOPM Exit Time: 02-OOPM Primary Inspector: Jean Conway Secondary Inspector(s): Phone: 910-762-2399 Phone: Phone: 910-796-7215 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete StormwaterlVVastewater Discharge COC Facility Status: Compliant ❑ Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG140025 Owner- Facility: S & W Ready Mix Concrete Company LLC Inspection Date: 07123f2014 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: The site is compliant with the NPDES General Perrnit The drum mixing wash out area drains to a pipe leading to an unlined infiltration pit. This activity is not covered under the NPDES General discharge permit for ready mix facilities and may require a wastewater permit from DWR Aquifer Protection Section. I have referred this site to Morelia King AQ supervisor for inspection. Page: 2 Permit: NCGI 40025 Owner - Facility: 5 & 1N Ready Mix Concrete Company _l.0 Inspection Date: 07/23/2014 lnspeclion Type : Compliance Evaluation Reason for Visit: Routine Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ E ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ E ❑ Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ # Were all outfalls observed during the inspection? 11137 # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ M ❑ # Has the facility evaluated all illicit (non stormwater) discharges? M ❑ ❑ ❑ Comment: Qualitative Monitorinq Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? M ❑ ❑ ❑ Comment: Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? E ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? E ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ® ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ■ ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ❑ ❑ ❑ # Does the Plan include a BMP summary? 0 ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? E ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ # Does the facility provide and document Employee Training? ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? 0 ❑ ❑ ❑ # Is the Plan reviewed and updated annually? 0 ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? 0 ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? 0 ❑ ❑ ❑ Comment Page: 3 fi� "`=��� NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Hank Gay S & W Ready Mix Concrete Company LLC PO Box 872 Clinton, NC 28329-0872 Dear Permittee: Division of Water Quality Coleen H. Sullins Director August 1, 2011 Dee Freeman Secretary Subject: NPDES Stormwater Permit Coverage Renewal New Hanover County - Burnett Blvd Facility (2209 Monroe St) COC Number NCG140025 New Hanover County In response to your renewal application for continued coverage under stormwater General Permit NCG140000 the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended). The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Permit NCG140000 • A copy of the Technical Bulletin for the General Permit • Two copies of the Discharge Monitoring Report (DMR) Form for Stormwater • Two copies of the DMR Form for Wastewater • Two copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater and/or wastewater, and it specifies your obligations with respect to discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. If your Certificate of Coverage (COC) restricts authorization to discharge stormwater only (or other limited terms), you must contact the Stormwater Permitting Unit if you would like to request a modification to your COC. The first sample period of your permit begins July 1, 2011. However, because of the delayed mail -out of permit packages, your facility is expected to attempt to sample during the first sampling period, and must comply with sampling requirements beginning during the second sampling period. Your facility must sample a representative storm event between January 1 and July 30, 2012 (for stormwater sampling), and/or sample wastewater between October 1, 2011 and December 31, 2011 (or, if applicable, report "No Flow", as outlined in Fart V, Section E). Additionally, your facility has 6 months from the time of receipt of the permit to update SPPP to current standards. The more significant changes in the General Permit since your last Certificate of Coverage include the following (please note the names and numbers of sections have been changed from the previous permit revision): Part II: • Authorization to Construct (ATC) language was added to the permit and adapted to fit NCG140000. Part III: • The Stormwater Pollution Prevention Plan (SPPP) section has been updated to the most current language of our permits. Some additional conditions specific to this industry have been added to the SPPP language. Part IV: • Sections A & B: Revised provisions require stormwater discharges be sampled twice per year (instead of annually), and sampling results shall be compared to new benchmark values. (The previous cut-off concentrations have been removed). • Sections A & B. Revised provisions require the permittee to execute Tier One, Two & Three response actions: Tier One requirements for a first benchmark exceedence, and/or Tier Two response for a second consecutive benchmark exceedence, if applicable. Tier Two requires that the permittee institute monthly monitoring (reported to the appropriate Regional Offices) instead of twice -per -year monitoring. Monthly monitoring shall be done until three consecutive monitoring events show no benchmark exceedences. • Sections A & B: This permit now contains a provision that four exceedences of any benchmark will trigger increased DWQ involvement in the permittee's stormwater management and control actions (Tier Three). DWQ may direct the permittee to apply for an individual permit, institute specific monitoring, or may direct the implementation or installation of specific stormwater control measures. • Sections A & B: Failure to perform analytical stormwater monitoring requires that the permittee begin a monthly sampling scheme for both industrial stormwater discharges and/or stormwater discharges from VMA areas (where applicable). After 6 months of monthly sampling, the permittee may return to semi- annual sampling, unless otherwise specified by DWQ. • Sections A & B: A lower TSS benchmark of 50 mg1I for HQW, ORW, PNA and Tr Waters was added to this permit for these more sensitive waters. • Section B: The monitoring parameter Oil & Grease has been replaced by the parameter Total Petroleum Hydrocarbons. • Sections A, B & C: Inability to sample due to adverse weather must be reported in the SPPP. • Sections A, B & C. The terminology "Representative Storm Event" has been replaced by "Measurable Storm Event" in response to comments from industry groups. A measurable storm event is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must have been at least 72 hours prior, unless the permittee is able to document that a shorter interval is representative for local storm events during the sampling period, and obtains written approval from the local DWO Regional Office. • Section C: Qualitative monitoring must now be conducted semi-annually and is tied to the same measurable storm event as the analytical monitoring. • Section C: If the permittee fails to respond effectively to problems identified by qualitative monitoring, the permittee may be required by DWQ to perform corrective action. • Section D: This section has now been consolidated to one section with one set of combined tables for all types of authorized wastewater discharges. • Section D: The wastewater analytical monitoring schedule has been set to quarterly. • Section D: TSS limits have been revised for PNA, Trout and HQW waters per rule requirements in 15A NCAC 02B .0224. • Section D: 7Q10-based flow limits have been set for PNA waters per regulations in 15A NCAC 02B, • Section D: TPH monitoring requirements have been added to wastewater monitoring when stormwater runoff from VMA areas commingles with wastewater. • Section D: This wording in the permit has been removed: "For facilities which route stormwater and all process wastewater to a recycle system, no analytical monitoring of process wastewater discharges is required if that recycle system discharges as a result of a 10-year 24-hour (or larger) precipitation event." Part V: • Section A: For existing facilities previously permitted and applying for renewal under this General Permit: New elements of the Stormwater Pollution Prevention Plan for this permit renewal shall be developed and implemented within 6 months of the effective date of the initial Certificate of Coverage issued pursuant to this General Permit and updated thereafter on an annual basis. Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact these members of the Stormwater Permitting Unit: Jennifer Jones (919) 807-6379, Ken Pickle (919) 807-6376, or Bethany Georgoulias (919) 807-6372. Sincerely, � for Coleen H. Sullins cc: DWO Central Files Stormwater Permitting Unit Files Wilmington Regional Office W AT �9QG 6 November 19, 2007 Mr. Hank Gay S&W Ready Mix Concrete Co., Inc. 2209 Monroe Street Wilmington, NC 28402 Subject Dear Mr. Gay: `Michael F. Fasley, Governor William Cr. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality NPDES Compliance Inspection Report S&W Ready Mix Concrete Co., Inc. NPDES Permit NCG140025 New Hanover County The North Carolina Division of Water Quality conducted an inspection of the S&W Ready Mix Concrete Co., Inc. facility on October 17, 2007. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in NPDES Permit No. NCG140025. The facility appeared to be clean, well maintained and properly operated. The Stormwater outfall from the site appeared to be in good condition with no evidence of sediment from the site or presence of any pollutants of concern. The Stormwater Pollution Prevention Plan appeared to be thorough. The facility grounds were evidence that the Stormwater Pollution Prevention Plan is being implemented by personnel working at the facility. Attached is a copy of the compliance evaluation inspection. The summary page identifies a few items to be included in your updated/amended Stormwater Pollution Prevention Plan. Should you have any questions concerning the inspection, please contact me at 910-796-7343. Sincerely, 7z7. Linda Willis Environmental Engineer I Surface Water Protection Section Wilmington Regional Office cc: DWQIRaleigh Central Files NPDES General Permit Inspection Files. (New -Hanover County.) _ NPS Assistance and Compliance Oversight/Raleigh rlonc rdiCamlina ,/�lTtIfCA��f North Carolina Division of Water Quality 127 Cardinal Drive Extensiun Wilmington, NC 28405 Phone (910) 796-7215 Customer Service lntemet: www.ncwaterquality.ors Fax (910) 395-2004 1-877-623-6748 An Equal OpporturnitylAffrmative Action Employer— 50% Recycled110% Post Consumer Paper 0 Permit: NCG140025 SOC: County: New Hanover Region: Wilmington Compliance Inspection Report Effective: 081011C4 Expiration: 07/31/09 Owner: S & W Ready Mix Concrete Co Inc Effective: Expiration: Facility: S & W Ready Mix Concrete -New Hanover 2209 Monroe St Contact Person: Charles B Maynard Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): On -site representative Related Permits: Inspection Date: 10/1712007 Primary Inspector: Linda Willis Secondary Inspector(s): Hank Gay Title: Entry Time: 12:00 PM Wilmington NC 28402 Phone: 910-592-1733 Certification Exit Time: 03:30 PM Phone: Phone: 910-284-2664 Phone: 910-796-7396 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete Stormwater/Wastewater Discharge COC Facility Status: ■ Compliant Q Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 Permit: NCG140025 Owner • Facility: S & W Ready Mix Concrete Co Inc Inspection Date: 10/17/2007 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Facility did not have all monitoring reports on site but was able to secure them within a couple of days. All qualitative monitoring had been conducted per the permit requirements. No analytical monitoring was required since no vehicle maintenance operations are exposed to stormwater. Requested they update their SWP3 plan to include the reporting requirements identified in the Oil Spill Information provided on the DENR website (copy will be included with this inspection report to the permittee). Requested the facility amend their SWP3 plan for the following: 1. Modify the oil spill reporting requirements per DENR guidance. 2. Determine whether the containment structures for bulk chemicals provide adequate storage for the largest storage container and the 24 hour 25 year storm event. 3. Improve the USGS site map to include (and identify) all nearby surface waters, outfall location from the site and the receiving stream to which the eutfall discharges, and distance legend. The site map should should also identify all storage containers, drainage structures and impervious surfaces. Also correct the site map to show only one outfall as the other dishharges via sheet flow and therefore need not be identified as an outfall. 4. The requirements for the storage of chemicals in container in close proximity to one another requires secondary containment if the storage volume is greater than 1320 gallons. Please address this issue in the SWP3 regarding the need for secondary containment. For single large storage containers, if the volume is greater than 660 gallons, secondary containment is needed (and should include storage for the 24 hour 25 year storm event. The facility grounds are graded such that half the site drains to a recycle system that does not discharge and/or to a stormwater drop drain that discharges to a non discharging settling basin. Once the sediment exceeds half the volume of the settling basin, the solids are removed. The other half of the facility drains to the only outfall from the site via a ditch. That half of the facility does not have the operations portion of the facility, but the office building and parking areas. The facility should work on regrading some of the areas that appear to be showing signs of erosion. The facility grounds were well kept and removal of cement fines are managed by using a street sweeper. The facility appeared to be practicing good housekeeping measures, identified in their SWP3 plan. The plan was complete in providing all the components as required in the NPDES general permit. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑ Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? e ❑ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? 0 ❑ ❑ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ® ❑ ❑ ❑ Comment: Page: 2 North Carolina Department of Environment and Natural Resources Oil Spill Informatiloxa NC Surface Water Quality Standards 15A NCAC 02B .0211 (2) Conditions Related to Best Usage The waters shall be suitable for aquatic life propagation and maintenance of biological integrity, wildlife, secondary recreation, and agriculture Sources of water pollution which preclude any of these uses on either a short-term or long-term basis shall be considered to be violating a water quality standard 13)jf) Oils • Only such amounts as shall not render the waters injurious to public health, secondary recreation or to aquatic life and wildlife or adversely affect the palatability of fish, aesthetic quality or impair the waters for any designated uses • Shall include but not be limited to substances that cause a film or sheen upon or discoloration of the surface of the water or adjoining shorelines NC Surface Water Quality General Statutes i • • " Hazardous Substances• • • IIIt shall z ps4 �t n !y l be for any • • 1 • - • cause todischarged, •• other hazardous{)� rj,substances i` o or upon.. � t0� landsbeaches, or or • an y sewer, surface water drain, or other waters that drain into the waters of this State,regardless fault of thepersoncontrol• the oil • y • • •regardless• -t • a QM conduct,whether the discharge was the result of intention or negligent • or other cause �k},i`\°,°z�^a+ alyd ,�ha•4>f� I ?�y^ K1, llfV ik,R _r_+, 4k p,w r ra f .} ° '� 'tS: �.k t E _ n• S. _ J 4 a S� j�' ... fir^ �w E ' ' _` s+^ i �,;r A � � h t` .b� � � �� #� I dar" •tx(~S :ai 1 � fr i E,3 i°� �w p'Sri �: �#z _ • I,�, '"�r;. �3+ 'F, iw ce'.'x <�z�+�y ,!t'"�.``".Ea � �>t � ' ` #,,�'� �.�`-., -;:L "' tti 4,. �` r I<. - x •�- �C €a�;r��`.:�.+'r�"3i,1E ��- �� EraiM4Olt) t!) rViiaM" w^�c, �IyRnpyr�s�,.� li_r•:.«���,a�. pjs�{•.. s� �E - ��" ���ysd. c 7-�"n �ri I Ia .n�'�F.I 1I 1I� N�^a � _.) d�,t• g tah f �yE q{I l,r, a 1 A' *,� s ca�� j 50 i i} .w$�"4r,,f �.�'` �t`v �nr' ��vr''' 'Yi ��. fkt c�i� .i� r°'*���.`"�t��'�'ast� ���'�' s Y�`I'; E j..r.<•> .. ��i,x,�.s:�"�` ,� ;' uie ty. $ ¢r.a.�ia�rac'.',� t'''V4;,i`34%��.!.x.°,m.i xn.a�`�'""'°-'.�'L"a'�".3- II1•�..I rl�.. s �% S'v9'j .:..�J.:i. Oil Slath Trustee Council Violations of State Water Quality Rules and Regulations Can Result in the Assessment of Civil Penalties Oil and hazardous waste may carry penalties of up to $5,000 per day Illegal discharges may carry penalties of up to $25,000 per day Stream standard violations that coincide with spills may carry penalties of up to $25,000 per day r North Carolina Department of Environment and Natural Resources -r----�i1 Spill Informatio CD. Did you know...? • It only takes one drop of oil to contaminate 50 gallons of fresh water • Improperly disposed oil from one vehicle's routine oil change can contaminate a million gallons of fresh water • Oil in runoff from land, municipal, and industry waste makes up the majority of oil pollution in. oceans (approximately 100 times the amount of oil from big spills or major tanker accidents) • Oily runoff from a city of 5 million people, over one year could contain as much oil as a large tanker spill • Oil discharged to storm drains will contaminate streams, rivers, and lakes Contact Information Asheville Regional Office (828) 296-4500 Mooresville Regional Office (704) 663-1699 Winston-Salem Regional Office (336) 771-5000 Raleigh Regional Office (919) 791-4200 Fayetteville Regional Office (910) 433-3300 i Wilmington Regional Office (910) 796-7215 Washington Regional Office (252) 946-6481 NC Emergency Mgt (after hrs) (800) 858-0368 US Coast Guard/ National Response Center (800) 424-8802 Handling Oil Spills • A person that has control over petroleum that is discharged into the environment must immediately take measures to collect and remove the discharge • No chemicals or treatment materials which may be detrimental to the environment or natural resources may be used to contain, treat, or disperse the discharge Report Oil Spills Within 24 Hours To DENR Regional Office (Or NC Emergency Management if after normal business hours) • Any spill ? 25 gallons • Any spill regardless of amount that causes a sheen on surface waters • Any spill regardless of amount that occurs within 100 feet of surface waters • Any oil spill < 25 gallons that cannot be cleaned up within 24 hours Service ®� S&W Ready Mix Concrete Co., Inc. Quality 1395 Turkey Hwy. • P.O. Box 872 • Clinton, NC 28328 • (910) 592-1733 • FAX (910) 592-1634 S4 November 29, 2005 DEC 0 Z005 Wilmington Regional Office Attn: Mr. Wes Hare 127 Cardinal Drive Ext, Wilmington, N.C. 28405 Subject: Storm Water Permit No. 140025 Dear Mr. Hare: This letter is in response to the Notice of Violation that was received on November 21, 2005 for the deficient secondary containment valve at the Monroe Street location. Immediately after the inspection, Dan Edens manager for the Wilmington area, repaired the containment valve and the material surrounding the release point has been removed. Since the inspection, it has been determined that the last truck to deliver diesel fuel to the site on October 10, 2005 inadvertently backed over the valve and pipe. The material on the ground located between the containment valve and swale is on top of an existing concrete slab. Approximately two inches of soil in an area of about 10 feet by 15 feet was removed and is currently being stockpiled on site to be remediated. Concrete sand was placed back in all the areas that were disturbed. Please take into consideration that the containment system was not compromised for more than a couple of weeks and the immediate response that was taken to correct the deficiency once it was discovered during your review. S&W Ready Mix would like to request that the Notice of Violation be reduced to a Notice of Deficiency due to the aforementioned immediate response. Attached is the monthly secondary containment documentation that was received for the Wilmington facility. If you have any questions or concerns please do not hesitate to contact me at (910) 284-2664. Sincerely, Hank Gay t Plant: �' Inspector: J, Date: L aj. Inspected Items OK Problem/Comments Drop Cords — Free of splices, cuts or defects, with ground plug in place. Weigh Hopper — Swings freely no binding in scale train, no binding of scale cables,' hopper properly vented, boots and diaphragms in good Condition. Cement Batcher — Discharge gate seals ,properly, Dust Shroud on Truck Batcher — Good condition, functionincr. Silos — No material build up on top. Ladders --- Good condition' cages /�►o G� on ladders over 20 ft. Elevated Platforms —Free of debris, tools, and equipment. Decking, railings, toe boards in good condition, safe. Bag House & Dust Collector — Inspected and cleaned, all torn or damaged bags replaced. Wash Rack -- Steps / ladders and guardrails in good condition walking surface unobstructed. Wash Pit -- Adequately cleaned, guardrail up, gates closed, sediment system functionin . Returned Concrete Area — Area maintained on a daily basis by loader operator. Returned concrete �+ laced in small piles for processing. Stabilization Procedure —Have all drivers been properly trained in over -night wash water stabilization rocedure. (lf a licabie) Fuel Storage — No smoking sign and fire extinguisher in place, drain valve closed, no leaks in delivery system, no visible sign of fuel spill outside containment area. r. ac41a� iaa��tii..i1V 11 �. i1GVt�1lJ 1. J Plant- Jnspector �jjDate- ZLI&_�,,— ' items OK Problem/Comments Drop Cords —Free of splices, cuts or defects, with ground plug in place. Weigh Hopper -- Swings freely no binding in scale train, no binding of scale cables, hopper properly vented, boots and diaphragms in good Condition. Cement :Batcher — Discharge gate seals properly. Dust Shroud on Truck Batcher -- Good condition, functioning. Silos — No material build up on top. Ladders — Good condition, cages on ladders over 20 ft. Elevated Platforms — Free of debris, tools, and equipment. Decking, railings, toe boards in ` Rood condition, safe, Bag House & Dust Collector — Inspected and cleaned, all torn or damaged bags replaced. Wash Rack — Steps / ladders and / guardrails in good condition walking surface unobstructed. Wash Pit — Adequately cleaned, guardrail up, gates closed, sediment system functioning. Returned Concrete Area --- Area maintained on a daily basis by loader operator. Returned concrete laced in small piles for processing. Stabilization Procedure —Have all drivers been properly trained in over -night wash water stabilization procedure, (If applicable) Fuel Storage — No smoking sign and fire extinguisher in place, drain valve closed, no leaks in delivery system, no visible sign of fuel spill outside containment area. XllhePlant Inspector Date _ ,r,,��`J Containment and Aboveground Storage Tank Monthly Inspection Check the Appropriate Space ( ) Item Symbol Comments Leaks from Tanks Yes( No(/ (Visual) Leaks from Piping (Visual) Yes (} No Tank Labeling Yes ( /No ( } Containment Valve Locked Yes { No ( } Emergency Spill Equipment Yes (,Y/No ( } in Place Cracks in Impoundment Walls Yes( No ) Damage to Impoundment Walls Yes( No i Rainwater Inside Impoundment Yes( No Visible Sheen on Water Yes () No { Rainwater Released Gallons Drained (Approx.) (Runoff Must Be Clean) Yes (,4/No Fuel Storage - No Smoking Sign Yes k,)Ao ( ) and Fire Extinguisher in Place Fuel Storage - Drain Valve Closed, No Leaks in Delivery System, No Yes UAo ( ) Visible Sign of Fuel Spill Outside Containment Area Trash and Debris Inside of t,/, Ga Containment Area Yes (L� No( ) Signature (Inspector) ' Plant #- - Inspector — Date '� 6 Item Good Housekeeping Checklist Svmbol Comments Grounds Free of Trash and Debris, Driveway Clean, GrasslShrubs Yes (4-f No ( } Cut and Trimmed? Driver's Room Clean & In Order? Yes ( No { } Current Air Permit on Site? Yes No { } If Yes What Is the Permit # Bag House Inspection Complete Yes( No( } And Monthly Records On File?� v Dust collection system Yes ( No ( functioning properly? Is there a stormwater plan Yes( ) No( If Yes What is the Current Permit # f ][[• `f 19�tti on site? Stabilizer utilized on a daily Yes (✓j No( } basis to minimize water useage? Runoff controls, such as silt fence, f rock check dams, detention ponds, Yes (vj`No ( ) in place and properly maintained? Water Re -cycling System Working Yes (_No ( ) Properly? Emergency Spill Kits on all Trucks? Yes (No( i ZEmergency Spill Kit Located at Site? IYes (-I No ( ) I — r _ c r, Are 55 gallon drums or 5 gallon buckets of used oil exposed to Yes-(.) No (� rainwater that may cause Spillage? Fuel Storage - No Smoking Sign Yes'( No {. ) and Fire Extinguisher in Place? Fuel Storage - Drain Valve Closed, No Leaks in Delivery System, No Yes No ( } Visible Sign of Fuel Spill Outside Containment Area? Return Concrete Area - Area Maintained on a Daily Basis by Yes { No ( ) Loader Operator? Signature (Inspector) W". n Environmental Note By signing this sheet, I acknowledge that I have participated in a Stormwater Pollution .Prevention Plan training session. Date: Print Name: Signature. 2. 2. 3. 3, 4. 4. ' 5. 5. 6. 6. .7. 7. 8. 8. 9. 9. 10. 10. 11. 11. 12. 12. 13, 13. 14. 14. 15. .15. Plant # �J_� Inspector Date Containment and Aboveground Storage Tank Monthly Inspection Check the Appropriate Space ( ) Item Symbol Comments Leaks from Tanks Yes ( o (Visual) Leaks from Piping (Visual) Yes( ) No Tank Labeling Yes ( No ( } Containment Valve Locked Yes (-TNo ( } Emergency Spill Equipment Yes �-rNo ( } in Place Cracks in Impoundment Walls Yes( ) No { Damage to Impoundment Walls Yes( ) No Rainwater Inside Impoundment Yes (--rNo ( } Visible Sheen on Water Yes (} No Rainwater Released Must Be Clean) Yes (-j-'No Gallons Drained (Approx.) (Runoff ( } Fuel Storage - No Smoking Sign Yes ( No { } and Fire Extinguisher in Place Fuel Storage - Drain Valve Closed, 11 No Leaks in Delivery System, No Yes (4/No Visible Sign of Fuel Spill Outside Containment Area Trash and Debris inside of Containment Area Yes( No ) (-}� Signature (Inspector) ti .L Inspector Good Housekeeping Checklist Item Symbol Comments Date j7I?�/,cam Grounds Free of Trash and Debris, Driveway Clean, Grass/Shrubs Yes (11--N'o ( J Cut and Trimmed? Driver's Room Clean & In Order? Yes ( No ( ) Current Air Permit on Site? Yes (L,o () If Yes What Is the Permit # Bag House Inspection Complete Yes( ) No( } And Monthly Records On file? ill W N Dust collection system Yes (vr'No ( ) functioning properly? Is there a stormwater plan Yes No () If Yes What is the Current Permit # on site? Stabilizer utilized on a daily Yes (W 'No ( ) basis to minimize water useage? Runoff controls, such as silt fence, rock check dams, detention ponds, Yes ( -No ( ) in place and properly maintained? Water Re -cycling System Working Yes o ( ) Properly? Emergency Spill Kits on all Trucks? Yes (,/No ( ) Emergency Spill Kit Located at Site? Yes (0 ( ) Are 55 gallon drums or 5 gallon buckets of used oil exposed to Yes( ) No (•')� rainwater that may cause Spillage? Fuel Storage - No Smoking Sign Yes No (. ) and Fire Extinguisher in Place? Fuel Storage - Drain Valve Closed, No Leaks in Delivery System, No Yes ('-) o ( ) Visible Sign of Fuel Spill Outside Containment Area? Retum Concrete Area - Area Maintained on a Daily Basis by Yes (l" ( ) Loader Operator? Signature (Inspector)_, 15�ls ■ Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery is desired. ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailplece, or on the front if space permits. 1. Article Addressed to: A. Signature X ❑ Agent —� .y„��' ❑Addressee B. Received by Prin d Name) C. Oat of Deli xo.. Ix 7Y ) y(d D. Is delivery addross different from item 1 ? ❑ Yes If YES, enter delivery address below: ❑ No Express Merchandise —❑ Insured Mail 0 C.C.D�t' / 4. Restricted Delivery? (Extra Fee) V ❑ Yes 2. Article Number — (Transfer from service label) 7002 1 o 0 o 0005 2389 7 518 PS Form 3811, February 2004 Domestic Return Receipt 102595-02-M-1540 UNITED STATES POSTAL SERVICE First -Class Mail Postage & Fees Paid LISPS Permit No. G-10 • Sender: Please print your name, address, and ZIP+4 in this box • NC Division of Water Quality Attn: /-?LEU R1v..5,v1 vk-- 127 Cardinal Drive Extension Wilmington, NC 28405-3845 r-0-14 lll III ll llfl ll Ill ll IIIlflfff 11 Ill lIII ltill 111111If Ill IIll III If WATE-q Michact F. Fasley, Governor �0 G WilliamG. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources 0 Alan W. KIlntek, P.E. Director DiViSiCn of Water Quality November 18, 2005 CERTIFIED MAIL NUMBER 7002 1000 0005 2389 7518 RETURN RECEIPT REQUESTED Mr. Hank Gay, Safety and Environment Manager S&W Ready Mix Concrete Co., Inc. 907 Warsaw Road Clinton, NC 28328 Subject: NOTICE OF VIOLATION Stormwater Permit No. NCG140025 S&W Ready Mix Concrete Co., Inc. Wilmington/Monroe Street Facility New Hanover County Dear Mr. Gay: On November 10, 2005, Wes Hare of this office visited the subject facility. This visit was in response to concerns from the City of Wilmington's Stormwater Program regarding compliance with the aforementioned permit. Upon arrival, Mr. Hare met with Mr. Sandy Hart, at which time issues raised by the City (heavy solids accumulation on the street) were discussed and permission_ was obtained to inspect the site. Upon inspection of the front loading, unloading, aggregate storage and wash down areas, it appeared all water was retained onsite. This water either drains to the storage pond or to the wash down basin, where it is utilized in plant processes. At the time of the inspection, there was no major accumulation of solids on the road or roadside gutter. There did appear to be tracks on the street from the south driveway from trucks exiting the site. The periodic use of your sweeper should help reduce any accumulation on the roadway and gutter. Staff discovered during the visit that the pipe/valve on the secondary containment structure for the diesel tanks had been removed. This removal allowed the spillage of the fuel/water mixture onto the ground, adjacent to a drainage ditch. Immediate action should be taken to repair or replace this -outlet so as to stop any further loss of product. You are also required to remove/remediate all contaminated soil resulting from the spill. The removal and proper disposal of collected product in the containment structure is recommended to prevent future incidents. Please address these concerns immediately and provide our office with written notification within fifteen calendar days as to the status of the corrections. Please call Mr. Hare if you have any further questions regarding this Notice. Suety,' Ed Beck Surface Water Regional Supervisor wh: S&Wnov111805 cc: Dave Mays � WiRO files, Central Files NorthCar°lino ,Natirrally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone: (919) 733-7015 C ustomer Service Internet: httpa1h2o.enr.slate.nc.us $12 N. Salisbury St. Raleigh, NC 27604 Fax: (919) 733-9612 1-877-623-6748 Wilmington Regional Office 127 Cardinal Drive Ext. Wilmington, NC 28405 Phone: (910) 796-7215 An Equal Opportunity/Affirmative Action Employer Fax: (910) 350-2004 C3 rN Er } m �7f7J Postage © Certified Fee o2. ?0 J�&Q05 4\ .d 23 Return Receipt Fee J / He �� O 4 (Endorsement Required) �� \� �- O Restricted Delivery Fee �O t3 (Endorsement Required) *"a Total Postage & Fees M sent To �,'�.{� �'� b1S lf4iY,� fr-!J EGr D - ca------- Y-- `�~ x--•-----••-- t� street, flpf. No.; or PO Box No. fO 7 City, State, f,P+4 CL 141-rN IV zS 3 2 $ ■ Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery Is desired. ■ Print your name and address on'the reverse. s✓ that we can return the card to you. ■ Attach this card to the back of the mailpiece, or on the front if space permits. 1..j A�rticcfo Addressed to: SJ. . "" T a, ❑ Agent ❑ Addre IV by(P1f1�ntqVName) C, Dat ofD verb D^ Is delivery, address di rent from item 17 ❑ Yes if YES:sA-delivery address below: ❑ No 3. Wvi[56-Type_ gCer ified Mail ❑ Express Mail Registered ❑ Return Receipt for Merchandise ❑ Insured Mall -❑ C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ yes 2. Article Number 1 (Transfer from service fabeq w 7.002 1000 0005 2389 7 5 O 1i PS Form 3811, February 2004 Domestic Return Receipt 102595-02-M-1W UNITED STATES POSTAL SERVICE First -Class Mail Postage & Fees Paid USP5 Permit No. G-10 r • Sender: Please print your name, address, and ZIP+4 in this box • _;a. NC Division of Water Quality Attn: OkO � 127 Cardinal Drive Extension o Wilmington, NC 28405-3845 a O�OF W A rFRQG Michael F. Easley, Governor WilliamG Ross Jr., Secretary 7 North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality December 16, 2005 CERTIFIED MAIL NUMBER 7002 1000 0005 2389 7501 RETURN RECEIPT REQUESTED Mr. Hank Gay, Safety and Environment Manager S&W Ready Mix Concrete Co., Inc. 907 Warsaw Road Clinton, NC 28328 Subject: Request to Reduce NOV to Notice of Deficiency Stormwater Permit No. NCG140025 S&W Ready Mix Concrete Co., Inc. Wilmington/Monroe Street Facility New Hanover County Dear Mr. Gay: Your letter dated November 29, 2005 requesting that this office reduce the issued Notice of Violation (NOV), which resulted from the November 101h inspection of your facility, has been received. To review, the NOV noted the discharge of oily waste from the secondary containment structure for the diesel tanks at the site. This discharge is in violation of NC General Statute 143-215.83, as follows: § 143-215.83. Discharges. (a) Unlawful Discharges. — It shall be unlawful, except as otherwise provided in this Part, for any person to discharge, or cause to be discharged, oil or other hazardous substances into or upon any waters, tidal flats, beaches, or lands within this State, or into any sewer, surface water drain or other waters that drain into the waters of this State, regardless of the fault of the person having control over the oil or other hazardous substances, or regardless of whether the discharge was the result of intentional or negligent conduct, accident or other cause. In your November 291h response, you stated the discharge was the result of the diesel delivery truck backing over the outlet pipe/valve. The placement of guards near the structure is recommended so as to prevent any future occurrences. While the Division applauds all efforts made to resolve this issue at the facility, the NOV will not be retracted. Please call Mr. Wes Hare if you have any further questions regarding this response. SinC r r, Ed Beck Surface Water Regional Supervisor wh: S&Wnov1 1 1805b cc: WiRO files, Central Files One NorthCarolina North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone: (919) 733-7015 Customer Service Internet: http:11h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 Fax: (919) 733-9612 1-877-623-6748 Wilmington Regional Office 127 Cardinal Drive Ext. Wilmington, NC 28405 Phone: (910) 796-7215 An Equal Opportunity/Affirmative Action Employer Fax: (910) 350-2004 Se, ic€ =u . S&W Read Mix concrete Co., y Inc. Quality ' 1395 Turkey Hwy. • P.O. Box 872 • Clinton, NC 28326 • (910) 592-1733 • FAX (910) 592-1634 November 29, 2005 Wilmington Regional Office Attn: Mr. Wes Hare 127 Cardinal Drive Ext. Wilmington, N.C. 28405 Subject: Storm Water Permit No. 140025 Dear Mr. Hare. - This letter is in response to the Notice of Violation that was received on November 21, 2005 for the deficient secondary containment valve at the Monroe Street location. Immediately after the inspection, Dan Edens manager for the Wilmington area, repaired the containment valve and the material surrounding the release point has been removed. Since the inspection, it has been determined that the last truck to deliver diesel fuel to the site on October 10, 2005 inadvertently backed over the valve and pipe. The material on the ground located between the containment valve and swale is on top of an existing concrete slab. Approximately two inches of soil in an area of about 10 feet by 15 feet was removed and is currently being stockpiled on site to be remediated. Concrete sand was placed back in all the areas that were disturbed. Please take into consideration that the containment system was not compromised for more than a couple of weeks and the immediate response that was taken to correct the deficiency once it was discovered during your review. S&W Ready Mix would like to request that the Notice of Violation be reduced to a Notice of Deficiency due to the aforementioned immediate response. Attached is the monthly secondary containment documentation that was received for the Wilmington facility. If you have any questions or concerns please do not hesitate to contact me at (910) 284-2664. Sincerely, Hank Gay y Sep is ,: y . n 00(W Read Mix Concrete Inc. ouallity v Co., 1395 Turkey Hwy, • P.O. Box 872 • Clinton, NC 28328 • 910592-1733 • FAX 910 592-1634 November 29, 2005 Wilmington Regional Office Attn: Mr. Wes Hare 127 Cardinal Drive Ext, Wilmington, N.C. 28405 Subject: Storm Water Permit No. 140025 Dear Mr. Hare: This letter is in response to the Notice of Violation that was received on November 21, 2005 for the deficient secondary containment valve at the Monroe Street location. Immediately after the inspection, Dan Edens manager for the Wilmington area, repaired the containment valve and the material surrounding the release point has been'removed. Since the inspection, it has been determined that the last truck to deliver diesel fuel to the site on October 10, 2005 inadvertently backed over the valve and pipe. The material on the ground located between the containment valve and swale is on top of an existing concrete slab. Approximately two inches of soil in an area of about 10 feet by 15 feet was removed and is currently being stockpiled on site to be rernediated. Concrete sand was placed back in all the areas that were disturbed. Please take into consideration that the containment system was not compromised for more than a couple of weeks and the immediate response that was taken to correct the deficiency once it was discovered during your review. S&W Ready Mix would like to request that the Notice of Violation be reduced to a Notice of Deficiency due to the aforementioned immediate response. Attached is the monthly secondary containment documentation that was received for the Wilmington facility. If you have any questions or concerns please do not hesitate to contact me at (910) 284-2664. Sincerely, Hank Gay U. stal Service,. CERTIFIED MAIL,r, to RECEIPT 1A (Domestic Mail Only; No Insurance Coverage Provided) www.usps.corna For delivery information visit our website at 00FHCI5rL USE MEMM ME® . ................ PS Form 3800, June 2002 See Reverse for Instructions ■ Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery is desired. ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailpiece, or on the front it space permits. 1. Article Addressed to: "C'Ov' Cla`% ��arsc P.oad 2. Article Number (Transfer from service to PS Form 3811, August 2001 A. Sign lure X r ❑ Agent 1 © Addressee B. R � eived by (Printed Name) C. D to of Deliv 98►s0� Alobl` D, Is delivery address different from item 1? ❑ Yes a If YES, enter delivery address below: ❑ No 3. Service Type Certified Mail ❑ Express Mail ❑ Registered ❑ Return Receipt for Merchandise ❑ Insured Mail ❑ C.O.D. 4. Restricted Delivery? (Extra Fee) 7003 2500 0000 8824 2832 Domestic Return Receipt ❑ Yes 102595-02-M-1540 UNITED STATES POSTAL SERVICE 1* First -Class Mail Postage & Fees Paid LISPS Permit No. G-10 * Sender: Please print your name, address, and ZIP+4 in this box' North Carolina Departmcnt of gnvironmcnt and Natural Resources 127 Cardinal Dr. Extension Wilmington, NC 28405 oamwhip 11t I I I 1 t 1It1 I I I I 1 11111111111111111111 11 11111111 1, 11 111 1 111111 C� wArFRp Michael F. Easley, Governor `O � William G. Ross Jr., Secretary r' North Carolina Department of Environment and Natural Resources 4 `C Alan W. Klimek, P.E. Director Coleen H. Sullins, Deputy Director Division of Water Quality September 5, 2003 CERTIFIED MAIL # 7003 0500 0000 8804 2832 RETURN RECEIPT REQUESTED Mr Hank Gay, Safety and Environment Manager S&W Ready Mix Concrete Co., Inc. 907 Warsaw Road Post Office Box 872 Clinton, North Carolina 28328 Subject: NOTICE OF VIOLATION Permit No. NCG140025 S&W Ready Mix Concrete Co., Inc. Monroe Street Facility New Hanover County Dear Mr. Gay: On September 4, 2003, Mr. Ed Beck of this office met with you at the subject concrete plant located in Wilmington, North Carolina. The main focus of the meeting was the excessive amount of concrete solids leaving the facility from the western entrance. This problem was raised by the City of Wilmington Stormwater Program more than one year ago because it is impacting the city's street and stormwater collection system. Furthermore, you and I discussed the problem early this year. Effective action has not yet been taken to resolve the problem. Certificate of Coverage NCG140025 states that the facility is covered under General Permit No. NCG140000. This permit requires, in part, that a Stormwater Pollution Prevention Plan be developed that contains several elements including a Stormwater Management Plan. The Stormwater Management Plan that has been developed states that water from the aggregate stockpiles drains into the settling basin. Currently, the water from several of the aggregate piles drains toward the western entrance and is further tracked in that direction by trucks exiting the site. The permit states that all facilities and systems of treatment and control must receive proper operation and maintenance at all times. The recycle system for the truck wash facility needs further operation and maintenance attention. The inlet drains that are to allow water to flow from the wash pad to the system are blocked with solids except for one small area, allowing water to pond on the wash pad. This allows solids to settle onto the pavement makes water and solids available to be tracked out of the site by the trucks. It is further understood that the pipe that returns water from the recycle system to the plant for recycling as makeup water is restricted, reducing the functionality of the system. Settled solids also need to be removed from the recycle system. An effective plan must be developed, and action must be taken, to keep solids from exiting the site. The recycle system needs to receive repair and maintenance attention to allow it to function properly. Other actions must also be evaluated. The pavement could be graded to allow stormwater runoff and water from wetting the aggregate piles to flow to the recycle system or other system to capture solids. Systems such as vegetated swales or filter systems could be installed in the unpaved areas on both sides of the entrance. The use of these unpaved areas for stockpiling solids from the recycle system should probably be discontinued. The aggregate piles could be covered with a shading mesh to reduce the drying action of the sun and low volume spray nozzles could be installed. This has been successfully done at other concrete plants. The area of broken or lowered pavement that currently allows water to pond in the vicinity of the entrance could be repaired to reduce tracking. The area could be routinely swept to recover solids. Low volume, high pressure, washing equipment could be installed. N. C. Division of Water Quality 127 Cardinal Drive Extension (910) 395-3900 Wilmington Regional Office Wilmington, NC 28405 (910) 350-2004 Fax Customer Service 1-877-623-6748 AVA ADC R Mr. Hank Gay Page two September 8, 2003 Within fifteen days of receipt of this letter, please submit a proposal for addressing the problems stated in this notice, including a schedule for implementing the actions in a timely manner. Also, the cement solids that have been deposited on Virginia Avenue must be removed as soon as possible but in no case more than fifteen days. Please call Mr. Beck if you have questions or wish to discuss this matter further. Sincerely, Rick Shiver Water Quality Regional Supervisor eb: ncg940025 nov 903 cc: Dave Mays Water Quality Regional Files Central Files 0 r" Avo 71NVH State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director CHARLES MAYNARD S & W READY MIX CONCRETE CO. INC. P.O. BOX 872 CLINTON, NC 28329 Dear Permittee: 1 • • NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT ANo NATURAL RESOURCES July 26, 1999 Subject: Reissue - NPDES Stormwater Permit S & W Ready Mix Concrete Co. Inc. COC Number NCG140025 New Hanover County In response to your renewal application for continued coverage under general permit NCG140000, the,Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A copy of general stormwater permit NCG140000 * A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to certify that you have developed and implemented the SPPP as per the conditions of the permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT SEND the SPPP with the signed form. * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements, and addresses frequently asked questions * A Certificate of Coverage Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Darren England of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 545 Sincerely, for Kerr T. Stevens cc: Central Files Stormwater and General permits Unit Files Wilmington Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140025 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S & W READY MIX CONCRETE CO. INC. is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process wastewater and stormwater from a facility located at S & W READY MIX CONCRETE CO. INC. 2209 MONROE ST WILMINGTON NEW HANOVER COUNTY to receiving waters designated as Wilmington MSSS to Cape Fear River in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, I1, III, IV, V, and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective August 1, 1999. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 26, 1999. for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission Slate of North Carolina Department of Environment, Health and Natural Resources 4 ° o Division of Environmental Management James B. Hunt, Governor ®C F4 Jonathan B. Howes, Secretary C A. Preston Howard, Jr., P.E., Director February 24, 1995 Charles B. Maynard S & W Ready Mix Concrete Co., Inc. P. O. Box 872 Clinton, NC 28328 Subject: Permit No. NCG140025 S & W Ready Mixed Concrete 2209 Monroe St. Wilmington New Hanover County Dear Mr. Maynard: In accordance with your application for a stormwater discharge permit received on November 18, 1994, we are forwarding herewith the subject state - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-21.5 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. The stormwater permit you are receiving, NCG 140000, does not permit wasting or dumping excess concrete directly into storm sewer outfalls or waters of the state. Any facility which either dumps excess concrete or washes excess concrete into storm sewers or waters of the state will be operating in direct violation to both the terms of this permit and the North Carolina General Statutes. Such a discharge shall be considered an illegal discharge and may subject the owner to enforcement actions in accordance with North Carolina General Statutes 143-215.6A. If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611 -7447. Unless such demand is made, this decision shall be final and binding. Please take notice this permit is not transferable. Part U, B.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper r page 2 S W Ready Mixed Concrete Co., Inc. If you have any questions concerning this permit, please contact STEVE ULMER at telephone number 919/733-5083, Ext. 545. Sincerely, Original Signed By Coleen H. Sullins A. Preston Howard, Jr., P. E. cc: Mr. Roosevelt Childress, EPA Wilmington Regional Office r STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO. NCG140000 CERTIFICATE QF COVERAGE NO, NCG140025 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted' by:theVorth Carolina Environmental Management Comm_ ission,•and the Federal Water Pollution Control Act, as amended, S & W Ready Mix Concrete Co., Inc. is hereby authorized to discharge stormwater and rinse waters from a facility located at 2209 Monroe St. Wilmington New Hanover County to receiving waters designated as the Cape Fear River and the City of Wilmington Storm Sewer System in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCGI40000 as attached. This Certificate of Coverage shall become effective February 24, 1995. 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I229 (W1LMINGTON) '230 1231 CAROLlNA BEACH r6 Mi. 54521dr Nw SCALE 1:24000 3 �5� 0 I� /} �� M low 1000 2000 3000 4000 5000 6000 7000 FEET • GN 1 .5 0 1 KILOMETER 5 ' &9MILS t•39• CONTOUR INTERVAL 5 FEET 29MILS r+ /� f1�7 DATUM IS MEAN SEA LEVEL 1 [l+ 'T 4c)oG ,DEPTH CURVES AND SOUNDINGS IN FEET —DATUM IS MEAN LOW WATER S� 0� . 11 N`I JX fLr7HE h1FAN RANGE OF TIDES APPROXIMATELY FEET UTM GRID AND 1970 MAGNETIC NORTH �`l�`J } [l ►�G DECLINATION AT CENTER OF SHEET '1 THIS MAP COMPLIES WITH NATIONAL MAP ACCURACY STANDARDS FOR SALE BY U. S. GEOLOGICAL SURVEY, WASHINGTON, D. C. 20242 A FOLDER DESCRIBING TOPOGRAPHIC MAPS AND SYMBOLS IS AVAILABLE: ON REQUEST FACILITY . + ' G . COUNTY", X1Ax/DV&-rl J WDES y Alcc, 14 as 2 �zs 23 MAP # 'T Z� S vv .�, ..t Lr i, DE `� 30 -'- BREAM TY ��. one) Ss CLASS ST'orz M ► VA Ev-46R.PAT!3-M DATE i a'i 4i �i a STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140025 STORMWATER AND/OR PROCESS WASTEWATER NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S & W Ready Mix Concrete Company LLC is hereby authorized to discharge stormwater and/or wastewater from a facility located at and/or operate an approved wastewater treatment system located at: New Hanover County - Burnett Blvd Facility (2209 Monroe St) 2209 Monroe St Wilmington New Hanover County to receiving waters designated as CAPE FEAR RIVER, a class SC waterbody in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective August 1, 2011. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this 151day of August, 2011. for Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Best Management Practices Best Management Practice Environmental Impact Description Comments Process water recycle system Reduce water usage Recycle water at the truck wash down for concrete production Added Water storagage tank. To increase Holding Capacity. Dust collection system at truck load out area and silos Significantly reduces air emissions Central dust collection system System is currently in operation. Recycle return concrete No off -site disposal in landfill Recycle material sold as crusher run Material crushed with company owned portable crusher Return concrete used for making blocks No off -site disposal in landfill Blocks utilized for aggregate storage and privac walls Three forms are on site and are utilized daily Recycle waste paper and plastic No off -site disposal in landfill Recycle bins located on the site Paper, plastics and cardboard are currently being recycled. Imrpove visual appearance of the facility Improves site Aesthetics Concrete wall 480 feet long 8 feet high Located on front grope line. Esthetic and noise reduction Prevents fugitive emmissions Secondary containment constructed around all ASTs Contains accidental spills from ASTs Concrete secondary containment for all ASTs Secondary containment in place. Mixer Drum Wash Water Admixture Stabilizer. Reduces the need for washout Water Drum clean out water remains in the drum and batched on top of the next day Stabilizing immixture added at the end of each day.