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HomeMy WebLinkAboutNCG070034_COMPLETE FILE - HISTORICAL_20170905STORMWATER DIVISION CODINGSHEET NCG PERMITS . PERMIT NO. �v Cc 6 r7U b 3 DOC TYPE YHISTORICALFILE ❑ MONITORING REPORTS DOC DATE ❑ YYYYMMDD B & C Concrete Products, Inc. P.O. Box 1014 228 New Brickyard Road North Wilkesboro, NC 28659 September 1, 2017 Matthew E. Gantt, P.E. Regional Engineer Land Quality Section 450 Hanes Mill Road, Suite 300 Winston-Salem, NC 27103 Mr. Gantt: Telephone (336) 838-4201 Fax (336) 838-7552 NC Departrr.-_r= of EnVironrnental Received` Re: Permit No. NCG 070034 SEP 0 5 2017 Winston-Salem Regional Off -ice In response to your August I Ph letter, please fmd enclosed the prevention plans that you indicated were required under the Stormwater Pollution Prevention Plan. I have provided the best information possible pertaining to our small business. If you have any questions, please contact me. Sincere , Keith Blackburn President Enclosure NARRATIVE DESCRIPTION Gravel and sand for concrete is received by tractor and trailer on site and is discharged into the sand and gravel contained areas. From that point it is picked up with wheel loader and disbursed into the weigh hopper. If there is excessive dust, it is controlled by a water sprinkler. Once the cement is poured into forms, the waste remaining is discharged into a steel 10' x 20' x 8' deep container until pollutants settle. Once pollutants have settled, pipe is opened to let excess water drain into another settling tank. After settling in this tank, it is discharged to a storm water ditch. BEST MANAGEMENT PRACTICES At B & C Concrete Products, Inc. we have implemented simple procedures to help prevent pollutants in storm water discharge. Storm water discharge is slowed down and filtered through riffraff/gravel dams. Once it passes through the dams it is directed into catch basins. FEASIBILITY STUDY At this time, our methods of operations for the business and handling of storm water discharge, non -storm water, dust pollutants and waste disposal is handled the most efficiently at this location. We see no other method more capable than what we have in place. PREVENTATIVE MAINTENANCE & GOOD HOUSEKEEPING PROGRAM To implement a preventative maintenance and good housekeeping program will involve routine monthly inspections. If any damage is found, we will follow through with repairs. Inspection of: Cement plant Loaders Forklifts Trucks This will insure no leaks of oil or fuel that would contaminate. Also inspect yard for any erosion that may have occurred and if so, repair. A monthly inspection will be performed on storm water and non -storm water sites, catch basins and waste disposal site. ROY COOPER iiAwmar MICHAEL S. REGAN serrewy Environmental Quality August 11, 2017 KEITH BLACKBURN, PRESIDENT B&C CONCRETE PRODUCTS, INC. POST OFFICE BOX 1014 NORTH WILKESBORO, NORTH CAROLINA Subject: Multimedia Compliance Inspection B&C Concrete Products, Inc. Wilkes County Dear Permittee: Department of Environmental Quality staff from the Winston-Salem Regional Office conducted a multimedia compliance inspection of B&C Concrete Products, Inc. on July 12, 2017 for permits and programs administered by the following Divisions: Division of Air Division of Energy, Division of Water Division of Waste Quality Mineral, and Land Resources Management Resources We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable inspection and any associated response actions or necessary corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet. If a Division report is not attached, you may assume compliance with that Division's rules and regulations at the time of inspection. Please note that a letter will be forthcoming to address the status of past noted violations documented in a Notice of Deficiency issued by the Division of Energy, Mineral, and Land Resources on September 2, 2016. If you have any questions regarding this multimedia inspection, please contact Charles Gerstell at (704) 235-2144 or cliarles.cerstell_tutnedenr.rov. Thank you for your cooperation. encl: Air Quality Inspection Report Stormwater Inspection Report cc: DAQ WSRO Files DEMLR WSRO Files DWR WSRO Files DWM WSRO Files State oC North Car(A1na ! �nvironmentaJ Quafity Wlnslon-Salem Region-W OMce f 450 west Hares Milt Road, Suitt 300 1 Winston-Salem, North Carolina 2710E-74A7 336 77(19800 T 1 336 776 9797 F � s y NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 07/ 17/2017 Facility Data B & C Concrete Products, Inc. 228 New Brickyard Road North Wilkesboro, NC 28659 Lat: 36d 9.2520m Long: 81d 11.5980m SIC: 3272 / Concrete Products, Nee NAICS: 32739 / Other Concrete Product Manufacturing Contact Data Facility Contact Authorized Contact Technical Contact Keith Blackburn Keith Blackburn Keith Blackburn President President President (336) 838-4201 (336) 838-4201 (336) 838-4201 Comments: Inspector's Signature: Date of Signature: JuIX 18, 2017 RS Total Actual emissions in TONS/YEAR: Winston-Salem Regional Office B & C Concrete Products, Inc. NC Facility ID 9700146 County/FIPS: Wilkes/193 Permit Data Permit 08122 / R04 Issued 1/27/2014 Expires 12/31/2021 Classification Small Permit Status Active Current Permit Application(s) None Program Applicability SIP Compliance Data Inspection Date 07/12/2017 Inspector's Name Charles Gerstell Operating Status Operating Compliance Code Compliance - inspection Action Code FCE On -Site Inspection Result Compliance TSP S02 NOX VOC CO PM10 * HAP 2013 0.2530 --- --- --- --- 0.0760 --- 2008 0.3949 --- --- --- --- 0.1193 0.0341 Five Year Violation History: None. Date Letter Type Rule Violated Performed Stack Tests since last FCE: None Date Test Results Test Method(s) * Hiehest HAP Emitted (in Violation Resolution Date Sou rce(s)Tested I Permitted Sources: Emissions Emissions Source. Control. Control System Source ID . Description System ID Description Precast concrete manufacturing process (24 cubic yards per hour capacity) consisting of: Pneumatically loaded cement storage silo (100 cubic ES-1 yardssilo capacity; 22 tons per hour maximum CD-iloading 0 square feet 1`� capacity) r area) ES-2 Cement weigh hopper NIA NIA ES-3 Concrete truck loadout operation NIA NIA Insignificant/Exempt Activities: s, Sources) - . ption Re ulatioti " Exemption g Source.of TAPS? 11, , Source of Title V - Pollutants? ES- I — Aboveground storage tank containing diesel (250 gallons capacity) 2Q.0102(c)(1)(D)(i) Yes Yes IES-2 — Aboveground storage tank containing diesel (500 gallons capacity) Introduction On July 12, 2017, Charles Gerstell, of the Division of Waste Management, Mooresville Regional Office, contacted Mr. Keith Blackburn of B & C Concrete Products, Inc. for an announced multimedia compliance inspection. The facility was last inspected by Charles Gerstell on August 11, 2016. The facility was issued a Notice of Deficiency for failure to fulfill the requirements of Permit Condition A.7. However, the facility was found in compliance with all other Air Quality rules and regulations at that time. The facility manufactures precast septic tanks. The plant is open 8 hours a day, 5 days a week, and 52 weeks a year. Mr. Blackburn explained that demand continues to be weak. The plant pours very infrequently, typically once per day, early in the morning. He also stated that hours can fluctuate with demand. IBEAM contact information was verified as correct. Safety No safety equipment is required on site. However, it would be advisable for NCDEQ staff visiting this site to utilize a hardhat, safety shoes, and safety glasses. Applicable Regulations According to permit Condition A.1 the facility is subject to the following regulations: Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540, 2D .0611, 2D..1806 and 2Q .0309. This facility is not subject to RMP requirements of the I I2(r) program since it does not use or store any of the regulated chemicals in quantities above the threshold levels in the rule. The facility is only subject to the General Duty requirements contained in the General Duty Clause, Operating Status/Discussion The facility is a precast concrete septic tank plant. The facility also manufactures custom concrete blocks for construction of retaining walls and concrete cattle guards. The facility receives cement and aggregate which are loaded into a truck along with water to be poured into molds and air-dried. Cement is pneumatically pumped into storage silo ES-l. Emissions from this silo are collected by a small bagfilter (CD-1) located on top of the silo. Cement is then discharged into a weigh hopper (ES-2) which is gravity fed to the truck loadout (ES-3). Aggregate and sand is stored in stockpiles on the property, and loaded onto a screen and conveyed directly to the truck loadout. Water is added directly to the truck. The truck then pours concrete into various molds located on the site. The truck is only utilized on the property for precast purposes. The plant was not operating during the inspection. Mr. Blackburn stated that the facility typically only receives cement about once a month and. pours daily. Permit Conditions Condition A.2 contains the 15A NCAC 2Q .0304 and 15A NCAC 213.0202 permit renewal and emissions inventory requirements. The permit expires on December 31, 2021. The permittee will be required to submit a renewal request and air pollution emission inventory report for the 2020 calendar year 90-days prior to the expiration date of the permit. Permit status was discussed with Mr. Blackburn. Compliance with this condition is demonstrated. Condition A.3 contains the 15A NCAC 2D .0515 particulate control requirement. This condition sets the maximum allowable particulate emissions using the following two equations: E — 4.10 * (P)' for P <= 30 toi E = 55 * (P) 01for P >30 tons Bagfilter control efficiency indicates that this condition will be met provided that the bagfilter is working properly. The exhaust outlet of bagfilter CD -I appeared to be clean and free of dust, suggesting compliance with 2D .0515. However, compliance could not be verified however since the silo was not being filled at the time of inspection. According to permit review R04, the weigh hopper and truck loadout can comply with this limit uncontrolled. Both sources are uncontrolled. Compliance with this limit is expected. Condition A.4 contains the i 5A NCAC 2D .0521 visible emissions control requirement. This facility is limited to a 20 percent opacity limit when averaged over a six -minute period. Compliance with 2D .0521 could not be verified as the facility was not running, but is expected if the bag filter is functioning properly. Condition A.5 contains the 15A NCAC 2D .0535 rule which requires the permittee to notify the director of any excess emissions lasting longer than four hours resulting from a malfunction, a breakdown of process or control equipment or any other abnormal conditions. Mr. Blackburn stated that no such incidents had occurred since the previous inspection indicating compliance with 2D .0535. Condition A.6 contains the 15A NCAC 2D .0540 fugitive dust control requirement. No excess dust emissions were noted at the time of the inspection. Compliance with 2D .0540 is expected. Condition A.7 contains the 15A NCAC 2D .0611 fabric filter inspection, maintenance, and recordkeeping requirements for particulate matter emissions control. The facility is required to perform, at a minimum, an annual (for each 12-month period following the initial inspection) internal inspection of the bag filter system and perform periodic inspection and maintenance as recommended by the equipment manufacturer. The facility is required to record the results of all inspection and maintenance activities in a logbook. The facility maintains a bag filter logbook which is now located in the facility office area adjacent to the equipment maintenance room. The logbook was reviewed for the time period since the previous inspection through July 6, 2017. The logbook showed that the latest internal inspection was performed on June 2, 2017. Internal inspections were conducted about every 6-months. Compliance with 2D .0611 is indicated. Condition A.8 contains the 15A NCAC 2D. 1806 control and prohibition of odorous emissions requirements. The condition was discussed with Mr. Blackburn. No objectionable odors were detected during the approach to the facility or within the property boundaries. The facility does not have any previous odor complaints in the IBEAM database. Compliance with 2D .1806 is expected NSPS/NESHAP Mr. Blackburn stated that the facility does not currently have any boilers, hot water heaters, or emergency generators on site. The facility does not appear to be subject to any NSPS or NESHAP programs at this time. Facility Wide Emissions The facility wide emissions from the CY2013 Emissions Inventory are located in the table in the header. Emissions are based on an annual throughput of 1080.5 cubic yards. Permit Issues There do not appear to be any permit issues at this time. Source Tests No stack testing or VE testing has ever been conducted at this facility. Compliance History The facility was issued a Notice of Deficiency on August 15, 2016 for failure to fulfill the requirements of Permit Condition A.7. Conclusion B&C Concrete Products, Inc. appears to be operating in compliance with all applicable Air Quality standards and regulations based upon the visual observations and the DAQ records reviewed at the time of inspection. Compliance Inspection Report Permit: NCG070034 Effective: 06/01/13 Expiration: 05/31/18 Owner: B & C Concrete Products Inc SOC: Effective: Expiration: Facility: B & C Concrete Products County: Wilkes 228 New Brickyard Rd Region: Winston-Salem North Wilkesboro NC 2$659 Contact Person: Keith Blackburn Title: Phone: 336-838-4201 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 07/12/2017 Primary Inspector: Charles Gerstell Secondary Inspector(s): Certification: Phone: Entry Time: 08:47AM Exit Time: 10:20AM Phone: 704-235-2144 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Stone, Clay, Glass, and Concrete Products Stormwater Discharge COC Facility Status: ❑ Compliant M Not Compliant Question Areas: Storm Water (See attachment summary) Pag e: 1 permit: NCGD70034 Owner - Facility: B & C Concrete Products Inc Inspection Date: 07/12/2017 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: Page: 2 Permit: NCG070034 Owner - Facility: B & C Concrete Products Inc inspection Date: 0711212017 Inspection Type: Comptiance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ® ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? 0 ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ® ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ■ ❑ ❑ # Does the facility provide all necessary secondary containment? ❑ ■ ❑ ❑ # Does the Plan include a BMP summary? ❑ M ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 0 ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ®❑ ❑ # Does the facility provide and document Employee Training? 0 ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? N ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ ❑ E ❑ # Does the Plan include a Stormwater Facility Inspection Program? E ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ® ❑ ❑ ❑ Comment: A SPPP had been provided since the previous inspection. However, some portions of the plan were missing and need to be implemented as marked above. Rip rap and check dams had been provided within the channel leading to Outfall #6 (CMP) since the previous inspection. A stone filter ring and silt fence had been installed around the inlet located at the southeast corner of the site since the last inspection. Mr. Blackburn stated that this outfall would be considered Outfall #2. Silt fence had also been provided along the perimeter of the storage area for material removed from the settling pond. It was recommended that the outfalls monitored on site be labeled with the appropriate number on the site map. Secondary containment was not provided beneath a 55-gallon drum of kerosene. Mr. Blackburn stated that this drum would be moved inside the maintennce building. The SPPP had been developed following 2016 inspections and was not yet due for update. Qualitative Monitoring Has the facility conducted its Qualitative Monitoring semi-annually? Yes No NA NE ❑ ❑ ❑ Comment: Qualitative monitorina was being performed at Outfall #6 only. Mr. Blackburn was reminded that monitoring should be performed at both Outfall #6 and Outfall #2 located at southeast corner as requested by Glen White during an inspection performed on August 25, 2016. Permit and OutfalIs Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? E ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ E ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ® ❑ ❑ ❑ Comment: Page: 3 I r&j Xeitfi EfackLzn B & C. Concrete Products, Inc. P.O. Box 1014 228 New Brickyard Road North Wilkesboro, NC 28659 October 7, 2016 Matthew E. Gantt, P.E. Regional Engineer Land Quality Section 450 Hanes Mill Road, Suite 300 Winston-Salem, NC 27103 Re: Permit No. NCG 070034 Mr. Gantt: Telephone (336) 838-4201 Fax (336) 838-7552 NC Department of Environmental Quality Received OCT 13 20% Winston-Salem Regional Office In response to your letter, enclosed is a Stormwater Pollution Prevention Plan showing procedures to be followed. Employees will be trained that work outside and have exposure to stormwater on a daily basis. Monitoring will be done monthly to insure the containment of the non-stormwater runoff. All records in regards to this Plan will be kept in a 3-ring binder in the facility office. Sincerel Keith Blackburn President Enclosure B & C CONCRETE PRODUCTS, INC. STORMWATER POLLUTION PREVENTION PLAN (SPPP) The following plan is for the concrete facility located at 228 New Brickyard Road, North Wilkesboro, NC. 1. Maps and other documentation required is maintained in a 3-ring binder in the facility office. 2. Stormwater outfalls will be evaluated for the presence of non-stormwater discharges. This will be signed by a corporate officer. 3. The area that contains the non-stormwater is protected by silk fencing and riff-rafE This will be inspected monthly to insure there is proper containment. If there is any sign of leakage or runoff, repairs will be made. 4. Any employee working outside and dealing with non-stormwater will be instructed on how to discharge non-stormwater in the daily operation of the plant. 5. This plan shall be reviewed annually and updated if any changes are needed. M Complete items 1, 2, and 3. ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailpiece, §or on the front if space permits. ! 1—ArticleAddressed.to:_ l I Keith Blackburn i B & C Concrete Products Inc. ii 228 New Brickyard Road ti .Nnrth Wilkpshoro_ NC 286S9 IaV_2viUP P- iN 000 Mt,l k � IIIIII 11 llll 111 l 11 IIIII llllllll l llllllll l l 9590 9403 0921 5223 9938 88 I 2..Article,Number- Mransfer from service label} _ 3� �7015 0640 0005 8164 4429 I r PS Form 3811, July 2015 PSN 7530-02-000-9053 Postal o RECEIPT ru Domestic •F , fi 17-3 Certified Mail Fee a (�I I)- M eJ r'� bl. Services & ees (check bo � trae as WPropA, ❑ Return Recelpr 0-dcopyj $ ul M ❑ Retum Receipt (electronic} $ Postmark C3 _ ❑ OwlAred Mail Restricted Delivary $ Here ❑ [I Adult Signature Required § ❑ Adult Signature Raetrlcted Del" $ ❑ Postage .1] C3 $ otal P r 1 :n�� Mel s ' - /4Ri'✓-Zc�lt,-SP-�uv�! � serrrr Keith Blackburn N Ste" B & C Concrete Products Inc. 6%7s 228 New Brickyard Road A. Signature X ❑ Agent _ ❑ Addressee B. Received by (P inted Name) C. Date of Delivery _ [;:y /( D. Is delivery address different from item 1? 17 Yes If YES, enter delive aclTess below: ❑ No e I' .1 3. Sl;,rviCe Type ❑ Priority Mail Expresso ❑�/AC�df(IIt Signature Q ult Signature Restricted Delivery ❑ Regi tared MaiIT^' ❑ R stered Mail Restricted; t Certified Mail® ivory I ❑ Certified Mail Restricted Delivery atom Receipt for ❑ Collect on Delivery Merchandise ❑ Cvllect on Delivery Restricted Delivery ❑ Signature GonfirmationTM ❑ Insured Mail ❑ Signature confirmation • r ❑ lnsued Mail Restricted Delivery Restricted Delivery —.love S500) 10/ 14 Domestic Return Receipt Energy,. Mineral & Land Resources ENViRONMENTA4 QUALITY September 2, 2016 CERTIFIED MAIL #7015 0640 0005 8164 4429 RETURN RECEIPT REQUESTED Keith Blackburn B & C Concrete Products, Inc. 228 New Brickyard Rd North Wilkesboro, NC 28659 Subject: NOTICE OF .DEFICIENCY NOV-2016-SP-0008 Permit No. NCG 070034 B & C Concrete Products Wilkes County Dear Mr. Blackburn: PAT McCRORY Governor DONALD R. VAN DER VAART Secretary TRACY DAVIS Director On August 11, 2016 Charles Gerstell, Multi -Media Inspector with the North Carolina Department of Environmental Quality, visited the facility located at 228 New Brickyard Road in North Wilkesboro, to conduct a compliance inspection as required by your industrial stormwater permit. On August 25, 2016 a follow-up was conducted by Glen White to verify deficiencies. Your assistance with inspection was greatly appreciated. This facility is covered under General Permit No. NCG 070034 which allows the discharge of stormwater point source discharges associated with activities primarily engaged in production of Ready -Mixed Concrete [SIC 32731 and Hydraulic Cement [SIC 32411 to the surface waters of North Carolina The following observations and violations were noted during NCDEQ's Multi -Media inspection and subsequent file review and were verified by DEMLR's review: 1. Stormwater Pollution Prevention Plan (SPPP): The General Permit NCG 070000, Part 11, Section A, No. 1 thru 9 requires the permittee to develop and implement a SPPP that includes all of the information required in No. 1 thru 9. Inspection revealed that this facility has not developed a Stormwater Pollution Prevention Plan (SPPP) as required, State of North Carolina. I Environmental Quality I Energy, Minera[ and Land Resources Winston-Salem Regional Office 1 450 Hanes Mill Road, Sullte 300 1 Winston-Salem, NC 27103 336 776 9800 2. Qualitative Monitoring): General Permit NCG 070000, Part -II Section C requires the facility to conduct qualitative monitoring twice per year following the established guidelines. The facility has not been monitoring per requirements. Monitoring must be completed twice annually and records must be kept with the SPPP for a minimum of five (5) years. Required Response Accordingly, you are directed to respond to this letter in writing within 30 calendar days of receipt of this Notice. Your response should outline how the violations will be addressed and should be sent to this office at the letterhead address and include the following: Stormwater Pollution Prevention Plan (SPPP) should include annual stormwater training for all employees that work outside and'have exposure to stormwater including all drivers and the personnel running the plant on a daily basis. Document training with pen/ink signatures and keep a sign in sheet for in the SPPP. Responsible Party Certification must be signed and updated annually. Go through the SPPP at least once a year and mark up any changes to the facility, operating procedures, personnel, etc. Sign off with a revision note for annual revision. 2. Begin Qualitative Monitoring and provide twice annually. Keep records in the SPPP binder. This may be conducted at the same time that analytical samples are taken. Thank you for your attention to this matter. This Office is considering sending a recommendation for enforcement to the Director of the DEMLR (Division of Energy, Minerals, & Land Resources) regarding these issues and any future/continued violations that may be encountered. This office requires that the violations, as detailed above, be abated immediately and properly resolved. Environmental damage and/or failure to secure proper authorizations have been documented on the subject tract as stated above. Your efforts to undertake activities to bring the subject site back into compliance is not an admission, rather it is an action that must betaken in order to begin to resolve ongoing environmental issues. Pursuant to G.S. 1.43-2I5.6A, these violations and any future violations are subject to a civil penalty assessment of up to a maximum of $25,000.00 per day for each violation. Your above -mentioned response to this correspondence, the degree and extent of harm to the environment and the duration and gravity of the violation(s) will be considered in any civil penalty assessment process that may occur. Should you have any questions regarding these matters, please contact Glen White at (336) 776-9660. Sincerely, Matthew E. Gantt, P.E. Regional Engineer Land Quality Section Winston-Salem Regional Office Enclosures: Inspection Report cc: DEMLR - WSRO Bradley Bennet — DEMLR Raleigh — Stormwater Permitting Unit State o€North Carolina I Environmental Quality I Energy, Mineral and Land Resources Winston-Salem Regional Office 1450 Hanes Mill Road, su(te 300 I Winston-Salem, NC 27103 336 776 9800 r Permit: NCG070034 SOC: county: Wilkes Region: Winston-Salem Compliance Inspection Report Effective: 06/01/13 Expiration: 05/31/18 Owner: B & C Concrete Products Inc Effective: Expiration: Facility: B & C Concrete Products 228 New Brickyard Rd Contact Person: Keith Blackburn Title: Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 08/25/2016 EntryTime: 10:OOAM Primary Inspector: Glen White Secondary Inspectorls): North Wilkesboro NC 28659 Phone: 336-838-4201 Certification: Phone: Exit Time: 11:00AM Phone: 336-776-9800 Reason for Inspection: Routine Inspection Type: Technical Assistance Permit Inspection Type: Stone, Clay, Glass, and Concrete Products Stormwater Discharge CDC Facility Status: ❑ Compliant Not Compliant Question Areas: a Storm Water (See attachment summary) Page: 1 Permit: NCGO70034 Owner - Facility: B & C Concrete Products Inc Inspection Date: OW25I2016 Inspection Type: Technical Assistance Reason for Visit: Routine Inspection Summary: (See Compliance Letter - NOD) Page: 2 C Ir - Permit: NCG070034 Owner- Facility:8 & C Concrete Products Inc Inspection Date: 08125/2016 Inspection Type : Technical Assistance Reason for Visit: Routine Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ❑ ■ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ® ❑ Comment: Not required under current operating procedures and permit rules. Permit and Outfalls Yes No NA NE # is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ■ ❑ ❑ # Were all outfalls observed during the inspection? ■ ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ■ ❑ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ ® ❑ Comment: A copy of the permit is included with this letter. Please keep the permit with your new SPPP. Qualitative Monitoring Has the facility conducted its Qualitative Monitoring semi-annually? Comment: Please provide_monitoring at the two (2) locations discussed during Mr, White's visit. Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices"? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Yes No NA NE ® ❑ ❑ ❑ Yes No NA NE M ❑ ❑ ❑ ❑ M ❑ ❑ ❑s❑❑ ❑ M ❑ ❑ ❑ M ❑ ❑ ❑ M ❑ ❑ ❑ ® ❑ ❑ ❑ M ❑ ❑ ❑ M ❑ ❑ Page: 3 Permit: NCG070034 Owner - Facility: B & C Concrete Products Inc Inspection Date: 08125/2016 Inspection Type : Technical Assistance Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Comment: Prepare a Stormwater Pollution Prevention Plan (SPPP) in accordance with the permit recOrements. If you have questions while working on your SPPP, please contact Glen White,_ NCDEQ. Page: 4 t cJ Environmental Quality August 19, 2016 KEITH BLACKBURN, PRESIDENT B&C CONCRETE PRODUCTS, INC. POST OFFICE BOX 1014 NORTH WILKESBORO, NORTH CAROLINA 28659 Dear Permittee: PAT McCRORY covernar DONALD R. VAN DER VAART Secn,tary Subject: Multimedia Compliance Inspection B&C Concrete Products, Inc. Wilkes County Department of Environmental Quality staff from the Winston-Salem Regional Office conducted a multimedia compliance inspection of B&C Concrete Products, Inc. on August 11, 2016 for permits and programs administered by the following Divisions: Division of Air Division of Energy, Division of Water Division of Waste Quality Mineral, and Land Resources Management Resources We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable inspection and any associated response actions or necessary corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet. If a Division report is not attached, you may assume compliance with that particular Division's rules and regulations at the time of inspection. Please note the attached copy of a Notice of Deficiency dated August 15, 2016 issued by the Division of Air Quality that was previously sent to you. If you have any questions regarding this multimedia inspection, please contact Charles Gerstell at (704) 235-2144 or Charles.GerstelVamcdenngov. Thank you for your cooperation. encl: Air Quality Inspection Report Air Quality Notice of Deficiency Stormwater Inspection Report cc: DAQ WSRO Files DEMLR WSRO Files DWR WSRO Files DWM WSRO Files State of North Carolina I Environmental Quality Winston-Salem Reyional Office 1450 West Ranes Mill Road Svite;M jWinston-Salem Nwh Carolina 27105-7407 336 T'6 a80o T 1336 76 9797 F B NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 08/ 11 /2016 Facility Data B & C Concrete Products, Inc. 228 New Brickyard Road North Wilkesboro, NC 28659 Lat: 36d 9.2520m Long: 81 d 11.5980m SIC: 3272 / Concrete Products, Nec NAICS: 32739 / Other Concrete Product Manufacturing Facility Contact Keith Blackburn President (336) 838-4201 Comments: Inspector's Signature: Contact Data Authorized Contact Keith Blackburn President (336) 838-4201 Winston-Salem Regional Office B & C Concrete Products, Inc. NC Facility ID 9700146 County/FIPS: Wilkes/193 Permit Data Permit 08122 / R04 Issued 1/27/2014 Expires 12/31/2021 Classification Small Permit Status Active Current Permit Application(s) None Technical Contact I SIP Keith Blackburn President (336)838-4201 Date of Signature: August 16, 2016 RS Total Actual emissions in TONS/YEAR: Program Applicability Compliance Data Inspection Date 08/11/2016 Inspector's Name Charles Gerstell Operating Status Operating Compliance Code Compliance - inspection Action Code FCE On -Site Inspection Result Deficiency TSP S02 NOX VOC CO PM10 * HAP 2013 0.2530 --- --- --- --- 0.0760 --- 2008 0.3949 --- --- --- --- 0.1193 0.0341 Five Year Violation History: None Date Letter Tyne Rule Violated * Hip -hest HAP Emitted (in Violation Resolution Date Performed Stack Tests since last FCE: None Date Test Results Test Method(s) Source(s) Tested Permitted Sources: Emissions:: ;:. ;: ;:.Emissions Source.,...,, . Control _ Control System ,- Source ID. _ _ - - Description l" _ System7D Description Precast concrete manufacturing process (24 cubic yards per hour capacity) consisting of - Pneumatically loaded cement storage silo (100 ES-1 3 cubic yards silo capacity; 22 tons per hour CD-1 gagfilter (170 square feet maximum loading capacity) of filter area) ES-2 Cement weigh hopper N/A NIA ES-3 Concrete truck loadout operation N/A N/A In significant/Exempt Activities: Saurc e(s) Exemption Regulation Source of TAPS? Source of Title V Pollutants? IES-1 — Aboveground storage tank containing diesel (250 gallons capacity) — 2Q .0102(c)(1)(D)(i) Yes j Yes IES-2 — Aboveground storage tank containing diesel (500 gallons j capacity) Introduction On August 11, 2016, Mr. Charles Gerstell, of the Division of Waste Management, Mooresville Regional Office, contacted Mr. Adam Blackburn of B & C Concrete Products, Inc. for an announced multimedia compliance inspection. The facility was last inspected by Davis Murphy on April 22, 2014 and found to be operating in compliance with Air Quality rules and - regulations at that time. The facility manufactures precast septic tanks. The plant is open 8 hours a day, 5 days a week, and 52 weeks a year. Mr. Blackburn stated that demand continues to be weak, therefore the plant pours very infrequently, typically once per day, early in the morning. He also stated that hours can fluctuate with demand. IBEAM contact information was verified as correct. - No safety equipment is required on site. However, it would be advisable for NCDEQ staff visiting this site to utilize a hardhat, safety shoes, and safety glasses. Applicable Regulations According to permit Condition A.1 the facility is subject to the following regulations: Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540, 2D .0611, 2D J 806 and 2Q .0309. This facility is not subject to RMP requirements of the 112(r) program since it does not use or store any of the regulated chemicals in quantities above the threshold levels in the rule. The facility is only subject to the General Duty requirements contained in the General Duty Clause. Operating Status/Discussion The facility is a precast concrete septic tank plant. The facility also manufactures custom concrete blocks for construction of retaining walls and concrete cattle guards. The facility receives cement and aggregate which are loaded into a truck along with water to be poured into molds and air-dried. Cement is pneumatically pumped into storage silo ES-1. Emissions from this silo are collected by a small bagfilter (CD-1) located on top of the silo. Cement is then discharged into a weigh hopper (ES-2) which is gravity fed to the truck loadout (ES-3). Aggregate is stored in a stockpile on the property, and loaded onto a screen and conveyed directly to the truck loadout. Water is added directly to the truck. The truck then pours concrete into septic tank molds located on the site. The truck is only utilized on the property for precast purposes. The plant was not operating during the inspection. Mr. Blackburn stated that the facility typically only receives cement about once a month and pours daily. Permit Conditions/Applicable Regulations Condition A.2 contains the 15A NCAC 2Q .0304 and 15A NCAC 2D .0202 permit renewal and emissions inventory requirements. The permit expires on December 3 I, 2021. The permittee will be required to submit a renewal request and air pollution emission inventory report for the 2020 calendar year 90-days prior to the expiration date of the permit. Compliance with this condition is demonstrated. Condition A.3 contains the 15A NCAC 2D .0515 particulate control requirement. This.condition sets the maximum allowable particulate emissions using the following two equations: E = 4.10 * (P) 067 for P <= 30 tons/hr., or E = 55 * (P) 0 1 - 40 for P >30 tons/hr. Bagfilter control efficiency indicates that this condition will be met provided that the bagfilter is working properly. The exhaust outlet of bagfilter CD-1 appeared to be clean and free of dust, suggesting compliance with 2D .0515. However, compliance could not be verified however since the silo was not being filled at the time of inspection. According to permit review R04, the weigh hopper and truck loadout can comply with this limit uncontrolled. Both sources are uncontrolled. Compliance with this limit is expected. Condition AA contains the 15A NCAC 2D .0521 visible emissions control requirement. This facility is limited to a 20 percent opacity limit when averaged over a six -minute period. Compliance with 2D .0521 could not be verified as the facility was not running, but is expected if the bag filter is functioning properly. Condition A.5 contains the 15A NCAC 2D .0535 rule which requires the permittee to notify the director of any excess emissions lasting longer than four hours resulting from a malfunction, a breakdown of process or control equipment or any other abnormal conditions. Mr. Blackburn stated that no such incidents had occurred since the previous inspection indicating compliance with 2D .0535. Condition A.6 contains the 15A NCAC 2D .0540 fugitive dust control requirement. No excess dust emissions were noted at the time of the inspection. Ground surfaces were damp at the time of inspection as a result of rains received on the evening prior to the inspection. Compliance with 2D .0540 is expected. Condition A.7 contains the 15A NCAC 213.0611 fabric filter inspection, maintenance, and recordkeeping requirements for particulate matter emissions control. The facility is required to perform, at a minimum, an annual (for each 12-month period following the initial inspection) internal inspection of the bag filter system and perform periodic inspection and maintenance as recommended by the equipment manufacturer. The facility is required to record the results of all inspection and maintenance activities in a logbook. The facility maintains a bag filter logbook which is located on the wall in the batch house next to the silo and loadout. The logbook was reviewed for the time period of April 28, 2015 through August 8, 2016. The logbook showed that the latest internal inspection was performed on June 7, 2016. Internal inspections were conducted about every 6-months. The last internal inspection documented by the previous inspector was December 2, 2013. Mr. Blackburn claimed that internal inspections were performed during the time period between December 2, 2013 and April 28, 2015 but he could not produce the records. As a result, the facility will be issued A Notice of Deficiency. Condition A.8 contains the 15A NCAC 2D .1806'control and prohibition of odorous emissions requirements. The condition was discussed with Mr. Blackburn. No objectionable odors were detected during the approach to the facility or within the property boundaries. The facility does not have any previous odor complaints in the ]BEAM database. Compliance with 2D .1806 is expected. NSPSINESHAP Mr. Blackburn stated that the facility does not currently have any boilers, hot water heaters, or emergency generators on site. The facility does not appear to be subject to any NSPS or NESHAP programs at this time. Facility Wide Emissions The facility wide emissions from the CY2013 Emissions Inventory are located in the table in the header. Emissions are based on an annual throughput of 1080.5 cubic yards. Permit Issues There do not appear to be any permit issues at this time. Source Tests No stack testing or VE testing has ever been conducted at this facility. Compliance History The facility has not been issued an NOV or NOV/NRE in the previous five years. Conclusion As Mr. Blackburn could not produce recordkeeping information for fabric filter inspection and maintenance of the bag filter for the time period between December 2, 2013 and April 28, 2015, a Notice of Deficiency will be issued for a violation of 15A NCAC 2D .0b11. . i� ... _ T I•Y"_'x F t -'.-'•. � Y' .i P"'6. '�," '1::' -'.'.Y . .� - � c, .... n, � :"`•T" "Y. ; - Air'Qupfrty L'NVINONMEN7AL QUALITY August 15, 2016 Keith Blackburn B & C Concrete Products, Inc. P.O. Box 1014 North Wilkesboro, NC 28659 SUBJECT: Notice of Deficiency PAT MCCRORY Govemor DONALD K. VAN DER. VAART B & C Concrete Products, len, North Wilkesboro, North Carolina Wilkes County 04-9700146-Small . Air Permit No. 08122R04 Dear Mr. Blackburn: Secretary 51-11"NLA C, HOLMAN Direcdnr On August. 11, 2016, Mr, Charles Gerstell of the Department of .Environmental Quality contacted Mr. Adam Blackburn and conducted a compliance inspection of the above referenced facility. During the course of the inspection, Mr. Gerstell discovered that the facility had failed to record, in a written or electronic logbook, the internal inspections that facility personnel had conducted on the bagfilter (Control Devicc ID No. CD-1) installed the facility's cement silo (Emission Source 1D No. ES-1) between December 2013 mud April 2015. By failing to record these inspections, you are deficient in fulfilling the requirements of Condition A.7 of the above referenced Air Quality Permit, which states in part, "The results of all inspections... shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic format) shall be kept on -site and made available to DAQ personnel upon request." Please advise this office in writing no later than August 29, 2016 of the cause of this deficiency, what was done to rectify the situation, and what will be done to ensure that this type of deficiency does not Occur in the future. Additionally, this office recommends that you or a designated company representative review your air permit to ensure that you understand all of the specific and general permit conditions, Failure to fulfill the requirements of permit condition A.7 in the future may result in a violation. All air duality violations are subject to enforcement action, including a civil penalty pursuant to North Carolina General Statute (NCGS) 143-215.114A or permit revocation as authorized by NCGS 143-2.15. 1 08(b)(3). You may wish to contact the Division of' Environmental Assistance and Outreach at 1-877-623-6748 if you need assistance. Please contact Ray Stewart or me if you have any questions. Sin •crcly, Lisa Edwards, P.E,, Regional Supervisor Division of Air Quality, NCDEQ c: WSRO county fileK4 State of NoW Carolina 1 Envirolfmcmal duality 1 Air Quality Wiwon-Salem ke@ional office 1 450 Weu Hanes Mill Road, Suite 300 1 Winston-Stllcm, NC 27105 336 776 9800 T 1 336 776 9797 F Compliance Inspection Report Permit: NCG070034 Effective: 06/01/13 Expiration: 05/31/18 Owner: B & C Concrete Products Inc SOC: Effective: Expiration: Facility: B & C Concrete Products County: Wlkes 228 New Brickyard Rd Region: Winston-Salem North Wilkesboro NC 28659 Contact Person: Keith Blackburn Title: Phone: 336-838-4201 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 0811i12016 Primary Inspector: Charles Gerstell Secondary Inspector(s): Certification: Phone: Entry Time: 08:56AM Exit Time: 11:53AM Phone: 704-235-2144 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Stone, Clay, Glass, and Concrete Products Stormwater Discharge COC Facility Status: Compliant ® Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 permit: NCG070034 Owner - Facility: B & C Concrete Products Inc Inspection Date: 06111/2016 Inspection Typo: Compliance Evaluation Reason for Vstt: Routine Inspection Summary: Page: 2 A Permit NCG070034 Inspection Date: 06111/2016 owner - Facility: B & C Concrete Products Inc Inspection Type: Compliance Evaluation Reason for Visit: Routine Permit and Outfalls # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: Copy of permit was not observed on site. Yes No NA NE ❑■❑❑ M ❑ ❑ ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ ❑ ❑ ❑ Comment: Qualitative monitoring was being perfomed as required. Last monitoring event was performed on June 2. 2016. Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices'? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? , # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Yes No NA NE ❑e❑❑ e❑❑❑ ❑ E ❑ ❑ ® ❑ ❑ ❑ ❑ ❑ N ❑ ❑■❑❑ ❑ N ❑ ❑ ❑ E ❑ ❑ ❑ N ❑ ❑ ❑ E ❑ ❑ ❑ ® ❑ ❑ ❑■❑❑ Comment: No SPPP was observed on site. Facility did not provide secondary containment below container of "Form Oil 401". Staining related to industrial process was observed in the swale leading to the outfall for the facility. Material from settling pond was observed entering a stormdrain at the southeast corner of the site. Site map should be updated. Page: 3 61 NC®ENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director April 19, 2011 Mr. Keith Blackburn B & C Concrete Products, Inc. P.O. Box 1014 North Wilkesboro, NC 28659 Subject: Compliance Evaluation Inspection (CEI) B & C Concrete Products, Inc. Permit # NCG070034 Wilkes County Dear Mr. Blackburn: Dee Freeman Secretary On April 18, 2011 a Compliance Evaluation Inspection was performed by George Smith, of this office. Mr. Keith Blackburn, Owner, was present for the inspection. ' Permit This NPDES General Permit became effective on June.1, 2008 and expires on May 31, 2013, which means that the monitoring requirements will not change unless the new permit is modified. Analytical Monitoring is not required per Part 11, Section C. Qualitative Monitoring is required per Part11, Section B, Table 1. Records & Reports The qualitative monitoring was kept in a file and readily produced. The monitoring is being performed as required. Facility Site Review The site is mostly gravel covered, and has nearly molded concrete septic tanks. There are 7 (seven) catch basins, but only one drains stormwater off the site. Monitoring is required for only one outfall. North Carolina Division of Water quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-771-46301Custcmer Service: 1-877-623-6748 North Carolina Internet: www.rcwaterquality.org Naturally An Equal Opportunity 1Affirmative Action Employer L i CEI April 19, 2011 Page 2 of 2 The site is well maintained and there are no signs of any spills or possibility of any liquids reaching surface waters. Self -Monitoring Program Qualitative monitoring is performed and documented for one outfall as required. Please continue to observe the remaining catch basins in order to determine that they are properly functioning. The compliance evaluation inspection is satisfactory. Mr. Blackburn is performing and documenting the monitoring and site inspection in an excellent manner. If you have any questions please contact George Smith or me at (336) 77I-5000. Sincerely, W. Corey Basinger Regional Supervisor cc: `WSRO Files Compliance Inspection Report Permit: NCG070034 Effective: 06/01/08 Expiration: 05/31/13 Owner: B & C Concrete Products Inc SOC: Effective: Expiration: Facility: B & C Concrete Products County: Wilkes 228 New Brickyard Rd Region: Winston-Salem North Wilkesboro NC 28659 Contact Person: Keith Blackburn Title: Phone: 336-838-4201 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Certification: Phone: Inspection Date: 04/18/2011 Entry Time: 02:30 PM Exit Time: 02:50 PM Primary Inspector: George S Smith Phone: 336-771-5000 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Stone, Clay, Glass, and Concrete Products Stormwater Discharge COC Facillty Status: 0 Compliant n Not Compliant Question Areas: M Storm Water (See attachment summary) Page: 1 0 Permit: NCG070034 Owner - Facility: B & C Concrete Products Inc Inspection Date: 04/1812011 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: . Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a 'Narrative Description of Practices'? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Comment: This is basiclly a one man operation. There are no environmental issues or spill containment issues at this site. Qualitative Monitoring Has the facility conducted its Qualitative Monitoring semi-annuaily? Comment: ■ n n n ■nnn nnn■ ■ n n n n■nn n n n ■ ■nnn nnn■ n■nn ■nnn n■nn n■nn nnn■ ■nnn nnn■ Yes No NA NE ■ n n n Page: 2 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality April 28, 2003 Keith Blackburn B & C Concrete Products PO Box 1014 North Wilkesboro, NC 28659 Subject: NPDES Stormwater Permit Renewal B & C Concrete Products COC Number NCG070034 Wilkes County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG070000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: • A new Certificate of Coverage • A copy of General Stormwater Permit NCG070000 • A copy of the Analytical Monitoring Form (DMR) • A copy of the Qualitativel Monitoring Form A copy of a Technical Bulletin for the general permit Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Department of Environment and Natural Resources, or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Mack Wiggins of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 542. Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater & General Permits Unit Files Winston-Salem Regional Office N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-8053 'MIVAr NCDENH Customer Service 1 800 623-7748 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG070000 CERTIFICATE OF COVERAGE No. NCG070034 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, B & C Concrete Products Inc is hereby authorized to discharge stormwater from a facility located at B & C Concrete Products 228 New Brickyard Road North Wilkesboro Wilkes County to receiving waters designated as the Yadkin River, a class C stream, in the Yadkin - Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG070000 as attached. This certificate of coverage shall become effective May 1, 2003. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 28, 2003. for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission of WA rF9 A6 �? r KEITH BLACKBURN B & C CONCRETE PRODUCTS PO BOX 1014 N WILKESBORO, NC 28659 Dear Permit tee: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality September 4, 2002 Subject: NPDES Stormwater Permit Coverage Renewal B & C Concrete Products COC Number NCG070034 Wilkes County Your facility is currently covered for stormwater discharge under General Permit NCG070000. This permit expires on March 31, 2003. The Division staff is currently in the process of rewriting this permit and is scheduled to have the permit reissued by early spring of 2003. Once the permit is reissued, your facility would be eligible for continued coverage under the reissued permit. In order to assure your continued coverage under the general permit, you must apply to the Division of Water Quality (DWQ) for renewal of your permit coverage. To make this renewal process easier, we are informing you in advance that your permit coverage will be expiring. Enclosed you will find a Permit Coverage Renewal Application Form. The application must be completed and returned by October 2, 2002 in order to assure continued coverage under the general permit. Due to staff and budget constraints, letters confirming our receipt of the completed application will not he sent. Failure to request renewal within the time period specified, may result in a civil assessment of at least $250.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $10,000 per day. Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial facilities in any of the 1 l categories of "storm water discharges associated with industrial activity," (except construction activities). if you feel your facility can certify a condition of "no exposure i.e. the facility industrial materials and operations are not exposed to stormwater, you can apply for the no exposure exclusion. For additional information contact the Central Office Stormwater Staff member listed below or check the Stormwater & General Permits Unit Web Site at http:/lh2o.enr.state.nc.us/su/storrnwatcr.html If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed Rescission Request Form. Mailing instructions are listed on the bottom of the form. You will be notified when the rescission process has been completed. If you have any questions regarding the permit renewal procedures please contact Corey Basinger of the Winston-Salem Regional Office at 336-771-4600 or Mack Wiggins of the Central Office Stormwater Unit at (919) 733-5083, ext. 542 r- Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater and General Permits Unit Files Winston-Salem Regional Office ©� ! NCDENRN N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service 1- 800-623-7748 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director April 30, 1998 KEITH BLACKBURN B & C CONCRETE PRODUCTS PO BOX 1014 N WILKESBORO, NC 28659 4•o r � %-fir T ID E N F1 Subject: Reissued Stormwater General Permit for Certificate of Coverage No. NCG070034 Wilkes County Dear Penn ittee: In response to your renewal application for continued coverage under the subject permit, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. The following information is included with your permit package: w A copy of the stormwater general permit. e A Stormwater Pollution Prevention Plan Certification Form. This form certifies that you have developed and implemented the Stormwater Pollution Prevention Plan (SPPP) required in your permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT send the SPPP with the signed form. ■ Five copies of Analytical Monitoring forms. ■ Five copies of Qualitative Monitoring forms. N A copy of a Technical Bulletin on the stormwater program which outlines program components and addresses frequently asked questions. m A corrected Certificate of Coverage if you indicated a name or address change on the Renewal Form returned to the Division. Your certificate of coverage is not transferable except after notice to DWQ. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DWQ or permits required by the Division of Land Resources, Division of Air Quality, Coastal Area Management Act or any other Federal or Local governmental permits that may be required. If you have any questions concerning this permit or other attached documents, please contact the Stormwater and General Permits Unit at telephone number (919) 733-5083 Sincerely, f oA. Preston Howard, Jr., P. E. P.O. Sox 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27604 James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary April 23, 1993 Keith Blackburn B & C Concrete Products P O Box 1014 North Wilkesboro, NC 28659 A. Preston Howard, Jr., P. E. Director Subject: General Permit No. NCG070000 B & C Concrete Products COC NCG070034 Wilkes County Dear Mr. Blackburn: In accordance with your application for discharge permit received on October 2, 1992, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983, _ If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Mr. Steve Ulmer at telephone number 9191733- 5083. cc: Sincerely, Original Signed By rol en}� Sullips A. Fr;es �on Howard, Jr., P.E. Winston-Salem Regional Office Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DMSION OF ENVIRONMENTAL MANAGEMENT 'ISO ► ! I IiEI ! ! ;ft" MIM1101amilullix STORMWATER DISCHARGES NATIONAL POLLU ANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Keith Blackburn is hereby authorized to discharge stormwater from a facility located at B & C Concrete Products Magnolia St. North Wilkesboro Wilkes County to receiving waters designated as the Yadkin River in the Yadkin -Pee Dee River Basin in accordance with the effluent limitations, -monitoring requirements, and other conditions set forth in Parts I, I1, II1 and IV of General Permit No. NCG070000 as attached. This Certificate of Coverage shall become effective April 23, 1993. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 23, 1993. Original Signed By Coleen H. 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