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HomeMy WebLinkAboutNCG060101_COMPLETE FILE - HISTORICAL_20160405STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /V C& DLL O 1 0 1 DOC TYPE I � HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ SDI LF C'f' OG� YYYYMMDD Energy, Min era I and Land Resources ENVIRONMENTAL QUALITY April 5, 2016 Marc Bumgarner 209 Watlington Industrial Dr. Reidsville, NC 27320 Subject: Compliance Evaluation Inspection Permit No. NCG 0601.01. Dystar LP Rockingham County Dear Mr. Bumgamer: PAT MCCRORY Govemar DONALD R. VAN DER VAART Secretary TRACY DAMS On March 23, 2016 Glen White of the North Carolina Department of Environmental Quality; Department of Minerals and Land Resources met with you and Johnny Somers at the Watlington Road facility in Reidsville, NC to conduct a compliance inspection per the Industrial Stormwater Permit requirements. Inspection consist of review of the Stormwater Pollution Prevention Plan, training and monitoring records and observation of the general condition of the site and outfall. Your assistance with the inspection was greatly appreciated. Permit: The Asphalt plant holds General Stormwater Permit NCG060101 to discharge stormwater from industrial activity associated with Soaps, Detergents, Cleaning Preparations; Perfumes, Cosmetics and Other Toilet Preparations [SIC 2841 under the National Pollutant Discharge Elimination System (NPDES). The permit became effective December 1, 2012 and expires on October 31, 2017. A copy of the current permit is required to be maintained with the Stormwater Pollution Prevention Plan (SPPP) documents. The current permit was included in the file. Recordsaeports: This facility was required to develop and maintain a Stormwater Pollution Prevention Plan (SPPP) in accordance with Part II, Section A of the permit. The document is well prepared. The documents have been maintained and past documents were available for review at the time of inspection. The last spill was reported on January 28"'. The spill and clean-up are well documented and NCDENR was notified of the incident and clean-up. No deficiencies noted. Facility Site Review: This facility manufactures soaps, detergents and various chemical products for commercial clients. Many of the products are created in the facility and shipped out with the client company/product name. No issues noted on site review. State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources 450 Hanes Mill Road — Suite 300 Winston-Salem, NC 27105 (336)776-9800 Self -Monitoring Program: The facility is required to conduct qualitative and analytical monitoring twice annually. Records show that monitoring has been conducted as required and results are within the required permit parameters. Outfalls were observed. One had a soapy discharge but it was believed to be from residue on the parking lot. Dystar has missed one monitoring event in the last two years and has had one sample with elevated parameters. No other deficiencies noted. The plant was compliant at the time of inspection. If you have questions or need additional information, please contact Glen White at (336) 776- 9660. Enclosures: Inspection Report Sincerely, Matthew E. Gantt, P.E. Regional Engineer Land Quality Section Winston-Salem Regional Office cc: WSRO File Copy Division of Energy, Mineral and Land Resources (WSRO) Compliance Inspection Report Permit: NCG060101 Effective: 12/01112 Expiration: 10/31/17 owner: Dystar LP SQC: Effective: Expiration: Facility: DyStar LP County: Rockingham 209 Watlinglon Industrial Region: Winston-Salem Reidsville NC 27320 Contact Person: Johnny Somers Title: Phone: 336-634-3344 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 03123/2016 Primary Inspector: Glen White Secondary Inspector(s): Certification: Phone: Entry Time: 11:00AM Exit Time: 1 1:30AM Phone: 336-776-9600 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Food!Tobacco/Soaps/CosmetiWPublic Warehousing Stormwater Discharge COC Facility Status: ® Compliant [] Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 permit: NCG060101 Owner- Facility: Dystar LP Inspection Date: 03/2312016 Inspection Type : Compliance EvaEuation Reason for Visit: Routine Inspection Summary: (See Compliance Inspection Report) Page: 2 Permit: NCGO60101 Owner - Facility: Dystar LP Inspection Date: 03/2312016 Inspection Type : Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices"? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Comment: SPPP current and compliant. Yes No NA NE ® ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ 9 110 ❑ ® ❑ ❑ ❑ ® ❑ 110 ®❑❑❑ ® ❑ ❑ ❑ In JanuarV 2013 Anna visited the site followinq a spill that occured. Clean-up was in process. Spill and response was well documented. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ® ❑ ❑ ❑ Comment: Current. Spring 2q 014 (Missed Monitoring) Fall 2014 (Compliant) Spring 2015 (Compliant) Fall 2015 (Compliant) Analytical Monitoring Has the facility conducted its Analytical monitoring? # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Yes No NA NE Comment: Spring 2014 (Missed Monitoring) Since one req'd monitoring was missed and only one sample was elevated Fall 2014 (Compliant) Facility was found to be compliant. Spring 2015 [Elevated/Compliant) Fall 2015 (Complaint) Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ® ❑ ❑ ❑ Page: 3 Permit: NCGO50101 Owner - Facility: bystar LP Inspection Date: 03/2312016 Inspection Type : Compliance Evaluation Reason for Visit: Routine # Were all outfalls observed during the inspection? ® ❑ ❑ ❑ # If the facility has representative autfall status, is it properly documented by the Division? ❑ ❑ ® ❑ # Has the facility evaluated all illicit (non stormwater) discharges? IM ❑ ❑ ❑ Comment: Outfalls observed. There was a soapy discharge but it is believed to be from residue on the parking lot. One spill_was noted in January 2013. Clean up response and notification was swift and damage was minimal. Page: 4 v DyStar Q' January 30, 2013 RECEIVED Ms. Aana Taylor -Smith N.C.aeol. of ENR Environmental Specialist JAN 3 1 2013 North Carolina Department of Environment and Natural Resources Division of Water Quality v,r,s�:.i� Salem 585 Waughtown Street Re Icnai office Winston-Salem, NC 27107 Dear Ms. Taylor -Smith: Thank you for corning to DyStar LP in Reidsville today to see the site after our phone conversation on January 20. This letter is to document what happened as well as the proactive steps we made to repair the incident. At 11:45pm on January 27`h, I received a phone call at home. Our facility operates from I Ipm on Sundays to 7pm on Fridays so the first shift for Sunday night had not been at the facility long. Apparently sometime over the weekend while no one was at the facility, a pipe supplying water to a safety shower in our outside storage tank farm froze and burst. Water filled the containment area of the tank farm and went into the tanker bay containment area. This area has a valve that did not hold and water entered into the wastewater lines to our equalization basin. This basin overfilled and wastewater began to spill over and into the storm water spillway. At that time, we shut an emergency -valve to prevent any more water to go into the basin and turned off the agitators to prevent any splashing of wastewater out of the basin. "Stay -dry" was put around the catch basins to keep any wastewater from entering the spillway as well as prevent any soil exposure. The basin level was then lowered by treating the water in our DAF unit and sent to the City of Reidsville. It was dark and so no evaluation could be done for the spillway and creek until Monday the 28a'. Once it was determined that wastewater indeed entered the creek, CTW Specialties was contracted to preform remediation and I contacted you. On the 28t°, you requested I call the City of Reidsville to notify them and you indicated you would come to inspect today. As you saw, the spillway, creek bed and soil around the wastewater basin were cleaned. Water was flushed through the drains to the creek and into a vacuum truck. -The truck then discharged the water into our wastewater basin to avoid any offsite disposal. The "stay -dry" was collected in drums. Again, thank you for coming today and being of assistance. If there is anything else I need to do or if there are any questions you have, please let fuel know. Sincerely, Marc C. Sum er Site Manager — Reidsville Location DyStar LP ® ISO 8001 DyStar LP -! Certified Worldwide 209 WoUington Industrial Drive Reidsville. NC 27320 Phone: (336) 342-W31 Fax: (336) 342-1208 www.EYyStarlp.com `Q�6F WAL4'R C r Incident Report Report Number: 201300234 Incident Type: spill (Oil, Chemical, non -sewage) On -Site Contact: Category: Incident First/Mid/Last Name: Incident Started: 01/27/2013 Company Name: County: Rockingham Phone: City: Pager/Mobile Phone: 1 Farm #: Responsible Party: Reported By: Owner: First/Mid/Last Name: Marc Bumgamer Permit: Company Name: Facility: Address: 209 Watlington Industrial First Name: Middle Name: City/State/Zip: Reidsville NC 27320 Last Name: Phone: (336)634-3340 Address Pager/Mobile Phone: 1 (336)337-3325 City/State/Zip: Phone: Material Category: Estimated Qty: UOM DD:MM:SS Decimal Chemical Name Reportable Qty. lbs. Reportable Qty. kgs. Position Method: Latitude: Position Accuracy: Longitude: Position Datum: Location of Incident: DyStar LP Address: 209 Watlington Industrial Dr City/State/Zip Reidsville NC 27320 Report Created 01/31/13 01:02 PM Page 1 i CauselObservation: Directions: The plant manager, Mark Bumgamer, received a call at 11:45 PM on Sunday the 27th that a potable water pipe had burst in their tank farm and was discharging water into the tank farm s containment area. The containment valve failed, which resulted in the potable water being discharged into a lowered area where there is a drain to their equalization tank for the pretreatment system. The addition of this potable water overflowed the 300,000 gallon EQ tank, which was about 75% full prior to the pipe bursting. Action Taken: Comments: DyStar staff shut off the flow, turned off agitators in EQ tank, and Aana Taylor -Smith visited site on 1/3012013. Area was clean and no turned on OAF unit to start treatment. The catch basin was diked residue was found in or near outfall. There was no discoloration in the to reduce flow to stream. DyStar contacted CTW Specialties of creek. Spill appears to have been cleaned up to the extent possible. McLeansville, who diked the outfall, flushed the catch basins, and pumped the water from the outfall. They also cleaned the area and put down absorbent material, which has since been raked up, All pumped water was discharged to DyStar's pretreatment system. Incident Questions: Did the Material reach the Surface Water? Yes Surface Water Name? Little Troublesome Creek Did the Spill result in a Fish Kill? No If the Spill was from a storage tank indicate type. Containment? Unknown Cleanup Complete? Yes Water Supply Wells within 1500ft : unknown Event Type Event Date Incident closed Report Entered 2013-01-30 01:17:52 Requested Additional Information 2013-01-30 12:00:00 Report Received 2013-01-28 03:00:00 Conveyance: Unnamed tributary Estimated Number of fish? 0 (Above Ground or Under Ground) Groundwater Impacted : Unknown Due Date Comment Report Created 01/31/13 01:02 PM Page 2 a . Referred to Regional Office - Primary Contact 2013-01-28 03:00:00 Incident Start 2013-01-27 11:00:00 Standard Agencies Notified: Agency Name Phone First Name M.I. Last Name Contact Date Other Agencies Notified: Agency Name Phone First Name M.I. Last Name Contact Date DWO Information: Report Taken By: Report Entered By: Regional Contact: Aana Taylor -Smith Aana Taylor -Smith Aana Taylor -Smith Phone: Date/Time: 2013-01-28 03:00:00 PM 2013-01-30 01:17:52 PM 2013-01-28 03:00:00 PM Referred Via: Phone Phone Did DWO request an additional written report? 2013-01-30 12:00:00 AM If yes, What additional information is needed? Report Created 01/31/13 01:02 PM Page 3 s 1 y �dy"7f .iy Taylor -Smith, Aana From: Somers, Johnny [somers.johnny@DyStar.com] Sent: Wednesday, January 30, 2013 3:52 PM To: Taylor -Smith, Aana Subject: DyStar LP Clean up Photos Attachments: EQ Basin Overflow 003.jpg; EQ Basin Overflow 004.jpg; EQ Basin Overflow 005.jpg; EQ Basin Overflow 006.jpg; EQ Basin Overflow 007.jpg; EQ Basin Overflow 008.jpg; EQ Basin Overflow 001.jpg; EQ Basin Overflow 002.jpg Aana Thanks for your visit this morning. The photos you requested are attached for your files. Johnny Somers Quality Manager Aft DyStar'•' DyStar LP 209 Watlington Industrial Drive Reidsville, NC 27320 Phone: +336 634 3344 1 Fax: +336 342 1208 1 Mobile: +336 616 3510 Email: somers.iohnny@dystar.com f Skype: somers.johnny Commlrred to susroi'nab!llty AThImRjgreeln betare you print thls,scteen The DyStar Group is also proud member and supporter of bluesETAD I GQTS [ REACh I SAC I SDC TE UNGC Visit us @ www.DyStar.com i Follow us on ® Ki OUR 0 DyStar Confidentiality Notice: This message and any attachments are confidential and intended only for use by the recipient named above. Unauthorized disclosure, distribution or copying of this communication and the information contained in it is strictly prohibited. If you are not the intended recipient, please notify us immediately and delete the message and any attachments. Thank you. Thomas, Mike From: Basinger, Corey Sent: Monday, October 08, 2012 1:57 PM To: Thomas, Mike Subject: FW: BIP MSDS Attachments: image001.png; image002.png; image003.png,- image004,png; image005.png; image006.png; BIP Phthalimides. pdf Last email about Dystar W. Corey Basinger Regional Supervisor Surface Water Protection Section Winston-Salem Regional Office Division of Water Quality Email: corey.basineerOncdenr.eov Phone: (336) 771-5000 - Fax (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Caw and may be disclosed to third parties. From: Bumgarner, Marc, DyStar/US[mailto:bumgamer,marc@DyStar.com] Sent: Thursday, October 04, 2012 12:03 PM To: Basinger, Corey Cc: Somers, Johnny Subject: RE: BIP MSDS Attached is the MSDS for BIP Phthalimides. As discussed, no material was spilled into any surface waters. Any material that was spilled was contained within our wastewater pretreatment facility. Results from our water discharged to the City of Reidsville are within the limits for BOD. As you can see in the MSDS, the BOD for this product is 349,000 mg/L and our discharge to the City was 1100 mg/L. Please let me know if you have any further questions. Thanks, Marc Bumgarner Site Manager Reidsville Location Aft DyStar DyStar LP 209 Watiington Industrial Drive Reidsville, NC 27320 Phone: +336 634 33401 Fax: +336 342 1208 I Mobile: +336 337 3325 Email: bUl' garner.marc@dystar.com 1 Skype: bumgarner.marc Sustaunabidity is our responsibility Think green before you print this screen Visit us @ www.DyStar,com I Follow us on ® 91 ® 0 DyStar Confidentiality Notice: This message and any attachments are confidential and intended only for use by the recipient named above. Unauthorized disclosure, distribution or copying of this communication and the information contained in it is strictly prohibited_ if you are not the intended recipient, please notify us immediately and delete the message and any attachments. Thank you. From: Basinger, Corey Imalto:corey.basinger@ncdenr.gov) Sent: Thursday, October 04, 2012 11:16 AM To: Bumgarner, Marc, DyStar/US Subject: BIP MSDS W. Corey Basinger Regional Supervisor Surface Water Protection Section Winston-Salem Regional Office Division of Water Quality Email: corev.basinger@ncdenr.eorr Phone: (336) 771-5000 fax (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. r DyStiar"�' Material Safety Data Sheet Protective Clothing HCS DOT CR7 * Class: Irritating substance. 0 Section 1. Product Identification and Uses Synonyms Not available. 11MIS H 1 F 1 R 0 PE B Commonfrrade name BIP Phthalimides TSCA TSCA inventory: All components listed. TSCA 12(b) one time export: Not Listed. TSCA 12(b) annual export notification: Not Listed. Chemical name Not applicable. Chemical formula Not applicable. Chemical family Blend of n-Butyl and Isopropyl Phthalimides. DSL CEPA DSL: Listed. CEPA NDSL: Not Listed. Manufactured/Supplied Dystar L.P. 209 Watlington Rd. Reidsville, NC 27320 USA (336) 342-6631 CAS# Mixture. Material uses Textile industry: Dyeing assistant. Code FDA-0200 Validation Date Validated on 10117/2008. Molecular weight Not applicable. Revision Number 1.0 Section IA. First Aid Measures BIP Phthalimides Eye contact Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Get medical attention if irritation occurs. to Skin contact In case of contact, immediately flush skin with plenty of water. Remove contaminated clothing and shoes- Wash clothing before reuse. Thoroughly clean shoes before reuse. Get medical attention if irritation occurs. Ilazardous inhalation It inhaled, remove to fresh air_ If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medical attention if symptoms appear. Hazardous ingestion Do NOT induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconscious person. Loosen tight clothing such as a collar, tie, belt or waistband. Get medical attention if symptoms appear. Section It. Hazardous Ingredients BIP Phthalimides Name CAS # % by Weight TLV/PEL LCsolLDso 1) isopropyl phthalimide 304-17-6 20-30 Not available. Not available. 2) n-butyl phthalimide 1515-72-6 60-80 Not available. ORAL (LD50): Acute: 1100 mg/kg [Rat). Section Ill. Physical Data BIP Phthalimides Physical state and Liquid. Odor Slight. appearance pI4 and Solution Conc. Not applicable. Not available- Taste Not available. Odor threshold Not available. Color Yellow. (Light.) Volatility 0% (w1w). \letting point 5°C (41 °F) Continued on Next Page BIP Phthatimides FDA-0200 Page Number. 2 Boiling point 260°C (536`F) Specific gravity 1.13 (Water = 1) Vapor density Not available. Vapor pressure Evaporation rate Viscosity Not available. Not available. i Not available. lonicity (surface active agent) Not applicable. Critical temperature Instability temperature Not available. Not available. Conditions of instability Not available. Dispersion properties Not available. Solubility Insoluble in cold water. VOC's (g/LXEP.1 24/24A) 0 (g/1). HAPs or TAPS Clean air act (CAA) 112 accidental release prevention: Not Listed. Clean air act (CAA) 112 regulated Flammable substances: Not Listed. Clean air act (CAA) 112 regulated toxic substances: Not Listed. Section IV. Fire and Explosion Data BIP Phthalimides The product is: May be combustible at high temperature. Auto -ignition temperature Not available. Fire degradation products Not available. Flash points CLOSED CUP: Higher than 93.3°C (200°F). Flammable limits Not available. Fire extinguishing procedures SMALL FIRE: Use DRY chemical powder. LARGE FIRE: Use water spray, fog or foam. Do not use water jet. Flammability Slightly flammable to flammable in presence of open flames and sparks. Risks of explosion Risks of explosion of the product in presence of mechanical impact: Not available. Risks of explosion of the product in presence of static discharge: Not available. Section V. Reactivity Data BIP Phthalimides Stability Freezell'haw Stability The product is stable. Freeze thaw stable, thaw and stir before using. HwArdous decomp. products Oxides of carbon Not available. Degradability The 13OD5 is 349000 mgll [5 day(s)] SM 521 OB. The COD is 665000 mg/l EPA 410.4, Products of degradation Oxides of carbon Not available. Not available. Corrosivity Not available. Reactivity Slightly reactive to reactive with oxidizing agents. Continued on Next Page i' BIP Phthalimides FDA-0200 Page Number. 3 Section AToxicological Properties BIP Phthalimides Routes of entry Eye contact. Ingestion. TLV Refer to Section II. Hazardous Ingredients. Toxicity to animals Acute oral toxicity (LD50): 1100 mglkg (Rat). (n-butyl phthalimide). Chronic effects on There is no known effect from chronic exposure to this product. No carcinogenic substances as defined by [ARC, humans NTP and/or OSHA. Acute effects on humans Slightly hazardous in case of eye contact (irritant), of ingestion. Aquatic Toxicity Not available. (LC50) Section V11. Preventive Measures BIP Phthalimides Waste information Waste must be disposed of in accordance with federal, state and local environmental control regulations. Waste stream Not available. Storage Keep container tightly closed. Keep container in a cool, well -ventilated area. Precautions Keep away from heat. Keep away from sources of ignition. Empty containers pose a fire risk, evaporate the residue under a fume hood. Ground all equipment containing material. Do not ingest. Do not breathe gaslfumeslvaporlspray. If ingested, seek medical advice immediately and show the container or the label. Small spill and leak Absorb with an inert material and put the spilled material in an appropriate waste disposal. Large spill and leak Absorb with an inert material and put the spilled material in an appropriate waste disposal. Finish cleaning by spreading water on the contaminated surface and allow to evacuate through the sanitary system. Protective clothing in Splash goggles. Full suit_ Boots. Gloves. Suggested protective clothing might not be sufficient; consult a specialist case of large spill BEFORE handling this product. Section V111. Classification BIP Phthalimides DOT Not a DOT controlled material (United States). Not applicable. Not regulated. RQ Not available. Not available. Maritime Not available. transportation HCS Class: Irritating substance. Not available. Federal and State Note: California Prop. 65 requires the listing of reportable chemicals that is helieved to exist in Ibis produce at any defected, or suspected, laud no matter how minute. Regulations CERCLA: Hazardous substances.: Not Listed. SARA 313 toxic chemical notification and release reporting: Not Listed. Not available. Continued on Next Page BIP Phthalimides FDA-0200 Page Number: 4 International Not Listed. Lists Section IX Protective Clothing BIP Phthalimides Safety glasses. Gloves (impervious). Section Xe Other Information BIP Phthalimides References Not available. Special Test Results Not available. Not available. Not available. Not available. Not available. Not available. Not available. Not available. Validated by Sandy Carter on,1011712006. Verified by Sandy Carter. Printed 1121/2009. CHEMTREC (24 HR) 1-500-424-9300 To Me Ern of au branlMgr, thr 6rjurmadun ruNained herein is umeraoe //meCeP, ndrhrr the ubwe named .ueyplie nor wry f 4.+ snhsrdlurles assume.* u y GehiltiJ• whuhorrr. for the aaHroey w mmplrxnru of Ne informmWn rnrewwcd 6.11. Frxnl drt—d-1— of sr.eebil¢J• of—y m 1-W u tie .rule regsaesihiley of del nser. A11 mu*rr'ulr rnaJ• pesarf unkno+.n hazcrds and rh-ld be and s.ah —dw•r. AltSowgh certain hazmds me desrrebrd hadn, wr snnnagsrer-ur rhm These orethe —ly harRrsLs rhm � RECEIVED i ti C C"e0'. 0' Fk R JAI Z 1 1111 'N nston-Sale— Reaicnai C- -e 1wl"f, elk DyStarl DyStar Reidsville 209 Watlington tndustrial Dr. Reidsville, NC 27320 800-443-8814 January 24, 2011 TEL336-342.6633 FAX 336-342-1208 Mr. W. Corey Basinger NC Division of Water Quality 585 Waughtown St. Winston-Salem, NC 27107 Re: Notice of Violation — 201 1-PC-0036 Dear Mr. Basinger, DyStar L.P. is currently taking the following measures to address the concerns brought to our attention by the Notice of Violation dated January 12, 2011. Tier 1 Evaluation: DyStar LP is currently having the grass. dirt and grit removed from all stormwater inlets. We are also having silt netting installed as needed. We are having trees removed and the silt netting replaced around the Stormwater Outfall Discharge area to minimize any contribution to the Total Suspended Solids. Sampling Requirements: DyStar LP will collect analytical samples at the next qualifying rain event and will maintain the semi-annual analytical sampling schedule outlined in Part H Section B: Analytical Sampling Requirements in the General Permit Best re lardrs, Marc C. Bumgarner Site Manager - Reidsville Location DyStar LP NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary 12 January 2011 CERTIFIED MAIL RETURN RECEIPT REQUESTED 7010 0290 0001 4856 4775 Mr. Marc Bumgarner Site Manager Dystar L.P. 209 Watlington Industrial Drive Reidsville, NC 27320 Subject: Compliance Evaluation Inspection and Notice of Violation #NOV-2011-PC-0036 NPDES General Stormwater Permit NCG060000 Certificate of Coverage NCGO060101 Dystar L.P. Dear Mr. Bumgarrtier: Mike Thomas of the Winston-Salem Regional Office of the NC Division of Water Quality (DWQ) conducted a compliance evaluation inspection (CEI) at the subject facility on 6 January 2011. Your assistance and cooperation as well as that of Mr. Johnny Somers, during the inspection was greatly appreciated. An inspection checklist is attached for your records and the inspection findings are summarized below. The facility is located at 209 Watlington Industrial Drive, in Reidsville, Rockingham County, North Carolina. Stormwater related to industrial activity is discharged to Little Troublesome Creek, which is currently classified as Class C waters in the Cape Fear River Basin. Documentation and Monitoring Review The Stormwater Pollution Prevention Plan (SP3) is complete and well implemented. Training sessions are conducted annually to keep staff informed and updated. You also indicated to Mr. Thomas that you often work with employees one-to-one to ensure that the SP3 is being followed. Dystar L.P. has one stormwater discharge outfall (SDO) which was easily accessible for inspection. Records and sampling results from qualifying events were made available for inspection and appeared to be complete. As you indicated during the inspection no samples have been collected since the permit renewal in 2007. This was due to a misunderstanding of permit conditions. Under Certificate of Coverage #NCG060101 analytical sampling is required on a semi-annual basis. Dystar L.P. failed to collect six analytical samples since 2007. Failure to collect samples is a violation of permit condition as outlined in Part II Section B: Analytical Sampling Requirements in General Permit Number 060000. To avoid further action this office requires Dystar L.P. to collect analytical samples at the next qualifying rain event and to maintain the sampling schedule outlined above. North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St, Winston-Salem, North Carolina 27107 Phone: 336-771 -5000 1 FAX: 336-771-46301 Customer Service: 1-877-623-6748 Internet www.ncviaterquality.org An Equal Opportunity 4 Affirmat" Action Employer NorthCarolina naturally Mr, Marc Burngarner Dystar LP. Compliance Evaluation Inspection and Notice of Violation, NCGO60101 V1312011 Page 2 of 2 During the inspection you made it aware to Mr. Thomas that the facility exceeded the permit benchmark for Total Suspended Solids (TSS) for the sample that was collected in 2007. Mr. Thomas assisted you and Mr. Somers with a Tier I evaluation of the property to determine probable sources of TSS. Mr. Thomas found accumulations of dirt and grit around several of the stormwater inlets at the facility including the large loading and unloading area for the empty storage containers. These areas should be cleaned to reduce the risk of TSS. Structural BMPs should also be considered for the inlet at the storage area mentioned above. In the event that TSS results are above benchmark levels from the next qualifying event this office requires that sampling be elevated to the Tier Two schedule outlined in the permit. Tier Two requires that analytical samples be collected monthly. Monthly samples will continue until three consecutive samples below the benchmark value have been collected. Site Review The site was clean and well maintained at the time of inspection. Exposed industrial activity at the facility was minimal. As indicated above, there were several stormwater inlets that need to be cleaned. The stormwater discharge outlet was clean and well maintained. Thank you for your attention to this matter. This Office is considering sending a recommendation for enforcement regarding these issues. Your above -mentioned response to this correspondence will be considered in this process. This office requires that the violations, as detailed above, be properly resolved. These violations and any future violations are subject to a civil penalty assessment of up to $25,000.00 per day for each violation. Should you have any questions regarding these matters, please contact Mike Thomas at (336) 771-5000, Sincerely, W. Corey Basinger Interim Regional Supervisor Surface Water Protection Winston-Salem Region Attachments: 1. BIMS Inspection Checklist cc: SWP — WSRO Central Piles . Stormwater Permitting Unit Compliance Inspection Report Permit: NCG060101 Effective: 11/01/07 Expiration: 10/31/12 Owner: Dystar LP SOC: Effective: Expiration: Facility: DyStar LP County: Rockingham 209 Watlington Industrial Region: Winston-Salem Reidsville NC 27320 Contact Person: Johnny Somers Title: Phone: 336-634-3344 Directions to Facility: System Classifications: Primary QRC: Secondary ORC(s): On -Site Representative(s): Related Permits: Certification: Phone: Inspection Date: 01106/2011 Entry Time: 09:30 AM Exit Time: 10:30 AM Primary Inspector: Michael S Thomas Phone: Secondary Inspector(s): Reason for Inspection. Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Food/Tobacco/Soaps/Cosmetics/Public Nlarehousing Stormwater Discharge COG Facility Status: 0 Compliant ❑ Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 Permit: NCG060101 owner - Facility: Oystar LP Inspection Date: 01/06/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: ■ Complete items 1, 2, and 3. Also complete A. item 4 if Restricted Delivery Is desired. X ■ Print your name and address on the reverse so that we can return the card to you. B. Ir Attach this card to the back of the mailpiece, •-- or on the front if space permits. gent ; ❑ Addressee C-II ier t Bry ' D. Is deliveryladdress different from�Eem 14r ❑ Yes 1. Article Addressed to: if YES, enter delivery address below: ❑ No Mr. Marc Bumgarner, Site Mgr. Dystar, L.P. 2og Watlington Industrial Drive Reidsville, NC 27320 1 3. 3rvice Type { C9rttfied Mail ❑ Express Mall k ❑ Registered ❑ Return Receipt for Merchandise I ❑ Insured Mail ❑ C.O.D. I 4. Restricted DeliveW (Extra Fee) ❑ Yes 2• Article Humber- NOli (rranster tryiri sen4ci l 1 t 7 010 1 0 2 9 0 it l0 0 01, 4.8 5 6 i 4 777 5 i ll 1' la7 PS Form 3811, February 20D4 Domestid Retum Receipt t r (DomesticCERTIFIED MAILT.RECEIPT No insurance coverage r-r WANT t (R EDPostage � Gertitisd Fee a�SD rq �' r� z ostrna 0 Return Receipt Fee L 1 ` tvp � Q (Endorsement Required) []� IA! _ a- 4 N t-3 Restricted Delivery Fee V % 13 (Endorsement Required) QJ J Er ru Total PC C3 sera ro Mr. Marc Bumgarner, Site Mgr. Cl siree>.:a; Dystar, L.P. Bo r` orP° - 2og Watlington Industrial Drive I ciiy; siei Reidsville, NC 27320 102595-02-M-154e Page, 2 Permit: NCG060101 Owner - Facility: Dystar LP Inspection Date: 01/06/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ®❑ n n # Does the Plan include a General Location (USGS) map? ®n n n # Does the Plan include a "Narrative Description of Practices'? ® n Cl Cl # Does the Plan include a detailed site map including outfall locations and drainage areas? ® n n n # Does the Plan include a list of significant spills occurring during the past 3 years? n M n n # Has the facility evaluated feasible alternatives to current practices? ®n n n # Does the facility provide all necessary secondary containment? ®n n n # Does the Plan include a BMP summary? ®❑ ❑ o # Does the Plan include a Spiil Prevention and Response Plan (SPRP)? ® n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ® Cl n n # Does the facility provide and document Employee Training? ® n n n # Does the Plan include a list of Responsible Party(s)? o n n n # Is the Plan reviewed and updated annually? ®❑ n n # Does the Plan include a Stormwater Facility Inspection Program? ® ❑ ❑ n Has the Stormwater Pollution Prevention Plan been implemented? ® n n n Comment: The facility has had no significant spills in the last three years. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ® ❑ n n Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? Cl ® n n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ n ® n Comment: The facility has not conducted Analytical sampling since the permit was renewed in 2007. See inspection report for details. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ® Cl n n # Were all outfalls observed during the inspection? ® n n n # If the facility has representative outfall status, is it properly documented by the Division? n n ® n # Has the facility evaluated all illicit (non stormwater) discharges? ® n n n Comment Page- 3 f Compliance Inspection Report Permit: NCG060101 Effective: 11/01/07 Expiration: 10/31/12 Owner: Dystar LP SOC: Effective: Expiration: Facility: DyStar LP County: Rockingham 209 Watlington Industrial Region: Winston-Salem Reidsville NC 27320 Contact Person: Johnny Somers Title: Phone: 336-634-3344 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 01/0612011 Entry Time: 09:30 AM Exit Time: 10:30 AM Primary Inspector: Michael S Thomas Phone: Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Food[Tobacco/Soaps/Cosmetics/Public Warehousing Stormwater Discharge COC Facility Status: ❑ Compliant U Not Compliant Question Areas: ® Storm Water (See attachment summary) e� Page: 1 Permit: NCGO60101 Owner -Facility: Dystar LP Inspection Date: 01/06/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Page: 2 Permit: NCGO60101 Owner -Facility: Dystar LP Inspection Date: 01/06/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? n n n # Dees the Plan include a General Location (USGS) map? n n n # Does the Plan include a "Narrative Description of Practices"? n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? n ❑ n # Does the Plan include a list of significant spills occurring during the past 3 years? ❑' # Has the facility evaluated feasible alternatives to current practices? n n n # Does the facility provide all necessary secondary containment? n # Does the Plan include a BMP summary? i n n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? �a_n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? _F n n n # Does the fa ility provide and document Employee Training?n In n �t� ��Uol_\k 4 ijE0 'rw:ti.n n n n # Does the Plainclude a list of Responsible Party?l # Is the Plan reviewed and updated annually? n n n # Does the Plan include a Stormwater Facility Inspection Program? ❑ n Has the Stormwater Pollution Prevention Plan been implemented?i n n n Comment: Qualitative Monitoring THas Yes No NA NE the facility conducted its Qualitative Monitoring semi-annually?(n n n Comment: Analytical Monitoring db-,� J-0- AA_*tl-kc*1 sj�ry ZED '. Yes No NA NE Has the facility conducted its Analytical monitoring? n gi n n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? n n y n Comment: Permit and Outfails Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? 0n n n # Were all outfalls observed during the inspection? *n n n # If the facility has representative outfall status, is it properly documented by the Division? n n)0 n # Has the facility evaluated all illicit (non stormwater) discharges? n n n Comment: Page: 3 .._ 0�0� w A rF9 pG fir,. o � June 16, 2008 Mr. Marc C. Bumgamer DyStar, LP 209 Watlington Industrial Drive Reidsville, NC 27320 Dear Mr. Bumgarner: Michael F. Easley, Govemor William G- Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality RECEIVED H.C. Dew- of MR ! 3 JUN 18 2W8 Wknston-Sale^- Regional Office Subject: NPDES General Permit NCG060000 Certificate of Coverage NCGO60101 DyStar, LP Formerly Boehme Filatex, Inc. Rockingham County Division personnel have reviewed and approved your request to transfer coverage under the General Permit, received on April 10, 2008. Please find enclosed the revised Certificate of Coverage. The terms and conditions contained in the General Permit remain unchanged and in full effect. This revised Certificate of Coverage is issued under the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If you have any questions, please contact the Stormwater Permitting Unit at (919) 733-5083, extension 502. S incerely, ORIGINAL SIGNED BY KEN PICKLE Coleen H. Sullins cc: DWQ Central Files Winston-Salem Regional Office Stormwater Permitting Unit iNo Carolina Ntura!!J North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet h2o.enr.state.mus 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748 An Equal OpportunitylAfFirmaWe Action Employer— 50% Recycled/10% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG060000 CERTIFICATE OF COVERAGE No. NCG060101 STORM WATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, DYSTAR, LP is hereby authorized to discharge stormwater from a facility located at DYSTAR, LP 209 WATLINGTON INDUSTRIAL DRIVE REIDSVILLE ROCKINGHAM COUNTY to receiving waters designated as a UT to Little Troublesome Creek, a class C NSW stream, in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 1I, III, IV, V, and VI of General Permit No. NCG060000 as attached. This certificate of coverage shall become effective June 16, 2008. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day June 16, 2008. ORIGINAL SIGNED BY KEN PICKLE CoIeen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission CJ sr ; 1: Wree• ,ewi'' :�'� - r• ~ � B2 i : �•' • lam: :�9'< ��J"`�� '\...%� �� s e-' ram• %.� olles AK �5�- •:'•'f� ,'l� r'/�R UR $ho I g Y� d\'`\ j -c `"�-a1� V7,, Cenler,'�f VG' r �. WOi�F+OL ISe /i�lR t : is - ruRlYfR� �4A0• •.��`_>--_\ T 7 // �, r� I � j� .._ I � i �- '�� - i :j r3r• ,-qolf-Course a1.; • '.,,_ . • 4 \ /J; 1 l : f��`� �, �ti. Plan ^-- _ 1 ��.lP = _ rt� /• f �f .� � /rrr��% r ��`��Y! /� ... �. Iry 1�f `t .SouIQ th lip Cn ad° + J .,�, , 5 ,,: •..- `„i ut r--' �%lily-_, ( �.• 00 . ', •.;" -� � r �r. ,,: jam+ Sewage �� �� y/' . ! ✓ ✓ / .' . q�-ems s . -. . • � _ 1 il+apossl�['�,t "�- •--� ; ��� ��� _: :! • 1v. s • � � _ _ la �I♦ -� � s�- _ fit*\ `y•~ �:ti/.- i % %; � � � �.J�� � Comr ouxti y %�� __' J a „ ,` ` 1 .+� �� �yy���-- lrr��-- ..g� -.\ �•� //%%"". 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