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HomeMy WebLinkAboutWQ0002431_Compliance Evaluation Inspection_20191118 November 18, 2019 Lee Huffman Huffman Finishing Inc PO Box 170 Granite Falls, NC 28630-0170 SUBJECT: Compliance Inspection Report Huffman Finishing RLAP Non-discharge Permit No. WQ0002431 Caldwell County Dear Permittee: The North Carolina Division of Water Resources conducted an inspection of the Huffman Finishing RLAP on 11/12/2019. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in Non-discharge Permit No. WQ0002431. The findings and comments noted during this inspection are provided in the enclosed copy of the inspection report entitled "Compliance Inspection Report". If you should have any questions, please do not hesitate to contact me at 828-296-4686 or via email at mikal.willmer@ncdenr.gov. Sincerely, Mikal Willmer, Environmental Specialist II Water Quality Regional Operations Section Asheville Regional Office Division of Water Resources, NCDEQ ATTACHMENTS: Inspection Report EC: WQS-ARO Server LF G:\WR\WQ\Caldwell\Wastewater\Non-discharge\Huffman Finishing Company, Inc\Inspections\Nov. 12, 2019 CEI\20191118_WQ0002431_CEI Compliance Inspection Report Permit:WQ0002431 Effective:05/01/15 Expiration:01/31/20 Owner :Huffman Finishing Inc SOC: Contact Person: Region: County: Directions to Facility: Caldwell Asheville A W Huffman Effective:Expiration:Facility:Huffman Finishing Co-WWTP/A S PO Box 170 Granite Falls NC 286300170 Title:Phone:828-396-1741Manager/Owner Follow Hwy 321 North from Hickory. Facility is located on the left at the second stop light after crossing the Catawba River. Secondary ORC(s): 336-510-0340Phone:15676Certification:Robert T BranchPrimary ORC: LA,System Classifications: On-Site Representative(s): Related Permits: NC0025135 Huffman Finishing Inc - Huffman Finishing Secondary Inspector(s): Primary Inspector: Inspection Date:Exit Time:Entry Time: Phone: 11/12/2019 10:00AM 12:00PM Mikal Willmer 828-296-4686 Facility Status: Permit Inspection Type: Reason for Inspection:Inspection Type: Not CompliantCompliant Routine Land Application of Residual Solids (503) Compliance Evaluation Question Areas: Miscellaneous Questions Record Keeping (See attachment summary) Page 1 of 3 Inspection Date: Permit: Inspection Type : Owner - Facility: Reason for Visit: WQ0002431 11/12/2019 Compliance Evaluation Huffman Finishing Inc Routine Inspection Summary: Mikal Willmer, with the Asheville Regional Office, conducted a compliance evaluation inspection of the Huffman Finishing RLAP facility and reviewed Field #2 on November 12, 2019. This inspection was conducted in conjunction with the facility's RLAP permit renewal. Bob Branch (LA ORC) and Shuford Wise (WWTP ORC) were present and assisted in the inspection. Overall the facility appeared to be in compliance with Permit # WQ0002431. Due to reduced flows the facility has not needed to land apply since 2014. Mr. Wise and Mr. Branch indicated it would be at least a couple of years before another application is necessary. The WWTP, at current flows, appears to have adequate solids storage capacity. There are two drying beds on-site; however, the ORC reports they are unlikely to ever use them based on their current state. An additional sludge holding tank can be used if the need arises. Staff have concerns regarding ability to meet vector attraction reduction requirements due to facilities primarily industrial flow. Facility is currently required to meet pathogen and vector attraction requirements due to some domestic flow and presence of pathogens. Field #2 visited during the inspection and appears to be actively maintained and in good visual condition. Field #4 has limited access for land application events. Page 2 of 3 Inspection Date: Permit: Inspection Type : Owner - Facility: Reason for Visit: WQ0002431 11/12/2019 Compliance Evaluation Huffman Finishing Inc Routine Type Yes No NA NE Distribution and Marketing Land Application Record Keeping Yes No NA NE Is GW monitoring being conducted, if required? Are GW samples from all MWs sampled for all required parameters? Are there any GW quality violations? Is GW-59A certification form completed for facility? Is a copy of current permit on-site? Are current metals and nutrient analysis available? Are nutrient and metal loading calculating most limiting parameters? a. TCLP analysis? b. SSFA (Standard Soil Fertility Analysis)? Are PAN balances being maintained? Are PAN balances within permit limits? Has land application equipment been calibrated? Are there pH records for alkaline stabilization? Are there pH records for the land application site? Are nutrient/crop removal practices in place? Do lab sheets support data reported on Residual Analysis Summary? Are hauling records available? Are hauling records maintained and up-to-date? # Has permittee been free of public complaints in last 12 months? Has application occurred during Seasonal Restriction window? Facility has not land applied since 2014. Sample results for RLAP application were reviewed and appeared to be in compliance. Comment: Page 3 of 3 Certificate Of Completion Envelope Id: 4891B97EC2A843359E89B44EC3E216E8 Status: Completed Subject: Please DocuSign: 20191118_WQ0002431_CEI.ltr.docx, 20191118_WQ0002431_CEI.insp.pdf Source Envelope: Document Pages: 4 Signatures: 1 Envelope Originator: Certificate Pages: 1 Initials: 0 Mikal Willmer AutoNav: Disabled EnvelopeId Stamping: Disabled Time Zone: (UTC-05:00) Eastern Time (US & Canada) 217 W. Jones Street Raleigh, NC 27699 Mikal.willmer@ncdenr.gov IP Address: 149.168.204.10 Record Tracking Status: Original Nov 18, 2019 | 16:08 Holder: Mikal Willmer Mikal.willmer@ncdenr.gov Location: DocuSign Signer Events Signature Timestamp Mikal Willmer mikal.willmer@ncdenr.gov Environmental Specialist North Carolina Department of Environmental Quality Security Level: Email, Account Authentication (None) Signature Adoption: Drawn on Device Using IP Address: 149.168.204.10 Sent: Nov 18, 2019 | 16:09 Viewed: Nov 18, 2019 | 16:09 Signed: Nov 18, 2019 | 16:10 Freeform Signing Electronic Record and Signature Disclosure: Not Offered via DocuSign In Person Signer Events Signature Timestamp Editor Delivery Events Status Timestamp Agent Delivery Events Status Timestamp Intermediary Delivery Events Status Timestamp Certified Delivery Events Status Timestamp Carbon Copy Events Status Timestamp Witness Events Signature Timestamp Notary Events Signature Timestamp Envelope Summary Events Status Timestamps Envelope Sent Hashed/Encrypted Nov 18, 2019 | 16:09 Certified Delivered Security Checked Nov 18, 2019 | 16:09 Signing Complete Security Checked Nov 18, 2019 | 16:10 Completed Security Checked Nov 18, 2019 | 16:10 Payment Events Status Timestamps