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NCG030528_COMPLETE FILE - HISTORICAL_20150304
STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. DOC TYPE HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ Z) 1 `J C�a-) 01 YYYYM M DD • Public Wod4 Department. 3 5tormwatulErosian and 5ediinentation Control Program cry orvrr=o -Sz1an P.Q. Bo. 2511 vc+insca�rSalcm; NC 27102 CiryUpk 311 (336.727-MM) .Fax 336.748.3173 F , evwucrnrnaw+rinr�nart.rom March 4, 2015 Mrs. Christi ne-MAciaren Human Recourses . Winston Steel & Staii.. Co_ 216 Junia-Ave- Winston Salem, NC,27127 Dear Mrs. Maclaren: The Stormwater Division of -the City of Winston-Salem would like -to thank you,for your.time and.professional courtesy,regarding the July 3_l, 2014 inspection of Winston'Steel LLC. Winston _Steel_ LLC-has-provided d6cuinentatioh that;.verifies the successful completion -of the;corrective,measures located in Part-4 —Required Actions 10 be completed by Facility, At this time;.Winston Steel LLC has no outstanding: inspection:compliance items:to complete. The,Stoririwatei Division reserves the rig}` to enter and inspect Winston Steel LLC as often as necessary to determine:compliance-.wiih.perrnit requirements_ of Win&on.Stecl's-NCG permit Thank you -far -your continued support and implementation of the.'City of Winston $Salem's Stormwater, Pirograzn. If you have any. questions, please feel,free:to contact meat (336).747-6964. Sincerely, _ 444_t�� 'Ladonta ."Jama1" Clark i I St&n watd.Inspector Phone: �33 6.747.6964 Cell: 336:4.16.2403 Fax: 336.748.3173. l NISp 'D&-rE7 3(t3t Ls 1�11CLtp3OS2j9 Call 311 or 336-727.8000 �r c:aaah kta,a Allm jaacs: V .;,ii F[: sarrcr. A1afo� Pm Tiytspaar, s�ortliau m tk D; Adam+ n w,;d Oaa Beaa'sou,k.eu maad xu6cc G C1:.1 VGcr vSa '.LieJOy 1 ei6Li; Sm�tii Wi�el; Warob M';rfA. lvvif��.�v WanE; iTr.rin 3, Mnn�gi: T. Fast W nl: Ja.nnj.".: tmi:lieiv Wank' fi'ry Maaagrr: 1'er 1). C. rriry (W Stormwater/Erosion_Control Division Surface Water Re -inspection of V1Winstoh Steel LLC Successfully. Completed? Part ]-Required Actionsfrom the July 30, 201 ins action Yes No Notes 1) Has- Winston'Steel'LLG denoted on the general map that, Winston Steel LLC discharges to the. (MS4) ✓ Municipal Separate Storm Sewer System and ultimately dischar es into-Salem�Creek. 2) Has Winston .Steel LLC provided and updated the' signed certification.statement,by the�responsible corporate officer in .the SPPP? 3) Cdncerning.outfalls l; 2, 3, and 5,.has as Winston Steel LLC ✓ listed,the potential,pollutants that could'be discharged and their 0hysical Iocations on their -site.-map? 4) Regarding.outfalls 4, 6' and 7, has- Winston Steel LLC updated the�SPPP with the,;proper documentation stating the exern Lion ofarial Teal rri©riitorin -for outf ills 4,.,6; arid`-7,? 5) Has=Winston Sieel LLC updated<the City of Winston Salem,. Stormwater:Divisiori's contact information to Winston Steel LLC Spill Notification Eist? 6), Has Winston Steel, LLG updated and -signed the responsible ✓ section of.the'SPPP? 7) Concerning sampling Year.2 — Period-1 sample numbei'3 ✓ (January 1, 2014 -June 30, 2014); has Winston:Steel"LI C accomplished the tier I response for,exceeding the.'tier' 1 benchmarks? 8) With,refererice to the solverit inanage ent plan. has, ✓ A solvent management. Winston Steel LLC supplied the end results? plan is'requiied, and documentation has been provided to show records. ,2 Part 2 — Required Actio�ts to be completed 6y Facility::' L. None: Lyndon Steel Company LLC has -successful ly'completed all Required Actions to be coipleted by the Facilityof ihe..July 31 j 20,14 inspection. Sioature of Storrnwater Inspector: Title: Stormwater lns ectoi `3 White, Sue From: LaDonta Clark <ladontac@cityofrvs.org> Sent: Wednesday, March 04, 2015 12:03 PM To: 'cmaclaren@lyndonsteel, com' Cc: Keith Huff, John Spainhour, White, Sue Subject: Completed close out letters for Winston Steel LLC, and Lyndon Steel LLC Attachments: Lydon Steel close out letter.pdf; Winston Steel Close out letter.pdf Dear Mrs. Maclaren, This letter will serve as official notification that Winston Steel LLC and Lyndon Steel LLC have successfully completed Part 1, Required Actions to be completed by Facility, of the July 302h and 31" , 2014 inspection reports. A copy of my finished re -inspection forms have been enclosed for your documentary purposes. At this juncture, Winston Steel LLC and Lyndon Steel LLC have no outstanding inspection compliance items to complete. Hard copies have been placed in the mail to your attention. I encourage you to contact me with any questions or comments. Ladonta Clark Uarrial) Stormwater Inspector City of Winston Salem Stormwater/F,rosion and Sedimentation Control Program Phone: 336.747.6964 Cell: 336.416.2403 Fax: 336.748.3173 City of Winston-Salem ONE TEAM Committed to Exceflence All a -mails including attachments sent to and from this address are subject to being released to the media and the public in accordance with the North Carolina Public Records Law. Taylor -Smith, Aana From: LaDonta Clark <ladontac@cityofws_org> Sent: Wednesday, August 20, 2014 2:14 PM To: cmaclaren@lyndonsteel.com Cc: John Spainhour; Keith Huff; Taylor -Smith, Aana; dcolling@winstonsteel.com Subject: Winston Steel LLC Inspection Package Completed Attachments: Winston Steel LLC Inspection Package Completed.pdf Good afternoon Mrs. Maclaren, As per our previous conversation, I am furnishing an electronic copy of my completed inspection package. A hard copy has been placed in the mail to your attention. I encourage you to contact me with any questions or comments. Thank you for your time and professional courtesy during our inspection, Ladonta Clark uamal) Stonnwater .Inspector City of Winston Salem Stornnwater/Erosion and SediMentation Control Program Phone: 336.747.6964 CeLl: 336.416.2403 Fax: 336,748.3173 City of Winston-Salem ONE TEAM Committed to ExCellence All a -mails including attachments sent to and from this address are subject to being released to the media and the public in accordance with the North Carolina Public Records Law. 0 mnstonsmem Public Works Department StormwaterlEtmion and Sedimentation Control Program City of WmaaaSdem P.O. Boa 2511 Wmimn-Sal., NC 27102 City" 311 (336.727,8000) F2x 336,7483173 varcam August 20, 2014 Mrs. Christine Maclaren Human Recourses Winston Steel LLC 1947 Union Cross Rd Winston-Salem, N.C. 27107 Dear Mrs. Maclaren: The Stormwater. Division of the City of Winston-Salem would like to thank you for your time and professional courtesy regarding the July 31; 2014 inspection of Winston Steel LLC... As per your request, a copy of the completed surface water inspection form has been enclosed to you. Part 4 of this report (Required Actions to be completed by Facility) contains Annotations 9148 that Winston Steel LLC must complete. Please provide documentation that verifies Winston Steel LLC successful completion of the corrective measures to me by November 20, 2014. The Stormwater Division reserves the right to enter and inspect Winston Steel LLC as often as necessary to determine compliance with permit requirements of NCG030474. T'han_k you for your continued support and implemeritation of the City of Winston- Salem's Stormwater Program. If you have any questions, please feel free to contact me at (336) 747-6964. Sincerely, Ladonta Clark Stormwater Inspector Phone: 336.747.6964 Cell: 336.416.2403 Fax: 336.748.3173 G*7 CA ndh ..Mayor A0m Join= Ymian H. Burk& Urtw Pre Teropom 74arrd..441ard: Dmim 6. Ada Norah W&M; Dm Ben_ Sw4wee Wald: Relics C (]orlr.' War �L a - Call 31 t or 336 127 8ogQ NE.El' 1,�ar, S.6 � wind: A�,d. rk d%_= WAA D. n 1. MaepGmn y Waa lae T,,�IK. Seetdessc Waal r Ise D. C-7 cityEi nkC&6tyofws.org ufJ Stormwater/Erosion Control Division Surface Water Inspection for Industrial Sites G rai Information A) Official Company Name: Winston Steel LLC B) Physical Address: 216 Junia Ave, Winston-Salem, NC 27127 C) Telephone Number: (336) 721-0020 Office D) Mailing Address, if different from above address: 1947 Union Cross Rd, Winston-Salem, N.C. 27107 E) Authorized contacts to represent company in environmental regulatory issues: Primary contact: Mrs. Christine Maclaren Title: Human Recourses Contact number(s): Office (336)-785-0848 ext. 218 Cell (336)-972-0436 Email address: cmaclaren@lyndonsteel.com Secondary contact: Dave Coiling Title: Shop Supervisor Contact-number(s): (336)-345-1676 Cell Phone Email address:Dcolling@winstonsteel.com F) SIC Code Number of business: Fabricating of Metal Products (SIC 34) G) NC Stormwater NPDES Permit Number: NCGO30474 Permit Category: (General) Fabricating of Metal Products H) Any other control authority permit(s) (air quality control, wastewater, hazardous waste) & number(s): N/A 17 Brief description of industrial activities that occur on -site: The fabrication of steel products that are sold for commercial purposes. 1) Ultimate Receiving Waters: Salem Creek (Middle Fork Muddy Creek) TMDL stream ®Yes ONo Part I - Stormwater Controls 1. Best Management Practices a. List the nonstructural controls employed by the tacility: 1. The equipment shed is covered to protect items such as, gas cans, weed eaters, lawnmowers, and other machines. 2. A settling tank has been placed under the gas products behind the building near an AST tank b. Are the BMPs reasonable & appropriate for the facility? MYes ONo Spill kits are placed in the equipment shed. c. Are BMPs installed correctly, maintained, and effective operating condition? ®Yes ONo Both AST tanks are properly maintained and operating. 2. Provide a brief description of other controls that manage/preVentiminin-rn ize stormwater noff (e.g., erosion and sediment controls, inlet protection/control at storm drains, diversion structures): All drains have a grate over them to prevent erosion and sediment. Part 2 — Miscellaneous 1. Any evidence of discharge to receiving waters/MS4? (e.g.: stormwater runoff, dry weather discharge, co - mingling of process wastewater): Wes ONo Winston Steel LLC discharges to the (MS4) Municipal Separate Storm Sewer System and ultimately discharges into Salem Creek. 2) Do the stormwater outfalls on -site correspond with those listed on the site reap and in SPPP? ®Yes ❑No Outfalls t, 2, 3; and 5 are missing the potential pollutants that could be discharged and their physical locations. Since the stormwater discharge outfalls 4, 6, and 7 no longer require analytical monitoring, please update the SPPP with the correct status of those outfalls. 3) Summary of Storrnwater Discharge Outfalls. SDO Identification Potential Pollutants that Physical Location Latitude and Longitude could be discharged OutfaH 001 36.0714,-8023529 Outfall 002 6? 36.07148,-80.23614 Out -fall 003 36.04157,-80.1409 Outfa11004 7 No more Analytical ? No more Analytical 36.04164,-8014107 Sampling Sam lin ` OutfaI1005 J, 36.04176,-8014117 Outfafl 006 No more Analytical — 7 No more Analytical 36.04171;-8014071 am lin [— Sampling[ Sampling Outfa11007 ? No more Analytical — _ ------ ? No more Analytical 36,04176,-$014100 am lin r-- Sampling, Sam lino Site Overview iPart 3 iSPPP Review (can be completed in office) Yes No Notes Is there a SPPP? ✓ Does SPPP include a certification statement by the responsible ✓ No signature or dates corporate officer? Does the general map depict the facility's location on a USGS quad ✓ m ore trivalent map)_with receivin waters or MS4 listed? Identification of impaired waters or watershed (if applicable)? ✓ Salem Creek (Middle fork Muddy Creek Narrative'Description of these_ industrial Activities: Storage Practices Unloading/Loading Activities ✓ Outdoor Processes ✓ Particulate Generating/Control Processes ✓ Waste Disposal ✓ Does site map denote drainage items: flow directions, boundaries, % ✓ Several SDO'S are missing impervious, and structures? Also includes SDOs, industrial activity the physical location and the areas, and site topography? potential pollutants that could be discharged. A list of major spills that have occurred within the past three years ✓ with corrective actions to prevent futurespills)? A signed, annual certification that the. facility has been tested for non- ✓ FT stormwater discharges from the site? Comments: NOTE: Please update the City of Winston Salem, Stormwater Division's contact information to Lyndon Steel Company LLC Spill Notification List. The contact for spill notification is: Mr. Keith Buff, Stormwater Director (336) 747-6962 = landline (336) 406- 3332 = cell phone number. Mr. Huffs email address is keithh1(a7)Sjtyofws.org for providing written notification. Stormwater Management Strategy Yes No Notes Does SPPP incorporate the nine baseline controls_ Feasibility Study (technical & economic review to minimize pollutant exposure) Secondary Containment (table summary of tanXs, stored materials, release records) BNT Summary (listing of site structuralfnonstructural practices) SPRP & Procedures (identified, responsible personnel w/ signatures & dated) PM & GH (inspection of material handling areas & regular cleaning schedules) Facility Inspections (biannual inspections of facility and all storrnwater systems) Employee Training (annual basis for staff who perform SRtP and PM functions) Responsible Party (specific position(s)dcvclopin& implementing, & revising SPPP) Amendment &. Annual Update (of major spills, nonsw flows, nlvlPs, sampling data Last found training log was in 4-26- 2014 No signature or dates. Does SPPP contain completed'routine inspection reports/records regarding reportable implementation of the nine baseline controls i.e. SPPP Implementation)? Analytical Monitoring Yes No Notes Are samples collected within 30 minutes of measurable rain events ✓ and at least 72 hours since the last storm event? Are sam&ng events 60 days apart? (EXCE-PTRON: Ter 2 & 3 responses) ✓ Is analytical monitoring complete (including schedule) for each ✓ No discharge characteristics SDO? (EXCEPTIom Pos) for Copper and Zinc 2013 and 2012. ✓ (RNA) 1-7-2013 (Sampled in 2012) lead levels were over benchmark for outfalls 1, 5, and 7. (RNA date) 7-14- Any exceedences of pollutant parameters when compared against the 2014 lead levels were over permit benchmark values? for outfalls 1,6,7,4,5,8 Copper levels were over for outfalls 1,6,7, and 8 TSS levels were over for outfalls for 1,6,7,5, and S. Has Facility implemented appropriate, selected actions to reduce pollutant concentrations, in response to benchmark exceedences (if applicable)? Qualitative Monitoring Yes No Notes Is qualitative monitoring being performed during measurable storm ✓ events? Is qualitative monitoring complete (including schedule) for each ✓ SDO? Are monitoring events 60 days art? (EXCUTION: Tier 2 & 3 responses) Any observable, excessive amounts of pollutant indicators in stormwater discharge at SDOs? Part4 — Required Actions to be completed by Facility' r- 1. Please denote on the general map that, Winston Steel LLC discharges to the (MS4) Municipal Separate Storm Sewer System and ultimately discharges into Salem Creek. 2. Please provide and update the signed certification statement by the responsible corporate officer in the SPPP. 3. Concerning outfalls 1, 2, 3, and 5, please list the potential pollutants that could be discharged and their physical locations. 4. Regarding outfalls 4, 6, and 71) please update the SPPP with the proper documentation stating the exemption of analytical monitoring for outfalls 4, 6, and 7. 5. Please update the City of Winston Salem, Stormwater Division's contact information to Winston Steel LLC Spill Notification List. 6. Update and sign the responsible party section of the SPPP. 7. Concerning sampling Year 2 — Period-1 sample number 3 (January 1, 2014 -June 30, 2014) , please accomplish the tier i response for exceeding the tier 1 benchmarks and provide a copy of the tier 1 response to me. 8. With reference to the "solvent management plan of Winston Steel LLC, please supply the end results of the status once completed. Also, update the SPPP with the final status of the solvent management plan. Company Representative(s) that participated in inspection: Mrs. Christine Maclaren Title(s): Human Resources Manger Start of Inspection: 9:00am Completion of Inspection: 11:00am Date: 7/31 i2014 Signature of Stor mwater Inspector: Title: Stormwater Inspector Compliance Inspection Report Permit: NCG030528 Effective: 11/01/12 Expiration: 10/31/11 Owner: Winston Steel LLC SOC: Effective: Expiration: Facility: Winston Steel LLC County: Forsyth 216 Junia Ave Region: Winston-Salem Winston Salem NC 27127 Contact Person: Christine Maclaren Title: Phone: 336-788-6151 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representatives): Related Permits: Inspection Date: 07/3112014 Entry lime: 09:00AM Primary Inspector. Aans Taylor -Smith Secondary Inspector(s): Certification: Phone: Exit Time: 11:00AM Phone: 336-171-5000 Reason for Inspection: Routine Inspection Type: Compliance Evaluation. Permit Inspection Type: Metal Fabrication Siormwetor Dischmige COC Facility Status: Compliant ❑ Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG030528 Owner - Facility:winston steel LLC Inspection Date: 0713112014 inspection Type :Compliance Evaluation Reason for ViS[tl Routine Inspection Summary: Inspections conducted by local program. Please refer to letter sent by l_aDonta Clark. Page: 2 Permit: NCG030528 Owner - Facility: Winston Steel LLC Inspection Data: 07I3112014 Inspection Type: Compliance Evaluation Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a'Narrative Description of Practices'? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Goes the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plain include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Comment: Qualitative Monitoring Has the facility conducted its Oualitative Monitoring semi-annually? Comment: Analytical Monitorina Has the facility conducted its Analytical monitoring? # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Comment: Permit and Outfalls # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfaUs observed during the inspection? # If the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment, ROS granted July 2014 Reason for Visit: Routine Yes No NA NE ■ ❑ ❑ ❑ ■❑❑❑ ■❑❑❑ ®❑❑❑ ■❑❑❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ®❑❑❑ ®❑❑❑ 013013 ■❑❑❑ ■❑❑❑ Yes No NA NE N ❑ ❑ ❑ Yes Na NA NE 0❑❑❑ ❑❑■❑ Yes No NA NE ® ❑ ❑ ❑ Page: 3 NCD North Carolina Department of Environment and Natural Resources Pat McCrory Governor 10 July 2014 Christine MacLaren Winston Steel & Stair 1947 Union Cross Road Winston-Salem, INC 27107 Subject: NPDES Stormwater Permit No. NCG030528 Representative Outfall Status Request Winston Steel & Stair — 216 Junia Ave. Forsyth County Dear Ms. MacLaren: John E. Skvarla, III Secretary The Winston-Salem Regional Office staff has reviewed your request received 30 June 2014 for determination that Outfolls 1, Z and 3 be granted representative outfall status for Outfolls 4, 6, and 7 at the Winston Steel & Stair site located at 216 Junia Avenue in Winston-Salem, North Carolina. Based on Aana Taylor -Smith's site inspection on 10 July 2014, we are approving this request. In accordance with 40 CFR §122.21(g)(7), you are authorized to sample outfalls 1, z, and 3 as the representative outfalls. Outfall 5 must continue to be sampled in addition to Dutfalls 1, 2, and 3. This approval is effective with the next sampling event. However, this approval is contingent on the following requirements: (1) All outfalls, regardless of representative status, must have a cleared path and the right of way to the outfall must be properly maintained. (2) The permit still requires that. Qualitative Monitoring be performed at all Stormwater Discharge Outfalls, regardless of representative status. In addition, please remember that any actions you initiate in response to benchmark exceedences as directed in the tiered response provisions of your permit must address all drainage areas represented by Outfalls 4, 6, and 7, where appropriate. The site drains to Salem Creek, which is currently classified as Class C waters, in the Yadkin Pee -Dee River Basin. Please append this letter to your Stormwater Pollution Prevention Plan or permit to document that representative outfall status has been approved. If changes in drainage areas, structures, processes, storage practices, or other activities occur that significantly alter the basis of this approval, representative outfall status may no longer be valid. You should either resume sampling at all storm water discharge outfalls, or reapply to this office for representative outfall status based on updated information. Division of Energy, Mineral, and Land Resources Land Quality Section • Winston-Salem Regional Office 585 Waughtown Street, Winston-Salem, NC 27107 • Phone: 336-771-5000 / FAX: 336-7714631 Winston Steel & Stair 07/10/2014 Page 2 of 2 If you have any questions or concerns concerning this letter and the attached report, please contact Ms. Taylor -Smith at (336) 771-5034 or at aana.taylor-smith@ncdenr.gov. Sincerely, Matthew E. Gantt, PE Regional Engineer Land Quality Section cc: LQ — WSRO Stormwater Permitting Unit Central Files WINSTON STEEL & STAIR ar=ca:lvso I947 UNION CROSS ROAD N.C.Dept. of EN R WINSTON-SALEM, NORTH CAROLINA 27107 steel♦ PHONE: (336) 788-6751 FAX: (336) 788-8835 ♦' ��� J 9 O �f11� WEB SITE: %ni-wivndonsteel.com 01 Winston-Salem Regional office NC DENR Division of Water Quality Surface Water Protection Section 585 Waughtown Street Winston-Salem, NC 27107 June 26, 2014 Re: Winston Steel, LLC Request for Representative Outfall Status Permit No. NCG030528. 216 Junia Ave, Winston-Salem, NC Dear Sir or Madam: Enclosed please find a Request for Representative Outfall Status for Winston Steel, LLC This request is being submitted as suggested by an NCDENR inspector. The site is currently sampling at eight outfalls. We are requesting to reduce the number of outfalls tested to four. As discussed in the attached application and site diagrams, we have ,/determined that the site can be broken down into four separate areas: raw material storage (area A), unloading and parking (area B), roof drainage (area C) and finished product storage (area D). These areas are sampled at the following outfalls: area A at outfall 005, area B at outfall 002, area C at outfall 003 and area D at outfall 001. The remaining four outfalls, 004, 006, 007 and 008 are represented by those listed above Outfalls 006 and 007 both receive roof runoff which is represented by outfall 003. Outfall 006 also receives a small portion of the runoff from the finished goods storage 1 loading area which is represented by outfall 001. Outfall 007 also receives a small portioi i� of the unloading and parking area which is represented by outfall 002. Allowing outfalls 006 and 007 to be represented will reduce the possibility of inaccurate results from excess water from the street as well as any pollutants that may be left on the roadway that did not originate at the site. Outfalls 003, 004 and 008 receive roof runoff and runoff from a small portion of the southern boundary of the property. We request that outfall 003 be allowed to represent outfall 004 and 008 in future sampling. If you have any questions regarding this request please contact me at (336) 785-0848, Sincerely, Winston Steel, LLC Christine MacLaren Human Resources Manager enclosures '77"awA NCDENR N�� C�_ —� E-d+HE Mo N�RE' RCE9 FOR AGENCY USE ONLY Dale Received Division of Water Quality / Surface Water Protection Year Mond, Day National Pollutant Discharge Elimination System REPRESENTATIVE OUTFALL STATUS (ROS) REQUEST FORM if o facility is required to sample multiple discharge locations with very similar storm water discharges, the permittee may petition the Director for Representative Outfall Status (ROS). DWQ may grant Representative Outfall Status if stormwater discharges from a single outfall are representative of discharges from multiple outfalls. Approved ROS will reduce the number of outfalls where analytical sampling requirements apply. if Representative Outfall Status is granted, ALL outfalls are still subject to the qualitative monitoring requirements of the facility's permit —unless otherwise allowed by the permit (such as NCG020000) and DWQ approval. The approval letter from DWQ must be kept on site with the facility's Storm water Pollution Prevention Plan. The facility must notify DWQ in writing if any changes affect representative status. For questions, please contact the DWQ Regional Office for your area (see page 3). (Please print or type) 1) Enter the permit number to which this ROS request applies: Individual Permit (or) Certificate of Coverage ;.S , N. C,] G_ 0 1 3 1 0 J 5 1 2 18 2) Facility Information: Owner/Facility Name Winston Steel LLC Facility Contact Christine MacLaren, Human Resources Manager Street Address 216 Junia Avenue City Winston Salem State NC ZIP Code 27107 County Forsyth E-mail Address hr winstonsteel.com Telephone No. (336 785-6151 Fax: ( 336 788-8885 3) List the representative outfalls) information (attach additional sheets if necessary): Outfall(s) I and 3 is representative of Outfall(s) 6 Outfalls' drainage areas have the same or similar activities? Xo Yes u No Outfalls' drainage areas contain the same or similar materials? Xo Yes a No Outfalls have similar monitoring results? Xq Yes ❑ No ❑ No data* Outfall(s) 2 and 3 is representative of Outfall(s) 7 Outfalls' drainage areas have the same or similar activities? Xo Yes ❑ No Outfalls' drainage areas contain the same or similar materials? X❑ Yes ❑ No Outfalls have similar monitoring results? (Outfall4 date under BM) Xo Yes ❑ No o No data* (Outfall 7 has exhibited higher analytical values believed to be a result of off -site contaminants.) Outfall(s) 3 is representative of Outfall(s) 4 and 8 Outfalls' drainage areas have the same or similar activities? X❑ Yes o No Outfalls' drainage areas contain the same or similar materials? Xa Yes ❑ No Outfalls have similar monitoring results? X❑ Yes o No l7 No data* *Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for review. Page 1 of 4 SWU-ROS-2009 Last revised 12/3012009 Representative Outfall Status Request 4) Detailed explanation about why the outfalls above should be granted Representative Status: (Or, attach a letter or narrative to discuss this information.) For example, describe how activities and/or materials are similar. 0utfall 1 collects water from the finished Foods and loading area on the west side of the site along with water from the dumpster area. _Outfall 2 collects_ drainage from the parking and raw material storage area on the east side of the site. Outfall 3 collects storm water from the roof along the back of the site. Outfall 6 and 7 collect water from the front side of the roof and small portions of the parking lot and storage areas. Outfalls 6 and 7 are represented by the roof collection of Outfall 3 and the gravel areas of Outfall 1 and 2. Outfalls 4 and 8 collect roof water from the back side of the roof. These outfafls are represented by Outfall 3. 5) Certification: North Carolina General Statute 143-215.6 B(i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). I hereby request Representative Outfall Status for my NPDES Permit. I understand that ALL outfalls are still subject to the qualitative monitoring requirements of the permit, unless otherwise allowed by the permit and regional office approval. I must notify DWQ in writing if any changes to the facility or its operations take place after ROS is granted that may affect this status. If ROS no longer applies, I understand I must resume monitoring of all outfalls as specified in my NPDES permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such informations iis true, cccomplete, and accurate. Printed Name of PerW Signing: 1.,1�� JT► l�1� ! I jQ�i r�� Title: r (Signature of Applicant) (Date Signed) Please note: This application for Representative Outfall Status is subject to approval by the NCDENR Regional Office. The Regional Office may inspect your facility for compliance with the conditions of the permit prior to that approval. Final Checklist for Roy Request This application should include the following items: ❑ This completed form. ❑ Letter or narrative elaborating on the reasons why specified outfalls should be granted representative status, unless all information can be included in Question 4. ❑ Two (2) copies of a site map of the facility with the location of all outfalls clearly marked, including the drainage areas, industrial activities, and raw materials/finished products within each drainage area. ❑ Summary of results from monitoring conducted at the outfalls listed in Question 3. ❑ Any other supporting documentation. Page 2 of 4 SWU-ROS-2009 Last revised 12/30/2009 = Finished Material ------ = Raw Storage (steel) = 35% impervious (C=0.75) = Diesel & Kerosene Tanks ■ = Dumpster Disposal Area ❑ = Outflow (SDO) ® = Containment Pallet (55/gal. Paint Drums) —4 = Direction of Stormwater Flow aao��.8�da Y �/ri J7V r •J t inch = US fW The numbers on the aerial map indicate, elevations above sea level 94 42 841 $1 V 841 AMN 4 WW� AMM N f y iiii,1111W Mort = Finished Material = Raw Storage (steel) 35% impervious (C--0.75) Diesel & Kerosene Tanks ■ = Dumpster Disposal Area ❑ = outflow (SDO) ® = Containment Pellet (551gal. Paint Drums) - 4 = Direction of Stonnwater Flow Rt 840 a4°= t inch = 34.5 foot The numbers on the aerial map indicate. elevations above sea level Finished Material = Raw Storage (steel) _ 35% impervious (C=0.75) = Diesel & Kerosene Tanks d U B40 4 i 1 I n RAG Dumpster Disposal Area == Outflow (SDO) = Containment Pallet (551gal. Paint Drums) Direction of Stormwater Flow on 106 it t inch = 34.5 feet !' The numbers on the aerial reap indicates ground elevations above sea level = Finished Material = Raw Storage (steel) _ -- 35% impervious (C=0.75) = Diesel & Kerosene Tanks Dumpster Disposal Area Outflow (SDO) = Containment Pallet (551gal. Paint Drums) --� = Direction of Stormwater Flow g &L8 1_1*00 ��- -840 nn 106 tt 1 inch = 34.5 feet The numbers on the aerial map indicates ground elevations above sea level Sampling Results Under Current Permit June 24, 2013 Outfall 1 Outfall 2 Outfall 3 Outfall 4 Outfall 5 Outfall 6 Outfall 7 Outfall 8 Total Susp Solids <1.0 18 <1.0 53 12 13 11 68 (mg/L) Oil & Grease (mg/L) <5.0 <5.0 <5.0 <5 <5.0 <5.0 <5.0 <5.0 Total Lead <.005 <.005 <.005 <.005 <.005 <.005 <,005 <.005 (mg/L) pH 6.61 6.52 6.54 1 6.73 6.62 6.89 6.51 6.51 Temp 22.9 21.7 23 23.2 22.7 23.4 22.1 22.6 (°C) Date of Event: 6/6/2013 Rainfall Total: 2.18 in Duration of Event: 17 hours December 19. 2013 Outfall 1 0utfa112 Outfall 3 Outfall 4 0utfa115 Outfall 6 Outfall 7 Outfall 8 Total Susp Solids (mg/L) 13 584 202 <1.0 76 216 296 34 Oil & Grease (mg/L) <5.0 <5.0 <5.0 <5.0 <5.0 <5.0 <5.0 <5.0 Total Lead <.005 0.123 0.277 <,005 0.763 0.018 0.103 0.013 (mg/L) pH 7.46 7.92 7.48 7.76 7.86 7.36 7.96 7.96 Temp 5.2 6.9 5.3 5.4 10.3 5.6 7.1 8.2 Date of Event: 12/9/2013 Rainfall Total: 0.32 in Duration of Event: 6 hr 45 min RESEARCh & ANA1yT9CA1 now W. V LAbORATOREES, INC. Analytical/Process Consultations �=� =YJ December 19, 2013 Winston Steel LLC 1947 Union Crass Road Winston-Salem, NC 27107 Attention: Mr. Mike Carcieri Chemical Analysis for Stormwater Sampling identified as Winston Steel (Oulfalls 001-008), collected 09 December 2013 IIIItpf,, NO#34 •,•RIB �/f UtANp���++ 1. Project Number: NIA NPDES4: NCG030000 Sample Identification RAL Sample Number Sampling Date Sampling Time Total Suspended Solids (mg(L) Oil & Grease (mglL) Total Lead (mg/L) pH (SU) Temperature (°C) Date Analyzed 005 774110 12/09/13 0920 76.0 <5.0 0.763 7.86 10.3 12/12 & 12113 008 774111 12/09/13 0929 34.0 <5.0 0.013 7.96 8.2 12/12 & 12/13 007 774112 12/09/13 0940 296 <5.0 0.103 7.96 7.1 12/12 & 12113 002 7741 13 12/09/13 0948 584 <5.0 0.123 7.92 6.9 12/12 & 12113 004 774114 12/09/13 0959 <1.0 <5.0 <0.005 7.76 5.4 12/12 & 12/13 003 774115 12/09/13 1008 202 <5.0 0.277 7.48 5.3 12/12 & 12/13 006 774116 12/09/13 1017 216 <5.0 0.018 7.36 5.6 12112 & 12/13 OOl 7741117 1 12/09113 1025 13.0 <5.0 <0.005 7.46 5.2 12/12 & 12/13 j Anaiyst: NM, YJ, SK & JC mgll, - milligrams per Liter - parts per million (1111M) SU = Standard Units <= less than or Below Quanlitation Limit (13QL) °C — Dcgrccs Ccicius RESEARCh & ANA1yTICAL F. i. LAbORATORIES� INC. Analytical/Process Consultalions December 19, 2013 Winston Steel LLC 1947 Union Cross Road Winston-Salem, NC 27107 Attention: Mr. Mike Carcieri Chemical Analysis for Stormwater Sampling identified as Outfalls 001-008 at Winston Steel LLC- Winston-Salem, NC 1. 1 Project Number: N/A Total Suspended Solids (I'SS) Oil & Grease Lead Sample Number Sample Date Sample Time Rainfall 0.32 in. Event Duration 6 hrs. 45 min. Results of Visual Monitoring of Stormwaler at Winston Steel - Winston-Salem, NC 11. 1 Project Number: NIA Stormwater Discharge Charteristics Fre uenc Color Semi -Annual Odor Semi -Annual Clarity Semi -Annual Floating Solids Semi -Annual Suspended Solids Semi -Annual Foam Semi -Annual Oil Sheen Semi -Annual Other obvious on idicators of slormwnter pollution NPDES #NCGI130000 Quantilation Limit 001 1.0 13.0 5.0 <5.0 0.005 <0.005 0.1 Std. Units 7.46 774117 12/09/13 1025 002 {me11 003 ' f-E1L1 004 (me11 005 m !L 006 (melt) 007 !LELILI 008 (mQlL1 584 202 <L0 76.0 216 296 34.0 <5.0 <5.0 <5.0 <5.0 <5.0 <5.0 <5.0 0.123 0.277 1 <0.005 1 0.763 1 0.018 1 0.103 1 0.013 7.92 7.48 1 7.76 1 7.86 1 7.36 1 7.96 1 7.96 774113 774115 774114 774110 774116 774112 774111 12/09/13 12/09/13 12/09/13 1 12/09/13 1 12/09/13 12109/ 13 12/09/13 0948 1008 0959 0920 1017 0940 0929 11 Identified as Outfall 001 & 002 DES #NCG030000 Monitoring Location 001 Monitoring Location 002 Monitoring Location 003 Monitoring Location 004 Monitoring Location 005 Monitoring Location 006 Monitoring Location 007 Monitoring Location 008 Clear Medium Brown tight Orange Clear Light Brown Light Orange Medium Brown Light Brown None None None None None None None None Clear Turbid SL, Turbid Clear SL. Turbid SL. Turbid 'Turbid SL. "Turbid None None None None None None None None None Moderate Moderate None Moderate Moderate Moderate Moderate None None None None None None None None None None None None None None None None None Nate None None None None None None Cul-off Concentration m L 100 30 0.033 6.0 - 9.0 Monitoring Type Visual Visual Visual Visual Visual Visual Visual ing/L = milligrams per Uter — parts per million (PPm) BQL — Below Quantitalion Limits <= less than or Helow Quantitation Limit ([SQL) STmmWATk 11 DISCHARGE OUTFALL (SDO) MONITORING REPORT GENERAL PERMIT NO: NCG030000 _ CERTIFICATE OF COVERAGE NO. NCG a2lo J Z�3 FACILITY NAME Winston Steel LLC PERSON COLLECTING SAMPLES) Neal Msl)uffic (RAL) CERTIFIED LABORATORY(S) R & A Lahoratoiies, Ine, Lab d 34 Lab # SAMPLES COLLECTED DURING CALENDAR YEAR; 2013 (all samples collected during a calendar year, shall be reported no later than January 31 of the following year) COUNTY Forsyth PHONE NO. (SIGNATURE OF PERMITT:E OR DMS1G iE) By this signature, i certify that this report is accurate and complete to the hest of my knowledge. Part A. Specific Monitoring Regnirements for stormwmer discharges from secondary containment structures associated with Petroleum Bulk Stations and Terminals and slormwafer discharges from Oil Water Separators Outfail No. Date Sample Collected 50050 00556 00545 01051 46000 00400 Total Flow Oil and Grease Total Suspended Solids Lead, Total Phenols Z pI i mo/dd/yr MG mg/l mg/1 mg/1 mg/l unit 001 12/09/13 0.040 <5.0 13.0 <0.005 7.46 002 12109/13 0,040 <5.0 584 0.123 7.92 003 12/09/13 0,040 <5.0 202 0.277 7.48 004 12/09/13 0.040 <5.0 <L0 <0.005 7.76 005 12/09/13 0.040 <5.0 76.0 0.763 7-86 006 12/09/13 0,040 <5.0 216 0.018 736 007 12/09/13 0.040 <5.0 296 0.103 7.96 008 12/09/13 0.040 <5.0 34.0 0.013 7.96 Does this facility perform Vehicle Maintenance Activities using more than 55 gallons of new motor oil per month? _yes X no (if yes, complete Part 13) Part B: Vehicle Maintenance Activity Monitoring Requirements Pen A dogs nui apply. This faciliry dins nor discharge siarmwo-ie� fromsecondary eonrainm��� *+�++ewrn of oiVw Ier separators, Outfall No. Date Sample Collected 50050 00556 01051 38260 00545 00400 Total Flow Oil and Grease Lead, Total Recoverablet Detergents (MBAS)Z Total Suspended Solids pl-I New Motor Oil Usage mo/dd/ r MG m l u 1 m l m l unit al/mo STORM EVENT CHARACTERISTICS: Date 12/9/2013 Total Event Precipitation (inches): 0.32 Event duration (hours): 6 hrs. 45 min. (if more than one storm event was sampled) Hate Total Event Precipitation (inches): NIA Event duration (hours): N/A Mail Original and one copy to: Atin: Central Files DE14NR Division of Environmental Mgt. P.O, Box 29535 Raleigh, NC 27626-0535 Form MR-18 Page I of 2 Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report For guidance on filling out this form, please visit hM://portal.incdenr.orgLweb/wq/ws/su/npdessw#tab-4 Permit No.: NCG030000 or Certificate of CoveralN/C/G () 30 152JO Facility Name: Winston Steel County: Forsyth Phone No. 0 Inspector: Neal McDuffie (RAL) Hate of Inspection: 12/09/13 Time of Inspection: 1025 Total Event Precipitation (inches): 0.32 Was this a "Representative Storm Event" as defined by the permit? (See information before.) dyes a No Please verb whether Qualitative Monitoring must be performed during a "representative storm event or "measureable storm event" (requirements vary, depending on the permit.) itative monitoring requirements vary. Most permits require qualitative monitoring to be performed during a esentative storm event" or during a "measurable storm event." However, some permits do not have this requirement refer to these definitions, if applicable. A "representative storm event" is a storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours (3 days) in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. "measurable storm event" is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must h able to document that a shorter approval from the local D WQ Regional Office. By this signature, i certify that this (Signature of Permitee or Designee) is accurate and complete to the best of my knowledge: S WU-242-020T45 1. Ouitfall Description Outfall No. 001 Structure (pipe, ditch, etc.) Storm Grate Receiving Stream: Describe the industrial activities that occur within the outfall drainage area: 2. Color: Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: Clear 3. Odor: Describe any distinct colors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor,etc.) None 4: Clarity: Chose the number which best describes the clarity of the discharge, where 1 is clear and 5 is very cloudy: 1I j 2 3 4 5 5. Floating Solids: Choose the number which best describes the amount of foating solids in the stormwater discharge, where 1 is no solids and 5 is the surface covered with floating solids: 1 2 3 4 5 (. Suspended Solids: Choose the number which best describes the amount of suspended solids in the stormwater discharge, where 1 is no solids and 5 is extremely muddy: 1 2 3 4 5 7. Is there any foam in the stormwater discharge? Yes No S. Is there an oil sheen in the stormwater discharge? Yes No 9. Is there any evidence of errosion or deposition at the outfall? Yes No 10. Other Obvious Indicators of Stormwater Pollution: List and describe Note: Low clarity, high solids, and/or the presence of foam, oil sheen, or errosion/deposition may be indicative of pollutant exposure. These conditions warrant further investigation. by .•., ee,�, Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report For guidance on filling out this form, please visit hrm:llportal.nedenr.orWwebtwg/ws/su/npdessw#tab-4 Permit No.: NCG030000 Facility Name: Winston Steel or Certificate of Covera�N/C/G County: Forsyth Phone No. 'L5Q % 8 F (A ,�— Inspector: Neal McDuffie (RAL) Date of Inspection: 12/09/13 Time of Inspection: 0948 Total Event Precipitation (inches): 0.32 Was this a "Representative Storm Event" as defined by the permit". (See information below.) c es a No Please verify whether Qualitative Monitoring must be performed during a "representative storm evert or "areasureable storm event" (requirements vary, depending on the permit,) Qualitative monitoring requirements vary. Most permits require qualitative monitoring to be performed during a "representative storm event" or during a "measurable storm event." However, some permits do not have this requirement. Please refer to these definitions, if applicable. A "representative storm event" is a storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours (3 days) in which no storm event measuring greater than 0.1 inches has occurred A single storm event may contain up to 10 consecutive hours of no precipitation. "measurable storm event" is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must h able to document that a shorter approval from the local DWQ Regional Office. I certify that this report is accurate and complete to the best of my knowledge: (Signature of Permitee or Designee) SWU-242-020705 1. Outfall Description Outfall No. 002 Structure (pipe, ditch, etc.) Storm Grate Receiving Stream: Describe the industrial activities that occur within the outfall drainage area: Medium Brown 2. Color: Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: None 3. Odor: Describe any distinct colors that the discharge may have (Le., smells strongly of oil, weak chlorine odor,etc.) 4: Clarity: Chose the number which best describes the clarity of the discharge, where 1 is clear and 5 is very cloudy: 1 2 3 1 4 1 5 5. Floating Solids: Choose the number which best describes the amount of foating solids in the stormwater discharge, where I is no solids and 5 is the surface covered with floating solids: 1...1 2 3 4 5 6. Suspended Solids: Choose the number which best describes the amount of suspended solids in the stormwater discharge, where 1 is no solids and 5 is extremely muddy: 1 2 4 7. Is there any foam in the stormwater discharge? S. Is there an oil sheen in the stormwater discharge? 9. Is there any evidence of errosion or deposition at the outfall? 10.Other Obvious Indicators of Stormwater Pollution: List and describe 5 Yes No Yes No Yes Na Note: Low clarity, high solids, and/or the presence of foam, oil sheen, or errosion/deposition may be indicative of pollutant exposure. These conditions warrant further investigation. Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report . For guidance on filling out this form, ptease visit h p:i/portal.ncdenr.orgfweb/wq/wsisu/ni)dessw#tab-4 Permit No.: NCG030000- or Certificate of Covera€N/C/G Facility Name: Winston Steel County: Forsyth Phone No. Inspector: Neal McDuffie (RAL) Date of inspection: . 12/09/13 Time of Inspection 1008 Total Event Precipitation (inches): 0.32 Was this a "Representative Storm Event" as defined by the permit? (See information below.) /yes o No Please verify whether Qualitative Monitoring must be performed during a 'representative storm event or "measureable storm event" (requirements vary, depending on the permit.) Qualitative monitoring requirements vary. Most permits require qualitative monitoring to be performed during a "representative storm event" or during a "measurable storm event." However, some permits do not have this requirement. Please refer to these definitions, if applicable. A "representative storm event" is a storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours (3 days) in which no storm event rn=uring greater thap- 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation - A "measurable storm event" is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must b able to document that a shorter approval #tom the local D WQ Regional Office. this si ature I certify th this report is accurate and complete to the best of my knowledge: (Signature of Permitee or Designee) sv<v-242-020703 1. Outfall Description Outfall No. 003 Structure (pipe, ditch, etc.) Storm Grate Receiving Stream: Describe the industrial activities that occur"within the outfall drainage area: 2. Color: Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: Light Orange 3. Odor: Describe any distinct colors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor,etc.) None 4: Clarity: Chose the number which best describes the clarity of the discharge, where 1 is clear and 5 is very cloudy: 1 3 4 5 5. Floating Solids: Choose the number which best describes the amount of foating solids in the stormwater discharge, where I is no solids and 5 is the surface covered with floating solids: 0 2 3 4 5 6. Suspended Solids: Choose the number which best describes the amount of suspended solids in the stormwater discharge, where 1 is no solids and 5 is extremely muddy: 1 2 4 7. is there any foam in the stormwater discharge? 8. Is there an oil sheen in the stormwater discharge? 9. is there any evidence of errosion or deposition at the outfall? 10. Other Obvious Indicators of Stormwater Pollution: Lest and 5 Yes No Yes No Yes No Note: Low clarity, high solids, and/or the presence of foam, oil sheen, or errosion/deposition may be indicative of pollutant exposure. These conditions warrant finther investigation, Stormwater Discharge Qutfall (SDQ) Qualitative Monitoring Report For guidance on_f lling out this farm, please visit hgg://portal.ncdenr.org/web/wq/ws/suJnlpdessw#tab-4 Permit No.: NCG030000 or Certificate of CoveraiN/C/G Facility Name: Winston Steel County: Forsyth Phone Na. / ) Inspector: Neal McDuflie (RAL) Date of Inspection: 12/09/13 Time of Inspection: 0959 Total Event Precipitation (inches): 0.32 Was this a "Representative Storm Event" as defined by the permit? (See information below.) dyes ❑ No Please verb whether Qualitative Monitoring must be performed during a "representative storm event or "measureable storm event" (requirements vary, depending on the permit.) Qualitative monitoring requirements vary. Most permits require qualitative monitoring to be performed during a "representative storm event" or during a "measurable storm event." However, some permits do not have this requirement. Please refer to these definitions, if applicable. A "representative storm event" is a storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours (3 days) in which ne storm--ver:t measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. A "measurable storm event" is a storm event that results in on actual discharge from the permitted site outfwl. The previous measurable storm event must h able to document that a shorter approval from the local DWQ Regional Office. By this �ature� l�c�i� �t this report Is accurate d complete to the best of my knowledge: (Signature of Permitee or Designee) j` -t�j✓4�n S W u-242-020705 1. Outfall Description Outfall No. 004 Structure (pipe, ditch, etc.) Storm Gutter Receiving Stream: Describe the industrial activities that occur within the outfall drainage area: 2. Color: Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: None 3. Odor: Describe any distinct colors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor,etc.) None 4: Clarity: Chose the number which best describes the clarity of the discharge, where I is clear and 5 is very cloudy: 2 3 4 5 5. Floating Solids: Choose the number which best describes the amount of foating solids in the stormwater discharge, where I is no solids and 5 is the surface covered with floating solids: 1.� 2 3 4 5 6. Suspended Solids: Choose the number which best describes the amount of suspended solids in the stormwater discharge, where 1 is no solids and 5 is extremely muddy: 0 2 3 4 5 7. is there any foam in the stormwater discharge? Yes No 8. Is there an oil sheen in the stormwater discharge? Yes No 9. is there any evidence of errosion or deposition at the outfall? Yes No 10. Other Obvious Indicators of Stormwater Pollution: List and describe Note: Low clarity, high solids, and/or the presence of foam, oil sheen, or errosion/deposition may be indicative of pollutant exposure. These conditions warrant further investigation. Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report For guidance on filling out this form, please visit hM-//i3ortal.nedenr.org/web/wq/ws/su/npdessw#tab-4 Permit No.: NCG030000 or Certificate of CoveraN/C/G Facility Name: Winston Steel County: Forsyth Phone No. Inspector: Neal McDuffie (RAL) Date of Inspection: 12/09/13 Time of Inspection: 0920 Total Event Precipitation (inches): 0.32 Was this a "Representative Storm Event" as defined by the permit? (See information below.) o No Please verify whether Qualitative Monitoring must be performed during a "representative storm event or "measureable storm event" (requirements vary, depending on the permit.) Qualitative monitoring requirements vary. Most permits require qualitative monitoring to be performed during a "representative storm event" or during a "measurable storm event." However, some permits do not have this requirement. Please refer to these definitions, if applicable, A "representative storm event" is a storm event that measures greater than 0-1 inches of rainfall and that is preceded by at least 72 hours (3 days) in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. A "measurable storm event" is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must h able to document that a shorter approval from the local D WQ Regional Office. that this Feport is accurate and f pmplete to the best of my knowledge: (Signature of Permitee or Designee) S WU-242-020705 1. Outfall Description Outfall No. 005 Structure (pipe, ditch, etc.) Storm Grate Receiving Stream: Describe the industrial activities that occur within the outfall drainage area: 2. Color: Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: Light Brown 3. Odor: Describe any distinct colors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor,etc.) None 4: Clarity: Chose the number which best describes the clarity of the discharge, where 1 is clear and 5 is very cloudy: 1 I� 3 4 5 R S. Floating Solids: Choose the number which best describes the amount of foating solids in the stormwater discharge, where l is no solids and 5 is the surface covered with floating solids: 2 3 4 5 6. Suspended Solids: Choose the number which best describes the amount of suspended solids in the stormwater discharge, where L is no solids and 5 is extremely muddy: 1 2 4 5 7. Is there any foam in the stormwater discharge? Yes No 8. Is there an oil sheen in the stormwater discharge? Yes No 9. Is there any evidence of errosion or deposition at the outfall? Yes No 10. Other Obvious Indicators of Stormwater Pollution: List and describe Note: Low clarity, high solids, and/or the presence of foam, oil sheen, or errosion/deposition may be indicative of pollutant exposure. These conditions warrant further investigation. Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report For guidance on filling out this form, please visit lain://portal.ncdenr.org/web/wg/ws/suJupdessw#tab-4 Permit No.: NCG030000 or Certificate of CoveraN/C/G Facility Name: Winston Steel County: Forsyth Phone No. , $ ' Inspector: Neal McDuffie (RAL) Date of Inspection, 12/09/13 Time of Inspection 1017 Total Event Precipitation (inches): 0.32 Was this a "Representative Storm Event" as defined by the permit? (See information below.) /yes ❑ No Please verify whether Qualitative Monitoring must be performed during a "representative storm event or "measureable storm event" (requirements vary, depending on the permit.) Qualitative monitoring requirements vary. Most permits require qualitative monitoring to be performed during a "representative storm event" or during a "measurable storm event." however, some permits do not have this requirement. Please refer to these definitions, if applicable. A "representative storm event" is a storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours (3 days) in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. A "measurable storm event' is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must h able to document that a shorter approval from the local DWQ Regional Office. this signature, I certify that this report is accurate and complete to the best of my knowledge: (Signature of Permitee or Designee) SWU-242-020705 1. Outfall Description Outfall No. 406 Structure (pipe, ditch, etc.) Storm Grate Receiving Stream: Describe the industrial activities that occur within the outfall drainage area: 2. Color: Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: Light Orange 3. Odor: Describe any distinct colors that the discharge may have (i.e., smells strongly of oil, weals chlorine odor,etc.) None 4: Clarity: Chose the number which best describes the clarity of the discharge, where 1 is clear and 5 is very cloudy: 1 I�`.,J 3 4 5 5. Floating Solids: Choose the number which best describes the amount of foating solids in the stormwater discharge, where 1 is no solids and 5 is the surface covered with floating solids: 0 2 3 4 5 6. Suspended Solids: Choose the number which best describes the amount of suspended solids in the stormwater discharge, where 1 is no solids and 5 is extremely muddy: 1 2 4 5 7. is there any foam in the stormwater discharge? Yes No 8. is there an oil sheen in the stormwater discharge? Yes No 9. is there any evidence of errosion or deposition at the outfaIl? Yes No 10. Other Obvious Indicators of Stormwater Pollution: List and describe Note: Low clarity, high solids, and/or the presence of foam, oil sheen, or errosion/deposition may be indicative of pollutant exposure. These conditions warrant further investigation. �G 7. 7 ,rt Y Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report For guidance on filling out this form, please visit http:llportal.ncdenr.org/web/wg/ws/su/npdessw#tab4 Permit No.: NCG030000 or Certificate of Covera€N/C/G Facility Name: Winston Steel County: Forsyth Phone No. '(115-1 Inspector: Neal McDuffie (RAL) Date of Inspection: 12/09/13 Time of Inspection: 0940 Total Event Precipitation (inches): 0.32 Was this a "Representative Storm Event" as defined by the permit? (Se information below.) Y s ❑ No Please verify whether Qualitative Monitoring must be performed during a "representative storm event or "measureable storm event" (requirements vary, depending on the permit) Qualitative monitoring requirements vary. Most permits require qualitative monitoring to be performed during a "representative storm event" or during a "measurable storm event." However, some permits do not have this requirement. Please refer to these definitions, if applicable. A "representative storm event" is a storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours (3 days) in which no storm cVcnt measuring greater than. 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. A "measurable storm event" is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must h able to document that a shorter approval from the local DWQ Regional Office. this signature, I cer fx that this report is accurate and complete to the best of my knowledge: (Signature of Permitee or Designee) S WU-242-020705 1. Outfall Description Outfall No. 007 Structure (pipe, ditch, etc.) Storm Grate Receiving Stream: Describe the industrial activities that occur within the outfall drainage area: 2. Color: Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: Medium Brown 3. Odor: Describe any distinct colors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor,etc.) None 4: Clarity: Chose the number which best describes the clarity of the discharge, wbere I is clear and 5 is very cloudy: 1 2 3 1 4 1 5 5. Floating Solids: Choose the number which best describes the amount of foating solids in the stormwater discharge, where 1 is no solids and 5 is the surface covered with floating solids: 2 3 4 5 6. Suspended Solids: Choose the number which best describes the amount of suspended solids in the stormwater discharge, where 1 is no solids and 5 is extremely muddy: 1 2 4 5 7. Is there any foam in the stormwater discharge? Yes No 8. Is there an oil sheen in the stormwater discharge? Yes No 9. Is there any evidence of errosion or deposition at the outfail? Yes No 10. Other Obvious indicators of Stormwater Pollution: List and describe Note: Low clarity, high solids, and/or the presence of foam, oil sheen, or errosion/deposition may be indicative of pollutant exposure. These conditions warrant further investigation. 0 11;;ii�Y. Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report For guidance on filling out this form, please visit hiip://portat.ncdenr.org/web/wq/ws/su/npdessw#tab-4 Permit No.: NCG030000 or Certificate of Covera€N/C/G Facility Name: Winston Steel County: Forsyth Phone No. /,VA Inspector: Neal McDuffie (RAL) Date of Inspection: 12/09/13 Time of Inspection: 0923 Total Event Precipitation (inches): 0.32 Was this a "Representative Storm Event" as defined by the permit? (Sinformation below.) /Y--e s a No Please verify whether Qualitative Monitoring must be performed during a "representative storm event or "measureahle storm event" (requirements vary, depending on the permit.) Qualitative monitoring requirements vary. Most permits require qualitative monitoring to be performed during a "representative storm event" or during a "measurable storm event." However, some permits do not have this requirement. Please refer to these definitions, if applicable. A "representative storm event" is a storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours (3 days) in which no storm event measuring greater than, 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. A "measurable storm event" is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must h able to document that a shorter approval from the local D WQ Regional Office. this siggature, I certify that this report is accurate and complete to the best of my knowledge: (Signature of Permitee or Designee) SWU-242-020705 1. Outfall Description Outfall No. 008 Structure (pipe, ditch, etc.) Storm Grate Receiving Stream: Describe the industrial activities that occur within the outfall drainage area: 2. Color: Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: Light Brown 3. Odor: Describe any distinct colors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor,etc.) None 4: Clarity: Chose the number which best describes the clarity of the discharge, where 1 is clear and 5 is very cloudy: 3 4 5 5. Floating Solids: Choose the number which best describes the amount of foating solids in the stormwater discharge, where I is no solids and 5 is the surface covered with floating solids: ICJ 2 3 4 5 6.'Suspended Solids: Choose the number which best describes the amount of suspended solids in the stormwater discharge, where I is no solids and 5 is extremely muddy: 1 2 r 3 4 5 7. Is there any foam in the stormwater discharge? Yes No 8. Is there an oil sheen in the stormwater discharge? Yes No 9. Is there any evidence of errosion or deposition at the outfall? Yes No I& Other Obvious indicators of Stormwater Pollution: List and Note: Low clarity, high solids, and/or the presence of foam, oil sheen, or errosion/deposition may be indicative of pollutant exposure. These conditions warrant finther investigation. Winston Steel - Winston-Salem, NC FLOWCHART- OUTFALL 001 & 002 TOTAL DISCHARGES CALCULATED BASED ON 6.20 ACRE DRAINAGE AREA USING A COMPOSITE RUNOFF COEFFICIENT OF 0.75 BASED ON 5.70 ACRE GRAVEL, 0.SO ACRE IMPERVIOUS ......_ ............... _.-...:...:... .... ::::-.:..... - - 0.10 0.0125 0.15 0.0188 0.20 0.0250 0.25 0.0312 0.30 0.0375 0.35 0.0438 0.40 0.0500 0.45 0.0562 0.50 0.0625 0.55 0.0688 0.60 0.0750 0.65 0.0812 0.70 0.0875 0.75 0.0938 0.80 0.1000 0.85 0.1060 0.90 0.1120 0.95 0.1190 1.0 0.125 1.1 0.I38 1.2 0.150 1.3 0.162 1.4 0.175 1.5 0.188 1.6 0.200 1.7 0.212 1.8 0.225 1.9 0.238 2.0 0.250 RESEAR& & ANW� C4 LAbomvm'�'ESP hC. Analytical 1 Process CUnsultaGions t 'r Phone (3361 996-264 1 CHAIN OF CUSTODY UlFCORD I WATER I WASTEWATER 11 Wi1SC. 1 COMPF,i'I•r ��} �[[ r pp 11 JOB NO. La � p O a ' �' d2 p �q �O' JcQ Q1 m`ac �ro 0, �?\� O}l�flV~ � �4� Ofl v Q Q Q . p o`er F t QU �J Q 2 Q' �� � REQUESTED ANALYSIS ti ti ��' �" y` STRFr- i ADDRESS PROJECT j CITY. STATE, ZIP SAMPLER NAME (PL ASE PRINT) � uz- COVJT:\;T PHONE SAMPLER SIGNATURE ! •f' SAWPLZ NUMBER ILAB U3F ONLY) DHYE TWE comp GRA GRAB TEPA TEMP nC RES Cl CNLCAINE rya SM1OLE :AAMx S o SAMPLE lOCATiON f 0 1-, } of E6I k 0 O 1$ a 2 t ooa NIP 2.1 I 1 REUNOWSHED BY RELI QUISHED 0Y DATEMME DATE/TIME RECEIVED BY RECEIVED BY REMARKS: L�! TQ OAF Q SAMPLE TEMPERATURE A RECEIP•i - °c---- RE15(ARCh & ANALyTlCA[ � i_ LAbORATORIES� INC. Anclyllcol/P+ocess Consultations June 24, 2013 Winston Steel LLC 1947 Union Cross Road Winston-Salem, NC 27107 Attention: Mr. Mike Carcieri Chemical Analysis for Stormwater Sampling identified as Outfalls 001-007 at Winston Steel LLC- Winston-Salem, N( o• sy NC #34 Z 1. Project Number: N/A NPDl?S HNCG11301100 Parnmelcr Quantilation Limit LIEIL 001 imIL 002 m /L 003 m 1L 004 WED 009 ne !L 006 m !L 007 m !L 009 m L Cut-off Concentration m L Total Suspended Solids 5.0 <1-0 18.0 <1.0 53.0 12.0 13.0 11.0 68.0 100 Oil & Greasr 5,0 <5.0 <5.0 <5"0 <5.0 <5.0 <5.0 <5.0 <5.0 30 Lead 0.005 <0.005 <0.005 1 <0.005 <0.005 <0.005 <0.005 <0.005 <0.005 0-033 pit 0.1 Sid. Units 1 6.61 6.52 6.54 1 6.73 6.62 1 6.89 6.78 1 6.51 1 6.0 - 9.0 Sample Number 759699 759700 759701 1 759702 759703 1 759704 759705 1 759706 Sample hale 06/06/13 06l00113 1 06/06/13 1 06/06/13 1 06/06/13 1 06/06/13 06/06/13 00/06/13 Sample Time 1322 1608 1 1330 1 1614 1621 1 1630 1634 1640 Rainfall 2.19 in. Event Duration 17 min. Results of Visual Monitoring of Slormwater at Winston Steel - Winston-Salem, NC Outfall Identified as Outfall 001 & 002 11, 1'rn'ect Number: N/A NPDES r'lNCG030000 Slormwaler Discharge Charterislics Frequency Monitoring Location 001 Monitoring Location 002 Monitoring Location 003 Monitoring Location 004 Monitoring Location Oils Monitoring Loealinu 006 Monitoring Location 007 Monitoring Location 008 Monitoring Type Color Scmi-Annual Clear Clear Light Brown Light Grey Light Brown Light Brown Light Grey 11rowo Visual Semi-Annuat None None None None None None None .-Light None Visual Semi -Annual Clear SL.Turbid S1, "l urbid SL.Turbid S1,. Turbid SL. Turbid SI_ Turhid Sl.. Turbid Visual NOdar n Solids Scmi-Annual None None None None Light None None None Visual nded Solids Semi -Annual None Li ht Light Light Moderate Light Moderate Light Visual Scmi-Annual None None None None None None None None Visual Oil Sheen Scmi-Annual None None None None None Norie None None Visual Other obvious on idicators of slormwater Pollution None None None None None None None None mgll. = miIligratns per Liter= parts her million (ppm) BQL. Below Quantilation Limits <= leas than or Below Quantilation Limit (13QL) 1f ES1EARCh & ANA[yTiCA[ LAbORATORIESt INC.�weJI N N C #3 zj Analytical/Process Consultations 4 ';� �, ',o,R�P; .tune 24, 2013 Winston Steel LLC 1947 Union Cross Road Winston-Salem, NC 27107 Attention: Mr. Mike Carcieri Chemical Analysis for Stormwater Sampling identified as Winston Steel (Outfalls 001-008), collected 06 June 2013 1• Project Number: NIA NPDCS9: NCG030000 Sample RAL Sampling Sampling Total Oil Total PH Temperature Date Identification Sample Date Time Suspended & Lead Analyzed Number Solids Grease. (mg1L) (mg/L) (mg/L) (SU) (°C) 06106, 06/08 & 001 759699 06/06/13 1322 <1.0 <5.0 <0.005 6.61 22.9 06/13/13 06106, 06108 & 002 759700 06/06/13 1608 18.0 6.0 <0,005 6.52 21.7 06/13/13 06106, 06108 & 003 759701 06/06/13 1330 <1.0 <5.0 <0.005 6.54 23.0 06/13/13 06106, 06/08 & 004 759702 06/06/13 1614 53.0 <5.0 <0.005 6.73 23.2 06/13/13 06106, 06108 & 005 759703 06/06/13 1621 12.0 <5.0 <0.005 6.62 22,7 06/13/13 06/06, 66/08 & 006 759704 06/06/13 1630 13.0 <5.0 <0.005 6.89 23.4 06/13/13 06/06, 06108 & 007 759705 06/06/13 1634 11.0 <5.0 <0.005 6.78 22.1 06/13/13 06/06, 06/08 & 008 759706 06/06/13 1640 68.0 <5,0 <0.005 6.51 22.6 06/13/13 Analyst: Gil, Yj, NIS & JC mg/L = milligrams pet' Liter = parts per million (PlIM) <- Icss than or Below Quantilalion Limit (13QL) 5U — Standard Units °C = Degrees Celcius STORM WATER DISCHAPIII Oo )TFALL (SDO) MONITORING t..PORT GENERAL PERMrr NO. NCG030000 CERTIFICATE OF COVERAGE NO. NCG FACILITY NAME Winston Steel LLC PERSON COLLECTING SAMPLE(S) Glenn Price (RAL) CERTIFIED LABORATORY(S) R & A Laboratories, Inc. Lab # 34 Lab # SAMPLES COUE r1i17 DURING CALI3NDAR YEAR: 2013 (all samples collected during a calendar year, shall be reported no later than January 31 of the following year) r) COUNTY Fors th PHONE NO. (SIGNATURE OF PERMITI-131- Olt DE:SIGNI,L) 13y this signature, 1 certify that this report is accurate and complete to the best of my knowledge. Part A: Specific Monitoring Requirements for stormwster discharges from secondary containment structures associated with Petroleum Bulk Stations and Terminals and stornnvaler discharges from Oil Water Separators Outfall No. Date Sample Collected 50050 00556 00545 01051 46000 00400 Total Flow Oil and Grease Total Suspended Solids Lead, Total Phenols pH rno/dd/yr MG mg/l mg/1 mg/l mg/I unit 001 06/06/13 0.272 <5.0 <1.0 <0.005 6.61 002 06/06/13 0.272 <5.0 18-0 <0.005 ` 6.52 003 06/06/13 0.272 <5.0 <1.0 <0.005 6.54 004 06/06/13 0.272 <5.0 53-0 <0.005 6.73 005 06/06/13 0.272 <5.0 12.0 <0.005 6.62 006 06/06113 0.272 <5.0 13.0 <0.005 6.89 007 06/06/13 0.272 <5.0 11.0 <0.005 6.78 008 06106113 0.272 <5.0 68.0 <0.005 6.51 Does this facility perform Vehicle Maintenance Activities using more than 55 gallons of new motor oil per month? Tycs X no (if yes, complete Part 13) Part B- Vehicle Maintenance Activity Monitoring Requirements Pan A dxa nai apply. This 5.11hy don nal d1sch.,p starmwamr Iro .--dary eonalnmem urucm— of ou"ier separalam Outfall No. Date Sample Collected 50050 00556 01051 38260 00545 00400 Total Flaw Oil and Grease Lead, Total Recoverablel Detergents (MBAS)Z Total Suspended Solids pH New Motor Oil Usage mo/drY r MG m 1 uell m l mall unit al/nu, STORM EVENT CHARACT1;RISTICS: Dale 6/6/2013 Total Event Precipitation (inches): 2,18 Event Duration (hours): 17 (if more than one storm event was sampled) Date Total Event Precipitation (inches): NIA Event Duration (hours): N/A Mail Original and one copy to: Attn: Central Files DCHNR Division of Environmental Mgt. P.O. Box 29535 Raleigh, NC 27626-0535 Form M R-18 Page I of 2 �0F W A Tt. p% F-f Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report Permit No.: NCG030000 or Certificate of Coverage No.: Facility Name: Winston Steel County: Forsyth Phone No. -702 Iz f 5 1 Inspector: Glenn Price (RAL) f - Date of inspection: 616I2013 By this signature, 1 certify that this report is accurate and complete to the best of my knowledge: a"- Nl-L R) WjAf Za� (Signature of Permitee or Designee) 1. Outfall Description OutfaIl No. 001 Structure (pipe, ditch, etc.) Storm Grate Receiving Stream.: Describe the industrial activities that occur within the outfall drainage area: 2. Color Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: Clear 3. Odor Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor, etc.) None 4. Clarity Choose the number which best describes the clarity of the discharge where 1 is clear and 10 is very cloudy: 1 2 3 4 5 6 7 8 .. Page 1 S WU-242-020705 9 10 5. Floating Solids Choose the number which best describes the amount of floating solids in the. stormwater discharge where l is no solids and 10 is the surface covered with floating solids: 11 2 3 4 5 6 7 8 9 10 6. Suspended Solids Choose the number which best describes the amount of suspended solids in the stormwater discharge where I is no solids and 10 is extremely muddy: 1 2 3 4 5 6 7 8 9 10 7. Foam Is there any foam in the stormwater discharge? Yes No 8. Oil Sheen Is there any oil sheen in the stormwater discharge? Yes No 9. Deposition at Outfall Is there deposition of material (sediment, etc.) at or immediatley below the outfall? Yes No 10. Erosion at Outfall Is there erosion at or immediatley below the outfall? Yes No 11. Other Obvious Indicators of Stormwater Pollution List and describe None Note: Low clarity, high solids, and/or the presence of foam, oil sheen, deposition or erosion may be indiciative of conditions that warrant further investigation and corrective action. Page 2 SWU-242-020705 �r- p* vJA rERQ� r- a � T' Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report Permit No.: NCG030000 or Certificate of Coverage No.: Facility Name: Winston Steel County: Forsyth Phone No. '3 Inspector: Glenn Price (RAL) Date of Inspection: 6/6/2013 By this signature, I certify that this report is accurate and complete to the best of my knowledge: 0-�A"V,t MQLLCjjW (Signature of Perm-itee or Designee) 1. Outfall Description Outfall NO. 002 � - n ^ �Structur�e, ditch, etc.) Storm Grate ReceivingStream: Describe the industrial activities that occur within the outfali drainage area: 2. Color Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: Clear 3. Odor Describe any distinct odors that the discharge may have (i•e., smells strongly of oil, weak chlorine odor, etc.) None 4. Clarity Choose the number which best describes the clarity of the discharge where 1 is clear and 10 is very cloudy: l 1 3 4 5 6 7 8 9 10 SWU-242.020705 Page 1 5. Floating Solids Choose the number which best describes the amount of floating solids in the stormwater discharge where 1 is no solids and 10 is the surface covered with floating solids: �12 3 4 5 6 7 8 9 10 6. Suspended Solids Choose the number which best describes the amount of suspended solids in the stormwater discharge where 1 is no solids and 10 is extremely muddy- 1 3 4 5 6 7 8 9 10 7. Foam Is there any foam in the stormwater discharge? Yes Na 8. Oil Sheen Is there any oil sheen in the stormwater discharge? Yes Na 9. Deposition at Outfall Is there deposition of material (sediment, etc.) at or immediatley below the outfall? Yes No 10. Erosion at Outfall Is there erosion at or immediatley below the outfall? Yes No 11. Other Obvious Indicators of Stormwater Pollution List and describe None Note: Low clarity, high solids, and/or the presence of foam, oil sheen, deposition or erosion may be indiciative of conditions that warrant further investigation and corrective action. Page 2 swU-242-020705 C Permit No.: NCG030000 _4�aF v4 ti r�Ra� 7: a � Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report or Certificate of Coverage No.: Facility Name: Winston Steel County: Forsyth Phone No. Inspector: Glenn Price (RAL) Date of Inspection: 6/6/2013 By this signature, I certify that this report is accurate and complete to the best of my knowledge: (Signature of Perrnitee or Designee) 1. Outfall Description Outfall No. 003 Structure (pipe, ditch., etc.) Storm Grate Receiving Stream:QAY) Describe the industrial activities that occur within the outfall drainage area: 2. Color Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: Light Brown 3. Odor Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor, etc.) None 4. Clarity Choose the number which best describes the clarity of the discharge where I is clear and 10 is very cloudy: l 2 C� 4 5 6 7 8 9 10 SWU-242-020705 Page 1 5. Floating Solids Choose the number which best describes the amount of floating solids in the stormwater discharge where L is no solids and 10 is the surface covered with floating solids: -11 2 3 4 5 6 7 8 9 10 6. Suspended Solids Choose the number which best describes the amount of suspended solids in the stormwater discharge where 1 is no solids and 10 is extremely muddy: 2 4 5 6 7 8 9 10 7. Foam Is there any foam in the stormwater discharge? Yes No 8. Oil Screen Is there any oil sheen in the stormwater discharge? Yes Nv 9. Deposition at Outfall Is there deposition of material (sediment,'etc.) at or immediatley below the outfall? Yes No 10. Erosion at Outfall Is there erosion at or inimediatley below the outfall? Yes No 11. Other Obvious Indicators of Stormwater Pollution List and describe None Note: Low clarity, high solids, and/or the presence of foam, oil sheen, deposition or erosion may be indiciative of conditions that warrant further investigation and corrective action. Page 2 SWU-242-020705 `oQF w A r�ROG Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report Permit No.: NCG030000 or Certificate of Coverage No.: Facility Name: Winston Steel County: Forsyth Phone No. 2�Lu COC f Inspector: Glenn Price (RAL) 1 Date of Inspection: 6/6/2013 By this signature, I certify that this report is accurate and complete to the best of my knowledge: (Signature of Permitee or Designee) 1. Outfall Description Outfall No. 004 Structure (pipe, ditch, etc.) Storm Drain Receiving Stream: _ Sck C 1u n Describe the industrial activities that occur within the outfall drainage area: 2. Color Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: Light Grey 3. Odor Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor, etc.) None 4. Clarity Choose the number which best describes the clarity of the discharge where 1 is clear and 10 is very cloudy: 1 2 1 3 1 4 5 6 7 8 9 10 Page 1 S WU-242-020705 5. Floating Solids Choose the number which best describes the amount of floating solids in the stormwater discharge where 1 is no solids and 10 is the surface covered with floating solids: 1..�1 2 3 4 5 6 7 8 9 10 6. Suspended Solids Choose the number which best describes the amount of suspended solids in the stormwater discharge where I is no solids and 10 is extremely muddy: . 1 2 L�J 4 5 6 7 8 9 10 7. Foam Is there any foam in the stormwater discharge? Yes No 8. Oil Sheen Is there any oil sheen in the stormwater discharge? Yes No 9. Deposition at Outfall Is there deposition of material (sediment, etc.) at or immediatley below the outfall? Yes Nn 10. Erosion at Outfall Is there erosion at or immediatley below the outfall? Yes 1Vo 11. Other Obvious Indicators of Stormwater Pollution List and describe None Mote: Low clarity, high solids, and/or the presence of foam, oil sheen, deposition or erosion maybe indiciative of conditions that warrant further investigation and corrective action. Page 2 S%V242-020705 `o�o� wRr$q�� C, � ?_ Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report Permit No.: NCGO30000 or Certificate of Coverage No.: Facility Name: Winston Steel County: Forsyth . Phone No. 3(a 7EL2 Inspector: Glenn Price (RAL) Date of Inspection: 6/6/2013 By this signature, I certify that this report is accurate and complete to the best of my knowledge: (Signature of Permitee or Designee) 1. Outfall Description Outfall go. 005 �� Stru turec,� (pipe, ditch, etc.) Storm Drain Receiving Stream: (\lJ L�y1 1�— Describe the industrial activities -that occur within the outfall drainage area: 2. Color Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: Light Brown 3. Odor Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor, etc.) None 4. Clarity Choose the number which best describes the clarity of the discharge where l is clear and 10 is very cloudy: 1 2 3 I4 5 6 7 8 9 10 Page 1 S WU-242-020705 5. Floating Solids Choose the number which best describes the amount of floating solids in the stormwater discharge where 1 is no solids and 10 is the surface covered with floating solids: 1 �.J 3 4 5 6 7 8 9 10 6. Suspended Solids Choose the number which best describes the amount of suspended solids in the stormwater discharge where 1 is no solids and 10 is extremely muddy: 1 2 3 5 6 7 7. Foam Is there any foam in the stormwater discharge? Yes No 8. Oil Sheen Is there any oil sheen in the stormwater discharge? Yes No 9. Deposition at Outfall Is there deposition of material (sediment, etc.) at or immediatley below the outfall? 10. Erosion at Outfall Is there erosion at or immediatley below the outfall? Yes No 11. Other Obvious Indicators of Stormwater Pollution List and describe None 8 9 10 Yes No Note: Low clarity, high solids, and/or the presence of foam, oil sheen, deposition or erosion maybe indiciative of conditions that warrant further investigation and corrective action. Page 2 SWU-242-020705 0�4F W A r�Rpq o -c Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report Permit No.: NCG030000 or Certificate of Coverage No.: Facility Name. Winston Steel ��7 County: Forsyth Phone No. �v3�j -7 l Q I Inspector: Glenn Price (RAL) Date of Inspection: 6/6/2013 By this signature, I certify that this report is accurate and complete to the best of my knowledge: n1 , i _ 4 (Signature of Permitee or Designee) 1. Outfall Description Outfall No_ 006 Structure (pipe, ditch, etc.) Storm Drain Receiving Stream: Wn Describe the industrial activities that occur within the outfall drainage area: 2. Color Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: Light Brown 3. Odor Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor, etc.) None 4. Clarity Choose the number which best describes the clarity of the discharge where 1 is clear and 10 is very cloudy: 1 2 L._. 3 4 - 5 6 7 8 9 10 L SWU-242-020705 Page 1 5. Floating Solids Choose the number which best describes the amount of floating solids in the stormwater discharge where I is no solids and 10 is the surface covered with floating solids: 2 3 4 5 6 7 8 9 10 6. Suspended Solids Choose the number which best describes the amount of suspended solids in the stormwater discharge where 1 is no solids and 10 is extremely muddy: 2 4 5 6 7 8 9 10 7. Foam Is there any foam in the stormwater discharge? Yes No 8. Oil Sheen Is there any oil sheen in the stormwater discharge? Yes No 9, Deposition at Outfall Is there deposition of material (sediment, etc-) at or irnmediatley below the outfall? Yes No 10. Erosion at Outfall Is there erosion at or immediatley below the outfall? Yes No 11. Other Obvious Indicators of Stormwater Pollution List and describe None Note: Low clarity, high solids, and/or the presence of foam, oil sheen, deposition or erosion maybe indiciative of conditions that warrant further investigation and corrective action. Page 2 swu-242-020705 7 Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report Permit No.: NCG030000 or Certificate of Coverage No.: Facility Name; Winston Steel County: Forsyth Phone No. Lb 7ffie d El Inspector: Glenn Price (RAL) Date of Inspection: 6/6/2013 By this signature, I certify that this report is accurate and complete to the best of my knowledge: (Signature of Permitce or Designee) 1. Outfall Description Outfall Na. 007 �� c(pipe, ditch, etc.) Storm Drain ReceivingStream: I� Describe the industrial activities that occur within the outfall drainage area: C 2. Color Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: Light Grey 3. Odor Describe any distinct odors that the discharge may have (Le., smells strongly of oil, weak chlorine odor, etc.) None 4. Clarity Choose the number which best describes the clarity of the discharge where 1 is clear and 10 is very cloudy: 1 5 WU-242-020705 Page 1 10 5. Floating Solids Choose the number which best describes the amount of floating solids in the stormwater discharge where 1 is no solids and 10 is the surface covered with floating solids: i 1 l 2 3 4 5 6 7 8 9 10 6. Suspended Solids Choose the number which best describes the amount of suspended solids in the stormwater discharge where 1 is no solids and 10 is extremely muddy: 1 2 3 5 6 7 8 9 10 7. Foam Is there any foam in the stormwater discharge? Yes No 8. Oil Sbeen Is there any oil sheen in the stormwater discharge? Yes No 9, Deposition at Outfall is there deposition of material (sediment, etc.) at or immediatley below the outfall? Yes No 10. Erosion at Outfall Is there erosion at or immediatley below the outfall? Yes No 11. Otber Obvious Indicators of Stormwater Pollution List and describe None Note: Low clarity, high solids, and/or the presence of foam, oil sheen, deposition or erosion may be indiciative of conditions that warrant further investigation and corrective action. Page 2 S WU-242-020705 `4�oF \N A,eRpG >_ ti Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report Permit No.: NCO030000 or Certificate of Coverage No.; Facility Name: Winston Steel County: Forsyth Phone No. 7 Inspector: Glenn Price (RAL) Date of Inspection: 6/6/2013 By this signature, i certify that this report is accurate and complete to the best of my knowledge: (Signature of Permitee or Designee) 1. Outfall Description Outfall No. 008 Structure (pipe, ditch, etc.) Storm Drain Receiving Stream: c�pQ'-�n 0L�� Describe the industrial activities that occur within the outfall drainage area: 2, Color Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: Light Brown 3. Odor Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor, etc.) None 4. Clarity Choose the number which best describes the clarity of the discharge where 1 is clear and- 10 is very cloudy: i S WU-242-020705 1 3 4 5 6 7 8 9 10 Page 1 5. Floating Solids Choose the number which best describes the amount of floating solids in the stormwater discharge where 1 is no solids and 10 is the surface covered with floating solids: I 1 2 3 4 5 6 7 8 9 10 6. Suspended Solids Choose the number which best describes the amount of suspended solids in the stormwater discharge where 1 is no solids and 10 is extremely muddy: 1 2 3 4 5 6 7 8 9 10 7. Foam Is there any foam in the stormwater discharge? Yes No 8. Oil Sheen Is there any oil sheen in the stormwater discharge? Yes Na 9. Deposition at Outfali Is there deposition of material (sediment, etc.) at or immediatley below the outfail? Yes Na 10. Erosion at Outfall Is there erosion at or immediatley below the outfall? Yes No 11. Other Obvious Indicators of Stormwater Pollution List and describe None Note: Low clarity, high solids, and/or the presence of foam, oil sheen, deposition or erosion maybe indiciative of conditions that warrant further investigation and corrective action. Page 2 SWU-242•020705 Winston Steel - Winston-Salem, NC FLOWCHART - OUTFALL 001 & 002 TOTAL DISCHARGES CALCULATED BASED ON 6.20 ACRE DRAINAGE AREA USING A COMPOSITE RUNOFF COEFFICIENT OF 0.75 BASED ON 5.70 ACRE GRAVEL, 0.50 ACRE IMPERVIOUS. RAINFALL _ ........ - . ........:........ ................ . ,.. ......:...:�:.- .::•w.:.- {INCHES) -- ------- - ---... ......... TOTAL DISCHARGE -..:....r. .::.:.... :.......: _. CMG) - 0.10 0,0125 0.15 0.0188 0.20 0.0250 0.25 0.0312 0.30 0.0375 0.35 0.0438 0.40 0.0500 0.45 0.0562 0.50 0.0625 0.55 0.0688 0.60 0.0750 0.65 0.0812 0,70 0.0875 0.75 0.0938 0.80 CA000 0.85 0.1060 0.90 0.1120 0.95 0.1190 1.0 0.125 1.1 0.138 1.2 0.150 1.3 0.162 1.4 0.175 1.5 0.188 1.6 0.200 1.7 0.212 1.8 0.225 1.9 0.238 2.0 0.250 RESEARCh & ANAlyliCA1 LAboRATORIES, INC. Analytical f Process Consultations Phone (336) 996-2841 CHAIN OF CUSTODY RECORD WATER I WASTEWATER I MISC, COMPANY } !, 7�4 o�I JOB NO. i„ 2 z�• y 0. e y m� ay �p • yy p� ,Q� rp p* c�� J o� Lo p��ti � C� ��`Ok�Op pp�` s� Q 2r p 0 0- Q O R 2� C9 ¢ Q Q ry" ry ry�� ry� v v *v REQUESTED ANALYSIS STREET ADDRESS PROJECT CITY, STATE, ZIP SAMPLER NAME PLEASE PRIN dl 1�i'c�2 CONTACT PHONE SAMPLER SIGNATURE SAMPLE NUMBER (LAB USE ONLY) DATE TIME COMP GRAB TEMP ,C RES CI caRiNE RraNltl SAMPLE (M�ARRMIX�I SAMPLE LOCATION I I.D. d4 i Z I A w c,2 11ptq w �a q > z 0' I io2 UJ Q d lu v I z !b3' v 7 2 I %la ` 0 2 RELINQUISHED BY bD FIME RECEIVED BY?)ti,,, C) REMARK S: �v l ; 6 r 2 2, �I c s _ („ (o Z 22- c ��' C Zr-7'c dv�o = �� ?3• �f'c oes 6' 5ve z3,0 ��'7 � (v a 7� (y 2 2 • 1, C day (2•73ez3 A a"" ?2, Gc SAMPLE TEMPERATURE AT RECEIPT. °C RELINQUISHED BY DATElTIME RECEIVED BY NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Governor Director December 4, 2012 Christine Maclaren Winston Steel LLC 1947 Union Cross Rd Winston Salem, NC 27107 Dee_ Freeman Secretary Subject: NPDES Stormwater Permit Coverage Renewal Winston Steel LLC COC Number NCG030528 Forsyth County Dear Permittee: In response to your renewal application for continued coverage under stormwater General Permit NCG030000 the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended). The following information is included with your permit package: • A new Certificate of Coverage (COC) • A copy of General Permit NCG030000 • A copy of the Technical Bulletin for the General Permit • Two copies of the Discharge Monitoring Report (DMR) Form • Two copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater, and it specifies your obligations for discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all the changes in the reissued permit. Your facility has six (6) months from the time of receipt of the permit to update your current SPPP to reflect all new permit requirements. The first sample period of your permit begins January 1, 2013. Your facility must sample a "measureable storm event" beginning during the periods beginning January 1 and July 1 of every year (or, if applicable, report "No Flow," as Dutlined in Part III, Section E). Also, please note that Tier 3 Actions in Part II of your permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this permit and do not count prior exceedances. The more significant changes in the General Permit since your last COC was issued are noted either in the Draft Permit Fact Sheet that accompanied the public notice (http://portal.ncdenr.org/web/wq/ws/su/current- notices), or in the Response to Comments / Summary of Changes and Technical Bulletin documents that are posted on the Stormwater Permitting Unit's website with the new General Permit. Please visit http://portal,ncdenr.org/web/wq/ws/su/npdessw (click on 'General Permits' tab) to review that information for your specific General Permit carefully. 1617 Mail Service Center, Raiegh, Noah Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-6300' FAX: 919-807-6492 Internet: www.ncwat--M,uality.org An Fq jai Opportunity 1 i s -lrrraiive A,;9on Employer One Nc ►rthCarolina vMaturalllf Christine Maclaren December 4, 2012 Page 2 of 2 Some of the changes include: • Part II: • Section A: The Stormwater Pollution Prevention Plan (SPPP) section, if applicable, has been updated to the most current language of our permits. Additional conditions for specific industry sectors have been added to the SPPP requirements in some cases. • Sections B, C: Failure to perform analytical stormwater monitoring may result in the Division requiring that the permittee begin a monthly sampling scheme. • Sections 8, C. A lower TSS benchmark of SO mg/I for HQW, ORW, PNA and Tr Waters applies to these more sensitive waters. • Sections B, C. The monitoring parameter Oil & Grease (O&G) has been replaced by the parameter Total Petroleum Hydrocarbons (TPH) for vehicle maintenance areas, and in some cases, other analytical monitoring requirements. • Sections 8, C, D. Inability to sample due to adverse weather must be recorded in the SPPP, or in separate on -site records if your General Permit does not require an SPPP. Adverse weather is defined in the "Definitions" section of the permit. • Sections B, C. The term "Representative Storm Event" has been replaced by "Measurable Storm Event." A measurable storm event is defined in the permit. • Section D: If the permittee fails to respond effectively to problems identified by qualitative monitoring, DWQ may require the permittee to perform corrective action. Please review Parts III and IV to understand the Standard Conditions of your new NPDES General Permit, including Compliance and Liability, Reporting, Monitoring and Records requirements; Operation and Maintenance obligations; and Definitions. Please note that all samples analyzed in accordance with the terms of this permit must be submitted to the Division on Discharge Monitoring Report (DMR) forms available on the Stormwater Permitting Unit's website above. DMR forms must be delivered to the Division no later than 30 days from the date the facility receives the sampling results from the laboratory. Also note that existing permittees do not need to submit a renewal request prior to expiration unless directed by the Division. Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package, please contact the Division's Stormwater Permitting Unit at (919) 807-5300. Sincerely, I b/�LLdL/�,J',�WL G1 for Charles Wakild, P.E. cc: DWQ Central Files Stormwater Permitting Unit Files Winston-Salem Regional Office STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG030000 CERTIFICATE OF COVERAGE No. NCG030528 STO RM WATE R NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Winston Steel LLC is hereby authorized to discharge stormwater from a facility located at: Winston Steel LLC 216 Junia Ave Winston Salem Forsyth County to receiving waters designated as Salem Creek (Middle Fork Muddy Creek), a class C waterbody in the Yadkin River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, III, and IV of General Permit No. NCG030000 as attached. This certificate of coverage shall become effective December 4, 2012. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this 41" day of December, 2012. for Charles Wakild, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission WINSTON STEEL LLC . . 1947 Union Cross Road , f Winston-Salem, NC 27147 . PHONE: (336) 788-6151: (336) 788-8835 *`QUEo��'} March 22, 2012 Mr. W. Corey Basinger Water Quality Supervisor North Carolina Division of Water Quality Winston-Salem Regional Office 585 Waughtown Street Winston-Salem, North Carolina 27107 Subject: Response to Compliance Evaluation Inspection & Notice of Violation NOV-2011-PC-0077 Dear Mr. Basinger: Enclosed is one (1) copy of Winston -Steel LLC response to the above referenced Notice of Violation prepared by our environmental consultants, Research & Analytical Laboratories, Inc. (PAL). If you should have any questions concerning the information provided in our response please feel free to contact Mr. James Cheshire at 336-996-2841, or myself at any time. Sincerely, Christine MacLaren Human Resources Manager Winston Steel LLC Lyndon Steel Company LP 336.788.6151 ext. 218 Enclosure I?ESEARCh & ANAIyTiCA! LZORATORfES, INC. Analyticsl/Process ConsJcations 16 March 2012 Mr, W. Corey Basinger Water Quality Regional Supervisor Winston-Salcin Regional Office North Carolina Department of Environment and Natural Resources Division of Water Quality 585 Waughtown Street Winston-Salem, North Carolina 27107 Subject: Response and Proposed Corrective Action Concerning Compliance Evaluation Inspection and Notice of- Violation — NOV — 2011 — PC -- 0077 NPDES General Stormwater Permit NCG030000 Certificate of Coverage NCG030528 Winston Steel LLC,_ 216 Junia Avenue,_ Winston-Salem, North Carolina Forsyth County Dear ,ylr. Basinger: In response to DENR's Notice ol'Violation concerning the above referenced industrial facility currently idcntified as Winston -Steel, LLC. Research & Analytical Laboratories, Inc. (RAL) has prepared the following response upon conclusion of their site visit on 07 March 2012. It is important to note that i2AL (Dennis R. Herzing, P.E. and James M. Cheshire) prepared the required Stornwater Management Plan / SPCC Plan for Winston -Steel in October of 2006. Enclosed is one (1) copy of Both plans with an updated Site Plan drawn to scale including location coordinates and elevation measurements referenced to sea level. The Plans and Site Map were used to document the Storm -,eater Management Plan requirements for this facility relative to the NI'DES General Storinwater Permit (NCG03000) which expired on 31 August 2007. The following responses / corrective actions have been prepared to address the deficiencies identified in this most recent Notice of Violation by DENR in the same chronological order as it appeared in the 28 February 2012 NOV Report. 1) The general location map (GLM) does not show surface waters or the receiving stream... Enclosed as pzi'rt o1-thc SP; / SPCC is an updated / revised Site Plan oe GLM shown in Appendix 2. The GLM flocs not shoe- surface_ waters or the receivinL- stream because stormwater runolY discharges into a municipal separate storm sewer maintained by the City of Wiq� ton-Salein. The GLM does, however, show the stc�r��water discharge c�utfalls (SDO) and accurate P 0. Box 473 • 106 Short Street • KernerWville. North Carolina 27284 • 336-996-2841 • Fax 336-996.0326 vnvw.randalabs.conl latitudes and longitudes for each SDO. It was suspected, based upon the "schematic" trap ofthe site shown to RAL during the Site Inspection.that DENR may not have been looking at a Site Map or GLM prepared by RAL. This "schematic" appears to have inadvertently rnislocated the SDO's in relationship to an adjacent street, Junia Ave (see Enclosed.Schematic Map). 2) The Site Map (SM) does not delineate drainage areas clearly and does not show all industrial activity areas... The revised site map shown in Appendix-2 of the SP3 / SPCC Plan delineates drainage areas clearly for SDO's 001 and 002.shokving= i runoffcoefficient of 0.75. It is estimated that approximately 90% of the property Consisting of buildiiig rocif/ liardpah uhpavOd parkin.o lot is moderately impervious to stormwater runoff. Also included on the.GLM is shown. all industrial activity areas such as finished product storage area and loading /unloading areas. 3) There is a general statement that no spills have occurred at the facility in the past three (3) years... It has been recommended that a semi-annual review audit be conducted based on the S P 3 — General Permit Action item Summary shown on page ii and Section 4.6 page 3. 4) The SDO's «sere certified in November, 2008... Recommendation the same as item H3. 3) There is no feasibility study in SP3 as required by Part H. Section A, Paragraph2 of the general permit... It,is anticipated that the required feasibility study will be completed in 2012. 6) The Spill Prevention and Response Plan (SPRP) as required in Part 11, Section A. Paragraph 3 of the general permit, should include a listing of emergency contacts with telephone numbers... These contacts are listed in Appendix 5 of the SPCC-Plan on pages 4 and 5. Contacts not included in Plan; but identifled,in this OENR inspeetion will be included in the Annual Review Update. 7) The SP3 does not address Preventative Maintenance and Good Housekeeping as required in Part 11, Section A, Paragraph 4... This-infoi oration is addressed -in the SP3 on page'3 section-4.0 Best Management Practices (BMP). 8) The SP3 does not address training as required by Part I1, Section A. Paragraph 5 of the general permit... This information is addressed in the SP3 on page S,;Scction 4.9 Employee Training. The Employee Trainer designated for this facility was reported to be Christine MacLaren, P1-IR. 9) The SP3 does not address annual reviews of the SP3 as required in Part 11, Section A, Paragraph 7... This information is addressed in the SP3) on page 8, Scction 41 8-Annual Plan. Review. 10) Site inspections as required by Part 11, Section A, Paragraph 8, have not been accomplished... This information is addressed in the SP3 on page 5, Section 4.6 Stonttwater Discharge Point -Inspection Program. Section 4.5 Erosion l Sediinentation Control facility Inspection and Maintenance_P_rogran3, and'Scction,2.0 (page 2) Pennit Rc birements / Corn liiini c.Activities. 'Documentation of this activity through serni-annual,audit.and review is recommended ror this facility and 'includes both SP3 and SPCC Plans. 1 1) The SP3 currently identities two (2) SDO's, one in the southeast corner of the site and the other in the southwest corner of the site... We aLree that the "scltematic reap" you are referring to appears to be incorrect; however, RAL did not,proNide this ntirp. t"Appendix 2 of the SP3 shows an updated. Site Plan which includes SDO's 001 and 002, with location coordinates and ,round el6vati6ns. The objective in selecting- these SDO's was (lctennined by the lowest elevationipoint with the greatest stonnwater irnpact'to the property. 12) Analytical and qualitative monitoring (AM & QM) records were reviewed... Enclosed -is all of the Ay1 / QM serni-annual data -required by section B & C of the general permit from 2007 throdo, 12011 with the exception of TTO's. There were no benchmark exceedances reported during this. period. 13) According to Mr. Collins, once metal structures are built they are often wiped down with a thinner... The testing of Total Toxic Or anics (TTO) will colrrmenc-e during the next stonnwater sampling event. Site RCN'le%y 1) The containment pallet used to store 55-gallon drums of paint... The containment Mallet will he replaced or repaired Mthin the next 30 days. It is important to note that Winston -Steel has already begun the implementation of correcting the deficiencies noted in DENR's Notice of Violation Report. Full compliance with General Permit is expected to be achieved within the next thirty (30) days. Thank you for your thorough review and if you should have any further response, please so advise. Sincerely, .fames M. Cheshire President/CEO Research R Analytical Laboratories, [tic. Mr. Cheshire, I reviewed your response to the NOV we sent for the inspection at Winston Steel. Here are my comments to your responses listed in the same order that you address them in your letter, which is the same way they are listed in the original NOV: 1. 2. 3. a. The general location map (GLM) and the site map (SM) are two different requirements of the stormwater pollution prevention plan (SP3) and each has its own specific requirements. Although your map is a good map, it does not meet all the requirements of either the GLM or the SM. You MUST have two different maps. Please refer to the new general permit for the exact requirements of each. b. You stated that the GLM does not show the surface waters or the receiving stream because the discharge is to the Winston Salem MS4, however, showing adjacent surface waters, especially the ultimate receiving stream, is a requirement of the GLM regardless of whether initial discharge goes to the M54. Besides, Winston Steel should know at what point in the MS4 their discharge eventually enters the actual receiving stream. C. The GLM still does not show whether the receiving waters are impaired. d. Neither the GLM nor the SM show ALL SDOs with accurate lats/longs. There are at least three other drop inlets on the property, in addition to the two you have identified as SDOs, as well as two curb inlets on the north side of the building along Junia Avenue that probably also receive drainage from the site. ALL SDOs need to be identified and monitored and if the facility wishes to apply for representative outfall status (ROS) at some point in the future, we'll probably be able to agree to a reduction of analytically monitored SDOs. Please refer to the attached map of the city of Winston-Salem's MS4 in that area. a. With the additional five SDOs, the drainage areas are NOT clearly delineated on the SM. b. You indicate that approximately 90 percent of the site is impervious. This should be broken down into the separate drainage areas that correspond to each SDO. C. I was told during the inspection that the west end of the building is the raw product storage area and the east end is the finished product storage area. You state that the finished product areas and loading/unloading areas are identified on the map. However, unless I'm just missing it, the only things identified on the map are the raw product storage (which according to what I was told in the inspection is inaccurate), kerosene and diesel tanks, and the containment pallet. Loading/unloading areas, disposal areas, etc, are not identified, although, if all that was shown on the small SM that you have, it may become quite busy and difficult to read. I suggest a larger site map. You state that it has been recommended that a semi-annual review audit be conducted based on the SP3 — General Permit Action Item Summary shown on page ii and Section 4.6 page 5. I've reviewed both sections of the SP3 that you mention above and neither mention anything about the requirement to update the spill list annually, which is what was initially written up. Again, you state that it has been recommended that a semi-annual review audit be conducted based on the SP3 — General Permit Action Item Summary shown on page ii and Section 4.6 page 5. I've reviewed both sections of the SP3 that you mention above and neither mention anything about the requirement to recertify the SDOs annually, which is what was initially written up. 5. a. OK 6. a. I reviewed the appendices of the SPCC plan and did not find any such listing of emergency contacts. The entities I suggested for you to list in the Spill Prevention and Response Plan (SPRP) of the SP3 are not listed anywhere that I can see. Although this is NOT a specific requirement, it is highly recommended. 7. a. The specific Preventative Maintenance/Good Housekeeping Program is not directly addressed in section 4.0 (page 3) of the SP3 as you indicate, at least not to the extent I think it should be. 8. 9. 10. 11. a. OK — but no training has been accomplished. a. OK — but annual reviews are not being accomplished. a. None of the three sections of the SP3 that you mention, sufficiently address the Facility Inspection Program as I believe the permit requires it to. This is intended to be an OVERALL site inspection. No comprehensive site inspections have been done or recorded. This item kind of goes hand in hand with item 7, above. a. Your response indicates that you've granted Winston Steel representative outfall status (ROS) yourself, given the fact that there are at least S other potential SDOS, and you state, "the objective in selecting these SDOs was determined by the lowest elevation point with the greatest stormwater impact to the property." ALL SDOs must be identified and monitored unless DWQ grants ROS if so warranted and officially requested by Winston Steel. 12. a. I did not review AM/QM records, but these records need to be kept on site at all times and AM/QM need to be accomplished according to the new permit requirements, not the old permit — refer to #14 below. 13. a. Suggest they develop a Solvent Management Plan rather than test for TTOs; it's a much less expensive option. 14. As a general statement, you admit that the SP3 was written based on the previous edition of the permit. The current SP3 even talks about the "annual stormwater samples", while the new permit requires semi-annual sampling. It is highly suggested that the new permit be reviewed in detail and the SP3 rewritten to address all the requirements of the new permit. Please feel free to contact me as questions arise. Boone, Ron From: Boone, Ron Sent: Friday, April 27, 2012 10,34 AM To: 'Christine MacLaren' Subject: RE: Winston Steel Ms. McClaren, Granted. Let me know if I may be of any assistance. Thank you! Ron Boone NC DEN Winston-Salem Regional Office Division of Water Quality, Surface Water Protection 585 Waughtown Street Winston-Salem, NC 27107 Email: ron.boone@ncdenr.gov Voice: (336) 771-4967 FAX: (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Christine MacLaren[mailto:cmaclaren@lyndonsteel.com] Sent: Thursday, April 26, 2012 11:04 AM To: Boone, Ron Subject: RE: Winston Steel Mr. Boone - I have been working on the NOV compliance for Winston Steel. After a thorough review of the plan that R&A revised for us, I find that it is not very well organized, cumbersome, and, as you have noted, does not meet requirements for the current permit. I respectfully request a revised deadline of May 9 to make revisions for the plan and update it according to the current permit. Thank you, Christine Christine MacLaren, PHR Human Resources Manager Winston Steel LLC Lyndon Steel Company LP 1947 Union Cross Road Winston-Salem, NC 27107 336-785-0848 ext. 218 336-788-8835 fax 336-972-0436 cell cmuclaren@lyndonsteel.com From: Boone, Ron [mailto:ron.boone@ncdenr.gov] Sent: Friday, March 30, 2012 11:59 AM To: James Cheshire Cc: Basinger, Corey; Christine MacLaren Subject: Winston Steel Jim, Attached are my comments to your response to the NOV we sent Winston Steel for their stormwater inspection. I've also attached a copy of the current general permit, copies of the City of Winston-Salem's M54 in their immediate area (provided by the city's stormwater division), and some topos of the area. Please keep in mind that their ultimate receiving stream is Salem Creek. Please DO NOT hesitate to call me if you have questions on addressing the remaining issues. I'm more than happy to assist. Regards, Ron Boone NC DENR Winston-Salem Regional Office Division of Water Quality, Surface Water Protection 585 Waughtown Street Winston-Salem, NC 27107 Email: ron.boone ncdenr. ov Voice: (336) 771-4967 FAX: (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. Boone, Ron From: Boone, Ron Sent: Tuesday, May 08, 2012 8:25 AM To: 'Christine MacLaren' Subject: RE: Winston Steel Ms. McClaren, I will accept this (along with previous correspondence) as your official response to the NOV we sent. I will print out everything and place it in your file. I trust that you will follow through on everything, so there's no need for me to come back out and do a re -inspection. If things aren't in order during the next inspection, we'd probably have to go ahead and elevate to the next level of compliance/enforcement. I want to stress to you, however, the most important thing is that All (including all drop inlets on site and curb inlets along the street that your stormwater flows into) SDOs on site be monitored in accordance with the permit until such time that you request ROS from us and we grant it. I can tell you that ROS is generally not granted without sufficient monitoring results that show that the flow at each SDO is generally the same in nature. I cannot remember what data you had, but I do remember you were NOT monitoring all SDOs and therefore had no data for those that you weren't monitoring. Therefore, if your ultimate aim is to request ROS, then you may want to monitor those outfalls more often in order to compile a representative data set that we can use to help justify granting you ROS. If you have any questions, don't hesitate to call me. Regards, Ron Boone NC DENR Winston-Salem Regional Office Division of Water Quality, Surface Water Protection 585 Waughtown Street Winston-Salem, NC 27107 Email: ron.boone@ncdenr.gov Voice: (336) 771-4967 FAX: (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Christine MacLaren[mailto:cmaclaren@lyndonsteel.com] Sent: Monday, May 07, 2012 4:38 PM To: Boone, Ron Subject: RE: Winston Steel Ron I am attaching several documents for your review. Please start with the first pdf file named "Winston Steel Response" and then "WSS supplement to r&a". I sincerely believe that we have made great progress in ensuring our Stormwater Mgmt Plan is correctly administered. Thanks Christine Christine MacLaren, PHR Human Resources Manager Lyndon Steel Company LP Winston Steel LLC 1947 Union Cross Road Winston-Salem, NC 27107 336-785-0848 ext. 218 336-788-8835 fox 336-972-0436 cell cmaclaren(Rhdonsteel.com From: Boone, Ron [mailto:ron.boone@ncdenr.gov] Sent: Friday, April 27, 2012 10:34 AM To: Christine MacLaren Subject: RE: Winston Steel Ms. McClaren, Granted. Let me know if I may be of any assistance. Thank youl Ron Boone NC DENR Winston-Salem Regional Office Division of Water Quality, Surface Water Protection 585 Waughtown Street Winston-Salem, NC 27107 Email: ron.boone@ncdenr.gov Voice: (336) 771-4967 FAX: (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Christine MacLaren[mailto:cmaclaren(4)iyndonsteel.com] Sent: Thursday, April 26, 2012 11:04 AM To: Boone, Ron Subject: RE: Winston Steel Mr. Boone - I have been working on the NOV compliance for Winston Steel. After a thorough review of the plan that R&A revised for us, I find that it is not very well organized, cumbersome, and, as you have noted, does not meet requirements for the current permit. I respectfully request a revised deadline of May 9 to make revisions for the plan and update it according to the current permit. Thank you, Christine Christine MacLaren, PHR Human Resources Manager Winston Steel LLC Lyndon Steel Company LP 1947 Union Cross Road Winston-Salem, NC 27107 336-785-0848 ext. 218 336-788-8835fox 336-972-0436 cell cmaclaren@lyndonsteel.com From: Boone, Ron [mailto:ron.boone@ncdenr.gov] Sent: Friday, March 30, 2012 11:59 AM To: James Cheshire Cc: Basinger, Corey; Christine MacLaren Subject: Winston Steel Jim, Attached are my comments to your response to the NOV we sent Winston Steel for their stormwater inspection. I've also attached a copy of the current general permit, copies of the City of Winston-Salem's MS4 in their immediate area (provided by the city's stormwater division), and some topos of the area. Please keep in mind that their ultimate receiving stream is Salem Creek. Please DO NOT hesitate to call me if you have questions on addressing the remaining issues. I'm more than happy to assist. Regards, Ron Boone NC DENR Winston-Salem Regional Office Division of Water Quality, Surface Water Protection 585 Waughtown Street Winston-Salem, NC 27107 Email: ron.boone2ncdenr.gov Voice: (336) 771-4967 FAX: (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. WINSTON STEEL & STAIR WINSTON STEEL & STAIR RESEARCh & ANA1yTICA1 LAbORATQRIES, INC. AnafyticaVProcess Consulcations 16 March 2012 Mr. W. Corey Basinger Water Quality Regional Supervisor Winston-Salem Regional Office North Carolina Department of Environment and Natural Resources Division of Water Quality 585 Waughtown Street Winston-Salem, North Carolina 27107 Subject: Response and Proposed Corrective Action Concerning Compliance Evaluation Inspection and Notice of Violation — NOV -- 201 1 — I3C — 0077 NPDES General Stormwater Permit NCG030000 Certificate of Coverage NCG030528 Winston Steel LLC. 216 Junia Avenue. Winston-Salem, North Carolina Forsyth County Dear Mr. Basinger: In response to DENR's Notice of Violation concerning the above referenced industrial facility currently identified as Winston -Steel, LLC, Research & Analytical Laboratories, Inc. (RAL) has prepared the following response upon conclusion of their site visit on 07 March 2012. It is important to note that RAL (Dennis R_ Herzing, P.E. and Jatnes M. Cheshire) prepared the required Stonnwater Management Plan / SPCC Plan for Winston -Steel in October of 2006. Enclosed is one (1) copy of both plans with an updated Site Plan drawn to scale including location coordinates and elevation measurements referenced to sea level. The Plans and Site Map were used to document the Stormwater Management Plan requirements for this facility relative to the NPDES General Storrilwater Permit (NCG03000) which expired on 31 August 2007. The following responses / corrective actions have been prepared to address the deficiencies identified in this most recent Notice of Violation by DENR in the same chronological order as it appeared in the 28 February 2012 NOV Report. l) The general location reap (GLM) does not show surface waters or the k� pp y ,i l� receiving stream... d Enclosed as Ii ii-1 ol'the SP3 / SPCC is an updated / revised Site Plan of GLM shown in Appendix 2. The*61-M does not show. surface; .waters or tine receiving stream because stortnwater runol dischar-es into a municipal' 5)t � separate stone sewer maintained by the Ciiv of. inston-Salem. The GLM -' does. however, show the storinwater-discharge outtalls (SDO) and accurate \ P.C.La 1 . Box 473 • 106 Short Strtaet • Kernw�ers ills, Nnrth Carolina 27264 • 336-996-2841 •Fax 336.996-{}326 www.randatabs.com 2) 4) latitudes and loiigittides for each SDO. It Was suspected, based upon the "schematic" map ofthe site;shown,to RAL during the Site_Inspection.that . DEN may not have been looking at a Site. Map or GLM prepared by RAL. Tllis "schematic" appears to have inadvertently mislocated the SDO's in relationship to an adjacent street. Junia Ave (see Enclosed. Schematic Map): The Site Map (SM) does not delineate drainage areas clearly and does not show all industrial activity areas... The revised site map shown in Appendix- 2 of the SP3 /.SPCC Plan delineates drainage areas clearly. for SDO's 001 and 002.sho�ving a runolYcoefficient of 0.75. It is estimated that approximately 90% of the property consisting of buildiiig roof/ hardpan Unpaved par,kiiig ibt is.inod"erately impervious -to stormwater runoff. Also included on t-he GLM is shown,,all industrial activity areas such as finished product storage area and loading /:unloading areas: There is a general statement that no spills have occurred at the facility in the past three (3) years... It has been recommended that a semiannual review audit be conducted based. on the SP3 General errriit Actio hown on page ii and Section 4.6 page The SDO's were certified in November, 2008... • ��t � ,z�_c_eti.Q. �� S i�b t Itecommcridation,the same as item #3. i 5) There is no feasibility study in SP3 as required by Part 11, Section A. Paragraph 2 of the general permit... s anticipated that the required feasibility study.will be completed in.2012. 6) The Spill Prevention and Response Plan (SPRP) as required in Part 11, Section A, Paragraph 3 of the general permit, should include a listing of emergency contacts with telephone numbers... These contacts are listed in'A�pendix 5 of the SPCC•Plan on^pages-4 and a: Contacts not lncluded in Plan; lout i(lctiti.fied,in this DENR inspection will_ be included in the Annual Review Update.. _ X` '4- (�. S 7) The SP3 does not address Preventative Maintenance and Good H�ping as required in Part 11, Section A. Paragraph 4... This,informationis addresse(I_in the SP3 on page:3 section4.0 Best Mang]g,ernent Practices {B11i1 1 8) 9) 10) 11) 12) The SP3 does not address training as required by Part I1, Section A. Paragraph 5 of the general permit... This infonnation,isaddressed in the SP3 on page,8,;Section,4.9 :Employee: Traininu. The Employee Trainer desigmatedifor this facility was reported to be Christine Mact_aren. PHR. The SP3 does not address annual reviews of the SP3 as required in Part 11, Section A, Paragraph 7... This information is addressed _inthe,SP3 on page S, Section 4:8 Annual -Plan, Review. . Site inspections as required by Part 11, Section A, Paragraph 8, have not been accomplished... This information is addressed in the. SP3 on page 5, Section 4.6 Stonnwater Discliar<-e Point -Inspection Pro`raph Section 4.3 Erosion / Sedimentation Control Facility Inspection and Maintenance Program, and-Section,2-0 (pag 2) Pen -nit Re&irements / Comlili-bke.Activities. Docume6tation of this activity through semi-annual audit and review is recommended for tHis facility and includes both SP3 and,SPCC Plans; The SP3 currently identifies two (2) SDO's, one in the southeast corner of the site and the other in the southwest corner of the site... We agree that the "schematic map" you are referring to'appears to.be incorrect, however, RAL dici notiprgvide tliis map. 'Appendix 2 of the SP3 shows an updated.Site Plan which includes SDO's 001 `and 00i with location- coordinatcs�a�nd-ro�uhd ev�itions The olijecMvitle Mea in�u t ese O's� te west e evatiornpoint test stormwater iinpactito the property. Analytical and qualitative monitoring (AM & QM) records were reviewed... Enclosed,is all of the AM J QM scinFannual data -required by section B & C of the general pdrmit from 2007 throui 12011 with the.exception of TTO's. There were no bcnch nark exceedances reported during this period. 13) According to Mr. Collins, once metal structures are built they are often wiped down with a thinner... Tlie testing of Total Toxic Or ianics (TTO),will ,commence during the next stormwater sampling event n� Site Review 1) The containment pallet used to store 55-gallon drums of paint... Th6 contaiiment pallet will he replaced -or repaiicd Within the next•30 days. It is important to note that Winston -Steel has already begun the implementation of correcting the deficiencies noted in DENR's Notice of Violation Report. Full compliance with General Pen -tit is expected to be achieved within the next thirty (30) days. Thank you for your thorough review and if you should have any further response, please so advise. Sincerely, I -9% !; - James M. Cheshire President/CEO Research & Analytical Laboratories, Inc. Raw Storage (steel) = M 90% impervious (C=0.75) = Containment Pallet (551gal. Paint Drums) Kerosene & Diesel Tanks outran oo 1 coordinates 36.07,1 4,-80.23529 M outfall 002 coordinates 36.07149,-80.23614 ** The numbers on the aerial map indicates g elevations above sea level STORMWATER POLLUTION PREVENTION PLAN SPILL PREVENTION AND RESPONSE PLAN for WINSTON STEEL LLC Winston-Salem North Carolina Facility Prepared for: Winston Steel LLC 216 Junia Avenue Winston-Salem, North Carolina Prepared by: Research & Analytical Laboratories, Inc. 106 Short Street Kernersville, North Carolina 27284 (336)-996-2841 July 2006 TABLE of CONTENTS Section Title Page GENERAL PERMIT ACTION ITEM SUMMARY ii 1.0 INTRODUCTION/HISTORICAL DEVELOPMENT 1 2.0 PERMIT REQUIREMENTS/COMPLIANCE ACTIVITIES 2 3.0 DISCHARGE SAMPLING AND ANALYSIS 3 4.0 BEST MANAGEMENT PRACTICES (BMP) 3 4.1 DESCRIPTION OF POTENTIAL POLLUTANT SOURCES 3 4.2 Spill Prevention and Response Plan 4 4.3 WASTE MANAGEMENT PROGRAM 4 4.4 ANNUAL ENVIRONMENTAL INSPECTIONS 5 4.5 EROSION/SEDIMENTATION CONTROL FACILITY INSPECTION AND MAINTENANCE PROGRAM 5 4.6 STORMWATER DISCHARGE POINT INSPECTION PROGRAM 5 4.7 STORMWATER SAMPLING/ANALYSIS PROGRAM 6 TABLE -1 STORMWATER SAMPLING & ANALYTICAL REQUIREMENTS 7 4.8 ANNUAL PLAN REVIEW 8 4.9 EMPLOYEE TRAINING ti 8 APPENDIX 1 GENERAL PERMIT FOR STORMWATER APPENDIX 2 SITE PLAN APPENDIX 3 RECORDS APPENDIX 4 FLOW CHARTS APPENDIX 5 SPCC PLAN GENERAL PERMIT ACTION ITEM SUMMARY This summary sheet is provided for quick reference by those responsible for permit compliance activities. More detailed discussions of these items are in the body of the plan. ACTION ITEMS o Record rain events on precipitation & inspection log -Appendix 3A. o Inspect erosionisedimentation controls and stormwater discharge points in the spring and fall at a minimum. Keep a record of inspections on precipitation & inspection log -Appendix 3A. o Assure that follow-up actions to inspections are promptly completed. Record on precipitation & inspection log - Appendix 3A and follow-up action log - Appendix 3B. o Collect annual stormwater samples as described in Section 4.7. Record on analytical data log - Appendix 3C. Attach standard laboratory chain of custody form when shipping samples to the laboratory. o Conduct visual monitoring of stormwater samples at least twice per year — once during the period Aril through June and again during the period September through November. Record results of visual sample monitoring on form provided in Appendix 3D. o Comply with SPCC plan; record monthly tank inspections -Appendix 5. o Employee training on Stormwater Management Plan and SPCC Plan is required at least annually. See Section 4.9. o Review and update the stormwater plan on an annual basis. Keep records of reviews on the form in Appendix 3G. SAMPLING NOTES The following items are intended to provide guidance to Winston Steel LLC personnel in the event that they collect samples in lieu of having them collected by laboratory personnel. o Collect representative samples- avoid introduction of excess solids by not disturbing settled. sediments or skimming floating solids from the surface at sampling location when filling sample bottle. o Field analyze and record pH immediately (within 15 minutes) after collecting samples. Record pH on Chain of Custody form before sending to laboratory. o Caution! Sample containers for Oil & Grease analyses contain a small Quantity of acid to preserve samples. Do not dump acid from bottles. Avoid personal contact with acid. Wear appropriate gloves and eve protection while handling sample containers. o Package with ice and ship samples to laboratory, for prompt delivery, as soon as possible after collection. If samples are shipped on Friday for Saturday delivery, call the laboratory before shipping to notify them of Saturday delivery. Alternatively, call the laboratory to arrange for sample pick-up. Contact Mr. Jim Cheshire or Mr. Sid Champion at Research & Analytical Laboratories to request sampling kits or to obtain further information. Ship samples with completed chain of custody form to: Research & Analytical Laboratories, Inc. 106 Short Street Kernersviile, NC 27284 PHONE: (336) 996-2841 SECTION 1.0 INTRODUCTIONMISTORICAL DEVELOPMENT On November 16, 1990, the Environmental Protection Agency (EPA) issued regulations requiring National Pollution Discharge Elimination System (NPDES) permits for stormwater discharges. EPA has had the authority to control and regulate stormwater discharges that convey pollutants to the waters of the United States, through point sources, since the enactment of the Clean Water Act in 1972. Historically, however, the Agency chose not to exercise its authority to issue permits for most stormwater discharges. Instead, the Agency concentrated its permitting efforts on discharges of process wastewaters from industrial facilities and discharges from publicly owned treatment works (POTWs). As industrial and municipal wastewater discharges have been brought increasingly under control, stormwater discharges containing pollutants have become the focal point for EPA permitting efforts. Two kinds of stormwater permits are issued under the NPDES program. One is the General permit which provides coverage for a group of similar facilities. The other is the individual permit which is tailored to specifically regulate a single facility. General permits for stormwater are issued in response to applications from industrial groups and are tailored to the specific needs of the industry. North Carolina sought authority to issue General Permits for Stormwater Discharges. EPA granted such authority and North Carolina developed General Permit NCG030000 for Stormwater Discharges associated with activities classified as Standard Industrial Classification (SIC) codes 335 (non-ferrous metal rolling, drawing and extruding), 3398 (heat treating of metal), 34 (fabricating of metal products), 36 (manufacturing of electronic equipment), 37 (manufacturing of transportation equipment), and 38 (manufacturing of measuring and analyzing instruments. These various industries have expended considerable effort working with the State Division of Water Quality to assure that the general permit meets, as much as possible, the specific needs of the industry. Winston Steel LLC's Winston-Salem facility is covered under General Permit No. NCG 030000. The facility has specifically been issued permit No. NCG190000. The Permit was renewed and revised by the state in 2002. The current permit became effective 01 September 2002 and will expire on 31 August 2007. A copy of the permit is provided in Appendix 1. SECTION 2.0 PERMIT REQUIREMENTSICOMPLIANCE ACTIVITIES The General Permit for stormwater discharges requires the following activities to assure compliance. 2.1 Preparation of this Stormwater Pollution Prevention Plan and implementation of the Plan. 2.2 Implementation of the Best Management Practices (BMP's) as defined in this plan. 2.3 Vehicles and equipment most be operated and maintained in a manner which prevents pollution of surface or ground waters. 2.4 Secondary containment for above ground bulk storage tanks for petroleum and section 313 (SARA) water priority chemicals. Note: Section 313 water priority chemicals include over 50 pages of hazardous chemicals. Most are not stored in significant quantities or in bulk tanks at Winston Steel LLC Company. Therefore, we are generally concerned with the secondary containment of petroleum products_ 2.5 Discharge sampling and analysis as described in this plan. 2.6 Monitoring and reporting as follows: 2.6.1 Regular inspection of all stormwater conveyance and control facilities 2.6.2 Regular inspection of all stormwater discharge points 2.6.3 Maintaining a record of the above inspections 2.6.4 Maintaining a log of sampling activities 2.6.5 Submittal of analytical data to the North Carolina Department of Environment and Natural resources (NCDENR) for the first and last year of permit coverage unless cut-off concentrations are not met in which case annual sample collection and submittal of data will be required- 2 SECTION 3.0 DISCHARGE SAMPLING AND ANALYSIS The General Permit requires sampling and analysis of point source discharges that fall in the following categories. 3.1 Stormwater discharges from plant areas where the stormwater• has contacted areas directly related to manufacturing, processing, or raw materials storage. At the Winston Steel LLC facility, these areas include all areas where outdoor painting or other work are conducted as well as areas where materials and/or finished items are stored. In general, most plant areas other than the office and parking lot are included, SECTION 4.0 BEST MANAGEMENT PRACTICES (BIVIP) Best Management Practices include: Schedules of activities, prohibitions of practices, maintenance procedures, and other management practices to prevent or reduce the pollution of waters of the United States. BMPs also include treatment requirements, operation procedures, and practices to control plant site runoff, spillage or leaks, sludge or waste disposal, or drainage from raw material storage_ The BMP's for Winston Steel LLC are comprised of the following policies, procedures and activities. o A site specific spill prevention control and countermeasure plan (SPCC) o An established above ground storage tank (AST) management program o An established waste management program o Erosion/sedimentation control facility inspection and maintenance program o Stormwater discharge inspection program o Stormwater sampling/analysis program o Annual Stormwater Pollution Prevention Plan and SPCC Plan review o Employee Training Program 4,1 Description of Potential Pollutant Sources The primary potential sources of stormwater pollutants at Winston Steel LLC Company consist of material storage areas, the outdoor painting area, the drum storage area, and AST fuel storage areas. These areas are indicated on the Outfall Map in Appendix 2 of this plan. 4.1.1 Inventory of Exposed Materials The Material Inventory Worksheet lists materials used, stored, or produced on -site along with their potential to contribute pollutants to stormwater. The Significant Exposed Material Worksheet lists materials that were exposed to stormwater in the last three years and/or are currently exposed. 4.1.2 Significant Spills and Leaks The Significant Spills and Leaks Worksheet lists spills and leaks that have occurred at the facility in the last three years, if any. The worksheet is also used to record future spills and leaks, if any. The worksheets referred to above are contained in Appendix 3_ These worksheets were current as of the time of preparation of the plan. They are also designed to be regularly updated in response to changes in the operation or deficiencies noted during compliance inspections. 4.2 Spill Prevention and Response Plan (SPRP) The spill prevention and response plan consists primarily of the Spill Prevention Control and Countermeasure Plan (SPCC plan) which defines procedures for the prevention of spills of oils or hazardous substances and response actions should such events ever occur. The SPCC plan for this facility is in Appendix 5. Note that the plan includes a monthly inspection report which should be kept current at all times. There are three (3) potential sources of pollution associated with petroleum spills. Two (2) are located on the southeast end of the manufacturing building which include the 55-gallon drum storage area with a concrete slab and two (2) Above Ground Storage Tanks (AST's), consisting of one (1) 500 gal. diesel tank and one (1) 500 gal kerosene tank both placed inside a 1,600 gallon standard septic tank_ There are also typically 4 to 6 55 gallon drums of paint or associated materials in the painting area at any given time. At present, the two (2) AST's are provided with secondary containment_ The drums in the painting area have been provided with secondary containment. SPRP TEAM: The following individuals are responsible for implementing the Spill Prevention and Response Plan and the associated SPCC Plan. Team Leader: Christine MacLaren, Human Resources Manager The team leader is the primary person responsible for SPRP implementation. Team Member: Steve Darnell, President Team Member: Dave Collins, Purchasing Team Member: Denton Bledsoe, Shop Supervisor The team members are available to assist the team leader and will be responsible for SPRP implementation in their respective areas of the plant or at times when the team leader is not on site or is unavailable. 4.3 Waste Management Program The Winston Steel LLC waste management program consists of policies and procedures regarding the handling and disposal of solid and/or hazardous waste at the facility. The program is specifically designed to assure regulatory compliance, to prevent on -site releases and to protect land and water resources. 4A Annual Environmental Compliance inspections Winston Steel LLC conducts in-house inspections (i.e., self -auditing) on at least an annual basis to assure compliance with environmental regulations including stormwater management_ 4A.1 Annual Comprehensive Site Compliance Evaluation and Non-stormwater Discharge Assessment Report and Certification. 4 The General Permit requires certification that stormwater outfalls have been evaluated for non stormwater discharges. The form in Appendix 3-G is designed to record the results of annual compliance inspections and contains the required certification. 4.5 Erosion/Sedimentation Control Facility Inspection and Maintenance Program All stormwater conveyances and erosion and sedimentation control facilities at the site should be inspected each spring and fall at a minimum. If possible, inspections should be conducted as soon as possible after major storm events. These inspections can be brief, but should concentrate on identifying any physical damage to control facilities requiring repair, required maintenance, or off -site sediment transport. Required maintenance and/or corrective actions should be implemented promptly. The permit requires keeping accurate records of these inspections, any problems noted, and corrective actions taken. The Precipitation & Inspection Log and the Follow -Up. Action Log provided in Appendix 3 - Records are used for this purpose. The logs should be kept current by making an entry after each inspection or follow- up action. Records must be retained for at least 5 years. 4.6 Stormwater Discharge Point Inspection Program All stormwater discharge points must be inspected once every spring (April through June) and once every fall (September through November). Again, the inspections can be brief, but should be done in such a way that outfall staining, off -site sediment transport, color, foam or sheens in the discharge are identified. Corrective action must be taken promptly if any of the above are observed. Accurate records of these inspections must also be kept, and the Precipitation & Inspection Log and Fallow -Up Action Log are provided in Appendix 3 for that purpose. The logs should be kept current by making an entry after each inspection or follow-up action. 4.7 Stormwater Sampling/Analysis Program Refer to Table 1 (Page 7) for required sample frequency and analytical parameters. There are two (2) appropriate sampling locations (outfalls) at the Winston Steel LLC facility. Outfall No. Type of Discha[gee 001 Stormwater associated with industrial activities which is not combined with process wastewater. 002 Same as above Ouffall 001 & 002 are the points at which essentially all of the Stormwater associated with industrial activities leaves the Winston Steel LLC property. This includes the outdoor painting area and AST'S. There are two catch basins along the north side of the plant building which receive most of the runoff from areas impacted by industrial activity including the outdoor painting area There are other areas where minor discharges of stormwater leave the site. These discharges are not associated with industrial activity. The outfall locations are marked on the site plan in Appendix 2. TABLE 1 - Stormwater Sampling & Analytical Requirements for Winston Steel LLC NOTE: DUE TO SHORT ALLOWABLE HOLDING TIMES, SAMPLES SHOULD BE SHIPPED FOR PROMPT DELIVERY TO THE LAB. OUTFALL NO. REQUIRED PARAMETER UNITS CUT-OFF CONCENTRATION LIMIT SAMPLING FREQUENCY & TYPE ALLOWABLE SAMPLE HOLDING TIME NOTES 001 TOTAL FLOW MG NO LIMIT ESTIMATE TOTAL TOTAL VOLUME OF THE DISCHARGE OF RAINFALL & DISCHARGE DURING THE STORMWATER DURATION STORM EVENT ASSOCIATED WITH LEAD, Total Mg/L 0.033 YEARLY GRAB 6 mo. ONE LITER GLASS INDUSTRIAL ACTIVITY CONTAINER WITH ACID OIL & GREASE Mg/L 30 28 DAYS PRESERVATIVE FOR OIL & GREASE AND LEAD ANALYSIS TOTAL Mg/L 100 7 DAYS ONE 1 LITER SUSPENDED UNPRESERVED SAMPLE SOLIDS FOR TSS ANALYSIS. STD. >6.0 <9.0 FIELD pH UNITS ANALYZE WITHIN 15 MIN. IF CUT-OFF CONCENTRATIONS SAMPLES MUST BE ARE MET IN THE YEAR, FIRST YEAR, COLLECTED WITHIN THE SAMPUNGAND FIRST 30 MINUTES OF ANALYSIS IS NOT THE START OF REQUIRED AGAIN DISCHARGE. UNTIL THE LAST YEAR OF THE PERMIT IN ADDITION TO THE ANALYTICAL TESTING IDENTIFIED IN THE ABOVE TABLE, VISUAL MONITORING OF STORMWATER SAMPLES IS REQUIRED TWICE EACH YEAR. THE FIRST VISUAL ANALYSIS MUST COINCIDE WITH THE FIRST SAMPLE EVENT AT STORMWATER OUTFALLS. THE KEEPING OF ACCURATE RECORDS OF THESE ANALYSES IS REQUIRED AND RESULTS MUST BE REPORTED. PLEASE REFER TO APPENDIX 3D FOR THE RECORD -KEEPING FORM TO BE USED. VISUAL MONITORING MUST BE CONDUCTED TWICE PER YEAR REGARDLESS OF WHETHER CUT-OFF CONCENTRATIONS ARE MET AT A PARTICULAR OUTFALL. A log of sampling data must be maintained in accordance with the permit. A form for that purpose is provided in Appendix 3 - Records. In order to monitor representative storm events relative to collecting the annual samples for discharge of stormwater associated with industrial activities, a rain gauge should be installed and the duration and amount of each rain event should be recorded on the Precipitation & Inspection Log provided in Appendix 3 - Records. The total discharge for the storm event during which a sample is collected at outfalls 001 and 002 the duration of the storm event must be reported. The total flow discharged must also be reported. Total flows have been estimated for given rainfall amounts by calculating the estimated discharge from the site using the rational formula. These calculations take into account the area of the property and the percentages of that area which are paved or occupied by buildings, stone surfaced, grass, etc. A chart to convert total rainfall to total discharge at outfall 001 is provided in Appendix 4. 4.8 Annual Plan Review An annual review of this plan, including the SPCC Plan will be conducted to verify the accuracy of the information contained in the plans and to assure that the controls specified in the Plans are adequate and are being implemented. 4.9 Employee Training Annual employee training sessions at the facility will include a discussion of this Stormwater Pollution Prevention Plan and the SPCC Plan. More frequent training will be conducted when necessitated by modifications or revisions of the Plans, by significant changes to the physical stormwater pollution control devices at the facility, or in response to any spills or other incidents which may occur. APPENDIX 3A STORMWATER POLLUTION PREVENTION PLAN PRECIPITATION & INSPECTION LOG This form is to be used to record the following information- 1. Rainfall records including date, total precipitation, and storm duration should be recorded in the first three columns. 2. The fourth and fifth columns provide space to check whether a given storm even meets the definition of a representative storm (i.e. total rainfall of 0.10 inch or more and preceded by at least 72 hours of dry weather). A single storm event may include up to 10 consecutive hours of no precipitation. 3. The sixth through ninth columns provide space to indicate when erosion and sedimentation control facility and/or discharge point inspections are conducted. 4. Columns ten through thirteen are used to record whether the inspections recorded in columns six through nine result in a need for follow-up action and, if so, when and by whom the follow-up action was completed. PLANT WTNSTON STEEL LLC Winston-Salem YEAR STORMWATER POLLUTION PREVENTION PLAN PRECIPITATION & INSPECTION LOG DATE TOTAL PRECIP, (IN.) MEASURE TO NEAREST 0,C5" STORM DURATION (HR.) REPRESENTATIVE STORM IS GREATER THAN 0.10 INCHES OF PRECIPITATION, AND IS PRECEDED BY AT LEAST 72 HOURS DURING WHICH NO STORM WTH MORE THAN 0.10 INCHES OF PRECIPITATION OCCURS. A REPRESENTATIVE STORM CAN INCLUDE UP TO 10 HOURS OF DRY WEATHER. STORMWATER SAMPLES MUST BE COLLECTED VIATHIN 30 MINUTES OF THE START OF THE DISCHARGE. DURING ESS FACILITY INSPECTIONS LOOK FOR ANY PHYSICAL DAMAGE AND EVIDENCE OF OFF -SITE SEDIMENT TRANSPORT REPRESENTATIVE STORM? EROSION AND SECIMENTATION CONTROL FACILITY INSPECTION ? DISCHARGE POINT INSPECTION?OFF-SITE CURING DISCHARGE POINT INSPECTIONS LOOK FOR EVIDENCE OF STAINING, VISIBLE SHEEN, FOAM, AND SEDIMENT TRANSPORT. YES NO YES NO YES NO FOLLOW-UP ACTION REQUIRED ? (ENTER ON FOLLOW-UP ACTION LOG) FOLLOW-UP COMPLETION YES NO DATE BY APPENDIX 3B STORMWATER POLLUTION PREVENTION PLAN FOLLOW-UP ACTION LOG This form is used in conjunction with the previous form to record in more detail the problems identified during an inspection and the follow-up action taken to correct those problems. STORMWATER POLLUTION PREVENTION PLAN FOLLOW-UP ACTION LOG ORIGINAL FOLLOW-UP INSPECTION ITEM DESCRIPTION OF PROBLEM & FOLLOW-UP ACTION FOLLOW-UP COMPLETION DATE TAKEN COMPLETED BY DATE APPENDIX 3C STORMWATER POLLUTION PREVENTION PLAN ANALYTICAL DATA LOG This form is used to keep records of when samples were collected, when they were sent to the laboratory, when the laboratory data report was received back from the lab, and when the data was reported to DENR. The date sample was collected, outfall number sampled, and date sample was sent to the laboratory should be filled out immediately after sampling. The laboratory will send a copy of the data report submitted to the state when the data is sent in to DENR. At that time, the last two columns of the form showing when the data report was received and when it was submitted by the laboratory to DENR should be filled in. STORMWATER POLLUTION PREVENTION PLAN ANALYTICAL DATA LOG INSTRUCTIONS. SAMPLES SHOULD BE SHIPPED TO RESEARCH & ANALYTICAL LABORATORIES, INC. (SEE GENERAL PERMIT ACTION ITEM SUMMARY). R&A WILL COMPLETE DMR REPORTS AND SUBMIT TO THE STATE. SAMPLE DATE I OUTFALL NO.(s) DATE SAMPLES DATE LAB RESULTS DATE DATA REPORTED SAMPLED I SHIPPED TO LAB RECEIVED TO DENR APPENDIX 3D Visual Stormwater Sample Evaluation Record This form is used to record the results of visual monitoring of stormwater samples which is required to be conducted twice per year in accordance with the General Permit. Samples should be collected and visually inspected for the presence of any color, odor, floating solids, suspended solids, foam, or oil sheen. The clarity of the sample should also be noted. The results of these visual monitoring events are required to be submitted to the state. Each .permittee is required to keep a record of the monitoring and have it available for inspection. This form should be completed each time visual monitoring is done . Winston Steel LLC Visual Stormwater Sample Evaluation Record Plant Outfall No. Date Time Visual Observations Probable Source Color Odor Clarity Floating Solids Settled Solids Suspended Solids Foam Oil Sheen Other APPENDIX 3E MATERIAL INVENTORY WORKSHEET The material inventory worksheet is used to keep records of all materials used, produced or stored at the site. The form has space to document the evaluation of the potential for each material to contribute pollutants to stormwater. This worksheet should be updated as required, but at least once per year. STORMWATER POLLUTION PREVENTION PLAN - MATERIAL INVENTORY WORKSHEET INSTRUCTIONS LIST ALL MATERIALS USED, PRODLR'.ED OR STORED AT THE SITE. EVALUATE THE POTENTIAL FOR EACH MATFRIAI TO CONTRIBUTE POLLUTANTS TO STORMINATER, LIST MATERIALS ON SIGNIFICANT EXPOSED MATERIAL WORKSHEET IF IT IS CURRENTLY, OR HAS BEEN IN THE LAST THREE EARS, EXPOSED TO STORMWATER. WORKSHFET UPDATED BY. TITLE: DATE: MATERIAL USE I LOCATION QUANTITY ON SITE QUANTITY EXPOSED (CURRENTLY OR 1N LAST 3 YEARS) POTENTIAL FOR EXPOSURE TO STORMWATCR. {IF HIGH, DESCRIBE) PAST SIGNIFICANT SPILL OR LEAK USED PRODUCED STORED YES NO I APPENDIX 3F SIGNIFICANT EXPOSED MATERIAL WORKSHEET The Significant Exposed Material worksheet is used to keep records of all materials that are currently exposed to stormwater, or have been exposed in the last three years. Based on the material inventory worksheet, list the significant materials. Significant materials are those with the potential to contribute pollutants to stormwater with which they come in contact. The form has space to document the material management practices employed to minimize the risk of adverse impact on stormwater. This worksheet should be updated as required, but at least once per year. STORMWATER POLLUTION PREVENTION PLAN - SIGNIFICANT EXPOSED MATERIAL WORKSHEET INSTRUCTIONS: BASED ON THE MATERIAL INVENTORY WORKSHEET, LIST THE SIGNIFICANT MATERIALS THAT ARE CURRENTLY EXPOSED TO STORMWATER, OR HAVE BEEN EXPOSED IN THE LAST THREE YEARS. SIGNIFICANT MATERIALS ARE THOSE WITH THE POTENTIAL TO CONTRIBUTE POLLUTANTS TO STORMWATER WITH WHICH THEY COME IN CONTACT. WORKSHEET UPDATED BY: TITLE: DATE: DESCRIPTION OF SIGNIFICANT EXPOSED MATERIAL LOCATION QUANTITY EXPOSED PERIOD OF EXPOSURE METHOD OF STORAGE OR DISPOSAL DESCRIPTION OF MATERIAL MANAGEMENT PRACTICES APPENDIX 3G ANNUAL COMPREHENSIVE SITE COMPLIANCE EVALUATION AND NOW STORMWATER DISCHARGE ASSESSMENT REPORT AND CERTIFICATION The Annual Comprehensive Site Compliance Evaluation and Non-Stormwater Discharge Assessment Report and Certification form is used to keep records of the results of annual comprehensive site inspections. The upper half of the form is used to record the dates and results of the site inspection and review of the adequacy of this Stormwater Pollution Prevention Plan. The lower half is used to record the results of annual non-stormwater discharge assessments. These assessments should be made at each outfall to assure that no non- stormwater flows (i.e. sewage or other waste discharges) are being discharged with stormwater. In most cases, the evaluation method can be visual, however, if non-stormwater discharges are suspected more comprehensive methods such as smoke testing sewers, etc. may be needed. This form should be updated as required, but at least once per year. INSTRUCTIONS: RECORD BELOW THE RESULTS OF ANNUAL COMPLIANCE INSPECTIONS AND ANY REQUIRED MODIFICATIONS TO THE STORMWATER POLLUTION PREVENTION PLAN INCLUDING THE VARIOUS WORKSHEETS IN THE PLAN. AS PART OF THE ANNUAL INSPECTION, A NON-STORMWATER DISCHARGE ASSESSMENT SHOULD BE CONDUCTED TO DETERMINE THAT NO NON-STORMWATER DISCHARGES ARE OCCURRING AT STORMWATER OUTFALLS. INSPE CTION DATE DESCRIPTION OF DEFICIENCIES NOTED IN FIELD INSPECTION OF STORMWATER POLLUTION PREVENTION DEVICES, IF ANY ADEQUACY OR REQUIRED MODIFICATIONS TO STORMWATER POLLUTION PREVENTION PLAN CORRECTIVE MEASURES TAKEN BY SITE MAP UPDATED SAMPLING & MONITORING PROGRAM IN COMPLIANCE MATERIALS INVENTORY WORKSHEET UPDATED SIGNIFICANT EXPOSED MATERIAL WORKSHEET UPDATED SIGNIFICANT SPILLS AND LEAKS WORKSHEET UPDATED BY: DATE: BY: DATE; BY: DATE: RESULTS OF ANNUAL NON-STORMWATER DISCHARGE ASSESSMENT DATE OUTFALL DIRECTLY OBSERVED EVALUATION METHOD DESCRIBE RESULTS OF TEST FOR NON-STORMWATER DISCHARGE IDENTIFY POTENTIAL SOURCES PERSON CONDUCTING ASSESSMENT CERTIFICATION: I, (RESPONSIBLE CORPORATE OFFICIAL), CERTIFY UNDER PENALTY OF LAW THAT THIS DOCUMENT AND ALL ATTACHMENTS WERE PREPARED UNDER MY DIRECTION OR SUPERVISION IN ACCORDANCE WITH A SYSTEM DESIGNED TO ASSURE THAT QUALIFIED PERSONNEL PROPERLY GATHER AND EVALUATE THE INFORMATION SUBMITTED. BASED ON MY INQUIRY OF THE PERSON OR PERSONS WHO MANAGE THE SYSTEM OR HOSE PERSONS DIRECTLY RESPONSIBLE FOR GATHERING THE INFORMATION, THE INFORMATION SUBMITTED IS, TO THE BEST OF MY KNOWLEDGE AND BELIEF, TRUE, ACCURATE, AND COMPLETE. I AM AWARE THAT THERE ARE SIGNIFICANT PENALTIES FOR SUBMITTING FALSE INFORMATION, INCLUDING THE POSSIBILITY OF FINE AND IMPRISONMENT FOR KNOWING VIOLATIONS. NAME & OFFICIAL TITLE PHONE: ( ) SIGNATURE: DATE SIGNED: FLOWCHART - OUTFALL 001 Winston Steel LLC TOTAL DISCHARGES CALCULATED BASED ON A 10.29 ACRE DRAINAGE_ AREA USING AN A VERAGE R Ui'OFF COEFFICIENT OF 0. 75. RAINFALL INCHES TOTAL DISCHARGE MG 0.1 0.0207 0.15 0.0311 0.20 0.0415 0.25 0.0518 0.30 0.0622 0.35 0.0726 0.40 0.0830 0.45 0.0933 0.50 0.1037 0.55 0.1141 0.60 0.1244 0.65 0.1348 Q.70 0.1452 0.75 0.1555 0.80 0.1659 Q85 0.1763 0.90 0.1867 0.95 0.1970 1.0 0.2074 1.1 0.2281 1.2 0.2489 1.3 0.2696 1.4 0.2904 1.5 0.3111 1.6 0.3318 1.7 0.3526 1.8 0.3733 1.9 0.3941 2.0 0.4148 WINSTON STEEL & STAIR Corey, I reviewed Mr. Cheshire's response to the NOV we sent for the inspection at Winston Steel. Here are my comments to his responses listed in the same order that Mr. Cheshire addresses them in his letter, which is the same way they are listed in the original NOV: 1. a. The GLM and the SM at two different requirements of the SP3 and each has specific required items. They appear to believe that they are one in the same. b. Mr. Cheshire states that the GLM does not show the surface waters or the receiving stream because the discharge is to the Winston Salem MS4, however, showing adjacent surface waters, especially the ultimate receiving stream, is a requirement of the GLM regardless of whether initial discharge goes to the MS4. Besides, they should know where in the MS4 their discharge eventually_enters the actual stream. C. The GLM still does not show whether the receiving waters are impaired. d. Neither the GLM nor the SM show ALL SDOs with accurate lats/longs. Where are at least three other drop inlets on the property, in addition to the two they have identified as SDOs, that are considered SDOs, as well as two curb inlets on the north side of the building along Junia Avenue that probably also receive drainage from the site. All SDOs need to be identified and monitored and if the facility wishes to apply for representative outfall status (ROS) at some point in the future, we'll probably be able to agree to a reduction of AM monitored SDOs. Please refer to the attached map of the city of Winston-Salem's MS4 in that area. ►9 a. With the additional five SDOs, the drainage areas are NOT clearly delineated. b. Mr. Cheshire indicates that approximately 90 percent of the site is impervious. This should be broken down into the separate drainage areas that correspond to each SDO. C. I was told during the inspection that the west end of the building is the raw product storage area and the east end is the finished product storage area. Mr. Cheshire states that finished product areas and loading/unloading areas are identified on the map, however, unless I'm just missing it, the only things identified on the map are the raw product storage (which according to what I was told in the inspection is inaccurate), kerosene and diesel tanks, and containment pallet. Loading/unloading areas, disposal areas, etc. are not identified, although, if all that was shown on the small SM that they have, it would become quite busy and difficult to read. Suggest a larger site map. 3. Mr. Cheshire states that it has been recommended that a semi-annual review audit be conducted based on the SP3 — General Permit Action Item Summary shown on page ii and Section 4.6 page S. I've reviewed both sections of the SP3 that he mentions above and neither mention anything about the requirement to update the spill list annually, which is what was initially written up. 4. a. Again, Mr. Cheshire states that it has been recommended that a semi-annual review audit be conducted based on the SP3 — General Permit Action Item Summary shown on page ii and Section 4.6 page S. I've reviewed both sections of the SP3 that he mentions above and neither mention anything about the requirement to recertify the SDOs annually, which is what was initially written up. 5. a. OK b. a. I reviewed the appendices of the SPCC plan and did not find any such listing. The entities I suggested them to list in the SPRP(S133) are not listed anywhere that I can see. Although this is NOT a specific requirement, it is highly recommended. 7. a. The specific Preventative Maintenance/Good Housekeeping Program is not directly addressed in section 4.0 (page 3) of the SP3 as Mr. Cheshire indicates, at least not to the extent that this inspector believes it should be. 8. N IN 11. 12. a. OK — but no training has been accomplished. a. OK — but annual reviews are not being accomplished. a. None of the three sections of the SP3 that Mr. Cheshire mentions, sufficiently address the Facility Inspection Program as this inspector believes the permit requires it to. This is intended to be an OVERALL site inspection. No comprehensive site inspections have been done or recorded. This item kind of goes hand in hand with item 7, above. a. Mr. Cheshire's response indicates that they granted themselves ROS, given the fact that there are at least 5 other potential SDOs, and Mr. Cheshire states, "the objective in selecting these SDOs was determined by the lowest elevation point with the greatest stormwater impact to the property." All SDOs must be identified and monitoring and DWQ grants ROS if so warranted. a. Did not review AM/QM records, but these records need to be kept on site at all times and AM/QM need to be accomplished according to the new permit requirements, not the old permit — refer to #14 below. 13. a. Suggest they develop the Solvent Management Plan rather than test for TTOs; it's a much less expensive option. 14. As a general statement, Mr. Cheshire admits that the SP3 was written based on the previous edition of the permit. The current SP3 even talks about the "annual stormwater samples", while the new permit requires semi-annual sampling. It is highly suggested that the new permit being reviewed in detail and the SP3 rewritten to address all the requirements of the new permit. RESEAR& & ANA�YY&A[ ' LAbt) - -- R1E5, iNC: ' AhalptaVProcess Consultations 16 March 2012 Mr. W. Corey Basinger Water Quality Regional Supervisor Winston-Salem Regional Office North Carolina Department of Environment and Natural Resources Division of Water Quality 585 Waughtown Street Winston-Salem, North Carolina 27107 Subject: Response and Proposed Corrective Action Concerning Compliance Evaluation Inspection and, Notice -of Violation — NOV — 2011 -- PC — 0077 NPDES General Stormwater Permit NCG030000 Certificate of Coverage NCG030528,Wlnsf6n Steel LL-C, 216 Junia Avenue; Winston-Salem, North Carolina Fofsyth County Dear Mr. Basinger: In response to DENR's Notice of Violation concerning the above referenced. industrial facility.currently identified as,Winston-Steel, LLC, Research & Analytical Laboratories, Inc. (RAL) has prepared the following.response upon conclusion of their site visit on 07 March 2012_ It is important to note that RAL (Dennis R. Herzing, P.E. and James M. Cheshire) prepared the -required Stormwater Management Plan / SPCC Plan for Winston -Steel in October of 2006. Enclosed is one (1) copy of both plans with an updated Site Plan drawn to scale including location coordinates and elevation tricasureinents referenced to sea level. The Plans and Site Map were, used to document the Stormwater. Management Plan requirements for this facility relative to the NP_ DES General Stormwater Permit (NCG03000) which -expired on 31. August 2007. The following -responses / corrective actions have been prepared to address the deficiencies identified in this most recent Notice of Violation by DENR in the same chronological order as it appeared in.the 28 February 2012 NOV Report. 1) The general location map (GLM) does not show surface waters or the receiving stream... Enclosed as part of tiir SP3 / SPCC is an updated / f6vise&Sitc�Plan or GLM. s own•in'Apppndix-2. The GL M clncs_not show su face%%Iatcrs o`r thc' receiving stream because storinwater.runot discharges into'a,munieipal separate,storm sewer- -`maintained b ,tlic�City € t'tWinston--S_ aicm. ' TKcc'GLM does: however, showithc.stormwater-- iseharge outfalls (SD and,accurate , FA Box 473 • 'i QE;!Shorc Street Kernersville North baralina•27264 ! 336-9964841 !Fax 336-99&0328 - . - www.randalabs.com • . ,rlatitudes �and bngitiides,for each SDOi It:�vas suspected: iiased.u}5on'the" schematic' map of thc;srtc;shown,to,RAL during the�Siteanspcctiorialiat QENR may notihave been,Iooking ava Site Map or GLM prepared b`y RAIL. rTliis "sehemati6l appears tothave:rnadvertcifitlydislocated the SDO's in Trelationship to:an adjpcent,street, Junia Ave (see Enclosed. Schematic,Map)1 2) The Site Map (SM) does not delineate drainage areas clearly and does not show all industrial activity areas... Thexcvised,site map -.shown in Appendix`.2 of,the�SP:3,/SP.C6 Plan'd`elineates� drainage areas clearly: foe S.D'U ''6 aiiid 002'sholvin. a iif66ff-coeffrcid it of, ' 0.75: It is-estimatcd:that approximately;90%o of the property consisting of I liuiIdiiig.roof/ hariil an urEpaved;parkiiig lot is.inoderately impervious to 'stormwater;runoff. ;Also inc4u�ded on,the,GLM,is,shown' l'jndust.ial activity areas such:as'fin isl�c&product.,storage-1area and loading hunIoading areas: 3) There is a general statement that no spills have occurred at;the,facility in the past three (3) years... 1 I0has been'recomniended that,:.a:semi=annuait review audit be conducted -based, ,on th SP3'-6ineral�Perin�i'Ackioi�;[tcm Sumrriizi}+rshoi�n'on page,ii and ESection-4'.6 4) The SDO's were certified in November, 2008... Ace6minendation,tlie same;as,,item.43: 5) There;is no feasibility study in SP3 as required by Part 1I, Section A. Paragraph 2 of the general permit... ItJs ariiicipated,tliat,the i quiiedle6a'siliiiity;study;will. b,e,completed;ih 2012. 5) The Spill Prevention and Response Plan (SPRP) as required in Part 11, Section A, Paragraph 3 of the general permit, should include a listing of emergency contacts with telephone numbers... M, iese contacts -are. listed+in'Appendix .57of tljc SPCCjPlan ork`pages'4 :and 5; C- riiacts not;inclt;d6d,;in Plan; but�identifred;iir:tlii's OENR�i_iispectii?ri will;be included'in the.Annual Review, Update. 7) The. SP3 does not address Preventative Maintenance and Good Housekeeping as'required'in Part 11, Section A, Paragraph 4... ' T_ his�informationi is addressed! in' thc•SM),on,page�3 sectionA-6 Best Maiiagement` Pmcticc's:(BMP.)., 8) The SP3 does not address training as required by Part II. -Section A, Paragraph 5 of the general pei mit.. . Ttiis inforti ationtis`addressed in,the_SP3 on-page:8, Section" .9, tri'"o ee; Trainine* The Employee Trainer• designated 1foi.;his facility:%yasreported, tos be Christine"MacLaren. PHR. _ 9) The SP3 does not address annual reviews of the SP3 as required in Part 11, Section A, Paragraph 7... 'This information;is addressed'iil ti e,SP3'orG.page:$, Section 4 S Annual'Plan Review.. ` 10) Site inspections as required by Part ❑, Section A,_ Paragraph 8, have not been - accomplished... This information is addfesse&ih,`the-SP3 .on,page 5;:Sec[ionA6;Stormwat& Di'scl3are'P6int:Inspecto'ii l'rorainS"ec[ion 4:5 Erosion.) Sedimentation` ,Conir©L FacilitYlnspection and Maintenakd Pr_ogam land:Sectibn;2:0`(page 2} Perti-iit.Re uifeitients /,Cb "Iiarice.Acti�itics. a,Dociarri-d itatibn of this iactiviiy`through'serrii;annual;audi't.and'reV ew;is recommended for`tlii's,tacility -an d'includes`b-oth:'SP3,and-SpCC- Plans, 11) The SP3 currently id_entiiie's two (2) SDO's, one in the southeast corner of the site and the other -in the southwest crime'] of the site... We. agtee;that the;'`schematic map; you'are rrferriitg__u appears to;be. inco-rrect,. However; IWWL _did not.;pcevide; this snap: 'Appendix 2 df the SP3 shows an updated,Site-Plan-,whicli;includes:SDO°s 0011arid 002,witli,locaiiont { caordiiiates acid ground elevations: The obi6dtNe iti selecting these SDO?s was:determined by.tli tlowest.dlevationipo"irit_vVith the.greatest stormvvater iffy ctlto'thd-property'. 12) Analytical and qualitative monitoring (AM. & QM) records were reviewed... Encfosediis:all of;ihe•AM '/ QM,semi-annual data!required by:sectinn>B `&;C of the geiieial pertrit°frcitii �007ithrougli 20.1'.l %with thC' ,exception of�TTO's. 'There were iio benchmark exceedances reported duiitig this'period 13) According, to Mr. Collins, once metal structures. are built they are often wiped down with a thinner... coneneetThe tesiinaof;TotalToxicObicj-17-b),VMImirrls stormwater'sampl ng event, " Site Review 1) The containment.pallet used to store 55-gallon drums of paint... Tlie;containment pallet;wiII be replaced'.or.re.paired WitiiiiYtlie7nekt130 dayst It is important to note'that Winston -Steel has already begun the implementation of correcting the deficiencies,NR noted in DE's Notice'of,Violation Report. Full compliance with General Permit is expected to be achieved --within the next thirty (3.0) days. Thank you for your thorough review and if you should have any further response, please so advise. Sincerely, /_.. James M. Cheshire President/CEO Research & Analytical Laboratories, Inc. �j3/�z NC®ENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Chuck Wakild, P.E. Dee Freeman Governor Director Secretary February 28, 2012 Winston Steel and Stair Attn: Christine MacLaren 1947 Union Cross Road Winston-Salem, NC 27107 Subject: Compliance Evaluation Inspection & Notice of Violation NOV-2011-PC-0077 NPDES General Stormwater Permit NCGO30000 Certificate of Coverage NCG030528 Winston Steel and Stair, Junia Avenue Plant Forsyth County Dear Ms. MacLaren: Ron Boone of the Winston-Salem Regional Office of the NC Division of Water Quality (DWQ or the Division) conducted a compliance evaluation inspection (CEI) at the subject facility on February 28, 2012. Your assistance and cooperation, as well as that of Mr. Dave Collins, was greatly appreciated. An- inspection checklist is attached for your records and the inspection findings are summarized below. The facility is located at 216 Junia Avenue, in Winston-Salem, Forsyth County, North Carolina, at approximate coordinates 36.071345',-80.235884*. Stormwater related to industrial activity is discharged from the site to Salem Creek, which is currently classified as a Class C water located in the Yadkin Pee -Dee River Basin. Documentation & Monitoring Review The Stormwater Pollution Prevention Plan (SP3) and monitoring activities were reviewed. It appears that the SP3 was written according to the previous issuance of the general permit, although the previous permit expired in 2007 and the SP3 appears to have been written in 2008. Several deficiencies were identified as enumerated below: The general location map (GLM) does not show surface waters or the receiving stream. Furthermore, it does not show the stormwater discharge outfalls (SDO) and accurate latitudes and longitudes for each SDO. Lastly the GLM does not specify whether the receiving stream is impaired. Please refer to Part 11, Section A, Paragraph 1(a) of the general permit. 2. The site map (SM) does not delineate drainage areas clearly and does not indicate the percentage of each drainage area that it impervious. Furthermore, the SM does not show all industrial activity areas, such as disposal areas, finished product storage area, and loading/unloading areas. Please refer to Part II, Section A, Paragraph 1(c) of the general permit. Note: There is a statement in the SP3 that indicates that 90% of the total site is impervious. North Carolina Division of Water Quafity, Winston-Salem Regional office Locations: 585 Waughtown St. Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-771.45301 Customer Service:1-877-M-6748 NorthCarolina Internet: www.newaterquality,org ;/ ►` ']�'"`Jatunq 111 An Equal Opportunity 1 Affirmative Action Employer Winston Steel and Stair Attn: Christine MacLaren Compliance Evaluation Inspection, NCG030528 Winston Steel & Stair Junia Avenue Plant 2129/2012, Page 2 of 3 3. There is a general statement in the SP3 that no spills have occurred at the facility in the past three years. However, the spills list, as required in Part 11, Section A, Paragraph 1(d) and Part II, Section A, Paragraph 7, of the general permit, has not been updated annually. 4. The SDOs were certified in November, 2008. However, the has not been any annual recertifications as required by Part II, Section A, Paragraph 1(e) and Part II, Section A, Paragraph 7 of the general permit. 5. There is no feasibility study in the SP3 as required by Part II, Section A, Paragraph 2(a) of the general permit. 6. The Spill Prevention and Response Plan (SPRP), as required in Part 11, Section A, Paragraph 3 of the general permit, should include a listing of emergency contacts with telephone numbers. Such contacts should include but are not limited to the following: a. Local Fire Department and/or HAZMAT; b. Local Police Department and medical services; c. Local and/or county environmental and public health services; d. Environmental cleanup contractors; e. NC Division of Water Quality (this office); and f. U.S. EPA, National Response Center 7. The SP3 does not address Preventative Maintenance and Good Housekeeping as required in Part 11, Section A, Paragraph 4. 8. The SP3 does not address training as required by Part 11, Section A, Paragraph 5 of the general permit, and no annual training has been accomplished. 9. The SP3 does not address annual reviews of the SP3 as required in Part 11, Section A, Paragraph 7, and no annual SP3 reviews have been accomplished. 10. Site inspections as required by Part II, Section A, Paragraph 8, have not been accomplished. 11. The SP3 currently identifies two SDOs, one in the southeast corner of the site and the other in the southwest corner of the site. However, after close onsite examination by Mr. Boone and Mr. Collins during the inspection, both of these points appear to be at the highest points of the site; not exactly an ideal representative location for an SDO. There are several stormwater drop inlets located throughout the site as well as three curb inlets on Junia Avenue just in front of the site, which all tie into the City of Winston-Salem's storm sewer system. Mr. Boone has acquired drawings of the stormwater infrastructure in the area from the City to try to determine what points on the property would act as the best, or most representative SDOs for sampling purposes. However, you should find out as soon as possible at what locations your sampling laboratory is currently taking the stormwater samples. Once this is known, we can work better with you in determining the correct SDOs. Nevertheless, the SDOs currently identified in the SP3 appear to be incorrect. 12. Analytical and qualitative monitoring (AM & QM) records were reviewed. Only one AM/QM event was conducted in 2007 and 2008, no AM/QM events were conducted during 2009 and 2010, and two AM/QM events were conducted in 2011. This does not meet the requirements specified in Part 11, Sections B & C of the general permit, which requires that AM/QM be conducted at each SDO twice per year, with a minimum of 60 days separating each AM/QM event. It is noted that no benchmark exceedences have occurred during any of the AM/QM events that were conducted. t `f Winston Steel and Stair Attn: Christine MacLaren Compliance Evaluation Inspection, NCG030528 Winston Steel & Stair Junia Avenue Plant 2/2912012, Page 3 of 3 13. According to Mr. Collins, once metal structures are built they are often wiped down with a thinner to clean them and then painted. This process fits within the definition of metal finishing. As such, Winston Steel is required to test the stormwater for Total Toxic Organics (TTO), as required in Part II, Section B of the general permit. Winston Steel has yet to test their stormwater for TTO. Site Review The site was fairly clean and well maintained. Mr. Boone noted only the following minor deficiency: 1. The containment pallet used to store 55-gallon drums of paint and located on the east end of the facility appears to have been run over, crushing part of one of the side walls of the containment pallet. This containment pallet should be repaired or replaced. Please correct all deficiencies noted above as soon as practical. Please reply in writing to this letter within 30 days of receiving it. Your reply should provide proposed corrective actions with implementation schedules for each of the deficiencies enumerated above. Please note that violations of the NCG030000 general permit are subject to civil penalty assessments not to exceed $25,000 per day, per violation. Your written response will be considered in deciding whether any further action should be taken. Should you have any questions regarding the permit, the inspection, or this letter, please do not hesitate to contact Mr. Boone or me at (336) 771-5000. Sincerely, W. Corey Basinger Water Quality Regional Supervisor Winston-Salem Region Division of Water Quality Attachments: 1. BIMS Inspection Checklist cc: SWP — WSRO Central Files Stormwater Permitting Unit if Compliance Inspection Report Permit: NCG030528 Effective: 02/17/12 Expiration: 10/31/12 Owner: Winston Steel & Stair SOC: Effective: Expiration: Facility: Winston Steel & Stair County: Forsyth 216 Junia Ave Region: Winston-Salem Winston Salem NC 27127 Contact Person: Christine Maclaren Title: Phone: 336-788-6151 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 02/28/2012 Entry Time: 09:00 AM Exit Time: 11:30 AM Primary Inspector: Ron Boone J Phone: 336-771-4967 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Metal Fabrication Stormwater Discharge COC Facility Status: ❑ Compliant i Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 Permit: NCGO30528 Owner - Facility: Winston Steel 8 Stair Inspection Date: 02/28/2012 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Please refer to the attached inspection summary/NOV letter. Page: 2 Permit: NCG030528 Owner • Facility: Winston Steel 8 Stair Inspection Date: 02/28/2012 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ n n Cl # Does the Plan include a General Location (USGS) map? ■ ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ■ n ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? Cl ■ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ E ❑ n # Has the facility evaluated feasible alternatives to current practices? ❑ ■ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ n n n # Does the Plan include a BMP summary? 0 ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ®❑ ❑ # Does the facility provide and document Employee Training? n ® n n # Dees the Plan include a list of Responsible Party(s)? ❑ ■ ❑ ❑ # Is the Plan reviewed and updated annually? ❑ ■ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ❑ ■ Cl n Has the Stormwater Pollution Prevention Plan been implemented? ❑ ®❑ ❑ Comment: Please refer to the attached inspection summary/NOV letter. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ■ ❑ ❑ Comment: Please refer to the attached inspection summary/NOV letter. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? n e ❑ n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ®❑ ❑ Comment: Please refer to the attached inspection summary/NOV letter. Permit and Qutfalls Yes' No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ®❑ ❑ ❑ # Were'all outfalls observed during the inspection? ®❑ n 0 # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ E 0 ❑ Comment: Please refer to the attached inspection summary/NOV letter. Page: 3 AJ NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves perdue Chao+es Waki!d, P. E. Dee Freeman Governor Director Secretary N.C.Depf; i)fENR I February 17, 2012 .2,3 IN? Winston-Salem Ms. Christine Mac Laren Regional Offidlil Winston Steel LLC 1947 Union Cross Road Winston-Salem, NC 27107 Subject: NPDES Stormwater Permit'Coverage Renewal Winston Steel LLC COC Number NCG030528 Forsyth County Dear Permittee: � I —c- In response to your renewal application for continued coverage under Stomwater General Permit NCG030000 received February 14, 2012; the Division of Water Quality (DWQ) is forwarding herewith the reissued Certificate of Coverage and stormwater General Permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October 15, 2007 (or as subsequently amended.) The following information is included with your permit package: • A new Certificate of Coverage • A copy of the stormwater General Permit • A copy of a Technical Bulletin for the General Permit • Five copies of the Discharge Monitoring Report (DMR) Form • Five copies of the Annual Discharge Monitoring Report Form (if applicable) • Five copies of the Qualitative Monitoring Report Form The General Permit authorizes discharges of stormwater only, and it specifies your obligations with respect to stormwater discharge controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself with all changes in the reissued permit. Significant changes to the General Permit are outlined in the attached Technical Bulletin. Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. 1617 Mail Service Center, Raleigh, North Carolina 27699.1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 91 M07-64921 Customer Service: 1-877-623-6748 Internet: www.ncwaterguality.ora One An Equal OpportunilylAfWativeAclioo Employer NorthCarolina Naturally 0- If you have any questions regarding this permit package please contact the DWQ Storrnwater Permitting Unit at 919-807=6300. Sincerely, URIG1N& SIGNED M KEN PICKLE for Charles Wakild, P.E. cc: DWQ Central Files Stormwater Permitting Unit Files ; Winston-Salem Regional Office, Surface Water Protection Section Supervisor STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG030000 CERTIFICATE OF COVERAGE No. NCG030528 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215. I, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended. Winston Steel LLC is hereby authorized to discharge stormwater from a facility located at: Winston Steel LLC 216 Junia Avenue Winston-Salem Forsyth County to receiving waters designated as Salem Creek, a class C waterbody in'the Yadkin -Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 1I, 111, IV, V. and VI of the General Permit as attached. This certificate of coverage shall become effective February 17, 2012. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day February 17, 2012. MINAL SIGNED M KEN PICKLE for Charles Wakild, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit Coverage 0 Renewal Application Form National Pollutant Discharge Elimination System Certificate of Coverage Number Stormwater General Permit -NCG0J0000 NCG030528 The following is the information currently in our database for your facility. Please review this information carefully and make all corrections/ additions as necessary in the space provided to the right of the current information. Owner Information I , Owner / Organization Name: Winston Stee &�Stait jyt 4ij ki c QP� Owner Contact: (2 Y\['i S+1' %-1 e fY1 Q CC La (-en Mailing Address: 2�9, n`'iJCAve q'cj 7 non fo W nsto' Sal m, N 2.720� 1�1�nSFan �ct1QW1 NL Si.-7 �A.�. — Phone Number: -7 88, (n 151 Fax Number: 33C0f 7 5, U E-mail address: h r LU I ri an nt-e_2j o Com Facility 10forMatioa r r ` A Facility Name: Winston Steel':&entail ti y15i Cn LC Facility Physical Address: Z_19 ]uni A e d l U rj i GL H V-9 N2710 �u= nit aY, g,4, Nc a 7,a 7 Facility Contact: Mailing Address: 17LI2 UrvorN[3�>S [ NL. 1 Phone Number: Fax Number: E-mail address: Permit Information Permit Contact: FEB 1 6 2012 LIC1.4(10_0 Mailing Address: WE DENR•WATER QUALfTY YLJ YU11 - DSAN71MD STORMWATER BP,ANCH Phone Number: Fax Number: E-mail address: Discharge YnfoiMation Receiving Stream: IC Stream Class: { Basin: lfaif'Ltn'a•Pr�,eei€3e River Basin Sub -Basin; 3-07 Number of Outfalls: Facility/Actlyity Channel Please describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. l 0 0ko-' jeb CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true. complete and accurate. _._. Signa U\ l Ski 1 l C VA C,C O'eA Print or type name of person signing above �'►w yw... Please return this completed renewal application form to: Mc.�_'Ua R w f z Date ahLar &MOA1 Title SW General Permit Coverage Renewal Stormwater Permitting Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 04 WALe, Permit Coverage a� Renewal ARplication Form National Pollutant Discharge Elimination System Stormwater General Permit NCG030000 Certificate of Coverage Number NCGO3.0S28 The following is the information currently in our database for your facility. Please review this information carefully and make all corrections/ additions as necessary in the space provided to the right of the current information. Owner Information Owner / Organization Name: WinstoTSteel & Stair, Owner Contact: f(Yj Q C. LQ+r 2Kt Mailing Address: 219 ]unia A e 1q9i Unoyl 'rnO ' W,nst_ on Sal m_, NG Z7106 Uns�oyl Ca ��'�1 Nc_ A 7 i o i Phone Number: 336=788-8835 Ext? , -7 86?. (p 151 Fax Number: 33t0, 7 S, U E-mail address: U) i riS OY1 S{f c7I a Com Facility Information Facility Name: Winston Steel:& Staiy Facility Physical Address: 219 J unl i I G J U rl (,L R V Q Winston—Sa m, NC 2 110.6 S vvi tic 0-71 Facility Contact: Mailing Address: 47 Uniorx ois f \N 5 vn, NC_ ra 7 107 Phone Number: Fax Number: E-mail address: Permit Information Permit Contact: �1fi S�r fi2 (r nQJ-4(Q+7 Mailing Address: C3i,J'YC.R t� Phone Number: OLVOILCLO Fax Number:- . - E-mail address: Discharge Information Receiving Stream: Salem:Creeka�MiddW Fork=MuddyCr6_ek5 Stream Class: C Basin: Y, . dKj! -Pee:Dde River Basin Sub -Basin: 03_07:_0.4 Number of Outfails: Facility/Activity Changes Please describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. - `No (2han.w CERTIFICATION I certify, that I am familiar with the information contained in the application and that to the best of my knowledge and belief such inform tion is tr e, comp) and ae urate. r Signature , ` ' ' _ Date o7 r j laor� 4.1�P.r�' Print or type name of person signing above Title U �@�aUlm SW General Permit Coverage Renewal jj Please return this completed renewal application form to: Stormwater Permitting Unit U 1617 Mail Service Center FEB 1 3 2012 Raleigh, North Carolina 27699-1617 DENR - WATER QUALITY ANOSAND STORMWWATER BRANCH Elaine F. ,filar shin SECRI:'I'ARY OF STATE December 28, 2011 State of North Carolina Department of the Secretary of State CheriECT tROFC DIRECTQR QI° Ct]RPQRATIONS Winston Steel LLC Corporate Creations Network Inc.. Agent 15720 John J. Delaney Drive #300 Charlotte, NC 28277 NOTICE OF GROUNDS FOR ADMINISTRATIVE DISSOLUTION OF: Winston Steel LLC Recently, this office conducted its periodic internal review of annual reports filed in this office for Limited Liability Companies in North Carolina. Unfortunately, the review indicates that the above referenced limited liability company is delinquent in filing one (1) annual report(s) and consequently, is not in compliance with the North Carolina Limited Liability Company Act. The Secretary of State is authorized by N.C.G.S. 57C-6-03 to administratively dissolve a limited liability company if grounds for dissolution exist. Failure to file the annual report is grounds for Administrative Dissolution, This Notice is the first step of the dissolution process. In order to prevent administrative dissolution, the limited liability company must file the appropriate annual report(s), or show to the Corporation's Division of the Secretary of State within sixty (60) days from the date of this Notice that each ground determined does not exist. Determining Annual Resorts Due . A list of your annual reports submitted to date is viewable by clicking the link to the Corporations Division web page at www.sosnc.com. Search for your company by name and then click "File Annual Report Online". From this page you will be able to see both, if an annual report was submitted but not deemed in "file" status due to an error that to date has not been corrected and determine how many annual reports are required. The due date for filing a Limited Liability Company's annual report is April 15. One report is required for each year beginning the year after the year of creation. Online Filine Utilize the above link to the entity's profile page, then click "File an Annual Report" at the top of the page and follow the directions. The fee is S200.00 plus a $2.00 transaction fee. Please keep in mind that these filing fees are neither retained nor spent by the Secretary of State's Office, instead they are deposited with the State Treasurer and are expended by the General Assembly of North Carolina. Paper Filing You may also print a pre -populated form at the web address stated above by clicking "Print a Pre -Populated Annual Report Form". Changes can be made on the Fillable pdf prior to printing the report. Mail the report and fees to the'address at the bottom of the farm. The fee is $200.00. If you have any concerns or experience technical difficulty with the filing process, please contact our staffat (919) 807-2225 or send an email to noticc@sosnc.com Respectfully, The Corporations Division PO BOX �L°�� °a°C°°°'�AHI°-0 IIIIIIIIIIIIII� Illiililll'�Illulll _ SOSID:0407523 ` Date Filcti: 6/71200.18:50:00 AM CD-479 (ag) Business Corporation use this for nion Elaine F. Marshall 9 19 03 North Carolina Annual Report Annual tReport t file N.C. North Carolina Secretary of State t t labilrly Partner 2004 159 01 t8 Name of Corporation: WINSTON STEEL COMPANY, INC Slate at Incorporation: N C Fiscal Year Ending: 1 2— 3 Z— 0 3 +norm / Co, , Yer Secretary of State Corp, 10 Number: 0407523 Federal Employer 10 Numher: It this is the initial annual repon tiling, you must complete the entire form. If your business corporation's information has not changed since the previous report, check the box and complete Line 7 only. 10. t, Registered agent & registered ollce mailing address: ( Must be a North Carolina Address) Name: Street Address: City, State, Zip Code: County: 2. Mailing address if different from street address: Mailing Address: City, Slate, Zip Code: 3. (1 registered agent changed, signature of tier) 39am: 4. Enter principal office address and lelephone number here: Street Address: City, Stale, Zip Code: 5. Briefly describe the nature of business: 6. Enter name, title and business address of principal officers here: Complete Form CO-479A to list additional princ+pal olllCers Address: (Signiture consldules conssnt'p the opoomtmenq telephone: Name: Title: --- Address: Name; Address: Title: 7. Certification of annual report (Must be cotpgMtefi(by all corporations). $i ute lF win mus be d O n oti-I t ) ji-q 'Cx14__ ate Type or Pr,61 N*kme Tole 309511 10-71.03 S OS I D: 0722399 i'i-.OM W.-It-i'r. & C:A�FE L1,? (MON) 5.:•l, 04 zu -1.5r 1 Dale Filed: 5/18/20043,18:00 PM Elaine F. Marshall North Carolina Secretary of State C200413900599 State of Nurth Carolina Departtnent of the Secretary of State ARTICLES OF MERGER (Cross -entity I%Icrgtr`) Pursuant to Norm Carolina General Statute Sections 55A I- 10(d). 55A-11-09(d), 57C-9A-23. 59-73.5 and 59-1072. as applicable, the undersigned surviving cntity does hereby suhmit the follow;ng Articles of Merger as 'fir surviving business entity in a merger between two or more business entities. I. The name of the surviving entity is Winston Acquisition LLC , a (check omr) [ ) corporation, [ ) nonprofit corporation, [ ) professional corporation, ( limited liability company, [ I limited partnership. ( ] partnership, t ):invited liabi:ity partnership organized under the laws of North CaEglina _ 2, The dddtesi of the surviving entity is: Street Address 1947 Union Cross Road tatty Winston-Salem _ State Nnnh Caroline -- Zip Code 27107 CountyFors _ _ 'Complete only if the surviving business entity is a foreign husiness entity that is not outhori:ed io iransoct business or conduct affairs in North Carolina.) The mailing address of the surviving foreign business entity is: The surviving foreign business entity will file a statement of any subsequent change in its mailing address %vilh The North Carolina Secretary of State. 3. The name of the merged entity is Winston Steel Co., Inc. _ a (check one) [corporation. [ ) nonprofil corporation, [ ) professional corporation, t ) limited liability company. [ ) limited partnership, [ partnership, [ ) limited liability partnership organized under the laws of North Carolina J Attached is a copy of the Plan of Merger that was duly approved by each merging business entity or unincorporated entity to the mariner required by law. 5. With respect to the surviving entity (check the appropriate response): a. 1 f the surviving entity is a North Carolina corporation or professional corporation: Shareholder approval was not required for the merger. (ii)_ Shareholder approval was required for the merger, and the plan of merger was approved by the shareholders as required by Chapter 55 or Chapter 55B, if applicable, of the Nortli Carolina General $idi jleb. If the surviving entity is a North Carolina nonprofit corporation: (0— Member approval was not required for the merger, and the plan of merger was approved by u sufficient vote of the board of directors. (it)_ Member approval was required for the merger, and the plan of merger was approved by the members as required by Chapter 55A of the ?forth Carolina General Statutes. t iii)^ Approval of the plan of merger by some person ar persons other than the members or the board was required pursuant to N C.G.S. Section 55A-11-03(a)(3), and such approval was obtained. c. If the surviving entity is a North Carolina limited liability company (i) x Thu merger was approved in the manner provided by the articles of organization or a written operating agreement providing for approval of a merger with the type of business entity contemplated in the plan of merger. (ii)_The merger was approved by the unanimous consent of the members of the limited liability company. d. If the surviving entity is a North Carolina partnership, including a limited liability pattnership. or a North Carolina limucd partnership: Wd 11 fE; dt CAS3 1_1-P IMUN1 5. 17' t}4 2U::yiF-T 20:15; NU 4db240b521 i' 15• (t)—The merger was approved in the manner provided in a written partnership agreement that is binding on all the partners for approval of a merger with the type of business entity contemplated in the plan of merger. (ii)_Tbe merger was approved by the unanimous consent of the partners. C. The surviving entity is a foreign entity, including a corporation, nonprofit corporation, professional corporation, limited liability conparry, partnership, limited liability partnership or limited pannership, and the merger was approved in accordance with the laws of the state or country governing the organization and internal affairs of the foreign entity. J. With respect to the merged entity (check the appropriate response): a. If the merged entity is a North Carolina corporation or professional corporation: (I)_ Shareholder approval was not required for the merger. (ii) x Shareholder approval was required for the merger, and the plan of merger was approved by the shareholders as required by Chapter 55 of Chapicr SSB, if applicable, of the North Carolina Gcncral statutes. b. If the merged entity is a North Carolina nonprofit corporation: (i) Member approval was not required for the merger, and the plan of mcrger was approved by a sufflc tent vote of the board of directors. (ii)_ Member approval was required for the merger, and the plan of merger was approved by the members as required by Chapter 55A of the North Carolina General Statutes. (ui)_ Approval of the plan of merger by some person or persons other than the members or the board was required pursuant to N.C.G.S Section 55A -1 1-43(a)(3). and such approval was obtained. c. if the merged entity is a North Carolina limited liability company: (i)._The merger was approved in the manner provided by the articles of organization or a written operating agreement providing for approval of merger with the type of business entity contemplated rt1 the plan of merger. Oil —The merger was approved by the unanimous consent of the members of the limited liabtiity company. If the merged entity is a North Carolina partnership, including a limited liability partnership, or a North Carolina limited partnership: (i)_The merger was approved in the manner provided in a written partnership agreement that is binding on all the partners for approval of a merger with the type of business entity contemplated in the plan of merger: or (it)^The mcrger was approved by the unanimous consent of the partners. (: ii)_lf any partner of the domesric pairtact-ship or domestic limited partnership has or will have personal habdily for any existing or future obligation of the surivivng business entity solely as a result of holding an interest in the surviving business entity, then in addition to (i) or (ii), above, the plan of merger was approved by that partner. e, Ttic merged entity is a foreign entity, including a corporation, nonprofit corporation, professional corporation, limited liability company, partnership, limited liability partnership or limited partnership, and the merger was approved in accordance with the laws of the state or country governing the organization and internal affairs of the foreign entity. 7. The merger is permitted by the law of the state or ccusltry governing the organization and internal affairs of each merging business entity. S. Each business entity that is a party to the merger has complied or shall comply with the applicable laws of the state or country governing its organization and internal affairs 7. These articles will be effective upon filing, unless a delayed date andlut tints is specifiud: • 'r.1014 igSi FE &. CASE Li P (MON) 5 1 7' 04 90: 1 8,'ST. 20: 1 5/N0, 4962406521 F 16 'this the {l day of 2004 Winston A;quisjien, L v 11, Kurt J. Langsenkamp, Vice President �tn,cgEY- Type o+' Print Name and Tirle II N01'F.s: 'A 'Cross-cniiiy Merger" may involve one or more bwinm corporations, nanprofit corporations, lirnited liability companies. p:vinershups. lirnaed liability partnerships or limited partnerships. The phrase "Cross-e„ tiry ?,Acrger" is used solely Cur adrnwwnrn a and rdenhficanrnl purpows s%-,Uun the Depanment ofthe Secretary of State. I. Filing fee is 550. This document must be filed with the Smrctiry of Sft 2. Certificate(s) of Merger must be registered pursuantto the regairemenh of N.C.G.S. Section 47-18.1 CORPORATIONS DIVISION P. 0. BOX 29622 RALEIGH, NC 27625-0622 (Rr1,,3edJurruu;-Y2002) (Fa)-m HE•!ji �4:Jti5 WH.: ! K & LASE LLF WON) 5. : Y' V4 20 . : t3/5'1' 20: 1 5,W) 4136:M0652? P ) T PLAN OF MERGER OF WINSTON STEEL CO_, INC. AND WINSTON ACQUISITION LLC This Plan of Merger dated as of May 17, 2004, is made by and between FABTECH INDUSTRIES, INC., a corporation organized and existing under the laws of the State of Delaware ("FABTECH" or the "Seller"), WINSTON STEEL CO., INC., a corporation organized and existing under the laws of the State of North Carolina ("W tNSTON" ), and WINSTON ACQUISITION LLC, a limited liability company organized and existing under the laws of the State of North Carolina ("ACQUISITION" or the "Surviving Company"). RECITALS WHEREAS, the Board of Directors of FABTECH has approved the acquisition of WINSTON, a wholly -owned subsidiary, by ACQUISITION in exchange for cash and other consideration; and WHEREAS, in accordance with the terms of the Purchase and Sale Agreement by and between FABTECH, WINSTON, other affiliates of WINSTON and FABSOUTH LLC, a Delaware limited liability company, and pursuant to this Plan of Merger, WINSTON shall be merged with and into ACQUISITION (the "Merger") and, incident to the Merger, all the issued and outstanding shares of the common stock of WINSTON shall be cancelled. Each of the parties hereto wishes to set forth in this Plan of Merger the terms and conditions of the Merger, the niode of carrying the Merger into effect, the manner and basis of transferring all assets and properties of every description and wherever located of WINSTON and its rights, privileges, immunities, powers, franchises and authority, public as well as private, and such other terms and conditions as may be required or desired and permitted. The Board of Directors of WWSTON and the Board of Managers of ACQUISITION deem the Merger desirable and in the best interests of its shareholder or members, as the case may be, and each Director has, by unanimous consent in writing, adopted and approved this Plan of Merger, and directed that this Plan of Merger be submitted to its respective shareholders for their approval. AGREEMENT In consideration of the mutual covenants set forth in this Plan of Merger, the parties agree as follows: l . On the Effective Date (as defined in paragraph 6 below), in accordance with the provisions of this Plan of Merger and the provisions of the North Carolina Business Corporation Act and Limited Liability Company Act, WINSTON shall be merged with and into ACQUISITION, which shall be the Surviving Company, and the separate existence of LUAM A5600.1 OKI F'.,OM 44HI VE G. CASE LLP (MUN) S. 17' 04 70.:81ST 10=)SIN0. 4t367406571 Y 18 WINSTON shall cease. ACQUISITION, as the Surviving Company, shall possess and retain every interest in all assets and properties of every description and wherever located of WINSTON. The rights, privilcges, immunitics, powers, franchiscs and authority, public as well as private, of WINSTON shall be vested in the Surviving Company without further act. All obligations due to WINSTON shall be vested in the Surviving Company without further act. The Surviving Company shall be liable for all of the obligations of WINSTON existing as of the Effective Date, 2. The Articles of Organization of ACQUISITION as in effect on the Effective Date shall remain in effect and be the Articles of Organization of the Surviving Company except that Article 1 thereof, relating to the name of the limited liability company, is hercby amended and changed so as to read as follows upon the Effective Date: The name of the Limited Liability Company is Winston Steel LLC, 3. The Limited Liability Company Agreement of ACQUISITION as in effect on the Effective Date shall remain in effect and be the Limited Liability Company Agreement of the Surviving Company. 4. The Board of Managers and officers of ACQUISITION at the Effective Date shall be the Board of Managers and officers, respectively, of the Surviving Company, until their successors shall have been elected or appointed, as the case maybe, and, duly qualified. 5. On the Effective Date, by virtue of the Merger and without any further act, the issued and outstanding shares of the common stock of WINSTON shall be cancelled. 6. The Merger shall become effective on the day that the Articles of Merger for the Merger have been filed with the Secretary of State of North Carolina (the "Effective Date"). 7. The proper officers of the Constituent Corporation and of the Surviving Company, respectively, are duly authorized, empowered, and directed to do any and all acts and things, and to make, execute, dcliver, file, and/or record any and all insmLmcnts, papers, and documents which shall be or become necessary, proper, or convenient to carry out or put into effect any of the provisions of this Plan of Merger or of the Merger. -2- MLA.W 469010 4 (M) FROM WHITE & CASE -'-P (M3.141 5 i l' 04 7tt : 1 S/ST. 70: 1 5/NO. 436740652 1 F 14 IN WITNESS WHEREOF, WINSTON and ACQUISITION have caused this Plan of Merger to be signed in their corporate names by their respective authorized officers as of the day and ycar first above written. WINSTON STEEL CO., INC., a North C corporation LA Title: -�k C'-. YktSldC-4,1 WLNSTON ACQUISITION}LLC' a North Carolina limited liabilityj4parA- Title: -3 �* AF�"F� LIMITED LIABILITY COMPANY �4 1,Y ANNUAL REPORT NAME OF LIMITED LIABILITY COMPANY: T insion Steel LLC SECRETARY OF STATE L.L.C. ID NUMBER: 0722399 NATURE OF BUSINESS. Miscellaneous:lfetals Fabricator REGISTEREED AGENT: Cotpot•crte Creations A'ettivork Inc. 1-Filecl Annual Report -1-0-64613 40 For year 2010 Do not data enter manually. STATE OF INCORPORATION: NC REGISTERED OFFICE MAILING ADI)RESS: L5720 John) Delanev Drive #300 Charlotte, XC 28277 REGISTERED OFFICE STRI-E'l- ADI)RIESS- 15720JohnJ. Delanev Drive ii300 Charlotte, Ar(. 28277,11ecklenburgCounh, PRINCIPAL OFFICES TIELEPE-IONIE NUMBER: 3367886151 PRINCIPAL OFFICE MAILING ADDRI"sSS: 1947 Union Cross Road IVinston Salem, rVC 27107 PRINCIPAL OF ICE STREET ADDRESS' 1947 Union Cross Road IVinston Salem, ArC 27107 MANAGERS11v9E;A13ERSIORGANI7ERS- Arcmre: Steve Darnell Almne: David A -(organ Title: A-lember Title: Member Address: Address: 1947 Union Cross Road 1947 Union Cross Road Winston Salem, ArC 27107 Il"insion Salem, NC 27107 Almne: Penny Hege Name: Tom Tucker Title: Member Title: ,1lenrber Address: Address: 1947 Union Cross Road 1947 Union Cross Rowl II.7nsion Salem, A'C 27107 II'insion Salem, ATC 27107 Nernre: Smnnry Larrghn Title: Afember Address: 1947 Union Cross Road fVinsion Salem, :VC 27107 Name: Toni Craver Jr Title: ,11enrber Address: 1947 Union Cross Road Ii inston Salem, ,VC 27107 Almne: Kurt Langsenkwnp Title: Afernber Address: 1947 Union Cross Road FI.7nston Salem, A'C 27107 CERTIFICATION OF ANNUAL R-SPORT MUST BE COMPLETED BY ALL LIMITED LIABILITY COMPANIES Steve Darnell FORM MUST 13E SIGNFD RYA MANAGER/MEMBER Steve Daniel] 03/11/2010 DATE Membcr TYPE OR PRINT NAME TYPE OR PRINT TITLE . NNUAL REPORT F EE: $200 MIL TO: Secretary of State - Corporations Division • Post Office Box 29525 • Raleigh, NC 27626-0525 MANAGERS/MEMBERS/ORGANIZERS: (Continued) Name: Sammy Vaughn Title: Member Address: 1947 Union Cross Road Winston Salem, NC 27107 Permit; NCGO30528 SOC: County: Forsyth Region: Winston-Salem Contact Person: Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Compliance Inspection Report Effective: 04/30/04 Expiration: 08/31107 Owner: Winston Steel & Stair Effective: Expiration: Facility: Winston Steel & Stair 219 Junia Ave Inspection Date: 08/07/2008 Primary Inspector: Rose Pruitt Secondary Inspector(s): Title: Entry Time: 09:00 AM Certification: Winston Salem NC 27106 Phone: Phone: Exit Time: 11:00 AM Phone: 336-771-5000 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Metal Fabrication Stormwater Discharge COC Facility Status: 0 Compliant ® Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 'Permit: NCG030528 Owner - Facility: Winston Steel & Stair Inspection Dale: 08/07/2008 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Inspection conducted by Don Donadio with WS SW Division Page: 2 August 26, 2008 Ms. Christine McClaren Assistant Safety Director Winston Steel and Stair 216 Junia Avenue Winston-Salem, N.C. 27127 Dear Ms. McClaren: RECEIVED N.C. Deot. of E,Vq AUG 2 7 2008 4�lir,s!on-Salam, Regional Office Public Works Department Stormwater Division Ciryof Winston-Salem P.O. Box 2511 Winston-Salem, NC 27102 Tel 336-747.7480 Fax 336.748.3173 w .ciryofws.org The Stormwater Division of the City of Winston-Salem would like to thank you for your time and professional courtesy regarding the August 7, 2007 inspection of the Winston Steel and Stair Plant. As per your request, a photocopy of the completed inspection form has been enclosed to you. The Stormwater Division is requesting notification upon completion of annotations 9 1 — 7 that are denoted in Part 4, Required Actions to be completed by the Facility, which is located on your surface water inspection form. Upon notification, an informal inspection will be scheduled for verification purposes. Thank you for your continued support and implementation of the City of Winston-Salem's Stormwater Program. If you have any questions, please feel free to contact me at (336) 727-2729. Sincerely, Donald P. Donadio Stormwater Industrial Inspector City of Winston-Salem Cc: Rose Pruitt, Environmental Specialist with the North Carolina Division of Water Quality City of Winston-Salem Stormwater Division Surface Water inspection for Industrial Sites Part 1 - General Information A) Official Company Name: Winston Steel and Stair Inc. B) 1. Physical Address: 216 Junia Avenue Winston-Salem, NC 27127 2. Telephone Number: 336-721-0020 C) Mailing Address, if different from above address: D) 1. Primary contact who is authorized to represent company in official business: Mike Carcieri Title: Vice President of Operations Contact number: (336)785-0848 ext. 207 2. Secondary contact: Christine McClaren Title: Assistant Safety Director Contact number: (336)661-3220 E) SIC Code Number of business: 3323 F) NC Stormwater NPDES Permit Number: Facility Type Metal fabricator NCG030528 G) Any other control authority permit(s) (ex.: air control, wastewater, hazardous waste) & number(s): no H) Brief description of manufacturing process of products produced on site: Construction of steel stairs, balconies, and railings. Raw steel is cut, welded, assembled, and painted into a finished product. 1) Receiving Water(s)IMS4: Salem Creek Part 1 - Stormwater Controls 1. Best Management Practices a. List the non/structural controls employed by the facility 1. Secondarycontainment at kerosene and diesel area is enclosed and has sufficient capacity. 2. Good house keeping practices -facility was free of debris and litter. b. Are the BMPs reasonable & appropriate for the facility yes x no Comments: - Facility needs to cover metal scrap bin, insert plug in drain of dumpster, and provide ' adequate volume of secondary containment structure for stored barrels. c. Are BMPs installed correctly, maintained, and in effective operating condition? yes x no Comments: Numerous BMPs have not been installed at the facility. 2. Provide a brief description of other controls that manage/prevent/minimize stormwater runoff (e.g., erosion and sediment controls, inlet protection/control at storm drains, diversion structures): The kerosene and diesel storage area is covered, secured, and has adequate containment. Part 2 - Miscellaneous 1. Any evidence of discharge to receiving waters/MS4? (e.g.: stormwater runoff, dry weather discharge, co -mingling of process wastewater): x Yes No Comments: 1 Stormwater runoff to MS4 2) Dry weather flow is from Sunnyside Ice Company. 2) Do the stormwater outfalls on -site correspond with those listed on the site map and in SPPP? Yes x No N/A Comments: Stormwater discharge outfalls need to be denoted on site map and SPPP. In addition, use arrow symbols to indicate the direction of sheet flow on the site map. _ Part 3 - SPPP Review (can be completed in office) General NOTES 1 Is there a SPPP? Yes No 2) Does SPPP identify a specific position(s) for responsible party purposes (e.g.: overall coordination, Yes No development, implementation, & revision 3) Does SPPP designate facility personnel Yes No responsible for implementing SPR? 4 Does SPPP include a certification statement? Yes No 5) Are employee training records regarding stormwater pollution prevention topics included in SPPP? Yes No *Comments*: 1) An USGS quadrangle (or equivalent) map was not incorporated into SPPP. In addition, Salem Creek was not listed as the receiving stream. _ 2) Narrative of potential pollutants to stormwater discharge outfalls is not present. 3) Incorporate a list of previous_significant spills into your SPPP. If no significant spills have occurred, include a certified statement affirming this fact. 4) Site map is inadequate due to no designations of catch basins, SDOs, or sheet flow direction_ . 5 Revise the SWPPP to reflect changes and submit to Stormwater Division. Site Map NOTES 1 Is there a site map? Yes No 2 Drainage atternsloutfalls Yes No No direction of sheet flow 3) Identification of potential pollutants likely to be discharged from each drainage area? Yes No 4) Narrative Description and locations of (check if present): 1. Storage Practices 2. Unloading/Loading activities 3. Outdoor processes 4. Particulate generating/control processes 5. Waste Disposal No narratives present 5 Name of receivin waters or MS4's listed? Yes No 6) Locations of significant materials exposed to stormwater? Yes No 7) Locations and descriptions of major spills occurring within the the 3 pervious years (wl corrective actions to prevent future spills)? Yes No Stormwater Controls NOTES 1) Does the SPPP describe the non-structural controls that will be used to prevent/reduce Yes No discharge of pollutants in stormwater runoff? 2) Does the SPPP describe the structural controls that will be used to prevent/reduce Yes No discharge of pollutants in stormwater runoff? 3) Does the SPPP describe other controls that will be used to prevent/reduce off -site tracking or blowing of sediment, dust, and raw, final, Yes No or waste products, or other solid materials and floating debris? 4) Does the SPPP incorporate the 8 baseline controls (good housekeeping, BMP summary, feasibility study, PM, SPR procedures, facility Yes No inspections, and comprehensive site evaluations, employee training, secondary containment, and sediment control? 5) Does SPPP contain completed routine inspection reports/logs regarding reportable implementation Yes No of the 8 baseline controls? 6) Does the SPPP describe the pollutant or activity to be controlled by BMP's and assessed the need Yes No of implementation through data collected? Nan-stormwater Discharges NOTES 1) Certification that the facility has been tested Yes No for non-stormwater discharges from the site? 2) Description of testing method, drainage Yes No points, observed results, date, and signature? Monitoring NOTES 1) Are samples collected within 30 minutes of measurable weather events occurring 72 hours Yes No after previous measurable weather event? 2) Were samples collected and preserved in Yes No accordance with 40 C!✓R 136? 3) Was proper chain -of -custody procedures Yes No followed? 4) Was analytical and qualitative monitoring Yes No complete? Any exceedences of pollutant parameters in regards Yes No Denote SDOs on site map to cutoff concentrations/effluent limits? and specify sampling sites. Part 4 - Required Actions to be completed by Facility: 1. SPPP is too qeneral and needs to address specific, implemented BMPs. 2. Site map needs to display the percentage of impervious surface within each drainage area, stormwater discharge outfalls, and all designated sampling sites. 3. Incorporate a narrrative description of industrial activities that occur on -site as well as possible pollutants which could be present in stormwater runoff from each outfall. Please refer to Part II, Section A(1.)(b)_of your permit. 4. Certify that stormwater outfalls have been evaluated for the presence of non-stormwater discharges. Please refer to Part 11, Section A(1_)(e) of your permit. 5. Paint and paint thinner shall be stored under cover, and provide sufficient secondary containment capacity._ 6. Dumpster must have a drain plug installed - contact your contracted garbage disposal company re arg ding this matter. 7. Scrap steel in large recycling bin shall be covered to prevent rainwater from making direct contact. 8. Please complete Compliance Measures #1 - #5 by November 25, 2008 and keep the Stormwater Division abreast of Your progress to comply with these permit requirements. Upon completion of major milestones, please provide written notification to the Stormwater Industrial Inspector. _ 9. Please complete Compliance Measures #6 - #7 within 15 days upon receipt on this _in_spection form. Upon completion, please notify the Stormwater Industrial Inspector and a reinspection will be scheduled. 10. * = Incorporate the absent permit requirements into your SPPP refer to the Comments in Part 3). Submit your ^' revised SPPP to the Stormwater Industrial Inspector upon completion. Educational resources: 1. NC Stormwater Manual for Industrial Users: http://h2o. enr, state, nc. us/su/PDF Files✓SW Documents/SWPPP GD. PDF Company representative(s) that participated in inspection: Chrisitine McClaren and Dave Collins Title: Assistant Safety Director and Plant Manager Start of Inspection 9:00 AM Completion of Inspection: 11:00 AM Date: 8/7/2008 Signature of City Stormwater Inspector: /6: is L Title: Stormwater Industrial Inspector WWI Alk Scrap metal container must be covered. Barrels stored on secondary containment that is inadequate for volume stored Naptha is stored outside and has no spill containment State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Alan W. Klimek, Director Mr, Steve Darnell Winston Steel & Stair 219 Junia Avenue Winston-Salem, North Carolina 27106 Dear Mr. Darnell: NCDEN11 NORTH CAROUNA DF-'ARTMENT OF ENVIRONMENT ANo NATURAL RESOURCES April 30, 2004 Subject: General Permit No. NCG030000 Winston Steel & Stair COC NCG030528 Forsyth County In accordance with your application for discharge permit received on March 24, 2004, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated May 9, 1994 (or as subsequently amended). If any parts, measurement frequencies, or sampting requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Water Quality. The Division of Water Quality may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or pert -nits required by the Division of Land Resources, Coastal Area Management Act, or any ether Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Ken Pickle at telephone number (919) 733-5083 ext. 548. ORIGII ktfila�ED BY WILLIAM G. MILLS 1�Ylan W_ Klimek, P. E. cc: Winston-Salem Regional Office Central Files Stormwater and General Permits Unit Files SWU-759•0I IrV 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG030000 CERTIFICATE OF COVERAGE No. NCG030528 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Winston Steel & Stall, is hereby authorized to discharge stormwater from a facility located at Winston Steel & Stair 219 Junia Avenue Winston-Salem, North Carolina Forsyth County to receiving waters designated as Winston-Salem municipal separate storm sewer system to unnamed tributary to Salem Creek, a class C water in the Yadkin River Basin in accordance with the eft1uent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V, and VI of General Permit No. NCG030000 as attached. This certificate of coverage shall become effective April 30, 2004. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day April 30, 2004. ORIGINAL SIGNED BY --1---X"1aV&UAW& r Division of Water Quality By Authority of the Environmental Management Commission Copyright (C) 1997, Maplech, Inc-