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HomeMy WebLinkAboutNCG030245_COMPLETE FILE - HISTORICAL_20190712STORMWATER DIVISION CODING SHEET NCG PERMITS-. PERMIT NO. DOC TYPE 2� HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ 010! Oi j a YYYYM M D D SCANNED JUL 12 Z019 uelo&&d L ct- Division of Energy, MineralLand Quality Section/Stormwater Permitting Program National Pollutant Discharge Elimination System Enyironm en iu Quality RESCISSION REQUEST FORM FOR AGENCY USE ONLY Dale Received Year Month Da RECEIVED Please fill out and return this form if you no longer need to maintain your NPDES stormwater permiJUL 12 2019 1) Enter the permit number to which this request applies: DENR-LAND QUALITY STORMWATER PERMITTIN13 Individual Permit (or) Certificate of Coverage N:;C ;S Nu c: G:0 3 10 12 14 5 2) Owner/Facility Information: * Final correspondence will be moiled to the address noted below Owner/Facility Namedormakaba USA Inc Facility Contact Debbie Shelton Street Address 2941 Indiana Avenue City Winston-Salem State NC ZIP Code 27105 County Forsyth E-mail Address debbie.shelton@dormakaba.carn Telephone No. 336 918-1998 Fax; 3) Reason for rescission request (This is required information. Attach separate sheet if necessary): ❑✓ Facility closed or is closing on 6/3/2019. All industrial activities have ceased such that no -discharges of stormwater are contaminated by exposure to industrial activities or materials. ❑ Facility sold to on . if the facility will continue operations under the new owner it may be more appropriate to request an ownership change to reissue to permit to the new owner. ❑ Other: 4) Certification: I, as an authorized representative, hereby request rescission of coverage under the NPDES Stormwater Permit for the subject facility. I am familiar with the information contained in this request and to the best of my knowledge and belief such information is true, complete and accurate. ' SignatureAiad:' oz�2` Date `_ ./zJJ! _ Debbie Shelton Print or type name of person signing above Please return this completed rescission request form to: Site Lead / Strategic Buyer Title DEMLR - Stormwater Program Dept. of Environmental Quality 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Revised 2018hn10 ' t1 MCDENR North Carolina Department of Environment and Natural Resources Division of Energy, Mineral, and Land Resources Land Quality Section Tracy E. Davis, PE, CPM Pat McCrory, Governor Director John E, Skvarla, III, Secretary 28 February 2014 Mr. Dan Hurley Kaba Ilco Corporation 2941 Indiana Avenue Winston-Salem, NC 27105 Subject: Compliance Evaluation Inspection NPDES General Stormwater Permit NCG030000 Certificate of Coverage NCG030245 Kaba Ilco Corp. Forsyth County Dear Mr. Hurley: Aana Taylor -Smith of the Winston-Salem Regional Office of the NC Division of Energy, Mineral, and Land Resources (DEMLR) conducted a compliance evaluation inspection at the subject facility on 28 February 2014. Your assistance and cooperation during the inspection were greatly appreciated. An inspection checklist is attached foryour records and the inspection findings are summarized below. This facility is located at 2941 Indiana Avenue in Forsyth County, North Carolina. Stormwater related to industrial activity is discharged from the site to an unnamed tributary to Brushy Fork Creek, this segment of which is currently classified as Class C waters, in the Yadkin -Pee Dee River Basin. Documentation & Monitoring Review The facility's Stormwater Pollution Prevention Plan (SPPP) is extremely thorough, up to date, and fully implemented. Qualitative monitoring has been completed as required. Analytical monitoring has also been completed as required. The facility has one Stormwater Discharge Outfall (SDO) that discharges Stormwater related to industrial activity. This inspection was conducted primarily to evaluate compliance with the tiered response required by the NCG030000 permit. Kaba Ilco is currently in Tier Three for metals exceedances and has completed all action items as required. The facility has taken steps to identify and eliminate sources of pollution through general housekeeping, evaluating containment areas, cleaning roof areas, and cleaning scrubbers. At this time, DEMLR strongly recommends the following action(s): Take steps to achieve No Exposure status at the site, including installing cover over all pallets, skids, materials, and dumpsters. More information on No Exposure can be found at the following website: httg.//Portal.ncdenr.c)rg/web/Ir/npdes-stormwater#tab-5 Winston-Salem Regional Office 585 Waughtown Street, Winston-Salem, NC 27101 . Phone; 336-771-5000 / FAX: 336-771-4631 Kaba Ilco Corp. 02/28/2014 ' Page 2 of 2 Site Review The facility is orderly and well -maintained. Secondary containment has been implemented as required. Accumulated water from the secondary containment areas is treated at the on -site wastewater treatment unit. The outfall was inspected and found to be in good order. No evidence of erosion or instability at the SDO was observed. We appreciate your efforts to comply with the stormwater permit and the proactive steps taken to identify and eliminate potential sources of pollution. Please contact the Division when the facility qualifies for No Exposure and an inspection will be conducted at that time to ensure No Exposure status. Should you have any questions regarding the NCG030000 permit or this inspection, please do not hesitate to contact Ms. Taylor -Smith or me at (336) 771-5000. Sincerely, Matthew E. Gantt, PE Regional Engineer Land Quality Section Enclosures: BIMS Inspection Checklist cc: Andy Allen, City of Winston-Salem, via email: andrewa@cityofws.org Central Files WSRO/LQ 'E Compliance Inspection Report Permit: NCG030245 Effective: 11/01/12 Expiration: 10/31/17 Owner: Kaha Ilco Corp SOC: Effective: Expiration: Facility: Kaba Ilco Corp County: Forsyth 2941 Indiana Ave Region: Winston-Salem Winston Salem NC 271054425 Contact Person: Karl Weyermann Title: Phone: 336-725-1331 Ext.1365 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 0212812014 Entry Time: 09:00 AM Exit Time: 09:45 AM Primary Inspector: Aana Taylor -Smith Phone: 336-771-5000 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Metal Fabrication Stormwater Discharge COC Facility Status: ® Compliant D Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 r i a Permit: NCG030245 Owner - Facility: Kaba Ilco Corp Inspection Date: 02/28/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: This inspection was conducted to evaluate compliance with tiered response after Kaba Ilco reported several exceedances of metals benchmarks. Tiered response has been conducted as required. The facility has taken steps to identify and remove sources of pollution. At this time, the Division strongly recommends taking steps to achieve No Exposure status. Until No Exposure Certification has been granted, please continue performing tier three actions as required. Page: 2 Permit: NCG030245 Owner -Facility: Kaba Ilco Corp Inspection Bate: 02/28/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine .Rfnrmwatpr PnIhitirm Pravantinn Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General location (USGS) map? # Does the Plan include a "Narrative Description of Practices"? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? ®nnn ®nnn ®nnn ®nnn ®nnn Comment: SPPP is very thorough and up-to-date. No significant spills in past 3 years. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? n n n Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ® ❑ D n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? n n ® n Comment: This inspection was conducted to evaluate compliance with tiered response after Kaba llco reported several exceedances of metals benchmarks. Tiered response has been conducted as required. The facility has taken steps to identify and remove sources of pollution. At this time, the Division strongly recommends taking steps to achieve No Exposure status. Until No Exposure Certification has been granted, please continue performing tier three actions as required. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ® n n n # Were all outfalls observed during the inspection? ® n n n Page: 3 Permit: NCG030245 Owner -Facility: Kaba Ilco Corp Inspection Date: 02/28/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine # If the facility has representative outfall status, is it properly documented by the Division? I 1 n ®�l # Has the facility evaluated all illicit (non stormwater) discharges? Comment: M 0 0 0 Page: 4 ,t )rmiyaterVollution Prevention Plan Yes No NA NE 3es the site have a Storrrmater Pollution Prevention Plan? Does the Plan incWe a General Location (USGS) map? Does the Plan include Ci aNarrative Ces{A IptiVn o PraaacticesJ ? Dues, the Plan include a detailed si►e map including otffail locations and drainage areas? Does the Plan include a list of significant spills occurring during the pwA 3 year,,? Has the facility evaluated feasible altemat'ves to current practices? Does the facility provide all recf— ary secondapy containment? Does the Plan include a BMP surnmary? Does the Plan include a Spill Prevention and Response Plan (SPRP)? Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? Does the facility provide and document En4Aoyee Training? Does the Plan include a list of Respor-csible Pat (s)? Is the Plan reviewed and updated annually? _ Does the Plan include a Stomrhater Facility Inspection Program? :s the Stornwater Pollution Prevention Plan been implemented? omment alitatiye Monitoring as the facility conducted its Qualitative Wnitoring sen-a-annually? omment_ alytical Monitoring is the facility conducted its Analytical monitoxing? WME EY ❑ ❑ ❑ good SCY"1�b ❑❑❑ El El El H Oro S i k& 1'"'0-H Yes No NA NE h u-w S 1 t e, Has the facility conducted its Analytical monitoring Toni Vehicle Maintenance areas? omment_ rmit and Outfalls Is a copy of the Pemiit and the Certificate of Coverage available at the Bite? Were all oulfalls observed during the inspe n? bV_ If the facility has representative outfall status, is it properly documented by the Division? Yes No NA NE :1 ■ ■ ■ Yes No NA NE Has the facility evaluated all illicr (non stornwiater) discharges? ® ❑ ❑ ❑ Division of Energy, Mineral & Land Resources Land Quality Section/Stormwater Permitting Program National Pollutant Discharge Elimination System Environmental Quality RESCISSION REQUEST FORM FOR AGENCY USE ONLY Date Received Year Month Day EAUIIWb'd IdKVMi/Va01S ,umno ONd-I-UNDO %Ev.ry �+ � •• Please fill out and return this form if you no longer need to maintain your NPDES stormwater permit,..,,. DAI Ji3�. p� U8 1) Enter the permit number to which this request applies: Individual Permit (or) Certificate of Coverage N I C IS I I I I I J I I N I C I G 0 3 10 1 2 4 5 2) Owner/Facility Information: * Final correspondence will be mailed to the address noted below Owner/Facility Namedormakaba USA Inc. Facility Contact Street Address City County Telephone No. Debbie Shelton 2941 Indiana Avenue Winston-Salem State NC ZIP Code 27105 Forsyth E-mail Address debbie.sheltonQdormakaba.com 336 918-1998 Fax: 3) Reason for rescission request (This is required information. Attach separate sheet if necessary): ❑✓ Facility closed or is closing on 613/2019. All industrial activities have ceased such that no discharges of stormwater are contaminated by exposure to industrial activities or materials. ❑ Facility sold to on . If the facility will continue operations under the new owner it may be more appropriate to request an ownership change to reissue to permit to the new owner. ❑ Other: 4) Certification: I, as an authorized representative, hereby request rescission of coverage under the NPDES Stormwater Permit for the subject facility. I am familiar with the information contained in this request and to the best of my knowledge and belief such information is true, complete and accurate. Signature A46-, , J&J� Debbie Shelton Print or type name of person signing above Please return this completed rescission request form to Revised 2018Jan10 Date 7 `2-11 Site Lead I Strategic Buyer Title DEMLR - Stormwater Program Dept. of Environmental Quality 1612 Mail Service Center Raleigh, North Carolina 27699-1612 , March 23, 2010 Mr. Steve Tedder North Carolina Department of Environment and Natural Resources Division of Water Quality Winston-Salem Region 585 Waughtown Street Winston-Salem, NC 27107 RE: NOTICE OF VIOLATION Compliance Evaluation Inspection Kaba Ilco Corp -Forsyth Permit No. NCG030245 Forsyth County Dear Mr. Tedder: RECEIVE() N.C. I]eot. of EN4 MAR 2 4 2010 Winston-Salerr, Regional Office This letter is being submitted in response to the Notice of Violation (NOV) for the Kaba Ilco facility located at 2941 Indiana Ave., Winston-Salem, Forsyth county, North Carolina issued by North Carolina Department of Environment and Natural Resources (NCDENR), Division of Water Quality (DWQ), Winston-Salem Region on February 25, 2010. In response to the NOV, Kaba llco has taken the following actions to ensure compliance with NPDES General Permit NCG030000: Compliance Issue 1: Failure to include annual recertification that outfalls do not contain non-stormwater discharges. Response 1: The non-stormwater discharge assessment and certification was completed on March 15, 2010. Outfalls B and C were directly observed during the test. No non-stormwater discharges were observed. A copy of the non-stormwater discharge assessment and certification is provided as Worksheet No. 5 in Appendix F of the enclosed Stormwater Pollution Prevention Plan (SPPP), updated in March 2010. Compliance Issue 2: The map does not list the drainage areas to each outfall nor the percentage of impervious area. Response 2: An updated site map is provided as Figure 2 in the enclosed SPPP. The map lists the drainage areas and percentage of impervious area for each drainage area. Compliance Issue 3: The feasibility study of changing methods of operation to eliminate or reduce exposure appears to need an update. Response 3: In response to the comments on page 3 of the February 23, 2010 Compliance Inspection Report, Kaba llco has taken the following actions: 1. The 55-gallon drums containing nitric acid and the 15-gallon drums containing sulfuric acid and hydrochloric acid that were observed outside the wastewater treatment building have been transferred to the secondary hazardous material area (chemical storage room inside the main building). Section 1.2 of the SPPP has been updated with this storage practice. The 55-gallon drums of ammonia remain outside under shelter until determination that storage in the chemical storage room is an appropriate storage practice. 2. The two 250-gallon, double -walled polyethylene tanks utilized for transferring wastewater to the wastewater treatment building remain empty when not in use and are tightly sealed to prevent stormwater exposure. Kaba Access Control 2941 Indiana Ave., Winston-Salem. NC 27105 Phone: 336-725-1331, Fax: 336-761-8756 www.kabaaccess_com < <. .., _ f, i � . -, ; � , .kW The empty drums that were observed in several locations, including near the south loading bay (20+), have been removed from the facility. The exposed wood pallets on the east and north sides of the plant and the open top dumpster containing scrap metal equipment on the south end of the plant have been implemented into the SPPP as exposed materials. These materials are itemized on Worksheet No.'s 3a and 7 in Appendix F of the SPPP. The scrap metal dumpster was removed from the site in March 2010. Kaba Ilco is currently evaluating the potential for construction of a canopy at the south end of the main building. The canopy would provide sufficient cover for any future scrap metal waste generated and wood pallets stored at the facility. Worksheet No. 4 (Significant Spills/Leaks) was updated on March 15, 2010 and is provided in Appendix F of the SPPP. Compliance Issue 4 Stormwater data was not submitted for this facility in 2008 or 2009. Response 4_: Kaba Ilco is working in conjunction with a North Carolina certified laboratory to collect stormwater samples from the Outfall B sampling location on a semi-annual basis. Qualitative and analytical stormwater monitoring will coincide during a representative storm event. Copies of the Analytical and Qualitative Stormwater Discharge Outfall (SDO) Monitoring Reports are contained on file at the office of the main building at the facility. Completed Qualitative and Analytical SDO Monitoring Reports will be mailed to the NCDENR-DWQ, Winston- Salem Region within thirty days of receipt of laboratory results. The updated stormwater sampling protocol is provided as Appendix E in the SPPP. The first comment on page 4 of the February 23, 2010 Compliance Inspection Report states that the Kaba Ilco facility in Winston-Salem, North Carolina did not have a copy of the NPDES General Permit or Certificate of Coverage issued in October 2007. It has been determined that NCDENR-DWQ, Winston-Salem Region inadvertently sent the 2007 NPDES General Permit and Certificate of Coverage to the Kaba Ilco facility in Rocky Mount, North Carolina. Copies of the 2007 NPDES General Permit No. NCG030000 and Certificate of Coverage No. NCG030245 are now contained on file at the office of the Kaba Ilco facility in Winston-Salem, North Carolina. In order to ensure satisfaction of the requirements of the NPDES General Permit and to prevent the recurrence of similar compliance issues in the future, Kaba Ilco personnel roles have been clearly defined as it pertains to the SPPP. Personnel roles and responsibilities as it pertains to the SPPP will be reinforced and evaluated on a quarterly basis. Stormwater monitoring timelines have been clearly defined and Kaba Ilco has contracted with a state - certified laboratory to ensure the requirements of the NPDES General Permit are fulfilled. The SPPP will be reviewed and updated annually or as facility conditions or processes warrant. If you have any questions or would like any additional information, please do not hesitate to call. Sincerely, Michael Kincaid General Manager Enclosure Cc: Steve Mauney Kaba Access Control 2941 Indiana Ave., Winston-Salem, NC 27105 Phone: 336-725-1331, Fax: 336-761-8756 www.kabaaccess.com r t 2' Mauney, Steve From: ELodics@kws.kaba.com Sent: Friday, March 05, 2010 4:04 PM To: Mauney, Steve Cc: dstewart@kws. kaba.com Subject: Re: FW: Missing COC Attachments: graycol.gif; pic11478.gif; ecblank.gif; NCG030245.pdf Steve Thank you for the follow up. We definitely would like Winston-Salem facility related items sent here to the attention of David Stewart & myself. Thanks Ed Lodics Operations Manager Kaba Access Control 2941 Indiana Avenue Winston-Salem, NC 27105 USA 31 ext. 200 Fax: 336-725-3269 http://www.kaba-access-com/ --------------------------------------------------------------------------------------------------------------------------------------- This e-mail and any files transmitted with it are confidential and intended solely for the use of the individual or entity to whom they are addressed. If you have received this e-mail in error, please delete it immediately and notify the sender by e-mail or telephone. '"llNlauney, Steve" ---03/05/2010 01:14:21 Pivl--- ED-It looks like the problem is that everything is going to Rocky Mount. Are they considered the pri FW: Missing COC Mauney, Steve to: elodics(akws.kaba.com 03/05/20 [ 0 01:14 PM ED-It looks like the problem is that everything is going to Rocky Mount. Are they considered the primary contact? If not, I will get our folks to start sending everything for this plant to you or Michael Kincaid. Steve Mauney NC DENR Winston-Salem Regional Office 1 Division of Water Quality, Water Quality Section �E 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-4969 Main # (336) 771-5000 FAX: (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Georgoulias, Bethany Sent: Friday, March 05, 2010 1:07 PM To: Mauney, Steve Subject: RE: Missing COC Sure, Here's the copy of the renewal letter and COC. Let me know if you need anything else. Bethany Bethany Georgoulias Environmental Engineer NCDENR j DWQ l Stormwater Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 512 N. Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6372 Fax: (919) 807-6494 NEW Website: http:llportal.ncdenr.org/web/wq/ws/su E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Mauney, Steve Sent: Friday, March 05, 2010 11:28 AM To: Georgoulias, Bethany Subject: Missing COC A facility-Kaba Ilco, Forsyth County, NCG030245 indicates they did not receive the new COC for their facility in 2007. It could not be located in our files. They had 2 management changes since that point and possibly the COC was discarded. Do you have any copy that could be faxed or e-mailed to this office? Thanks. Steve Mauney NC DENR Winston-Salem Regional Office Division of Water Quality, Water Quality Section 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-4969 Main # (336) 771-5000 FAX: (336) 771-4630 2 NCDENR N�rth Carolina Department of Environment and r' Division of Water Quality Beverly Eaves Perdue Colleen H. Sullins Governor Director February 25, 2010 CERTIFIED MAIL7008 1140 0003 8505 6048 RETURN RECEIPT REQUESTED Mr. Michael Kincaid, General Manager Kaba Ilco Corporation 2941 Indiana Ave. Winston-Salem, North Carolina 27105 Subject: NOTICE OF VIOLATION Stormwater Inspection Kaba Ilco Corporation Permit No. NCG030245 Forsyth County Dear Mr. Kincaid: Natural Resources Dee Freeman Secretary Enclosed please find a copy of the Inspection Report from the inspection conducted February 24, 2010. The Stormwater Inspection was conducted by Steve Mauney of the Division of Water Quality, Winston-Salem Regional Office. The inspection consisted of two parts: an on -site inspection of the facility and a limited file review. The following are the findings from the subject inspection. The facility ivas found to be in violation of permit NCG030245 for the follo-vying: Inspection Area Compliance Issues Storm Neater Plan Failure to include an alvlual Recertification that outfalls do not contain non-storm«vater discharges StormWater Plan The map does not list the drainage areas to each outfall nor the percentage of impervious area. (Data is listed at section 1.3) Storm Water Plan The feasibilio. study of changing the methods of operation to eliminate or reduce exposure appears to need an update. Stormwater Data Data «as not submitted for this facility in 2008 or 2009. I. Permit The Certificate of Coverage NCG030245 for the Kaba Ilco Corporation -Winston Salem facilliv became effective November 1, 2007 and expires on October 31, 2012. The permitted facility is North Carolina Division of tiVater Quality, Winston-Salem Regional office Location: 585 Waughlown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-46301 Customer Service: 1-877-623-6746 Internet: u�rv,n�vaferquality org An Equal Opportunity 1 Affirmative Action Employer 0rtc No thCaroliila Naturally Kaba Ilco Corporation authorized to discharge stormwater from a facility located at 2941 Indiana Avenue, Winston Salem, North Carolina to receiving waters designated as an Unnamed Tributary to Brushy Fork Creek, a class C stream in the Yadkin -Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in General Permit No. NCG030000. Any other point source discharge to surface waters of the state from this facility is prohibited unless it is an allowable non-stormwater discharge or is covered by another permit, authorization or approval. The permit identifies two monitoring requirements that apply to this facility: Qualitative Monitoring for Stormwater Discharge Outfalls per Part II, Section C. ➢ Analytical Monitoring for Stormwater Discharge Outfall per Part II, Section B, Copies of the NCG030000 general permit documents can be accessed from the following web page: http://h2o.enr.state.nc.us/su/Forms Documents.htm#StormwaterGP 11. Records/Reports General Permit NTCG030000 requires certain monitoring to be documented and the records maintained at the facility. The following records are required at this site per the NPDES permit: Stormwater Pollution Prevention Plan as specified per Part II, Section A. 2. Stormwater Discharge Outfalls (SDO) shall have Qualitative monitoring performed as described in Part 11, Section C and Table 4 and shall be conducted during the analytical monitoring event. Stormwater Discharge Outfalls (SDO) shall have Analytical monitoring performed as described in Part II, Section B and Tables I &: 2. A review was made of the supplied records and reports for the Kaba Ilco Corporation facility for the period March 2008 through the present. This review indicated deficiencies in the foll1mvinj! records: The Storm-,vater pollution prevention plan was incomplete. o The plan should have been reviewed annually since 2004 but it did not include, " re- certification that the stormwater outfalls have been evaluated for the presence of non- stormwater discharges." The Contingency Plan section was updated in July 2008. o The Feasibility Study as required in Part I1, Section A., 2. (a) of the permit should be updated to evaluate current conditions. o The percentage of impervious area draining to each outfall and the total drainage area for each outfall must be listed on the man. Permit condition II.A.1.(c).} o The North Carolina spill reporting requirements for petroleum include any spills that reach surface waters, any spills that exceed 25 gallons, any spills that are closer than 100 feet from surface waters and any spills that are not cleaned up within 24 hours of the discharge. Attached is GS 143-215.85 (b). ■ Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery is desired. ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mallpiece, or on the front if space permits. 1. Article Addressed to: Mr. Michaet.Kincaid Kaba Ilco Corporation 2941 Indiana Avenue Winston-Salem, NC 27105 A. Siqnature Xka-U.-s-1100 Agent Addressee & Received by (P ' t d Name) C. Date of Delivery o. Is delivery address different from item i? ❑ Yes If YES, enter delivery address below: ❑ No 3. Service Type Certified Mail ❑ Express Mall ❑ Registered ❑ Return Receipt for Merchandise ❑ insured Mail ❑ C.O.D. 4, Restricted Delivery? (E'x.fa Fee) ❑ Yes 2. C,-- 7008 1140 0003 8505 6048 a-a� Now PS Form 3811, February 2004 Domestic Return Receipt 1 M95-oz-lN-1 s4a UNITED STATES POSTAL SERVICE.- _ 1' ,;4.," :Rr f-cra" -Mail 2..]�.,"�w.a:;...r• - - :w -r; r ostage �F�es"Paid"srmit^�,y4`G�►p...,,:."• i ... • *. .. -' . .. � �.. v ...i .. ... yyyu•y�. a.•w � .+!IrWn.�ay4„ • Sender. Please print.your name,•address, and ZIP+4 in this box •=`Z-w'- NCDENR-Division of Water Quality 585 Waughtown Street Winston-Salem, NC 27107 L l'i�llliiliF(r�fiiilliFli Ef37i Fli lliiFiE l;f31131i3�t �Ee�3F�I Kaba 11co Corporation o The Quantitative data has not been submitted to this Division. The semi-annual data has not been collected and submitted. M. Facilitv Site Review At the time of the inspection an open top waste bin for scrap equipment was located at the south end of the building. The east outfall was observed to be free of industrial litter or debris. Please refer to the enclosed Inspection Report for any additional observations and comments. Carefullry review these violations and deficiencies and respond in writing to this office within thirty (30) -,Forking day of receipt of this letter. You should address the causes of noncompliance and all actions taken to prevent the recurrence of similar situations. Your response should include the following: 9 Describe steps taken to satisfy the requirements of the NPDES General Permit, as listed above, immediately. Please explain your failure to implement these requirements and discuss how these requirements will be met in the future. Provide this office with the updates to your completed Stormwater Pollution Prevention Plan within the required response time noted above. A guidance document to assist you in developing the updates to your Stormwater Pollution Prevention Plans for Stormwater Runoff at Industrial Activities is available at the Division website. http:/lh2o.enr.state.nc.us/su/ivianuals _Factsheets.htm Provide any other relevant factors, which you believe, should be considered. Thank you for your attention to this matter. Please be advised that violations of the Stormwater Permit may be subject to civil penalty assessments of up to $25,000.00 per day, per violation. Your above -mentioned response to this correspondence will be considered in this process. If you should have any questions, please do not hesitate to contact Steve Mauney at (336) 771-4969. Sincerely, Steve W. Tedder Water Quality Regional Supervisor Attachments Cc: SWP-Central Files `VSRO NPS Assistance and Compliance Oversight Keith Huff, City of WS Stormwater Division 1Co • —niy-;-'-N-oinstj'rance Coverage Provided) o ill �y q 0 Ln Postage $ CO M CerU9ed Fee Q Return Receipt Fee ! Pobtrn (Endorsement Required) k A Here A 03 ���� " Restricted r?ellvery Fee ' p (Endorsement Required) Total Prmtane s Fees. CO r O Mr. Michael Kincaid U5P5 13 Kaba Ilco Corporation ......... a Sheer ; r- -POE 2941 Indiana Avenue ......... . sa Winston-Salem, NC 27105 ' Compliance inspection Report Permit: NCG030245 Effective: 11/01/07 Expiration: 10/31/12 Owner: Kaba llco Corp SOC: Effective: Expiration: Facility: Kaba Ilco Corp -Forsyth County: Forsyth 2941 Indiana Ave Region: Winston-Salem Winston Salem NC 27105 Contact Person: Nader Iskander Title: Phone: 336-725-1331 Ext.256 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 02/2312010 Entry Time: 09.00 AM Exit Time: 10:45 AM Primary Inspector: Max S Mauney Phone: 336-771-5000 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Metal Fabrication Stormwater Discharge COC Facility Status: ❑ Compliant ® Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 Permit: NCG030245 Owner - Facility: Kaba Ilco Corp Inspection Date: 02I2312010 Inspection Type: Compiiance Evaluation Reason for Visit: Routine Inspection Summary; Page, 2 Permit: NCGO30245 Owner - Facility: Kal Ilco Corp Inspection Date: 02/23/2010 inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ® n n n # Does the Plan include a General Location (USGS) map? ® 0 n 11 # Does the Plan include a "Narrative Description of Practices"? ® 0 ❑ ❑ # Does the Plan include a detai ed site map including outfall locations and drainage areas? ® n n n # Does the Plan include a list of significant spills occurring during the past 3 years? n n ® n # Has the facility evaluated feasible alternatives to current practices? n n n # Does the facility provide all necessary secondary containment? ®❑ ❑ n # Does the Plan include a BMP summary? ® fl n Q # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ® n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ® n n n # Does the facility provide and document Employee Training? ® n n n # Does the Plan include a list of Responsible Party(s)? ® n n n # Is the Plan reviewed and updated annually? ® ❑ 0 0 # Does the Plan include a Stoir-waier Facility Inspection Program? ® n n n Has the Stormwater Pollution Prevention Plan been implemented? n ® n n Comment: Page 5 of the SWPPP indicates that wood pallets are in a dumpster under a permanent cover. Exposed pallets were on the east & north sides of the plant. The plan notes that no outside operations occur except for moving drums from the main building to the hazardous storage building. There were 55 gallon drums of ammonia and nitric acid stored outside near the wastetreatment building. There were also 15 gallon tanks of sulfuric and hydrochloric acid stored outside Two 250+ gal. doublewalled drums were also located outside. Storage under roof with a berm would eliminate potential exposure. Transfer of liquids from drums outside is a potential expopsure path. Empty drums were also located outside at several locations. (20 or more in one spot). A dumpster located on the south end of the property was full of scrap metal equipment. It was noted that no spills have occurred in the last 3 years, but this must be included in the annual plan update. --Plan implementation is not fully effective, Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ® U n Comment: Two inspections were conducted in 2008 and three were conducted in 2009 meeting the new permit requirement. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring) ❑ ® n n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Q Q In 0 Page: 3 Permit: NCGO30245 Owner - Facility: Kaha llco Corp Inspection Date: 02/23/2010 Inspection Type: Compliance Evaluation Reason for Visit: Routine Comment: Mr. James Smith and David Stewart did not have a copy of the general permit as issued in October 2007. Therefore no monitoring has been conducted. The former Environmental Manager left in Permit and Outfalls 7es No NA N # Is a copy of the Permit and the Certificate of Coverage available at the site? n ® n n # Were all outfalls observed during the inspection? # If the facility has representative outfall status, is it properly documented by the Division? n M ® n # Has the facility evaluated all illicit (non stormwater) discharges? n ® ❑ D Comment: While the SWPPP of 2004 indicated that the outfalls were observed for non-stormwater discharges during dry weather, there was no indication that more recent observations were conducted as required in Part IL Section A. 7. of the current permit. Section A.7 also requires an annual update of the SWPPP. Page: 4 Topic of Training: Date of Training: Instructor: Training Material: ee Name Safety Training Kaba Ilco Corporation Winston-Salem, N.C. Hazardous Waste Operations Training March 10, 2009 from 7:00 a.m. until 3:00 p.m. Bill Hardy Job Title Clock# TRAINING COURSE ATTENDANCE SHEET COURSE NAME CONDUCTED BY LOCATION /YT.��r� fr/,� �/ T DATE PRINTED NAME SIGNATURE ORGAN IZATIONIDEPARTMENT 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 O S H A C O M P L I A N C E S P E C I A L ! S T S August 14, 2009 Ms. Lou Ann Marshall Kaba Ilco 2914 Indiana Ave. Winston-Salem, NC 27105 Dear Lou Ann, On August 13, 2009, John Costa & Associates, Inc. held a Hazwoper Operations Level training course at North State Flexibles in Greensboro, North Carolina. The course consisted of a lecture, hand outs,.DVD's on Hazardous Waste Operations and Emergency Response and a final written test. Mr. Warren Bennett an employee of your company passed the course with a test score of 98%. His wallet card is enclosed. Thank you for allowing John Costa & Associates, Inc. the opportunity to again be a vital part of your safety training program. Sincerely, John J. Costa, Jr. President JJC: lv encl. LP. 4, Box 1 556 Jamestown, NC 27282 336 - 454 • 8393 Fax 336 • 454 - 8026 FORSYTH TECHNICAL COMMUNITY COLLEGE Pr, idcnk, Forsyth Tcahniml Community Collcgc WINSTON-SALEM, NORTH CAROLINA certifies that John Hanley, Jr. has successfully completed the training program of HAZWOPER Refresher 8.0 hour and i,3 hereby presented a CEQTIFICATF OF ACHIEVEMENT March 10. 2009 DATE Director, ln&A-ml Training FORSYTH TECHNICAL COMMUNITY COLLEGE t -�- �-, ( � �: - President Forsyth Technical Community Coilegc WINSTON-SALEM, NORTH CAROLINA certifies that Nader Iskander has successfully completed the training program of HAZWOPER Refresher 8.0 hour and is hereby pre8ented a CERTIFICATE OF ACHIEVEMENT March 10. WO DATE Director, Industrial Twining FORSYTH TECHNICAL COMMUNITY COLLEGE Pft4dmn Foraylh Technical Community Collcac WINSTON-SALEM, NORTH CAROLINA certifies that Tammy Jones has successfully completed the training program of HAZWOPER Refresher 1 and i6 hereby presented a CEQTIFICATE Of ACH15TEMENT March 10. 2009 DATE Dired", lnduatnul Tmining � L..., .__,� FORSYTH TECHNICAL COMMUNITY COLLEGE Prczidcn4 Forsyth Tcchnicel Community CbIlcgc WINSTON-SALEM, NORTH CAROLINA certifies that David Spencer has successfully completed the training program of HAZWOPER Refresher 8.0 hour arid i8 hereby presented a CERTIFICATE OF ACHIEVEMENT March 10.2009 DATE DirccLor, lnduslrial Trainigg FORSYTH TECHNICAL COMMUNITY COLLEGE Prc€idcnL Foraylh Technical Community Cool WTNSTON-SALEM, NORTH CAROLINA certifies that David Stewart has successfully completed the training program of HAZWOPER Refresher 8.0 hour and is hcreby prcwntcd a CERTIFICATE Of AC1IEWMENT Mal)ch M 2009 DATE Dimdor, lnduatriel Ttal ning FORSYTH TECHNICAL COMMUNITY COLLEGE Prczidcnt Porayth Tcchniml Community Collgc WINSTON-SALEM, NORTH CAROLINA certifies that Duane Stratton has successfully completed the training program of HAZWOPER Refresher 8.0 hour and is hereby presented a CEQTIFICATE OF ACHIEWMENT March 10 2X9 0M d mljllvl� Dirc=r, Industrial Trnining,_ FORSYTH TECHNICAL COMMUNITY COLLEGE Prce &nL Forsyth T=hniml Community Coliogo WINSTON-SALEM, NORTH CAROLINA certifies that Anthony Washington has successfully completed the training program of HAZWOPER Refresher 8.0 hour and i,5 hereby presented a CEID-TIFICATE Of ACHIEVEMENT March 10.2009 DATE 93w,wJv, Z�4�� Director. lndwOal Tmining FORSYTH TECHNICAL COMMUNITY COLLEGE PresidmL Forsyth Tcchnicsl Community Cokc c WINSTON-SALEM, NORTH CAROLINA certifies that Isaac Williams has successfully completed the training program of HAZWOPER Refresher 8.0 hour wnd is hereby pre8ented a CID-TIFICATE Of ACHIEVEMENT March 10.2001) DATE (g7-�i— Dfmctof, Industrial Training FORSYTH TECHNICAL COMMUNITY COLLEGE PrceidcnL rcreyth Tcchj Sad Community Colkgc WINSTON-SALEM,, NORTH CAROLINA certifies that James E. Smith has successfully completed the training program of HAZWOPER Refresher and is hereby presented n CEQTIFICATE Of ACHIEVEMENT ' Dircct�; lnduersiaf T�aiNng Mara 31.2009 DATL -71-6-o, - . _� -JOO?I/ OY �o�� w IvIkla % tip �1-5-bl p 3/1/41' A::;) 7�14 i rVZ/ �° -�I.O ap ��d � ��? J ✓� 7�5 ���s� --7� y4W� 90 mg oe f C- �o d,U ,� �D�S�✓r x v ��c 5- Permit: NCG030081 owner - Facility: Douglas Battery Mfg Co Inspection Date: 1012812009 Inspection Type: Compliance Evaluation eason for Visit: Routine t Stormwater Pollution Prevention Plan , Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ® n n n # Does the Plan include a General Locafion (USGS) map? n n n n # Does the Plan include a "Narrative Description of Practices"? n n n n # Does the Plan include a detailed site map including outfali locations an cd� n n n n # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Empioyee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Comment: Qualitative Monitoring Has the facility conducted its Qualitative Monitoring semi-annually? Comment: Analytical Monitoring Has the facility conducted its Analytical monitoring? �y�o9 # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? A/D Comment: Permit and Outfalls # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were ail outfalls observed during the inspection? # if the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: nnnn nnnn nnnn nnnn nnnn n n n n 'An nn n n n nnnn n n n n Yes No NA NE Yes No NA NE nkn n nn,�n Yes No NA NE nnnn nnnn nnnn n n n n Page. 3 City of Winston-Salem Stormwater Division WinsCon•Salem Surface Water Inspection for Industrial Sites Public Works Department Part I - General Information A) Official Company Name: Kaba — Access Control Stormwater/Erosion and Sedimentation Control Program B) Physical Address: 2941 Indiana Avenue, Winston-Salem, NC 27105 City of Winston-Salem 110.Box 2511 'Telephone Number: (336) 725-1331 Winston-Salem, NC 27102 CityLink 311 (330.727.8000) Far 336.748.3173 C) Mailing Address, if different from above address: Same as above unirustornrwairrrneart. rom D) Primary contact who is authorized to represent company in official business: Contact: Frank Flaherty - Title: Operations Manager Contact number(s): (336) 464-1348 E) SIC Code Number of business: 3429 F) NC Stormwater NPDES Permit Number: NCG #030245 G) Any other control authority permit(s) (ex.: air control, wastewater, hazardous waste) & number(s): Air Permit # 00436 City of Winston-Salem - IWC Permit #1154 H) Brief description of manufacturing process of products produced on site: Zinc, Aluminum, and Brass are melted and die cast into lock components. Components are sanded, buffed, if desired - electroplated with copper, nickel, or chromium. Parts are assembled and sent to distribution centers. 1) Any major changes in facility design, construction, operation, or maintenance in the past 5 years: ❑ Yes N No If yes, please note: J) Any anticipated changes to facility design, construction, operation, or maintenance in the future?❑Yes NNo If yes, please note: 1IPage K) Any enforcement actions levied against your company regarding its stormwater permit in the past 5 years?®Yes ❑No If yes, please note: DWQ issued a NOV in 2010for non-compliance of their stormwater permit. L) is there a: 1. Stormwater NPDES permit: ®Yes ❑No 2. Stormwater Pollution Prevention Plan: ®Yes ❑No 3. Spill Prevention & Response Plan: ®Yes❑No 4. Stormwater Management Plan: ®Yes ❑No 5. Analytical & Qualitative Monitoring Records: ®Yes ❑No 6. Preventive Maintenance & Good Housekeeping Program: ®Yes ❑No 7. Training Records of Employees in regards to spill response, cleanup procedures, and preventive measures: ❑ Yes ® No NOTES: Missing Training records Part II - Stormwater Pollution Prevention Plan A) Site Plan (General location map & description of physical facility and potential pollutants) 1. Ultimate receiving water(s): ®Yes ❑No 2. Accurate latitude & longitude of point(s) of discharge: ® Yes ❑No B) Site Map - Accurate outlay of the following items: 1. Distance legend: ® Yes ❑No 2. Location of industrial activities (including storage, disposal, un/loading): ®Yes ❑No 3. Drainage structures: ®Yes ❑No 4. Drainage area for each outfall w/ activities in that area: ®Yes ❑No 5. Building locations: ®Yes ❑No 6. Existing BMP'S & impervious surfaces: ❑Yes ®No 7. % of each drainage area that is impervious. ®Yes ❑No C) Does each outfall have a narrative description w/ potential pollutants: ®Yes ❑No D) Does the facility have non-Stormwater discharges?❑Yes ®No If yes, skip to question #3 1. if no, is a certification statement present?❑Yes ®No 2. If yes, is the following information available? a.'Description of method(s) to make determination ❑Yes ❑No 2 1 P a o e a b. Date ❑Yes ❑No c. On -site drainage points observed: ®Yes ❑No 3. If facility has non-stormwater discharges, what is NPDES permit number? NOTES: Part III - Stormwater Management Plan A) Feasibility Study 1. Any measures or practices of operation needed to be implemented / modified? El Yes NNo 2. If yes, what were they & give date: 3. If no, how is stormwater diverted from possible area of contamination?. Dikes around tanks to.prevent spill contamination. Containment structures around chemical houses. B) Storage Practices 1. Products - Raw N Intermediate N By ❑ Final a. Storage Areas: Outdoor❑ Indoor ❑ Both N b. If outdoor, is area roofed or enclosed? ®Yes ❑No 2. Unloading/loading dock(s) ®Yes ❑No a. If yes, is dock(s) covered? NYes ❑No b. Are dikes or berms constructed to covey stormwater away from docks? NYes❑No c. If a catch basin(s) is in the un/loading area, is it plumbed into the stormwater collection system? ❑Yes ❑No N NIA 3. Outdoor process (es) N Yes ❑No a. If yes, what measure(s) is employed to reduce pollution? N/A 4. Dust & particulate control process (es): N Yes ❑No a. If yes, what measure(s) is employed to reduce pollution? Mist eliminator is utilized to capture dust emissions for chrome. 5. Waste Disposal (temporary and/or permanent) NYes ❑No a. If yes, is waste disposal area(s) covered? ®Yes ❑No C) Secondary Containment for bulk storage of liquid storage, SARA, water priority chemicals, or Hazardous materials 1. Any secondary containment structures on property? NYes ❑No a. If yes, is water connected to a stormwater conveyance system? N Yes ❑No b. If yes, what methods are used to operate valves? Automated sump pump. That is connected to waste collection system c. What is the protocol for determining if stormwater is contaminated? All bulk storage vessels are inside facility. d. Where are your records of stormwater release from secondary containment area(s)? No releases 31Pa«c * * Look for individual making observations, description of release, date, &time) * * *i E) Analytical and/or Qualitative Monitoring ®Yes ❑No ** Observe for violations of cutoff limits, monitoring frequency, proper timetables ofmoni sample type, certified lab, following up violations w/in 24 hours to DWQ*" Comments: Part IV - Spill Prevention Plan A) Does your facility have a SWPPP? ®Yes ❑No l . If yes, date of last revision? 3/l/2013 ** Verify that revision date is after the last major change to industry (Part I, Question H) B) Has your business had a significant leak or spill in the past 5 years?❑Yes NNo 1. If yes, what corrective measures were taken to ensure future incidents would not occur? N/A C) Is the following information incorporated into SPP/SPR? : 1. Areas prone to spills & discharge points (reference Part III B): ®Yes ❑No 2. Spill response & equipment: NYes ❑No 3. Spill cleanup, containment, diversion, & isolation: NYes ❑No 4. Reporting procedure (including names & numbers): NYes ❑No F) Materials Handling & Stbrage 1. Does your facility practice recycling, reclaiming, and/or reuse process materials to reduce volume? ❑ Yes NNo 2. Any floor drains in material handling & storage areas? NYes ❑No a. If yes, where do they drain? W WTP General Comments: 1. No vehicle maintenance on -site. Part V - Preventative Maintenance & Good Housekeeping A) Are all equipment & systems identified for inspections? NYes El No B) Are periodic inspections/tests for above -mentioned items conducted? ❑Yes NNo C) Are spare parts for equipment available on -site? ®Yes ❑No 1. If not, availability? 4 1 P a e D) Are complete records kept of all preventive maintenance repairs? ❑Yes ®No E) Does facility have an inspection form for areas w/ potential of pollution? ❑Yes ®No (Ex: unloading, storage, outdoor process, waste) 1. If yes, frequency of inspection? F) Are floors & ground surfaces clean and dry to prevent contamination in the event of a storm?®Yes []No G) Are drums & containers on pallets to avoid corrosion & contact w/ moisture? ® Yes ❑No H) Are stored containers out of direct traffic routes to prevent accidental spill? ®Yes ❑No Part VI - Training A) How often are employees trained / refreshed on SPR plan? Annually B) Prominent placement of equipment & SPR material for employees?®Yes ❑No ❑N/A Q Are signs posted for employees concerning good housekeeping measures? ❑Yes ®No D) What training resources (handbooks, film, and drills) are available for your employees? 1 Employee awards for safety and compliance. 2 Films, power point presentations, videos Part VII - Miscellaneous Overall comments and observations: 1. Need to re -certify the annual certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. 2. Conduct the annual review of the technical and economic feasibility study. 3. Document that there were no Secondary containment release, complete a table or summary of all such tanks and what materials are stored in the tanks. 4. Complete a table or summary of all BMP's structural and non-structural where install and there implementation for each BMPs. 5. Document Kaba's semi-annual facility inspections. 6. Provide this office with s summery of training that was conducted and the number of employees that were trained. 7. Kaba-Access has a great stormwater management plan. It is very organized, detailed, and concise. We were impressed with Mr. Flaherty cooperation and understanding. The 5 1 P a g e .I Stormwater Division looks forward to a great working relationship with Mr. Flaherty and Kaba-Access. Company representative(s) that participated in inspection: Mr. Frank Flaherty Title: Head of Operations Start of Inspection: 9:30 A.M. Completion of Inspection: i l :37 A.M. Date: 3/24/2013 Signature of City Stormwater Inspector: William Baugher Title: Stormwater Inspector 61 Page I Compliance Inspection Report Permit: NCG030245 Effective. 11/01/12 Expiration: 101311i7 Owner: Kaba Ilco Corp SOC: Effective: Expiration: Facility: Kaba Ilco Corp County: Forsyth 2941 Indiana Ave Region: Winston-Salem Winston Salem NC 271054425 Contact Person: Karl Weyermann Title: Phone: 336-725-1331 Ext.1365 Directions to Facility: System Classifications: Primary ORC. Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 03/24/2013 Entry Time: 09:30 AM Exit Time: 11:37 AM Primary Inspector: Ron Boone Phone: 336-771-4967 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Metal Fabrication Stormwater Discharge COC Facility Status: Q Compliant ■ Not Compliant Question Areas: ■ Storm Water (See attachment summary) Page: 1 Permit: NCG030245 Owner - Facility: Kaba Ilco Corp Inspection Date: 03/24/2013 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Please refer to the attached inspection summary report. This inspection actually conducted with William Baugher, City of Winston-Salem Stormwater Inspector. Page: 2 Permit: NCO030245 owner - Facility: Kaba Ilco Corp Inspection Date: 03/24/2013 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices"? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Comment: Please refer to the attached inspection summary report. This inspection actually conducted with William Baugher, City of Winston-Salem Stormwater Inspector. Qualitative Monitoring Has the facility conducted its Qualitative Monitoring semi-annually? Comment: Please refer to the attached inspection summary report. This inspection actually conducted with William Baugher, City of Winston-Salem Stormwater Inspector. Analytical Monitoring Has the facility conducted its Analytical monitoring? # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Comment: Please refer to the attached inspection summary report. This inspection actually conducted with William Baugher, City of Winston-Salem Stormwater Inspector. Permit and Outfalls # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # If the facility has representative oulfall status, is it properly documented by the Division? ■npn ■nnn ■nnn ■DDD ■DDD ■nnn ■nnn ■nnn ■DDD ■nnn n■nn Q ❑ ❑ ■ n■ID0 ■nnn ■nnn Yes No NA NE ■ 0 D Yes No NA NE ■nnn nn■n Yes No NA NE ■nnn ■nnn ❑ Q ■ Page: 3 Permit: NCG030245 Owner - Facility: Kaba Ilco Corp Inspection Date: 03/24/2013 Inspection Type: compliance Evaluation Reason for Visit: Routine # Has the facility evaluated all illicit (non stormwater) discharges? Comment: Please refer to the attached inspection summary report. This inspection actually conducted with William Baugher, City of Winston-Salem Stormwater Inspector. Page: 4