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HomeMy WebLinkAboutNC0031836_Industrial User_20191107 of CITY tat e NORTH CAROLINA November 7th, 2019 Mr. Monti Hassan NC-DENR, DWQ, Pretreatment RECEIVED 1617 Mail Service Center Raleigh, NC 27699-1617 NOV 1 g pp�g NCDEQ/DWR/NPDES Re: Permit Modifications Dear Mr. Hassan: Enclosed, for your approval, is Tube Specialties request letter to increase their daily permit flow limit from .011 MGD to .014 MGD. I have enclosed the modified limit page for Tube Specialties (#4002). If you have any questions, please call Brandy Johnson or me at (704) 878-3438. Sincerely, 'VA'I r Brandy Johnson, Pretretrnent Coordinator Water Resources Department Enclosures PO Box 1111 • Statesville,NC 28687 • ci.statesville.nc.us 1 CITY of �,�' ta.t e NORTH CAROLINA. November 7th, 2019 Bill Hoover Tube Specialties 1401 Industrial Drive Statesville,NC 28677 Re: Increase Permit Flow Dear Mr. Hoover: We have reviewed and approved Tube Specialties request to increase the permit flow from .011 MGD/day to .014 MGD/day. I have enclosed revised pages reflecting the flow permit change. Revised Effluent Limit page, as well as a new Cover page and Supplement to Cover Sheet page. Please add these revised pages to your current permit. If you have any questions,please call at 704-878-3438. Sincerely, • Brandy Johnson,Pretreatm' t Coordinator Water Resources Department Enclosures PO Box 1111 • Statesville,NC 28687 • ci.statesville.nc.us City of Statesville-Fourth Creek WWTP Control Authority and/or Municipality PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program 4002 433 IUP Number 40 CFR Category(if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Control Authority and/or Municipality Sewer Use Ordinance. The following Industry,hereafter referred to by name or as the permittee: Industry name,permittee: Tube Specialties Co.,Inc. Facility Located at Street Address 1401 Industrial Drive City Statesville State,Zip NC, 28677 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the Control Authority and/or Municipality listed below: IUP Control Authority and/or Municipality WWTP name: Fourth Creek WWTP NPDES Number. NC0031836 W WTP Address: 693 Bell Farm Road City,State,Zip Statesville,NC 28625 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date,this permit and the authorization to discharge shall become effective at midnight on this date:. November 7th, 2019 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: April 15, 2023 1(717/i ‘/ Date signed Andy mith,Operations Manager W. er Resources Department Industrial User Pretreatment Permit (IUP) PART I • Specific Conditions IUP, PART I, OUTLINE: A.) IUP Basic Information B.) IUP Modification History C.) Authorization Statement D.) Description of Discharges E.) Schematic and Monitoring Locations F.) Effluent Limits&Monitoring Requirements G.) Definitions and Limit Page(s)notes A. IUP Basic Information: Receiving Control Authority&WWTP name: POTW NPDES#: Fourth Creek WWTP NC0031836 IUP Name: IUP Number: Tube Specialties Co., Inc. 4002 IUP Effective date: Pipe Numbers,list all regulated pipes: November'7th,2019 01 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: April 15, 2023 433 B. IUP History. A Complete Permit History is required: Effective Renewal or Description of changes over previous IUP. Date Modification 4/15/03 Issued Permit 6/1/04 Modification Change in Ammonia surcharge limit due to Council Action 10/1/05 Modification Removed Iron from permit 4/15/08 Renewal Renewal permit due to expiration of current permit 6/3/08 Modification Changes in the permit shell along with permit corrections (flow limit, added oil &grease limit,monitoring changed to monthly) 4/15/13 Renewal Renew permit due to expiration of current permit. 4/15/18 Renewal Renewal of permit due to expiration. 3/8/2019 Modification Lowered the Silver Permit Limit. 5/13/19 Modification Lowered the Copper Permit Limit 11/7/2019 Modification Increase Permit Flow 2 Industrial User Pretreatment Permit (IUP) PART I Specific Conditions C.) Authorization Statement: 1.) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the Control Authority and/or Municipality. 2.) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units Evaporation 3.) The Peiniittee is hereby authorized to, if required by the Control Authority and/or Municipality and after receiving Authorization to Construct (A to C) from the Control Authority and/or Municipality, construct and operate additional pretreatment units as needed to meet final effluent limitations. D.) Description of IUP Discharge(s): 1. Describe the discharge(s) from all regulated pipes. Pipe#01 Discharge: Process Wastewater E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. The sampling point for Pipe 01 shall be from the drain located in the southeast corner of the building, following the last process tank for the paint line. 3 � �y Part �CC�Il®� F.: Receiving POTW name=> Fourth Creek WWTP IU name=> Tube Specialties Co.,Inc. Receiving POTW NPDES#_> NC0031836 IUP#=> 4002 Effluent Limits and Monitoring Requirements Effective date for these Limits=> 11/7/2019 Pipe#=> 01 Expiration date for these Limits=> 4/15/2023 40 CFR#_> 433 The Permittee may discharge from this specific if not applicable put N/A Pipe number according to these specific dates, THE LIMITS ON THIS PAGE ARE,(Check one below): effluent limits, and monitoring requirements LIMITS for ENTIRE permit period => Yes INTERIM Limits for period# 1 => INTERIM Limits for period#2 => FINAL Limits Page => Concentration Limits Mass Limits Monitoring Frequency Sample Collection Surcharge Monthly Monthly Method Daily Max Limit*** Average Units Daily Max Average Units By Industry* By POTW (C or G) 1 Flow .014 MGD Daily/Continuous 1/3mo 2 BOD mg/1 1/3mo C 3 TSS 300 mg/1 1/3mo C 4 Temperature Every Sample 1/3mo ---- 5 PH***** Every Sample 1/3mo G OTHER PARAMETERS;Please List Alphabetically 6 Ammonia Nitrogen 25 mg/1 1/3mo C 7 Cadmium .070 mg/1 1/3 1/3mo C 8 T. Chromium 1.71 mg/1 1/3 1/3mo C 9 Copper .100 mg/1 1/3 1/3mo C 10 T.Cyanide .650 mg/I 1/3 1/3mo G 11 COD 700 mg/1 1/3mo C 12 Lead .430 mg/1 1/3 1/3mo C 13 Nickel 2.38 mg/1 1/3 1/3mo C 14 Oil&Grease**** mg/1 1/6mo 1/6mo G 15 Silver .010 mg/1 1/3 1/3mo C 16 Zinc 1.48 mg/1 1/3 1/3mo C 17 **TTO 2.13 mg/1 Semi-annually G 18 *Industries must submit report to City WWTP monthly by the 15th day of the following month. **Reporting Total Toxic Organics: Permittees must submit a certified analysis for TTOs. If the analysis indicates compliance a certification statement should be submitted every 6 months(See Part II(5d)). If the first analysis indicates non-compliance a second analysis is required. All analyses reported must be performed by a laboratory certified by the State of North Carolina to perform TTO analyses. ***Surcharge imposed for all in excess of: (See above)(TSS,Ammonia Nitrogen,and COD) ****Industries submit oil and grease analysis semi-annually between January-June and July-December for preceding six months per instructions in Part(la)of this permit. *****pH shall not be less than 6.0 nor greater than 11.0 Standard Units. Note: Composite sampling and Grab samples will be done by both the industry and the POTW. The Industry does not sample for BOD, TSS,COD,Ph,Temperature,Ammonia Nitrogen 4