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HomeMy WebLinkAbout19991340 Ver 1_Complete File_20011024I TECHNICAL SPECIFICATIONS TABLE OF CONTENTS ' TITLE PAGE TABLE OF CONTENTS SECTION 1 - GENERAL REQUIREMENTS . . . . . . ' 1.1 SECTION INCLUDES . . 1.2 SUMMARY OF WORK . 1.3 MEASUREMENT AND PAYMENT . SECTION 2.1 2 - TEMPORARY FACILITIES SECTION INCLUDES 2.2 MEASUREMENT AND PAYMENT . 2.3 TEMPORARY SANITARY FACILITIES . . . 2.4 BARRIERS . . . . . . . . . . . . . 2.5 TRAFFIC CONTROL ' 2.6 STAGING AREA 2.7 COORDINATION WITH OWNER AND OTHER C ONTRACTORS . . . . . . . . . . . . . 2.8 PROTECTION OF EXISTING FACILITIES, ' S TRUCTURES AND SERVICES 2.9 PROTECTION OF INSTALLED WORK . . . 2.10 TEMPORARY ACCESS . . . . . . . . . 2.11 PROGRESS CLEANING AND WASTE REMOVAL 2.12 EROSION CONTROL . . 2.13 FINAL CLEANING . . . . . . . . . . SECTION 3 - QUALITY CONTROL . . . . . . 3.1 SECTION INCLUDES 3.2 MEASUREMENT AND PAYMENT . . . . . . 3.3 REFERENCES ' 3.4 PLANTING OBSERVATION 3.5 CONSTRUCTION OBSERVATION 3.6 SOIL TESTING . . . . . . . . . . . 3.7 CONCRETE TESTING . . . . . . . . . ' 3.8 NOTICE REQUIRED FOR TESTING . . . SECTION 4 - SITE PREPARATION . . . . . . . . 4.1 SECTION INCLUDES . . . . . . . . . 4.2 MEASUREMENT AND PAYMENT . . . . . ' 4.3 UTILITY LOCATION AND PROTECTION . 4.4 SEDIMENTATION AND EROSION CONTROL . 4.5 CLEARING, GRUBBING, AND STRIPPING . ' 4.6 DEWATERING . . . . . . . . . . . . SECTION 5 - EXCAVATION . . . . . . . . . . . 5.1 SECTION INCLUDES . . . . . . . . . ' 5.2 5.3 MEASUREMENT AND PAYMENT REFERENCES 5.4 PREPARATION . 5.5 EXCAVATING . . . . . . . . . . . . ' 1.6 5.7 PLANTING PREPARATION TOLERANCES 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 SECTION 6 - FILLING, BACKFILLING AND COMPACTION . 6 6.1 SECTION INCLUDES . . . . 6 6.2 MEASUREMENT AND PAYMENT . . . . . 6 6.3 REFERENCES . . . . . . . . . . . . 6 6.4 FILL MATERIALS . . . . . . . . . . 6 6.5 PREPARATION . . . . . . . . . . . . 6 6.6 BACKFILLING, FILLING, AND SURFACE P REPARATION . . . . . . . . . . . . . 6 6.7 COMPACTION AND QUALITY CONTROL . . 7 6.8 PROTECTION OF FINISHED WORK . . . . 8 6.9 TOLERANCES 8 SECTION 7 - CONCRETE CONSTRUCTION . . . . . . 8 7.1 SECTION INCLUDES . . . . . . . . . 8 7.2 MEASUREMENT AND PAYMENT 8 7.3 REFERENCES . . . . . . . . . . . . 8 7.4 QUALIFICATIONS . . . . . . . . . . 8 7.5 MATERIALS . . . . . . . . . . . . . 9 7.6 FORMS . . . . . . . . . . . . . . . 11 7.7 REINFORCEMENT . . . . . . . . . . . 11 7.8 CONCRETE MIX . . . . . . . . . . . 12 7.9 PLACING CONCRETE . . . . . . . . . 12 7.10 GROUTING . . . . . . . . . . . . . 13 7.11 CONCRETE TESTING . . . . . . . . . 13 7.12 FINISHING . . . . . . . . . . . . . 13 7.13 CONCRETE JOINTS . . . . . . . . . . 13 7.14 REMOVING FORMS . . . . . . . . . . 14 7.15 REPAIR OF CONCRETE . . . . . . . . 14 7.16 PROTECTION FROM COLD WEATHER . . . 14 7.17 CURING . . . . . . . . . . . . . . 15 7.18 CONTRACTOR WARRANTY . . . . . . . . 15 7.19 SUBMITTALS . . . . . . . . . . . . 15 SECTION 8 - OUTLET CONTROL STRUCTURE . . . . 16 8.1 SECTION INCLUDES . . . . . . . . . 16 8.2 MEASUREMENT AND PAYMENT . . . . . . 16 8.3 REFERENCES . . . . . . . . . . . . 16 8.4 MATERIALS . . . . . . . . . . . . . 17 8.5 CAST-IN-PLACE CONCRETE RISER . . . 19 8.6 OUTLET BARREL & CULVERT PIPE . . . 19 8.7 INTERNAL FLOW CONTROL DEVICE AND TRASH R ACKS . . . . . . . . . . . . . . . . 20 8.8 EXTERNAL FLOW CONTROL DEVICE . . . 21 8.9 OUTLET HEADWALL . . . . . . . . . . 21 8.10 OUTLET PROTECTION APRON . . . . . . 21 8.11 SEEPAGE PROTECTION DIAPHRAGM . . . 21 8.12 CONTRACTOR WARRANTY . . . . . . . . 22 8.13 SUBMITTALS . . . . . . . . . . . . 22 SECTION 9 - SEDIMENT AND EROSION CONTROL MEASURES . . . . . . . . . . . . . . . . 22 9.1 SECTION INCLUDES . . . . . . . . . 22 9.2 MEASUREMENT AND PAYMENT . . . . . . 22 9.3 REFERENCES . . . . . . . . . . . . 22 9.4 GENERAL . . . . . . . . . . . . . . 23 9.5 MATERIALS . . . . . . . . . . . . . 23 9.6 MANHOLES . . . . . . . . . . . . . 25 9.7 PLASTIC DRAINAGE PIPE . . . . . . . 25 9.8 OUTLET PROTECTION APRONS . . . . . 26 9.9 LEVEL SPREADERS . . . . . . . . . . 27 9.10 SEDIMENT FOREBAYS . . . . . . . . . 27 9.11 ACCESS ROAD 27 9.12 CONTRACTOR WARRANTY . . . . . . . . 27 9.13 SUBMITTALS . . . . . . . . . . . . 28 SECTION 10 - EMERGENCY SPILLWAY . . . . . . . 28 10.1 SECTION INCLUDES . . . . . . . . . 28 10.2 MEASUREMENT AND PAYMENT . . . . 28 10.3 REFERENCES . . . . . . . . . . . . 28 10.4 GENERAL . . . . . . . . . . . . . . 28 10.5 MATERIALS . . . . . . . . . . . . . 29 10.6 SUBGRADE PREPARATION . . . . 29 10.7 INSTALLATION OF WOVEN FILTER FABRIC 29 10.8 INSTALLATION OF ARTICULATED CONCRETE BLOCKS . . . . . . . . . . . . . . 30 10.9 FINISHING 30 10.10 CONTRACTOR WARRANTY . . . . . . . . 30 10.11 SUBMITTALS . . . . . . . . . . . . 30 SECTION 11 - EMBANKMENT BLANKET DRAIN . . . . 31 11.1 SECTION INCLUDES . . . . . . . . . 31 11.2 MEASUREMENT AND PAYMENT . . . . . . 31 11.3 REFERENCES . . . . . . . . . . . . 31 11.4 GENERAL . . . . . . . . . . . . . . 31 11.5 MATERIALS . . . . . . . . . . . . . 31 11.6 EXECUTION . . . . . . . . . . . . . 32 11.7 CONTRACTOR WARRANTY . . . . . . . . 32 11.8 SUBMITTALS . . . . . . . . . . . . 32 SECTION 12 - WETLAND PLANTING . . . . . . . . 33 12.1 SECTION INCLUDES . . . . . . . . . 33 12 2 MEASUREMENT AND . PAYMENT . . . . . . 33 12.3 REFERENCES . . . . . . . . . . . . 33 12.4 GENERAL . . . . . . . . . . . . . . 33 12.5 CONTAINER GROWN PLANTS . . . . . . 33 12.6 BARE ROOT PLANTS . 33 12.7 PLANT STAKES AND CUTTINGS . . . 33 12.8 PLANT SUBSTITUTION . . . . . . . . 34 12.9 PLANTING PREPARATION . . . . . . . 34 ' 12.10 FULL WETLAND FOREST PLANTING . 34 12.11 SUPPLEMENTAL WETLAND FOREST PLANT ING . . . . . 34 ' 12.12 12.13 EMERGENT MARSH PLANTING . . . . . PLANTING PERIODS . . . . . . . . 34 34 12.14 . REMOVAL OF NUISANCE VEGETATION . . 34 12.15 WATER FOR PLANTINGS . . . . . . . . 35 ? 12.16 ECTION 1 SUBMITTALS 3 - PERMANENT . 35 SEEDING . . . . . . . 35 13.1 SECTION INCLUDES . . . . . . . . . 35 13.2 MEASUREMENT AND PAYMENT . . . . . 35 ' 13.3 REFERENCES . . . . . . . . . . . . . 35 13.4 GENERAL . 35 13.5 SEEDBED PREPARATION . . . . . . . . 35 13.6 SEEDING . . . . . . . . . . . . . . 36 13.7 SEEDING DATES . . . . . . . . . . . 36 ' 13.8 SOIL AMENDMENTS . 36 13.9 MULCH . . . . . . . . . . . . . . . 36 ECTION 14 - SITE MAINTENANCE . . . . . . . . 36 ? 14.1 SECTION INCLUDES . 36 14.2 MEASUREMENT AND PAYMENT . . . . . . 36 14.3 EXECUTION . . . . . . . . . . . . . 36 ?ECTION 15 - TEMPORARY SEDIMENT 6 EROSION CONTROL MEASURES . . . . . . . . . . . . 37 15.1 SECTION INCLUDES . . . . . . . . . 37 ' 15.2 15.3 MEASUREMENT AND PAYMENT . . . . . REFERENCES . 37 37 15.4 MATERIALS . . . . . . . . . . . . . . 37 15.5 SILT FENCE . . . . . . . . . . . . 37 15.6 TEMPORARY SEEDING . . . . . . . . . 37 F?ll SECTION 1 - GENERAL REQUIREMENTS SECTION 2 - TEMPORARY FACILITIES 1 1.1 SECTION INCLUDES General requirements and information related to the work including, summary of work, measurement and payment, and reference to SPECIAL CONTRACT PROVISIONS. 1.2 SUMMARY OF WORK The WEDDINGTON ROAD WETLAND MITIGATION project consists of the construction of a low earthen embankment with internal drainage, inlet and outlet flow control devices, and wetland planting. Refer to the contract Drawings and to these Specifications for project details. 1.3 MEASUREMENT AND PAYMENT All measurement and payment for services performed shall be as indicated in the SPECIAL CONTRACT PROVISIONS. As such, they are not defined in these technical Specifications. 2.1 SECTION INCLUDES Required temporary facilities including site access, temporary sanitary facilities, barriers, traffic control, construction staging area, Contractor coordination, protection of existing facilities and installed work, erosion control measures, and general site cleaning. 2.2 MEASUREMENT AND PAYMENT See SPECIAL CONTRACT PROVISIONS 2.3 TEMPORARY SANITARY FACILITIES Provide and maintain required sanitary facilities and enclosures. No permanent sanitary facilities exist at the project site. 2.4 BARRIERS Provide barriers to prevent unauthorized entry END OF SECTION to construction areas, to allow for Owner and Engineer access to site, and to protect existing structures and adjacent properties from damage due to construction operations. 2.5 TRAFFIC CONTROL Provide traffic control as required to protect the public safety. Conform to all requirements of State, County, City, or local laws and requirements for traffic control. Conformance with contract documents does not relieve the Contractor from responsibility for public safety. Weddington Road and Gateway Court are not currently open for public use, however access is not currently restricted. Construction operations are currently underway on adjoining sites. Project 97055-2 Page I 2.6 STAGING AREA The Owner will designate an area for staging of Contractor's equipment and construction materials for the duration of construction. This area shall be maintained so as to provide a sightly appearance and a safe working environment. No other area shall be used for this purpose without the approval of the Owner. Storage of oil or fuel shall be confined to the construction staging area. Refueling of all vehicles and equipment shall occur only in the staging area. Refueling of non-mobile equipment located outside of the staging area will be allowed with Owner approval. No refueling shall occur within fifty feet of the existing stream channel or the Rocky River. The Contractor shall take appropriate measures to ensure safe fueling procedures are followed. Contractor shall provide appropriate spill prevention measures. The Contractor shall Technical Specifications ' (c September 1999 Eddy Engineering, P.C. All rights reserved. provide a spill containment plan for both the staging area and the construction area. The plan shall include prevention, containment, and control of fuel or oil spillage from equipment storage, refueling, maintenance, and operation on site. The plan shall address both mobile and non-mobile equipment used during construction. Emergency spill cleanup equipment for oil and fuel spills shall be stored on site. The Contractor shall notify the Owner, and all applicable agencies within 24 hours of any spill. 2.7 COORDINATION WITH OWNER AND OTHER CONTRACTORS Perform coordination with Owner and schedule work to ensure limited disruption of daily operations at adjoining construction sites, and any other contractors on-site. Obtain approval from Owner prior to the disruption of any access to site utilities, structures, or locations. Obtain Owner approval for the disruption of any utility services without regard to duration. Provide continuous representation/point of contact for Owner during all site activities. Coordinate for access to construction site to reduce the potential for disruption and lack of productivity of other contractors on adjoining sites and other contractors on-site. Access to construction site shall be limited to the entrance designated on the plans or designate by the Owner. Only access points approved by the Owner shall be used during construction. 2.8 PROTECTION OF EXISTING FACILITIES, STRUCTURES AND SERVICES The project vicinity to include existing access routes will continue to be used for daily operations by Owner and other contractors throughout the duration of construction. The Contractor shall protect existing facilities, structures, and services throughout the duration of construction and provide special protection where specified in individual specification sections. Provide temporary and removable protection for existing structures and service. Control activity in immediate vicinity of facilities, structures, and services to prevent damage. Any facility, structure, or services disturbed or damaged, either intentionally or unintentionally, shall be removed and reinstalled or repaired to the Owner's satisfaction. Repairs to or replacement of facilities, structures, or services shall be performed at the expense of the Contractor. Repairs and/or replacement shall occur without additional cost to the Owner. 2.9 PROTECTION OF INSTALLED WORK Protect installed work and provide special protection where specified in individual specification SECTIONS. Provide temporary and removable protection for installed work and products. Control activity in immediate work area to prevent damage. Any installed work disturbed or damaged, shall be removed and reinstalled or repaired to the Engineer's satisfaction. Repairs to or replacement of installed work shall be performed at the expense of the Contractor. Repairs and replacement shall occur without additional cost to the Owner. 2.10 TEMPORARY ACCESS Contractor shall provide and maintain a gravel access road to Gateway Court from approximate station 15+00 on new embankment centerline. Contractor shall grade temporary access to an alignment and grade that will avoid existing utilities, remain on property controlled by the Owner, and be passable by passenger vehicles and tandem axle dump trucks. Alignment and grade shall be subject to approval or rejection by the Engineer. Owner may elect to leave access in place or require it to be removed. 2.11 PROGRESS CLEANING AND WASTE REMOVAL Maintain areas free of waste materials, debris, and rubbish. Maintain site in a clean and orderly condition. Collect and remove waste materials, debris, and rubbish from site daily and dispose off site. Remove temporary utilities, equipment, facilities, and materials prior to Final Application for Payment inspection. Restore existing facilities used during construction to original condition. 2.12 EROSION CONTROL Contractor shall be responsible for preventing erosion on the site and sedimentation off the site. Methods shall be employed as recommended in the North Carolina Erosion and Sediment Control Planning and Design Manual, latest edition. 2.13 FINAL CLEANING Execute final cleaning prior to final project assessment. Clean site and all installed work. Remove waste and surplus construction materials, rubbish, and construction facilities from the site. END OF SECTION Project 97055-2 3J September 1999 Eddy Engineering, P.C. All rights reserved. Page 2 Technical Specifications f] SECTION 3 - QUALITY CONTROL 3.1 SECTION INCLUDES Observation of construction, wetland forest planting (both full and supplemental), and emergent marsh planting. Independent testing laboratory soil and concrete testing and reporting. 3.2 MEASUREMENT AND PAYMENT See SPECIAL CONTRACT PROVISIONS. Unless indicated otherwise, the Owner will arrange and pay for initial planting observation, soils testing, and concrete testing for quality assurance. Re-observation testing required because of non-conformance to plans or Specifications shall be charged against any money owed to Contractor. Contractor is encouraged to perform quality control checks and testing at Contractor's expense to reduce the possibility of rejected work. 3.3 REFERENCES For products or workmanship specified by association, trade, or other consensus, comply with requirements of the standard, except when more rigid requirements are specified or are required by applicable codes. Conform to reference standard by date of issue on date of Contract Documents, except where a specific date is established by code. 1 SECTION 6 (Filling, Backfilling, and Compaction) of these Specifications SECTION 7 (Concrete Construction) of these Specifications ' SECTION 12 (Wetland Planting) of these Specifications ' When the Specifications or Drawings differ from the requirements of the above-referenced documents, the more stringent requirements shall apply. ' 3.4 PLANTING OBSERVATION The Owner will arrange and pay for an independent wetland consultant to observe wetland stream bank planting as required in these Specifications. Reports will be submitted concurrently to the Engineer, Owner, and Contractor, indicating observations indicating compliance or non-compliance with Contract Documents. Observation of planting operations does not relieve Contractor of obligation to perform Work to contract requirements. The Contractor shall allow observation personnel access to materials (see wetland plantings specified in SECTION 12), and the construction site as required. Observer shall not have the authority to alter planting or other parts of the work. Changes may only be made by written change order approved by the Owner. 3.5 CONSTRUCTION OBSERVATION The Owner will arrange and pay for an independent party to observe construction operations as required in these Specifications. Reports (either verbal or written) shall be submitted concurrently to the Engineer, Owner, and Contractor, indicating observations indicating compliance or non-compliance with Contract Documents. Observation of construction operations does not relieve Contractor of obligation to perform Work to contract requirements. The Contractor shall allow observation personnel access to materials, and the construction site as required. 3.6 SOIL TESTING The Owner will arrange and pay for independent soil laboratory testing as required in these Specifications. Reports will be submitted concurrently to the Engineer, Owner, and Contractor, indicating observations and results of tests and indicating compliance or non-compliance with Contract Documents. Testing or inspecting does not relieve Contractor of obligation to perform Work to contract requirements. The Contractor shall allow testing personnel access to materials and the construction site as required. 3.7 CONCRETE TESTING The Owner will arrange and pay for slump, air entrainment, and laboratory compressive strength testing as required in these Specifications. Results of slump and compressive strength tests will be documented and will be submitted concurrently to the Engineer, Owner, and Contractor, indicating observations and results of tests and indicating compliance or non-compliance with Contract Documents. Concrete testing shall be performed in accordance with these Specifications as described in SECTION 7.11 (Concrete Testing). Testing or inspecting does not relieve Contractor of obligation to perform Work to contract requirements. 3.8 NOTICE REQUIRED FOR TESTING Contractor shall provide owner at least 24 hours notice for any work requiring concrete testing, soil testing, or planting observation. END OF SECTION 1 Project 97055-2 Page 3 Technical Specifications 1 !0 September 1999 Eddy Engineering, P.C. All rights reserved. SECTION 4 - SITE PREPARATION 4.1 SECTION INCLUDES Site preparation shall consist of utility location and protection, clearing, grubbing and stripping of the work area, and construction of any required temporary construction access routes. 4.2 MEASUREMENT AND PAYMENT See SPECIAL CONTRACT PROVISIONS 4.3 UTILITY LOCATION AND PROTECTION The Contractor shall locate all existing utilities and mark for identification. Contractor shall provide means for protecting utilities from any damage during site work. Repair of damaged utilities shall be at Contractor's expense. Coordination should be made with Owner to locate and mark site specific utilities. NC ONE CALL (1-800-632- 4949) 4.4 SEDIMENTATION AND EROSION CONTROL Contractor shall be responsible for preventing erosion on the site and sedimentation off the site. Methods shall be employed as recommended in the North Carolina Erosion and Sediment Control Planning and Design Manual, latest edition. The Contractor shall control sedimentation ' runoff with methods approved by the Engineer during the course of construction of this Project. Due to the magnitude of the clearing and grubbing associated with this Project, an Erosion Control Plan will be required. Temporary sediment and erosion measures are discussed in Section 15. The Contractor shall conform to all the rules, regulations, laws, and ordinances of the State of North Carolina, and of all other authorities having jurisdiction. 4.5 CLEARING, GRUBBING, AND STRIPPING Conform to applicable code for environmental requirements, disposal of debris, and erosion and sedimentation control as described above. Coordinate clearing work with utility owners and operators as described above. Establish a schedule for daily removal of debris from the site. Debris may not be stockpiled on site. Clear areas required for access to site and execution of Work. Remove trees, stumps, other wood, metal, or rubble debris within work areas. Remove stumps, main root ball, and all roots with a diameter greater than 2 inches. Leave area in a clean and neat condition. Grade site surface daily to control the direction of channelized flow and prevent free standing surface water. In areas where stream restoration will be implemented, the existing top six inches of soil should be removed and stored prior to excavation, construction, or reconstruction efforts. 4.6 DEWATERING Comply with all rules, regulations, laws, and ordinances of the State of North Carolina, and of all other authorities having jurisdiction. Provide without additional cost to the Owner all labor, materials, equipment, and services necessary to make the Work comply with such requirements. Install all barriers, erosion and sedimentation control, silt fences, turbidity curtains, and other measures as required to prevent off-site sedimentation. Grade and ditch the site or provide sumps and pumps as necessary to direct surface runoff away from open excavations and subgrade surfaces. Provide and maintain temporary trenches, drain pipes, sumps, and other equipment to keep all excavations dry. Collect and remove all groundwater seepage, surface runoff, and wastewater from construction activities. All water pumped or drained from the Work shall be disposed of in a manner that will not result in undue interference with other work or damage to adjacent properties, other surfaces, structures, and utilities. Suitable temporary pipes, flumes, or channels shall be provided for water that may flow along or across the site of the Work. All water due to the dewatering operation shall be legally disposed of in accordance with all applicable state and federal regulations and other applicable regulations. Under no circumstances place fill in excavations containing standing water without approval of the Engineer. END OF SECTION Project 97055-2 Page 4 Technical Specifications O September 1999 Eddy Engineering, P.C. All rights reserved. L ? I SECTION 5 - EXCAVATION 5.1 SECTION INCLUDES Provide all necessary equipment and labor to excavate for construction of wetland embankment, appurtenances, and other site work as shown on the Drawings without damage or interruption of utility service. 5.2 MEASUREMENT AND PAYMENT See SPECIAL CONTRACT PROVISIONS 5.3 REFERENCES Occupational Safety and Health Administration - Construction Standards for Excavations, 29 CFR Part 1926.650-.652. When the Specifications or Drawings differ from the requirements of the above-referenced documents, the more stringent requirements shall apply. 5.4 PREPARATION Locate, identify, and protect utilities that remain from damage as described in SECTION 4.3. Notify utility companies and coordinate for and/or install protection of utilities. 5.5 EXCAVATING Protect all utilities and structures that may be damaged by excavating work. In areas where wetland embankment will be constructed, the existing top six inches of soil (or greater if deemed of sufficient quality by the Engineer) shall be removed and stored prior to construction. Excavate subsoil to accommodate construction of wetland embankment keyway, embankment, appurtenances, and other site work as shown on the Drawings. In areas where new wetlands will be constructed, the existing top six inches of soil (or greater if deemed of sufficient quality by the Engineer) shall be removed and stored prior to construction. These areas shall be undercut 18" below the final grade specified on the plans. These areas will be backfilled to final grade with topsoil or other suitable material (deemed of sufficient quality by the Engineer) as described in SECTION 6 (Filling, Backfilling and Compaction). Perform Work in accordance with Occupational Safety and Health Administration (OSHA)- Construction Standards for Excavations, 29 CFR Part 1926.650-.652. Provide trench and excavation protection as required. Slope banks with machine to stable slope or flatter until shored. Grade top perimeter of excavation to prevent surface water from draining into excavation. Where required to protect utilities, perform excavation by hand. Remove cemented subsoil, boulders, and rock. Cemented subsoil, boulders, and rock shall be defined as materials which can not be readily broken down to less than 1/4 cu. yd. solid volume by concentrated effort of a track- mounted excavator, equivalent to a Caterpillar 320, equipped with rock teeth. Notify Engineer if subsurface conditions require excavation of larger cemented subsoil, boulders, and rock, and discontinue Work in affected area until notified to resume work. If cemented subsoil, boulders, or rock greater than ?i cu. yd. solid volume is encountered above required excavation, Engineer may direct adjustment in construction elevations. Adjustment of elevations shall not be a basis for additional payment. Correct areas over excavated in accordance with SECTION 6 (Filling, Backfilling, and Compaction). Stockpile suitable excavated material on-site for re-use in backfill. Stockpile location shall be subject to Owner approval. 5.6 PLANTING PREPARATION Redistribute stockpiled top soil, new top soil, or a combination of the two along constructed embankment and in other areas where permanent seeding will be implemented as described in SECTION 13 (Permanent Seeding) of these Specifications. In areas where new wetlands will be constructed, remaining stored topsoil shall be evenly distributed to a depth sufficient to obtain the final grade as shown on the Drawings. All areas where topsoil is distributed shall be disked or harrowed to ensure soil aeration and to increase the surface roughness prior to planting or seeding. 5.7 TOLERANCES Top surface of fill, backfill, topsoil, and concrete sand blanket drain (where applicable): Plus or minus one inch from required elevations. Top surface of wetland embankment (where applicable): Plus or minus one inch from required elevations. Top surface of emergency spillway (where applicable): Plus or minus one inch from required elevations. Top surface of constructed wetland undercut (where applicable): Plus or minus one inch from required elevations. END OF SECTION Project 97055-2 Page 5 0 September 1999 Eddy Engineering, P.C. All rights reserved. Technical Specifications SECTION 6 - FILLING, BACKFILLING AND COMPACTION 6.1 SECTION INCLUDES Provide all necessary equipment and labor to perform filling, backfilling and compaction necessary for construction of wetland embankment, appurtenances, and other site work as shown on the Drawings without damage or interruption of utility service. Replacement of removed topsoil shall be as described in SECTION 5.6 (Planting Preparation) of these Specifications. 6.2 MEASUREMENT AND PAYMENT See SPECIAL CONTRACT PROVISIONS 6.3 REFERENCES ASTM D698 - Test Methods for Moisture-Density Relations of Soils and Soil-Aggregate Mixtures, Using 5.5 lb. Rammer and 12-inch Drop ASTM D1556 - Test Method for Density of Soil in Place by the Sand-Cone Method ASTM D2922 - Test Methods for Density of Soil and Soil-Aggregate in Place by Nuclear Methods (Shallow Depth) ASTM D3017 - Test Methods for Water Content of Soil and Rock in Place by Nuclear Methods (Shallow Depth) ASTM D2487 - Classification of Soils for Engineering Purposes ' When the Specifications or Drawings differ from the requirements of the above-referenced documents, the more stringent requirements shall apply. ' 6.4 FILL MATERIALS Soil excavated during construction and stockpiled may be re-used as fill provided that it can be conditioned and compacted as specified. Supplement or replace excavated soils with ordinary fill as needed to complete work. Ordinary fill shall be any soil classified as SM or SC under ASTM D2487 with a plasticity index of 4 or greater. Suitable borrow material may be available within the vicinity of the project site but must be identified by a Geotechnical Engineer The Contractor shall obtain results of a Standard Proctor test, Atterberg Limits test, and classification in accordance with ASTM D2487, and submit to the Engineer for approval. If soil excavated during cut operations is not re-used, it shall be removed from the site to an appropriate disposal facility at no additional charge to Owner. The Contractor shall be responsible for the payment of all fees associated with transportation and disposal of unusable materials. Material Specifications for construction of the embankment blanket drain are discussed in Section 11 (Embankment Blanket Drain). 6.5 PREPARATION Compact subgrade to density requirements for subsequent backfill materials. Cut out soft areas of subgrade not capable of compaction in place or deemed insufficient by the Engineer. Backfill with material and compact to density equal to or greater than requirements for subsequent fill material. All sections prepared for construction of the embankment shall be subject to approval of the Engineer prior to the placement of any fill for the construction of the keyway or embankment. Construction of the keyway shall be as shown on the plans. The final size and dimensions of the keyway shall be determined by the Engineer at the time of construction. 6.6 BACKFILLING, FILLING, AND SURFACE PREPARATION Backfill areas to contours and elevations with unfrozen materials. Do not backfill over porous, frozen, or spongy subgrade surfaces. Employ a placement method that does not disturb or damage other work. Place backfill and fill in loose level lifts not to exceed six inches in thickness before compaction. Make gradual grade changes. Blend slope into level areas. Slope grade minimum 2 inches in 10 feet, unless noted otherwise. Earth fill in dams, levees and other structures designed to restrain the movement of water shall be placed so as to meet the following additional requirements: 1. The distribution of materials throughout each zone shall be essentially uniform and the fill shall be free from lenses, pockets, streaks or layers of material differing substantially in texture or gradation from the surrounding materials. 2. Backfill areas to contours and elevations with unfrozen materials. Do not backfill over porous, frozen, or spongy subgrade surfaces. Employ a placement method that does not disturb or damage other work. Place backfill and fill in loose level lifts not to exceed six inches in thickness before compaction. Make gradual grade changes. Blend slope into level areas. Slope grade minimum 2 inches in 10 feet, unless noted otherwise. 3. If the surface of any layer becomes too hard and smooth for proper bond with the succeeding layer, it shall be scarified parallel to the axis of the fill to a depth Project 97055-2 Page 6 Technical Specifications I 0 September 1999 Eddy Engineering, P.C. All rights reserved. of not less than 2 inches before the next layer is placed. ' 4. The top surfaces of embankments shall be maintained approximately level during construction, except that a crown or cross- slope of not less than 2% shall be maintained to insure effective drainage, and except as otherwise specified for drain fill zones. If the Drawings or Specifications require, or the Engineer directs, that fill be placed at a higher level in one part of an embankment than another, the top surface of each part shall be maintained as specified above. ' S. Dam embankments shall be constructed in continuous layers from abutment to abutment except where openings to facilitate ' construction or to allow the passage of stream flow during construction are specifically authorized in the Contract. 6. Embankments built at different levels as described under SECTION 6.6-4 or -5 above shall be constructed so that the slope of the bonding surfaces between embankment in place and embankment to be placed is not ' steeper than 2 feet horizontal to 1 foot vertical. In areas where existing embankment is to be flattened, topsoil shall be removed as described in SECTION ' 5.5 (Excavating). New embankment material shall be benched into existing slope as shown on the plans. Short bench levels shall be formed to a slope of 2H:1V or 1 flatter, based on existing slope conditions as determined by the Engineer at the time of construction. Benching shall be constructed in such a fashion as to inhibit the formation of preferential planes of slope failure. The bonding surface of the embankment in place shall be stripped of all loose material, and shall be scarified, moistened and recompacted when the new fill ' is placed against it as needed to insure a good bond with the new fill and to obtain the specified moisture content and density in the junction of the in-place and new ' fill. Any variation to this method of tying new fill into the existing embankment shall be determined in the field at time of construction by the Engineer. Any pipes installed in the embankment as part of the outlet control structure shall be installed and bedded as described in SECTION 8 (Outlet Control Structure). Earth fill in areas where new wetlands will be constructed shall be placed so as to meet the following additional requirements: Stockpiled topsoil shall be evenly distributed to a depth sufficient to obtain the final grade as shown on the Drawings. 2. The distribution of materials throughout each zone shall be essentially uniform and the fill shall be free from material differing substantially in texture or gradation from the surrounding materials. Backfill areas to contours and elevations with unfrozen materials. Employ a placement method that does not disturb or damage other work. Place Backfill and fill in loose level lifts not to exceed twelve inches in thickness. Make gradual grade changes. Blend slope into level areas. Slope grade minimum 2 inches in 10 feet, unless noted otherwise. All areas where topsoil is distributed shall be disked or harrowed to ensure soil aeration and to increase the surface roughness prior to planting or seeding. 6.7 COMPACTION AND QUALITY CONTROL For construction of wetland embankment, maintain moisture content of backfill and fill to within two percent of the optimum moisture content by ASTM D698 for the particular soil being placed. Compact to greater than or equal to 95 percent of the maximum dry density by ASTM D698 for the particular soil being placed. Lift thickness shall not exceed 6". For backfill around concrete structures (both precast and cast-in place), maintain moisture content of backfill and fill to within two percent of the optimum moisture content by ASTM D698 for the particular soil being placed. Compact to greater than or equal to 95 percent of the maximum dry density by ASTM D698 for the particular soil being placed. Lift thickness shall not exceed 6" and shall be placed uniformly around the entire outside edge of the structure so as not to create a non-uniform soil load condition. For load bearing cast-in-place structures, no backfilling shall be permitted until the concrete has reached one-hundred per cent (1008) of its specified 28-day strength. For construction of blanket drain within embankment, place filter sand to grade and thickness as shown on plans. Filter sand shall be compacted to a relative density of 70% or greater. Lift thickness shall not exceed 6". For construction of new wetland areas, place topsoil or other approved material to grade and thickness as shown on plans. Topsoil shall be compacted to a relative density of 85% or greater. Lift thickness shall not exceed 12". Independent testing laboratory (SECTION 3 - Quality Control) shall monitor backfill and fill placement. In-place density tests shall be performed at least every two feet in elevation within the fill or backfill and within the top one foot of fill or backfill where the higher density requirement applies. If tests indicate backfill or fill material Project 97055-2 Page 7 Technical Specifications 0 September 1999 Eddy Engineering, P.C. All rights reserved. does not meet specified requirements, remove, replace, and retest backfill or fill. 6.8 PROTECTION OF FINISHED WORK Protect finished work. Reshape and re-compact fills subjected to vehicular traffic or damaged by erosion. 6.9 TOLERANCES Top surface of fill, backfill, topsoil, and filter sand blanket drain (where applicable): Plus or minus one inch from required elevations. Top surface of wetland embankment (where applicable): Plus or minus one inch from required elevations. Top surface of emergency spillway (where applicable): Plus or minus one inch from required elevations. Top surface of constructed wetlands (where applicable): Plus or minus one inch from required elevations. END OF SECTION SECTION 7 - CONCRETE CONSTRUCTION 7.1 SECTION INCLUDES This SECTION consists of the general requirements for the construction of all incidental concrete whether of precast or cast-in-place construction. 7.2 MEASUREMENT AND PAYMENT See SPECIAL CONTRACT PROVISIONS 7.3 REFERENCES The following Specifications and methods form a part of this specification: ACI 301 - Specifications for Structural Concrete for Buildings ACI 304 - Recommended Practice for Measuring, Mixing, Transporting, and Placing Concrete ACI 305R - Hot Weather Concreting ACI 306R - Cold Weather Concreting 1 1 ' Project 97055-2 ACI 308 - Standard Practice for Curing Concrete ACI 318 - Building Code Requirements for Reinforced Concrete ACI 347 - Recommended Practice for Concrete Formwork ACI SP-66 - American Concrete Institute - Detailing Manual ASTM A82 - Cold Drawn Steel Wire for Concrete Reinforcement ASTM C94 - Ready-Mix Concrete ASTM D412 - Vulcanized Rubber and Thermoplastic Rubbers and Thermoplastic Elastomers - Tension ASTM D994 - Preformed Expansion Joint Filler for Concrete (Bituminous Type) CRSI - Concrete Reinforcing Steel Institute - Manual of Standard Practice PS 1 - Construction and Industrial Plywood When the Specifications or Drawings differ from the requirements of the above- referenced documents, the more stringent requirements shall apply. 7.4 QUALIFICATIONS This qualifications provision is a condition of the Contract, of the essence of the Contract, and as such, shall be taken into account by the Contractor. C September 1999 Eddy Engineering, P.C. All rights reserved. Page 8 Technical Specifications ' 1. Reinforcing Steel Fabricator: The fabricator shall have not less than five (5) years experience in the fabrication of ' reinforcing steel and shall have previously fabricated not less than five (5) projects similar in scope to this project. a. It is the intent of the Drawings and these Specifications that reinforcing steel for this project be fabricated in an established first-class fabricating shop employing qualified personnel and accurate methods and equipment. These requirements are of the essence for the expeditious completion of the ' structural concrete work with an absolute minimum of replacement of reinforcing steel resulting from shop errors. ' b. When directed by the Engineer, the fabricator shall submit a written description of fabrication ability, including facilities, personnel and a list of similar completed projects. 2. Reinforcing Steel Erector: a. The erector shall have not less than three (3) years experience in the erection of reinforcing steel and shall have previously erected not less than three (3) projects similar in scope to this project. b. When directed by the Engineer, the erector shall submit a written ' description of reinforcing steel erection ability, including equipment, personnel and a list of similar completed projects. ' 3. The Concrete Producer: The concrete producer shall have not less than ' five (5) years experience in the production of structural concrete and shall have previously supplied concrete for not less than five (5) projects similar in scope to this project. Batch Plants shall comply with the requirements of "Guide for Measuring, Mixing, Transporting, and Placing Concrete," ACI 304R-89, with sufficient capacity to produce concrete of the quality specified in quantities required to meet the construction schedule. All plant facilities are subject to inspection by testing laboratories employed by the Owner and the acceptance of the Engineer. b. All concrete mixers, stationary or transit-mix, shall be conventional rotating or turbine type and shall be equipped with revolution counters in proper working order. All equipment shall conform to the requirements of "Standard Specification for Ready-Mixed Concrete," ASTM C 94- 90, unless otherwise modified by these project Specifications. 4. Testing Agencies: The Owner will retain and pay for the services of an independent testing laboratory or qualified technician working under the direct supervision of the Engineer to ensure that the concrete test cylinders are prepared in accordance with ASTM standards. Testing agencies employed for concrete testing and inspection services shall conform to the requirements of "Standard Practice for Use in the Evaluation of Testing and Inspection Agencies as Used in Construction," ASTM E 329-90. When requested by the Engineer, each testing agency shall provide satisfactory evidence to the Engineer that an inspection of its facilities within the previous 30 months was made by the Cement and Concrete Reference Laboratory of the National Bureau of Standards, or acceptable equivalent agency, and that any deficiencies mentioned in the report of that inspection have been corrected. Accreditation as a Class I or II Laboratory by BACTL (Board of Accreditation of Concrete Testing Laboratories, Inc.) will suffice as evidence of the laboratory meeting these ASTM requirements. Test reports shall be furnished to the Engineer in triplicate immediately following each day's testing. 7.5 MATERIALS 1. Reinforcing Bars: Bars shall be rolled from new billet- steel of domestic manufacture conforming to "Standard Specification for Deformed and Plain Billet-Steel Bars for Concrete Reinforcement," ASTM A 615-90, Grade 60. Reinforcement shall be furnished, fabricated and placed in conformity with the shape and dimensions shown on the plans and as specified. b. Welded wire mesh shall conform to "Standard Specifications for Welded Steel Wire Fabrics for Concrete Reinforcement," ASTM A-185. Wire mesh steel shall be Grade 60 unless indicated otherwise. Deformed bars must be used. Bars deformed by cold twisting or bars from re-rolled stock will not be acceptable, except by special permission of the Project 97055-2 Page 9 Technical Specifications C September 1999 Eddy Engineering, P.C. All rights reserved. 1 Engineer. The Contractor's Proposal shall be based on reinforcement steel as specified, not on steel from re- rolled stock. d. Unless otherwise noted on the Drawings, all reinforcing bars shall be bent cold in the shop to the required configuration. No field bending or heating of reinforcing bars will be permitted. e. No bars partially embedded in concrete shall be field bent. 2. Metal Accessories: Only metal accessories conforming to the following shall be used for the support of the reinforcing bars: a. High chairs with sand plates (HCP) shall be used to support reinforcing steel in footings and other members in contact with the earth. Wire shall not be less than #4 and plate shall not be less than 20 gauge. HCP shall be constructed with one, approximately square, sand plate. b. CRSI "Class 2 - Type B - Stainless Steel Protected Bar Supports" shall be provided to support all reinforcing steel in members to be left permanently exposed to view. Such supports shall be constructed of stainless steel containing not less than 16% chromium. c. CRSI "Class 3 - Bright Basic Bar Supports" shall be provided to support reinforcing steel for all other concrete members. 3. Ready-Mix Concrete: In case ready-mixed concrete is used, it shall conform to ASTM C 94. Batch Plants shall comply with the requirements of "Guide for Measuring, Mixing, Transporting, and Placing Concrete," ACI 304R-89, with sufficient capacity to produce concrete of the quality specified in quantities required to meet the construction schedule. All plant facilities are subject to inspection by testing laboratories employed by the Owner and the acceptance of the Engineer. All equipment shall conform to the requirements of "Standard Specification of Ready-Mixed Concrete," ASTM C 94-90, unless otherwise modified by these project Specifications. The Contractor shall submit Aggregate Tests and a Concrete Mix Design for approval by the Engineer. Concrete shall be furnished, and placed in conformity with the shape, dimensions and consistency shown on the plans and as specified. Cement, water, aggregate and additives (air-entraining admixtures) shall conform to ACI 318. Cement test certificates shall be delivered to the Engineer upon request. Aggregate shall not contain any type of stone which is adversely effected by water absorption or freezing. a. Admixtures: i. Calcium chloride or admixtures containing calcium chloride shall not be used. ii. Air-entraining admixtures shall be sulfonated hydrocarbons or neutralized vinsol resin conforming to "Standard Specification for Air-Entraining Admixtures for Concrete," ASTM C 260-86, unless otherwise modified by these Specifications, and shall be provided at the manufacturer's recommended rate to produce the specified air entrainment in accordance with table 3.4.1 of the ACI Specifications. iii. Water-reducing, retarding, or accelerating admixtures shall conform to "Standard Specification for Chemical Admixtures for Concrete," ASTM C 494-90, unless otherwise modified by these Specifications. Such admixtures shall be subject to approval by the Engineer as to manufacturer, type, and proportions. Project 97055-2 Page 10 b. Cement: i. Portland cement shall conform to ASTM "Standard Specifications for Portland Cement," C150, Type I and II. Fly ash may be used as specified below. Fly ash for use in Portland cement concrete shall conform to the requirements of ASTM C 618, Standard Specification For Fly Ash and Raw or Calcified Natural Pozzolan For Use As a Mineral Admixture in Portland Cement Concrete. Specifically, it shall conform to all requirements of Table 1 and Table 2 as outlined therein. Loss on ignition shall not exceed 3%. Only Class F fly ash will be permitted for this project. Under no circumstances will Class C fly ash be used. ii. High-Early Strength Portland cement shall conform to ASTM "Standard Specification for Portland Cement," C150, Type III. Technical Specifications 0 September 1999 Eddy Engineering, P.C. All rights reserved. c. Aggregates for concrete shall conform to ASTM C33" Standard Specification for ' Concrete Aggregates." Aggregates shall be natural sand and gravel or be prepared from stone, blast furnace slag, gravel, or burned clay, or shale. Maximum size of coarse aggregates shall be as shown in SECTION 7.8 (Concrete Mix). ' d. Water shall be clean, and free from injurious amounts of oils, acids, alkalis, organic materials, or other deleterious substances. 1 7.6 FORMS 1 Forms shall be constructed with material (wood or metal)of such strength and with sufficient rigidity to prevent any appreciable deflection between supports. Forms shall be maintained true to the required lines, grades and dimensions. Forms shall be mortar-tight. The shape, strength, rigidity and surface smoothness of forms that are to be re-used shall be maintained at all times. Forms shall be thoroughly cleaned of all dirt, mortar and foreign material before being used. Before concrete or reinforcement is placed, all inside form surfaces shall be thoroughly coated with commercial quality form oil or other equivalent coating. Oil shall be of colorless material that will not stain concrete, absorb moisture, or impair natural bonding or color characteristics of coating intended for use on concrete. Any and all loose soil at the bottom of excavations shall be removed prior to the placement of concrete. Provide a 1" (by 45 degree) chamfer along all exposed concrete edges to prevent spalling or chipping of concrete. Earth cuts shall not be used as forms for vertical surfaces for footings. All footings shall be accurately formed with wood or metal forms to the dimensions shown on the Drawings. Bottoms of footings shall be graded uniformly and level to the required elevations. Disturbed bottoms will not be accepted. Where required to provide a uniform grade, provide coarse compacted sand, aggregate base course material (ABC) or other similar acceptable materials at no additional cost to the Owner. Where possible, no foundations or slabs are to be placed on fill material. If fill material is necessary, the fill around and under structures shall be prepared as described in SECTION 6 (Filling, Backfilling, and Compaction) of these Specifications. 7.7 REINFORCEMENT Steel reinforcement shall be protected at all times from damage and when placed in the work shall be free from dirt, dust, loosed mill 1 Project 97055-2 1 '0 September 1999 Eddy Engineering, P.C. All rights reserved, scale, loose rust, paint, oil or other foreign materials. Reinforcing steel shall be placed in accordance with the CRSI Placing Manual, unless otherwise required by the Drawings or these Specifications. Reinforcement shall be accurately placed as shown on plans and shall be firmly and securely held in position by wiring at intersections and by using metal bar supports, precast mortar blocks or other approved devices of sufficient strength and location to resist distortion. Reinforcing bars shall be tied at all intersections except where spacing is less than 1 foot in both the longitudinal and transverse directions, in which case tying at alternate intersections will be permitted. Tack welding or other application of heat to the reinforcement shall not be permitted, unless specifically required by the Drawings or these Specifications. All reinforcement shall be furnished or spliced in lengths as indicated on the plans. The splicing of bars will not be permitted without the written approval of the Engineer except where shown on the plans. All splices in reinforcing bars shall be in accordance with the lapped splice requirements of the ACI Specifications and the CRSI Bar Splicing Manual, but in not case less than 36 bar diameters, unless otherwise noted on the Drawings. Mesh reinforcement shall be rolled flat before placing concrete, unless otherwise shown on the plans. Mesh reinforcement shall be held in place against vertical and transverse movement by means of devices satisfactory to the Engineer. Sheets of mesh shall overlap each other sufficiently to maintain a uniform strength and shall be securely fastened to each other at the ends and edges. The lap shall be at least the dimension of 1 mesh. Placing of reinforcement during the placement of concrete in a given member (or slab) will not be permitted. Reinforcement in any member (or slab) shall be placed and shall have been inspected and approved by the Engineer before the placing of concrete begins. Where interior or exterior concrete surfaces will be left permanently exposed to view the tie wires shall be set in such a manner that ends of the wires are directed into the concrete and not toward the exposed concrete surfaces, so as to maintain the specified minimum concrete cover. Page I I Technical Specifications 7.8 CONCRETE MIX Properties and Location of Concrete: ' Location All Concrete Minimum 28-Day Compressive Strength 4000 psi (6"x12" Cylinders) Maximum Allowable ' Coarse Aggregate 1 '1" Stone Size and Type Slump 2"-q" Total Air Content By 4 112% +/- 1 112% Volume* Maximum Water/Cement 0.95 Ratio** * Air entrainment shall be adjusted based on actual maximum aggregate size according to ACI 318-95 ** Including free surface moisture on aggregate and liquid admixtures. WIC ratio is maximum permissible ratio for concrete when strength data from field experience or trial mixtures are not available. Higher ratios may be acceptable provided documentation is submitted in accordance with ACI Specifications. Concrete shall be mixed in accordance with ACI 304 and delivered in accordance with ASTM C94. Concrete shall develop a minimum compressive strength, as shown above, at 28 days, unless otherwise noted. All concrete shall be air- entrained. Air-entraining admixtures shall consist of an approved substance which provides the total air content by volume as shown above. Selection of concrete proportions shall be based on compressive tests on laboratory trial batches, in accordance with ACI 318. The results of these tests and details of the proposed mix shall be approved by the Engineer before the placement of any concrete. The water content shall not be increased beyond the amount shown in the design mix unless an equal proportion of cement is added. 7.9 PLACING CONCRETE No concrete shall be placed until the foundation, adequacy of the forms, and the placing of reinforcement and other embedded items have been inspected and approved by the Engineer. In preparation for placing concrete all debris shall be removed from the interior of forms. Earth or base course surfaces on which concrete is to be placed shall be in a moist condition immediately before placing concrete. No concrete shall be placed on excessively wet Project 97055-2 or frozen surfaces. Remove excess water and foreign matter from forms and excavations. Unless otherwise directed, wood forms, and sand or sandy loam shall be thoroughly wetted just prior to placing concrete. Concrete shall be placed as to avoid segregation of the materials and the displacement of reinforcement. Deposit concrete as nearly as practicable in its final position to avoid segregation due to re- handling or flowing. The concrete shall be thoroughly worked during the placing with either hand or mechanical (vibratory) methods. Concrete shall be worked around reinforcement and embedded fixtures, along surfaces and into the corners of the forms. The working shall be such as to bring mortar against the forms to produce a smooth finish, substantially free from water and air pockets or honeycombs. If vibrators are used, they shall be operated under experienced supervision and forms shall be constructed to withstand their action. Vibrating shall be supplemented by spading or rodding. No forking or raking will be permitted. "Jitterbugs" shall not be used. No concrete shall be placed when the air temperature, measured at the location of the concrete operation in the shade away from artificial heat, is below 40° E without permission of the Engineer. Concrete shall be placed in daylight unless an adequate lighting system meeting the approval of the Engineer is provided. If additional concrete is to be placed against hardened concrete of either existing or new construction, care shall be taken to remove all laitance and to roughen the surfaces of the concrete to 1/4" roughness to ensure that fresh concrete is deposited upon sound concrete surfaces and an acceptable bond is obtained. The existing concrete shall be thoroughly wetted for a minimum of 2 hours before the additional concrete is placed. If concrete is to be placed by pumping, the concrete mixes shall be proportioned for the type of equipment to be used so as to have a continuous flow of concrete through the pumping system. A properly proportioned mix design shall be submitted by the Contractor for review by the Engineer prior to placement of concrete. The pumping equipment shall be so constructed that no aluminum or aluminum alloy is used in the construction of that portion of the pumping system that will come into contact with the concrete. This shall apply to the discharge pipes as well as the pump itself. Proportioning, mixing and conveying shall conform to the recommendations of the American Concrete Institute Committee Report 304.2R-91, "Placing Concrete by Pumping Methods." Page 12 Technical Specifications «? September 1999 Eddy Engineering, P.C. All rights reserved. 1 1 Placement chutes shall be used when placing concrete in forms over four (4) feet in height. The termination of the chute will not be greater than four feet above the foundation or previously placed concrete. 7.10 GROUTING In concrete slabs, walls, and where conditions impair consolidation of concrete, or where reinforcement is congested, the Contractor shall first deposit in the forms batches of neat Portland cement grout containing proportions of one part cement to two parts of sand with sufficient water for workability to a depth of at least three inches. The Contractor shall provide Portland cement grout under all pre-cast concrete structure bases. Bedding grout shall be placed solidly between bearing surfaces and bases to insure that no voids remain. 7.11 CONCRETE TESTING The Owner will retain and pay for the services of an independent testing laboratory or qualified technician as described in SECTION 7.4, working with the Engineer to ensure that the concrete testing is performed and test cylinders are prepared in accordance with ASTM standards. Slump, air entrainment and compressive testing of concrete will be conducted in accordance with SECTION 3 (Quality Control) of these Specifications. Concrete not attaining specified slump, air entrainment, or compressive strength shall be removed from the site by the Contractor at no expense to the Owner. Slump shall be determined in accordance with ASTM standards. When a slump test is made and the results of the test exceed the specific maximum, a check test will be made immediately from the same batch or truck load of concrete. If the average for the two tests results exceeds the specified maximum slump, then the batch or truck load which contains the batch will be rejected. Sufficient slump tests shall be made to ensure uniform consistency of concrete. Compressive strength of concrete will be determined during construction in accordance with ACI 318. Three (3) cylinders are to be made and tested for each 50 yards (or fraction thereof) of concrete placed with a minimum of three cylinders per day. One cylinder is to be tested at seven (7) days if requested by the Engineer. At the time of preparation, each cylinder mold shall be annotated with: Test Cylinder Letter and Date of Sample; Cylinder Number; structure from which sample Test reports shall be furnished to the Engineer in triplicate immediately following each day's testing. Retesting required because of non-conformance to specified requirements shall be charged against any money owed Contractor. Testing or inspecting does not relieve Contractor of obligation to perform Work to contract requirements. Concrete not meeting the Specifications shall be removed, disposed of properly, and replaced with new adequate concrete at no cost to Owner. Replacement shall include all forms and reinforcing as needed to complete the work. 7.12 FINISHING Finished concrete surface elevation must be within +/- ''i" of elevations shown on plans. Finishing shall be accomplished with a combination of equipment approved by the Engineer. The concrete shall be screeded and carpet float finished to the required cross- SECTION by an approved float that minimizes or eliminates hand finishing. Following the floating of concrete, the surface shall be further finished by broom finishing, or other acceptable method which will produce a uniform surface texture acceptable to the Engineer. After final finishing, hand finishing may be required on edges of pavement and/or joints whenever irregularities in surface texture or alignment occur. Hand finishing may be permitted by the Engineer when the use of mechanical equipment is impracticable. All joints and edges shall be hand tooled unless otherwise directed in the field. Care should be taken in hand tooling and finishing pavement edges in order to avoid ridges or high places which will prevent water from draining from surface. The use of excessive water during finishing operations will not be permitted. The surface shall be finished with a rough carpet float or other suitable device, leaving the surface even, but distinctly sandy or pebbled in texture. On surfaces which are to be backfilled or otherwise covered, ordinary surface finish will be considered as final finish on all surfaces. Immediately after the forms have been removed, all pockets, depressions, honeycombs or other defects shall be cleaned and filled with grout as directed in SECTION 7.15. 7.13 CONCRETE JOINTS Placing of concrete shall generally be carried on as a continuous operation until the placing of an individual SECTION is completed. Construction joints shall be made as required ri construction, care shall be taken to remove all laitance and to roughen the surfaces of the concrete to 1/4 inch roughness to ensure that fresh concrete is deposited upon sound concrete surfaces and an acceptable bond is obtained. Before placing concrete against concrete that has hardened, the existing surface shall be picked, brushed clean, and coated with neat grout for a proper bond. The existing concrete shall be thoroughly wetted for a minimum of two hours before the additional concrete is placed. Contraction joints shall be spaced in accordance with the Drawings. Individual concrete pours shall be limited to the spacing of contraction joints. The Contractor may alter the placement of the contraction joints, spaced no further than 15 feet, upon approval of the Engineer. Expansion Joint Filler, of bituminous impregnated, preformed type conforming to "Standard Specification for Preformed Expansion Joint Filler for Concrete Paving and Structural Construction (Nonextruding and Resilient Bituminous Types)," ASTM D 1751-83, shall be provided at locations indicated on the Drawings and between all points of contact between slabs and vertical surfaces, such as column pedestals, foundation walls, grade beams, and similar members, unless otherwise noted on the Drawings. Joint filler shall be provided between all horizontal concrete surfaces at expansion and isolation joints, unless otherwise noted on the Drawings. 7.14 REMOVING FORMS Formwork for slabs and other members supporting the weight of concrete shall remain in place until the concrete has reached eighty-five per cent (85%) of its specified 28-day strength, but in no case less than 7 days unless a pre-planned system of reshoring satisfactory to the Engineer is provided. The Contractor shall be solely responsible for adequate shoring, backshoring or reshoring necessary to safely support all construction and lateral loads supported on previously placed concrete construction. Other formwork not supporting the weight of concrete may be removed in accordance with ACI 347-78 (84). Forms shall not be removed from freshly placed concrete until it has hardened sufficiently to resist spalling, cracking or any other damage. 7.15 REPAIR OF CONCRETE Unless otherwise noted, the tolerances, repairing, patching and finishing of concrete ' work shall be in accordance with the ACI Specifications. Repair of imperfections in formed concrete shall be completed within 24 hours of removal of forms. Clean all exposed concrete surfaces and all adjoining work which has been stained by the leakage of concrete, to meet the approval of the Engineer. Fins shall be neatly removed from exposed surfaces. Surface imperfections shall be treated by sack-rubbing, stoning or grinding. Surface defects which do not impair the structural strength shall be carefully cut out and refilled with fresh concrete. Cuts shall not be less than 1" deep, and thoroughly wetted just prior to filling with drypack mortar (1:3 cement and sand mortar approximately the same color as the concrete) of stiff consistency and mixed approximately the same as the adjoining work. Mortar shall be mixed and placed as dry as practicable, and finished flush with the adjacent surface. Metal form ties shall be cut off at least 3/4" deep in the concrete immediately after removal of forms. Concrete that is damaged or honeycombed must be removed to sound concrete and replaced with drypack mortar. Drypack filling shall be used for holes left by pipes and pipe recesses, and for the narrow slots cut for the repair of cracks. All fillings shall be bonded and shall match the adjacent concrete in color after curing. After partial set, Contractor shall compress and rub all exposed surfaces to produce a finish similar in texture and color to adjoining work. 7.16 PROTECTION FROM COLD WEATHER, HOT WEATHER, AND ADVERSE WEATHER CONDITIONS With written approval of a letter of request to the Engineer from the Contractor, "Recommended Practice for Cold Weather Concreting," ACI 306R-88, may be followed for placing concrete in cold weather. Adequate equipment shall be provided for heating the concrete materials and protecting the concrete during freezing or near freezing weather. Concrete materials and reinforcement, forms, fillers and ground with which the concrete is to come in contact, shall not be frozen and shall be free from frost. Whenever the temperature of the surrounding air is below 401 F, the concrete shall have a temperature of between 60° F and 900 F when being placed and shall be immediately protected from freezing until at least 3 curing days have elapsed. Concrete that has not yet attained an age of 3 days (72 hours) before the atmospheric temperature falls below 40° F, shall be immediately protected from freezing until at least 3 curing days (72 hours) have elapsed. Insulating materials such as burlap, plastic sheets or other materials as approved by the Engineer shall be utilized. When placed in the forms, concrete shall be maintained at a temperature of not less than 50° F for at least 3 days (72 hours) for normal Portland cement concrete, 1 day (24 hours) for high-early-strength concrete, or for as much more time as is necessary for a proper rate of curing of the concrete. The covering protection used in connection with Project 97055-2 Page 14 Technical Specifications 0 September 1999 Eddy Engineering, P.C. All rights reserved. t 1 t 1 curing shall remain in place, and intact, at least 24 hours after artificial heating is discontinued. No calcium chloride or other accelerators or "anti-freeze" shall be used. In addition to laboratory cured test specimens, additional concrete test specimens shall be cured under field conditions as required and directed by the Engineer to check the adequacy of curing and protection of the concrete. Hot water shall be used for mixing water when required to maintain minimum specified concrete delivery temperatures. When concrete is to be placed under conditions of high ambient temperature, the concrete shall be mixed, transported and placed in accordance with the ACI "Recommended Practice For Hot Weather Concreting," ACI 305R-91, and the Contractor shall take appropriate steps to prevent the concrete from exceeding 900 F. at time of placement. Protective covering which will protect the freshly placed concrete from adverse weather shall be readily available on site prior to the beginning of concrete work. Concrete damaged as a result of failure on the part of the Contractor to adequately protect the concrete from adverse weather conditions shall be repaired or removed and replaced by the Contractor as directed by the Engineer at no cost to the Owner. A curing day shall be defined as in SECTION 7.17. 7.17 CURING Immediately after finishing operations have been completed and surface water has disappeared, the concrete shall be cured. Protect all concrete and cement finishes against injury from the elements and defacement of any nature during construction operations. All concrete slab and wall pours made with normal Portland cement shall be maintained in a moist condition for at least the first seven days after placing, and high- early-strength concrete, for at least the first three days. A curing day will be considered as any consecutive 24 hour period, during which the air temperature adjacent to the concrete in question, does not fall below 40° F. One of the following methods shall be used for curing unless otherwise approved by the Engineer: 1. Continuous water spray (slab only) Covering with wet burlap, sand, wood shavings, or moist backfill (slab only). By placing SECTIONS of burlap spread in a manner which will prevent damage to the finished pavement surface. Overlaps will be at least 6" wide. The amount of burlap to be used shall be not less than 12 ounces per running yard (based on a 40" width) and may be either one layer of Class 4 burlap or two layers of Class 1, 2 or 3 burlap. The burlap shall be thoroughly saturated prior to placing on the concrete and shall be kept thoroughly wet throughout the curing period. Application of curing compound at a rate of 250 sq. ft, per gallon by spraying or roller. Liquid membrane-forming curing compounds shall be wax free resin-type capable of retaining 95% of the moisture for the specified curing period and shall conform to "Standard Specification for Liquid Membrane-Forming Compounds for Curing Concrete," ASTM C 309-89, Type 1-D, and shall contain a red fugitive dye. Curing compound applied to surfaces to be left permanently exposed to view shall not cause permanent discoloration or otherwise adversely affect the appearance of these surfaces. 4. Complete covering of walls with canvas or visqueen with continuous wetting process. Waterproof curing paper may be used for the curing of flatwork only and shall be used for curing purposes only one time. Where curing paper is selected for final curing of flatwork, Sisalkraft "Orange Label," Ludlow Papers, Inc., "Scuf-Champ," "Glas- Kraft" Grade A, or equivalent concrete curing paper conforming to "Standard Specification for Sheet Materials for Curing Concrete," ASTM C 171-69 (1986), Type 1, Waterproof Paper, shall be used. Polyethylene or similar plastic sheets shall not be used for concrete curing. When selected for final curing, the paper shall be placed as follows: Unroll curing paper over the entire surface to be cured. Lap ends and edges a minimum of four inches and seal continuously with masking or pressure- sensitive tape and provide sufficient weights over paper to prevent separation from concrete surface. 7.18 CONTRACTOR WARRANTY Contractor shall warrant concrete cracking, settlement, separation, and deterioration for a period of one year after project completion. Contractor is responsible for providing workmanship and materials to satisfy warranty. During the warranty period, repairs shall be performed to provide a concrete surface free from cracking, settlement, separation, and deterioration at no additional charge to Owner. Repairs, if needed, shall be designed by a registered professional Engineer employed by and paid by the Contractor. 7.19 SUBMITTALS For review the Contractor shall submit data for the following items specified Project 97055-2 © September 1999 Eddy Engineering, P.C. All rights reserved. Page 15 Technical Specifications in this SECTION, if requested: ' 1. Concrete Mix Designs 2. Certificates of Analysis for Concrete Aggregates 3. Cement Mill Reports 4. Proposed method of concrete curing and trade names and manufacturer's data for ' proposed curing materials 5. Trade names and manufacturer's data for proprietary items 1 6. Certificates of conformance for non- shrink grout 7. Name of proposed independent testing agency to prepare concrete mix designs and to conduct the specified tests to be provided by the Contractor ' 8. Shop and Placing Drawings: a. Complete shop and placing Drawings shall be prepared for reinforcement in accordance with the ACI Detailing Manual and the CRSI Manual. Placing Drawings shall show sufficient detail to illustrate the reinforcing steel placing procedure, including placement of accessories. In addition, all reinforced concrete walls shall have the reinforcing steel shown in wall elevations with sufficient sections to facilitate the accurate setting ' of reinforcing bars. Wall openings and additional reinforcement required at openings shall be shown. ' b. The review of shop and placing Drawings will be for size and arrangement of the reinforcement only. The Contractor shall 1 verify quantities and dimensions, and any errors shown on the shop and placing Drawings shall be the responsibility of the Contractor. ' 9. Certifications of Materials: The Contractor shall furnish to the Engineer for review the following: a. Certified mill test reports of ladle analysis, tensile properties and bend tests of each ' heat of steel from which reinforcement is fabricated. b. Certificates of conformance of ' stainless steel accessories. END OF SECTION I Project 97055-2 SECTION 8 - OUTLET CONTROL STRUCTURE 8.1 SECTION INCLUDES This SECTION consists of the general requirements for the construction of all components of the outlet control structure. 8.2 MEASUREMENT AND PAYMENT See SPECIAL CONTRACT PROVISIONS 8.3 REFERENCES The following Specifications and methods form a part of this specification: NCDOT - Standard Specifications for Roads and Structures AASHTO M252 - Standard Specifications for Corrugated Polyethylene Drainage Tubing AASHTO M294 - Standard Specifications for Corrugated Polyethylene Pipe, 305 to 915-mm (12 to 36-in.) Diameter ASTM A36 - Standard Specifications for Structural Steel ASTM A48 - Standard Specifications for Grey Iron Castings ASTM A126 - Standard Specification for Gray Iron Castings for Valves, Flanges, and Pipe Fittings ASTM A276 - Standard Specifications for Stainless and Heat-Resisting Steel Bars and Shapes ASTM A307 - Standard Specifications for Low- Carbon Steel Externally Threaded Standard Fasteners ASTM B21 - Standard Specifications for Naval Brass Rod, Bar, and Shapes ASTM B584 - Standard Specifications for Copper Alloy Sand Castings for General Applications ASTM C33 - Standard Specification for Concrete Aggregate ASTM D2000 - Standard Classification System for Rubber Products in Automotive Applications ASTM D2487 - Standard Classification of Soils for Engineering Purposes (Unified Soils Classification System) ASTM D3212 - Standard Specifications for Joints for Drain and Sewer Plastic Pipes using Flexible Elastomeric Seals ASTM D3776 - Standard Test Methods for Mass Per Unit Area (Weight) of Woven Fabric Page 16 Technical Specifications September 1999 Eddy Engineering, P.C. All rights reserved. ' ASTM D4491 - Standard Test Methods for Water Permeability of Geotextiles by Permittivity ' ASTM D4632 - Standard Test Method for Grab Breaking Load and Elongation of Geotextiles ASTM D4833 - Standard Test Method for Index ' Puncture Resistance of Geotextiles, Geomembranes, and Related Products ASTM F477 - Standard Specifications for ' Elastomeric Seals (Gaskets) for Joining Plastic Pipe ASTM F593/F594 - Standard Specifications for Stainless Steel Bolts, Hex Cap Screws, and Studs/Standard Specifications for Stainless Steel Nuts ANSI B18.22.1- Current Edition AWWA C501 - American Water Works Association ' SECTION 5 (Excavation) of these Specifications SECTION 6 (Filling, Backfilling, and Compaction) of these Specifications ' SECTION 7 (Concrete Construction) of these Specifications When the Specifications or Drawings differ from the requirements of the above- referenced documents, the more stringent requirements shall apply. ' 8.4 MATERIALS Materials include those required for the construction of the Cast-in-Place Concrete ' Riser, Outlet Barrel, Internal and External Flow Control Devices, Outlet Headwall, Seepage Collection Diaphragm, and Bentonite Seepage Collars. specified. Steel angles shall conform to ASTM A36. Anchor bolts and studs shall conform to SECTION lc of ASTM A307, Grade A. Unless otherwise noted, Contractor shall furnish one washer with each anchor bolt. Plain washers shall conform to ANSI B18.22.1, Type A. Internal concrete flashboards: Components shall be furnished, fabricated and placed in conformity with the shape and dimensions shown on the plans and as specified in SECTION 7 (Concrete Construction). Sluice gate: Assembly shall include the gate, frame, stem, stem guides, and lift. Sluice gate and installation shall meet the requirements of AWWA C501, except as modified herein. Gate shall be a self-contained rising stem type manufactured by Waterman, Hydrogate or Engineer approved equivalent. Gate shall be rated for medium duty, regular service, normal water and wastewater. The gate shall be a flat back, 12" x 12" square opening gate with a standard bottom. Gate components shall be sized by the manufacturer to provide lift capability for a maximum unseating head of 10 feet and ensure compatibility with local conditions. Gate components used in construction of gate shall conform to the following ASTM Specifications: ' Cast-in-place concrete (including concrete flashboards): Shall be furnished, and placed with the shape, dimensions, and consistency shown on the plans and as specified in SECTION ' 7 (Concrete Construction). Cast Iron Appurtances: Shall be furnished, fabricated and placed in conformity with the shape and dimensions shown on the plans and as specified. Ductile iron or HDPE manhole steps shall be cast in the manhole at a spacing of 12" on center. Manhole frame and covers shall ' bolt fasten and shall be designed for heavy traffic. Iron shall be tough, dense and even grained, cast in true symmetrical pattern, free from defects. Steps shall be installed ' so as not to interfere with the installation or function of internal or external flow control devices or flow appurtenances. ' Steel and stainless steel components (including trash racks): Shall be furnished, fabricated and placed in conformity with the shape and dimensions shown on the plans and as fl Gate Slide shall of grey iron, true to pattern, straight, free from imperfections, and conforming to ASTM A126, Class B. It shall be a one piece integral casting. The slide shall be square in shape with integrally cast vertical and horizontal reinforcing ribs. A heavy reinforcing rib along each side shall be provided to ensure rigidity between side wedges. The slide shall be designed to operate under maximum specified unbalanced head with the minimum safety factor of five. Guide tongues along each side of the slide shall be machined all over. A nut pocket shall be cast on the vertical centerline of the gate and shall be provided with a threaded block for attaching the stem to the slide. Pads for side wedges and tip and bottom wedges, when required, shall be integrally cast on the slide and machined to receive the adjustable wedges. All cast iron shall have a minimum thickness of 3/4 inch. The gate frame and guides shall of grey iron, true to pattern, straight, free from imperfections, and conforming to ASTM A126, Class B. It shall be a one piece integral casting. Guide grooves shall be machined on all contact faces. Overall clearances with slide tongue shall be not more than 1/8 inch. Faces for mounting of wedging devices shall be fully machined. Guide grooves shall Project 97055-2 Page 17 Technical Specifications ' 0 September 1999 Eddy Engineering, P.C. All rights reserved. ' be of such length as to support at least one-half of the slide when it is the full open position. Frames shall ' be self contained (SC) as listed in the gate schedule. Frames with a spigot back arrangement are not allowed. All wall thimble mounted gates shall have a square machined back frame. The frame shall be fully machined and drilled to match the wall thimble. Wedges, Thrust Nut and Lift Nut - ' Bronze per ASTM B584, Alloy C86500 or C86700. Each gate shall be provided with a sufficient number of wedges to provide a practical degree of ' watertightness. Side wedging devices shall be designed to make full metal- to-metal contact with the overhung ' portion of the frame mounted wedge block. Wedges shall be fully adjustable and keyed to prevent any lateral rotation. Side wedges shall be machined with angled faces and secured ' with a stud bolt to prevent any slippage during operation of the gate. Gate shall be designed with adjustable top and bottom wedges attached to the frame and slide. The top and bottom ' wedges shall be mounted in a machined slot and bolted to the slide to prevent lateral rotation. All contact faces of wedges and wedge blocks shall be fully ' machined. Seating Faces - Bronze, ASTM B21, Alloy ' C48200. Corrosion resistant seating faces shall be mounted around the perimeter of the slide and frame. They shall be impacted into dovetail slots ' and held in position without use of screws or other fasteners. After mounting, they shall be machined to a plane with a 63 micro-inch finish or better. When the slide is in the fully closed position and wedged in position against the frame, maximum clearance between seating faces shall not exceed 0.004 inch. J Stems and Stem Couplings - Stainless Steel, ASTM A276 Type 304. Stem shall be the rising type. Stem shall be manufactured from stainless steel sized to withstand the axial compressive and tensile forces created during gate operation under the specified unbalanced heads and to transmit in compression at least two times the rated output of the lift with a 40- pound effort on the crank or handwheel. Threading on stems shall be rolled with double lead threads of the Acme type. Cut threads will not be allowed. The contact surfaces of the threads shall have a maximum 16 micro-inch finish. Stem couplings shall have internal threads for transmitting the full thrust of the stem and shall be held in place on the stem by bolts, or with key simultaneously engaging the coupling and both stems. Wall Brackets and Stem Guide Brackets - Cast Iron, ASTM A126, Class B. Stem guides shall be fully adjustable heavy- duty castings with bronze bushed removable cast iron collars. They shall be properly spaced to support the stem as a long column, with maximum spacing not exceeding 1/r of 200. where: 1 = maximum unsupported length of the stem, (INCHES) r = radius of gyration of the stem, (INCHES) Pedestal, Gear Housing, and Lift Device - Cast Iron, ASTM A126, Class B. The lift shall be of the handwheel or enclosed gear type. Gears shall be steel with machine cut teeth designed for smooth operation. The gearing and lift nut shall be mounted in a cast- iron housing which in turn shall be supported by a cast-iron pedestal to place the input shaft approximately 36 inches above the floor. Lubrication fittings shall be provided in the gear housing to permit lubrication of all gears and bearings. A maximum effort of 40 pounds shall be required to operate the gate after it is unseated from its wedging devices. All rising stem gates shall be supplied with a clear plastic stem cover. Lift shall be suited for manual and motor operation. Lift nuts shall be high strength bronze. Oil bath lift housing shall not be allowed. The lift shall be furnished with a dial type position indicator, showing full open and closed position with at least 1/4 opening intervals. Stem cover shall be galvanized pipe. Fasteners - Stainless Steel, ASTM F593/F594, Alloy Group 1. All anchor bolts, studs, assembly bolts, cap screws, nuts and adjusting screws shall be ample SECTION to withstand the force created by operation of the gate under full heads of water specified and shall be stainless steel. Flush Bottom Seal - Neoprene, ASTM D2000 Flush Bottom Retainer - Stainless Steel, ASTM A276 Type 304. Sealant: Joint sealant shall consist of Butyl Rubber conforming to Specifications of AASHTO M198, Type B. Project 97055-2 1 0 September 1999 Eddy Engineering, P.C. All rights reserved. Page 18 Technical Specifications 1 1 Filter Sand: Shall conform to gradation requirements of the modified gradation NCDOT 2S as per NCDOT standards. Outlet Barrel: Pipe shall be AASHTO M294 Type S (Smooth Interior, Corrugated Exterior) with a nominal internal diameter of 12 inches. Manning's n-value for design shall not exceed 0.010. Pipe joints shall have a minimum pull- apart strength of 400 pounds. Joints shall be watertight in accordance ASTM D3212. Gaskets shall be manufactured to meet the standards as described in ASTM F477. Nonwoven Geotextile: Geotextile shall be a nonwoven fabric with a minimum weight of 6 ounces per square yard (ASTM D3776), a minimum grab strength in either direction of 180 pounds (ASTM D4632), a minimum puncture resistance of (ASTM D4833) of 85 pounds, and permeability of (ASTM D4491) greater than 0.2 cm/sec. Fabric meeting these Specifications shall still be subject to approval or rejection by the Engineer. At the time of installation, the fabric will be rejected if it has defects, rips, holes, flaws, deterioration, or damage incurred during the manufacture, transportation, or storage. 8.5 CAST-IN-PLACE CONCRETE RISER The Contractor shall furnish all labor, tools, equipment, materials, supplies and other requirements necessary for the installation of the cast-in-place reinforced concrete riser and reinforced concrete slab footing as shown on the plans and described in SECTION 7 (Concrete Construction). The anchor footing for the riser shall be cast first in order to support subsequent riser construction. The riser section will be cast centered over the anchor footing with the outlet barrel placed at the correct elevation as shown by the Drawings. A built-up section shall be placed around the outlet barrel for anchorage purposes. All reinforcing shall be placed in accordance with the Drawings. Flashboards, reinforcing steel and anchoring devices which are to be embedded in cast-in- place concrete construction shall be delivered to the project site in time to be installed before the start of concrete work. Setting Drawings, templates, and directions for the installation of anchor bolts and other embedded items shall be provided by the Contractor. Materials shall not be unloaded by dropping, throwing or otherwise carelessly removing from delivery vehicles in such a manner as to alter the configuration or damage the materials. Damaged items shall be replaced or repaired prior to erection. Backfilling and compaction near cast-in-place structures shall be performed as described in SECTION 6.7 (Compaction and Quality Control). Project 97055-2 8.6 OUTLET BARREL & CULVERT PIPE The Contractor shall furnish all labor, tools, equipment, materials, supplies and other requirements necessary for the installation of piping as described herein and shown on the Drawings. Engineer shall determine the pipe bedding method at the time of construction. Pipe and fittings shall be laid and located as shown on the Drawings to ensure proper connection to the cast-in-place riser structure at the upstream end and the outlet control structure at the downstream end. Subgrade preparation for the pipe shall be performed immediately prior to installing the pipe in the trench. The trench shall be dug to the required alignment and depth as shown on the Drawings or directed by the Engineer, and only so far in advance of the pipe laying as the Engineer shall permit. The width of the trench shall be kept at a minimum. Except where improved bedding is required, mechanical excavation of trenches for the pipe shall not extend lower than 1" above the finished subgrade elevation. The remainder of the trench excavation shall be made with hand tools and shall support the full bottom segment of the pipe for the entire length in such a manner that a uniform and continuous bearing and support on solid and undisturbed ground is provided for each pipe for its entire length between bells. The subgrade shall allow the pipe to be accurately aligned with the adjacent pipe bell without transmitting the weight of the pipe to the receiving bell through the joint material, Correction of a subgrade that is too low shall be done only by placing and compacting suitable material over the entire width of trench and regrading. Bell holes shall be excavated immediately prior to laying the pipe and shall be only of sufficient size so that no part of the pipe bell will be in contact with the trench bottom. It shall be the responsibility of the Contractor to provide adequate bearing for all pipe lines laid in uncertain soil conditions. If the trench bottom should be softened by flooding, rain or other causes, the unsuitable material shall be removed and replaced with suitable material properly shaped and tamped to grade. The use of timber or other material to support the pipe shall not be used. Care shall be taken during loading, transportation, unloading, and installation to prevent damage to the pipes or fittings. All pipe and fittings shall be carefully examined before installing and no piece shall be installed which does not conform to the appropriate ASTM Specification. Any defective, damaged or unsound material shall be repaired or replaced as directed by the Engineer. Page 19 Technical Specifications 0 September 1999 Eddy Engineering, P.C. All rights reserved. t 1 All pipe shall be laid by experienced workmen with straight lines, even grades, and all joints shall be perfectly fitted. All pipe fittings and accessories shall be carefully lowered into the trench with suitable equipment in a manner that will prevent damage to pipe and fittings. Under no circumstances shall pipe or accessories be dropped or dumped into the trench. Pipes shall be laid to the required lines and grades on prepared subgrade or improved bedding. Any bed disturbed during the installation of the pipe shall be repaired prior to embedment of the pipe. The pipe shall be installed with the bell ends in the direction of laying. Pipeline for gravity mains shall begin at the low end of the run and all pipe shall be laid with the bells or socket uphill. All joints shall be sealed as per the manufacturer's recommendations. All joints shall be completely encased in nonwoven geotextile a minimum of 24" in width, evenly placed to extend at least 12" to either side of the joint. The Contractor shall use care so as not to disturb the geotextile joint wrapping during backfill and compaction operations. All foreign matter or dirt shall be removed from the interior and machined ends of pipe and accessories before it is lowered into position in the trench. When joined in the trench, the pipe shall form a smooth line and shall be fitted together so that the alignment and scope are correct. Pipe shall not be trimmed except for closure, and pipe not making a good fit shall be removed. No pipe shall be laid until the preceding length has been completely aligned and secured. Pipe shall be kept clean by means approved by the Engineer, during and after laying. No pipe shall be laid upon a foundation where frost exists, nor any time when the Engineer shall deem that there is a danger of formation of ice, or the penetration of frost at the bottom of the excavation. If any defective pipe, joints, joint wrapping, or fittings are discovered after installation, they shall be removed and replaced with sound pipe and fittings or shall be repaired by the Contractor in an approved manner and at his own expense. The installed pipe shall not be disturbed in any manner and its proper grade and alignment shall be maintained during pipe joining, pipe embedment, and backfilling operation. The interior surface of all pipes shall be cleaned when installed and shall be kept clean until final acceptance. Temporary bulkheads shall be placed in all open ends of pipelines when pipe laying is not actively in progress. The bulkheads shall be designed to prevent the entrance of dirt or debris and shall not be removed until pipe laying is resumed. When danger of water entering the pipeline may exist, the bulkheads shall be designed to prevent the entry of water. Adequate precaution shall be taken by the Contractor to prevent the flotation of pipes in the event of water entering the trench. Embedment shall be defined as that portion of the trench from the subgrade to an imaginary line drawn 18" above the top of the pipe. Embedment materials shall be the excavated soil or borrow material, subject to the Engineer's approval. Pipe embedment materials shall be deposited by hand tools in layers not to exceed 6" in uncompacted depth. Deposition and compaction shall be done simultaneously and uniformly on both sides of the pipe so as to insure adequate lateral and vertical stability of the installed pipe during subsequent joining, embedment and backfill operations. In no case will impact or unbalance deposits of materials be allowed. Backfill for pipelines shall be defined as that portion of the trench from an imaginary line drawn 18" above the top of the pipe to the original ground surface. Backfilling in general will be done with suitable excavated materials. Debris, material not given to adequate compaction, and stone over 1/4 cubic foot will not be allowed within the trench limits. If material excavated is not suitable, special backfill of local suitable soil shall be used. 8.7 INTERNAL FLOW CONTROL DEVICE AND TRASH RACKS The Contractor shall provide all labor, materials, equipment, and services necessary for the proper completion of all metal and concrete fabrication work indicated on the Drawings and specified herein. Components shall be installed so as not to interfere with the installation or function of steps or external flow control devices. Fabricate miscellaneous units to the sizes, shapes and profiles shown or, of the required dimensions to receive adjacent work. Where items are shown on the Drawings, but not specifically noted, they shall be of the size, arrangement and quality for the proper completion of the work. Stainless steel anchor bolts, washers, angle iron, and other anchorage devices which are to be installed in or on the cast-in-place concrete unit shall be installed after stripping of the formwork in accordance with SECTION 7.14. Under no circumstances may any anchorage devices be installed in cast-in- place concrete for at least 7 days. Setting Drawings, templates, and directions for the installation of anchor bolts and other installed items shall be provided by the Contractor. The items shall be fabricated true to detail, with clean, straight, sharply defined profiles. Joints and connections shall be Project 97055-2 Page 20 Technical Specifications (0 September 1999 Eddy Engineering, P.C. All rights reserved. LJ? close fitting. Connections and accessories shall be sufficient to safely withstand the stresses to which they will be normally subjected. Cutting, punching, drilling, and tapping required for the attachment of items to the other work coming into contact with the miscellaneous metals shall be provided as necessary to properly complete the work. Joints between internal concrete flashboards shall be sealed with Butyl Rubber sealant as specified. Each trash rack shall have its entire surface area coated with coal tar epoxy to the thickness specified by the manufacturer for its intended use. Unless otherwise noted on the Drawings or where anchors are to be built into concrete, the items shall be secured to the work with expansion bolts or toggle bolts. Items shall not be fastened to wood plugs in the masonry or concrete, but shall be attached to approved metal devices built into the work. Materials shall not be unloaded by dropping, throwing or otherwise carelessly removing from delivery vehicles in such a manner as to alter the configuration or damage the materials. Damaged items shall be replaced or repaired prior to erection. Fabricated steel and concrete items which are stored at the project site shall be at least 9 inches above the ground on platforms, skids, or other supports. Steel shall be protected from corrosion. Other materials shall be stored in a weathertight and dry place until ready for use in the work. Packaged materials shall be stored in their original, unbroken package or container. 8.8 EXTERNAL FLOW CONTROL DEVICE The Contractor shall provide all labor, materials, tools and other items necessary to furnish and install the following sluice gate assembly as shown on the Drawings and specified herein. GATE SCHEDULE Quantity 1 Required Size Opening 12" x 12 (width x height) Gate Type (S/C or NS/C) S/C Maximum Head Unseating 10 (ft.) Bottom (Flush or Standard Standard) Operator (Manual or Manual Electrical) Cleaning and coating of gate shall be performed at manufacturer's plant. Rust, mill scale, dirt and grease shall be removed by commercial blast cleaning methods. Paint shall be manufacturer's standard. All parts shall be installed and adjusted by Contractor in a workmanlike manner. The manufacturer shall furnish necessary Drawings and detailed installation, operation and maintenance instructions for all components. Components shall be installed so as not to interfere with the installation or function of steps or internal flow control devices. It shall be Contractor's responsibility to handle, store, and install all parts and adjust switches and controls in accordance with the manufacturer's detailed written recommendations. Stem threads shall be lubricated prior to operation of the gate. After installation and before the gates are put into operation, a leakage test shall be performed on all sluice gates in accordance with AWWA C501. Excess leakage shall be reduced to the allowable leakage as determined by AWWA by adjusting the gate and its wedges. 8.9 OUTLET HEADWALL The Contractor shall provide all labor, materials, tools and other items necessary to furnish and install the outlet control structure as shown on the Drawings and specified herein. Contractor shall perform cast-in-place concrete work for outlet control structure as specified in SECTION 7 (Concrete Construction). 8.10 OUTLET PROTECTION APRON Contractor shall install outlet protection apron for outlet control structure as specified in SECTION 9 (Sediment and Erosion Control Measures). 8.11 SEEPAGE PROTECTION DIAPHRAGM The Contractor shall provide all labor, materials, tools and other items necessary to furnish and install the seepage protection diaphragm as shown on the Drawings and specified herein. Seepage diaphragm shall be constructed in two sections, an upper section and a lower section. The seepage diaphragm shall be constructed to form a smooth transition/connection with the adjoining embankment drainage blanket as described in SECTION 11 of these Specifications. Place filter sand to grade and thickness as shown on plans. Filter sand shall be compacted to a relative density of 70% or greater. Lift thickness shall not exceed 6". Install drain pipes for connection to outlet protection structure. Care shall be taken to avoid damage to barrel during placement and compaction of filter sand. Project 97055-2 Page 21 Technical Specifications © September 1999 Eddy Engineering, P.C. All rights reserved. n L? Ci t In the event that pipe is displaced or damaged during the placement of the filter sand, the filter sand shall be removed and the pipe repositioned or replaced prior to the placement of the filter sand. This will occur at no additional cost to the Owner. 8.12 CONTRACTOR WARRANTY Contractor shall warrant installed work against cracking, settlement, separation, and deterioration for a period of one year after project completion. Contractor is responsible for providing workmanship and materials to satisfy warranty. During the warranty period, repairs shall be performed to provide a concrete surface free from cracking, settlement, separation, and deterioration at no additional charge to Owner. Repairs, if needed, shall be designed by a registered professional Engineer employed by and paid by the Contractor. 8.13 SUBMITTALS For review the Contractor shall submit data for the following items specified in this SECTION: a. Trade names and manufacturer's data for proprietary items. b. Certificates of conformance of specified gate devices. C. Certificates of conformance of steel and stainless steel accessories. d. Certificates of conformance of aluminum accessories. END OF SECTION 1 1 ' Project 97055-2 SECTION 9 - SEDIMENT AND EROSION CONTROL MEASURES 9.1 SECTION INCLUDES Construction of outlet protection aprons for primary spillway and inlet culverts at forebays. Construction of access road along new embankment crest. Construction of forebays and associated manholes and drainage pipe sections. Erosion control materials for outlet weirs on sediment forebays. Construction of level spreaders. 9.2 MEASUREMENT AND PAYMENT See SPECIAL CONTRACT PROVISIONS 9.3 REFERENCES The following Specifications and methods form a part of this specification: NCDOT - Standard Specifications for Roads and Structures AASHTO M294 - Standard Specifications for Corrugated Polyethylene Pipe, 305 to 915-mm (12 to 36-in.) Diameter ASTM C33-92 - Concrete Aggregates ASTM 42-90 - Obtaining and Testing Drilled Cores and Sawed Beams of Concrete ASTM C88 - Standard Test Method for Soundness of Aggregates by Use of Sodium Sulfate or Magnesium Sulfate ASTM C127 - Standard Test Method for Specific Gravity and Absorption of Coarse Aggregate ASTM C478 - Standard Specifications for Precast Reinforced Concrete Manhole Sections ASTM C923 - Standard Specification for Resilient Connectors Between Reinforced Concrete Manhole Structures, Pipes and Laterals ASTM D698-78 - Moisture Density Relationships of Soils ASTM D3212 - Standard Specifications for Joints for Drain and Sewer Plastic Pipes using Flexible Elastomeric Seals ASTM D3776 - Standard Test Methods for Mass Per Unit Area (Weight) of Woven Fabric ASTM D4491 - Standard Test Methods for Water Permeability of Geotextiles by Permittivity ASTM D4632 - Standard Test Method for Grab Breaking Load and Elongation of Geotextiles ASTM D4833 - Standard Test Method for Index Puncture Resistance of Geotextiles, Geomembranes, and Related Products Page 22 Technical Specifications 0 September 1999 Eddy Engineering, P.C. All rights reserved. ' ASTM F477 - Standard Specifications for Elastomeric Seals (Gaskets) for Joining Plastic Pipe U.S. Federal Highway Administration (FHWA) and U.S. Bureau of Reclamation (USSR) Report, FHW- RD-89-199, Hydraulic Stability of Articulated Concrete Block Revetment Systems During Overtopping Flow SECTION 5 (Excavation) of these Specifications SECTION 6 (Filling, Backfilling, and Compaction) of these Specifications 1 SECTION 7 (Concrete Construction) of these Specifications When the Specifications or Drawings differ from the requirements of the above-referenced documents, the more stringent requirements shall apply. 9.4 GENERAL 1 17 Outlet protection aprons, level spreaders, sediment forebays, manholes and drainage pipe, and access road shall be constructed of the materials specified in this section and as shown on the Drawings. Pipes, aprons and excelsior matting shall be laid true to the grade shown on the Drawings. Each installed apron shall make a smooth interface with the adjoining outlet barrels and/or outlet structures. Articulated concrete block revetment system shall be installed true to grade and in accordance with the manufacturer's recommendations. Any portion of any apron whether of rip rap or concrete block construction which has its grade or surface disturbed after placement shall be repaired. Any portion thereof already in place which is found to be defective or damaged shall be repaired or replaced, as directed by the Engineer, without additional cost to the Owner. 9.5 MATERIALS Precast concrete structures: Shall be furnished, fabricated and placed in conformity with the shape and dimensions shown on the plans and as specified. Manholes shall be precast concrete conforming to ASTM C478 of the size and depth shown on the Drawings with rubber gasket joints. Ductile iron or HDPE manhole steps shall be cast in the manhole at a spacing of 12" on center. Manhole frame and covers shall bolt fasten and shall be designed for heavy traffic. Iron shall be tough, dense and even grained, cast in true symmetrical pattern, free from defects. Steps shall be installed so as not to interfere with the installation or function of internal or external flow appurtenances. Lift holes shall not be cast into units. Articulated Cellular Concrete Blocks: Shall be cellular concrete blocks capable of assemblage (b) Absorption not more than 2%. Project 97055-2 Page 23 into an erosion protection mattress. The Contractor shall submit the following items to the Engineer a minimum of thirty (30) days prior to installation: (a) Testing result documenting that the revetment system has a minimum critical shear stress of 20 pounds per square foot (psf) under controlled flow conditions for hydraulic performance characteristics in accordance with FHWA-RD-89-199, utilizing a 2H:1V slope in the direction of flow. (b) Manufacturer's certification that the revetment system design and components meet the requirements of this specification. Articulated concrete block shall meet the following: (a) Block weight (min) 30 lbs/ft' (b) % Open Area (assembled) 18-23% (C) Critical Shear Stress (min) 20 lbs/ft' (as described in FHWA- RD-89-199) Concrete blocks meeting these Specifications shall still be subject to approval or rejection by the Engineer. At the time of installation, the blocks will be rejected if it has defects, cracks, flaws, deterioration, or damage incurred during the manufacture, transportation, or storage. Rip rap when specified shall consist of field stone or rough unhewn quarry stone. Rip Rap shall be free from cracks, seams and other defects conducive to accelerated weathering due to the action of air and water. Individual rock fragments shall be sound, tough, dense and suitable in all other respects for the purpose intended. The rock fragments shall be angular to subrounded in shape. While no specific gradation is required, the various sizes of stone shall be equally distributed within the required size range. The size of an individual stone particle will be determined by measuring its long dimension. The least dimension of an individual rock fragment shall be not less than one-third the greatest dimension of the fragment. All stone shall be NCDOT approved and meet the approval of the Engineer. Except as provided below, the rock shall have the following properties: (a) Bulk specific gravity (saturated surface-dry basis) not less than 2.5. Technical Specifications t ?Q) September 1999 Eddy Engineering, P.C. All rights reserved. (c) Soundness: Weight loss in 5 cycles not more than 108 when sodium sulfate is used or 158 when magnesium ' sulfate is used. The bulk specified gravity and absorption shall be determined by ASTM C127. The test for soundness shall be performed by ASTM C88 for coarse aggregate modified as follows: The test sample shall not be separated into fractions. It shall consist of 5,000 +/- 300 grams of rock fragments, reasonably uniform in size and shape 1 and weighing approximately 100 grams each, obtained by breaking the rock and selecting fragments of the required size. After the sample has been dried, following completion of the final test cycle and washing to remove the sodium sulfate or magnesium sulfate, the loss ' of weight shall be determined by subtracting from the original weight of the sample the final weight of all fragments which have not broken into ' three or more pieces. The report shall show the percentage ' loss of weight and the results of the qualitative examination. Rock that fails to meet the requirements stated in (a), (b) and above, may be accepted only if similar rock from the same source has been demonstrated to be sound after 5 years or more of service under conditions of weather, wetting and drying, and ' erosive forces similar to those anticipated for the rock to be installed under this specification. NCDOT Class B Erosion Control Stone: 5 to 12- inch, widely graded, durable, crushed stone conforming to applicable NCDOT standards (No more than 58 of the material furnished can be less than the minimum size specified, nor more than 108 of the material can exceed the maximum size specified). Concrete rubble shall not be used. NCDOT Coarse Aggregate Size #57: Shall conform to gradation requirements of Table 1005-1, NCDOT Specifications. Drain Pipe: Pipe shall be AASHTO M294 Type S (Smooth Interior, Corrugated Exterior) with a nominal internal diameter as shown on the plans. Manning's n-value for design shall not exceed 0.010. Pipe joints shall have a minimum pull-apart strength of 400 pounds. Joints shall be watertight in accordance ASTM D3212. Gaskets shall be manufactured to meet the standards as described in ASTM F477. Nonwoven Geotextile: Geotextile shall be a nonwoven fabric with a minimum weight of 6 ounces per square yard (ASTM D3776), a minimum grab strength in either direction of 180 pounds (ASTM D4632), a minimum puncture resistance of (ASTM D4833) of 85 pounds, and permeability of (ASTM D4491) greater than 0.2 cm/sec. Fabric meeting these Specifications shall still be subject to approval or rejection by the Engineer. At the time of installation, the fabric will be rejected if it has defects, rips, holes, flaws, deterioration, or damage incurred during the manufacture, transportation, or storage. Woven Geotextile (recommended for use with articulated concrete blocks): Geotextile shall be a woven fabric with a minimum grab strength in both directions of 200 lbs, and a minimum apparent opening size (AOS) of 0 to 100. As per the manufacturer's recommendations for use with the articulated concrete blocks proposed for use by the Contractor. Manufacturer's certification of the compatibility of the product with the proposed revetment system design and that the fabric meets the requirements of these Specifications. The Contractor shall submit documentation to the Engineer a minimum of thirty (30) days prior to installation. Fabric meeting these Specifications shall still be subject to approval or rejection by the Engineer. At the time of installation, the fabric will be rejected if it has defects, rips, holes, flaws, deterioration, or damage incurred during the manufacture, transportation, or storage. If manufacture's specification differ from those above, the more stringent requirements shall apply. Matting for erosion control shall be excelsior matting. Excelsior matting shall consist of a machine produced mat of curled wood excelsior a minimum of 47 inches in width. The mat shall weigh 0.975 pounds per square yard with a tolerance of plus or minus 10 percent. At least 80 percent of the individual excelsior fibers shall be 6 inches or more in length. The excelsior fibers shall be evenly distributed over the entire area of the blanket. One side of the excelsior matting shall be covered with an extruded plastic mesh. The mesh size for the plastic shall be a maximum of 1" x 1" square. Matting for erosion control shall not be dyed, bleached, or otherwise treated in a manner that will result in toxicity to vegetation. Other acceptable material manufactured especially for erosion control may be used when approved by the Engineer in writing before being used. Wire staples shall be machine made of No. 11 gage (0.091" diameter) new carbon steel wire formed into a "U" shape. The size when formed shall be 12" in length with a throat of not less than 1" in width. Project 97055-2 Page 24 Technical Specifications (0 September 1999 Eddy Engineering, P.C. All rights reserved. 9.6 MANHOLES ' The Contractor shall provide all labor, materials, tools and other items necessary to furnish and install the manholes at the existing culverts as shown on the Drawings and specified herein. Manholes shall meet ASTM C478 Specifications. Manhole connectors shall meet ASTM C923 Specifications. Existing corrugated metal drainage pipes shall ' be modified as shown on the plans to create a smooth transition with the new manholes. Backfilling and compaction near precast ' concrete structures shall be performed as described in SECTION 6.7 (Compaction and Quality Control). 9.7 PLASTIC DRAINAGE PIPE The Contractor shall furnish all labor, tools, equipment, materials, supplies and other requirements necessary for the installation of piping as described herein and shown on the Drawings. It shall be the Contractor's responsibility to ensure connection of drainage culverts to new manholes and that positive drainage will occur. Pipe and fittings shall be laid and located as shown on the Drawings to ensure proper connection to the precast manhole structures and the outlet control structure at the downstream end. Subgrade preparation for the pipe shall be performed immediately prior to installing the pipe in the trench. The trench shall be dug to the required alignment and depth as shown on the Drawings or directed by the Engineer, and only so far in advance of the pipe laying as the Engineer shall permit. The width of the trench shall be kept at a minimum. Except where improved bedding is required, mechanical excavation of trenches for the pipe shall not extend lower than 1" above the finished subgrade elevation. The remainder of the trench excavation shall be made with hand tools and shall support the full bottom segment of the pipe for the entire length in such a manner that a uniform and continuous bearing and support on solid and undisturbed ground is provided for each pipe for its entire length between bells. The subgrade shall allow the pipe to be accurately aligned with the adjacent pipe bell without transmitting the weight of the pipe to the receiving bell through the joint material. Correction of a subgrade that is too low shall be done only by placing and compacting suitable material over the entire width of trench and regrading. Bell holes shall be excavated immediately prior to laying the pipe and shall be only of sufficient size so that no part of the pipe bell will be in contact with the trench bottom. It shall be the responsibility of the Contractor to provide adequate bearing for all Project 97055-2 pipe lines laid in uncertain soil conditions. If the trench bottom should be softened by flooding, rain or other causes, the unsuitable material shall be removed and replaced with suitable material properly shaped and tamped to grade. The use of timber or other material to support the pipe shall not be used. Care shall be taken during loading, transportation, unloading, and installation to prevent damage to the pipes or fittings. All pipe and fittings shall be carefully examined before installing and no piece shall be installed which does not conform to the appropriate ASTM Specification. Any defective, damaged or unsound material shall be repaired or replaced as directed by the Engineer. All pipe shall be laid by experienced workmen with straight lines, even grades, and all joints shall be perfectly fitted. All pipe fittings and accessories shall be carefully lowered into the trench with suitable equipment in a manner that will prevent damage to pipe and fittings. Under no circumstances shall pipe or accessories be dropped or dumped into the trench. Pipes shall be laid to the required lines and grades on prepared subgrade or improved bedding. Any bed disturbed during the installation of the pipe shall be repaired prior to embedment of the pipe. The pipe shall be installed with the bell ends in the direction of laying. Pipeline for gravity mains shall begin at the low end of the run and all pipe shall be laid with the bells or socket uphill. All foreign matter or dirt shall be removed from the interior and machined ends of pipe and accessories before it is lowered into position in the trench. When joined in the trench, the pipe shall form a smooth line and shall be fitted together so that the alignment and scope are correct. Pipe shall not be trimmed except for closure, and pipe not making a good fit shall be removed. No pipe shall be laid until the preceding length has been completely aligned and secured. Pipe shall be kept clean by means approved by the Engineer, during and after laying. No pipe shall be laid upon a foundation where frost exists, nor any time when the Engineer shall deem that there is a danger of formation of ice, or the penetration of frost at the bottom of the excavation. If any defective pipe or fittings are discovered after installation, they shall be removed and replaced with sound pipe and fittings or shall be repaired by the Contractor in an approved manner and at his own expense. The installed pipe shall not be disturbed in any manner and its proper grade and alignment shall be maintained during pipe joining, pipe embedment, and backfilling operation. Page 25 Technical Specifications ' 0 September 1999 Eddy Engineering, P.C. All rights reserved. The interior surface of all pipes shall be cleaned when installed and shall be kept clean until final acceptance. Temporary bulkheads shall be placed in all open ends of pipelines when pipe laying is not actively in progress. The bulkheads shall be designed to prevent the entrance of dirt or debris and shall not be removed until pipe laying is resumed. When danger of water entering the pipeline may exist, the bulkheads shall be designed to prevent the entry of water. Adequate precaution shall be taken by the Contractor to prevent the flotation of pipes in the event of water entering the trench. Embedment shall be defined as that portion of the trench from the subgrade to an imaginary line drawn 18" above the top of the pipe. Embedment materials shall be the excavated soil or borrow material, subject to the Engineer's approval. Pipe embedment materials shall be deposited by hand tools in layers not to exceed 6" in uncompacted depth. Deposition and compaction shall be done simultaneously and uniformly on both sides of the pipe so as to insure adequate lateral and vertical stability of the installed pipe during subsequent joining, embedment and backfill operations. In no case will impact or unbalance deposits of materials be allowed. Backfill for pipelines shall be defined as that portion of the trench from an imaginary line drawn 18" above the top of the pipe to the original ground surface. Backfilling in general will be done with suitable excavated materials. Debris, material not given to adequate compaction, and stone over 1/4 cubic foot will not be allowed within the trench limits. If material excavated is not suitable, special backfill of local suitable soil shall be used. 9.8 OUTLET PROTECTION APRONS Non-woven geotextile shall be placed under entire outlet protection apron. The placement surface shall be free of obstructions, debris, and pockets of soft or low density material. The fabric shall be laid smooth and free from tension, stress, folds, wrinkles or creases. Horizontal overlaps shall be a minimum of 12 inches with the upper fabric overlapping the lower fabric. Vertical overlaps in fabric shall be a minimum of 18 inches with the upstream fabric overlapping the downstream fabric. Outer edges of fabric shall be anchored in trench at least one foot deep. No more than 72 hours shall elapse from the time the fabric is unwrapped to the time it is covered with #57 stone. In the event that the fabric is displaced or damaged during the placement of rip rap, the rip rap shall be removed and the fabric repositioned or replaced prior to the placement of the rip rap. This will occur at no additional cost to the Owner. A cushion layer of Size #57 stone, a minimum Project 97055-2 of four inches, but not more than six inches, shall be placed over fabric. Drop height shall not be more than three feet. Class B Erosion Control Stone shall be placed over cushion layer to depth indicated on the plans and in the following table: Outlet Protection Aprons Outlet Forebay Forebay Control 1 2 Structure Apron Length 8 30 20 (feet) Upper 3 9 6 Apron Width (feet) Lower Apron 5 33 22 Width (feet) NCDOT #57 6 6 6 Layer Thickness (inches) Erosion Class B Class 1 Class B Control Stone Type Erosion 12 30 24 Control Stone Thickness (inches) The completed rip rap shall be at least the thickness indicated in the above table and on the plans. Drop height shall be not more than two feet. At locations where rip rap is required at barrel outlets, the rip rap shall be placed immediately after completion of the barrel installation. Unless otherwise directed by the Engineer, the stone shall be placed on a slope as indicated on the plans. The stone shall be graded so that the smaller stones are uniformly distributed throughout the mass. The Contractor may place the stone by mechanical methods, augmented by hand placing where necessary, provided that when the rip rap is completed it forms a properly graded, dense, neat layer of stone. If subgrade elevation is low over any portion of outlet protection apron, the outlet protection apron shall be brought to grade by increasing thickness of Erosion Control Stone. Thickness of cushion layer shall not be increased. Each outlet protection apron shall be installed such that the downstream end of the apron provides a smooth transition to the existing grade or channel bed. Page 26 Technical Specifications 1 0 September 1999 Eddy Engineering, P.C. All rights reserved. 0 1 9.9 LEVEL SPREADERS Grade area to be lined as shown on Drawings. Surface shall be free of obstructions, debris, and pockets of soft or low density material. Cover area with stockpiled topsoil to a depth of not less than 4 inches. Final grade with topsoil shall be as shown on Drawings. Topsoil shall be prepared with fertilizer and lime, and seeded as described in SECTION 13 (Permanent Seeding) of these Specifications. Install excelsior erosion control matting perpendicular to the longitudinal axis of the level spreader. The matting shall be laid smooth and free from tension, stress, folds, wrinkles or creases. When matting material is unrolled, netting material should be on top with blanket material in contact with the soil. (Note: Some excelsior matting has netting on both sides) Horizontal overlaps shall be a minimum of 12 inches with the upper matting overlapping the lower matting. Vertical overlaps in matting shall be a minimum of 12 inches with the upstream matting overlapping the downstream matting. The top (embankment side) and bottom (wetland side) edges of the matting shall be anchored in trench at least 12 inches deep as shown on plans to prevent undercutting of the matting. Matting shall extend over flow crest of level spreader a minimum of 2 feet as shown on Drawings. Matting trench and wire staples shall be constructed and installed as shown or plans. Wire staples shall be installed not more than 3 feet apart (3' on centers) and staggered, with a minimum of 3 stakes per square yard of matting over the entire lined area. Staples shall be driven perpendicular to the soil surface. Staples shall be driven flush with soil surface to reduce potential for movement of the erosion control matting. Staples shall be installed in parallel rows on 3' centers and in trenches at the top and bottom of the slope as shown on Drawings. Along all laps (both vertical and horizontal) in the matting, install a common row of staples at the seam, installing staples on l' (12") centers. All staples shall be driven so that the throat of the staple is perpendicular to the axis of the stream as shown in plans. All standard anchoring staples shall be 18" in length. Staples shall be driven in with a wooden mallet. Care shall be taken to avoid damage to matting material. 9.10 SEDIMENT FOREBAYS Forebays shall be constructed so as to provide a minimum average depth of 3 feet below the outlet weir. Forebays shall be constructed to a minimum internal size of 40 feet by 40 feet at the top inside of the embankment. Construction shall be in accordance with procedures as outlined in the North Carolina Erosion and Sediment Control Planning and Design Manual. Project 97055-2 Prepare subgrade as described in SECTION 6 (Filling, Backfilling, and Compaction) of these Specifications. Excavate cut-off trench as shown on Drawings. Non-woven geotextile shall be placed under entire forebay weir spillway. The placement surface shall be free of obstructions, debris, and pockets of soft or low density material. The fabric shall be laid smooth and free from tension, stress, folds, wrinkles or creases. Horizontal overlaps shall be a minimum of 12 inches with the upper fabric overlapping the lower fabric. Vertical overlaps in fabric shall be a minimum of 18 inches with the upstream fabric overlapping the downstream fabric. Outer edges of fabric shall be anchored in trench at least one foot deep. No more than 72 hours shall elapse from the time the fabric is unwrapped to the time it is covered with #57 stone. In the event that the fabric is displaced or damaged during the placement of rip rap, the rip rap shall be removed and the fabric repositioned or replaced prior to the placement of the rip rap. This will occur at no additional cost to the Owner. A drainage layer of NCDOT #57 stone, shall be installed beneath weir as shown on Drawings. Class B Erosion Control Stone shall be placed over cushion layer to depth indicated on the plans. Unless otherwise directed by the Engineer, the stone shall be placed on a slope as indicated on the plans. The stone shall be graded so that the smaller stones are uniformly distributed throughout the mass. The Contractor may place the stone by mechanical methods, augmented by hand placing where necessary, provided that when the rip rap is completed it forms a properly graded, dense, neat layer of stone. The completed rip rap shall be at least the thickness indicated in the above table and on the plans. Drop height shall be not more than two feet. If subgrade elevation is low over any portion of the weir spillway, the spillway shall be brought to grade by increasing thickness of Erosion Control Stone. Thickness of drainage layer shall not be increased. 9.11 ACCESS ROAD Access road shall be constructed to grade and line as shown in the plans. Articulated concrete pavers or a 6" layer of NCDOT ABC stone shall be installed as detailed in Section 10 of these Specifications and on the plans. 9.12 CONTRACTOR WARRANTY Contractor shall warrant installed work against deterioration for a period of one year after project completion. Contractor is responsible for providing workmanship and materials to satisfy warranty. During the warranty period, repairs shall be performed to Page 27 Technical Specifications I O September 1999 Eddy Engineering, P.C. All rights reserved. provide a outlet protection to the same standard as was originally designed at no additional charge to Owner. Repairs, if ' needed, shall be designed by a registered professional Engineer employed by and paid by the Contractor. 9.13 SUBMITTALS For review the Contractor shall submit data for the following items specified ' in this SECTION: a. Trade names and manufacturer's data for proprietary items. ' b. Certificates of conformance of all other construction materials c. Certificates of conformance of ' all pre-cast concrete structures END OF SECTION ' Project 97055-2 SECTION 10 - EMERGENCY SPILLWAY 10.1 SECTION INCLUDES Pre-cast concrete matting, cushion layer stone, and geotextile for embankment emergency spillway. 10.2 MEASUREMENT AND PAYMENT See SPECIAL CONTRACT PROVISIONS 10.3 REFERENCES The following Specifications and methods form a part of this specification: NCDOT - Standard Specifications for Roads and Structures ASTM C88 - Standard Test Method for Soundness of Aggregates by Use of Sodium Sulfate or Magnesium Sulfate ASTM C127 - Standard Test Method for Specific Gravity and Absorption of Coarse Aggregate ASTM D3776 - Standard Test Methods for Mass Per Unit Area (Weight) of Woven Fabric ASTM D4491 - Standard Test Methods for Water Permeability of Geotextiles by Permittivity ASTM D4833 - Standard Test Method for Index Puncture Resistance of Geotextiles, Geomembranes, and Related Products ASTM D4632 - Standard Test Method for Grab Breaking Load and Elongation of Geotextiles SECTION 5 (Excavation) of these Specifications SECTION 6 (Filling, Backfilling, and Compaction) of these Specifications SECTION 7 (Concrete Construction) of these Specifications When the Specifications or Drawings differ from the requirements of the above-referenced documents, the more stringent requirements shall apply. 10.4 GENERAL The emergency spillway shall be constructed of the materials specified in this section and as shown on the Drawings. The spillway shall be laid true to the grade shown on the Drawings. The spillway shall make a smooth interface with the adjoining (left and right) embankment sections. Any portion of the spillway which has its grade or surface disturbed after placement shall be repaired. Any portion thereof already in place which is found to be defective or damaged shall be repaired or replaced, as directed by the Engineer, without additional cost to the Owner. Page 28 Technical Specifications September 1999 Eddy Engineering, P.C. All rights reserved. 10.5 MATERIALS Materials include articulated concrete blocks and woven geotextile. Articulated Cellular Concrete Blocks: Shall be cellular concrete blocks capable of assemblage ' into an erosion protection mattress. The Contractor shall submit the following items to the Engineer a minimum of thirty (30) days prior to installation: ' (a) Testing result documenting that the revetment system has a minimum critical shear stress of ' 20 pounds per square foot (psf) under controlled flow conditions for hydraulic performance characteristics in accordance with FHWA-RD-89-199, utilizing a 2H:1V slope in the direction of ' flow. (b) Manufacturer's certification that the revetment system design and ' components meet the requirements of this specification. Articulated concrete block shall meet the ' following: (a) Block weight (min) 30 lbs/ft' ' (b) % Open Area (assembled) 18-23% (c) Critical Shear Stress (min) 20 lbs/fts (as described in FHWA- RD-89-199) u Concrete blocks meeting these Specifications shall still be subject to approval or rejection by the Engineer. At the time of installation, the blocks will be rejected if it has defects, cracks, flaws, deterioration, or damage incurred during the manufacture, transportation, or storage. Woven Geotextile (recommended for use with articulated concrete blocks): Geotextile shall be a woven fabric with a minimum grab strength in both directions of 200 lbs, and a minimum apparent opening size (AOS) of 0 to 100. As per the manufacturer's recommendations for use with the articulated concrete blocks proposed for use by the Contractor. Manufacturer's certification of the compatibility of the product with the proposed revetment system design and that the fabric meets the requirements of these Specifications. The Contractor shall submit documentation to the Engineer a minimum of thirty (30) days prior to installation. Fabric meeting these Specifications shall still be subject to approval or rejection by the Engineer. At the time of installation, the fabric will be rejected if it has defects, rips, holes, flaws, deterioration, or damage incurred during the manufacture, transportation, or storage. If manufacture's specification differ from those above, the more stringent requirements shall apply. Wire staples shall be machine made of No. 11 gage (0.091" diameter) new carbon steel wire formed into a "U" shape. The size when formed shall be 6" in length with a throat of not less than 1" in width. Materials for concrete construction are as described in SECTION 7.4. 10.6 SUBGRADE PREPARATION Areas on which woven fabric and articulated concrete blocks are to be placed shall be constructed to the lines and grades shown on the Drawings. The subgrade for the articulated concrete blocks shall be free of voids, pits, or depressions and shall be proof-rolled to minimum of 90% of the ASTM D698 density. Voids, pits or depressions shall be brought to grade by backfilling in accordance with the applicable portions of the project Specifications. All obstructions, such as roots and projecting stones larger than 1 inch remaining on the surface, shall be removed and all of the soft or low density pockets of material removed must be filled with selected material and compacted to a minimum of 90% of the ASTM D698 density. Excavation and preparation for anchor trenches, side trenches and toe trenches or aprons shall be done in accordance to the lines, grades and dimensions shown on the Drawings. Immediately prior to placing the filter fabric and articulated concrete block, the prepared area shall be inspected by the Owner's representative and approval obtained before any fabric or mattresses are placed thereon. 10.7 INSTALLATION OF WOVEN FILTER FABRIC Filter fabric shall be installed in accordance with the manufacturer's recommendations, and as stated elsewhere herein. Adjacent layers of filter fabric shall have a minimum of two feet of overlap. Fabric shall be secured with 6"xl"x6" wire staples prior to placement of articulated concrete blocks. Woven geotextile shall be placed under entire emergency spillway. The placement surface shall be free of obstructions, debris, and pockets of soft or low density material. The fabric shall be laid smooth and free from tension, stress, folds, wrinkles or creases. Horizontal overlaps shall be a minimum of 12 inches with the upper fabric overlapping the lower fabric. Vertical overlaps in fabric shall be a minimum of 18 inches with the upstream fabric overlapping the downstream fabric. Outer edges of fabric shall be anchored in trench at least one foot deep. No more than 72 hours shall elapse from the time the fabric is unwrapped to the time it is covered with articulated concrete block. In the event that the fabric is displaced or damaged during the Project 97055-2 Page 29 Technical Specifications (0 September 1999 Eddy Engineering, P.C. All rights reserved. placement of the articulated concrete block, 10.11 SUBMITTALS the articulated concrete block shall be removed and the fabric repositioned or For review the Contractor shall submit data ' replaced prior to the placement of the rip for the following items specified rap. This will occur at no additional cost to in this SECTION: the Owner. a. Trade names and manufacturer's 10.8 INSTALLATION OF ARTICULATED CONCRETE data for proprietary items. ' BLOCKS b. Certificates of conformance of Articulated concrete blocks shall be placed all other construction materials within the limits shown on the Drawings. The . ' articulated concrete blocks shall be placed on END OF SECTION the woven fabric in such a manner as to produce a relatively planar surface. No more ' than 200 linear feet of woven fabric shall be laid before being covered with concrete blocks, and any fabric installed more than 2 days shall be lifted and the surface of the slope inspected for any slope defects. The ' Owner may require any uncovered fabric to be lifted after heavy rainfall to inspect for slope damage. The Contractor shall furnish a certificated from the manufacturer of authorized representative thereof stating that the blocks were inspected and appear ro be installed correctly. Final acceptance and approval of the installation will be made by the Owner. The Contractor shall save the Owner harmless from liability of any kind arising from the use of any patented or unpatented invention used in the performance ' of this work. Articulating blocks shall be installed by hand. No overlapping of blocks will be accepted and no blocks shall project vertically more than 1 inch beyond the adjacent blocks. All placement of blocks shall be in accordance with the manufacturer's recommendations and the Contractor's approved shop Drawings. Individual concrete blocks which are hand-placed shall be installed as recommended by the manufacturer. 10.9 FINISHING ' The voids of the articulated concrete blocks for the limits shown of the Drawings shall be filled with topsoil. The soil should then be seeded in accordance with Section 13 (Permanent Seeding) 10.10 CONTRACTOR WARRANTY ' Contractor shall warrant installed work against deterioration for a period of one year after project completion. Contractor is responsible for providing workmanship and ' materials to satisfy warranty. During the warranty period, repairs shall be performed to provide a outlet protection to the same standard as was originally designed at no ' additional charge to Owner. Repairs, if needed, shall be designed by a registered professional Engineer employed by and paid by the Contractor. Project 97055-2 Page 30 Technical Specifications ? September 1999 Eddy Engineering, P.C. All rights reserved. 1 SECTION 11 - EMBANKMENT BLANKET DRAIN 11.1 SECTION INCLUDES Erosion control stone, cushion layer stone, concrete sand, and geotextile for construction of embankment blanket drain. 11.2 MEASUREMENT AND PAYMENT See SPECIAL CONTRACT PROVISIONS 11.3 REFERENCES The following Specifications and methods form a part of this specification: ASTM C33 - Standard Specification for Concrete Aggregate ASTM D4491 - Standard Test Methods for Water Permeability of Geotextiles by Permittivity ASTM D4833 - Standard Test Method for Index Puncture Resistance of Geotextiles, Geomembranes, and Related Products ASTM D4632 - Standard Test Method for Grab Breaking Load and Elongation of Geotextiles NCDOT - Standard Specifications for Roads and Structures When the Specifications or Drawings differ from the requirements of the above-referenced documents, the more stringent requirements shall apply. 11.4 GENERAL An internal blanket drain has been selected for construction along the downstream side of the embankment. The embankment blanket drain shall be constructed of the materials specified in this SECTION and as shown on the Drawings. Drain shall be laid true to the grade shown on the Drawings. Any portion of the drain which has its grade or surface disturbed after placement shall be repaired. Any portion thereof already in place which is found to be defective or damaged shall be repaired or replaced, as directed by the Engineer, without additional cost to the Owner. 11.5 MATERIALS Materials include, rip rap, cushion layer stone, geotextile and modified gradation NCDOT 2S filter sand. Rip rap when specified shall consist of field stone or rough unhewn quarry stone. Rip Rap shall be free from cracks, seams and other defects conducive to accelerated weathering due to the action of air and water. Individual rock fragments shall be sound, tough, dense and suitable in all other respects for the purpose intended. The rock Project 97055-2 D September 1999 Eddy Engineering, P.C. All rights reserved. fragments shall be angular to subrounded in shape. While no specific gradation is required, the various sizes of stone shall be equally distributed within the required size range. The size of an individual stone particle will be determined by measuring its long dimension. The least dimension of an individual rock fragment shall be not less than one-third the greatest dimension of the fragment. Ail stone shall meet the approval of the Engineer. Rip Rap shall be NCDOT approved and shall conform to the materials properties as described in SECTION 9.5. NCDOT Class B Erosion Control Stone: 5 to 12- inch, widely graded, durable, crushed stone conforming to applicable NCDOT standards (No more than 5% of the material furnished can be less than the minimum size specified, nor more than 10% of the material can exceed the maximum size specified). Concrete rubble shall not be used. NCDOT Coarse Aggregate Size #57: Shall conform to gradation requirements of Table 1005-1, NCDOT Standard Specifications. Nonwoven Geotextile: Geotextile shall be a nonwoven fabric with a minimum weight of 6 ounces per square yard (ASTM D3776), a minimum grab strength in either direction of 180 pounds (ASTM D4632), a minimum puncture resistance of (ASTM D4833) of 85 pounds, and permeability of (ASTM D4491) greater than 0.2 cm/sec. Fabric meeting these Specifications shall still be subject to approval or rejection by the Engineer. At the time of installation, the fabric will be rejected if it has defects, rips, holes, flaws, deterioration, or damage incurred during the manufacture, transportation, or storage. Page 31 Technical Specifications Filter Sand: Shall conform to gradation requirements of the modified gradation NCDOT 2S as per NCDOT standards. U.S. Std. Sieve Size Min. Percent Passing by Weight Max. Percent Passing by Weight 2" 1-1/2" 1" 3/4" Ill, 3/8" 100.0 #4 95.0 #8 80.0 100.0 #16 45.0 95.0 #30 25.0 75.0 #50 5.0 30.0 #100 0.0 5.0 #200 0.0 A Class B Erosion Control Stone shall be placed over cushion layer to depth indicated on plans. Unless otherwise directed by the Engineer, the stone shall be placed on a slope as indicated on the plans. The stone shall be graded so that the smaller stones are uniformly distributed throughout the mass. The Contractor may place the stone by mechanical methods, augmented by hand placing where necessary, provided that when the rip rap is completed it forms a properly graded, dense, neat layer of stone. The completed rip rap shall be at least the thickness indicated on the plans. Drop height shall be not more than two feet. 11.7 CONTRACTOR WARRANTY Contractor shall warrant installed work against deterioration for a period of one year after project completion. Contractor is responsible for providing workmanship and materials to satisfy warranty. During the warranty period, repairs shall be performed to provide a outlet protection to the same standard as was originally designed at no additional charge to Owner. Repairs, if needed, shall be designed by a registered professional Engineer employed by and paid by the Contractor. 11.8 SUBMITTALS 7 accordance with their natural habits of growth. All plants shall be free from plant diseases and insect pests. All shipments of plants shall comply with all nursery inspection and plant quarantine regulations of the states of origin and destination, as well as with Federal regulations governing interstate movement of nursery stock. If nursery stock from other states is used, the stock shall be accompanied by a tag or certificate stating, in effect, that the nursery stock has been inspected and certified by an authorized official of the state of origin as apparently free from injurious plant pests. All plants shall be subject to inspection at any time by the Engineer. Any such inspection before or during planting operations, however shall not be construed as final acceptance of the plants involved. 8.5 CONTAINER GROWN PLANTS Container grown plants shall be healthy, vigorous, well-rooted, and shall have become established in the container in which they are delivered. These plants shall have been in the established container long enough for the fibrous roots to have developed so that the root mass will retain its shape and hold together when removed from the container. The container shall be a 1 gallon container, sufficiently rigid to firmly hold the soil protecting the root during transporting, handling, and planting, and the soil shall not be allowed to become frozen. 8.6 BARE ROOT PLANTS Bare root plants if approved for use by the Engineer shall have a heavy fibrous root system which has been developed by proper cultural treatment. They shall be dug, packaged, transported, and handled in a manner that will prevent injury to or drying out of the trunks, branches, or roots, or freezing of the roots. 8.7 PLANT STAKES AND CUTTINGS Plant stakes and cuttings if approved for use by the Engineer shall consist of freshly cut live plants of select stock which has been developed by proper cultural treatment. Stakes and cuttings shall be 3/8" to ;i" diameter and between 12 and 18 inches long. They shall be carefully cut from mother-stock plantings. Plant materials shall be packaged, transported, and handled in a manner that will prevent injury, drying out, or freezing. 8.8 PLANT SUBSTITUTION No change in the specified plants (species, I?Illlllflllllll and shall include a listing of the sources which have been contacted in an attempt to secure the specified plant material. Requests for substitutions shall include botanical name, common name, size, caliper, and furnish description of the proposed substitute. No increase in compensation will be made to the Contractor as a result of the use of the approved substitute plants. 8.9 PLANTING PREPARATION In areas where stream restoration will be implemented, preparation for restoration planting operations shall be as described in SECTION 7 (Channel Protective Linings) of these specifications. Where container grown plants will be planted through the excelsior matting, holes shall be made by neatly cutting a 12" by 12" "+" in the matting. For container grown plants, the cut hole shall not exceed 12" in diameter, and anchored with four 18" wire staples. Staples shall be spaced evenly around the edge of the cut hole not less than 6" from the ends of the cuts in the matting material. Staples shall be driven perpendicular to the soil surface. Staples shall be driven flush with soil surface to reduce potential for movement of the erosion control matting. Holes made in preparation for shrub species planting shall be as shown on construction plans. Where bare root plants, plant stakes, and plant cuttings shall be planted through the excelsior matting, holes shall be made by neatly punching a hole in the matting with a dibble bar, (a heavy metal tool with a blade and a foot petal). The dimensions of the hole shall not exceed 3" in any direction, taking care not to damage the surrounding matting. The edges of the hole shall be anchored with two 12" wire staples. Staples shall be placed on the upstream and downstream sides of the hole not less than 6" from the cut edge of the matting material. Staples shall be driven perpendicular to the soil surface. Staples shall be driven flush with soil surface to reduce potential for movement of the erosion control matting. 8.10 STREAM BANK PLANTING Container grown and bare-root plants should be planted in holes large enough to accommodate all the roots. Tamp the surrounding soil firmly to eliminate air pockets. Where plant stakes and plant cuttings shall be planted, they shall be installed at a 45 to 60 degree angle in the direction of stream flow. The buds of stakes and plant cuttings should point upward and about 2 inches of wood should be exposed above the ground surface. Tamp the surrounding soil firmly to eliminate air 10/24 101 15:37 N0.207 05/05 2??L'd ?Fi101 vu vas U.S. ARMY CORPS OF ENGWEERS i>>`i; wrist IMT.MIINGTON DISTRICT Action Id. 200030392 County Cabarrus CKWI2AL Pamir (REGIONAL AND NATIONWIDE) VERIFICATION Property owner: T-andex, Ind., Attn.- Mr. Bill Nalbone Address: 5555 Conaotrd Parkway South, Suite 420 Rarrisburgs NC 28075 Telephone No.. Sin arA Locattou of prtrj=r (wx=r.-body, road name/number, town, cfa.): IL3.acre Kings Grant Tract - Utility We - Located between the Rocky Riiva (tA the north) and Concord Milk Blvd. (to the South); near Concord - Dewriptlott of Activity- Install approx. 2,213 LN of sewer line across portlow of the above referenced property. As a result of the project, approx. 40 LF of stream channel (UT-Rocky R.) and <0.1 acre of wetland will he temporarily impacted. 'Me purpose of the utility line is to support future developrnmt on the property. Applicable Law: , X . Section 444 (Cleats Water Act, 33 U. S.C.1344). (check all alai apply) Section 10 (River and Harbor Act of J A99). Authorization: Reilonat General Permit Number. 2 Natibawkie Permit Number. Your work Is authorized by thlr Itogional Oenersl (POP) or Nationwide Paratit (NWP) provided it is accornplisbed in uric t aceotdanca with flat attached condltlow and your submitted plaits. if your activitiy is subject to Sex:dua 404 (if Seatio6404 block above b checked), before beginning work you must also receive a Section 401 water quality c*ri4ic:ation from the N.C. Division of Environmental Management, teleplwne (919)733.1756. Please read and carefully comply with die attached ovrtditions of the ROP or NWP. Any violation of the eonditiat>!c of the RGP or the NWP referenced above may subject the parminee tti a stop work order. a resioration order, and/or approptriAte legal action. This Vgartment of the Arm,,- !"aP ar NWP vtrificadon doo not relieve flzc perminee of the respomibility to &&in any other rewirad Fod,aml, State, or local amnivals/permits. The perrniucc mny need w contact appropriate State and 1%-41 agencies before begiruting work, if there are any quouions regdrdiAg this authurizatlon or any of the condidauns of the Comral Partwi or Nationwide Peradt, please eontabt the Corps Ragtttacory Of6ciai specified below. Date December 4.2000 Corps Regulsltory Official 5tdve chap' Z'elttp 000 No, li281-22J Q14 Rxpiration Date of Vat;ifi=dotl_ D_MVber 4..? cc! EelkicIL-n c Corparaddn 4"- AW No Sol -.. .n , 1- Nat zo/zo.d TT09 SSb VOL, X3CNtn 90:TT 0002-TT-03C ~,.,e ~ ~ _ ~l~ ~~~1~ ~ ~1~ ~~~1~ ~FC~~F s,, V V JL~ ~ ~ ~ 1 ~ 1VJL~~~~~~~~1~ ~~~~E \']CINI'1'S \f9P e~"lJ l~ ~ JL 9 l~ JL ~ ~~~~~~1~ CONTE NTENTS: OWNER: ENGINEER: 1. C CITY OF CONCORD EDDY ENGINEERING, P.C. 2' E DEPARTMENT OF p.0. BOX 61367 3. W ENGINEERING RALEIGH, NC 2'7661 4. W P.O. BOX 308 5. E1 CONCOFZD, NC 28026 X919) 954-1802 6 E (704) "786-6161 '7. C 8. C 9. C 10. N WETLANDS CONSULTANT: 11. W 12. E ENVIRONMENTAL SERVICES, INC, 13. E 1100 WAKE FOREST ROAD, SUITE 200 14. W Dnr L~rru rTr ~~r~r~n ~Vti ini COVER, TABLE OF CONTENTS & VICINITY MAP ' ~ EXISTING SITE PLAN WETLAND MITIGATION PLAN WETLAND PLANTING PLAN EMBANKMENT CROSS-SECTIONS I EMBANKMENT CROSS-SECTIONS II CONTROL STRUCTURE DETAILS I CONTROL STRUCTURE DETAILS II CONTROL STRUCTURE DETAILS III NEW MANHOLE DETAILS WETLAND PLANTING SCHEDULES & DETAILS EMERGENCY SPILLWAY & LEVEL SPREADER DETAILS EROSION CONTROL APRONS & FOREBAY DETAILS WETLANDS LOCATION I 1n7~mT nrmc rnrnmTnrT TT ( U`$ e,~o dd JL lb1-~1Jrilk.-Xll9 IN V-/ d d ll_r JL Uri 1 N 1J Ki L ~'.l V ri l Y U 1 V 11 0 0 0 Project No.: N A (919) 833-0034 0 EDDY ENGINEERING I 97055-2 • l ' Designed: Drawn: F S P.O. BOX 61367 RALEIGH, NC 27661 (919 954-1602 FAX (919 954-1804 0 JLE PKS Project: 0 REVIEW COMMENTS INCORPORATED ISSUED FOR CONSTRUCTION SEAL Weddington Road Wetland Mitigation Site Scale: 1 09/24/99 JLE 17604 NTS T m Location: Client: 0 PRELIMINARY REVIEW 12/08/98 JLE i; - '•;F Concord, NC City of Concord Sheet Na.: 0 e September 1999 Eddy Engineering, P.C. All rights reserved. REV. DESCRIPTION DATE APPROVED ~y " ~O~ Sheet Title: I 0 F 15 0 „~so COMER, TABLE OF CONTENTS, VICINtTY MAP REVISIONS h~ ~r s i 77.. Existin 9 . i ~ Stream s s ~r- Channel ss ss ss ~ x ~ r j i ~ f J~~~, / S5 ,.~j' ~i \ ~ I y.: ~ I S5 a o 0p h t ~ h~ ~ ~ ~i ~ , ~ ~ ; y5 w Exi in Concrete 9 ~ ox Culverts 5~ i i i ~ l , ~ / ~~r 55 i ~ ~ ~ ~ t ~ ~ h Existin Sanitar g Y SB3 . 1 ~ ~ Sewer ~ n e I ~ / I ~ ; ' f ~ ~ _ ~ 4 / _ _ ~ ~ I ' ~ ~ ~ e ~ w I I \ / j 1 i; i I IT ' ~ "T` ~ I~t :t ~ ~ ~ ~ d d Delineated Wetland Boundar Y ~ ~ See Sheets 14 and 15 for ~ ~ I Jurisdictional Delineated Wetland Boundar ~ `,j y iF . r' I Existin 36 CMP Cu vert, i~ ~ .S. Invert Elev. 585.31 D Existin Sanitar g y Sewer Main ~,T. \ ef' 1 k ~ ~ ~ ~ ~ximate „ A r~ ~p ~ ~ Existin 18 CM g , . 18 CMP Culvert i - Floodwa ~ G D.S. Invert EI. , y art EI. 586.00 ~ Boundar Y A r x. w i 0 0 pp w Outlet Protecti n A ror ~ o p ~n A ron p ~ ~ ~ 8$4 " ~ (in De Bated Ex~~~t~n 24 C P Culvert g l~~etland D.S. Invert El v. 593.00 A E~oundar Y h `~~3. j A rox. w Outlet p~ Prot ect~on ron p ~ ~ \ \ ~ ~ 884...,. Q \ ~ ~ ~ ~ ~ ~ ~ ~ ..u. ~ ~ 1 ~ . r '--..583 , 583 . , i , ! ~ ~ .5 i ~ 84 ~ ~ ~V _ l 584 ~ y , ~ ~ ses ~ ~ a . - ~ S j ~ ~ ~ ~ syo\ / ~ _~e / Sys , _ . ~ so I \ . I ? ~ ~ xistin ~6 E ~i g w., f I _.w_ CMP Culvert r ~ i L J E stun Sediment ~ ~ l 9 ~ o~ ~ B c i Ba i n to berm v e o ed. Existin g ~ / ~ I; \ Embankment ~ ~ ~ . s--~ 5 / ~ ~ Ss II I G 1 . . ~ e an ase on o o ra ~c I I I ' ma re are os , uc e , ~ I n c u er an. ro er Ex~ ~n San~tar p 9 Y_ ~nitar ~ Y a Sewer Line 0 oun arses s a e con ~rme ;r Line r r ~ e on ac o prior o cons ruc ion. 0 3 Project No.: 0 60 120 EDDY ENGINEERING P.C. 97055-2 Designed: Drawn: P.O. BOX 61367 RALEIGH, NC 27661 (919) 954-1802 FAX 919) 954-1864 JLE PKS SCALE, FEET 0 Project. N SEAL Weddin ton Road Wetland Mitigation Site Sale: 1 REVIEW COMMENTS INCORPORATED, ISSUED FOR CONSTRUCTION 09/24/99 JLE g n rv - o0 Contour e a 17604 NTS Location: Client: m O PRELIMINARY REVIEW 12/08/98 JLE Concord, NC City of Concord Sheet No.: sF September 1999 Eddy ngin rin9 c E ee P.C. All ri9its reserved. ~ REV. DESCRIPTION' DATE APPROVED L. Qy Sheet Title: 2 0F 1 E 5 0 REVISIONS all's EXISTING SITE PLAN \ s i ~ r ~ From PB 2 to Station 4+50 i - ~ - = 1 Distance 70.53 ~ s~ \ Cente Whole op Elev. 58 .64, a ~ Pro osed Embankment To - p p A ~m th ~ 150 36 6 W 1 ~ 'ect Benchmark (P #2), v 1 Fr m i Ele . 59 .00 a Stat on ~ NC Coordin ~ ~ s~ 0+00 to Station 4+00 PI STA. ~ w N 1490895. See Detail Sheet 5. ~5~ ~ -ss 593409.31 ~ 4+50.00 C~ ss ss s v. r / ~ r~ 1 st r ~ / ~l ~ I f. I / I ~ ~ -f- a Pro ed Embankment ~ o Top Ele 586.75 From ~ lid Center Manhole To Elev. 590.83 ~ , ~ ; p Station 5+~0 to 15+00, l=; \ h0 Pro ect Benchmark PB 1 , ~ ~ ~ See Detail Shee 5 & 6. Rive r SIC Grid Coordinates. ~ 1490559.22 o 00 ~ i ~ ~ ~ o o 59 1 8.4 I; ~ E 3 2 8 ~ ~ a a Offset Embankment Centerline 25 feet ~ ~ Grade to Elev. i ~ n..~.._., i ; , ; 584.80 Follow ~ o~ i~ Existing ~ o ~ ~ ~ Sewer Wetlan . d _ ~ / Main - i ~ ~ \ o i , ~ Y ~ . ;l ~ x ; ~ ! k k ~ ! Outlet Control Structure, ,aI =I , ~ ~ Top of Weir Elev. 583.80, 1 ~ ~ i g+o ~ ` ~ ~ ~ ~ , Centerline @ STA 10+00. ' Level Elow S reader See ~.J m p ) a ~ o_ See Details Sheets 7, 8, & 9. ~ ~ I Detaii Sheet 1 1. ~ ~ i r I ~ 1_ k _ i~~ i i X11 ~ - From PB 1 Station ~ ~ L I. 0+00 Distance = 1.95 > , Az 1 m u ~ h - ~ 147 3 6 ~ Jul ~ ; , ~ i ~ ~ ~Ok~ Approximate ~ 1 ~ 'Rip Rap Outlet Flood way - Sediment Foreba 1 ~1, ~v--,. 1, F'~rotection, See Detail Bondary 5, y v ~ 1 Sheet 13. See Derail Sheet 13. 5Bg 'r 11 k0 Modified torm Drain tem S Ss ee etail S e 1 S et 0 ~ Temporary Silt Fence 984 1 im n F r Sed e t o eba 2 y See Detail Sheet 13. ,z+~~ 1 ~1 ''S 5, Emergency S~~illway Stucture, ~ ~ 5 ~ 6~°~.. k 1 Top of Spillw~ry Elev. 585.00, k ~ Centerline @ Sta. 13+50. ~ " EXIStIn ~ ~ A See Detail Sheet 12. g ~ Embankment ~ X3}00 ~ 1 Gi ade to Elevation ~ ~ ~ ~ <5 ~ 584.80, Follow ~ \ ~ _ Wetland Boundary. 1 1 ._.„u \ ~ ~5~0 \6 ~G ~1 / 14'~~~ 1 1 1 Modified Storm Drain S stem y See Detail Sheet 10 15+ n Access _ ccess Contractor Shall Confirm Existing R d oa Road Sewer Location Does Not Conflict ~ mss w/ Proposed Work. MOTE: Contractor Shall Confirm curve ed y New Access Road ~ocati n f Pr n, o s o o ect Be ~ hmarks J bevel Flow S reac Spreader, ~ (Contours Not Shown), p PB 1 8c PB 2 See Detail Sheet Sheet 12. to be located and v designed by others o rope a Proposed Embankn .mbankment 0 0 Project No,: 60 120 a P.C* 97055-2 EDDY~. a, Designed. Drawn. S P.O. BOX 61367 RALEIGH, NC 27661 (919) 954-1802 FAX 919) 954-1804 SCALE, FEET Project: JLE PKS N 0 SEAL Weddington Road Wetland Mitigation Site Scale: REVIEW COMMENTS INCORPORATED, ISSUED FOR CONSTRUCTION 09/24/99 JLE NTS Contour Interval - o0 17604 ~f Location: Client: 0 PRELIMINARY REVIEW 12/08/98 JLE y Concord, NC City of Concord Sheet No.: ,,.FNG Se em ~er 1X99 Eddy En9ine~ringP.C. all ri is r~c 0 nese ad . REV. DESCRIPTION DATE APPROVED y ,o'O QQ ' . Sheet Title: 3_ O F 1 5 \.'O ft L. E 0 REVISIONS WETLAND MITIGATION PLAN ' `s \ itlTj ' ~ 7 ~~c.; , ~f ~ S S~.c ~ ~ ~ ; z7 57 fs - SS SS Existin ~ g ~ < ~ . i Stream Channel ; i ~ i i ~ ~ r~- -a o o X fi, 0 ` ~R / ~ \ ~ / ~ ~ ~R X p r ~ O O 1 ~ ~ p O ~ V l~' ~ F1 1 i r / , ~ ~ 'elf r ' ~ O O 55 EX~St~n i g o - X ~ Sewer ~ SB3 9 I - . - ain ~ ~ o ~ ~ ~ , i ~ ~ : J ~ ~ k ~ o I J ~ L L.: ~ I Existin Concrete ` ~ 9 s o Full Wetland Forest Plantinc i in - ~ Plant 9 Box Culverts ~ II W Hand Bon r Fo ow e u da , i Y ~dar , 0 y .~o : ; 9 See Detail Sheet 11. ~s; 0.72 Acres A rox. I pp i4 -'1 - i ~ P n erma ent Poo A rox~mate ~t Pool w pp Floodwa m r n M r h Planti Eeet as g h Plant~n Y 9~ See Detail Sheet Bondar Sheet 11. f- y , ~ A r A rc t ~ 0.23 c es p p j~ s A rox. pp l^ \ 't S'.. fit, 0~ ~~k a r i` ~ I ull Wetland Forest Forest Plantin g~ F(IwW In B~ 0 o eta d k Hand Boundar y~ . - ~ See Detail Sf^ ~4 ~ e t a ~ I Sheet 11. ' ` 1.30 Acres Acres A rox. pp 00 12~ . A~~, . . . . A ~ a- -eea_. ses Ses _ _ ~ ~ • . asp - XiStin E g r m Strea nnel Cha 55 ntractar Shall Confirm Existin Co g i n Does blot Conflict Sewer ~ocat o P Work. w ro osed 55 e 0 Y a d 4 Project No,: o Set.. p " 0 60 120 EDDY ENGINEERING C 97055-2 ' Designed: Drawn: C P.O. BOX 61367 RALEIGH, NC 27661 (919) 954-1802 FAX 919) 954-1804 JLE PKS 0 SCALE, FEET Project: N 0 REVIEW COMMENTS INCORPORATED ISSUED FOR CONSTRUCTION 09/24/99 JLE SEAL Weddington Road Wetland Mitigation Site scale: 17604 NTS Contour Interval - o0 m Location: Client: 0 PRELIMINARY REVIEW 12/08/98 JLE Concord, NC City of Concord Sheet o.: REV. DESCRIPTION DATE APPROVED / ad, ,y Sheet Ttle: 4 OF 15 September 1999 Eddy Engineering, P.C. All rights reserved. Q© L. E 0 REVISIONS WETLAND PLANTING PLAN EMBANKMENT CROSS-SECTION PROFILE PROFILE TYPICAL STA, 0+00 to STA. 4+00 4+00 ~ ~ j ~ To o Emb nkemn i p ~ i ~ ~ 592 Elev. 591. ~ 592 A rox. 21' P , 10 Appr x. 24 ~ cries / Lo ation ~ ~ V ries w Loc tion I i 590 ~ i New Embankment Downst eam ~ 590 I M S ope 3H:1 V, S lect Fi I w~ i 6 a M i Y Nin. 4 a er T soil 1 6 ayer CDOT C ~ i Y P i oe o e or icu a ew m m m ~ ps ream I Co cre Pro ect Co Crete aver, ee Slope 3 :1V, S lect Fi I w ~ ~ Pro ect Sp cial ~ in. 4" er o soil I 588 ~ ~ P 588 i ~ ~ ~ i i ; ~ i i i i I ~ j ~ I i I I ~ ~ ~ I 586 i ! ~ i~ i i i 586 - - I ~ i Nor al Wat r Surf ce ~ Elevati n 583 80 ~ - ' ~ Appr ximat Existi ' i ~ i - ~ I 584 g uae , I ~ ~ 584 i i 582 ' I I I ~ ~ ~ 582 i Und rcut as Dire ed 1 V 2 Ni . i by Engine r at Tie j i i - n o re c , rox. ~mensions ua aPP ~ , r . ~ 2 Min. ~ Side to a Dete mined by Engineer After ~ ~ ! ~ I 580 i Removal of Exis ing To soil. F 580 i i i f J i ~ , (0+26) (0+24) (0+22 0+20 0+18 0+16 0+14 0+12 0+10 0+08 0+06 0+04 0+02 0+0 ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( 0 0+02 0+04 ~ ) ) 0+04 0+06 0+08 0+10 0+12 0+14 0+16 0+18 0+20 0+22 0+24 0+26 0+28 0+30 - EMBANKMENT R - C OSS SECTION PROFILE PROFILE TYPICAL STA. 5+00 to STA. 15+00 15+00 592 ' 592 I i j ~ ~ I ~ ~ ~ 590 ~ ~ I ' I Ap rox. 5' i i ~ 590 ' ~ i APP ,ox. 1 ~ 1 i cries w/ L cation 12 Vhries /Location ~ i i ~ i Top f Em ankem t, Elev 586. 588 5as ~ New Emb an ment ownst am i ' N w Emb nkme t Upst eam SI pe 4H 1 V, Se ect Fill w~ H I H 1V S e a Se ect Fill w i j P N ~ ~ ~ i Appr x. 6' I j 586 i i I i a er ~ 586 A rx 1 pP o . 2 'y Stone or Atticulat,td ~ Concrete Pbver, Sze ~ Pro sions No mal W ter Su ace I 584 Elev ion 5 3.80 4 i , _ 58 ; ~I I~ i .t. ttYr: a~ ':>F4 d~ a...M' :~1•.,.p ~.4: n".~~~,'iY3!'~ M.'w a,:., •F+. :4;... •a1:< n rLr'.t~ at . .4 .~;.rw d~''r:+a«'..'k r.':.~ r~. • .r, ,ti, ~,:r'••,'. ~ - i ' ~ ~I 582 ' Bla ket D ain, Se App ximat Existi g 582 etail S eet 1 Groun Surfa a 1V 'Min I Min i C Ilector Trench See Under ut as Directe u -o enc , pprox. amen ions, c ua ~ ~ D tail Sh et 12. by E gineer of Tim 2 Min, Siz to b Dete fined y Engi eer A er i j 2 Min. ~ ~ i 580 f Con tructio . Re oval f Exist n To oil. I 9 ~ ~ 580 I i I I I I I I ~ I i ~i ~ i I i i i i i I I ~ ~ I m 0+26 0+24 0+22 0+20 0+18 +1 ( ) ( ) ( ) 0 6 0+14 0+12 0+10 0+08 + ( ) ( ) ( ) ( ) ( ) o os o+04 0+02 0+00 a a 0+00 0+02 0+04 0+06 0+08 0+10 0+12 0+14 0+16 0+18 0+20 0 P 0 O C +i++++ IIUf1N r~ Project No.: C 0 EDDY ENGINEERING 97055-2 S • ) ' 'Designed: Drawn. N Q P.O. BOX 61367 RALEIGH, NC 27661 (919) 954-1802 PAX (919) 954-1804 Project: PKS N O r REVIEW COMMENTS INCORPORATED, ISSUED FOR CONSTRUCTION 09/24/99 JLE ; SEAL Weddington Road Wetland Mitigation Site Scale: P 17604 NTS Location: Client: 0 PRELIMINARY REVIEW 2/08/98 JLE Concord, NC City of Concord Sheet No.: c September 1999 Eddy Engineering, P Q P.C. All rights reserved. 0 REV. ? •••a'` Qy DESCRIPTION DATE APPROVED Sheet Title: 5OF15 REVISIONS '~~~a+a++++++` EMRARKMENT CROSS-SECTIONS I