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HomeMy WebLinkAbout1812_DukeMarshall_LFM_CQA_FID1832601_20230811(' DUKE ENERGY-. August 11, 2023 North Carolina Department of Environmental Quality Division of Waste Management Solid Waste Section 2090 U.S. Highway 70 Swannanoa, NC 28778 Attn: Ms. Claire Osborn (submitted electronically) Re: Construction Certification Report - Dual Containment Leachate Force Main Marshall Industrial Landfill No.1 Permit No.: 1812-INDUS Marshall Steam Station Terrell, North Carolina 28682 Dear Ms. Osborn, 526 South Church St. Charlotte, NC 28202 Mailing Address P.O. Box 1006 Mail Code EC 13K. Charlotte, NC 28201-1006 Duke Energy Carolinas, LLC (Duke Energy) completed construction of the dual containment leachate forcemain associated with the Industrial Landfill No.1 (Permit No. 1812-INDUS-2008) located in Terrell, North Carolina. Duke Energy is providing the enclosed "Construction Certification Report - Dual Containment Leachate Force Main" as the final Construction Quality Assurance documentation. This submittal is being transmitted electronically only. If you have any questions or need additional information regarding this submittal, please contact me at Ashley.Healy(aD_duke-energy.com or (717) 982-0986. Regards, J4�4& Ashley Healy, P.G. Environmental Services Attachments: Construction Certification Report - Dual Containment Leachate Force Main - Industrial Landfill No. 1, Duke Energy Marshall Steam Station (S&ME, Inc., 2023) cc (via e-mail): Sarah Moutos, NCDEQ Ed Mussler, NCDEQ Sherri Stanley, NCDEQ Elizabeth Werner, NCDEQ www.duke-energy.com Page 1 of 2 Jordan Russ, NCDEQ John Metcalf, Duke Energy Scott Saunders, Duke Energy Chris Varner, Duke Energy Tyler Hardin, Duke Energy Kim Witt, Duke Energy Ed Sullivan, Duke Energy Sharon Korleski, S&ME Michael Romanello, S&ME www.duke-energy.com Page 2 of 2 Construction Certification Report Dual Containment Leachate Force Main Facility: Duke Energy Marshall Steam Station Industrial Landfill No.1 Permit No. 1812-INDUS-2008 Location: Terrell, Catawba County, North Carolina Date: August 11, 2023 Prepared for: DUKE Duke Energy Carolinas, LLC En 400 South Tryon Street ENERGY Charlotte, North Carolina, 28202 Prepared By: S&ME, Inc. 2016 Ayrsley Town Blvd., Suite 2-A Charlotte, NC 28273 704-S23-4726 NC PE Firm License No. F-0176 Construction Certification Report - Dual Containment Leachate Force Main Marshall Steam Station, Industrial Landfill No. 1 Terrell, Catawba County, North Carolina s S&ME Project No. 212013 Table of Contents 1.0 Introduction.......................................................................................................................1 1.1 Certification Report Organization...........................................................................................................1 1.2 Purpose....................................................................................................................................................... 2 1.3 Reference Documents................................................................................................................................ 2 1.4 Project Organization (Entity, Role & Key Personnel)...........................................................................3 1.5 Project Description.................................................................................................................................... 3 2.0 Construction Quality Assurance....................................................................................4 2.1 Leachate Force Main Piping & Vaults....................................................................................................4 2.1.1 Material.............................................................................................................................................4 2.1.2 Assembly........................................................................................................................................... 4 2.1.3 Installation........................................................................................................................................ 5 2.1.4 Pressure Testing................................................................................................................................5 2.2 Nonconformance Notices......................................................................................................................... 5 3.0 Project Documentation....................................................................................................6 3.1 Deviations from Regulatory Approved Permit to Construct..............................................................6 3.2 Construction Submittals........................................................................................................................... 6 3.3 As -Built Drawings..................................................................................................................................... 6 4.0 Engineering Certification................................................................................................6 List of As -built Drawings Dual Containment Leachate Force Main Plan and Profile As -built Appendices Appendix I - CQA Site Documentation: Daily Field Reports and Site Photographs Appendix II - As -Built Drawings Construction Certification Report — Dual Containment Leachate Force Main Marshall Steam Station, Industrial Landfill No. 1 Terrell, Catawba County, North Carolina s S&ME Project No. 212013 1.0 Introduction This Certification Report documents the construction of a replacement section of Leachate Force Main (LFM) associated with the Marshall Steam Station Industrial Landfill No. 1 (Permit 1812-INDUS-2008). The Marshall Steam Station is in Terrell, North Carolina. The existing LFM alignment extends from the Industrial Landfill to the Lined Retention Basin (LRB). It was recently modified to divert flow to and from the Leachate Basin prior to discharge to the LRB. This design modification to the LFM was included in the Industrial Landfill (ILF) No 1. Phase 2 PTC package (October 1, 2020). Due to the required, amended closure of the Structural Fill (CCB0031) and construction of stability features, the design of the ILF LFM was further modified in the Structural Fill Amended Closure Plan (May 16, 2022). The modifications to the LFM included 1) conveyance to and from the Leachate Basin, 2) dual containment for the portion of the LFM that is located within the Structural Fill limits, and 3) relocation of the LFM outside of the northern stability feature. The Structural Fill Amended Closure Plan including the design modifications for the ILF LFM was approved by NCDEQ on July 12, 2022. The LFM alignment is routed along the eastern crest of the onsite Structural Fill (CCB0031). The replacement LFM construction is limited to the portion located within the footprint of the Structural Fill, where Final Closure construction necessitated replacement and a partial relocation. A portion of the LFM runs directly adjacent to the MAR-145 industrial stormwater channel. As a result, dual containment high density polyethylene (HDPE) piping was selected to reduce environmental risk. The dual contained piping reduces the potential of a leachate release to the MAR-145 stormwater pond. In addition, the dual contained piping will help preserve the integrity of the Structural Fill closure system in the event of a failure of the carrier pipe. As part of the Structural Fill Closure Construction, the existing 12-inch diameter LFM within the Structural Fill Limits was either removed or is schedule abandoned in -place. The Structural Fill occupies a waste footprint area of approximately 84 acres and is estimated to contain about 6,490,000 tons (about 8.8 million cubic yards) of in -place Coal Combustion Products (CCP). It is located on the north side of the Marshall Steam Station Property, between the railroad right-of-way adjacent to Sherrills Ford Road and Steam Plant Road to the west and the transmission corridor to the east, adjacent the new Leachate Basin and Future Landfill Phases. The approximate center of the Structural Fill site is at Latitude 35°36'50" N, Longitude-80°58'49" W. Its closest boundary (northwest corner) is approximately 2,600 feet southeast of the intersection of Sherrill's Ford Road and Island Point Road. 1.1 Certification Report Organization The Certification Report for the Dual Containment Leachate Force Main is organized into the following sections: Section 1 — Introduction: Provides a brief overview of the project, reference documents, and key personnel; Section 2 — Construction Quality Assurance (CQA): Describes CQA documentation specific to the Construction Elements; August 11, 2023 Construction Certification Report — Dual Containment Leachate Force Main Marshall Steam Station, Industrial Landfill No. 1 Terrell, Catawba County, North Carolina s S&ME Project No. 212013 Section 3 — Project Documentation: Summary of pertinent construction document clarifications and product submittals, and As -built survey; Section 4 — Engineering Certification. 1.2 Purpose The purpose of this report is to document that construction of the dual containment section of force main was performed and completed in accordance with the approved CQA Plan, the conditions of the Permit to Construct and the requirements of Title 15A of the North Carolina Administrative Code (NCAC) Subchapter 13B Rule 0.1624. Provided in this Certification Report are the CQA documentation related to construction observations and testing data compiled during construction. This report has been prepared as required by, and in accordance with, North Carolina Regulation 15A NCAC 13B.1624(b)(16). 1.3 Reference Documents The Dual Containment Leachate Transmission Force Main was constructed in accordance with the following documents. Issued for Permit to Construct (PTC) Drawings, Marshall Steam Station, Structural Fill Closure Plan Drawings, prepared for Duke Energy Carolinas, LLC, prepared by AECOM, Revision C, May 4, 2022. Technical Specifications, Duke Energy Marshall Structural Fill Final Cover Construction, Permit No. CCB- 0037, Issued for Construction (IFC), prepared for Duke Energy Carolinas, LLC, prepared by AECOM, Revision 0, dated September 12, 2022. Issued for Construction (IFC) Drawings, Marshall Steam Station, Structural Fill Closure Plan Drawings, prepared for Duke Energy Carolinas, LLC, prepared by AECOM, Revision 0, September 12, 2022, and Revision 1 dated February 28, 2023. Construction Quality Assurance Plan, Marshall Steam Station, Structural Fill (Permit # CCB-0037) Catawba County, North Carolina, prepared for Duke Energy Carolinas, LLC, prepared by AECOM, 1600 Perimeter Park Drive, Morrisville, NC 27560, Revision 0, dated May 25, 2021. Issued for Construction (IFC) Drawings, Marshall Steam Station, Industrial Landfill No. 7, Phase 2 (Cells 5 and 6) Expansion, Leachate Storage Plan Drawing No 76, prepared for Duke Energy Carolinas, LLC, prepared by AECOM, Revision 0, dated April 1, 2021; Revision 001, dated September 28, 2021, The conformance of the construction materials and installation methods were documented during construction in accordance with the Permit to Construct documents listed herein, as approved by the NCDEQ. Any amendments during construction are described in Section 4 of this report. August 11, 2023 Construction Certification Report — Dual Containment Leachate Force Main Marshall Steam Station, Industrial Landfill No. 1 Terrell, Catawba County, North Carolina s S&ME Project No. 212013 1.4 Project Organization (Entity, Role & Key Personnel) Key project personnel, companies and their role involved with the construction of the Leachate Basin are as follows: Owner Duke Energy Carolinas, LLC 400 South Tryon St., Charlotte, NC 28202 Phone No.: 704-594-6200 General Contractor Trans Ash, Inc. 617 Shepard Dr., Cincinnati, OH 45215 Phone No.: 513-733-4770 Surveyor Trans Ash, Inc. 617 Shepard Dr., Cincinnati, OH 45215 Phone No.: 513-733-4770 1.5 Project Description Design Engineer AECOM Technical Services of North Carolina 1600 Perimeter Park Dr., Ste. 400, Morrisville, NC 27560 Phone No.: 919-461-1100 COA Engineer S&ME Inc. 1600 Ayrsley Town Blvd, Ste. 2-A, Charlotte, NC 28273 Phone No.: 704-524-4726 Leachate Force Main Installer/Subcontractor WNC White Corporation 3563 Skyland Drive, Sylva, NC 28779 Phone No.: 828-477-4895 The Structural Fill Closure Construction consists of subgrade embankment fill, excavation of stacked ash from the north stability feature, and installation of a geosynthetic cover system. The cover system is comprised of a structured geomembrane overlain by a geotextile and two (2) feet of cover soil. On the north and west slope, the cover system consists of a geomembrane-engineered turf system. The existing LFM enters the Structural Fill at the northeast corner, then traverses the top deck along the east and south sides. The LFM exits the limits of the Structural Fill at the southern entrance. The tie-in points for the dual containment LFM replacement section are located on the top deck at the northeast corner, and near the southern entrance, just outside of the Structural Fill limits. The horizontal alignment of the dual containment section generally follows the existing LFM alignment, except where it is relocated around the north stability feature. The total length of dual contained LFM is approximately 3,980 feet. New vault structures were constructed near each tie-in location and house air release valves. Two additional vaults were installed near the center for tie-in of the Leachate Basin inlet and discharge force main piping constructed as part of the ILF Phase 2 Expansion project. A separate vault was installed to house a butterfly valve just upstream of the tie-in with the Leachate Basin inlet force main. The Leachate Basin tie-in vaults were directly connected with force main piping as a temporary bypass of the Leachate Basin. NCDEQ approved operation of the Leachate Basin on July 25, 2023, and the temporary bypass was closed off. The temporary bypass will be August 11, 2023 Construction Certification Report — Dual Containment Leachate Force Main Marshall Steam Station, Industrial Landfill No. 1 Terrell, Catawba County, North Carolina s S&ME Project No. 212013 I permanently removed from service following satisfactory operation of the Leachate Basin during an initial observation period. Excavation of stacked ash for the North Stability Feature was conducted and completed prior to construction of the LFM Relocation. To avoid disruption in service, temporary single wall HDPE force main piping was constructed on top of the cover system subgrade adjacent to the final LFM alignment prior to the excavation task. As part of the Structural Fill Closure Construction, the existing 12-inch diameter LFM within the Structural Fill limits was removed with the exception of an approximate 500-foot section on the south end which is scheduled to be abandoned in -place. 2.0 Construction Quality Assurance S&ME provided a CQA Technician to perform CQA field services on an as -needed basis during construction of the LFM. S&ME's observations and field testing were generally limited to part-time field observations of installation and piping commissioning tests. For each day on site, the CQA technicians prepared a daily field report summarizing the observed construction activities and completed CQA documentation forms and obtained site photographs. Daily field reports (typically including 1 or 2 photographs) for CQA documentation associated with the dual containment force main and HDPE vault installation/construction between May 11, 2023, to July 12, 2023, are presented in Appendix I -Section 1. 2.1 Leachate Force Main Piping & Vaults 2.1.1 Material The prefabricated sections of dual containment force main pipe consist of a 12-inch diameter solid wall carrier pipe inside an 18-inch diameter solid wall containment pipe. Both the carrier and the containment piping consist of HDPE DR 17 pipe. Except for a concrete vault housing a butterfly valve, the new vaults installed for the work consist of 60-inch diameter DR 32.5 HDPE. The vaults are approximately 4-foot tall. A 1-inch thick, HDPE sheet stock rub sheet, 8- foot in diameter was welded to the bottom of each vault. The HDPE vaults contain assemblies that allowed for the transition between single wall and dual containment force main piping. The vaults also include air release valves and ball valves to allow for the ability to isolate sections of the force main. 2.1.2 Assembly The sections of dual containment LFM piping were joined together using butt -fusion welding. Electrofusion couplers were used at each transition to the existing LFM. Welding was performed by WNC White Corporation. Pipe Butt Fusion Data Logger Reports were submitted by Trans Ash via the construction submittal process to Duke Energy personnel for review and approval. August 11, 2023 4 Construction Certification Report — Dual Containment Leachate Force Main Marshall Steam Station, Industrial Landfill No. 1 Terrell, Catawba County, North Carolina S&ME Project No. 212013 2.1.3 Installation Installation of the LFM was performed by Trans Ash and subcontractor WNC White during the months of May, June and July 2023. After staging the force main piping along the adjacent exposed subgrade, the pipe was lifted and set into place directly on the geotextile that overlays the closure geomembrane. The vaults were also installed over the geomembrane and geotextile. A layer of cushion geocomposite was installed underneath each vault above the cap system. Cover soil was placed around and over the LFM to a minimum thickness as indicated on the drawings. Detectable metallic warning tape was installed over the LFM. S&ME observed placement of the dual containment pipe into the final location and the placement of cover soil over the pipe. 2.1.4 Pressure Testing The Contractor conducted hydrostatic and pneumatic pressure testing of the Dual Containment LFM in accordance with the Technical Specifications and the Contractor's approved submittal of testing procedures. The Contractor conducted the hydrostatic pressure test of the carrier pipe on July 6, 2023, in general accordance with ASTM F2164. Prior to the test, the pipe was flushed to remove potential debris. The carrier pipe was slowly filled with water to purge air from the pipe. The pipe was pressurized to 75 psi internal pressure (1.5 times the working pressure) and held for four (4) hours for the initial expansion phase. Following the pressurizing/initial expansion phase, the pressure was dropped to 65 psi for the testing phase and monitored for one (1) hour in accordance with the testing requirements and project specifications. S&ME observed and documented the hydrostatic pressure testing for adherence to the testing requirements and confirmed passing criteria was achieved. The test results met the project requirements as documented in S&ME's daily report dated July 10, 2023. The Contractor conducted pneumatic testing of the containment pipe on July 10, 2023. The pipe was pressurized with air to 5 psi and held for 2.5 hours. Air pressure was observed to be maintained during this time. 2.2 Nonconformance Notices A "nonconformance" is defined as a more significant deviation from the project requirements or procedures that results in the occurrence of a condition adverse to quality (CQA). A "discrepancy" is defined as a construction anomaly (e.g., failing nondestructive test result, improper test frequency, etc.) that can readily be corrected in the field without extensive rework and within a reasonable time frame. If project "Issues" become elevated in the level of concern, or have the potential to be incorporated into the completed construction prior to remedy, a formal Nonconformance Report (NCR) is issued by Duke Energy or S&ME. There were no formal Nonconformance Notices pertaining to the construction elements issued by S&ME associated with the CQA activities documented in this report volume. August 11, 2023 Construction Certification Report — Dual Containment Leachate Force Main Marshall Steam Station, Industrial Landfill No. 1 Terrell, Catawba County, North Carolina S&ME Project No. 212013 3.0 Project Documentation Duke Energy retained electronic copies of all project records generated during this construction. S&ME retained duplicate project records deemed applicable to Construction Quality Assurance, such as design updates during construction, pertinent product data and submittals, and as -built records. The following sections summarize this information. 3.1 Deviations from Regulatory Approved Permit to Construct There were no deviations from the regulatory approved permit to construct design plans. 3.2 Construction Submittals Construction submittals included product data, fusion reports, pressure testing procedure for dual containment pipe and leachate force main pressure testing results. These were submitted for approval by the Design Engineer or Duke Energy. Submittal information is available upon request. 3.3 As -Built Drawings As -built drawings documenting the installation of the dual containment LFM and the associate vault structures were prepared by the Contractor following completion of the work. The drawings are sealed by a Professional Surveyor registered in the state of North Carolina. S&ME reviewed the drawings for completeness and project document requirements. As shown on the Leachate Basin Tie -In Plan As -Built, the temporary bypass between the Leachate Basin force main piping tie-in vaults incorporated a butterfly valve. The temporary bypass will be permanently closed off by removing the valve and fusing blind flanges on the ends of the pipe stub outs. The As -built drawings are presented in Appendix II and summarized in the table below. As -Built Drawing Title Dual Containment Leachate Force Main Plan As -Built Issued Date.. 8/11/2023 . . Trans Ash Dual Containment Leachate Force Main Plan As -Built 8/11/2023 Trans Ash Leachate Basin Tie -In Plan As -Built 8/11/2023 Trans Ash 4.0 Engineering Certification Construction observations and field testing results indicate that the Dual Containment Leachate Force Main and associated structures were constructed in accordance with the approved Structural Fill Amended Closure Plan, and the requirements of Title 15A of the North Carolina Administrative Code (NCAC) Subchapter 13B Rule 0.1624 as noted herein. A Certification Statement, signed and sealed by the CQA Certifying Engineer, who is a Professional Engineer registered in the state of North Carolina, is provided herein. Certification Statements other for the Structural Fill Closure, Leachate Basin and Landfill Expansion Construction Components are provided separately. August 11, 2023 Construction Certification Report — Dual Containment Leachate Force Main Marshall Steam Station, Industrial Landfill No. 1 Terrell, Catawba County, North Carolina s S&ME Project No. 212013 CONSTRUCTION CERTIFICATION STATEMENT FOR DUKE ENERGY — MARSHALL STEAM STATION INDUSTRIAL LANDFILL NO. 1 PERMIT NO. INDUS-1812-2008 CONSTRUCTION CERTIFICATION REPORT DUAL CONTAINMENT LEACHATE FORCE MAIN OWNER: DUKE ENERGY CAROLINAS, LLC OPERATOR: DUKE ENERGY CAROLINAS, LLC by: S&ME, Inc. 1600 Ayrsley Town Blvd. Road, Suite A-2 Charlotte, NC 28273 I hereby certify that the results of construction quality assurance activities conducted by S&ME Inc., as summarized in this Certification Report, indicates that the Marshall Steam Station Dual Wall Leachate Transmission Force Main was constructed in general accordance with the approved Construction Quality Assurance Plan, the conditions of the Permit to Construct, and the requirements of Title 15A of the North Carolina Administrative Code (NCAC) Subchapter 13B Rule 0.1624. Sharon Y. Korleski, P.E. N.C. Registration No. 25846 Certifying Engineer August 11, 2023 Appendices Construction Certification Report - Dual Containment Leachate Force Main Marshall Steam Station, Industrial Landfill No. 1 Terrell, Catawba County, North Carolina s S&ME Project No. 212013 APPENDICES LIST Appendix I - CQA Site Documentation: Daily Field Reports and Construction Photos Appendix 11- As -Built Drawings August 11, 2023 Appendix I - CQA Site Documentation: Daily Field Reports and Site Photographs DAILY REPORT Report #: DR-000020 Report Date: 08/03/2023 S&ME, Inc. Client: Project: 9751 Southern Pine Boulevard Charlotte, NC 28273 Duke Energy Corp 212013D Phone: 704-523-4726 P.O. Box 37929, ST25B Marshall PV Structural Fill Closure Fax: 704-525-3953 Charlotte, NC 28237 8320 NC Hwy 150E Terrell, NC 28682 CQA - Polyethylene Pipe - Observations - Generally Conforms with Required 05/11/2023 - MICHAEL T. ROMANELLO - Periodic - Activity: CQA Project Manager Site Visit Observations • Personnel from S&ME, Duke Energy, and Trans Ash met onsite for a Quality Walkdown • Trans Ash subcontractor White Corp was observed fusing dual containment PE force main pipe on the top deck of the Structural Fill (east berm, south end) • Meeting participants discussed the approach to move and place the force main into final position once the cover system is installed. • Trans Ash plans to move long sections of the force main from fusing area and stage along the east berm adjacent to the proposed alignment. • Geomembrane and geotextile cover system, being installed from the west, will stop once it reaches the force main alignment to allow Trans Ash to work from the subgrade area. • Trans Ash will utilize an excavator to lift and move force main into final location, taking caution not to drag the piping over the cover system. Dual Containment PE Pipe fusing in progress CQA - Polyethylene Pipe - Observations - Generally Conforms with Required 06/09/2023 - DAVID A. CALABRIS - Periodic - Activity: Leachate Force Main Placement • Trans Ash and subcontractor White Corp began moving the fused Leachate Force Main onto the cover system. • Force Main was previously fused and staged along the eastern berm. • Crews used an excavator - which operated on the subgrade - to move the pipe into final position directly on top of the geotextile. • Placement started at the north end. The presence of S&ME at the project site shall not be construed as an acceptance or approval of activities at the site. S&ME is at the site to perform specific services and has certain responsibilities which are limited to those specifically authorized in our agreement with our client. The results of tests or observations performed are only applicable to the time and location of the tests or observations. Testing frequency is dependent on our being informed of work in progress at the site and staffing level. In no event shall S&ME be responsible for the safety or means and methods of other parties at the project site. Page 1 DAILY REPORT Report #: DR-000020 Report Date: 08/03/2023 11= S&ME, Inc. 9751 Southern Pine Boulevard Charlotte, NC 28273 Phone:704-523-4726 Fax:704-525-3953 Client: Duke Energy Corp P.O. Box 37929, ST25B Charlotte, NC 28237 Project: 212013D Marshall PV Structural Fill Closure 8320 NC Hwy 150E Terrell, NC 28682 CQA - Polyethylene Pipe - Observations - Generally Conforms with Required 07/06/2023 - DAVID A. CALABRIS - Periodic - Activities: Hydrostatic test of dual containment LFM carrier pipe Observations • Trans Ash/White Corp performed hydrostatic pressure test of the 12" carrier pipe today. • Contractors set up near the center at the Leachate Basin tie-in and conducted the test on the entire length of relocated force main on the structural fill. • Pipe was previously flushed and setup with testing apparatus and blind flanges on the ends. • Contractors pressurized pipe to 75 psi for the 4 hours (initial expansion) • After 4 hours, pressure was dropped to 65 psi and the 1 hour test phase began in accordance with ASTM F 2164. • Initial and final readings of the pressure gage indicated a change of less than 5% indicating a passing test 75 psi gage reading for initial expansion phase. 65 psi at end of 1 hr test The presence of S&ME at the project site shall not be construed as an acceptance or approval of activities at the site. S&ME is at the site to perform specific services and has certain responsibilities which are limited to those specifically authorized in our agreement with our client. The results of tests or observations performed are only applicable to the time and location of the tests or observations. Testing frequency is dependent on our being informed of work in progress at the site and staffing level. In no event shall S&ME be responsible for the safety or means and methods of other parties at the project site. Page 2 DAILY REPORT Report #: DR-000020 Report Date: 08/03/2023 S&ME, Inc. Client: Project: 9751 Southern Pine Boulevard Charlotte, NC 28273 Duke Energy Corp 212013D Phone: 704-523-4726 P.O. Box 37929, ST25B Marshall PV Structural Fill Closure Fax: 704-525-3953 Charlotte, NC 28237 8320 NC Hwy 150E Terrell, NC 28682 CQA - Polyethylene Pipe - Observations - Generally Conforms with Required 07/08/2023 - DAVID A. CALABRIS - Periodic - Activity: Pneumatic testing of dual containment LFM containment pipe • Trans Ash an WNC White prepared carrier pipe for air pressure test of both the north and south segments. • Due to high air temperatures and sun exposure, Contractors were unable to reach the planned pressure. • Testing phase was scheduled for early hours of Monday, July 10. COA - Polyethylene Pipe - Observations - Generally Conforms with Required 07/10/2023 - DAVID A. CALABRIS - Continuous - Activity: Pneumatic testing of dual containment LFM containment pipe • Trans Ash an WNC White were onsite at 4am and began preparations for air pressure testing of the carrier pipe - both the north and south segments. • Contractors introduced air pressure to 5 psi. • Pressure was observed to be maintained for 2.5 hours in accordance with the approved test plan. The presence of S&ME at the project site shall not be construed as an acceptance or approval of activities at the site. S&ME is at the site to perform specific services and has certain responsibilities which are limited to those specifically authorized in our agreement with our client. The results of tests or observations performed are only applicable to the time and location of the tests or observations. Testing frequency is dependent on our being informed of work in progress at the site and staffing level. In no event shall S&ME be responsible for the safety or means and methods of other parties at the project site. Page 3 DAILY REPORT Report #: DR-000020 Report Date: 08/03/2023 11= S&ME, Inc. 9751 Southern Pine Boulevard Charlotte, NC 28273 Phone:704-523-4726 Fax:704-525-3953 Client: Duke Energy Corp P.O. Box 37929, ST25B Charlotte, NC 28237 ,a •� �� j . f. i.R�f a . Arl f f f� t _ fI • 'f 1!� Gage reading at start of test: 5 psi Project: 212013D Marshall PV Structural Fill Closure 8320 NC Hwy 150E Terrell, NC 28682 Gage reading at end of test: 5 psi CQA - Polyethylene Pipe - Observations - Generally Conforms with Required 07/11/2023 - DAVID A. CALABRIS - Periodic - Activity: Dual Containment Force Main Tie -In Observations • Trans Ash/WNC White were observed to be working on the tie-in of the dual containment force main to the existing LFM at the south end of the Structural Fill. • Crews continued excavation around the tie-in area • Crew completed the tie-in to the existing single wall LFM with an electrofusion coupling. The presence of S&ME at the project site shall not be construed as an acceptance or approval of activities at the site. S&ME is at the site to perform specific services and has certain responsibilities which are limited to those specifically authorized in our agreement with our client. The results of tests or observations performed are only applicable to the time and location of the tests or observations. Testing frequency is dependent on our being informed of work in progress at the site and staffing level. In no event shall S&ME be responsible for the safety or means and methods of other parties at the project site. Page 4 DAILY REPORT Report #: DR-000020 Report Date: 08/03/2023 11= S&ME, Inc. 9751 Southern Pine Boulevard Charlotte, NC 28273 Phone:704-523-4726 Fax:704-525-3953 Tie-in at South End of Structural Fill Client: Duke Energy Corp P.O. Box 37929, ST25B Charlotte, NC 28237 Project: 212013D Marshall PV Structural Fill Closure 8320 NC Hwy 150E Terrell, NC 28682 I Electrofusion coupling CQA - Polyethylene Pipe - Observations - Generally Conforms with Required 07/12/2023 - DAVID A. CALABRIS - Periodic - Activity: Dual Containment Force Main Tie -In Sunny/80s Observations: • White Corp completed the tie in of the Dual Containment Force Main to the existing force main on the north end of the Structural Fill. • Connection from dual containment to single wall was made with an electrofusion coupler Electrofusion Coupler The presence of S&ME at the project site shall not be construed as an acceptance or approval of activities at the site. S&ME is at the site to perform specific services and has certain responsibilities which are limited to those specifically authorized in our agreement with our client. The results of tests or observations performed are only applicable to the time and location of the tests or observations. Testing frequency is dependent on our being informed of work in progress at the site and staffing level. In no event shall S&ME be responsible for the safety or means and methods of other parties at the project site. Page 5 Appendix II - As -Built Drawings DocuSign Envelope ID: 6A5BA9CC-F4C2-4FOF-AB69-8B82DC93C443 40 77 MARSHALL 150 16 CAKE NORMAN 321 485 85 M -L -K STRUCTURAL Fl,tilts , — CELL 5 CELL r Pv 6N�1, STRUCTURAL FUTURE PHASES FILL LEACHATE - q J 11 / BASIN PH1804 ASE II A GATE 29 x--L AREA T � ;KEA #1 FGD LANDFILL I II 1804 < _ LAYDOWN PHASE I BASIN #2 TRAILERS .AREA #4 P�u VICINITY MAP (NOT TO SCALE) LAKE N RMAN MARSHALL GATE STEAM STATIO 18 a _ °❑ NC HIGHWAY 150 ago 890 — B9o_ --- �� O C)� NON N TIE INTO EXISTING 12" INDUSTRIAL LANDFILL If 1 LEACHA TE PIPE g50 / 80o r ,f / 715� 880 - SSE,888 $gS 0 O 0 O O O � O N L) N � N M -F- N N STRUCTURAL FILL (C13130031) O 0 0 0 + + --i + + + d' � r � � LEACHA TE BASIN DISCHARGE FORCEMAIN Surveyor's Certificate The control for this project was provided by Christopher Blake Sexton, PLS L-5347, as shown on survey by Trans Ash titled "Marshall Steam Station Industrial Landfill No. 1 (1812-Indus), Phase 2 (Cell 5 and 6) Expansion, Cell 5 Underdrain Top of Rock Topographic Survey" dated 2021-10-27. (1) Class of survey: AA (2) Positional accuracy: 0.03' (3) Type of GPS field procedure: RTK (4) Dates of survey: 2021-10-16 (5) Datum/Epoch: NAD83 (2011) (6) Published/Fixed-control used: Control provided by client for site calibration. Used NGS Steam monument for check on control provided by client. (7) Geoid model: None, control provided by client for site calibration. (8) Combined grid factor(s): 0.999857660 centered on TA1 Base (see Marshall control information on face of this map). (9) Units: US Survey Foot I, Adam M. Naylor, certify that this topographic survey was completed under my direct and responsible charge from an actual survey made under my supervision; that this ground survey was performed at the 95 percent confidence level to meet Federal Geographic Data Committee Standards; that this survey was performed to meet the requirements for a topographic/planimetric survey to the accuracy of Class AA and vertical accuracy when applicable to the Class A standard, and that the original data was obtained on 07-01-2023: that the survey was completed on 07-17-2023; contours shown hereon as broken lines may not meet the stated standard; and all coordinates are referenced to North Carolina State Plane Coordinate System, NAD 83 (2011) and all elevations are based on NAVD 88. DocuSigned by: a N (hr 24DE925DA5F9473... ;`�� �FESSlp !9* Q •• [�ocu Signed by: EAL Adam M. Naylor, North Carolina PLS L-5493 LS5493 [24—DE925DA5F9473 For and on behalf of Trans Ash = 2502 — N. 684807 E: 1412068 EL: 835. JO LEACHA TE BASIN INLET FORCEMAIN NOTES: 1. CONTOUR INTERVAL IS TWO(2) FOOT. ELEVATIONS SHOWN HEREON ARE RELATIVE TO NORTH AMERICAN VERTICAL DATUM 1988. 2. SURVEY PERFORMED FROM 07-01-2022 TO 07-17-2023. SURVEY INFORMATION SHOWN HEREON WAS DERIVED FROM RANDOM AND PREDETERMINED GROUND SHOTS UTILIZING A TRIMBLE SPS986 GPS RECEIVER. 3. SURFACE AND SUB -SURFACE UTILITIES SHOWN HEREON ARE BASED UPON SURFACE OBSERVATIONS AND PUBLIC RECORDS AND OTHER DOCUMENTS PROVIDED TO THE SURVEYOR. TRANS ASH CANNOT GUARANTEE ABSOLUTE ACCURACY OR THAT THERE ARE NO OMISSIONS IN LOCATION OF UNDERGROUND UTILITIES. THEREFORE TRANS ASH DISCLAIMS ALL LIABILITY FOR ANY DAMAGES BASED ON UTILITY INFORMATION PROVIDED BY THIS SURVEY. USER OF THIS INFORMATION ASSUMES ALL RISK AND NOTICE IS HEREBY GIVEN THAT NORTH CAROLINA 811 UTILITY LOCATION SERVICE IS TO BE NOTIFIED PRIOR TO ANY EXCAVATION OF THE SITE AS REQUIRED BY LAW. 4. EXCEPT AS SPECIFICALLY STATED OR SHOWN ON THIS SURVEY, THIS SURVEY DOES NOT PURPORT TO REFLECT ANY OF THE FOLLOWING WHICH MAY BE APPLICABLE TO SUBJECT PROPERTY: EASEMENTS, OTHER THAN POSSIBLE EASEMENTS THAT WERE VISIBLE AT THE TIME OF THIS SURVEY, BUILDING SETBACK LINES, RESTRICTIVE COVENANTS, SUBDIVISION RESTRICTIONS, ZONING OR OTHER LAND -USE REGULATIONS, AND OTHER FACTS THAT AN ACCURATE AND CURRENT TITLE SEARCH MAY DISCLOSE. SURVEYOR WAS NOT FURNISHED A TITLE REPORT. S. ALL DISTANCES SHOWN HEREON ARE HORIZONTAL GROUND DISTANCES IN U.S. SURVEY FEET. 6. THIS MAP DOES NOT MEET G.S. 47-30 AND IS NOT TO BE USED FOR RECORDING OR CONVEYANCE. North - As Noted NORTH CAROLINA STATE PLANE COORDINATE SYSTEM, NORTH AMERICAN DATUM (NAD) 1983 (2011), US SURVEY FOOT POINT NORTHING EASTING ELEVATION DESCRIPTION A 685720 1411729 889.1 TIE INTO EXISTING 12 IN FORCE MAIN B 685711 1411728 891.7 TOP OF HDPE VAULT C 685706 1411727 889.8 TOP OF PIPE AT VA U LT D 684378 1411927 888.4 TOP OF PIPE AT VAULT E 684375 1411926 890.4 TOP OF CONCRETE VAULT F 684365 1411929 888.4 TOP OF PI PE AT VAULT G 684360 1411930 890.3 TOP OF HDPE VAULT H 684345 1411932 889.8 TOP OF HDPE VAULT I 684342 1411939 889.2 TOP OF CONCRETE VAULT J 684340 1411933 887.6 TOP OF PI PE AT VAULT K 682545 1411776 889.6 TOP OF PI PE AT VAULT L 682541 1411774 890.5 TOP OF HDPE VAULT M 682532 1411771 889.2 TIE INTO EXISTING 12 IN FORCE MAIN B C_ MARSHALL CONTROL INFORMATION FIXED STATION REFERENCE INFORMATION NAME: TA1 BASE LATITUDE: N035° 36' 13.81895" LONGITUDE: W080° 58' 11.47354" ELLIPSOID HEIGHT: 705.48 USFT GRID COORDINATES (USFT): NORTHING: 680506.142 EASTING: 1414495.162 ELEVATION: 809.17' COMBINE FACTOR: 0.999857660 CENTERED ON TA1 BASE. GRAPHIC SCALE 1"150' 0 150 300 450 TIE INTO EXISTING 12" INDUSTR/AL LANDFILL i 1 LEA CHA TE PIPE LEGEND: 18 INCH DUAL WALL HDPE PIPE SINGLE WALL 12 IN HDPE PIPE MAJOR CONTOUR- SUBGRADE MINOR CONTOUR- SUBGRADE STRUCTURAL FILL LIMIT OF WASTE J M D 110 00 00 cn fV Pa 0Q 0 Z J a z _J 0 � O�I00 z< < G W J Q = LU UO � = V LU J z z O J oc LU lz LU O LL rl z JLU LL z Q J z O O U Uz J Q o00 0 fV 0 ,1 w M N CD 00 U_ Z Z � Z Q __ i 0 u..i J Q LU>z i Q > LU W LU 0 OC aCf < > 0 V) � o Q L, N 1 r E vf) o E y U c in U � N �a 0 " > L E in v z L a M L N v_ J 1111111111011111 E (3) U rn 0 M v Ln 0 U c COPYRIGHT TRANS ASH, INC. 2023 DocuSign Envelope ID: 6A5BA9CC-F4C2-4FOF-AB69-8B82DC93C443 DocuSign Envelope ID: 6A5BA9CC-F4C2-4FOF-AB69-8B82DC93C443