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HomeMy WebLinkAbout6018TP_PhoenixCD-TP_CombinedFiles_20000101Q N 0 z 0 L) 0- co T- CD w PHONE CALL IN DISCUSSION ® FIELD TRIP ❑ CONFERENCE RECORD OF ❑ OTHER (SPECIFY) COMMUNICATION (Record of item checked above) O: FROM: DATE 10-25-00 Brent Rockett Rick Doby TIME pm SUBIECI Phoenix Recycling Corp. of Charlotte/Mecklenburg, Inc. SUMMARY OF COMMUNICATION Met with Henry Sutton, Mecklenburg County DEP at closed Phoenix site on 10-25-00. Operation is closed. Most waste has been removed accept for what appear to be an earthen berm around back perimeter of site. Mecklenburg Co. sampling indicates that berm consists of mulch and is contaminated with plastic. Visible material consists of of wood mulch and soil. Visible material appears to be suitable for possible alternative cover at the Mecklenburg Co. U.S. 521 "Fox Hole" landfill. Meckleburg Co. cannot pay for transporting unknown volume of material to US 521 landfill and is trying to encourage Phoenix to do so upon a proposal to apply for alternative cover through this section. Phoenix has so far not been cooperative according to Mecklenburg Co. DEP and makes the claim that t material is inert; however, upon my inspection this material is regulated wood waste mixed with soil. CONCLUSIONS, ACTION TAKEN OR REQUIRED Mecklenburg Co. will continue to work with Phoenix in convincing Phoenix that the waste mulch is not inert and that it must be disposed of properly. I asked DEP to keep us informed. INFORMATION COPIES TO: Phil Prete EPA Form 1300-6 (7.72) • �j MECKLENBURG COUNTY Department of Environmental Protection October 19, 1999 CERTIFIED MAIL - RETURN RECEIPT REQUESTED Mr. Frank Coleman, CEO Phoenix Recycling Corporation P. O. Box 19121 Charlotte, North Carolina 28219-9121 OCT Re: Notice of Violation North Carolina Solid Waste Management Rule .0302(1) -'-Operational Requirements" Solid Waste Permit No. 60-18-TP Specific Conditions Nos. 1, 5, 5(d), 5(i), 14 and 16 Phoenix Recycling, 5631 West Boulevard, Charlotte, N.C. Dear Mr. Coleman: �-✓ The Mecklenburg County Department of Environmental i'rotection ("MCDEP") has found that Phoenix Recycling Corporation as owner and operator of the Construction and Demolition Waste Treatment and Processing Facility (Permit No. 60-18-TP) located at 5631 West Boulevard (tax parcel No. 141-022-01) in Mecklenburg County, North Carolina is in violation of the North Carolina Department of Environment and Natural Resources ("NCDENR") Solid Waste Management Rules, 15A N.C. Administrative Code 13B. Rule 0.302(1) - "Operational Requirements" and Solid Waste Permit No. 60-18-TP Specific Condition Nos. 1, 5, 5(d), 5(i), 14 and 16. Rule .0302(1) states: "Operational plans shall be approved and followed as specified for the facility." Specific Condition No. I states in part: "... The Phoenix Recycling Corporation facility shall not conduct composting operations and materials may not be permanently or temporarily landfilled at this facility." Specific Condition No. 5 states in part: "Operation of the facility shall occur in accordance with 15A NCAC 13B .0302 - r "Operational Requirements", the Operations Plan prepared by Phoenix Recycling Corporation ..." • Specific Condition No. 5(d) states in part: "All materials recovered from treatment of wastes shall be stored in such manner as not to create or generate leachate." PEOPLE - PRIDE - PROGRESS 700 N. Tryon Street - Suite 205 - Charlotte, NC 28202-2236 - (704) 336-5500 - Fax (704) 336-4391 Mr. Frank Coleman, CEO Page 2 Phoenix Recycling Corporation October 19, 1999 Specific Condition No. 5(i) states: "Access and ancillary roads and waste storage areas shall be of all weather construction and properly maintained to minimize dust, mud and incorporation of waste into the soil." Specific Condition No. 14 states in part: "The operator shall be responsible for management of any leachate produced from the facility. Any leachate produced shall be maintained on site or disposed in accordance with all pertinent local, state, and/or federal rules and regulations to prevent contravention of surface or groundwater standards." Specific Condition No. 16 states in part: ". . . Surface water shall be diverted from the operational area and not allowed to be impounded over or around waste or recovered materials." The violations were determined by Dennis Tyndall of MCDEP on October 1 1999 during a site inspection (inspection form enclosed) which revealed the following conditions: • Excess recovered gypsum "soil product" and off -specification wood chips have been deposited several feet deep over a one quarter (1/4) acre area. These landflled materials are resulting in the discharge of leachate to the surface water diversion ditch; • Unprocessed construction and demolition material was accumulated outside of the storage areas that were delineated in the approved operations plan prepared by Phoenix Recycling Corporation. Most of this unapproved waste storage occurred in the area designated for recovered materials and along the perimeter haul road; • Access and ancillary roads were not being maintained in a manner providing all-weather characteristics in all locations. The interior haul roads, equipment access roads, and the exit road were in poor condition and needed the application of additional gravel; • Leachate was discharging into a storm water conveyance ditch from bypass waste dumpsters placed in those ditches; • Water was impounded in one of the interior storm water conveyance ditches due to a clogged drainage pipe; and • The gradient of the storm water conveyance ditch located along the rear haul road had been reversed during recent grading activity causing the water to flow away from the storm water detention basin and impound in the ditch and onto the haul road. • On September 14, 1999, MCDEP issued a notice of violation for noncompliance with Rule .0302 and Specific Condition Nos. 5, 5(i) and 16 to Phoenix Recycling Corporation. The inspection conducted on October 13, 1999 revealed that some violations had been corrected, however, additional noncompliant practices and situations were observed. Mr. Frank Coleman, CEO Page 3 Phoenix Recycling Corporation g October 19, 1999 In order to correct the violations, it will be necessary to complete the following measures no later than November 19, 1999: • Conduct facility operations in accordance with the approved operations plan; • Remove the landfilled gypsum "soil product" and off -specification wood chips where the depth exceeds one (1) foot (wood chips shall not exceed a depth of one (1) foot when applied for erosion control); • Remove all unprocessed materials from areas not previously approved for unprocessed material storage; • Restore and maintain the facility road surfaces to exhibit all-weather characteristics; • Eliminate the bypass waste dumpster leachate discharge to the storm water conveyance ditch; • Improve storm water transport by restoring the proper gradient to the perimeter storm water conveyance ditch and servicing the interior conveyance ditches and clogged drainage pipe. Failure to complete the aforementioned actions may result in case referral to NCDENR for consideration of administrative fines and/or legal action, or legal action by MCDEP. If you have any questions, please call me at (704) 336-5500. Sincerely, Dennis F. Tyndall Environmental Hygienist II Solid Waste and Groundwater Section Enclosures cc: Rodney Shaver, General Manager, PRC Julian Foscue, NCDENR Cary Saul, Mecklenburg County Engineering and Building Standards Dept. NOV 9900869A is �s z NCDENR JAMES B. HUNTJR. GOVERNOR • is NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES WINSTON-SALEM REGIONAL OFFICE April 27, 2000 Mr. David Crump Phoenix Recycling Corporation of Charlotte Mecklenburg, Inc. P. O. Box 19121 Charlotte, North Carolina 28219 Re: Construction and Demolition (C&D) Material Treatment and Processing Facility: Permit Number 60-18-TP Dear Mr. Crump: I am writing in response to your request for approval from the Solid Waste Section (the Section) to sell the Eagle Rock Crusher located at the above referenced treatment and processing facility. The Section does not have the authority to approve or deny the sale or purchase of equipment used in the operations of a permitted facility. However, you should be aware of the conditions in the Permit to Operate and the text of the approved Operations Plan that strictly limits the type of operations allowed at the facility. The sale of the Eagle Rock Crusher ,will limit the ability of the facility to satisfy Condition #2(c) listed on page two of the Permit to Operate as follows: "2. Operation are specifically described for a Jumbo 14000 closed circuit solid waste treatment and processing facility to process construction and demolition debris; and as described further: a) construction and demolition debris sorting; b) wood shredding, chipping and screening operations and associated conveyors; c) aggregate crushing and screening operations and associated conveyors; and d) stockpile areas for the temporary storage of recovered soil, metal and wood products." Therefore, following the sale of the equipment, your operations plan will need to be updated and material accepted at the facility should be monitored so as not to exceed the storage limits stated in the Permit. Any further modifications to the facility permit can be discussed during our meeting sheduled for May 4, 2000 at 2:00 pm. If you have any questions or require any other assistance, please feel free to contact me at (336) 7714608 ext. 204. Sincere] Timothv A. Je�ett Western Area Engineer A,L345G;�89,, 0 00 lv' cc: Jim Coffee, Supervisor Permitting Branch V Brent Rockett, Western Area Supervisor Rick Doby, Waste Management Specialist e� ZZ LZ �26 Henry Sutton, Mecklenburg County DEP Raleigh Central File - Mecklenburg County Permit Number 60-16-TP SSS WAUGHTOWN STREET, WINSTON-SALEM, NORTH CAROLINA 27107 PHONE 336-771-4600 FAX 336-771-4631 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/10% POST -CONSUMER PAPER oc3 2 e MECKLENBURG COUNTY Department of Environmental Protection = October 19, 1999 G \ 'f"ZI) 0P CERTIFIED MAIL - RETURN RECEIPT REQUESTED . n+:' ` Mr. Frank Coleman, CEO? Phoenix Recycling Corporation P. O. Box 19121 Charlotte, North Carolina 28219-9121 Re: Notice of Violation North Carolina Solid Waste Management Rule .0302(1) - "Operational Requirements' Solid Waste Permit No. 60-18-TP Specific Conditions Nos. I, 5, 5(d), 5(i), 14 and 16 Phoenix Recycling, 5631 West Boulevard, Charlotte, N.C. Dear Mr. Coleman: • The Mecklenburg County Department of Environmenta.: ?rotection ("MCDEP") has found that Phoenix Recycling Corporation as owner and operator of the Construction and Demolition Waste Treatment and Processing Facility (Permit No. 60-18-TP) located at 5631 West Boulevard (tax parcel No. 141-022-01) in Mecklenburg County, North Carolina is in violation of the North Carolina Department of Environment and Natural Resources ("NCDENR") Solid Waste Management Rules, I5A N.C. Administrative Code 13B. Rule 0.302(1) -"Operational Requirements" and Solid Waste Permit No. 60-18-TP Specific Condition Nos. 1, 5, 5(d), 5(i), 14 and 16. Rule .0302(1) states: "Operational plans shall be approved and followed as specified for the facility." Specific Condition No. 1 states in part: "....rhe Phoenix Recycling; Corporation facility shall not conduct composting operations and materials may not be permanently or temporarily landfilled at this facility." Specific Condition No. 5 states in part: "Operation of the facility shall occur in accordance with 15A NCAC 13B .0302 - "Operational Requirements", the Operations Plan prepared by Phoenix Recycling Corporation ..." Specific Condition No. 5(d) states in part: "All materials recovered from treatment of wastes shall be stored in such manner as not to create or generate leachate." PEOPLE - PRIDE - PROGRESS 700 N. Tryon Street - Suite 205 - Charlotte, NC 28202-2236 - (704) 336-5500 - Fax (704) 336-4391 Mr. Frank Coleman, CEO Phoenix Recycling Corporation October 19, 1999 Specific Condition No. 5(i) states: Page 2 41 "Access and ancillary roz ds and waste storage areas shall be of all weather construction and properly maintained to minimize dust, mud and incorporation of waste into the soil." Specific Condition No. 14 states in part: "The operator shall be responsible for management of any leachate produced from the facility. Any leachate produced shall be maintained on site or disposed in accordance with all pertinent local, state, and/or federal rules and regulations to prevent contravention of surface or groundwater standards." Specific Condition No. 16 states in part: "... Surface water shall be diverted from the operational area and not allowed to be impounded over or around waste or recovered materials." The violations were determined by Dennis Tyndall of MCDEP on October 17, 1999 during a site inspection (inspection form enclosed) which revealed the following conditions: • Excess recovered gypsum "soil product" and off -specification wood chips have been deposited several feet deep over a one quarter (1/4) acre area. These landfilled materials are • resulting in the discharge of leachate to the surface water diversion ditch; • Unprocessed construction and demolition material was accumulated outside of the storage areas that were delineated in the approved operations plan prepared by Phoenix Recycling Corporation. Most of this unapproved waste storage occurred in the area designated for recovered materials and along the perimeter haul road; • Access and ancillary roads were not being maintained in a manner providing all-weather characteristics in all locations. The interior haul roads, equipment access roads, and the exit road were in poor condition and needed the application of additional gravel; • Leachate was discharging into a storm water conveyance ditch from bypass waste dumpsters placed in those ditches: • Water was impounded in one of the interior storm water conveyance ditches due to a clogged drainage pipe; and • The gradient of the storm water conveyance ditch located along the rear haul road had been reversed during recent ;trading activity causing the water to flow away from the storm water detention basin and impound in the ditch and onto the haul road. On September 14, 1999, MCDEIP issued a notice of violation for noncompliance with Rule .0302 and Specific Condition Nos. 5, 5(i) and 16 to Phoenix Recycling Corporation. The inspection conducted on October 13, 1999 revealed that some violations had been corrected, however, additional noncompliant practices and situations were observed. Mr. Frank Coleman, CEO Phoenix Recycling -Corporation October 19, 1999 Page 3 In order to correct the violations, it will be necessary to complete the following measures no later than November 19, 1999: • Conduct facility operations in accordance with the approved operations plan; • Remove the landfilled gypsum "soil product" and off -specification wood chips where the depth exceeds one (1) foot (wood chips shall not exceed a depth of one (1) foot when applied for erosion control); • Remove all unprocessed materials from areas not previously approved for unprocessed material storage; • Restore and maintain the facility road surfaces to exhibit all-weather characteristics; • Eliminate the bypass waste dumpster leachate discharge to the storm water conveyance ditch, • Improve storm water transport by restoring the proper gradient to the perimeter storm water conveyance ditch and servicing the interior conveyance ditches and clogged drainage pipe. • Failure to complete the aforementioned actions may result in case referral to NCDENR for consideration of administrative fines and/or legal action, or legal action by MCDEP. 0 If you have any questions, please call me at (704) 336-5500. Sincerely, Dennis F. Tyndall Environmental Hygienist lI Solid Waste and Groundwater Section Enclosures cc: Rodney Shaver. General Manager, PRC Julian Foscue, NCDENR Cary Saul, Mecklenburg County Engineering and Building Standards Dept. NOV 9900869A 0 pe-m.4-i 0 10a l P 10 AJ Phoe,nix R'e cy CJ; /VJ o� C,OkPOP,0-7Li ON aw-144,- ff)ecKl&qbu 7 ?lq8 • OPERATIONAL PLAN PHOENIX RECYCLING CORPORATION OF CHARLOTTE-MECKLENB UR G Charlotte, North Carolina APPROVED DIVISION OF SOLID WASTE MAN A ENT DATE. BY July, 1998 0 TABLE OF CONTENTS • Rau 1.0 Introduction..........................................................................................................................1 2.0 Facility Operations...............................................................................................................I 3.0 Fire Protection Policy..........................................................................................................4 4.0 Plans and Documents...........................................................................................................4 Attachment Site Location/Layout Plan Sheet ................................................................................ E 1.0 Introduction The Phoenix Recycling Corporation of Charlotte -Mecklenburg (PRCM) Material Recover Facility (MRF) processes construction and demolition debris for off -site sale and reuse. The MRF is located on approximately 12 acres near Charlotte -Douglas International Airport in Mecklenburg County, North Carolina. A site location map is provided as an attachment. PRCM leases the property where operations are conducted from Mecklenburg County. The majority of the property was formerly used by Compost Central. Municipal water, including fire hydrants, is available for the area and provided by the Charlotte -Mecklenburg Utility Department (CMUD). Wastewater disposal will be handled by a subsurface nitrification type system. 2.0 Facility Operations The MRF receives non -hazardous construction debris from construction and demolition activities. The material is weighted upon entry to the facility at the scale house. The weight of the materials received is tracked by computer generated tickets and weight summary sheets. Segregated debris is taken to designated areas to await processing. These areas are identified on the attached site plan. Mixed debris is placed in area shown as unprocessed C&D storage where • the materials are manually segregated prior to processing. All mixed waste materials are anticipated to be processed within 30 days. Segregated rubble, concrete and asphalt will be stored on site and restricted to the smallest area feasible, compacted as densely as practical, and held until a sufficient stockpile has been received for processing. If any condition is identified by Mecklenburg County which may become injurious to public health, additional actions may be required. Any non -conforming debris is managed in accordance with the Waste Screening Plan. Bypass materials for which physical processing or marketing capabilities do not exist at PRCM and for which procedures and capabilities are not in place to enable handling and processing the material in a manner that is protective of the environment and public health will be removed from the site. Putrescible waste will be removed twice weekly and all other bypass materials will be removed within 7 days of receipt. All bypass materials will be transported to an approved disposal facility as appropriate. 1 0. Ll 0 Hazardous materials are prohibited from storage or disposal at the MRF. As a standard operational practice, each load of recyclable material is screened prior to unloading for the presence of hazardous materials. Any hazardous materials identified by PRCM personnel are rejected and become the responsibility of the transporter delivering the material. No hazardous materials will be managed at the site. If hazardous, asbestos or liquid wastes are suspected in a discharged load, the screening supervisor shall immediately notify the Operations Manager. If hazardous waste is identified, the hazardous materials emergency response team for Mecklenburg County shall also be notified. If liquid waste is discovered, it shall be contained with a soil berm or with other suitable measures temporarily until an absorbent can be placed with the liquid or until proper containers are available for filling. The saturated absorbent soil or containers will then be disposed of at an appropriate facility. If hazardous waste is discovered, it shall be maintained in the same manner as the liquid waste and will be disposed of at a suitable facility for hazardous waste as determined by the emergency response team or a qualified environmental/hazardous waste consultant. Asbestos or asbestos containing material (ACM) shall be thoroughly wet down and wrapped in plastic sheeting or bags, segregated from the waste and held for confirmatory sampling if required. The operations manager shall notify Mr. Henry Sutton or Denise Tyndall with Mecklenburg County Environmental Protection within 24 hours of any attempt to dispose of any waste products not approved for processing at the facility. No ACM, hazardous liquid or infectious waste shall be accepted at the MRF. The following materials are received and processed at the MRF: Concrete, brick Shootrock Soil 2 Process Shredded into mulch/hog fuel Crushed for aggregate Ground into soil product Mineral soil r • 3.0 Fire Protection Policy PRCM will work closely with the local fire inspector, Mr. Thomas Wilson, 441 Beaumont Avenue, Charlotte, NC, (704) 336-8378 to insure that all staff are educated in proper precautionary procedures. A site evacuation plan will be developed by the City of Charlotte Fire Prevention Bureau Education for incorporation into this plan. City of Charlotte Fire Station No. 30, located at 4707 Belle Oaks Street, Charlotte, NC (704) 357-3791 or 911 will respond to fire and emergency calls for our location. Water is accessible at the site and will be available if needed in an emergency situation. Additionally, PRCM's soil product will also be available to aid in extinguishing any fires. PRCM will keep a contact list posted providing all pertinent information and telephone numbers of company officials. All employees will be aware of emergency telephone numbers as needed. 911 service is the primary number in case of any emergency. Fire extinguishers will be located at the site and on the appropriate equipment. These will be maintained and inspected by the designated Phoenix Site Health and Safety Officer and monitored by the Mecklenburg County Fire Marshal. 4.0 Plans and Documents This Operational Plan incorporates the following documents by reference: • Site Survey Maps • Stormwater Management Plan • Waste Screening Plan • Sediment and Erosion Control Plan These plans and documents, upon acceptance by Mecklenburg County Environmental Protection, constitute the Operational Plan for PRCM MRF. PRCM reserves the right to request changes to this Operational Plan as market conditions and operational practices change. In the event that • revisions in waste handling procedures or operational requirements are necessary to address 4 changing conditions or markets, a request will be submitted to Mecklenburg County • Environmental Protection containing the following information: a. Request detailing permit modifications requested. b. Revised written operations plan and any other pertinent operational changes. C. Documentation of the justification for permit modification. d. Revised site plan drawings showing stockpile area with dimensions, pad or storage structure design if necessary, and engineering analysis for design changes. The Section will review and approve or deny the exemption request within 30 days of a complete request. • 0 5 • WASTE SCREENING PROGRAM PHOENU RECYCLING CORPORATION OF CHARLOTTE-MECKLENB URG Charlotte, North Carolina • APPROVED DIVISION Of SOLID WASTE MANA ENT DATE � By July, 1998 I� U TABLE OF CONTENTS WASTE SCREENING PROGRAM A. Introduction...............................................................................................................................1 B. Purpose......................................................................................................................................1 Random Selection of Vehicles for Inspection..........................................................................1 C. D. Visual Inspection.......................................................................................................................2 E. Flag Suspicious Waste..............................................................................................................3 F. Further Analysis........................................................................................................................3 Waste G. Storage/Disposal of Hazardous ......................................................................................3 H. Record Keeping.........................................................................................................................3 • 0 • WASTE SCREENING PROGRAM A. Introduction A waste screening program will be employed at the Phoenix Recycling Corporation of Charlotte - Mecklenburg MRF. Random inspections of incoming loads will be made. All haulers will be notified of the waste screening program and will be advised what items cannot be delivered to the 1' B. Purpose The purpose of the random inspections is to comply with RCRA 40 CFR 258.20 and NCAC.1626(1)(0. The goal of the program is to promote the proper management of hazardous wastes and permanently exclude all unacceptable wastes from the MRF. The major elements of the random screening program are: l . Randomly select vehicles for inspection. 2. Spread, breakup and visually inspect waste. 3. Flag suspicious wastes. 4. Conduct appropriate field tests. 5. Collect samples for further analysis, if necessary. 6. Maintain proper records. C. Random Selection of Vehicles for Inspection Phoenix intends to inspect one truck per week. The truck selection process will involve the generation of a random number list by the computer program. The computer systems at the scale house will generate a new random number each week and will flag the corresponding load. Each week a different number will be used. The scale operator at the site will keep track of the trucks as they arrive. Each will be counted consecutively as it enters. For illustration purposes, assume the random number for a given week is 25. When the 25th truck passes over the scales, it 1 will be diverted by the scale operator for inspection. At the MRF, Phoenix will conduct the inspections near the location of the stockpile waiting to be fed into the processing equipment. D. visuallnspection The hauler will be directed to the designated waste screening area and instructed to dump the vehicle's load. The hauler will have the option to remain at the site during the screening activities. One person at the facility will be designated the "responsible party" and be in charge of the waste screening. The waste will then be spread and broken apart so all the waste may be observed. Equipment to be used could include shovels and rakes. The employees conducting the screening will be trained to look for, in order, any (1) liquids, (2) unusual wastes (i.e., powders and dusts), (3) containers, (4) hazardous labels, (5) odors, and (6) all wastes banned by North Carolina Statute. In particular, workers will be trained to look for the following: Labels Appearance of Liquids - Hazardous Waste - Sheen - Hazardous Materials - Foam Packaging • Sludges - Drums - Closed Pails Bright or Unusual Colors • Unusual Odors Air Reactions - Clouds - Vapors Spotters and the equipment operators will both be trained to identify suspicious items and to handle them properly. Workers conducting the waste screening will be provided with safety goggles, safety shoes, gloves and hard hats. • 2 11 E. Flag Suspicious Waste Screeners will flag or mark any suspicious or prohibited wastes for further inspection. If no suspicious waste is identified, the screening activity will be recorded and the waste moved by appropriate equipment to the area where material is being fed into the processing equipment. The screening is anticipated to take less than twenty minutes to complete, unless suspicious waste is found. If a suspicious material is found during the screening process, Phoenix will notify Mecklenburg Environmental Protection at (704) 336-5500 and the NCDEHNR Regional Office in Winston-Salem at (336) 771-4608. F. Further Analysis Site personnel may be unable to identify a suspicious waste because essential tests cannot be conducted on site. When a material is unknown and warrants identification, or if legal issues may require certified laboratory results, Phoenix will notify Mecklenburg County and Mecklenburg County will make arrangements with a certified laboratory for testing as required. The laboratory will specify the conditions for proper sampling and the chain of custody. G. Storage/Disposal of Hazardous Waste Any unacceptable, known hazardous waste, asbestos or asbestos containing material (ACM) or unidentified waste will be properly segregated and protected. The waste will be protected against the elements, secured against unauthorized removal, and isolated from other waste and activities. All prohibited wastes will be the responsibility of the hauler for proper disposal. After the screening takes place, the screening area will be cleaned and thoroughly so as not to contaminate the next materials inspected. H. Record Keeping All screening events will be documented. Records will be furnished to Mecklenburg County, who will keep them in good condition for 35 years. The following form will be used to record each ki inspection. Additionally, inspections will be photographed and such photos will be preserved when a hazardous waste is identified. • • MECKLENBURG COUNTY Department of Environmental Protection November 3, 1997 Ms. Teresa C. Luther, President Phoenix Recycling Corporation 5922 Six Forks Road Raleigh, NC 27609 RE: Air Quality Permit to Construct/Operate Nos. 97-101-219 and 97-102-219 Phoenix Recycling Corporation 5631 West Boulevard, Charlotte, North Carolina • Dear Ms. Luther: In accordance with your application dated September 23, 1997, the Mecklenburg County Department of Environmental Protection (MCDEP) forwards herewith, Permit to Construct/Operate ("Permit") Nos. 97-101-219 and 97-102-219 for the construction and operation of air pollution abatement facilities or emission sources. If any parts, requirements, or limitations contained in these Permits are unacceptable to you, you have the right to a hearing before the Environmental Protection Commission upon written demand to the Director within thirty (30) days following receipt of these Permits, identifying the specific issues to be contended. Unless such demand is made, these Permits shall be final and binding. These Permits are transferable to future owners and operators only through action of the Director of MCDEP and shall be subject to the conditions and limitations as specified therein. The last Specific Condition and Limitation attached lists specific information that is required to be submitted to MCDEP by the date(s) indicated. Enclosed is a copy of the Mecklenburg County Air Pollution Control Ordinance ("MCAPCO") for your reference Also enclosed with the permit is a brochure for the Environmental Assistance Office for Small Business. This office, located at UNC-Charlotte, provides free, non -regulatory assistance for small businesses in environmental areas, including technology practices and enhancements, pollution prevention, and access to regulatory information through online services. PEOPLE • PRIDE • PROGRESS 700 N. Tryon Street 0 Suite 205 0 Charlotte, NC 28202-2236 • (704) 336-5500 • FAX (704) 336-4391 • Ms. Teresa C. Luther, President Phoenix Recycling Corporation November 3, 1997 Page 2 An annual facility administering and monitoring fee is required by MCAPCO Regulation 1.5231 - "Permit Fees", with the submittal of the first such fee being due prior to initial startup. Please provide written notification to this office indicating the date you plan to commence operation. The startup notification should be mailed to: Mecklenburg County Department of Environmental Protection 700 North Tryon Street, Suite 205, Charlotte, NC 28202-2236 Based on information provided in the application, the facility has been placed in the "C" facility category. This category classification is important in determining the appropriate fees. MCDEP will calculate the appropriate initial fee and will notify you in writing of the required fee amount and the date payment is due. Failure to remit your payment by the due date will result in a l 0% penalty being imposed per month the fee remains unpaid and may result in revocation of your permit(s). If there are any questions regarding this matter, please do not hesitate to contact me at 704/336-5500. GDE:dsb Enclosures (5) 1-2) Pennit Nos. 97-101-219 & 97-102-219 3) NSPS General Provisions and Subpart 000 4) MCAPCO 5) Environmental Assistance Brochure Sincerel , 10: Dave Ernst Air Hygienist I NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WASTE MANAGEMENT July 7, 1998 Ms. Teresa C. Luther Phoenix Recycling Corporation of Charlotte Mecklenburg, Inc. P. O. Box 97787 Raleigh, North Carolina 27624-7787 Re: Construction and Demolition (C&D) Material Treatment and Processing Facility: Permit Number 60-18-TP Dear Ms. Luther: Enclosed is a Solid Waste Permit to Operate and Conditions of the Solid Waste Permit for the above referenced facility. This permit is for a five (5) year period, subject to review on or before 7 July 2003, and approves the construction of the above referenced facility. Ninety (90) days before the expiration date, Phoenix Recycling Corporation shall contact the Division of Waste Management for renewal of the permit. Based upon operational records and rules in effect at that time, changes may be required. If no changes are required, the Division will reissue the permit for an additional five (5) years. The Division contact for reporting purposes is Rick Doby, Regional Waste Management Specialist, and he can be reached at the following address: Solid Waste Section Mooresville Regional Office 919 N. Main Street Mooresville, N.C. 28115 If you have any questions or require any other assistance, please feel free to contact me at (336) 771-4608 ext. 204. Sincerely, Timothy A. Je e Western Area ngineer cc: Jim Coffey, Supervisor Permitting Branch Julian Foscue, Western Area, Supervisor Rick Doby, Waste Management Specialist Henry Sutton, Mecklenburg County DEP Raleigh Central File - Mecklenburg County Permit Number 60-XTP 4 N401 OBERLIN ROAD, SUITE ISO, RALEIGH, NC 27605 _;' ,.k4r;i ,. ..,3'�. -..�, PHONE 919-733-4996 FAX 919-715-3605 5 AN EQUAL OPPORTUNITY/AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/10% POST -CONSUMER PAPER VCK 0 JAMES B. HUNTJR~ ,GOVERNOR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WASTE MANAGEMENT Facility Permit No. 60-18-TP Permit to Operate Date Issued: July 7, 1998 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, AND NATURAL RESOURCES DIVISION OF WASTE MANAGEMENT P.O. BOX 27687 RALEIGH, NC 27611 SOLID WASTE MANAGEMENT FACILITY PERMIT Phoenix Recycling Corporation of Charlotte -Mecklenburg (Facility Operator, Sublessee) Mecklenburg County(Property Lessee) and City of Charlotte (Property Owner) 5631 West Boulevard is hereby issued a PERMIT to OPERATE a Construction and Demolition Waste Treatment and Processing Facility t located southeast of Charlotte -Douglas International Airport off West Boulevard(NC Highway 160) in Charlotte, Mecklenburg County, North Carolina in accordance with Article 9, Chapter 130A, of the General Statutes of North Carolina and all rules promulgated thereunder and subject to the conditions set forth in this permit. The facility is located and described by the legal description of the site or the property map contained within the approved application. James C. Coffey, Su is r Permitting Branch Solid Waste Section 401 OBERLIN ROAD, SUITE ISO, RALEIGH, NC 27605 PHONE 919-733-4996 FAX 919-715-3605 AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/10% POST -CONSUMER PAPER PERMIT NO.60-18-TP ISSUED 7 JULY 1998 Phoenix Recycling Corporation Construction and Demolition Treatment and Processing Facility CONDITIONS OF THE PERMIT: General: 1. This permit is for the operation of a solid waste treatment and processing facility in accordance with the approved plans and the approved Operational Plan prepared by Phoenix Recycling Corporation.. Any revisions or modifications to these plans shall be approved by the Mecklenburg County Department of Environmental Protection ("MCDEP") and the North Carolina Division of Management (the Division) prior to implementation. 2. The facility shall be operated in conformity with the North Carolina Solid Waste Management Rules, 15A NCAC 1313; the conditions of this permit and any other Local, State or Federal regulations in such a manner as to prevent the creation of a nuisance, insanitary conditions or potential public health hazard. 3. The facility shall comply with the Mecklenburg County Air Pollution Control Ordinance Regulations 1.5107 -"'Control and Prohibition of Visible Emissions, 1.5108 - "Dust and . Related Materials", 1.5109 - "Nuisance", 1.5110 - "Control and Prohibition of Odorous Emissions", 2.0501 - Compliance with Emission Control Standards", 2.0510 - ""Particulates: Sand: Gravel: Crushed Stone Operations", and "New Source Performance Standards (Subpart 000) - Standards of Performance for Non -Metallic Mineral Processing Plants". 4. This permit is issued for a period of five (5) years as per 15A NCAC 13B Rule .0201(e) - "Permit Required" and is subject to review on or before 7 July 2003. Modifications, where necessary, shall be required'in accordance with Rules in effect at the time of review. 5. This permit is non -transferable. 6. The facility shall allow the right of entry upon the premises where entry is necessary to carry out the provisions of this permit in accordance with GS 130A-17 - "Right of Entry". 7. Upon finding that a public health nuisance exists, the facility shall be subject to an order of abatement directing the owner, lessee, operator or other person in control of the property to take any action necessary to abate the public health nuisance in accordance with GS 130A-19 - "Abatement of Public: Health Nuisance". 8. Upon finding that an imminent hazard exists, and after notice to or reasonable attempt to notify the owner, the facility shall be subject to entry and any action necessary to abate the • imminent hazard in accordance with GS 130A-20 - "Abatement of An Imminent Hazard". Phoenix Recycling Corporation Permit No. 60-18-TP Page 2 Date Issued: July 7, 1998 9. Upon a finding that a violation of the applicable provision of 15A NCAC 13B, NCGS 130A, the rules of the Commission for Health Services or a condition imposed upon the permit has occurred, the permittee shall be subject to injunctive relief, an administrative penalty not to exceed $5,000 per day or permit revocation, in accordance with GS 130A-18 - "Injunction", GS 130A-22 - "Administrative Penalties" and GS 130A-23 - "Suspension and Revocation of Permits and Program Participation". SPECIFIC OPERATIONS CONDITIONS AND LIMITATIONS: 1. This permit is for the operation of a Solid Waste Treatment and Processing Facility to: • Process solid waste strictly limited to nonhazardous construction or demolition debris resulting from construction, remodeling, repair or demolition operations on pavement, buildings or other structures; and • Temporarily store wood, wood chips, mulch, soil, aggregate and other materials produced or recovered from treatment of the wastes. The Phoenix Recycling Corporation facility shall not conduct composting_ operations and materials may not be permanently or temporarily landfilled at this facility: 2. Operation are specifically described for a Jumbo 14000 closed circuit solid waste treatment and processing facility to process construction and demolition debris; and as described further: a) construction and demolition debris sorting; b) wood shredding, chipping and screening operations and associated conveyors; c) aggregate crushing and screening operations and associated conveyors; and d) stockpile areas for the temporary storage of recovered soil, metal and wood products. 3. For the purposes of this permit the following definitions contained in 15A NCAC 13B, NCGS 130A and as stated below shall apply. • "composting" shall mean composting as defined in 15A NCAC 13B .0101(40) - "Definitions" which states: . "Composting means the controlled decomposition of organic waste by naturally occurring bacteria, yielding a stable, humus -like, pathogen -free Phoenix Recycling Corporation Date Issued: July 7, 1998 Permit No. 60-18-TP Page 3 0 product: resulting in volume reduction of 30 - 75 percent." "construction or demolition debris" shall mean construction or demolition debris as defined in North Carolina GS 130A-290(4) - "Definitions" which states: "Construction or demolition when used in connection with waste or debris means solid waste resulting solely from construction, remodeling, repair, or demolition operations on pavement, buildings, or other structures, but does not include inert debris, land -clearing debris or yard debris." "leachate" shall mean leachate as defined in 15A NCAC 13B .0101(11) - "Definitions" which states: "Leachate means any liquid, including any suspended components in liquid, that has percolated through or drained from solid waste." "processing" shall mean processing as defined in North Carolina GS 130A-290(23) - "Definitions" which'states: "Processing means any technique designed to change the physical, chemical, or biological character or composition of any solid waste so as to render it safe for transport; amenable to recovery, storage or recycling; safe for . disposal or reduced in volume or concentration." 4. The C & D treatment and processing facility operation capacity shall not exceed 349 tons per day (averaged over one (1) year). Records indicating the daily and calendar year throughput weight shall be maintained for at least two (2) years and shall be made accessible to MCDEP and the Division for review upon request. 5. Operation of the facility shall occur in accordance with 15A NCAC 13B .0302 - "Operational Requirements", the Operations Plan prepared by Phoenix Recycling Corporation and these additional requirements: a. The owner or operator shall not dispose of any type or form of solid waste that is generated within the boundaries of a unit of local government that by ordinance: (1) Prohibits generators or collectors of solid waste from disposing of that type or form of solid wasie. (2) Requires generators or collectors of solid waste to recycle that type or form of solid waste. b. Phoenix Recycling Corporation personnel shall inspect each load of waste deposited on the tipping areas for acceptability prior to being processed. Unacceptable wastes shall be returned to the delivery vehicle or impounded for proper handling. Any . Phoenix Recycling Corporation Permit No. 60-18-TP Page 4 Date Issued: July 7, 1998 hauler suspected of repetitive improper waste identification practices shall be reported to MCDEP and the Division within twenty-four (24) hours of the occurrence. C. Solid waste shall not be stored on site for more than thirty (30) days prior to treatment and shall be stored in such manner as not to create a nuisance. d. All materials recovered from treatment of wastes shall be stored in such manner as not to create a nuisance or generate leachate. The maximum storage duration shall not exceed one (1) year. e. Incoming and outgoing wastes shall be transported in covered or enclosed vehicles. The facility and surrounding areas shall be monitored for litter accumulation and litter shall be collected daily. Collected litter shall be contained and disposed of properly. f. Putresible waste shall be removed from the facility twice weekly and other materials that cannot be treated or processed shall be removed within seven (7) days of receipt. These wastes shall be properly transported and disposed of in permitted solid waste disposal facilities. g. The facility shall establish and maintain an agreement with at least one (1) facility holding a valid permit for the disposal of municipal solid waste. The facility shall maintain a current listing of disposal sites to be utilized along with documentation of such agreements and provide updated copies to MCDEP and the Division as required. h. Access to the facility shall be secured by means of gates, chains, berms, fences and other security measures approved by the division and an attendant shall be on duty during hours of operation. i. Access and ancillary roads and waste storage areas shall be of all weather construction and properly maintained to minimize dust, mud and incorporation of waste into the soil. j. A buffer of one hundred (100) feet shall be maintained between the property lines and the storage and processing operations. k. A buffer of two hundred (200) feet shall be maintained between streams and the • storage and processing operations. Phoenix Recycling Corporation Date Issued: July 7, 1998 Permit No. 60-18-TP • Page 5 6. Effective vector control measures shall be applied to control flies, rodents, insects, vermin, and any other potential vectors. 7. Dust and odor control. measures shall be utilized to minimize emissions and shall be in accordance with the Air Quality Permit issued by the MCDEP. Open burning of solid waste is prohibited. 9. Equipment shall be provided to control accidental fires and arrangements shall be made with the local fire protection. agency to immediately provide fire -fighting services when needed. All employees shall be trained in fire prevention and emergency action procedures. 10. Fires and non -conforming waste incidents shall be reported to the MCDEP and the Division within. twenty-four (24) hours followed by a written notification to be submitted within fifteen (15) days. 11. The Treatment and Processing Facility is permitted to receive: a. "Construction" ,and "Demolition" materials as provided for under N.C.G.S. § 130A- 290(a)(4); waste or debris resulting solely from construction, remodeling, repair, or demolition operations on pavement, buildings, or other structures. b. "Demolition" waste as provided for in 15A NCAC 13B .0101(5); concrete, brick, and uncontaminated earth. C. "Used asphalt" as provided for under N.C.G.S. § 130A-309(b); used asphalt or used asphalt mixed with dirt, gravel, rock, and concrete. 12. Adequate erosion control measures shall be implemented to prevent silt from being discharged from the site in accordance with Section 404 of the Federal Clean Water Act and 15A NCAC 4 of the North Carolina Sediment Pollution Control Act. 13. Facilities or practices shall not cause a discharge of pollutants into the waters of the State that is in violation of the requirements of the National Pollution Discharge Elimination System ("NPDES"), Section 402 of the Federal Clean Water Act, as amended. 14. The operator shall be responsible for -management of any leachate produced from the facility. Any leachate produced shall be maintained on site or disposed of in accordance with all pertinent local, state, and/or federal rules and regulations to prevent contravention of surface or ground water standards. Ground water quality at this facility is subject to the classification and remedial action provisions of 15 NCAC 2L. Storm water shall be managed in accordance with the approved plans. 11 Phoenix Recycling Corporation Permit No. 60-18-TP Page 6 Date Issued: July 7, 1998 15. Resource recovery materials shall be placed a minimum of four (4) feet above the seasonal high water table, if stored on the ground. The materials that are to be recovered and can be stored at this facility at this time are listed on page 2 of the approved operations plan. It is the Divison's preference that recovered materials be placed in containers, if possible for storage prior to shipment off -site. 16. No materials will be tipped, stored, or stockpiled in standing water. Surface water shall be diverted from the operational area and not allowed to be impounded over or around waste or recovered materials. 17. All operating personnel shall be trained in the proper procedures for facility operation, waste screening, odor control, maintenance, troubleshooting and repair, and emergency response. 18. Construction and Demolition waste shall be screened in accordance with the approved waste screening plan for detection and rejection of materials that are not suitable for recovery at this facility or that may pose a threat or potential threat to public health and safety, worker safety, or the environment. 19. Adequate documentation of the waste screening program, including inspection sheets, employee training records, and contingency plans shall be maintained at the facility as part of the operating record. 20. Paint and similar liquid waste materials shall be managed and stored on site in a manner to prevent release to the environment and removed from the site for disposal in an approved facility in a timely manner. 21. Records shall be maintained for the amount of material received, materials processed, and materials removed from the facility. 22. Monthly summary weights of incoming waste, reused or recycled materials removed from the site, and waste removed for disposal at other facilities shall be submitted to the MCDEP and the Division for review on a quarterly basis. 23. On or before 1 August of each year (or at an earlier date as requested by the Division), the owner or operator shall report to the Division, for the previous year beginning 1 July and ending 30 June, the amount by weight of the solid waste that was received at the facility and disposed of in a landfill, incinerated, or converted to fuel. To the maximum practicable extent, such reports shall indicate by weight the COUNTY of origin of all solid waste. The owner or operator shall transmit a copy of the report to MCDEP, the Mecklenburg County Department of Engineering and Building Standards and to each county in which waste originated. • C` E ATTACHMENT 1 The following documents are incorporated in the Division Approved Plan for Permit No. 60-18-TP: Document #1 Letter dated 1 July 1998 from Charlotte -Mecklenburg County Building Standards Department addressing site zoning. Document #2 Approved Air Quality Permit dated 11/3/97 from Mecklenburg County Environmental Protection Document #3 Approved Operational Plan dated July 1998. Document #4 Approved Waste Screening Plan dated July 1998. Document #5 Approved Site Plan, Sediment and Erosion Control Plan, and Stormwater Management Plan dated 4/13/98 Document #6 Operator Certification Affidavit dated 7/6/98 IAI�N�IOINNINI�I�NIIII��Aslll''JARII�II��IM�IIII�IAIIN�InI���I��II�A�INN�IA��II!91'' Pet"". 60-18TP Name: Phoenix Recycling Corp. County: Mecklenburg Shipped Date: Box: SW-11-033 Document Type: Other (0) Document Date: 7/7/1998 Division: Waste Management (WM) Sub -Division: Solid Waste (SW) Document Category: Facility (F) Document Croup: Authorization or Permit (P) Description: Map:. Maps in Roll: 7 �I WEST BOULEVARD SITE IUM DRIVE VICINITY MAP W.T.SJ NOTES: I. LEASED AREA ZONED I-2 C.D. OTHER AREAS ZONED I-2 C.D. 2. EXISTING VEGETATION MEETS THE REQUIREMENTS OF SEC.1601 OlD CITY CODE. TO BE FIELD VERIFIED BY ZONING INSPECTOR. ` 3.LANDSCAPE PLANTING ALONG BYRUM DRIVE MEETS SECTION REQUIREMENTS AS SHOWN BELOW. 4. NO COMMERCIAL DRIVEWAYS TO DIXIE ROAD FROM PROPOSED EXIT ONLY DRIVEWAY West Blvd i 28, APPROVED DIVISION 0f UQ WASTE MANAGEMENT PHOENIX St / DATE BY ... l / /o i 4 / EXISTINGSCALES & WEIGHMASTER OFFICE 1 / P7 / PROPOSED SCALES 1 I PHOENIX LE E LINE 100.00' z *4 / 3 1 Aa 2 j r o \, _Z z IMPERVIOUS AREA = 50,058 SF oagN o FO �. THE EXISTING ELEVATION ACROSS LANDSCAPE AREA 476,362 SF = 952/OF TOTAL IMP. iE�O ., �� GAS LIN� EASEMENT TO BE RETAINED ��'" / / EXISTING / = \ / � / / TOTAL SITE AREA = 526,420 SF �C' J J / UNPAVEDREPLACEMENT / AREA / 12.08 ACRES 526,420 sq. ft. PROPOSED PHOENIX RECYCLING LAND USE AREA To Dixie Rd. Rt. 160 60' RW 0 0 70'BUILDING ,off ti pAE / I q/y�F,y c► / I 1 l / I 64.091 sq. ft. STORAGE AREA / r 29.011 so, ft. ROADWAY AREA / I \ OVER \ aLp �/ / 93.102 sq. ft. TOTAL AREA / I / HEgO POWER C/NE \� '8• S \ / PROPOSED OFFLOADING OF COMPOST c+ Q� fv \ / r UNPROCESSED CENTRAL 'Y / I N17ROFICICATION \ / , G & D DEBRIS � "" �'- -- � s LINES \ ` °\ "� _ PRIVATE DRIVE. a =� � PROPOSED RETAINING WALL ... AIRPORT PROPERTY EXISTING 6.48 ACRES STORM SEWER , 282.430 sq. f t. ` PROPOSED ¢ COMPOST CENTRAL EOUIPMENT i EXISTING ASPHALT AREA ° I PAD EXISTING -41 c AREA STORM WATER , 1 I DETENTION r m PROPOSED I STRUCTURES ALTERNATE 1 N, 64►091 sq. fit. �EXIT I PROPOSED wl 42.018 sq. ft. ROUTE I r SR PROCESSED TORAGE AREA dc�°` ASPHALT 42.016 sq. ft. O C & D ECOVERED MATERIALS , PAVEMENT EXISTING ° a REPLACEMENT ~ ` ,. AREA EXTEND �pG I � 0 24' RCP �- a EXISTING P OPOSED EXISTING GRAVEL DRIVE CHAIN IN LINK FENCE EXIT o o ° ° o 00' OUTDOOR DRAG r DOUBLE CHECK o ° o ° o SETBACK VALVE As MOLY 19 BELOW GRADE Gp M I'WATER T M CI Y T E 4 4-10-18 Y V YY N TREELINE crO UTILITY POLE PROPOSED AREAS . Byrum Dr (S.R.1225) �- PROPOSED PHOENIX RECYCLING CORPORATION L MATERIALS RECOVERY FACILITY C ANIMAL TER CONTROL m MECKLENBURG COUNTY 100 50 0 100 200 0 5631 WEST BOULEVARD .=� ..:. SCALE 1'=100' CHARLOTTE, NC 28208 4/13/98 S o WEST a 0 Ix W W cr U N SITE BYRUM DRIVE I VICINITY MAP (N,T.S.) I HIGH POINT ELEV = 708.14 HIGH POINT STA = 4+29.55 PVI STA = 4+25 PYI ELEV = 709.50 LOW POINT ELEV = 701.50 A.D. _ -II.00 LOW POINT STA = 6+10 K = 9.09 PVI STA = 5+90 I 1 PVI ELEV = 701.25 W / VOW ELEV 675.00 / O O O O O a M EXISTING o m m o 0 0 0 0 0 SCALES & / WEIGHMASTER 4 OFFICE 0+00 1+00 2+00 3+00 4+00 5+00 5+49.03 1 / " PROPOSED / ACCESS ROAD PROFILE SCALES 1 ` 1�— WAITER STING LINE /- / VC A F B DITCH I o s I i CHANNEL CHANGE 1 SEE RIP RAP TREE PRESERVATION PLAN APPROVED DETAIL SHT 3 0 �- CLEARING AND 30 RAD. 48' MP /�^' HYDROLOGIC SOIL GROUP B a GRUBBING LIMITS �� i f TREE ORDINAN DATE 100t V=4 9 s G~i Q 2 .St? L—/Z2J&y �� REVIEWER: PR POSED 30 1 PROPOSED EX NShON OF 50 acoNe �cucNr > �N� PROPOSED ACCESS ROAD a PROPOSED 3+0 OFFLOADING OF I UNPROCESSED I C & D DEBRIS t 1 ,------- - - - I m v t I ! 6.48 �L706 720`.�- 0 I 282,431 COMPOST / i I EQUIPMENT I m 1 EXISTING A I I I PAD o6G ;a I 1 + 64.091 sq. ft. — 1 PROPOSED PROPOSED t 1 y STORAGE AREA , i l� EXIT ROUTE / t I FOR PROCESSED 42,018 SO. FT I INTERCEPTOR DITCH y C & D RECOVERED MATERIALS ASPHALT y I STORM WATi ���`—GRADING LIMITS O S DETENTION GRADING LIMITS STRUCTURES I ; �t __ . .... .... — _.. — . — .......__...,.............--._— - -- INTERCEPTOR DITCH — 1~-----"— O O O CHAINS INK FENCE O O O O V---- EXIT ONLY BYRUM DR. TOTAL ACREAGE OF DENUDED � AREAS C --- ------ ) = 5.23 AC. 9'4 TOTAL ACREAGE OF CLEARING AND GRUBBING AREAS (-------------) 2.76 AC s: \dqn\Uhoenix 2.dgn .Jun. 20. 1997 13-20:31 All0 i ENGINEERING DEPARTMENT f STORM WATER DETENTION PLAN i' gPR DATE D ,i BY f EROSION CONTROL APPROVED CITY OF CHARLOTTE EN INEERING BY DATE ! j ON ACT JOHN GEER AT 336.4258 i FOR AN ON -SITE MEETING 48 HOURS PRIOR f TO ANY LAND DISTURBING ACTIVITY LEGEND It POWER LINE GAS LINE SANITARY SEWER FM RU Wqy p O E vti _-�---- *------» WATER LINE ZONE ''' — .,1 c*.,3 UTILITY POLE PROPOSED AREAS CLEARING AND 6,• 23 -" too L GRUBBING LIMITS ----------- GRADING LIMITS PHOENIX RECYCLING CORPORATION AT COMPOST CENTRAL ROADWAY PLAN AND PROFILE FOR CONSTRUCTION DEMOLITION AND RECYCLING AUGUST 2, 1996 GRAPHIC SCALE 0 so 100 200 ( IN FEET ) IInch = IOOft. ' = 10' VERTICAL 400 SHEET I CLASS 'B' EROSION CONTROL STONE 12' DEPTH X 16' WIDE 4 0 to 11 DETENTION POND GRADING DETAIL CITY OF CHARLOTTE DB 3423 PG 657 BENCHMARK INFORMATION I. TBM #9 PK NAIL ON THE SOUTH SIDE OF BYRUM DRIVE 100' EAST OF THE INTERSECTION / OF BYRUM DRIVE AND STEELE CREEK ROAD i ELEVATION 730.72 / 2. TBM OPK NAIL ON THE SOUTH SIDE OF DR DRIVE 0 15 MILE EAST OF THE INTERSECTION VICINITY MAP (N, BYRUM / / OF BYRUM DRIVE AND STEELE CREEK ROAD / ELEVATION • 3. BM� 1 PK NAILON THE SOUTH SIDE OF I / BYRUM DRIVE 0.25 MILE EAST OF THE INTERSECTION i OF BYRUM DRIVE AND STEELE CREEK ROAD ELEVATION 716.38 / / / / NOTE: % ONCE THE AREA IS CLEARED GRUBBING MAY BEGIN. VA V-1 EXISTING / IMMEDIATELY UPON GRUBBING EACH PHAS PLACE SCALES & / A LOOSE 4' DEPTH OF WOOD CHIPS OVER HE ENTIRE WEIGHMASTER / PHASE AREA. WALK THE D6 DOZER OVER THE WOOD / CHIPS UNTIL THE CHIPS ARE INTEGRATED INTO THE SOIL, OFFICE AND WILL NOT BE FLUSHED OFF SOIL BY STORM WATER OVERLAND FLOW. PROPOSED / SCALES EXISTING / WATER LINE v Ij SILT FENCE i '-�+' � Gph�ASE � Q• `_50. / EXISTING SANITARY SEWER FORCE MAIN A` 48' CMP ; /o HYDROLOGIC SOIL GROUP B V = 4.9fps v - 50' PROPOSED 1 Q % GpH-q, - PAVEMENT / WIDENING p p � r / ' '/ f R c,A q ,,ram �—THE EXIST�NG ELEVATION ACROSS _ ! ��V�'_'"`O''� GAS LINE/EASEMENT TO BE RETAINED c LRFq EM' 1 I CLASS 08' EROSION { t CONTROP STONE 1 "CIO, P/10INT 'A• •,. r 'qp/& t `--" ACCESS R9,4D — •; -'r SEEE STOR�1 EWER PROrILE SHEET �'� / ,�/ •S> GPy 8 ` r -� I ,^. FOR PIPE SIZAND LENGTF \ `� POINT 'IDS" \ 18 RCP - --OFFFLf�OADI OF....,� '_ '- IL FEN MH • • / _ • UNPROCESSED 3+00 S Y t \ . �R..... • cO0tt,,��PosT� .\ �' aY` - -�-- \ N w \ `...' CENi`RAL `� •° / 0 ECTjOj y�--__� `a a \ \ l '' GRaV - �' ° �O �`� 1 .,`NITROFICR �TION °° �, zok -____,.,�, ••,_ -., �" 1 �{ � ,� o E / / •, .� R61A1 L94. WALL %0 ,`�``...• o / NOTE: `��,. � `�..�, � .,..--- •,.,� � � (x ° �`' ! TOP RBQP "~�- PLANT SEEDBED IN AREAS DISTURp -.�__.-4ZL,EV 6"" 710 'o`' T CE BY STORM SEWER �-TALLATION.PLACE, �.., ~`" __� �.-•-c+�"" �`'^ { t �� .,� '� c EXCELSIOR MATTING OVElSEED BED. �• �� r y,� 3I TA DITCH ! r_� x� t j t j \� MI D= IN 712.4 I,, 1 _ y H ``, i~.=.. _„_--••,. �.,, ` �! ! I �,1 SE A I RIP R _ �:48 ACRES +� o 70Is"" _ 7 • -Tp •-��..,'P�Sa 'W • "J �'Z - 282,430`Tq. ft. �- �. / ��. •. ��` /, \ ll ITCH N °�• '�� COMPOST C ! 6- -�-� �. ..�, ? IV II - \ w INTERCERTOR D L f '� .-•�_ `f +'� t E 'f1NG ASPHALT �'`� % 136' IB' RC 0 2.10% EQUIF�MENT PAD 4, FB • m e .,� ,� ~'�- /f-T F -� / / THOMAS STEPHEN AUTRY t INV. IN 7p2�Io \ ELEv.7 s.00 DITCH ROCKK �--- .--. 'I V} 678.2j\ Z�f O II. INV. OUT TO .0 CHEC c �-•. `'�,, \ 3 '12 'RCP I.OQ% '' a • • ° %� \°T" ! DB 3578 / V= 8.4fps 64,091s Et. DAM v .c ROPOSED `�, f V 8 0 fprb� 36 24 RCP LOOZ G 567 1I j ,'� PROPOSED V.IN 699.� ALTERNATE .Z(� ` �� j / 1 aoA STORAGE ARE Ii OUT 698.94 SP T ROUTE '� `` a' I f FOR PROCESSED V= HAL ° \ �, f / TCH ° 1100 C & D RECQVVERED MATTIALS 7ll�p$ 42,018 ft. ° `�- O __ 1 1 'r: &3: 42.OIIq. ft. 6 4 WEIR • ` I o fED �Rpj TER ° N • 12' CLASS' SION CONTROL STONE.`'' \ PROPOSED V • ° �x INV IN/678.63 PROT i DE T ON a ;� EMBED IV IN SLOPE�QF DETENTION POND. PAVEMENT g ° po l \ ! Ecno' 2 � T10. `� Z STRUCT RES - • o USE FILTER FABRIC UND&QSTONE. �. `REPLACEMENT � ` � 1 1 a1 � . -.. •. ONE 1 ! �� AREA\ \ BERM !86' 2.02% � 116' L04�' -..� K o o �.. o �`" o � 68q� ° to 700 --,. �'ER6�T -- - --.,_ `"` `-"`�----- °' " z«`- ---a- - e •• . ° ° SEE SHEET '".r+OR� O .QLEC H-�"--- ~---°.._ --•.. o cf„�1R ° ` DET. POND DETAILS AA0 Q Q� O . _ o 36' 184 RCP Q 1.00% NOTE: ROCK CHECK DAM �"� ..� - wA` INV. IN 704.00 ASPHALT PHEONIX RECYCLING WILL NOT USE OR IN SIDE DITCH Q� INV. OUT 703.64 TO BE CUT MODIFY THIS DRIVE. THE EXISTING GATE V= 6.4fps WILL REMAIN LOCKED. EXISTING ONLY 24' RCP NOTES: LINE SECTION L-L DITCH WITH 12, DEPTH OF CLASS 'B' STONE BEGINNING IO' BEFORE RCP. LINE TO THE 18' RCP. USE FILTER FABRIC UNDER THE STONE. EACH NON -SYSTEM STORM SEWER LINE SHALL HAVE A HEAD WALL (STD. 20.20) AT THE INLET END. EACH OUTLET END OF A STORM SEWER LINE SHALL HAVE A FLARED END SECTION. THE GRAVEL ACCESS ROAD TO THE RECYCLING FACILITY BEGINS AT POINT 'A'ON THE COMPOST CENTRAL PAVEMENT. THIS IS NOT A PUBLIC RIGHT OF WAY PAVEMENT AREA. THE ALIGNMENT AS PROPOSED WILL TRAVERSE THROUGH A WOODED AREA TO THE RECYCLING PROCESS AND STORAGE AREA THE EAST -WEST ACCESS ROAD EXTENDS FROM POINT 'A' TO POINT 'B'. THERE IS NO PUBLIC RIGHT OF WAY FOR THE TRAVEL OF PUBLIC TRAFFIC. THIS PROPOSED ACCESS ROAD HAS NO TREES WITH AN 8' DIA. OR LARGER. THERE IS SHRUB GROWTH ALONG THE ALIGNMENT. THE ZONING -COUNTER PERSONNEL STATES THAT THERE IS NO SETBACK REQUIRED ON THE EAST- WEST ACCESS ROAD. A F B DITCH CHANNEL CHANGE 30' RAD. SILT T Byrum Dr i� ROCK CHECK DAM C CLASS 'B' STONE • 36'-18' RCP Q 1.0% LEGEND . ° ; • ° ° GRAVEL ROAD E3 E3 —a SILT FENCE TREELINE POWER LINE --- �-- -- --a-� GAS LINE SANITARY SEWER FM '-- -----w '-----•-+ WATER LINE UTILITY POLE PROPOSED AREAS ---------- CLEARING AND GRUBBING LIMITS -----------• GRADING LIMITS PHOENIX RECYCLING CORPORATION AT COMPOST CENTRAL EROSION CONTROL and SITE PLAN FOR CONSTRUCTION DEMOLITION AND RECYCLING AUGUST 2,1996 GRAPHIC SCALE ao 0 50 1w 2nn 400 6 Z. $ •'9% ( IN FEET ) IInch = IOOft. SHEET 2 s: Ndgr 9u REINFORCED CONCRETE WALL #4 BAR LAYOUT im, TEE -RISER RACK DETAIL CORRUGATED TYPE BAND USE BAND ANGLE CONNECTOR TRASH RACK—\ TEMPORARY '/2u CLEAN FILTER STONE. EXTEND 12' IN ALL OUTSIDE DIRECTIONS FROM 6' ORIFICE ABOVE 12' POND BOTTOM. • 6' ORIFICE ♦ ed v 4 N • d v CONCRETE PILOT DITCH ' S 4 P6 pR�oCs I 1/4' STEEL INV. 695.5 WIRE MESH W. REINFORCED CONCRETE WALL EXISTING —� GROUND ELEV. 699.50 REINFORCED —CONCRETE WALL —EXISTING GROUND ' 25' EMERGENCY SPILLWAY B BB RISER, DISCHARGE TUBE, EMERGENCY SPILLWAY, REINFORCED CONCRETE WALL SECTION A -A 9' ELEV.700.0 ELEV.699.0 +- REINFORCED CONCRETE WALL POND BOTTOM 9' REINFORCED CONCRETE WALL �ELEV.700A0 EMERGENCY SPILLWAY ELEVATION 698.80 L r 20' i 12' CLASS 'B' EROSION CONTROL STONE ELEV. 700.00 EMERGENCY SPILLWAY 12' CLASS 'B' EROSION ELEVATION 698.80 CREST ELEV. 698.2--\ ! WA 30' CSMP RISER 6' DIA. ORIFICE INV. 695.7 INV. 695.5 19.78' C 30' RISER TO DETENTION POND BOTTOM MHI 24' CSMP 0 2.30% 12' 2500 • 4 • 4 • PSI CONCRETE • 4• d s • I L INV. 695.27 ELEV.694.75 r 51_60STORM SEWER MANHOLE '/4' X 5'6'X 516' STEEL PLATE. WELD PLATE, TO 30' X 24" CSMP TEE. WELD TO BE 3600. PLACE 2500 PSICONCRETE ON PLATE.CONCRETE TO BE 12u DEEP ON PLATE AROUND RISER. RISER, DISCHARGE TUBE, EMERGENCY SPILLWAY, REINFORCED CONCRETE WALL SECTION B-B 4" 8' 6X6X8 WWF I 19.78' � RISER TO q_ MH ! TEMPORARY EROSION CONTROL MEASURE EMERGENCY SPILLWAY REINFORCED CONCRETE WALL DETENTION POND SECTION BB -BB PILOT CHANNEL DETAIL ENERGY DISSIPATOR--, 20' LINE OF '0' CUT d 4 a C d d d d Q a c •. 4 d4 Z,i` ♦ v a 4 9 a d Q 4 d dd d v 18'-24' SDR35 PVC Q 1.00% a d a° d FLOW LINE 0.10% a - FILTER INV. 687.22 • ' d -0• • • 4 4 " •; : 4. FABRIC FILTER 12' CLASS 'B' EROSION 18' FLARED FABRIC END SECTION CONTROL STONE ENERGY DISSIPATOR SECTION W-W POINT OF '0' CUT W 0' PIEDMONT NATURAL GAS EASEMEN a ° d v 5 d ' 0 0% v •° • . 44 • ° 12' CLASS 'B' EROSION • ' ° . ° 4 ° a •. Z ., ° ' CONTROL STONE ° d FILTER FABRIC NOTE: 12" CLASS 'B' EROSION EXCAVATE TO A MINIMUM DEPTH OF CONTROL STONE 12' FOR THE PLACEMENT OF 12' OF W CLASS 'B' EROSION CONTROL STONE AND FILTER FABRIC. SECTION Z-Z CLASS 'B' STONE _ 3' WEIR Z� a l-1II II A • :4 .• a • 4 a ° • ♦ s • 4 ♦ 0 V ° d N 4 a CLASS 'Bo STONE ROCK CHECK DAM IN DITCH DOWNSTREAM OF POINT C PHOENIX RECYCLING CORPORATION AT COMPOST CENTRAL DETAIL SHEET FOR CONSTRUCTION DEMOLITION AND RECYCLING s: \dgn\pnoenix\l.dgn Jun. 20. 1 SHEET 3 EXCELSOIR MATTING 2' TYPICAL INTERCEPTOR DITCH SECTION M-M 6"-1/2" CLEAN FILTER STONE 3' WEIR CLASS 'B' STONE • d e • • 4v W EXCELSIOR z MATTING o INTERCEPTOR DITCH 113- FLOW LINE a PT. B ROCK CHECK DAM SECTION i-i 6"-1/2" CLEAN 3' FILTER STONE WEIR • • 4 • • ° II 4 e d � • f e d e e r.: •• e , • e 4 s EXCELSIOR MATTING - CLASS 'B" STONE DITCH FROM EQUIPMENT PAD ROCK CHECK DAM SECTION ii-ii 6"-1/2' CLEAN 3' FILTER STONE WEIR CLASS "B' 9" 2� STONE 4 = 4 • 2 CLASS "B" •• a, •/ STONE 4 le e d ' • e ° v • d• s d • e d. ' d • • • • v • 4 e FILTER FABRIC DITCH FLOW LINE DOWN STREAM OF POINT C ROCK CHECK DAM SECTION i i i - H EXCELSIOR MATTING - EXISTING ASPHALT 2'. — CLASS 'B' STONE 21 r� ROCK CHECK DAM IN INTERCEPTOR DITCH AT POINT B n 2•/ EXCELSIOR- 2\ —CLASS 'B' MATTING STONE 4' ii ROCK CHECK DAM IN DITCH FROM EQUIPMENT PAD UPSTREAM OF PROPOSED 24" RCP L 20' TO INSIDE DETENTION POND WALL TnP nF WAI I 50' PROPOSED SHOULDER 26' 24' ELEV.684.09 PROPOSED EP EXISTING EP ELEV. 684.47 ELEV. 685.01 EXISTING 48" CSMP C 2.51% � INV. 676.46 EXIST. INV. INV. 677.83 1.25% CHANNEL SLOPE 678.04 CUT EXISTING 48' CSMP AT CROWN POINT FOR 55' ELEV. 678.59 OF SLOPE TAPER, USE CORRUGATED BAND TO ELEV.679.28 EXTEND 30'-48' ANGLE CONNECTOR CSMPQ 2.51% PAVEMENT WIDENING AND PIPE EXTENSION DETAIL zi: \uGN\NHUENlx\1.dgn Jun. 23, 1997 10: 23: 20 Al GUNIKUL SIUNE CHANNEL DITCH FROM EQUIPMENT PAD THROUGH DETENTION POND WALL SECTION C-C 2•/ ' ' 4 f 4 ° • 4• a f FILTER • f N . •4460 CLASS I RIP RAP R FAB IC 9+70 E-W ROAD TAIL DITCH 3" FLAT BOTTOM DITCH MIN, DEPTH 2" 4' 44 ♦ 4 f FILTER 27 CLASS I RIP RAP FABRIC 27' REALIGNMENT CHANNEL TO 48" CSMP EXCELSC MATTING 4' a • .. � Z . .• N 2 •• • • • • • • ' 12' CLASS 'B' EROSION FILTER FABRIC CONTROL STONE 4' FLAT BOTTOM DITCH FROM END OF PIPE AT EQUIP. PAD TO 24" RCP UNDER GRAVEL DRIVE AND TO DET. POND SECTION X-X 2' FILTER FABRIC • • • 12" CLASS 'B' EROSION CONTROL STONE DITCH FROM 18" RCP AT POINT "C' TO DETENTION POND -USE 1,0% GRADE SECTION L-L EXISTING ASPHALT TO BE CUT IN STRAIGHT LINE EXISTING ASPHALT S� pAF• GRp!/ SURFACE Np EXCELSOIR MATTING z 2' DITCH DETAIL NEXT TO ASPHALT SECTION K-K 621 *5 WASHED STONE RUN STONE—" TEMP. GRAVEL CONSTRUCTION ENTRANCE CITY OF - • D. 30.11A 2' 10, 10' 2' " PER FOOT " PER FOOT / EXCELSOIR 12' ABC MATTING NOTE: DO NOT USE PARALLEL SIDE DITCH ACROSS PIEDMONT NATURAL GAS EASEMENT. FOLLOW EXISTING CONTOURS ACROSS PIEDMONT NATURAL GAS EASEMENT. ROADWAY TYPICAL SECTION PHOENIX RECYCLING CORPORATION AT COMPOST CENTRAL DETAIL SHEET FOR CONSTRUCTION DEMOLITION AND RECYCLING SHEET 4 r' 2' 1/20 FILTER STONE ELEV. 690 �` .. • d WEIR ELEV. 689 • •d. INV 684.5 • ♦ d• • ui • • .i j• • • • .4 ♦ ♦ d 'a . [] rAj 4' PVC 0.5% DETENTION POND DAM ow 3' FLAT BOTTOM DITCH CLASS 'B' STONE ON —CLASS 'B' STONE DETENTION POND CONTOUR ELEVATION AREAS: EL 686 = 427.866 sf EL 688 = 1081.472 sf EL 690 = 1997.448 sf i- \� ELEV. 686 DETETION POND CROSS SECTION 3' a ♦. • • • •4 2 ♦ d ♦ FILTER FABRIC °.....:...°.......4.°. °° CLASS 'B' STONE 12' 3' FLAT BOTTOM DITCH TO DET POND. STA 5+00 EAST -WEST ROAD 4' _ 4' BERM -III II a FILTER FABRIC 689.0 , ; 4 24" CLASS ♦ 4 . •, 4 • , • ' 4 4 RIP RAP d • • 4 ♦ 'a4 ♦ 4 4 4 • a 4 • ♦ 4 44 d PLACE 1/4 " X 1/4 'STAINLESS STEEL MESH OVER INLET END OF 4" PVC AT INV. 684.5. FOLD MESH BACK AROUND 41PVC BARREL AND SECURE WITH A STAINLESS BAND DETENTION POND WEIR CROSS SECTION 690 688 686 60' 4' BERM EAST=WEST DET POND DETAIL NTS I 10' x 10' PAD 120 CLASS 'B' STONE PHOENIX RECYCLING CORPORATION AT COMPOST CENTRAL DETAIL SHEET FOR CONSTRUCTION DEMOLITION AND RECYCLING SHEET 5 CHARLOTTE-MECKLENBURG EROSION CONTROL NOTES All "Std" Numbers refer to the Charlotte/Mecklenburg Land Development Standards Manual. On -site burial pits require an on -site demolition landfill permit from the Zoning Administrator. Any grading beyond the denuded limits shown on the plan is a violation of the City/County Erosion Control Ordinance and is subject to a fine. Grading more than one acre without an approved Erosion Control Plan is a violation of the City/County Erosion Control Ordinance and is subject to a fine. Stabilization is the best form of erosion control. Temporary seeding is necessary to achieve erosion control on large denuded areas and especially when specifically required as part of the construction sequence shown on the plan. All graded slopes must be seeded and mulched within 30 days of completion of grading (Note: Project specifications require 15 days. Use 15 days and not 30 days). All remaining areas are to be seeded and mulched within 120 days. Additional measures to control erosion and sediment may be required by a representative of the City/County Engineering Department. Any land -disturbing activity 2 5 acres requires compliance with all conditions of the General Permit to Discharge Storm Water Under the National Pollutant Discharge Elimination System [Permit No. NCG0100001. Any permit noncompliance is a violation of the Clean Water Act and may require enforcement action by the North Carolina Department of Environment, Health and Natural Resources. (For questions, contact Mooresville Regional Office Water Quality Staff at 663-1699). CHARLOTTE-MECKLENBURG CONSTRUCTION SEQUENCE The Construction Sequence must include the following (additional items may be added depending on site conditions). 1. Obtain Grading Permit from the City of Charlotte Engineering Department. 2. Set up a on -site preconstruction conference with Erosion Control Inspector of the City Engineering. Department (ph.336-4258) to discuss erosion control measures. Failure to schedule such conference 48 hours prior to any land disturbing activity is a violation of Chapter 18 of the City Code and is subject to fine. 3. Install silt fence, inlet protection, sediment traps, diversion ditches, tree protection, and other measures as shown on plans, clearing only as necessary to install these devices. 4. Call 336-2291 for on -site inspection by Engineering Inspector. When approved, begin clearing and grubbing. 5. Maintain erosion control devices as needed. 6.- Stabilize site as areas are brought to finished grade. 7. All erosion control measures shall be constructed in accordance with the N.C. Erosion and Sediment Control Planning and Design manual, U.S. Department of Agriculture, U.S. Soil Conversation Service, City of Charlotte Erosion Control Ordinance, and the City of Charlotte Engineering Department. 8. The contractor shall diligently and continuously maintain all erosion control devices and structures to minimize erosion. The contractor shall maintain close contact with the City of Charlotte Erosion Inspector so that periodic inspections can be performed at appropriate stages of construction. PHOENIX RECYCLING AT COMPOST CENTRAL CONSTRUCTION SEQUENCE SCHEDULE FOR EROSION CONTROL PURPOSES PREFACE: Erosion control sequences are to be 36 Inch riser after the Interceptor ditches receive executed In the order as presented below and as excelsior matting and the check dams are placed in stated in Articles A) through O). the ditches leading to the del pond.. PRIORITY ONE PRIORITY THREE A) Erect the temporary silt fence for the energy E) At point "C" of the Interceptor ditch dissipator, and erect the silt fence Immediately construct the flat bottom ditch, with rip rap, from downstream of the proposed rip rap on the the outlet end of the I8 inch RCP. Place a rock Piedmont Natural Gas (PNG) easement. The rip rap check dam at the end of this FB ditch. Install the alignment across the PNG easement shall be IS" RCP near point excavated to a MAXIMUM DEPTH OF 12 INCHES across the PNG easement. After excavation, imme- F) Construct the Interceptor ditches from diately place the filter fabric and the rip rap. Point C to point N. Construct seed bed and plant, < place excelsior matting, Place a rock check dam in NOTE !: Prior to any work on the Piedmont the ditch at point B. Natural Gas easement, give a three day notice to Mr. Herb leans, at PNG, Phone Number 7043"- Place excesoir matting, over planted seed bed, on 3120. Arrange with Mr. leans to have a PNG the slopes to be graded because of the Interceptor representative on site prior to and during work on ditch construction. These slopes will be on the left - the PNG easement. side facing In the up -stream direction. During this phase, construct the energy dissipator. PRIORITY FOUR Lay the 24" SDR 35 PVC pipe to the MH on the north side of the access road and to the drop inlet G) Construct -the 4 foot flat bottom ditch, with on the south side of the access road. Construct the planted seed bed and excelsior matting, from the NCDOT Std 840.15 C drop Inlet (Std Grate 840.16C equipment pad area to the del pond wall entrance Grate) on the south side of the access road. constructed for this ditch. Place a rock check dam between the proposed 24 inch roadway RCP and the B) Erect the temporary silt fence as shown for entrance Into the del pond. Place the 24 Inch RCP the storm sewer construction. Lay the storm sewer, under the proposed roadway alignment. Lay the:18" and set manholes up through MH 1 as shown on the RCP under the proposed equipment pad area. plan sheet and stornt sewer profile. H) Install temporary silt fence for the PRIORITYTWO equipment pad construction, with storm sewer, and the proposed fill adjacent to the proposed retaining C) Place temporary silt fence as shown for the wall that Is to be located next to the equipment pad. detention pond wall, erect the reinforced concrete The equipment pad, retaining wall, and the fill wall for the detention basin (det pond), set 30 inch adjoining the retaining wan may be constructed riser (with trash rack), and lay the CSMP line from now, or later. the riserTee to MHI. Immediately after setting the 30 Inch riser, place a %inch mesh street over the PRIORITY FIVE 6 inch orifice opening. Place % inch dean filter stone 1 foot in all directions around the wire mesh 1) Excavate a maximum of a 12 inch depth for over the 6 inch orifice. the roadway across the PNG easement. Place 12 inches of compacted ABC. DO NOT CONSTRWr D) Complete the excavation of the del pond, ROADWAY DITCHES ACROSS THE PNG grade the bottom of the del pond as shown in the EASEMENT. del pond grading detail, lay the concrete pilot channels in the det pond. Remove the filter stone NOTE: prior to any work on the Piedmont Natural and wire mesh from over the 6 inch orifice in the Gas easement, give a three day notice to Mr. Herb 1 S:\06N\PH0EN1X\1.dgn Jun. 23, 1997 08: ?7: 44 PROJECT SEEDING SCHEDULE Seeding and mulching shall be performed within 15 days after bringing an area to its finished configuration and surface elevation. A seed bed shall be prepared by pulverizing the soil to a depth of 3 inches. The tillage shall be pulverized, firm and uniform conforming to and blending with the adjacent surfaces. Visible ponding areas will not be allowed. Items such as stones, roots, sticks, rubbish and other objectional material shall be removed if they will inhibit mowing of an established grass cover. Apply 10-10-10 fertilizer at a rate of 30 pounds per 1,000 square feet. Apply lime at a rate of 100 pounds per 1,000square feet. Seed material shall be labeled to show that it meets the latest requirements of the NC Seed Law. Seed shall have been tested within the last six months. Kentucky Fescue #31 shall be a minimum 89% live seed; maximum 1% weed seed; minimum 95% germination. Rye Grass shall be a minimum 98% pure live seed; maximum 0.10% weed seed; minimum 85% germination. Seed Coveragr, per 1.000 Square Feet for the Specified on: From September 15 through March 1, use 6 pounds Kentucky Fescue No. 31; 2 pounds Rye Grain; 30 pounds of 10-10-10 Fertilizer,100 pounds of Lime. From February l through October 15, use 8 pounds of Kentucky Fescue No. 31; 30 pounds of 10-10-10 Fertilizer,100 pounds of Lime. From May 1 through September, add 0.4 pounds of Sundan of Millet to the above seed schedules. Mulch of straw (90 pounds per 1,000 square feet) may be used on finished surface slopes of 3% or less. Use matting for finished surface slopes greater than 3%. Mulch shall be held in place by applying a sufficient amount of asphalt or other approved binding material to assure that the mulch is properly held in place. Excelsior matting to control erosion of the seed bed shall consist of a machine produced mat of curled wood excelsior at least 47 inches in width. The mat shall weight 0.98 pounds per square yard. At least 80 percent of the individual excelsior fibers shall be 6 inches or more in length. The excelsior fibers shall be evenly distributed over the entire area of the blanket. One side shall be covered with a woven fabric of twisted paper cord or cotton cord, with an extruded plastic mesh. Mesh size for either the fabric or plastic mesh shall be a minimum of 1" x 1" and a maximum of 1.5" x 3". Wire staples shall be machine made of No. I I gage new steel wire formed into a "U" shape. The size when formed shall not be less than 6 inches in length with a throat of not less than l inch. jeans, at PNG, Phone Number 704-364-3120. Arrange with Mr. Jeans to have a PNG representa- tive on site prior to and during work on the PNG easement. During this phase, continue the access roadway construction from the PNG easement to the end point "shown on the plan sheet. The end point is just south of the 4 foot FB ditch that serves the equipment pad area. Prepare seed beds, and plant, in the roadway ditches, and place excelsior matting in the access road side ditches. Immediately place the ABC stabilization stone on the access road from the PNG easement to the end of the access road construction that is to terminate on the existing asphalt. pavement. Bacidin for the access road over the 24" RCP in the V flat bottom ditch, and over the existing asphalt with compacted ABC. PRIORITY SIX 1) Realigned trapezoidal ditch to the end of the 48" CSMP extension: Cut and remove the upstream slope tappered section of the existing 48" CSMP. Construct the proposed realigned 4' flat bottom ditch. Line the proposed channel with -rip rap, over filter fabric, as shown on the ditch detail. Construct the proposed channel to the point where the upper end of the 48" CSMP extension is to terminate. The upper end of the realigned ditch shall be temporarily dammed to prevent flow into this ditch at this time. Excavate for the extension of the 48" CSMP stone base. Place the stone base materials for the pipe line extension to the upper end of the proposed extension. Lay the proposed 48" pipe along the same horizontal and vertical alignments of the existing section of 48" pipe. Backfill along tlhe extended 48" CSMP. Complete the realigned ditch connection with the extended 48" CSMP. Remove the temporary dam; and backfill the existing channel to the existing 48" CSMP. K) Clear and grub and place temporary silt fence along the west side of Cite proposed north. south roadway widening from the Compost Central Office area and toward the south as shown. The widening, with 12 Inches of compacted ABC and asphalt will not require roadway parallel side ditches. Excavate for the roadway widening base and asphalt pavement.' Immediately place the compacted ABC in the trench. PRibli TY SEVEN L) Clear the "PROPOSED UNPAVED RE- PLACEMENTAREA" that is located to Cite east, and being adjacent to the security fence that parallels Piney Tops Drive. Said area Is located within the 2 general fenced area and is adjacent to Piney Tops Drive. Upon clearing of the said area as shown on the plans sheet, grubbing shall begin at the north end of the cleared area. Grubbing shall be completed in phases from north to south. Upon completion of a phased grubbed area, stabilization shall be com- pleted immediately as set forth below. Each phase -length, north to south, shall be approx- imately 60 wide feet across the entire cleared area. Wood chips shall be placed a minimum of 4 inches deep, loose depth, over the entirety of each phased section. A "D6' dozer shall be walked entirely over. the distributed wood chips surface area per phased -section. The dozer tracks are to integrate the wood chips into the soil until the chips control theeroalon for each section of the cleared and grubbed ground. Storm water shall not flush away the wood chips. PRIORITY EIGHT M) Install temporary sift fence along the proposed east -west gravel access roadway leading to the east as shown on the plan sheet. Install the 24" RCP near Station 7+ 72 and the 15" RCP lines at 10+00 and 12+S0. Place rip rap as shown for the proposed RCP pipe lines. Place check dams as shown on the plan sheet. Excavate for the pro. posed east -west gravel roadway alignment that will - parallel Byrum Drive and Piney Tops Drive. Prepare seed beds, and plant, for the areas dis. turbed by construction as well as the side ditches. Install excelsior matting over the seed bed tracts and the roadway side ditches. N) Each erosion control device shall be main. tained throughout the temporary life of each appa• ratus: The devices shall operate as originally intended throughout the construction duration. Silt buildup behind the temporary sift fences shall not be allowed to build up greater than 9 Inches. Silt buildup at each rock check dam shall not he allowed to build up vertically greater than 4 inches. Clogged filter stone at each check dam shall be removed and replaced with dean filter atone. Clogged filter stone covering the 6 inch orifice in the 30 inch riser shall be removed and replaced with clean filter stone. O) After stabilization of all areas, the rock check dams are to be removed. Any damage done to the excelsior matting during -this removal process shall be repaired with new excelsior platting. Adjust the rip .rap In the ditch at Point C to the original ditch shape that existed prior to placement of the stone check dam. 0 0 Fos pstog Sill-4lurl� eel AMs as& sTemArovJ6 0 Co-23.9i PHOENIX RECYCLING CORPORATION AT COMPOST CENTRAL CITY OF CHARLOTTE: NOTES AND CONSTRUCTION SEQUENCE PROJECT: CONSTRUCTION SEQUENCE AND SEEDING SCHEDULE FOR CONSTRUCTION DEMOLITION AND RECYCLING SHEET 6 - E co C) co rn ZL =�TAL AirQuality Permit to Construct/Operate PERMIT NUMBER 97-101-219 In accordance with the provisions of the Mecklenburg County Air Pollution Control Ordinance, PERMISSION IS HEREBY GRANTED TO COMPANY NAME FACILITY LOCATION Phoenix Recycling Corporation 5631 West Boulevard Charlotte, North Carolina FOR THE INSTALLATION AND OPERATION OF A Jumbo 14000 closed circuit portable recycling plant (ID No. ES3) with particulate emissions controlled by wet suppression and consisting of the following equipment: ♦ one (1) impactor, rated at 150 tons/hr (ID No. ES3IM) (Installed 1997); ♦ one (1) triple -deck screen, rated at 60 tons/hr (ID No. ES3SC) (Installed 1997); ♦ one (1) 42" x 40' short conveyor, rated at 60 tons/hr (ID No. ES2C) (Installed 1997); ♦ one (1) 42" x 20' short conveyor, rated at 60 tons/hr (ID No. ES4C) (Installed 1997); ♦ one (1) 6' x 20' screening conveyor, rated at 60 tons/hr (ID No. ES5C) (Installed 1997); ♦ One (1) 30" x 60" radial stacking conveyor, rated at 34 tons/hr (ID No. ES6C) (Installed 1997); ♦ one (1) mineral soil/fines stock pile conveyor, rated at 34 tons/hr (ID No. ES7C); ♦ one (1) 30" x 50' return conveyor, rated at 13 tons/hr (ID No. ES9C) (Installed 1997), and; ♦ one (1) 42" x 20' picking conveyor, rated at 26 tons/hr (ID No. ES10C) (Installed 1997). This Permit shall be effective from the date of its issuance unless modified or revoked, and shall be subject to the attached specified conditions and limitations. 41"0, C. Pd, G^ L;' / Prograin Manager, Air Quality Section/Date MECKLENBURG COUNTY DEPARTMENT OF ENVIRONMENTAL PROTECTION Air Quality Permit Conditions and Limitations Company Name: Phoenix Recycling Corporation Address: 5631 West Boulevard, Charlotte, NC Permit to Construct No.: 97-101-219 GENERAL CONDITIONS AND LIMITATIONS ADMINISTRATIVE 1. The facility shall be operated in accordance with the Mecklenburg County Air Pollution Control Ordinance ("MCAPCO") including but not limited to the conditions specified herein and any other applicable State or Federal regulations. 2. Ownership of this permit is transferable to another party only by written approval by the Director. Application for ownership transfer shall be made by letter to the Director in accordance with MCAPCO Regulation 1.5212 - "Applications", and accompanied by the applicable fee. 3. Compliance with MCAPCO, including the specific conditions herein, shall be determined by source testing, surveillance, visual observations, data review, plant inspections, and any other methods applicable to the facility. i4. The facility shall be operated in accordance with MCAPCO Regulation 1.5211 - "Applicability". An owner or operator shall have received a permit from the Department and shall comply with the conditions of such permit before constructing, modifying or operating any air pollution source or entering into a contract to construct or install any air cleaning device. This permit does not relieve the facility from the responsibility of acquiring any other permits that may be required. 5. This permit and its conditions, unless otherwise stated, are applicable only to the items, processes and/or air pollution control devices specifically enumerated herein. 6. In accordance with MCAPCO Regulation 1.5104 - "General Duties and Powers of the Director, with Approval of the Board", the permittee shall allow the Director or his authorized representative to request performance stack testing of any emission source to ensure compliance. 7. The owner or operator shall submit all reports or information as may be required by the Mecklenburg County Department of Environmental Protection ("MCDEP"). 8. This permit may be revoked or modified as outlined in MCAPCO Regulations 1.5232 - "Issuance, Revocation, and Enforcement of Permits", and 1.5231 - "Permit Fees". Instances which may result in • such actions are as follows: A. Information submitted by the source on which this permit is based has been determined to be incorrect; B. The regulations or conditions under which the permit was based change including but not limited to changes in surrounding land use and/or surrounding population and/or documented advances in scientific, medical or technical knowledge; • 0 • Phoenix Recycling Corporation Permit to Construct/Operate No. 97-101-219 General & Specific Conditions and Limitations - Page 2 C. Violations of permit conditions listed herein; D. Construction of the permitted equipment does not commence within 18 months of permit issuance or once construction has begun it ceases prior to completion for a period of 18 consecutive months; E. Operation of a permitted facility or process ceases permitted activities for a period of 18 consecutive months; F. Failure to pay the annual administering and compliance monitoring fee within 60 days after being billed; G. Refusal by the permittee to allow the Director or his authorized representative to enter the permittee's premises where a source of emissions is located, have access to records required to be kept under the terms and conditions of the permit, inspect any source of emissions, control equipment, and any monitoring equipment or method required in the permit or sample any emission source at the facility. Violation of any applicable MCAPCO regulation or condition listed herein could result in administrative fines and/or legal action as prescribed in MCAPCO Section 1.5300 - "Enforcement; Variance; Judicial Review". 10. The facility shall be operated in accordance with MCAPCO Regulation 1.5211 - "Applicability", such that all activities exempted from permit requirements and/or not specifically listed on this permit shall still comply with any applicable requirement in MCAPCO. 11. In accordance with MCAPCO Regulation 1.5219 - "Retention of Permit at Permitted Facility", a copy of this permit shall be retained at the facility. OPERATIONAL 12. The facility shall be operated in accordance with MCAPCO Regulation 1.5214 - "Commencement of Operation". Upon completion of construction, alteration or installation pursuant to this permit, the holder shall notify the Director in writing and of the holder's intent to commence operation. 13. The facility shall be operated in accordance with MCAPCO Regulation 2.0525 - "National Emission Standards for Hazardous Air Pollutants", which refers to Title 40 of the Code of Federal Regulations Part 61.140 to 61.157, Subpart M, National Emission Standard for Asbestos, when conducting any renovation or demolition activities. 14. The facility shall be operated in accordance with MCAPCO Regulation 1.5107 - "Control & Prohibition of Visible Emissions", such that visible emissions shall not be more than 20% opacity for an aggregate of more than six (6) minutes in any one hour or more than twenty (20) minutes in any 24-hour period. Facilities subject to a visible emission standard as specified by applicability to MCAPCO Regulations 2.0508, 2.0524, or 2.0525, shall comply with the more stringent standard. In no case shall any source's visible emissions exceed 20% opacity. 15. The facility shall be operated in accordance with MCAPCO Regulation 1.5108 - "Dust and Related Material", such that dust shall not be discharged into the atmosphere in such quantities that the ambient air quality standards are exceeded at the property line or in such Phoenix Recycling Corporation Permit to Construct/Operate No. 97-101-219 General & Specific Conditions and Limitations - Page 3 quantities or of such toxic or corrosive nature that may be injurious to humans or animals or may cause damage to the property of others. 16. The facility shall be operated in accordance with MCAPCO Regulation 1.5109 - "Nuisance". The source shall not discharge any air contaminants or other material to cause injury, detriment, nuisance, annoyance, or endanger the comfort, repose, health or safety of public or property. 17. Sources not regulated under MCAPCO Regulations 2.0524 and 2.0525 shall be operated in accordance with MCAPCO Regulation 2.0535 - "Excess Emissions Reporting and Malfunctions", and satisfactorily demonstrate to the MCDEP that any excess emissions are the result of a malfunction. The facility shall notify the MCDEP of the occurrence of any excess emission lasting more than four hours as soon as practical but in all cases within 24-hours of becoming aware of the occurrence. 18. The facility shall be operated in accordance with MCAPCO Regulation 1.5110 - "Control and Prohibition of Odorous Emissions". A person shall .not cause, allow, or permit any plant to be operated without employing suitable measures for the control of odorous emissions. 19. In accordance with MCAPCO Regulations 1.5701 - "Permit Requirement for Toxic Air Pollutants" and/or Regulation 2.1104 - "Toxic Air Pollutant Guidelines", the toxic air pollutants ("TAP") emitted by existing processes have been reviewed for regulatory applicability by MCDEP. If applicable, an Appendix A lists the relevant permits and associated TAPS. In accordance with MCAPCO Regulation 1.5111 - "General Recordkeeping, Reporting and Monitoring Requirement", and/or Regulation 2.0903 - "Recordkeeping, Reporting, Monitoring", the facility shall report any process additions, modifications or deletions which affect the emissions of any TAP listed in MCAPCO Regulation 1.5701 as prescribed by the following: A. If the process modifications will result in a facility -wide TAP emission rate that exceeds the rate listed in MCAPCO Regulation 1.5701 (h) for any TAP, apply and receive an air toxics permit before the process modification occurs; or B. If the process modifications will result in facility -wide TAP emission rates that are below the rates listed in 1.5701(h), submit the new emission rates to MCDEP 15 days prior to the initial change; or C. If the process modifications will not result in a net TAP emission increase, provide MCDEP with demonstration (15 days prior to the initial change) that the proposed modification will not result in a net TAP emission increase at the facility. SPECIFIC CONDITIONS AND LIMITATIONS • EMISSION STANDARDS 20. The facility shall be operated in accordance with MCAPCO Regulation 2.0510 - "Particulates, Sand, Gravel, Crushed Stone Operations", such that the facility: A. shall maintain dust control of the plant premises and access roads; B. shall employ a water spray over the crusher during operation. Phoenix Recycling Corporation Permit to Construct/Operate No. 97-101-219 General & Specific Conditions and Limitations - Page 4 21. The facility shall be operated in accordance with MCAPCO Regulation 2.0524 - "New Source Performance Standards". The requirements are stated in 40 CFR 60.1 to 60.39, Subpart A - "General Provisions", and 60.670 to 60.676, Subpart 000 - "Standards of Performance for Nonmetallic Mineral Processing Plants" which includes the following pertinent sections: A. 60.670 - "Applicability and designation of affected facility" B. 60.671 - "Definitions" C. 60.672 - "Standard for particulate matter" Portions of this Section requires that all affected facilities: (1) not emit particulate matter in excess of 0.05 g/dscm from any stack from any transfer point on belt conveyors or other affected facilities; or exhibit greater than 7 percent opacity unless the stack emissions are discharged from a wet scrubbing control device; and (2) not emit fugitive emissions of greater than 10 percent opacity from any transfer point on belt conveyors or other affected facilities; and (3) not emit fugitive emissions of greater than 15 percent opacity from any crusher at which a capture system is not used. D. 60.673 - "Reconstruction" E. 60.675 - "Test methods and procedures" Refer to 60.675 and Specific Condition and Limitation Nos. 21 of this permit for all testing requirements. F. 60.676 - "Reporting and recordkeeping" Refer to 60.676 and Specific Condition and Limitation Nos. 22 of this permit for all reporting and recordkeeping requirements. MONITORING REQUIREMENTS 22. At no time shall the recycling plant be operated without concurrent utilization of wet suppression as specified in this Permit to Construct/Operate, except when subject to the malfunction provisions contained in the General Provisions of New Source Performance Standards, Subpart A (40 CFR Part 60.1-60.18) or as specified in the applicable Subpart. PERFORMANCE TESTING REQUIREMENTS 23. The facility shall be operated in accordance with MCAPCO Regulation 2.0501 - "Compliance with Emission Control Standards" and/or 2.0912 - "General Provisions on Test Methods and Procedures". The owner or operator of the recycling plant shall, within 60 days of achieving maximum capacity, but no later than 180 days after initial startup, at his own expense, demonstrate compliance with 40 CFR 60.672 using the most recent versions of the test methods contained in 40 CFR Part 60 Appendix A or as approved by the Administrator of the USEPA or MCDEP. All compliance tests shall be made by, or under the direction of, a person qualified by training and/or experience in the field of air pollution testing. MCDEP shall be notified at least 30 days in advance of the proposed test so that it may have a representative present to observe the test at its option. The notification shall include a detailed description of the test procedures so that MCDEP may review and approve them. • • Phoenix Recycling Corporation Permit to Construct/Operate No. 97-101-219 General & Specific Conditions and Limitations - Page 5 The final test results shall be submitted to MCDEP for review within 60 days after completion of on -site testing. REPORTING AND RECORDKEEPING REQUIREMENTS 24. The facility shall be operated in accordance with MCAPCO Regulations 1.5111 - "General Recordkeeping, Reporting and Monitoring Requirements", and/or 2.0903 - "Recordkeeping, Reporting and Monitoring",such that the following specific reports and/or notifications shall be submitted to MCDEP by the specified dates: POLLUTANT/ NOTIFICATION SUBMITTAL PARAMETER REQUIREMENT DATE NSPS emission Refer to 40 CFR 60.7 and Refer to 40 CFR sources (40 CFR 60.676 for specific 60.7 and 60.676 60) Inotification requirements REPORTING REQUIREMENT (Note: sampling and lab analysis procedures must have approval from M:=YP prior to claiming waste disposal credits for any product) SUBMITTAL DATE (Postmarked by) The total weight (tons) processed by the (April 30 of the I recycling plant for the calendar year following year " C 1, oa- ;,_a - L.:a / 11-j -77 Prograq Manager, Air Quality Section/Date 1-1 Environment Reporter Final Regulations Subpart 000—Standards of Performance for Nonmetallic Mineral Processing Plants 40 CFR 60.670 Applicability and designation of affected facility. [§60.670(a) revised at 62 FR 31359, June 9, 1997) (a) (1) Except as provided in paragraphs (a)(2), (b), (c), and (d) of this section, the provisions of this subpart are applicable to the following affected facilities in fixed or portable nonmetallic mineral processing plants: each crusher, grinding mill, screening operation, bucket elevator, belt conveyor, bagging operation, storage bin, enclosed truck or railcar loading station. Also, crushers and grinding mills at hot mix asphalt facilities that reduce the size of nonmetallic minerals embedded in recycled asphalt pavement and subsequent affected facilities up to, but not including, the first storage silo or bin are subject to the provisions of this subpart. (2) The provisions of this subpart do not apply to the following operations: All facilities located in underground mines; and stand-alone screening operations at plants without crushers or grinding mills. IS. (b) An affected facility that is subject to the provisions of subpart F or I or that follows in the plant process any facility subject to the provisions of subparts F or I of this part is not subject to the provisions of this subpart. • (c) Facilities at the following plants are not subject to the provisions of this subpart: (1) Fixed sand and gravel plants and crushed stone plants with capacities, as defined in §60.671, of 23 megagrams per hour (25 tons per hour) or less; (2) Portable sand and gravel plants and crushed stone plants with capacities, as defined in §60.671, of 136 megagrams per hour (150 tons per hour) or less; and (3) Common clay plants and pumice plants with capacities, as defined in §60.671, of 9 megagrams per hour (10 tons per hour) or less. (d) (1) When an existing facility is replaced by a piece of equipment of equal or smaller size, as defined in §60.671, having the same function as the existing facility, the new facility is exempt from the provisions of §§60.672, 60.674, and 60.675 except as provided for in paragraph (d)(3) of this section. (2) An owner or operator complying with paragraph (d)(1) of this sectionshall submit the information required in §60.676(a). [§60.670(d)(2) amended at 62 FR 31359, June 9, 1997] Copyright 1993-1997, The Bureau of National Affairs, Inc. 1 • • • Environment Reporter Final Regulations (3) An owner or operator replacing all existing facilities in a production line with new facilities does not qualify for the exemption described in paragraph (d)(1) of this section and must comply with the provisions of §§60.672, 60.674 and 60.675. (e) An affected facility under paragraph (a) of this section that commences construction, reconstruction, or modification after August 31, 1983 is subject to the requirements of this part. (f) Table 1 of this subpart specifies the provisions of subpart A of this Part 60 that apply and those that do not apply to owners and operators of affected facilities subject to this subpart. Table J.--Applicability of Subpart A To Subpart 000 -------------------------+------------------------+------------------------- Applies to Sub- I Subpart A reference I part 000 1 Comment -------------------------+------------------------+------------------------- 60.1, Applicability..... 60.2, Definitions....... 60.3, Units and abbreviations.......... 60.4, Address: (a) .................. (b) .. 60.5, Determination of construction or modi- fication. 60.6, Review of plans... 60.7, Notification and recordkeeping.......... 60.8, Performance tests.................. 60.9, Availability of information............ 60.10, State authority .............. 60.11, Compliance with standards and maintenance requirements. Yes Yes Yes Yes Yes Yes Yes Yes................... Yes .................. Yes Yes Yes................... Except in (a)(2) report of anticipated date of initial startup is not required ( § 60.676(h)). Except in (d), after 30 days notice for an initially scheduled performance test, any rescheduled performance test requires 7 days notice, not 30 days ( § 60.675(g)). Except in (b) under certain conditions 5 60.675(c)(3) and (c)(4)), Method 9 ob- servation may be re- duced from 3 hours to Copyright 1993-1997, The Bureau of National Affairs, Inc. 2 �J 60.12, Circumvention.... 60.13, Monitoring requirements........... 60.14, Modification..... 60.15, Reconstruction... 60.16, Priority list.... 60.17, Incorporations by reference .............. 60.18, General control device ................. 60.19, General notification and reporting re- quirements. Environment Reporter Final Regulations Yes Yes Yes Yes Yes Yes No................... Yes hour. Some affected facilities exempted from Method 9 tests ( § 60.675(h)). Flares will not be used to comply with the emission limits. [§60.670(f) added at 62 FR 31359, June 9, 1997] 40 CFR 60.671 Definitions. All terms used in this subpart, but not specifically defined in this section, shall have the meaning given them in the Act and in subpart A of this part. Bagging operation means the mechanical process by which bags are filled with nonmetallic minerals. Belt conveyor means a conveying device that transports material from one location to another by means of an endless belt that is carried on a series of idlers and routed around a pulley at each end. Bucket elevator means a conveying device of nonmetallic minerals consisting of a head and foot assembly which supports and drives an endless single or double strand chain or belt to which buckets are attached. Building means any frame structure with a roof. Capacity means the cumulative rated capacity of all initial crushers that are part of the plant. Capture system means the equipment (including enclosures, hoods, ducts, fans, dampers, etc.) used to capture and transport particulate matter generated by one or more process operations to a control device. Control device means the air pollution control equipment used to reduce particulate matter emissions released to the atmosphere from one or more process operations at a nonmetallic mineral processing plant. Conveying system means a device for transporting materials from one piece of equipment or location to another location within a plant. Conveying systems include but are not limited to the following: Feeders, belt conveyors, bucket elevators and pneumatic systems. Copyright 1993-1997, The Bureau of National Affairs, Inc. 3 Environment Reporter Final Regulations Crusher means a machine used to crush any nonmetallic minerals, and includes, but is not limited to, the following types: jaw, gyratory, cone, roll, rod mill, hammermill, and impactor. Enclosed truck or railcar loading station means that portion of a nonmetallic mineral processing plant where nonmetallic minerals are loaded by an enclosed conveying system into enclosed trucks or railcars. Fixed plant means any nonmetallic mineral processing plant at which the processing equipment specified in §60.670(a) is attached by a cable, chain, turnbuckle, bolt or other means (except electrical connections) to any anchor, slab, or structure including bedrock. Fugitive emission means particulate matter that is not collected by a capture system and is released to the atmosphere at the point of generation. Grinding mill means a machine used for the wet or dry fine crushing of any nonmetallic mineral. Grinding mills include, but are not limited to, the following types: hammer, roller, rod, pebble and ball, and fluid energy. The grinding mill includes the air conveying system, air separator, or air classifier, where such systems are used. Initial crusher means any crusher into which nonmetallic minerals can be fed without prior crushing in the plant. Nonmetallic mineral means any of the following minerals or any mixture of which the majority is any of the following minerals: (a) Crushed and Broken Stone, including Limestone, Dolomite, Granite, Traprock, Sandstone, Is Quartz, Quartzite, Marl, Marble, Slate, Shale, Oil Shale, and Shell. (b) Sand and Gravel. (c) Clay including Kaolin, Fireclay, Bentonite, Fuller's Earth, Ball Clay, and Common Clay. (d) Rock Salt. (e) Gypsum. (f) Sodium Compounds, including Sodium Carbonate, Sodium Chloride, and Sodium Sulfate. (g) Pumice. (h) Gilsonite. (i) Talc and Pyrophyllite. G) Boron, including Borax, Kernite, and Colemanite. (k) Barite. (1) Fluorospar. (m) Feldspar. (n) Diatomite. Copyright 1993-1997, The Bureau of National Affairs, Inc. 4 • Environment Reporter Final Regulations (o) Perlite. (p) Vermiculite. (q) Mica. (r) Kyanite, including Andalusite, Sillimanite, Topaz, and Dumortierite. Nonmetallic mineral processing plant means any combination of equipment that is used to crush or grind any nonmetallic mineral wherever located, including lime plants, power plants, steel mills, asphalt concrete plants, portland cement plants, or any other facility processing nonmetallic minerals except as provided in §60.670 (b) and (c). Portable plant means any nonmetallic mineral processing plant that is mounted on any chassis or skids and may be moved by the application of a lifting or pulling force. In addition, there shall be no cable, chain, turnbuckle, bolt or other means (except electrical connections) by which any piece of equipment is attached or clamped to any anchor, slab, or structure, including bedrock that must be removed prior to the application of a lifting or pulling force for the purpose of transporting the unit. Production line means all affected facilities (crushers, grinding mills, screening operations, bucket elevators, belt conveyors, bagging operations, storage bins, and enclosed truck and railcar loading stations) which are directly connected or are connected together by a conveying system. Screening operation means a device for separating material according to size by passing undersize material through one or more mesh surfaces (screens) in series, and retaining oversize material on the mesh surfaces (screens). Size means the rated capacity in tons per hour of a crusher, grinding mill, bucket elevator, bagging operation, or enclosed truck or railcar loading station; the total surface area of the top screen of a screening operation; the width of a conveyor belt; and the rated capacity in tons of a storage bin. Stack emission means the particulate matter that is released to the atmosphere from a capture system. Storage bin means a facility for storage (including surge bins) or nonmetallic minerals prior to further processing or loading. Transfer point means a point in a conveying operation where the nonmetallic mineral is transferred to or from a belt conveyor except where the nonmetallic mineral is being transferred to a stockpile. Truck dumping means the unloading of nonmetallic minerals from movable vehicles designed to transport nonmetallic minerals from one location to another. Movable vehicles include but are not limited to: trucks, front end loaders, skip hoists, and railcars. Vent means an opening through which there is mechanically induced air flow for the purpose of exhausting from a building air carrying particulate matter emissions from one or more affected facilities. Wet mining operation means a mining or dredging operation designed and operated to extract any nonmetallic mineral regulated under this subpart from deposits existing at or below the water Copyright 1993-1997, The Bureau of National Affairs, Inc. 5 • • Environment Reporter Final Regulations table, where the nonmetallic mineral is saturated with water. [Added at 62 FR 31359, June 9, 1997] Wet screening operation means a screening operation at a nonmetallic mineral processing plant which removes unwanted material or which separates marketable fines from the product by a washing process which is designed and operated at all times such that the product is saturated with water. [Added at 62 FR 31359, June 9, 1997) 40 CFR 60.672 Standard for particulate matter. (a) On and after the date on which the performance test required to be conducted by §60.8 is completed, no owner or operator subject to the provisions of this subpart shall cause to be discharged into the atmosphere from any transfer point on belt conveyors or from any other affected facility any stack emissions which: (1) Contain particulate matter in excess of 0.05 g/dscm; and [§60.672(a)(1) amended at 62 FR 31359, June 9, 1997] (2) Exhibit greater than 7 percent opacity, unless the stack emissions are discharged from an affected facility using a wet scrubbing control device. Facilities using a wet scrubber must comply with the reporting provisions of §60.676(c), (d), and (e). (b) On and after the sixtieth day after achieving the maximum production rate at which the affected facility will be operated, but not later than 180 days after initial startup as required under §60.11 of this part, no owner or operator subject to the provisions of this subpart shall causeto be discharged into the atmosphere from any transfer point on belt conveyors or from any other affected facility any fugitive emissions which exhibit greater than 10 percent opacity, except as provided in paragraphs (c), (d), and (e) of this section. [§60.672(b) amended at 62 FR 31359, June 9, 1997] (c) On and after the sixtieth day after achieving the maximum production rate at which the affected facility will be operated, but not later than 180 days after initial startup as required under §60.11 of this part, no owner or operator shall cause to be discharged into the atmosphere from any crusher, at which a capture system is not used, fugitive emissions which exhibit greater than 15 percent opacity. [§60.672(c) amended at 62 FR 31360, June 9, 1997] (d) Truck dumping of nonmetallic minerals into any screening operation, feed hopper, or crusher is exempt from the requirements of this section. (e) If any transfer point on a conveyor belt or any other affected facility is enclosed in a Copyright 1993-1997, The Bureau of National Affairs, Inc. • Environment Reporter Final Regulations building, then each enclosed affected facility must comply with the emission limits in paragraphs (a), (b) and (c) of this section, or the building enclosing the affected facility or facilities must comply with the following emission limits: (1) No owner or operator shall cause to be discharged into the atmosphere from any building enclosing any transfer point on a conveyor belt or any other affected facility any visible fugitive emissions except emissions from a vent as defined in §60.671. (2) No owner or operator shall cause to be discharged into the atmosphere from any vent of any building enclosing any transfer point on a conveyor belt or any other affected facility emissions which exceed the stack emissions limits in paragraph (a) of this section. (f) On and after the sixtieth day after achieving the maximum production rate at which the affected facility will be operated, but not later than 180 days after initial startup as required under § 60.11 of this part, no owner or operator shall cause to be discharged into the atmosphere from any baghouse that controls emissions from only an individual, enclosed storage bin, stack emissions which exhibit greater than 7 percent opacity. [§60.674(f) added at 62 FR 31360, June 9, 1997] (g) Owners or operators of multiple storage bins with combined stack emissions shall comply with the emission limits in paragraph (a)(1) and (a)(2) of this section. [§60.674(g) added at 62 FR 31360, June 8, 1997] (h) On and after the sixtieth day after achieving the maximum production rate at which the affected facility will be operated, but not later than 180 days after initial startup, no owner or operator shall cause to be discharged into the atmosphere any visible emissions from: (1) Wet screening operations and subsequent screening operations, bucket elevators, and belt conveyors that process saturated material in the production line up to the next crusher, grinding mill or storage bin. (2) Screening operations, bucket elevators, and belt conveyors in the production line downstream of wet mining operations, where such screening operations, bucket elevators, and belt conveyors process saturated materials up to the first crusher, grinding mill, or storage bin in the production line. [§60.674(h) added at 62 FR 31360, June 8, 1997] 40 CFR 60.673 Reconstruction. (a) The cost of replacement of ore -contact surfaces on processing equipment shall not be considered in calculating either the "fixed capital cost of the new components" or the "fixed capital cost that would be required to construct a comparable new facility" under §60.15. Ore -contact surfaces are crushing surfaces; screen meshes, bars, and plates; conveyor belts; and • Copyright 1993-1997, The Bureau of National Affairs, Inc. 7 0 Environment Reporter Final Regulations elevator buckets. (b) Under §60.15, the fixed capital cost of the new components" includes the fixed capital cost of all depreciable components (except components specified in paragraph (a) of this section) which are or will be replaced pursuant to all continuous programs of component replacement commenced within any 2-year period following August 31, 1983. 40 CFR 60.674 Monitoring of operations. The owner or operator of any affected facility subject to the provisions of this subpart which uses a wet scrubber to control emissions shall install, calibrate, maintain and operate the following monitoring devices: (a) A device for the continuous measurement of the pressure loss of the gas stream through the scrubber. The monitoring device must be certified by the manufacturer to be accurate within ±250 pascals ±l inch water gauge pressure and must be calibrated on an annual basis in accordance with manufacturer's instructions. (b) A device for the continuous measurement of the scrubbing liquid flow rate to the wet scrubber. The monitoring device must be certified by the manufacturer to be accurate within ±5 percent of design scrubbing liquid flow rate and must be calibrated on an annual basis in accordance with manufacturer's instructions. 40 CFR 60.675 Test methods and procedures. (a) In conducting the performance tests required in §60.8, the owner or operator shall use as reference methods and procedures the test methods in appendix A of this part or other methods and procedures as specified in this section, except as provided in §60.8(b). Acceptable alternative methods and procedures are given in paragraph (e) of this section. (b) The owner or operator shall determine compliance with the particulate matter standards in §60.672(a) as follows: [§60.675(b) introductory text amended at 62 FR 31360, June 8, 1997] (1) Method 5 or Method 17 shall be used to determine the particulate matter concentration. The sample volume shall be at least 1.70 dscm (60 dscf). For Method 5, if the gas stream being sampled is at ambient temperature, the sampling probe and filter may be operated without heaters. If the gas stream is above ambient temperature, the sampling probe and filter may be operated at a temperature high enough, but no higher than 1210C (2500F), to prevent water condensation on the filter. (2) Method 9 and the procedures in §60.11 shall be used to determine opacity. (c) (1) In determining compliance with the particulate matter standards in §60.672 (b) and (c), the owner or operator shall use Method 9 and the procedures in §60.11, with the following Copyright 1993-1997, The Bureau of National Affairs, Inc. 8 1-1 Environment Reporter Final Regulations additions: [Former §60.675(c) introductory text redesignated as new (c)(1) at 62 FR 31360, June 9, 1997] (i) The minimum distance between the observer and the emission source shall be 4.57 meters (15 feet). [Former §60.675(c)(1) redesignated as new (c)(1)(i) at 62 FR 31360, June 9, 19971 (ii) The observer shall, when possible, select a position that minimizes interference from other fugitive emission sources (e.g., road dust). The required observer position relative to the sun (Method 9, Section 2.1) must be followed. [Former §60.675(c)(2) redesignated as new (c)(1)(ii) at 62 FR 31360, June 9, 1997] (iii) For affected facilities using wet dust suppression for particulate matter control, a visible mist is sometimes generated by the spray. The water mist must not be confused with particulate matter emissions and is not to be considered a visible emission. When a water mist of this nature is present, the observation of emissions is to be made at a point in the plume where the mist is no longer visible. [Former §60.675(c)(3) redesignated as new (c)(1)(iii) at 62 FR 31360, June 9, 1997] (2) In determining compliance with the opacity of stack emissions from any baghouse that controls emissions only from an individual enclosed storage bin under §60.672(o of this subpart, using Method 9, the duration of the Method 9 observations shall be 1 hour (ten 6-minute averages). [§60.675(c)(2) added at 62 FR 31360, June 9, 1997) (3) When determining compliance with the fugitive emissions standard for any affected facility described under §60.672(b) of this subpart, the duration of the Method 9 observations may be reduced from 3 hours (thirty 6-minute averages) to 1 hour (ten 6-minute averages) only if the following conditions apply: (i) There are no individual readings greater than 10 percent opacity; and (ii) There are no more than 3 readings of 10 percent for the 1-hour period. [§60.675(c)(3) added at 62 FR 31360, June 9, 1997] (4) When determining compliance with the fugitive emissions standard for any crusher at which a capture system is not used as described under §60.672(c) of this subpart, the duration of the Method 9 observations may be reduced from 3 hours (thirty 6-minute averages) to I hour (ten 6-minute averages) only if the following conditions apply: 9 (i) There are no individual readings greater than 15 percent opacity; and Copyright 1993-1997, The Bureau of National Affairs, Inc. 9 • Environment Reporter Final Regulations (ii) There are no more than 3 readings of 15 percent for the 1-hour period. [§60.675(c)(4) added at 62 FR 31360, June 9, 1997] (d) In determining compliance with §60.672(e), the owner or operator shall use Method 22 to determine fugitive emissions. The performance test shall be conducted while all affected facilities inside the building are operating. The performance test for each building shall be at least 75 minutes in duration, with each side of the building and the roof being observed for at least 15 minutes. (e) The owner or operator may use the following as alternatives to the reference methods and procedures specified in this section: (1) For the method and procedure of paragraph (c) of this section, if emissions from two or more facilities continuously interfere so that the opacity of fugitive emissions from an individual affected facility cannot be read, either of the following procedures may be used: (i) Use for the combined emission stream the highest fugitive opacity standard applicable to any of the individual affected facilities contributing to the emissions stream. (ii) Separate the emissions so that the opacity of emissions from each affected facility can be read. (f) To comply with §60.676(d), the owner or operator shall record the measurements as required §60.676(c) using the monitoring devices in §60.674(a) and (b) during each particulate matter run and shall determine the averages. (g) If, after 30 days notice for an initially scheduled performance test, there is a delay (due to operational problems, etc.) in conducting any rescheduled performance test required in this section, the owner or operator of an affected facility shall submit a notice to the Administrator at least 7 days prior to any rescheduled performance test. [§60.675(g) added at 62 FR 31360, June 9, 1997] (h) Initial Method 9performance tests under § 60.11 of this part and §60.675 of this subpart are not required for: (1) wet screening operations and subsequent screening operations, bucket elevators, and belt conveyors that process saturated material in the production line up to, but not including the next crusher, grinding mill or storage bin. (2) screening operations, bucket elevators, and belt conveyors in the production line downstream of wet mining operations, that process saturated materials up to the first crusher, grinding mill, or storage bin in the production line. [§60.675(h) added at 62 FR 31360, June 9, 1997] Copyright 1993-1997, The Bureau of National Affairs, Inc. 10 • Environment Reporter Final Regulations 40 CFR 60.676 Reporting and recordkeeping. (a) Each owner or operator seeking to comply with §60.670(d) shall submit to the Administrator the following information about the existing facility being replaced and the replacement piece of equipment. (1) For a crusher, grinding mill, bucket elevator, bagging operation, or enclosed truck or railcar loading station: (i) The rated capacity in tons per hour of the existing facility being replaced and (ii) The rated capacity in tons per hour of the replacement equipment. (2) For a screening operation: (i) The total surface area of the top screen of the existing screening operation being replaced and (ii) The total surface area of the top screen of the replacement screening operation. (3) For a conveyor belt: IS (i) The width of the existing belt being replaced and • (ii) The width of the replacement conveyor belt. (4) For a storage bin: (i) The rated capacity in tons of the existing storage bin being replaced and (ii) The rated capacity in tons of replacement storage bins. (b) [Removed and reserved.] [§60.676(b) removed and reserved at 62 FR 31360, June 9, 1996] (c) During the initial performance test of a wet scrubber, and daily thereafter, the owner or operator shall record the measurements of both the change in pressure of the gas stream across the scrubber and the scrubbing liquid flow rate. (d) After the initial performance test of a wet scrubber, the owner or operator shall submit semiannual reports to the Administrator of occurrences when the measurements of the scrubber pressure loss (or gain) and liquid flow rate differ by more than ±30 percent from the averaged determined during the most recent performance test. (e) The reports required under paragraph (d)shall be postmarked within 30 days following end of the second and fourth calendar quarters. Copyright 1993-1997, The Bureau of National Affairs, Inc. 11 • Environment Reporter Final Regulations (f) The owner or operator of any affected facility shall submit written reports of the results of all performance tests conducted to demonstrate compliance with the standards set forth in §60.672 of this subpart, including reports of opacity observations made using Method 9to demonstrate compliance with §60.672(b), (c), and (f), and reports of observations using Method 22 to demonstrate compliance with sect;60.672(e). [§60.676(f) amended at 62 FR 31360, June 9, 1997] (g) The owner or operator of any screening operation, bucket elevator, or belt conveyor that processes saturated material and is subject to §60.672(h) and subsequently processes unsaturated materials, shall submit a report of this change within 30 days following such change. This screening operation, bucket elevator, or belt conveyor is then subject to the 10 percent opacity limit in §60.672(b) and the emission test requirements of §60.11 and this subpart. Likewise a screening operation, bucket elevator, or belt conveyor that processes unsaturated material but subsequently processes saturated material shall submit a report of this change within 30 days following such change. This screening operation, bucket elevator, or belt conveyor is then subject to the no visible emission limit in §60.672(h). [New §60.676(g) added at 62 FR 31360, June 9, 1997] IS (h) The subpart A requirement under §60.7(a)(2) for notification of the anticipated date of initial startup of an affected facility shall be waived for owners or operators of affected facilities regulated under this subpart. [§60.676(h) added at 62 FR 31360, June 9, 1997] (i) A notification of the actual date of initial startup of each affected facility shall be submitted to the Administrator. (1) For a combination of affected facilities in a production line that begin actual initial startup on the same day, a single notification of startup may be submitted by the owner or operator to the Administrator. The notification shall be postmarked within 15 days after such date and shall include a description of each affected facility, equipment manufacturer, and serial number of the equipment, if available. (2) For portable aggregate processing plants, the notification of the actual date of initial startup shall include both the home office and the current address or location of the portable plant. [§60.676(i) added at 62 FR 31360, June 9, 19971 0) The requirements of this section remain in force until and unless the Agency, in delegating enforcement authority to a State under section 111(c) of the Act, approves reporting requirements or an alternative means of compliance surveillance adopted by such States. In that event, affected facilities within the State will be relieved of the obligation to comply with the reporting requirements of this section, provided that they comply with requirements established by the Copyright 1993-1997, The Bureau of National Affairs, Inc. 12 • • Environment Reporter Final Regulations State. [Former §60.676(g) redesignated as new 0) at 62 FR 31361, June 9, 1997] Copyright 1993-1997, The Bureau of National Affairs, Inc. 13